CC7201-Design For Manufacture, Assembly and Environments

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VALLIAMMAI ENGINEERING COLLEGE
DEPARTMENT OF MECHANICAL ENGINEERING
CC 7201- DESIGN FOR MANUFACTURE, ASSEMBLY AND ENVIRONMENTS
UNIT I INTRODUCTION
PART-A
1.Define ratings.
2.what is meant by evaluation of concept.
3.Define tolerance.
4.what is meant by process capability.
5.Define Tolerance stack.
6.Draw the Five symbols of Geometric tolerance.
7.what are factors involved for Mechanisms selection.
8.what is meant by Datum features.
9.what are the different limits of Assembly.
10.Define Process capability ratio.
11. what are the strengthening factors involved in DFM.
12.What are evaluation method used in DFM.
13What are the general principle in design.
14.what are the basic concept involved in DFMA.
15.Draw the block diagram for design factors.
16.Define Manufacturability.
17.Define types of Tolerance.
18.write down different Manufacturability process.
19.Briefly explain the strength factors.
20.what are the development involved in development design.
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PART-B
1.Briefly explain about manufacturability.
2. Briefly explain about Tolerance and its types.
3. Briefly explain about DFM
4. Briefly explain about Process capability.
5. Briefly explain about Mechanical factors and Mechanism selection.
6. Briefly explain about design principles which used in manufacturability.
7.Explain in detail about the assembly limits, Datum features & tolerance stack.
8.How the evaluation method used in DFMA.
9. Explain in detail about the manufacturing datum , functional datum & change in datum in DFM.
10. Explain in detail about the strength and mechanical factors.
UNIT II FACTORS INFLUENCING FORM DESIGN
PART-A
1.What are the main factors involved in form design.
2.Draw the block diagram of form design.
3.Define Service life.
4.Define fitness.
5.what are the Steps involved in Material choice.
6.Define casting.
7.Define forging.
8.Define welding.
9.What are the types of welding.
10.what are the design rules for welding.
11. what are the design rules for welding member.
12.what are the design rules for casting.
13.what are the design rules for casting member.
14.what are defects in casting.
15.Define Shrinkage.
16.what are main factors consider in assembly.
17.what is the use of Runner and Riser in casting.
18.What are remedies of shrinkage effect.
19.Draw the block diagram for influence of materials on form design.
20.Define casting process.
PART-B
1. Explain in detail about the influence of material in form design.
2. Explain in detail about the material selection.
3. Explain in detail about the suitable sketch of form design of welded member.
4. Explain in detail about the suitable sketch of form design of casting member.
5. Explain in detail about the suitable sketch of form design of forging member.
6. Explain in detail about the pugh selection process.
7. Explain in detail about the suitable sketch of form design of welded defects.
8. Explain in detail about the suitable sketch of form design of casting defects.
9. Explain in detail about the suitable sketch of form design of forging defects.
10.Explain factors influencing form design.
UNIT III COMPONENT DESIGN - MACHINING CONSIDERATION
PART-A
1.Define functional datum.
2.Define Machining sequence.
3.Define Manufacturing Datum.
4.What is need for changing the datum.
5.what is meant by simplification by separation.
6.what is meant by reduction of machined area.
7.Define Mach inability.
8.Define Clamp ability.
9.Define accessibility.
10.What is amalgamation.
11.How the machined areas can be reduced.
12.write down any four examples of simplification by separation.
13.How the amalgamation can be simplified.
14.write down the difference between mach inability and clamp ability.
15.write down difference between clamp ability and accessibility.
16.write down the any four different drilling cutter.
17. write down the any four different milling cutter.
18. write down the any four different keyway.
19. Different between Drilling and milling.
20.write down the doweling procedure.
PART-B
1. Explain in detail about the reduction of machined area by simplification by separation with suitable sketch.
2. Explain in detail about the doweling procedure and counter sunk screws.
3. Explain in detail about the design for accessibility.
4. Explain in detail about the design for clamp ability.
5. Explain in detail about the design for assembly.
6. Explain in detail about the design for economy.
7. Explain in detail about simplification by amalgamation.
8. Explain in detail about the reduction of machined area.
9. Explain in detail about the counter sunk head screw.
10. Explain in detail about the design for mach inability.
UNIT IV COMPONENT DESIGN - CASTING CONSIDERATION
PART-A
1.Define group technology.
2.Define Pattern.
3.Define parting line.
4.Define mould.
5.what is meant by cast hole.
6. what is meant by Machined hole.
7.what is meant by portable parting line.
8.what is uneconomical design.
9.what are the factors involved in uneconomical design.
10.Explain modified design.
11.what is meant by core and cavity.
12.Define casting defects.
13.Basic steps involved in G.T
14.What are benefits of G.T.
15.What are the barriers to implement G.T.
16.Mention any two computer application for DFMA.
17.What are the merits to implement computer application in DFMA process.
18.what are the types of G.T.
19.Write down the New trend in computer application for DFMA.
20.Write down the applications in DFMA process.
PART-B
1.Explain in detail about computer application in DFMA.
2.Explain casting pattern ,mould and parting line.
3. Explain in detail about minimizing the core requirements.
4. Explain in detail about machined holes in casting process.
5. Draw and explain identify the possible and portable parting line.
6. Explain in detail about casting requiring special sand cores.
7. Explain and design the obviate sand cores.
8.Explain in detail about inspection method in GT.
9. Explain in detail with suitable sketch of optiz method.
10. Explain in detail with suitable sketch about design features to facilitate machining , drills and milling cutters.
UNIT V DESIGN FOR THE ENVIRONMENT
PART-A
1.Define Life cycle assessment.
2.Write down the objectives of environmental design.
3.why DFE.
4.What are the global issues.
5. What are the local issues.
6.what are the guideline for material selection.
7.what are the guideline for product structure.
8.what are steps involved in life cycle assessment.
9.What are the techniques used to reduce environment impact.
10.Define disassembly.
11.Define Recyclability.
12. Define Remanufacturing.
13. Define energy efficiency.
14.What are the standards followed in design for environmental.
15.what are the steps involved in minimizing the material usage.
16.what is meant by ISO-14000
17.Write down the benefits of ISO-14000.
18.Write down the difference between Regulation and standards.
19.What are the steps involved in Recycalbility.
20.write down the basic DFE methods.
PART-B
1. Explain the following (1) global issue
(2) Regional and local issue.
2.what is mean by DFE.? Explain the design guidelines for DFE.
3.Explain in detail in AT & T Product assessment method.
4.Explain detail about the weighted sum assessment method.
5.Explain in detail about the techniques to reduce the environment impact in design.
6. Explain in detail of design to minimize the material in design.
7. Explain in detail with suitable sketch of Recycling of the product.
8. Explain in detail with suitable sketch of Remanufacturing.
9. Explain in detail about the Regulation and standards
10. Explain in detail about design for energy efficiency.

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www.Vidyarthiplus.

VALLIAMMAI ENGINEERING COLLEGE

DEPARTMENT OF MECHANICAL ENGINEERING

CC 7201- DESIGN FOR MANUFACTURE, ASSEMBLY AND ENVIRONMENTS

2.what is meant by evaluation of concept.

4.what is meant by process capability.

5.Define Tolerance stack.

6.Draw the Five symbols of Geometric tolerance.

7.what are factors involved for Mechanisms selection.

8.what is meant by Datum features.

9.what are the different limits of Assembly.

10.Define Process capability ratio.

11. what are the strengthening factors involved in DFM.

12.What are evaluation method used in DFM.

13What are the general principle in design.

14.what are the basic concept involved in DFMA.

15.Draw the block diagram for design factors.

17.Define types of Tolerance.

18.write down different Manufacturability process.

19.Briefly explain the strength factors.

20.what are the development involved in development design.

1.Briefly explain about manufacturability.

2. Briefly explain about Tolerance and its types.

3. Briefly explain about DFM

4. Briefly explain about Process capability.

5. Briefly explain about Mechanical factors and Mechanism selection.

6. Briefly explain about design principles which used in manufacturability.

8.How the evaluation method used in DFMA.

10. Explain in detail about the strength and mechanical factors.

UNIT II FACTORS INFLUENCING FORM DESIGN

1.What are the main factors involved in form design.

2.Draw the block diagram of form design.

3.Define Service life.

5.what are the Steps involved in Material choice.

9.What are the types of welding.

10.what are the design rules for welding.

11. what are the design rules for welding member.

12.what are the design rules for casting.

13.what are the design rules for casting member.

14.what are defects in casting.

16.what are main factors consider in assembly.

17.what is the use of Runner and Riser in casting.

18.What are remedies of shrinkage effect.

19.Draw the block diagram for influence of materials on form design.

20.Define casting process.

1. Explain in detail about the influence of material in form design.

2. Explain in detail about the material selection.

6. Explain in detail about the pugh selection process.

10.Explain factors influencing form design.

UNIT III COMPONENT DESIGN - MACHINING CONSIDERATION

1.Define functional datum.

2.Define Machining sequence.

3.Define Manufacturing Datum.

4.What is need for changing the datum.

5.what is meant by simplification by separation.

6.what is meant by reduction of machined area.

7.Define Mach inability.

8.Define Clamp ability.

11.How the machined areas can be reduced.

12.write down any four examples of simplification by separation.

13.How the amalgamation can be simplified.

15.write down difference between clamp ability and accessibility.

16.write down the any four different drilling cutter.