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A
Bulletin 1494C Cable Operated Disconnect Switch Kit (30A - 200A)
Installation Instructions
(Cat 1494C- _ _ _ Series 2 : 30A, 60A, 100A and 200A)
To prevent electrical shock, disconnect from power source before installing or servicing. Follow
WARNING NFPA 70E requirements. Install in suitable enclosure. Keep free from contaminants.

The following procedures are critical to the proper operation of the disconnect handle and switch.
WARNING Failure to follow these steps can result in damage to the equipment and/or serious injury or death to the
operator.
B

Table of Contents Page

Quick Installation Guide


- Disconnect Switch Installation 2,3
- Disconnect Handle Installation 3
- Assemble and Install Line Terminal Guard 4
- Cable Mechanism Installation 4
- Connecting Rod Adjustment Procedure 5
C
Enclosure Without Handle Cutout 6
- Locate Handle
- Drill Handle Holes

Door Catch Mounting Bracket Installation 7

Trailer Fuse Block Installation (30A, 60A, 100A) 8

Trailer Fuse Block Installation (200A) 9


D
Fuse Clip Installation and Phase Barrier Replacement (30A, 60A) 10

Fuse Clip Installation and Phase Barrier Replacement (100A) 11

Fuse Clip Installation (200A) 12

Fuse Clip Installation (Switch Rating 200A) for 400A Class J Fuses 13

Phase Barrier Replacement (200A) 14


E
Bulletin 1494C Cable Operated Disconnect Switch Kit Components 15

Bulletin 1494C Cable Operated Disconnect Switch Kit Optional Accessory List 16

F
42052-123-01 (3)
Printed in U.S.A.

REFERENCE
BULLETIN 1494C CABLE OPERATED E - DOC
REVISION DIMENSIONS APPLY BEFORE DISCONNECT SWITCH KIT INSTALLATION
SURFACE TREATMENT
AUTHORIZATION INSTRUCTION SHEET THIS DRAWING IS THE PROPERTY OF
(DIMENSIONS IN INCHES) ROCKWELL AUTOMATION, INC.
TOLERANCES UNLESS OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
1 1015257 OTHERWISE SPECIFIED USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
2 1021899 .XX: N/A
H
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
3 1032142 .XXX: N/A
DWG. SHEET 1 OF 17
DR. G. Ushakow DATE 2-26-08 SIZE
ANGLES: N/A CHKD. M. Jutz 2-26-08
42052 APPD. J. Koziczkowski
DATE

DATE 2-26-08
B 42052-123
B-vertical.ai
1 2 3 4 5 6 7 8

A
QUICK INSTALLATION GUIDE
When locating the 30A, 60A and 100A switch, verify that the minimum diameter for the loop of the cable between the switch
NOTICE
mechanism and handle mechanism is not less than 12 inches.
When locating the 200A switch, verify that the minimum diameter for the loop of the cable between the switch mechanism and
handle mechanism is not less than 16 inches.
Any reduction to the diameter of the bend loop for the cable will reduce the efficiency of the cable system, and create additional drag
and friction within the cable conduit.
Verify that the cable assembly does not interfere with any mechanical and moving parts. Keep the cable conduit a minimum of 1/2"
NOTICE from all heat sources and current carrying terminals, fuses, transformers, etc.

B 1 Disconnect Switch Installation


Panel Mounting Dimensions
Switch AA BB CC DD EE FF
Size (4) Mounting Plate Holes Minimum Bend Diameter
30A, 60A, 100A 2-1/4" 5-1/4" 2-1/4" ---- 11/64" Dia. 12" Dia.
200A 2" 8-1/4" 4-1/4" 1-1/8" 7/32" Dia. 16" Dia.

1a Locate switch with right hand mechanism

AA
EE AA
EE

C
BB BB
DD DD

CC

CC

FF FF
D
Enclosure with Right Hand Flange Enclosure with Left Hand Flange

1b Locate switch with left hand mechanism

EE AA
AA EE

BB BB
DD DD

CC CC

FF FF

Enclosure with Right Hand Flange Enclosure with Left Hand Flange
F
(2)

REFERENCE
BULLETIN 1494C CABLE OPERATED E - DOC
REVISION DIMENSIONS APPLY BEFORE DISCONNECT SWITCH KIT INSTALLATION
SURFACE TREATMENT
AUTHORIZATION INSTRUCTION SHEET THIS DRAWING IS THE PROPERTY OF
(DIMENSIONS IN INCHES) ROCKWELL AUTOMATION, INC.
TOLERANCES UNLESS OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
1 1015257 OTHERWISE SPECIFIED USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
2 1021899 .XX: N/A
H
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
3 1032142 .XXX: N/A
DWG. SHEET 2 OF 17
DR. ------------- DATE ------------- SIZE
ANGLES: N/A CHKD. ------------- -------------
42052 APPD. -------------
DATE

DATE -------------
B 42052-123
B-vertical.ai
1 2 3 4 5 6 7 8

A
1 Disconnect Switch Installation (Cont'd)

2 Assemble disconnect switch to cable switch 3 Assemble disconnect switch assembly to mounting plate
mechanism
23 - 37 lb-in (30A - 100A)
40 - 60 lb-in (200A)

Thread forming 23 - 37 lb-in


screws (30A - 100A)
provided with
40 - 60 lb-in
disconnect switch.
(200A)

Thread forming
screws
provided with cable
Disconnect Switch with mechanism.
C Right Hand Cable Mechanism
(shown)

4 Install rubber handle on line terminal guard 5 Install the line terminal guard on disconnect switch

LIN
ET
ER
LIN M IN
ET AL
GU
ER AR
MI D
NA
LG
UA
RD

2 Disconnect Handle Installation


E
1 Install gasket 2 Install handle and mechanism bracket 3 Install defeater lever

(Right Hand
Flange Mounted
Shown)
30-40 lb-in

7-11 lb-in

F
(3)

REFERENCE
BULLETIN 1494C CABLE OPERATED E - DOC
REVISION DIMENSIONS APPLY BEFORE DISCONNECT SWITCH KIT INSTALLATION
SURFACE TREATMENT
AUTHORIZATION INSTRUCTION SHEET THIS DRAWING IS THE PROPERTY OF
(DIMENSIONS IN INCHES) ROCKWELL AUTOMATION, INC.
TOLERANCES UNLESS OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
1 1015257 OTHERWISE SPECIFIED USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
2 1021899 .XX: N/A
H
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
3 1032142 .XXX: N/A
DWG. SHEET 3 OF 17
DR. ------------- DATE ------------- SIZE
ANGLES: N/A CHKD. ------------- -------------
42052 APPD. -------------
DATE

DATE -------------
B 42052-123
B-vertical.ai
1 2 3 4 5 6 7 8

3 Cable Mechanism Installation

1 Verify that disconnect switch and handle are in "ON" position. 2 Rotate connecting rod (clockwise) into drive bar until it
(Switch blades will not be visible) bottoms out

3 Rotate connecting rod (counter-clockwise): 4 Align connecting rod with primary link

30A - 60A - 100A (1) full turn

200A (3) full turns


Connecting Primary Link
Rod

F (4)

REFERENCE
BULLETIN 1494C CABLE OPERATED E - DOC
REVISION DIMENSIONS APPLY BEFORE DISCONNECT SWITCH KIT INSTALLATION
SURFACE TREATMENT
AUTHORIZATION INSTRUCTION SHEET THIS DRAWING IS THE PROPERTY OF
(DIMENSIONS IN INCHES) ROCKWELL AUTOMATION, INC.
TOLERANCES UNLESS OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
1 1015257 OTHERWISE SPECIFIED USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
2 1021899 .XX: N/A
H
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
3 1032142 .XXX: N/A
DWG. SHEET 4 OF 17
DR. ------------- DATE ------------- SIZE
ANGLES: N/A CHKD. ------------- -------------
42052 APPD. -------------
DATE

DATE -------------
B 42052-123
B-vertical.ai
1 2 3 4 5 6 7 8

3 Cable Mechanism Installation (Cont'd)


5 Install hitch pin clip 6 Turn disconnect handle "OFF" and
install handle mechanism spring

Hitch Pin Clip

4 Connecting Rod Adjustment Procedure


"ON" Position
➊ Move disconnect handle to the "ON" position.
➋ If switch does not fully close, return handle to "OFF" position.
D ➌ Remove link spring hitch pin and disengage the connecting rod from the primary link.
➍ Turn connecting rod counter-clockwise (1 or more) full turns.
➎ Re-engage connecting rod in primary link of handle, insert hitch pin and re-test
➏ Repeat ➊ - ➎ as necessary.
➐ Re-install link spring.

"OFF" Position
➊ Move disconnect handle to the "OFF" position.
➋ If switch does not fully open, return handle to "ON" position.
➌ Remove hitch pin and link spring, then disengage the connecting rod from the primary link.
➍ Turn connecting rod clockwise (1 or more) full turns.
➎ Re-engage connecting rod in primary link of handle, insert hitch pin and re-test.
E ➏ Repeat ➊ - ➎ as necessary.
➐ Re-install link spring.

ATTENTION: CHECK FOR PROPER OPERATION. Upon completion of


the installation instructions, no further adjustment of the cable mechanism is
required.

F
(5)

REFERENCE
BULLETIN 1494C CABLE OPERATED E - DOC
REVISION DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
DISCONNECT SWITCH KIT INSTALLATION
AUTHORIZATION INSTRUCTION SHEET THIS DRAWING IS THE PROPERTY OF
(DIMENSIONS IN INCHES) ROCKWELL AUTOMATION, INC.
TOLERANCES UNLESS OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
1 1015257 OTHERWISE SPECIFIED USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
2 1021899 .XX: N/A
H
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
3 1032142 .XXX: N/A
DWG. SHEET 5 OF 17
DR. ------------- DATE ------------- SIZE
ANGLES: N/A CHKD. ------------- -------------
42052 APPD. -------------
DATE

DATE -------------
B 42052-123
B-vertical.ai
1 2 3 4 5 6 7 8

A
Enclosure without Handle Cutout
● Enclosures with a Flange Thickness less than 3/16" use dimensions below to install disconnect handle.
● Enclosures with a Flange Thickness 3/16" and greater use dimensions in alternate Mounting Kit 1494V-H3 to install disconnect
handle.

Locate Handle
1

B
C C
B B

A A

Top Handle Hole

Right Hand Flange Left Hand Flange

Drill Handle Holes


D 2
(2) .265 Dia. Holes

Top Handle Hole G


H

To make slot drill (3) 1/2" diameter holes and remove burrs J F

E
Enclosure Dimensions
NEMA A B C F G H J
SIZE (min) (min) (max)

30A, 60A 4 - 5/8" 1 - 1/8" 1 - 1/16" 4 - 11/16" 1 - 9/16" 1" 7/8"

100A 6 - 1/16" 1 - 1/8" 1 - 1/16" 4 - 11/16" 1 - 9/16" 1" 7/8"

200A 10 - 1/8" 1 - 1/8" 1 - 1/16" 4 - 11/16" 1 - 9/16" 1" 7/8"

F
(6)

REFERENCE
BULLETIN 1494C CABLE OPERATED E - DOC
REVISION DIMENSIONS APPLY BEFORE DISCONNECT SWITCH KIT INSTALLATION
SURFACE TREATMENT
AUTHORIZATION INSTRUCTION SHEET THIS DRAWING IS THE PROPERTY OF
(DIMENSIONS IN INCHES) ROCKWELL AUTOMATION, INC.
TOLERANCES UNLESS OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
1 1015257 OTHERWISE SPECIFIED USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
2 1021899 .XX: N/A
H
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
3 1032142 .XXX: N/A
DWG. SHEET 6 OF 17
DR. ------------- DATE ------------- SIZE
ANGLES: N/A CHKD. ------------- -------------
42052 APPD. -------------
DATE

DATE -------------
B 42052-123
B-vertical.ai
1 2 3 4 5 6 7 8

A
Door Catch Bracket Installation
Right hand installation shown (for left hand installation follow similar procedures)
Door Catch Mounting Bracket:
● Provided with projections for welding.
● Projections can also be used as a guide for drilling holes.
● Can be used as a template to drill corresponding holes in the enclosure door.
● User to supply the hardware for fastening the bracket.
● Fasteners must provide the degree of ingress protection for the environmental rating of the enclosure.
● The bracket hardware must be inaccessible to unauthorized personnel.
Dimension K (3/4" to 1")
● When using small disconnect handle kit only (1494F-P1, -M1 or -S1), use door catch provided with handle kit.
B ● When using small disconnect handle kit and small door hardware kits (1494V-L1, -LL1, -L2 or -LL2), use door catch
provided with door hardware kit.
Dimension K (1-1/8" to 1-3/8")
● When using small disconnect handle kit only (1494F-P1, -M1 or -S1), use door catch (40492-080-02) which can be
ordered from factory.
● When using small disconnect handle kit and large door hardware kits (1494V-L3 or -LL3), use door catch provided with
door hardware kit.
Door Catch
Mounting Bracket Top

Door Catch
TOP VIEW

Enclosure Door Flange


Thickness K
Door Catch
Mounting Bracket
C
Enclosure
Door Catch
Base
D B
D
Enclosure Dimensions
NEMA A B C D E F G H J
SIZE (min) (min) (max)

30A, 60A 4 - 5/8" 1 - 1/8" 1 - 1/16" 1 - 5/8" 2 -3/8" 4 - 11/16" 1 - 9/16" 1" 7/8"

100A 6 - 1/16" 1 - 1/8" 1 - 1/16" 1 - 5/8" 2 -3/8" 4 - 11/16" 1 - 9/16" 1" 7/8"

200A 10 - 1/8" 1 - 1/8" 1 - 1/16" 1 - 5/8" 2 -3/8" 4 - 11/16" 1 - 9/16" 1" 7/8"

C C
B B

A A
E
E E

Top Handle Hole

Door Catch Door Catch


Mounting Mounting
Bracket Bracket
D
D

F
(7)
Right Hand Flange Left Hand Flange

REFERENCE
BULLETIN 1494C CABLE OPERATED E - DOC
REVISION DIMENSIONS APPLY BEFORE DISCONNECT SWITCH KIT INSTALLATION
SURFACE TREATMENT
AUTHORIZATION INSTRUCTION SHEET THIS DRAWING IS THE PROPERTY OF
(DIMENSIONS IN INCHES) ROCKWELL AUTOMATION, INC.
TOLERANCES UNLESS OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
1 1015257 OTHERWISE SPECIFIED USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
2 1021899 .XX: N/A
H
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
3 1032142 .XXX: N/A
DWG. SHEET 7 OF 17
DR. ------------- DATE ------------- SIZE
ANGLES: N/A CHKD. ------------- -------------
42052 APPD. -------------
DATE

DATE -------------
B 42052-123
B-vertical.ai
1 2 3 4 5 6 7 8

A
Trailer Fuse Block Installation
1 Trailer Fuse Block Location
Note: Refer to the figures and chart below to determine the location on the mounting plate for the trailer fuse block.
(Not required for non-fusible disconnect switch applications.)
1494V-FS30, -FS60, -FS100 30 Amp Trailer Fuse Block (1494V-FS30)
Fuse Torque (lb-in)
A
Amps Voltage Class Fuse Fuse Lug to Wire
Block Clip Terminal into Lug
30 250 H/R 2-27/32"
30 600 H/R 5-5/8"
B 30 600 J 2-27/32"
30 600 HRCII-C 4-3/16"
23-37 22-37 20-25 20-25
60 250 H/R 3-5/8"
60 600 H/R 6-1/8"
60 600 J 3"
60 600 HRCII-C 4-3/16"
A

60 Amp Trailer Fuse Block (1494V-FS60)


2-1/4" Fuse Torque (lb-in)
A
Amps Voltage Class Fuse Fuse Lug to Wire
Block Clip Terminal into Lug
30 250 H/R 2-27/32"
30 600 H/R 5-5/8"
C 30 600 J 2-27/32"
30 600 HRCII-C 4-3/16"
23-37 23-37 40-60 45-50
60 250 H/R 3-5/8"
60 600 H/R 6-1/8"
60 600 J 3"
60 600 HRCII-C 4-3/16"
100 600 J 4-15/16"
23-37 16-22 40-60 45-50
100 600 H/R 8-1/8"

100 Amp Trailer Fuse Block (1494V-FS100)


Fuse Torque (lb-in)
A
Amps Voltage Class Fuse Fuse Lug to Wire
Block Clip Terminal into Lug
60 250 H/R 4-3/16"
D 60 600 J 3-9/16"
23-37 22-37 90-110 150-165
60 600 H/R 6-11/16"
60 600 HRCII-C 4-11/16"
100 250 H/R 6-11/16"
100 600 H/R 8-11/16"
100 600 J 5-1/2" 23-37 16-22 90-110 150-165
100 600 HRCII-C 7-9/16"
200 600 J 6-1/4"

2 Install Trailer Fuse Block

(See Table )

F
(8)

REFERENCE
BULLETIN 1494C CABLE OPERATED E - DOC
REVISION DIMENSIONS APPLY BEFORE DISCONNECT SWITCH KIT INSTALLATION
SURFACE TREATMENT
AUTHORIZATION INSTRUCTION SHEET THIS DRAWING IS THE PROPERTY OF
(DIMENSIONS IN INCHES) ROCKWELL AUTOMATION, INC.
TOLERANCES UNLESS OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
1 1015257 OTHERWISE SPECIFIED USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
2 1021899 .XX: N/A
H
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
3 1032142 .XXX: N/A
DWG. SHEET 8 OF 17
DR. ------------- DATE ------------- SIZE
ANGLES: N/A CHKD. ------------- -------------
42052 APPD. -------------
DATE

DATE -------------
B 42052-123
B-vertical.ai
1 2 3 4 5 6 7 8

A
Trailer Fuse Block Installation (Switch Rating 200A)

1 Trailer Fuse Block Location


Note: Refer to the figures and chart below to determine the location on the mounting plate for the trailer fuse block.
(Not required for non-fusible disconnect switch applications.)

1494V-FS200
200 Amp Trailer Fuse Block (1494V-FS200)
Fuse Torque (lb-in)
B B
Amps Voltage Class Fuse Fuse Lug to Wire
Block Clip Terminal into Lug
100 250 H/R 5-7/8"
100 600 H/R 7-7/8"
100 600 J 4-5/8"
100 600 HRCII-C 4-5/8"
40-60 16-22 175-200 275-305
200 250 H/R 6-3/4"
200 600 H/R 9-1/4"
200 600 J 5-3/8"
200 600 HRCII-C 5-3/8"
400 600 J 6-1/4" 16-22
B

C
1 - 1/8" 2"

D 2 Install Trailer Fuse Block

(See Table )

F
(9)

REFERENCE
BULLETIN 1494C CABLE OPERATED E - DOC
REVISION DIMENSIONS APPLY BEFORE DISCONNECT SWITCH KIT INSTALLATION
SURFACE TREATMENT
AUTHORIZATION INSTRUCTION SHEET THIS DRAWING IS THE PROPERTY OF
(DIMENSIONS IN INCHES) ROCKWELL AUTOMATION, INC.
TOLERANCES UNLESS OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
1 1015257 OTHERWISE SPECIFIED USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
2 1021899 .XX: N/A
H
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
3 1032142 .XXX: N/A
DWG. SHEET 9 OF 17
DR. ------------- DATE ------------- SIZE
ANGLES: N/A CHKD. ------------- -------------
42052 APPD. -------------
DATE

DATE -------------
B 42052-123
B-vertical.ai
1 2 3 4 5 6 7 8

A
Switch Rating (30A, 60A Rating)
Fuse Clip Installation

1 2
23 - 37 lb-in

Phase Barrier Replacement Kit


1494F-PH2

NOTE: Fuse clips and lugs must be removed to add or replace phase barriers.
D

1 2

1 CLICK 1
40392-098

2
E CLICK
2

40392-097

F
(10)

REFERENCE
BULLETIN 1494C CABLE OPERATED E - DOC
REVISION DIMENSIONS APPLY BEFORE DISCONNECT SWITCH KIT INSTALLATION
SURFACE TREATMENT
AUTHORIZATION INSTRUCTION SHEET THIS DRAWING IS THE PROPERTY OF
(DIMENSIONS IN INCHES) ROCKWELL AUTOMATION, INC.
TOLERANCES UNLESS OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
1 1015257 OTHERWISE SPECIFIED USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
2 1021899 .XX: N/A
H
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
3 1032142 .XXX: N/A
DWG. SHEET 10 OF 17
DR. ------------- DATE ------------- SIZE
ANGLES: N/A CHKD. ------------- -------------
42052 APPD. -------------
DATE

DATE -------------
B 42052-123
B-vertical.ai
1 2 3 4 5 6 7 8

A
Fuse Clip Installation (Switch Rating 100 Amp)
1 2
16 - 22 lb-in

2
B 1 23 - 37 lb-in

Phase Barrier Replacement Kit


C
1494F-PH3 NOTE: Fuse clips and lugs must be removed to add or replace phase barriers.
Switch Phase Barrier Trailer Block Phase Barrier
1 Fuse Clip Size and Class
60 A 600V H -R
100 A 600V H -R
200 A 600V H -R
200 A 250V H -R

2
1
2
D

1
Fuse Clip Size and Class
60 A 250V H -R
60 A 600V J
100 A 250V H -R
100 A 600V J
200 A 600V J

E 2 3

1
CLICK 1

2
2 CLICK

F
(11)

REFERENCE
BULLETIN 1494C CABLE OPERATED E - DOC
REVISION DIMENSIONS APPLY BEFORE DISCONNECT SWITCH KIT INSTALLATION
SURFACE TREATMENT
AUTHORIZATION INSTRUCTION SHEET THIS DRAWING IS THE PROPERTY OF
(DIMENSIONS IN INCHES) ROCKWELL AUTOMATION, INC.
TOLERANCES UNLESS OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
1 1015257 OTHERWISE SPECIFIED USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
2 1021899 .XX: N/A
H
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
3 1032142 .XXX: N/A
DWG. SHEET 11 OF 17
DR. ------------- DATE ------------- SIZE
ANGLES: N/A CHKD. ------------- -------------
42052 APPD. -------------
DATE

DATE -------------
B 42052-123
B-vertical.ai
1 2 3 4 5 6 7 8

Fuse Clip Installation (Switch Rating 200A)

1 Switch with Right Hand Mechanism 1 Switch with Left Hand Mechanism

16 - 22 lb-in 16 - 22 lb-in

2 2
B

1 1

2 Switch with Right Hand Mechanism 2 Switch with Left Hand Mechanism

23 - 37 lb-in 23 - 37 lb-in
1 1 2
2

F
(12)

REFERENCE
BULLETIN 1494C CABLE OPERATED E - DOC
REVISION DIMENSIONS APPLY BEFORE DISCONNECT SWITCH KIT INSTALLATION
SURFACE TREATMENT
AUTHORIZATION INSTRUCTION SHEET THIS DRAWING IS THE PROPERTY OF
(DIMENSIONS IN INCHES) ROCKWELL AUTOMATION, INC.
TOLERANCES UNLESS OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
1 1015257 OTHERWISE SPECIFIED USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
2 1021899 .XX: N/A
H
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
3 1032142 .XXX: N/A
DWG. SHEET 12 OF 17
DR. ------------- DATE ------------- SIZE
ANGLES: N/A CHKD. ------------- -------------
42052 APPD. -------------
DATE

DATE -------------
B 42052-123
B-vertical.ai
1 2 3 4 5 6 7 8

A
Fuse Clip Installation (Switch Rating 200A) for 400A Class J Fuses (Cat. No. 1401-N171)
NOTICE Use of 400A fuses will void the UL listing of this product.

1 Switch with Right Hand Mechanism 1 Switch with Left Hand Mechanism

16 - 22 lb-in 16 - 22 lb-in

2 2
B

1 1

2 Switch with Right Hand Mechanism 2 Switch with Left Hand Mechanism

150 - 200 lb-in


E

150 - 200 lb-in

F (13)

REFERENCE
BULLETIN 1494C CABLE OPERATED E - DOC
REVISION DIMENSIONS APPLY BEFORE DISCONNECT SWITCH KIT INSTALLATION
SURFACE TREATMENT
AUTHORIZATION INSTRUCTION SHEET THIS DRAWING IS THE PROPERTY OF
(DIMENSIONS IN INCHES) ROCKWELL AUTOMATION, INC.
TOLERANCES UNLESS OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
1 1015257 OTHERWISE SPECIFIED USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
2 1021899 .XX: N/A
H
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
3 1032142 .XXX: N/A
DWG. SHEET 13 OF 17
DR. ------------- DATE ------------- SIZE
ANGLES: N/A ------------- -------------
42052
CHKD.

APPD. -------------
DATE

DATE -------------
B 42052-123
B-vertical.ai
1 2 3 4 5 6 7 8

A
Phase Barrier Replacement Kit (Switch Rating 200A)
1494F-PH4
NOTE: Fuse clips and lugs must be removed to add or replace phase barriers.

4
40 - 60 lb-in

2
3

2
D

CLICK
2
3
CLICK

F
(14)

REFERENCE
BULLETIN 1494C CABLE OPERATED E - DOC
REVISION DIMENSIONS APPLY BEFORE DISCONNECT SWITCH KIT INSTALLATION
SURFACE TREATMENT
AUTHORIZATION INSTRUCTION SHEET THIS DRAWING IS THE PROPERTY OF
(DIMENSIONS IN INCHES) ROCKWELL AUTOMATION, INC.
TOLERANCES UNLESS OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
1 1015257 OTHERWISE SPECIFIED USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
2 1021899 .XX: N/A
H
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
3 1032142 .XXX: N/A
DWG. SHEET 14 OF 17
DR. ------------- DATE ------------- SIZE
ANGLES: N/A CHKD. ------------- -------------
42052 APPD. -------------
DATE

DATE -------------
B 42052-123
B-vertical.ai
1 2 3 4 5 6 7 8

A
Bulletin 1494C Cable Operated Disconnect Switch Kit Components

Disconnect Switch Kit Cat No.

1494F-M1 (5-1/2" Painted Metal) (30A - 200A)


Handle 1494F-P1 (5-1/2" Molded) (30A - 200A)
1494F-S1 (5-1/2" Stainless Steel) (30A - 200A)

Switch for Right Hand Mechanism


1494F-D30 (30A)
B 1494F-D60 (60A)
1494F-D100 (100A)
1494F-D200 (200A)
Switch
Switch for Left Hand Mechanism
1494F-DX30 (30A)
1494F-DX60 (60A)
1494F-DX100 (100A)
1494F-DX200 (200A)

Cable with Right Hand Mechanism


1494C-CM1: 30A - 100A (3 Ft Cable)
C 1494C-CM2: 30A - 100A (4 Ft Cable)
1494C-CM3: 30A - 100A (5 Ft Cable)
1494C-CM4: 30A - 100A (10 Ft Cable)
1494C-CM5: 200A (4 Ft Cable)
1494C-CM6: 200A (5 Ft Cable)
1494C-CM7: 200A (6 Ft Cable)
Cable 1494C-CM8: 200A (10 Ft Cable)
Mechanism
Cable with Left Hand Mechanism
1494C-CMX1: 30A - 100A (3 Ft Cable)
1494C-CMX2: 30A - 100A (4 Ft Cable)
1494C-CMX3: 30A - 100A (5 Ft Cable)
1494C-CMX4: 30A - 100A (10 Ft Cable)
1494C-CMX5: 200A (4 Ft Cable)
D 1494C-CMX6: 200A (5 Ft Cable)
1494C-CMX7: 200A (6 Ft Cable)
1494C-CMX8: 200A (10 Ft Cable)

1494V-FS30 (30A)
Fuse 1494V-FS60 (60A)
1494V-FS100 (100A)
Block
1494V-FS200 (200A)

1401-N41 (Class H, 30A - 250V)


E 1401-N42 (Class H,J, 30A - 600V,
Class H, 60A-250V)
1401-N43 (Class H,J, 60A - 600V)
1401-N44 (Class H,J, 100A-250V, 100A-600V)
Fuse 1401-N45 (Class H,J, 200A-250V, 200A-600V)
Clips 1401-N50 (Class R, 30A - 250V)
1401-N51 (Class R, 30A - 600V, 60A-250V)
1401-N52 (Class R, 60A - 600V)
1401-N53 (Class R, 100A - 250V, 100A-600V)
1401-N54 (Class R, 200A-250V, 200A-600V)
1401-N171 (Class J, 400A-250V / 600V)

F
(15)

REFERENCE
BULLETIN 1494C CABLE OPERATED E - DOC
REVISION DIMENSIONS APPLY BEFORE DISCONNECT SWITCH KIT INSTALLATION
SURFACE TREATMENT
AUTHORIZATION INSTRUCTION SHEET THIS DRAWING IS THE PROPERTY OF
(DIMENSIONS IN INCHES) ROCKWELL AUTOMATION, INC.
TOLERANCES UNLESS OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
1 1015257 OTHERWISE SPECIFIED USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
2 1021899 .XX: N/A
H
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
3 1032142 .XXX: N/A
DWG. SHEET 15 OF 17
DR. ------------- DATE ------------- SIZE
ANGLES: N/A CHKD. ------------- -------------
42052 APPD. -------------
DATE

DATE -------------
B 42052-123
B-vertical.ai
1 2 3 4 5 6 7 8

A
Bulletin 1494C Cable Operated Disconnect Switch Kit Optional Accessory List

Optional Accessories
(Installation Instructions Cat No.
Not Included)
Switch with
Right Hand Mechanism
1495-N34 (1-N.O./N.C.) (30A - 100A)
1495-N35 (2-N.O./N.C.) (30A - 100A)
1495-N43 (1-N.O./N.C.) (200A)
Electrical 1495-N44 (2-N.O./N.C.) (200A)
Interlock
B
Switch with
Left Hand Mechanism
1495-N37 (1-N.O./N.C.) (30A - 100A)
1495-N38 (2-N.O./N.C.) (30A - 100A)
1495-N39 (1-N.O./N.C.) (200A)
1495-N40 (2-N.O./N.C.) (200A)

Auxiliary 1495-N8 (1-N.O.) (30A - 200A)


Contact 1495-N9 (1-N.C.) (30A - 200A)

1495-N24 (30A - 100A)


(Required only for switch with
Left Hand Mechanism)
Auxiliary
C Contact
Adapter Kit 1495-N25 (200A - 400A)
(Required only for switch with
Left Hand Mechanism)

Included (30A)
(CU Wire Size #14 . . #8 AWG)
1494R-N1 (60A)
Wire Lug (CU Wire Size #14 . . #4 AWG)
Connectors 1494R-N2 (100A)
(CU Wire Size #8 . . #1/0 AWG)
1494R-N3 (200A)
(CU Wire Size #6 . . #4/0 AWG)
D
Phase 1494F-PH2 (30A / 60A)
1494F-PH3 (100A)
Barrier 1494F-PH4 (200A)

Switch Fuse Fuse Clip Cat No.


Rating Class Rating
250V 600V
30A Non-Fusible ---- ----
30A H, R 30A ----
60A H, R 60A ---- 1495-N64
Fuse
30A J 30A 30A or
Cover
with Door 60A J 60A 60A 1495-N56
E 60A Non-Fusible ---- ----
100A Non-Fusible ---- ----
30A H, R ---- 30A 1495-N65
60A H, R ---- 60A or
100A J 100A 100A 1495-N56
100A H, R 100A 100A 1495-N66
H, J, R 200A 200A
200A 1495-N67➀
Non-Fusible ---- ----
H, J, R 200A 200A
200A 1495-N62➁
Non-Fusible ---- ----
➀ Switch with right hand mechanism
42052-123-01 (3) ➁ Switch with left hand mechanism
F Printed in U.S.A.

REFERENCE
BULLETIN 1494C CABLE OPERATED E - DOC
REVISION DIMENSIONS APPLY BEFORE DISCONNECT SWITCH KIT INSTALLATION
SURFACE TREATMENT
AUTHORIZATION INSTRUCTION SHEET THIS DRAWING IS THE PROPERTY OF
(DIMENSIONS IN INCHES) ROCKWELL AUTOMATION, INC.
TOLERANCES UNLESS OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
1 1015257 OTHERWISE SPECIFIED USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
2 1021899 .XX: N/A
H
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
3 1032142 .XXX: N/A
DWG. SHEET 16 OF 17
DR. ------------- DATE ------------- SIZE
ANGLES: N/A CHKD. ------------- -------------
42052 APPD. -------------
DATE

DATE -------------
B 42052-123
B-vertical.ai

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