TuffStuff Bio-Arc Lat Pulldown (BA-705) Owner's Manual

Maintenance & Assembly Instructions
IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE

NOTICE
It is the Purchaser’s/Owner’s obligation:
1. To disclose and post all Rules & Regulations, Danger, Warning and Caution
labels affixed on the machine to their customers/users.
2. Equipment to be installed by TFI Authorized Dealer or a service
company approved by TFI.
3. Provide trained personnel, supervision and correct usage of the equipment. BA-705
4. Provide scheduled inspection, maintenance & repairs and must be performed
by TFI Authorized Dealer or a service company approved by TFI.
LAT PULLDOWN
5. Must use only genuine TFI replacement parts. OWNER’S MANUAL
6. Machine must be anchored to a solid and level surface. BA-705_REV1
Revision Date: 5-21-2018
Table of Contents
OVERHEAD SPECIFICATIONS .........................................................................Page 3

DANGER, WARNING, & CAUTION LABELS INFORMATION ...............Page 4-7
ANCHORING UNIT .............................................................................................Page 8
IMPORTANT SAFETY INSTRUCTIONS ..........................................................Page 9
REGISTRATION, SERVICE & ASSEMBLY ..................................................... Page 10
INSPECTION/MAINTENANCE ...................................................................... Page 11
CABLE INSPECTION ........................................................................................ Page 12
STEP 1-10 .....................................................................................................Page 13-22
STEP 11-12 CABLE ROUTING ................................................................Page 23-26
STEP 13-16 ..................................................................................................Page 27-30
PARTS LIST ...................................................................................................Page 30-31
PRE-ASSEMBLED COMPONENTS .........................................................Page 32-35
WARRANTY ....................................................................................................... Page 36
TuffStuff Fitness International, Inc. continually engages in research related to product improvements. Please take the time to carefully read through
this owner’s manual thoroughly. Instructions contained in this owner’s manual are not intended to cover all details or variations possible with
equipment, or to cover every contingency that may be met in conjunction with assembly, installation, operation, maintenance or troubleshooting of
the equipment. Even though we have prepared this owner’s manual with extreme care, neither the manufacturer nor the author can accept
responsibility for any errors in, or omission from, the information given. Should additional information be required, or should situations arise that are
not covered by this owner’s manual, the matter should be directed to Customer Service at TuffStuff Fitness International, Inc. in Chino, California.
2 www.tuffstuffitness.com BA-705 BIO-ARC LAT PULLDOWN
Overhead Specifications
L 71” X W 53” X H 86”

L 181 cm X W 135 cm X H 219 cm
PRODUCT WEIGHT 710 lb/322 kg
BA-705 BIO-ARC LAT PULLDOWN www.tuffstuffitness.com 3

Carefully read ALL Danger, Warning & Caution labels posted on the machine
90 96 105 92
103
97
104
94
98
95
93
99
101
100
91

89 104
88
107
136
106
Stack them
Chinese Utility Model Pat. No.
139 ZL 201720321997.X
133
102

97 99 100 98
104
89
103
107 94 93 102 90

96 101 95
92
91
88
60 133 106 105
136
139
Chinese Utility Model Pat. No.
ZL 201720321997.X
It is extremely important that the BE ALERT! 60 Sign shown to the left

be installed in plain view of the unit.
You should have received it along with this Owners Manual. If you did
not receive this Sign with your order, you can obtain one at no cost to
you from TuffStuff Fitness by contacting our service department at:
1 (888) 884-8275
service@tuffstuff.net
service1@tuffstuff.net

Anchoring Unit
Holes on footplates are provided for anchoring the unit to the floor.
(See anchoring hole locations below)
ANCHORING
HOLE
ANCHORING
HOLES
ANCHORING
HOLES

Important Safety Instructions
It is the responsibility of the facility owner and/or owner of the equipment to review the Owner’s Manual with their facility
personnel and understand all Danger, Warning and Caution labels affixed on the machine. It is the responsibility of the floor
personnel to instruct users on proper operation of the equipment and review all danger, warning and caution labels.
SERIOUS INJURY OR DEATH CAN OCCUR 6. Anchoring of equipment must be completed at time of
IF THESE SAFETY PRECAUTIONS ARE NOT OBSERVED: installation and inspected prior to use. Failure to anchor the
machine to the floor could cause the machine to tip or fall over
1. Obtain a medical exam before beginning any exercise program.
due to incorrect usage and misuse, and could result in serious
2. Read and understand Owner’s Manual and all Danger, Warning
injury or death.
and Caution labels before using this equipment. If you still need
7. Perform regular maintenance (see Inspection Label). Pay special
help, seek assistance from floor personnel.
attention to areas most susceptible to wear and tear, including but
3. Inspect the equipment before each use for wear and tear, loose
not limited to cables, pulleys and rubber grips.
fittings, worn or frayed cables and frame welds. DO NOT USE if it
8. Do not lean against or pull on the framework, weight stack or
appears to be inoperable or damaged.
any component at all times.
4. Stop exercising if you feel faint or dizzy. Consult a physician if you
9. Children must not be allowed near the equipment. Teenager must
are experiencing pain.
be supervised.
5. Use this equipment only for the intended use.
6. Keep body, clothing and hair clear from all moving parts. Do not 10. Replace immediately all parts at first sign of wear or damage. If
attempt to free any jammed parts by yourself. unable to replace worn or damaged components/parts, remove
7. Always warm-up before and cool-down after weight training. machine from service until the repair is made.
Warm-up for 10-15 minutes with stretching and cardiovascular 11. Use only genuine TuffStuff replacement parts. Failure to do so will
exercises. Cool-down should include light stretching exercises for void warranty and could result in serious injury or death to the users.
5-15 minutes. 12. Do not remove any decals affixed to the machine. Replace if
8. Never hold your breath – will limit the flow of oxygen to your brain damaged.
and may cause dizziness. The most often used breathing pattern is 13. Do not alter or modify the original manufacturer’s weight stack
inhaling during least resistance and exhaling during maximum with any add-on incremental weights, weight plates or
resistance. dumbbells except those with standard factory installed option.
9. Do not use accessories or accessory attachments that are not 14. Maintain a service contract with a TFI Authorized Dealer or a
recommended by TFI. Professional Service Company approved by TFI. Keep a service
10. Make sure selector pin is completely inserted. Use only the selector log of all maintenance and repair activities. NOTICE: It is the sole
pin provided by the manufacturer. responsibility of the owner or facility operator to ensure that regular
11. Never pin the weights in an elevated position. Do not use the maintenance is performed.
machine if found in this condition.
Facility Safety Guidelines and Practices

1. Read and understand the Owner’s Manual before assembling, DANGER: indicates an imminently hazardous situation which, if not
servicing or using the equipment. avoided, will result in death or serious injury.
2. Equipment to be installed by TFI Authorized Dealer or
Professional Service Company approved by TFI.
3. Make sure each machine is set up and operated on a solid level
surface. Do not install equipment on an uneven surface. WARNING: indicates a potentially hazardous situation which, if not
4. Provide an adequate safety perimeter between the machine, avoided, will result in death or serious injury.
walls and other equipment to ensure that the facility has proper
clearance for usage and training.
5. Post and disclose all safety, rules and regulations on a bulletin
board easily accessible to users. CAUTION: indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
Registration, Service & Assembly
Thank you for purchasing the BA-705 Bio-Arc Lat Pulldown. This machine is part of the
TuffStuff line of quality strength training equipment. To maximize your use of the equipment, please study the Owner’s Manual thoroughly.
Registration Allow ample space around the machine for safe unrestricted use and
To avoid unnecessary delays on warranty parts and to insure that a easier access.
permanent record of your purchase is on file with our company, be sure to Insert all bolts in the same direction. For aesthetic appearance, insert all
register online at: bolts in the same direction unless specified (in text or illustration) to do
http://www.tuffstuffitness.com otherwise.
or mail to address shown below within 10 days of purchase. Leave room for adjustments. Do not fully tighten fasteners until instructed
Obtaining Service in the assembly steps to do so (to prevent any difficulty with alignment of
Please use this Owner’s Manual as your guide to all parts included in parts during the assembly process). When not instructed, tighten fasteners
your shipment. When ordering parts, you must specify the part num- such as bolts, nuts and screws so the unit is stable, but leave room for
ber and description from this manual. Use only genuine TuffStuff adjustments.
replacement parts when servicing the equipment. Failure to do so Assembly Tips
will void warranty and could result in serious injury or death. Read all “Notes” on each page before beginning each step.
For information about product operation or service: While you may be able to assemble the BA-705 using the illustrations
Phone: 909-629-1600 Toll Free 888-884-8275 only, IMPORTANT safety notes and other tips are included in the text.
Fax: 909-629-4967
E-mail: service@tuffstuff.net or service1@tuffstuff.net Some pieces may have extra holes that you will not use. Use only those
Hours: M–F 8:00 – 4:30 PST holes indicated in the instructions and illustration.
Or write to: TuffStuff Fitness International, Inc. NOTE: With so many assembled parts, proper alignment and adjustment
Customer Service is critical. While tightening the nuts and bolts, be sure to leave room for
13971 Norton Avenue, Chino, CA 91710 final adjustments.
Retain this Owner’s Manual for future reference when ordering CAUTION: Obtain assistance from TuffStuff if you have difficulty
service or parts. To assist you better, please be prepared to assembling the BA-705. Please do not attempt to complete the assembly
provide the following information: as this could result in equipment failure and serious injuries to the users.
1. Model Number 2. Place of Purchase
3. Serial Number 4. Part # and Description Symbols & Description
Required Tools
The basic tools that you will need to assemble the BA-705 but are not
limited to:
• 9/16”, 3/4” Combination Wrenches
• Ratchet Wrench with 9/16”, 3/4” sockets
• Crescent Adjustable Wrench
• Phillips Screwdriver
• External retaining ring pliers
• Rubber mallet, measuring tape & utility knife
• Super Lube® spray lubricant and grease
• Windex or household glass cleaner Loosely Tighten Loosely Tighten
Assembly Requirements Loosely tighten all hardware in this step. DO NOT Fully
Follow these installation requirements when assembling the BA-705. Use 70% Tighten. Some component(s) may need pre-assembly
and or alignment during the assembly process.
the overhead view on the Overhead Specifications Page to layout your
floor plan before assembling. Fully Tighten Fully Tighten
Wrench tighten all hardware in this step.
Set up the BA-705 on a clean, solid, flat surface. A smooth, flat surface
under the machine helps keep it level.
100%
Inspection/Maintenance
Perform regular maintenance (see Inspection Label). Pay special attention to areas most susceptible to wear and tear, including
but not limited to cables, pulleys and rubber grip. TFI recommends you maintain a service contract with a TFI Authorized Dealer or a
Professional Service Company approved by TFI. Keep a service log of all maintenance and repair activities. Extra copies can be downloaded
from our website www.tuffstuffitness.com
INSPECTION / MAINTENANCE RECORDS

DATE REPLACEMENT REPAIRS INSPECTED BY
WARRANTY REPAIRS
DATE REPLACEMENT REPAIRS INSPECTED BY

Cable Inspection
WARNING:
THE FOLLOWING CONDITIONS MAY INDICATE A WORN CABLE. REPLACE IMMEDIATELY.
“NECKING”, STRECHED CABLE COVERING A CRACK IN THE CABLE COVER
A TEAR IN THE CABLE COVER A BREAK ON THE CABLE
CABLE END SLIPPING OUT
IMPORTANT NOTE:
DAMAGED OR WORNED CABLE (AS SHOWN ABOVE) MAY DAMAGE THE PULLEY(S). YOU MUST INSPECT
THE PULLEYS AT THIS TIME FOR WEAR AND TEAR. REPLACE IF NEEDED.

Step 1
*28
121
*28
121 44
44
Note:
1. Run Cable Pull-Strings through pulley
brackets as shown.
2. This Cable Pull-Strings will facilitate
routing the cables through its path inside
the tubes.
*11
Note:
It is strongly recommended that two
people participate in this assembly step.
Step 1 Assembly List

Item Qty. Description
*11 1 LAT UPRIGHT FRAME ASM
*28 2 SWIVEL PULLEY BRACKT NCB ASM (704_705_706)
44 2 BLACK DELRIN SPACER AND RANGE LIMITER, 1" ID
121 2 RETAINING SNAP RING EXT. PLAIN .925 X 1 X .042

Step 2
32 1 TOP CROSS BRACE, LAT
*33 1 WEIGHT STACK FRAME LAT ASM
52 2 BUTTON HEAD SOCKET CAP SCREW Z/P 1/2-13 X 1
74 2 FLAT WASHER SAE Z/P 1/2"
128 2 SPLIT LOCK WASHER Z/P 1/2"
32 52
128
74
74
128
52
*33
Note:
Loosely Tighten
70%
Loosely tighten all hardware in this step.
DO NOT Fully Tighten. Some component(s)
may need pre-assembly and or alignment
during the assembly process.
Step 3
Item Qty. Description Note:
*11 1 LAT UPRIGHT FRAME ASM It is strongly recommended that two
52 2 BUTTON HEAD SOCKET CAP SCREW Z/P 1/2-13 X 1 people participate in this assembly step.
Loosely Tighten
70%
Loosely tighten all hardware in this step.
may need pre-assembly and or alignment
during the assembly process.
52
128
32
74
74
128
52
*11

Step 4
*10 1 LAT PULL DOWN BASE FRAME ASM
76 2 FLAT WASHER Z/P 1/2 X 1 3/4 X 3/16
84 2 HEX HEAD CAP SCREW GR-5 Z/P 1/2-13 X 3
83 2 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 2 3/4
110 2 NYLON INSERT LOCK NUT Z/P 1/2-13
113 2 NYLON INSERT THIN PATTERN LOCK NUT Z/P 3/8-16
75
83
*11
75
84
76 75
113
84
76 113
75
110
74
74
110
Loosely Tighten *10
70%
Loosely tighten all hardware in this step. Note:
may need pre-assembly and or alignment It is strongly recommended that two
during the assembly process. people participate in this assembly step.
Step 5
Item Qty. Description Run guide wire through
*5 1 BOTTOM CROSS BRACE ASM (ROW/LAT) hole in frame as shown below.
53 4 HEX HEAD CAP SCREW Z/P 3/8-16 X 1 1/4
76 2 FLAT WASHER Z/P 1/2 X 1 3/4 X 3/16
110 2 NYLON INSERT LOCK NUT Z/P 1/2-13
Note:
*33
Tie guide wires together
76 110
*5
74
*10
77
129
53 74
75
Fully Tighten
77
129
100% 53
Proceed to inspect; align and wrench tighten ALL hardware

assemblies specially those left loosely fasten, making sure 129
the unit is assembled square and perpendicular. 75

Step 6
18 1 PIVOT AXLE 1 RD SS 303 X 4 7/16, 2X_1/2-13
19 1 PIVOT AXLE 1 RD SS 303 X 5 5/8, 2X 1/2-13
*22 1 SEAT FRAME LAT ASM
41 4 ALUMINUM ROUND COVER PLATE, 2 1/2
68 4 FLAT HEAD SOC CAP SCREW Z/P 1/2-13 X 1
Note: Fig. A
1. Make sure to insert the axles with
the notched end first. See fig A.
68
41
18
41
68
*22
68
41
25 6
19
41
Fully Tighten 68
100%
Step 7
17 1 PIVOT AXLE 1 RD SS 303 X 3 15/16, 2X 1/2-13
20 1 RETAINER PIN 7/16 X 4 3/8
*31 1 THIGH PAD FRAME ASM
41 2 ALUMINUM ROUND COVER PLATE, 2 1/2
50 1 BUTTON HEAD SOCKET CAP SCREW Z/P 1/4-20 X 3/4 120
120 1 PULL PIN YELLOW KNOB 3/8-16 INSERT
Note:
1. Make sure to insert the axles with
the notched end first. See fig A. *31
68
41
20 50
*22
*22
Fig. A
17
41
68
*31
Fully Tighten
100%
Step 8
Step 8 Assembly List Note:
Threaded Sockets toward
8 2 GUIDE ROD 3/4 X 47 3/4
the top of the unit.
16 1 MAGNETIC SELECTOR PIN W/COIL 3/8 X 5 GOLD KNOB
*34 1 10 LB TOP PLATE W/ADJ SLTR BAR 19X 3/4 WTS LABELS ASM
*36 19 15 LB STEEL WEIGHT PLATE W/FLANGED BUSHINGS ASM
84 2 HEX HEAD CAP SCREW Z/P 3/8-16 X 3
123 2 RUBBER DONUT 3/4 RD ID X 2 1/2 RD OD X 3
84
129
129 8
75
16
75
*34
*36
*33
123
123
Fully Tighten
100%
Step 9
95 1 LABEL-BIO-ARC WEIGHT STACK NUMBERS
Weight stack labels and lubrication instructions

1. Wipe front surface of weight stack with rubbing alcohol and wipe dry.
2. Peel off back sheet (adhesive side) from label (#95) and make sure that the label remains
attached to the application tape.
3. Line up hole of the second label to the hole of the first weight plate.
4. Make sure the hole of the last label lines up with the hole of the last weight plate and slowly
press into place.
5. Gently remove application tape and rub each label firmly against the weight stack.
6. Once this is complete, repeat this procedure for Top Plate label.
7. Allow labels to stand for 2 days to allow adhesive to cure fully.
8. Open the lube package provided and apply a thin film of lubricant around the first 3 inches of
the guide rods above the Top Plate.
9. After the cables are installed, do a set of reps to spread the lubricant thoroughly.
95
74

Step 10
Step 10 Assembly List Note:
Item Qty. Description Remove covers as shown below to allow you
*15 1 LINEAR SHAFT COVER, ROW/LAT ASM to route the cable in the following steps.
15 1 LINEAR SHAFT COVER, ROW/LAT
55 8 BUTTON HEAD SOC CAP SCREW Z/P 1/4-20 X 1/2
73 8 FLAT WASHER SAE Z/P #12 (1/4")
55
73
55
15
55
55
73
73 55
55
55
73
*15
73 *10
55

Step 11
12 1 LAT WEIGHT STACK CABLE (BIO-ARC)
46 2 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 MAYSUN
48 3 BLACK NYLON PULLEY 3/8 X 1 X 4 1/2 MAYSUN
62 1 FINISHED HEX NUT Z/P 1/2-13
66 1 FLAT HEAD SOC CAP SCREW Z/P 3/8-16 X 2 3/4
75 7 FLAT WASHER SAE Z/P 3/8" 48
E
126 1 SPLIT BOLT Z/P 1/2-13 X 3 1/2 (RND CUT)
130 1 STRAP BRACKET 20 #SF20
126 12
12
62
128 *34
16
75 113
6 130 F
46
66
12
Pull cable out
A
46
82
48 75
C
80
80
75 75
48
B
75 D
113 46
Note: 75
75
1. Tie guide wire to cable end and pull it out as indicated above. Tie cable here
2. Make sure cable runs on the pulleys. 113
3. Adjust cable tension on top plate bolt #99.
Step 12
Q A
P B
C
O
1 2 3 1/2 ROUND CABLE RETAINER
3 1 ADJ PULLEY BRACKET 4 BOLT 3 1/2 PULLEY
9 0 LAT CABLE (BIO-ARC)
D 37 2 7/8 RD X 1 11/16 SPLIT LINK 3/16 CABLE
38 2 BUSHING Z/P .472 OD X .265 ID X .215 THK
45 6 BLACK NYLON PULLEY 3/8 X 1 X 2
E 46 9 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 MAYSUN
N 47 2 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 (CUSTOM)
56 2 FLAT WASHER Z/P 3/8 ID X 1 OD X 3/16 THICK
57 2 CABLE STOPPER SHELL 1 1/2 X 1 3/4
62 2 FINISHED HEX NUT Z/P 1/2-13
F
81 1 HEX HEAD CAP SCREW Z/P 3/8-16 X 2
L 85 1 HEX HEAD CAP SCREW Z/P 3/8-16 X 4
M
114 2 OVAL HEAD PHILLIPS SCREW Z/P #10-32 X 1 1/8
128 1 SPLIT LOCK WASHER Z/P 1/2”
135 2 TRAKHANDLE SPORT CABLE DUAL HANDLE
K
H
J

47
Q A 114
57
45
P B 50
37 38
45
57 114
135
45
37
C
O 45 135
50
38
D
45
E
45
N 46
F
80
75
L
M 113
80
9
75
80
I 75
113
G
46 113
113
75
56 1 46
46 46
1 56 H 75
75 J
85
113
K 62
46
3 128
75
81 62

Step 13 Cable Adjustment
Note:
It is imperative that you maintain the cables’ proper adjustment to ensure
a safe and smooth operation. Cable Bolt
Cables should be inspected and adjusted periodically to avoid any
slack in the cables which would, consequently, prevent any damage
to the equipment or personal injury.
Hex Nut
Mid Row Cable Adjustment:

Loosen Lock Nuts and slide Adj Pulley
Bracket in or out to give cable proper
tension. Re-tighten Lock Nuts.
Lock Nut
on back
Weight Stack Cable Adjustment:

Loosen Hex Nut and thread Cable Bolt
in or out to give cable proper tension.
Re-tighten Hex Nut.
CABLE BOLT MUST BE THREADED

A MINIMUM OF 1” WITH HEX NUT
TIGHTENED SECURELY TO ENSURE
PROPER CONNECTION.
Lock Nut
Adj Pulley Bracket
Fully Tighten
100%
Proceed to inspect; align and wrench tighten ALL hardware
assemblies specially those left loosely fasten.
Step 14
*15 1 LINEAR SHAFT COVER, ROW/LAT ASM
15 1 LINEAR SHAFT COVER, ROW/LAT
73 8 FLAT WASHER SAE Z/P #12 (1/4")
55
73
55
15
55
55
73
73 55
55
55
73
Fully Tighten *15
100%
73 *10
55
Step 15
*23 1 SHIELD, FRONT ASM
65
24 1 SHIELD, REAR (MPC-0103-WLD)
65 2 FLAT HEAD SOC CAP SCREW Z/P 1/4-20 X 3/4 24
*134 1 TOP PLASTIC COVER, ASM LAT
*134
*33
*23
Fully Tighten
100%
Step 16
*7 2 FOAM ROLL 2 X 5 1/2 X 8 ASM
27 1 STANDARD PAD
39 2 ALUMINUM CAP WASHER 2 1/2"
70
39
*7
*31
*7
27
39
75
70
75
79
Fully Tighten *22

75
100% 79

COLOR CHART
*BLACK BOLD = PRE-ASSEMBLED COMPONENTS BA-705
BLACK BOLD = SUBASSEMBLY COMPONENTS Parts List
BLACK = HARDWARE PART 1 OF 2 REV1
ITEM DESCRIPTION REV. PART NO. QTY. ITEM DESCRIPTION REV. PART NO. QTY.
1 31/2ROUNDCABLERETAINER 0 UP8737 2 55 BUTTONHEADSOCKETCAPSCREWZ/P1/4Ͳ20X1/2 BNH3339 12

2 3/4RDX71/8PLUNGER 0 UP8745 1 56 FLATWASHERZ/P3/8IDX1ODX3/16THICK BNH2479 2
3 ADJUSTABLEPULLEYBRACKET4BOLT31/2PULLEY 0 UP8773 1 57 CABLESTOPPERSHELL11/2X13/4 BNH4230 2
4 BEARINGHOUSING7"CARRIAGE 0 UP8903 2 58 EDGEPROTECTORCHROME18GA(681/2") BNH1836 1
5 BOTTOMCROSSBRACEWLM(ROW/LAT) 0 UP8743 1 59 EXTRASTRENGTHSTEELCOILSPRINGPIN3/8X21/2 BNH1460 1
6 CARRIAGELATWLDMT 0 UP8777 1 60 FACILITYSIGNBEALERT!THEFITNESSEQUIPMENT... BNH3138 1
7 FOAMROLL2X51/2X8 0 UP8795 2 61 BUTTONHEADSOCKETCAPSCREWZ/P3/8Ͳ16X1 BNH2033 2
8 GUIDEROD3/4X473/4 0 UP8762 2 62 FINISHEDHEXNUTZ/P1/2Ͳ13 BNH0206 4
9 LATCABLE(3563/4") 0 UP8789 1 63 FLANGEDBUSHING,WEIGHTPLATES BNH3520 38
10 LATPULLDOWNBASEFRAMEWLDMT 0 UP8732 1 64 FLANGEDSPACERZ/P.406X.625X.5X.08X.875(.58) BNH3513 4
11 LATUPRIGHTFRAMEWLM 0 UP8739 1 65 FLATHEADSOCKETCAPSCREWZ/P1/4Ͳ20X3/4 BNH3834 2
12 LATWEIGHTSTACKCABLE(1391/2") 0 UP8790 1 66 FLATHEADSOCKETCAPSCREWZ/P3/8Ͳ16X23/4 BNH2229 1
13 LINEARSHAFT1X331/4,CLASSL,CASE60 0 UP8735 2 67 FLATHEADSOCKETCAPSCREWZ/P#10Ͳ24X5/8 BNH3814 2
14 LINEARSHAFT1X361/2LAT,CLASSL,CASE60 0 UP8784 1 68 FLATHEADSOCKETCAPSCREWZ/P1/2Ͳ13X1 BNH3557 6
15 LINEARSHAFTCOVER,ROW/LAT 0 UP8740 2 69 FLATHEADSOCKETCAPSCREWZ/P1/4Ͳ20X1/2 BNH2972 12
16 MAGNETICSELECTORPINW/COIL3/8X5GOLDKNOB 1 UP2209 1 70 FLATHEADSOCKETCAPSCREWZ/P3/8Ͳ16X1 BNH3315 2
17 PIVOTAXLE1RDSS303X315/16,2X1/2Ͳ13 0 UP8738 1 71 FLATHEADSOCKETCAPSCREWZ/P3/8Ͳ16X11/2 BNH3823 2
18 PIVOTAXLE1RDSS303X47/16(2X_1/2Ͳ13UNC) 0 UP8780 1 72 HEXKEYALLOY7/32" BNH0575 1
19 PIVOTAXLE1RDSS303X55/8,2X1/2Ͳ13DEEP1,LK 0 UP8736 1 73 FLATWASHERSAEZ/P#12(1/4") BNH2982 12
20 RETAINERPIN7/16X43/8 0 UP8744 1 74 FLATWASHERSAEZ/P1/2" BNH2031 8
21 SCRATCHPROTECTORLAT,MIDROW 0 UP8783 1 75 FLATWASHERSAEZ/P3/8" BNH2030 40
22 SEATFRAMELATWLDMT 0 UP8730 1 76 FLATWASHERZ/P1/2X13/4X3/16 BNH2806 4
23 SHIELD,FRONT(MPCͲ0102ͲWLD) 0 UP8918 1 77 HEXHEADCAPSCREWZ/P1/2Ͳ13X31/4 BNH4199 2
24 SHIELD,REAR(MPCͲ0103ͲWLD) 0 UP8917 1 78 HEXHEADCAPSCREWZ/P3/8Ͳ16X1 BNH2037 7
25 SLIDEBEARINGHOUSING(MIDROW,LAT) 0 UP8728 1 79 HEXHEADCAPSCREWZ/P3/8Ͳ16X11/2 BNH2039 4
26 SPACER5" 0 UP8785 2 80 HEXHEADCAPSCREWZ/P3/8Ͳ16X13/4 BNH2040 6
27 STANDARDPAD 0 UP8769 1 81 HEXHEADCAPSCREWZ/P3/8Ͳ16X2 BNH2041 1
29 SWIVELPULLEYBRACKTNCB(SGLINE) 0 UP8705Ͳ01 2 82 HEXHEADCAPSCREWZ/P3/8Ͳ16X21/2 BNH2044 1
30 SWIVELPULLEYBRACKTNCBHEXHLS(SGLINE) 0 UP8705Ͳ02 2 83 HEXHEADCAPSCREWZ/P3/8Ͳ16X23/4 BNH2045 4
31 THIGHPADFRAMEWLDMT 0 UP8731 1 84 HEXHEADCAPSCREWZ/P3/8Ͳ16X3 BNH2046 4
32 TOPCROSSBRACE,LAT 0 UP8765 1 85 HEXHEADCAPSCREWGRͲ5Z/P3/8Ͳ16X4 BNH2267 1
33 WEIGHTSTACKFRAMELAT 0 UP8763 1 86 HEXTAPBOLTZ/P1/2Ͳ13X21/2 BNH3555 1
34 10LBTOPPLATEW/ADJSLTRBAR19X3/4WTSASM BNH3535 1 87 INTERNALRETAININGRING19/16" BNH0095 6
35 15LBSTEELWEIGHTPLATEEA(FLANGEDBUSHINGS) BNH3526 19 88 LABELBIOͲARCTECHNOLOGYSG,MATTELAMINATE BNH3778 1
37 7/8RDX111/16SPLITLINK3/16CABLE BNH4235 2 89 LABELCAUTIONCHECKPULLͲPINIS...11/2X13/8 BNH2912 1
38 BUSHINGZ/P.472ODX.265IDX.215THK BNH3841 2 90 LABELDANGERUSETHISEQUIP.ONLY1.5X2.375 BNH3088 1
39 ALUMINUMCAPWASHER21/2" BNH3078 2 91 LABELͲSERIALNUMBERͲCLASSS BNH5186 2
40 ALUMINUMFOOTROLLCAP2"ID BNH3077 4 92 LABELͲTFITUFFSTUFFFITNESSINTERNATIONAL BNH1058 1
41 ALUMINUMROUNDCOVERPLATE,21/2 BNH2583 6 93 LABELWARNINGANCHORBOLT,2X11/4" BNH3089 1
42 BALLBEARING#W516,(1641Ͳ2RSͲNR(SP) BNH0628 4 94 LABELWARNINGKEEPBODY,HANDS,11/2X21/4 BNH2908 1
43 BALLBEARING1IDX2OD(1641Ͳ2RS) BNH3554 4 95 LABELͲBIOͲARCCIRCULARWEIGHTSTACKNUMBERS BNH3802 1
44 BLACKDELRINSPACERANDRANGELIMITER,1"ID BNH3552 2 96 LABELͲBIOARCEXERCISECHART(LATBAͲ705) BNH3783 1
45 BLACKNYLONPULLEY3/8X1X2 BNH3084 6 97 LABELͲBIOͲARCINSPECTIONS BNH3799 1
46 BLACKNYLONPULLEY3/8X1X31/2MAYSUN BNH3514 10 98 LABELͲBIOͲARCSCHEDULE BNH3801 1
47 BLACKNYLONPULLEY3/8X1X31/2(CUSTOM) BNH3553 2 99 LABELͲBIOͲARCWARNINGSERIOUSINJURY… BNH3798 1
48 BLACKNYLONPULLEY3/8X1X41/2MAYSUN BNH3515 3 100 LABELͲBIOͲARCWARRANTY BNH3800 1
49 BRONZEBUSHING1X11/4X3/4X11/2X1/8 BNH0527 2 101 LABELͲBIOͲARCWEIGHTGUIDE(BAͲ705) BNH3807 1
50 BUTTONHEADSOCKETCAPSCREWZ/P1/4Ͳ20X3/4 BNH3830 3 102 LABELͲDANGERDONOTLEANAGAINST,1.75X2.375 BNH3145 1
51 BUTTONHEADSOCKETCAPSCREWZ/P1/4Ͳ20X11/4 BNH3817 4 103 LABELͲIMPORTANTADJUSTCABLETENSIONHERE BNH2924 1
52 BUTTONHEADSOCKETCAPSCREWZ/P1/2Ͳ13X11/4 BNH3825 4 104 LABELͲIMPORTANTFORSMOOTH...1.5X1.250 BNH2925 2
53 HEXHEADCAPSCREWZ/P3/8Ͳ16X11/4 BNH2038 4 105 LABELͲORIGINALDESIGNUSA(OVALSHAPE) BNH3184 1
54 BUTTONHEADSOCKETCAPSCREWZ/P3/8Ͳ16X33/4 BNH3336 6 106 LABELͲPATENTPENDING(BLACK) BNH3815 1

COLOR CHART
*BLACK BOLD = PRE-ASSEMBLED COMPONENTS BA-705
BLACK BOLD = SUBASSEMBLY COMPONENTS Parts List
BLACK = HARDWARE PART 2 OF 2 REV1
107 LABELͲWARNINGKEEPBODY,HANDS...11/2X25/8 BNH2909 1 124 RUBBERSHOEFOR1/4XØ53/8PLATE BNH4361 5

108 LINEARBEARINGSUPERSMARTSSU16ͲRP BNH0770 6 125 SOFTPVCFOOTPLATE12X6COVERTFI BNH4328 2
109 NYLONBUSHING25/32IDX11/16ODX29/32 BNH0532 4 126 SPLITHEXTAPBOLTZ/P1/2Ͳ13X31/2(RDCUT) BNH2183 1
110 NYLONINSERTLOCKNUTZ/P1/2Ͳ13 BNH2029 4 127 HEXKEYALLOY5/32" BNH0373 1
111 NYLONINSERTLOCKNUTZ/P1/4Ͳ20 BNH2983 4 128 SPLITLOCKWASHERZ/P1/2" BNH0572 7
112 FLANGEDSPACERZ/P.406X.625X1.015X.08X.875(.58) BNH3839 12 129 SPLITLOCKWASHERZ/P3/8" BNH2520 12
113 NYLONINSERTTHINPATTERNLOCKNUTZ/P3/8Ͳ16 BNH2026 20 130 STRAPBRACKET20#SF20STAINLESSSTEEL BNH0562 1
114 OVALHEADPHILLIPSMACHINESCREWZ/P#10Ͳ32X11/8 BNH2793 2 131 TEXTUREDRUBBERMATLEFT(STRONGADHESIVE) BNH3812 1
115 PLASTIC2"PULLEYCOVER,RDTUBE BNH3551 6 132 TEXTUREDRUBBERMATRIGHT(STRONGADHESIVE) BNH3813 1
116 PLASTICINSERTCAP(50MMX100MM)RTGRDOME BNH3548 4 133 TFIEMBLEM4HIGHX4.23WIDEBLUEANDCHROME BNH4305 1
117 PLASTICINSERTCAP11/4"RD11GA BNH0573 2 134 TOPPLASTICCOVER,WEIGHTSTACKFRAME BNH4362 1
118 PLASTICINSERTCAP2"RD10Ͳ14GA BNH0004 2 135 TRAKHANDLESPORTCABLEDUALHANDLE BNH4377 2
119 PULLPINLIGHTSPRING17/32X11/2KͲ105 BNH0503 1 136 LABELCHINAUTILITYMODEL#ZL201621077910.0 BNH4389 1
120 PULLPINYELLOWKNOB3/8Ͳ16INSERT BNH1518 1 137 HEXKEYALLOY1/8" BNH0767 1
121 RETAININGSNAPRINGEXT.PLAIN.925X1X.042 BNH0419 2 138 HEXKEYALLOY5/16" BNH0374 1
122 RUBBERDONUT1X21/2 BNH0062 4 139 LABELCHINAUTILITYMODEL#ZL201720321997.X BNH3864 1
123 RUBBERDONUT3/4RDIDX21/2RDODX3 BNH3797 2
Pre-Assembled Components
*5 BOTTOMCROSSBRACEASM(ROW/LAT) UP8743X1 1 *28 SWIVELPULLEYBRACKTNCBASM UP8705X1 2

*7 FOAMROLL2X51/2X8ASM UP8795X1 2 *31 THIGHPADFRAMEASM UP8731X1 1
*10 LATPULLDOWNBASEFRAMEASM UP8732X1 1 *33 WEIGHTSTACKFRAMELATASM UP8763X1 1
*11 LATUPRIGHTFRAMEASM UP8739X1 1 *34 10LBTOPPLATEW/ADJSLTRBAR19X3/4WTSLABELSA BNH3535X1 1
*15 LINEARSHAFTCOVER,ROW/LATASM UP8740X1 1 *36 15LBSTEELWEIGHTPLATEW/FLANGEDBUSHINGSASM BNH3533 19
*22 SEATFRAMELATASM UP8730X1 1 *134 TOPPLASTICCOVER,ASMLAT BNH4362X5 1
*23 SHIELD,FRONTASM UP8918X5 1

*36 BNH3533 *134 BNH4362X5
131
63
132
133
134
35
80
*33 UP8763X1 75
48
75
113
96
102
90
*23 UP8918X5
23
97
105
98
99 33 92
100
91
58
124 124
93
101

*10 UP8732X1
87 78
108 129
26
13
78
122 75
26 129
4
122 75
87 108
108 108
14 87
87
4
122
13
122 6
87
108
25
42
128
55
62 42
73
78
86
129 108
55
75 87 15
55
78 116
106
73
55
104
55 116 10 116
73
55
73
55
117
88
15
116
73
107 124
55

55 73 55
73
112 112 21
55
54
54 113 55
73
115 73
69 *5 UP8743X1
5
115 45
69 51
45 29
112 54
54 112 112 113 112 71 47
51 30
69
111
115
69 113
115 45
45 69 67
69
43
111
115 *28 UP8705X1

112 45
54 112
109
113
54
64 112
113
34
64
94
64
103
83
46
104
59 109
11 109
124
124
*11 UP8739X1 *34 BNH3535X1

8.000 356 3/4
9 UP8789 LAT CABLE (BIO-ARC)
8.000 139 1/2
12 UP8790 LAT WEIGHT STACK CABLE (BIO-ARC)

2
119
49
89
49
31
20
120
56
*31 BNH8731X1
125
118 125
40
42
40
22 *7 UP8795X1
118 42
*22 UP8730X1
COMMERCIAL WARRANTY
TEN (10) YEARS: Frames, welds, linear shafts and weight plates.
FIVE (5) YEARS: Pivot bearings, pulleys, bushings, gas shocks and guide rods.
THREE (3) YEARS: TrakHandles
ONE (1) YEAR: Linear bearings and pull-pin components.
SIX (6) MONTHS: Upholstery, cables, finish and rubber grips.
All other parts not mentioned, one (1) year from the date of purchase to the original purchaser.
CONTACT INFORMATION:
TUFFSTUFF FITNESS INTERNATIONAL INC. CUSTOMER SERVICE
13971 Norton Avenue, Chino, CA 91710, USA. Manuel Aguillar: service@tuffstuff.net
Ph 909-629-1600 Fx 909-629-4967 Lucia Cuevas: service1@tuffstuff.net
Email: info@tuffstuff.net or call 1-888-884-8275
Website: www.tuffstuffitness.com
This warranty applies only in the United States to the products manufactured or distributed by TuffStuff Fitness International Inc. under the TUFFSTUFF
brand name. TuffStuff warrants to the original purchaser that TuffStuff equipment will be free from defects in material and workmanship. All warranty
periods begin to run from the date of purchase to the original purchaser. The warranty and remedies set forth herein are conditioned upon proper
storage, installation, use and maintenance, and conformance with any recommendations of TuffStuff. Any damage, failure or loss caused by accident,
misuse, neglect or abuse is not covered. This warranty does not cover products not manufactured by TuffStuff, original equipment that are altered, or
the use of replacement parts other than TuffStuff genuine parts.
The obligation of TuffStuff under this warranty is limited to repairing or replacing warranted defective parts as TuffStuff may elect, at TuffStuff’s facility
in Chino, California, without charge to the purchaser. Purchaser is responsible for installation of repaired or replaced parts, and all transportation and
insurance costs on returned or replaced equipment to and from TuffStuff’s facility in Chino.
THE FOREGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE SOLE LIABILITY
OF TUFFSTUFF WITH REGARD TO WARRANTY, WHETHER EXPRESS OR IMPLIED BY OPERATION OF LAW
OR OTHERWISE, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY
OR FITNESS. TUFFSTUFF SHALL IN NO EVENT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL LOSSES,
DAMAGES, OR EXPENSES IN CONNECTIONS WITH EXERCISE PRODUCTS. TUFFSTUFF’S LIABILITY HERE-
UNDER IS EXPRESSLY LIMITED TO THE REPAIRS OR REPLACEMENTS OF WARRANTED DEFECTIVE PARTS.
This written warranty is the final, complete and exclusive agreement of the parties with respect to the quality or performance of the equipment and
no action for breach of this written warranty or any implied warranty shall be commenced more than one (1) year after the accrual of the cause of
action. No modification of this warranty or waiver of its terms shall be binding on either party unless approved in writing by an authorized representative
of the party. Contact TuffStuff Fitness International, Inc. at 13971 Norton Avenue, Chino, CA 91710, before returning any defective equipment.
This warranty gives you specific legal rights and you may also have other rights, which may vary from state to state.
SERIAL #
Write your Serial number here for future reference Purchase Date
BIO-ARC_rev3.2.2018

TuffStuff Bio-Arc Lat Pulldown (BA-705) Owner&#39;s Manual

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Maintenance & Assembly Instructions

IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE

OVERHEAD SPECIFICATIONS .........................................................................Page 3

L 71” X W 53” X H 86”

BA-705 BIO-ARC LAT PULLDOWN www.tuffstuffitness.com 3

4 www.tuffstuffitness.com BA-705 BIO-ARC LAT PULLDOWN

BA-705 BIO-ARC LAT PULLDOWN www.tuffstuffitness.com 5

6 www.tuffstuffitness.com BA-705 BIO-ARC LAT PULLDOWN

60 133 106 105

It is extremely important that the BE ALERT! 60 Sign shown to the left

BA-705 BIO-ARC LAT PULLDOWN www.tuffstuffitness.com 7

8 www.tuffstuffitness.com BA-705 BIO-ARC LAT PULLDOWN

Facility Safety Guidelines and Practices

INSPECTION / MAINTENANCE RECORDS

BA-705 BIO-ARC LAT PULLDOWN www.tuffstuffitness.com 11

“NECKING”, STRECHED CABLE COVERING A CRACK IN THE CABLE COVER

A TEAR IN THE CABLE COVER A BREAK ON THE CABLE

CABLE END SLIPPING OUT

12 www.tuffstuffitness.com BA-705 BIO-ARC LAT PULLDOWN

Step 1 Assembly List

BA-705 BIO-ARC LAT PULLDOWN www.tuffstuffitness.com 13

BA-705 BIO-ARC LAT PULLDOWN www.tuffstuffitness.com 15

Loosely Tighten *10

Tie guide wires together

Proceed to inspect; align and wrench tighten ALL hardware

BA-705 BIO-ARC LAT PULLDOWN www.tuffstuffitness.com 17

Weight stack labels and lubrication instructions

BA-705 BIO-ARC LAT PULLDOWN www.tuffstuffitness.com 21

22 www.tuffstuffitness.com BA-705 BIO-ARC LAT PULLDOWN

Pull cable out

24 www.tuffstuffitness.com BA-705 BIO-ARC LAT PULLDOWN

BA-705 BIO-ARC LAT PULLDOWN www.tuffstuffitness.com 25

Mid Row Cable Adjustment:

Weight Stack Cable Adjustment:

CABLE BOLT MUST BE THREADED

Adj Pulley Bracket

Fully Tighten *15

Fully Tighten *22

Wrench tighten all hardware in this step.

1 31/2ROUNDCABLERETAINER 0 UP8737 2 55 BUTTONHEADSOCKETCAPSCREWZ/P1/4Ͳ20X1/2 BNH3339 12

30 www.tuffstuffitness.com BA-705 BIO-ARC LAT PULLDOWN

107 LABELͲWARNINGKEEPBODY,HANDS...11/2X25/8 BNH2909 1 124 RUBBERSHOEFOR1/4XØ53/8PLATE BNH4361 5

*5 BOTTOMCROSSBRACEASM(ROW/LAT) UP8743X1 1 *28 SWIVELPULLEYBRACKTNCBASM UP8705X1 2

BA-705 BIO-ARC LAT PULLDOWN www.tuffstuffitness.com 31

32 www.tuffstuffitness.com BA-705 BIO-ARC LAT PULLDOWN

BA-705 BIO-ARC LAT PULLDOWN www.tuffstuffitness.com 33

115 *28 UP8705X1

*11 UP8739X1 *34 BNH3535X1

9 UP8789 LAT CABLE (BIO-ARC)

8.000 139 1/2

12 UP8790 LAT WEIGHT STACK CABLE (BIO-ARC)

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TuffStuff Bio-Arc Lat Pulldown (BA-705) Owner's Manual

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5 BOTTOMCROSSBRACEASM(ROW/LAT) UP8743X1 1 28 SWIVELPULLEYBRACKTNCBASM UP8705X1 2

11 UP8739X1 34 BNH3535X1