HYDRAULIC EXCAVATOR

SHOP
CX20B
CX22B
MANUAL model
CX27B

INDEX
1 SPECIFICATIONS

2 MAINTENANCE

3 SYSTEM

4 DISASSEMBLING

5 TROUBLESHOOTING

6 ENGINE

7 INSTALLATION PROCEDURES FOR

OPTIONAL ATTACHMENT
8 SUPPORTING DATA

No. 9-91841 EN Printed by Studio ti - 53004 - 2004.12

0-1
SAFETY PRECAUTIONS

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SAFETY PRECAUTIONS

GENERAL SAFETY INFORMATION alert against possible damage to the machine

and its components and is represented as fol-
lows:
SWARNING
Do not operate or perform any maintenance on this SCAUTION
machine until all instructions found in the OPERA- (4) It is very difficult to forecast every danger that may
TION & MAINTENANCE MANUAL have been thor- occur during operation. However, safety can be en-
oughly read and understood. sured by fully understanding proper operating pro-
Improper operation or maintenance of this machine cedures for this machine according to methods
may cause accidents and could result in serious in- recommended by Manufacturer.
jury or death.
(5) While operating the machine, be sure to perform
Always keep the manual in storage.
work with great care, so as not to damage the ma-
If it is missing or damaged, place an order with an
chine, or allow accidents to occur.
authorized our Distributor for a replacement.
If you have any questions, please consult an au- (6) Continue studying the manual until all Safety, Oper-
thorized our Distributor. ation and Maintenance procedures are completely
understood by all persons working with the ma-
(1) Most accidents, which occur during operation, are chine.
due to neglect of precautionary measures and safe-
ty rules. Sufficient care should be taken to avoid
these accidents. Erroneous operation, lubrication
or maintenance services are very dangerous and
may cause injury or death of personnel. Therefore
all precautionary measures, NOTES, DANGERS,
WARNINGS and CAUTIONS contained in the man-
ual and on the machine should be read and under-
stood by all personnel before starting any work with
or on the machine.
(2) Operation, inspection, and maintenance should be
carefully carried out, and safety must be given the
first priority. Messages of safety are indicated with
marks. The safety information contained in the
manual is intended only to supplement safety
codes, insurance requirements, local laws, rules
and regulations.
(3) Messages of safety appear in the manual and on
the machine: All messages of safety are identified
by either word of "DANGER", "WARNING" and
"CAUTION".
1) DANGER- Indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury and is represented as
follows:
SDANGER
2) WARNING- Indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury and is represented as
follows:
SWARNING
3) CAUTION- Indicates a potentially hazardous
situation which, if not avoided, may result in mi-
nor or moderate injury. It may also be used to

0-2

SAFETY PRECAUTIONS
SWARNING
The proper and safe lubrication and maintenance
for this machine, recommended by Manufacturer,
are outlined in the OPERATOR’S MANUAL for the
machine.
Improper performance of lubrication or mainte-
nance procedures are dangerous and could result
in injury or death. Read and understand the MAN-
UAL before performing any lubrication or mainte-
nance.
The serviceman or mechanic may be unfamiliar with
many of the systems on this machine. This makes it
important to use caution when performing service work.
A knowledge of the system and or components is im-
portant before the removal or disassembly of any com-
ponent.
Because of the size of some of the machine compo-
nents, the serviceman or mechanic should check the
weights noted in this manual. Use proper lifting proce-
dures when removing any components. Weight of com-
ponents table is shown in the section:
SPECIFICATIONS.
The following is a list of basic precautions that must al-
ways be observed.
(1) Read and understand all Warning plates and de-
cal on the machine before Operating, Maintaining
or Repairing this machine.
(2) Always wear protective glasses and protective
shoes when working around machines. In partic-
ular, wear protective glasses when using ham-
mers, punches or drifts on any part of the machine
or attachments. Use welders gloves, hood/gog-
gles, apron and the protective clothing appropriate
to the welding job being performed. Do not wear
loose fitting or torn clothing. Remove all rings from
fingers, loose jewelry, confine long hair and loose
clothing before working on this machinery.
(3) Disconnect the battery and hang a "Do Not Oper-
ate" tag in the Operators Compartment. Remove
ignition keys.
(4) If possible, make all repairs with the machine
parked on a level, hard surface. Block the ma-
chine so it does not roll while working on or under
the machine. Hang a "Do Not Operate" tag in the
Operators Compartment.
(5) Do not work on any machine that is supported only
by lift, jacks or a hoist. Always use blocks or jack
stands, capable of supporting the machine, before
performing any disassembly.
0-3
SAFETY PRECAUTIONS
SWARNING
Do not operate this machine unless you have
read and understand the instructions in the
OPERATOR’S MANUAL. Improper machine
operation is dangerous and could result in in-
jury or death.
(6) Relieve all pressure in air, oil or water systems be-
fore any lines, fittings or related items are discon-
nected or removed. Always make sure all raised
components are blocked correctly and be alert for
possible pressure when disconnecting any device
from a system that utilizes pressure.
(7) Lower the bucket, dozer, or other attachments to
the ground before performing any work on the ma-
chine. If this cannot be done, make sure the buck-
et, dozer, ripper or other attachment is blocked
correctly to prevent it from dropping unexpectedly.
(8) Use steps and grab handles when mounting or
dismounting a machine. Clean any mud or debris
from steps, walkways or work platforms before us-
ing. Always face to the machine when using
steps, ladders and walkways. When it is not pos-
sible to use the designed access system, provide
ladders, scaffolds, or work platforms to perform
safe repair operations.
(9) To avoid back injury, use a hoist when lifting com-
ponents which weigh 20 kg (45 lbs) or more. Make
sure all chains, hooks, slings, etc., are in good
condition and are the correct capacity. Be sure
hooks are positioned correctly. Lifting eyes are
not to be side loaded during a lifting operation.
(10) To avoid burns, be alert for hot parts on machines
which have just been stopped and hot fluids in
lines, tubes and compartments.
(11) Be careful when removing cover plates. Gradually
back off the last two capscrews or nuts located at
opposite ends of the cover or device and carefully
pry cover loose to relieve any spring or other pres-
sure, before removing the last two capscrews or
nuts completely.
(12) Be careful when removing filler caps, breathers
and plugs on the machine. Hold a rag over the
cap or plug to prevent being sprayed or splashed
by liquids under pressure. The danger is even
greater if the machine has just been stopped be-
cause fluids can be hot.
(13) Always use the proper tools that are in good con-
dition and that are suited for the job at hand. Be
SAFETY PRECAUTIONS

sure you understand how to use them before per- been damaged or altered should be checked for
forming any service work. balance before reusing.
(14) Reinstall all fasteners with the same part number. (22) Be careful when servicing or separating the tracks
Do not use a lesser quality fastener if replace- (crawlers). Chips can fly when removing or install-
ments are necessary. ing a track (crawlers) pin. Wear safety glasses and
(15) Repairs which require welding should be per- long sleeve protective clothing. Tracks (crawlers)
formed only with the benefit of the appropriate ref- can unroll very quickly when separated. Keep
erence information and by personnel adequately away from front and rear of machine. The ma-
trained and knowledgeable in welding proce- chine can move unexpectedly when both tracks
dures. Determine type of metal being welded and (crawlers) are disengaged from the sprockets.
select correct welding procedure and electrodes, Block the machine to prevent it from moving.
rods or wire to provide a weld metal strength
equivalent at least to that of the parent metal.
Make sure to disconnect battery before any weld-
ing procedures are attempted.
(16) Do not damage wiring during removal operations.
Reinstall the wiring so it is not damaged nor will be
damaged in operation of the machine by contact-
ing sharp corners, or by rubbing against some ob-
ject or hot surface. Do not connect wiring to a line
containing fluid.
(17) Be sure all protective devices including guards
and shields are properly installed and functioning
correctly before starting a repair. If a guard or
shield must be removed to perform the repair
work, use extra caution and replace the guard or
shield after repair is completed.
(18) The maintenance and repair work while holding
the bucket raised is dangerous due to the possibil-
ity of a falling attachment. Don’t fail to lower the at-
tachment and place the bucket to the ground
before starting the work.
(19) Loose or damaged fuel, lubricant and hydraulic
lines, tubes and hoses can cause fires. Do not
bend or strike high pressure lines or install ones
which have been bent or damaged. Inspect lines,
tubes and hoses carefully. Do not check for leaks
with your hands. Very small (pinhole) leaks can re-
sult in a high velocity oil stream that will be invisi-
ble close to the hose. This oil can penetrate the
skin and cause personal injury. Use card-board or
paper to locate pinhole leaks.
(20) Tighten connections to the correct torque. Make
sure that all heat shields, clamps and guards are
installed correctly to avoid excessive heat, vibra-
tion or rubbing against other parts during opera-
tion. Shields that protect against oil spray onto hot
exhaust components in event of a line, tube or
seal failure must be installed correctly.
(21) Do not operate a machine if any rotating part is
damaged or contacts any other part during opera-
tion. Any high speed rotating component that has

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 SAFETY PRECAUTIONS

CX20B
INDEX CX22B
CX27B

Title Index No.

SPECIFICATIONS

OUTLINE 1

SPECIFICATIONS 2

ATTACHMENT DIMENSIONS 3
MAINTENANCE

TOOLS 11

STANDARD MAINTENANCE TIME TABLE 12

MAINTENANCE STANDARDS AND TEST PROCEDURES 13

HYDRAULIC SYSTEM 22
SYSTEM

ELECTRICAL SYSTEM 23

COMPONENTS SYSTEM 24

WHOLE DISASSEMBLING & ASSEMBLING 31

DISASSEMBLING

ATTACHMENTS 32

UPPER SLEWING STRUCTURE 33

TRAVEL SYSTEM 34
E/G TROUBLESHOOTING

HYDRAULIC SYSTEM 42

ELECTRICAL SYSTEM 43

ENGINE 44

ENGINE 51
OPT.
DATA

SUPPORTING DATA 71

APPLICABLE MACHINES

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SAFETY PRECAUTIONS

NOTE: This Manual may be properly revised due to the im-

provement of products, modification of specifications,
This Manual is prepared as a technical material in
etc. And there are cases where the system on actual
which the information necessary for the maintenance
machine and a part of the contents of this manual may
and repairing services of our hydraulic excavators are
differ due to the variations of specification by countries.
collected, and is categorized into 8 Chapters, Specifica-
For the section in which the description is hardly under-
tion, Maintenance, System, Disassembly, Trouble-
stood, contact our distributor.
shooting, Engine, and Installation Procedures for
Optional Attachment, and Supporting Data.
The number is assigned to every part handled in this
Manual on account of the description, but the parts,
• The Chapter "Specification" describes the specifi- which cannot be supplied as service parts are con-
cations for entire machine and material, which are tained. Therefore, the order must be placed with re-
instructive for replacement and repairing of attach- spective formal number with due confirmation on the
ments. Parts Manual for applicable machine
• The Chapter "Maintenance" describes the material,
which is helpful for maintenance service and adjust-
ments for entire machine.
• The Chapter "System" describes the operating sys-
tem like hydraulic system, electric system, compo-
nents, and so on.
• The Chapter "Disassembly" describes the removal
and installing of assembly mounted on the upper
structure and undercarriage, and the assembling
and disassembling of the associated hydraulic
equipment.
• The Chapter "Troubleshooting" describes how to
find the fault equipment.
• The Chapter "Engine" describes the engines mak-
ing use of the "Maintenance Manual" provided by
the suppliers.
• The Chapter "Installation Procedures for Optional
Attachment" describes the supplements added on
request as required.
• The Chapter "Supporting Data" describes the con-
tents of added material in A3 size like hydraulic cir-
cuit diagram, electric circuit diagram, and so on. It
is recommended to use together with the texts in re-
spective Chapter and Section.

0-6
 1. OUTLINE
TABLE OF CONTENTS

1.1 GENERAL PRECAUTIONS FOR REPAIRS ..................................................... 1-3

1.1.1 PREPARATION BEFORE DISASSEMBLING .............................................. 1-3
1.1.2 SAFETY IN DISASSEMBLING AND ASSEMBLING .................................... 1-3
1.1.3 DISASSEMBLING AND ASSEMBLING HYDRAULIC EQUIPMENT ............ 1-3
1.1.4 ELECTRICAL EQUIPMENT .......................................................................... 1-4
1.1.5 HYDRAULIC PARTS ..................................................................................... 1-5
1.1.6 WELDING REPAIR ....................................................................................... 1-5
1.1.7 ENVIRONMENTAL MEASURE ..................................................................... 1-5
1.2 INTERNATIONAL UNIT CONVERSION SYSTEM ........................................... 1-6
1. OUTLINE

1-1

1.1 GENERAL PRECAUTIONS FOR
REPAIRS
1.1.1 PREPARATION BEFORE DISASSEM-
BLING
(1) Understanding operating procedure
Read OPERATION & MAINTENANCE MANUAL
carefully to understand the operating procedure.
(2) Cleaning machines
Remove soil, mud, and dust from the machine be-
fore carrying it into the service shop to prevent loss
of work efficiency, damage of parts, and difficulty in
rust prevention and dust protection while reassem-
bling.
(3) Inspecting machines
Identify the parts to be disassembled before start-
ing work, determine the disassembling procedure
by yourself considering the workshop situations
etc., and request procurement of necessary parts in
advance.
(4) Recording
Record the following items for communication and
prevention of recurring malfunction.
1) Inspection date and place
2) Model name, applicable machine number, and
hour meter read
3) Trouble condition, place and cause.
4) Visible oil leakage, water leakage and damage
5) Clogging of filters, oil level, oil quality, oil con-
tamination and loosening of connections
6) Result of consideration if any problem exists
based on the operation rate per month calculat-
ed from hour meter indication after the last in-
spection date.
(5) Arrangement and cleaning in service shop
1) Tools required for repair work.
2) Prepare space to place the disassembled parts.
3) Prepare oil containers for draining oil etc.
1.1.2 SAFETY IN DISASSEMBLING AND AS-
SEMBLING
(1) Wear appropriate clothes with long sleeves, safety
shoes, safety helmet and protective glasses.
1-3
1. OUTLINE
(2) Suspend warning tag "DO NOT OPERATE" from
the doorknob or the operating lever, and have a
preliminary meeting before starting work.
(3) Stop the engine before starting inspection and
maintenance to prevent the operator being caught
in machine.
(4) Identify the location of a first-aid kit and a fire extin-
guisher, and also where to make contact in a state
of emergency.
(5) Choose a hard, level and safe place, and place the
attachment on the ground securely.
(6) Use a lifter such as a crane to remove heavy parts
(20 kg [45 lbs] or more) from the machine.
(7) Use proper tools, and replace or repair defective
tools.
(8) Support the machine and attachment with supports
or blocks if the work is performed in the lifted condi-
tion.
1.1.3 DISASSEMBLING AND ASSEMBLING HY-
DRAULIC EQUIPMENT
(1) Removing hydraulic equipment
1) Before disconnecting pipes, release the hy-
draulic pressure of the system, or open the re-
turn side cover and take out the filter.
2) Carefully drain oil of the removed pipes into a
containers without spilling on the floor.
3) Apply plugs or caps on the pipe ends to avoid
oil spillage and dust intrusion.
4) Clean off the external surface of the equipment
before disassembling, and drain hydraulic and
gear oil before placing it on the workbench.
(2) Disassembling hydraulic equipment
1) Do not disassemble, reassemble or modify the
hydraulic equipment without the permission of
the manufacturer, who is not responsible for the
performance and function of the product after
modification.
2) When disassembling and reassembling for un-
avoidable reason, refer the work to qualified
personnel who have the specific knowledge or
completed the parts service training.
3) Provide matching marks to facilitate reassem-
bling work.
4) Before starting the work, read the manual of
disassembling procedure, if it is provided, and
decide whether the work can be performed by
yourself.
1. OUTLINE
5) Use the special jig and tools without fail if they
are specified.
6) If it is hard to remove a part according to the
procedure, do not try it by force but investigate
the cause.
7) Place the removed parts in order and attach
tags to facilitate the reassembling.
8) Note the location and quantity of parts com-
monly applied to multiple locations.
(3) Inspecting parts
1) Ensure that the disassembled parts are free
from seizure, interference and uneven contact.
2) Measure and record wear condition of parts
and clearance.
3) If the problem is found in a part, repair or re-
place it with a new one.
(4) Reassembling hydraulic equipment
1) Turn ON the ventilation fan or open windows to
maintain good ventilation prior to starting the
cleaning of parts.
2) Perform rough and finish cleaning before as-
sembling.
3) Remove washing oil by air and apply clean hy-
draulic or gear oil for assembling.
4) Always replace the removed O-rings, backup
rings and oil seals with new ones by applying
grease in advance.
5) Remove dirt and moisture from and perform de-
greasing on the surface where liquid gasket to
be applied.
6) Remove rust preventive agent from the new
parts before use.
7) Fit bearings, bushings and oil seals using spe-
cial jigs.
8) Assemble the parts utilizing matching marks.
9) Ensure all the parts are completely assembled
after the work.
(5) Installing hydraulic equipment
1) Ensure hydraulic oil and lubricant are properly
supplied.
2) Perform air bleeding when:
1. Hydraulic oil changed
2. Parts of suction side piping replaced
3. Hydraulic pump installed
4. Slewing motor installed
5. Travel motor installed
6. Hydraulic cylinder installed
1-4
SWARNING
Operation of the hydraulic equipment with-
out filling hydraulic oil or lubricant or with-
out performing air bleeding will result in
damage to the equipment.
3) Perform air bleeding of the hydraulic pump and
slewing motor after loosening the upper drain
plug, starting the engine and keep it in low idle
condition.
Complete the air bleeding when seeping of hy-
draulic oil is recognized, and tightly plug.
4) Perform air bleeding of the travel motor and the
hydraulic cylinders by running the engine for
more than 5 minutes at low speed without load.
SWARNING
Do not allow the hydraulic cylinder to bot-
tom on the stroke end just after the mainte-
nance.
5) Perform air bleeding of pilot line by performing
a series of digging, slewing and travel.
6) Check hydraulic oil level after placing the at-
tachment to the oil check position, and replen-
ish oil if necessary.
1.1.4 ELECTRICAL EQUIPMENT
(1) Do not disassemble electrical equipment.
(2) Handle it carefully not to drop and give a shock.
(3) Turn the key OFF prior to connecting and discon-
necting work.
(4) Disconnect the connector by holding it and press-
ing the lock. Do not pull the wire to apply force to the
caulking portion.
(5) Connect the connector and ensure it is completely
locked.
(6) Turn the key OFF prior to touching the terminal of
starter or generator.
(7) Remove the ground (earth) terminal of battery
when handling tools around the battery or its relay.
(8) Do not splash water on the electrical equipment
and connectors during machine washing.
(9) Check for moisture adhesion inside the waterproof
connector after pulling it out, since it is hard to re-
move moisture from the connector.

If moisture adhesion is found, dry it completely be-
fore the connection.
SWARNING
Battery electrolyte is hazardous.
Battery electrolyte is dilute sulfuric acid. Exposure
of skin or eyes to this liquid will cause burning or
loss of eyesight.
If the exposure occurs, take the following emergen-
cy measures and seek the advice of a medical spe-
cialist.
• When skin exposed:
Wash with water and soap sufficiently.
• When eyes exposed:
Immediately wash away with city water continu-
ously for more than 10 minutes.
• When a large amount of the liquid flows out:
Neutralize with sodium bicarbonate or wash
away with city water.
• When swallowed:
Drink a large amount of milk or water.
• When clothes exposed:
Immediately undress and wash.
1.1.5 HYDRAULIC PARTS
(1) O-ring
• Ensure O-rings have elasticity and are not dam-
aged before use.
• Use the appropriate O-rings. O-rings are made
of various kinds of materials having different
hardness to apply to a variety of parts, such as
the part for moving or fixed portion, subjected to
high pressure, and exposed to corrosive fluid,
even if the size is same.
• Fit the O-rings without distortion and bend.
• Always handle floating seals as a pair.
(2) Flexible hose (F hose)
• Use the appropriate parts. Different parts are
used depending on the working pressure even
the size of fitting and the total length of the hose
is same.
• Tighten the fitting at the specified torque.
Ensure no kink, tension, interference nor oil
leakage is recognized.
1-5
1. OUTLINE
1.1.6 WELDING REPAIR
(1) Refer repair welding to qualified personnel accord-
ing to the appropriate procedure.
(2) Disconnect the ground (earth) cable of the battery
before starting the repair.
Failure to do so will cause damage to the electrical
equipment.
(3) Move away the articles in advance that may cause
fire if exposed to sparks.
(4) Before starting the repair of the attachment, do not
fail to cover the plated surface of the piston rod with
flameproof sheet to prevent it from being exposed
to sparks.
1.1.7 ENVIRONMENTAL MEASURE
(1) Run the engine at the place that is sufficiently ven-
tilated.
(2) Industrial waste disposal
Dispose of the following parts according to the rel-
evant regulations:
Waste oil and waste container
Battery
(3) Precautions for handling hydraulic oil
Exposure of eyes to hydraulic oil will cause inflam-
mation. Wear protective glasses before handling to
avoid an accident. If an eye is exposed to the oil,
take the following emergency measures:
• When an eye exposed:
Immediately wash away with city water suffi-
ciently till stimulative feeling vanishes.
• When swallowed:
Do not let vomit, and receive medical treatment
immediately.
• When skin exposed:
Wash with water and soap sufficiently.
(4) Others
Use replacement parts and lubricants authorized as
the manufacturer’s genuine parts.
1. OUTLINE

1.2 INTERNATIONAL UNIT CON- (3) Derived Units

VERSION SYSTEM Table 1-3
(Based on MARKS’ STANDARD QUANTITY UNIT SYMBOL
HANDBOOK FOR MECHANI- Area square meter m2
CAL ENGINEERS) Volume cubic meter m3

Introduction Velocity meter per second m/s

Acceleration meter per second squared m/s2
Although this manual includes International System of
Density kilogram per cubic meter kg/m3
Unit and Foot-Pound System of Units, if you need SI
unit, refer to the following international system of units. (4) Derived Units bearing Peculiar Designations
Given hereinafter is an excerpt of the units that are re-
lated to this manual. Table 1-4

1. Etymology of SI Unites QUANTITY UNIT SYMBOL FORMULA

French: Le Systeme International d’ Unites Frequency hertz Hz 1/s
English: International System of Units Force newton N kg • m/s 2
2. Construction of SI Unit System Pressure and
pascal Pa N/m2
Stress
Base units Energy, Work
Table 1-1
Derived units and Quantity joule J N•m
Supplemen- of base units
Table 1-2
of heat
SI units tary units
SI unit Table 1-2 Power watt W J/s
system Derived units Quantity of
Derived bearing peculiar coulomb C A•s
units designations electricity
Table 1-4
Electric poten-
Prefixes of SI tial difference,
(n-th power of 10, where n is an integer) Voltage, and volt V W/A
Table 1-5
Electromotive
force
(1) Base units
Quantity of
Table 1-1 static electrici-
farad F C/V
QUANTITY UNIT SYMBOL ty and Electric
Length meter m capacitance
Mass kilogram kg Electric
ohm V/A
Time second s resistance
Electric current ampere A celsius
Celsius
degree or C (t+273.15)K
Thermodynamic temperature
kelvin K degree
temperature
Illuminance lux lx lm/m2
Amount of sub-
mol mol
stance
Luminous
candela cd
intensity

(2) Supplementary units

Table 1-2
QUANTITY UNIT SYMBOL
Plane angle radian rad
Solid angle steradian sr

1-6
 1. OUTLINE

(5) Prefixes of SI
Table 1-5
PREFIX SYMBOL MULTIPLICATION FACTORS
giga G 10 9
mega M 10 6
kilo k 10 3
hecto h 10 2
deca da 10
deci d 10–1
centi c 10–2
milli m 10–3
micro µ 10–6
nano n 10–9
pico p 10 –12

(6) Unit Conversion

Table 1-6
QUANTITY Gravitational SI CONVERSION
FACTOR
Mass kg kg
Force kgf N 1 kgf= 9.807 N
Torque kgf•m N•m kgf•m= 9.807 N•m
Pressure kgf/cm2 MPa 1 kgf/cm2= 0.09807 MPa
Motive
PS kW 1 PS= 0.7355 kW
Power
Revolution rpm min–1 r/min *1

*1 Units that are allowed to use.

1-7
 2. SPECIFICATIONS
TABLE OF CONTENTS

2.1 COMPONENTS NAME ..................................................................................... 2-3

2.2 MACHINE DIMENSIONS .................................................................................. 2-4
2.3 SPECIFICATIONS AND PERFORMANCE ....................................................... 2-6
2.4 MACHINE & COMPONENTS WEIGHT (DRY) ................................................. 2-7
2.5 TRANSPORTATION ......................................................................................... 2-9
2.6 TYPE OF CRAWLER SHOES ........................................................................ 2-11
2.7 TYPE OF BUCKET ......................................................................................... 2-11
2.8 ENGINE SPECIFICATIONS ............................................................................ 2-13
2.8.1 SPECIFICATIONS ...................................................................................... 2-13
2.8.2 ENGINE PERFORMANCE CURVE ............................................................ 2-14
2. SPECIFICATIONS

2-1
 2. SPECIFICATIONS

2.1 COMPONENTS NAME

32 33
30
31
36 15
16
34
17
8
35
18
12
37
13 19

3
14
5
11
4
29
6
20
1
7

28

27
24
25 2
26
10
23 21
22 9

No. NAME No. NAME No. NAME No. NAME

1 Engine 2 Oil filter 3 Radiator 4 Reservoir tank
5 Air cleaner 6 Muffler 7 Fuel tank 8 Hydraulic reservoir
9 Hydraulic pump 10 Slewing motor 11 Swing cylinder 12 Control valve
13 Travel lever 14 Safety lock lever 15 Canopy 16 Operating lever
17 Dozer operating lever 18 Throttle lever 19 Monitor panel (gauge cluster)
20 Battery 21 Swivel joint 22 Travel motor 23 Slewing bearing
24 Idler assy 25 Lower roller 26 Upper roller 27 Rubber track
28 Dozer blade 29 Dozer cylinder 30 Boom 31 Boom cylinder
32 Dipper cylinder 33 Light 34 Dipper 35 Link
36 Bucket cylinder 37 Bucket

2-3
2. SPECIFICATIONS

2.2 MACHINE DIMENSIONS

Unit: mm (ft•in)
(1) CX20B (CANOPY)

170(6.7")
610 (2’0.0") 555 (1’9.9")

55
1400 (4’7.1")

R700
")
(2’3.6
(3.5")

60
90

(1.8")
45

3820 (12’6.4")
1670 (5’5.7")
1400 (4’7.1") 1310 (4’3.6")
700 (2’3.6")

2460 (8’0.9")
(13.6")
(11.8")
250 (9.8")

345
300

(1’6.9")
480

1350 (4’5.1")
250 1490 (4’10.7")
(9.8") 1150 (3’9.3") 1870 (6’1.6")
1400 (4’7.1") 2260 (7’5.0")

(2) CX22B (CAB)

170(6.7")
610 (2’0.0") 555 (1’9.9")

55
1400 (4’7.1")

R740
(2’5.1")
(3.5")

60
90

(1.8")
45

3820 (12’6.4")
1710 (5’7.3")
1400 (4’7.1") 1350 (4’5.1")
740 (2’5.1")
2460 (8’0.9")
(13.6")
(11.8")
345
300
250 (9.8")

(1’6.9")
480

1350 (4’5.1")
250 1490 (4’10.7")
(9.8") 1150 (3’9.3") 1870 (6’1.6")
1400 (4’7.1") 2260 (7’5.0")

2-4
 2. SPECIFICATIONS

Unit: mm (ft•in)
(3) CX27B (CANOPY)

170(6.7")
610 (2’0.0") 555 (1’9.9")

55
1500 (4’11.1")
R750
")
(2’5.5
(3.5")

60
90

(1.8")
45
4130 (13’6.6")
1720 (5’7.7")
1400 (4’7.1") 1360 (4’5.5")
750 (2’5.5")

2500 (8’2.4")
(13.6")
(11.8")
250 (9.8")

345
300

(1’8.5")
520
1440 (4’8.7")
250 1590 (5’2.6")
(9.8") 1250 (4’1.2") 1980 (6’6.0")
1500 (4’11.1") 2410 (7’10.9")

(4) CX27B (CAB)

170(6.7")
610 (2’0.0") 555 (1’9.9")

55
1500 (4’11.1")

R750
(2’5.5")
(3.5")

60
90

(1.8")
45

4130 (13’6.6")
1720 (5’7.7")
1400 (4’7.1") 1360 (4’5.5")
750 (2’5.5")
2500 (8’2.4")
(13.6")
(11.8")
345
300
250 (9.8")

(1’8.5")
520

1440 (4’8.7")
250 1590 (5’2.6")
(9.8") 1250 (4’1.2") 1980 (6’6.0")
1500 (4’11.1") 2410 (7’10.9")

2-5
2. SPECIFICATIONS

2.3 SPECIFICATIONS AND PERFORMANCE

SPEED AND GRADEABILITY

Model CX20B / 22B CX27B

Applicable machines PM07-07001~ PV10-27001~
Shoe Type Rubber shoe Iron shoe (OPT) Rubber shoe Iron shoe (OPT)
Slewing Speed min-1 {rpm} 8.7 {8.7} 8.7 {8.7}
Low High Low High Low High Low High
Travel Speed km/h (mph) (1st) (2nd) (1st) (2nd) (1st) (2nd) (1st) (2nd)
2.3 4.1 2.3 4.1 2.3 4.1 2.3 4.1
Gradeability % (degree) 58 (30)

ENGINE

Model (YANMAR) 3TNV82A-SYB

Type Water-cooled, 4-cycle type Swirl chamber type diesel engine
Number of cylinders-Bore × Stroke 3 - ø82 mm × 84 mm (3.23 in × 3.31 in)
Total Displacement L 1.330 (81.2 cu•in)
Output Rating kW/min-1 {PS/rpm} 15.9 / 2200 {21.6/2200}
N•m/min -1
Intermediate Torque (Net) 79.0 ~ 86.0 / 1320 ± 100 (58.3 ~ 63.4 / 1320 ± 100)
(lbf•ft/rpm)
Starting Motor V × kW 12 × 1.7
Generator V×A 12 × 40

HYDRAULIC COMPONENTS

Hydraulic Pump Variable displacement axial piston + gear pump

Hydraulic Motor Axial piston
Hydraulic Motor w/Reducer (Travel) 2-Axial piston, 2-Speed motor
Control Valve 10-spool multiple control valve
Cylinder (Boom, Dipper, Swing, Bucket, Doz-
Double action cylinder
er)
Return Filter Safety valve containing/Filter Type (30µ)

SIDE DIGGING & DOZER

Type Boom swing by hydraulic cylinder

Right 55°
Boom Swing Angle
Left 70°
Stroke of Dozer (above/below) mm (in) 425 / 290 (16.7/11.4) 445 / 335 (17.5/13.2)

WEIGHT

Rubber shoe Iron shoe Rubber shoe Iron shoe

Machine Weight kg (lb)
2100 (4630) 2240 (4940) 2490 (5490) 2620 (5780)
Upper slewing body kg (lb) 1090 (2400) ← 1310 (2890) ←
Travel system kg (lb) 720 (1590) 850 (1870) 830 (1830) 960 (2120)
Attachment
kg (lb) 240 (530) 300 (660)
(Boom+STD Dipper+STD Bucket)
Oil & Water kg (lb) 50 (110) ←

Note: This figure is calculated with standard bucket.

2-6
 2. SPECIFICATIONS

2.4 MACHINE & COMPONENTS WEIGHT (DRY)

Unit: kg (lb)
CX20/22B
MODEL RUBBER SHOE IRON SHOE
CANOPY CAB CANOPY CAB
COMPLETE MACHINE 2100 (4630) 2240(4940) 2230 (4920) 2370 (5230)
UPPER FRAME ASSEMBLY (ASSY OF FOLLOWINGS) 1090 (2400) 1230 (2710) 1090 (2400) 1230 (2710)
UPPER FRAME 265 (584) ← ← ←
CANOPY / CAB 80 (176) 220 (485) 80 (176) 220 (485)
ENGINE 130 (287) ← ← ←
HYDRAULIC PUMP 18 (40) ← ← ←
RADIATOR 3 (7) ← ← ←
HYDRAULIC TANK 30 (66) ← ← ←
FUEL TANK 4 (9) ← ← ←
SWING BRACKET 59 (130) ← ← ←
SWING CYLINDER 23 (51) ← ← ←
SLEWING MOTOR 32 (71) ← ← ←
CONTROL VALVE 24 (53) ← ← ←
COUNTERWEIGHT 110 (243) 290 (639) 110 (243)¨ 290 (639)
GUARD • BONNET 97 (214) ← ← ←
BOOM CYLINDER 23 (51) ← ← ←
LOWER FRAME ASSEMBLY (ASSY OF FOLLOWINGS) 720 (1890) ← 850 (1870) ←
LOWER FRAME 259 (571) ← ← ←
SLEWING BEARING 36 (79) ← ← ←
TRAVEL MOTOR 27x2 (60x2) ← ← ←
LOWER ROLLER 6x6 (13x6) ← ← ←
FRONT IDLER 17x2 (37x2) ← ← ←
IDLER ADJUSTER 11x2 (24x2) ← ← ←
SPROCKET 5x2 (11x2) ← ← ←
250 mm (9.8”) RUBBER CRAWLER SHOE 75 (165) X2 ← — —
250 mm (9.8”) IRON SHOE — — 140 (309) X2 ←
SWIVEL JOINT 11 (24) ← ← ←
DOZER 100 (220) ← ← ←
DOZER CYLINDER 19 (42) ← ← ←
ATTACHMENT ASSEMBLY (ASSY OF FOLLOWINGS) 240 (530) ← ← ←
BOOM ASSEMBLY 105 (232) ← ← ←
BOOM 72 (159) ← ← ←
DIPPER CYLINDER 22 (49) ← ← ←
DIPPER ASSEMBLY 75 (165) ← ← ←
ARM 44 (97) ← ← ←
BUCKET CYLINDER 15 (33) ← ← ←
BUCKET LINK 6 (13) ← ← ←
IDLER LINK 2×2 (4×2) ← ← ←
BUCKET ASSEMBLY (STD) 57 (126) ← ← ←
FLUIDS (ASSY OF FOLLOWINGS) 50 (110) ← ← ←
HYDRAULIC OIL 24 (53) ← ← ←
FUEL 22 (49) ← ← ←
COOLANT 4 (9) ← ← ←

Note: Bucket weight is shown with standard bucket weight.

2-7
2. SPECIFICATIONS

Unit: kg (lb)
CX27B
MODEL RUBBER SHOE IRON SHOE
CANOPY CAB CANOPY CAB
COMPLETE MACHINE 2490 (5490) 2630 (5800) 2620 (5780) 2760 (6090)
UPPER FRAME ASSEMBLY
1310 (2890) 1450 (3200) 1310 (2800) 1450 (3200)
(ASSY OF FOLLOWINGS)
UPPER FRAME 265 (584) ← ← ←
CANOPY / CAB 80 (176) 220 (485) 80 (176) 220 (485)
ENGINE 130 (287) ← ← ←
HYDRAULIC PUMP 18 (40) ← ← ←
RADIATOR 3 (7) ← ← ←
HYDRAULIC TANK 30 (65) ← ← ←
FUEL TANK 4 (9) ← ← ←
SWING BRACKET 59 (130) ← ← ←
SWING CYLINDER 23 (51) ← ← ←
SLEWING MOTOR 32 (71) ← ← ←
CONTROL VALVE 24 (58) ← ← ←
COUNTERWEIGHT 290 (639) ← ← ←
GUARD • BONNET 97 (214) ← ← ←
BOOM CYLINDER 24 (53) ← ← ←
LOWER FRAME ASSEMBLY (ASSY OF FOLLOWINGS) 830 (1830) ← 960 (2120) ←
LOWER FRAME 328 (723) ← ← ←
SLEWING BEARING 36 (79) ← ← ←
TRAVEL MOTOR 27X2 (60X2) ← ← ←
LOWER ROLLER 6X8 (13X8) ← ← ←
FRONT IDLER 17X2 (37X2) ← ← ←
IDLER ADJUSTER 11X2 (24X2) ← ← ←
SPROCKET 5X2 (11X2) ← ← ←
250 mm (9.8”) RUBBER CRAWLER SHOE 80 (176) X2 ← — —
250 mm (9.8") IRON SHOE — — 147 (324) X2 ←
SWIVEL JOINT 11 (24) ← ← ←
DOZER 117 (260) ← ← ←
DOZER CYLINDER 20 (44) ← ← ←
ATTACHMENT ASSEMBLY (ASSY OF FOLLOWINGS) 300 (662) ← ← ←
BOOM ASSEMBLY 125 (276) ← ← ←
BOOM 88 (194) ← ← ←
DIPPER CYLINDER 28 (62) ← ← ←
DIPPER ASSEMBLY 95 (209) ← ← ←
DIPPER 51 (112) ← ← ←
BUCKET CYLINDER 17 (37) ← ← ←
BUCKET LINK 6 (13) ← ← ←
IDLER LINK 2 × 2 (4×2) ← ← ←
BUCKET ASSEMBLY (STD) 64 (141) ← ← ←
FLUIDS (ASSY OF FOLLOWINGS) 50 (110) ← ← ←
HYDRAULIC OIL 24 (53) ← ← ←
FUEL 22 (49) ← ← ←
COOLANT 4 (9) ← ← ←

Note: Bucket weight is shown with standard bucket weight.

2-8
 2. SPECIFICATIONS

2.5 TRANSPORTATION
(1) LOADING MACHINE ON A TRAILER
1) Keep trailer bed clean. Put chocks against truck wheels.
2) Use a ramp or loading deck. Ramps must be strong enough, have a low angle, and correct height. Load and
unload machine on a level surface.
3) Travel machine onto ramps slowly. Center the machine over the trailer.
4) Lower all attachment.
5) Stop engine. Remove key from switch.

SWARNING
Do not put chains over or against hydraulic lines or hoses.

6) Fasten machine to trailer with chains or cables.

During transportation, the bucket or attachments may hit the canopy or the cab. Therefore, set the machine in
the transporting position by observing following points:
1.Extend the bucket cylinder fully.
2.Extend the dipper cylinder fully.
3.Lower the boom.
4.If machine cannot be transported with dipper cylinder fully extended, remove bucket or attachment and extend
dipper cylinder.
(2) TRANSPORTATION DIMENSION AND WEIGHT OF ATTACHMENT
1) BOOM WITH DIPPER CYLINDER

Model CX20B / 22B CX27B

L×H×W 1960 × 760 × 220 2230 × 730 × 220
mm (ft•in) (6’5.2") (2’5.9") (8.7") (7’3.8") (2’4.7") (8.7")
Weight w/dipper cyl. kg
100 (220) 125 (276)
(lb)

2) DIPPER & BUCKET

Model CX20B / 22B CX27B

L×H×W 1870 × 400 × 450 2050 × 400 × 500
mm (ft•in) (6’1.6") (1’3.7") (1’5.7") (6’8.7") (1’3.7") (1’7.7")
Weight kg (lb) 130 (287) 160 (353)

2-9
2. SPECIFICATIONS

3) ARM

Model CX20B / 22B CX27B

L×H×W 1280 × 390 × 250 1690 × 430 ×250
mm (ft•in) (4’2.4") (1’3.4") (9.8") (4’8.7") (1’7.7") (9.8")
Weight kg (lb) 75 (165) 95 (209)

4) BUCKET (Standard bucket)

Model CX20B / 22B CX27B

Heaped capacity
0.066 (0.086) 0.08 (0.105)
m3(cu•yd)
L×H×W 640 × 530 × 450 650 × 550 × 500
mm (in) (2’1.2") (1’8.9") (1’5.7") (2’1.6") (1’9.7") (1’7.7")
Weight kg (lb) 44 (97) 46 (101)

5) DOZER
w/o cylinder weight

Model CX20B / 22B CX27B

L×H×W 1020 × 285 × 1400 1,280 × 330 × 1,700
mm (in) (3’4.2") (11,2") (4’7.1") (3’7.7") (11.4") (4’11.1")
Weight kg (lb) 100 (220) 117 (258)

2-10
 2. SPECIFICATIONS

2.6 TYPE OF CRAWLER SHOES

Total Crawler Ground pressure
Shoe width Number of
Type Model width kPa (psi)
mm (in) Link
mm (ft•in) CANOPY CAB

Rubber shoe
CX20B / 22B 250 (9.8") 1400 (4’7.1") 76 26 (3.8) 27 (3.9)

CX27B 250 (9.8") 1500 (4’11.1") 80 28 (4.1) 30 (4.4)

Iron shoe (option)

CX20B / 22B 250 (9.8") 1400 (4’7.1") 39 27 (3.9) 29 (4.2)

CX27B 250 (9.8") 1500 (4’11.1") 41 30 (4.4) 31 (4.5)

2.7 TYPE OF BUCKET

TYPE DIPPER

Heaped CX20B /22B CX27B

capacity Length Length
Width mm (ft•in) Weight kg (lb)
m3 (cu.yd) 1280 mm 1440 mm
(ISO 7451) (4’2.39” in) (4’8.69” in)

Digging buckets 250 (9.84”) 0.030 (0.04) 32.92 (72.58)

Digging buckets 300 (11.81”) 0.035 (0.05) 36.65 (80.80)
Digging buckets 350 (1’1.78”) 0.040 (0.05) 40.38 (89.02)
Digging buckets 450 (1’5.62”) 0.066 (0.09) 44.60 (98.33)
Digging buckets 500 (1’7.68”) 0.080 (010) 46.68 (102.91)
Digging buckets 600 (1’11.62”) 0.088 (0.11) 54.60 (120.37)
Digging buckets 700 (2’3.55”) 0.096 (0.12) 59.56 (131.31)
Digging buckets 1000 (3’3.37”) 0.102 (0.13) 47.23 (104.12)
Cleaning buckets 1200 (3’11.24”) 0.118 (0.15) 53.78 (118.56)

2-11
2. SPECIFICATIONS

SWARNING
u The buckets with this length, during left dipper slewing higher than 1 m from ground, can interfere with the cabin.
For a safe use, consult the Dealer and ask for left slewing limiter of the dipper support.

l: Width with lateral cutter

m: Width without lateral cutter
: Generic digging
for digging and sand loading operations, gravel, clay, earth in general, etc..
The specific weight of the material should not be higher than 1400 kg/m 3.
n: Digging for light applications for operations of digging,sand loading/unloading of gravel, clay, earth in friabile and
dry state, ditch cleaning, etc.

2-12
 2. SPECIFICATIONS

2.8 ENGINE SPECIFICATIONS

2.8.1 SPECIFICATIONS

Model CX20B / 22B, CX27B

Engine Model 3TNV82A-SYB
Type Vertical, 4-cycle water-cooled diesel engine
No. of cylinders - Bore × Stroke 3 - 82 mm (3.23 in) × 84 mm (3.31 in)
Total displacement 1.330 liter (81 cu•in)
Compression ratio 19.2
Rated output 15.9 kW (21.6 PS) at 2200 rpm
Maximum torque 79.0 ~ 86.0 N•m (58.3 ~ 63.4 lbf•ft) at 1320 ± 100 rpm
Low idling 1200 ± 25 rpm
High idling 2375 ± 25 rpm
Fuel consumption rate 242 ± 10 g / kWh (178 ± 7 g / PS•h)
Allowable tilting angles Continuous; 30° for all direction
Rotating direction Counterclockwise as seen from flywheel side
Firing order 1-3-2-1
Stating fuel injection timing (FIT) (at 2.5 mm) b.T.D.C. 16.0 ± 1°
Automatic injection advance range (FIR) b.T.D.C. 2.5 ± 1°
Fuel injection pressure 19.6 MPa (2840 psi)
Open Close
Valve action Intake valve b.T.D.C. 15 ± 5° a.B.D.C. 45 ± 5°
Exhaust valve b.T.D.C. 56 ± 5° a.B.D.C. 18 ± 5°
Intake valve 0.2 mm (0.008 in) in cold condition
Valve clearance
Exhaust valve 0.2 mm (0.008 in) in cold condition
Thermostat action Start 71 ± 1.5 °C (160 ± 3 °F) / Full open 85 °C (185 °F)
Compression pressure 3.16 ± 0.1 MPa (460 ± 14 psi) at 250 rpm
Lubrication oil pressure 0.392 MPa (57 psi) at 2200 rpm
Dimensions L × W × H 565 × 494 × 611 mm (22.2 × 19.4 × 24.1 in)
Dry weight 128 kg (282 lb)
Governor Mechanical centrifugal governor (All speed type)
Fuel filtration cartridge type paper filter
Lubrication system Forced lubrication with trochoid pump
Cooling system Liquid cooling / Radiator
Starter capacity 12 V × 1.7 kW
Generator capacity 12 V × 40 A
Starting aid Air heater (12 V - 400 W)
Cooling water capacity: Max / Engine 4.0 / 1.8 liter (1.06 / 0.48 gal)
Engine oil volume: Max / Effective 5.5 / 1.9 liter (1.45 / 0.50 gal)

2-13
2. SPECIFICATIONS

2.8.2 ENGINE PERFORMANCE CURVE

CX20B / 22B, CX27B

Model: 3TNV82A-SYB
Rated Output: 15.9 kW / 2200 min-1 (21.6 PS / 2200 rpm)
6
[Sd]
4
Sd
2

0
GT 600
(Ibf ft)
N m 500
(74) 100
400
[GT]
[T] T
(59) 80
300
(44) 60
200
(30) 40
100
(15) 20
[PS ]
15 (20)
0
PS
g/PSh
g/kWh 12.5 (17)
[F]
(257) 350
10 (14)

(239) 325
7.5 (10)
(221) 300
5 (7)
(202) 275
2.5 (3)
(184) 250 ps
F
0
(165) 225 KW

(147) 200
800 1000 1200 1400 1600 1800 2000 2200 2400 2600

min 1{rpm}
F
Fuel consumption volume = XPXα
ρ X 1000
242
= X 15.9 X α
0.835 X 1000
= 4.61 α

F. Fuel consumption rate (g/kWh) T. Shaft torque

P. Shaft output (kW) F. Fuel consumption rate
ρ. Specific gravity PS.Power output
α. Standard load factory (0.60 ~ 0.70) GT. Exhaust temperature
Sd. Smoke: Bosch
Fuel consumption in normal operation: 2.77 ~ 3.23 L/h
(load factor: (0.60 ~ 0.70)

2-14
 3

3. ATTACHMENT DIMENSIONS
TABLE OF CONTENTS

3.1 BOOM ............................................................................................................... 3-3

3.1.1 BOOM DIMENSIONAL DRAWINGS ............................................................. 3-3
3.1.2 BOOM MAINTENANCE STANDARDS ......................................................... 3-4
3.2 ARM ................................................................................................................ 3-10
3.2.1 ARM DIMENSIONAL DRAWINGS .............................................................. 3-10
3.2.2 ARM MAINTENANCE STANDARDS .......................................................... 3-12
3.3 BUCKET .......................................................................................................... 3-17
3.3.1 BUCKET DIMENSIONAL DRAWINGS ....................................................... 3-17
3.3.2 DETAIL DIMENSIONAL DRAWINGS OF LUG SECTION .......................... 3-18
3.4 DOZER ............................................................................................................ 3-19
3.4.1 DOZER DIMENSIONAL DRAWINGS ......................................................... 3-19
3.4.2 DOZER MAINTENANCE STANDARDS ..................................................... 3-20
3.5 SWING ............................................................................................................ 3-23
3.5.1 SWING BRACKET DIMENSIONAL DRAWINGS ........................................ 3-23
3.5.2 SWING PORTION MAINTENANCE STANDARDS .................................... 3-24
3. ATTACHMENT DIMENSIONS

3-1
 3. ATTACHMENT DIMENSIONS

3.1 BOOM
3.1.1 BOOM DIMENSIONAL DRAWINGS

Fig. 3-1 Boom Dimensional Drawings

Table 3-1
Unit: mm(ft-in)
DIMENSIONS
No. NAME
CX20B / 22B CX27B
A Boom length 1880 (6’2.02") 2150 (7’0.65”
B Distance between pins of boss R1040 (3’4.94") R1030.5 (3’4.57")
C Distance between pins of bracket R1028.5 (3’4.49") R1084.5 (3’6.70")
D Height of boom cylinder rod pin 277 (10.91") 262 (10.31")
E Height of Dipper cylinder (head side) pin 678.5 (2’2.71") 640 (2’1.20")
F Boom width 160 (6.30") ←
Inner width of bracket for boom cylinder (rod side) mount-
G 56 (2.20") ←
ing
H Boom end inner width 125 (4.92") ←
J Boom end outer width 195 (7.78") ←
K Inner width of bracket for dipper cylinder (head side) 51 (2.01") ø56 (2.20”)
Boom pin dia. ø40 (1.57")
d1 ←
[Bushing outer dia.] [ø50 (1.97")]
d2 Boom cylinder (rod side) pin dia. ø40 (1.75") ←
d3 Pin dia. of dipper end ø40 (1.75") ←
d4 Dipper cylinder (head side) pin dia. ø35 (1.38") ø40 (1.57”)

3-3
3. ATTACHMENT DIMENSIONS

3.1.2 BOOM MAINTENANCE STANDARDS

(1) Clearance of pin and bushing on boom section

Fig. 3-2 Clearance of pin and bushing on boom section

Table 3-2
• CX20B / 22B
Unit: mm (in)
Standard dimensions Clearance
Tolerance Standard
Pos. Item Tolerance Standard Serviceabi Remedy
Pin dia. on bushing value for
on pin dia. value lity limit
bore dia. repair
–0.02 +0.06 0.03~
–0.05 +0.01 0.11
A Boom
(-0.0008) (+0.0024) (0.0012~
(-0.0020) (+0.0004) 0.0043)
ø40 –0.02 +0.18 0.07~
Replace
Boom cylinder (1.5748) –0.08 +0.05 0.26 0.7 1.0
B bushing
(Head side) (-0.0008) (+0.0071) (0.0028~ (0.028) (0.039)
or pin
(-0.0031) (+0.0020) 0.0102)
Boom cylinder –0.02 +0.18 0.09~
C
(Rod side) –0.05 +0.05 0.23
Dipper cylinder ø35 (-0.0008) (+0.0071) (0.0028~
D
(Head side) (1.3780) (-0.0020) (+0.0020) 0.0091)

(Note)
• The tolerance for bushing inside diameter means the dimension after fitting of it into place.
• The part number for pins may be changed owing to improvement, use them only for reference.

3-4
 3. ATTACHMENT DIMENSIONS

Table 3-3
• CX27B

Unit: mm (in)
Standard dimensions Clearance
Tolerance Standard
Pos. Item Tolerance Standard Serviceabi Remedy
Pin dia. on bushing value for
on pin dia. value lity limit
bore dia. repair
–0.02 +0.06 0.03~
–0.05 +0.01 0.11
A Boom foot
(-0.0008) (+0.0024) (0.0012~
(-0.0020) (+0.0004) 0.0043)
–0.02 +0.18 0.07~
Replace
Boom cylinder ø40 –0.08 +0.05 0.26 0.7 1.0
B bushing
(Head side) (1.5748) (-0.0008) (+0.0071) (0.0028~ (0.028) (0.039)
or pin
(-0.0031) (+0.0020) 0.0102)
Boom cylinder –0.02 +0.18 0.09~
C
(Rod side) –0.05 +0.05 0.23
Dipper cylinder (-0.0008) (+0.0071) (0.0028~
D
(Head side) (-0.0020) (+0.0020) 0.0091)

(Note)
• The tolerance for bushing inside diameter means the dimension after fitting of it into place.
• The part number for pins may be changed owing to improvement, use them only for reference.

3-5
3. ATTACHMENT DIMENSIONS

(2) Clearance in thrust direction on boom and cylinder installation section

D D

C C

B
A
B

PL 1

L1

A-A

B-B C-C D-D

Fig. 3-3 Clearance in thrust direction on boom section

3-6
 3. ATTACHMENT DIMENSIONS

Table 3-4
• CX20B / 22B
Unit: mm (in)
Standard Clearance X adjusted with shim
Pin length
dimensions (total of both sides)
Sec. Item Standard Remedy
Standard Serviceabili
No. Dimensions value for No. Dimensions
value ty limit
repair
160
Boom
0.2~0.7
(6.299 ) 271
A-A Boom L1 (0.008~ PL1
(10.67)
Swing 160 0.028)
bracket
(6.299 )
Boom 55
cylinder 0.1~0.5
Boom cylinder (2.165 ) 249
B-B L2 (0.004~ PL2
(Head side) (9.80)
Swing 56 0.020)
bracket Adjust-
(2.205 ) 1.0 1.5
ed with
(0.039) (0.059)
Boom 55 shim
cylinder 0.5~0.9
Boom cylinder (2.165 ) 138
C-C L3 (0.020~ PL3
(Rod side) (5.43)
56 0.035)
Boom
(2.205 )
Dipper 50
cylinder 0.1~0.5
Dipper cylinder (1.969 ) 145
D-D L4 (0.004~ PL4
(Head side) (5.71)
51 0.020)
Boom
(2.008 )

3-7
3. ATTACHMENT DIMENSIONS

Table 3-5
• CX27B
Unit: mm (in)
Standard dimen- Clearance X adjusted with shim
Pin length
sions (total of both sides)
Sec. Item Standard Remedy
Standard Serviceabil-
No. Dimensions value for No. Dimensions
value ity limit
repair
160
Boom
0.2~0.7
(6.299 ) 271
A-A Boom L1 (0.008~ PL1
(10.67)
Swing 160 0.028)
bracket
(6.299 )
Boom 55
cylinder 0.1~0.5
Boom cylinder (2.165 ) 249
B-B L2 (0.004~ PL2
(Head side) (9.80)
Swing 56 0.020)
bracket Adjust-
(2.205 ) 1.0 1.5
ed with
(0.039) (0.059)
Boom 55 shim
cylinder 0.5~0.9
Boom cylinder (2.165 ) 138
C-C L3 (0.020~ PL3
(Rod side) (5.43)
56 0.035)
Boom
(2.205 )
Dipper 55
cylinder 0.1~0.5
Dipper cylinder (2.165 ) 145
D-D L4 (0.004~ PL4
(Head side) (5.71)
56 0.020)
Boom
(2.205 )

3-8
3. ATTACHMENT DIMENSIONS

3.2 ARM
3.2.1 ARM DIMENSIONAL DRAWINGS

Fig. 3-4 Dipper dimensional drawings

Table 3-6
Unit: mm (ft-in)
Dimensions
No. Name
CX20B / 22B CX27B
980 1120
A Dipper length
(3’2.58") (3’8.09")
R270.5 R280
B Distance between pins of boss and bracket
(10.65") (11.02”")
R883.5
C Distance between pins of boss and bracket ←
(2’10.78")
R180
D Distance between pins of boss and boss ←
(7.09")
303
E Height between pins of boss and bracket ←
(11.93")
158.5 155
F Height between pins of boss and bracket
(6.24") (6.10")

3-10
 3. ATTACHMENT DIMENSIONS

Table 3-6
Unit: mm (ft-in)
Dimensions
No. Name
CX20B / 22B CX27B
12
G Height between pins of boss and center ←
(0.47")
122
H Boss width ←
(4.80")
125
J Boss width ←
(4.92")
46
K Bracket inner width ←
(1.81")
51 56
L Bracket inner width
(2.01") (2.20")
245
M Idler link dimension ←
(9.65")
230
N Bucket link dimension ←
(9.06")
ø45
D1 I.D. of boss ←
(1.77")
ø45
D2 I.D. of boss ←
(1.77")
ø50
D3 I.D. of boss ←
(1.97")
ø35
d1 Pin dia. ←
(1.38")
ø35
d2 Pin dia. ←
(1.38")
ø40
d3 Pin dia. ←
(1.57")
ø35
d4 Pin dia. ←
(1.38")
ø35 ø40
d5 Pin dia.
(1.38") (1.57")

3-11
3. ATTACHMENT DIMENSIONS

3.2.2 ARM MAINTENANCE STANDARDS

(1) Clearance of pin and bushing

Fig. 3-5 Clearance of pin and bushing on dipper section

Table 3-7
•CX20B / 22B Unit: mm (in)
Standard dimensions Clearance
Tolerance on Standard
Pos. Item Tolerance Standard Serviceabil- Remedy
Pin dia. bushing bore value for
on pin dia. value ity limit
dia. repair
Dipper point –0.03 0.05~
A
(Connected part of bucket) –0.05 0.12
Bucket link (-0.0012) +0.07 (0.0020~
B
(Bucket side) (-0.0020) +0.02 0.0047)
Idler link (+0.0028) 0.04~
C
(Connected part of dipper) (+0.0008) 0.12
Bucket link (0.0016~
D
(Idler link side) ø35 0.0047)
(1.3780) +0.15 0.07~
Bucket cylinder +0.05 0.20
D’
(Rod side) (+0.0098) (0.0028~
Replace
(+0.0020) 0.0079) 0.7 1.0
bushing
–0.02 +0.18 0.07~ (0.028) (0.039)
or pin
Bucket cylinder –0.05 +0.05 0.23
E
(Head side) (-0.0008) (+0.0071) (0.0028~
(-0.0020) (+0.0020) 0.0091)
+0.06 0.03~
Dipper foot ø40 +0.01 0.11
F
(Connected part of boom) (1.5748) (+0.0024) (0.0012~
(+0.0004) 0.0043)
+0.18 0.07~
Dipper cylinder ø35 +0.05 0.23
G
(Rod side) (1.3780) (+0.0071) (0.0028~
(+0.0020) 0.0091)

3-12
 3. ATTACHMENT DIMENSIONS

Table 3-8
•CX27 Unit: mm (in)
Standard dimensions Clearance
Tolerance on Standard
Pos. Item Tolerance Standard Serviceabil- Remedy
Pin dia. bushing bore value for
on pin dia. value ity limit
dia. repair
Dipper point –0.03 0.05~
A
(Connected part of bucket) –0.05 0.12
Bucket link (-0.0012) +0.07 (0.0020~
B
(Bucket side) (-0.0020) +0.02 0.0047)
Idler link (+0.0028) 0.04~
C
(Connected part of dipper) (+0.0008) 0.12
Bucket link (0.0016~
D
(Idler link side) ø35 0.0047)
(1.3780) +0.15 0.07~
Bucket cylinder +0.05 0.20
D’
(Rod side) (+0.0098) (0.0028~
Replace
(+0.0020) 0.0079) 0.7 1.0
bushing
–0.02 +0.18 0.07~ (0.028) (0.039)
or pin
Bucket cylinder –0.05 +0.05 0.23
E
(Head side) (-0.0008) (+0.0071) (0.0028~
(-0.0020) (+0.0020) 0.0091)
+0.06 0.03~
Dipper foot +0.01 0.11
F
(Connected part of boom) (+0.0024) (0.0012~
ø40 (+0.0004) 0.0043)
(1.5748) +0.18 0.07~
Dipper cylinder +0.05 0.23
G
(Rod side) (+0.0071) (0.0028~
(+0.0020) 0.0091)

(Note)
• The tolerance for bushing inside diameter means the dimension after fitting of it into place.
• The part number for pins may be changed owing to improvement, use them only for reference.

3-13
3. ATTACHMENT DIMENSIONS

(2) Clearance in thrust direction on dipper and cylinder installation section

A-A B-B C-C

D-D E-E

F-F

G-G

Fig. 3-6 Clearance in thrust direction on dipper section

3-14
 3. ATTACHMENT DIMENSIONS

Table 3-9
• CX20B / 22B Unit: mm (in)
Standard Clearance X adjusted with
Pin length
dimensions shim (total of both sides)
Sec. Item Standard Servicea Remedy
Standard
No. Dimensions value for bility No. Dimensions
value
repair limit
122
Dipper
(4.803 ) 246.5
A-A Dipper point L1 PL1
(9.70)
123
Bucket
0.5~2.1
(4.843 )
(0.020~ See "NOTE"
122 0.083)
Link side
(4.803 ) 246.5
B-B Bucket link L2 PL2
(9.70)
123
Bucket
(4.843 )
122
Idler link Dipper 0.1~0.5
(4.803) 172.5
C-C (Connected L3 (0.004~ — PL3
— (6.79)
part of dipper) Link side 0.020)
(—)
45
Rod side
Less
Bucket link (1.772 ) 1.0 1.5
L4 than 0.5
(Rod side) (0.039) (0.059)
47 (0.020)
Link side
172.5
D-D (1.850 ) Adjust- PL5
(6.79)
ed with
122
Bucket link 0.1~0.5 shim
Bucket link
L5 (4.803 ) (0.004~ —
(Idler link side)
— 0.020)
Idler link
(—)
45
Head side
0.5~0.9
Bucket cylinder (1.772 ) 145
E-E L6 (0.020~ PL6
(Head side) (5.71)
46 0.035)
Dipper
(1.811 )
125
Dipper
Less
(4.921 ) 1.0 1.5 195
F-F Dipper foot L7 than 0.5 PL7
(0.039) (0.059) (7.68)
125 (0.020)
Boom
(4.921)
50
Rod side
0.5~0.9
Dipper cylinder (1.969 ) 145
G-G L8 (0.020~ PL8
(Rod side) (5.71)
51 0.035)
Dipper
(2.008 )

(Note)
•Clearance X shall be adjusted using shims, if clearance exceeds the standard value for repair.

3-15
3. ATTACHMENT DIMENSIONS

Table 3-10
• CX27B Unit: mm (in)
Standard Clearance X adjusted with
Pin length
dimensions shim (total of both sides)
Sec. Item Standard Servicea Remedy
Standard
No. Dimensions value for bility No. Dimensions
value
repair limit
122
Dipper
(4.803 ) 246.5
A-A Dipper point L1 PL1
(9.70)
123
Bucket
0.7~2.3
(4.843 )
(0.028~ See "NOTE"
122 0.091)
Link side
(4.803 ) 246.5
B-B Bucket link L2 PL2
(9.70)
123
Bucket
(4.843 )
122
Idler link Dipper 0.1~0.5
(4.803) 172.5
C-C (Connected L3 (0.004~ — PL3
— (6.79)
part of dipper) Link side 0.020)
(—)
45
Rod side
Less
Bucket link (1.772 ) 1.0 1.5
L4 than 0.5
(Rod side) (0.039) (0.059)
47 (0.020)
Link side
172.5
D-D (1.850 ) Adjust- PL5
(6.79)
ed with
122
Bucket link 0.1~0.5 shim
Bucket link
L5 (4.803 ) (0.004~ —
(Idler link side)
— 0.020)
Idler link
(—)
45
Head side
0.5~0.9
Bucket cylinder (1.772 ) 145
E-E L6 (0.020~ PL6
(Head side) (5.71)
46 0.035)
Dipper
(1.811 )
125
Dipper
Less
(4.921 ) 1.0 1.5 195
F-F Dipper foot L7 than 0.5 PL7
(0.039) (0.059) (7.68)
125 (0.020)
Boom
(4.921)
55
Rod side
0.5~0.9
Dipper cylinder (2.165 ) 138
G-G L8 (0.020~ PL8
(Rod side) (5.43)
56 0.035)
Dipper
(2.205 )

(Note)
• Clearance X shall be adjusted using shims, if clearance exceeds the standard value for repair.

3-16
 3. ATTACHMENT DIMENSIONS

3.3 BUCKET
3.3.1 BUCKET DIMENSIONAL DRAWINGS

J J

Fig. 3-7 Bucket dimensional drawings

Table 3-11
Unit: mm (ft-in)
Model CX20B /22B CX27B
No.
Heaped Capacity m3 (cu.yd) 0.066 (0.086) 0.08 (0.105)
A Distance between pin and bracket 180 (7.09") ←
B Distance between bucket pin and tooth end R630 (2’0.80") R655 (2’1.79")
C Inner width of bucket top end 387 (1’3.24") 437 (1’5.20”)
D Inner width of lug 165 (6.50") ←
E Inner width of bracket 123 (4.84") ←
F Outer width of side cutter 450 (1’5.72”) 500 (1’7.69")
G Outer width of bucket bottom plate 351 (1’1.82") 401 (1’3.79")
H Outer tooth distance 387 (1’3.24") 437 (1’5.20")
J Pitch between teeth 162 (6.38") 187 (7.36")
d1 Pin dia. ø35 (1.57") ←
d2 Pin dia. ø35 (1.57") ←

3-17
3. ATTACHMENT DIMENSIONS

3.3.2 DETAIL DIMENSIONAL DRAWINGS OF LUG SECTION

Fig. 3-8 Dimension of lug section

Table 3-12
Unit: mm (in)
Plate outer dia. Boss thickness Pin bore dia. Lug plate thickness
Portion
øA B øC D
80 21 35 12
Dimensions
(3.15) (0.83) (0.472)
(1.378 )

3-18
 3. ATTACHMENT DIMENSIONS

3.4 DOZER
3.4.1 DOZER DIMENSIONAL DRAWINGS

Fig. 3-10 Dozer dimensional drawings

Table 3-14
Unit: mm (ft-in)
Dimensions
No. NAME
CX20B / 22B CX27B
A Blade width 1400 (4’7.12") 1500 (4’11.06")
B Blade height 300 (11.81") ←
C Distance from dozer attaching pin center to cutting edge end R976 (3’2.43") R1065 (3’5.93")
D Inner width of dozer attaching bracket 500 (1’7.69") ←
E Width of dozer attaching bracket 60 (2.36") ←
Distance from dozer attaching pin center to attaching pin on dozer
F R552 (1’9.73") R600 (1’11.62")
cylinder head side
G Attaching bracket inner width on dozer cylinder head side 52 (2.05") ←
H Horizontal distance from dozer attaching pin center to edge end 944 (3’1.17") 1034 (3’4.71")
J Vertical distance from dozer attaching pin center to edge end 248 (9.76") 255 (10.04")
d1 Dozer attaching pin dia. ø35 (1.38") ←
d2 Attaching pin dia. on dozer cylinder head side ø45 (1.77") ←

3-19
3. ATTACHMENT DIMENSIONS

3.4.2 DOZER MAINTENANCE STANDARDS

Fig. 3-15 Dozer maintenance standards

A-B-C = Pin
(1) Clearance of pin and bushing
Table 3-15
• CX20B / 22B Unit: mm (in)
Standard dimension Clearance
Tolerance Tolerance Standard
Pos. Item Standard Serviceabi Remedy
Pin dia. on pin dia. on bushing value for
value lity limit
bore dia. repair
Dozer blade cylinder –0.06 +0.20 0.11~
A
(Head side) ø45 –0.09 +0.05 0.31
Dozer blade cylinder (1.772) (-0.0024) (+0.0079) (0.0043~
B Replace
(Rod side) (-0.0035) (+0.0020) 0.0122) 0.7 1.0
bushing
–0.06 +0.22 0.18~ (0.028) (0.039)
or pin
ø35 –0.09 +0.12 0.31
C Dozer blade foot
(1.378) (-0.0024) (+0.0087) (0.0071~
(-0.0035) (+0.0047) 0.0122)

(Note)
• The tolerance for bushing inside diameter means the dimension after fitting of it into place.
• The part number for pins may be changed owing to improvement, use them only for reference.

3-20
 3. ATTACHMENT DIMENSIONS

Table 3-16
• CX27B Unit: mm (in)
Standard dimension Clearance
Tolerance Tolerance Standard
Pos. Item Standard Serviceabi Remedy
Pin dia. on pin dia. on bushing value for
value lity limit
bore dia. repair
Dozer blade cylinder –0.06 +0.20 0.11~
A
(Head side) ø45 –0.09 +0.05 0.31
Dozer blade cylinder (1.772) (-0.0024) (+0.0079) (0.0043~
B Replace
(Rod side) (-0.0035) (+0.0020) 0.0122) 0.7 1.0
bushing
–0.06 +0.22 0.18~ (0.028) (0.039)
or pin
ø40 –0.09 +0.12 0.31
C Dozer blade foot
(1.575) (-0.0024) (+0.0087) (0.0071~
(-0.0035) (+0.0047) 0.0122)

(Note)
• The tolerance for bushing inside diameter means the dimension after fitting of it into place.
• The part number for pins may be changed owing to improvement, use them only for reference.

3-21
3. ATTACHMENT DIMENSIONS

(2) Clearance in thrust direction on the dozer and cylinder installation section
Table 3-17
• CX20B / 22B Unit: mm (in)
Standard dimensions Pin length
Clearance X
Pos. Item Remedy
No. Dimensions adjusted with shim No. Dimensions
(total of both sides)

50
Head side
Dozer blade
(1.969 ) 107
A cylinder L1 PL1
(4.21)
(Head side) 52
Dozer blade
(2.047 )
When clear-
50 0.6~2.0
Rod side ance X ex-
Dozer blade (0.023~0.079)
(1.969 ceeds 3.5 mm, 107
B cylinder L2 After shim adjust- PL2
adjust it with (4.21)
(Rod side) Lower 52 ment
shim.
frame
(2.047 )
60±0.3
Dozer blade
(2.362±0.012)
Dozer blade 119
C L3 PL3
foot Lower 63 (4.69)
frame
(2.480 )

Table 3-18
• CX27B Unit: mm (in)
Standard dimensions Pin length
Clearance X
Pos. Item Remedy
No. Dimensions adjusted with shim No. Dimensions
(total of both sides)

50
Head side
Dozer blade
(1.969 ) 122
A cylinder L1 PL1
(4.80)
(Head side) 52
Dozer blade
(2.047 )
When clear-
50 0.6~2.0
Rod side ance X ex-
Dozer blade (0.023~0.079)
(1.969 ceeds 3.5 mm, 122
B cylinder L2 After shim adjust- PL2
adjust it with (4.80)
(Rod side) Lower 52 ment
shim.
frame
(2.047 )
60±0.3
Dozer blade
(2.362±0.012)
Dozer blade 127
C L3 PL3
foot Lower 63 (5.00)
frame
(2.480 )

(NOTE)
• Clearance X shall be adjusted using shims, if clearance exceeds the standard value for repair.

3-22
 3. ATTACHMENT DIMENSIONS

3.5 SWING
3.5.1 SWING BRACKET DIMENSIONAL DRAWINGS

d3

B A G

d2

C
F1

F d4

F2 J

d1

Fig. 3-12 Swing bracket dimensional drawings

Table 3-19
Unit: mm (in)
No. NAME DIMENSION
A Distance between swing center pin and boom foot pin 70 (2.76)
B Distance between boom foot pin and boom cylinder pin 136 (5.35)
C - ditto - 228 (8.98)
D Distance between swing center pin and swing cylinder pin R222.5 (8.76)
E - ditto - 215.5 (8.48)
F Inside width of swing center 291 (11.46)
F1 - ditto - 66 (2.60)
F2 - ditto - 62.5 (2.46)
G Inside width of boom foot 160 (6.30)
H Inside width for installing boom cylinder 56 (2.20)
J Inside width for installing swing cylinder 56 (2.20)
d1 Pin dia. of swing center ø60 (2.36)
d2 Pin dia. of boom foot ø40 (1.57")
d3 Pin dia. of boom cylinder ø40 (1.57")
d4 Pin dia. of swing cylinder ø35 (1.38")

3-23
3. ATTACHMENT DIMENSIONS

3.5.2 SWING PORTION MAINTENANCE STANDARDS

(1) Clearance of pin and bushing

C
A

I
I

Fig. 3-13 Clearance of pin and bushing on swing portion

Table 3-20
Unit: mm (in)
Standard dimension Clearance
Tolerance on Standard
Pos. Item Tolerance on Standard Serviceabili Remedy
Pin dia. bushing bore value for
pin dia. value ty limit
dia. repair
Swing cylinder +0.10 0.02~
A
(Rod side) ø35 0 0.15
Swing cylinder (1.378) –0.02 (+0.0039) (0.0008~
B Replace
(Head side) –0.05 (0) 0.0059) 0.7 1.0
bushing
Swing center (-0.0008) +0.11 0.05~ (0.028) (0.039)
C or pin
(Upper side) ø60 (-0.0020) +0.03 0.16
Swing center (2.362) (+0.0043) (0.0020~
D
(Lower side) (+0.0012) 0.0063)

(Note)
• The tolerance for bushing inside diameter means the dimension after fitting of it into place.
• The part number for pins may be changed owing to improvement, use them only for reference.

3-24
 3. ATTACHMENT DIMENSIONS

(2) Clearance in thrust direction on swing bracket and cylinder installation section

PL 1 PL 2

B
A

B-B
A-A 1
C, D C, D

C-C, D-D

Fig. 3-14 Clearance in thrust direction on swing portion

1. Washer - To be install the groove to the lower side [t= 2.3 (0.091)]
2. Washer [t= 2.3 (0.091)]

3-25
3. ATTACHMENT DIMENSIONS

Table 3-21
Unit: mm (in)
Standard Clearance X adjusted with shim
Pin length
Dimension (total of both sides)
Sec. Item Standard Remedy
Standard Serviceabili-
No. Dimensions value for No. Dimensions
value ty limit
repair
55
Cylinder
Swing 0.5~0.9
(2.165 ) 1.5 114
A-A cylinder L1 (0.020~ — PL1
(0.059) (4.49)
(Rod side) 56 0.035)
Bracket
Adjust-
(2.205 )
ed with
55 shim
Cylinder
Swing 0.1~0.5
(2.165 ) 1.0 126
B-B cylinder L2 (0.004~ — PL2
(0.039) (4.96)
(Head side) Upper 57 0.020)
frame
(2.244 )
59±0.5
Upper
Swing (2.322
frame
center ± 0.020) Replace 120.5
C-C L3 — PL3
(Upper 66 ± 1 washer (4.74)
side) Bracket (2.598
± 0.039)
59 ± 0.5
Upper
Swing (2.322
frame 0.5~0.9 Adjust-
center ± 0.020) 1.5 126
D-D L4 (0.020~ — ed with PL4
(Lower 62.5 ± 1 (0.059) (4.96)
0.035) shim
side) Bracket (2.460
±0.039)

3-26
 11. TOOLS
TABLE OF CONTENTS

11.1 TORQUE SPECIFICATIONS FOR CAPSCREWS & NUTS ........................... 11-3

11.1.1 METRIC COARSE THREAD STANDARD TIGHTENING TORQUE
VALUES. MAKE CERTAIN TO TIGHTEN ALL CAPSCREWS & NUTS
TO PROPER TORQUE VALUES.............................................................. 11-3
11.1.2 METRIC FINE THREAD STANDARD TIGHTENING TORQUE VALUES.
MAKE CERTAIN TO TIGHTEN ALL CAPSCREWS & NUTS TO PROPER
TORQUE VALUES.................................................................................... 11-4
11.2 SCREW AND TOOL SIZES ............................................................................ 11-5
11.2.1 CAPSCREW ............................................................................................. 11-5
11.2.2 CAPSCREW (SOCKET BOLT) 1 ................................................................ 1-5
11.3 TORQUE SPECIFICATIONS FOR JOINTS AND HOSES ............................. 11-5
11.3.1 JOINTS FOR PIPING (O-RING SEALING TYPE) ................................... 11-5
11.3.2 HYDRAULIC HOSE (30° FLARE TYPE) ................................................. 11-5
11.4 TORQUE SPECIFICATIONS FOR SLEEVE TYPE TUBE FITTINGS ............ 11-6
11.4.1 SLEEVE TYPE TUBE FITTINGS ............................................................. 11-6
11.5 SPECIAL SPANNERS FOR TUBES ............................................................... 11-7
11.6 APPLICATION OF SCREW LOCKING AND SEALING COMPOUNDS ......... 11-7
11.7 COUNTERWEIGHT LIFTING JIG ................................................................... 11-8
11. TOOLS

11-1
 11. TOOLS

11.1 TORQUE SPECIFICATIONS FOR CAPSCREWS & NUTS

The following Torque Specifications are provided for use when actual torque value of a fastener is not known. Check
the capscrews and nuts for their looseness and dropping off before the start of daily work and at the periodical main-
tenance. Retighten the loosened ones, and install new ones for the dropped off. For the new machine, the check
and retightening of them must be carried out at first 50 hours operation. For the replacement of them, make sure to
use the same size of manufacturer’s genuine parts.
Refer to the table below for the tightening and retightening of capscrews.
• The table below is not applicable for the capscrews to fix the cover, etc., made of plastic. For the tightening
torque for such capscrews, consult with an authorized our Distributor. Over-tightening may cause damages on
the parts to be fixed.
• In case that the tightening torque is specified in the manual, use such torque values regardless to the table be-
low.
• Numerical indication on the capscrew head shows the classification for strength (e.g., 7 = 7 T). No indication is
provided for smaller size of capscrews, M 5 or less.

1. Classification

11.1.1 Metric Coarse Thread Standard Tightening Torque Values. Make Certain to tighten all Capscrews
& Nuts to proper torque values.

Torque value Unit: N•m (lbf•ft)

Classification 4.8T 7T 10.9T
Nominal size No lubrication Oil lubrication No lubrication Oil lubrication No lubrication Oil lubrication
4.4±0.5 3.7±0.4 9.6±1.0 8.1±0.8 17.4±1.8 14.7±1.5
M6 P=1
(3.2±0.4) (2.7±0.3) (7.1±0.7) (6.0±0.6) (12.8±1.3) (10.8±1.1)
10.7±1.1 9.0±0.9 23.5±2.0 19.6±2.0 42.2±3.9 35.3±3.9
M8 P=1.25
(7.9±0.8) (6.6±0.7) (17.3±1.5) (14.5±1.5) (31.1±2.9) (26.0±2.9)
21.6±2.0 17.9±1.8 46.1±4.9 39.2±3.9 83.4±8.8 70.6±6.9
M10 P=1.5
(15.9±1.4) (13.2±1.3) (34.0±3.6) (28.9±2.9) (61.5±6.5) (52.1±5.1)
36.3±3.9 31.4±2.9 79.4±7.8 66.7±6.9 143±15 121±12
M12 P=1.75
(26.8±2.9) (23.2±2.1) (58.6±5.8) (49.2±5.1) (105±11) (89.2±8.9)
57.9±5.9 49.0±4.9 126±13 106±10 226±20 191±19
M14 P=2
(42.7±4.4) (36.1±3.6) (92.9±9.6) (78.2±7.4) (167±15) (141±14)
88.3±8.8 74.5±6.9 191±20 161±16 343±39 284±29
M16 P=2
(65.1±6.5) (55.0±5.1) (141±15) (119±12) (253±29) (209±21)
122±12 103±10 265±29 226±20 481±49 402±39
M18 P=2.5
(90.0±8.9) (75.8±7.2) (195±21) (167±15) (355±36) (297±29)
172±17 144±14 373±39 314±29 667±69 559±59
M20 P=2.5
(127±13) (106±10) (275±29) (232±21) (492±51) (412±44)
226±20 192±20 500±49 422±39 902±88 755±78
M22 P=2.5
(167±15) (142±15) (369±36) (311±29) (665±65) (557±58)
294±29 235±29 637±69 520±49 1160±118 941±98
M24 P=3
(217±21) (173±21) (470±51) (383±36) (856±87) (694±72)
431±39 353±39 941±98 765±78 1700±167 1370±137
M27 P=3
(318±29) (260±29) (694±72) (564±58) (1250±123) (1010±101)

11-3
11. TOOLS

Torque value Unit: N•m (lbf•ft)

Classification 4.8T 7T 10.9T
Nominal size No lubrication Oil lubrication No lubrication Oil lubrication No lubrication Oil lubrication
588±59 490±49 1285±127 1079±108 2300±235 1940±196
M30 P=3.5
(434±44) (361±36) (948±94) (796±80) (1700±173) (1430±145)
794±78 667±69 1726±177 1451±147 3110±314 2610±265
M33 P=3.5
(586±58) (492±51) (1270±131) (1070±108) (2290±232) (1930±195)
1030±98 863±88 2226±226 1863±186 4010±402 3360±333
M36 P=4
(760±72) (637±65) (1640±167) (1370±137) (2960±297) (2480±246)

11.1.2 Metric Fine Thread Standard Tightening Torque values. Make certain to tighten all Capscrews &
Nuts to proper torque values.

Torque value Unit: N•m (lbf•ft)

Classification 4.8T 7T 10.9T
Nominal size No lubrication Oil lubrication No lubrication Oil lubrication No lubrication Oil lubrication
11.3±1.1 9.5±1.0 24.5±2.0 20.6±2.0 44.1±3.9 37.3±3.9
M8 P=1.0
(8.3±0.8) (7.0±0.7) (18.1±1.5) (15.2±1.5) (32.5±2.9) (27.5±2.9)
22.6±2.0 18.7±1.9 48.1±4.9 41.2±3.9 87.3±8.8 73.5±6.9
M10 P=1.25
(16.7±1.5) (13.8±1.4) (35.5±3.6) (30.3±2.9) (64.4±6.5) (54.2±5.1)
39.2±3.9 33.3±2.9 85.3±8.8 71.6±6.9 154±16 129±13
M12 P=1.25
(28.9±2.9) (24.6±2.1) (62.9±6.5) (52.8±5.1) (114±12) (95.2±9.6)
92.2±8.8 77.5±7.8 196±20 169±17 363±39 304±29
M16 P=1.5
(68.0±6.5) (57.2±5.8) (145±15) (125±13) (268±29) (224±21)
186±19 155±16 402±39 333±29 726±69 608±59
M20 P=1.5
(137±14) (114±12) (297±29) (246±21) (535±51) (448±44)
314±29 265±29 686±69 569±59 1240±118 1030±98
M24 P=2
(232±21) (195±21) (506±51) (420±44) (915±87) (760±72)
637±59 530±49 1390±137 1157±118 2500±255 2080±206
M30 P=2
(470±44) (391±36) (1030±101) (853±87) (1840±188) (1530±152)
853±88 706±70 1860±186 1550±155 3350±334 2790±275
M33 P=2
(629±65) (521±52) (1370±137) (1140±114) (2470±246) (2060±203)
1070±108 892±88 2330±226 1940±196 4200±422 3500±353
M36 P=3
(789±80) (658±65) (1720±167) (1430±145) (3100±311) (2580±260)

11-4
 11. TOOLS

11.2 SCREW AND TOOL SIZES

11.2.1 Capscrew

Nominal B mm Nominal B mm
screw size screw size d
Tool size Tool size
(d) (d)
M6 10 M24 36
M8 13 M30 46
M10 17 M36 55 B
M12 19 M42 65
M16 24 M48 75
M20 30

11.2.2 Capscrew (Socket bolt)

Nominal B mm Nominal B mm
screw size screw size d
Tool size Tool size
(d) (d)
M6 5 M20 17
M8 6 M24 19
M10 8 M30 22 B
M12 10 M36 27
M14 12 M42 32
M16 14 M48 36
(M18) 14

11.3 TORQUE SPECIFICATIONS FOR JOINTS AND HOSES

11.3.1 JOINTS FOR PIPING (O-RING SEALING TYPE)

Nominal screw size Spanner size Tightening torque

(PF) (mm) N•m (lbf•ft)
1/8 14 17±2 (12±1)
1/4 19 36±2 (27±1)
3/8 22 74±5 (54±4)
1/2 27 108±9.8 (80±7)
3/4 36 162±9.8 (119±7)
1 41 255±9.8 (188±7)

11.3.2 HYDRAULIC HOSE (30° FLARE TYPE)

Nominal screw size Spanner size Tightening torque

(PF) (mm) N•m (lbf•ft)
1/8 17 15±2.0 (11±1)
1/4 19 29±4.9 (22±4)
3/8 22 49±4.9 (36±4)
1/2 27 78±4.9 (58±4)
3/4 36 118±9.8 (87±7)
1 41 137±15 (101±11)

NOTE: The application of the tightening torque is subject to a dry condition.

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11. TOOLS

11.4 TORQUE SPECIFICATIONS FOR SLEEVE TYPE TUBE FITTINGS

11.4.1 SLEEVE TYPE TUBE FITTINGS

Tube size Spanner size Tightening Torque

OD × Thickness (mm) (mm) N•m (lbf•ft)
10 × 1.5 19 44±4.9 (33±4)
15 × 2.0 27 147±20 (110±14)
18 × 2.5 32 177±20 (130±14)
22 × 3.0 36 216±20 (160±14)
28 × 4.0 41 275±29 (200±22)
35 × 5.0 55 441±44 (330±33)

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 11. TOOLS

11.5 SPECIAL SPANNERS FOR TUBES

Applicable tube diameter HEX Dimensions of a special spanner
Part No.
mm (in) mm (in) mm

27
15 (0.591)
(1.063)

32
18 (0.709)
(1.26)

36
22 (0.866)
(1.417)

41
28 (1.102)
(1.614)

11.6 APPLICATION OF SCREW LOCKING AND SEALING COMPOUNDS

Manufacturer
Service Features
Loctite Three-Bond
#242 1360K Low strength
Screw locking compound #262 1374 Middle strength
#271 1305 High strength
Sealing compound #515 1215 Sealing

11-7
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