Solid State

With no moving mechanisms or contacts to degrade,

solid state controllers offer improved system reliability
and faster activation compared to electromechanical
equivalents.
This in turn leads to lower cost-of-
use due to the number of cycles
that can be achieved as well as
less downtime in the field.
Solid State controllers have
exceptional resilience to storage
and operating environment fac-
tors such as mechanical shock
and vibration, as well as humidity
and external magnetic radiation.
Bounce-free switching provides
increased accuracy of pulsed and
counting capabilities. The output
resistance remains constant
regardless of the amount of use while providing higher
input-to-output isolation properties.
Class1 systems go a step further to also include inbuilt
circuit protection, all leading to overall less cost while
increasing reliability.
Class 1 - Es-Key
Ultraview Touch Series 12
Ultraview Monochrome 18
System Managers 20
1-Touch Switch Panels 22
Power Distribution Modules 26
Climate Control Module 30
Analogue Sensors & Modules 32
I/O Modules 35
SmartCONNECT Wi-Fi Module 36
Universal Cables & Connectors 38
Crimping Tools 39
Mining
Equipme
UV700

UV450 Supernode II

1 Touch HD PDM

Climate Control
PDM Module

Analogue to CAN
Module IO Module
ent
The mining industry demands
reliability and serviceability to
ensure equipment operates to
capacity in harsh conditions.
Operator safety is paramount,

Drilling
and Class 1’s ability to easily
create complex safety
interlocking makes this task
possible.
Using next generation
technology, Class 1 are at

Rigs
the forefront of industry
performance in difficult
environments.

• Fluid, pressure,
temperature level indication.
• Fluid flow control.
• Lighting control.
• Switch operation.
• Safety interlocking.
• Critical system monitoring.
• Subsystem control and
monitoring.
• Interface with OEM engines.
• Inbuilt diagnostics.
• Machine angle monitoring.
• Air conditioning climate
control.
• Multi level password access.
 Class 1 - Es-Key

• Touch screen capability.

• J1939 CAN based information display
incorporating programmable switching.
• Infinitely customisable.
Ultraview Touch Series

• Bonded LCD screen viewable in direct

sunlight and whilst wearing polarised lenses.
• Reverse polarity and EMF protected.
• Horizontal or vertical screen orientation.
• Environmentally sealed - IP67.
• Tactile buttons.
• Multi-voltage.

Voltage : 6-36V
Current Draw : UV450
280mA @ 13.8V
UV700
620mA @ 13.8V
Video Input : NTSC/PAL
Output : Digital 500mA
CAN : SAE J1939, NMEA 2000
Construction : Polycarbonate
Ingress Protection : IP67
Vibration : 7.86G rms 5.2000 Hz, 3 axis
Shock : +/- 50G, 3 axis
Approvals : SAE J1113
Operating Temperature : -40­­°C to 85°C

251mm Ø4mm

208mm Ø4mm

7”
148mm
130mm
108mm

4.3
85mm

176mm 57mm 225mm 61mm

2045-052-00-CL1
2070-053-00-CL1
“UV450”
“UV700”

Ultraview Touch Series

Part No. Description Screen Size Resolution Configurable Inputs Video Inputs Output
2045-052-00-CL1 UV450 4.3” 480 x 272 1 3 1 x 500mA
2070-053-00-CL1 UV700 7” 800 x 480 3 4 1 x 500mA

12
 Class 1 - Es-Key

CONNKIT-UV450 CONNKIT-UV450-VIDEO CONNKIT-UV700 122883 122829

122370 122965 AC-019 AC-24-12-001 AC-24-12-007

122387 122451
122448

2070-3.75MOUNT 2070-6MOUNT

122450 122386

Accessories
Part No. Description UV450 UV700
CONNKIT-UV450 Connection Kit •
CONNKIT-UV450-video Connection Kit to CCTV •
CONNKIT-UV700 Connection Kit •
122883 Pre-terminated connector - CAN & Power •
122829 Pre-terminated connector - 3x RCA •

122370 Programming cable • •

122965 Programming cable * •

AC-019 BE Camera to RCA Adaptor • •

AC-24-12-001 VBV Camera to BE Monitor Adaptor + Reducer 24V to 12V • •
AC-24-12-007 VBV Camera to Tail Adaptor + Reducer 24V to 12V • •

122448 Mounting bracket •

2070-3.75mount Adjustable pedestal mounting bracket - 80mm • •
2070-6mount Adjustable pedestal mounting bracket - 150mm • •

122387 Bezel •
122451 Decal •
122386 Bezel •
122450 Decal •

* UV700 requires both 122370 and 122965 cables for programming.

Crimp tools can be found on page 39.

13
 Class 1 - Es-Key

Configuring the Ultraview Display

The Ultraview Touch interface can be infinitely customised
to display and interact with the user, either through physical
buttons, via touch screen or both.
If a design can be imagined, then the Class 1 team can assist
in turning your concept into reality.
Once all operational requirements are determined, an
interface is designed and programmed specifically for
the application. All graphical elements including, colours,
backgrounds, dials, gauges etc can be enhanced with real
time animation.
A range of standard templates are available for less complex
interface requirements.

Touch Interface

Touch Screen Tactile

Directly touching an icon
or image on a screen is a
popular and intuitive way to
interact with a device.
Not being restricted by
physical switches allows for
a greater variety of actions
and increased operational
efficiency.
Backlit push buttons
surround the screen on
all Ultraview displays. The
switches are designed to
provide positive tactile
confirmation when pressed,
even when wearing
gloves, giving the operator
confidence when actuating
a switch function.

Combination
Some operators prefer physical buttons, others instinctively
touch the screen.
The Ultraview series allows for both to be used, providing
system designers and operators the flexibility to perform
tasks in a manner best suiting their preference.

Personalisation Display Video

Splash/Intro
An initial screen shown during the power up of
the Ultraview display can be customised with
manufacturer/customer logo, graphic or message.
Video
Ultraview screens can display video from either PAL
or NTSC cameras. The image can be configured to
the full height of the display or resized to be viewed
in conjunction with other on-screen elements.

14

Warnings
There are several methods available to draw
an operator’s attention to a specific area of the
Ultraview interface. The most popular are shown
below.
Banner
This is typically a partial overlay on the current
working screen when a trigger is activated or
a parameter is out of range. This could show
momentarily, or clear upon confirmation or item
rectification.
Highlights
A gauge face turning red, a section of a graphic
changing colour or simulated illumination can be
used to show that a particular function is activated,
a door or locker open or a work lamp is turned on.
Icons
Used in a similar way to
a warning lamp or status
notification, icons can
be used to show that an
item is activated or that
a component is out of its
operating range.
Combination
A combination of these events may be used to illicit
action by the operator. The Ultraview Series also
provides an output for an audible alarm if required.
Class 1 - Es-Key
Gauges
Traditionally machine operations are represented
through analogue instruments and devices, the
most effective of these have been programmed to
display virtually on screen in the Ultraview series.
Rotary
The most common gauges viewed in equipment
today. Typically a round fascia with a coloured needle
to indicate the level reached by the sensor/pickup.
The flexibility of the Ultraview rotary gauge is the
ability to design it to whatever size, shape, colour
etc the user desires.
Text/Digital
Usually a numerical value that changes based on the
feedback from the sensor or pickup. Size, colour,
and update rate are configurable to suit operational
needs.
Bar
A column of colour
moving on a scale
to indicate the
feedback from a
sensor or pickup.
Orientation, colour,
and triggered
effects can be applied to this gauge to bring this
component to life. Curving a bar graph around a
gauge or graphic can add to the visual effect whilst
being more space efficient.
Combination
Combining two or more gauges is often the best way
to display multiple pieces of related information at
a glance. The flexibility of the Ultraview configuration
software enables this and many more creative ideas.
15
 Class 1 - Es-Key

Ultraview Touch UV450 Custom Interfaces

Examples of what can be achieved with the
UV450 interface :

16
 Class 1 - Es-Key

Ultraview Touch UV700 Custom Interfaces

Examples of what can be achieved with the
UV700 interface :

17
 Class 1 - Es-Key

• Easy to read QVGA 3.8” monochrome LCD

screen with backlight and heater.
• Displays gauges, soft key commands, and
custom messages.
Ultraview Monochrome

• 5 tactile push buttons.

• J1939 CAN based information display
incorporating programmable switching.
• Custom configurations available on request.
• Reverse polarity and EMF protected.
• Connector kits available providing all required
connectors, contacts etc.
• Environmentally sealed - IP67.
• Multi-voltage.

Voltage : 6-36V
Current Draw : 130mA @ 13.8V
Resolution : 320 x 240
Output : Digital 500mA
CAN : SAE J1939
Construction : Polycarbonate/ABS
Ingress Protection : IP67
Vibration : 7.86G rms 5.2000 Hz, 3 axis
Shock : +/- 50G, 3 axis
Approvals : SAE J1113
Operating Temperature : -40­­°C to 85°C

117mm 55mm

3.8
110mm

”
85mm

Ultraview Monochrome
Part No. Description Screen Size Inputs Outputs
610-00026 UV26 3.8” 1 x Resistive Analogue 1 x 500mA
610-00027 UV27 3.8” 4 x Resistive Analogue, 1 x Analogue, 1 x Frequency 1 x 500mA, 1 x 5V Supply 70mA

18
 Class 1 - Es-Key

CONNKIT-UV26 CONNKIT-UV27

Connection Kits
Part No. Suits
CONNKIT-UV26 UV26 (610-00026)
CONNKIT-UV27 UV27 (610-00027)

Crimp tools can be found on page 39.

Custom Interfaces
The Ultraview Monochrome units can have custom
interfaces designed for specific application requirements.

19
 Class 1 - Es-Key

• SAE J1939 CAN engine message reception

and Es-Key network controller.
• Digital circuit breakers on all positive outputs.
• Output ‘open load’ detection.
System Managers

• Diagnostic LED indicators.

• Optional modem available upon request.
• Environmentally sealed - IP67.
• Multi-voltage.

119891

Voltage : 9-32V
CAN : SAE J1939
Construction : Supernode II Die-cast
USM2 Polycarbonate
122116
Ingress Protection : IP67
Approvals : SAE J1113
Operating Temperature : -40­­°C to 85°C

Integral power connectors, suits

Deutsch DTHD connectors

Input and output LED

status indicators

USB port for database

transfer and diagnostics

265mm

253mm Ø7mm

Centralised Consolidation
172mm

186mm

The Supernode II consolidates the functions of several

Es-Key modules - USM, Data Logger, Seatbelt, Vehicle Data
Recorder (VDR), Climate Control, Digital Input/Output
Module & Power Distribution Module. This reduces node
count and simplifies addressing. Making it well suited for
applications where a centralised node location is required. 266mm 65mm

280mm

Supernode II
Current Draw (mA) * Max. Output Current Rating (A) Inputs Outputs
Part No. Modem
@ 13.8V @ 27.6V Positive Negative Polarity Selectable Positive Negative
119890 No 500 350 13 2 24 18 6
119891 YES 500 350 13 2 24 18 6

* Not including outputs.

20
 Class 1 - Es-Key

102mm 16mm
75mm

M6

134mm LED status indicators

119mm 37mm

Universal System Manager 2

Current Draw (mA) * Max. Output Current Rating (A) Inputs Outputs
Part No. Modem
@ 13.8V @ 27.6V Polarity Selectable Polarity Selectable Polarity Selectable
122116 No 100 125 0.5 6 5

* Current Draw does not include draw from outputs.

CONNKIT-SN2 CONNKIT-DIAGSN2REM CONNKIT-DIAGSN2

CONNKIT-USM2 CONNKIT-DIAGUSM2 CONNKIT-DIAGUSM2REM 119914 104399

Accessories
Part No. Description Suits
CONNKIT-SN2 Connection Kit Supernode II
CONNKIT-diagsn2rem Remote USB diagnostic connector Supernode II
CONNKIT-DIAGSN2 USB Programming Cable Supernode II

CONNKIT-USM2 Connection Kit Universal System Manager 2

CONNKIT-DIAGUSM2 Programming Cables Universal System Manager 2
CONNKIT-diagUSM2rem Remote USB diagnostic connector Universal System Manager 2
119914 Vehicle Data Recorder Universal System Manager 2

104399 Modem All Es-Key Systems

Crimp tools can be found on page 39.

21
 Class 1 - Es-Key

• Simple control & indication of network

components.
• Each switch can be configurable to momentary,
bi-stable, dimmer or 3 toggle types.
• Dimmable back-lit buttons with additional two
1-Touch Switch Panels

state indicator LEDs (green & yellow)

per switch.
• UV resistant polycarbonate body.
• Environmentally sealed - IP67.
• Multi-voltage.
• Models available with 4, 8, 12 and 16 switches.
• Supplied with clear standard style button caps.
Optional coloured transparent button caps
available.
• Custom button labels available upon request.

Voltage : 9-32V
Current Draw : 65mA @ 13.8V
CAN : SAE J1939
Construction : Polycarbonate
Ingress Protection : IP67
Approvals : SAE J1113, MIL-STD-810F, ISO 16750
Operating Temperature : -40°C to 85°C

Supplied with Standard

clear button caps. 1200-04-00-CL1
Coloured caps & labels
supplied upon request.

76mm 152mm 229mm 305mm 17mm

66mm 66mm 66mm 66mm
63mm

76mm

63mm 140mm 216mm 146mm 146mm 51mm

1-Touch Switch Panel

4 Switches 8 Switches 12 Switches 16 Switches
1200-04-00-CL1 1200-08-00-CL1 1200-12-00-CL1 1200-16-00-CL1

22
 Class 1 - Es-Key

Custom button labels

Contoured Caps available upon request
Standard Caps

Accessories - Button Caps

Cap Style Clear Red Amber Yellow Green Blue
Standard 120723 120723-01 120723-02 120723-03 120723-04 120723-05
Contoured 121306 121306-01 121306-02 121306-03 121306-04 121306-05

Switches supplied with 120723.

Connection Kit
Part No. Description Suits
CONNKIT-ONETOUCH Includes nylock nuts All 1-Touch Switch Panels

Crimp tools can be found on page 39.

23
Waste
Manage

1 Touch HD PDM PDM

Analogue to CAN
USM2 Module IO Module UV450
ement
Refuse
Trucks Class 1’s vehicle multiplex
systems are well known
throughout the heavy vehicle
industry for improving reliability,
efficiency and safety operations.
With reduced wiring and robust
components readily integrated,
Class 1 are able to reduce the
complexity of the electrical
system and offer the user a
comprehensive control solution.

• Switch operation.
• Safety interlocking.
• Blade Automation.
• Diagnostics.
• Lighting control.
 Class 1 - Es-Key

• Supplies power to system loads, and

introduces digital/analogue inputs into the
Es-Key network.
Power Distribution Modules

• Selectable polarity for digital inputs models.

• Up to 21 outputs from a single module.
• HDPDM features an LED display with 2
buttons for diagnostic, indication and
configuration purposes.
• Environmentally sealed - IP67.
• Multi-voltage.

120727

Voltage : 9-32V
CAN : SAE J1939
Construction : PDM Polycarbonate
610-00034
HDPDM Die-cast
Ingress Protection : IP67
Approvals : SAE J1113, MIL-STD-810F, ISO4892
Operating Temperature : -40­­°C to 85°C

LED status indicators 610-00034

610-00035

102mm 16mm 102mm 16mm

75mm
75mm

M6 M6
134mm
134mm

119mm 37mm 119mm 37mm

Power Distribution Modules (PDM)

Max. Output Current Draw (mA) *
Part No. Inputs Input Type Outputs
Current Rating (A) @ 13.8V @ 27.6V
610-00034 0–4 Digital 4–8 7.5 65 85
∆
610-00035 0–4 Selectable 8 – 12 7.5 65 85
∆
4 MFI inputs – Selectable 0-30V, 0-5V, 4-20mA, Digital, Resistive, Frequency (max. 2 inputs).
* Current Draw does not include draw from outputs.

26
 Class 1 - Es-Key

235mm Ø6.5mm

LED display
with 2 buttons
for diagnostic,
indication and
configuration
168mm

152mm
purposes
57mm

262mm

High Density Power Distribution Modules (HDPDM)

Max. Output Current Draw (mA) *
Part No. Inputs Input Type Output Type Outputs
Current Rating (A) @ 13.8V @ 27.6V
610-00010 10 0-5V 20 x 13A Pos. / 1 x 5V ∆
21 13 73 82
610-00011 10 4-20mA 20 x 13A Pos. / 1 x 2A Neg. 21 13 73 82
120727 10 Digital 20 x 13A Pos. / 1 x 2A Neg. 21 13 73 82

Sensor supply voltage only.

 ∆  

* Current Draw does not include draw from outputs.

CONNKIT-PDM CONNKIT-IO 121700 CONNKIT-HDPDM

Connection Kits
Part No. Description Suits
CONNKIT-PDM Connection Kit PDM (610-00034)
CONNKIT-io Connection Kit PDM (610-00035)

121700 Power connector with tail - 200mm HDPDMs (610-00010, 610-00011, 120727)
CONNKIT-HDPDM Connection Kit HDPDMs (610-00010, 610-00011, 120727)

Crimp tools can be found on page 39.

27
Heavy
Industri

UV700 UV450 Twister

HD PDM USM2 IO Module

ial
Solid state technology ensures
that there are no wearing
electrical components in the
Class 1 system. Increased

Mining
performance, added flexibility,
reduced development time and
lower cost over the life of the
vehicle are just some of the
Class 1 benefits.

Service
• Can integrate with vehicle
telematics.
• Fluid monitoring.
• Fluid Flow control.

Trucks
• Lighting control.
• Inbuilt diagnostics.
• Graphical user interface.
• Multi level password access.
• Access control.
 Class 1 - Es-Key

• Controls a vehicle’s A/C compressor clutch,

heat valve, and fans.
• High current digital outputs.
• Dedicated inputs for two analogue
temperature sensors - internal and external.
Climate Control Module

• Pulsed Width Modulation (PWM) for blower

fan outputs.
• Automatic and manual modes of operation.
• Integrates control with Ultraview display.
• Configurable input/output.
• Multi-voltage.

Voltage : 9-32V
CAN : SAE J1939
Construction : Powder-coated Steel
Approvals : SAE J1113
Operating Temperature : -40­­°C to 85°C

190mm Ø4mm
108mm

89mm
60mm

199mm

Climate Control Module

Current Draw (mA) * Max. Output Current Rating (A)
Part No.
@ 13.8V @ 27.6V Fan Motors AC Clutch Heat Valve Aux Output
610-00029 72 36 25 15 15 0.25
* Current Draw does not include draw from outputs.
Functionality of this module is integrated into the Supernode II with firmware version 9.05 or later.

30
 Class 1 - Es-Key

CONNKIT-C/C MODULE CONNKIT-TEMP SENSOR 115722

Accessories
Part No. Description
CONNKIT-CCModule Connection Kit for Climate Control Module
CONNKIT-TEMPSensor Connection Kit for Temperature Sensor (115722)
115722 Temperature Sensor with mounting clip

Crimp tools can be found on page 39.

Topography
Class 1 recommends using shielded
cable for all sensor connections (PH375BK).
See page 38 for a complete listing of
cables and connectors.

Battery

PH375BK
Blower Fan
Motor x3
Temperature Sensors

PH375BK

Heat Valve

103349 A/C
Interface Compressor
Clutch

31
 Class 1 - Es-Key

• All modules and sensors environmentally

sealed - IP67.
Analogue Sensors & Modules

• Wide range of sensors used to introduce

input variables into the network.
• Analogue-to-CAN Modules provide a pathway
for analogue signals into the network.
• Multi-voltage.

610-00033

102714A

Voltage : 9-32V
Ingress Protection : IP67
Operating Temperature : -40­­°C to 85°C

Do you Require a Module?

CAN Network

Analogue Sensor Analogue-to-CAN Module

Analogue Sensors require an Analogue-to-CAN

Module or an analogue HDPDM in order to
transmit sensor data onto the CAN network.

Analogue-to-CAN Module

The 610-00033 is an Analogue-to-CAN

Module as well as an accelerometer.

32
 Class 1 - Es-Key

DCS35-300-2,
DCS36-300-2

115722 740114 102714A 123393

102162 113557, 117179 102161 102606

Analogue Sensors
Part No. Sensor Type Output Signal Range Suiting Module
DCS35-300-2 Current 0V to 5V -300A to 300A 610-00033
DCS36-300-2 Current 0V to 5V 0A to 300A 610-00033
115722 Temperature 0V to 2V -40°C to 120°C 610-00033
740114 Thermistor 0.05Ω to 100Ω -40°C to 150°C 610-00033
102714A Flow ±5V Frequency 610-00033
123393 Angle/Acceleration CAN 360° on X & Y Axis/8G See note below *

102162 Pressure 0V to 5V 0 PSI to 5 PSI 610-00033

113557 Pressure 0V to 5V 0 PSI to 300 PSI 610-00033
102161 Pressure 0V to 5V 0 PSI to 500 PSI 610-00033
117179 Pressure 0V to 5V 0 PSI to 600 PSI 610-00033
102606 Pressure 4mA to 20mA 0 PSI to 7500 PSI 610-00033

* This module converts it's analogue signal to a CAN signal internally therefore no Analogue-to-CAN module is required.

89mm Ø5mm
64mm Ø5mm Accelerometer
Input Signal
52mm
52mm

The 610-00033 can accept

multiple input signal types.
Voltage - 0 to 5V
45mm
20mm

Current - 4 to 20mA
Frequency - 5V peak to
76mm
peak, or system voltage 103mm

Resistance - 0 to 2800Ω
112701 610-00033

Analogue-to-CAN Modules
Input Signal Source Polarity
Part No. Description Digital Input Digital Output Input Signal
Internal External Input Output
112701 Voltage module ­0 1 0 0 — — 0V to 30V
610-00033 Accelerometer 2 2 1 1 Selectable -0.25A See above

33
 Class 1 - Es-Key

CONNKIT-CURRENT CONNKIT-TEMPSENSOR CONNKIT-THERMISTOR

CONNKIT-TRANS ITL CONNKIT-TRANSHIPSI CONNKIT-TRANSPSI

M12 5 Circuit
Connector to tail

Option accessory
Flow Sensor Boss.
- Used to facilitate mounting
SFM of Flow Sensor RKT5-228/2M M12F-5/A-CODE

CONNKIT-A2D CONNKIT-DUALA2D

Analogue Sensor & Module Connection Kits & Accessories

Part No. Description Suits Suits
ConNkit-CURRENT Connection Kit Analogue Sensors - Current DCS35-300-2, DCS36-300-2
CONNKIT-TEMPSensor Connection Kit Analogue Sensor - Temperature 115722
ConNkit-THERMISTOR Connection Kit Analogue Sensor - Thermistor 740114
CONNKIT-TransITL Connection Kit Analogue Sensor - Pressure 102162
CONNKIT-TRANSHIPSI Connection Kit Analogue Sensor - Pressure 102606
CONNKIT-TRANSPSI Connection Kit Analogue Sensors - Flow & Pressure 102714, 113557, 102161, 117179
SFM Mounting Boss Analogue Sensor - Flow 102714
RKT5-228-2M Connection Cable Analogue Sensor - Angle 123393
M12F-5-A-CODE Field Service Connector Analogue Sensor - Angle 123393

ConNkit-a2d Connection Kit Analogue-to-CAN Module - Voltage 112701

ConNkit-DUALA2D Connection Kit Analogue-to-CAN Module - Accelerometer 610-00033

Crimp tools can be found on page 38.

34
 Class 1 - Es-Key

• Introduces switched inputs into the

Es-Key network.
• Up to 18 inputs and 16 outputs.
• Environmentally sealed - IP67.
• Multi-voltage.

I/O Modules
Voltage : 9-32V
Current Draw : 62mA @ 13.8V
Output : 250mA per Output
Analogue input range : 610-00030 4-20mA, 0-5V
CAN : SAE J1939
Construction : Polycarbonate
Ingress Protection : IP67
610-00030
Approvals : SAE J1113, ISO 11452
Operating Temperature : -40­­°C to 85°C

102mm 16mm
LED status indicators
75mm

M6
134mm

119mm 37mm

Input / Output Modules

Inputs Max. Output
Part No. Outputs Input Polarity Output Polarity
Digital Analogue Current Rating (A)
610-00030 18 1 Up to 3 0.25 Selectable Selectable
610-00031 — — 16 0.25 — Selectable

610-00030 Analogue input range: 4-20mA, 0-5V.

Connection Kit
Part No. Suits
CONNKIT-io Both I/O Modules

Crimp tools can be found on page 39.

35
 Class 1 - Es-Key

• Permits 4 methods of connectivity to the

SmartCONNECT Wi-Fi Module

Es-Key system and/or the J1939 CAN

network.
- Wireless over the internet
- Local wireless
- USB connection
- LAN connection
• Remotely perform database transfers,
diagnostics, watch live CAN data etc.
• Can be configured to operate with cellular
hotspots.
• Allows real time bi-directional communication.
• Can be configured to communicate with up to
4 home networks.
• Dual bus connectivity: Es-Key and SAE J1939.
• Diagnostic LEDs indicate data communication,
USB and wireless connectivity, power etc.
• Multi-voltage.

Voltage : 9-32V
Current Draw : 500mA @ 13.8V
Frequency : 2.4 GHz
CAN : SAE J1939
Construction : Polycarbonate
Approvals : SAE J1113
Operating Temperature : -40­­°C to 85°C

USB & ethernet

LED status indicators inputs

102mm
SAE J1939 CAN Bus Es-Key CAN Bus USB /
Ethernet
Engine
ECU Wi-Fi
110mm

Module
16mm
Braking
ECU
75mm

M6 Trans
134mm

ECU

Chassis
ECU

119mm 37mm

SmartCONNECT Wi-Fi Module

Part No. Description
610-00024 Network connectivity device - Wi-Fi, USB and ethernet

36
 Class 1 - Es-Key Programming

Class 1 - Es-Key Programming

All Class 1 components can
be programmed to operate
according to user’s specific
requirements. This is done
using the Es-Key Professional
software to program the
system manager, which in
turn is connected to each
component on the network.

Rename circuits for

easy reference
• Highly intuitive graphical user interface.
• Rename circuits for easy reference.
• Nest logic to perform any interlock.
The ES-Key Professional software is an all in one
• Simple to highly complex logic statements – it’s up to you.
program allowing the user to setup and program each
• Unlimited load management. component of an Es-Key network in a simple user friendly
• Use virtual circuits to create custom program functions. environment.
• Automatically create printable system reports. Each component on the application is added to the list of
inputs, renamed for easy reference, and programmed to
• Wire vehicles the same and change their behaviour by
operate accordingly.
simply changing the program.
Programming can be as simple or as complex as required.
• Activate options, change flash patterns and load
All this is done through a comprehensive graphical user
management settings without changing a single wire.
interface – no advanced programming skills required.

Diagnostics
The advanced diagnostic capability of the ES-Key Professional
program makes fault checking easier than ever.
Connect to your vehicle locally or via a phone line, download
the vehicle’s program and you’re in.
Troubleshoot the entire system or just a single output. With
the ability to force on or off any input/output, the software
can assist with much of the fault diagnosis process before
even opening your toolbox.

• Download reports and data logger information.

Simple double-click, add to logic statement
• Real-time feedback.
• Local or dial up connection capability.
• Detailed CAN information.
• Fault code reporting.
• Module status information.
• Easy download capability.
• Force on or force off any input or output.

37
 Universal Cables & Connectors

CAN Network Splice Connection DT06-3S-C015

W3S

W3S-1939

103349
0462-201-1631 DT06-3S-C015

DT04-3P-P007 DT06-3S-P006

The blue wedge (W3S-1939) is used

in place of the standard orange wedge
indicating the main CAN line backbone.

0462-201-1631 DT06-3S-C015 W3S W3S-1939 DT06-3S-W DT06-3S-P006 DT04-3P-P007

CONNKIT-RESISTOR CONNKIT-BBJUNCTION 28A5776-0A2 7427155

103349 103349R PH375BK

Universal Cables & Connectors

Part No. Description
0462-201-1631 Gold-plated Solid socket contact. Size 16
DT06-3S-C015 3 Circuit Deutsch DT Series Plug with reduced diameter seal (C015). Size 16 contacts
W3S 3 Circuit Deutsch DT Series Plug Wedge - Orange
W3S-1939 3 Circuit Deutsch DT Series Plug Wedge - Blue
DT06-3S-W 3 Circuit Deutsch DT Series Plug including orange wedge. Size 16 contacts
DT06-3S-P006 3 Circuit Deutsch DT Series Resistor Plug including blue wedge. 120Ω. Size 16 contacts
DT04-3P-P007 Deutsch Y Piece connector. Includes wedgelocks & contacts. Size 16 contacts
CONNKIT-RESISTOR Connection Kit - CAN Network Splice including Resistor. Used for terminated CAN Backbone
CONNKIT-BBJUNCTION Connection Kit - CAN Network Splice. Used for splitting CAN Backbone. See top of page

28A5776-0A2 Ferrite core. Inside Ø 19.3mm. Impedance - 210Ω @100MHz

7427155 Ferrite core split with locking key. Inside Ø 27mm. Impedance - 327Ω @ 100MHz

103349 CAN data cable. J1939 compliant. Sold per metre

103349R CAN data cable. J1939 compliant. Robotic/Heavy Duty. Sold per metre
PH375BK CAN data cable. J1939 compliant. Shielded. Suitable for sensor applications page 33. Sold per metre

38
 Crimping Tools

DET12, DET16, DET20 HDT-04-08

HDT-48-00 HDT-50-00 DE-D2681 DE-D2682

Crimping Tools
Part No. Contact Size Description
DET12 12 4 indent crimper
DET16 16 4 indent crimper
DET20 20 4 indent crimper
HDT-04-08 4&8 2 indent crimper
HDT-48-00 12, 16, 20 & 22 4 indent crimper
HDT-50-00 12, 16 & 20 1 indent crimper “U” crimp
DE-D2681 12, 16 & 20 2 indent crimper
DE-D2682 12, 16 & 20 2 indent crimper

Noise Suppression
Electromagnetic interference The disturbance may interrupt, The source may be any
(EMI), also referred to as noise, obstruct, or otherwise object, artificial or natural,
is disturbance that affects an degrade or limit the effective that carries rapidly changing
electrical circuit due to either performance of the circuit. electrical currents, such as
electromagnetic induction These effects can range from a an electrical circuit, the Sun
or electromagnetic radiation simple degradation of data to a or the Northern Lights.
emitted from an external source. total loss of data.

A simple solution to electrical interference from noise A typical style of ferrite are clip-on
is the utilisation of suppression ferrites. Ferrites are chokes/suppressors. Simply open
moulded metal powders, (ceramic), and snap around the wires or cables
cast into various shapes and emitting the noise.
sizes. They are simple to use, and You can stack as many as you want
are comparatively economical over a single pair or bundle of wires.
in both price and space. Ferrite In situations with severe noise
suppressors have been successfully problems multiple ferrites can be
employed for attenuating EMI in stacked.
Ferrite with Key computers and related products,
(7427155)
switching power supplies, Ferrites are non-conductive so can
electronic automotive ignition systems, garage door be used almost anywhere, including
openers, and fluorescent lights, to name just a few. on higher voltage power lines and
battery/inverter cables.

39