Design calculation for ba

(everything in SI units , Length in mm)

Inputs

Design Temperature
Yeild Stress at design Temperature
Ultimate Strength at design Temperature
corrosion allowance
height of baffle
width of baffle
Density of liquid
modulus of elasticity

Baffle Design without stiffene

Calculations
Case : Three edges simply supported one edge free , load uniformly decr

a/b β
0.25 0.05
0.5 0.11
0.75 0.16
 1 0.2
1.5 0.28
2 0.32
2.5 0.35
3 0.36
3.5 0.37
4 0.37

PARAMETER symbol
Assumed Thickness ta
Allowable bending stress σ
liquid pressure loads p
height width ratio k
flat plate constant β
γ
baffle thickness t
Total baffle thickness t+c.a.
Deflection of Baffle(corroded) δ
Maximum Allowable Deflection δa

1.BAFFLE THK. IS SUFFICIENT

2.DEFLECTION IS WITHIN PERMISSIBLE LIMIT

BAFFLE DESIGN WITH STIFFE

HORIZONTAL DISTANCE IS WITH RESPECT TO LEFT MOST AXIS OF P
VERTICAL DISTANCE IS WITH RESPECT TO TOPMOST AXIS OF PAN
 8

INPUTS

PARAMETER Symbol

POSITION OF HORIZONTAL STIFFENER 1 a1

POSITION OF HORIZONTAL STIFFENER 2 a2
POSITION OF HORIZONTAL STIFFENER 3 a3
POSITION OF HORIZONTAL STIFFENER 4 a4
POSITION OF VERTICAL STIFFENER 1 b1
POSITION OF VERTICAL STIFFENER 2 b2
POSITION OF VERTICAL STIFFENER 3 b3
POSITION OF VERTICAL STIFFENER 4 b4

put distance as zero if you don’t want to put any particular stiffener

Calculations

Case: 25 panels formed and each corresponds to case of simply supported flat plat
 calculations are done for each panel and panel with maximum stress is selec

all calculations related to stress and deflection and flat plate coefficients for each pan
according to inputs, calculations on second sheet gives a panel with max stresses wh

parameters of panel under consideration

parameter symbol

a/b k
assumed thickness tb
Allowable Stresses σmax
Calculated thickness t
Total calculated thickness tt
Allowable Deflection δa
Calculated Deflection δ
(corresponding to assumed thickness)

1.BAFFLE THICKNESS IS SUFFICIENT

2.DEFLECTION IS WITHIN PERMISSIBLE LIMIT

Designing for Horizontal st

inputs symbol

thickness of stiffner ts
width of stiffner h
yeild strength Ys
young's modulus E
ultimate strength Us

critical case of horizontal stiffners are lowermost horizontal stiffeners as maximum moment is a
Since lowermost stiffener has been divided into 5 parts , we check for part with maximum mome
 Case: both ends fixed , load uniformly

parameter symbol

max moment Mh
(acts on end) where l is length of st

calculation for moment of inertia of composite system of stiffner with baffle for l

parameter symbol

length of baffle that works with stiffner l1

area of baffle working with stiffner Ap
area of stiffner As
moment of inertia of stiffner Is
Distance of neutral axis from baffle centre y
distance from centroid of composite
section to panel Cp
distance from centroid of composite
section to stiffner Cs
moment of inertia of composite Ih
calculation of stress and strain on horizontal stiffner

parameter symbol

calculated stress on stiffner σ

calculated deflection on stiffner δh

allowable stress in stiffner σa

allowable deflection in stiffner δa

1.STIFFENER THICKNESS AND WIDTH ARE SUFFICIENT

2.DEFLECTION IS WITHIN PERMISSIBLE LIMIT

Designing of vertical stiffener

Case: both ends fixed, uniformly varying lo

calculation for moment of inertia of composite system of stiffner with b

length of baffle that works with stiffner l1

area of baffle working with stiffner Ap
area of stiffner As
moment of inertia of stiffner Is
Distance of neutral axis from baffle centre y
distance from centroid of composite
section to panel Cp
distance from centroid of composite
section to stiffner Cs
moment of inertia of composite Iv

we consider vertical stiffener with maximum stress and deflect

 calculations and formula used for selecting max stress stiffener and for calculating its stress

Moment (Mv)
stress(σv) MC
deflection
calculations are on second sheet
calculation of stress and strain on vertical stiffner

calculated max stress on vertical stiffners σv

calculated max deflection on vertical stiffners δv

allowable stress in stiffner σa

allowable deflection in stiffner δa

1.STIFFENER THICKNESS AND WIDTH ARE SUFFICIENT

2.DEFLECTION IS WITHIN PERMISSIBLE LIMIT

Thermal Expansion check for

inputs symbol

mean radius of vessel Rm

thickness of vessel t
vessel internal pressure P
coefficient of thermal expansion αt

Calculations for checking thermal expansion

parameter symbol

differential temperature ΔT
vessel radial expansion due to pressure ΔRp

vessel radial expansion due to temp. ΔRt

thermal expansion of baffle ΔRb

differntial expansion ΔR

BAFFLE WILL NOT FAIL DUE TO THERMAL EXPANSION

lculation for baffle
ything in SI units , Length in mm)

units symbol values

Kelvin Td 180
Pascal Ys 2.00E+07
Pascal Us 3.00E+07
mm c.a. 2
mm a 800
mm b 500
kg/m3 Sg 998
Pascal E 1E+11

sign without stiffeners

ge free , load uniformly decreasing along the length

β γ
0.05 0.013
0.11 0.026
0.16 0.033
 0.2 0.04
0.28 0.05
0.32 0.058
0.35 0.064
0.36 0.067
0.37 0.069
0.37 0.07

Value
Formula
(in SI )
- 12
min[0.66*Ys,0.285*Us] 8550000
Sg*g*a 7824.32
a/b 1.6
interpolation 0.288
interpolation 0.0516
((βpb2)/σ)0.5 8.1172046005
t+c.a. 10.1172046
(pγb4)/(Et3) 0.471798814
min(t/2, b/360) 1.388888889

DESIGN WITH STIFFENERS

RESPECT TO LEFT MOST AXIS OF PANEL IN INCREMENTAL SENSE
ESPECT TO TOPMOST AXIS OF PANEL IN INCREMENTAL SENSE
 Symbol DISTANCE(IN MM)

100
100
150
200
50
100
150
100

articular stiffener

case of simply supported flat plate with load uniformly decreasing along length
nel with maximum stress is selected

nd flat plate coefficients for each panel are on the second sheet of this document
t gives a panel with max stresses which is our panel under consideration

formula value

a/b 1.666666667
assumption 7
min[0.66*Ys,0.285*Us] 8550000
((βuniqunib )/σ) +((βincqincb )/σ)
2 0.5 2 0.5
4.269276183
T+c.a. 6.269276183
min(t/2, b/360) 0.416666667
(quniαunib )/(ETt3)+(qincαincb4)/(ETt3)
4
0.009177038

ng for Horizontal stiffeners

Units value

mm 5
mm 10
pascal 2.00E+07
pascal 1.00E+11
pascal 3.00E+07

stiffeners as maximum moment is acting on them because of maximum pressure

check for part with maximum moment acting on it
ends fixed , load uniformly distributed

formula value

(q*tsl2)/12 50.4301875
where l is length of stiffener part (in Nmm)

stem of stiffner with baffle for lowermost horizontal stiffner

formula unit value

min(32tb,a4) mm 200
tbl1 mm 2
1400
tsl1 mm 2
1000
(tsh )/12
3
mm4 416.6666667
(As(h+tb)/(2*(As+Ap)) mm 3.541666667

((Asy)/(As+Ap)) +tb/2 mm 4.975694444

(h+tb)-Cp mm 12.02430556
Is +(A t )/12 +(AsApy )/(As+Ap)
p b
2 2
mm 4
13450.31829
 formula unit value

MhCs/Ih pascal 45083.54158

(q*ts*l )/(384*E*I)
4
mm 7.11E-05
min(0.66*Ys,0.285*Us) pascal 8.55E+06
min(ts/2,h/360) mm 0.027777778

g of vertical stiffeners

fixed, uniformly varying load

posite system of stiffner with baffle for vertical stiffner

min(32tb,min b) mm 50
tbl1 mm 2
350
tsl1 mm 2
250
(tsh )/12
3
mm 4
416.6666667
(As(h+tb)/(2*(As+Ap)) mm 3.541666667

((Asy)/(As+Ap)) +tb/2 mm 4.975694444

(h+tb)-Cp mm 12.02430556
Is +(Aptb2)/12 +(AsApy2)/(As+Ap) mm 4
3675.079572

th maximum stress and deflection acting on it

ss stiffener and for calculating its stress and deflection are on second sheet of this document

(0.155*qincreasing*ts*l2)+((quniform*ts*l2)/12)
MCs/Iv
((0.13*0.001*qincreasing*ts*l4)/EI)+((quniform*ts*l4)/(384EI))
ations are on second sheet

formula stated above pascal 554166.5336

formula stated above mm 4.40E-04
min(0.66*Ys,0.285*Us) pascal 8.55E+06
min(ts/2,h/360) mm 0.027777778

Expansion check for baffle

Units value

mm 252.5
mm 5
pascal 1000000
per degree celcius 4.00E-06

formula unit value

design temp- 21.11 celcius 158.89

(0.85*P*Rm)/(t*E) mm 4.29E-04
Rm*αt*ΔT mm 1.60E-01
0.5*b*αt*ΔT mm 1.59E-01
ΔRp +ΔRt - ΔRb mm 2.02E-03
σmax a b
8550000 800 500

Panel No a b a/b b/a

1 100 50 2 0.5
2 100 100 1 1
3 100 150 0.666667 1.5
4 100 100 1 1
5 100 100 1 1
6 100 50 2 0.5
7 100 100 1 1
8 100 150 0.666667 1.5
9 100 100 1 1
10 100 100 1 1
11 150 50 3 0.33333333
12 150 100 1.5 0.66666667
13 150 150 1 1
14 150 100 1.5 0.66666667
15 150 100 1.5 0.66666667
16 200 50 4 0.25
17 200 100 2 0.5
18 200 150 1.333333 0.75
19 200 100 2 0.5
20 200 100 2 0.5
21 250 50 5 0.2
22 250 100 2.5 0.4
23 250 150 1.666667 0.6
24 250 100 2.5 0.4
25 250 100 2.5 0.4
PANEL HAVING MA
23 250 150 1.666667 0.6

formula for interpolation

IF(G10>=4,E54,(FORECAST(G10,OFFSET(E48,MATCH(G10,D48:D54,1)-1,0,2),OFFSET(D48,MATCH(G10,D48:D

table for load decreasing uniformly along length

a/b beta alpha

0.25 0.024 0
 0.5 0.08 0
0.75 0.12 0.01
1 0.16 0.022
1.5 0.26 0.043
2 0.34 0.06
2.5 0.38 0.07
3 0.43 0.078
3.5 0.47 0.086
4 0.49 0.091

POSITION OF HORIZONTAL STIFFENER 1

POSITION OF HORIZONTAL STIFFENER 2
POSITION OF HORIZONTAL STIFFENER 3
POSITION OF HORIZONTAL STIFFENER 4
DISTANCE OF STIFFENER 4 AND BOTTOM
POSITION OF VERTICAL STIFFENER 1
POSITION OF VERTICAL STIFFENER 2
POSITION OF VERTICAL STIFFENER 3
POSITION OF VERTICAL STIFFENER 4
DISTANCE OF STIFFENER 4 AND RIGHT

for vertical stiffener

vertical stiffener no moment due to uniform moment due to varying

(in Nmm) (in Nmm)
1 0 7.57981
2 4.0751666667 7.57981
3 9.169125 25.58185875
4 24.451 60.63848
5 50.9395833333 118.43453125
 Table for checking stress and deflection on each panel after putting stiffeners

density of liquid modulus of elasticity

998 100000000000

panel has been numbered from left to right rowwise with 1 starting from top most row

βfor increasing load α for increasing load β for uniform load α for uniform load βpb2(inc) βpb2(uni)
0.34 0.06 0.61 0.1106 831334 0
0.16 0.022 0.287 0.0443 1564864 0
0.1066666667 0.0066666667 0.1913333333 0.0295333333 2347296 0
0.16 0.022 0.287 0.0443 1564864 0
0.16 0.022 0.287 0.0443 1564864 0
0.34 0.06 0.61 0.1106 831334 1491511
0.16 0.022 0.287 0.0443 1564864 2806974.8
0.1066666667 0.0066666667 0.1913333333 0.0295333333 2347296 4210462.2
0.16 0.022 0.287 0.0443 1564864 2806974.8
0.16 0.022 0.287 0.0443 1564864 2806974.8
0.43 0.078 0.713 0.1336 1577090 3486712.6
0.26 0.043 0.452 0.077 3814356 8841481.6
0.16 0.022 0.287 0.0443 5281416 12631386.6
0.26 0.043 0.452 0.077 3814356 8841481.6
0.26 0.043 0.452 0.077 3814356 8841481.6
0.49 0.091 0.741 0.14 2396198 6341366.85
0.34 0.06 0.61 0.1106 6650672 20881154
0.2266666667 0.036 0.4013333333 0.0667333333 9976008 30910954.2
0.34 0.06 0.61 0.1106 6650672 20881154
0.34 0.06 0.61 0.1106 6650672 20881154
0.49 0.091 0.748 0.1416 30563750 10059141.4
0.38 0.07 0.65 0.125 61127500 34964930
0.2866666667 0.0486666667 0.53 0.0934666667 91691250 64147198.5
0.38 0.07 0.65 0.125 61127500 34964930
0.38 0.07 0.65 0.125 61127500 34964930
PANEL HAVING MAXIMUM STRESS AND CORRRESPONDING DEFLECTION
0.2866666667 0.0486666667 0.53 0.0934666667 91691250 64147198.5

formula for calculating thicknes

),OFFSET(D48,MATCH(G10,D48:D54,1)-1,0,2)))) ((βuniqunib2)/σ)
 0
a1 100
a2 100
a3 150
a4 200
250
b1 50
b2 100
b3 150
b4 100
100

for vertical stiffener

moment due to varying total moment total stress deflection due to uniform deflection due to varying
(in Nmm) (in Nmm) (in pascal) (in mm) (in mm)
7.57981 7.57981 24799.9940446 0 1.72982921209425E-06
7.57981 11.6549766667 38133.3241761 3.46520274858624E-06 1.72982921209425E-06
25.58185875 34.75098375 113699.9726964 1.75425889147178E-05 1.31358905793407E-05
60.63848 85.08948 278399.9331458 8.31648659660698E-05 5.53545347870161E-05
118.43453125 169.3741145833 554166.5335907 0.000270719 0.0001689286
utting stiffeners

modulus of elasticity assumed thickness

100000000000 7

βpb2(total) calculated t γmax(inc) γmax(uni) γtotal

831334 0.3118205 1.069286E-05 0 1.069286E-05
1564864 0.4278142 6.273143E-05 0 6.273143E-05
2347296 0.5239633 9.623571E-05 0 9.623571E-05
1564864 0.4278142 6.273143E-05 0 6.273143E-05
1564864 0.4278142 6.273143E-05 0 6.273143E-05
2322845 0.5212272 1.069286E-05 1.97105E-05 3.040336E-05
4371838.8 0.7150707 6.273143E-05 0.0001263183 0.0001890497
6557758.2 0.8757792 9.623571E-05 0.0004263242 0.0005225599
4371838.8 0.7150707 6.273143E-05 0.0001263183 0.0001890497
4371838.8 0.7150707 6.273143E-05 0.0001263183 0.0001890497
5063802.1 0.7695827 2.085107E-05 4.761886E-05 6.846993E-05
12655838 1.2166408 0.0001839171 0.00043912 0.0006230371
17912803 1.4474338 0.0004763668 0.0012789726 0.0017553394
12655838 1.2166408 0.0001839171 0.00043912 0.0006230371
12655838 1.2166408 0.0001839171 0.00043912 0.0006230371
8737565 1.0109092 0.000032435 0.000087325 0.00011976
27531826 1.7944628 0.0003421714 0.001103788 0.0014459594
40886962 2.1868015 0.0010393457 0.0033716183 0.004410964
27531826 1.7944628 0.0003421714 0.001103788 0.0014459594
27531826 1.7944628 0.0003421714 0.001103788 0.0014459594
40622891 2.1797283 4.054375E-05 0.0001387933 0.000179337
96092430 3.352444 0.000499 0.0019603571 0.0024593571
155838449 4.2692762 0.0017563018 0.0074207359 0.0091770377
96092430 3.352444 0.000499 0.0019603571 0.0024593571
96092430 3.352444 0.000499 0.0019603571 0.0024593571
4.269276
155838449 4.2692762 0.0017563018 0.0074207359 0.0091770377
`
formula for calculating thickness formula for calculating deflection
((βuniqunib2)/σ)0.5+((βincqincb2)/σ)0.5 (quniαunib4)/(ETt3)+(qincαincb4)/(ETt3)

table for load distributed uniformly

b/a beta alpha

0 0 0
 1 0.287 0.0443
1.25 0.376 0.0616
1.5 0.452 0.077
1.75 0.569 0.1017
2 0.61 0.1106
2.5 0.65 0.125
3 0.713 0.1336
4 0.741 0.14
5 0.748 0.1416

eflection due to varying total deflection

(in mm) (in mm)
.72982921209425E-06 1.729829E-06
.72982921209425E-06 0.000005195
.31358905793407E-05 3.067848E-05
.53545347870161E-05 0.0001385194
0.0001689286 0.0004396476