NOZZLE DATA

NOZZLE SIZE ANSI THK TYPE PAD W FLG. FLG.

N.B/O.D XT FACE DESIGNATION WT/EACH NOZZ.PROJ.
MARK (INCH) CLASS (mm) FACING (mmxmm) FINISH
N1 6.0 150# 12.00 WNRF 50 x 10 125 AARHSHELL IN 46.3 500
N2 6.0 150# 12.00 WNRF 50 x 10 125AARH SHELL OUT 46.3 500
N3 6.0 150# 12.00 WNRF 50 x 10 125AARH CH. IN 23.6 500
N4 6.0 150# 12.00 WNRF 50 x 10 125AARH CH. OUT 23.6 500
N5 1.5 150# 160 WNRF x 125AARH SHELL VENT + BF 1.8 500
N6 1.5 150# 160 WNRF x 125AARH SHELL DRAIN + BF 1.8 500
N7-N8 1.5 150# 160 WNRF x 125AARH MP CONN + BF 1.8 500
N9-N10 1.5 150# 160 WNRF x 125AARH MP CONN + BF 1.8 500
 ITEM NO : 08-EE-00-203A CODE : ASME Sec. VIII Div. 1,ED.2001

DUTY / UNIT 0.25x1.1 TEMA : CLASS 'R' 1999

MM Kcal / Hr. SIZE : 600 X 3000
TYPE AES(H) SURFACE AREA PER SHELL IN M2 51

DESCRIPTION MATERIAL OUT SIDE THK/ID LENG/ H GO Gi QTY GASK OD GASK

DIA THK ID
Sl.No.
1 FLANGE-SHELL COVER SA 266 CL.4 872 730 50 32 10 15 1 792 766
2 FLANGE-SHELL REAR SA 266 CL.4 872 600 60 32 10 16 1 792 766
3 FLANGE-SHELL FRONT SA 266 CL.4 744 600 50 32 10 16 1 664 638
4 FLANGE-CHANNEL SA 266 CL.4+AL. BRONZE 744 600 55 32 10 16 1 664 638
5 FLANGE-CHANNEL COVER SA 266 CL.4 744 600 55 32 32 16 1 664 638
6 FLANGE-FLOATING HEAD SA 266 CL.4 671 572 73 1 592 572
7 BACKING RING SA 266 CL4 671 571 61 1 592 572
8 TUBES SB 111C44300 20 1.6 3000 EXTRA 5 290 TOTAL LENGTH(MTR)
9 ST. TUBE SHEET SB 171 C46400 664 45 EXTRA OD 0 1
10 FL. TUBE SHEET SB 171 C46400 592 45 (EXTRA DIA FOR T/S) 1
11 CHANNEL COVER SA 516 GR.60 744 55 1 664 638
12 SHELL SA 516 GR.60 620 10 2674 1
13 SH.COVER BARREL SA 516 GR.60 750 10 350.5 1
14 SH. COVER BONNET SA 516 GR.60 624 12 SF= 50 1 TORISPHERICAL
15 CHANNEL SA 516 GR.60 620 10 447 1
16 BAFFLE SB 171 C46400 600 6 453 9 %CUT 24.54
17 SUPPORT PLATE SB 171 C46400 600 12 - 1 CENT CU 300
18 VOID - - - - -
19 SPLIT BAFFLE - 0 0 0 0
20 FL.HD.DISH SA 516 GR.60 572 18 INSIDE RADIUS 450 1
21 PART.PLATE SA 516 GR.60+AL. BRONZE 600 10 641 3
22 IMP.PLATE SB 171 C46400 474 6 474 1
23 TIE ROD IS 2062 10 3000 12
24 SPACER SB 111C44300 20 2 3000 12 TOTAL LENGTH(MTR)
25 SEALING STRIP SB 171 C46400 40 10 3000 0
26 SLIDING STRIP SB 171 C46400 50 16 3000 2
27 CONN. PIECE SA 516 GR.60 669 573 20 SEG. 45 2
28 STUD/NUT SA193GRB7/ SA194GR2H 0 0 0 0
29 STUD/NUT-COMM.SPARE SA193GRB7/ SA194GR2H % 20 0
30 SHELL NOZZLE IN SA 106 Gr.B 323.9 12 123.8 1
31 SHELL NOZZLE OUT 323.9 12 123.8 1
32 CH. NOZZ. IN SA 106 Gr.B 323.9 12 123.8 1
33 CH.NOZZ. OUT 323.9 12 123.8 1
34 NOZZ-FL-SHELL-IN SA 105 ANSI B16.5 150# 6 2
35 NOZZ-FL-SHELL-OUT SA 105 ANSI B16.5 150# 6 2
36 NOZZ-FL- IN-CH SA 105 ANSI B16.5 150# 6 1
37 NOZZ-FL- OUT-CH SA 105 ANSI B16.5 150# 6 1
38 GASKET
39 SHELL REAR-SHELL COVER IJA 792 766 6
40 SHELL FRONT-TUBE SHEET IJA 664 638 6
41 CHANNEL-TUBE SHEET IJA 664 638 6
42 CHANNEL-CHANNEL COVER] IJA 664 638 6
43 FLOATING HEAD IJA 592 572 6
44 SHELL NOZZLE IN & OUT SS316L, SPWD, 4.5 THK, CA FILLER, 3.2 THK, WITH CS OUTER RING 12
45 CHANNEL NOZZLE IN / OUT IS 2712 12
46 TEST RING SA 105 / IS 2062 872 600 60 32 10 16 1 792 766
47 TEST GLAND SA 105 / IS 2062

48 TEST FLANGE SA 105 / IS 2062 744 600 55 32 10 16 1 664 638

49 ANODE -
50 SADDLE IS 2062
51 DAVIT-CHANNEL SA 106 GR B
52 DAVIT-SHELL COVER SA 106 GR B

FABRICATION WEIGHT =
EMPTY EQPT WEIGHT =
TUBE BUNDLE WEIGHT =
HYDRO TEST WEIGHT =
OPERATING WEIGHT =

MANUFACTURING COST ESTIMATION EQPT No.:

Sl.No. DESCRIPTION
 1 FABRICATION COST FOR SHELL,FLANGE,NOZZLE & OTHER PRESSRE PARTS.
2 TUBE SHEET,BAFFLE,FLANGE,ETC MACHINING COST (LUMPSUM)
3 DRILLING COST FOR BAFFLES NO.BAFFLES 10 218.834
HOLES THK 66
4 DRILLING COST FOR TUBE SHEET NO.TUBE SHT. 2 HOLES 290 THK 90
5 BUNDLE ASS.,EXPANSION NO. OF TUBE 290 COST PER TUBE 60
6 SEAL WELDING PER HOLE NO. OF HOLE 290 COST PER TUBE 20
7 RADIOGRAPHY LENGTH 13 MTR RT FACTOR 1 R.T COST PER METER
8 HEAT TREATMENT REQD YES
9 DISH FORMING LUMPSUM
10 SAND BLASTING&PAINTING AREA 21.6 M2 COST / SQUARE METER 200
11 HYDRO TESTING CHARGE LUMPSUM
12 DESIGN LUMPSUM
13 WELD DEPOSIT 0.6 0.31 4 4.8
14 MISCELANEOUS
TOTAL FABRICATION COST

FINAL COST ESTIMATION

1 RAW MATERIAL COST
2 FABRICATION COST
3 RAW MATERIAL COST+FABRICATION COST
4 OVERHEAD & MARGIN( DUE TO SMALL QTY OF HIC PLATE PROCUREMNT DIFFICULTY)
5 SUB TOTAL
6 INTEREST ON RAW MATERIAL [ FOR 5 MONTHS FOR 80 % OF R/M
7 SALES PROMOTION
8 TOTAL EQUIPMENT COST EX-WORK

1 TRANSPORT CHARGE
2 INSPECTION CHARGE
3 COST/ Kg
4 COST / M2.

MANPOWER & MACHINE HOUR ESTIMATES

FABRICATION MANDAY 77
DRILLING MACHINE HOURS - BAFFLES 65
DRILLING MACHINE HOURS - TUBE SHEETS 130.5
BORING MACHINE HOURS - FLANGES, TUBE SHEETS 25
 1,ED.2001 PROJECT NSU-II

No. OF UNIT 1

SHELL PER UNIT 1

NO. BOLT WT/ TOTAL RATE/KG/ TOTAL FINISHED DENSITY

BOLT SIZE EACH WT MTR COST WEIGHT

28 20 71 71 140 10000 67
28 20 151 151 140 21121 145
28 20 61 61 140 8508 56
28 20 67 67 120 8022 62
32 20 67 67 120 8022 61
32 20 56 56 120 6770 49
32 20 48 48 120 5709 42
TOTAL LENGTH(MTR) 885 3 742 100 88500 742 8.54
125 125 35 4361 95
99 99 35 3466 67
32 20 191 191 35 6692 83
451 451 35 15775 407
72 72 35 2508 65
65 65 35 2284 65
75 75 35 2637 65
SINGLE SEGM 10 89 30 2657 56
X 400 27 27 30 814 11
0 0 0 0 0
0 0 22 0 0
57 57 35 1995 57
30 91 35 3170 91
11 11 35 370 11
4 45 80 3617 45
TOTAL LENGTH(MTR) 36 3 35 100 3600 35
10 0 35 0 0
19 38.4 35 1344 38
7 13 35 4000 13
0 58 150 8629 58
12 150 1726 12
12 12 100 1164 12
12 12 100 1164 12
12 12 60 698 12
12 12 60 698 12
46 92.6 120 11112 93
46 92.6 120 11112 93 SHEET 1
24 23.6 100 2360 24
24 23.6 100 2360 24 59 R.F PAD N4 SA 516 Gr. 60
58 R.F PAD N3 SA 516 Gr. 60
800 4800 57 R.F PAD N2 SA 516 GR.60
800 4800 56 R.F PAD N1 SA 516 GR.60
800 4800 55 JACK SCREW LUG SA 516 GR.60
800 4800 54 JACK SCREW SS 304
800 4800 53 DOVEL PIN LUG SA 516 Gr. 60
300 3600 52 DOVEL PIN SA 105
300 3600 51 PASS PARTITION PLATE SA 516 GR.60+AL. BRONZE
28 20 151 151 100 15086 50 VOID
100 49 VOID
60 48 GASKET N9-N10 IS 2712

28 20 0 0 0
0 15000 47 GASKET N7-N8 SS316L, SPWD, 4.5 THK,
200 25 5000 500 46 GASKET N6 CA FILLER, 3.2 THK, WITH
100 60 6000 100 45 GASKET N5 CS OUTER RING
100 60 6000 100 44 VOID
3645 335252 3477 43 VOID
1641 42 STUD WITH TWO NUTS N9-N10 SA193GRB7/ SA194GR2H
3477 41 STUD WITH TWO NUTS N7-N8 SA193GRB7/ SA194GR2H
1248 40 STUD WITH TWO NUTS N6 SA193GRB7/ SA194GR2H
4550 39 STUD WITH TWO NUTS N5 SA193GRB7/ SA194GR2H
3321 38 STUD WITH TWO NUTS SA193GRB7/ SA194GR2H
37 STUD WITH TWO NUTS SA193GRB7/ SA194GR2H
08-EE-00-203A 36 STUD WITH TWO NUTS SA193GRB7/ SA194GR2H
35 VOID
TOTAL 34 BLIND FLG. N9-N10 SA 105
 1641 WT COST/KG 22 36093 33 BLIND FLG. N7-N8 SA 105
10000 32 BLIND FLG. N6 SA 105
RS/MM 0.45 6499 31 BLIND FLG. N5 SA 105
RS/MM 0.5 13050 30 VOID
Rs/TUBE 17400 29 VOID
Rs/TUBE 5800 28 NOZZ.FLG. N9-N10 SA 105
R.T COST PER METER 1000 13358 27 NOZZ.FLG. N7-N8 SA 105
25000 26 NOZZ.FLG. N6 SA 105
15000 25 NOZZ.FLG. N5 SA 105
Rs 4325 24 NOZZ.FLG. N4 SA 105
10000 23 NOZZ.FLG. N3 SA 105
10000 22 NOZZ.FLG. N2 SA 105
COST/Kg= 0 0 21 NOZZ.FLG. N1 SA 105
10000 20 VOID
176526 19 VOID
18 NOZZ. NECK N9-N10 SA 106 Gr.B
17 NOZZ. NECK N7-N8 SA 106 Gr.B
16 NOZZ. NECK N6 SA 106 Gr.B
335252 15 NOZZ. NECK N5 SA 106 Gr.B
176526 14 NOZZ. NECK N4 SA 106 Gr.B
511778 13 NOZZ. NECK N3 SA 106 Gr.B
25 % 127944 12 NOZZ. NECK N2 SA 106 Gr.B
639722 11 NOZZ. NECK N1 SA 106 Gr.B
@ 16 % INTEREST] 17880 10 CHANNEL COVER SA 516 GR.60
2 % 13152 9 FLANGE-CHANNEL COVER SA 266 CL.4
670754 8 FLANGE-CHANNEL SA 266 CL.4+AL. BRONZE
7 FLANGE-SHELL FRONT SA 266 CL.4
Rs./Kg = 5 17386 6 FLANGE-SHELL REAR SA 266 CL.4
0 5 FLANGE-SHELL COVER SA 266 CL.4
193 4 CHANNEL SA 516 GR.60
12277 3 SHELL SA 516 GR.60
2 SH.COVER BARREL SA 516 GR.60
1 SH. COVER BONNET SA 516 GR.60

P.No.
DESCRIPTION MATERIAL
 1353

SA 516 Gr. 60 OD 268 x 168 x 10 THK 1 3

SA 516 Gr. 60 OD 268 x 168 x 10 THK 1 3
SA 516 GR.60 OD 268 x 168 x 10 THK 1 3
SA 516 GR.60 OD 268 x 168 x 10 THK 1 3
SA 516 GR.60 100 x 50 x 10 THK 1 0.4
SS 304 M x Lg 0
SA 516 Gr. 60 x x THK 0
SA 105 DIA 20 x 40 Lg 0.1
SA 516 GR.60+AL. BRONZE x x 10 THK 0

IS 2712 2 NB, x ASME B16.20, 150# 2

SS316L, SPWD, 4.5 THK, 1.5 NB, x ASME B16.20, 150# 2

CA FILLER, 3.2 THK, WITH 1.5 NB, x ASME B16.20, 150# 1
CS OUTER RING 1.5 NB, x ASME B16.20, 150# 1

SA193GRB7/ SA194GR2H 3/4 UNC x 87 Lg. 4

SA193GRB7/ SA194GR2H 3/4 UNC x 87 Lg. 4
SA193GRB7/ SA194GR2H 3/4 UNC x 87 Lg. 4
SA193GRB7/ SA194GR2H 1/2 UNC x 87 Lg. 4
SA193GRB7/ SA194GR2H M 20 x 163 Lg. H=D 32 23
SA193GRB7/ SA194GR2H M 20 x 196 Lg. H=D 28 22
SA193GRB7/ SA194GR2H M 20 x 174 Lg. H=D 28 21

SA 105 2 NB, ASME B16.5, BLRF, 150# 2 2.8

SA 105 1.5 NB, ASME B16.5, BLRF, 150# 2 2.8
SA 105 1.5 NB, ASME B16.5, BLRF, 150# 1 1.4
SA 105 1.5 NB, ASME B16.5, BLRF, 150# 1 1.4

SA 105 1.5 NB, ASME B16.5, WNRF 150# ID 50.8 2 3.6

SA 105 1.5 NB, ASME B16.5, WNRF 150# ID 28.0 2 3.6
SA 105 1.5 NB, ASME B16.5, WNRF 150# ID 28.0 1 1.8
SA 105 1.5 NB, ASME B16.5, WNRF 150# ID 28.0 1 1.8
SA 105 6 NB, ASME B16.5, WNRF 150# ID 142.1 1 10.9
SA 105 6 NB, ASME B16.5, WNRF 150# ID 142.1 1 10.9
SA 105 6 NB, ASME B16.5, WNRF 150# ID 144.3 1 10.9
SA 105 6 NB, ASME B16.5, WNRF 150# ID 144.3 1 10.9

SA 106 Gr.B OD 48.3 x 10.15 THK x 130.11 Lg 2 2.5

SA 106 Gr.B OD 48.3 x 10.15 THK x 130.11 Lg 2 2.5
SA 106 Gr.B OD 48.3 x 10.15 THK x 103.90 Lg 1 1.0
SA 106 Gr.B OD 48.3 x 10.15 THK x 103.90 Lg 1 1.0
SA 106 Gr.B OD 168.3 x 12 THK x 193.14 Lg 1 8.9
SA 106 Gr.B OD 168.3 x 12 THK x 193.14 Lg 1 8.9
SA 106 Gr.B OD 168.3 x 12 THK x 193.14 Lg 1 8.9
SA 106 Gr.B OD 168.3 x 12 THK x 193.14 Lg 1 8.9
SA 516 GR.60 OD 744 x 55 THK 1 182
SA 266 CL.4 OD 744 x 600 ID x 55 THK 1 62
SA 266 CL.4+AL. BRONZE OD 744 x 600 ID x 55 THK 1 56
SA 266 CL.4 OD 744 x 580 ID x 50 THK 1 145
SA 266 CL.4 OD 872 x 580 ID x 60 THK 1 56
SA 266 CL.4 OD 872 x 730 ID x 50 THK 1 67
SA 516 GR.60 OD 620 x 447 Lg x 10 THK 1 65
SA 516 GR.60 OD 600 x 2647 Lg x 10 THK 1 407
SA 516 GR.60 OD 750 x 351 Lg x 10 THK 1 65
SA 516 GR.60 OD 754 TORISPHERICAL
x x 12 THK 1
65
WT., Kg
MATERIAL SIZE QTY REMARKS

1353

CreateBOM
MARKS
 RATE/
S.No. DESCRIPTION MATERIAL
KG/MTR
1 FLANGE-SHELL COVER SA 266 CL.4 150
2 FLANGE-SHELL REAR SA 266 CL.4 150
3 FLANGE-SHELL FRONT SA 266 CL.4 150
4 FLANGE-CHANNEL SA 266 CL.4+AL. BRONZE 120
5 FLANGE-CHANNEL COVER SA 266 CL.4 120
6 FLANGE-FLOATING HEAD SA 266 CL.4 120
7 BACKING RING SA 266 CL4 120
8 TUBES SB 111C44300 175
9 ST. TUBE SHEET SB 171 C46400 250
10 FL. TUBE SHEET SB 171 C46400 250
11 CHANNEL COVER SA 516 GR.60 35
12 SHELL SA 516 GR. 60 35
13 SH.COVER BARREL SA 516 GR. 60 35
14 SH. COVER BONNET SA 516 GR. 60 35
15 CHANNEL SA 516 GR. 60 35
16 BAFFLE IS 2062 30
17 SUPPORT PLATE IS 2062 30
18 LONG BAFFLE SA 234 WPB 22
19 SPLIT BAFFLE - 22
20 FL.HD.DISH SA 516 GR.60 35
21 PART.PLATE SA 516 GR.60+AL. BRONZE 35
22 IMP.PLATE SB 171 C46400 150
23 TIE ROD COMM, BRASS 180
24 SPACER SB 111C44300 175
25 SEALING STRIP SB 171 C46400 250
26 SLIDING STRIP SB 171 C46400 250
27 CONN. PIECE SA 516 GR.60 35
28 STUD/NUT SA193GRB7/ SA194GR2H 150
29 STUD/NUT-COMM.SPARE SA193GRB7/ SA194GR2H 150
30 SHELL NOZZLE IN SA 106 Gr.B 100

31 SHELL NOZZLE OUT SA 106 Gr.B 100

32 CH. NOZZ. IN SA 106 Gr.B 60

33 CH.NOZZ. OUT SA 106 Gr.B 60

34 NOZZ-FL-SHELL-IN SA 105 120

35 NOZZ-FL-SHELL-OUT SA 105 120
36 NOZZ-FL- IN-CH SA 105 100
37 NOZZ-FL- OUT-CH SA 105 100
38 GASKET
39 SHELL REAR-SHELL COVER IJA 500
40 SHELL FRONT-TUBE SHEET IJA 500
41 CHANNEL-TUBE SHEET IJA 1000
42 CHANNEL-CHANNEL COVER] IJA 500
43 FLOATING HEAD IJA 1000
44 SHELL NOZZLE IN & OUT SS316L, SPWD, 4.5 THK, CA 100
45 CHANNEL NOZZLE IN / OUT IS 2712 100
46 TEST RING SA 105 100
47 TEST GLAND SA 105 100
48 TEST FLANGE SA 105 100
 49 CATHODIC ZINC ANODE 0
50 SADDLE IS 2062 25
51 DAVIT SA 106 GR B 60

MANUFACTURING COST DATA

FABRICATION COST, Rs/Kg 25
BAFFLE DRILLING COST / MM FOR 20 DIA, Rs./MM 0.4
BAFFLE DRILLING COST / MM FOR 25 DIA, Rs./MM 0.45
TUBE SHEET DRILLING COST / MM FOR 20 DIA, Rs./MM 0.45
TUBE SHEET DRILLING COST / MM FOR 25 DIA, Rs./MM 0.5
TUBE ASSY & EXPANSION, Rs./TUBE 40
SEAL WELDING CHARGES, Rs./TUBE 20
RADIOGRAPHY CHARGES, Rs./M 1000
SAND BLASTING & PAINTING CHARGES Rs./M2 200
WELD DEPOSIT Rs./Kg 3000
OHM % 50
INTEREST % 16
SALES PROMOTION, % 2
TRANSPORT CHARGES, Rs/Kg 4
FABRICATION LABOUR RATE Rs/Kg 7
FABRICATION MANDAY RATE Rs 150
DRILLING MACHINE RATE Rs./Hr 100
BORING MACHINE RATE Rs/Hr 400
 126 LIFTING LUG (DISH) THK x
125 PLUG FOR PULLING / LIFTING EYE BOLT M x
124 PULLING / LIFTING EYE BOLT M x
123 STUD WITH SQ.HEAD & ONE NUT(HEAVY HEX) M 20 x
122 STUD WITH TWO NUTS (HEAVY HEX) M 20 x
121 CONNECTING PIECE 22 THK x
120 BACKING RING OD 671 x
119 FLOATING HD. FLG OD 671 x
118 FLOATING HD. DISH SR 450 x
117 SLIDING STRIP 50 W x
116 SEALING STRIPS 40 W x
115
114
113
112
111 SPACER-3 OD 20 x
110 SPACER-2 OD 20 x
109 SPACER-1 OD 20 x
108 NUT M 12
107 TIE ROD Ø 12 x
106 SUPPORT PLATE OD 0 x
105 BAFFLE-B OD 0 x
104 BAFFLE-A OD 0 x
103 TUBES OD 20 x
102 FLOATING TUBE SHEET OD 592 x
101 STATIONARY TUBE SHEET OD 664 x

P.NO DESCRIPTION SIZE

Gasket Details DETAIL NO.

664 Channel Cover Gasket OD 301
638 Channel Cover Gasket ID 301
664 ST. T/S - CH. Flange Gasket OD 302
638 ST. T/S - CH. Flange Gasket ID 302
592 Floating Head Gasket OD 305
572 Floating Head Gasket ID 305
 664 R1C2 303
638 R1C3 303
792 R2C2 304
766 R2C3 304

305 GASKET (FL. HEAD) OD 592 x

304 GASKET (SH. COV.) OD 792 x
303 GASKET(ST.T/S-SH.FLANGE) OD 664 x
302 GASKET(ST.T/S-CH.FLANGE) OD 664 x
301 GASKET (CH. COV.) OD 664 x
P.NO DESCRIPTION SIZE

NOZZLE A B
N1 10.00 12.00 X SEALING STRIP DETAIL
N2 10.00 12.00 31 2.4
N3 10.00 12.00
N4 10.00 12.00
N5 10.00 10.15
N6 10.00 10.15
N7 12.00 10.15
N8 12.00 10.15
N9 12.00 10.15
N10 12.00 10.15

For Spare Sheet

1. STUD WITH TWO NUTS
SL.No. ITEM MATERIAL
1 SHELL COVER STUD SA193GRB7/ SA194GR2H
2 SHELL FLG.-T/S - CHANNEL FLG. STUD SA193GRB7/ SA194GR2H
3 CHANNEL COVER STUD SA193GRB7/ SA194GR2H
4 NOZZLE FLANGE STUD - N5 & N6 SA193GRB7/ SA194GR2H
5 NOZZLE FLANGE STUD - N7 & N8 SA193GRB7/ SA194GR2H
6 NOZZLE FLANGE STUD - N9 & N10 SA193GRB7/ SA194GR2H
7 FLOATING HEAD JOINT STUD SA193GRB7M/ SA194GR2HM
8 FL.HEAD-CONN. PIECE JOINT STUD SA193GRB7M/ SA194GR2HM
2. GASKETS
1 GASKET(ST.T/S-CH.FLANGE) IJA
2 GASKET(ST.T/S-SH.FLANGE) IJA
3 GASKET (CH. COV.) IJA
4 GASKET (SH. COV.) IJA
5 GASKET (FL. HEAD) IJA
6 NOZZLE FLANGE - N5 & N6 SS316L, SPWD, 4.5 THK, CA FILLER, 3.2 THK, WITH CS OUTER RING
7 NOZZLE FLANGE - N7 & N8 SS316L, SPWD, 4.5 THK, CA FILLER, 3.2 THK, WITH CS OUTER RING
8 NOZZLE FLANGE - N9 & N10 IS 2712

FOR SHEET 3 DAVIT ASSEMBLY

SHELL CHENNAL
DAVIT DIM. COVER COVER
ØA 872 744
B 609 561
C 1240 875
D 300 300
L 230 200
N 30 25
M 436 372
P 506 471
Ød 20 20
X 1378 1219
Y 666 572
Z 554 506
W 244 254
V 82.15 109.15
ØG 83.32 127.78
ØF 65.64 86.32
ØH 94.9 140.3

ITEM WT.X C. DIMENSION / SIZE OF DAVITS

(TON) (MTR) E F T R S
NB SCH NB SCH NB
SH.COVER 0.254783 3 160 2 160 3 47 4
CH.COVER 0.366684 4 160 2 160 13 59 6
Thk for SH & CH for E & F 11.13 13.49 8.74 8.74 13.49
P.NO. L Q Ra
228 230 186.85 436
240 200 169.85 372

NAME PLATE DETAILS

DESIGNED BY ENGINEERS INDIA LTD.
MANUFACTURED FOR 0 0
ITEM No. 08-EE-00-203A
MFR'S SERIAL No. 1077 YEAR BUILT - 2004
CODES ASME SEC VIII Div.1,2003 EDITION+2005 ADDENDA & TEMA `R' - 1999
INSPECTED BY M/s. EIL
TUBES SHELL
DESIGN PRESSURE 8.75/F.V 7.00 Kg/sq.cm(g)
DESIGN TEMPERATURE 140.00 65.00 deg
TEST PRESSURE (HYD) 11.40 9.10 Kg/sq.cm(g)
DATE OF TEST ** **
OPERATING FLUID H2 RICH GAS COOLING WATER
CORROSION ALLOW. 3 3 mm
RADIOGRAPHY 1 SPOT
HEAT TREATMENT YES FL.HD ASSY
DUTY/SURFACE 0.25x1.1 MMKcal/hr 64.4 m2
WT.FULL OF WATER 4550 Kgs
TOTAL WT. EMPTY 3477 Kgs
BUNDLE WEIGHT 1248 Kgs

FOR TEST RING

ASSY Dim No.
1NO. 1 1 FIXED
LIFT EYE 16 2 LINKED
LIFT EYE DEEP 20 3 LINKED
BOLT.No. 28 4 LINKED
BOLT.D 20 5 LINKED
T2 50 6 FIXED
H1 105 7 LINKED Q 100 TP 30
T1 45 8 LINKED shell cover flange thk
BCD 641 9 LINKED
TSOD 592 10 LINKED
TSTHK 45 11 LINKED
dim 89 12 REMOVED not used
dimID 594 13 LINKED
ID 600 14 LINKED shell id
BCD1 824 15 LINKED
OD 872 16 LINKED
No.s 12 17 LINKED DETAIL-Z
M2 16 18 LINKED TO BE LINKED FROM TABLE
DEEP1 20 19 FIXED
DEEP2 20 20 FIXED
D3 673 26 LINKED
BCD 641 27 LINKED
D2 615 28 LINKED PW 3 x 10
R 45 29 LINKED
deg1 7 30 FIXED
D1 594 31 LINKED
dim1 5 21 LINKED DETAIL-X
dim2 4 22 LINKED
deg2 118 32 FIXED
t 3 33 LINKED
Ø1 766 34 LINKED
Ø2 792 35 LINKED
Ø3 795 36 LINKED
DIAH 18 23 LINKED PACKING GLAND
T2 50 24 FIXED
H2 30 25 FIXED
D6 673 37 LINKED
D4 595 38 LINKED
R5 5 39 FIXED
deg3 7 40 FIXED
D5 613 41 LINKED
DRAWING DIMENSIONS
dd1 30 FIXED
dd2 5 FIXED
dd3 10 FIXED
dd4 25 FIXED
dd5 6 FIXED
dd6 25 FIXED
dd7 25 FIXED
dd8 10 FIXED
dd9 25 FIXED
dd10 50 FIXED
dd11 25 FIXED
dd12 35 FIXED
dd13 2 FIXED
dd14 10 FIXED
dd15 30 LINKED D
dd16 16 LINKED THK
dd17 75 LINKED A
dd18 35 LINKED R
dd19 35 FIXED
dd20 65 FIXED

BOM Sheet 3

241 DAVIT LUG 75 x 65

240 VERTICAL RIB (CH. COVER) 16 THK x AS PER DRG
239 DAVIT ( CH. COVER) AS PER DRG
238 TOP PLATE (CH.COVER) 16 THK x AS PER DRG
237 BOTTOM PLATE (CH. COVER) 16 THK x AS PER DRG
236 TOP DAVIT HOLD PIPE (CH.CR) 6 SCH 80
235 BOTTOM DAVIT HOLD PIPE (CH.CR) 6 SCH 80
234 RING (CH. COVER) OD 140.3 x
233 SLIDING LINK (CH. COVER) Ø 20 x AS PER DRG
232 STOPPER PLATE (CH. COVER) 35 x 189
 231 STIFFNER PIPE (CH. COVER) 2.00 SCH 160
230 DAVIT PIPE (CH. COVER) - HORI 4 SCH 160
229 DAVIT PIPE (CH. COVER) - VER 4 SCH 160
228 VERTICAL RIB (SH. COVER) 16 THK x AS PER DRG
227 DAVIT (SH. COVER) AS PER DRG
226 TOP PLATE (SH.COVER) 16 THK x AS PER DRG
225 BOTTOM PLATE (SH. COVER) 16 THK x AS PER DRG
224 TOP DAVIT HOLD PIPE (SH.CR) 4 SCH 80
223 BOTTOM DAVIT HOLD PIPE (SH.CR) 4 SCH 80
222 RING (SH. COVER) OD 94.9 x
221 SLIDING LINK (SH. COVER) Ø 20 x AS PER DRG
220 STOPPER PLATE (SH. COVER) 35 x 164
219 STIFFNER PIPE (SH. COVER) 2 SCH 160
218 DAVIT PIPE (SH. COVER) - HORI 3 SCH 160
217 DAVIT PIPE (SH. COVER) - VER 3 SCH 160
216 HEAVY HEX. NUT M 16
215 STUD M 16 x
214 GASKET OD 792 x
213 PACKING 10 SQ.( 3
212 PACKING GLAND OD 673 x ID
211 TEST RING FLANGE REFER DETAIL
210 TEST RING SHELL REFER DETAIL
209 NAME PLATE 150 x 110
208 NAME PLATE BRACKET 320 x 170
207 RIB 72 x 122
206 RIB 96 x 122
205 EARTHING LUG 100 x 75
204 WRAPPER PLATE 489 x
203 SUPPORT PLATE 410 x 149
202 BASE PLATE-2 430 x 150
201 BASE PLATE-1 430 x 150
P.NO DESCRIPTION

P.R. No. :

OWNER IOCL PREP

 6552
REV 0
OWNER IOCL PREP Dt. : 21/06/05
M/s. ENGINEERS INDIA LIMITED.
CONSULTANT NEW DELHI. EIL JOB No. :
VRCFP, HPCL, VIZAG
PROJECT RFCCU 6552
PRECISION EQUIPEMENTS (CHENNAI) PVT. LTD., W.O.No. :
MANUFACTURER CHENNAI-600 0096, TAMIL NADU, INDIA. 1077
DRAWN BY : T.GOBI TITLE : GENERAL ASSEMBLY FOR F.O.A No. :
CHK. BY : STABILIZER TRIM COOLER -
APP. BY : ITEM No. :08-EE-00-203A Dt. : 21.06.05

PROJ : DRG No. : PE/589/HE-06AB/05

SCALE:1:10/NTS DATE 07.07.05 SHEET : 1 of 5 REV : 0
AS PER DWG SA 516 Gr. 60 1 1.0
AS PER DWG SA 105 2+1 0.5
AS PER DWG SA 105 2+2 2.0
200 Lg H=D SA193GRB7M/ SA194GR2HM 8 3.5
200 Lg H=D SA193GRB7M/ SA194GR2HM 24 10.0
AS PER DWG SA 516 GR.60 2 5.0
ID 571 x 61 THK SA 266 CL4 1 35.0
ID 572 x 73 THK SA 266 CL.4 1 30.0
18 THK SA 516 GR.60 1 15.0
16 x Lg. SB 171 C46400 2
10 THK x 3276 Lg. SB 171 C46400 0 20.0

2 THK x 485 Lg. SB 111C44300 6 3.0

2 THK x 134 Lg. SB 111C44300 138 16.0
2 THK x Lg. SB 111C44300 6 2.0
COMM, BRASS 28 0.5
Lg COMM, BRASS 14 16.0
12 THK x AS PER DRG SB 171 C46400 1 10.9
6 THK x AS PER DRG SB 171 C46400 4.5 70.0
6 THK x AS PER DRG SB 171 C46400 5 56.4
1.6 THK (MIN) x 3000 Lg SB 111C44300 290 741.8
45 THK SB 171 C46400 1 65.0
45 THK SB 171 C46400 1 90.1

SIZE MATERIAL QTY WT IN KG REMARKS

 ID 572 x 3 THK ALLOY 625 JA 1 -
ID 766 x 3 THK IJA 1 -
ID 638 x 3 THK IJA 1 -
ID 638 x 3 THK ALLOY 625 JA 1 -
ID 638 x 3 THK ALLOY 625 JA 1 -
SIZE MATERIAL QTY WT IN KG REMARKS

MATERIAL SIZE QTY.

93GRB7/ SA194GR2H M 20 x 174 Lg. H=D 6
93GRB7/ SA194GR2H M 20 x 196 Lg. H=D 6
93GRB7/ SA194GR2H M 20 x 163 Lg. H=D 6
93GRB7/ SA194GR2H 1/2 UNC x 87 Lg. 4 N5
93GRB7/ SA194GR2H 3/4 UNC x 87 Lg. 4
93GRB7/ SA194GR2H 3/4 UNC x 87 Lg. 4
3GRB7M/ SA194GR2HM M 20 x 200 Lg H=D 4
3GRB7M/ SA194GR2HM M 20 x 200 Lg H=D 5
 IJA OD 664 x ID 638 x 3 THK 4
IJA OD 664 x ID 638 x 3 THK 4
IJA OD 664 x ID 638 x 3 THK 4
IJA OD 792 x ID 766 x 3 THK 4
IJA OD 592 x ID 572 x 3 THK 4
CA FILLER, 3.2 THK, WITH CS OUTER RING 1.5 NB, x ASME B16.20, 150# 8 N5
CA FILLER, 3.2 THK, WITH CS OUTER RING 1.5 NB, x ASME B16.20, 150# 8
IS 2712 2 NB, x ASME B16.20, 150# 8

S
SCH R2 M b
80 32 60 100
 80 32 60 100
18.26
 x 16 t SA 516 GR.60 2
S PER DRG SA 516 GR.60 2
SA 105 1
S PER DRG SA 516 GR.60 1
S PER DRG SA 516 GR.60 1
x~ 216 Lg. SA 106 Gr.B 1
x~ 200 Lg. SA 106 Gr.B 1
ID 114.3 x 35 Lg. SA 105 1
x AS PER DRG SA 105 1
x 12 THK IS 2062 Gr.A/B 1
 x~ 367 Lg. SA 106 Gr.B 1
x~ 818 Lg. SA 106 Gr.B 1
x~ 1127 Lg. SA 106 Gr.B 1
S PER DRG SA 516 GR.60 2
SA 105 1
S PER DRG SA 516 GR.60 1
S PER DRG SA 516 GR.60 -
x 246 Lg. SA 106 Gr.B 1
x 230 Lg. SA 106 Gr.B 1
ID 88.9 x 35 Lg. SA 105 1
x AS PER DRG SA 105 1
x 12 THK IS 2062 Gr.A/B 1
x~ 380 Lg. SA 106 Gr.B 1
x~ 1284 Lg. SA 106 Gr.B 1
x~ 1387 Lg. SA 106 Gr.B 1
SA 194 Gr 2H 12
120 Lg. SA 193 Gr B7 12
ID 766 x 3 t IJA 1
WINDS ) GRAPH-ASB 1
595 50 + 30 THK IS 2062 Gr.A/B 1
IS 2062 Gr.A/B 1
IS 2062 Gr.A/B 1
x 2 t SS 304 1
x 6 t SA 516 GR.60 1
x 12 t IS 2062 Gr.A/B 2
x 12 t IS 2062 Gr.A/B 4
x 10 t IS 2062 Gr.A/B 2
150 x 12 t SA 516 GR.60 2
x 12 t IS 2062 Gr.A/B 2
x 16 t IS 2062 Gr.A/B 1
x 16 t IS 2062 Gr.A/B 1
MATERIAL QTY WT IN KG REMARKS

P.R. No. :
 6552
0
21/06/05

No. :

6552
:
1077
:
-
21.06.05

0
39 IJA
33 303 304 303 is taken IJA
31 IJA
35 IJA
37 IJA
 DIA - NOM. D b g k No. OF d2 WEIGHT,
HOLES Kg.

BLIND 150 lbs

0.50 1/2" 88.9 11.1 34.9 60.3 4 15.9 0.8

0.75 3/4" 98.4 12.7 42.9 69.8 4 15.9 0.9
1.00 1" 107.9 14.3 50.8 79.4 4 15.9 1
1.25 1 1/4" 117.5 15.9 63.5 88.9 4 15.9 1.3
1.50 1 1/2" 127 17.5 73 98.4 4 15.9 1.4
2.00 2" 152.4 19.0 92.1 120.6 4 19 1.8
2.50 2 1/2" 177.8 22.2 104.8 139.7 4 19 3.2
3.00 3" 190.5 23.8 127 152.4 4 19 4.1
4.00 4" 228.6 23.8 157.2 190.5 8 19 7.7
5.00 5" 254 23.8 185.7 215.9 8 22.2 9.1
6.00 6" 279.4 25.4 215.9 241.3 8 22.2 11.8
8.00 8" 342.9 28.6 269.9 298.4 8 22.2 20.4
10.00 10" 406.4 30.2 323.9 361.9 12 25.4 31.8
12.00 12" 482.6 31.7 381 431.8 12 25.4 50
14.00 14" 533.4 34.9 412.7 476.2 12 28.6 60
16.00 16" 596.9 36.5 469.9 539.7 16 28.6 77
18.00 18" 635 39.7 533.4 577.8 16 31.7 95
20.00 20" 698.5 42.9 584.2 635 20 31.7 123
24.00 24" 812.8 47.6 692.1 749.3 20 34.9 187
30.00 30" 964.2 54.0 857.2 914.4 28 34.9 309
36.00 36" 1168.4 60.3 1022.3 1085.8 32 41.3 485

BLIND 300 Lbs

0.50 1/2" 95.2 14.3 34.9 66.7 4 15.9 1

0.75 3/4" 117.5 15.9 42.9 82.5 4 19 1.4
1.00 1" 123.8 17.5 50.8 88.9 4 19 1.8
1.25 1 1/4" 133.3 19.0 63.5 98.4 4 19 2.7
1.50 1 1/2" 155.6 20.6 73 114.3 4 22.2 3.2
 2.00 2" 165.1 22.2 92.1 127 8 19 3.6
2.50 2 1/2" 190.5 25.4 104.8 149.2 8 22.2 5.4
3.00 3" 209.5 28.6 127 168.3 8 22.2 7.3
4.00 4" 254 31.7 157.2 200 8 22.2 12.2
5.00 5" 279.4 34.9 185.7 234.9 8 22.2 15.9
6.00 6" 317.5 36.5 215.9 269.9 12 22.2 22.7
8.00 8" 381 41.3 269.9 330.2 12 25.4 37
10.00 10" 444.5 47.6 323.8 387.3 16 28.6 58
12.00 12" 520.7 50.8 381 450.8 16 31.7 84
14.00 14" 584.2 54.0 412.7 514.3 230 31.7 107
16.00 16" 647.7 57.1 469.9 571.5 20 34.9 139
18.00 18" 711.2 60.3 533.4 628.6 24 34.9 177
20.00 20" 774.7 63.5 584.2 685.8 24 34.9 223
24.00 24" 914.4 69.8 692.1 812.8 24 11.3 342

BLIND 600 Lbs

0.50 1/2" 95.2 20.7 34.9 66.7 4 15.9 1

0.75 3/4" 117.5 22.3 42.9 42.9 4 19 1.4
1.00 1" 123.8 23.9 50.8 88.9 4 19 1.8
1.25 1 1/4" 133.3 27.0 63.5 98.4 4 19 2.7
1.50 1 1/2" 155.6 28.6 73.0 114.3 4 22.2 3.6
2.00 2" 165.1 31.8 92.1 127 8 19 4.5
2.50 2 1/2" 190.5 35.0 104.8 149.2 8 22.2 6.8
3.00 3" 209.5 38.1 127 168.3 8 22.2 9.1
4.00 4" 273 44.5 157.2 215.9 8 25.4 18.6
6.00 6" 355.6 54.0 215.9 292.1 12 28.6 39
8.00 8" 419.1 62.0 269.9 349.2 12 31.7 63
10.00 10" 508 69.9 323.8 431.8 16 34.9 105
12.00 12" 558.8 73.1 381 488.9 20 34.9 134
14.00 14" 603.2 86.2 412.7 527 20 38.1 172
16.00 16" 685.8 82.6 469.9 603.2 20 41.3 239

No. OF
DIA NOM. D d1 d3 b g k h d2 STUD DIA
HOLES
 Welding - Neck - 150 Lbs

0.50 1/2" 88.9 21.3 15.7 9.5 34.9 60.3 47.6 4 15.9 1/2
0.75 3/4" 98.4 26.7 20.9 11.1 42.9 69.8 52.4 4 15.9 1/2
1.00 1" 107.9 33.4 26.6 12.7 50.6 79.4 55.6 4 15.9 1/2
1.25 1 1/4" 117.5 42.2 35.0 14.3 63.5 88.9 57.1 4 15.9 1/2
1.50 1 1/2" 127 48.3 40.9 15.9 73 98.4 61.9 4 15.9 1/2
2.00 2" 152.4 60.3 52.6 17.4 92.1 120.6 63.5 4 19 5/8
2.50 2 1/2" 177.8 73.1 62.9 20.6 104.8 139.7 69.8 4 19 5/8
3.00 3" 190.5 88.9 77.9 22.2 127 152.4 69.8 4 19 5/8
4.00 4" 228.8 114.3 102.3 22.2 157.2 190.5 76.2 8 19 5/8
5.00 5" 254 141.3 128.1 22.2 185.7 215.9 88.9 8 22.2 3/4
6.00 6" 279.4 168.3 154.1 23.8 215.9 241.3 88.9 8 22.2 3/4
8.00 8" 342.9 219.1 202.7 27.0 269.9 298.4 101.6 8 22.2 3/4
10.00 10" 406.4 273 254.4 28.6 323.8 361.9 101.6 12 25.4 7/8
12.00 12" 482.6 232.9 323.9 30.1 381 431.8 114.3 12 25.4 7/8
14.00 14" 533.4 355.6 336.6 33.3 412.7 476.2 127 12 28.6 1
16.00 16" 596.9 406.4 387.4 34.9 469.9 539.7 127 16 28.6 1
18.00 18" 635 457.2 438.2 38.1 533.4 577.8 139.7 16 31.7 1 1/8
20.00 20" 698.5 508 489 41.3 584.2 635 144.5 20 31.7 1 1/8
24.00 24" 812.8 609.6 590.6 46.0 692.1 749.3 152.4 20 34.9 1 1/4
30.00 30" 984.2 762 743 52.4 857.2 914.4 130.2 28 34.9 1 1/4
36.00 36" 1168.4 914.4 895.4 58.7 1022.3 1085.8 161.9 32 41.3 1 1/2

WELDING NECK 300 LBS STD

0.50 1/2" 95.2 21.3 15.7 12.7 34.9 66.7 52.4 4 15.9 1/2
0.75 3/4" 117.5 26.7 20.9 14.3 42.9 82.5 57.1 4 19 5/8
1.00 1" 123.8 33.4 26.6 15.9 50.8 88.9 61.9 4 19 5/8
1.25 11/4" 133.3 42.2 35 17.4 63.5 98.4 65.1 4 19 5/8
1.50 11/2" 155.6 48.3 40.9 19 73 114.3 68.3 4 22.2 3/4
2.00 2" 165.1 60.3 52.5 20.6 92.1 127 69.8 8 19 5/8
2.50 21/2" 190.5 73.1 62.6 23.8 104.8 149.2 76.2 8 22.2 3/4
3.00 3" 209.5 88.9 77.9 27 127 168.3 79.4 8 22.2 3/4
4.00 4" 254 114.3 102.3 30.1 157.2 200 85.7 8 22.2 3/4
5.00 5" 279.4 141.3 128.1 33.3 185.7 234.9 98.4 8 22.2 3/4
 6.00 6" 317.5 168.3 154.1 34.9 215.9 269.9 98.4 12 22.2 3/4
8.00 8" 381 219.1 202.7 39.7 269.9 330.2 111.1 12 25.4 7/8
10.00 10" 444.5 273 254.4 46 323.8 387.3 117.5 16 28.6 1
12.00 12" 520.7 323.9 304.9 49.2 381 450.8 130.2 16 31.7 1 1/8
14.00 14" 584.2 355.6 336.6 52.4 412.7 514.3 142.9 20 31.7 1 1/8
16.00 16" 647.7 406.4 387.4 55.5 469.9 571.5 146 20 34.9 1 1/4
18.00 18" 711.2 457.2 438.2 58.7 533.4 628.6 158.7 24 34.9 1 1/4
20.00 20" 774.7 508 489 61.9 584.2 685.8 161.9 24 34.9 1 1/4
24.00 24" 914.4 609.6 590.6 68.2 692.1 812.8 168.3 24 41.3 1 1/2

WELDING NENECK 600 LBS XS

0.50 1/2" 95.2 21.3 13.9 14.3 34.9 66.7 58.8 4 15.9 1/2
0.75 3/4" 117.5 26.7 18.9 15.9 42.9 82.5 63.5 4 19 5/8
1.00 1" 123.8 33.4 24.4 17.5 50.8 88.9 68.3 4 19 5/8
1.25 11/4" 133.3 42.2 32.6 20.6 63.5 98.4 73.1 4 19 5/8
1.50 11/2" 155.6 48.3 38.1 22.2 73 114.3 77.2 4 22.2 3/4
2.00 2" 165.1 60.3 49.3 25.4 92.1 127 79.4 8 19 5/8
2.50 21/2" 190.5 73.1 59 28.6 104.8 149.2 85.8 8 22.2 3/4
3.00 3" 209.5 88.9 73.7 31.7 127 168.3 88.9 8 22.2 3/4
4.00 4" 273 114.3 97.1 38.1 157.2 215.9 108 8 25.4 7/8
5.00 5" 330.2 141.3 122.3 44.4 185.7 266.1 120.7 8 28.6 1
6.00 6" 355.6 168.3 146.3 47.6 215.9 292.1 123.9 12 28.6 1
8.00 8" 419.1 219.1 193.7 55.6 269.9 349.2 139.7 12 31.7 1 1/4
10.00 10" 508 273 247.6 63.5 323.8 431.8 158.8 16 34.9 1 1/4
12.00 12" 558.8 323.9 298.5 66.7 381 488.9 162 20 34.9 1 1/4
16.00 16" 685.8 406.4 381 76.2 469.9 603.2 182.2 20 41.3 1 1/4
20.00 20" 812.8 508 482.6 88.9 584.2 723.9 196.9 24 44.4 1 3/8

WELDING NENECK 300 LBS SCHED 30

8" 381 219.1 205.1 39.7 269.9 330.2 111.1 12 25.4

12" 520.7 323.9 311.1 49.2 381 450.8 130.2 16 31.7
 WELDING NENECK 150 LBS SCHED 160

1/2" 88.9 21.3 11.7 9.5 34.9 60.3 47.6 4 15.9

3/4" 98.4 26.7 15.5 11.1 42.9 69.8 52.4 4 15.9
1" 107.9 33.5 20.9 12.7 50.8 79.4 55.6 4 15.9
11/2" 127 48.3 34.1 15.9 73 98.4 61.9 4 15.9

2" 152.4 60.3 42.9 17.4 92.1 120.6 63.5 4 19

3" 190.5 88.9 66.7 2.2 127 152.4 69.8 4 19
4" 228.6 114.3 87.3 2.2 157.2 190.5 76.2 8 19
8" 342 219.2 173.08 27 269.9 298.4 101.6 8 2.2

WELDING NENECK 300 LBS SCHED 160

1/2" 95.2 21.3 11.7 12.7 34.9 66.7 52.4 4 15.9

3/4" 117.5 26.7 15.5 14.3 42.9 82.5 57.1 4 19
1" 123.8 33.4 20.9 15.9 50.8 88.9 61.9 4 19
11/2" 155.6 48.3 34.1 19 73 114.3 68.3 4 22.2

2" 165.1 60.4 42.9 20.6 92.1 127 69.8 8 19

3" 209.5 88.5 66.7 27 127 168.3 79.4 8 22.2
4" 254 114.3 87.3 30.1 157.2 200 85.7 8 22.2
6" 317.5 168.4 131.7 34.9 215.9 269.9 98.4 12 22.2
8" 318 219.2 173.1 39.7 269.9 330.2 111.1 12 25.4

PIPE DIMENSIONS

NB in O.D mm SCH 10 SCH 20 SCH 30 STD mm SCH 40 XS mm SCH 60 SCH 80 SCH 100
10 20 30 STD 40 XS 60 80 100
0.25 1/4" 13.7 2.24 2.24 3.02 3.02
0.38 3/8" 17.1 2.31 2.31 3.2 3.2
0.50 1/2" 21.3 2.77 2.77 3.73 3.73
0.75 3/4" 26.7 2.87 2.87 3.91 3.91
1.00 1" 33.4 3.38 3.38 4.55 4.55
 1.25 1 1/4" 42.2 3.56 3.56 4.85 4.85
1.50 1 1/2" 48.3 3.68 3.68 5.08 5.08
2.00 2" 60.3 3.91 3.91 5.54 5.54
2.50 2 1/2" 73 5.16 5.16 7.01 7.01
3.00 3" 88.9 5.49 5.49 7.62 7.62
3.50 3 1/2" 101.6 5.74 5.74 8.08 8.08
4.00 4" 114.3 6.02 6.02 8.56 8.56
5.00 5" 141.3 6.55 6.55 9.53 9.53
6.00 6" 168.3 7.11 7.11 10.97 10.97
8.00 8" 219.1 6.35 7.04 8.18 8.18 12.7 10.31 12.7 15.09
10.00 10" 273.1 6.35 7.8 9.27 9.27 12.7 12.7 15.09 18.28
12.00 12" 323.3 6.35 8.38 9.53 10.13 12.7 14.27 17.48 21.44
14.00 14" 355.6 6.35 7.92 9.53 9.53 11.13 12.7 15.09 19.05 23.83
16.00 16" 406.4 6.35 7.92 9.53 9.53 12.7 12.7 16.66 21.44 26.19
18.00 18" 457 6.35 7.92 11.13 9.53 14.2 12.7 19.05 23.83 29.36
20.00 20" 508 6.35 9.53 12.7 9.53 15.09 12.7 20.62
22.00 22" 559 6.35 9.53 12.7 9.53 12.7
24.00 24" 610 6.35 9.53 14.27 9.53 17.48 12.7 21.61
26.00 26" 660 7.92 12.7 14.27 9.53 12.7
28.00 28" 711 7.92 12.7 15.88 9.53 12.7
30.00 30" 762 7.92 12.7 15.88 9.53 12.7
32.00 32" 813 7.92 12.7 15.88 9.53 17.48 12.7
34.00 34" 864 7.92 12.7 15.88 9.53 17.48 12.7
36.00 36" 914 7.92 12.7 15.39 9.53 19.05 12.7

TABLE-3
WT.X C. DIMENSION / SIZE OF DAVITS
(TON) (MTR) E F T R S
From To NB SCH NB SCH NB SCH R2 M
0.00 0.1 2 160 1 1/2 160 3 32 3 160 32 60
0.11 0.3 3 160 2 160 3 47 4 80 32 60
0.31 0.6 4 160 2 160 13 59 6 80 32 60
0.61 1.25 6 80 3 160 10 86 8 80 32 75
1.26 2.6 8 80 3 160 11 112 10 60 38 75
2.60 4 10 60 4 160 8 139 12 60 50 75
4.10 6.3 10 120 4 160 8 139 12 60 50 75
 6.40 7.8 10 160 4 160 8 139 12 60 50 75

RIBS TABLE-L
NO OF
UNIT SIZE A B C D RIBS
SL.No. O.D. mm TYPE - I
1 168.3 160 200 50 1
2 219.1 160 230 50 1
3 273 220 260 70 1
4 323.8 230 270 75 1
5 355.6 260 280 90 1
6 406.4 300 310 110 1
7 457.2 350 330 135 80 2
8 500 400 350 160 105 3
9 550 400 380 160 105 3
10 600 430 400 175 120 3
11 650 460 430 190 135 3
12 700 510 450 215 160 3
13 750 530 480 225 165 3
14 800 590 500 240 180 3
15 850 610 530 255 195 3
16 900 660 550 280 220 3
17 950 690 580 295 235 3

18 1000 900 650 370 180 8

19 1050 950 675 390 200 8
20 1100 1000 700 420 220 8
21 1150 1050 725 440 230 8
22 1200 1100 750 470 250 8
23 1250 1150 775 490 270 8
24 1300 1200 800 520 280 8
25 1350 1200 825 520 280 8
26 1400 1250 850 540 300 8
27 1450 1300 875 570 320 8
28 1500 1350 900 590 340 8
 29 1600 1400 950 620 350 8
30 1700 1500 1000 670 380 8
31 1800 1600 1050 720 420 8
32 1900 1700 1100 770 450 8
33 2000 1800 1150 820 480 8
34 2100 1850 1200 840 500 8
35 2200 1950 1250 890 530 8
36 2300 2000 1300 920 550 8
37 2400 2100 1350 970 580 8

DAVIT FOR SHELL COVER TABLE -1

DAVIT DIMEN. DIMENSION-A
From 0 501 601 701 801 901 1001 1101 1201 1301 1401
To 500 600 700 800 900 1000 1100 1200 1300 1400 1500
B 230 230 250 250 250 250 275 275 275 300 300
C 580 650 750 800 850 900 1000 1050 1100 1190 1240
D 260 260 300 300 300 300 340 350 380 390 400
L 125 150 180 200 230 250 280 300 330 350 390
N 20 20 25 25 30 30 30 30 30 30 30
d 16 16 20 20 20 20 20 20 20 25 25

DAVIT FOR CHANNEL COVER TABLE -2

DAVIT DIMEN. DIMENSION-A
From 0 501 601 701 801 901 1001 1101 1201 1301 1401
To 500 600 700 800 900 1000 1100 1200 1300 1400 1500
B 230 230 250 250 250 250 275 275 275 300 300
C 580 650 750 800 850 900 1000 1050 1100 1190 1240
D 260 260 300 300 300 300 340 350 380 390 400
L 125 150 180 200 230 250 280 300 330 350 390
N 20 20 25 25 30 30 30 30 30 30 30
d 16 16 20 20 20 20 20 20 20 25 25
TABLE-K
UNIT SIZE TOTAL
WT.OF 2
SADDLE NO O.D MM A B C D NO.OF RI SADDLES
1 168.3 160 200 50 1 (KG) 17 0
2 219.1 160 230 50 1 18 168.3
3 273 220 260 70 1 21 219.1
4 323.8 230 270 75 1 22 273
5 355.6 260 280 90 1 26 323.8
6 406.4 300 310 110 1 30 355.6
7 457.2 350 330 135 80 3 36 406.4
8 500 400 350 160 105 3 44 457.2
9 550 400 380 160 105 3 44 500
10 600 430 400 175 120 3 46 550
11 650 460 430 190 135 3 50 600
12 700 510 450 215 160 3 56 650
13 750 530 480 225 165 3 60 700
14 800 590 500 240 180 3 82 750
15 850 610 530 255 195 3 84 800
16 900 660 550 280 220 3 92 850
17 950 690 580 295 235 3 98 900
18 1000 900 650 370 180 258 950
19 1050 950 675 390 200 278 1000
20 1100 1000 700 420 220 290 1050
21 1150 1050 725 440 230 302 1100
22 1200 1100 750 470 250 320 1150
23 1250 1150 775 490 270 336 1200
24 1300 1200 800 520 280 348 1250
25 1350 1200 825 520 280 356 1300
26 1400 1250 850 540 300 368 1350
27 1450 1300 875 570 320 380 1400
28 1500 1350 900 590 340 390 1450
29 1600 1400 950 620 350 406 1500
30 1700 1500 1000 670 380 440 1600
31 1800 1600 1050 720 420 472 1700
 32 1900 1700 1100 770 450 516 1800
33 2000 1800 1150 820 480 546 1900
34 2100 1850 1200 840 500 568 2000
35 2200 1950 1250 890 530 602 2100
36 2300 2000 1300 920 550 606 2200
37 2400 2100 1350 970 580 640 2300

TP PW TS THK
20 2 X 10 40
30 3 X 10 41 60
36 3 X 12 61 100
48 4 X 12 101

TEST RING
SHELL ID STUD SIZE STUD QTY
0 600 16 12
601 900 20 16
901 20 20

SHELL ID A D R THK
0.00 450 65 25 28 12
451.00 1000 75 30 35 16
1001.00 100 30 35 20

SHELL ID DESIGN ID OF SHELL MINUS BAFFLE OD

152 432 1.6
457 991 2.4
1016 1372 3.2
1397 1753 3.95
1778 2134 4.75
2159 2540 5.55
WEIGHT
GEWIGHT
POIDS STUD DIA Hub
PEBO in mm Diam.
 0.8 12.70 30.16
1 12.70 38.1
1.1 12.70 49.22
1.4 12.70 58.74
1.8 12.70 65
2.7 15.88 77.8
3.6 15.88 90.5
4.5 15.88 107.95
6.8 15.88 134.94
8.6 19.05 163.52
10.9 19.05 192
17.7 19.05 246
23.6 22.23 304.8
36.3 22.23 365.13
46.3 25.40 400
57.7 25.40 457.2
63.6 28.58 504.83
77.2 28.58 558.8
118 31.75 663.58
153 31.75
242 38.10

1 12.70 38.1
1.4 15.88 47.63
1.8 15.88 53.98
2.7 15.88 63.5
3.6 19.05 95.25
4.1 15.88 84.14
5.4 19.05 100
6.8 19.05 117.5
11.3 19.05 146
14.5 19.05 177.8
 19 19.05 206.38
30.5 22.23 260.35
41.5 25.40 320.68
62.5 28.58 374.65
84.5 28.58 425.45
112 31.75 482.6
138 31.75 533.4
172 31.75 587.38
247 38.10 701.67

1.4 12.70 38.1

1.8 15.88 47.63
2.3 15.88 53.98
3.2 15.88 63.5
4.5 19.05 69.85
5.4 15.88 84.14
8.2 19.05 100
10.4 19.05 117.5
19.1 22.23 152.4
30.9 25.40 188.92
37 25.40 222.26
53 31.75 273
86 31.75 342.9
103 31.75 400
218 31.75 431.8
313 34.93 495.3

30.5
62.5
 0.8
1
1.1
1.8

2.7
4.5
6.8
17.7

1
1.4
1.8
3.6

4.1
6.8
11.3
19
30.5

XXS
SCH 120 SCH 140 SCH 160 mm
120 140 160 XXS

4.78 7.47
5.56 7.82
6.35 9.09
 6.35 9.7
7.14 10.15
8.74 11.07
9.53 14.02
11.13 15.24

11.13 13.49 17.12

12.7 15.88 19.05
14.27 18.26 21.95
18.28 20.62 23.01 22.23
21.44 25.4 28.58 25.4
25.4 28.58 33.32 25.4
27.79 31.75 35.71
30.96 36.53 40.49
34.93 39.97 45.24

b
100
100
100
120
120
180
215
215
R SHELL COVER TABLE -1

1501 1601 1701 1801 1901 2001 2101 2201 2301 2401
1600 1700 1800 1900 2000 2100 2200 2300 2400 2500
300 325 325 325 325 325 325 325 325 325
1290 1360 1410 1460 1510 1560 1610 1660 1710 1760
430 430 430 430 450 450 460 460 480 480
400 430 450 480 500 530 550 580 600 630
30 30 30 30 30 40 40 40 40 40
25 25 25 30 30 30 30 30 30 30

CHANNEL COVER TABLE -2

1501 1601 1701 1801 1901 2001 2101 2201 2301 2401
1600 1700 1800 1900 2000 2100 2200 2300 2400 2500
300 325 325 325 325 325 325 325 325 325
1290 1360 1410 1460 1510 1560 1610 1660 1710 1760
430 430 430 430 450 450 460 460 480 480
400 430 450 480 500 530 550 580 600 630
30 30 30 30 30 40 40 40 40 40
25 25 25 30 30 30 30 30 30 30
Update All Update BOM

Saveas