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1. Design Pressure
2. Design Temperature
3. Materials
Selection of a suitable material must take into account the suitability of the
material for fabrication (particularly welding) as well as the compatibility of the
material with the process environment. Pressure vessels are constructed from plain
carbon steels, low and high alloy steels, other alloys, clad plate, and reinforced
plastics. According to Peters (1991), a corrosion allowance of 0.010 to 0.015 in./yr,
or about 1/8 in. for a lo-year life is a reasonable value.
4. Fluid Service
5. Safety Factor
The filling capacity of most pressure vessels in the indu stry is 80% to provide
protection against overfill for tanks (20% safety factor).
(Source: Plant Design and Economics for Chemical Engineers by Peters and Timmerhaus,
Table 6, p. 37)
The most common ratio of height and diameter used for pressure vessels is
H=4/3D.
(Source: Rules of Thumb for Chemical Engineers 4th
ed., Branan, p. 224)
Standard Dished 𝟐
𝐡 = 𝑳 − √𝑳𝟐 − 𝑫 ⁄𝟒
𝑽 = 𝟏. 𝟎𝟓𝒉𝟐 (𝟑𝑳 − 𝒉) 𝑨 = 𝟔. 𝟐𝟖𝑳𝒉
Conical 𝒉=
𝐭𝐚𝐧 𝑨(𝑫 − 𝒎) 𝐕 = 𝟎. 𝟐𝟔𝟐𝒉(𝑫𝟐 + 𝐀 = 𝟎. 𝟕𝟖𝟓(𝑫 + 𝒎)√𝟒𝒉𝟐 + (𝑫 − 𝒎)
𝟐 𝑫𝒎 + 𝒎𝟐 ) +𝟎. 𝟕𝟖𝟓𝒅𝟐
8. Determine the maximum allowable stress of the material you are using.
The basis for establishing the maximum allowable stress values in the ASME
BPV Code is given in ASME BPV Code Sec. II Part D, Mandatory Appendix 1.
𝑆 = 𝑆𝑢 × 𝐹𝑚 × 𝐹𝑎 × 𝐹𝑟 × 𝐹𝑠
The material factor, Fm, of a material is based on the group of carbon steels used:
Where:
p= Design Pressure
S= Maximum Allowable Stress
e= Joint Efficiency
c= Corrosion Allowance
Single full fillet lap joints 0.55 May be used only for attaching heads
without plug welds convex to pressure with plate thickness
not exceeding 5/8 in
Single full fillet lap joints with 0.65 May be used only for circumferential
plug welds joints with plate thickness not exceeding
5/8 in
Double full fillet lap joints 0.65 May be used only for circumferential
joints with plate thickness not exceeding
5/8 in
Single welded butt joint 0.70 Cannot be used for joints over 5/8 in thick
without backing-up strips
Single welded butt joint with 0.80 Limited to the application to joints not
backing-up strips over 1 ¼ in thick
Standard Ellipsoidal 𝒑𝑫
𝐭=
𝟐𝑺𝒆
Standard Dished 𝒑𝑳𝑾
𝐭=
𝟐𝑺𝒆
Conical 𝒑𝑴
𝐭=
𝟐(𝐜𝐨𝐬 𝑨)𝑺𝒆
Hemispherical 𝒑𝑫
𝐭=
𝟒𝑺𝒆
REFERENCES
Branan, C. (2002). Rules of Thumb for Chemical Engineers. Elsevier.
Green, D., Maloney, J., & Perry, R. (1997). Perry's Chemical Engineers' Handbook.
McGraw-Hill.
McCabe, W., Smith, J., & Harriott, P. (1993). Unit Operations of Chemical
Engineering. Mcgraw-Hill.
Peters, M., & Timmerhaus, K. (1991). Plant Design and Economics for Chemical
Engineers. McGraw-Hill.
Sinnott, R., & Towler, G. (2013). Chemical Engineering Design. Elsevier.