TECHNICAL ASPECT,

SPECIFICATION,
AS PER TS 12132
 PAGE 1

Product
VESBO uPVC Spira Pipe as Per TS- 12132,
Turkish Technology,
Patented Winding Technology of U-PVC Spira Pipe

1) u-PVC Spira Pipes are obtained by forming pipes with the patented winding technology of
specially formulated u-PVC strips between 10-20 cm that are produced from extrusion process in
required diameter and strength. These strips are rolled to drums and delivered to the site for
production.

2) The volume needed to transfer u-PVC Spira pipes are 10 times less than other alternative piping
systems and it is more economic to transfer and stock Spira pipes since they are carried on
drums as profiles.

3) By the help of patented winding machines, u-PVC Spira Pipes are produced on site from
profiles by operators.

4) The patented production technology which allows u-PVC Spira pipes to be produced manhole
to manhole on production site. As a result, 100% leakage proof pipes are produced, no joint is
needed, and extra time is saved.
 PAGE 2

VESBO UPVC SPIRA PIPES………………………………………………………………….

PIPES, PROFILE TYPES

VESBO uPVC Spira Pipes are formed by spirally winding extruded T-
necked strips and by this excellent system produced lighter and
more economical but of higher strength than that of similar
products.

VESBO u PVC Spira Pipes profiles are produced in five different

types named 84 TR, 98 TR, 112 TR, 168 TR and 196 TR, with their
different T-heights and widths allow production of pipes on various
strength, which can be used in almost, every installation,
In accordance with the project criteria like traffic load on trench
depth etc.

STRIP STRIP
STRIP Pipe T
Profile Pipe thickness Profile Pipe thickness
Profile OD(mm) thickness(mm)
(mm) OD(mm) (mm) (mm) OD(mm) (mm)
(mm)
168 TR 550 18 196 TR 1200 30.5
84 TR 150 7
168 TR 600 18
84TR 200 7 196 TR 1300 30.5
168 TR 650 18
84 TR 250 7 196 TR 1400 30.5
168 TR 700 18
84 TR 300 7 196 TR 1500 30.5
168 TR 750 18
98 TR 300 9 168 TR 800 18 196 TR 1600 30.5

98 TR 350 9 168 TR 900 18 196 TR 1700 30.5

98 TR 400 9 168 TR 1000 18 196 TR 1800 30.5

168 TR 1200 18
112 TR 450 13 196 TR 2000 30.5
168 TR 1300 18
112 TR 500 13 196 TR 2400 30.5
168 TR 1400 18
112 TR 550 13 196 TR 2500 30.5
168 TR 1500 18
168 TR 1600 18 196 TR 2600 30.5
168 TR 1700 18 196 TR 2800 30.5
168 TR 1800 18
196 TR 3000 30.5
168 TR 2000 18
196 TR 3200 30.5
168 TR 2200 18
168 TR 2400 18 196 TR 3400 30.5

168 TR 2600 18 196 TR 3600 30.5

196 TR 3800 30.5
196 TR 4000 30.5
 PAGE 3

APPLICATION AREAS

SEWAGE / RAINWATER / Strom Water SYSTEMS…………….

 VESBO uPVC Spira pipes are produced between 200 mm up to 4000 mm diameters. Thanks to it’s manhole to
manhole without joint production property, VESBO uPVC Spira pipes are perfect solution for rainwater / sewage & Strom
water system. Due to its easy assembling and high fluidity advantage, Spira pipe is preferred by Municipalities, Rural
Services, Housing Development Administration and satellite towns.

INDUSTRIAL APPLICATIONS…………………..

VESBO uPVC Spira Pipes are composed of uPVC which has high resistance to chemicals and long
life. Moreover, it is an environment-friendly product with its water tightness structure. By the aspects of
these, it can be used in industrial zones and to transport of industrial wastes.

HIGHWAY/MOTORWAY APPLICATIONS………………

 VESBO uPVC Spira Pipes are used instead of box culverts in highway and motorway constructions.
They are used for drainage purposes, and as collectors in medians along the motorway. It prevents
deformation of the road’s surface, by absorbing vertical movement due to traffic loads.

HYDRO ELECTRIC POWER PLANTS (HEPP) APPLICATIONS……………….

 with the fast and on-site production technology, U-PVC Spira Pipe is used in conduits of hydro electric
power plants where site work period of the investment is very important.
 PAGE-4

CONNECTION OF SMALL DIAMETER PIPES WITH COUPLING

The coupling which is going to be assembled with the pipe and the contact surface of the pipe is cleaned
with a dry cloth. Adhesive is applied on the coupling (on the side where there is T ribbed and towards the
flow direction). The adhesive on the coupling surface is thoroughly spread.

Connection of the coupling with the pipe is carefully made. The inner surface of the pipe t o be connected is
cleaned and adhesive is applied on the connection surface.

Pipe with the coupling is penetrated 1-2 cm to the pipe to be connected. Adhesive is applied to the sleeve
surface connected.

Adhesive is thoroughly spread to all surfaces of the coupling and the coupling provides connection of the
pipes to each other.
 PAGE-5

CONNECTION OF LARGE DIAMETER VESBO uPVC Spira PIPES WITH COUPLING

The connection surface of the pipes and surface of the coupling is cleaned. Adhesive is applied on the
coupling (on the T-ribbed side of the coupling). The adhesive on the coupling is thoroughly spread on the
surface.

One personnel with a coupling, on which adhesive is applied enters into the pipe in order to assemble. Flow
direction side of the coupling (the side of the coupling with zero space when it is connected with the inner
surface of the pipe) should be towards the flow direction of the line. The connection sides of the coupling
should be on the sideways in the pipe and it should give curve to the coupling.

One other personnel outside the pipe should manipulate the personnel inside in order to put the stop line of
the coupling within the space between the two pipes.

There should be no space on the connection surfaces of the pipes because of the coupling. The connection
parts should be controlled from both inside and outside after the connection process. Attention should be
paid to the connection parts during back filling.
 PAGE-6

HYDROLIC PERFORMANCE

 VESBO uPVC Spira pipes allow to use smaller diameters than other rigid pipes to flow the same flow rate,
since its manning roughness co-efficient (0,008) is lower than concrete pipes.(0.014) (FOR EXAMPLE Ø1000
MM CONCRETE PIPE = Ø800 MM SPIRA PIPE)

MECHANICAL PROPERTIES

 Impact strength and resistance of U-PVC Spira Pipe is very high due to its

Elasticity modulus. (690 Mpa in the long term)

ABRASION RESISTANCE

 Due to its smooth inner surface, VESBO uPVC Spira Pipe has higher resistance than its alternatives in
terms of transporting liquid and abrasion effect of material in liquid wastes.

CONTROLS DURING PRODUCTION

VESBO uPVC profiles which form the pipe are produced before producing spirally wound uPVC Pipes.
Required norms for the pipes are ensured only if these profiles meet the required technical conditions.
Physical properties of the extruded uPVC profiles like wall thickness, T thickness, color, appearance,
roughness coefficient are controlled.
 PAGE-7

RAW MATERIAL-AUXILARY MATERIALS TESTS AND CONTROLS

VESBO uPVC PROFILE

Tests applied to uPVC, the raw material of the profile;

1) Determination of Viscat softening point
2) Determination of density
3) Determination of ash

The controls applied to the profile during production;

1) Appearance controls
2) Dimension controls

PIPE AND FITTING ADHESİVE

The tests applied to the adhesive;

1) Appearance
2) Viscosity
3) Dry Material

MEASUREMENT OF DIMENSION, GEOMETRY AND PHYSICAL PROPERTIES (TS12132)

1) Appearance
2) Dimension Control (external diameter)

PERFORMANCE TESTS OF END PRODUCT (TS12132)

1) Determination of tightness of the joints – This test is applied in accordance with TS 12132 If
tightness of the joint is requested to be determined by air, then the test shall be applied in
accordance with TS EN 1610 Part 13.2
2) Impact Resistance
3) Circular rigidity
4) Determination of strength of joints
5) Determination of tightness of the locks
6) Determination of tensile strength of lock point
 PAGE-9 – END

Contact; Syed Azhar kazmi 0345 – 8525428