Professional Documents
Culture Documents
Indian Standard
SPECIFICATION FOR
STEEL FOR VALVES FOR INTERNAL
COMBUSTION ENGINES
(First Revision)
Chairman Representing
DR G. M~JKHERJEE Steel Authority of India Ltd ( R & D Centre for Iron
and Steel), Ranchi
Members
SHRI UNDER~&HAN AC~ARWAL Federation of Engineering Industries of India, New
Delhi
SHRI S. P. C. MIGLANI ( Alternak )
SHRI R. C. BASAVARA.~ Visvesvaraya Iron & Steel Ltd, Bhadravati
SHRI B. H. ACHAR ( Alternate )
SHRI J. N. BHATTACHARYYA National Test House, Calcutta
SHRI S. C. BHAWAL ( Alternate )
SHRI A. N. B~sw~s Guest, Keen, Williams Ltd, Howrah
SHRI INDRANILCIIAKRARARTI( Alternate )
SHRI P. K. CHAKRAVARTY The Tata Iron and Steel Co Ltd, Jamshedpur
DR T. MUKHERJEE( Alternate )
SHRI K. M. CHOWDHURY National Metallurgical Laboratory, ( CSIR ),
Jamsbedpur
SHRI D. K. DAS Heavy Engineering Corporation, Ranchi
SHRI B. P. SINGH ( Alternate )
SHRI S. V. DATAR Ahmedabad Advance Mills Ltd, Navsari
SHRI M. K. GHOSH ( Alternate )
SHRI M. K. DUTTA Alloys Steels Plant ( SAIL ), Durgapur
SHRI R. C. JHA ( Alternate )
III< S. H. GHUDE Mishra Dhatu Nigam Ltd, Hyderahacl
DR M. NAGESHWARRAO ( Alternate )
SHRI H. V. JAIN Ifidian Tool Manufacturers Ltd, Bombay
SHRI A. D. DIAS ( Alternate )
JOINTDIRECTOR( MET ) Ministry of Railways
DEPUTY DIRECTOR( MET )-II ( Alternate )
SHRI H. S. KATIAL Modern Steels Ltd, Mandi Gobindgarh
DR P. KRISHNA~AGAR Modi Steel, Modi Nagar
SHRI S. KUMAR Indian Register of Shipping, Bombay
SHRI VIPON CHOPRA ( Alternate )
(Continuedon page 2 )
0 Copyright 1982
INDIAN STANDARDS INSTITUTION
This publication is protected under the Indian Copyriht Act ( XIV of 1957 ) and
reproduction in whole or in part by any means except with written permission of the
publisher shall be deemed to be an infringement of copyright under the said Act.
IS : 7494 - 1981
Secretary
SHRIJAQMOHANSIN~H
Assistant Director ( Metals ), IS1
2
IS : 7494 - 1981
Indian Standard
SPECIFICATION FOR
STEEL FOR VALVES FOR INTERNAL
COMBUSTION ENGINES
(First Revision)
0. FOREWORD
0.1 This Indian Standard ( First Revision ) was adopted by the Indian
Standards Institution on 30 December 1981, after the draft finalized by
the Alloy Steels and Special Steels Sectional Committee had been approved
by the Structural and Metals Division Council.
0.2 This standard was first published in 1974. On the basis of experience
gained in the production and use of these steels, the following major modifi-
cations have been incorporated in this revision.
b) Table 3 has been modified to include the properties for new grades
of steels besides modifications in the existing grades.
3
IS : 7494 - 1981
0.4 This standard is one of the series of the detailed specifications so formu-
lated. The steels covered by this standard are intended for manufacture
of inlet and exhaust valves of internal combustion engines.
0.5 Steel designations in this standard have been aligned with IS : 1762
( Part I )-1974*.
0.6 While formulating this standard, due consideration has been given to
ISO/SSS/XV ‘Heat-treated steels, alloy steels and free-cutting steels -
Part 15 Valve steels for internal combustion engines’ issued by the Inter-
national Organization for Standardization.
1. SCOPE
1.1 This standard covers the requirements for wrought unalloyed and
alloy steel bars up to and including 40 mm size ( diameter in the case of
rounds, side of the square in the case of square bars and width across flats
in the case’ of flats ) intended for manufacture of valves for internal com-
bustion engines.
2. TERMINOLOGY
2.1 For the purpose of this standard the definitions given in relevant
parts of IS : 1956: shall apply.
3. SUPPLY OF MATERIAL
*Code for designation of steel : Part I based on letter symbols (,/kt revision ).
TRules for rounding off numerical values ( reuised).
SGlossary of terms relating to iron and steels.
BGeneral requirements for the supply of metallurgical materials (&t revision).
4
3.2 Steels covered by this standard shall be ordered and delivered on any
one of the following basis:
a) Chemical composition; or
b) Chemical composition and hardness in the heat-treated or other
conditions; or
c) Chemical composition, hardness and mechanical properties in the
heat-treated/or other conditions.
4. MANUFACTURE
4.1 Unless otherwise agreed to in the order, the processes used in making
the steel are left to the discretion of the manuiscturer. When so desired the
purchaser shall be informed of the steel making process.
5.1 The material shall be free from harmful internal and surface defects.
6. CHEMICAL COMPOSITION
6.1 Ladle analysis of steel when undertaken either by the method specified
in IS : 228” and its relevant parts or any other established instrumental/
chemical method, shall be as given in Table 1.
6.3 Elements not specified in Table 1 shall not be added to the steel, except
where agreed to, other than for the purpose of finishing the heat, and shall
not exceed the following limits:
Constituent Percent
Chromium 0.20
Nickel 0.25
Molybdenum 0.16
Copper 0.25
Vanadium 0.05
5
TABLE 1 CHEMICAL COMPOSlTlON PERCENT
STEEL
VALVE DESIGNATION CARBON SILICOK MANTA- NICKEL CHROMI-MOLYB- TUGNS- VANADI- SULPHUR PHOSPHO- NITRO-
STEEL [ see IS : 1762 NESE UM DENUM TEN UM RUS GEN
No. (Part I)-1974*] mm mm
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13)
V-5 25Crl3Mo6 o.zo- 0. lo- 0.40- 0.30 2.90 0.45- - - 0.04 0.04
0.30 0.35 0.70 Max 3.40 0.65
V-6 4ONilOCr3Mo6 0.35- O.lO- 0.40- 2.25- 0.50- 0.20- - - 0.04 0.04
0.45 0.35 0.70 2.75 0.80 0.35
7.2 Recommended heat treatments for these steels are given in Appendix B.
8. HARDNESS
8.1 The hardness for steels delivered in heat treated condition when deter-
mined in accordance with IS : 1500-1968* shall be as given in Table 3.
8
lib - __._ ._
IS : 7494 - 1981
( Clause 8.1 )
v- 1 Q+T 255-293
v- 2 255-293
v- 3 g? 255-293
v- 4 Q+T 255-293
v- 5 Q+T 255-293
V- 6 Q+T 255-293
v- 7 255-293
v-
v-
8
9
lg: 255-293
255-306
v-
v-
10
11
g: 255-306
302 Max
v-
-
12
13
K
ST+P
302 Max
321 Mitt
;- 14 ST+P 3:! 1 Min
v- 15 ST+P 321 Min
v- 15 SR 390 Maxi
TThis value does not take into account the effect of work hardening which can result
in a higher hardness.
8.1.1 The’hardness in any other conditions other than the given in Table 3
shall be as agreed to between the purchaser and the manufacturer. However,
the typical values for hardness in the hot rolled as well as in the hot rolled
and annealed conditions are given in Table 4 for information only.
9. MECHANICAL PROPERTIES
9
IS : 7494 - 1981
71 Kg/mm*=9.81 N/mm%.
10
CIRCULAR SECTION
RECTANGULAR SECTION
11
‘%
IS : 7494 - 1981
12.1 The dimensional tolerances for steel bars shall be in accordance with
IS : 3739-1972*.
12.2 For forged bars, the tolerances shall be as specified in ‘Indian
Standard’ specification for machining allowances and tolerances for open
die steel forging: Part II High alloy steel forgings ( under preparation ).
12.3 For bars in the drawn and centreless ground conditions, the tolerances
shall be as agreed to between the purchaser and the manufacturer.
13. SAMPLING
14. RETESTS
14.1 Retest for Product Analysis - If the results of the product analysis
do not meet the composition requirements given in Tables 1 and 2, unless
otherwise agreed to between the purchaser and the manufacturer two new
samples shall be taken on different pieces from the same cast. Should the
two analysis satisfy the requirements, the lot represented shall be accepted.
Should either of the tests fail, the material shall be taken as not complying
with this standard.
13
IS : 7494 - 1981
14.2 Retest for Hardness and Mechanical Tests in the Heat Treated
Condition - If the samples selected under 13.2, 13.3 and 13.4 fail to
meet the requirements stipulated two further samples shall be selected
from the same heat treated batch or lot. The consignment shall be considered
to conform to the requirements if both the additional tests are satisfactory.
Should either of the samples fail, the manufacturer shall have the right,
if he so desires in case of heat-treated material to reheat-treat the product
in any suitable manner before two fresh samples are taken for testing. Should
the two tests satisfy the requirements of this standard, the lot represented
shall be accepted. Should either of the samples fail, the material shall be
taken as not complying with this standard.
15.1 Steel bars shall be suitably bundled. A metal tag giving the following
information shall be attached to each bundle:
15.2 The material may also be marked with the IS1 Certification Mark.
NOTE- The use of the IS1 certification Mark is governed by the provisions of
the Indian Standards Institution ( Certification Marks ) Act and the Rules and
Regulations made thereunder. The IS1 mark on products covered by an Indian
Standard conveys the assurance that they have been produced to comply with the
requirements of that standard under a well-defined system of inspection, testing and
quality control which is devised and supervised by IS1 and operated by the producer.
IS1 marked products are also continuously checked by ISI for conformity to that
standard as a further safeguard. Details of conditions under which a licence for the
use of the IS1 Certification Mark may be granted to manufacturers or processors,
may be obtained from the Indian Standards Institution.
*Colour code for the identification of wrought steels for general engineering purposes
( jr.tt revision) .
14
IS : 7494 - 1981
APPENDIX A
(Clause 0.7 )
, BASIS FOR ORDER
A-1. While placing an order for the steels covered by this standard, the
purchaser should specify clearly the following:
Grade ;
:Edition of supply;
Test’requirements;
Special requirements, such as bundling and packing;
Method of manufacture; and
Test report, if required.
15
APPENDIX B
(Clause 7.2 )
.
RECOMMENDED HEAT TREATMENT OF VALVE STEELS
HARDENING
VALVE STEEL STEEL DESIGNATION SYxmOL NORMALIZINGSYMBOL SOLUTIONUING QUENCHING TEMPERING
No. TEMPERATURE TEMPERATIJREMEDIUM TEMPERATURE
‘C “C OC
OF
CONDITION TENSILESTRENGTH,N/mma, Min, at
VALVE STEEL STEEL DESIG~YATION HEAT .
c
No. TREATMENT* 500°C 550°C 600°C 650°C 700°C 750°C 800°C
v-10 X85Crl8MoZV Q+T 540 410 295 235 175 135 100 -
V-11 X40Nil4Crl4W 3Si 2 ST 5‘40 510 490 390 315 225 195 -
w
4 v-12 X20CrZlNilZN ST+(P) 590 550 510 450 390 345 295 -
v-13 X70CrZlMu6NiZN STfP 640 590 540 490 440 365 295 -
v-14 X55Cr2 1Mn8NiZN ST+P 640 600 560 500 440 365 295 -
v-15 X53Cr22Mn 9Ni 4 N ST+P 640 600 560 500 440 365 325 245
Subcommittee for Stainless, Heat Resisting and Valve Steels, SMDC 19:7
Convener Representing
SHRI M. K. DUTTA Alloy Steels Plant ( SAIL ), Dnrgapur
Members
SHRI R. C. JHA ( Alternate to
Shri M. K. Dutta )
SHRI B. R. BALIGA Engine Valves Ltd, Madras
SHRI S. SIUDHAR( Alternate )
SHRI B. C. BASAVARAJ Visvesvaraya Iron & Steel Ltd, Bhadravati
SHRI G. R. PRAKASH( Alternate )
SHRI CHATTARAJ Fertilizer Corporation of India Ltd, Sindri
SHRI P. R. ROY ( Alternate )
SHRI S. V. DATAR Ahmedabad Advance Mills Ltd, Navsari
SHRIM. K. GHOSH( Alternate )
DEPUTYDIRECTOR( MET )-I Research Designs & Standards Organizations,
Lncknow
ASSISTANT DIRECTORSTDS ( MP )-VIII ( Alternate )
DR N. KONDALRAO Bhabha Atomic Research Centre, Bombay
DR TEGH B. KOSHAL Engineers India Ltd, New Delhi
CDR K. N. MADHAV RAO Mishra Dhatu Nigam Ltd, Hyderabad
SHRI S. N. JHA ( Alternate )
SHRI S. R. MEDIRATTA Research & Development Centre for Iron and Steel
( SAIL ), Ranchi
DR S. K. SEN ( Alternate )
SHRI A. N. MITRA Tata Iron & Steel Co Ltd, Jamshedpur
SHIU SURESHGUPTA ( Alternate )
DR R. V. PATHY Mahindra Ugine Steel Co Ltd, Bombay
SHRI R. NARAYANAN( Alternate )
REPRESENTATIVE National Metallurgical Laboratory ( CSIR ),
Jamshedpur
SHRI D. D. SHARMA Chemical Plant and Machinery Association of India,
Bombay
SHRI Y. L. MIDHA ( Alternate )
DR L. K. SINGHAL Steel Authority of India Ltd (Salem Steel Project )
SHRI B. 13. PATNAIK( Alternate )
18