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STRUCTURAL CALCULATION OF BOX CULVERT Type: B5.00m x H3.

60m Class IV
Soil Cover Depth: 3.0 m
1 Dimensions and Parameters
Basic Parameters
Ka: Coefficient of static earth pressure 0.5
gw: Unit weight of water (t/m3) 1.00 t/m3
gd: Unit weight of soil (dry) (t/m3) 1.32 t/m3
Gwd
gs: Unit weight of soil (saturated) (t/m3) 2.32 t/m3
D
gc: Unit weight of reinforced concrete (t/m3) 2.40 t/m3
sck: Concrete Design Strength 175 kgf/m2
sca Allowable Stress of Concrete 60 kgf/m2
t2
ssa: Allowable Stress of Reinforcement Bar 1400 kgf/m2
ta: Allowable Stress of Shearing (Concrete) 5.5 kgf/m2
ssy: Yielding Point of Reinforcement Bar 3000 kgf/m2
H n: Young's Modulus Ratio 24
Hf Fa: Safety factor against uplift 1.2
HT
Basic Dimensions
Hf
H: Internal Height of Box Culvert 3.60 m
t3 B: Internal Width of Box Culvert 5.00 m
t1 t1 Hf: Fillet Height 0.30 m
B t1: Thickness of Side Wall 0.20 m (> 0.25m)
t2: Thickness of Top Slab 0.20 m (> 0.25m)
B t3: Thickness of Invert (Bottom Slab) 0.20 m (> 0.25m)
BT: Gross Width of Box Culvert 5.40 m
HT: Gross Height of Box Culvert 4.00 m
D: Covering Depth 3.00 m
Gwd: Underground Water Depth for Case 1, 2 3.00 m (= D)
hiw: Internal Water Depth for Case 1, 2 0.00 m
for Case 3, 4 3.60 m

Cover of R-bar Basic Conditions


Top Slab d2 0.06 m Classification of Live load by truck Class 4
Side Wall d1 0.06 m PTM: Truck load of Middle Tire 3.50 t
Bottom Slab d3 0.06 m Ii: Impact coefficient (D≧4.0m:0, D<4.0m:0.3) 0.3
am: Ground contact length of Middle Tire 0.10 m
bm: Ground contact width of Middle Tire 0.25 m
PTR: Truck load of Rear Tire 3.50 t
ar: Ground contact length of Rear Tire 0.10 m
br: Ground contact width of Rear Tire 0.25 m
PTF: Truck load of Front wheel 0.88 t
af: Ground contact length of Front Tire 0.10 m
bf: Ground contact width of Front Tire 0.25 m
qp: Pedestrian load 0.00 t/m2

Dimension of frame

t1 B t1
H0: Height of frame t2/2 + H + t3/2 3.800 m
D1 B0: Width of frame B + t1 5.200 m
t2 D1: Covering depth at middle of top slab D + t2/2 3.100 m

H H0

t3

B0

1/ 6 (1)PERHITUNGAN_BOX_CULVERT_Single_Box-1.xls, Load
Load distribution of truck tire

(1) Middle tire's acting point: center of the top slab


a) distributed load of middle tire
Pvtm: distributed load of middle tire 2PTM(1+Ii)/(am'bm') = 0.1865 tf/m2, B= 5.200 m
am': length of distributed load 2D+1.75+bm = 8.000 m
bm': width of distributed load 2D+am = 6.100 m
b) distributed load of rear tire
Pvtr: distributed load of rear tire 2PTR(1+Ii)/(ar'br') 0.1865 tf/m2, B= 5.200 m
ar': length of distributed load 2D+1.75+br = 8.000 m
br': width of distributed load 2D+ar = 6.100 m
c) distributed load of front tire
Pvtf: distributed load of front tire 2PTF(1+Ii)/(af'bf') 0.0466 tf/m2, B= 5.200 m
af': length of distributed load 2D+1.75+bf = 8.000 m
bf': width of distributed load 2D+af = 6.100 m

(2) Middle tire's acting point: on the side wall


a) distributed load of middle tire
Pvtm: distributed load of middle tire 2PTM(1+Ii)/(am'bm') = 0.1865 tf/m2, B= 5.200 m
am': length of distributed load 2D+1.75+bm = 8.000 m
bm': width of distributed load 2D+am = 6.100 m
b) distributed load of rear tire
Pvtr: distributed load of rear tire 2PTR(1+Ii)/(ar'br') 0.1865 tf/m2, B= 5.200 m
ar': length of distributed load 2D+1.75+br = 8.000 m
br': width of distributed load 2D+ar = 6.100 m
c) distributed load of front tire
Pvtf: distributed load of front tire 2PTF(1+Ii)/(af'bf') 0.0466 tf/m2, B= 5.200 m
af': length of distributed load 2D+1.75+bf = 8.000 m
bf': width of distributed load 2D+af = 6.100 m

(3) Rear tire's acting point: on the side wall


a) distributed load of rear tire
Pvtr: distributed load of rear tire 2PTR(1+Ii)/(ar'br') = 0.1865 tf/m2, B= 5.200 m
ar': length of distributed load 2D+1.75+br = 8.000 m
br': width of distributed load 2D+ar = 6.100 m
b) distributed load of middle tire
Pvtm: distributed load of middle tire 2PTM(1+Ii)/(am'bm') 0.1865 tf/m2, B= 5.200 m
am': length of distributed load 2D+1.75+bm = 8.000 m
bm': width of distributed load 2D+am = 6.100 m
c) distributed load of front tire
Pvtf: distributed load of front tire not reach to top slab 0.0000 tf/m2, B= 0.000 m
af': length of distributed load 2D+1.75+bf = 8.000 m
bf': width of distributed load 2D+af = 6.100 m

(4) Combination of load distribution of track tire

Case.L1: Pvt1 = 0.1865 tf/m2, B= 5.200 m Combination for Case.L2 (2) (2) (3) (3)
Pvt2 = 0.1865 tf/m2, B= 5.200 m a) + b) a) + c) a) + b) a) + c)
Case.L2: Pvt1 = 0.3730 tf/m2, B= 5.200 m Distributed load total 0.3730 0.2331 0.3730 0.1865
Pvt2 = 0.0000 tf/m2, B= 0.000 m Select the combination case of 0.3730 tf/m2,
for Case.L2, which is the largest load to the top slab.

In case of covering depth (D) is over 3.0m, uniform load of 1.0 tf/m2 is applied on the top slab of culvert instead of live load calculated above.

Distribution load by pedestrian load

Pvt1 = 0.000 tf/m2

2 Stability Analysis Against Uplift


Analysis is made considering empty inside of box culvert.
Fs=Vd/U > Fa Fs= 1.4100 > 1.2 ok
where, Vd: Total dead weight (t/m) Vd= 30.456 tf/m
U: Total uplift (t.m)
U=BT*HT*gw U= 21.600 tf/m

Ws: Weight of covering soil Ws = BT*{(D-Gwd)*(gs-gw)+Gwd*gd} = 21.384 tf/m


Wc: Self weight of box culvert Wc = (HT*BT-H*B+2*Hf^2)*gc = 9.072 tf/m
Fa: Safety factor against uplift Fa= 1.2

2/ 6 (1)PERHITUNGAN_BOX_CULVERT_Single_Box-1.xls, Load
3 Load calculation
Case 1: Box Culvert Inside is Empty, Underground Water up to Top slab, Track load Case. L1

1) vertical load against top slab


Acting Load (tf/m2)
Wtop= (t2*BT+Hf^2)*gc/B0 Wtop= 0.5400
Pvd=Gwd*gd+(D-Gwd)*gs Pvd= 3.9600
Pvt1 Pvt1= 0.1865
Pvt2 Pvt2= 0.1865
Pv1= 4.8730

2) horizontal load at top of side wall


Acting Load (tf/m2) Horizontal pressure by track tire
P1=Ka*we1 P1= 0.0932 we1= 0.1865 tf/m2
P2=Ka*we2 P2= 0.0932 we2= 0.1865 tf/m2
P3=Ka*gd*Gwd P3= 1.9800
P4=Ka*gs*(D1-Gwd) P4= 0.1160
P5=gw*(D1-Gwd) P5= 0.1000
Ph1= 2.3825

3) horizontal load at bottom of side wall


Acting Load (tf/m2)
P1=Ka*we1 P1= 0.0932
P2=Ka*we2 P2= 0.0932
P3=Ka*gd*Gwd P3= 1.9800
P4=Ka*gs*(D1+H0-Gwd) P4= 4.5240
P5=gw*(D1+H0-Gwd) P5= 3.9000
Ph2= 10.5905

4) self weight of side wall


Acting Load (tf/m)
Wsw=t1*H*gc Wsw= 1.7280

5) ground reaction
Acting Load (tf/m2)
Wbot=(t3*BT+Hf^2)*gc/B0 Wbot= 0.5400
Wtop Wtop= 0.5400
Ws=Wsw*2/B0 Ws= 0.6646
Pvd Pvd= 3.9600
Pvt1 Pvt1= 0.1865
Pvt2 Pvt2= 0.1865
Wiw=(hiw*B-2Hf^2)*gw/B0 Wiw= 0.0000 hiw: internal water depth 0.00 m
Up=-U/B0 U= -4.1538
Q= 1.9237

summary of resistance moment


Item V H x y M
(tf/m) (tf/m) (m) (m) (tf.m/m) acting point of resultant force
Self weight top slab 2.8080 - 2.6000 - 7.3008 X = SM/SV = 2.600 m
side wall (left) 1.7280 - 0.0000 - 0.0000 e = B0/2 - X = 0.000 m
side wall (right) 1.7280 - 5.2000 - 8.9856
invert 2.8080 - 2.6000 - 7.3008 ground reaction
load on top slab Pvd 20.5920 - 2.6000 - 53.5392 q1 = SV/Bo + 6SVe/Bo^2 = 1.9237 tf/m2
Pvt1 0.9697 - 2.6000 - 2.5211 q2 = SV/Bo - 6SVe/Bo^2 = 1.9237 tf/m2
Pvt2 0.9697 - 2.6000 - 2.5211
soil pressure side wall (left) - 24.6486 - 1.4993 36.9554
side wall (right) - -24.6486 - 1.4993 -36.9554
internal water 0.0000 - 2.6000 - 0.0000
uplift ####### - 2.6000 - -56.1600
total 10.0033 26.0087

6) load against invert


Acting Load (tf/m2)
Pvd 3.9600
Pvt1 0.1865
Pvt2 0.1865
Wtop 0.5400
Ws 0.6646
Pq= 5.5376

3/ 6 (1)PERHITUNGAN_BOX_CULVERT_Single_Box-1.xls, Load
Case 2: Box Culvert Inside is Empty, Underground Water up to Top slab, Track load Case. L2

1) vertical load against top slab


Acting Load (tf/m2)
Wtop= (t2*BT+Hf^2)*gc/B0 Wtop= 0.5400
Pvd=Gwd*gd+(D-Gwd)*gs Pvd= 3.9600
Pvt1 Pvt1= 0.3730
Pvt2 Pvt2= 0.0000
Pv1= 4.8730

2) horizontal load at top of side wall


Acting Load (tf/m2) Horizontal pressure by track tire
P1=Ka*we1 P1= 0.0932 we1= 0.1865 tf/m2
P2=Ka*we2 P2= 0.0932 we2= 0.1865 tf/m2
P3=Ka*gd*Gwd P3= 1.9800
P4=Ka*gs*(D1-Gwd) P4= 0.1160
P5=gw*(D1-Gwd) P5= 0.1000
Ph1= 2.3825

3) horizontal load at bottom of side wall


Acting Load (tf/m2)
P1=Ka*we1 P1= 0.0932
P2=Ka*we2 P2= 0.0932
P3=Ka*gd*Gwd P3= 1.9800
P4=Ka*gs*(D1+H0-Gwd) P4= 4.5240
P5=gw*(D1+H0-Gwd) P5= 3.9000
Ph2= 10.5905

4) self weight of side wall


Acting Load (tf/m)
Wsw=t1*H*gc Wsw= 1.7280

5) ground reaction
Acting Load (tf/m2)
Wbot=(t3*BT+Hf^2)*gc/B0 Wbot= 0.5400
Wtop Wtop= 0.5400
Ws=Wsw*2/B0 Ws= 0.6646
Pvd Pvd= 3.9600
Pvt1 Pvt1= 0.3730
Pvt2 Pvt2= 0.0000
Wiw=(hiw*B-2Hf^2)*gw/B0 Wiw= 0.0000 hiw: internal water depth 0.00 m
Up=-U/B0 U= -4.1538
Q= 1.9237

summary of resistance moment


Item V H x y M
(tf/m) (tf/m) (m) (m) (tf.m/m) acting point of resultant force
Self weight top slab 2.8080 - 2.6000 - 7.3008 X = SM/SV = 2.6000 m
side wall (left) 1.7280 - 0.0000 - 0.0000 e = B0/2 - X = 0.0000 m
side wall (right) 1.7280 - 5.2000 - 8.9856
invert 2.8080 - 2.6000 - 7.3008 ground reaction
load on top slab Pvd 20.5920 - 2.6000 - 53.5392 q1 = SV/Bo + 6SVe/Bo^2 = 1.9237 tf/m2
Pvt1 1.9393 - 2.6000 - 5.0423 q2 = SV/Bo - 6SVe/Bo^2 = 1.9237 tf/m2
Pvt2 0.0000 - 2.6000 - 0.0000
soil pressure side wall (left) - 24.6486 - 1.4993 36.9554
side wall (right) - -24.6486 - 1.4993 -36.9554
internal water 0.0000 - 2.6000 - 0.0000
uplift ####### - 2.6000 - -56.1600
total 10.0033 26.0087

6) load against invert


Acting Load (tf/m2)
Pvd 3.9600
Pvt1 0.3730
Pvt2 0.0000
Wtop 0.5400
Ws 0.6646
total Pq= 5.5376

4/ 6 (1)PERHITUNGAN_BOX_CULVERT_Single_Box-1.xls, Load
Case 3: Box Culvert Inside is Full, Underground Water up to invert, Track load Case. L1

1) vertical load against top slab


Acting Load (tf/m2)
Wtop= (t2*BT+Hf^2)*gc/B0 Wtop= 0.5400
Pvd=D*gd Pvd= 3.9600
Pvt1 Pvt1= 0.1865
Pvt2 Pvt2= 0.1865
Pv1= 4.8730

2) horizontal load at top of side wall


Acting Load (tf/m2) Horizontal pressure by track tire
P1=Ka*we1 P1= 0.0932 we1= 0.1865 tf/m2
P2=Ka*we2 P2= 0.0932 we2= 0.1865 tf/m2
P3=Ka*gd*D1 P3= 2.0460
WP=-gw*0 P4= 0.0000
Ph1= 2.2325

3) horizontal load at bottom of side wall


Acting Load (tf/m2)
P1=Ka*we1 P1= 0.0932
P2=Ka*we2 P2= 0.0932
P3=Ka*gd*(D1+H0) P3= 4.5540
WP=-gw*H P4= -3.6000
Ph2= 1.1405

4) self weight of side wall


Acting Load (tf/m)
Wsw=t1*H*gc Wsw= 1.7280

5) ground reaction
Acting Load (tf/m2)
Wbot=(t3*BT+Hf^2)*gc/B0 Wbot= 0.5400
Wtop Wtop= 0.5400
Ws=Wsw*2/B0 Ws= 0.6646
Pvd Pvd= 3.9600
Pvt1 Pvt1= 0.1865
Pvt2 Pvt2= 0.1865
Wiw=(hiw*B-2Hf^2)*gw/B0 Wiw= 3.4269 hiw: internal water depth 3.600 m
Up=0 U= 0.0000
Q= 9.5045

summary of resistance moment


Item V H x y M
(tf/m) (tf/m) (m) (m)
(tf.m/m) acting point of resultant force
Self weight top slab 2.8080 - 2.6000 - 7.3008 X = SM/SV = 2.6000 m
side wall (left) 1.7280 - 0.0000 - 0.0000 e = B0/2 - X = 0.0000 m
side wall (right) 1.7280 - 5.2000 - 8.9856
invert 2.8080 - 2.6000 - 7.3008 ground reaction
load on top slab Pvd 20.5920 - 2.6000 - 53.5392 q1 = SV/Bo + 6SVe/Bo^2 = 9.5045 tf/m2
Pvt1 0.9697 - 2.6000 - 2.5211 q2 = SV/Bo - 6SVe/Bo^2 = 9.5045 tf/m2
Pvt2 0.9697 - 2.6000 - 2.5211
soil pressure side wall (left) - 6.4086 - 2.1050 13.4904
side wall (right) - -6.4086 - 2.1050 -13.4904
internal water 17.8200 - 2.6000 - 46.3320
uplift 0.0000 - 2.6000 - 0.0000
total 49.4233 128.5007

6) load against invert


Acting Load (tf/m2)
Pvd 3.9600
Pvt1 0.1865
Pvt2 0.1865
Wtop 0.5400
Ws 0.6646
total Pq= 5.5376

5/ 6 (1)PERHITUNGAN_BOX_CULVERT_Single_Box-1.xls, Load
Case 4: Box Culvert Inside is Full, Underground Water up to invert, Track load Case. L2

1) vertical load against top slab


Acting Load (tf/m2)
Wtop= (t2*BT+Hf^2)*gc/B0 Wtop= 0.5400
Pvd=D*gd Pvd= 3.9600
Pvt1 Pvt1= 0.3730
Pvt2 Pvt2= 0.0000
Pv1= 4.8730

2) horizontal load at top of side wall


Acting Load (tf/m2) Horizontal pressure by track tire
P1=Ka*we1 P1= 0.0932 we1= 0.1865 tf/m2
P2=Ka*we2 P2= 0.0932 we2= 0.1865 tf/m2
P3=Ka*gd*D1 P3= 2.0460
WP=-gw*0 P4= 0.0000
Ph1= 2.2325

3) horizontal load at bottom of side wall


Acting Load (tf/m2)
P1=Ka*we1 P1= 0.0932
P2=Ka*we2 P2= 0.0932
P3=Ka*gd*(D1+H0) P3= 4.5540
WP=-gw*H P4= -3.6000
Ph2= 1.1405

4) self weight of side wall


Acting Load (tf/m)
Wsw=t1*H*gc Wsw= 1.7280

5) ground reaction
Acting Load (tf/m2)
Wbot=(t3*BT+Hf^2)*gc/B0 Wbot= 0.5400
Wtop Wtop= 0.5400
Ws=Wsw*2/B0 Ws= 0.6646
Pvd Pvd= 3.9600
Pvt1 Pvt1= 0.3730
Pvt2 Pvt2= 0.0000
Wiw=(hiw*B-2Hf^2)*gw/B0 Wiw= 3.4269 hiw: internal water depth 3.600 m
Up=0 U= 0.0000
Q= 9.5045

summary of resistance moment


Item V H x y M
(tf/m) (tf/m) (m) (m)
(tf.m/m) acting point of resultant force
Self weight top slab 2.8080 - 2.6000 - 7.3008 X = SM/SV = 2.6000 m
side wall (left) 1.7280 - 0.0000 - 0.0000 e = B0/2 - X = 0.0000 m
side wall (right) 1.7280 - 5.2000 - 8.9856
invert 2.8080 - 2.6000 - 7.3008 ground reaction
load on top slab Pvd 20.5920 - 2.6000 - 53.5392 q1 = SV/Bo + 6SVe/Bo^2 = 9.5045 tf/m2
Pvt1 1.9393 - 2.6000 - 5.0423 q2 = SV/Bo - 6SVe/Bo^2 = 9.5045 tf/m2
Pvt2 0.0000 - 2.6000 - 0.0000
soil pressure side wall (left) - 6.4086 - 2.1050 13.4904
side wall (right) - -6.4086 - 2.1050 -13.4904
internal water 17.8200 - 2.6000 - 46.3320
uplift 0.0000 - 2.6000 - 0.0000
total 49.4233 128.5007

6) load against invert


Acting Load (tf/m2)
Pvd 3.9600
Pvt1 0.3730
Pvt2 0.0000
Wtop 0.5400
Ws 0.6646
total Pq= 5.5376

Summary of Load Calculation


Item Pv1 Ph1 Ph2 Pq Wsw q1
Case (tf/m2) (tf/m2) (tf/m2) (tf/m2) (tf/m) (tf/m2)
Case.1 4.8730 2.3825 10.5905 5.5376 1.7280 1.9237
Case.2 4.8730 2.3825 10.5905 5.5376 1.7280 1.9237
Case.3 4.8730 2.2325 1.1405 5.5376 1.7280 9.5045
Case.4 4.8730 2.2325 1.1405 5.5376 1.7280 9.5045

6/ 6 (1)PERHITUNGAN_BOX_CULVERT_Single_Box-1.xls, Load

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