You are on page 1of 16

PART I

PRELIMINARY

1.1 Background Title

During authors implement the Internship from July 6 s / d 24 November

2017 in PT. Sumitomo Wiring Systems Batam Indonesia, the author placed in

the Maintenance section. And as long as it is placed in the well, the authors

obtain guidance and new knowledge. In this case, the author had the

opportunity to take the title of the report is: "MACHINE MAINTENANCE

WIRE HALOGEN FREE (Tenken) At PT. Sumitomo Wiring Systems Batam

Indonesia "

The reason the author chose the title because of several things:

1. The authors wanted to know what it is Machine Maintenance in PT.

Sumitomo Wiring Systems Batam Indonesia.

2. The authors also want to know the parts Halogen Free Wire Machines.

1
2

1.2 Purpose of Selection the Title

By taking the title is certainly in it there is a purpose why the title should

be choose.Therefore, the reason the author chose the title because of several

things:

1. The authors wanted to know How to treat the Machine Wire Halogen Free.

2. The authors also want to know more about the machine.

1.3 Restricting on issue

Program Internship during PT. Sumitomo Wiring Systems Batam

Indonesia, conducted by Vocational High School 1 BATAM aims to:

1. Provide training and work experience, so that students have experience and

skill in doing any work.

2. To meet the learning program in Vocational High School.

3. Can compare between theory given in schools with science obtained in the

industrialized world.

4. Creating a skilled workforce and ready to use and can made major capital

entering the industry.


3

CHAPTER II

COMPANY OVERVIEW

2.1 The History of Establishment the Company

PT. Sumitomo Wiring Systems Batam Indonesia is one of the Japanese

company Sumitomo Wiring Systems.co.ltd.Japan centered in the city of

Yokkaichi, Japan.

Besides Indonesia Sumitomo Wiring System.co.ltd.Japan also opened

branches in several Asian countries such as Vietnam, Thailand, Malaysia,

China, Philippines.

PT. Sumitomo Wiring Systems Batam Indonesia located in the

Industrial Park Mukakuning Batamindo Batam. PT. Sumitomo Wiring

Systems Batam Indonesia was inaugurated on 28 October 1991 by the

Minister of Research and Technology, who served at the time Prof.DR.Ing.BJ

Habbibie and Trade Minister Lee Loong dangan Heisen capital of US $ 5

million and established PT. Sumitomo Wiring Systems Batam Indonesia from

several shareholders including:

1. Sumitomo Wiring System.co.ltd.Japan has a 75% stake.

2. Sumitomo Electric Automotive Product (Singapore) .co.ltd has a 20%

stake.

3. Salim Group (Indonesia Entrepreneurs) has a 5% stake.


4

2.2 Company Activity Type

PT. Sumitomo Wiring Systems Batam Indonesia is one of the companies

that produce Wire Harness for the car. C & C auto machine (cutting and

crimping) used in the production are:

1. WP JNOIS

2. JNOIS SH

3. VD JNOIS FM 10

4. TRD 111

5. TRD 301 WP

6. TRD301 C

7. conveyor Line

The production of PT. Sumitomo Wiring Systems Batam Indonesia will be

sent to TOYOTA MOTOR CORP through Sumitomo Wiring

System.co.ltd.Japan.

2.3 Procedures and Work Procedures

The procedures applied in this company there are 5 S. The system is a

system that is used as a tool to help create efficiency and activity of a job.

The system consists of:


5

1. Seiri

Seiriis to separate material based on user needs and priority matter with

the cleaning. The goal is to facilitate the search for a material at work.

2. Seiton

Seiton structuring material is more purposeful in the placement of goods.

The goal for the laying of the material more organized and easy to find.

3. Seisou

Seisou is the duty of cleaning the work space before and after wear. The

goal is that the goods that we use clean, maintained and preserved.

4. Seiketsu

Seiketsu is equipment all things related to one's job. The goal is for the

quality of the goods.

5. Shitsuke

Shitsukeis to familiarize himself so well disciplined and responsible. The

goal is to make it easier to implement something that determined the

company.
6

2.4 Organization structure

Figure 2.4.1 Organization Structure PT Sumitomo Wiring Systems


7

CHAPTER III

MACHINE MAINTENANCE WIRE HALOGEN FREE (Tenken)

3.1 Basic Theory

Machine Wire Halogen Free is a machine that can cut, peel, crimping

and install gomusen on a wire so as to produce a wire that has been crimped

using pressure water gun and AC voltage as the main source of the Machine

Wire Halogen Free this, which is done automatically using a computer in

program.

3.2 Machine Introduction

1. Machine Wire Halogen Free

Figure 3.2.1 Machine Wire Halogen Free


8

3.3 Parts of Machine Wire Halogen Free

1. Applicator

Applicator is a tool used to install terminal

and crimping at the end of the wire which is

assisted by a press machine.

Figure 3.3.1 Applicator

2. Reel Terminal

Reel Terminal is a terminal to the applicator

rollers, terminal reel serves to put the terminal,

and also so that the terminal was stable during a

crimping process.

Figure 3.3.2 reel terminal

3. Cover Saftey

Safety cover is a cover that serves to cover

the parts of the machine work, and to prevent the

hand / finger operators avoid accidents.

Figure 3.3.3 Safety Cover.


9

4. Joint

Joint is a kind of taping / translucent

insulating wire that serves to connect one

with the other wire. See (Figure 3.3.4)

Figure 3.3.4 Joint.

5. Gomusen

Gomusen is a kind of rubber that serves

to cover the end of the wire, so it does not

rust. See (Figure 3.3.5)

Figure 3.3.5 Gomusen.

6. Wire Already Crimped

A wire that has been crimping by the

terminal using Halogen Free Wire

machine automatically. See (Figure 3.3.6)

Figure 3.3.6 Wire Crimped


10

7. Wire tip Already Pared

Two ends of the wire that has been

tekupas by machine Wire Halogen Free.

See (Figure 3.3.7)

Figure 3.3.7Wire tip that already peeled.

8. Results Wire Already Crimped

A wire that has been given Gomusen,

peeled and crimping the terminal. See

(Figure 3.3.8)

Figure 3.3.8 The result of that has been crimping the wire.

9. Wire connection Using Joint

A gray wire that connect using Wire

Joint with blue. See (Figure 3.3.9)

Figure 3.3.9 Wire connection using joint.


11

3.4 How to Maintenance Machine Wire Halogen Free (Tenken)

To keep the machine in order to always clean, well maintained, and also

reduce the damage in the production process, then the member is required to

perform Maintenance / Tenken (Clean, Fix) each one every month on a

regular basis.

Here are the supplies that need to be prepared before doing Treatment

Machine Wire Halogen Free:

3.4.1 Tools and Materials

1. Grease and Grease Pump

Grease pump

Grease

image 3.5.1.1 Grease and Grease Pump

2. Tiner and WD-40

tiner WD-40

image 3.5.1.2 Tiner and WD-40


12

3. Box and Brush

image 3.5.1.3 Box and Brush

4. L key

image 3.5.1.4 L key

5. Duster.

image 3.5.1.5 Duster

6. Cotton Bud

image 3.5.1.6 Cotton bud


13

3.4.2 Steps Maintenance Wire Halogen-Free Treatment Machine

1. Disconnect the power cable and Air Gun of the machine, and make sure

the engine is turned off.

2. Open the machine and remove the components in the engine.

Figure 3.5.2.1 Inside Machine


3. Tiner pour into a container. (Figure 3.5.2.2)

Picture 3.5.2.2 Tiner

4. Soak the small parts into thinners container earlier. Then clean using a

brush.

5. Dry the minor components with a clean dry rag.

6. For large components using spray some WD-40 and clean using a cloth.

7. Clean the inside of the machine using a washcloth and give a little

thinner.
14

8. And then, give Grace on the internal

components of the engine on (Figure

3.5.2.3) using Pump Grace, so that

components can be lubricated smoothly

in processing.

9. And clean the optical sensor using


Image 3.5.2.3
Cotton Bud (Figure 3.4.2.4)

10. Reattach the engine components in

place and address.

11. The engine has been completed in

Tenken and ready for use.

Image 3.5.2.4
15

CHAPTER IV

CLOSING

4.1 Conclusion

The completion of the writer do the Internship, which lasted for four

months in PT. Sumitomo Wiring Systems Batam Indonesia, the writer can

conclude a few things that is considered necessary for us to know, among

other things:

1. Internship is a course of study conducted Vocational High School with the

aim of giving exercises and work experience to students, so that students

have the experience and skill in doing any work.

2. PT. Sumitomo Wiring Systems Batam Indonesia is a PT that produce Wire

Harness car.

3. Machine Wire Halogen Free is a machine that can cut, peel, crimp and

install gomusen on a wire so as to produce a wire that has been crimped

using pressure water gun and AC voltage as the main source to the machine

Wire Halogen Free this, which is done automatically using a computer in the

program.
16

4.2 Suggestion

After gaining experience Internship of the industrial world, the author

wants to give some suggestions that may be useful both for the author, as

well as students next period.

1. Cooperation between the industry, and the school in order to be preserved

and fostered tighter.

2. Students Internship, is expected to always maintain the good name of the

school so as not to become an obstacle to students who will follow the street

vendors in the next period.

3. Students must maintain the good name of the company, and follow all the

rules that have been set by the company.

4. The company should also provide guidance to the student counselors

throughout each section are given the trust to guide students during street

vendors, to determine the limits of student work that can be done Internship

or should not be done.

5. For all students Internship to be always on and always communicate well to

the supervisor in the industry, in order to maintain ties and in order to get the

science that many so as to achieve maximum results report.

You might also like