Professional Documents
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1 Update
B195G
AHX Series
es
Seri sion
an
Exp
AHX Series
Unique 14 Cornered Insert
Economical Heptagonal
Double Sided Insert
Double positive cutting edge geometry offers lower cutting
resistance for improved machining efficiency.
(mm)
Corner Number is
Clearly Shown
1
A Unique Face Mill for
Machining of Steel, Stainless Steel and Cast Iron
AHX440S
AHX475S AHX475S is not compatible with stainless steel.
Contact Surface
40°
75°
APMX=3.0 mm APMX=1.6 mm
AHX440S AHX475S
L, M, R M,R
M, R (R3.2)
(R3.2)
3
Breaker System
Breaker Series for Varied Cutting Conditions
Focus on Focus on
Cutting Edge Stable Cutting (Continuous Cutting, Without Scale, etc.) Unstable Cutting (Interrupted Cutting, With Scale, etc.) Cutting Edge
Sharpness Strength
L Breaker
The high rake angle boosts
MBreaker
First recommendation for
R andHBreaker
For unstable applications.
cutting performance. Positive general applications. A good Enhanced edge strength
land retains strength and balance of edge strength and and retention of sharpness
provides low cutting resistance. sharpness is provided by the is provided by the negative
optimized positive land and rake land and positive rake angle
angle. respectively.
Cutting Conditions
Work Material
Stable Cutting General Cutting Unstable Cutting
AHX440S R
M (R3.2) Shared with AHX475
P L With Wiper
With Wiper
AHX640S M
MP
AHX440S R
M (R3.2)
M (R0.8)
M L With Wiper
With Wiper
AHX640S
MM
AHX440S R
M (R3.2) Shared with AHX475
K L With Wiper
With Wiper
AHX640S HK
MK
P WP + combination with MP
Right-hand 2 corners, left-hand 2 corners.
K WK + combination with MK
Right-hand 2 corners, left-hand 2 corners.
4
Face Milling Cutter for High Efficiency Machining of Cast Irons
AHX640W
High Rigidity Inserts
Suitable for High Feed
Milling of Cast Irons
2 Variations for
Innovative Clamp System Different Applications
New wedge geometry developed to increase the Extra fine pitch and super extra fine pitch types allow high
permissible number of teeth. efficiency milling under various machining conditions.
Unique wedge geometry uses a protruding section that Additionally, left hand type for use on special machines are also
fits inside the insert hole acts as an Anti-Fly Insert (AFI) available as standard. Inserts can be used with both right and
mechanism. left hand type cutters.
0.4
Feed per Tooth (mm/t.)
0.3
Insert Applications
MK HK
Stable Cutting Unstable Cutting
Improved
Surface Finish
20º Rake 0º Rake
+
High tolerance M-class insert. High tolerance M-class insert. Right-hand 2 corners, left-hand 2 corners.
Neutral, double sided 14 corners. Neutral, double sided 14 corners. Based on the number of inserts and the cutting
20º rake angle for low cutting resistance. High cutting edge strength to prevent fracturing conditions, by using the wiper
First recommendation for roughing and of the cutting edge during unstable machining inserts it is possible to improve the overall
finishing. of non-uniform workpieces and high feed surface finish.
machining.
5
Insert Grades for a Wide Range of Materials
MIRACLE SIGMA Accumulated Al-Ti-Cr-N Based PVD Coating
Heat Resistance
1000
700
Special cemented carbide 2700 2800 2900 3000 3100
substrate Hardness (Hv)
Wear Resistance
Coefficient of Friction
Work Material Grade Measured at 600 Degress
AISI 1055 AISI 304 Ti-6Al-4V
P Carbon Steel, Alloy Steel MP6100 0.4
M Stainless Steel MP7100 0.5
S Titanium Alloy, Heat Resistant Alloy MP9100 0.3
Conventional 0.7 0.7 0.7
TOUGH-Σ Technology
A fusion of the separate coating technologies; PVD and multi-layering realizes extra toughness.
S CrN
Selection Standard
ISO PVD ISO PVD ISO CVD PVD ISO PVD ISO PVD
Heat Resistant Alloy • Ti Alloy
MC5020
MP9120
VP15TF
VP15TF
10 10 10 10 10
MP6120
VP15TF
VP15TF
VP15TF
MP9130
MP7030
MP6130
VP20RT
MP7130
20 20 20 20 20
Hardened Steel
Stainless Steel
P M K S H
30 30 30 30 30
MP7140
Cast Iron
40 40 40 40 40
Steel
6
General Purpose Multi Corner Insert Type Face Milling Cutter
MC5020
MC5020 has excellent wear, chipping and thermal crack resistance. These
features prevent the problems usually associated with machining cast irons
over prolonged periods.
Improved Wear Resistance
The micro-grain wear resistant Al2O3 and fibrous TiCN layers deliver excellent wear
resistance when milling a wide range of cast irons.
Cutting Performance
Wear Resistance Surface Finish
0.25 *Wear comparison when machining with a single tooth
Large Wear
(!m)
5.0
Flank Wear Width VB(mm)
Ra=0.26 !m
0.2 Large Wear Rz=2.58 !m
Conventional B Rz.jis=1.68 !m
0.15
0.0
MC5020
0.1
Conventional A
0.05
0 -5.0
0 8 16 24 32 40 48 0 2.5 (mm)
<Finish Condition>
<Cutting Conditions> <Cutting Conditions>
Work Material : AISI No45B Work Material : AISI 100-70-03
Tool : AHX640WR10010D Tool : AHX640WR10014D
Insert : NNMU200608ZEN-MK (1 piece) Insert : NNMU200608ZEN-MK (13 piece)
Cutting Speed : 300 m /min Wiper Insert : WNEU2006ZEN7C-WK (1 piece)
Feed per Tooth : 0.3 mm/t. MC5020 Cutting Speed : 350 m/min
Depth of Cut : ap=5 mm Feed per Tooth : 0.1 mm/t.
Cutting Mode : Dry Cutting Depth of Cut : ap=0.4 mm
Single Insert : ae=80 mm
Cutting Mode : Air Blow
7
FACE MILLING
<GENERAL CUTTING> Finishing Roughing
L8
L8
KWW KWW
ø50 ø125
CBDP
CBDP
P M K N S H ø63 ø160
LF
ø80
LF
LCCB
LCCB
50°
50°
DAH
APMX
DCCB
APMX
DCCB
DC DC
DCX DCX
Fig. 3 DCSFMS
ø66.7
ø160 DCON DAH
L8
KWW
CBDP
LF
LCCB
50°
DCCB
APMX
KAPR :50° T :15° (When using the M breaker insert) DC
Right hand tool holder only. DCX
GAMP :-6° I :5°
GAMF :-7°
DC = mm size, DCON = Inch size (mm)
*
DC Coolant LF DCX DCON WT(kg) APMX
Order Number Stock No.T Fig.
Hole
* Number of Teeth
Spare Parts
*
Tool Holder Number
Clamp Screw Wrench (Insert)
AHX440S TS35R TKY15T
Clamp Torque (N • m) : TS35R=3.5
*
Metric Standard
KAPR :50° T :15° (When using the M breaker insert)
GAMP :-6° I :5°
GAMF :-7°
DC = mm size, DCON = mm size (mm)
*
DC Coolant LF DCX DCON WT(kg) APMX
Order Number Stock No.T Fig.
Hole
* Number of Teeth
Set Bolt
HSC12035 47
AHX440S-080AooAR HSC12035H HSC12045 1 18 M12×1.75 57 12 10 ‒ ‒ e d
c
HSC12035 47
b
g
a
a : Inventory maintained in Japan. (10 inserts in one case) MOUNTING DIMENSION P25
9 CUTTING CONDITIONS P11,12
Inserts (mm)
Coated
Honing
Class
MC5020
MP6120
MP6130
MP7130
MP7140
VP15TF
Application Shape Order Number IC RE BS S APMX Geometry
Coated
Honing
Class
MC5020
MP6120
VP15TF
BS RE
IC S
Fig.1 Fig.2
(Note 1) The specifications for these wipers are right hand body 2 corners and left hand body 2 corners. Refer to Figure 1.
(Note 2) A satisfactory finish surface can be achieved with one wiper insert.
However, if the feed rate per revolution will be equal to or greater than the width of the wiper edge, it is recommended to install the
second and further wiper inserts spaced evenly within the cutting body.
10
General Purpose Multi Corner Insert Type Face Milling Cutter
vc fz
Work Material Hardness Grade (m/min) (mm/t.)
ap
< 350HB MP6120,VP15TF 140 (100 ─ 180) 0.15 (0.1 ─ 0.2) <1
Alloy Tool Steel
(annealing) MP6130 120 (90 ─ 150) 0.15 (0.1 ─ 0.2) <1
Precipitation Hardening MP7130,VP15TF 130 (100 ─ 160) 0.15 (0.05 ─ 0.25) <3
< 450HB
Stainless Steel MP7140 110 (80 ─ 140) 0.15 (0.05 ─ 0.25) <3
K Tensile Strength MC5020 220 (150 ─ 300) 0.3 (0.2 ─ 0.4) <3
Gray Cast Iron
< 350MPa VP15TF 180 (130 ─ 230) 0.3 (0.2 ─ 0.4) <3
Tensile Strength MC5020 200 (150 ─ 250) 0.2 (0.1 ─ 0.3) <3
Ductile Cast Ilon
< 450MPa VP15TF 170 (120 ─ 220) 0.2 (0.1 ─ 0.3) <3
Tensile Strength MC5020 170 (150 ─ 200) 0.2 (0.1 ─ 0.3) <3
Ductile Cast Ilon
< 800MPa VP15TF 140 (100 ─ 180) 0.2 (0.1 ─ 0.3) <3
H Hardened Steel 40 ─ 55HRC VP15TF 80 (60 ─ 100) 0.15 (0.1 ─ 0.2) <1
vc fz
Work Material Hardness Grade (m/min) (mm/t.)
ap
11
y Cutting Conditions with Wiper Insert (mm)
vc fz
Work Material Hardness Grade (m/min) (mm/t.)
ap
P Mild Steel < 180HB MP6120,VP15TF 250 (200 ─ 300) 0.3 (0.2 ─ 0.4) < 0.5
180 ─ 280HB MP6120,VP15TF 220 (170 ─ 270) 0.3 (0.2 ─ 0.4) < 0.5
Carbon Steel,Alloy Steel
280 ─ 350HB MP6120,VP15TF 140 (100 ─ 180) 0.3 (0.2 ─ 0.4) < 0.5
< 350HB
Alloy Tool Steel MP6120,VP15TF 140 (100 ─ 180) 0.15 (0.1 ─ 0.2) < 0.5
(annealing)
Pre-hardened Steel 35 ─ 45HRC MP6120,VP15TF 140 (100 ─ 180) 0.15 (0.1 ─ 0.2) < 0.5
M < 200HB VP15TF 125 (100 ─ 150) 0.15 (0.1 ─ 0.2) < 0.5
Austenitic Stainless Steel
> 200HB VP15TF 100 (75 ─ 125) 0.15 (0.1 ─ 0.2) < 0.5
Stainless Steel
> 200HB VP15TF 100 (75 ─ 125) 0.15 (0.1 ─ 0.2) < 0.5
Two-phase Stainless Steel < 280HB VP15TF 80 (60 ─ 100) 0.1 (0.05 ─ 0.15) < 0.5
Precipitation Hardening
Stainless Steel
< 450HB VP15TF 70 (50 ─ 90) 0.1 (0.05 ─ 0.15) < 0.5
H Hardened Steel 40 ─ 55HRC VP15TF 80 (60 ─ 100) 0.15 (0.1 ─ 0.2) < 0.5
(Note 1) Refer to the above table and set up cutting conditions according to cutting applications.
(Note 2) When placing emphasis on surface finish quality, wet cutting is recommended. (tool life is lowered as compared to dry cutting)
(Note 3) The recommended depth of cut differs according to insert geometry.
(Note 4) When clamp rigidity is low and tool overhang is long, we recommended to reduce the cutting speed and the feed rate by 30%.
(Note 5) Recommended wet cutting for good surface finishing of stainless steel. (Tool life is short compared to wet cutting.)
12
General Purpose Multi Corner Insert Type Face Milling Cutter
AHX475S Fig.1
ø50
ø63
DCSFMS
DCON
Fig.2
ø125
ø160
DCSFMS
DCON
L8
KWW
L8
KWW
ø80
P M K N S H
CBDP
CBDP
ø100
LF
LCCB
LF
LCCB
15°
15°
DAH
APMX
DCCB DCCB
APMX
DC DC
DCX DCX
*
DC Coolant LF DCX DCON WT(kg) APMX
Order Number Stock No.T Fig.
Hole
Metric Standard
KAPR :15° T :16° (When using the R breaker insert)
GAMP :-6° I :9°
GAMF :-10°
DC = mm size, DCON = mm size (mm)
*
DC Coolant LF DCX DCON WT(kg) APMX
Order Number Stock No.T Fig.
Hole
a : Inventory maintained in Japan. (10 inserts in one case) MOUNTING DIMENSION P25
13 CUTTING CONDITIONS P15
Spare Parts
*
Tool Holder Number
Clamp Screw Wrench (Insert)
AHX475S TS35R TKY15T
Clamp Torque (N • m) : TS35R=3.5
*
Set Bolt
b
a
HSC12035 47
AHX475S-080AooAR HSC12035H HSC12045 1 18 M12×1.75 57 12 10 ‒ ‒ d
e
c
AHX475S-100BooAR HSC16040H ‒ 1 24 M16×2 56 16 14 ‒ ‒
AHX475S-125BooAR MBA20040H ‒ 2 50 M20×2.5 54 14 17 6 27 Fig.2 f
AHX475S-160CooAR MBA20040H ‒ 2 50 M20×2.5 54 14 17 6 27
AHX475SR080ooDA HSC16040H ‒ 1 24 M16×2 56 16 14 ‒ ‒
b
g
a
AHX475SR100ooDA HSC16040H ‒ 1 24 M16×2 56 16 14 ‒ ‒
AHX475SR125ooEA MBA20040H ‒ 2 50 M20×2.5 54 14 17 6 27 d
c
e
AHX475SR160ooFA MBA24045H ‒ 2 65 M24×3 59 14 17 10 37
(Note 1) Internal coolant is necessary with the set bolt.
Inserts (mm)
Coated
Honing
Class
MC5020
MP6120
MP6130
VP15TF
BS RE
IC S
14
General Purpose Multi Corner Insert Type Face Milling Cutter
vc fz
Work Material Hardness Grade Breaker (m/min) (mm/t.)
ap ae
15
FACE MILLING
<GENERAL CUTTING> Finishing Roughing
L8
L8
KWW KWW
ø80 ø125
CBDP
CBDP
P M K N S H ø160
LF
LF
LCCB
LCCB
50°
50°
DAH
APMX
DCCB
APMX
DCCB
DC DC
DCX DCX
Fig. 3
DCSFMS
ø200 ø101.6
DCON
L8
KWW DAH
CBDP
LF
LCCB
50°
APMX
DCCB
Right hand tool holder only. DC
DCX
*
DC Coolant LF DCX DCON WT(kg) APMX
Order Number Stock No.T Fig.
Hole
* Number of Teeth
L8
L8
KWW KWW
ø80 ø125
CBDP
CBDP
LF
LF
LCCB
LCCB
50°
50°
DAH
APMX
DCCB
APMX
DCCB
DC DC
DCX DCX
Fig. 3 Fig. 4
DCSFMS DCSFMS
ø160 ø66.7 ø200 ø101.6
DCON DAH DCON
L8
L8
KWW KWW DAH
CBDP
CBDP
LF
LF
LCCB
LCCB
50°
50°
APMX
DCCB DCCB
APMX
DC DC
DCX DCX
*
DC Coolant LF DCX DCON WT(kg) APMX
Order Number Stock No.T Fig.
Hole
* Number of Teeth
Spare Parts
*
Tool Holder Number
Clamp Screw Wrench (Insert)
AHX640S CS5015060T TKY20T
Clamp Torque (N • m) : CS5015060T=5.0
*
a : Inventory maintained in Japan. (10 inserts in one case) MOUNTING DIMENSION P25
17 CUTTING CONDITIONS P20,21
Inserts (mm)
Coated
Honing
Class
MC5020
MP6120
MP6130
MP7030
MP9120
MP9130
VP15TF
VP20TF
Application Shape Order Number IC RE BS S APMX Geometry
NNMU200708ZEN-M M E a a 20 0.8 1 8 6
For Steel
General Cutting
BS RE
IC S
NNMU200708ZEN-MP M E a 20 0.8 1 8 6
For Steel
General Cutting
BS RE
IC S
NNMU200712ZER-MM M E a 20 1.2 1 8 6
NNMU200712ZER-L M E a a 20 1.2 1 8 6
For Titanium Alloy
and
Heat Resistant Alloy BS RE
IC S
Coated
Honing
Class
MC5020
MP6120
MP6130
MP7030
MP9120
MP9130
VP15TF
VP20TF
For Steel
BS RE
IC S
General Cutting
BS RE
IC S
(Note) The height of cutter when setting MK, HK inserts are different from when setting MP, MM inserts.
18
General Purpose Multi Corner Insert Type Face Milling Cutter
Fig.1 Fig.2
(Note 1) The specifications for these wipers are right hand body 2 corners and left hand body 2 corners. Refer to Figure 1.
(Note 2) A satisfactory finish surface can be achieved with one wiper insert.
However, if the feed rate per revolution will be equal to or greater than the width of the wiper edge, it is recommended to install the
second and further wiper inserts spaced evenly within the cutting body.
19
Recommended Cutting Conditions
y Dry Cutting (mm)
Mild Steel < 180HB VP15TF MP 250 (200 ─ 300) 0.3 (0.2 ─ 0.4) <5 < 0.8DC
MP6130 M 220 (170 ─ 270) 0.4 (0.3 ─ 0.5) <5 < 0.8DC
MP6120 M 220 (170 ─ 270) 0.3 (0.2 ─ 0.4) <5 < 0.8DC
Carbon Steel,Alloy Steel 180 ─ 280HB VP15TF MP 220 (170 ─ 270) 0.3 (0.2 ─ 0.4) <5 < 0.8DC
MP6130 M 190 (140 ─ 240) 0.4 (0.3 ─ 0.5) <5 < 0.8DC
MP6120 M 140 (100 ─ 180) 0.3 (0.2 ─ 0.4) <5 < 0.8DC
Carbon Steel,Alloy Steel 280 ─ 350HB VP15TF MP 140 (100 ─ 180) 0.3 (0.2 ─ 0.4) <5 < 0.8DC
MP6130 M 110 (70 ─ 150) 0.4 (0.3 ─ 0.5) <5 < 0.8DC
MP6120 M 140 (100 ─ 180) 0.15 (0.1 ─ 0.2) <3 < 0.8DC
< 350HB
Alloy Tool Steel VP15TF MP 140 (100 ─ 180) 0.15 (0.1 ─ 0.2) <3 < 0.8DC
(annealing)
MP6130 M 110 (70 ─ 150) 0.25 (0.2 ─ 0.3) <3 < 0.8DC
MP6120 M 140 (100 ─ 180) 0.15 (0.1 ─ 0.2) <3 < 0.8DC
Pre-hardened Steel 35 ─ 45HRC VP15TF MP 140 (100 ─ 180) 0.15 (0.1 ─ 0.2) <5 < 0.8DC
MP6130 M 110 (70 ─ 150) 0.25 (0.2 ─ 0.3) <3 < 0.8DC
M
Austenitic Stainless Steel < 200HB MP7030 MM 200 (150 ─ 250) 0.2 (0.1 ─ 0.3) <5 < 0.8DC
Austenitic Stainless Steel > 200HB MP7030 MM 150 (100 ─ 200) 0.2 (0.1 ─ 0.3) <5 < 0.8DC
Two-phase Stainless Steel < 280HB MP7030 MM 140 (100 ─ 180) 0.15 (0.05 ─ 0.25) <5 < 0.8DC
VP15TF MP 180 (130 ─ 230) 0.3 (0.2 ─ 0.4) <5 < 0.8DC
MC5020 MK,HK 200 (150 ─ 250) 0.2 (0.1 ─ 0.3) <5 < 0.8DC
Tensile Strength
Ductile Cast Ilon
< 450MPa
VP15TF,VP20RT MK,HK 170 (120 ─ 220) 0.2 (0.1 ─ 0.3) <5 < 0.8DC
VP15TF MP 170 (120 ─ 220) 0.2 (0.1 ─ 0.3) <5 < 0.8DC
MC5020 MK,HK 170 (150 ─ 200) 0.2 (0.1 ─ 0.3) <5 < 0.8DC
Tensile Strength
Ductile Cast Ilon
< 800MPa
VP15TF,VP20RT MK,HK 140 (100 ─ 180) 0.2 (0.1 ─ 0.3) <5 < 0.8DC
VP15TF MP 140 (100 ─ 180) 0.2 (0.1 ─ 0.3) <5 < 0.8DC
H Hardened Steel 40 ─ 55HRC VP15TF MP 80 (60 ─ 100) 0.15 (0.1 ─ 0.2) ≤3 ≤ 0.8DC
(Note1) Recommended wet cutting for good surface finishing of stainless steel. (Tool life is short compared to wet cutting.)
(Note2) We recommend wet cutting with internal coolant for titanium alloy and heat resistant alloy,
(Note3) When clamp rigidity is low and tool overhang is long, we recommended to reduce the cutting speed and the feed rate by 30%.
20
General Purpose Multi Corner Insert Type Face Milling Cutter
Austenitic Stainless Steel > 200HB MP7030 MM 100 (75 ─ 125) 0.15 (0.1 ─ 0.2) <5 < 0.8DC
Two-phase Stainless Steel < 280HB MP7030 MM 80 (60 ─ 100) 0.1 (0.05 ─ 0.15) <5 < 0.8DC
Titanium Alloy ─ MP9120 L 60 (50 ─ 70) 0.1 (0.05 ─ 0.15) <3 < 0.6DC
Heat Resistant Alloy ─ MP9120 L 60 (50 ─ 70) 0.1 (0.05 ─ 0.15) <3 < 0.6DC
(Note1) Recommended wet cutting for good surface finishing of stainless steel. (Tool life is short compared to wet cutting.)
(Note2) We recommend wet cutting with internal coolant for titanium alloy and heat resistant alloy.
(Note3) When clamp rigidity is low and tool overhang is long, we recommended to reduce the cutting speed and the feed rate by 30%.
Main Wiper vc fz
Work Material Hardness Grade Grade (m/min) (mm/t.) ap ae
Insert Insert
P VP15TF MP VP15TF WP 250 (200 ─ 300) 0.3 (0.2 ─ 0.4) < 0.5 < 0.8DC
Mild Steel < 180HB
MP6120 M MP6120 M 250 (200 ─ 300) 0.3 (0.2 ─ 0.4) < 0.5 < 0.8DC
VP15TF MP VP15TF WP 220 (170 ─ 270) 0.3 (0.2 ─ 0.4) < 0.5 < 0.8DC
Carbon Steel,Alloy Steel 180 ─ 280HB
MP6120 M MP6120 M 220 (170 ─ 270) 0.3 (0.2 ─ 0.4) < 0.5 < 0.8DC
VP15TF MP VP15TF WP 140 (100 ─ 180) 0.3 (0.2 ─ 0.4) < 0.5 < 0.8DC
Carbon Steel,Alloy Steel 280 ─ 350HB
MP6120 M MP6120 M 140 (100 ─ 180) 0.3 (0.2 ─ 0.4) < 0.5 < 0.8DC
K Tensile MC5020 MK,HK MC5020 WK 320 (250 ─ 400) 0.3 (0.2 ─ 0.4) < 0.5 < 0.8DC
Gray Cast Iron Strength
< 350MPa VP15TF MP VP15TF WP 220 (150 ─ 300) 0.3 (0.2 ─ 0.4) < 0.5 < 0.8DC
Tensile MC5020 MK,HK MC5020 WK 250 (200 ─ 300) 0.2 (0.1 ─ 0.3) < 0.5 < 0.8DC
Ductile Cast Ilon Strength
< 450MPa VP15TF MP VP15TF WP 200 (150 ─ 250) 0.2 (0.1 ─ 0.3) < 0.5 < 0.8DC
Tensile MC5020 MK,HK MC5020 WK 220 (200 ─ 250) 0.2 (0.1 ─ 0.3) < 0.5 < 0.8DC
Ductile Cast Ilon Strength
< 800MPa VP15TF MP VP15TF WP 170 (150 ─ 200) 0.2 (0.1 ─ 0.3) < 0.5 < 0.8DC
S Heat Resistant Alloy ─ VP15TF MP VP15TF WP 40 (20 ─ 50) 0.15 (0.1 ─ 0.2) < 0.5 < 0.8DC
H Hardened Steel 40 ─ 55HRC VP15TF MP VP15TF WP 80 (60 ─ 100) 0.15 (0.1 ─ 0.2) < 0.5 < 0.8DC
(Note 1) When clamp rigidity is low and tool overhang is long, we recommended to reduce the cutting speed and the feed rate by 30%.
(Note 2) Please use WP geometry insert in combination with MP or M geometry inserts, and use WK geometry insert in combination with MK
or HK geometry inserts
21
FACE MILLING
<HIGH FEED CUTTING FOR CAST IRON> Finishing Roughing
AHX640W Fig.1
ø80
DCSFMS
DCON
Fig.2
ø100
DCSFMS
DCON
L8
KWW
L8
ø125 KWW
CBDP
CBDP
ø160
P M K N S H
LF
LCCB
LF
50°
LCCB
50°
DAH
APMX
DCCB DCCB
APMX
DC DC
DCX DCX
Fig.3 Fig.4
DCSFMS
ø200 ø315 ø177.8
DCSFMS
ø250 ø101.6 ø101.6
DCON DCON
L8
DAH DAH ø22
L8
KWW KWW
CBDP
CBDP
LF
LF
LCCB
LCCB
50° 50°
KAPR :50° DCCB
APMX
DCCB
APMX
GAMP :-6° T :+10° DC DC
GAMF :-4° I :+9°─ +10° (T,I : When using the MK breaker insert) DCX DCX
Right Hand Tool Holder Right hand tool holder shown.
DC = mm size, DCON = Inch size (mm)
*
DC Coolant LF DCX DCON WT(kg) APMX
Order Number Stock No.T Fig.
Hole
*
DC Coolant LF DCX DCON WT(kg) APMX
Order Number Stock No.T Fig.
Hole
L8
ø80 KWW ø100
L8
KWW
ø125
CBDP
CBDP
LF
LCCB
LF
50°
LCCB
50°
DAH
APMX
DCCB DCCB
APMX
DC DC
DCX DCX
Fig.3 DCSFMS Fig.4
ø66.7
ø160 ø200 DCSFMS
DCON
ø250 ø101.6
L8
KWW DAH
DCON
L8
DAH
CBDP
KWW
CBDP
LF
LCCB
LF
LCCB
50°
50°
DCCB
APMX
APMX
DCCB
DC
DC
DCX DCX
Fig.5 DCSFMS
ø315 ø177.8
ø101.6
DCON
DAH ø22
L8
KWW
CBDP
Metric Standard
LF
LCCB
50°
KAPR :50° DCCB
APMX
GAMP :-6° T :+10° DC
GAMF :-4° I :+9°─ +10° (T,I : When using the MK breaker insert) DCX
Right Hand Tool Holder
Right hand tool holder shown. (mm)
DC = mm size, DCON = mm size
*
DC Coolant LF DCX DCON WT(kg) APMX
Order Number Stock No.T Fig.
Hole
*
DC Coolant LF DCX DCON WT(kg) APMX
Order Number Stock No.T Fig.
Hole
Coated
Honing
Class
Shape Order Number Geometry
MC5020
VP20RT
VP15TF
NNMU200608ZEN-MK M E a a a
1 R0.8
General Cutting ø20 6.55
NNMU200608ZEN-HK M E a a a
1 R0.8
Strong Cutting Edge Type ø20 6.55
WNEU2006ZEN7C-WK E E a 7.4
7.4 R0.8
Wiper ø20 6.55
Spare Parts
*
Tool Holder Number
24
General Purpose Multi Corner Insert Type Face Milling Cutter
L8
ø50 DCON ø125
L8
KWW KWW
L8
ø63 KWW ø160
CBDP
CBDP
ø80
CBDP
LF
LF
LCCB
LF
LCCB
LCCB
50° 50° 50°
DCCB DCCB
APMX
DAH
APMX
APMX
DCCB DC DC
DC DCX DCX
DCX
Right hand tool holder only.
(mm)
DCON DC Order Number CBDP DAH DCCB LCCB DCSFMS KWW L8 Fig.
25
Fig. 4 Fig.5 Fig.6
DCSFMS DCSFMS
ø200 ø101.6 ø50 DCSFMS ø125 DCON
ø63 DCON ø160
L8
DCON KWW
L8
DAH
L8
KWW ø80 KWW
CBDP
CBDP
ø100
CBDP
LF
LF
LF
LCCB
LCCB
LCCB
50° 15° 15°
DCCB
APMX
DCCB DAH
APMX
APMX
DC DCCB DC
DCX DC DCX
DCX
Right hand tool holder only.
(mm)
DCON DC Order Number CBDP DAH DCCB LCCB DCSFMS KWW L8 Fig.
26
General Purpose Multi Corner Insert Type Face Milling Cutter
L8
DCON KWW
L8
KWW
CBDP
CBDP
LF
LF
LCCB
LCCB
50° 50°
DAH DCCB
APMX
APMX
DCCB DC
DC DCX
DCX
(mm)
DCON DC Order Number CBDP DAH DCCB LCCB DCSFMS KWW L8 Fig.
27
Fig.3 DCSFMS
Fig.4 Fig.5
DCSFMS
ø160 ø66.7 ø200 ø315 ø177.8
DCON ø250 DCSFMS
ø101.6 ø101.6
L8
KWW DAH DCON
DCON
L8
DAH DAH ø22
L8
KWW
CBDP
KWW
CBDP
CBDP
LF
LCCB
LF
LF
LCCB
50°
LCCB
50° 50°
DCCB DCCB
APMX
APMX DCCB
APMX
DC DC DC
DCX DCX DCX
(mm)
DCON DC Order Number CBDP DAH DCCB LCCB DCSFMS KWW L8 Fig.
28
General Purpose Multi Corner Insert Type Face Milling Cutter
Application Example
Component Parts for Turbo Automobile Parts Steel Plate for Pressure Containers
ASTM 309 AISI 80-55-06 W-nr 1.0425
Workpiece
99 141 251
Feed per Tooth (mm/t.) 0.3 0.15 0.15
Depth of Cut ap (mm) 3 0.8 1.5
Depth of Cut ae (mm) 50 35 80
Cutting Mode Dry Cutting Dry Cutting Wet Cutting
AHX440S achieved 1.4 times the AHX440S achieved 1.4 times the AHX440S showed 1.3 times longer
tool life of conventional. tool life of conventional. 160min. tool life than that of conventional in
could be expanded. heavy interrupted cutting. Tool life
The tool life was expanded 160 min was evaluated based on wheather
Results in total of rough and finish cutting. burrs were generated around holes.
Workpiece
a With reference to the above examples, adjust the cutting conditions according to the machine specifications, workpiece geometry and
clamping method used.
29
Component Machine Parts Machine Parts Mold
AISI 1045 AISI 4140 AISI L6
Workpiece
Component Mold
AISI No 45B
Workpiece
70 240
Feed per Tooth (mm/t.) 1.5 0.3
Depth of Cut ap (mm) 1 3
Depth of Cut ae (mm) 100 100
Cutting Mode Air Blow Air Blow
Compared with earlier tools for high
feed milling, depth of cut is three
times greater with the equivalent table
feed. In addition, the inserts have
Results more usable corners than earlier
products, helping to reduce costs.
a With reference to the above examples, adjust the cutting conditions according to the machine specifications, workpiece geometry and
clamping method used.
30
AHX
General Purpose Multi Corner Insert Type Face Milling Cutter
AHX Series
http://www.mitsubishicarbide.com/en/
(Tools specifications subject to change without notice.)
EXP-16-E006
2017.1.( - )