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K-TRON Product Specification KCM

K-Tron Control Module


Ext. communication to Host System Each K-TRON weigh feeder consists
A
D A Feeder of the components A, B, C and D.
B C B Weighing System
C Control module Component C is specified here.
D Operator Interface

Description
With the SmartConnexTM control system, the control and motor drive
modules of a feeder are combined into one component and are KCM-KD with integrated
integrated directly into the feeder. Instead of a central control panel, local user interface
each feeder has its own K-Tron Control Module (KCM). Connection
between weigh feeders, operator interface and smart I/O is via an
industrial network.
With its tight integration into the feeder, the KCM can be pre-wired
and pre-tested in K-Tron’s manufacturing plant. This eliminates
much of the wiring previously required at installation. The KCM
comes with all the software your feeder will need for either batch
or continuous applications. It supports all types of K-Tron feeders
that are equipped with SFT II and SFT III load cells. This includes
loss-in-weight feeders/batchers with DC motors, stepper motors or
vibratory drives. The KCM also supports weigh belt feeders with DC
motors, the Smart Flowmeter and PID applications. An AC motor
interface is also available (separate AC drive needed). KCM-SD with integrated
status display only
The K-Tron Control Module offers the following advanced features:
• Screw speed modulation: patented algorithm that can improve the
short-term feeder accuracy on single screw feeders at low feed
rates (below 60 screw rpm) by predicting the periodic pulsation
and modulating the screw speed to reduce the error. KCM-KD with keypad in
• Integrated refill control for self contained vacuum loaders or single stainless steel housing
central receivers.
• Software Version Management: all software for the feeding system
components such as load cells, motor drives, ActiFlow, etc. is
included in the KCM software. Once a new software version is
uploaded to the KCM it automatically manages any updates to the
other components.
Mechanical Options
The KCM is available in a sanitary stainless steel housing for use in
pharmaceutical or food applications (the standard KCM housing is
extruded anodized aluminium, the cover is polyester powder coated
cast aluminum).

Communication with the host system


Connection to the plant‘s own host system can take place directly HMI Line/Recipe Factory Network
from the K-Tron Control Module. Optional protocols currently available Control:
for the KCM include: KSC or K-Vision
• Modbus RTU, Modbus +, Modbus/TCP Optional direct
• Allen Bradley DF1 K-Tron connection to
• DeviceNet network factory network
• Ethernet/IP
• Profibus DP, Profinet

Communication directly at the KCM KCM KCM KCM KCM

The KCM has an RS232 data port for communicating with a PC.
Data queries or software upgrades can be done directly between
CAUTION - Disconnect power before opening. CAUTION - Disconnect power before opening. CAUTION - Disconnect power before opening. CAUTION - Disconnect power before opening.
115/230 VAC 50/60 HZ, 2000 Watts (Max) 115/230 VAC 50/60 HZ, 2000 Watts (Max) 115/230 VAC 50/60 HZ, 2000 Watts (Max) 115/230 VAC 50/60 HZ, 2000 Watts (Max)

the feeder and a notebook computer via a standard RS232 connec-


tion. K‑Tron offers various Microsoft Windows® tools for diagnostics,
maintenance and parameter backup.
When the KCM is equipped with an Ethernet board a fully functional
user interface is available for maintenance operations via any web
browser using HTTP.

Rev. 2010-09 S-070207-en


Doc# 0590020301 www.ktron.com Page 1 of 2
K-TRON Product Specification KCM
K-Tron Control Module

Operation
Function keys are marked with easily recognized symbols and
text. From the Home Page, the operator can view the feeder’s LCD-display
operational status and process parameters. Pressing the NEXT (status info plus 4 lines)
key scrolls down one line.

Symbol Keys
GRAV/VOL operation shift
Key touchpad for input
Home to process view and programming

Escape from points in menu or levels


Displays programming menus
Scrolling through screens
Film keyboard
Enter setpoint
Totalizer value
Alarm view/acknowledge Operation status Event information
(Run, Stop, Wait, etc) (Pert, Refill, Load, etc)
Start
Operation symbol Feeder symbol and number
Stop and current time Operation mode (Grav, Vol)
Input mode (Local, Direct, etc)
Enter
Operation parameters

Technical Data Environmental conditions


Zone classifications: suitable for general purpose, ATEX 3D
Power supply or NEC Class II Div 2, Gr. F&G
Supply Voltage: 115 V AC, 50-60Hz or Ambient temperature range: 0° to 50°C (32° to122°F)
230 V AC, 50-60Hz (KCM for 1600W DC Drive in stainless steel housing only up to 40°C, 104°F)
Max. power consumption: 450W DC Drive 500W Storage temperature range: -25° to 80°C (-13° to 176° F)
1600W DC Drive 1700W Max. humidity: 95% at 35°C (95°F) non-condensing
Stepper Drive 110W Protection: IP 65, NEMA 4
Vibratory Drive 150W
AC Motor Interface 50W Dimensions [mm (in)]
Standard Aluminum Housing
Electrical standards
Electromagnetic radiation: EN50081-2
Electromagnetic interference KCM

immunity: EN50082-2
266 (10.47)

Electrical safety: EN 61010-1 232 (9.13)

Approvals CE
Display 3.5” TFT color LCD display
Languages EN, DE, FR, ES, IT (standard)
CN, JP, TR, PL, RU, KR (option)
304 (11.97) 147 (5.79)
Output Specifications
Output power: 450W DC Drive 450W Stainless Steel Housing (option)
1600W DC Drive 1600W
Stepper Drive 50W
KCM
Vibratory Drive 120W
AC Motor Interface n/a
266.7 (10.5)

266.7 (10.5)

Speed turndown: 100:1 (except AC drives)


Digital Outputs: 3 Relays plus 4 open collectors
Analog Output: 0-20mA, 4-20mA, or 0-10V
(shunt ≤ 500 Ω, Max 10 VDC)
Digital Inputs: 4 x 5V CMOS plus 2 x 24V inputs
Analog Input: 0-20mA, 4-20mA, 0-5V or 0-10V
Frequency Input: 0-20 KHz (Max 12 VDC) 295.3 (11.63) 157.7 (6.21)

Caution: these measurements are for general reference only. Please consult dimensional drawing for exact measurements

K-Tron Process Group www.ktron.com


Rev. S-070207-en
2010-09
All addresses on sheet: / Alle Adressen auf Blatt: / Toutes les adresses sur fiche: I-000001 Page 2 of 2
Copyright by K-TRON. Covered by patents in USA and other countries. Specifications subject to change without notice.

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