GENERATOR PROTECTION RELAY

DOC. No. : VEPL/T&CF/GEN.R-A/Rev: 0

DATE: 31.08.10 Sheet No.1 of 7

CUSTOMER : M/s THAI CARBON BLACK PUBLIC LTD
PROJECT : 1 x 14 MW POWER PLANT
1. Equipment Details : DATE: 31.12.09

Make : ABB
Model : REM543-CG214CAAA
Sl. No. : 272851
Aux. Volts : 24-60V DC
CT Ratio : 2000A/ 1A
Phase PT Ratio : 6.6 KV/110V (Ph-Ph)

2. Location & Feeder Name : GENERATOR RELAY PANEL-REM A

3. General Inspection : OK

4. Secondary injection test: (Using Equipment Details)

Make: OMICRON-256

Measurements:
Injected Values Measured values
SIDE:1-NCT
IL1-2000.7 A
R : 1.0 A
Y : 1.0 A IL2-2000.1 A
B : 1.0 A IL3-2000.0 A
VAB: 110 V U1-6.62kV
VBC: 110 V U2-6.62 kV
VCA: 110 V U3-6.63kV

5.1. Pick up Test: GEN. Diff6G-SIDE – 1-NCT

Setting value Calculated value(A) Operated time in

SIDE 1 CT Operated value(A)
(%) Sy side Sec(86TA)
R phase 0.05 0.0382 0.039 0.057
Y phase 0.05 0.0382 0.039 0.057
B phase 0.05 0.0382 0.039 0.057

5.2. Pick up Test: GEN. Diff6G-SIDE – 2-PH-CT

Setting value Calculated value(A) Operated time in

SIDE 2 CT Operated value(A)
(%) Sy side Sec(86TA)
R phase 0.05 0.0382 0.039 0.061
Y phase 0.05 0.0382 0.039 0.061
B phase 0.05 0.0382 0.039 0.061
5.3 Stability Test:
Tested by VOLTECH TDPS TBC
Name : C.MURUGANANTHAM Name : Name :
Signature & Signature & Signature &
Date Date Date
 GENERATOR PROTECTION RELAY

DOC. No. : VEPL/T&CF/GEN.R-A/Rev: 0

DATE: 31.08.10 Sheet No.2 of 7

CUSTOMER : M/s THAI CARBON BLACK PUBLIC LTD
PROJECT : 1 x 14 MW POWER PLANT

Current In Current In
Relay Status
Side-1(NCT) Side-2(PH-CT)
R-0.765A0ْ R-0.765 A180ْ
Y-0.765 A-120ْ Y-0.765 A<60ْ Stable
B-0.765 A120ْ B-0.765 A300ْ
R-0.765A0ْ R-0.765A0ْ
Y-0.765 A-120ْ Y-0.765 A-120ْ Tripped
B-0.765 A120ْ B-0.765 A120ْ

Note: Stable Condition Checked Ok.

5.4 Bias Test:

1. Slope : 10%
Full Load Current:

Current In Current In
Relay Status
NCT side(A) PH-CT side(A)
R-0.765A0ْ R-0.765 A180ْ
Y-0.765 A-120ْ Y-0.765 A<60ْ Relay Stable.
B-0.765 A120ْ B-0.765 A300ْ
R-0.845 A0ْ R-0.765 A180ْ
Y-0.845A-120ْ Y-0.765 A<60ْ Relay Operated.
B-0.845 A120ْ B-0.765 A300ْ
Id = 0.10
I res = 1.01
Slope= Id/I res. =0.10/1.01
= 0.099 = 9.9%

5.5. GEN. Diff6G – High Set

Injected value AT
Setting value Operated time in
Phase NEUTRAL
(In)A * In Sec(86G)
SIDE(A)
R phase 3.825 3.825 0.144
Y phase 3.825 3.825 0.144
B phase 3.825 3.825 0.144

Setting value Injected value AT Operated time in

Phase
(In)A * In PHASE SIDE(A) Sec(86G)
R phase 3.825 3.825 0.143
Y phase 3.825 3.825 0.143
B phase 3.825 3.825 0.143

Tested by VOLTECH TDPS TBC

Name : C.MURUGANANTHAM Name : Name :
Signature & Signature & Signature &
Date Date Date
 GENERATOR PROTECTION RELAY

DOC. No. : VEPL/T&CF/GEN.R-A/Rev: 0

DATE: 31.08.10 Sheet No.3 of 7

CUSTOMER : M/s THAI CARBON BLACK PUBLIC LTD
PROJECT : 1 x 14 MW POWER PLANT

6.1. Over Current: NOC3low_1

Set Current Operating Time (Sec)86GA

Protection TMS
(A)Is * In 2*Is 5*Is
Nominal Actual Nominal Actual 6.2
. R
0.85 0.1 1.003 1.032 0.428 0.461
Y 0.85 0.1 1.003
Pick Up 1.032 0.428 0.461
Set Current Operating Time(sec)
B
Protection 0.85 0.1 (sec)
Set time 1.003
Current(A 1.032 0.428 0.461
(A) *In 86GA
Over )
R 2.8 0.05 2.1 0.99
Y 2.8 0.05 2.1 0.99
B 2.8 0.05 2.1 0.99
Current: NOC3High_1

6.3. Over Current: NOC3Inst_1 :

Pick Up
Set Current Operating Time (ms)
Protection Current(A
(A) * In 86GA
)
R 3.0 2.295 0.141
Y 3.0 2.295 0.141
B 3.0 2.295 0.141

7.1. Under voltage – UV3Low_1 :

Setting Setting Operated Operated

Phase
Voltage (V) % time(sec) time(sec) 86GA Voltage (V) %
R -Y 90 3.0 3.065 89.76(98.74V)
Y-B 90 3.0 3.065 89.76(98.74V)
B -R 90 3.0 3.065 89.76(98.74V)

7.2. Under voltage – UV3High_1 : – Alarm only

Setting Setting Operated Operated

Phase
Voltage (V) % time(sec) time(sec)RL4 Voltage (V) %
R -Y 91 2.0 2.042 90.71(99.78V)
Y-B 91 2.0 2.042 90.71(99.78V)

Tested by VOLTECH TDPS TBC

Name : C.MURUGANANTHAM Name : Name :
Signature & Signature & Signature &
Date Date Date
 GENERATOR PROTECTION RELAY

DOC. No. : VEPL/T&CF/GEN.R-A/Rev: 0

DATE: 31.08.10 Sheet No.4 of 7

CUSTOMER : M/s THAI CARBON BLACK PUBLIC LTD
PROJECT : 1 x 14 MW POWER PLANT
B -R 91 2.0 2.042 90.71(99.78V)

8.1. over voltage – OV3Low_1 :

Setting Setting Operated Operated

Phase
Voltage (V) % time(sec) time(sec) 86GA Voltage (V) %
R -Y 112 3.0 3.055 111.7(122.9V)
Y-B 112 3.0 3.055 111.7(122.9V)
B -R 112 3.0 3.055 111.7(122.9V)

8.2. over voltage – OV3High_1 : – Alarm only

Setting Setting Operated Operated

Phase
Voltage (V) % time(sec) time(sec)RL11 Voltage (V) %
R -Y 110 2.0 2.027 109.7(120.7V)
Y-B 110 2.0 2.027 109.7(120.7V)
B -R 110 2.0 2.027 109.7(120.7V)

9.1. Over Frequency – : FREQ1ST3_1

Operated Set time Operated time

Voltage Applied (V) Set value In Hz
value in (Hz) (sec) (sec)86G
Vr-n 63.50 52.3 52.31
Vy-n 63.5-120 52.3 52.31 3.0 3.149
Vb-n 63.5+120 52.3 52.31

9.2. Under Frequency – : FREQ1ST1_1

Operated Set time Operated time

Voltage Applied (V) Set value In Hz
value in (Hz) (sec) (sec)
Vr-n 63.50 48.0 48.05
Vy-n 63.5-120 48.0 48.05 1.0 1.216
Vb-n 63.5+120 48.0 48.05

10.1. Over Frequency – : FREQ1ST4_1

Operated Set time Operated time

Voltage Applied (V) Set value In Hz
value in (Hz) (sec) (sec)86G
Vr-n 63.50 52.5 52.520
Vy-n 63.5-120 52.5 52.520 5.0 5.158
Vb-n 63.5+120 52.5 52.520

Tested by VOLTECH TDPS TBC

Name : C.MURUGANANTHAM Name : Name :
Signature & Signature & Signature &
Date Date Date
 GENERATOR PROTECTION RELAY

DOC. No. : VEPL/T&CF/GEN.R-A/Rev: 0

DATE: 31.08.10 Sheet No.5 of 7

CUSTOMER : M/s THAI CARBON BLACK PUBLIC LTD
PROJECT : 1 x 14 MW POWER PLANT

10.2. Under Frequency – : FREQ1ST2_1

Operated Set time Operated time

Voltage Applied (V) Set value In Hz
value in (Hz) (sec) (sec)
Vr-n 63.50 48.0 47.48
Vy-n 63.5-120 48.0 47.48 3 3.171
Vb-n 63.5+120 48.0 47.48

11.1. Low Forward Power: UPOW6ST2_1

Settings Applied Applied Setting Operated Operated

Phase
value Voltage(V) Current(A) time(sec) value time(sec)86G
R ph 63.50 0.0380 1.0 1.021
Y ph 5% of Sn 63.5-120 0.038-120 1.0 5% of Sn 1.021
B ph 63.5120 0.038120 1.0 1.021

11.2. Reverse Power: UPOW6ST1_1

Settings Applied Applied Setting Operated Operated

Phase
value Voltage(V) Current(A) time(sec) value time(sec)86G
R ph 63.50 0.008180 2.0 2.039
Y ph 1% of Sn 63.5-120 0.00860 2.0 1% of Sn 2.039
B ph 63.5120 0.008300 2.0 2.039
12. Negative Phase Sequence – NPS3Low

Settings
Operated
Phase value(A) Setting time(sec) Pickup value(A) Injected value(A)
time(sec)
*In
R ph k-11.7, tmax-500 sec 0.0630ْ 0.4600ْ
Y ph 0.12 Inverse. 0.063120ْ 0.460120ْ 0.136
B ph Start delay-2 sec 0.063-120ْ 0.460-120ْ

13.1. Loss of Field – UE6High without UV

Set Value: Xd’/2 = - 0.22 p.u, Xd = 2.97 p.u,

Normal testing Method:

Voltage Operated Set time Operated time(sec)

Applied Current (A)
(V) (sec) 86GA
Ir-n 0.19590 Vr-n 51.50
Iy-n 0.195-30 Vy-n 51.5-120 2.0 0.538
Ib-n 0.195210 Vb-n 51.5+120

Voltage Operated Set time Operated time(sec)

Applied Current (A)
(V) (sec) 86GA
Ir-n 0.32890 Vr-n <47.50
Tested by VOLTECH TDPS 0.5 TBC 0.538
Iy-n 0.328-30 Vy-n <47.5-120
Name : C.MURUGANANTHAM
Ib-n 0.328210 Name
Vb-n :
<47.5+120 Name :
Signature & Signature & Signature &
Date Date Date
 GENERATOR PROTECTION RELAY

DOC. No. : VEPL/T&CF/GEN.R-A/Rev: 0

DATE: 31.08.10 Sheet No.6 of 7

CUSTOMER : M/s THAI CARBON BLACK PUBLIC LTD
PROJECT : 1 x 14 MW POWER PLANT

Applied Current (A) Applied Voltage (V) Operated angle-86GA

Ir-n 0.6560 Vr-n 63.50
45ْ
Iy-n 0.656-120 Vy-n 63.5-120
Ib-n 0.656120 Vb-n 63.5+120

13.2. Loss of Field – UE6Low with UV

Injected Operated Set time Operated time(sec)

Applied Current (A)
(V) (sec) 86G
Ir-n 0.32890 Vr-n <47.50
Iy-n 0.328-30 Vy-n <47.5-120 2.0 2.016
Ib-n 0.328210 Vb-n <47.5+120

14.Voltage restrained O/C – VOC6Low :

Curve – NI, TMS – 0.1,

Setting value *In Operated

Phase Injected value
(Amp) time(Sec)86G
RY 2 3.062 A,110 V 1.005
YB 2 3.062 A,110 V 1.005
BR 2 3.062 A,110 V 1.005

Setting value *In Operated

Phase Injected value
(Amp) time(Sec)86G
RY 2 1.531 A,38.10 V 0.72
YB 2 1.531 A,38.10 V 0.72
BR 2 1.531 A,38.10 V 0.72

15. VT Fuse Fail (VTFF) : OK

16. LBB Checked (CBFP) : OK

17. Remarks : Relay Found Healthy.

Tested by VOLTECH TDPS TBC
Name : C.MURUGANANTHAM Name : Name :
Signature & Signature & Signature &
Date Date Date
 GENERATOR PROTECTION RELAY

DOC. No. : VEPL/T&CF/GEN.R-A/Rev: 0

DATE: 31.08.10 Sheet No.7 of 7

CUSTOMER : M/s THAI CARBON BLACK PUBLIC LTD
PROJECT : 1 x 14 MW POWER PLANT

Tested by VOLTECH TDPS TBC

Name : C.MURUGANANTHAM Name : Name :
Signature & Signature & Signature &
Date Date Date