Professional Documents
Culture Documents
Technical Documentation
CUSTOMER:
YANGZHOU DAYANG SHIPBUILDING CO LTD
HULL / VESSEL:
DY152/DY153
SPERRE ORDER NO.:
484310/11
ITEM DESCRIPTION TYPE COLOUR
A STARTING AIR COMPRESSOR 2 x XW200 MUNSELL 7.5 BG 7/2
B EMERGENCY AIR COMPRESSOR 1 x HL2/90 MUNSELL 7.5 BG 7/2
C TMC SCREW COMPRESSOR 1 x 22/8 EANA
Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
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LIST OF DRAWINGS
Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
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Data Sheet
Electric Motor
Part no. 60234A1211030
Technical values 50 Hz 60 Hz
Starting current 6,5 x In 6,1 x In
Rated torque 239 Nm 242 Nm
Efficiency at FL 93,0 % 93,1 %
Power factor at FL (cos ) 0,86 0,86
Efficiency class EFF1 (IE2)
Installation
Starting metod DOL/ Softstart
Duty type S1
Rotation (seen against drive end) CCW
Cable gland size 2 x M40 x 1,5
Suitable for cable diameter 22-32 mm
Anti-condensation heater 50W - Code 451
Thermistor motor protection 3 x PTC – Code 436
380V 50Hz 37,0 kW 1475 rpm D 70,0A Size and dimensions according to IEC60072
Design (IEC 60034-7) IM B35
400V 50Hz 37,0 kW 1475 rpm D 68,0A Frame size (IEC 60072) 225L
415V 50Hz 37,0 kW 1475 rpm D 67,0A Protection (IEC 60034-5) IP55
Insulation class (IEC 60085)/ Temp. rise F/B
660V 50Hz 37,0 kW 1475 rpm Y 40,5A House material Aluminum
690V 50Hz 37,0 kW 1475 rpm Y 39,5A Bearing greasing 40000h/40°C
Bearings DE/SPERRE, Part no. 6313-2Z/C3
440V 60Hz 45,0 kW 1770 rpm D 74,0A Bearings NDE/SPERRE, Part no. 6312-2Z/C3
Shaft diameter ø60
Weight 240 kg
Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
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Datasheet
X-starter
Part no. 65556-007
Manufacturer & Type
Manufacturer Sperre Industri AS
Model Starter W63-80/80 E 380-480/230 K
Type XSSW42E-63-80/80
Compressor X-range Water-cooled with Oil.pump
Supply
Main Volts/Cycles/Phases 380-480 VAC / 50-60Hz / 3-phase
Control Voltage Outputs 230 VAC / 50-60Hz
Control Voltage Inputs 24 VDC
Thermal relay range, In 63-80 A
Contactor type 80A
Max rating of associated main fuses 125 A
Associated control fuses F4-F5 5x25mm, 4,0A quick acting
Associated control fuses F6-F7 5x25mm, 0,63A–2,5A med. slow acting
Main supply cablegland size M40, 22-32mm
Technical Data
Enclosure size 500 x 400 x 200 mm
Enclosure rating IP 65
Weight 22 Kg
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Mounting instruction:
Mounting lugs may be mounted
either horizontal or vertical
Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
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Data Sheet
Lubrication Oil Pump Part no. 73039
Description
Type pump Deltapump 589X
Type motor M3AA 090 LB6
Rated voltage 3 phase 440 V ±5% (IEC60034-1)
Rated frequency 60 Hz ±2% (IEC60034-1)
Rated power 0,75kW(IE2) - 0,90 kW(IE1)
Rated current 2,0 A
Starting current 7,4 A – (Fulfilled IEC60034-12 des. N,H)
Rated speed 1140 r/min
Winding connection Y – Star connection
Power factor 0,75 (100%)
Efficiency 80,7% (100%) / IE2 – 78,7% (100%) / IE1
Degree of protection IP55
Insulation class F
Type of construction B5
Net. weight pump / Net. weight motor 8,5 kg / 18,0 kg
Cable gland 1 X M20 / 1 X M25
Bearings motor DE/NDE DE-6205-2Z/C3 – NDE-6204-2Z/C3
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Page 15 of 50
Data Sheet
Flexible hoses
1. 2. 3.
Hose construction :
Tube : Oil resistant synthetic rubber
Reinforcement : Two high tensile steel wire braids
Cover : Abrasion and weather resistant synthetic rubber
Temperatur range : - 40°C to + 100°C
Flexible hoses acc. to SAE 100 R2
Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
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Page 16 of 50
Data Sheet
Pressure Transducer
for Air Receiver Part no. 64130
Issue date: 04.02.2009
12
33
47 Key size: 27
16
12
" BSP
Cable socket:
Plug
4 – 20 mA
DIN43650
1 Supply +
2 Supply -
3 Not used
± Connected to enclosure
Technical data:
Supply voltage, polarity protected 8 to 34 V d.c
Output signal 4 - 20mA
Pressure connection ½” BSP
Electrical connection DIN 43650, 4-pin male
Medium temperature range -40 to 125°C
Ambient temperature range -40 to 100°C
Enclosure material DIN17440 (AISI316L)
Enclosure DIN 43650 Plug IP 65
Weight 0,2 kg
Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
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Pressure Transmitter
LP 64110
PT13 Alarm & Shut down
Pressure Transmitter
HP 64120
PT12 Alarm & Shut down
Temperature Transmitter
HP 64140
TT14 Alarm & Shut down
Oil Level Transmitter with switch
LS15 Alarm & Shut down
64150
LT15 XA008-XA090/ XW060-090
XA120-XA300/ XW120-XW300
Oil Pressure Transmitter
Alarm & Shut down
PT16 64160
XAW200-XAW300
XW350-XW500
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Data Sheet
Safety valves – X-range
DIRECT SPRING LOADED ATMOSPHERIC DISCHARGE SAFETY VALVE FOR COMPRESSED AIR OR GASES
MEDIUM TEMPERATURE: - 20 TO + 200°C
SAFETY VALVES ARE SET BY THE MANUFACTURER
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Page 19 of 50
LIST OF DRAWINGS
Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
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Electric Motor
Data Sheet
Part no. 7307
Output Installation
Rated power 13.0 kW Starting method DOL / Y-D
Power factor at FL (cosF) 0.83 Duty type S1
Efficiency at FL 91.5% Rotation (seen against shaft end) CW
Speed synchronous / FL 1800/1755RPM Wiring connection DELTA
Cable entries 2 x Æ21mm
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Page 24 of 50
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Page 28 of 50
Comment
Program description:
The starter is designed with a MAN 0 AUT switch,
In MAN mode the compressor will run regardless of the start / stop pressure switch. It is not recommended to leave the compressor
running unattended in MAN mode although the parameters temperature, lub. Oil and motor overload is surveyed.
In 0 mode the compressor is switched off, but the starter is still powered.
In AUT mode the compressor is controlled by the start / stop pressure switch.
The starter is equipped with a common alarm signal lamp and a common alarm signal output. The alarm signal is a voltage free contact
programmed to be closed when the compressor condition is normal. This means that the alarm signal is open if the PLC is not running, or
there is a fault condition detected.When a second fault alarm occurs the remote alarm output goes from open to close for one second
before returning to open.
Following parameters will give alarm:
High temperature. It the temperature exceeds the setting of the temperature switch the compressor will stop and alarm will be given. The
alarm will remain until the reset button is pressed. The text HIGH TEMPERATURE will be displayed on the PLC and will remain in the
display until the reset button is pressed.
Lubrication oil failure. If the Lub. Oil level / pressure falls under the setting of the Lub. Oil switch the compressor will stop and alarm will be
given. The alarm will remain until the reset button is pressed. The text LUB. OIL FAILURE will be displayed on the PLC and will remain in
the display until the reset button is pressed.
El-motor overload. If the thermal overload relay releases, the compressor will stop and alarm will be given. The alarm will remain until
the thermal relay is reset. The text EL_MOTOR OVERLOAD will be displayed on the PLC and will remain in the display until the thermal
relay is reset.
Emergency stop. If the emergency stop push button is activated, the compressor will stop and alarm will be given. The alarm will remain
until the emergency stop push button is released and the reset button is pressed. The text EMERGENCY STOP ACTIVATED will be
displayed on the PLC and will remain in the display until the reset button is pressed.
The progtam is designed to autostart after blackout if the compressor is set to AUT mode, timer B2 will delay the start. If the compressor
is in MAN mode and there is a power blackout then the compressor will not restart when the power returns, but have to be switched to 0
and back to MAN (or AUT).
The starter is designed with an emergency run switch. When this switch is operated the PLC is overridden, and the alarm functions are
therefore not active.
This switch is intended for emergency run only and the compressor must not be left running unattended.
The program contains an hour counter with a time to service function. When the compressor is running the hour counter is shown in the
display. When the service timer have counted down to 0 the alarm lamp will go flashing to indicate time for service. To reset service
indication press reset button.
1/B016 B037
Trg
Rem = off
1/B031 01:00s+ B036
Trg
Rem = off
1/B033 01:00s+ B039
Trg
Rem = off
01:00s+
I1 S0 Emcy Stop
I2 S1 Man
I3 S1 Aut
I4 S3 Reset
I5 F1 Overload
I6 F12 Temp
I8 F11 Start/Stop
I9
I10
I11
I12
I13
I14
I15
I16
I17
I18
I19
I20
I21
I22
I23
I24
F1
F2
F3
F4
S1.1
S1.2
S1.3
S1.4
S1.5
S1.6
S1.7
S1.8
AI1
AI2
AI3
AI4
AI5
AI6
AI7
AI8
Q1 K1 Compressor
Q2 Y3 Drain Valve
Q3 H3 Alarm
Q4 Remote Alarm
Q5
Q6
Q7
Q8
Q9
Q10
Q11
Q12
Q13
Q14
Q15
Q16
AQ1
AQ2
X1
X2
X3
X4
X5
X6
X7
X8
Data sheet
Solenoid drain valve Part no. 4332
2/2 shut of valve for unloading and drain of compressors.
Technical data
Function ............... : Open when de-energized
Valve design......... : Pilot operated diaphragm valve
Poppet type pilot.
Nominal diameter. : 14.5 mm
Port sizes .............. : ½” BSP
Mounting.............. : Direct pipe mounting
Unrestricted position
Working pressure . : Max 40 bar
Pressure drops ...... : ∆ p min. 0.3 bar for opening
∆ p min 0 bar for closing
∆ p max 40 bar
Flow factor ........... : Kv = 60
Weight.................. : 880 g (incl. coil)
Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
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Page 29 of 34
Data Sheet
Flexible hoses
1. 2. 3.
Hose construction :
Tube : Oil resistant synthetic rubber
Reinforcement : Two high tensile steel wire braids
Cover : Abrasion and weather resistant synthetic rubber
Temperatur range : - 40°C to + 100°C
Flexible hoses acc. to SAE 100 R2
Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402
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Page 30 of 34
Data Sheet
Pressure switch PRS-30 Part no. 7756
Adjustable pressure switch
for control of compressor's START and STOP.
Range: 3,5 - 35 bar
Construction: Adjustment:
Pressure switch type ..... : Diaphragm Range of switching point...: 3,5 – 35 bar
Fluids controlled ........... : Hydraulic oils, fresh water, (50,75 -507,5 psi)
sea water, air Min. diff. at low setting......: 1,7 bar (24,65 psi)
Weight .......................... : 0.75 kg Min. diff. at high setting.....: 2,55 bar (36,97 psi)
Max. diff. at high setting....: 20 bar (290 psi)
Design:
Max. temperature.......... : 70°C Installation:
Max. permissible pressure Air inlet connection.......... : ¼" BSP
Per cycle : 45 bar (652,5 psi) El. connector type............. : DIN 43650A, 4-pin male,
Occasional surge : 80 bar (1160 psi) plug PG11
Destruction pressure : 160 bar (2320 psi) Enclosure............................ : IP65
Mechanical life : 5 x 106 operating cycles
Ship approvals:
DNV, LRS, GL, BV, RINA
CE marked acc. to 89/336/EC, 92/31EEC, 93/68/EEC
Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
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Data Sheet
Safety valve H.P. Part no. 4420 & 7790
DIRECT SPRING LOADED ATMOSPHERIC DISCHARGE
SAFETY VALVE FOR COMPRESSED AIR OR GASES
8 mm Nominal Bore
APPROVALS
DESIGNED IN ACCORDANCE WITH I.S.O.4126 & BS6759 Part 2 & 3 1984 For steam & gas
Ad-Merkblatt A2 1993: (TÜV Germany), Ref - TÜV.SV.97-685.8,0.D/G.0,70.p.
P.E.D.97/23/EC
TYPE EXAMINATION, MODULE B, CERT. No. 01 202 111-B-00015
QUALITY MANAGEMENT SYSTEM, MODULE D, CERT. No. EDS 0002011/01
TECHNICAL DATA
Relieving pressure = Set pressure +10%
Reseating pressure = Set pressure -10%
Flow area = 50.27 mm2
Inlet bore diameter = 8 mm
BS Derated coefficient of discharge Kdr = 0.78
TÜV Derated coefficient of discharge ad = 0.70
BS Minimum lift at 10% overpressure = 2.5 mm
Temperature range = -20ºC to 200ºC
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Data Sheet
Safety valve L.P. Part no. 4421 & 7795
DIRECT SPRING LOADED ATMOSPHERIC DISCHARGE
SAFETY VALVE FOR COMPRESSED AIR OR GASES
8 mm Nominal Bore
APPROVALS
Ad-Merkblatt A2 1998: (TÜV Germany), Ref - TÜV.SV.02-893.8D/G.
P.E.D.97/23/EC
TYPE EXAMINATION, MODULE B, CERT. No. 01 202 111-B-00015
QUALITY MANAGEMENT SYSTEM, MODULE D, CERT. No. EDS 0002011/01
DESIGNED IN ACCORDANCE WITH I.S.O.4126 & BS6759 Part 2, but not approved
TECHNICAL DATA
Relieving pressure = Set pressure +10%
Reseating pressure = Set pressure -10%
Flow area = 50.27 mm2
Inlet bore diameter = 8 mm
Temperature range = -15ºC to 200ºC
TÜV Derated coefficient of discharge ad = 0.67 from 3 Bar.g
BS Minimum lift at 10% overpressure = 1.4 mm
Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
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Page 31 of 34
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Quantities, application points and intervals for lubrication oil and grease.
Air Lub. Oil for Air compressor Grease for El.motor
Compressor Quantity Application Change Quantity Grease Grease
type [Liters] point interval [Grams] Application interval
HLF2/77 1,8
HL2/77 4,0
Bearings lubricated for life time
and then after every 1000 hours of operation
HL2/90 4,0
HL2/105 4,0
After first 200 hours of operation,
HL2/120 10,0 20
HL2/140 10,0 20
HL2/160 10,0 20
HV1/85 1,5 20
Electric motor bearings
Crank case
HV1/120 2,0 20
HV1/140 * 4,0 20
HV1/156 * 4,0 20
HV2/200 8,0 30
HV2/210 8,0 30
HV2/219 8,0 30
HV2/220 20,0 30
HV2/240 20,0 30
HV2/270 24,0 30
HV2/285 24,0 30
HV2/300 24,0 30
* Cylinder lubrication from separate oil tank. (HV1/140A and HV1/156A does not have a separate cylinder
lubrication system, and these compressor models should be run on synthetic lub. oil only).
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Page 34 of 34
LIST OF DRAWINGS
C1 Instruction manual
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