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3500/22M Transient Data Interface

Bently Nevada* Asset Condition Monitoring


Description
The 3500 Transient Data Interface (TDI) is the interface between the 3500
monitoring system and GE’s System 1* machinery management software. The
TDI combines the capability of a 3500/20 Rack Interface Module with the data
collection capability of a communication processor such as TDXnet.

The TDI operates in the RIM slot of a 3500 rack in conjunction with the M series
monitors (3500/40M, 3500/42M, etc.) to continuously collect steady state and
transient waveform data and pass this data through an Ethernet link to the host
software. Static data capture is standard with the TDI, however using an
optional Channel Enabling Disk will allow the TDI to capture dynamic or transient
data as well. The TDI features improvements in several areas over previous
communication processors and incorporates the Communication Processor
function within the 3500 rack.

Although the TDI provides certain functions common to the entire rack it is not
part of the critical monitoring path and has no effect on the proper, normal
operation of the overall monitor system. Every 3500 rack requires one TDI or
RIM, which always occupies Slot 1 (next to the power supplies).

For Triple Modular Redundant (TMR) applications, the 3500 System requires a
TMR version of the TDI. In addition to all the standard TDI functions, the TMR TDI
also performs “monitor channel comparison”. The 3500 TMR configuration
executes monitor voting using the setup specified in the monitor options. Using
this method, the TMR TDI continually compares the outputs from three (3)
redundant monitors. If the TDI detects that the information from one of those
monitors is no longer equivalent (within a configured percent) to that of the other
two monitors, it will flag the monitor as being in error and place an event in the
System Event List.

C US

Specifications and Ordering Information


Part Number 161581-01
Rev. G (12/11)

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OK Relay:
Specifications
Rated to 5A @ 24 Vdc/120 Vac,
Inputs 120 Watts/600 VA Switched
Power Power.
Consumption Normally closed
10.5 Watts contacts:

Data Arc suppressors are provided.

Front panel: Controls


115.2 kbaud maximum RS232 Front Panel
serial communications Rack reset
10Base-T / button:
100Base-TX I/O: Clears latched alarms and Timed
10Base-T or 100Base-TX Ethernet, OK Channel Defeat in the rack.
autosensing Performs same function as “Rack
100Base-FX I/O: Reset” contact on I/O module.

100Base-FX Fiber-Optic Ethernet Address switch:


Used to set the rack address: 127
possible addresses.
Outputs
Configuration
Front Panel Keylock:
LEDs
Used to place 3500 rack in either
OK LED: “RUN” mode or “PROGRAM” mode.
Indicates when the 3500/22M is RUN mode allows for normal
operating properly operation of the rack and locks
out configuration changes.
TX/RX LED: PROGAM mode allows for normal
Indicates when the 3500/22M is operation of the rack and also
communicating with the other allows for local or remote rack
modules in the rack. configuration. The key can be
removed from the rack in either
TM LED: position, allowing the switch to
Indicates when the 3500 rack is in remain in either the RUN or
Trip Multiply mode. PROGRAM position. Locking the
switch in the RUN position allows
CONFIG OK LED: you to restrict unauthorized rack
Indicates that the 3500 rack has a reconfiguration. Locking the
valid configuration. switch in PROGRAM position
allows remote reconfiguration of
I/O Module OK a rack at any time.
Relay:
I/O Module
Relay to indicate when the 3500 System
rack is operating normally or Contacts
when a fault has been detected
within the rack. User can select Trip Multiply:
either an “OPEN” or “CLOSED” Description:
contact to annunciate a NOT OK
condition. This relay always Used to place 3500 rack in Trip
operates as “Normally Energized”. Multiply.
Specifications and Ordering Information
Part Number 161581-01
Rev. G (12/11)

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Maximum • Initiation of transient data
Current: collection based on detecting
the machine speed within
<1 mAdc, Dry Contact to Common
one of two programmable
Alarm Inhibit: windows.
Description: • The number of transient
events that can be collected
Used to inhibit all alarms in the
is only limited by the
3500 rack.
available memory in the
Maximum module.
Current:
Alarm Data
<1 mAdc, Dry Contact to Common Collection
Rack Reset: • Pre- and post-alarm data.
Description: • 1 second of static values
collected for 10 minutes
Used to clear latched alarms and
before the event and 1
Timed OK Channel Defeat.
minute after the event.
Maximum
• 100 ms static values
Current:
collected for 20 seconds
<1 mAdc, Dry Contact to Common before the event and 10
seconds after the event.
Data Collection
Keyphasor* • 2.5 minutes of waveform
Inputs: data at 10-second intervals
before the alarm and 1
• Supports the four 3500 minute collected at 10-
system Keyphasor signals. second intervals after the
The speed range support is alarm.
based on the number of
dynamic channels enabled: Static Values
Data
Number of
Minimum Speed Maximum Speed • TDI will collect the static
Channels
values including the values
1 to 16 1 rpm 100,000 rpm measured by the monitors.
17 to 24 1 rpm 60,000 rpm • TDI provides four nX static
values for each point.
25 to 48 1 rpm 30,000 rpm
Amplitude and phase are
returned for each of the
values.
• Supports multiple events per
revolution speed inputs up to Waveform
20 kHz. Sampling
Startup / • Collection of waveforms for 48
Coastdown channels.
Data • DC-coupled waveforms.
• Simultaneous Synchronous and
• Data collected from speed
Asynchronous data sampled
and time intervals.
during all operational modes
• Increasing and decreasing • User-configurable Synchronous
speed interval independently waveform sampling rates:
programmable.
Specifications and Ordering Information
Part Number 161581-01
Rev. G (12/11)

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full spectrums the channels
- 1024 samples/rev for 2 must be within a monitor
revolutions, channel pair (30 kHz
frequency span data will not
- 720 samples/rev for 2
be phase correlated between
revolutions,
channel pairs).
- 512 samples/rev for 4
revolutions, Communications
Protocols
- 360 samples/rev for 4
revolutions, BN Host
Protocol:
- 256 samples/rev for 8
revolutions, Communication with 3500
Configuration Software, 3500
- 128 samples/rev for 16
Data Acquisition Software, and
revolutions,
3500 Display Software.
- 64 samples/rev for 32
BN TDI Protocol:
revolutions,
Communication with GE’s System
- 32 samples/rev fro 64
1* Asset Management and Data
revolutions, and
Collection Software.
- 16 samples/rev for 128
Front Panel
revolutions.
Communications:
• Asynchronous data sampled
to support an 800-line RS232
spectrum at the following Protocol
frequency spans: Supported:
- 10 Hz,
BN Host Protocol.
- 20 Hz,
Baud Rate:
- 50 Hz,
115.2 kbaud maximum (auto-
- 100 Hz, baud capable)
- 200 Hz, Cable Length:
- 500 Hz, 30 metres (100 feet) maximum
- 1000 Hz, Connector:
- 2000 Hz, 9-pin DSUB
- 5000 Hz, 10Base-T /
100Base-TX
- 10 kHz,
Ethernet I/O
- 20 kHz, and
Communications:
- 30 kHz.
Ethernet, 10Base-T and
• Asynchronous data is anti- 100Base-TX. Conforms to
alias filtered. IEEE802.3.
• Channel Pairs for providing Protocol
Orbit or synchronous full Supported:
spectrum presentations can BN Host Protocol and BN TDI
be split among multiple Protocol using Ethernet TCP/IP.
monitors. For asynchronous
Specifications and Ordering Information
Part Number 161581-01
Rev. G (12/11)

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Connection: Storage
Temperature:
RJ-45 (telephone jack style) for
10Base-T/100Base-TX Ethernet -40 °C to +85 °C (-40 °F to +185 °F)
cabling.
Humidity:
95%, non-condensing
Cable Length:
Battery Life
100 metres (328 feet) maximum.
Powered TDI:
100 Base-FX
38 years @ 50°C (122 °F)
Ethernet I/O
Un-powered
Communications:
TDI:
Ethernet, 100Base-FX Fiber Optic,
12 years @ 50°C (122 °F)
full duplex multimode. Conforms
to IEEE802.3u. Compliance and Certifications
Protocol EMC
Supported: Standards:
BN Host Protocol and BN TDI EN 61000-6-2 Immunity for Industrial
Protocol using Ethernet TCP/IP. Environments
EN 55011/CISPR 11 ISM Equipment
EN 61000-6-4 Emissions for Industrial
Connection: Environments
MT-RJ Male Fiber Optic connector
for 100 Base-FX cabling. European Community Directives:
Cable Length: EMC Directive 2004/108/EC

2000 metres (6560 feet)


maximum, multimode fiber optic
cable. Electrical Safety
Standards:
EN 61010-1
Note
The 3500/22M has a MT-RJ Male connector on
European Community Directives:
the unit for Fiber Optic 100 Base-FX cabling
2006/95/EC Low Voltage
therefore you MUST use a MT-RJ Female
connector on the fiber optic cable to ensure
proper connectivity.
Hazardous Area Approvals
North American
Environmental Limits Approval Option (01)
TDI Module,
Class 1, Div 2
10Base-T /
100Base-TX I/O, Groups A, B, C, D
and 100Base-FX
T4 @ Ta = -20 °C to +65 ºC
I/O
(-4 ºF to +150 ºF)
Operating
Temperature:
-30 °C to +65 °C (-22 °F to +149 °F)
Specifications and Ordering Information
Part Number 161581-01
Rev. G (12/11)

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North American For further certification and approvals information please visit the
following website:
Approval Option (02) www.ge-mcs.com/bently

Ex nC[L] IIC
Physical
Class 1, Zone 2
TDI Module
Class 1, Div 2, Groups A, B, C, D
Dimensions
T4 @ Ta -20 °C to +65 ºC (Height x Width
(-4 ºF to +150 ºF) x Depth)
241.3 mm x 24.4 mm x 241.8 mm
(9.50 in x 0.96 in x 9.52 in).
ATEX:
Weight
Approval Option (02)
0.91 kg (2.0 lbs).
For Selected Ordering Options
I/O Modules
with ATEX/North American
agency approvals: Dimensions
(Height x Width
II 3/(3) G x Depth)
Ex nC[L] IIC 241.3 mm x 24.4 mm x 99.1 mm
T4 @ Ta = -20 °C to +65 ºC (9.50 in x 0.96 in x 3.90 in).

(-4 ºF to +150 ºF) Weight

Brazil 0.20 kg (0.44 lbs).

Approval Option Rack Space


(02) Requirements

For Selected Ordering Options TDI Module


with ATEX/North American 1 full-height front slot.
agency approvals:
I/O Modules
BR-Ex nC [nL] IIC T4
1 full-height rear slot
T4 @ Ta = -20 °C to +65 ºC
(-4 ºF to +150 ºF) Ordering Information
South Africa List of Options and Part Numbers
Approval Option 3500/22M TDI Module and I/O
(02)
3500/22-AXX-BXX-CXX
For Selected Ordering Options
A: Transient Data Interface Type
with ATEX/North American 01 Standard (Use for standard
agency approvals: monitoring applications)
Ex nCAL [ia] IIC T4 02 TMR (Use only for applications
that require a Triple Modular
Ex nCAL [L] IIC T4 Redundant Configuration).
T4 @ Ta = -20 °C to +65 ºC B: I/O Module Type
01 10Base-T/100Base-TX
(-4 ºF to +150 ºF) Ethernet I/O module
Note: When used with Internal Barrier I/O Module, refer to 02 100Base-FX (Fiber Optic)
specification sheet 141495-01 for approvals information. Ethernet I/O module

Specifications and Ordering Information


Part Number 161581-01
Rev. G (12/11)

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C: Agency Approval Option 120 120 feet (36.6 m)
00 None 150 150 feet (45.7 m)
01 CSA/NRTL/C 200 200 feet (61.0 m)
02 CSA/ATEX 250 250 feet (76.2 m)
320 320 feet (97.5 m)
3500/22M Dynamic Data Enabling Disk Note: Standard lengths for 10Base-T/100
Base-TX cabling are shown above.
This disk enables the number of channels of dynamic
data (i.e., the ability to collect waveforms) that the 100 Base-FX Fiber Optic Cable with MT-RJ Female
TDI will support. There are two levels of dynamic connectors
data. Steady-State points are channels that collect
waveform data due either to a software command 161756-AXXX
or to an alarm event, and therefore support current A: Length (in ft.) up to 1300 ft (400 m) in length:
values, scheduled waveform capture, and alarm 10 ft. – 500 ft. in 10 ft. increments only
data capture. Transient points provide all the 500 ft. – 1300 ft. in 100 ft. increments
function of a Steady-State point with the additional only
capability of waveform collection due to parameter
variations such as machine speed. Spares
3500/09-AXXX-BXXX
138607-01
A: Steady-State Points:
0 to 672 Standard Transient Data Interface
B: Transient Points: Module
0 to 672 138607-02
Note: The sum of the two fields must be equal
to or less than 672. One disk can support TMR Transient Data Interface
multiple TDIs. Module
Accessories 146031-01

Host Computer to 3500 Rack Cable 10Base-T/100Base-TX I/O Module


130118-AXXXX-BXX 146031-02
A: Cable Length: 100Base-FX (Fiber Optic) I/O
0010 10 feet (3.0 metres) Module
0025 25 feet (7.6 metres)
147364-01
0050 50 feet (15.2 metres)
0100 100 feet (30.5 metres) 3500 Buffered Signal Output
Module
B: Assembly Instructions:
01 Not assembled 161580-01
02 Assembled 3500/22M TDI Operation and
Maintenance Manual
Ethernet Cables:
164466-01
Standard 10 Base-T/100 Base-TX Shielded Category 5
Cable with RJ-45 connectors (solid conductor) Network Accessories Datasheet
138131-AXXX 00580441
A: Cable Length: Connector header, internal
006 6 feet (1.8 m) termination, 3-position, green
010 10 feet (3.0 m)
00580436
025 25 feet (7.6 m)
040 40 feet (12.2 m) Connector header, internal
050 50 feet (15.2 m) termination, 6-position, green
075 75 feet (22.9 m)
085 85 feet (25.9 m)
100 100 feet (30.5 m)
Specifications and Ordering Information
Part Number 161581-01
Rev. G (12/11)

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Graphs and Figures

Figure 1: Front and rear view of the Transient Data Interface


1 Main module
2 10 Base-T/100 Base-TX Ethernet I/O module
3 100 Base-FX Ethernet I/O module
4 LEDs: Indicates the operating status of the module
5 Hardware switches
Configuration port: Configure or retrieve machinery data using RS-232
6
protocol
7 OK relay: Indicates the OK status of the rack
8 Fiber optic Ethernet port: For configuration and data collection
9 RJ-45 Ethernet port: For configuration and data collection
10 System contacts

Specifications and Ordering Information


Part Number 161581-01
Rev. G (12/11)

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* Denotes a trademark of Bently Nevada, Inc., a wholly owned subsidiary of General Electric Company.

© 2002 – 2011 Bently Nevada, Inc. All rights reserved.

Printed in USA. Uncontrolled when transmitted electronically.

1631 Bently Parkway South, Minden, Nevada USA 89423


Phone: 775.782.3611 Fax: 775.215.2873
www.ge-mcs.com/bently

Specifications and Ordering Information


Part Number 161581-01
Rev. G (12/11)

Page 9 of 9

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