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ABNORMAL CODE LIST TROUBLESHOOTING

ABNORMAL CODE LIST

1. Alarm (ALA) Code


Code No. Content of Detection Remedy If not recovered
Return the lift lever in the neutral
ALA-5206 The key switch is turned on when the lift lever is position, turn off the key switch and < 70 – 24 >
in the position other than neutral position.
turn it on again.

The key witch is turned on when the tilt lever is Return the tilt lever in the neutral
ALA-5207 position, turn off the key switch and < 70 – 24 >
in the position other than neutral position.
turn it on again.
The key switch is turned on when the ATT 1 Return the ATT 1 lever in the neutral
ALA-5208 lever is in the position other than neutral position, turn off the key switch and < 70 – 25 >
position. turn it on again.
The key switch is turned on when the ATT 2 Return the ATT 2 lever in the neutral
ALA-5209 lever is in the position other than neutral position, turn off the key switch and < 70 – 25 >
position. turn it on again.
The key switch is turned on when the ATT 3 Return the ATT 3 lever in the neutral
ALA-5210 lever is in the position other than neutral position, turn off the key switch and < 70 – 26 >
position. turn it on again.
Return the tilt lever in the neutral
ALA-5229* The tilt automatic horizontal stops at the position and turn off the tilt < 70 – 26 >
position before or after the completion position.
horizontal button.
1. Operate the tilt lever in the
The tilt automatic horizontal incorrectly is
operated. horizontal direction.
2. Set the tilt lever in the position
1. The tilt lever is operated in the reverse
direction. other than horizontal position
ALA-5255* and operate the automatic < 70 – 27 >
2. The tilt horizontal is operated when the tilt
lever is in the horizontal position. horizontal.
3. Unload the cargo and operate
3. The automatic horizontal is operated with the the automatic horizontal without
cargo loaded.
load.

* Vehicle equipped with the tilt automatic horizontal function.

2. Error (ERR) Code


Code No Content of Abnormality Go to Page
ERR-3082 The communication between travel (R) controller and travel (L) controller is abnormal. < 70 – 28 >
ERR-3084 The communication between travel (R) controller and cargo handling controller is abnormal. < 70 – 29 >
ERR-3281 The communication between travel (R) controller and travel (L) controller is abnormal. < 70 – 30 >
ERR-3284 The communication between cargo handling controller and travel (L) controller is abnormal. < 70 – 31 >
ERR-5081 The communication between travel (R) controller and cargo handling controller is abnormal. < 70 – 31 >
ERR-5082 The communication between travel (L) controller and cargo handling controller is abnormal. < 70 – 31 >
The communication between proportional solenoid valve controller and cargo handling controller is
ERR-5085 abnormal. < 70 – 32 >

ERR-5087 The communication between power supply controller and cargo handling controller is abnormal. < 70 – 33 >

ERR-5088 The communication cargo handling controller between cargo handling controller and power supply < 70 – 33 >
controller is abnormal.
ERR-5211 The lift lever signal is abnormal. < 70 – 33 >
ERR-5212 The tilt lever signal is abnormal. < 70 – 34 >
ERR-5213 The ATT 1 lever signal is abnormal. < 70 – 35 >
ERR-5214 The ATT 2 lever signal is abnormal. < 70 – 36 >
ERR-5215 The ATT 3 lever signal is abnormal. < 70 – 37 >

70-20 AE50/AM50 Series


TROUBLESHOOTING ABNORMAL CODE LIST

Code No Content of Abnormality Go to Page


ERR-5216 The lift pressure sensor signal is abnormal. < 70 – 38 >
ERR-5217 The tilt angle sensor signal is abnormal. < 70 – 39 >
ERR-5218 The lift proportional solenoid valve operation is abnormal. < 70 – 40 >
ERR-5219 The tilt proportional solenoid valve operation is abnormal. < 70 – 43 >
ERR-5220 The ATT 1 proportional solenoid valve operation is abnormal. < 70 – 46 >
ERR-5221 The ATT 2 proportional solenoid valve operation is abnormal. < 70 – 49 >
ERR-5222 The ATT 3 proportional solenoid valve operation is abnormal. < 70 – 52 >
ERR-5292 The power supply in the proportional solenoid valve controller is abnormal. < 70 – 55 >
ERR-5293 The proportional solenoid valve controller is abnormal. < 70 – 56 >
ERR-5294 The work machine switch signal is abnormal. < 70 – 57 >
ERR-5295 The proportional solenoid valve controller is abnormal. < 70 – 58 >
ERR-5296 The relay in the proportional solenoid valve controller is abnormal. < 70 – 59 >
ERR14-8110 The communication process of travel (R) controller is abnormal. < 70 – 60 >
ERR18-8110 The communication process of travel (L) controller is abnormal. < 70 – 62 >
ERR30-8110 The communication process of cargo handling controller is abnormal. < 70 – 64 >
ERR34-8110 The communication process of proportional handling controller is abnormal. < 70 – 66 >
ERR40-8110 The communication process of meter panel is abnormal. < 70 – 68 >
ERR14-8120 The CAN transmission/reception process of travel (R) controller is abnormal. < 70 – 70 >
ERR18-8120 The CAN transmission/reception process of travel (L) controller is abnormal. < 70 – 71 >
ERR30-8120 The CAN transmission/reception process of cargo handling controller is abnormal. < 70 – 72 >
ERR34-8120 The CAN transmission/reception process of proportional solenoid valve controller is abnormal. < 70 – 73 >
ERR40-8120 The CAN transmission/reception process of meter panel is abnormal. < 70 – 74 >
ERR14-8130 The CAN communication between travel (R) controller and meter panel is abnormal. < 70 – 75 >
ERR18-8130 The CAN communication between travel (L) controller and meter panel is abnormal. < 70 – 76 >
ERR30-8130 The CAN communication between cargo handling controller and meter panel is abnormal. < 70 – 77 >
The CAN communication between proportional solenoid valve controller and meter panel is
ERR34-8130 < 70 – 78 >
abnormal.
ERR14-8140 The CAN transmission of travel (R) controller is abnormal. < 70 – 79 >
ERR18-8140 The CAN transmission of travel (L) controller is abnormal. < 70 – 80 >
ERR30-8140 The CAN transmission of cargo handling controller is abnormal. < 70 – |81 >
ERR34-8140 The CAN transmission of proportional solenoid valve controller is abnormal. < 70 – 82 >
ERR40-8140 The CAN transmission of meter panel is abnormal. < 70 – 83 >
ERR40-8314 The CAN communication between travel (R) controller and meter panel is abnormal. < 70 – 84 >
ERR40-8318 The CAN communication between travel (L) controller and meter panel is abnormal. < 70 – 85 >
ERR40-8330 The CAN communication between cargo handling controller and meter panel is abnormal. < 70 – 86 >
The CAN communication between proportional solenoid valve controller and meter panel is
ERR40-8334 abnormal. < 70 – 87 >

ERR40-8510 The CAN communication of meter panel, after turning on the key, is abnormal. < 70 – 88 >

AE50/AM50 Series 70-21


ABNORMAL CODE LIST TROUBLESHOOTING

Meter Display Trouble Code (Travel Controller)


Code No Content of Abnormality Go to Page
ERR-3001 (Travel R) Breaking of main contactor, Blown-out fuse < 70 – 89 >
ERR-3002 (Travel R) Short of main contactor < 70 – 89 >
ERR-3004 (Travel R)
ERR-3204 (Travel L) Low voltage detection (Drop of battery voltage) < 70 – 90 >

ALA-3005 (Travel R)
ALA-3205 (Travel L) Warning of incorrect teaching operation < 70 – 90 >

ERR-3010 (Travel R)
Travel controller (The upper and lower FETs are shorted) < 70 – 91 >
ERR-3210 (Travel L)
ERR-3011 (Travel R)
ERR-3211 (Travel L) Travel controller (The upper side is shorted) < 70 – 92 >

ERR-3012 (Travel R)
Travel controller (The lower side is shorted) < 70 – 92 >
ERR-3212 (Travel L)
ERR-3013 (Travel R)
Travel controller (Breaking of U phase wire) < 70 – 92 >
ERR-3213 (Travel L)
ERR-3014 (Travel R)
Travel controller (Breaking of V phase wire) < 70 – 92 >
ERR-3214 (Travel L)
ERR-3015 (Travel R)
Travel controller (Breaking of W phase wire) < 70 – 92 >
ERR-3215 (Travel L)
ERR-3016 (Travel R) Quick Charging Defect (Charging defect of capacitor between P and N) < 70 – 93 >
ALA-3021 (Travel R)
Travel controller (Temperature rise) < 70 – 93 >
ALA-3221 (Travel L)
ERR-3021 (Travel R)
Travel controller (Abnormal temperature) < 70 – 94 >
ERR-3221 (Travel L)
ALA-3031 (Travel R)
Travel motor (Temperature rise) < 70 – 94 >
ALA-3231 (Travel L)
ERR-3031 (Travel R)
Travel motor (Abnormal temperature) < 70 – 95 >
ERR-3231 (Travel L)
ERR-3030 (Travel R)
Short between phases of travel motor (Load is shorted.) < 70 – 96 >
ERR-3230 (Travel L)
ERR-3050 (Travel R)
Defective temperature sensor of travel controller < 70 – 96 >
ERR-3250 (Travel L)
ERR-3051 (Travel R) Defective temperature sensor of travel motor < 70 – 97 >
ERR-3251 (Travel L)
ERR-3052 (Travel R)
Defective output of travel current sensor (U phase, W phase) < 70 – 98 >
ERR-3252 (Travel L)
ERR-3053 (Travel R) Defective accelerator, Abnormal accelerator switch < 70 – 98 >
ERR-3253 (Travel L)
ERR-3054 (Travel R) The tire angle potentiometer is defective. (Abnormal detection angle) < 70 – 99 >
ERR-3056 (Travel R)
Travel motor speed sensor (A phase output is abnormal.) < 70 – 100 >
ERR-3256 (Travel L)
ERR-3057 (Travel R)
Travel motor speed sensor (B phase output is abnormal.) < 70 – 101 >
ERR-3257 (Travel L)
ERR-3061 (Travel R) FR direction switch defective < 70 – 102 >
ERR-3062 (Travel R) The logic of seat switch _a and seat switch _b is defective. < 70 – 102 >
ERR-3082 (Travel R)
ERR-3084 (Travel R)
The CAN communication is abnormal. (Breaking of communication line) < 70 – 28 >
ERR-3281 (Travel L)
ERR-3284 (Travel L)

70-22 AE50/AM50 Series


TROUBLESHOOTING ABNORMAL CODE LIST

Meter Display Trouble Code (Cargo Handling Controller)


Code No Content of Abnormality Go to Page
ERR-5004 Low voltage detection (Drop of battery voltage) < 70 – 103 >
ALA-5005 Warning of incorrect teaching operation < 70 – 104 >
ERR-5010 Cargo handling controller (Upper and lower FETs are shorted) < 70 – 105 >
ERR-5011 Cargo handling controller (Upper side is shorted) < 70 – 106 >
ERR-5012 Cargo handling controller (Lower side is shorted) < 70 – 106 >
ERR-5013 Cargo handling controller (Breaking of U phase wire) < 70 – 106 >
ERR-5014 Cargo handling controller (Breaking of V phase wire) < 70 – 106 >
ERR-5015 Cargo handling controller (Breaking of W phase wire) < 70 – 106 >
ALA-5021 Cargo handling controller (Temperature rise) < 70 – 107 >
ERR-5021 Cargo handling controller (Abnormal temperature) < 70 – 108 >
ERR-5030 Shorted phases of pump motor (Load shorted) < 70 – 109 >
ALA-5031 Pump Motor (Temperature rise) < 70 – 109 >
ERR-5031 Pump Motor (Abnormal temperature) < 70 – 110 >
ERR-5040 The external controller signal input range is abnormal < 70 – 111 >
ERR-5050 The temperature sensor of cargo handling controller is defective < 70 – 111 >
ERR-5051 The temperature sensor of pump motor is defective < 70 – 112 >
ERR-5052 The output of cargo handling current sensor (U phase, W phase) is defective < 70 – 112 >
ERR-5055 The steering wheel angle sensor is defective (Detection angle is abnormal) < 70 – 113 >
ERR-5057 The pump motor speed sensor is defective < 70 – 113 >
ERR-5081 The CAN communication is abnormal (Breaking of communication line) < 70 – 31 >

AE50/AM50 Series 70-23