CVS MAKINA - Company Presentation

-Design
-Manufacturing Offices:
- Erection - CVS Headquarter
- Training (Turkey)
- Consultancy - CVS Europe (Italy)
-Innovation - CVS Egypt
- Process - CVS Ukraine
Development - CVS Iran

info@cvs.com.tr www.cvs.com.tr
CVS MAKINA - Company Presentation

CVS provides plants & equipment for minimills,

also in “turn-key” solution.

CVS covers the complete design and

manufacturing activities for green-field projects
as well as revamping/upgrading of existing
plants and equipment.

CVS manufactures spare parts & components

for meltshops & rolling mills.

CVS provides technical assistance and

consulting service to steel production.

CVS MAKINA - Company Presentation

Quick Info

CVS headquarter is placed in the industrial

region of Gebze, just east of Istanbul, close
to many major ports

Our modern facilities consists of more than

40,000 sqm of closed area and a land of
additional approx. 40,000 sqm

CVS workforce is formed by over than 500

specialized workers and engineers with a
modern machinery park to undertake even
the most challenging projects.

Over than 200 engineers and administrative

employees are involved in the design and
management of the projects.
 MELTSHOP DESIGN
From Water Cooled Panels to complete Electric Arc Furnaces, from Ladles to complete
Ladle Furnaces, from Tundishes to complete Continuous Casting Machines, from Ducts
to complete Fume Treatment Systems and from Engineering Services to Turn-Key
Plants, CVS offers economically viable solutions at European standards.

CVS Makina. Company Presentation

CVS - E.A.F.
Design Concept

• CVS has more than 50 Electric Arc

Furnaces supplied worldwide

• Furnace size from 12 to 180 tapped

steel

• Some EAF futures:

– AC type
– EBT tapping system
– conductive or traditional
electrode arms
– original roof lifting design
– full platform & split shell design
 CVS - EAF
Design Main Objective

Low production costs

Higher process flexibility.

Increasing productivity
while improving energy
efficiency.

mproving the quality of

the finished product.

Meet environmental
requirements at a
minimum cost.

Better coordination of
process/environmental
requirements

CVS - E.A.F.
Design Benefits

Gantry design for self-supporting furnace roof

Prismatic roller-guide system for electrode masts
High-current-conducting electrode arms in copper-clad box design
State-of-the-art electrode control system
Split-shell design
Copper or combi-panels with high-speed cooling water flow
Oxygen and carbon injection
All bottom tapping systems EBT, EO-EBT, RBT, OBT)
Special hot-metal charging facilities
Continuous DRI/HBI feeding systems

Main benefits
Increased productivity due to shortest melting and idle times
High power input (up to 1 MVA/t)
High-impedance furnace
Arc voltage up to 1,500 V
Proven low-consumption values energy, electrodes, refractories, etc.)
Low tapping temperatures and minimum slag carry-over
Minimum maintenance with the use of heavy mill-type components
Highest flexibility with respect to charge materials
 CVS - EAF
Chemical Energy System Concept

CVS has special oxy-burner system for higher productivity

The injection system consists of a set of jet burners installed on the EAF shell.
The jet burners are supersonic oxygen injectors combined with a hydrocarbon
burner, all in the same housing.

Three jet burners are installed in the upper shell’s side wall, while the forth one
is located in the EBT area. The functions of the injection system are :

decarburization of the steel bath

thermal energy input
formation of foaming slag
reduced need of charge carbon with the scrap
the thermal energy is efficiently transferred to the bath with less fuel, lower off-
gas temperature and much better control of CO emissions.

CVS - EAF
Burner Design Concept

The location and the direction of the burners are determined to reduce the cold
spots effect generated by the three-phase arc of the furnace, thus obtaining an
even and faster melting.

• Higher burner efficiency (cleaner walls, reduction of electric energy

consumption)
• Higher supersonic oxygen efficiency (reduction of electrode consumption
and increase of refractory delta life)
• Higher burner power (up to 8 MW burner and 4000 Nm3/h of supersonic
oxygen)
• Carbon injection in the slag (CH4 + N2 cooled) or above the slag (air cooled)
 CVS - EAF
Burner Positioning Inside Furnace

The lance manipulator for the Electric Arc Furnace is primarily designed for
safe oxygen injection. As well, solid materials like Carbon can be given from
burner case.

The Carbon injection in the bath have demonstrated of outmost importance to

work with proper foaming of the slag and to obtain recarburisation of liquid steel
bath if required to control bath composition.

CVS - EAF
Burner Positioning Inside Furnace

• Very low installation in water cooled copper box

• Refractory saving by cooling block
• Long life (8-18 months)
• Fast substitution time
• Flame shape control
• De-Luxe gas valve stand
• Improve Metallic Yield
• Very flexible automation
 CVS - EAF
Slag Foaming

Foaming slag is used to increase the

thermal efficiency of the furnace
during the refining period, when the
side walls are fully exposed to the
arc radiation.

A foaming slag will rise and cover

the electric arcs, thus permitting the
use of a high tap setting without
increasing the thermal load on the
furnace walls.

In addition, an electrical arc covered by a foaming slag will have a higher efficiency in
transferring the energy into the steel phase.

CVS -
Slag Foaming

Slag foaming is obtained by

injecting oxygen into the liquid
steel, where mainly iron is
oxidized according to the
reaction:

O2 + 2 Fe = 2 (FeO)

Carbon powder is then injected

simultaneously into the slag
phase where iron oxide is
reduced.

(FeO) + C = Fe + CO (g)

The resulting CO gas is a critical

component in order to obtain a
foaming slag.
 CVS - EAF
Panel Design Example

CVS have big experience for manufacturing of Furnace panels made of copper and
steel.

Special testing methods is applied before shipment.

CVS - EAF
Typical 3-D View
CVS - EAF
Typical 3-D View

CVS - EAF
Roof Lifting Operation

CVS special design of Roof Lifting

system yields for easy and safe
operation.
CVS - E.A.F.
Auxiliaries

CVS - E.A.F.
Auxiliaries

Scrap Bucket
BucketTransfer Car
Orange Grabs
CVS - SECONDARY METALLURGY
LF. Concept

The operation executed at the ladle furnace is

an essential part of the secondary metallurgy
treatment, such as refining, adjustment of
liquid steel temperature and chemical
composition with the target to increase quality
of steel.

CVS - SECONDARY METALLURGY

LF. Advantages

The advantages of a ladle furnace can

be defined as follows :

•Saving of ferroalloy

•Saving of energy

•Increase productivity

•Decreasing refining time of EAF

•Decreasing tapping temperature at EAF

•Precise temperature control

•Improved of inclusions, cleanliness of

the steel

•Possibilities of wrong analysis limited

 CVS - SECONDARY METALLURGY
LF Design Advantageous
The Ladle Furnace is conceived for reheating the steel in the ladle placed on a
ladle car and will be designed and built according to the most modern techniques in
the field and will be in particular provided with:

Water-cooled secondary circuit and water cooled flexible cables

Water-cooled ladle roof equipped
with indirect fume collecting hood
to reduce steel oxidation
Roof lifting mechanism via
hydraulic cylinder
Electrode arms with reduced
electrode pitch diameter
Water-cooled secondary circuit
and water cooled flexible cables
Electro-hydraulic electrode
regulation

CVS - SECONDARY METALLURGY

VD / VOD Plant
The purpose of secondary metallurgical steel treatment under vacuum conditions is
to produce high-purity steel having following properties:

low content of harmful elements such as sulphur, phosphorus, trace elements and/or
carbon,

lowering of oxygen, nitrogen and hydrogen gases dissolved in the steel,

as well as major improvements of steel purity, including shape control of non-metallic

inclusions.
 CVS - SECONDARY METALLURGY
VD / VOD Plant
PURPOSE
• H removal
DESIGN FEATURES
• N removal
• S removal • Dimensioning of vacuum tank
• C removal (VOD) • Vacuum hopper
• Dust separator
RESULTS
• H contents < 1 ppm
• N contents -30/50 %
• S contents -80/95 %
• C contents < 20 ppm

PROCESS
•Temperature loss during
vacuum treatment

CVS - SECONDARY METALLURGY

VD / VOD Plant
Hydrogen Removal

The final hydrogen content of a heat depends on the pressure of vacuum vessel, the amount
of the purging gas and the CO-gas development.

Even fully killed heats can be treated due to intensive degassing supported by lift gas. For
lowest hydrogen levels the pressure must be lower than 1 mbar with according treatment
times of 15 - 20 min depending on the starting level.

Nitrogen Removal

Even in VD-Plants nitrogen removal is preferably carried out. Having low sulphur and
oxygen levels this process as well requires low vacuum levels with less than 1mbar for
approx. 15 - 20 min.

Argon is purged by the porous plugs from the ladle bottom with approx. 10 Nl/(min, t steel).
 CVS - SECONDARY METALLURGY
VD / VOD Plant
Sulphur Removal

The final sulphur content of a heat depends on the pressure of vacuum vessel, the
amount of the purging gas and the amount of synthetic slag added prior to vacuum
treatment start. The EAF furnace slag has to be reduced during tapping to values below or
equal to 5 kg/t Steel.

For low sulphur levels the pressure must be lower than 1 mbar with according treatment
times of 15 - 20 min depending on the starting sulphur level. Argon purging by the porous
plug from the ladle bottom with approx. 10 Nl/(min, t steel) has to be ensured.

Light Treatment (Deoxidation)

The liquid steel will be tapped unkilled or semi-killed from the EAF and partly deoxidised
in the VD-plant.

The deoxidation will occur due to the CO-development by natural decarburisation. The
pressure range depends on the C-O equilibrium and is about 40 - 200 mbar.

After 10 - 12 min treatment the final deoxidation will be carried out with Al or others.
Thus large amounts of deoxidation agents can be saved by light treatment.

CVS - SECONDARY METALLURGY

VD / VOD Steam Ejector Pumps
 CVS - SECONDARY METALLURGY
VD / VOD Plant
PROCESS COST FOR REMOVING C IN EAF AND VOD
- Modelling of the VOD process
- Optimisation EAF-VOD
OPTIMUM RANGE
- Slag reduction EAF

COST
- Desulphurisation
VOD
VOD PROCESS CONTROL
-Calculation functions
- Thermodynamic model
- Example of oxygen blowing 0 0.5 1.0
CARBON CONTENT
THERMODYNAMICSC - removal at low pCO and high temp

( fCr * %Cr )2 * pCO3 * 10( 40536/ T 25.63)

3C Cr2O3 3CO 2Cr %C 3
aCr2O3 * fC 3

CVS - SECONDARY METALLURGY

VD / VOD Plant
 CVS - SECONDARY METALLURGY
Ladle Inert Gas Use

Homogenisation of The Bath Temperature

Homogenisation of the Bath Chemical
Composition
Better Mixing Between Steel and Slags
Better yield of additives (ferroalloys)
More Clean steel
a. Refractory material on the ladle bottom
b. Porous plate
c. Porous refractory insert
d. Locking equipment
e. Gas inlet

CVS - Liquid Steel Auxiliaries

Ladle and Ladle Cars
 CVS - Liquid Steel Auxiliaries
Ladle Emergency Stirrer Lance

This gas stirring system is designed to feed inert gas through a refractory lance for
emergency stirring if the porous plug does not work properly.

The refractory lance is held and plunged into the steel bath by a structure adjacent to
the ladle roof.

CVS - Liquid Steel Auxiliaries

Ladle Preheaters / Driers

Ladle pre-heater/drier consists of

a circular, concave lid
a centrally located fuel-air burner.

The burner creates a high-velocity, extended flame, which brings the thermal energy
down to the ladle bottom.

The combustion air is generated by a centrifugal fan located in a protected position in the
burner stand and led via the cover suspension arm to the burner.

The hydraulic power for lid movements is provided by an independent hydraulic power
pack.

The burner is directly ignited by means of a high voltage device after automatic purging
of the combustion chamber.
CVS - Liquid Steel Auxiliaries
Ladle Preheaters / Driers

CVS - CCM
Design Concept
 CVS - CCM
Design Concept

CCM can be designed to produce square billets in the sections between 100 to 160
mm2, and blooms between 180 to 260 mm2.

Special designs for beam blank and round sections between 160 to 440 mm can be
done.

Radius of 5-12 meter and mould length of 750-1000 mm can be designed according to
project requirement.

For some special casting, vertical continuous casting application can be considered.

The CCM can be fitted with up to eight casting strands in order to satisfy the
production schedule given by the EAF.

According to customer request, CCM can be equipped with the necessary modern
equipment to produce high quality casted products, such as tundish of delta type to
reduce inclusions in the mould, long copper tube to improve primary cooling on the
billet surface, automatic mould level control system, high casting radius to reduce
stress during unbending, secondary spray cooling divided in three zone for a better
cooling effect and control, walking beam cooling bed for the straightening of the long
billets.

CVS - CCM
Typical Sectional View
 CVS - CCM
Typical Sectional View

CVS - CCM
Equipments

-Ladle Turrets
-Tudish
-Tundish Car
-Ladle Car
-Moulds
-Mould and Strand Stirrers
-Automatic Mould Level Control
-Foot Rolls
-Spray bending sector
-Mould Oscillating Tables
-Tudish Preheater
-Rigid Dummy Bars
-Withdrawal and straighining unit
-Rigid Dummy Bar Parking Device
-Intermediate Roller Table
-Billet Side Transfer
-Collecting Table
-Cooling Bed
 CVS - CCM
Ladle Turret
Serving to support the teeming ladle and adjust
it to casting position.

Design for handling up to two full teeming

ladles.

Weighig Load-cells

Emergency Turret Rotation

Different Designs

Ladle Car
Ladle Rotation Arm
Liftible Ladle Turret
Independent Arm Ladle Turret

CVS - CCM
Tundish Car

Different Designs Serving to support the tundish

and adjust it to casting position.
Cantilever Type
Rail Type Quick nozzle changer system
Semi-cantilever Type
Liftable Type Adaptable to stopper rod
mechanism

Weighig Load-cells

Emergency Translation via

electric motor
 CVS - CCM
Tundishes

-Delta Shape
- High Residence Time
- Better Inclusion Flotation
- High Tundish Life
- Adaptable to close casting

CVS - CCM
Tundish Pre-heaters
 CVS - CCM
Mould Oscillation
Design Features

- Heavy-duty design
- Sized to support the mould housings assembly
- Designed to permit mould oscillation along the casting radius
- Adjustable stroke, frequency and negative strip time.
- Easy access to the mechanism itself
- Protected from the cooling chamber environment.
- Allowing for fast and precise positioning.

Different Designs

Electro-mechanical
Hydraulic
Air spring
Mechanical Spring

CVS - CCM
Secondary Cooling

-Heat resistant concrete walls

- Modular structure
- Steel doors and walkways allow maintenance
access to the sprayers and to the bow guide.
-Visual inspection openings.
-Steam extraction fan.
-Automatic Control of Spray Water Quantity
- Completelly water spray nozzle or air mist
design
- Guiding rollers
 CVS - CCM
Withdrawal and Straightener

CVS - CCM
Dummy Bar

- Rigid design

-Safe operation

-Faster restranding of strand

- Quick automatic disconnecting operation.

 CVS - CCM
Pinch Rolls

CVS - CCM
Lateral Transfer System

Designed to move the billets from the

elevated position above the discharge roller
table to the cooling bed area.

The transfer system is composed by a

bridge beam that spans over the removal
area and translates across it.
 CVS - CCM
Cooling Bed

The bed is composed by two frames having a

set of mounted blades: one frame is fixed
while the other is alternately moved in a
vertical and horizontal direction by two sets of
hydraulic cylinders.

During its movement, the movable frame

advances the billets along the fixed frame thus
allowing an uniform cooling of each bar.

CVS
SCRAP BUCKET PRESS

UP TO 60 % INCREASE IN THE
SCRAP DENSITY IN SCRAP BUCKET
THANKS TO THE HYDRAULIC FORCE
UP TO 250 TON LOAD.
 CVS - SCRAP BUCKET PRESS
WHY TO CHOOSE

- Can be installed on any type scrap

bucket

- Lowest Investment Cost

- Easiest Installation

- Consists of a large vertical

pressure block that compresses the
scrap within the bucket.

- Since it is totally protected, it is

practically maintenance free.

- High speed and fully automated

design.

CVS - SCRAP BUCKET PRESS

FEATURES

- All safety features can be

provided as per European
Norms.

- Rigorously tested prior to the

delivery

- Load up to 250 ton

- Heavy and Rigid construction

- Convenient and Safe

Operation

- Giving Flexibility for Scrap

Preparation
 CVS - SCRAP BUCKET PRESS
CVS ADVANTAGES

-Shorter tap-to-tap time

The possibility of a higher scrap

density allows the power-off time
to be shortened by as much as 1
bucket less charge.

-Improved productivity

-Thanks to a faster operation, the

power off time can be reduced by
up to 20%.

-It's possible to achieve an overall

up to 10 % increase in productivity.

CVS - SCRAP BUCKET PRESS

PRESS OPERATION

PRESS OPERATION

PARK POSITION
 CVS - SCRAP SHEAR

The design of the CVS press shears is based on the concept with cylindric guides for the
shear head ensuring a precise cut between the upper and lower blades.

The shear is build within a robust, twist resistant welded construction allowing
installation directly onto concrete without anchorage and therefore having low foundation
costs.

The shear is equipped with a hydraulically operated filling box which allows charging of
the shear during production. This design decreases the charging time and increases the
productivity.

The machined pressing box ensures the precise movement of the compactors as well as
fast and stick free pre-compaction of bulky scrap.

The extra long vertical holder guides allow the scrap that has been pre-compacted by
the side-compactor to be pressed against the lowered vertical holder, allowing bales can
be produced as well.

CVS - SCRAP SHEAR

 CVS -
Scrap preheating Systems
Preheating of scrap by utilizing sensible heat of exhaust gas emitted from an EAF have
been investigated for many years in many plants.As a result of scrap preheating, not
only the electric power and time required for steelmaking but electrode and refractory
consumption has decreased.

Condition of temperature on the preheating system:

- Inlet temperature of preheater: approx. 8000C – 2000C
- Outlet tempearture of preheater: approx. 2500C – 500C
- Temperature of preheated scrap: approx. 4000C – 1000C
- Temperature at combustion chamber inlet widely varies between 12000C to 3000C
according to the time and conditions of the steelmaking stages.

Outlet temperatures of the preheating system stays at low temperatures which

indicates that heat absorption by scrap is fully accomplished. Temperature of scrap
indicates the difference between upper and lower parts of the charging bucket.

Main Profit:

Preheated scrap average temperature is between 150°C - 200°C

The amount of energy saving is 20 – 30 kwh/ton in practice.

CVS -
Scrap preheating Systems

-Easy Solution

-Low Investment Cost

-Better Operation

-Adaptable for Existing Automation

-No dioxin

- Maintenance Friendly
 CVS -
Outline for CVS Scrap preheating Systems

•Heat energy contained in a gas evacuated from an EAF accounts for 15 to 20 % of the
total energy used in EAF steel making process and that is 100 – 150 kwh/ton.
•CVS scrap pre-heater is a system which utilizes this heat energy to heat scrap in a bucket
before charged into an EAF and thus contributes towards energy saving.

Gas evacuated from the EAF is led to a combustion chamber through a suction duct
together with air induced through gap between EAF elbow and sliding sleeve duct to burn
CO contained in the gas, a part of this burned gas is introduced in to the bucket placed at
the scrap to heat scrap. After passing the bucket, the gas is returned to the combustion
chamber by a preheating fan. This is called Recycle Flow in the system.

When scrap does not contain oil and other combustibles, the gas after preheating my be
sent to the duct collector. This is called Direct Flow in the system.

For Recycle flow, combustibles contained in the gas after preheating is burned by mixing
with the gas from the EAF. This enables to eliminate an air pollution after dust collector.

CVS -
Outline for CVS Scrap preheating Systems

It is important to minimize gas leakage in a preheating line. For this purpose, special
sealing devices are provided between hood pipe and inlet duct, hood and scrap bucket
top edge, bucket cylinder and clamp shells.

By use of the adequate sealing devices, air introduced into the scrap pre-heater is very
small.

By provision of preheating fan, existing fume treatment plant can employ the scrap pre-
heater without modification.

As the system is fully automatically operated, this system does not require additional
worker.

EAF operation will not be interrupted even if the preheating system run into a trouble.
Recycling method of preheating system can be controlled separately from dust
collector system.

Proper adjustment of the preheating temperature prevents the scrap bucket from being
deformed.
 CVS -
Carbon Handling System

Carbon Handling Cost: Less than 30 USD/ton (depending on unit price of

consumable items)
70 USD/ton saving from operation
Investment Pay-Back Maximum 10-months

CVS -
Carbon Handling System
Design Features Design Advantages
Up to 5.000 ton/month
Starting Carbon Low dust
Size: 0-100 mm Fast Pay-back
Humidity: Up to %25 Minimum Investment
End Product: Maintenance Free
Humidity: Less than 1 % Low operation Cost
3-8 mm Carbon (10-40 %) Higher productivity
0-3 mm Carbon (30-80 %) Safe Operation
Dust: Less than 6 % Fully-automatic
Energy Consumption: Adaptable for
Less than 8 kWh/ton C automatic feeding
NG Consumption:
Less than 30 Nm3/ton C
 CVS - FTP
Design Concept

FTP DESIGN
From EAF Roof Elbow to Stack, CVS provides complete Fume Treatment Plants with
engineering, design, manufacturing and installation. Design considers also LF, MHS,
canoppy and other dust emitting points by the goal of ZERO DUST EMITION to
environment. CVS offers economically viable solutions at European standards.

CVS - FTP
Design Focus

-Water Cooled Ducts

-Combustion Chamber Panels
-Elbows
-Radiant Ducts
-Water Cooled Dampers
-Filter Bags
-Damper Actuators
-Pressure Tank For Filter
-Pulse jet valves

Reliability
Reduced maintenance requirements
Reduced operating cost (electrical energy, compressed air)
Low residual dust content at stack
Low noise emission technology
Environment Friendly
 CVS - FTP
Design Concept

CVS designs FTP to collect, suck and treat the primary and secondary emissions
generated by the EAF, the primary emission generated by the LF and the emission
emitted by the Material Handling System.
The dedusting system consists of a
set of fume collection points and a
set of ducting lines (water-cooled or
radiant type), which convey the
various emissions to the bag filter
already under implementation.

CVS designs FTP with the following

aim:
•minimum operation and
maintenance costs;
•optimal utilization of spaces inside
/ outside the meltshop;
•automatic operation, “hands-off”
type; and
twenty-four hours operation.

CVS - FTP
Design Concept

Design considers following working

profile:

Melting phase
•EAF in melting phase (roof closed,
primary fumes suction line open);
•Suction from the canopy hood to
provide meltshop ventilation and
primary fumes cooling;
•LF in heating phase;
•MHS in operation.

Charging/Tapping phase
•EAF in charging/tapping phase (roof
open, primary fumes suction line
closed);
•Suction from the canopy hood;
•LF in heating phase;
•MHS in operation.
CVS - FTP
Typical Filter Unit

CVS - FTP
Natural Coolers

Natural (Hair Pin) Coolers

CVS - FTP
Stack

CVS - FTP
Other Equipments

Canoppy Hood

Pelletizer
CVS -
Converter Off-Gas System

WE FOLLOW LAST TECHNOLOGIES

WHEN WE MANUFACTURE OFF GAS
SYSTEMS

CVS -
Converter Off-Gas System
 CVS -
Material Handling System

Spare Parts For MHS

-Conveyor bands
-Impact idlers
-Return idlers
-Drive pulleys
-Tail pulley
-Bend pulley
-Belt scraper
-Electrical Motors
-Couplings
-Drive reducer

CVS - MHS
Design Concept

The plant is divided into three main parts:

a) Equipment for Ferro-alloys and additives storage from receiving hoppers to the
bins battery

b) Equipment for Ferro-alloys and additives extraction, dosing and weighing,

transport and charging into furnace, ladle in tapping position and L.F.

c) Equipment for Carbon and lime extraction, dosing and weighing, transport and
charging into scrap buckets.
 CVS - DRI Continuous Feeding System
It is possible to charge HBI up to 30% without continuous feeding, and up to 100%
using top feeding.
Slag control, feeding rate and power input are the key factors in continuous charging
procedures.
CVS - DRI Continuous Feeding System
Continuous feeding of HBI is typically performed to:
• To eliminate one or more buckets from the charge,
thereby reducing heat losses and power off time
• Allow high rates of HBI use.
• Boost productivity and reduce heat losses by
combining melting and refining.
Physical requirements for
continuous feeding of HBI and
DRI:
• HBI must be present as single
briquettes or pieces to prevent
jamming on conveyor belts and
transfers,
• A maximum briquette
dimension that is less than 50%
of the minimum hopper opening,
• Low abrasion index to prevent
excessive dusting and yield
loss.
 CVS - Slag Processing System

Slag has been recycled and effectively used as a base coarse material (road bed
material). Now, it is also possible to use soil-improvement material (for hardening of soft
ground).

Primary and secondary jaw crushers are designed to

crush all kinds of stone regardless the hardness and
abrasives.

They are the most advanced jaw crushers available

with hydraulic settings, central lubrication, high
performance, efficiency and capacities.

CVS - Slag Processing System

-Removal of slag residue from refined iron 0 - 8 mm

-Metal recovery from slag and waste incineration ash

-Production of concentrates with a high metal content in first step

-Hydraulic sizing for the removal of fine components at cut - points 1 - 8 mm

-Removal of filler material from the fine fraction prior to the use of next step separators

-Reduction of crusher feed by pre-

separation off non-metallic slags

-Selective comminution of metal-slag

composites, special types of crusher are
available
 CVS - Water Treatment Plant
Typical Equipment

CVS - Water Treatment Plant

Design Scope

Scope of services:

Utilities and storage systems

Water supply and treatment plants

Scale water and muddy water treatment

plants

Project planning, feasibility studies and

project management

Monitoring activities for installation as

well as commissioning and plant operation

Engineering and project management

for piping systems
 CVS - Water Treatment Plant
Design Concept

In the modern metallurgical industry, efficient water management is not only a

means to an end, but a guarantee for economic and ecological process flows.

Perfect integration into the entire system is vital to ensure competitiveness in the
future. The implementation is always adapted to local legal requirements,
environmental protection conditions and customer standards.

Modern water management is mainly affected by three factors:

quality of the make-up water,

climatic conditions

legal requirements.

These are partially determined by varying regional conditions. Thanks to our many
years of experience in the various regions of the world and our comprehensive
process knowledge in plant construction, we’re able to professionally incorporate
these localized, varying factors into the plant design.

CVS - Water Treatment Plant

Design Advantageous

Main benefits:

All systems are optimally integrated into the

production plants

Single-source responsibility is ensured for

the entire metallurgical process

Compliance with all environmentrelevant

requirements is guaranteed

A total solution provider as well as a

supplier of individual products and
components meets all of your requirements
CVS -
Piping and Erection for Oxygen Plant

CVS -
Piping and Erection for Oxygen Plant
CVS - AUTOMATION
EAF – Arc Regulation System
Arc Regulation system (ARS) for
EAF applications is the latest
stage of development which
using PC based Windows XP
operating system.

Using a special algorithm

following benefits can be
offered to customer;
- Fast adjustment of arc length,
- Fast response and fast and
stable control,
- Minimizing of power
consumption,
- Minimizing of flicker effects
due to regulation quality,
- Minimizing of electrode and
refractory consumption.

CVS - AUTOMATION
EAF – Voltage & Current MeasuringSystem
Actual voltage and current of
furnace are read by special
analog/digital converter card
installed on the PC.

Generally the current of primary

side of the transformer is
converted in order to make the
furnace main PLC panel read
these current values.

The conversion is made by

current transformer of
transformer and the matching
transformer (generally supplied
by transformer manufacturer).

The outputs of the current

transducer in the furnace main
PLC panel are inputs for A/D
converter card on PC.
CVS - AUTOMATION
CCM – CASTING EQUIPMENTS

CVS - AUTOMATION
FTP – COMBUSTION CHAMBER
 ROLLING MILL DESIGN

From Bar mill to Section Mill, From Chimney to complete Reheating Furnaces, from
Roll Stands and water quenching system to complete Rolling Mill Train, from
Cooling Bed Area to Handling Area, from Flying Shears to Cold Shears, Full
Automation System and from Engineering Services to Turn-Key Plants, CVS offers
economically viable solutions at European standards.

CVS Makina. Company Presentation

CVS - ROLLING MILL

Rolling Mill Turnkey Solution

• All mechanical equipment

incorporates the latest known and
proven technology.

• All mill stands are housingless

series, which are known worldwide
for their rigidity and ease of
maintenance.

• The stands can be used for

producing all grades of steel up to
and including stainless high speed
and high alloy steel.

• Special "robots" are used for quick

roll changing thus reducing the
requirement for costly spares and
stand by equipment.
 CVS - ROLLING MILL
Rolling Mill Turnkey Solution

• All the rolling mill stands are

individually driven by motors

• Inter-stands tension of the bar

can be controlled to acceptable
limit.

• Improved quality of the finished

product

• Reduced risk of scrap or cobbled

bar.

• Flying shear is provided to

remove the oversize head of the
bar as it progresses down the
rolling line.

• Maintenance friendly design

CVS - ROLLING MILL

Equipments

-Reheating Furnaces
-Gear Boxes
-Vertical Stands
-Horizantal Stands
-Rolls
-Shafts
-Stand Sliding System
-Intermediate Stands
-Finish Stands
-Crop Flying Shear
-Flying Shear
-Cooling Bed
-Binding Machine
-Start-Stop
-Lopper
-Weighing system
-Guides
-Cold Shear
-Clamping
 CVS - ROLLING MILL
Re-heating Furnace
- up to 130 tph nominal capacity
- furnaces complete with charging
table and discharge roller table.
- Walking heart type, pusher type or
walking beam type.
- Dual Type Burner application

- Design of special emphasis on fuel

saving and operational efficiency.
- Recuperation, provided to further
increase the overall fuel efficiency.
- The discharge machine, called kick-
off, controlled from the main pulpit.
- Minimized the manpower so that only
furnace pulpit operator will be
responsible for both furnace operation
and billet charging.

CVS - ROLLING MILL

Guides
CVS - ROLLING MILL
Stands

CVS - ROLLING MILL

Typical Loopers
CVS - ROLLING MILL
Typical Shears

CVS - ROLLING MILL

Typical Binding Machines
 CVS - ROLLING MILL
Rolling Mill Cooling Bed and Packing

CVS -
Designing General Layout
The design considers latest technology in the field of steel plant machinery and
equipment.

The layout takes full advantage of the rationality of material handling in the plant
in order to obtain the following results:
•Minimum amount of areas occupied
•Optimization of personnel required
•Optimization of production times and costs.
•Best scrap handling
•Future Extension consideration of plant
The layout of the meltshop and the location of Auxiliary Plants have been
carefully analyzed for best logistics inside the plant like raw materials, semi-
products and waste material.

Design Focus
•Limited investment costs
•High quality products
•High productivity
•Maximum simplicity of operation
•Operation reliability
•Maximum flexibility to meet various market demands.
 CVS -
Optimised Process
We lay the foundation for optimized processes with proven, leading products
worldwide, including mechanical and technological engineering for metal production
and rolling as well as process control engineering, drive engineering and power supply.

Integrated online and offline process models reflect decades of practical experience
and help to ensure reliable, reproducible quality.

Our process engineering expertise fuses these products into complete plant solutions
that also accommodate the upstream and downstream processes.

These solutions are the basis for optimal resource use, minimized waiting times and
reduced maintenance and spare parts costs, as well as wide flexibility with respect to
raw materials and the resulting products.

A further factor for competitive production is the quality of information processing.

Production data must be consolidated and compared with planning data to ensure
optimal production flow.

CVS -
Training and Technology Transfer

Whenever CVS recieves an order for steelmaking equipment, engineering services and
know-how transfer are mutually agreed upon between both parties.

Thanks to our experience, there is no question that we know that this is fundamental
basis for succesful production equipment.

The second step of know-how transfer is an off-site training of customer’s engineers,

technicians and skilled workers.

The main target of training on the customer’s site is to familiarise their personel with
hands-on operation ofthe supplied machines and equipment.

The operators and maintenance personel are trained step by step to prepare them for
successful operation of the equipment.
 CVS -
Erection and Site Management

Steel Structure:

Project management of engineering companies and fabrication shops

Structural design engineering including static and dynamic calculations

Shop drawings

Preparation of tender documents and evaluation of bids

Quantity survey for invoicing purposes

Fabrication of steel structure

Supervision of fabrication

Design studies for economic solutions

CVS -
Erection and Site Management

For erection engineering, site management and site monitoring, our professional handling
of the site ensures the quality of the plant and guarantees adherence to both the budget
and the schedule.

In addition, our experts have experience in dealing and working together with people from
different cultural groups. With their social sensitivity, motivation and leadership ability,
they ensure a perfectly functioning site.

On-site health and safety

Our staff is well trained with regard to health and safety issues. Compliance with
international, local, customer and company regulations is mandatory, and is assessed on
a regular basis
 CVS -
Erection and Site Management
Erection engineering & site management

Cost estimation for site management and

execution of erection

Preparation of time schedules for greenfield

and brownfield projects

Preparation of site organization, site

regulations and safety rules

Preparation of tender documents for the

execution of erection

Final accounting of subcontractors

Change management

Enforcing safety rules and site regulations

Follow-up of progress and budget

CVS -
Erection and Site Management

Assuring quality requirements

Providing facilities & accommodation

Regular coordination with customer

Supervision of erection:

Checking the completeness of supplies

together with the erection contractors
Instructions for storage, erection,
surveying and testing

Securing the timely, proper and

professional execution of erection
 CVS -
Erection and Site Management

Main benefits:

Experienced engineers, site managers and supervisors with a well-founded and wide
range of state-of-the-art experience, as well as cultural awareness are available.

Selection of erection contractors is optimized in accordance with the scope of work,

local conditions and their experience.

Single point coordination of the entire site activities including time scheduling for an
optimized erection time, and budget planning, ensures the lowest possible costs and
best possible quality.

CVS -
Turn-key Solution
CVS -
TOSCELIK PROJECT

CVS -
NURSAN EAF PROJECT

NURSAN holding is one of the leader

company in Turkey, especially in South
part of Turkey. Rolling mill plant started
production in 1984.

After his fast grow, it is decided to

make investment for billet production.
New meltshop started production in
2003.

The same fast grow has been seen

thanks to well oriented, expert and
dynamic team.

In 2008, they decided to increase

furnace capacity and signed contract
with CVS for high efficiency,
environmet-friendly, maintenance free
special furnace design.
 CVS -
NURSAN EAF PROJECT

Furnace has reached 35 heats/day

average production thanks to co-
operative work between CVS and
NURSAN technical team during
design, assembly and start-up
period.

CVS -
TOSCELIK PROJECT

TOSCELIK project is our one of turn key project in Turkey.

TOSYALI holding was one of the leader company in Turkey especially in pipe
production. They decided to make new meltshop and rolling mill investment for
long production and slab production. They awarded CVS for comple turnkey
solution.

Turnkey Project Covers following Units:

• Steel Structure
• SVC Unit
• 155 ton AC Arc Furnace
• Ladle Furnace
• 6 strand CCM
• Fume Treatment Plant
• Water Treatment Plant
• Oxygen Plant
• Other steel plant facilities
INNOVATION

We believe it all starts at the

drawing table

WE INVEST IN RESEARCH AND DEVELOPMENT FOR

PERPETUAL IMPROVEMENT IN INNOVATION

DESIGN & ENGINEERING

We put our experience and

know-how in steel industry
behind our products and
services
DESIGN & ENGINEERING

Our people are the most

important assets at CVS

CVS -
QUALITY MANAGEMENT

QUALITY IS NOT ONLY OUR

POLICY BUT OUR

PHILOSOPHY
 CVS -
GENERAL POLICY

WE BELIEVE OUR KNOWLEDGE

WE FEEL OURSELVES IN THE CORE OF STEEL

REFERENCES

EUROPE - 1

ARCELORMITTAL CARINOX BELGIUM

ARCELORMITTAL INDUSTEEL BELGIUM
DUFERCO BELGIUM
ELLWOOD BELGIUM
BH STEEL BOSNIA HERZEGOVINA
ARCELORMITTAL DUNKERQUE FRANCE
GERLAFINGEN SWITZERLAND
BENTELER GERMANY
BK SERVICE GERMANY
SALZGITTER GERMANY
ARCELOR MITTAL HAMBURG GERMANY
HALYVOURGIA GREECE
HALYVOURGIKI GREECE
SIDENOR GREECE
SOVEL GREECE
REFERENCES

EUROPE - 2

SOVEL GREECE
ABS ITALY
ALSTOM POWER ITALY
ARCEMI ITALY
FERRIERE NORD ITALY
THYSSEN KRUPP ITALY
KOMOTEK BULGARIA
KREMIKOVSKI BULGARIA
STOMANA BULGARIA
ARCELORMITTAL LUXEMBOURG
CORUS THE NETHERLANDS
THAMESTEEL UNITED KINGDOM
NIKSIC MONTENEGRO
CMC SISAK CROTIA
CELSA UK ENGLAND

REFERENCES

CIS COUNTRIES

ARCELORMITTAL SKOPJE MACEDONIA

ARCELOR MITTAL TEMIRTAU KAZAKHISTAN
DHT METAL AZERBAIJAN
DETAL AZERBAIJAN
BAKU POLAT DOKME AZERBAIJAN
MAKSTIL MACEDONIA
GMZ RUSSIA
MMK RUSSIA
REVYAKINO RUSSIA
GORKY STEEL RUSSIA
NOVOROSSMETAL RUSSIA
REVYAKINO RUSSIA
EMSS UKRAINE
JSC DNEPROSPETSSTAL UKRAINE
AMK ALCHEVSK UKRAINE
MAKAEVKA STEEL WORKS UKRAINE
 REFERENCES

MIDDLE EAST - 1
IRAN ALLOY STEEL IRAN
KHAZAR BILLET IRAN
KHORASAN STEEL IRAN
MUBAREKEH STEEL IRAN
METEOR IRAN
PERSIAN FOOLAD IRAN
COJSCO JORDAN
JORDAN IRON JORDAN
UNITED IRON JORDAN
SHARQ SOHAR OMMAN
NATIONAL DEVELOPMENT CO OMMAN
AL HADDAD PALESTINE
COPSCO PALESTINE
QATAR STEEL QATAR
AL RAJHI SAUDI ARABIA
AL TUWAIRQI SAUDI ARABIA
NATIONAL STEEL SAUDI ARABIA
AL WAHABI SYRIA
MED STEEL SYRIA

REFERENCES

MIDDLE EAST-2
AL EZZ GROUP EGYPT
ARCO STEEL EGYPT
BESHAY STEEL EGYPT
EGYPTIAN IRON & STEEL EGYPT
SUEZ STEEL EGYPT .
TAYBEH STEEL EGYPT
SONASID MOROCCO
ARCELOR MITTAL ANNABA MOROCCO
SOCIETE UNIVERS ACIER MOROCCO
HOD METAL ISRAEL
YEHUDA STEEL ISRAEL

NORTH AMERICA

INDUSTRIAS NACIONALES DOMINICAN REPUBLIC

CHARTER STEEL USA
HOGANAS USA
TIMKEN USA
REFERENCES

TURKEY ASIL CELIK TURKEY

AKDEMIR TURKEY
BILECIK D.C. TURKEY
CEMTAS TURKEY
CER CELIK TURKEY
COLAKOGLU TURKEY
CUKUROVA TURKEY
DEMIRSAN TURKEY
DILER TURKEY
EKINCILER TURKEY
EGE DEMIR CELIK TURKEY
ERDEMIR TURKEY
HASCELIK TURKEY
ICDAS TURKEY
ISDEMIR TURKEY
IZMIR DEMIR CELIK TURKEY
KAPTAN TURKEY
KARDEMIR TURKEY
KROMAN TURKEY
KUMAS TURKEY
NURSAN TURKEY
SIVAS DEMIR CELIK TURKEY
TOSYALI HOLDING TURKEY
YESILYURT TURKEY
YUCEL BORU TURKEY

Thank You For Your Patience

www.cvs.com.tr

CVS Makina. Company Presentation