Manual For Nitrogen Generator

INS-1500/2000
Nitrogen Generators
Installation, Operation, and
Instruction Manual
St. Louis, MO
800-325-3936 Manual #5403646 - B
www.pottersignal.com 2/18
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
WARRANTY INFORMATION
GENERAL PROVISIONS & LIMITATIONS
Potter Electric Signal Company, LLC (the “Company”) warrants to each original purchaser (“Purchaser”) of its new products from the
Company or its Authorized Distributor that such products are, at the time of delivery to the Purchaser, made with good materials and
workmanship. No warranty is made with respect to:
1. Any product, which has been repaired or altered in such a way, in the Companies judgment, as to affect the product adversely.
2. Any product, which has, in the Companies judgment been subjected to negligence, accident, improper storage, improper installation
or application.
3. Any product, which has not been operated or maintained in accordance with the recommendations of the Company.
4. Components or accessories manufactured, warranted and serviced by others.
5. Any reconditioned or prior owned product.
Claims for items described in 4 above should be submitted directly to the manufacturer.
WARRANTY PERIOD
The Company’s obligation under this Warranty is limited to repair or, at its option, replacing during normal business hours at the designated
facility of the Company, any part that in its judgment proved not to be as warranted within the applicable Warranty Period as follows.
COMPONENTS
All non-consumable components are warranted for 12 months from the date of purchase. Consumable are not covered under warranty. The
unit must have been installed by either a factory authorized distributor or agent in accordance with the factory recommendations taking into
account all other local site conditions not originally noted to the factory. The unit must be operated and maintained in accordance with the
Factory recommendations and original design conditions. Failure to provide such proof of the above may void warranty.
LABOR TRANSPORTATION & INSPECTION
The Company will repair or replace any product or part thereof which in the Companies judgment is proved to be not as warranted. Labor
costs are not covered under warranty.
All costs of transportation of product, labor or parts claimed not to be as warranted and, of repaired or replaced parts to or from factory
shall be borne by purchaser. The Company may require the return of any part claimed not to be as warranted to one of its facilities as
designated by the Company, transportation prepaid by Purchaser, to establish a claim under this warranty.
Replacement parts provided under the terms of the warranty are warranted for the remainder of the Warranty Period of the product upon
which installed to the same extent as if such parts were original components.
DISCLAIMER
THE FOREGOING WARRANTY IS EXCLUSIVE AND IT IS EXPRESSLY AGREED THAT, EXCEPT AS TO TITLE, THE
COMPANY MAKES NO OTHER WARRANTIES, EXPRESSED OR IMPLIED OR STATUTORY, INCLUDING ANY IMPLIED
WARRANTY OR MERCHANTABILITY.
THE REMEDY PROVIDED UNDER THIS WARRANTY SHALL BE THE SOLE, EXCLUSIVE AND ONLY REMEDY AVAILABLE
TO THE PURCHASER AND IN NO CASE SHALL THE COMPANY BE SUBJECT TO ANY OTHER OBLIGATIONS OR
LIABILITIES. UNDER NO CIRCUMSTANCES SHALL THE COMPANY BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL OR
CONSEQUENTIAL DAMAGES, EXPENSES, LOSSES OR DELAYS HOWSOEVER CAUSED.
No statement, representation, agreement, or understanding, oral or written, made by any agent, distributor, representative or employee of
the Company which is not contained in this Warranty will be binding upon the company unless made in writing and executed by an officer
of the Company.
This warranty shall not be effective as to any claim which is not presented within 30 days after the date upon which the product is claimed
not to have been as warranted. Any action for breach of this warranty must be commenced within one year after the date upon which the
cause of action occurred.
Any adjustment made pursuant to this warranty shall not be construed as an admission by the Company that any product was not as
warranted.
PROMPT DISPOSITION
The Company will make a good faith effort for prompt correction or other adjustment with respect to any product, which proves to
be defective within the warranty period. Before returning any product, write or call the distributor, agent or authorized company from
which the product was purchased, describing defect and giving date and number of original invoice, as well as proof of Factory supplied
consumable and proof of scheduled maintenance. Title and risk of loss pass to buyer upon delivery to the common carrier.
PRODUCT SUITABILITY
Many States, Localities and Countries have codes and regulations governing sales, construction, installation, and/or use of products for
certain purposes, which may vary from those in neighboring areas. While Potter attempts to assure that its products comply with such
codes, it cannot guarantee compliance, and cannot be responsible for how the product is installed or used. Before purchase and use of a
product, please review the product application, and national and local codes and regulations, and be sure that the product, installation, and
use will comply with them.
Potter Electric Signal Company, LLC

St. Louis, MO • (866) 956-0988
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INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Contents
Safety Guidelines................................................................................................................................................................................................ 4
Important Notice to Users......................................................................................................................................................................... 4
Unpacking................................................................................................................................................................................................. 4
General Safety Information....................................................................................................................................................................... 4
System Overview................................................................................................................................................................................................ 6
Key Terms................................................................................................................................................................................................. 6
IntelliGen™ Controller............................................................................................................................................................................... 6
INS-1500/2000 Exterior View............................................................................................................................................................................ 7
INS-1500/2000 Interior View............................................................................................................................................................................. 8
INS-1500/2000 Nitrogen Tank View.................................................................................................................................................................. 9
INS-1500/2000 Air Compressor View................................................................................................................................................................ 10
IntelliGen™ Display ............................................................................................................................................................................................ 11
Installation of the Nitrogen Generator................................................................................................................................................................ 12
Wiring of the Nitrogen Generator....................................................................................................................................................................... 16
Air Compressor (208V, 230V or 460V Three Phase)............................................................................................................................... 16
Compressor Sensor Wire........................................................................................................................................................................... 17
Air Tank Blow-Down Located on the Bottom of the Tank Mounted Air Compressor (120V)................................................................ 18
Nitrogen Cabinet (120V).......................................................................................................................................................................... 18
Internet Connectivity, PLINK, and BMS (Optional)................................................................................................................................ 19
Nitrogen Generator Operation............................................................................................................................................................................ 20
Nitrogen Functionality Test ............................................................................................................................................................................... 22
Filling the Sprinkler System and Purging........................................................................................................................................................... 23
Purging with IntelliPurge® Nitrogen Purge Valve (INS-PV).............................................................................................................................. 24
Purging with Potter Nitrogen Purge Valve (NGP-SPV)..................................................................................................................................... 25
IntelliView™ Dashboard Internet Connectivity................................................................................................................................................... 26
IntelliPurge® Wiring and Networking................................................................................................................................................................. 27
Maintenance and Part Replacements.................................................................................................................................................................. 28
Standard Maintenance (Every 1,000 Compressor Operating Hours)................................................................................................................. 29
Compressor Air Intake Filters................................................................................................................................................................... 30
Air Tank Blow-down Strainer................................................................................................................................................................... 31
Lubricated Air Compressor Oil................................................................................................................................................................. 31
Filter Elements.......................................................................................................................................................................................... 32
Resetting Maintenance Alert and Checking for Leaks............................................................................................................................. 34
Air Compressor Replacement............................................................................................................................................................................. 34
Nitrogen Membrane Replacement...................................................................................................................................................................... 35
Maintenance Alerts and Actions......................................................................................................................................................................... 36
Trouble Alerts and Probable Causes................................................................................................................................................................... 37
Troubleshooting.................................................................................................................................................................................................. 39
Leak on Sprinkler System or Nitrogen Generator.................................................................................................................................... 39
Nitrogen Flow Rate and Nitrogen Purity Test.......................................................................................................................................... 39
Normal Operating Parameters of the INS-1500 and the INS-2000.................................................................................................................... 40
Nitrogen Generator Leak Detection System....................................................................................................................................................... 41
To Change the Leak Rate Warning Set Point.............................................................................................................................................. 42
To Change Sprinkler System Size............................................................................................................................................................... 42
INS-1500/2000 Cabinet Dimensional Drawings................................................................................................................................................ 43
INS-1500/2000 Compressor Dimensional Drawings......................................................................................................................................... 44
INS-1500/2000 Air Tank Dimensional Drawings............................................................................................................................................... 45
INS-1500/2000 Piping Instrumentation Diagram............................................................................................................................................... 46
Wiring Diagrams................................................................................................................................................................................................. 47
INS-1500/2000 200-208VAC Three Phase............................................................................................................................................... 47
Menu Trees......................................................................................................................................................................................................... 50
Menu Tree 1.............................................................................................................................................................................................. 50
Menu Tree 2.............................................................................................................................................................................................. 51
Menu Tree 3.............................................................................................................................................................................................. 52
Menu Tree 4.............................................................................................................................................................................................. 53
Menu Tree 5.............................................................................................................................................................................................. 54
Menu Tree 6.............................................................................................................................................................................................. 55
Menu Tree 7.............................................................................................................................................................................................. 56
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INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Safety Guidelines
This manual contains safety information that is important to know and understand. This
information is provided for the safety of installers, operators, and users of the Potter
Nitrogen Generator as well as equipment. To help recognize this information, observe the
following symbols.
D
Danger indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Warning indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
CAUTION
Caution indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury
Notice indicates important information, that if not followed may cause damage to equipment or property.
Important Notice to Users

The Installation, Operation, and Instruction Manual supplied with each unit must be read thoroughly and completely understood
before installation and operation of the Potter IntelliGen™ Nitrogen Generator. All appropriate safety standards for handling of
gases as determined by local or national laws and regulations should be followed at all times.
Unpacking
After unpacking unit, carefully inspect all parts and equipment for any damage that may have occurred during transit. Make sure
to tighten fittings, bolts, etc. before putting unit into service.
Do not operate if damage occurred during shipping, handling, or

use. Contact Potter immediately.
General Safety Information

Important: Read all of the safety information in this manual before operating this equipment. Use of the equipment in a manner
not specified within this manual may impair the protection provided by the generator and could result in an unplanned release of
pressure, which may cause serious injury or damage. Only competent personnel, who have been trained, qualified, and approved
by Potter Electric Signal Company should perform commissioning, servicing, and repair procedures.
When handling, installing, or operating this equipment, personnel must employ safe engineering practices and observe all related
local regulations, health, and safety procedures, and legal requirements for safety. Ensure that the equipment is depressurized and
electrically isolated, before carrying out any of the scheduled maintenance instructions specified in this manual.
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INS-1500 & INS-2000 • 5403646 • REV B • 2/18
The warnings in this manual cover most known potential hazards, but by definition cannot be all-inclusive. If the user employs an
operating procedure, item of equipment, or a method of working that is not specifically recommended by Potter Electric Signal
Company, the user must ensure that the equipment will not be damaged or become hazardous to persons or property.
Nitrogen is not a poisonous gas. However, in a concentrated form, there is a risk of asphyxiation. The generator produces a flow
of nitrogen and oxygen enriched air which quickly disperses in the atmosphere. However, do not directly inhale the output gas
from the outlet pipe.
The generator is classified as non-hazardous for transportation purposes and as non-flammable for fire regulations. This equipment
is for indoor use only. Do not operate outdoors.
Operation of the nitrogen membrane separator above the

rated design pressure may be hazardous. Do not connect it
to compressed air sources that can exceed its maximum rated
pressure without installing appropriate pressure controls and
safety relief devices in the compressed air supply line.
Specific procedure must be developed for maintenance of the equipment on which the membrane separator is located. Appropriate
labels must be continuously displayed in all areas where personnel might be exposed to a nitrogen atmosphere under normal or
upset condition.
Do not attempt to disassemble the nitrogen membrane sepa-

rator. Equipment damage may occur and cause the system to
function incorrectly.
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INS-1500 & INS-2000 • 5403646 • REV B • 2/18
System Overview
Potter IntelliGen™ Nitrogen Generators are specifically designed to provide clean, dry, high purity nitrogen for use in fire
protection sprinkler systems. The generator is a fully assembled package ready to be connected to a new or existing fire sprinkler
system using a factory pre-engineered air compressor. These easy-to-use systems include all air filtration equipment and controls
required to keep the generator operating at peak efficiency.
The Potter IntelliGen™ Nitrogen Series operates using membrane technology. The smaller oxygen and water vapor molecules
can pass through (permeate) the membrane quickly. The larger nitrogen molecules are less likely to diffuse through the separator
tubes; therefore, they continue downstream to the separator outlet. The permeated molecules are discharged to the atmosphere
through a vent in the separator housing.
Key Terms
Bypass Mode – Most nitrogen generators cannot produce enough nitrogen to completely fill the sprinkler system in 30 minutes
required by NFPA 13. Therefore, they contain valves that allow the nitrogen membrane to be bypassed so the system can be filled
with compressed air. The valve setting that bypasses the nitrogen membrane is called Bypass Mode.
Nitrogen Generating Mode – The valve setting that allows the air to flow through the nitrogen membrane and create nitrogen is
called Nitrogen Generating Mode.
Purging – Purging is defined as the removal of oxygen from the sprinkler system via a purge valve. The purge valve allows some
gas to escape from the system which requires the nitrogen generator to supply nitrogen to maintain system pressure. This process
therefore increases the nitrogen concentration within the system piping over time.
IntelliGen™ Controller
The IntelliGen™ Nitrogen Generator Series is the only line of intelligent nitrogen generators for fire sprinkler systems. At the heart
of the IntelliGen™ units, is the IntelliGen™ Controller. The IntelliGen™ Controller monitors every aspect of the nitrogen generator
to ensure the unit is performing optimally. The IntelliGen™ Controller monitors pressure, runtime, power, connectivity and
operational mode. Using this information and proprietary algorithms, the IntelliGen™ Controller can determine if the unit needs
to be in Bypass Mode or Nitrogen Generating Mode. No need to manually change ball valve configurations or worry if the unit
is producing nitrogen. Also, by monitoring the generator activity the controller can indicate the development of sprinkler system
leaks, user interaction, and even if maintenance to the generator is required. Combined with the IntelliPurge® Nitrogen Purge
Valve, the IntelliGen™ Nitrogen Generator is the only system that can truly monitor and protect a sprinkler system.
See Menu Tree Diagram on page 50 for more information on programming.
The INS-1500 and the INS-2000 are FM approved per FM 1035 "Nitrogen Generators".
• The INS-1500 has a Bypass Fill Capacity of 2,000 gallons at 40 PSI and a Total System Capacity of 6,200 gallons
• The INS-2000 has a Bypass Fill Capacity of 2,400 gallons at 40 PSI and a Total System Capacity of 12,000 gallons
Part Number Model Description

1119614 INS-1500, 200-208VAC 3PH 60 HZ IntelliGen™ Nitrogen System-1500, 200-208VAC Three Phase
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INS-1500 & INS-2000 • 5403646 • REV B • 2/18
INS-1500/2000 Exterior Cabinet View

Fig. 1
1 2
1. Upper Cabinet Latches (Qty. 2) 5. Nitrogen Tank Connection (1/2" FNPT)

2. IntelliGen Display
™
6. Air Tank Connection (1/2" FNPT)
3. Control Power Only Switch 7. 3/8" Drain Tube Connection (10 ft. Supplied)
4. Compressor Sensor Wire Cord Grip
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INS-1500 & INS-2000 • 5403646 • REV B • 2/18
INS-1500/2000 Interior View

Fig. 2
4 5 6 7
8
9
2 10
11
1
12
13
23
22
14
21
20 15
16
17
18
19
1. Nitrogen Membrane (M01) 13. N2 Bleed Valve (V04)

2. Flow Control Valve (FCV01) 14. Bypass Solenoid Valve (XV03)
3. Back Pressure Regulator (PRV02) 15. Water Separator (WS01)
4. Instrument Air Solenoids 16. Coalescing Filter 1µm (F01)
5. Membrane Outlet N2 Solenoid (XV02) 17. Coalescing Filter .01µm (F02)
6. Owner Supplied Power Connection 18. Activated Carbon Filter with Drain Valve (F03)
7. IntelliGen™ Controller 19. 3/8" Drain
8. Compressor Sensor Wire Connection 20. Excess Air Regulator (PRV01)
9. PLINK Connection 21. Membrane Inlet Air Solenoid (XV01)
10. BMS Connection 22. Instrument Air Regulator (PRV03)
11. Pressure Transducer (PI01) 23. Instrument Air Filter (F04)
12. Nitrogen Sample Port (SP)
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INS-1500 & INS-2000 • 5403646 • REV B • 2/18
INS-1500/2000 Nitrogen Tank View

Fig. 3
3
2
1. 1/2" FNPT N2 Tank Inlet Valve (V02) 4. 1/2" FNPT N2 Tank Outlet Valve (V03)
2. Nitrogen Tank Pressure Gauge 5. N2 Tank Drain Ball Valve
3. Pressure Safety Valve (PSV01)
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INS-1500 & INS-2000 • 5403646 • REV B • 2/18
INS-1500/2000 Air Compressor View

Fig. 4
3
2
8
9
11
10
1. Oil Level Switch 7. Compressor Sensor Wire (20 ft. Provided)

2. Oil Drain Port 8. 1/2" FNPT Air Tank Outlet Valve (V01)
3. Oil Sight Glass 9. 1/2" MNPT Flexible Hose (12" Provided)
4. Air Compressor Air Filter 10. 1/4" Drain Tubing (10' Provided)
5. Electrical Panel 11. Blow-Down Solenoid With Controller (120V
6. Air Compressor Pressure Switch Plug Connection)
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INS-1500 & INS-2000 • 5403646 • REV B • 2/18
IntelliGen™ Display:
The IntelliGen™ Display is the interface to the IntelliGen™ Nitrogen Generator. This display shows the generator’s history,
parameters, and troubles; as well as devices networked to the unit.
Fig. 5
POWER PURGING
SILENCED MAINTENANCE
BYPASS TROUBLE
1 2 3
SILENCE CLEAR
4 5 6
7 8 9
MAINT PURGE
ENTER 0 ESC
IntelliGen™ Display LED Light Indications:

POWER – The green POWER LED indicates if the IntelliGen™ Nitrogen Generator has power.
SILENCED – The amber SILENCED LED indicates the Trouble Horn on the IntelliGen™ Nitrogen Generator is silenced.
BYPASS – The amber BYPASS LED indicates if the IntelliGen™ Nitrogen Generator is in Bypass Mode. If the Bypass LED
indicator is off, the unit is in Nitrogen Generating Mode.
PURGING – The amber PURGING LED indicates the IntelliGen™ Nitrogen Generator detects that a networked INS-PV is in a
purge process.
MAINTENANCE – The amber MAINTENANCE LED indicates the IntelliGen™ Nitrogen Generator needs maintenance.
TROUBLE – The red TROUBLE LED indicates the IntelliGen™ Nitrogen Generator has a trouble condition.
IntelliGen™ Display Button Indications:

SILENCE – The "SILENCE" button will silence the Trouble Horn on the IntelliGen™ Nitrogen Generator.
CLEAR – The "CLEAR" button will clear all Troubles.
MAINT – The "MAINT" button will display the Maintenance Menu.
PURGE – The "PURGE" button will bring up the Purge Menu on the IntelliGen™ Display.
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INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Installation of the Nitrogen Generator

1. On arrival, do a full inspection by checking all packages and crates in the shipment for damage.
2. If damage is found, sign for the damage or refuse the shipment. Contact the carrier immediately and file a shipping damage
claim with the carrier.
3. Check to ensure all components are contained and no visible damage has occurred during shipping.
• Nitrogen Cabinet
• IntelliGen™ Display
• Tank Mounted Air Compressor
• Nitrogen Tank
4. Each nitrogen generator requires a minimum of one Air Maintenance Device (AMD) and one Nitrogen Purge Valve per
sprinkler system. Check to see these components have arrived.
• Air Maintenance Device (one per riser) (NGP-AMD-1 #1119621)
• Nitrogen Purge Valve (NGP-SPV #1119784) or (INS-PV #1119478)
• Portable Nitrogen Analyzer (one per job) (PNA #1119504)
5. Find a location for the nitrogen generator to be installed meeting these requirements:
• Dry, clean and well-ventilated
• Dimensions 70” X 31” X 13” (H x W x D) for cabinet, 53” X 20” (H x W) for nitrogen tank and 74” X 37” X 24" (H x
W x D) for tank mounted air compressor.
• Ambient temperatures above 50º F at all times
• Access to front for service
• Conveniently located near fire sprinkler system connections
• Conveniently located near a drain
• Near a dedicated electrical circuit with an electrical disconnect switch
6. Typical installation layout of the INS-1500/2000. See Fig. 6.
Fig. 6
7.5 HP AIR COMPRESSOR
IntelliGen™ DISPLAY
MAIN POWER OFF/ON
1/2" OR 3/4" ELECTRICAL

CONDUIT CONNECTION
1/2" KNOCKOUT FOR

P-LINK AND NETWORK
CABLE CONNECTION
AIR MAINTENANCE
DEVICE
60 GALLON
NITROGEN STORAGE TANK
12" LONG FLEXIBLE

STAINLESS STEEL HOSE
1/2" MNPT COMPRESSED AIR DRAIN CONNECTION
OUTLET CONNECTION PIPE TO FLOOR DRAIN USING PROVIDED
3/8" OD X 10' PUSH TO CONNECT TUBE
DRAIN CONNECTION
PIPE TO FLOOR DRAIN USING PROVIDED
1/4" OD X 10' PUSH TO CONNECT TUBE
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INS-1500 & INS-2000 • 5403646 • REV B • 2/18
7. Mount nitrogen cabinet to the floor using user supplied (4) 3/8” bolts. See Fig. 7.
Fig. 7
Ø9/16" Mounting Holes (4)
8. Mount the tank mounted air compressor to the floor using the supplied vibration pads and user supplied (4) standard 3/8”
bolts. See Fig. 8.
Fig. 8
9. Mount the nitrogen tank to the floor using user supplied (4) standard 3/8” bolts. See Fig 9.
Fig. 9
10. Install the supplied ½” flexible hose to the Air Tank Outlet valve A . See Fig. 10.
Fig. 10
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INS-1500 & INS-2000 • 5403646 • REV B • 2/18
11. Plumb ½” NPT piping from the ½” MNPT flex hose connection to the ½” FNPT air inlet connection A on the nitrogen
cabinet. See Fig. 11.
Fig. 11
Air Tank
B
12. Install ½” NPT piping from the ½” FNPT nitrogen outlet connection B on the nitrogen cabinet to the ½” FNPT N2 Tank
Inlet Valve B on the nitrogen tank. See Fig. 12.
Fig. 12
Nitrogen Tank
B
13. Install ½” NPT piping from the ½” FNPT N2 Tank Outlet Valve (V03) on the nitrogen tank to the Air Maintenance Device.
See Fig 13.
Fig. 13
Nitrogen Tank
14. Pipe the provided 10' of ¼” drain tubing on the tank mounted air compressor to the floor drain in the sprinkler room. Do not
pipe the drain tubing upward. See Fig 14.
Fig. 14 A Air Tank
Drain Tube
14
B
INS-1500 & INS-2000 • 5403646 • REV B • 2/18 B
A
15. Pipe the provided 10' of 3/8” drain tubing on the nitrogen cabinet to the floor drain in the sprinkler room. Do not pipe the
drain tubing upward.
A See Fig 15.
Fig. 15
Drain Tube
CAUTION
Restrain all drain tubing.
16. Each riser requires a minimum of ONE Nitrogen Purge Valve to be installed prior to implementing the Nitrogen Purging
Procedure. For installation instructions, refer to Model NGP-SPV Bulletin (#5401520) or Model INS-PV Manual
(#5401532) supplied with each purge valve. See Fig. 7 for NGP-SPV installation diagram. See Fig. 8 for INS-PV installation
diagram.
Fig. 16
111/4" NGP-SPV
PIPE FROM SPRINKLER SYSTEM
7"
PURGE ORIFICE (N2 SAMPLING PORT)
PIPE PLUG (INSTALL AFTER

PURGE COMPLETE)
REMOVE PLUG WHEN SAMPLING
1/2" NPT TEE CONNECTION AND CLOSE NIPPLE
N2 LEVELS AND PURGING
(SUPPLIED BY SPRINKLER CONTRACTOR)
71/4"
UNION - POSITION VENT / ORIFICE

APPROPRIATELY
PURGE BALL VALVE

SHOWN IN NORMAL (NON - PURGE) POSITION
INSPECTOR'S TEST VALVE
DWG. #0400-13
Fig. 17
20 1/2" INTELLIPURGE
PIPE FROM SPRINKLER SYSTEM
ORIFICE
7 1/8" UNION
VENT
INS-PV
7 1/4"
1/2" NPT TEE CONNECTION AND CLOSE NIPPLE
(SUPPLIED BY SPRINKLER CONTRACTOR)
UNION - POSITION VENT/ORIFICE/INS-PV

APPROPRIATELY
PURGE BALL VALVE, SHOWN

IN NORMALLY CLOSED (NON-PURGE) POSITION
INSPECTORS TEST VALVE
Installing the purge valve upside down will not allow the system to purge. Also, ensure that there is NO water in
the pipe to the purge valve.
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INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Wiring of the Nitrogen Generator
Four items must be wired on the INS-1500 or INS-2000 models:

• Air compressor (208V, 230V or 460V - Three Phase) • Air tank blow-down located on the bottom of the tank
• Compressor Sensor wire located on the air compressor mounted air compressor (120V)
(20' of wire provided). • Nitrogen cabinet (120V)
All wiring should be performed by a licensed electrician and conform to NEC and all applicable local standards.
Air Compressor (208V, 230V or 460V Three Phase)

1. Run a dedicated electrical circuit with an electrical disconnect switch to the sprinkler room.
2. Open the panel on the air compressor to access wiring connections. See Fig 18.
Fig. 18
Motor Starter
3. Depending on the voltage selected, follow the wiring diagram in this manual on page 47, or use the wiring diagram supplied
with the air compressor.
CAUTION
For Three Phase motors, ensure the air compressor turns in the correct direction labeled on the air compressor motor.
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INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Compressor Sensor Wire

1. Locate the Compressor Sensor Wire on the tank mounted air compressor. See Fig 19.
Fig. 19
Compressor Sensor Wire C
2. Run the wire to the nitrogen cabinet through the cord grip provided on the right side of the nitrogen cabinet, labeled
Compressor Sensor Wire C .
3. Inside the nitrogen cabinet, connect the wires to the Compressor Sensor Wire terminal blocks. Wire the black wire to CS-B
and the white wire to the CS-W. See Fig 20.
Fig. 20
CS-W
CS-B
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INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Air Tank Blow-Down Located on the Bottom of the Tank Mounted Air Compressor (120V)
1. Locate the air tank blow-down on the bottom of the air tank. See Fig 21.
Fig. 21
Air Tank Blow-down
ST
TE
2. Using the provided 10' of 120V cord, plug the blow-down into a dedicated wall outlet.
3. Ensure the power LED is lit on the air tank blow-down.
4. The blow-down timer should be set for 3 ON/sec and 5 OFF/min.
CAUTION
Losing power to the air tank blow-down can cause moisture build up in the air tank and flooding of the nitrogen membrane.
Nitrogen Cabinet (120V)

1. Run a 120V dedicated electrical circuit with an electrical disconnect switch to the sprinkler room.
2. To wire the INS-1500 or INS-2000 open the front panel at the top of the nitrogen cabinet to access the wiring terminal blocks.
Use any of the ½” or ¾” knockouts on the upper part of the cabinet (away from low voltage components). See Fig 22.
Fig. 22
Nitrogen Cabinet Power

Terminal Blocks (120 VAC)
Knockouts
3. Follow the wiring diagram in this manual on page 47, or use the wiring diagram on the inside of the nitrogen generator
cabinet.
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INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Internet Connectivity, PLINK, and BMS (Optional)

1. For internet connectivity (see the IntelliView™ section on page 26 for more details), wire a CAT-5 Ethernet cable using a 1/2"
knockout on the cabinet to the Ethernet Port on the IntelliGen™ Controller. See Fig. 23.
Fig. 23
Ethernet Port
2. Using another 1/2" knockout on the cabinet, wire the IntelliPurge® Nitrogen Purge Valve to the IntelliGen™ Controller using
3 wire cable. See the IntelliPurge® Section on page 27 for more details. Connect the PLINK to the terminal blocks next to the
controller. See Fig. 24.
Fig. 24
PL-G
PL-B
PL-A
3. Using another 1/2" knockout on the cabinet, wire any BMS (Building Management System) to the BMS terminal blocks. See
Fig. 25.
Fig. 25
BMS-C
BMS-NC
BMS-NO
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INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Nitrogen Generator Operation
Initial Set Up:

1. Before beginning, make sure the water supply to the sprinkler system is turned off.
2. Make sure all piping connections have been made in accordance with the installation instructions.
3. Ensure the Control Power Only switch located on the right side of the cabinet is in the "OFF" position.
4. Close the Air Maintenance Device. If multiple Air Maintenance Devices are used, ensure all valves are in the closed position.
5. Close the N2 Tank Outlet Valve (V03) on the nitrogen tank. See Fig. 26.
Fig. 26
V03
Nitrogen Tank
6. Turn power ON to the nitrogen generator using the Control Power Only switch on the nitrogen cabinet. See Fig. 27.
Fig. 27
Nitrogen Cabinet
7. The IntelliGen™ Display will turn on, indicating power with a green LED labeled "POWER".
Note: There will be a short delay as the IntelliGen™ Display turns on and the system boots up.
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INS-1500 & INS-2000 • 5403646 • REV B • 2/18
8. The amber LED labeled "BYPASS" will activate if the pressure is less than 55 PSI in the nitrogen tank.
9. Turn power ON to the air compressor using the customer supplied electrical disconnect.
10. The air compressor will begin running and the pressure in the air tank and nitrogen tank will begin to rise. Start recording the
time it takes until the compressor turns off.
11. Once the nitrogen tank pressure reaches approximately 80 PSI the valves inside the cabinet will close.
12. Once the air tank pressure reaches approximately 105 PSI the air compressor will turn off.
13. If the nitrogen generator is isolated from the sprinkler system:
• The air compressor of the INS-1500 and INS-2000 should take no longer than 10 minutes to pressure both tanks and turn
off.
• If the air compressor is not turning off, or it is taking longer than expected, go to the Troubleshooting section in this
manual on page 39.
14. Once the two tanks are pressurized, the amber LED labeled "BYPASS" on the IntelliGen™ Display will turn off and "Mode"
on the IntelliGen™ Display will change to "N2 Mode". This indicates that the unit is now in Nitrogen Generating Mode.
15. Check all piping connections for leaks as pre-plumbed fittings may have loosened during shipment. Any pressure drop on the
tanks during this time could indicate a leak.
21
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Nitrogen Functionality Test:

1. To ensure the nitrogen generator is operating correctly and that the correct nitrogen purity is being produced a functional test
must be performed.
2. On the inside of the nitrogen cabinet locate the blue N2 Bleed Valve (V04). See Fig 28.
Fig. 28
V04
3. Slightly open the blue N2 Bleed Valve and begin relieving the pressure from the nitrogen tank.
4. Quickly close the blue N2 Bleed Valve when you see the red instrument air solenoid lights turn on. This will happen at
approximately 60 PSI as show on the IntelliGen™ display. See Fig 29.
Fig. 29
Note: If the pressure in the nitrogen tank drops below 55 PSI, the IntelliGen™ Nitrogen Generator will return to
Bypass Mode. Close the valve and wait for the nitrogen generator to refill the tanks and the unit to return to Nitrogen
Generating Mode before trying again.
5. Immediately begin timing to see how long it takes to reach approximately 80 PSI in the nitrogen tank while the nitrogen
generator is in Nitrogen Generating Mode.
a. The INS-1500 should take no longer than 8 minutes to pressurize the nitrogen tank to 80 PSI.
b. The INS-2000 should take no longer than 5 minutes to pressurize the nitrogen tank to 80 PSI.
7. During this time, connect the Portable Nitrogen Analyzer to the Nitrogen Sample Port (SP) to measure the purity of the
exiting gas. The analyzer should read 98.0% or greater. This may take a few minutes. See Troubleshooting Guide on Page 39
if below 98.0%.
8. When the nitrogen generator reaches approximately 80 psi in the nitrogen tank, the red instrument air solenoid lights will turn
off. The air compressor will continue to run until the air tank pressure reaches approximately 170 PSI.
22
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Filling the Sprinkler System and Purging:

1. To fill the sprinkler system, open the N2 Tank Outlet Valve (V03) on the nitrogen tank and open the bypass valve on the Air
Maintenance Device. See Fig. 30.
Fig. 30
AMD
V03
2. The pressure in the nitrogen tank and the air tank will decrease rapidly, causing the nitrogen generator to switch to Bypass
Mode.
3. The amber LED labeled "BYPASS" will turn on and the "Mode" on the IntelliGen™ Display will turn to "Bypass Mode". This
indicates that the nitrogen generator is filling the system with air to meet the NFPA required 30 minute fill time.
4. The air compressor will also turn on.
5. Allow the fire sprinkler system to reach the desired pressure. This should take 30 minutes or less.
6. As soon as sprinkler system supervisory pressure is reached, put the sprinkler system back into service by placing the Air
Maintenance Device in the maintenance position (refer to the Air Maintenance Device manual for proper operation).
Fill only one fire sprinkler system at time. Doing multiple systems at once could lead to longer compressor
runtimes and possible damage to equipment. Allow air compressor to cool before beginning again.
7. When the sprinkler system(s) are completely filled, the nitrogen generator will repressurize the air tank and nitrogen tank.
The air compressor will turn off and the unit will automatically return to Nitrogen Generating Mode.
Note: The amber LED labeled "BYPASS" should be off and the "Mode" on the IntelliGen™ Display will display "N2 Mode".
8. Reset the Leak Rate by pressing the "MAINT" button on the IntelliGen™ Display Keypad. Enter "0000" for passcode.
9. Move the cursor to "Excessive N2 Demand" and press "ENTER".
10. Press "ENTER" on the keypad to clear maintenance alert and reset Leak Rate (LR).
11. You will receive confirmation that the alert has been cleared.
12. Press "ESC" to return to the main screen.
23
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Purging with IntelliPurge® Nitrogen Purge Valve (INS-PV):

Fig. 31
Slotted Cam Latch
N2 Level % Display
S2 Toggle Switch
S1 Toggle Switch
Power LED
Purge LED
Trouble LED
Purge Time Display
Purge Exhaust Port
1. See Manual #5401532 for full details on installing, programming, purging and wiring of the INS-PV.
2. Go to the end of the sprinkler system(s) where the INS-PV(s) is installed. Each riser should have one INS-PV.
3. Check to ensure power is connected to the INS-PV. The green Power LED will be ON.
4. Open the ball valve on the INS-PV.
5. Ensure the INS-PV is installed properly. Installing the valve upside down will cause the unit to not purge. Any trapped water
in the piping will also cause the unit to not purge.
6. To check that the INS-PV is allowing air/nitrogen flow, toggle the “MANUAL PURGE” switch ON. This will open the
solenoid valves inside the unit.
7. If the sprinkler system is pressurized, listen for flow out of the Purge Exhaust Port on the bottom of the unit. You may also
use your fingers to feel for flow. If no flow is present, there is a blockage such as a shut ball valve, water in the pipe, or a
clogged orifice upstream.
8. If the INS-PV unit is not connected to a nitrogen generator or an INS-RA, toggle the “START PURGE” switch to start the
Purge Process.
9. Once the Purge Process has started, the yellow Purge LED indicator will begin blinking.
10. The Purge Time Display will display the max number of purge days, which is the maximum amount of time the unit is
allowed to purge before indicating a trouble.
11. The N2 Level display will blink indicating that it is taking an initial nitrogen level reading. After five minutes the N2 Level
display should read ambient nitrogen levels, between 78-81%.
12. The INS-PV is now purging. The oxygenated air is escaping out of the Purge Exhaust Port.
13. If an IntelliPurge® Nitrogen Purge Valve (INS-PV) is connected to a nitrogen generator or an INS-PV, the S1 toggle switch
will be DISABLED.
14. Return to the nitrogen generator.
15. If an INS-PV is connect to the nitrogen generator, press the “PURGE” button on the IntelliGen™ Display keypad.
16. Follow all prompts.
17. Once the system reaches 98% the INS-PV automatically closes and your system is purged.
24
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Purging with Potter Nitrogen Purge Valve (NGP-SPV):

Fig. 32
1. See Bulletin #5401520 for full details on installing and purging of the NGP-SPV.
2. Go to the end of the sprinkler system(s) where the NGP-SPV(s) is installed. Each riser should have one NGP-SPV purge
valve.
3. Open the ball valve on the NGP-SPV.
4. Ensure the NGP-SPV is installed properly. Installing the valve upside down will cause the unit not to purge. Any trapped
water in the piping will also cause the unit not to purge.
5. Unscrew the 1/2" pipe plug located at the end of the NGP-SPV.
6. Check to ensure flow is coming out the purge valve.
7. If the sprinkler system is pressurized, listen for flow. You may also use your fingers to feel for flow. If no flow is present,
there is a blockage such as a shut ball valve, water in the pipe, or a clogged orifice upstream.
8. Wait approximately 14 days before returning to the job site and checking the exiting gas with the Portable Nitrogen Analyzer.
9. Check the nitrogen purity to ensure the exiting gas is 98% or greater.
10. If the gas is 98% purity or greater close the ball valve and screw the plug back in. The system is purged.
11. If the nitrogen purity is 85% or greater, wait another 7 days before returning to the site and rechecking. Some larger systems
may have longer purge times.
12. If the nitrogen purity is around 80% it indicates that there is a blockage in the sprinkler system piping, the ball valve is closed
on the purge valve or that your nitrogen generator is in Bypass Mode.
25
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
IntelliView™ Dashboard Internet Connectivity

Potter's IntelliGen™ Controller is designed to provide you with live status updates of your nitrogen generator. The IntelliGen™
Nitrogen Generator needs to be wired using a CAT-5 Ethernet cable. The Ethernet port is located on the bottom left of the
IntelliGen™ Controller. When the unit is wired and powered on, data will be accessible at www.PotterIntelliView.com.
Register your nitrogen generator, visit www.PotterIntelliView.com.

1. Log In or Register New User.
2. If you are a new user you will be required to enter your name, company information, and a valid e-mail address.
3. You will receive an e-mail confirmation with an account verification link.
4. Once logged in, click the "Register Generator" button on the Dashboard Overview page.
5. Enter the unit’s MAC ID Number and the Serial Number which can be found on the IntelliGen™ Controller inside the cabinet.
See Fig. 33.
Fig. 33
Serial Number
MAC ID
6. Add a name for the generator and the building where the generator is located.
7. A window will appear indicating that you have successfully added the nitrogen generator. Click save.
8. The page will refresh with information on the new nitrogen generator.
9. For more information on the Potter IntelliView™ Dashboard, watch a tutorial at www.potterintelliview.com
26
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
IntelliPurge® Wiring and Networking

The Potter IntelliGen™ Nitrogen Generator is designed to work specifically with the Potter IntelliPurge® Nitrogen Purge Valve.
Combining the two products creates a quick seamless experience when it comes to protecting and monitoring your sprinkler
system.
Use stranded 3 wire to run from the IntelliGen™ Controller to the first INS-PV.
Maximum wire length for network is 6500 ft. Maximum number of INS-PV devices on network is 27. Maximum number of INS-
RA devices on network is 4.
The INS-PV’s devices must be addressed as slave devices. For addressing and programming the INS-PV see the INS-PV manual
#5401532.
The PLINK network is designed to be wired in series. See Fig. 34.
Fig. 34
Nitrogen INS-PV-2 INS-PV-3 INS-PV-#

Generator or or or INS-PV-27
INS-RA INS-RA INS-RA
Fig. 35
Normally Closed for Remote
BMS Monitoring
- 24V AC/DC +
INS-PV
Terminal Block
INS-RA
To
Next
Device
- + A B
- 24V DC +
27
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Maintenance and Part Replacements

Potter IntelliGen™ Nitrogen Generators are designed to provide maintenance alerts that ensure the long life of the nitrogen
generator. These alerts also ensure that the unit runs at peak efficiency. The IntelliGen™ Nitrogen Generator has an internal
maintenance timer that monitors how long the unit has been operating since it has been serviced. Normal scheduled maintenance
should be done every 1,000 compressor operating hours, or during the annual inspection of the unit, whichever comes first.
When the system needs maintenance, the amber maintenance light on the IntelliGen™ Display will turn on. If connected to
the internet, you will receive an e-mail notification as well. If maintenance on the nitrogen generator is not done within 250
compressor operating hours, the nitrogen generator will show a trouble condition.
To reset the maintenance timer and get the maintenance alert to reset, go to the IntelliGen™ Display.
1. Press "MAINT" on the IntelliGen™ Display keypad.
2. Enter passcode "0000".
3. Select “Std. Nitrogen Maintenance” by moving the cursor and pressing "ENTER".
4. The menu will then display the count down hour log on the Maintenance Timer. Press "ENTER" on the keypad to clear
Maintenance Timer.
5. The amber Maintenance LED will turn off.
CAUTION
All pressure must be relieved from the entire nitrogen generator system BEFORE servicing. To avoid system damage
and/or personal injury, the nitrogen generator should be isolated from the sprinkler system and the generator system fully
depressurized before any maintenance or service is performed. All maintenance and troubleshooting activities for the Potter
Nitrogen Generator should be performed by qualified personnel using reasonable care. Before servicing, isolate all risers by
closing all Air Maintenance Device valves and relieving all system pressure from the Potter Nitrogen Generator. Failure to
do so could result in serious injury or death. Ensure power is turned off at the electrical disconnect.
Break In Oil Change - First 100 Hours:

• Change Compressor oil (SAE-30)
• Check activated carbon and coalescing filter elements. Replace if necessary.
Scheduled Maintenance - 1,000 Compressor Operating Hours:
• Replace the activated carbon and coalescing filter elements.
• Clean the air tank blow-down strainer screen.
• Replace the air compressor intake filter elements.
• Change compressor oil (SAE-30).
Annual Inspection:
• Check for unusual noise or vibration.
• Clean all external parts of the compressor and motor.
• Manually test safety relief valves.
• Inspect system for leaks.
• Tighten fittings, nuts and screws as required.
• Check the pressure settings.
• Check the nitrogen purity using Portable Nitrogen Analyzer. It should be 98.0% or greater.
Part Number Description
0090207 KIT-FILTER ELEMENT REPLACEMENT INS-1500/2000
0090212 KIT-MAINTENANCE OIL / AIR FILTER COMPRESSOR INTAKE INS-1500/2000
1119504 PORTABLE NITROGEN ANALYZER
1119590 MEMBRANE SEPARATOR-INS 1000/1500
1119594 MEMBRANE SEPARATOR-INS 2000
1119601 COMPRESSOR-7 1/2 HP, 200-208VAC 3PH 60HZ (INS-1500/2000)
1119602 COMPRESSOR-7 1/2 HP, 230-240VAC 3PH 60HZ (INS-1500/2000)
1119603 COMPRESSOR-7 1/2 HP, 460-480VAC 3 PH 60HZ (INS-1500/2000)
28
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
IntelliGen DISPLAY
Standard Maintenance (Every 1,000 Compressor Operating Hours)
Tools Needed: MAIN POWER OFF/ON
• 7/8” wrench • Filter Element Replacement Kit (#0090207)
• Channel Lock 1/2" OR 3/4" ELECTRICAL • Compressor Oil and Air Intake Filter Kit (#0090212)
• Rag CONDUIT CONNECTION
1/2" KNOCKOUT FOR

Drain all pressure from the nitrogen generator before proceeding and turn off power to unit at the contractor installed electrical disconnect.
P-LINK AND NETWORK
1. Power off the nitrogen cabinet using the Control
CABLE Power Only Switch located on the right side of the cabinet.
CONNECTION
2. Power off the air compressor using the customer supplied electrical disconnect switch.
3. Isolate the nitrogen generator from the sprinkler system by closing the N2 Tank Outlet Valve (V03) located on the nitrogen
tank. See Fig. 36. AIR MAINTENANCE
Fig. 36
DEVICE
V03
4. Open the blue N2 Bleed Valve (V04) located near the Nitrogen Sample Port (SP) and begin draining pressure from the
nitrogen tank. See Fig. 37.
Fig. 37
60 GALLON
V04
NITROGEN STORAGE TANK
5. Open the black handled valve located on the Activated Carbon Filter (F03) and begin draining pressure from the air tank. See
Fig. 38.
Fig. 38
DRAIN CONNECTION
AIN USING PROVIDED
H TO CONNECT TUBE
F03
29
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Compressor Air Intake Filters:

6. When the pressure has been drained from the nitrogen generator replace the air intake filter element.
7. Remove air filter cover from compressor by unscrewing wing nut on cover. See Fig. 39.
Fig. 39
8. Remove air filter element. See Fig. 40.

Fig. 40
9. Replace the air intake element.

10. Return the air intake element to the enclosure and reattach cover.
30
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Air Tank Blow-Down Strainer Screen:

11. Locate the inline blow-down strainer on the bottom of the air tank. Using a channel lock loosen the strainer screen cap.
See Fig. 41.
Fig. 41
Blow-down strainer
12. Remove the screen and clean all debris. Wipe the inside of the strainer with a rag.
13. Reinstall the screen into the strainer.
14. Retighten the strainer screen cap.
Lubricated Air Compressor Oil:

15. Remove oil fill plug.
16. Remove drain cap from oil drain port and drain oil into suitable container.
17. Reinstall drain cap.
18. Place funnel into oil fill port and add oil (approximately 1.6 qts.) until visible at the top of the oil sight glass.
19. Replace oil fill plug.
Fig. 42
Oil Sight Glass

Oil Drain Port
Oil Fill Port
31
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Filter Elements:
20. Locate the four (4) filters on the inside of the nitrogen generator cabinet. See Fig. 43.
Note: The Water Separator labeled WS01 does not have a replaceable element.
Fig. 43
WS01
21. Disconnect the drain tubes from the filter bowl by pushing up on the plastic releasing collar and pulling down on the tube.
See Fig. 44.
Fig. 44
Releasing Collar
32
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
22. Using a 7/8” wrench loosen the filter bowl from the filter body. See Fig. 45.
Fig. 45
CAREFULLY
WRENCH HERE DO NOT PLACE
ONLY WRENCH HERE
CAUTION
Fig. 46
It is extremely important that you only unscrew the drain bowl from the filter body. The float adjustments
at the bottom must remain in auto. Manual (man) will cause the floats to remain open and air to leak. If
man auto
you accidently loosen the float adjustment, simply retighten with your hand. See Fig. 46.
23. After the filter bowl is separated from the filter body, remove the filter element by gently pulling down. See Fig. 47.
Fig. 47
Filter Body
Filter Element
Filter Bowl
24. Replace the filter element with the correct filter element from the replacement kit (#0090207). See Fig. 48.
a. Water Separator (5230007) - No Element
b. The filter body (#5230008) second from the right is the 1 micron filter which has a RED element (#5230016).
c. The filter body (#5230009) third from the right is the .01 micron filter which has a BLUE element (#5230017).
d. The filter body (#5230010) on the far left is the activated carbon filter which has a BLACK element (#5230018).
Note: This filter bowl is not connected to the drain and has a black handled valve.
Fig. 48
RED (b)
WS (a)
NO ELEMENT
BLACK (d)
BLUE (c)
33
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
25. Remove old O-rings and replace with the O-rings in the filter element kit.
26. Clean filter bowls of debris.
27. Screw the filter bowl back into the filter body. Use a 7/8” wrench to tighten the correct wrenching flats. Be careful to not over
tighten or you may crack the filter body. Repeat for all filters.
28. Close the black handled ball valve on the Activated Carbon Filter (F03) and the blue N2 Bleed Valve (V04).
Resetting Maintenance Alert and Checking for Leaks:

29. Turn power on to the nitrogen generator using the Control Power Only switch.
30. To reset the maintenance timer and get the maintenance alert or maintenance trouble to reset, go to the IntelliGen™ Display.
31. Press "MAINT" on the IntelliGen™ Display keypad.
32. Enter passcode "0000"
33. Select “Std. Maintenance” by moving the cursor and pressing "ENTER".
34. The menu will display maintenance timer countdown hours. Press "ENTER" again to confirm.
35. To reset the maintenance timer press "ENTER".
36. The maintenance light on the IntelliGen™ Display will turn off and the maintenance timer has been reset.
37. Turn power back on to the air compressor using the electrical disconnect. The amber "BYPASS" LED will be ON since there
is no pressure in the tanks.
• The air compressor of the INS-1500/2000 should take no longer than 10 minutes to pressurize the two tanks and turn off.
39. The amber "BYPASS" LED should turn off.
40. If the air compressor is not turning off or it is taking longer than expected, it could indicate a leak.
41. Allow the system to hold pressure for several minutes. Check all piping connections for leaks. Any drop in pressure on the
nitrogen tank or air tank during this time could indicate a leak.
42. If there is a drop in pressure, soap all filters and blow-down strainer.
34
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Air Compressor Replacement

1. See Quincy Air Compressor Manual #50121-202.
Nitrogen Membrane Replacement

1. Isolate the nitrogen generator from the sprinkler system.
2. Disconnect power to the nitrogen generator using lockout-tagout procedure.
3. Relieve pressure from the nitrogen tank and the air compressor tank.
4. Using 2 wrenches, remove black hose by unscrewing the brass fitting at the Flow Control Valve (FCV01).
5. Using 2 wrenches, remove black hose by unscrewing the brass fitting near Membrane Inlet Air Solenoid (XV01).
6. Remove clamp bolts on the front of the nitrogen membrane and remove the nitrogen membrane from brackets.
7. Loosen jam nut on the 90 degree fitting at the top of the nitrogen membrane, then unscrew fitting from nitrogen membrane.
8. Unscrew straight fitting from the bottom of nitrogen membrane.
9. Install 90 degree fitting from old nitrogen membrane into the top of new nitrogen membrane, then tighten jam nut when
fitting is aligned correctly.
10. Install straight fitting into bottom of nitrogen membrane.
11. Remove plastic caps from side ports on the lower portion of the nitrogen membrane.
Note:: Do not remove metal plugs from upper section of the nitrogen membrane.
12. Check to ensure nitrogen membrane inlet and outlet ports are in the correct orientation, then place new nitrogen membrane
into brackets.
13. Reinstall and tighten clamp bolts.
14. Reattach black hoses to their respective fittings.
15. Restore power to the nitrogen generator.
16. Retest nitrogen purity (adjustments may be necessary) .
35
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Maintenance Alerts and Actions

A maintenance alert is noncritical to the operation of the nitrogen generator. The maintenance light will turn on and a maintenance
alert will appear on the IntelliGen™ Display and IntelliView™ website, and an e-mail will also be sent. The Trouble Horn will not
sound and the BMS will not trip. Maintenance alerts can be cleared by performing maintenance on the issue then going into the
"Maintenance Menu" and clearing the appropriate alert.
Maintenance Alert #1 - Standard Maintenance

Issue: Maintenance Timer expired after 1,000 hours and the nitrogen generator needs maintenance.
Action:
1. Within 250 compressor operating hours, complete standard maintenance following the procedure in this manual.
2. Reset Maintenance Alert #1 by going into the Maintenance Menu on the display and following the procedure on page 28.
Maintenance Alert #2 - Excess Nitrogen Demand (Sprinkler System Leak Rate Excessive)
Issue: Sprinkler system leak rate is greater than Leak Rate Warning Set Point. You have one week to address this before it turns
into a trouble.
Action:
1. Leak check nitrogen generator and sprinkler system. Repair leaks if found.
2. Adjust Leak Rate Warning Set Point. See page 42 for details.
Note: Increased leak rates can cause excessive maintenance and damage to equipment.
3. Reset the Maintenance Alert #2 by going into the Maintenance Menu on the display.
36
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Trouble Alerts and Probable Causes

A trouble alert is a critical alert to the operation of the nitrogen generator. The trouble light will turn on and a trouble alert will
be created on the IntelliGen™ Display and IntelliView™ website, an e-mail will also be sent. The Trouble Horn will sound and
the BMS will trip. Trouble alerts can be cleared by fixing the issue and pressing “CLEAR” on the display keypad, and entering
passcode "0000".
Trouble Alert #1 - Nitrogen Generator in Bypass Mode for 2 hours

Issue: Bypass Solenoid Valve continuously ON for 2 hours.
Probable Cause:
1. Air compressor power is turned off.
2. Air Tank Outlet Valve (V01) is closed.
3. Filling multiple sprinkler systems at one time.
4. Leak on nitrogen generator air tank or sprinkler system.
5. Blockage in pathway from air tank to nitrogen tank.
6. Low oil level (check oil level switch).
Trouble Alert #2 - Air Compressor is Continuously Running

Issue: Air tank pressure switch continuously ON for 90 minutes.
Probable Cause:
1. Filling multiple sprinkler systems at one time.
2. Major leak on nitrogen generator (air side).
a. Air Tank Blow-Down (AD01)stuck open.
b. Float valve on filters stuck open.
3. Leak on sprinkler system.
4. Pressure switch needs to be adjusted or replaced.
5. Air compressor not building adequate pressure.
6. Compressor unloader valve located on pressure switch is stuck open.
Trouble Alert #3 - Excessive Air Compressor Cycling

Issue: Air tank pressure switch turns ON 10 times in 1 hours.
Probable Cause:
1. Leak on nitrogen generator air tank. Check valve sticking open could cause the leak.
2. Float valve on filters could also be stuck open.
3. Excess Air Regulator (PRV01) closed.
4. Pressure switch needs to be adjusted or replaced.
5. Filter elements need to be replaced.
6. Membrane Inlet Air Solenoid (XV01) is stuck open.
Trouble Alert #4 - Excessive Membrane Runtime

Issue: Membrane Inlet Air Solenoid (XV01) and Membrane Outlet N2 Solenoid (XV02) continuously ON for 30 minutes.
Probable Cause:
1. Leak on nitrogen generator or sprinkler system.
2. Air Compressor Power is turned off.
3. Air Tank Outlet Valve (V01) closed.
4. Membrane Inlet Air Solenoid (XV01) and/or Membrane Outlet N2 Solenoid (XV02) are blocked, or closed.
5. Instrument Air Regulator (PRV03) is less than 60 PSI.
6. Blockage in pathway from air tank to nitrogen tank.
37
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Trouble Alert #5 - Excessive Membrane Cycling

Issue: Nitrogen valves turn ON 16 (INS-1500) or 24 (INS-2000) times in 4 hours.
Probable Cause:
2. Leak on nitrogen tank.
3. Pressure settings need to be adjusted or pressure transducer replaced.
4. Membrane Outlet N2 Solenoid (XV02) is stuck open.
Trouble Alert #6 - Nitrogen Generator Cannot Keep Up While in Nitrogen Generating Mode
Issue: Bypass Solenoid cycles 16 times over 4 hours.
Probable Cause:
1. Filling multiple sprinkler systems.
2. Performing functionality testing on the nitrogen generator.
3. Leak on nitrogen generator or sprinkler system.
Trouble Alert #7 - Excess Nitrogen Demand (Sprinkler System Leak Rate Excessive)
Issue: Sprinkler system leak rate is greater than Leak Rate Warning Set Point and has not been acknowledged for a week.
Probable Cause:
2. Leak on nitrogen tank.
3. Leak Rate Warning Set Point not appropriate for application.
Trouble Alert #9 - Maintenance

Issue: Compressor Maintenance Timer expires when maintenance request has not been reset in 250 hours.
Probable Cause:
1. Standard maintenance was not completed.
2. Maintenance timer not reset.
Trouble Alert #10 - Hardware Failure Detected

Issue: IntelliGen™ Controller failure detected.
Probable Cause:
1. Short circuit on output wiring.
Trouble Alert #11 - PLINK Connection Error

Issue: Devices cannot communicate.
Probable Cause:
1. Wiring not correct.
2. Power failure.
Trouble Alert #12 - PLINK Device Trouble

Issue: One or more PLINK devices are reporting trouble.
Probable Cause:
1. An INS-PV connected to the generator has an error.
2. See INS-PV Manual #5401532.
38
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Troubleshooting
Leak on Sprinkler System or Nitrogen Generator
1. View the Leak Rate (LR) by exiting to the main menu of the IntelliGen™ Display. It will be displayed as LR: # PSI/24HR.
2. If the Leak Rate (LR) is greater than 6 PSI/24HR; there is an excessive leak.
3. Isolate the nitrogen generator from the sprinkler system using the N2 Tank Outlet Valve (V03).
4. Allow the nitrogen generator to fill the nitrogen and air tanks.
5. Once the air compressor turns off allow the nitrogen generator to sit for 30 minutes.
6. If pressure drops in the air tank or nitrogen tank that indicates there is a leak on the nitrogen generator.
7. Soap all fittings and tighten fittings that are leaking. Avoid electronics.
8. If pressure does not drop, this indicates the leak is outside of the nitrogen generator. Check all piping downstream of the N2
Tank Outlet Valve (V03). Fix leaks as needed.
9. Clear the trouble using the “CLEAR” button on the IntelliGen™ Display and enter passcode "0000".
Testing Nitrogen Flow Rate and Nitrogen Purity

1. Isolate the nitrogen generator from the sprinkler system using the N2 Tank Outlet Valve (V03) on the nitrogen tank. Allow the
nitrogen generator to fill the air tank and nitrogen tank.
2. When the nitrogen tank pressure reaches approximately 80 PSI the red instrument air solenoid lights located inside the
cabinet should turn off.
3. To ensure the nitrogen generator is operating correctly and that the correct nitrogen purity is being produced a functional test
must be performed.
4. On the inside of the nitrogen cabinet, locate the blue N2 Bleed Valve (V04) near the Nitrogen Sample Port (SP).
5. Slightly open the blue N2 Bleed Valve (V04) and begin draining the pressure out of the nitrogen tank.
6. Quickly close the blue N2 Bleed Valve (V04) when you see the red instrument air solenoid lights turn on. This will happen at
approximately 60 PSI.
Note: If the pressure in the nitrogen tank drops below 55 PSI the nitrogen generator will return to Bypass Mode. Wait for the
nitrogen generator to refill the tanks and the unit to return to Nitrogen Generating Mode before trying again.
7. Begin timing to see how long it takes to reach approximately 80 PSI in the nitrogen tank.
a. The INS-1500 should take no longer than 8 minutes to pressurize the nitrogen tank to 80 PSI.
b. The INS-2000 should take no longer than 5 minutes to pressurize the nitrogen tank to 80 PSI.
9. During this time, connect the Portable Nitrogen Analyzer to the Nitrogen Sample Port (SP) to measure the purity of the
exiting gas. The analyzer should read 98.0% or greater. This may take a few minutes.
10. When the nitrogen generator reaches approximately 80 psi in the nitrogen tank, the red instrument air solenoid lights will turn
off. The air compressor will continue to run until the air tank pressure reaches approximately 170 PSI.
11. Allow the nitrogen generator to sit for 30 minutes.
12. If pressure drops in either tank this indicates there is a leak in the nitrogen generator. Soap all pre-plumbed fittings and
tighten any fittings that are leaking. Avoid electronics.
13. If the pressure does not drop, this indicates the leak is outside of the nitrogen generator. Check sprinkler system for leaks.
39
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Normal Operating Parameters of the INS-1500 and the INS-2000

The Potter IntelliGen™ Nitrogen Generators use a two tank system design to deliver high purity nitrogen to the fire protection
system. The pressure switch on the air tank controls the air compressor by turning it on and off at the desired pressure set points.
A pressure transducer on the nitrogen tank controls the pneumatic valves on the inside of the cabinet. Whenever the nitrogen tank
requires nitrogen, the pneumatic valves open allowing air to flow from the air tank. When the nitrogen tank reaches the desired set
point the pneumatic valves close.
• Periodic running of the air compressor is expected (typically less than 24 times a day).
INS-1500 INS-2000 Recorded Parameter
Air Compressor
170 PSI 170 PSI
OFF Pressure*
Air Compressor
145 PSI 145 PSI
ON Pressure*
Nitrogen Tank
80 PSI 80 PSI
OFF Pressure*
Nitrogen Tank
60 PSI 60 PSI
ON Pressure*
Max time interval

to build pressure
from 60 PSI to 80
8 minutes 5 minutes
PSI in nitrogen
tank in Nitrogen
Generating Mode
* Pressures are approximated and can vary ±3 PSI.
40
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Nitrogen Generator Leak Detection System

Each Potter IntelliGen™ Nitrogen Generator comes with an integrated Leak Detection System. The Leak Detection System uses
pressure decays to calculate the actual pressure loss in 24 hours, or the Leak Rate of the sprinkler system.
This Leak Rate is displayed on the IntelliGen™ Display as “LR # PSI/24HR”. # is the number in PSI that is calculated.
Increases in the Leak Rate can cause excessive demand on the nitrogen generator. Excessive demand causes increased runtimes
on the unit. Increased runtimes increase the frequency of maintenance and repairs. In some cases, excessive Leak Rates can cause
catastrophic failures.
The Leak Detection System is designed as a rolling average over 1 week to ensure the presence of an actual leak. To reset the LR
number, reset the Maintenance Alert #2 under maintenance on the IntelliGen™ display.
All Potter IntelliGen™ Nitrogen Systems are designed to run approximately 1,000 operating hours in a typical year.
This translates to a maximum pressure loss of 6 PSI in 24 hours. This is the default Leak Rate Warning Set Point. If the actual
Leak Rate of the sprinkler system is greater than that value, a maintenance alert or a trouble will display on the nitrogen generator.
The Leak Rate Warning Set Point in the Potter IntelliGen™ Nitrogen Generator is a user adjustable set point for when a
maintenance or trouble alert is activated. It will give a preemptive warning that the system Leak Rates have increased above the
acceptable level.
This Leak Rate Warning Set Point can be set from 1 PSI up to 36 PSI per 24 hours.
• NFPA 13 allows a leak rate of 1.5 PSI loss per 24 hours for new systems.
• NFPA 25 allows a leak rate of 36 PSI loss per 24 hours for existing systems.
Increases in Leak Rates will cause more maintenance and possible failures.
Example: At a 6 PSI loss per 24 hour leak rate, the unit will run approximately 1,000 hours per year. At a 36 PSI loss per 24
hour leak rate, the unit will run approximately 6,000 hours per year. That means, at a 6 PSI leak rate, the air compressor will be
operating 11% of the year, compared to a 36 PSI leak rate, where the air compressor will be operating 70% of the year.
41
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
To Change the Leak Rate Warning Set Point:

1. Press "Enter" on the IntelliGen™ Display keypad.
2. Select "Settings" using the keypad.
4. Select "Leak Rate". Press "ENTER".
5. Press "ENTER" to choose settings.
6. Select "Leak Rate Warning". Press "ENTER".
7. Using the directional arrows, adjust the leak rate limit number "--" PSI per 24 hours.
a. NFPA allows 1.5 PSI per 24 hours on new systems.
b. Potter Nitrogen Generators are designed of 6 PSI per 24 hours.
8. Press "ENTER" to confirm.
9. Press "ENTER" to acknowledge warning.
10. Press "ENTER" to accept change.
11. Press "ESC" until returned to main menu.
The Leak Rate is also calculated based on the size of the sprinkler system the nitrogen generator is protecting. The INS-1500 is
factory set at 6,200 gallons (max) and the INS-2000 is factory set at 12,000 gallons (max). This can be adjusted lower if the units
are servicing smaller systems.
To Change the Sprinkler System Size:

1. Press "ENTER" on the IntelliGen™ Display keypad.
2. Select "Settings" using the keypad. Press "ENTER".
4. Select "Leak Rate". Press "ENTER".
5. Press "Enter" to choose settings.
6. Select "Sprinkler Capacity". Press "ENTER".
7. Using the numeric pad, enter the total system volume size in gallons.
8. Press "ENTER".
9. Press "ESC" to return to main menu.
42
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
INS-1500/2000 Cabinet Dimensional Drawings

Fig. 49
CONNECTION
CONNECTION
DRAIN CONNECTION
3/8”
43
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
INS-1500/2000 Compressor Dimensional Drawings

Fig. 50
APART
ON A
44
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
INS-1500/2000 Air Tank Dimensional Drawings

Fig. 51
DRAIN CONNECTION
1/4”
APART ON A
45
INS-1500/2000 PIPING INSTRUMENTATION DIAGRAM
ENCLOSURE
XVO1 AND XVO2 OPEN AT 60

PSIG AND CLOSE AT 80 PSIG
PSV01 ITEM DESCRIPTION
SET @ 200 PSIG AD01 BLOW-DOWN SOLENOID
½” FNPT
CA01 AIR COMPRESSOR
CUSTOMER
SUPPLIED F01 COALESCING FILTER 1μm
CONNECTION F02 COALESCING FILTER .01μm
TCN01
PI01 F03 CARBON FILTER W/ DRAIN VALVE
F04 INSTRUMENT AIR FILTER
V02 V03 FCV01 FLOW CONTROL VALVE
½” FNPT M01 NITROGEN MEMBRANE
SP V04 SYSTEM PI01 PRESSURE TRANSDUCER
CONNECTION PRV01 EXCESS AIR REGULATOR
½” FNPT
PRV02 BACK PRESSURE REGULATOR
FCV01 PRV02 XVO2 CONNECTION
46
FC TO NITROGEN TANK PRV03 INSTRUMENT AIR REGULATOR
PSV01 PRESSURE SAFETY VALVE
SP NITROGEN SAMPLE PORT
CA01
TCA01 AIR TANK
F04 XV03
TCN01 NITROGEN TANK
FC ½” MNPT
CUSTOMER V01 AIR TANK OUTLET VALVE
PRV03
SET @ 80 PSIG SUPPLIED V02 N 2 TANK INLET VALVE
CONNECTION TCA01 V03 N 2 TANK OUTLET VALVE
F03 F02 F01 WS01
V04 N 2 BLEED VALVE
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
WS01 WATER SEPARATOR

V01
X01 EXCESS AIR MUFFLER
½” FNPT XV01 MEMBRANE INLET AIR SOLENOID
M01
XV01 CONNECTION AD01
XV02 MEMBRANE OUTLET N2 SOLENOID
FC FROM AIR
COMPRESSOR XV03 BYPASS SOLENOID VALVE
¼” TUBING DRAIN
PRV01
SET @ 150 PSIG
1/4” FNPT DRAIN
X01
5406341 REV. B
INS-1500/2000 200-208VAC THREE PHASE WIRING DIAGRAM
CABINET COMPRESSOR
EXTERIOR INTERIOR SW1
4 3
PCA2
CONTROL SEE NOTE 1
POWER
INTELLIGEN
200-208VAC, 3PH, 60HZ
DISPLAY
L1 L2 L3
BLACK AWG12
WHITE AWG12
GREEN AWG12
-
B
+
BLACK AWG12
WHITE AWG12
PS1
GREEN AWG12
F1
K1
L N GND
GND
L
N
A1
1L1
5L3
3L2
INPUT
13NO
RED AWG22 +
WHITE AWG22 A
GREEN AWG22 B
BLACK AWG22 -
PWR SUPPLY
250VAC 2A FA
24VDC 2.5A
L N
OUTPUT
115-120VAC, 1PH, 60HZ
14NO
6T3
4T2
A2
2T1
-V +V
BROWN AWG12
SEE NOTE 1
RED
AWG18
BLACK
AWG18
CB1
47
2T1 4T2 6T3
WHITE AWG18
WHITE AWG18
ORANGE AWG18
BLUE AWG18
BROWN AWG18
GREY AWG18
WHITE AWG22
GREEN AWG22
BLACK AWG22
RED AWG22
BLACK AWG18
BLACK AWG18
RED AWG18
YELLOW AWG18
PCA1
COMPRESSOR
6
5
4
3
2
1
6
5
4
3
2
1
2
1
SENSOR
BMS-NO
BMS-NC
BMS-C
PL-A
PL-B
PL-G
CS-B
CS-W
E3 E2 E1
INTELLIGEN
ETHERNET
CONTROLLER CS1
J1
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
E4 E5
SEE NOTE 2
1
2
3
1
2
3
4
5
6
7
8
9
10
LEGEND
PL-B
PL-G
PL-A
CS-B
CS-W
RED
RED
RED
BLUE
BMS-C
WHITE
BLACK
BLACK
BLACK
BROWN
PI01
BMS-NO
BMS-NC
TERMINAL BLOCK 1 IN 2 OUT M

M1
SEE NOTE 2
WHITE AWG18
TERMINAL BLOCK 1 IN 1 OUT

BLACK AWG18
XDCR COMPRESSOR MOTOR

XV02
TERMINAL BLOCK CHASSIS BOND N2 DSCHRG COMPRESSOR
XV03 SENSOR WIRE
FUSE BLOCK XV01 SEE NOTE 3
INLET AIR BYPASS
AD01 TO 120VAC 60HZ 1PH
NOTE 1: OWNER SUPPLIED POWER CONNECTIONS
NOTE 2: OPTIONAL BUILDING MANAGEMENT SYSTEM (BMS), PLINK (PL) AND ETHERNET CONNECTIONS BLOW DOWN SEE NOTE 4
NOTE 3: CONNECT BLACK COMPRESSOR SENSOR WIRE TO CS-B AND WHITE COMPRESSOR SENSOR WIRE TO CS-W
20FT. OF COMPRESSOR SENSOR WIRE IS PROVIDED, ATTACHED TO AIR COMPRESSOR.
NOTE 4: PLUG AIR COMPRESSOR BLOW DOWN INTO UNSWITCHED POWER SOURCE. 6FT. OF POWER CORD PROVIDED.
5406339 REV. B
CABINET COMPRESSOR
4 3
PCA2
CONTROL SEE NOTE 1
POWER
INTELLIGEN
230-240VAC, 3PH, 60HZ
DISPLAY
L1 L2 L3
BLACK AWG12
WHITE AWG12
GREEN AWG12
-
B
+
A
PS1
GREEN AWG12
BLACK AWG12
WHITE AWG12
F1
K1
L N GND
GND
L
N
A1
1L1
5L3
3L2
INPUT
13NO
RED AWG22 +
WHITE AWG22 A
GREEN AWG22 B
BLACK AWG22 -
PWR SUPPLY
250VAC 2A FA
24VDC 2.5A
L N
OUTPUT
115-120VAC, 1PH, 60HZ
14NO
6T3
4T2
A2
2T1
-V +V
BROWN AWG12
SEE NOTE 1
RED
AWG18
BLACK
AWG18
CB1
48
2T1 4T2 6T3
WHITE AWG18
WHITE AWG22
GREEN AWG22
BLACK AWG22
RED AWG22
WHITE AWG18
ORANGE AWG18
BLUE AWG18
BROWN AWG18
GREY AWG18
BLACK AWG18
BLACK AWG18
RED AWG18
YELLOW AWG18
PCA1
COMPRESSOR
6
5
4
3
2
1
6
5
4
3
2
1
2
1
SENSOR
BMS-NO
BMS-NC
BMS-C
PL-A
PL-B
PL-G
CS-B
CS-W
E3 E2 E1
INTELLIGEN
ETHERNET
CONTROLLER CS1
J1
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
E4 E5
SEE NOTE 2
1
2
3
1
2
3
4
5
6
7
8
9
10
LEGEND
PL-B
PL-G
PL-A
CS-B
CS-W
RED
RED
RED
BLUE
BMS-C
WHITE
BLACK
BLACK
BLACK
BROWN
PI01
BMS-NO
BMS-NC

M1
SEE NOTE 2
WHITE AWG18
TERMINAL BLOCK 1 IN 1 OUT

BLACK AWG18
XDCR COMPRESSOR MOTOR

XV02
XV03 SENSOR WIRE
INLET AIR BYPASS
NOTE 1: OWNER SUPPLIED POWER CONNECTIONS AD01 TO 120VAC 60HZ 1PH
NOTE 2: OPTIONAL BUILDING MANAGEMENT SYSTEM (BMS), PLINK (PL) AND ETHERNET CONNECTIONS SEE NOTE 4
BLOW DOWN
5406356 REV. B
CABINET COMPRESSOR
4 3
PCA2
CONTROL SEE NOTE 1
POWER
INTELLIGEN 460-480VAC, 3PH, 60HZ
DISPLAY L1 L2 L3
BLACK AWG12
WHITE AWG12
GREEN AWG12
-
B
+
A
PS1
GREEN AWG12
BLACK AWG12
WHITE AWG12
F1
K1
L N GND
GND
L
N
A1
1L1
5L3
3L2
INPUT
13NO
RED AWG22 +
WHITE AWG22 A
GREEN AWG22 B
BLACK AWG22 -
PWR SUPPLY
250VAC 2A FA
24VDC 2.5A
L N
OUTPUT
14NO
115-120VAC, 1PH, 60HZ

6T3
4T2
A2
2T1
-V +V
BROWN AWG12
SEE NOTE 1
RED
AWG18
BLACK
AWG18
CB1
49
2T1 4T2 6T3
WHITE AWG18
WHITE AWG18
ORANGE AWG18
BLUE AWG18
BROWN AWG18
GREY AWG18
WHITE AWG22
GREEN AWG22
BLACK AWG22
RED AWG22
BLACK AWG18
BLACK AWG18
RED AWG18
YELLOW AWG18
PCA1
COMPRESSOR
6
5
4
3
2
1
6
5
4
3
2
1
2
1
SENSOR
BMS-NO
BMS-NC
BMS-C
PL-A
PL-B
PL-G
CS-B
CS-W
E3 E2 E1
INTELLIGEN
CONTROLLER CS1
ETHERNET
J1
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
E4 E5
SEE NOTE 2
1
2
3
1
2
3
4
5
6
7
8
9
10
LEGEND
CS-B
PL-B
PL-G
CS-W
PL-A
RED
RED
RED
BLUE
BMS-C
WHITE
BLACK
BLACK
BLACK
BROWN
PI01
BMS-NO
BMS-NC

M1
SEE NOTE 2
WHITE AWG18
BLACK AWG18
TERMINAL BLOCK 1 IN 1 OUT XDCR COMPRESSOR MOTOR

XV02
XV03 SENSOR WIRE
INLET AIR BYPASS
AD01 TO 120VAC 60HZ 1PH
NOTE 1: OWNER SUPPLIED POWER CONNECTIONS
NOTE 2: OPTIONAL BUILDING MANAGEMENT SYSTEM (BMS), PLINK (PL) AND ETHERNET CONNECTIONS BLOW DOWN SEE NOTE 4
5406357 REV. B
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
Menu Trees
1. Menu Tree 1
Title Screen
Model Number
Status: Mode:
N2 Tank: Leak Rate (LR):
1) System Status 2) View History 3) Maintenance 4) Purge 5) Settings
Menu Tree 2 Menu Tree 3 User PW User PW User PW
Menu Tree 4 Menu Tree 5 Menu Tree 7
50
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
2. Menu Tree 2
Main Menu
1) System Status
Screen
1) Generator Status 2) Purge Status
Compressor: Total Run Time: Average Cycle Time: Device Number: N2 Level: Days Remaining:
Purge Mode: Purge Status:
Press [ENTER] for Viewable Parameters
Press [ENTER] for Viewable Parameters
Viewable Parameters
Viewable Parameters
1) Trouble Status
2) Maintenance Status 1) Trouble Status
3) Compressor Run Time 2) Sensor Status
4) Membrane Run Time
Trouble Status Maintenance Status

Compressor or Membrane Runtime Trouble Status Sensor Status
Error Code Maintenance Code
Average On Time: Average Cycle Time: Device Number: Error Code: Device Address:
Description Description
State: ON/OFF Error Description: Sensor Status:
Total Membrane Cycles: List for only troubled units Listed for all units
List for only troubled List for only
units troubled units
51
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
3. Menu Tree 3
Main Menu
2) View History
History
1) Generator History
2) INS-PV History
Generator INS-PV History:

History:
Scrollable list of
Scrollable list of connected
all history from INS-PV devices
N2 generator
INS-PV:
Scrollable list of
all history from
INS-PV devices
52
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
4. Menu Tree 4
Main Menu
3) Maintenance
1) Standard
Nitrogen 2) Excessive
Maintenance Nitrogen Demand
Maintenance Timer: Excessive Nitrogen Demand:
Reset Maintenance Timer Clear Maintenance Alert [ENTER]

[ENTER]
Reset Maintenance Timer
Press Enter to Clear Maintenance Alert
53
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
5. Menu Tree 5
Main Menu
4) Purge
1) Start Purge 2) Cancel Purge 3) Settings
Purge Start Cancel Purge

Settings
1) All Devices 1) All Units
2) Specify INS-PV 2) Specify INS-PV 1) Purge Settings
2) Manual Purge
3) Refresh N2 Lvl %
Purge Settings
Manual Purge Refresh N2 %
1) All Units
1) All Units 1) All Units
2) Specify INS-PV
2) Specify INS-PV 2) Specify INS-PV
3) Purge Scheduling
4) Reset Defaults
Menu Tree 6
54
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
6. Menu Tree 6
1) Purge Settings
Purge Settings
Restore Factory Default
1) Set All Units
2) Set Individual INS-PV 1) All Units
3) Purge Scheduling 2) Individual INS-PV
4) Restore Factory Default
Set All Units Purge Scheduling Settings

Current Viewable Settings
1) Perfect Purge 1) Number of Allowable
2) IntelliDry Purge Valves (Only used
N2 Lvl %: 98
3) Single Shot by Master)
Mode: Perfect Purge
System Size: 500 to 1000
Operation: N/A
Dryness: N/A
Press Enter to Edit Parameters Maximum number

of INS-PV purging
at one time: 05
Press Enter to Edit

Set INS-PV-1 Parameter
Perfect Purge IntelliDry Single Shot

Operation 1) Perfect Purge
1) 14 days 2) IntelliDry
1) 14 days
2) 21 days 1) 14 days open, then close 3) Single Shot
2) 21 days
3) 30 days 3) 30 days 2) 21 days open, then close
3) 30 days open, then close
4) Indefinitely open
IntelliDry Perfect Purge IntelliDry Single Shot

Dryness Operation
1) Low Dry 1) 14 days 1) 14 days
2) Medium Dry 2) 21 days 2) 21 days 1) 14 days open, then close
3) Heavy Dry 3) 30 days 3) 30 days 2) 21 days open, then close
3) 30 days open, then close
4) Indefinitely open
Pressing Enter -> Gives Warning Message IntelliDry

that the Device will cancel existing purge Dryness
cycles on affected devices before saving 1) Low Dry
parameters 2) Medium Dry
3) Heavy Dry
Esc -> Exit without saving parameters
55
INS-1500 & INS-2000 • 5403646 • REV B • 2/18
7. Menu Tree 7
Main Menu 5) Settings
1) Network
2) Date/Time
3) Leak Rate
4) Blow Down
5) BMS Test
6) Admin.
Leak Rate Screen

Air Tank Blow Down
Network Date/Time Leak Rate:
1) Change Settings BMS Test Admin
Leak Rate Warning Set Point:
1) View IP Settings 1) Set Date/Time 2) Test Blow Down
2) Learn Network 2) Sync Date/Time Press [ENTER] to Edit
Parameters
View IP Settings 1) Set Leak Rate

Warning Set Point
2) Set Total Sprinkler BMS Relay Test
Host Name: Learn Network Firmware
MAC ID: System Capacity
Relay will Energize Version
Subnet Mask: Searches for New Devices Number
for 30 Seconds
IP Address: on the Network
Speed:
Default Gateway
Set Total Sprinkler System Capacity Change Settings Test Blow Down
Set Leak Rate Warning Set Point Screen Volume: #### Gallons Set Air Tank Blow Activates Air Blow
Down Limits Down for 2 seconds
### PSI per 24 hours
56

Manual For Nitrogen Generator

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Manual For Nitrogen Generator

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INS-1500/2000

Potter Electric Signal Company, LLC

Important Notice to Users

Do not operate if damage occurred during shipping, handling, or

General Safety Information

Operation of the nitrogen membrane separator above the

Do not attempt to disassemble the nitrogen membrane sepa-

See Menu Tree Diagram on page 50 for more information on programming.

Part Number Model Description

INS-1500/2000 Exterior Cabinet View

1. Upper Cabinet Latches (Qty. 2) 5. Nitrogen Tank Connection (1/2" FNPT)

INS-1500/2000 Interior View

1. Nitrogen Membrane (M01) 13. N2 Bleed Valve (V04)

INS-1500/2000 Nitrogen Tank View

INS-1500/2000 Air Compressor View

1. Oil Level Switch 7. Compressor Sensor Wire (20 ft. Provided)

IntelliGen™ Display LED Light Indications:

IntelliGen™ Display Button Indications:

Installation of the Nitrogen Generator

7.5 HP AIR COMPRESSOR

MAIN POWER OFF/ON

1/2" OR 3/4" ELECTRICAL

1/2" KNOCKOUT FOR

12" LONG FLEXIBLE

Ø9/16" Mounting Holes (4)

Ø9/16" Mounting Holes (4)

Ø9/16" Mounting Holes (4)

INS-1500 & INS-2000 • 5403646 • REV B • 2/18 B

PURGE ORIFICE (N2 SAMPLING PORT)

PIPE PLUG (INSTALL AFTER

UNION - POSITION VENT / ORIFICE

PURGE BALL VALVE

INSPECTOR'S TEST VALVE

UNION - POSITION VENT/ORIFICE/INS-PV

PURGE BALL VALVE, SHOWN

Wiring of the Nitrogen Generator

Four items must be wired on the INS-1500 or INS-2000 models:

Air Compressor (208V, 230V or 460V Three Phase)

Compressor Sensor Wire

Compressor Sensor Wire C

Air Tank Blow-down

Nitrogen Cabinet (120V)

Nitrogen Cabinet Power

Internet Connectivity, PLINK, and BMS (Optional)

Nitrogen Generator Operation

Initial Set Up:

Nitrogen Functionality Test:

Filling the Sprinkler System and Purging:

Purging with IntelliPurge® Nitrogen Purge Valve (INS-PV):

Slotted Cam Latch

Purge Time Display

Purge Exhaust Port

Purging with Potter Nitrogen Purge Valve (NGP-SPV):

IntelliView™ Dashboard Internet Connectivity

Register your nitrogen generator, visit www.PotterIntelliView.com.

IntelliPurge® Wiring and Networking

Nitrogen INS-PV-2 INS-PV-3 INS-PV-#

Maintenance and Part Replacements

Break In Oil Change - First 100 Hours:

1/2" KNOCKOUT FOR

Compressor Air Intake Filters:

8. Remove air filter element. See Fig. 40.

9. Replace the air intake element.