Professional Documents
Culture Documents
Gear & Shaft Manufacturing
Engine
[생산업체]
현대모비스
모토닉, 지코
화신, S&T대우
Transmission
한국프랜지 [생산업체]
SJM, 현대EP 현대위아
S&T중공업
에스엘
경창산업
Interference
Gear & Shaft
Manufacturing Processes
http://www.youtube.com/watch?v=Dd9Ekl9DPZg (60s)
© 2011 Su-Jin Kim, GNU http://www.youtube.com/watch?v=CHQ1ZABx68o (140s)
Gear heat treatment
• Carburzing of Gears
• Induction Hardening of Gears
• Ferritic Nitrocarburizing of Gears
Pinion Gear
공정 Flow
래핑/Test
공정 Flow
(Set화)
Gear & Shaft
Manufacturing Processes
래핑 디버링 / 세척 TEST
© 2011 Su-Jin Kim, GNU
Shaft & Gear forming of KMC
Basic Forming Process
PIERCING
Rack Die
Up-Down of Rack
10 9 8 7
① Axle Housing
② Connect Case
③ Connect Arm
④ Gear Case
⑤ Gear Housing
⑥ Drive Differential Comp
⑦ 1st Bevel Gear
⑧ Final Bevel Gear
⑨ Final Pinion Gear
⑩ Wheel Shaft
Gear & Shaft
Manufacturing Processes
© 2011 Su-Jin Kim, GNU
Bevel Gear Process
Pinion Gear
Bevel Gear
FACE MILLING NC machining
HARDAC cutter Low productivity
http://www.youtube.com/watch?v=8pXtSWIJ7Ac
Gear & Shaft Bevel Cutting (40s)
Manufacturing Processes
http://www.youtube.com/watch?v=fOLaJMh6DXQ 3-axis Machining (12s)
© 2011 Su-Jin Kim, GNU
Gear Lapping
• Liquid abrasive compound is feed into the rotating gear
pairs to smooth teeth surfaces.
Accumulative
230 101/106 O.K
Pitch Error
Accumulative
250 157/194 O.K
Pitch Error
Gear design
Forging simulation
Die Machining
Forging
Inspection
Press machine
Gear & Shaft
Manufacturing Processes
© 2011 Su-Jin Kim, GNU
Forged bevel gear