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DEPARTMENT: Mechanical Engineering

COURSE CODE-COURSE NAME: ME-101 – Workshop Technology CR: 1-2

COURSE DESCRIPTION:
This course is specially designed to introduce students to the areas of mechanical workshop. Students are given
an introduction to workshop technology, i.e. machine tools, processes, machining operations, welding, forging,
milling etc. Emphasis would be on basic concepts of workshop technology with new trends. It will bring
workshop methodology up to date and also includes protocols for the application of these techniques.

TEXT AND MATERIALS:


Text Material:
1. Introduction to Basic Manufacturing Processes and Workshop Technology by Rajender Singh
2. Lecture notes and handouts
Reference Material:
1. Workshop Technology by O. P. Khanna
2. Workshop Technology by W. A. J. Chapman
3. Internet website www.wikipedia.org and Google search

PROGRAM LEARNING OUTCOMES:


The CLOs designed in this course will target upon the following PLOs;
1. PLO-1: Engineering knowledge: An ability to apply knowledge of mathematics, science and engineering to
the solution of complex engineering problems.
2. PLO-2: Problem Analysis: An ability to identify, formulate and analyze complex engineering problems.
3. PLO-4: Investigation: An ability to design and conduct experiments as well as to analyze, interpret data
and synthesis of information for complex problems.

COURSE LEARNING OUTCOMES:


Upon successful completion of the course, the student will be able to:
1. Describe different machines, equipment and processes related to various mechanical workshops. (C-1)
2. Identify correct and safe usage of machine components, tools and their associated operations. (P-1)
3. Show development of complex parts by utilizing machines from different shops to solve practical
engineering problems. (P-2)

PRACTICAL APPLICATIONS:
Workshop technology is most widely utilized area of mechanical engineering in daily life, production,
manufacturing and process industry. It is a basic and integral part of every industry ranging from automobile to
aircraft or even spacecraft industry. Workshop technology and its advanced trends are backbone of every
factory as a maintenance and production facility. In fact every area of mechanical, aerospace, industrial and
other engineering fields require this facility for manufacturing and fabrication of equipment, machines and
complex parts. This course serve as a base to core mechanical engineering courses.
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HITEC University Date of Issue

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LECTURE PLAN (THEORY):


Instruction 70%
Discussion 15%
Practical/Tutorial 15%

Weeks /
Module Topics References
Lectures

Introduction to Workshop Technology


 Safety precautions Lecture Notes and
I  Classification of shops and their operations Handouts, 1-2
 Tools of different shops Multimedia
 Measuring, Marking, Cutting, Finishing, Striking, Drilling, Presentations
Holding, Fixing and Checking tools
Measurement Tools
 Ordinary measuring tools
 Ruler and different Calipers Lecture Notes and
 Precision measuring tools; Vernier Caliper and Handouts, 3-4
II
Screw Gauge/Micrometer Multimedia
 Vernier Height Gauge and Vernier Depth Gauge Presentations
 External, Internal, Depth Micrometer, Intrimik
 Marking Gauge and Bevel Protractor
Welding Shop Lecture Handouts,
III  Types of welding and welding joints Text Book 5-7
 Metal Arc welding, Oxy- Acetylene welding, Spot welding (Chap. 17)
Fitting and Forging Shop Lecture Handouts,
IV  Filing, Drilling, Taping, Dieing, Swaging Text Book 8-10
 Forging tools, Furnaces and Heat Treatment (Chap. 14, 19)
Lathe Machine
 Parts and types of lathe machines and their functions Lecture Handouts,
V  Machine tools and operations Text Book 11-13
 Facing, Turning and Taper Turning, Threading, Knurling, (Chap. 21, 22)
Grooving/Necking, Parting and Boring
Milling Machine
Lecture Handouts,
 Parts and types of milling machines and their functions 14-16
VI Text Book
 Milling tools and operations
(Chap. 24)
 Up, Down and Slab milling, Indexing
Shaper and Planer Machine Lecture Handouts,
VII  Parts and types of shaper machines and their functions Text Book 17-18
 Shaper and Planer operations and their Differences (Chap. 23)
Final Examination
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LECTURE PLAN (LAB):


Instruction 25%
Discussion 15%
Practical/Tutorial 60%

Module Experiments References Number of


Weeks

Introduction to Workshop Technology


 Introduction of shops and safety precautions Lecture Notes
L-I and Handouts,
 Introduction to measuring tools 3
Lab Manual,
 Steel Ruler, Inside and Outside Calipers
Text Book
 Vernier Calipers and Screw Gauges (Relevant Topics)
 Try Square and Scribers
Introduction to Fitting shop Lecture Notes
 Marking and Holding and Handouts,
L-II  Cutting and Striking Lab Manual, 4
 Filing and Finishing Text Book
 Drilling and Taping (Relevant Topics)
Introduction to Machine Shop
 Lathe Machine and its parts Lecture Notes
 Facing, Turning and Taper Turning and Handouts,
L-III  Grooving/Necking and Parting Lab Manual, 5
 Threading, Knurling and Boring Text Book
 Milling Machine, its parts and operations (Relevant Topics)
 Shaper Machine, its parts and operations
Introduction to Welding Shop
 Joining and Cutting guidelines Lecture Notes
 Types of welding and welding joints and Handouts,
L-IV  Welding Equipment Lab Manual, 4
 Metal Arc Welding Text Book
 Oxy-Acetylene Welding (Relevant Topics)
 Spot Welding

TEACHING METHODOLOGY:
Lectures, light discussions, tutorials, lab lectures, experiments, queries and problem solving practices.
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COURSE TARGETS:

CLO Teaching Assessment Learning Domain PLOs to


Module No.
No. Methodology Methodology with Level target
I + II + III + IV + Lectures + Sessional Exams + C-1 PLO-1
1
V + VI + VII Discussions Final Exam
Lab Lectures + Lab Mid Term + P-1 PLO-2
L-I + L-II + L-IV 2
Practical Assignments Lab Viva
Exercises + P-2 PLO-4
L-II + L-III + L-IV 3 Final Viva + Project
Experiments

LAB RUBRICS: PERFORM EXPERIMENT (Marks: 15)

 Identification (Marks: 05)


Below Average (0-1) Average (2-3) Above Average (4-5)
Hardly able to identify key Moderately able to identify key Affectively able to identify key
components of the apparatus for a components of the apparatus for a components of the apparatus for a
certain task. certain task. certain task.

 Procedure (Marks: 10)


Below Average (0-3) Average (4-7) Above Average (8-10)
Hardly able to operate the Moderately able to operate the Affectively able to operate the
apparatus correctly and safely; apparatus correctly and safely; apparatus correctly and safely;
Unable to perform a certain task. Partially able to perform a certain Able to perform a certain task.
task.

COURSE ASSESMENT:
Evaluation of theory and lab portions will be done on following criteria:
THEORY (35%) LAB (65%)
Quizzes 15% Lab Viva 15%
Sessional–I 20% Mid Term 30%
Sessional–II 20% Project 10%
Final Exam 45% Final Viva 45%
Total 100% Total 100%

Name Engr. Saad Arif


Document Code Written By
Date
Name
Course Code ME-101 Reviewed By
Date
Name
Course Title Workshop Technology Approved By
Date

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