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UNIVERSITY OF NAIROBI
It was concluded that 10% substitution offered an optimum replacement level. However,
the resulting concrete density was still beyond the maximum limit for lightweight
concrete hence a number of recommendations on modifications to the sawdust were made
to increase the amounts that can be incorporated in concrete. This would ultimately result
in lower density while maintaining the required strength.
DEDICATION
This report is dedicated to my parents who have been a constant source of inspiration,
motivation and a reminder that all is possible; there are no giant steps, just lots of little
steps.
ACKNOWLEDGEMENT
My utmost gratitude goes to my supervisor Dr.Mwero for all the assistance and directions
he gave me in the course of this work. I would also like to sincerely thank the lab
technicians Nicholas and Martin for their help during the experimental work.
I will not forget to thank the Almighty for the blessings and strength throughout this
entire exercise.
TABLE OF CONTENTS
Abstract...................................................................................................................
Dedication...........................................................................................................
Acknowledgment.................................................................................................
CHAPTER I: INTRODUCTION……………………………………….............
Scope………………………………………………………………………………….
Problem Statement…………………………………………………………………….
Objectives……………………………………………………………………………..
Significance of Study…………………………………………………………………
List of Figures
Figure 1.1: Different type of slumps………………………………………………….
Figure 4.1: Particle size distribution of sand………………………………………….
Figure 4.2: Particle size distribution of sawdust………………………………………
Figure 4.3: Slump versus % Sawdust Content………………………………………..
Figure 4.4: Variation of 7 days Compressive Strength with increase in sawdust content....
Figure 4.5: Variation of 28 day Compressive Strength with increase in sawdust
content…
Figure 4.6: Variation in Strength Development……………………………………..
Figure 4.7: Variation in cube densities with increase in sawdust content……………
List of Pictures
Picture 1: Heap of sawdust………………………………………………………….
Picture 2: Portland cement…………………………………………………………..
Picture 3: Batch Mixer loaded with materials……………………………………..
Picture 4: An example of an obtained true slump……………………………………
Picture 5: Compacted Concrete in moulds……………………………………………
Picture 7: An example of a cube after failure………………………………………..
Picture 8: An example of cylinder after tensile failure………………………………….
REFERENCES………………………………………………………………………..
CHAPTER I: INTRODUCTION
1.1 Scope
Over the last few years, Kenya has experienced a boom in its construction industry
resulting in multiple infrastructure development projects across the country. This has
been largely attributed to the steady economic growth and the stable political situation
that has attracted both local and foreign investment. Consequently, there has been
increased demand for not only suitable but cheaper construction materials. The demand is
set to be further heightened as the country seeks to be a middle income economy by the
year 2030.
Concrete has been predominantly used as the preferred material for construction due to
its various qualities especially strength that have made it suitable for numerous
construction purposes. Selection of aggregates used in concrete is important as aggregate
makes up approximately 60 to 75% of the total volume of concrete. Not only do they
contribute to the strength exhibited by concrete but also to its bulkiness, a property that
enables the concrete to be placed. There has been research carried out on aggregates
leading to a better understanding of the basic mechanisms governing concrete strength,
rheology, cracking etc. This has resulted in modifications of aggregates contained in
concrete with an aim of either enhancing or completely changing the properties of the
concrete produced hence the use of special concretes such as no fines concrete, porous
concrete and light weight concrete.
Various materials have been used in concrete to make it less dense especially highly
porous materials. These can been classified by their origin as either natural or artificial
aggregates. Examples of natural lightweight aggregates include pumice, scoria and tuff.
These are derived from igneous rocks and often glassy in nature but have different
network of voids with pumice exhibiting tube like voids; scoria has spherical voids
whereas tuff has an irregular pore structure. Before use the materials are first crushed and
sieved to obtain the right gradation. Actually use of lightweight concrete can be traced
back to Ancient Rome where pumice was used to construct the Pantheon dome to reduce
its weight. The building still stands today attesting to the durability of light weight
concrete. Artificial lightweight aggregates used include slate, shale and expanded clay.
These often have similar properties hence treated as single type. Similar to natural
aggregates, they are crushed and graded. They are then heated at temperatures of between
1000-1200°C causing expansion and partial melting that forms an impervious viscous
coating that prevents escape of gases generated during combustion. The material resulting
is then crushed and screened. Examples of commercial artificial lightweight aggregates
include leca, aglite and sintag.
This experimental study focuses on using raw sawdust as partial replacement of fines
contained in concrete, with an aim of coming up with acceptable concrete mixture that
results in lighter concrete that can be used in building construction particularly partitions
and residential class concrete slab while ensuring properties of concrete such as
compressive strength, tensile strength and workability are maintained within standard
limits.
1.3 Objectives
a) General Objective
To evaluate the structural performance of concrete whose fine aggregates have been
partly replaced by sawdust.
b) Specific Objectives
1) To determine the workability of fresh concrete that contains different proportions of
sawdust.
2) To determine the compressive strengths of cubes made resulting from partial
replacement of sand with sawdust and compare them to those of cubes made from
conventional concrete.
3) To determine tensile strength of cylinders resulting from partial replacement of sand
with sawdust and comparing these against cylinders made using normal concrete.
4) To establish the optimum replacement level of sawdust in the specific grade of
concrete
.
CHAPTER II: LITERATURE REVIEW
2.1 CONCRETE
Concrete simply can be referred to as a homogenous mixture consisting of aggregates,
water and cement acting as an adhesive. This description may depict concrete
manufacture to seem simple and straightforward, however it is very easy to make ―bad‖
concrete that would make your design useless if actual concrete properties differ from
those assumed during design calculations. Hence the question what can be defined as
―good‖ concrete considering that both types of concrete have similar ingredients. The
difference therefore arises from the mode of preparation. Good concrete refers to
concrete that is satisfactory in its in desired properties both in its fresh and hardened state.
The slump test has several advantages. It is widely used worldwide hence can be used as
a common basis of measurement of workability. It is relatively accurate hence can be
applied in a site to quickly determine if a concrete is to be accepted or rejected. Finally
it‘s simple and inexpensive to perform.
Cohesiveness is an aspect of workability, it affects segregation of which bleeding is a
special case. This is especially important in instances of transporting before being placed.
Segregation of concrete refers to the separation of the constituents of the heterogeneous
mixture so that their distribution is no longer uniform. This often results due to
differences in size of particles and their specific gravities of the mix constituents. There
are two types of segregation exhibited in concrete. One involves separation of coarse
aggregates as they tend to settle more than the finer aggregates. The second form of
segregation is manifested by separation of the grout which is the cement plus water from
the mix. This property is specifically essential in this study considering that the sawdust
is relatively light compared to the other concrete constituents. However the actual extent
of segregation depends on the handling and placing of the concrete. If the concrete does
not have to travel far and is transferred directly to the final position, risk of segregation is
reduced. The method of compaction would also influence degree of segregation. Even
though vibration provides the most valuable means of compacting concrete, improper use
of the vibrator increases the danger of segregation.
.
2.2 AGGREGATES
Aggregates accounts to up to 75% of concrete by volume thus have a significant effect in
its properties and performance. Cement without aggregates can only be applied to a few
special purposes, a majority of concrete applications are only possible due to the presence
of aggregates. Modern construction has seen the use of aggregates of various types with
the evolution of technology. This has led to development of highly complex mixtures
which may consist of several binders, admixtures and aggregates of different types and
sizes. In short, the use of aggregates has become a little more than simply being a bulk
constituent for mass and economy.
2.3 SAWDUST
2.3.1 Origin
Sawdust refers to fine particles of wood resulting from cutting, grinding or drilling of
timber. It may also result from the burrowing on wood by small animals like ants.
Sawdust has been applied to various uses due to its varied properties.
Carbon, hydrogen and oxygen combine to form the principal organic components of
wood substances namely cellulose, hemicellulose, lignin and small amounts of pectin
substances. The terms cellulose and hemicellulose are generic, and each include a number
of chemically related compounds. Separation and quantitative analysis of each in the
laboratory has shown that the proportions in percentage of oven dry weight of wood are
approximately:
Cellulose :40-45%, about the same for both hardwoods and softwoods
Hemicellulose: 20% in softwoods,15-35% in hardwoods
Lignin :25-35% in softwoods,17-25% in hardwoods
This kind of concrete can achieve density ranging from 650 to 1600 kg/m3 .Sawdust
concrete resulting from use of sawdust from tropical hardwoods have recorded
2
compressive strengths of 30N/mm , splitting strength of 2.5N/mm2 with a density of
1490kg/m3.Recent studies have shown successful use of sawdust as a brick material
However due to the limited research on it, there has been no standard and codes
developed to guide use.
CHAPTER 3: METHODOLOGY
3.1 INTRODUCTION
The main objective of the project is to utilize sawdust as a partial substitute of sand in the
production of concrete in order to draw a conclusion if use of sawdust in concrete was
acceptable by carrying out tests on the concrete produced and comparing this against
normal concrete. Three types of aggregates are used in this project. These included;
Natural coarse aggregates- ballast of maximum size 10mm, Natural fine aggregates- river
sand and Research fine aggregate-sawdust. Concrete cubes and cylinders were cast for
5%, 10% and 25% replacement of sand by sawdust on basis of volume and subsequently
tested for 7 and 28 days for determination of both compressive and tensile strength.
Total volume used for cubes and cylinders = (4 × 10-3) + (1.06 × 10-2)
= 1.46 × 10-2m3
Density of concrete = 2400kg/m3
Total mass of the concrete = Density × Volume
= 2400 × (1.46 × 10-2)
= 35.1kg
Accounting for 10% wastage = 110 × 35.1 = 38.5 kg
100
Procedure
The inner surface of the hoppers and the cylinders were oiled to prevent sticking of the
concrete .The empty cylinder was weighed and the flaps at the bottom of the hoppers
fastened. The cylinder was then fixed at the bottom of the frame in such manner that it
was aligned with the hoppers. The top hopper was filled with concrete to the brim. The
flap at the bottom was then opened to allow the concrete drop to the bottom hopper. Once
all the concrete had fallen from the top hopper, the flap to the lower hopper was opened
to allow the concrete fall into the cylinder. The excess concrete was struck off the top of
the cylinder and mass of concrete contained in the cylinder determined on the weighing
balance. The cylinder with the concrete was then moved to the vibrating table where it
was vibrated and more concrete added till the cylinder was completely filled. The
cylinder was weighed to determine the mass of fully compacted concrete. The
compaction factor was determined from the formula below:
3.2.8 Curing
The cubes and cylinders were left in the open for 24 hours before being moved to a
curing tank where they underwent wet curing.
90
80
70
Cumulative % Passing
60
50 Sample
Lower limits
40 Upper limits
30
20
10
0
0.01 0.1 1 10
Sieve sizes in mm
90
80
70
Cumulative % Passing
60
50 upper limit
Sawdust
40
Lower limits
30
20
10
0
0.01 0.1 1 10
Sieve sizes in mm
The results of the sieve analysis of the sand and sawdust are presented in figure 1 and 2
respectively. The curves for both sand and fell within the overall limits as provided for in
BS 882 1992.The fineness modulus of sand was determined to be 2.34 and that for
sawdust to be 2.11 thus the sand was coarser than the sawdust. The sawdust was very fine
hence would increase the water demand in the concrete produced and subsequently the
water-cement ratio.
4.2 SPECIFIC GRAVITY
4.2.1 Specific gravity of sand
Mass in grams
Mass of sand 15
Mass of empty volumetric flask ( W1 ) 56.78
Mass of volumetric flask + Sand ( W2 ) 71.84
Mass of volumetric flask filled with water+ Sand (W3 ) 165.88
Mass of volumetric flask filled completely with water (W4) 156.5
Table 4.3: Determination of the specific gravity of sand
Gs = W2 – W1
(W4-W1) – (W3—W2)
= 71.84 – 56.78
(156.5 -56.78) – (165.88 – 71.84)
= 15.06
99.72 – 94.04
= 2.651
Mass in grams
Mass of sawdust 15
Mass of empty volumetric flask ( W1 ) 56.78
Mass of volumetric flask + Sawdust ( W2 ) 71.79
Mass of volumetric flask filled with water+ Sand (W3 ) 160.03
Mass of volumetric flask filled completely with water (W4) 156.5
Table 4.4: Determination of the specific gravity of sawdust
Gs = W2 – W1
(W4-W1) – (W3—W2
= 71.79 – 56.78
(156.5 -56.78) – (160.03 – 71.79)
= 15.01
99.72 – 88.24
= 1.307
The results showed a specific gravity of 2.651 for sand whereas that for sawdust was
determined to be 1.307.This showed that sand was nearly twice as dense as a sawdust
hence the sawdust concrete obtained would be expected to be less dense compared to the
conventional concrete.
Sample 1 Sample 2
Weight of tin + sand (W1) 160.87 187.19
Weight of tin + oven dried sand (W2) 152.62 178.48
Moisture content ( % of dry mass) 5.40% 4.88%
Table 4.5: Determination of the sand moisture content
Sample 1 Sample 2
Weight of tin + sawdust (W1) 138.7 123.2
Weight of tin + oven dry sawdust ( W2) 137.1 121.7
Moisture content ( % of dry mass) 1.17% 1.23%
Table 4.6: Determination of the sawdust moisture content
35
30
Slump mm
25
20
15
0 5 10 25
% Sawdust Content
The results of the slump and compaction factor, indicating the workability of the sawdust
concrete are shown on table 4.7 and table 4.8 above. The values indicated a decrease in
slump with increase in sawdust content.
Similarly, there was a decrease in compaction factor with increase in sawdust content
hence workability of the concrete was observed to be decreasing as the percentage of
sawdust replacement of sand increased. This implied that more effort would be required
to place, compact and finish the freshly mixed concrete. The decrease in workability
could be attributed to the high water absorption of the sawdust hence as the sawdust
content increased, more water was absorbed resulting in a stiffer mix. It could also be
attributed to the increase in surface area as the sawdust particles were finer than the sand
particles hence required more water for surface lubrication of the particles resulting in
less water for the cement paste.
0% 7 S0-1 102 106 102 1.103 2.48 2248.8 17.0 2255.8 17.5
S0-2 102 103 106 1.114 2.52 2262.8 18.0
5% 7 S5-1 104 105 104 1.135 2.56 2254.2 17.0 2298.5 17.75
S5-2 104 103 104 1.114 2.61 2342.8 18.5
10% 7 S10-1 105 104 103 1.125 2.40 2133.7 16.0 2158.9. 16.25
S10-2 104 103 106 1.135 2.48 2184.1 16.5
25% 7 S25-1 105 105 103 1.135 2.25 1981.4 13.0 1906.5 12.0
S25-2 105 104 105 1.147 2.10 1831.5 11.0
Table 4.9: 7 day Compressive Strength
Figure 4.4 shows the various 7 day compressive strengths. Generally the results showed a
decrease in compressive strength with increase in the fraction of sawdust. Values of
2 2 2 2
17.5N/mm , 17.75N/mm 16.5N /mm and 12.0 N/mm were obtained for compressive
strengths with 0%, 5%, 10% and 25% sawdust as partial replacement. The compressive
strength at 5% replacement was slightly higher than that for the control concrete. This
could be attributed to the concrete obtained being denser than the reference concrete as it
3 3
had an average density of 2298.5Kg/m compared to 2255.8 Kg/m .
The increase in density could have resulted from the sawdust particles which were finer
than the sand particles hence were able to fill the tiny voids within the concrete mix.
19
Compressive Strength (N/mm2)
17
15
13
11
7
0 5 10 25
% of Sawdust
Figure 4.4: Variation of 7 day compressive strength with increase in sawdust content
Sawdust Age Cube Cube dimension mm Volume Weight Density Strength Average Average
3 2
Content (Days) Label Length Width Height (kg) ( kgm ) N/mm Density Strength
0% 28 S0-3 104 103 104 1.114 2.54 2279.9 25.5 2320.4 26.75
S0-4 104 103 104 1.114 2.63 2360.8 28.0
5% 28 S5-3 102 105 102 1.092 2.51 2297.7 24.0 2288.8 23.50
S5-4 102 103 106 1.114 2.54 2279.9 23.0
10% 28 S10-3 103 104 105 1.125 2.50 2222.7 19.0 2185.8 18.0
S10-4 103 106 104 1.136 2.44 2148.9 17.0
25% 28 S25-3 105 105 106 1.169 2.30 1968.1 11.0 1965.2 10.5
S25-4 104 105 105 1.147 2.25 1962.3 10.0
Table 4.10: 28 day Compressive Strength
The figure 4.5 below shows the variation of concrete compressive strength of the various
concrete mixes after 28days of curing. It can be seen that there is an increase in
compressive strength for all the classes of concrete except in the concrete mix with 25%
2
replacement of sawdust. Values ranging from 26.75N/mm for control, to
2 2 2
23.5N/mm ,18.0N/mm and 10.5N/mm were recorded for cubes with 5%, 10% and 25%
sawdust replacement respectively. At this age the control concrete had the highest
strength. The increase in 28 day concrete strength from the 7 day strength could be
attributed to the fact that strength development in concrete is a function of the cement
hydration process which is a slow. Thus as the hydration reaction proceeded with time,
concrete developed more strength. This can be clearly seen in the case of the control mix
and the 5%, 10% sawdust replacement mixes.
29
27
Compressive Strength (N/mm2)
25
23
21
19
17
15
13
11
9
7
5
0 5 10 25
% Sawdust Content
Figure 4.5: Variation of 28 day compressive strength with increase in sawdust content
However, the overall reduction in strength in all the concrete classes as the sawdust
content increased could be attributed to a number of reasons. One of this was the high
voids content in the concrete mixes resulting from the low workability as the content of
sawdust increased.
The low workability made it difficult to achieve proper compaction of the concrete
during molding. Secondly, sawdust is hygroscopic hence as it absorbed water it
experienced volumetric changes resulting in internal stresses within the concrete mix.
This could have resulted in poor bonding between the sawdust particles and the cement
paste. Nonetheless, the concrete mixes with 5% and 10% sawdust replacement of sand
exhibited 28 day strength in excess of 17N/mm2 which is the minimum strength required
for lightweight aggregate concrete
From figure 4.6, it can be seen that the trend of strength development was varied between
the different concrete classes. The control concrete had achieved 65.42% of its 28 day
compressive strength by the 7 th day of curing. The concrete mixes with 5% and 10%
sawdust content showed considerable early development of strength attaining 75.53%
and 90.27% respectively of their 28 day compressive strength. However, in the case of
the concrete with 25% replacement the 28day strength was less than the 7 day strength.
From this, it can be observed that the presence of sawdust in concrete affected the rate of
strength development.
Considering that concrete strength development is a function of hydration of the cement,
the sawdust must have been impeding this reaction. From chapter 2, the chemical
composition of sawdust was found to include organic components such as cellulose,
hemicellulose, lignin and small amounts of pectic substances.
When the sawdust absorbs water, these components decompose with time into the cement
hence hindering continuous hydration and consequently impeding strength development.
This is well exhibited in the sawdust concrete with a 25% partial replacement as the
sawdust amounts were considerable to effectively hinder cement hydration.
120
100
Strength ratio in %
80
60
7 day strength
28 day strength
40
20
0
0 5 10 25
% Sawdust Content
2300
2200
Dry Density (kg/m3)
2100
2000
1900
1800
1700
0 5 10 25
% Sawdust Content
πDL
Where:
P= Load applied until failure
D = Diameter of the cylinder
L= Height of the cylinder
2.5
Tensile Splitting Strength (N/mm2)
1.5
0.5
0
0 5 10 25
% Sawdust Content
Figure 4.8: Variation of tensile splitting strength with increase in sawdust content
The effect of sawdust on the tensile splitting strength is shown in figure 4.8.It can be seen
that at low sawdust ratios the tensile strength was relatively equal with values of
2.46N/mm2 and 2.41N/mm2 obtained for the control and 5% sawdust replacement
respectively. Beyond this, there was decrease in tensile strength as sawdust proportions
increased.
2
At 10% sawdust replacement, strength of 2.26N/mm was obtained while at 25% sawdust
2
replacement this further reduced to 1.91N/mm .The reduction in tensile strength could be
attributed to poor bonding between the sawdust particles and the cement paste due to
moisture movement. It could have also resulted from high voids content resulting from
low workability as sawdust levels increased.
CHAPTER V: CONCLUSION AND RECOMMENDATIONS
From the results of the various tests carried out, the following conclusions could be
drawn;
Concrete becomes less workable as the proportion of sawdust increases at a
constant water to cement ratio. This could be attributed to the high water demand
resulting from the absorbent nature of sawdust.
The compressive strength of sawdust concrete decreases with increase in amounts
of sawdust. This was clearly exhibited by the 28 day strength.10% partial
replacement of sand with sawdust provided suitable strength above the minimum
2
compressive strength for lightweight concrete which is 17N/mm .
Compressive strength generally increases with curing period. However, for partial
replacement beyond 10% this was not the case.
Sawdust concrete exhibits early development of strength compared to normal
concrete.
The density of concrete decreases as the sawdust levels increased. However, the
3
density requirement of 1480-1840kg/m for lightweight concrete was not met.
The tensile splitting strength of concrete decreases with increase in sawdust
amounts.
Sawdust is a suitable material for use in concrete up to 10% partial replacement.
However since at this level of replacement, the concrete is still denser than
lightweight concrete, a number of modifications could be made to the sawdust so
as to be able to increase its proportion in concrete while maintaining compressive
2
strength above 17N/mm .
Pretreatment of sawdust would be necessary to improve its properties. This could be
carried out by first boiling the sawdust in water containing lime in order to extract
substances that were affecting the hydration of cement hence development in concrete
strength. Secondly, addition of water proofing substances to the sawdust would aid to
reduce moisture movement resulting from the high absorption property of sawdust.
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P.Kumar Mehta and Paulo J.M Monteiro, (2006)‖Concrete Microstructure,
Properties, and Materials‖, the McGraw Hill Companies, Inc.
Neville A.M , ― Properties of Concrete‖ 5th Edition ,New York ,Pitman
Franz F P Kollmann and Edward Kuenzi, ―Principles of Wood Science and
Technology II‖
Raheem A.A,B.S Olasunkanmi,C.S Foloruso (2012) ―Sawdust as Partial
Replacement for Cement in Concrete‖ DOI Research Paper Pages 474-479
Oyedepo ,Oluwajana,Peter Akande ―Investigation of Properties of Concrete Using
Sawdust as Partial Replacement for Sand ‖Civil and Environmental
Research,Vol.6 ,No 2,2014
Haitham H Saeed ‖Pretreatment of Sawdust for Producing Sawdust Concrete
Technical College‖, Institute of Technology 2012
Zziwa I,KizitoI,S;Banana I;A.Y Kaboggozaa I,J.R;Kambugu,R.K Sseremba ,O.E,
―Production of Composite Bricks from Sawdust Using Portland Cement as a
Binder‖, Uganda Journal of Agricultural Sciences,12(1):38-44(2006)
Paki Turgut and H.N Algin, ― Limestone Dust and Wood Sawdust as Brick
Material‖ Building and Environment 42:3399-3403(2007)
BS 882(1992) Specification for aggregates from natural sources for concrete,
British Standard Institution, London
BS 1881: Part 102(1983), Methods for Determination of Slump, British Standard
Institution, London.
BS 1881: Part 103(1983), Methods for Determination of Compaction factor,
British Standard Institution, London.
Robinson and Spamer,Guide for Structural Lightweight Aggregate Concrete,
American Concrete Institute, ACI 213R-87
BS 1881 119 (1983), Method of Determination of Compressive Strength, British
Standard Institution, London.
BS 1881 117 (1983), Determination of Tensile Splitting Strength, British
Standard Institution, London.
BS 1881 114 (1983), Determination of density of Hardened Concrete, British
Standard Institution, London.