Contents

Punch Press Tooling

AMADA Quality Tooling
As the global market leader in the manufacture of Punch Press Tooling, AMADA can call upon
40 years of experience. With over 30,000 Punch Press Machines in operation worldwide,
the co-operation and feedback between customers and our own personnel ensures continual
product development.

Page

Correct Tooling Selection 95

Size Range 96
Die Clearance 96
Key Position 97

Tooling
‘A’ Station 98
‘B’ Station 100
‘C’ Station 102
Punch Press

‘D’ Station 104

Tooling

‘E’ Station 106

‘D’ & ‘E’ Station Blade Guide 108
‘D’ & ‘E’ Station Sheet Saver 110
ID Tooling NEX III ‘A’ & ‘B’ Station 112
ID Tooling ‘C’, ‘D’ & ‘E’ Station 113

Punch Press
‘C’, ‘D & ‘E’ Station Alpha Guide Assy & Parts 114

Tooling
‘C’, ‘D & ‘E’ Station Z Style Guide Assy Parts 115
‘A’ Station Upform Centre Punch Tool 116
‘A’ Station Downform Centre Punch Tool 117
‘B’ Station Upform Burring Tool 118
‘B’ Station Downform Burring Tool 119
Semi-Standard Tooling (AT-Codes) 120
Semi-Standard Tooling 121
Examples of Form Tooling 122
Accessories 124

92 Specifications & price subject to change without prior notification 93

 Correct Tooling Selection
Selecting the correct solution will enhance
part quality and ensure the most cost-effective
production.

Our tooling consultants are available to visit or by

phone to advise upon the best solution for your
application.
NEX
The AMADA standard.
Quick assembly and adjustment.
Highest hit-rates for maximum productivity.
Station sizes: ‘A’ & ‘B’
Machines: All
NEX II
Industry standard range of tools with AMADA’s
recognised quality.
Station sizes: ‘A’ & ‘B’
Machines: All
NEX III
Advanced I.D. Tooling System (AITS) compatible
Bar-coded tools for use with automatic tool-
changing.
Punch Press

Station sizes: ‘A’ & ‘B’

Tooling

Machine: EM-ZR
Alpha / Alpha I.D.
Compatible with all AMADA tooling styles.
Quick assembly and adjustment.

Punch Press
Highest hit-rates for maximum productivity.

Tooling
Station sizes: ‘C’, ‘D’ & ‘E’
Machines: All
Options
APH Steel:
Ultimate tooling performance, ideal for high
usage tools, offering typically 17 times longer life
than TiCN coated tools.
AIRBLOW:
Automatic tool lubrication extending tool life and
reducing maintenance.
ARX Die:
Minute back taper ensures slugs are not pulled
back up.
Vacuum die:
Powerful machine vacuum allows punch stroke to
be reduced by decreasing bottom position.
Station sizes: ‘A’ & ‘B’
Machines: All Electric Drive machines.

94 95
 Size Range Key Position
Maximum Size
Maximum Size
Maximum Size
Station Station Station Tamaño Máximo
Tamaño Máximo
Estación Estación
Round
Round Round Shape Shape
Shape
Redondo Redondo Forma Forma
‘A’ 12.7mm 12.7mm
A 12.7mm
A 12.7mm 12.7mm 12.7mm
Square Rectangle Obround Double ‘D’ Single ‘D’
‘B’ B 31.7mm*
31.7mm 31.7mm
31.7mm
B 31.7mm 31.7mm
‘C’ C 50.8mm*
50.8mm
C 50.8mm 50.8mm 50.8mm ;
50.8mm * = Reference point for standard shapes - plan view looking down on top of the die

‘X’

‘X’
D 88.9mm 88.9mm
ø‘X’ 88.9mm 88.9mm
‘D’ 88.9mm*D ø‘X’ 88.9mm
E 114.3mm
E 114.3mm 114.3mm 114.3mm
Please specify the reference point of the shape on ordering
‘E’ 114.3mm* 114.3mm

* Note: Maximum diameters for Airblow: ‘B’ = 30.0mm ‘C’ = 47.0mm ‘D’ = 85.6mm ‘E’ = 110.5mm

Die Clearance
Material type and thickness need to be considered to establish the correct die clearance.

Thickness Mild Steel Stainless Aluminium*

Punch Press

Punch Press
0.8mm 0.15 - 0.20mm 0.20 - 0.24mm 0.15 - 0.16mm
Tooling

Tooling
1.0mm 0.20 - 0.25mm 0.25 - 0.30mm 0.15 - 0.20mm
Machine Clamp position
1.5mm 0.30 - 0.38mm 0.37 - 0.45mm 0.22 - 0.30mm
2.0mm 0.40 - 0.50mm 0.50 - 0.60mm 0.30 - 0.40mm
2.5mm 0.50 - 0.63mm 0.62 - 0.75mm 0.37 - 0.50mm
3.0mm 0.60 - 0.75mm 0.75 - 0.90mm 0.45 - 0.60mm
3.2mm 0.64 - 0.80mm 0.80 - 0.96mm 0.48 - 0.64mm
3.5mm 0.70 - 0.88mm 0.88 - 1.05mm 0.53 - 0.70mm
4.0mm 0.80 - 1.00mm 1.00 - 1.20mm 0.60 - 0.80mm
4.5mm 0.90 - 1.13mm 1.13 - 1.35mm 0.68 - 0.90mm
5.0mm 1.00 - 1.25mm - 0.75 - 1.00mm
5.5mm 1.10 - 1.38mm - 0.83 - 1.10mm
6.0mm 1.20 - 1.50mm - 0.90 - 1.20mm
Rectangle at 30º Single ‘D’ at 60º
* Also applicable to Copper and Brass

96 97
 Thick Turret Thick Turret

‘A’ Station ‘A’ Station

NEX NEX II

Airblow Round Standard Round Standard

Shape Shape

NEX II
NEX

Spring
Spring 1130 kr 1130 kr 1070 kr 1070 kr
Set Assy* 2460 kr 3220 kr 2780 kr 3220 kr
Punch Assy* 2220 kr 2840 kr 2540 kr 3560 kr
Airblow 340 kr 720 kr 480 kr 880 kr
Punch Body
Airblow APH 1310 kr 1990 kr
Guide 750 kr 990 kr 810 kr 1300 kr
Stripper Plate 180 kr 310 kr
Std or ARX 240 kr 380 kr 240 kr 380 kr
Die
Vacuum 320 kr 610 kr 320 kr 610 kr

Punch Body
Non-Airblow

* For APH Set & Punch Assy, please add 970 kr for Round, 1270 kr for Shape
Airblow

Airblow top Set Assy price quoted includes Std or ARX Die

Non-Airblow Airblow top

NEX NEX II

Airblow
Non-Airblow Round Standard Round Standard
Shape Shape
Spring 1130kr 1130 kr 1070 kr 1070 kr
Set Assy* 2000 kr 2920 kr 2680 kr 3940 kr
Airblow bottom
Punch Assy* 1760 kr 2540 kr 2440 kr 3560 kr
Punch Press

Punch Press
Airblow bottom
Tooling

Tooling
Standard 290 kr 540 kr 460 kr 880 kr
Punch Body
APH 1050 kr 1820 kr

Guide Guide 340 kr 870 kr 810 kr 1300 kr

Stripper Plate 100 kr 310 kr
Std or ARX 240 kr 380 kr 240 kr 380 kr
Die
Vacuum 320 kr 610 kr 320 kr 610 kr
Stripper * For APH Set & Punch Assy, please add 760 kr for Round, 1280 kr for Shape
Set Assy price quoted includes Std or ARX Die
Die

Standard shapes for thick turret are as follows:

Vacuum (APV) ARX Standard

NEX II
Fully compatible with:
HP, HP2, HP ABS,
HP WLS, Series 90

98 99
 Thick Turret Thick Turret

‘B’ Station ‘B’ Station

NEX NEX II

Airblow Round Standard Round Standard

Shape Shape
MAX
MAX 6.0t
6.0t
MAX 6.0t

NEX II
MAX 6.0t MAX 6.0t
MAX 6.0t
MAX 6.0t
MAX 6.0t

Spring
MAX
MAX6.0t
6.0t

Spring 1380 kr 1380 kr 1410 kr 1410 kr

NEX

Set Assy* 2990 kr 4060 kr 4140 kr 5030 kr

Punch Assy* 2720 kr 3510 kr 3870 kr 4480 kr
MAX 6.0t MAX 6.0t

Standard Punch Body

Airblow 610 kr 1020 kr 790 kr 1230 kr
Airblow APH 2230 kr 2570 kr
Guide 730 kr 1110 kr 1300 kr 1300 kr
Stripper Plate 370 kr 540 kr
Std or ARX 270 kr 550 kr 270 kr 550 kr
Die
Vacuum 440 kr 780 kr 440 kr 780 kr
Non-Airblow

Non-Airblow

Punch Body
Airblow

Airblow
* For APH Set & Punch Assy, please add 1620 kr for Round, 1550 kr for
Shape Set Assy price quoted includes Std or ARX Die

NEX NEX II

Non-Airblow Round Standard Round Standard

Shape Shape
Spring 1380 kr 1380 kr 1410 kr 1410 kr
Airblow
Set Assy* 2520 kr 3840 kr 3770 kr 4800 kr
Airblow
Punch Assy* 2250 kr 3290 kr 3500 kr 4250 kr
Punch Press

Punch Press
Tooling

Tooling
Standard 510 kr 850 kr 670 kr 1170 kr
Punch Body
APH 1730 kr 2350 kr

Guide Guide 360 kr 1060 kr 1300 kr 1300 kr

Stripper Plate 120 kr 370 kr
Std or ARX 270 kr 550 kr 270 kr 550 kr
Stripper Die
Vacuum 440 kr 780 kr 440 kr 780 kr
* For APH Set & Punch Assy, please add 1220 kr for Round, 1500 kr for
Shape Set Assy price quoted includes Std or ARX Die
Die

Vacuum (APV) ARX Standard

Standard shapes for thick turret are as follows:

NEX II
Fully compatible with:
HP, HP2, HP ABS,
HP WLS, Series 90

100 101
 Thick Turret Thick Turret

‘C’ Station ‘C’ Station

Standard
Airblow Round
Shape
Alpha Guide Assy 9850 kr 9850 kr
Set Assy* 2200 kr 3810 kr

Alpha
Punch Assy* 1360 kr 2160 kr
Airblow 1020 kr 1680 kr
Punch Body
Airblow APH 2860 kr 3380 kr

Guide
Stripper Plate 340 kr 480 kr
Die Standard or ARX 840 kr 1650 kr
Airblow Non-Airblow * For APH Set & Punch Assy, please add 1840 kr for Round, 1700 kr for Shape Set Assy price quoted includes Std or ARX
M14 M12 Die
Standard
Non-Airblow Round
Shape
Alpha Guide Assy 9850 kr 9850 kr
Set Assy* 1980 kr 3640 kr
Punch Assy* 1140 kr 1990 kr
Standard 940 kr 1600 kr
Punch Body
APH 2260 kr 3380 kr
Stripper Plate 200 kr 390 kr
Tip-type

Tip-type

Punch Body
Solid

Solid

Die Standard or ARX 840 kr 1650 kr

Punch Press

Punch Press
Tooling

Tooling
* For APH Set & Punch Assy, please add 1320 kr for Round, 1780 kr for Shape Set Assy price quoted
includes Std or ARX Die

Tip-type Tooling
Description Code Price

Punch Tip Holder (Airblow) 0372F360 3060 kr

Punch Tip Holder (Standard) 3721360 2130 kr
Stripper M2 Punch Tip (M2) 0342226004EU 1190 kr
Die

Standard shapes for thick turret are as follows:

Standard ARX

102 103
 Thick Turret Thick Turret

‘D’ Station ‘D’ Station

Standard
Airblow Round
Shape
Alpha Guide Assy 13965 kr 13965 kr
Set Assy* 3420 kr 5430 kr
Punch Assy* 2330 kr 3250 kr

Alpha
Punch Body Airblow 1960 kr 2590 kr
Stripper Plate 370 kr 660 kr

Guide
Die Standard or ARX 1090 kr 2180 kr

Standard
Non-Airblow Round
Shape
Airblow Non-Airblow Alpha Guide Assy 13965 kr 13965 kr
M14 M12
Set Assy* 3030 kr 5290 kr
Punch Assy* 1940 kr 3110 kr
Punch Body Standard 1680 kr 2550 kr
Stripper Plate 260 kr 560 kr
Die Standard or ARX 1090 kr 3390 kr

Tip-type Tooling

Punch Body
Punch Press

Punch Press
Tip-type
Solid

Tip-type
Solid
Tooling

Tooling
Description Code Price

Punch Tip Holder (Airblow) 0372F380EU 3150 kr

Punch Tip Holder (Standard) 03721380EU 2430 kr
HSS Punch Tip (M2) 0342228004EU 1890 kr
APH Punch Tip 0342x28004EU 3390 kr

Stripper
Die

Standard shapes for thick turret are as follows:

Standard ARX

104 105
 Thick Turret Thick Turret

‘E’ Station ‘E’ Station

Standard
Airblow Round
Shape
Alpha Guide Assy 15800 kr 15800 kr
Set Assy* 6690 kr 7660 kr
Punch Assy* 4310 kr 4820 kr

Alpha
Punch Body Airblow 3660 kr 4050 kr
Stripper Plate 650 kr 770 kr

Guide
Die Standard or ARX 2380 kr 2840 kr

Standard
Non-Airblow Round
Shape
Airblow Non-Airblow Alpha Guide Assy 15800 kr 15800 kr
M14 M12
Set Assy* 5850 kr 7350 kr
Punch Assy* 3470 kr 4510 kr
Punch Body Standard 3080 kr 3910 kr
Stripper Plate 390 kr 600 kr
Die Standard or ARX 2380 kr 2840 kr

Tip-type Tooling

Punch Body
Punch Press

Punch Press
Tip-type
Solid

Tip-type
Solid

Description Code Price

Tooling

Tooling
Punch Tip Holder (Airblow) 0372F390EU 4000 kr
Punch Tip Holder (Standard) 03721390EU 3030 kr
M2 Punch Tip (M2) 0342229004EU 2180 kr
APH Punch Tip 0342x29004EU 3860 kr

Stripper
Die

Standard shapes for thick turret are as follows:

Standard ARX

106 107
 Thick Turret Thick Turret

‘D’ & ‘E’ Station Blade Guide ‘D’ & ‘E’ Station Blade Guide
‘D’ Station ‘E’ Station
Airblow
Shape Shape

Alpha Blade 0390715E 21370 kr

Guide 0390716E 24980 kr

Guide
Alpha
Set Assy 7400 kr 9180 kr
Punch Assy 5220 kr 6340 kr
Punch Tip APH 3770 kr 4620 kr
Stripper Plate 1450 kr 1720 kr
Die (Std or ARX) 2180 kr 2840 kr
Die Sheet Saver (Std or ARX) 3200 kr 4530 kr
Tip-type Tooling Available Sizes

Station ‘D’ (3 ½") ‘E’ (4 ½")

Punch-tip

Dim. a 1.5 ~ 18mm

Dim. b 85 mm 110 mm
Diagonal (Max) 85.6 mm 110.5 mm

Sheet Saver Conventional

Punch Press

Punch Press
Adaptor*
Tooling

Tooling
Stripper
Die

Standard or ARX Standard or ARX

*Adaptor is supplied as part of the Alpha Guide assembley.

108 109
 Thick Turret Thick Turret

‘D’ & ‘E’ Station

AlphaSheet Saver ‘D’ & ‘E’ Station Sheet Saver
Alpha
Alpha
Alpha Airblow
‘D’ Station ‘E’ Station
Shape Shape
M14 Alpha
Alpha M12 Set Assy 8040 kr 11270 kr

M14 M12 Punch Assy 4840 kr 6940 kr

M14 M12
Die Sheet Saver (Std or ARX) 3200 kr 4330 kr
M14 Alpha
Alpha M12 Punch Body (Solid) 2580 kr 4050 kr
M14
M14 M12
M12
Alpha
Alpha Stripper (Alpha or Z)* 2260 kr 2890 kr

Guide
M14 M12 ‘D’ Station ‘E’ Station
M14 Airblow M12 Non-airblow Non-airblow
Shape Shape
M14 M14 M12 M12
Set Assy 8010 kr 11130 kr
Punch Assy 4810 kr 6800 kr
Die Sheet Saver (Std or ARX) 3200 kr 4330 kr
Punch Body (Solid) 2550 kr 3910 kr
Stripper (Alpha or Z)* 2260 kr 2890 kr

Tip-type Tooling
Airblow Standard Description
‘D’ Station
Price
‘E’ Station
Price
Code Code
Punch Tip Holder (Airblow) 72F380 3150 kr 72F390 4000 kr
Punch Press

Punch Press
Punch Body
Tooling

Tooling
Punch Tip Holder (Non-airblow) 721380 2430 kr 721390 3030 kr
Tip-type

Tip-type
Solid

Solid

M2 Punch Tip 422280 1890 kr 422290 2180 kr

APH Punch Tip 42X280 3390 kr 42X290 3860 kr

Airblow Standard * Please specify Guide Assy Type

Airblow Standard Z Style and Alpha Style Stripper Plates are different
Airblow Standard
Airblow
Airblow Standard or KK Standard
Standard
Airblow
Airblow
Airblow Standard
Standard
Standard

Stripper

Standard or KK
Die

Standard or KK
Standard
Standard
Standard oror
or ARX KKKK
Standard
Standard
oror
KKKK
StandardororKK
Standard KK
110 111
 Thick Turret Thick Turret

ID Tooling ID Tooling
NEX III ‘A’ & ‘B’ Station ‘C’, ‘D’ & ‘E’ Station
Standard
‘C’ Station Alpha Airblow Round
Shape
Set Assy* 2200 kr 3810 kr
Punch Assy* 1360 kr 2160 kr
Die (Std or ARX) 840 kr 1650 kr
Airblow 1020 kr 1680 kr
Punch Body
Airblow APH 2860 kr 3380 kr
Stripper Plate 340 kr 480 kr
* For APH Set & Punch Assy, please add 1840 kr for Round, 1700 kr for Shape Set Assy price quoted includes
Std or ARX Die

Standard
‘D’ Station Alpha Airblow Round Sheet Saver
Shape
Set Assy* 3420 kr 5430 kr 8050 kr
Punch Assy* 2330 kr 3250 kr 4850 kr
Die (Std or ARX) 1090 kr 2180 kr 3200 kr
Punch Body (Solid) 1960 kr 2590 kr 2590 kr
Stripper Plate 370 kr 660 kr 2260 kr
Punch Tip Holder 3150 kr 3150 kr
Punch Press

Punch Press
APH Punch Tip 3390 kr 3390 kr
Tooling

Tooling
* Price does not include Guide Assy 13965 kr
‘A’ Station ‘B’ Station Standard
‘E’ Station Alpha Airblow Round Sheet Saver
Shape
Set Assy* 6690 kr 7660 kr 11280 kr
‘A’ Station ‘A’ Station ‘B’ Station ‘B’ Station Punch Assy* 4310 kr 4820 kr 6940 kr
NEX III Airblow Vacuum
Round Std. Shape Round Std. Shape
Die (All Taper) 2380 kr 2840 kr 4340 kr
Set Assy* 2540 kr 3450 kr 3160 kr 4290 kr
Punch Body (Solid) 3660kr 4050 kr 4050 kr
Punch Assy* 2220 kr 2840 kr 2720 kr 3510 kr
Stripper Plate 650 kr 770 kr 2890 kr
Die (Vacuum) 320 kr 610 kr 440 kr 780 kr
Punch Tip Holder 4000 kr 4000 kr
Airblow 340 kr 720 kr 610 kr 1020 kr
Punch Body APH Punch Tip 3860 kr 3860 kr
Airblow APH 1310 kr 1990 kr 2230 kr 2570 kr
* Price does not include Guide Assy 15800 kr
Guide Airblow 750 kr 990 kr 730 kr 1110 kr
Standard shapes for thick turret are as follows:
Spring Pack 1130 kr 1380 kr
* For APH Set & Punch Assy, please add 970 kr for A Station Round, 1270 kr A Station Shape
* For APH Set & Punch Assy, please add 1620 kr for B Station Round, 1550 kr B Station
Shape
* Set Assy price quoted includes APV Die

112 113
 Thick Turret Thick Turret

‘C’, ‘D & ‘E’ Station ‘C’, ‘D & ‘E’ Station

Alpha Guide Assy & Parts Z Style Guide Assy Parts
1
Description Code No. Price 1 ‘C’ Guide Assy (900500) Code No. Price
2 'C' Alpha Guide Assy 90743E 9850 kr 1. Punch Head 906060 220 kr
2
1. Punch Head 907460 290 kr 2. Disc Spring 906090 60 kr
3 3
2. Spring Cover 907480 30 kr 3. Airblow Draw Bolt 906300 90 kr
4 3. Disc Spring 907490 60 kr 4 4. Washer 906310 10 kr
4. Airblow Draw Bolt 907520 100 kr 5. Adjust Button Unit 906350 250 kr
8 5
5 5. Lock Button Set 907550 290 kr 6. Key 906460 260 kr
6
9 6
6. Guide Key Set 907560 300 kr 7. Low Head Cap Screw 905680 10 kr
7. Guide Body Set 907570 2820 kr 7 8. Guide Body 900900 1700 kr
7 8. Standard Draw Bolt 907530 100 kr 8 11
9. Low Head Cap Screw 906550 POA
9. S.P. Spring Pack 907450 230 kr 10. Stripper Clamp Spring 906610 30 kr
9
11. M12 x 70 Screw * 999900 10 kr
10 12
12. Collar * 906670 20 kr
* Standard tool part
1
Description Code No. Price ‘D’ Guide Assy (900510) Code No. Price
1
2 'D' Alpha Guide Assy 90719E 13965 kr 1. Punch Head 906070 220 kr
2
1. Punch Head 907630 370 kr 2. Disc Spring 906180 150 kr
3 3
2. Spring Cover 907650 160 kr 3. Airblow Draw Bolt 901900 90 kr
4 3. Disc Spring 907660 170 kr 4 4. Washer 906310 10 kr
9 4. Airblow Draw Bolt 907690 110 kr 5. Adjust Lever Unit 906400 130 kr
5
5 5. Lock Button Set 907760 140 kr 6. Key 906330 160 kr
6. Guide Key & Bolts 908700 500 kr 6 7. Socket H’d Cap Screw 906340 10 kr
Punch Press

Punch Press
10 6
7. Guide Body 907750 3540 kr 7
Tooling

Tooling
8. Guide Body 900910 1780 kr
8. Stripper Plate Adaptor 907170 1040 kr 8 11 9. Low Head Cap Screw 906550 POA
7
9. Standard Draw Bolt 907740 110 kr 10. Stripper Clamp Spring 906610 30 kr
9
10. S.P. Spring Pack 907780 100 kr 12 11. M12 x 70 Screw * 999900 10 kr
8 10 12. Collar * 906670 20 kr
* Standard tool part
1
Description Code No. Price ‘E’ Guide Assy (900520) Code No. Price
1
2 'E' Alpha Guide Assy 90720E 15800 kr 1. Punch Head 906070 220 kr
2 2. Disc Spring 906180 150 kr
1. Punch Head 907630 370 kr
3 3
2. Spring Cover 907650 160 kr 3. Airblow Draw Bolt 901900 90 kr
4 3. Disc Spring 907660 180 kr 4 4. Washer 906310 10 kr
9 4. Airblow Draw Bolt 907690 110 kr 5. Adjust Lever Unit 906400 130 kr
5
5 5. Lock Button Set 907820 140 kr 6. Key 906330 160 kr
6. Guide Key & Bolts 908700 500 kr 6 7. Socket H’d Cap Screw 906340 10 kr
10 6
7. Guide Body 907810 4080 kr 7 8. Guide Body 900920 2360 kr
8. Stripper Plate Adaptor 907180 1100 kr 8 11 9. Low Head Cap Screw 906550 POA
7 10. Stripper Clamp Spring 906610 30 kr
9. Standard Draw Bolt 907740 110 kr
9
10. S.P. Spring Pack 907780 100 kr 12 11. M12 x 70 Screw * 999900 10 kr
8 10 12. Collar * 906670 20 kr
* Standard tool part

114 115
 Thick Turret Thick Turret

‘A’ Station ‘A’ Station

Upform Centre Punch Tool
page 116 images
Downform Centre Punch Tool
page 117 images
page 116 images page 117 images
Maximum Material Thickness = 6.0mm Maximum Material Thickness = 6.0mm

1 1
Description Code No. Price Description Code No. Price
2 2
Set Assy 381110 2040 kr Set Assy 381100 1580 kr
3 3 Punch Assy 181100 1490 kr
Punch Assy 181110 890 kr
Die Assy 281010 1150 kr Punch Die Assy 281000 90 kr
Body
Description Code No. Price Description Code No. Price
Guide 581010 400 kr Punch Body 918410 260 kr
4 4 Guide 918420 450 kr
Punch Body 918310 260 kr
Die Tip 918210 700 kr Punch Tip 918110 600 kr
5 5
1. Punch Head 901400 90 kr 1. Punch Head 901400 90 kr
Guide
2. Spring 901300 70 kr 2. Spring 901300 70 kr
3. Spring Sleeve 926120 10 kr 3. Spring Sleeve 926120 10 kr
Punch Guide
Body 4. Collar 901200 50 kr 4. Collar 901200 50 kr
5. ‘O’ Ring 910060 10 kr 5. ‘O’ Ring 910060 10 kr
6. Ejector Plate 918320 90 kr 6. M5 x 6 Screw 999960 10kr
Punch Press

Punch Press
7. Urethane Spring 918720 20 kr
Tooling

Tooling
6
Die Tip 8. M4 x 4 Screw 918340 10 kr
Punch
9. Die Holder 918330 330 kr Tip
6
7
8

116 117
 Thick Turret Thick Turret

‘B’ Station ‘B’ Station

Upform Burring Tool Downform Burring Tool
page 118 images Size Range = M2.6 - M6 page119
page 118 images
images page 119 images
Size Range = M2.6 - M6

1 page 118 images page 119 images 1

Description Code No. Price Description Code No. Price

page 118 images 2

Set Assy
page 119 images4100 kr
301000 2 Set Assy 301100 5960 kr
Punch Assy 101000 2460 kr Punch Assy 101100 2740 kr
Guide 3
Die Assy 201000 1640 kr Die Assy 201200 3220 kr

Description Code No. Price Description Code No. Price

4
Guide 902000 1420 kr Punch Body 902010 680 kr
Punch Tip 902020 660 kr 5 Guide 501100 610 kr
Die Tip 902220 400 kr Punch Punch Tip 902120 790 kr
Body
1. Punch Head 901010 170 kr Die Inner Tip 903010 750 kr
3 2. M6 x 25 Screw 998800 10 kr Guide
1. Punch Head 901010 180 kr
4 3. Punch Plate 902030 170 kr Punch Tip 2. Spring 901410 200 kr
5 6
4. M6 x 20 Screw 998900 10 kr 3. Spring Sleeve 926140 10 kr
Punch 5. Urethane Spring 902040 20 kr 4. Collar 901210 60 kr
Tip 7
6. Stripper Bolt 902070 50 kr 5. ‘O’ Ring 910080 10 kr
Punch Press

Punch Press
7. Ejector Plate 902060 400 kr 6. Punch Plate 901960 200 kr
Tooling

Tooling
Die
6 Inner
8. Urethane Spring 998500 10 kr 7. M4 x 12 Screw 901940 20 kr
Tip
Die Tip
9. M5 x 12 Screw 901970 10 kr 8. Die Block 901920 1390 kr
8
7 10. Die Block 902210 770 kr 9. Spring 902910 30 kr
9
8 Note: Please refer to page 132 for burring hole 10. M3 x 12 Screw 901990 10 kr
reference chart for thread cutting 10
9 11. Die Plate 901980 1040 kr
11
10 Note: This tool does not require a pre-pierced hole

118 119
 Thick Turret Thick Turret

Semi-Standard Semi-Standard
Tooling (AT-Codes) Tooling
CAT
AT 001 AT 130 AT 131 AT 132 AT 133 AT 140 AT 141 AT 151
Airblow NEX Airblow Alpha
1 Cat
‘A’ ‘B’ ‘C’ ‘D’ ‘E’
1 3570 kr 4430 kr 4010 kr 6080 kr 8070 kr
AT 010 AT 020 AT 022 AT 023 AT 042 AT 043 AT 044 AT 085 AT 086
2 3860 kr 4700 kr 4910 kr 7660 kr 10560 kr
3 5100 kr 6290 kr 7070 kr 10370 kr 14370 kr
AT 087 AT 088 AT 094 AT 110 AT 111 AT 120 AT 121 AT 142 AT 150 4 5380 kr 6610 kr 7420 kr 11100 kr 14950 kr
2 5 6080 kr 7450 kr 8400 kr 12270 kr 16340 kr

AT 152 AT 153 AT 154 AT 155 AT 160 AT 170 AT 180 AT 231

Non-airblow NEX Non-airblow Alpha
Cat
‘A’ ‘B’ ‘C’ ‘D’ ‘E’
1 2920 kr 3550 kr 3370 kr 4270 kr 5800 kr
AT 011 AT 021 AT 024 AT 030 AT 040 AT 051 AT 060 AT 061 AT 070
2 3190 kr 3830 kr 4240 kr 5890 kr 8400 kr
3 4450 kr 5440 kr 6410 kr 8660 kr 12420 kr
AT 080 AT 090 AT 092 AT 100 AT 143 AT 144 AT 192 AT 193 AT 194 4 4730 kr 5780 kr 6760 kr 9410 kr 13040 kr
3 5 5440 kr 6680 kr 7740 kr 10600 kr 14500 kr

AT 200 AT 201 AT 202 AT 203 AT 210 AT 211 AT 232 AT 220 AT 221 Note:
Punch Press

Punch Press
i) For Vacuum Sets add 170 kr.
ii) KK (ARX) dies at no extra cost
Tooling

Tooling
iii) Prices given are for Set Assy
AT 031 AT 041 AT 054 AT 055 AT 056 AT 062 AT 063 AT 064 AT 071
iv) Prices available on request for NEX II
v) Prices available on request for individual items i.e. Punch Body, Die, Guide/Stripper
vi) APH Tool Steel prices on request
vii) 'C', 'D', & 'E' Stations do not include Guide Assy
AT 072 AT 081 AT 082 AT 091 AT 093 AT 095 AT 096 AT 101 AT 102

AT 145 AT 190 AT 191 AT 195 AT 196 AT 212 AT 220 AT 221 AT 222

AT 032 AT 050 AT 052 AT 053 AT 057 AT 073 AT 074 AT 083 AT 084

5 AT 220 AT 230

Note: Gang tools will have a solid Punch Body. Tip Type available upon request

120 121
 Thick Turret Thick Turret

Examples of Examples of
Form Tooling Form Tooling
Punch Press

Punch Press
Tooling

Tooling
The pictures above show a selection of components The pictures above show a selection of components
produced by AMADA’s Form Tooling produced by AMADA’s Form Tooling

Please contact Tooling Consultant for further assistance Please contact Tooling Consultant for further assistance

122 123
 Accessories Accessories

Accessories Accessories
‘A’ & ‘B’ Station Shim Keeper Packs
Description Code No. Price Tooling Cabinet C-286-00
Tooling Cabinet C-286-00
‘A’ Shim Pack 911100 360 kr
AMADA’s punch tooling cabinet offers an
‘B’ Shim Pack 913300 360 kr effective method of storing punch press tooling.
Note: Contains 1 x 0.5mm Keepers,
1 x 0.2mm shim and 1 x 0.4mm shim It protects tooling against workplace
atmospheric conditions and reduces damage
caused by incorrect tool storage.
Dimensions: 975 x 2170 x 340mm
Capacity: Punches Dies
‘A’ Station 34 102
‘C’, ‘D’ & ‘E’ Station Shim Packs
Description Code No. Price ‘B’ Station 22 66
‘C’ Die Shim Pack 944000 330 kr ‘C’ Station 6 12
‘D’ Die Shim Pack 955000 430 kr ‘D’ Station 5 10
‘E’ Die Shim Pack 966000 540 kr ‘E’ Station 4 8
‘C’ Punch Shim Pack 944400 300 kr
‘D’ Punch Shim Pack 955500 400 kr
Code No: 990000
‘E’ Punch Shim Pack 966600 430 kr
Price: 15 860 kr
Note: Contains 1 x 0.4mm, 1 x 0.8mm,
Punch Press

Punch Press
1 x 1,2mm, 1 x 1.50mm and 1 x 2.0mm shims
Tooling

Tooling
124 125
 Contents
Reference
AMADA Reference Section
AMADA have compiled some useful data which may assist engineers in the daily business of sheet
metal design and production.

Page

Press Brake
Bend Allowance - 90°: Mild Steel 128
Bend Allowance - 90°: Stainless Steel 129
Bend Allowance - 90°: Aluminium 129
Hemming Tonnages 130

Punch Press
Tonnage Calculation 131
Minimum Hole Diameter 131
Burring Hole Reference 132
Countersink Hole Reference 132
Correct Tool Heights 133
Die Clearance 133

Reference
126 The information and data contained within this reference section is for guidance purposes only. 127
AMADA cannot accept any responsibility for typographical errors or mistakes contained herein.
Press Brake Press Brake

Bend Bend
Allowance - 90º Allowance - 90º
Example 1 - Bending 1mm mild steel in a 6mm ‘V’ die V = V - width (mm)
t = material thickness (mm)
If (f) = Elongation factor f = bend allowances (mm)
If (d) = Blank development size

Stainless Steel
V
4 6 7 8 10 12 14 16 18 20 25 32
t
d = (20 + 40) - 2f 20.0
0.5 0.52 0.63 0.69 0.75 0.86
d = 60 - (2 x 0.87)
0.6 0.58 0.69 0.75 0.80 0.92 1.03
d = 58.26mm 1.0
0.7 0.64 0.75 0.81 0.86 0.98 1.09 1.20
0.8 0.70 0.81 0.87 0.92 1.04 1.15 1.26 1.37
40.0 1.0 0.82 0.94 0.99 1.05 1.17 1.29 1.40 1.52 1.64 1.75
1.2 1.05 1.10 1.16 1.27 1.38 1.50 1.61 1.72 1.83
1.5 1.23 1.28 1.34 1.45 1.56 1.67 1.79 1.90 2.01 2.29
1.6 1.34 1.40 1.51 1.62 1.73 1.85 1.96 2.07 2.35 2.74
2.0 1.64 1.74 1.85 1.96 2.07 2.18 2.28 2.55 2.93
2.3 1.81 1.93 2.04 2.15 2.26 2.37 2.49 2.77 3.16
The following tables show the elongation factor (f) of mild steel, stainless steel and aluminium 2.5 2.04 2.16 2.27 2.38 2.49 2.60 2.88 3.28
during a 90° bend. 2.6 2.22 2.33 2.44 2.55 2.66 2.94 3.34
3.0 2.45 2.56 2.68 2.79 2.90 3.18 3.57
V = V - width (mm)
3.2 2.57 2.68 2.80 2.91 3.02 3.30 3.69
t = material thickness (mm)
f = bend allowances (mm)

Mild Steel Aluminium

V V
4 6 7 8 10 12 14 16 18 20 25 32 4 6 7 8 10 12 14 16 18 20 25 32
t t

0.5 0.47 0.55 0.59 0.63 0.70 0.5 0.40 0.44 0.47 0.49 0.54
0.6 0.54 0.62 0.65 0.69 0.77 0.85 0.6 0.46 0.50 0.53 0.55 0.60 0.65
0.7 0.60 0.68 0.72 0.76 0.83 0.91 0.99 0.7 0.52 0.56 0.59 0.61 0.66 0.71 0.76
0.8 0.67 0.74 0.78 0.82 0.90 0.97 1.05 1.13 0.8 0.58 0.62 0.65 0.67 0.72 0.77 0.82 0.87
1.0 0.80 0.87 0.91 0.95 1.03 1.10 1.18 1.26 1.33 1.41 1.0 0.69 0.74 0.77 0.80 0.85 0.90 0.95 1.00 1.06 1.11
1.2 1.00 1.04 1.08 1.15 1.23 1.31 1.38 1.46 1.54 1.2 0.86 0.89 0.91 0.96 1.01 1.06 1.11 1.15 1.20
1.5 1.19 1.23 1.27 1.35 1.42 1.50 1.58 1.65 1.73 1.92 1.5 1.04 1.07 1.09 1.14 1.19 1.24 1.29 1.33 1.38 1.50
1.6 1.29 1.32 1.40 1.47 1.76 1.86 1.96 2.05 2.29 2.63 1.6 1.13 1.15 1.20 1.25 1.30 1.35 1.39 1.44 1.56 1.73
2.0 1.59 1.67 1.74 1.82 1.90 1.97 2.05 2.24 2.51 2.0 1.40 1.45 1.49 1.54 1.58 1.63 1.67 1.79 1.94
Reference

Reference
2.3 1.65 1.71 1.77 1.84 1.90 1.97 2.03 2.19 2.41 2.3 1.57 1.62 1.67 1.72 1.76 1.81 1.86 1.98 2.15
2.5 1.99 2.07 2.14 2.22 2.29 2.37 2.56 2.83 2.5 1.74 1.79 1.83 1.88 1.93 1.98 2.10 2.27
2.6 2.13 2.21 2.28 2.30 2.44 2.63 2.90 2.6 1.85 1.89 1.94 1.99 2.04 2.16 2.33
3.0 2.39 2.46 2.54 2.62 2.69 2.88 3.15 3.0 2.09 2.13 2.18 2.23 2.28 2.40 2.57
3.2 2.51 2.59 2.67 2.74 2.82 3.01 3.28 3.2 2.20 2.25 2.30 2.35 2.40 2.52 2.69

128 129
 b
b
Press Brake e
Punch Press
e e h e

Hemming Tonnage
h h h h h
e e h
e e h
e e
b1 b b1

h
b h b b

h
b1 b1

h
b
2 2h b

h
2 2

Tonnages Calculation
a
a
2b
e e e 2 2b
e e e 2
r
e 2b r
2 e 2b
r 2
r b r
r r b
Hemming is a form of bending requiring higherbamounts
r of tonnage than standard Air Bending.
b The punching tonnage is calculated by using the following formula:
Ther tables
e1 below show the tonnage
a required for hemming and seaming
e1 operations. a
r r
e e2 e2 r Length of the cut edge (mm) x Material Thickness (mm) x Tensile Strength (kg/mm2)
r e e2 e2
Mild Steel b
e1
e1
r
1000
h b
2r h
Bending Shape 2r
e2
r 2t c
e2
r 2t Example 1
e1 Sheet Thickness c
(mm)
e1 Rectangle 50 x 10 in 2.0mm Stainless Steel
r
Required Tonnage rC Required Tonnage 2t
Tonnage Required = (50 + 50 + 10 + 10) x (2.0) x (60)
0.6 9.0
b
3.0 23.0 1.2 b 1000
0.8 e 12.0 3.0 32.0 1.6
h h
e
h
e h e
e e Tonnage Required = 14.4 Tonnes
e e 1.0 15.0 3.5 h h 40.0 2.0 h h
e e

1.2 17.0 b1 b3.5 b1 50.0 2.4

h

b h b b
h

b1 b1

h
b
2 2h b

h
2 2
1.6 24.0 a 3.5 63.0 3.2 Example 2
a
2.0 30.0 5.52 b 80.0 4.0 30mm Diameter in 1.5mm Mild Steel
e e e 2 2b
2.6 55.0 e 6.5 e 90.0 5.2 e 2
r
e 2b r Tonnage Required = (3.142 x 30) x (1.5) x (40)
3.2 70.0 8.02 100.0 e 6.4 2b
r r b
2 1000
r 4.5 105.0 11.3 200.0
r 9.0 r b
b r
b
Note:
r
e1
Required tonnage is given per 1 ametre length e1 a Tonnage Required = 5.7 Tonnes
r r
r
e e2 e2
r e e2 e2
Stainless Steel b
e1
e1
r

Minimum Hole Diameter

h b
2r h
Bending Shape 2r
e2
r 2t e2
Sheet Thickness c r 2t
e1 c
e1
(mm)
r
Required Tonnage rC Required Tonnage 2t
As a general guideline, the following table shows the minimum diameter (mm) of a punched
0.6 15.0 3.0 35.0 1.2 hole with regards to material thickness.
0.8 20.0 3.0 50.0 1.6
t = Material Thickness
1.0 25.0 3.5 60.0 2.0
1.2 26.0 3.5 80.0 2.4
Material Type Minimum Hole Diameter
1.5 38.0 3.5 95.0 3.0
2.0 50.0 5.5 130.0 4.0 Mild Steel 1.0 x t
2.5 90.0 6.5 180.0 5.0 Aluminium 1.0 x t
Reference

Reference
3.0 100.0 8.0 210.0 6.0 Stainless Steel 2.0 x t
4.0 140.0 11.3 280.0 8.0
It is possible to punch smaller hits, please contact Tooling Hotline for assistance.
Note: Required tonnage is given per 1 metre length

130 131
Punch Press Punch Press

Burring Hole Correct Tool

Reference Heights
The table below shows the pre-pierce (mm) and burred hole (mm) sizes for Mild Steel. The table below shows the correct tool height (mm) for Standard and NEX tooling

Tool Style Setting Height Punch Body Die Only

Pre-Pierced Hole (øA) Only
Nominal
Burr ‘A’ Station Standard 207.5 207.0 30
Material
Thickness Hole (øB) ‘A’ Station NEX 208.0 207.0 30
0.8mm 1.0mm 1.2mm 1.6mm 2.0mm 2.3mm
Tap Size ‘B’ Station Standard 207.5 207.0 30
M2.6 x 0.45 1.2 1.2 1.4 1.6 - - 2.21
‘B’ Station NEX 208.0 207.0 30
M3 x 0.5 1.2 1.5 1.5 1.7 - - 2.57
‘C’ Station 208.0 96.0 30
M4 x 0.7 - 2.0 2.0 2.1 2.3 2.7 3.40
‘D’ Station 209.0 84.0 30
M5 x 0.8 - 2.0 2.0 2.6 3.0 3.1 4.30
‘E’ Station 210.0 85.0 30
M6 x 1.0 - 2.0 2.0 3.4 3.8 3.8 5.10
Note:
i) The Punch setting height is the measurement taken from the top of the Punch Assembly head to the bottom
øA cutting edge of the punch body, not the bottom of the guide or stripper plate

t
øB Die Clearance
The table below shows the recommended die clearances for a range of materials and thicknesses.

Material Mild Stainless

Aluminium Copper Brass
Thickness Steel Steel

Countersink Hole Reference 0.8mm

1.0mm
0.15 - 0.20mm
0.20 - 0.25mm
0.20 - 0.24mm
0.25 - 0.30mm
0.15 - 0.16mm
0.15 - 0.20mm
0.15 - 0.16mm
0.15 - 0.20mm
0.15 - 0.16mm
0.15 - 0.20mm
1.5mm 0.30 - 0.38mm 0.37 - 0.45mm 0.22 - 0.30mm 0.22 - 0.30mm 0.22 - 0.30mm
2.0mm 0.40 - 0.50mm 0.50 - 0.60mm 0.30 - 0.40mm 0.30 - 0.40mm 0.30 - 0.40mm
The table below shows the nominal pre-pierce hole (mm) sizes required for a countersink
2.5mm 0.50 - 0.63mm 0.62 - 0.75mm 0.37 - 0.50mm 0.37 - 0.50mm 0.37 - 0.50mm
operation for Mild Steel.
3.0mm 0.60 - 0.75mm 0.75 - 0.90mm 0.45 - 0.60mm 0.45 - 0.60mm 0.45 - 0.60mm
Screw Size 3.2mm 0.64 - 0.80mm 0.80 - 0.96mm 0.48 - 0.64mm 0.48 - 0.64mm 0.48 - 0.64mm
Material M2 M2.5 M2.6 M3 M4 M5 M6 3.5mm 0.70 - 0.88mm 0.88 - 1.05mm 0.53 - 0.70mm 0.53 - 0.70mm 0.53 - 0.70mm
Thickness (mm) x0.4 x0.45 x0.45 x0.5 x0.7 x0.8 x1.0
4.0mm 0.80 - 1.00mm 1.00 - 1.20mm 0.60 - 0.80mm 0.60 - 0.80mm 0.60 - 0.80mm
1.0 3.5 4.5 4.8 5.7 - - - 4.5mm 0.90 - 1.13mm 1.13 - 1.35mm 0.68 - 0.90mm 0.68 - 0.90mm 0.68 - 0.90mm
1.2 3.5 4.5 4.5 5.3 7.3 - - 5.0mm 1.00 - 1.25mm - 0.75 - 1.00mm 0.75 - 1.00mm 0.75 - 1.00mm
1.5 3.2 4.2 4.5 5.3 7.3 9.0 - 5.5mm 1.10 - 1.38mm - 0.83 - 1.10mm 0.83 - 1.10mm 0.83 - 1.10mm
1.6 3.0 4.0 4.3 5.0 7.0 8.8 10.8 6.0mm 1.20 - 1.50mm - 0.90 - 1.20mm 0.90 - 1.20mm 0.90 - 1.20mm
Reference

Reference
2.0 3.0 3.8 4.0 4.8 7.0 8.6 10.6
Notes:
2.3 3.0 3.8 4.0 4.8 6.8 8.5 10.5
i) The figures in the above chart are given as a range, for example 0.15 - 0.20mm
2.5 - - - 4.5 6.5 8.4 10.4 For mechanical machines choose the smaller die clearance of the range
3.0 - - - 4.4 6.0 8.0 10.0 For hydraulic machines choose the larger die clearance of the range
ii) For Galvatite and Zintec materials, use Mild Steel as a guide
3.2 - - - 4.0 5.8 7.8 9.8 iii) The figures above are a guideline only. Please refer to your Machine Operators Manual for more specific details

132 133