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ER70S-6 : Lincoln Electric LMC-6, F7A4-EM12K : Lincoln Electric Premierweld BF-1 (Flux) &
Lincol Electric Premeierweld IN61 (Wire electrode)
Bake at 300˚C for 2 hours, Hold at 150˚C
ISO14175-M21 ArC-20
NA
20 ltr/min
NA
NA
Grinding
28˚C
<=190˚C
NA
NA
NA
NA
NA
NA
135: 10- 15 mm
121: 25mm
NA
135: 15-20˚ travel angle, 90˚ work angle
121: 90˚ to test plate surface
AEPPL/WPQR/230
135
Butt weld-double V
Group1.2 or1.1 with group 1.2 or 1.1
3 mm to 20 mm
20 mm
--
Multi run
D > 500 mm OR >150mm in PA or PC rotated
ER 70 S 6 -ESAB MW1
---
No restriction
ISO14175-M21 ArC-20
NA
DCEP
Short arc
1 to 1.7
PA
28˚C
<=190˚C
--
--
--
12 mm
M.RENGARASU
30-05-2007
and Equivalent
I V TS HI
Joints (QW-402)
Joint Design :
Root Spacing :
Backing (Yes/No) :
Backing Material Type :
(Refer to both backing and retainers)
Metal/Non fusing metal/Non metallic/Other :
Sketches, Production Drawings, Weld Symbols, or Written Description
should show the general arrangement of the parts to be welded. Where
Applicable, the details of weld groove may be specified.
Sketches may be attached to illustrate joint design, weld layers, and bead
sequence (e.g., for toughness procedures, for multiple process procedures,
Etc. )
Base Metals (QW-403)
P Number : Group Number : To P Number :
OR
OR
Thickness Range :
Other :
Filler Metals (QW-404) 1
F No.
A No.
Groove
Fillet
Electrode-Flux (Class)
Flux type
Consumable insert
Other
QW -482 (Back)
Preheat (QW-406)
Other : Backing
Amps or volts of power or energy range, should be specified for each electrode size, position and
Other :
Electrode spacing :
Peening :
Other :
Prepared By
OCEDURE SPECIFICATION (WPS)
E Boiler and Pressure Vessel Code
Details:
Group Number :
OR
To
OR
To
Fillet :
1 2
W -482 (Back)
WPS No : Rev No :
Post Weld Heat Treatment (WQ-407)
Temperature range :
Gas (WQ-408)
Percentage
composition
Gases Flow Rate
(Mixture)
Energy or
Volts Travel Speed
Power Others
(Range) (Range)
(Range)
Prepared By
WELDING PROCEDURE
QUALIFICATION - RECORD
Anand Engineering Products Pvt. Ltd, (WPQR)
Trichy
Examiner or
Manufacturer’s WPQR No. : AEPPL/WPQR/277 :
examining body
Manufacturer : AEPPL pWPS No. :
Address : D-56,Developed Plot Estate,Thuvakudi, Trichy-15
Code/Testing Standard : ISO 15614-1
Date of Welding : 13/02/2018
RANGE OF QUALIFICATION
Welding Process(es) : 135+121
Type of joint and weld : Butt (Full & Partial penetration joint) with backing & Both sid
Parent material group(s) and sub group(s) : Group 1.2 to Group 1.1/1.2
Parent Material Thickness (mm) : For Butt :11.2 to 44.8, For Fillet: 3 to 44.8
For 135: Max 8
Weld Metal Thickness (mm) :
For 121: Max 36
Throat Thickness (mm) : No restriction
Single run/Multi run : Multi run
Outside Pipe Diameter (mm) : ≥150
135: ER70S-6
Filler Material Designation :
121: F7A4-EM12K
ER70S-6 : Lincoln Electric, Merit LMC-6
Filler Material Make :
F7A4-EM12K : Lincoln Electric, Premierweld BF-1-Premeier
Filler Material Size : Any size
Designation of Shielding Gas/Flux : ISO14175-M21 ArC-20
Designation of Backing Gas : NA
Type of Welding Current and Polarity : DCEP
135: Globular
Mode of Metal Transfer :
121: NA
Heat Input (KJ/mm) : 135: 0.9216 to 1.536
121: 2.218 to 5.0289
Welding Positions : PA
Preheat Temperature : Ambient Temperature
Interpass Temperature : <=350˚C
Post-Heating : --
Post-Weld Heat-Treatment : --
Other Information : --
Certified that test welds prepared, welded and tested satisfactorily in accordance w
requirements of the code/testing standard indicated above.
Date of issue:- Manufacturer Examin
Location :- Name, date and signature Na
Page 1 of 1
1
ull & Partial penetration joint) with backing & Both sides, Fillet
.2 to Group 1.1/1.2
t :11.2 to 44.8, For Fillet: 3 to 44.8
: Max 8
: Max 36
iction
n
70S-6
A4-EM12K
6 : Lincoln Electric, Merit LMC-6
M12K : Lincoln Electric, Premierweld BF-1-Premeierweld IN61
e
75-M21 ArC-20
obular
A
216 to 1.536
18 to 5.0289
t Temperature
C
Welding Details :
Page 1 of 1
Not Applicable
PA
Welding Sequence
375 1.23
385 3.09
385 3.29
319 4.02
400 2.96
ER70S-6 : Lincoln Electric LMC-6,
F7A4-EM12K : Lincoln Electric Premierweld BF-1 (Flux) &
Lincoln Electric Premeierweld IN61 (Wire electrode)
Bake at 300˚C for 2 hours, Hold at 150˚C (flux only)
ISO14175-M21 ArC-20
NA
22 ltr/min
NA
NA
NA
Ambient Temparature
<=350˚C
NA
NA
NA
NA
NA
NA
135: 10- 15 mm
121: 25mm
NA
135: 15-20˚ travel angle, 90˚ work angle
121: 90˚ to test plate surface
Acceptable,
Penetrant/Magnetic Particle* : -- Ultrasonic* :
Report No:AEPPL/
Requirement -- 525 -- -- -- --
559.57/
Test Result -- -- -- Parent Metal Satisfac
559.03
HAZ (left side) 193 194 188 186 186 186 191
HAZ (Right side) 187 191 191 194 189 185 189
Parent Metal (left side) 160 160 157 157 160 160 160
Parent Metal (Right side) 160 160 160 160 165 165 163
Remarks
Tests Carried out in accordance with the requirements of : ISO 15614-1
Laboratory Report Reference No. : CML/16-17/28042 dated 22/08.2016
Test results were acceptable/not acceptable : Acceptable
Test carried out in the presence of : Mr S George Fernandez, Gamesa Renewables Pvt Ltd
* If required Examiner or examinin
Name, date and sign
Page 1 of 1
--
Acceptable,
Report No:AEPPL/UT/873
Ambient
Remarks
--
Satisfactory
4t
Results
Satisfactory
Remarks
194 192
188 188
187 187
160 160
158 158
15614-1
16-17/28042 dated 22/08.2016
Examination or
Code EN ISO 15609-1 : Vestas
Examining body
Welding Procedure Specification AEPPL/pWPS/265 Method of
preparing and : Wire brushing, Chipping, Gr
135: Manual Cleaning
Welding Process and Type 121: Mechanized
Welding Details :
Travel
Filler Metal Type of Wire feed speed
Welding
Run Current A Voltage V current/P speed(in/ (mm/min
Process Class Size olarity min) )
1 135 AWS SFA 5.18 ER70S-6 1.2 220-250 26-30 DCEP -- 350-400
Other 121 AWS SFA 5.17 F7A5-EM12K 4 530-680 26-33 DCEP -- 360-450
passes
: 135 - Wire elecrode: Make: Lincoln Electric, Bran
Filler material make and brand : 121 - Wire elecrode: Make: Ador Welding, Brand
: 121 - Flux : Make: Ador Welding, Brand: Autome
Any specific baking or drying : Flux to be baked at 350oC for 2hrs, Hold at 150oC
: Vestas
: 30mm
: 0.39
: NA
Heat Input-kJ/mm
: Not Applicable
: 18-22
: Not Applicable
: Not Applicable
: ≥ 20˚C
: 350˚C maximum
: Not Applicable
: Not Applicable
: Not Applicable
: Not Applicable
: Not Applicable
: Not Applicable
: 135: 15-20 mm
: 121: 25-30mm
: Not Applicable
: Not Applicable
Approved By
C Mn Cr Mo V Ni Cu
0.16 1.37 0.02 0.001 0.001 0.01 0.02
CEV 0.39