AlOx PO# RECOGNITION

ISSUE
10/03/2017
3.00 pm – 4.00 pm
AlOx General HMI Interface – button in bypass
mode

MES reply
bypass

Next
operation
bypass

Next tool
bypass

Carrier
status no
check

PO check
bypass
Bypass button function

Next
Next tool
operation
bypass
bypass
Bypass button function

Carrier
PO check
status no
bypass
check
PO# Check enable – not by pass

• When carrier with different PO# load to

the loader. Notification will come out

• Pop out menu “Save and Close” indicate

that PO# data that currently running on
the tools.

• If button click been pressed; tools will

accept 2 PO# continuously

Action taken to disable alarm :

- Click close
- Click cycle stop
- Track carrier with wrong PO# at loader
- Take out carrier
- Click abort to disable alarm
- Click auto start to resume production
Summary of Tools when PO# Check not in Bypass Mode

Alox A B C D E F G H I J K L M N O

old Alarm Alarm

Verification Done Done Done Done Done Done Done Done Done Done Done Done
interface fault fault

Tools Tools
close close
read read
button button
diff PO# diff
Remarks cannot cannot - - - - - - - - - - -
as PO# as
functio functio
previou previou
n n
s PO# s PO#

• For Alox A & B , close button on the pop out menu “save and close” not functioning

• For Alox E & O, noticed that tools still can accept different PO#. System read different PO# as PO# that
have been save earlier and no alarm.

• If button save been pressed; tools will accept 2 PO# continuously

MES reply and PO Check enable – not by pass

• When carrier with different PO# load

to the loader. Notification will come
out

• POP OUT menu (the current PO

different from the previous one.
“Accept and Abort ” )

• Accept and Abort button not

function

Action taken to disable alarm :

- Click cycle stop
- Track carrier with wrong PO# at
loader
- Take out carrier
- Click abort to disable alarm
- Click auto start to resume production
MES Reply and PO# Check enable – not by pass
- Other Alarm

Fault : MES reject

command at the
RFID#1 position

Acton : Please
remove carrier and
press “Abort &
Acknowledge
Error at History

MES reject
command at the
RFID#1 position
Error at pallet data

Carrier with RFID issue Carrier with good RFID

Carrier status : 0 Carrier status : 1

Carrier content status : 0 Carrier content status : 5
 Summary of Tools when PO# Check not in Bypass Mode

Alox A B C D E F G H I J K L M N O

PO Check old Alarm Alarm

Done Done Done Done Done Done Done Done Done Done Done Done
Verification interface fault fault

Tools Tools
close close
read read
button button
diff PO# diff
Remarks cannot cannot - - - - - - - - - - -
as PO# as
functio functio
previou previou
n n
s PO# s PO#

Alox A B C D E F G H I J K L M N O

MES reply and

old
PO Check Done Done Done Done Done Done Done Done Done Done Done Done Done Done
interface
Verification

Accept Accept
and and
abort abort
Accept and abort button cannot function
Remarks button button -
cannot cannot
functio functio
n n
 Suggestion for improvement

1. When only PO# check enable :

- If the alarm triggered, pop out menu should show wrong PO# number instead of showing PO# that
currently running on tools.

- Block the “save” button on pop out menu so MO can’t press the save button- if the save button been
pressed, tools will accept two PO# continuously.

- Add features about OLD PO# and NEW PO# (same like printer Y interface) at alox loader and unloader HMI
so MO can ensure whether tools already change to the new PO# or not. This to avoid mix product during
PO conversion.

2. When MES and PO# check enable :

- If the alarm triggered, Make the “Abort” button fumctioning. This will make step to track location of carrier
with wrong PO# more easy

- To solve RFID issue for carrier