Part-5.1 (R01 TechnicalSpacification For Electrical Work) REV

Saudi Electricity Company
110/13.8(11)kV Substation Tender no:
Table Of Content
5.1.1 GENERAL CONDITION

5.1.2 H.V SWITCHGEAR
5.1.2A 132kV GIS SWITCHGEAR
5.1.3 M.V METALCLAD SWITCHGEAR
5.1.4 SHUNT CAPACITORS
5.1.5 EARTHING RESISTOR
5.1.6 NEUTRAL EARTHING
5.1.7 SURGE ARRESTER
5.1.8 SS EARTHING
5.1.9 CONTROL & PROTECTION
5.1.10 AUXILLARY SUPPLIES
5.1.11 AUXILLARY CABLE AND WIRING
5.1.12 NOT ASSIGNED
5.1.13 LINE COUPLING EQUIPMENT
5.1.14 SUBSTATION POWER CABLES
5.1.15 LATTICE STEEL STRUCTURES
C:\Projects for transmittal\AL Thager-2 Bulk Purchase Final\Part 5\Part-5.1 (R01 TechnicalSpacification for Electrical work) REV.docx/ 1
5.1.1 GENERAL CONDITION

1.5.1.1 SERVICE AND NETWORK DESIGN CONDITIONS
1.5.1.1.2 Service Conditions

The following section shall be be read in conjection with related 01-TMSS-01 R01. For any
conflict the TMSS shall have precedance.
Standard Service Conditions
PARAMETER VALUE
Altitude (above sea level) 0-1000m
Maximum Ambient Temperature 55ºC
Maximum Hourly Temperature 50ºC
Maximum Daily Temperature 40ºC
Annual Mean Temperature 30ºC
Minimum Hourly Temperature -2ºC
Minimum Ambient Temperature -5ºC
Maximum Wet Bulb Temperature 35ºC
Relative Humidity 0-100%
Average Rainfall 100mm/year*
Number of Days with Rain/Mist 24/year*
Temperature of Exposed Surfaces 75ºC

(Excluding Internal Heating)
Maximum Solar Radiation 1100w/sq.m.
Isokeraunic Level
- Average 15
- Maximum 50
Maximum Wind Velocity 120km/hr*
Maximum Gust Velocity 150km/hr*
Maximum Earthquake Frequency/Severity Zone 2

As Building Code +
Atmosphere – General Corrosive Salt, Dust and Sand

Laden
Atmospheric Pollution Corrosive
Maximum Equivalent Salt Deposit 8 g/m²*

Density (ESDD) – Coast
Standard Service Conditions :- Indoor
PARAMETER VALUE
Altitude (above sea level) 0-1000m
Indoor Temperatures :
Building with failure of Max. 55ºC

Air-conditioning
Air-conditioned for equipment 30-35ºC
Air-conditioned for operator comfort 20-25ºC
Maximum Monthly Mean Temperature 35ºC
Minimum Temperature -2ºC
Relative Humidity 0-100%

US Building Code +
Atmosphere Corrosive
Standard Service Conditions - Underground

PARAMETER VALUE
Maximum Soil Temperature

- Surface 60ºC
- 1m and below 35ºC
Soil Thermal Resistivity, 1m
and below 2.0ºC.m/W
US Building Code +
Soil Condition – General Corrosive.
Widespread salt deposits
Ground Water Table Level Varies from deep to very
near the surface.
Soil Ph 7.0-8.5*
Salt Concentrates (Typical)

- Sulphates (S03), by weight 0-10%*
- Chlorides (as NaC1), by weight 0-5%*
Min. Soil Electrical Resistivity 7.0 ohm.m*

(Dry)
NOTES : The minimum soil electrical resistivity refers to corrosion activity in the soil. This value shall
not be used to calculate the earth resistance of earth electrodes.
* For information only - not for design use
+ U.S. Uniform Building Code (International Conference of

Building Officials 5360 South Workman Mill Road, Whitter Cal.
90601, U.S.A.)
1.5.5.5.2 Design Parameters

110kV Equipment
PARAMETER VALUE
Frequency 60Hz
Configuration 3 phase, 3 wire
Neutral Arrangement Solidly Earthed
Nominal Voltage 110kV r.m.s.
Highest Voltage for Equipment 123kV r.m.s.
Three Phase Symmetrical Short Circuit 40kA r.m.s

Current – Duration 1 sec
Three Phase Symmetrical

Peak Withstand Current 100kA peak
Lightning Impulse Withstand 1.2/50S

(a) To earth and between phases 550kV peak
(b) Between open isolator contacts 630kV peak
One Min. Power Frequency Withstand

(a) To earth and between phases 230kV r.m.s.
(b) Between open isolator contacts 265kV r.m.s.
11(13.8)kV Equipment
PARAMETER VALUE
Frequency 60Hz
Neutral Arrangement Resistance Earthed
Nominal Voltage 11(13.8)kV r.m.s.
Highest Voltage for Equipment 17.5kV r.m.s.

Current - Duration 3 sec



33kV Equipment
PARAMETER VALUE
Frequency 60Hz
Neutral Arrangement solidl Earthed
Nominal Voltage 33kV




1.1.1.2 DESIGN, MANUFACTURING AND INSTALLATION REQUIREMENTS
1.5.5.2.1 Quality Control and Quality Assurance
The products and systems to be supplied and installed under this contract shall conform to the
requirements of the Specification, to the best accepted international practice for substations of
the type and to the severe requirements imposed by the service conditions. As a means of
ensuring these objectives the Contractor shall maintain a documented quality control and
quality assurance system which shall be generally in accordance with ISO Standard ISO/9000
series of approved equivalent. The Contractor shall ensure that the same requirements are
applied to products, systems and services, and services supplied by sub-contractors and
suppliers.
The Tenderer shall submit with his tender an outline statement of his quality control and
quality assurance policies and procedures. The Contractor shall file all quality certification
documents relating to the products and systems supplied under the Contract. The Engineer
shall have full access to such files.
1.5.2.2 System of Units and Electrical Symbols
The SI system of units shall generally be used throughout the Contract. Temperature shall be
in degrees Celsius, electrical energy shall be in kWh. However gas pressure, pneumatic
mechanism air pressure and cable oil pressure shall be expressed in bars (absolutes).
All electrical symbols shall be interpreted in accordance with IEC 617.
1.5.5.5.3 Suitability of the design proposed
The design shall make adequate provision for :
(a) Safety of operation and maintenance personnel.
(b) Reliability and continuity in service.
(c) Ease of inspection and maintenance.
(d) Ease and clarity of operation.
(e) Avoidance of spurious alarms
(f) Ability to withstand the severe service conditions specified.
(g) Freedom from undue vibration and noise.
(h) Exclusion of vermin, birds and animals.
(g) Precautions to minimize fire risk.
5.1.1.2.4 Interchangeability
To limit the required stock of spare parts all equipment and parts thereof performing similar
duties shall be interchangeable.
1.5.5.5.5 Electrical Clearances
If open type equipment is specified, the electrical clearances shall be in accordance with the
Report by Working Group 06 of CIGRE Study Committee No. 23, entitled “The Effect of
Safety Regulations on the Design of Substations”, published in Electra No. 19 November
1971. The height above ground of the bottom of all unscreened live bushings shall , however,
be not less than 2600mm.
1.5.5.5.6 Degree of Protection provided by Enclosures for LV Equipment
All terminal boxes, mechanism boxes, kiosks, cabinets and equipment enclosures shall have
degrees of protection provided by enclosure according to IEC 529 as follows :
Outdoor IP54 (minimum)
Indoor IP31 (minimum) airconditioned environment

IP51 (minimum) non-airconditioned environment
1.5.5.5.7 Condensation
All enclosures shall be ventilated and designed to minimize condensation.
The inside of the enclosure shall be treated with anti-condensation or thermal barrier type
paint to a light or white finish. The treatment shall be subject to the Engineer’s approval, and
shall be applied in accordance with the paint manufacturer’s instructions.
The enclosures shall be fitted with an anti-condensation space heater, which shall be
controlled as follows:
(1) A manual switch with OFF/AUTO positions. In the Auto position the heater shall be
automatically controlled by (2) and/or (3) below.
(2) A humidistat with an adjustable operating range.
(3) A cut-out thermostat with an adjustable operating range, to prevent overheating.
(4) A test circuit with test button and associated lamp. The lamp shall indicate “Heater is
Working” when the test push button is pressed.
A switch for the purpose of isolating the power supply to the heater circuit shall be provided
at each enclosure.
5.1.1.2.8 Support Structures for Equipment
All support structures for electrical equipment shall be designed to suit the service conditions
specified, the loads imposed on them, and any appropriate electrical clearance requirements.
1.5.5.5.9 Phase Designations
Throughout the substations the three phases shall be designated as U, V and W - in

counterclockwise vector rotation.
1.5.5.5.10 Small Wiring

All small wiring shall comply with the provisions of the part on AUXILIARY CABLES AND
WIRING.
1.5.5.5.11 Labels and Plates

Each item of equipment shall be provided with a rating plate giving the type and serial number
together with its ratings and service conditions and any other information required by IEC
Recommendations and by other sections of the Specification.
All withdrawable equipment including detachable doors/panels shall be labelled both on the
withdrawable item and on the fixed part with which it mates.
Labels and nameplates shall be provided to clearly identify the function and circuit
designation and phase of the equipment.
Each Maintenance Earthing Device shall be provided with a circuit designation label adjacent
to and visible from the operating position.
Circuit titles shall be shown on the substation single line diagrams included with the SCOPE
OF SUPPLY.
All rating plates, nameplates, labels and wiring plates shall be of non-corrodable material.
Where etched labels are proposed, clear Perspex covers shall be provided to prevent dust
accumulation obscuring inscription test. Inscriptions shall be clearly legible from the
operating distance and shall be in English throughout. Notices indicating danger to personnel
shall be in English and Arabic. Full details and locations of all such plates, labels etc. shall be
clearly shown on the drawings and shall be subject to Engineer’s approval.
In general, all labels shall be screw fixed in an approved manner except where otherwise
agreed by the Engineer. When plant is fully erected, additional labelling shall be provided
where in the opinion of the Engineer the labelling provided is inadequate.
Where extensions to existing stations are part of SCOPE OF SUPPLY, the labelling on the
new plant shall be identical with that on existing plant. In such cases, additional labelling may
also be required if, in the opinion of the Engineer the labelling provided is inadequate. All
such re-labelling shall be provided under the Contract.
Labelling or re-labelling of plant within the Employer’s existing stations will arise from the
incorporation of the new substations into the system. All such labelling work is included in the
Contract. The labels and nameplates provided shall be identical to existing labels and
nameplates and compatible with existing labelling systems in all respects.
1.5.5.5.12 Fire Protection

The design of the equipment shall be such as to minimise as far as possible the risk of
fire and the resultant damage in the event of fire.
1.5.5.5.13 Surface Treatment of Metals and Building Exterior

The design shall be such as to minimize as far as possible the risk of fire and the
resultant damage in the event of fire.
1.5.5.5.14 Protective Treatment for Metalwork
All galvanizing,Paint and Painting shall be carried out as per the requirment of 01TMSS-
01R01.
1.5.5.5.15 Welding
Welding of proprietary items, including switchgear enclosures and busbars, shall be carried
out in accordance with an approved standard or code of practice. The welding plants and
processes used shall be suited to the materials, configurations and purposes of the welded
parts. Only qualified welders, certified for the type of welding required, shall be employed.
The Contractor shall exercise strict control over the welding conditions and parameters and
shall continuously monitor the standard of welding achieved in accordance with the
requirements of the Clause on Quality Control and Quality Assurance, to the satisfaction of
the Engineer.
The welding of building structures, shall be in accordance with the Clause on Welding in
the section on CIVIL WORKS.
1.5.5.5.16 Oil and Gas
Sufficient oil and gas necessary for testing, putting into service, and first filling of tanks for
all oil or gas filled or operated equipment shall be included in the Contract.
1.5.5.5.17 Equipment on Loan
Where items of equipment or tools are received on loan from the Employer or other
authority they shall be returned, in the same condition in which they were received, as soon
as practicable following use. A receipt shall be completed and signed by the authority
concerned. A copy of this receipt shall be forwarded to the Engineer. If this procedure is not
adhered to the Contractor may be held responsible for loss or damage to the equipment. The
Employer or other authority may make a charge for loaned equipment.
The Contractor shall be fully responsible for ascertaining the suitability and serviceability
of equipment on loan, and the use of this equipment shall be entirely at the Contractor’s
risk.
1.5.5.5.18 Work to Carried in the Dry
The Contractor shall execute all work in the dry and shall install to the approval of the
Engineer any temporary dams, bulkheads, coffer dams, watercourses, well point equipment
and other works, and shall supply and operate sufficient pumps and other equipment as may
be necessary for dewatering the site taking into account any restriction imposed by Local
Authorities on the disposal of ground water pumped to waste. The Tender Price shall be
deemed to be inclusive of all costs involved in dewatering the site and carrying out the
works in the dry.
Notwithstanding any approval by the Engineer of the arrangements made for the exclusions
of any water from the works, the Contractor shall be held responsible for the sufficient
thereof and shall be liable for keeping the Works safe during all floods and storms and shall
make good any damage to the Works that may be attributable to such floods and storms at
his own expense. The Contractor shall pay particular attention to the satisfactory disposal of
storm water.
.
5.1.1.2.19 Operation of Mobile Plant
The Contractor shall ensure that any mobile equipment e.g. excavators, mobile cranes, drum
transporters, compressors, etc. shall not cause undue congestion, obstruction or nuisance on
the roads or surfaces on or adjacent to the site.
1.5.5.5.20 Slips
The Contractor shall make good any damage or defect caused by slips to any cuttings,
excavations or embankments and shall do all necessary work to prevent or remedy the
same, to the satisfaction of the Engineer.
1.5.5.5.21 Support of Works and Adjacent Structures
The Contractor shall, at his own expense, supply and erect to the approval of the Engineer
all supports as may be required to protect efficiency all structures or works requiring
support as a result of the work and shall remove same on completion. Such protection shall
be afforded to the Employer’s property and to third party property.
1.5.5.5.22 Protection of Rotating Equipment
Shafts, belts, pulleys and other moving parts shall be provided with guards which shall
provide a degree of protection IP2 according to IEC Publication 529.
1.5.5.5.23 Erection
Before commencement of erection of equipment in any portion of the Works, the

Contractor shall ensure all necessary foundations, walls, rooms and other civil works have
been completed; that all relevant foundations, floors, mounting rails, support structures,
ducts and openings have been accurately aligned and levelled; and that weather conditions
or indoor ambient conditions (for outdoor and indoor mounted equipment respectively) are
entirely suitable for the erection of the equipment concerned. No erection of control and
protection equipment, or switchgear shall be undertaken before the pressurization and
ventilation system is in operation.
These conditions shall be maintained to the satisfaction of the Engineer throuhout the period
of erection of the Plant.
No erection of Plant may commence in any portion of the Works until the above
preparations have been approved and permission for erection in that portion of the Works
given by the Engineer.
5.1.1.2.24 Interference with Existing Equipment
Where modifications or extensions to existing substations are involved , the design and
execution for the Works shall be such as to cause minimum interference with existing
equipment and minimum interruption to supplies.
Where a norm is established by the existing station design, work completed under the
Contract shall be compatible with this standard to the satisfaction of the Engineer. This
requirement applies to both physical and electrical features.
Any necessary repositioning and recommissioning of existing equipment shall be included

in the Contract Price. Any such repositioning shall be indicated clearly in the Tender. All
equipment made redundant by such repositioning shall remain the property of the
Employer.
Temporary works or equipment required to maintain supply or to safeguard personnel shall

also be included in the Contract Price.
Access to existing substations shall be subject to the Employer’s written approval. The
timing and duration of outages of existing equipment shall be agreed in advance between
the Contractor, the Employer and the Engineer.
When working within existing substations the Contractor shall maintain a high level of
tidiness and cleanliness and shall provide at all times safe access to existing equipment for
the use of Employer’s staff.
On completion of such extension or modification, all equipment involved shall be

completely labelled or re-labelled in accordance with the requirements of Sub-clause on
Labels and Plates.
Sites, buildings, equipment and facilities disturbed during the execution of the Works shall
be fully restored in performance and appearance.
1.5.5.5.25 Noise
The Contractor shall take all reasonable precautions in the design and erection of the
substations to minimize annoyance to residents in the surrounding area due to excessive
noise levels.
If limits on noise levels are stated in the SCOPE OF SUPPLY, the Contractor shall design
and erect the substations in such a manner that those limits are not exceeded, and on
completion of the Works, the Contractor shall measure the actual noise levels on the
specified base lines, in accordance with ISO Recommendation R 1996, both with the new
substation equipment in service and out of service. This measurement shall be part of the
Tests on Completion.
1.5.5.5.26 Co-Operation With Other Contractors
The Contractor shall co-operate with other Contractors in the design and programming of
work at interfere points. The details of the interface points and areas of responsibility are
outlined in the document Contract Interface Document, which is attached in part11.
5.1.1.3 DRAWINGS AND INFORMATION
The following items shall be submitted to the Engineer for approval :
(1) Proposals for Quality Control and Quality Assurance.
(2) Lists of Standards and Codes other than IEC and BS (English translations only).
(3) Work Programme (each substation).
(4) Organization Chart.
(5) Test and Inspection Plan.
(6) Shipping Plan.
(7) Operation and Maintenance Instruction Manuals.

(8) Erection drawings
(9) List of spare part with related part number.
(10) As built drawings
5.1.2 H.V SWITCHGEAR

1.5.5.1 SCOPE
This section specifies the requirements with regard to 551kV metal clad SF6 Circuit Breaker &
Switchgear. It covers all components namely busbars, circuit breakers, isolators, earthing switches,
instrument transformers, terminations & gas maintenance equipment.
1.5.5.2 STANDARDS
5.1.2.2.1 The latest revision of the following standards shall apply :
32-TMSS-02R01 SF6 Gas Insulated Switchgear, 69kV through 380kV
IEC 60694 Common clauses for high-voltage switchgear and control gear standards.
IEC 129,1129 Alternating current disconnectors (isolators) and earthing switches.
IEC 56 High voltage alternating current circuit-breakers.
IEC 44-2,186 Voltage transformers.

BS 3938, IEC185 Current transformers.
IEC 44-1
& EU # T3
RAL 7032 & 7033 Grey colour (Deutsches Institut fuer
Guetekennzeichnung e.v., Bornheimer Strasse 180,
D-5300, Bonn 1, Germany)
EU Electricity Utilities, Kingdom of Saudi Arabia.

Listed in Appendix applicable Parts of E.U. Specifications shall be followed.
1.5.5.2.2 In case of conflict between this specification and any of the listed standards, this specification shall
take precedence.
1.5.5.3 SYSTEM DESCRIPTION
The EWR 380kV system is predominantly overhead line with some cables in urban areas. The
110kV system is restricted to urban areas is predominantly cable.
1.5.5.4 DESIGN PARAMETERS
551kV Equipment
PARAMETER VALUE
Frequency 60Hz





All insulation withstand voltages shall be guaranteed for each equipment at minimum safe operating
gas density.
5.1.2.5 NORMAL CURRENT RATINGS
The rated normal currents of components shall be as stated in the

 SCOPE OF SUPPLY.
 SINGLE LINE DIAGRAMS
 PROTECTION DIAGRAMS.
5.1.2.6 DUTY
The plant is required for the switching of cables feeders/OHL, with / without shunt reactors,
overhead lines and system transformers.
5.1.2.7 TEMPERATURE LIMITS AND ENVIRONMENT
With a design ambient temperature of 50°C, each current carrying components of the equipment and
its enclosure shall be capable of continuous operation at the specified ratings without exceeding the
maximum temperatures stated in the appropriate IEC Publications.
For equipment mounted outdoors the effects of solar radiation, aggressive atmosphere and fine dust
shall be considered in relation to rating, surfaces and ingress of dust.
1.5.5.8 GENERAL LAYOUT AND ACCESS
The design shall be such as to ensure optimum continuity and reliability of supply as well as safety
of operation. In particular the plant should be designed so that :-
(i) When any part of the switchgear installation is isolated for maintenance or repair it shall
be possible to retain the remaining parts in service.
(ii) Adequate access is provided for operation purposes in front of each mechanism and also
in front of each control kiosk. All operating mechanisms shall be conveniently positioned
for emergency manual operation. Passageways shall be provided as necessary.
(iii) Adequate access is provided for all maintenance requirements.
(iv) Adequate clearance is provided to permit high voltage testing of the complete installation
and of individual cables. The layout of the equipment should be such that these tests
involve the minimum interference with any component of switchgear.
(v) Lifting eyes or provision of lifting eyes shall be provided on switchgear components
that cannot be safely slung for lifting by other means.
(vi) Working on one bay for maintenance should not cause the shutdown on the adjacent
bays.
(vii) Provision for Future expansion shall be provided as per SLD.
1.5.5.9 METALCLAD EQUIPMENT
Equipment layout shall comply with Single Line Diagram included in the Scope of Supply
5.1.2.9.1 Metal cladding
The design of the metal cladding shall meet the following requirements:-
(i) The type and thickness of the material used shall ensure that the enclosure is not punctured by a
fault arc currents of 40kA (110kV) of 0.5 sec. Duration. Proof of this is to be supplied with the
Tender and an internal arc test shall be performed, if required, on a component to be agreed with
the Engineer.
(ii) The degasing of the gas compartments shall ensure that pressures capable of rupturing the
containment during fault conditions do not arise. Pressure relief devices shall be provided to meet
this requirement. Their position and venting direction shall ensure that plant operators are not
endangered by escaping gas.
(iii) Expansion joints or flexible connections shall be provided as required to ensure that the complete
installation will not be subjected to any expansion stresses or vibration stresses arising from
connections to other equipment which could damage the switchgear or containment.
1.5.5.9.2 SF6 GAS SYSTEM
The design of the gas system shall meet the following requirements : -
(i) The switchgear units and busbar systems shall be divided into several gas-filled
compartments to minimise the extent of plant outage for maintenance or as a result of loss
of gas pressure. To meet this requirement it is envisaged that, at a minimum, separate gas
compartments shall be provided for each cable end box, circuit breaker, disconnector,
voltage transformer and section of busbar per bay.
(ii) The gas sections shall be arranged so that both bus-bars shall not be affected simultaneously
as a result of pressure loss or maintenance in any gas section.
(iii) Gas section barriers, including seals to the conductor and enclosure wall shall be gas tight
and shall be capable of withstanding the maximum differential pressure that could occur
across the barrier i.e with a vacuum drawn on one side of the barrier and the maximum
operating pressure that can occur under normal conditions on the other side.
(iv) The design and layout of all gas pipework, valves, meters etc. shall be such that the
possibility of gas loss due to accidental damage is minimised.
(v) Gas density relays shall be fitted to each gas compartment to monitor gas. Each relay shall
have a two-step alarm setting. The first step is to indicate loss of gas and identify the faulty
gas compartment. The second step is to indicate that immediate isolation of some section of
plant is required in the event of the gas density in any compartment falling to the minimum
safe operating level. It shall be possible to test and replace each gas density relay with the
equipment in service.
(vi) A gas manometer shall be fitted to each gas compartment.
(vii) A suitable coloured diagram showing diagramatically the gas compartments and
interconnections, control valves, and monitoring equipment shall be mounted near each
local control kiosk. A pressure/temperature diagram showing normal, Alaram 1 and 2
pressure levels shall also be suitably displayed. Both of these diagrams shall be approved
by the Engineer.
(viii) The gas supply ports on the switchgear shall be compatible with the coupling or adapters
which are included with SEC-WR”s existing gas handling plant.
(ix) SF6 high pressure indication shall be provided for the circuit breaker compartment.
(x) Suitable size moisture absorption filter shall be provided in each compartment.
(xi) The walls of the GIS compartments shall be internally coated with special paint which has a
property of attracting electrically charged particles if such coating is part of the standard
manufacturing process.
(xii) Switchgear Colour should be RAL 7032 scratch resistance. Any alternative colour proposed by
the bidder shall be subject to the approval of the Engineer.
1.5.5.9.3 NAMEPLATES
A noncorrdible metal nameplates shall be attached to each circuit breaker with noncorrdible metal
fasteners in a position which shall be clearly readable for a person standing on the ground. The
nameplates shall conform to the requirements of Clause 1.9, Nameplates of ANSI standard C37.04.7
or equivalent and shall show the following information :-
1. Manufacturer’s name.
2. Manufacturer’s type designation.
3. Manufacturer’s serial number.
4. Year of manufacture.
5. Rated frequency.
6. Rated continuous current.
7. Rated maximum voltage (kV).
8. Rated voltage range factor K.
9. Rated full wave impulse withstand voltage (kV).

10. Design ambient temprature (°C)
10.1 Rated switching impulse withstand voltage (kV).
a) Terminal to ground-circuit breaker closed.

b) Terminal to terminal-circuit breaker open.
11. Rated line closing switching surge factor.
12. Rated short circuit current (KA) for (Duration) sec.
13. Rated short time current carrying capacity with duration.
14. Rated interrupting time.
15. Normal operating pressure.
16. Minimum operating pressure.
17. Closing control voltage range.
18. Rated tripping voltage.
19. Weight of gas per breaker.
20. Weight of breaker complete with gas.
21. Instruction book number.
22. Parts list number.
23. Ratings for capacitance current switching.
a. Rated transient overvoltage factor.

b. Rated open-wire line charging current.
c. Rated isolated shunt capacitor bank current.
d. Rated back-to-back shunt capacitor bank current.

e. Rated transient inrush current peak.
f. Rated transient inrush current frequency.
24. Assigned out-of-phase switching current rating.
5.1.2.9.4 Gas Handling Plant and Gas Maintenance Cart
If specified in the SCOPE OF SUPPLY the Contractor shall supply gas handling plant for draining
and refilling the equipment. The plant shall include suitable storage capacity and filtration /
purification equipment. The plant shall be supplied with all hoses, couplings, adapters etc.
necessary for maintenance of the switchgear. The gas handling plant shall be mounted on a
roadworthy trailer for easy transportation between substations.
If specified in the SCOPE OF SUPPLY the substation shall be provided with a gas maintenance
cart complete with bottle of SF6, suitable for topping up the SF6 gas in the equipment. It shall be
fitted with a vacuum pump, a vacuum and pressure gauge and all necessary valves, hoses and
coupling for connecting it to the switchgear. It shall be mounted on rubber tyred wheeled trolley
and be provided with a lockable storage box for neat storage of valves and couplings. It shall also
be provided with brackets for neat coiled storage of hoses and power lead.
5.1.2.9.5 Gas Test Equipment
If specified in the SCOPE OF SUPPLY the Contractor shall supply gas test equipment for testing
new and used gas to IEC Recommendations to verify compliance with the manufacturers
specification.
5.1.2.9.6 Gas Specification
The gas used for the initial filling of the plant shall comply with the recommendation of IEC
Publication 376.
5.1.2.9.7 Gas Leakage Detector
For detection of leakage of SF6 gas, a portable gas leakage detector manufactured by some well
experienced & renowned manufacturer and subject to the approval of engineer shall be provided.
5.1.2.10 SHUNT REACTORS
(N.A)
1.5.5.11 BUSBARS
The rated normal current will be as stated in the SCOPE OF SUPPLY & in the single line diagram.
Suitable arrangements shall be made to allow for thermal expansion and contraction of the main
busbars and the feeder and transformer connections shall be designed so as to ensure that stresses are
not imposed on bushings due to thermal expansion or contraction.
The busbars shall be so arranged that they may be extended without difficulty and the design of
connections to the busbars and the other items shall be such as to permit easy dismantling for
maintenance and repair purposes.
The busbars and all other high voltage connections shall be designed in a way which inhibits the
inception of corona discharge.
1.5.5.12 CIRCUIT BREAKERS
1.5.5.12.1 IEC Standard
The circuit breakers shall comply with latest TMSS/IEC Publication where not in conflict with the
SPECIFICATION and shall have a rated short circuit breaking capacity of not less than 50kA rms
for the 380kV breakers and 40kA rms for the ll0kV breakers.
5.1.2.12.2 Rated Characteristics
The circuit breakers shall meet the following requirements:
(i) Rated normal current shall be as stated in the SCOPE OF SUPPLY.
(ii) Rated duration of short circuit shall be 1s
(iii) First pole to clear factor shall be 1.5 in all cases.
(iv) Shall be suitable for three pole rapid auto-reclosing. The rated operating sequence shall be
as follows:
O-t-CO-t'-CO
Where
t = 0.3s
t'= 3 min
(v) Rated small inductive breaking current :
The value shall be assigned by the Contractor having regard to the ratings and
characteristics of the associated transformers/reactors and shall be supported by test
reports which shall be submitted with the Tender.
(vi) In addition, the circuit breakers shall comply with the following requirements of IEC 56:-
(a) Rated transient recovery voltage for terminal faults.

(b) Rated short-circuit making current.
(c) Rated characteristics for short-line faults.
(d) Rated out-of-phase breaking current.
(e) Rated line charging breaking current.
(f) Rated cable charging breaking current.
1.5.5.12.3 SF6 System
The circuit breakers shall be single pressure design. Each circuit breaker shall be equipped with :-
(i) An SF6 pressure gauge.
(ii) Plate showing the pressure / temperature characteristics for the SF6 in the circuit breaker
at normal, alarm and lockout SF6 density.
(iii) Two-stage density monitoring system to provide an alarm in the event of significant drop
in SF6 density and circuit breaker lockout when the SF6 density falls to the minimum
safe operating level.
(iv) Built-in means of continuously extracting gas contaminants such as moisture, arc
products etc.
1.5.5.12.4 Operating Mechanism
(a) General
The operating mechanism may be of the spring, pneumatic or hydraulic type. In all cases
the mechanism shall :-
(i) Be operable electrically from the LDC and from the local control kiosk.
(ii) Have facilities for local emergency manual operation.
(iii) Have provision for manual slow closing during maintenance, if applicable. A
slow closing device, if required, is to be provided in each station.
(iv) Have two electrically independent trip coils and one close coil. The tripping
mechanism shall function correctly when either one or both trip coils are
energized and both positive and negative poles of the close coil shall be
switched by all devices which initiate closing. The close and trip coils shall be
rated for ll0V DC and shall operate satisfactorily at the design temperature
when any voltage between 85% and 115% rated voltage is applied to the close
coil and any voltage between 70% and 115% is applied to the trip coils
(v) Have a mechanically operated indicator to indicate whether the circuit breaker
is open or closed.
(vi) Have an auxiliary switches with for operation and interlocking, position
indication, anti-pumping protection, pole discrepancy tripping, reclosing,
busbar protection, remote operation, position indication and synchronizing.
Any wiring for future purposes shall be completed to the control kiosk. A
wipe contact shall be provided to actuate an alarm in the main control room
when the circuit breaker is operated other than from the control board. This
contact shall operate when the circuit breaker is opened or closed and shall
make momentarily during circuit breaker operation.
(vii) Have the facility for checking simultaneously the timing of the contacts of the
three phases by bringing out the earthing points of “work in progress Earthing
switches” after the CB through insulated bushing and grounded outside with
shorting links.
(viii) The circuit breaker shall be fitted with non-resettable operations counter. If it
is separate 3-pole system then it should have counter for each pole.
(ix) The operating mechanism shall be electrically trip free.
(x) The time difference between first and last pole, for opening or closing, shall be
less than 3 msec.
b) Spring Closing Mechanisms
These mechanisms shall:
(i) Charge the closing springs automatically by DC motor drive after any closing
operation an be designed so that the closing springs can be charged when
the circuit breaker is in the open or closed position.
(ii) Have provision for manual charging and discharging of the closing spring and be
provided with mechanical indication of the spring charged condition.
(iii) Have provision for remote indication of the “spring charged” and “spring charge
fail” conditions.
(iv) Not operate due to vibration caused by the circuit breaker opening on a fault.
(c) Hydraulic and Pneumatic Operating Mechanism
These mechanisms shall :-
(i) Have an automatic system for maintaining the operating mechanism fluid
pressure at the desired level and a pressure gauge to indicate the pressure
available.
(ii) Have sufficient energy/fluid storage to permit two close/open cycles without
replenishment.
(iii) One complete spare compressor with separate air tank shall be provided.
(iii) Have a lock-out system to prevent operation whenever the pressure of the
operating fluid is below that required for satisfactory operation. The lock-out
system shall be a three-stage system with provision for :-
(a) Trip lock-out/general lock out

(b) Close lock-out
(c) Auto-reclose lock-out
as appropriate. The lock-out system shall also provide remote alarms and
indication.
(iv) The hydraulic pump will be DC driven.
1.5.5.13 ISOLATORS
The isolators shall comply with TMSS/ IEC1129 where not in conflict with this SPECIFICATION
and shall meet the following conditions :
(i) Rated normal current shall be as stated in the SCOPE OF SUPPLY.
(ii) Rated capacitive breaking current shall be stated by the manufacturer and shall be suitable
for the proposed installation.
(iii) Be equipped with electric motor drive mechanisms and shall be operable electrically from
the LDC and from the local control kiosk. DC motors shall be used.
(iv) For a 3-position switch, the off control should be through Aux.contacts, limit switch
should not be used.
(v) Be provided with hold-on arrangements to extend the open and close electrical command
impulses until the operation is complete.
(vi) Be equipped with facilities for local manual operation. The power drive shall be
inoperable during manual operation.
Manual operation shall be prevented when the required interlock conditions have not
been satisfied.
In the event that manual operation is required due to failure of the DC supply, it shall be
possible to override the electrically operated fail-safe interlock scheme.
(vii) Be capable of being padlocked in the open and closed positions.
(viii) Be provided with auxiliary switches with contacts for operation and interlocking, busbar
protection, position indication, remote operation and remote position indication. Any
wiring for future purposes shall be completed to the local control kiosk. The auxiliary
contacts shall indicate whether the isolator is in the open or closed position.
In the event of the isolator main contacts stopping in mid position, for example due to
loss of motor supply voltage, the auxiliary contacts for interlocking shall indicate neither
the open nor closed position.
(ix) Be provided with indicators which show clearly whether the isolator is open or closed.
The indicator shall be directly mechanically coupled to the main contact drive rod or
linkage and shall be clearly visible from the floor or from the catwalks provided.
(x) Two early closing contact shall be provided for B.Bar isolator.
(xi) Limit switches should not be used as aux.contact.
1.5.5.14 HIGH SPEED EARTHING SWITCHES AND MAINTENANCE EARTHING SWITCHES
1.5.5.14.1 IEC Standard
The earthing switches shall comply with IEC Publication 129 where not in conflict with this
Specification.
1.5.5.14.2 High Speed Earthing Switches
High speed earthing switches shall be:
(i) Suitable for fault-making operation and such operations shall not endanger adjacent
compartments nor produce sufficient contamination in the earth fault switch
compartments that its immediate removal from service is necessary.
(ii) Equipped with electric motor drive and an energy storage system. DC motors shall be
used. The earthing switches shall be operable electrically from the main control room and
from the local control and marshalling kiosk.
(iii) Provided with hold-on arrangements to extend the open and close electrical command
impulses until the operation is complete.
(iv) Equipped with facilities for local manual operation. The power drive shall be inoperable
during manual operation.
(v) Provided with auxiliary switches for control, interlocking and position indication at the
control and marshalling kiosk and for remote control and position indication. Any wiring
for future functions shall be completed to the control kiosk.
(VI) should be interlocked with line voltage
(VII) Inspection windows for visual checking of status shall be provided.
(VIII) H.S.Earthing switches which operates on spring charge energy storage system and should
have the following features:-
a) the closing spring shall be always in relaxed position when the E.S remain in “OFF”
position.
b) When a closing command is given, the moter drive should operate and charge the
spring first and at the end of spring charged the closing operation takes place.
5.1.2.14.3 Maintenance Earthing Switches
Maintenance earthing switches shall be moter operated with facility for local manual opetration.
The power drive shall be inoperable during manual operation. These earthing switches shall be
fitted with auxiliary switches for interlocking and position indication.
5.1.2.14.4 All Earthing Switches
All earthing switches shall :-
(i) Be provided with indicators which show clearly whether the earthing switch or device is
open or closed. The indicator shall be directly mechanically coupled to the main contract
drive rod or linkage and shall be mounted in a position where they are clearly visible
from the floor or from the catwalks provided.
(ii) Be provided with inspection windows to permit observation of the position of the main
earthing contacts.
(iii) Be capable of being locked in the open and closed position.
(iv) Have the earth connection of each phase brought out through an insulated bushing and
connected to earth through a removable earth strap. This facility is required for test
purposes. The current rating of the earth strap and connection to the earth grid shall be
equal to that of the earthing switch or device. Electrical isolation between poles is to be
maintained without disconnection of drive rods.
(v) Manual operation of the earthing switches shall be prevented when the interlock release
conditions have not been satisfied.
In the event that manual operation is required due to failure of the DC supply, it shall be
possible to override the electrically operated fail-safe interlock scheme.
1.5.5.15 VOLTAGE TRANSFORMERS
Voltage transformers shall comply with IEC 186 where not in conflict with this SPECIFICATION.
The voltage transformers shall meet the following requirements:
11OkV Network
Rated primary voltage : 110kV/3
Rated secondary : Refer to protection drawings and single line diagram

voltages
Rated output : Shall be adequate for metering, protection and future

synchronizing requirements wherever not particularly
mentioned. Refer to protection drawings
Rated overvoltage : 1.2 continuous

factors
1.9 for 30 sec.
The voltage transformers shall be inductive type with ferro-resonance suppression device and shall
be suitable for three-phase star connection with star point solidly earthed. Each secondary winding
of the voltage transformer units shall be protected by a suitable miniature circuit breaker to be
installed in the local control kiosk.
The earthed end of the primary winding of 110kV voltage transformers shall be insulated from the
case or frame and shall withstand the application of 2kV for 1 minute.
The gas compartment containing the voltage transformer shall be fully segregated from the
adjacent compartment. The voltage transformer shall be partial discharge free at 1.2Vm/3. A
motor operated isolator shall be provided for isolating the voltage transformer. This isolator shall
have a facility for locking in the open or closed position and shall be capable of manual operation
in the event of failure of the DC supply.
The protection and metering cores shall be defined as per IEC 186.
5.1.2.16 CURRENT TRANSFORMERS
The current transformers shall comply with IEC 185, IEC44-1 and BS 3938 and EU # T-3 as
appropriate and where not inconflict with this Specification and shall meet the following
requirements :
The rated continuous thermal current shall not be less than the rated normal current of the
switchgear as stated in the SCOPE OF SUPPLY.
Rated primary current : As specified in the section on protection and

metering & corresponding drawings
Rated extended primary current : refer to protection drawings

C.T time constant 80 m.sec
Rated secondary current : As specified in the section on protection and
metering & corresponding drawings
The characteristics of current transformers shall be in accordance with the requirements of the
associated protection and metering and related drawings.
If the stated C.Tdata couldnot be achieved due to the space constraint, the bidder shall submit an
alternate proposal varified by adequacy calculation with reasonable safety factor and should be
submitted along with the bid for review and approval. For class X or TPS C.Ts are assigned for high
impedance differential protection. It shall have a knee point voltage more than twice the relay setting.
The design parameters of the CT, such as magnetizing current and secondary winding resistance shall
be such as to achieve the required sensitivity of the protection for the internal faults as mentioned in the
specification of the relevant protections and required stability for the external faults equal to the design
short circuit level of the switchgear. In order to avoid any spill current, ratio error correction is not
acceptable.
For multiple ratio C.Ts, the stability and adequacy calculation should be made for all ratios especially
for the smallest one. Cascaded C.Ts will not be acceptable.
All current transformers shall be routine tested in accordance with IEC 186 or BS 3938.
1.5.5.17 PARTIAL DISCHARGE DETECTORS (N.A)

The 110kV GIS shall be provided diagnostic systems for detection of partial discharge:
(i) This will be permanently installed as part of the GIS, and shall operate on an "on-line" basis.
(ii) It should monitor partial discharge in all gas compartments.
(iii) It should be in line with the latest and most reliable technique in the field of opto-electronic or
electromagnetic, etc...
(iv) This system should be connected to the LDC to warn about such partial discharges and their
location.
(v) Sufficient detectors shall be installed to permit the location of partial discharges to be
determined.
(vi) The detectors shall be used to initiate an alarm when the discharge level exceeds a
pre-determined value, to fulfil utilization of the partial discharge technique as a method for
identifying defects and preventing substation faults. Those detectors shall be used as
predictive maintenance system for diagnosis of abnormal conditions and shall be capable of
storing data for diagnosis.
5.1.2.18 OUTDOOR RIGID BUSBAR AND ACCESSORIES (for outdoor swithch yard)
General
This section describes the requirements for the design and installation of outdoor rigid busbar
and connections of different equipment in the substation. It shall conform to the EU
Specification T33 and other relevant IEC standards.
Design
All tubular conductors, insulators and associated material shall be designed to meet all the
conditions stipulated under Service Conditions, System Parameters and the referenced
Specifications.
The tubular conductor sizes and ratings are in Table
FOR BUSBAR
TYPE MATERIAL SIZE CURRENT RATING
160mm diameter
Tubular Aluminum 200mm diameter As per single line diagram
Alloy 250mm diameter
Tubular Copper As required As per single line diagram
Aluminum and Copper Tubes
Aluminum tubes shall be manufactured from aluminum alloy E-AlMgSi 0.5 -F22 in
accordance with DIN 40501. The tubes will be used on the higher rated busbars of the 110 kV
system. Depending on the span chosen, the tubes may be selected from the range 160, 200,
250mm diameter tubing with the wall thickness chosen to given a continuos required
rating(amps) at an ambient of 50ºC with a final conductor temperature of 85ºC. Damping
cable sizes are 500sq.mm. for tubes with diameters 160mm, and 625sq.mm. for tubes with
diameters 200 and 250 mm.
As an alternative, copper tubes may be offered. Depending on the span specified outer
diameter and thickness of the tube necessary shall be stated in the Tender Schedules.
The span length will be specified in the Inquiry Schedules. The phase to phase spacing at 4 M
gives a maximum sustained short circuit force of 0.35kN/m.
Additional support for busbar shall be provided if required to reduce the span length &
consequently resonance at low wind.
Conductor Accessories
Tubular Aluminum or Copper Accessories
(a) The current carrying support clamp at the Post Insulators shall consist of aluminum
alloy or copper with provision for expansion of one of the connected busbar section
and with flexible bypass connection rated for the full busbar current.
(b) Tee connector for the busbar shall consist of a clamp with integral bolted
connector/connectors for the single or double flexible conductor to the line or
transformer bay. The tee connector body may be of aluminum alloy as required.
If copper and aluminum are used together, a BI-metallic sleeve shall be employed to
prevent corrosion/bi-metallic action.
(c) Aluminum alloy or copper caps shall be supplied for all open ends of the tubular
busbars ordered.
Stranded Copper and Aluminum Conductor and Accessories
Bolted connectors Will be required for the flexible connections to line and transformer bays
from the busbars. These connectors shall be of aluminum alloy or copper depending on the
busbar material.
Aluminum alloy busbar connectors, which have a copper and aluminum conductor, shall use
a bi-metallic sleeve of copper/aluminum around the copper conductor/tube.
Stranded Copper and Aluminum
No marking required on this item other than markings on the drums which shall include
supplier’s name, purchaser order no., item no., drum or case serial no. and the gross weight.
Testing :
Tubular conductor and fittings shall be tested in accordance with EU specification T33 and all
other relevant IEC recommendation.
Marking
Tubular Conductor
Each length of aluminum tubing shall be stamped with the aluminum alloy composition or
with the alloy no. and specification.
TEST
Aluminum Tube
The tubes shall be tested in accordance with DIN 40501 on a sample size selected by
agreement between Supplier and the Purchaser .
Samples of test shall be taken in accordance with DIN 40501, Clause 6.1.
INSULATORS
This section contains the requirement for furnishing bus and switch station post insulators and
string insulator for outdoor use. The insulators shall be of sufficient strength and configuration
to prevent damage from normal operating and environmental conditions and anticipated
system disturbances as described in TABLE - 1 and shall be designed to meet the requirement
of 110 kV system parameter as described in Section 5.3. It shall also conform to EU
Specification T33, T15 and IEC 273.
Post Insulator
110 kV post insulation shall consist of one or more porcelain or glass insulation units bolted
together with a flange on the lower end for attachment to the support steel work. Multi cone
insulators shall not be used.
The insulators shall have the test voltage withstand given in the system parameter in Section
5.1 and a minimum creepage distance of 50 mm/kV (nominal)
The insulators shall be wet process porcelain. Porcelain surface shall be even, smooth and
glazed to give good luster to the brown under-surface and grooves shall be shaped for easy
cleaning. Glaze shall be unaffected by sudden changes of temperature and shall be immune to
the effects ozone, acids or alkali dust which may be normally encountered within the
atmosphere.
Post insulators shall not be equipped with grading rings.

All metal parts shall be hot-dipped galvanized. All necessary bolts, nuts cap screws, washers
and fittings required for assembly of units shall be got-dipped galvanized in accordance with
EU specification D12.
Insulators shall be designed to avoid excessive concentrations of electrical stresses in any

section or across leakage surface. Designs tending to adversely affect radio influence shall be
avoided as far as practicable.
Insulator Strings
The 110kV Insulator Strings shall consist of the necessary number of long rod insulators,
assembled in a string, to give the voltage withstands specified in Clause 5.3 and a minimum
creepage distance of 50 mm/kV (nominal). For busbar two insulators per phase should be
used.
The insulators, which shall be manufactured to IEC 672 and IEC 120, shall be aerodynamic or
anti fog type as indicated in the Tender Schedules and shall conform in all other technical
details with all sub clauses of 4.4.5 of EU. Specification T15.
The cement used to secure the mental fittings to the glass or porcelain shall be Portland or
high alumina as detailed in Clause 4.5.1.3 of EU specificationT15. The cement shall be
chemically neutral to avoid corrosion of the metal. In the ball and socket insulators the pin
shall have a sacrificial zinc sleeve fitted to prevent corrosion in coastal areas and in other
areas unless pollutants are proved to be non-corrosive as detailed in Clause 4.5.8 of E.U.
Specification T15.
Insulator Accessories
Insulator accessories associated with the insulate string sets are as follows :
(a) Shackles used secure the insulator string to the support steelwork.
(b) Ball ended eye link used to connect the first ball and socket insulator unit to the
shackle. The will be used also to support an arcing horn .
(c) Socket-Tongue unit used to connect the last ball and socket insulator unit to the
conductor strain or suspension clamp.
(d) Socket-clevis units used to connect the last ball and socket insulator unit to the yoke
for two strain or suspension clamps.
(e) Yoke plate with two twisted shackle used to permit the connections of two conductor
strain or suspension clamps to one insulator string. This will also be used to support a
racquet type arcing horn.
(f) Strain or suspension clamps used to secure the conductor to the insulator string.
All of these item shall be manufactured to BS 3288 and hot dip galvanized in accordance with
EU Specification D12.
Marking
Post Insulation
Each post insulator shall be marked with the manufacturer’s name or trade mark, the year of
manufacture and an individual reference mark as specified under Clause 6 IEC 168.
Ball and Socket Insulators
Each insulator shall be marked with the manufacturer’s name or trade-mark, the year of
manufacture and the specified minimum electromechanical or mechanical failing load in
accordance with Clause 8 of IEC 383.
Insulator Accessories
Each piece of hardware shall have the manufacturer’s identifying mark and serial no. stamped
on it.
5.5..19 TEST BUSHING FOR HVAC TEST
Included in the Contract is the supply of a test bushing suitable for HVAC testing of switchgear. If the
equipment supplied has the three phases in one enclosure, then a 3 phase test bushing shall be supplied.
This bushing shall allow testing of each phase in turn, without the need to de-gas and transfer any
links/couplings. If there is only one phase per enclosure, then single phase bushing shall be supplied.
CABLE HVAC TEST:- It is the cable contractor rsponsibility to manage the proper inter face
equipment (test bushing, equipment for gassing and degassing etc.) to carry out the HVAC test on the
cable,
Adequate facilities shall be made available for their neat storage in the substation.
1.5.5.20 TERMINATIONS
1.5.5.20.1 General
The normal current ratings of all terminations shall be in line with the ampicity of the related
equipment. It shall be the responsibility of the Switchgear Contractor to submit drawings of each
termination assembly which shall clearly indicate the party responsible for the supply of each
component required for the complete assembly. Each drawing shall also demonstrate the
Cable/Overhead Line Contractor’s approval of the proposed arrangement by means of a company
stamp or accompanying correspondence.
5.1.2.20.2 OHL to Switchgear Connection
The Switchgear Contractor shall be responsible for supplying and terminating the connection
from the station gantry to the line trap and the ground mounted equipment. The responsibility
for lead design of this connection rests with the Switchgear Contractor. Including in the
Switchgear Contractor scope shall be the supply and erection of the the surge arresters, line
traps, coupling capacitors, , coupling devices and air insulated switchgear bushing (including
Civil Works) as appropriate, including all necessary support steelwork for this equipment. He
shall also be responsible for all H.V. connections between these items of equipment,
including the outdoor connection of 110kV, 33kv sides of transformers and the supply of
the necessary materials.
1.5.5.20.3 Feeder Cable to Switchgear Connection
The insulation level of all equipment form the cable sealing end upto and including the line isolator
shall be capable of withstanding, without failure or reduction of general insulation levels, the HV AC
test voltage applied to high voltage cables ( 2Uo ) for one hour between the conductor and earth at the
minimum safe operating SF6 gas density.
It shall be possible to connect cable fault location devices without degassing the equipment.
The responsibility for component supply shall be agreed between the Switchgear and Power Cable
Contractors, but in general shall be in accordance with IEC 859.
The Switchgear Contractor shall be responsible for providing any necessary ducts or cable troughs
within the station site.
5.1.2.20.4 Switchgear to Transformer Connection
The Transformer Contractor shall provide an oil filled housing to take 110 kV XLPE cable.
The supply,commissioning, testing0 of all 110kv cable and accessories, plus all terminating with in the
boundry of substation shall be the responsibility switchgear contractor.
The insulation level of all equipment form the cable sealing end upto and including the line isolator
shall be capable of withstanding, without failure or reduction of general insulation levels, the HV AC
test voltage applied to high voltage cables ( 2Uo ) for one hour between the conductor and earth at the
minimum safe operating SF6 gas density.
1.5.5.21 EARTHING
The earthing system shall be extended as per IEEE Standard 80 and meet the following requirements :
(i) The entire plant shall be adequately bonded to the earth ring in the switchgear yard etc.
(ii) The earthing arrangement shall ensure that Transfer and touch and step voltages are limited to
safe value made as per IEEE-80-1986
(iii) Where operating mechanism boxes, terminal boxes, and control kiosks are not an integral part
of the installation, they shall be bonded directly to the earth electrode system.
(iv) All metallic conduits and cable sheaths shall be bonded to earthing bars at terminals points.
5.1.2.22 INTERLOCKING
The interlocking circuits shall ensure safe operation of the equipment under all service conditions and
follow the SEC(WB) practice. The detailed interlocking requirements are specified in the interlocking
drawings and related clause. Rrequired operational and bypass keys (S1,S2,S4) as outlinned in
interlocking logic diagrams shall be incorporated and keys should match the general master key system
of the area where the Substation is going to be commissioning..
5.1.2.23 SUPPORT STRUCTURE
All outdoor support steel work, ladders and handrails shall be galvanized and painted for indoor
structure as specified in the section on GENERAL REQUIREMENTS.
1.5.5.24 PROTECTION
Protection is specified in the section on CONTROL AND PROTECTION. Protection relays will be
mounted in the control room.
1.5.5.25 LOCAL CONTROL KIOSKS
A local control kiosk shall be provided for each bay. Entry points of cable into control kiosk
/cubicles/panels shall be properly sealed or glanded and terminated on suitable terminals in kiosk. The
kiosk shall contain facilities for local control of the circuit breakers, isolators and earthing devices. It
shall house interlocking relays, interposing relays, signal and alarm devices. The details of what is
required in each kiosk are specified in the section on CONTROL AND PROTECTION.
The kiosks shall comply with the relevant clauses in the section GENERAL REQUIREMENTS.for
operator safety a ground mat as stated in clause 5.1.2.21 shall be provided for each kiosk.
1.5.5.26 CONTROL CIRCUITS
The following power supplies shall be used for operating mechanisms and coils and other auxiliary
equipment.
Circuit breaker operating

mechanism : 110V DC
Isolator and earthing switch
operating mechanisms : 110V DC
Close and trip circuits : 110V DC
Signal and alarm circuits : 110V DC
All operating devices shall operate satisfactorily for any value of DC supply voltage between 85% and
115% of the nominal value.and as per 5.1.9.4.
All control circuits and operating devices shall have a one minute power frequency voltage withstand
capability of 2kV rms.
5.1.2.27 TESTS
5.1.2.27.1 Type Tests
Type-tests shall be carried out at an independent testing station or shall be witnessed by a

representative of an independent testing authority. Results of previous type tests will be acceptable
provided that the type test is not older than 5 year and the requirement of an independent test station or
representative are fulfilled.
(i) The switchgear and its component CB, isolators, earthing switches, SF6/oil interface and
instrument transformers shall be fully type-tested in accordance with the requirements of the
current edition of the relevant IEC Recommendations and national standards AS WELL AS
THIS SPECIFICATIUON.
1.5.5.27.2 Routine Tests
The switchgear and its component circuit breakers, isolators, earthing switches and instrument
transformers shall be routine tested in accordance with the requirements of the relevant IEC
Recommendations and national standards, and all test certificates shall be submitted to the Engineer for
approval. Requirements of this specification for Routine Tests shall also be followed.
1.5.5.27.3 Test on Completion (on Site)
(i) The Tender shall include full details of all tests to be carried out on the fully assembled plant.
All necessary test equipment shall be provided by the Contractor.
(ii) A power frequency test at 80% of the prescribed power frequency withstand voltage of the
plant shall be performed on each completed installation. This test shall include partial
discharge measurements at 1.2 x rated voltage.
(xi) Full coordination with the cable contractor or Facilities shall be provided for a HV AC test of
the connected cables and shall be such as to minimize the dismantling of plant and the
evacuation of gas. All of the plant directly connected to the cables shall be capable of
withstanding the cable test voltage.
The following items shall be submitted to the Engineer for approval :-

(1) Layout of equipment (each station)
(2) Dimensioned drawings of all major items of equipment switchgear, instrument transformers,
cable end boxes and local control kiosks.
(3) Test certificates for all items of switchgear.
(4) Maintenance recommendations.
5.1.2A 132kV GIS SWITCHGEAR
SCOPE
This section specifies the requirements with regard to 132kV metal clad SF6 gas insulated
switchgear.
It shall comply in all respect with the the foregoing spacification, except where modified by this
Appendix..
.1.5.5A2 DESIGN PARAMETERS
132kV Equipment
PARAMETER VALUE
Frequency 60Hz




All insulation withstand voltages shall be guaranteed for each equipment at minimum safe operating
gas density.
FOR EACH EQUIPMENT, technical schedual should be complyed and filled as per above
mentioned requirment.
5.1.2A3 VOLTAGE Transformer
Rated primary voltage : 132kV/3
Rated secondary : Refer to protection drawings and single line diagram

voltages
5.1.7 M.V METALCLAD SWITCHGEAR
1.5.5.1 SCOPE
This section specifies the requirements with regard to MV i.e 11(13.8)kV metalclad AIS/GIS
switchgear.
1.5.5.2 STANDARDS
1.5.5.2.1 The latest revision of the following standards shall apply:-
IEC 298 AC metal-enclosed switchgear and controlgear for rated voltages above 1kV
and upto and including 52kV.
IEC 129, 1129 Alternating current disconnectors (isolators) and earthing switches.
IEC 56 High voltage alternating current circuit-breakers.
IEC 44-2,186 Voltage transformers.
BS 3938, IEC185 Current transformers.
IEC 44-1
EU Electricity Utilities, Saudi Arabia Specification D36 - HV Switchgear.
1.5.5.2.2 In case of conflict between this specification and any of the listed standards, this specification
shall take precedence.
1.5.5.3 DESIGN PARAMETERS

11(13.8)kV Equipment
PARAMETER VALUE
Frequency 60Hz
Neutral Arrangement Resistance Earthed
Nominal Voltage 11(13.8)kV r.m.s.
Highest System Voltage 17.5kV r.m.s.
Highest Voltage for Equipment 17.5kV r.m.s.


Peak Withstand Current kA peak

1.5.5.4 RATED NORMAL CURRENTS
The rated normal currents of components shall be as stated in the SCOPE OF WORK.
1.5.5.5 TEMPERATURE LIMITS AND ENVIRONMENT
All Equipment shall be designed to meet its specified current rating with an ambient
temperature of 50°C. For an air conditioned envoirnment specified current rating of 40°C
should be accepable.
1.5.5.6 GENERAL LAYOUT AND ACCESS
The switchgear shall be metalclad cubicle, draw out type design with single/double busbar
system as mentioned in scope of supply designed for local and remote control operation.
The design shall be such as to ensure optimum continuity and reliability of supply as well as
safety of operation. In particular the plant shall be designed so that :
(i) Adequate access is provided for operation purposes in front of the switchgear. All
operation mechanisms shall be conveniently positioned for manual operation.
(ii) Adequate access is provided for all maintenance requirements.
(iii) Adequate clearance is provided to permit high voltage testing of the complete
installation and of individual cables.
(iv) Sufficient windows should be provided for thermography.
(iv) The indivdual compartment For B.bar isolator and B.bar should be preferred.
(v) No limit switches shall be used for control and inter locking scheeme.
In case of GIS the plant shall be designed so that :
(i) The GIS panels should be of uniform dimensions, regardless of the rated current. All
control and monitoring elements should be accessible from the front.
(ii) All high-voltage components must be sealed hermetically and safe to touch. SF6 may
be used as an insulating medium. Reliable operation of the switchgear must be
assured even in the event of pressure drop to normal level.
(iii) The gas compartments must be divided up so that when work is done on one busbar
system (e.g. for a switchgear system expansion), the second busbar system can
remain in operation with all feeders without interruption and upholding the full rated
insulation level.
(iiii) The arrangement of the circuit-breaker in the panel must be such that in the event of
any necessary inspections both the operating mechanism and the arcing chambers can
be removed and reinstalled from the front or back in a verifiably short time. The
busbars must remain in uninterrupted operation and there must be no reduction in
either the insulation or personnel safety. Confirmation must be provided with the
quotation.
(iiv) Each sealed-off gas compartment must have its own pressure relief facility, which, in
the event of an arcing fault, prevents uncontrolled rupturing of the compartment. The
manufacturers must guarantee an adequate pressure reserve between the operating
value of the pressure relief and the rupturing pressure of the vessels. The pressure
relief facilities must limit the effects of a fault arc to one compartment. Gas escaping
under pressure must be diverted in a direction that is not dangerous for operating
personnel; the same applies to fixed parts (rupture diaphragms etc.).
(iv) Pressure monitoring takes place with density monitor and manometer gauges, which
function independently for each busbar section, circuit-breaker gas compartment,
three-position switch gas compartment or busbar voltage transformer set respectively.
(ivi) The gas compartments must be well sealed both mutually and to their surroundings.
The gas loss must not exceed 1 % per year. The filling pressure must be selected so
that after ten years of operation the full test voltages can still be withstood, without
any topping up.
(ivii) No limit switches shall be used for control and inter locking scheeme.
(iviii) The use of plastics must be minimized, in order to likewise minimize the risk of fire
5.1.3.7 DEGREE OF PROTECTION
The equipment shall be metalclad as defined in IEC 298. The degree of protection shall be in
accordance with 5.1.1.2.6.
5.1.3.8 LAYOUTS
Equipment layout shall comply with Single Line Diagram included in the Scope of Supply.
5.1.3.9 CIRCUIT BREAKERS
The circuit breakers shall comply with IEC Publication 56 where not in conflict with this
SPECIFICATION. The circuit breakers shall be triple pole, restrike free suitable for
switchimg of cable, Power Transformer and capacitor bank feeders. The rated short circuit
breaking capacity shall be not less than 21kA for 1 sec.
The circuit breakers shall be vacuum / SF6 type.

For capacitor bank SF6 type shall be preferred. The circuit breaker for capacitor duty
should be type tested for single and back to back duty. Proves have to be submitted along
with the bid package. Each 13.8kV circuit breaker shall be restrike, free and capable for
switching its connected capacitors. The breakers shall be tested and suitably rated of 1.35
times the rated capacior curent (418A) i.e 565A capacitive switching duty as per ANSI
C37.06,012,20 . As the substation will be operated with all the three Power Transformer in
parallel so the breakers should be type tested and suitable for back to back switching.
The circuit breakers shall be fully type-tested at an independent testing station in accordance
with IEC 56-4. Test certificates( clause 5.1.2.27.1) as evidence of successful completion of
type tests shall be submitted with the tender.
All circuit breakers shall be routine tested in accordance with the tatest revision of IEC 56-4.
Circuit breakers mounted on withdrawable trucks shall be provided.
Shutters shall be provided which fall into place on withdrawal of the circuit breaker such that
openings in the switchgear for the circuit breaker contacts are covered. The degree of
protection of these shutters shall be IP2X. Each shutter shall be clearly labelled to identify its
associated circuit. Facilities shall be provided such that each shutter can be padlocked.
Each circuit breaker shall be equipped with a spring closing mechanism which is normally
charged by an DC motor but which can be charged manually for emergency manual
operation. It shall automatically recharge after closing. The mechanism shall be
electromechanically trip-free and shall be tripped by shunt coil. The trip and close coils shall
be rated 110V DC and shall operate satisfactorily when any voltage between 70% and 115%
of rated voltage is applied to the terminals of a trip coil, or any voltage between 85% and
115% of rated voltage is applied to the terminals of a close coil.
The motor shall operate satisfactorily at any voltage betwen 85% and 115% of rated
voltage.
Each circuit breaker operating mechanism shall have an auxiliary switch contacts for
operation, interlocking, on/off indication, remote operation and remote on/off indication.
In addition contacts shall be provided to enable local and remote indication of the
Service/Test/Withdrawal position.
Each circuit breaker shall be equipped with a non-resettable operation counter. It shall only be
possible to move the CB when it is in OFF position. C.B trip indication should be provided in
switch gear. Each C.B should have two trip coils.
In addittion to above, The offered C.B shoud meet the following requirment :
(i) Circuit-breakers with maintenance-free contact systems should be used.
(ii) The circuit-breakers are to be equipped with

  Spring-stored-energy operating mechanism with motor, auto-reclosing
  Mechanical OPEN and CLOSE buttons
  1 closing solenoid
  1 shunt release
  Operating cycle counter
  Auxiliary switch with at least 5NO + 5NC available +3 wiping contact.
  Auxiliary switch for "spring charged" signal
  Breaker tripping signal
(iii) To reduce the number of mechanical parts inside the enclosure, the operating mechanism
shafts are to be located outside it.
(iv) The circuit-breaker and its operating mechanism has to control at least 10,000 breaking
operations at rated current or 50 breaking operations at rated short-circuit breaking
current without maintenance. The mechanical service life of the vacuum interrupter
has to comprise at least 30,000 operating cycles.
1.5.5.10 ISOLATORS
Isolator, where fitted, shall comply with IEC Publication 129,1129 and modifications in
accordance with IEC Publication 298.
The isolators shall be fully type-tested at an independent testing station in accordance with IEC
129. Test certificates as evidence of successful completion of type tests shall be submitted with
the tender.
All isolators shall be routine tested in accordance with IEC Publication 129.,1129.
The isolators shall be three poles, group-operated, motor driven and equipped with an emergency
manual mechanism.
The isolators operating mechanism shall have an auxiliary switch with contacts for operation,
interlocking, on/off indication, remote operation and remote on/off indication.
Facilities for padlocking in both the open and closed positions shall be provided.
1.5.5.11 EARTHING FACILITIES
Earthing facilities shall be provided for earthing outgoing feeders, incoming transformer circuits
and sections of the busbars.
The application of earths shall not require the fitting of loose accessories or the dismantling of
parts of the equipment.
All earthing facilities shall be hand-operated of the high-speed type. They shall have a fault-
making capacity at least equal to the rated peak withstand current and shall comply with IEC
Publication 129, 1129.
Interlocking requirements are specified in clause 1.5.5.16.
The earth switch operating mechanism shall have an auxiliary switch with contacts for
interlocking, on/off indication, and remote on/off indication.
Position indication shall be visible without the need to open compartment doors. Facilities for
padlocking in both the open and closed positions shall be provided.
1.5.5.12 VOLTAGE TRANSFORMER
Voltage transformers shall comply with IEC 186 where not in conflict with this
SPECIFICATION. The voltage transformers shall meet the following requirements:
11(13.8)kV Network
Rated primary voltage : 13.8kV/3
Rated secondary voltages : Refer to protection drawings
Rated output :Shall be adequate for metering, protection and future

synchronizing requirements wherever not particularly
mentioned. Refer to protection drawings
Rated overvoltage factors : 1.2 continuous

1.9 for 30 sec.
The voltage transformers shall be inductive type with ferro-resonance suppression device and
shall be suitable for three-phase star connection with star point solidly earthed.each primary is
to be protected by fuse alarm and fuse protection and Each secondary winding of the voltage
transformer units shall be protected by a suitable miniature circuit breaker to be installed in the
local control kiosk.
The earthed end of the primary winding of voltage transformers shall be insulated from the
case or frame and shall withstand the application of 2kV for 1 minute.
The protection and metering cores shall be defined as per IEC 186. Busbar VT should be trolley
mounted withdrawable type
5.1.3.13 CURRENT TRANSFORMERS
The current transformers shall comply with IEC 185, 44-1 and BS 3938 and EU # T-3 as
appropriate and where not in conflict with this Specification and shall meet the following
requirements :
The rated continuous thermal current shall not be less than the rated normal current of the
switchgear as stated in the SCOPE OF SUPPLY.
Rated primary current As : specified in the section on protection

drawings and metering assignment.
Rated extended primary current refer

: to protection and metering drawings
Rated secondary current As : specified in the section on protection

drawings and metering assignment.
C.T time constant (33/13.8)kV 60/45m sec
The characteristics of current transformers shall be in accordance with the requirements of the
associated CONTROL AND PROTECTION and related drawings.
If the stated C.Tdata couldnot be achieved due to the space constraint, the bidder bidder shall
submit an alternate proposal varified by adequacy calculation with reasonable safety factorand
should be submitted along ith the bidfor reviev and approval. Class X or TPS C.Ts are assigned
for high impedance differential protection. It shall have a knee point voltage more than twice
the relay setting. The design parameters of the CT, such as magnetizing current and secondary
winding resistance shall be such as to achieve the required sensitivity of the protection for the
internal faults as mentioned in the specification of the relevant protections and required stability
for the external faults equal to the design short circuit level of the switchgear. In order to avoid
any spill current, ratio error correction is not acceptable. Each current transformer secondary
shall be earthed at only one point.
The bidder is responsible for the sufficiency, adequacy and correct dimensioning for the offered
C.Ts. the bidder shall submit the required C.T calculation based on the maximum fault level as
specified in the scope of work. For multiple ratio C.Ts, the stability and adequacy calculation
should be made for all ratio especially for the smallest one. Cascaded C.Ts will not be
acceptable
All current transformers shall be routine tested in accordance with BS 3938.
The protection and metering cores shall be defined as per IEC 185.
5.1.3.14.1.1 SURGE ARRESTERS AND DAMPING CIRCUITS

These are required in the snunt capacitor moduale.
5.1.3.15 CABLE TERMINATIONS

The design and layout of the switchgear shall permit easy access for the installation and
termination of incoming and outgoing cables.The no of cable per cubicle shall not be less than
two however the exect requirment shall be agreed upon during design review stage.
Removable links shall be provided to facilitate the testing of the incoming and outgoing cables.
The HVAC test will be applicable as per IEC. Any necessary test bushings shall be supplied.
Cables shall neatly arrange and securely fastened where they enter the switchgear cubicles. The
cable cubicle shall be designed to have the live line indication. The recommended bending radius
for the cable shall be observed. Adequate sealing shall be provided to prevent the ingress of dust,
moisture and vermin at the cable entry.
1.5.5.16 INTERLOCKING
Interlocks shall be provided between items of equipment in accordance with IEC 298. And as per
existing CLIENT practice.
The high-speed earthing switch shall be mechanically interlocked so that it can only be operated
when the circuit breaker is in the drawout position. Isolators shall be interlocked such that they
cannot be operated when the circuit breaker is closed.
The detailed requirements for interlocking between 110Kv, 11(13.8)kV switchgear are stated in
the section on CONTROL AND PROTECTION.
Limitswitch shall not be used in the interlocking scheeme.
1.5.5.17 CONTROL AND PROTECTION
The control and protection requirements are to be as specified in the section : CONTROL AND
PROTECTION.
1.5.5.18 METERING
All metering should be single/double scale type with range according to CT ratio and indication of
scale in operation.
All the voltege dependent meters shall have single/double scale according to V.T ratio 11/0.1kV,
13.8/0.1kVor both.
The local metering shall be as follows :
(i) One Ammeter for connection to 1A secondary with selector switch. Meter Range
300/600 or 3150 or as required in each location.
(ii) Wattmeter for measurement of kW in each location.
For all MV feeder, and Power Transformer feeder, Digital metering should be provided having the
capability of presenting the AMP, KW, KWH on L.C.C.
Meters shall comply with requirements specified in the section on CONTROL AND
PROTECTION.
Meters shall be flush mounted at a suitable height not greater than 2000mm above floor level.
1.5.5.19 POSITION INDICATION
Local, mechanical indication shall be provided as follows (where applicable) ;
(i) Circuit breaker on/off
(ii) Isolator on/off
(iii) Earthing switch on/off
All switchgear indications shall be provided in the control room. A potential-free sets of auxiliary
contacts shall be wired to the SCADA interface cabinet in the Communication room for the
remote indication of (i), (ii) and (ii). Terminals for the connection to the SCADA interface cabinet
shall be segregated from the rest of the terminals at the switchgear local control kiosk.
1.5.5.20 SIGNALS AND ALARMS
The occurrence of a circuit breaker trip shall activate the alarm system in the control room. The
source of the alarm shall be identified by the discrepancy flicker on the control device.
1.5.5.21 WIRING
All wiring necessary for operation, position indication, metering, protection, signals and alarms
shall be provided in accordance with the requirements of the section on CONTROL AND
PROTECTION and AUXILIARY CABLES AND WIRING.
1.5.5.22 LOCKS
All necessary padlocks shall be supplied by the Contractor and shall be identical to CLIENT
standard padlock used in the other Substations of the area where the substation is going to be
commissioned.
1.5.5.23 TESTS
The metalclad equipment and its components parts shall be type-tested at an independent testing
station. The assembled equipment shall be tested in accordance with IEC Publication 298 and the
components shall be tested in accordance with relevant IEC Recommendations and national
standards as specified in the clauses relating to the individual components. Valid Test Certificates
(Not older than 5 years) as evidence of successful completion of type tests shall be submitted as
part of the Tender (see clause 5.1.2.27.1).

Routine tests shall be performed on the metalclad equipment and its component in accordance
with IEC Publication 298 and other relevant IEC Recommendations and national standards.
1.5.5.23.3 Site Tests

The site tests shall be performed on the metalclad equipment and its component in accordance
with relevant IEC Recommendations & include the following :
(i) Power frequency withstand test (at 80% of the prescribed power frequency withstand
voltage).
(ii) Insulation resistance.
1.5.5.24.1 To be submitted as part of the Tender
The following shall be submitted in addition to the completed TECHNICAL SCHEDULES
(i) General arrangement drawings of the metalclad equipment showing layout of the
components and giving main dimensions.
(ii) Descriptive literature giving full technical information on the metalclad switchgear
cubicles and their main components.
(iii) Type test certificates for the assembled metalclad equipment and for the component
parts.
(v) Outline of operation and maintenance recommendations.
(vi) Single line diagram with detailed rating.
1.5.5.24.2 To be submitted after the Award of Contract
The following shall be submitted to the Engineer for approval:
(i) Layout and details of 11(13.8)kV switchgear including busbars, circuit breakers,
isolators, earthing switches, voltage transformers, current transformers, cable
terminations and interconnections.
(ii) Layout and details of control equipment on the local switchgear panel, showing mimic,
meters and control switches.
(iii) Schematic diagrams of wiring for each bay showing operation, position indication,
metering, protection, signals and alarm.
(iv) Details of special tools required for maintenance.
(v) Details of protection setting.
5.1.4 SHUNT CAPACITORS
This specification specifies the requirement for the design and supply of, open
terminal mounted or outdoor cubicle type detuned, automatic PLC controllable
SHUNT CAPACITOR BANK at the MV Network complete with associated
Switchgear, protection and control panels. The purpose of the equipment is to
limit the flow of reactive power in the distribution transformers and primary
network by improving the power factor to as close as possible to unity, and
thereby limiting voltage drops in the extensive power transmission system that
supplies power to the various substations.
5.1.4.1 Standards
Unless otherwise specified, the equipment offered shall comply with the latest
issue of the IEC/ANSI publication listed hereafter. Unless another standard is
specifically mentioned in this specification all materials and equipment used and
provided under the contract must be in accordance with IEC or ISO
recommendations The capacitors shall strictly comply with the following latest
standards:-
IEC 60050: Glossary of electrotechnical, power,

telecommunications, electronics, lighting and colour
terms.
IEC 60060: Guide on high voltage testing techniques
IEC 60071-2: Insulation co-ordination. Application guide
IEC 60099: Specification for surge arrestors for ac power circuits.
IEC 60298: Specification for reactors, arc suppression coils and
earthing transformers for electric power systems.
IEC 60529: Degrees of protection provided by enclosures (IP
code)
43-TMSS-01 Shunt Capacitor (unified SEC standard)
IEC 60593 Internal fuses and internal overpressure disconnectors
for shunt capacitors
IEC 60815 Guide for selection of insulators in respect of polluted
conditions
IEC 61642: Industrial AC networks affected by harmonics -

Application of filters and shunt capacitors
The above Standards, Operation & Maintenance Manuals shall be supplied after the award of
the contract before design review
5.1.4.1.1 Precedence of Codes and Standards
In cases of conflict between this Specification and any of the referenced codes
and standards this Specification and the engineer decision shall take
precedence.
5.1.4.1.2 DUTY
The shunt capacitor bank will be used to furnish reactive energy to pre-
dominantly cable networks.
5.1.4.1.3 NETWORK CONDITIONS

Network Conditions
PARAMETER VALUE
13.8kV 33kV
Frequency 60Hz 60Hz
Configuration 3 phase, 3 3 phase, 3

wire wire
Neutral Arrangement Resistance Solidly

Earthed grounded
Service Voltage 13.8kV r.m.s. 33kV r.m.s.

Highest Voltage for Equipment 17.5kV r.m.s. 34.5 r.m.s.
Three Phase Symmetrical Short Circuit 25kA r.m.s 25kA r.m.s

Current - Duration 3 sec 3 sec

Peak Withstand Current 63kA peak 63kA peak

(a) To earth and between phases 95kV peak 170kV peak
(b) Between open isolator contacts 110kV peak 195kV peak

(a) To earth and between phases 38kV r.m.s. 70kV r.m.s.
(b) Between open isolator contacts 45kV r.m.s. 80kV r.m.s.
5.1.4.1.4 SERVICE CONDITIONS
The shunt capacitor bank shall be designed and constructed for outdoor
operation in the climatic conditions obtaining on the site, as detailed in the
section GENERAL REQUIREMENTS.
5.1.4.1.5 TYPE
The shunt capacitor bank shall be three-phase ungrounded double star with
neutral interconnected.
5.1.4.1.6 CONNECTION TO NETWORK
Shunt capacitor bank installed at MV network will be connected to station

busbars via circuit breakers.
5.1.4.1.7 RATED POWER
The delivered power of the bank at load bus are given below, the actual ratings
shall be decided by Manufacturer taking into account the Design margin ,
safety margin, and tolerance to absorb the voltage oscillation.
Bank power at load bus : as per scope of supply
The bank shall be thermally rated for continuous operation at the maximum
operating voltages specified as above and under the service conditions
specified in GENERAL REQUIREMENTS.
The Design ambient of shunt capacitor shall be 55°C.
The shunt capacitor shall be designed in such a way that they should be
thermally stable. Case hot spot temperature variation should be less than 3 C
for a period of 24 hour at an elevated temperature when energized at test
voltage.
5.1.4.1.8 INSULATION LEVELS
The bank shall be designed for the following insulation levels:
Lightning Impulse Power Frequency

Withstand Voltage Withstand Voltage
1.2/50s kV Peak kV r.m.s.
13.8kV Line Terminal 50 125
13.8kV Line Terminal 90 170
The 1 minute power frequency withstand voltage for the auxiliary and contact
circuits shall be 2kV r.m.s.
5.1.4.2 Installation, Foundations & Fencing:
All foundations for capacitor banks, damping reactors, isolating & grounding switches etc
and related civil work are included in scope of work . The capacitor banks either open track
type or enclosure type, should be located in suitable area inside the boundary wall of the
existing substations & shall be fenced against safety hazards.,
 For modular enclosed type (IP54 on concrete pad), well ventilated forced air ( using
Industrial type fans and lovers) container, incorporate adequate heating using
automatically controlled humidistat to prevent the condensation of moisture on the
electrical components inside the enclosure. Painting of the enclosure shall be suitable
for the salty/coastal requirement of the site. and will subject to SEC engineer’s
approval. The bidder is required to submit the layout drawing of each substation with
his offer. And the detail of forced ventilation and the proper air circulation in the bank
taking into account the temperature rise of metallic surface directly under sunlight. The
manufacture should prove that the temperature inside the enclosure shall not exceed the
designed temperature of all the components including capacitor units for similar rating
or design. Pressure relief facility should be provided for enclosure.
 For open stack rack installation. Welded Steel/aluminum rack, including base and inter
rack insulator, substructure, inter connecting bus wire required accessories for a
complete three phase system. unrestricted good ventilation and a sun shade and run off
of rain water should be provided for the complete bank , the system should be
protected from sun radiation. (clause IEC29,30)
 All outdoor metal structure should be hot dipped Galvanized
 All metal non current carrying equipment, the capacitor casing, rack cubical shall be
bonded to earth Bar running along the length of the bank. The ground mat shall be
equipped with suitable terminals for connecting station ground.
 Bank area shall be fenced and gate shall be properly interlocked with the discharging
condition of the Shunt Capacitor requirment
 Shunt Capacitor area shall be properly shielded
5.1.4.3 Shunt Capacitors
The capacitor units and banks shall be suitably design for satisfactory
continuous operation in outdoor with unrestricted ventilation and under direct
sunlight without excessive temperature rises and without premature
deterioration, ageing or reduction of their rating under the specified service
conditions and system parameters at the site of installation.
The highest voltage for MV equipment in the SEC WOA is 17.5kV with the
network service voltage of 13.8kV. the nature of load is mainly inductive
because of the abundance of Air conditioning in the summer season. The rated
voltage of the capacitor bank should be decided by the manufacturer in order
the guarantee the Capacitor Suitability against these voltage and voltage
variation within this range. Design margin , safety margin, and tolerance
should be made by the Manufacturer while deciding the rating.
The delivered power of the bank should be guaranteed as per scope of supply at
the 13.8kV service load bus.
The capacitor shall be outdoor weather proof single stage or multiple stage
capacitor bank at system voltage level as define in Scope of Work. All
equipment shall be suitable for outdoor use. The design of the capacitor unit
shall be made according to related TMSS, IEC and IEEE standard. Capacitor
units shall be suitable for operation at over voltage levels according to table 6,
(clauses 28, 29,30 and 31) of IEC60871, IEEE18 & IEEE1036 .The
temperature range for shunt capacitor units should be as per VDE 560 and in
line with the general condition given in section 5.1.1 and with the annual
weighted design ambient temperature of 55 oC.(minimum category -5/D).
Capacitor bank must be able to carry continuously 1.35 time the current flowing with rated
voltage and power and 1.1 time over voltage(rms) & 1.2 time over voltage (peak) continuosly
and the overvoltage/overload critaria as per IEEE Std18, IEEE1036 (cl 3.2.1&.3.2.2) and
IEC60871-1 standard.
The Manufacturer should guaranteed that the max loss of capacitance per annum should not be
more than 0.1% under the network operating condition. .Facilities shall be provide to allow for
safe , simple and quick identification of defective capacitor units. Portable test equipment or
other means shall be supplied being able to detect defective units without the need for breaking
any connection of the capacitor banks.
The supplier for the equipment shall to provide design calculations where
necessary. The design calculations shall cover, but not be limited to the
following: -
Evaluation of transient over /voltages andurrents based on both single and parallel
bank switching, and to design detuning or inrush current limiters( as per scope of
supply ) to protect equipment from excessive inrush current should be considered and
submitted.
Calculation of mechanical stresses caused by a potential short circuit and

provision of criteria for bus layout and insulator arrangement should be
considered and submitted.
The manufacturer should also study/calculate the following for ascertaining the
adequacy of rating of the Bank and associated equipment.
 Bank sizing
 Over voltages at peak and light load condition
 Inrush/out rush current
 Fuse sizing
 Reactor sizing
 Max current unbalance
 Relay & protection criteria
 Cable sizing
 capacitive bank energization over voltages
 Ferro-Resonance Possibility
5.1.4.3.1 Construction
Bank
The capacitor bank enclosure & capacitor shall have high chemical stability
and should with stand highly corrosive coastal atmosphere, also high
absorption capacity of gasses generated during partial discharges and high and
uniform dielectric strength and shall stand overvoltage & overcurrent as per
IEC & IEEE.
Outdoor capacitor module consisting: -

 Steel enclosure
 Incoming cable termination compartment
 Bus bar system and interconnections
 Suitable Stage switching device
 Temperature monitoring and control devices
 Surge arrestors
 Manually operated grounding switch for each stage
 Stage unbalance protection CT’s
 Stage overload protection CT’s
 Humidistat controlled anti-condensation heater
 Internal light
 Power, protection and control wiring
Unit
Each capacitor is of non-corrosive tank provided with self cleaning type

porcelain insulator suitable for outdoor use at specified service conditions.
Each insulator shall have a creepage distance as per 01-TMSS-01-R01 For
metal enclosed bank the creepage should be as per 30mm/kV. The bushing
shall be of porcelain as per IEC60672. The structural material for mounting the
capacitor bank subject to SEC approval.
The case of each capacitor unit shall be made of stainless steel with all joints welded and tested
for liquid tightness. Case finishing shall be made free from maintenance
Capacitor units shall be of all-film or paper / film dielectric, impregnated with non-PCB having
high electrical strength liquid. The capacitor units shall have a good record of production and
field experience of not less than three years.
Capacitor units shall be designed for ambient temperature category of –5 / D according to IEC
publication 60871.
Capacitor units shall be provided with built-in resistor to discharge the unit voltage to 50V or
less within 5 minutes after disconnecting.
Capacitor units shall be suitable for continuous operation at voltage between terminals of 1.10
times the rated voltage, excluding transients.
Capacitor units shall be suitable for continuous operation at line current of 1.35 times the
current, which occurs at rated sinusoidal voltage and rated frequency.
Facilities shall be provide to allow the safe . easy and quick identification of capacitor units.
Portable test equipment shall be provided to detect faulty elements without breaking any
connection of capacitor bank
Each capacitor unit shall be supplied with integrated self protection and shall be provided with
fuses for each element complying to IEC60-,871 within the unit or to be connected in parallel
string. In case of breakdown of capacitor, the element shall be disconnected and isolated. The
design of the CAN should be such that in case of failure of any capacitor element, the other
element in the group should not be over stressed .
When capacitor voltage is closed to maximum amplitude, it should be the

power stored in the capacitors of the parallel units, which should guarantee the
rupture of a fuse.
Internal fuse of capacitors units shall have the following characteristics: -
 Voltage rating not less than 110 percent of rated voltage of the capacitor unit
 Capable of withstanding inrush current due to switching operation
 Capable of withstanding discharge current due to short-circuit faults external to the
capacitor unit
 Capable of carrying 135 percent of rated current of the capacitor unit
Each capacitor unit shall have two outdoor terminal bushings which shall be hermetically
soldered to the case. No sealing gaskets can be applied.
The connection between capacitor unit shall be such that the failed capacitor unit can be
replaced easily.
Capacitor nameplate marking shall be as specified in the reference standard and shall also
indicate, year of manufacture, type of capacitor (internal fuse / fuseless), type of insulating
liquid, rated capacitance and serial no. which shall be specified. The nameplate shall be made
of non-corrosive material. It shall be fixed permanently to the capacitor unit, sticking with glue
is not acceptable.
Temperature rise inside capacitor bank enclosure due to fans failure, should initiate an alarm
& tripping in the substation annunciation panel and at LDC. Capacitor circuit breaker may also
be tripped if the above failures exceed a certain period. However setting of the paremeter shall
be decided at the execution stage.
Material of capacitor should be environment friendly. Precautions to be taken
to avoid pollution of the environment by the use of polychlorinated biphenyls
as per annex 1- IEC 60871.
5.1.4.4 CONNECTION
Bus bar and connections
Bus bar and connections shall be of electrolytic copper. Bus bars shall be preferabbly tin plated
and all bus to bus connections shall be made with stainless steel bolts, washers, lock-washers
and nuts to form an approved assembly.
The bus bar connections and insulation materials shall be able to withstand, without damage,
the thermal and mechanical effects of a fault current equivalent to the short-time current rating
of the breaker or fuses supplying the capacitor bank.
Bus bar shall be of uniform cross-sectional area throughout the length of the capacitor bank and
shall not have smaller sections except if protected by a current limiting device rated or set to
protect the smaller section.
13.8(20)kV Cable Connections
Each capacitor bank (13.8kV) shall be connected to one 13.8(17.5)kV restrike free breaker
suitable for switching back to back substation capacitor banks of the required rating in the
switchgear room by means of 20 kV, 3-core, 500 sq mm Cu, XLPE cables (No. and cable size
subject to calculation) with the arrangment as shown in related drawings and will be laid in
concrete trench coverted with protective tiles..
Interlocking scheme should be agree at design stage and will be subject to Engineer approval.
The bidder is required to study before submitting his offer that the breakers shall be suitable for
capacitive switching duty. Else the bidder should include in his offer the modification in the
breaker modual,or replacement of breaker or the addition of new C.B for capacitor bank
switching to suit the reactive and capacitor switching.
5.1.4.5 Stage Switching
Each capacitor bank shall be switched through suitably rated circuit breaker. The
circuit breaker shall be three-pole, indoor or outdoor type, suitable for switching back
to back substation capacitor banks of the required rating.. Each MV circuit breaker
shall be definite purpose type, restrike/prestrike free and capable for making and
breaking the required capacitive curent, and switching of its connected capacitor
banks. The breakers shall be tested and suitably rated of 1.35 times the rated capacior
curent capacitive switching duty as per ANSI C37.06,012,20and IEC62271-100. As
the substation will be operated with all the three Power Transformer in parallel or in
combination(2+1 or individual) so the breakers should be type tested and suitable for
back to back switching. Circuit breaker should meat the required restrike free
performance, frequent operation, long duration voltage stresses and withstand large
dynamic forces during pre arcing time. The interrupter shall be completely sealed
utilizing vacuum or SF6 gas as the interrupting medium.and have a good record of
production and experience of not less than three years. The circuit breaker should also
fulfill the requirement of 5.1.3.
5.1.4.5.1 EARTHING SWITCH
A 4 pole earthing switch shall be included within each stage of the capacitor
module to ground the capacitors for maintenance purpose
5.1.4.6.1 Damping/Detuning Reactor

The capacitor banks shall be provided with series reactors for detuning purposes. The reactors
shall be of air cored type and shall be either of single or three phase design. The reactors shall
be installed in accordance with manufacturer’s specifications to maintain the temperature limits
as specified. The current carrying capacity shall be at least 135 % of the maximum calculated
capacitor current.
Single/Multi step as per scope of supply, Detuning reactors for damping the inrush/out rush
current to protect each of the capacitor banks against loading due to harmonics, .protect the
circuit breakers and to prevent series/parallel resosnce between feeding 40MVA transformers
and capacitors bank in the vicinity of 5 th( =300Hz) or 7th (420Hz) harmonic. The manufacturer
should study the suitability for his detuing reactor for inrush/out rush current, harmonics,
resonance etc. and prove the same with supporting study calculations.
The Contractor in order to ensure the safe operation of the system, should submit the final
calculation/setting of reactor of each bank and will coordinate with the Operation and
Planning study department to get the approval of these setting before implementation..
The reactor shall be designed to have a linear voltage – current characteristics up to 150 % of
maximum calculated capacitor current.
The design of the reactors shall be based on the following conditions and requirements:-
 The design shall be based on site and service conditions as specified.

 The reactors shall be designed for outdoor installation at the prevailing site conditions
without any restrictions
 The maximum permissible winding average temperature rise shall not exceed 50K at
highest operation voltage, i.e. at 110 % rated current for filter reactors,
 The reactors shall be able to withstand without damage, the thermal and mechanical effects
of a fault current equivalent to the short time current rating of the breaker or fuses
supplying the capacitor bank stage
 The reactors shall be naturally air-cooled (AN)
Windings
All reactor windings shall have uniform insulation. The insulation levels of all reactors shall
not be less than LI:95KV, AC:38 KV.
Aluminium or copper of a high conductivity and insulation material of high quality shall be
used. The thermal class of insulation shall comply with Class F as per IEC 60085 and IEC
60726. the insulation material of windings and connections shall be of resin impregnated fibre-
glass encapsulation, free from insulation compositions subject to shrinking or collapse during
service, and none of the material shall disintegrate to become brittle under all load conditions.
The coils and spider arms etc. shall be completely painted with a high quality two-pack
polyurethane based insulation paint hardened with aliphatic iso-cyanate resin. The dry-film
thickness shall be minimum 40m.
The coils must be capable of withstanding movement and distortion caused by all operating
conditions. All leads or bars from the windings shall be rigidly supported. Stresses on coils and
connections must be avoided.
The contractor shall demonstrate the ability of withstanding thermal short circuits for the
windings after full load by a calculation in accordance with related IEC 60076-5, IEEE.
Terminals, insulators and structure
Suitable terminals shall be provided on spider arms on top and bottom of the reactors. All
necessary bi-metallic and other parts required for proper connection of all conductors to be
connected shall be included in the supplies.
Post insulators shall be of the outdoor type designed for areas with a very heavily polluted
atmosphere. They shall correspond to IEC 60815, shall be free form defects and shall be
thoroughly vitrified. In case of spacer insulators between phases their creepage distance shall
be increased accordingly.
Insulators shall be of top quality electrical grade porcelain, homogenous and non-porous, and
shall be in one piece. The glaze shall not be depended upon for insulation and shall be of a
uniform shade of brown, completely covering all exposed parts of the insulator.
If required, extension brackets of anti-magnetic material shall be supplied by the reactor

manufacturer to maintain the magnetic clearances as per the above. Mounting rings and / or
other suitable stiffening facilities shall be also supplied to facilitate the mounting of the post
insulators to the mounting pad.
Reactor ventilation
Cooling of the reactors shall be accomplished by natural convection. The reactors shall be
designed to operate within the design limits at an ambient temperature as specified.
5.1.4.6.2 The Discharging Equipment
Each capacitor shall be provided with discharge resistors to bring down the residual voltage to
safe value as per IEC .
5.1.4.7 Capacitor Bank Connections
Each capacitor bank shall be connected in ungrounded double star

configuration.
5.1.4.8 Operation methodology and requirement
During Peak load (summer), the system experienced the low voltage profile.
Capacitor bank are required to
 improve the voltage profile
 maintaining the steady state voltage
 improving dynamic system performance
 Reducing system looses by fulfilling the VAr requirement locally.
In each of the Substation, there exist UVLS/UFLS scheme. .design of the

Capacitor should be such that the magnitude of the transient over voltage
caused by the sudden load shedding or load injection of large dynamic load or
voltage decreased or recovery should not be more than 1.1 P.U
5.1.4.9 Harmonics
The design of capacitor bank shall be such that the existing level of harmonic
should not be enhanced during the capacitor switching.. The bidder should
measure the level of harmonics (using potential transformer not capacitive P.T)
and voltage waveform in the substation under different loading condition
where the capacitor are to be installed and submit the result to the SEC in
spread sheet formate for study and approval. The duration of the study shall be
minimum of 7days.
Study of existing harmonic network distortions, evalualation their effects of harmonic
over currents on the capacitors. frequency scan (impedance and current amplication),
anlyses of total harmonic current and voltage distortion on the primary and secondary
side of the transformer supplying the capacitor bank. as per IEEE, Sensitivity
Analysis, Verification of correct selection of detuning reactors should be studied,
submitted and supplied accordingly.
Study should be made for the inrush/out rush current to protect each of the capacitor banks
against harmonics, suitability of the proposed C.B and to prevent parallel resonance between
feeding 67MVA transformers and capacitors bank in the vicinity of 5 th( =300Hz) or 7th
(420Hz) hamonic.
The manufacturer should based on his study, check the suitability of detuning reactor for
inrush/outrush current, harmonics, parallel resonance etc. and prove the same with supporting
calculations
Transient over voltage study of capacitoe shall be carried out ensure that Shunt
Capacitor switching cannot result in temporary over voltages beyond the safe
limit of Switchgear and related equipment.
The harmonic and voltage waveform value should be verified by measurement
after commissioning the capacitor bank to proof that the level of harmonics and
voltage waveform has not been amplified and distorted.
At the point of installation (PCC) the resonance condition should also be
checked and prevented.
5.1.4.10 Surge arrester
Each bank capacitor stages shall be provided with surge/special arrester

(comply to IEC60099) to provide the surge and voltage rise protection, the
location of the surge arrestors should be as per manufacture's
recommendations. The size & location of L.A should be provided by the
manufacturer and shall be based on switching surge analysis( Shunt Capacitor
switching with pre and re strike condition of the concerned breaker should be
included in the study.
The surge arrestors shall be metal oxide gapless type and have the following minimum
requirements: -
 Line discharge Class 4 should comply with capacitor application as per IEC.
 Nominal discharge current not less than 20KA, 10kJ.
 Provided with pressure relief device to prevent porcelain rupture
 trip counter
 The arrestor voltage rating shall be as recommended between the arrestor and
capacitor manufacturer
It should be noted that SEC MV network is grounded through resistor of 10 Ohms at MV

transformer neutral.
5.1.4.11 CONTROL & PROTECTION

Master Controller
The microprocessor based with digital display should be supplied to control the capacitor banks
and shunt reactor to monitor and maintain the desired target set point. It is required that the
controller shall have both provision of voltage and var control. The PLC shall incorporate
automatic control power factor/VAR/ voltage control in the Substation. The controller relay
shall be connected to the secondary winding of a current transformer and a potential
transformer,
The PLC system should have the Vars , PF or voltage priority for switching the capacitor and
reactor(if existing).
If Vars Priority is selected then the small changes in voltage shall be done through OLTC as
standard SEC policy in order to avoid the conflict between the OLTC and Capacitor.
Contractor should be required to explain the methodology in the bid.
If voltage priority is used for switching the banks then voltage control shall be coordinated
with the OLTC of Power Transformer in order to avoid the conflict between two.
.
Design and Methodology of either approach should be proposed and presented during detail
engineering stage by Manufacturer and subject to SEC approval.
Measurement of the power factor/VAR/voltage shall be accomplished by continuously
measuring the MW/Mvar/current and the voltage as required by the selected priority, the
system shall calculate the required amount of adjustment from these values. the monitoring
functions should allow data logging And retrieval capability. The measurements shall not be
influenced by harmonic distortions. The controller shall have adjustable step delay to coincide
with the maximum anticipated discharge time of the capacitors.
The operation of PLC should have the user friendly interface and parameters should be
displayed in manual initialization.
The control scheme should incorporate Timer Relay to block the re-energisating of capacitor
stages until a definite time has been elapsed taking into consideration the discharge time of
capacitor units. Also the PF realy should have “ No Volt Release “ feature where in all the
stages should be realsed/switched off within 10miliseconds. After the voltage is restored to
normal switching on stages should occur taking into account reswitching blocking delay.
The controller should be provided with the digital metering to display the temperature of
module, Mvar, PF, Amp, voltage. Mean for the measurement of capacitance should also be
provided. All alarms, Metering and trips shall be connected to SCADA interface panel.
A separate portable capacitance meter should be supplied for each area.
Contractor should implement the proper Interlock requirement , which should conform
to the existing SEC"WOA" practice and subject to the engineer approval during detail
design stage.
The relay shall have selector switches for selecting:
Phase to neutral or phase to phase voltage input

Circular or linear switching mode
The relay shall display in digital format the actual measured voltage or power factor (VAR) on
a continuous basis and shall indicate if the network power factor is lagging or leading in
relation to the target power factor.
The number of switching cycles shall be stored in a non-volatile memory and be displayed on
demand.
The relay shall have a digitally adjustable target power factor from 0.85 % lagging to 0.95 %
leading.
The relay shall be equipped with an automatic and a manual operation mode. The manual mode
shall automatically revert to automatic after a programmed time delay.
The relay shall be equipped with an alarm contact, which shall be activated after a programmed
time delay when the selected target power factor or voltage cannot be maintained.
The relay shall have harmonic current supervision and alarm features.
Failures in the measuring voltage and current circuit as well as over and under compensation
shall be indicated by the digital display.
Contractor should manage the proper local training of SEC engineers for the
PLC controller.
5.1.4.12 Capacitor Protective Relays

 Instantaneous overcurrent relay.
 Earth fault current relay.
 Adjustable time / Overcurrent relay.
 Overvoltage with time dealy / Overcurrent trip relay.
 Under volatge relay with time delay
 Star point unbalance current trip relay.
 Adjustable hormonic scaling factor and total harmonic distortion factor for inverse time
harmonic overload protection.
 Thermal relay
 C.Block out.
 Blocking delay for reswitching (reswitching should be possible only after the unit has
been discharge to an acceptable level) . the bank should be switched off on the loss of
supply and upon return of supply voltage capcitor should be switched in after the
blocking delay time .
Relay settings study and relay setting shall be part of the offer. Sensitivity of
the unbalance protection relay shall ensure sensing of one unit failure and
produce a delayed alarm. A failure of two or more units shall produce CB trip
after a preset time.
Unbalance current transformers

The unbalance CT's are connected in the neutral point of the bank
Output
All control power outputs for capacitor switches shall be switched by an

interposing power relay. Power for this circuit shall be from a separate MCB’s
of the control circuit power supply.
5.1.4.13 Type Tests & Routine Tests
Following type for capacitor bank should be provided as per latest IEEE18,
IEC-60871-1.
1. Impulse Voltage test between terminals & container
(clause 15 &16)
2. Thermal stability test at elevated temperature
3. Capacitor loss tangent (tan ) measurement at elevated temperature
4. AC voltage test between terminals and container

5. Lighting impulse voltage test between terminals and container
6. Short circuit discharge test
7. RIV test
8. Sealing test
All components for capacitor bank shall be subject to routine tests in accordance with the
latest relevant IEEE, IEC publication.
Following routine test shall be performed as per latest IEEE 18, IEC-
60871-1
Bank
Test for output
measurement tangent of loss angle
I minutes power frequency voltage test
- Voltage test between terminals & container
(capacitor bank)
- Voltage test between terminal & earth (capacitor
bank)
- Between terminals
A.C. Test Voltage:
Insulation Resistance test
CT checks
Functional tests
Type tests on capacitor units
Type test certificates for similar capacitor units shall be furnished with the tender if the
similer unit is not available the test should be performed on the unit as per procedure
mutually agreed with SEC. The type test shall be conducted in accordance with IEEE18,
IEC standard 60871-1. Type tests shall include: -
 Thermal stability test at elevated temperature

 Capacitor loss tangent (tan ) measurement at elevated temperature
 AC voltage test between terminals and container
 Lighting impulse voltage test between terminals and container
 Short circuit discharge test
 Discharge test of internal fuse
 Disconnecting test of internal fuse
 TOV test to Verify endurance to momentary overvoltages
 Sealing test
Routine tests on capacitor units
Each capacitor unit shall be routine tested to IEC standard IEEE18, 60871-1 and
shall comprise the following tests: -
 Capacitance measurement
 Capacitor loss tangent (tan ) measurement
 Voltage tests between terminals
 AC voltage tests between terminals and container
 Test of internal discharge device
 Terminal - to - terminal dielectric over voltage test:
 2 x AC
 4.25 x DC
 Capacitance and Inductance measurements

Type tests on Circuit breakers
Type test certificates for the capacitor CB shall be furnished with the tender. The type test
shall be conducted in accordance with the relevant IEC standard. The type test certificate
shall also confirm that the CB is definte purpose , restike free, synchronous closed, and
suitable to make or break the capacitors current for individual and back to back situations.
Routine tests on air cored reactors
 Measurement of winding resistance

 Determination of inductance
 Measurement of losses
 Lightning impulse tests with positive polarity on the incoming and outgoing terminals
of all reactors. The tests shall be carried out generally according to IEC 60076-3,
Clause 12. With regard to the wave shape wider tolerances may be accepted (subject
to mutual agreement). The test voltages shall be measured via appropriate voltage
dividers and shall be clearly indicated by peak voltmeters and / or in oscillographic or
digital records.
 Separate source over voltage withstand test (after impulse test)
 Additional inter-turn test at minimum two times the rated continuous voltage across
reactor with measurement of charging current (after separate source over voltage
withstand test).
Type tests on air cored reactors
Type test certificates for similar reactors shall be furnished with the tender. The type test
shall be conducted in accordance with IEC standard 60298 . Type test shall include:-
 Lightning Impulse test

 Steady state temperature rise test at rated continuous current
5.1.4.14 ` Documents and Drawings
Should be submitted with the offer:-

 Layout Drawing showing 3-phase connection of each bank in double star
configuration, No. of units in each phase (parallel or series connected) and
capacity and voltage rating of each unit, detuning reactors, internal fuses
etc.
 Single line diagram showing protection, control and detuning reactors.
 The test for single and back to back test duty for C.B.
 Manuals for:
 Each type of protective relays
 Control system
 Capacitor units
 Detuning reactors
 Isolator & Ground switches
 Type and Routine tests already performed
 Reference list for at least last 5-6 years.
=====//=====
5.1.5 EARTHING RESISTOR
5.1.5.1 SCOPE
This section specifies the requirements regarding the earthing of the 11(13.8)kV neutral of
110/12.8(15)kV transformers.
1.5.1.2 STANDARDS
5.1.5.2.1 The latest revision of the following standards shall apply :
IEC 129 Alternating current disconnectors (isolators) and earthing switches.
IEC 529 Classification of degrees of protection provided by enclosures.
1.5.1.2.2 In case of conflict between the SPECIFICATION and any of the listed standards, the
SPECIFICATION shall take precedence.
1.5.1.3 METHOD OF NEUTRAL EARTHING
The 11(13.8)kV neutral point shall be earthed through an resistor in accordance with the technical
Drawings. The connection from the transformer to the resistor shall be included in the Contract.
5.4 NEUTRAL EARTHING RESISTOR
5.4.1 General
The resistor shall be designed for indoor use and shall operate satisfactorily under the service
conditions specified in the Section – GENERAL REQUIREMENTS. The resistor shall be
metalclad type and the minimum degree of protection shall be IP2X.
5.4.2 Rating
The resistor shall be rated as follows – 8kV, 5.3 ohms, 1500A for 10 seconds.
5.4.3 Barriers
Barriers shall be provided to ensure that personnel cannot accidentally come into contact with the
resistor. The minimum degree of protection shall be IP2X in accordance with IEC 529.
NER should be interlocked with transformer C.B.
1.5.4 CURRENT TRANSFORMERS
The neutral current transformers (CT’s) shall have ratings and characteristics as required by the
protection schemes with which they are associated. For details see the section on CONTROL AND
PROTECTION.
5.1.5 NEUTRAL EARTHING CONNECTIONS
All conductors and components in the resistor earth connection shall have a current rating at least
equal to that of the resistor.
The connection between the transformers and resistors shall be by 20kV XLPE insulated cable.
1.5.6 DRAWING AND INFORMATION
The following items shall be submitted to the Engineer for approval :-
(1) Outline drawings of neutral earthing arrangements.
(2) Full description and details of resistors to be used.
(3) Full description and details of neutral earthing isolators.
(4) Details of current transformers.
(5) Details of 20kv XLPE Cables.
5.1.6 NEUTRAL EARTHING
1.5.5.1 SCOPE
This section specifies how the neutral points of 110/11(13.8)kV transformers shall be earthed.
1.5.5.2 METHOD OF NEUTRAL EARTHING
1.5.5.2.1 Transformers
1.5.5.2.1.1 110/11(13.8)kV Transformers

The 110kV neutral shall be directly earthed.
1.5.5.3 NEUTRAL CURRENT TRANSFORMERS
The neutral current transformers (CT’s) shall have ratings and characteristics as required by the
protection schemes with which they are associated. For details see the section on PROTECTION
drawings.
The CT short-time current, rated times and rated dynamic current shall correspond to those of the
high voltage CT’s on the circuits to which they are connected.
1.5.5.4 NEUTRAL EARTHING CONNECTIONS
All conductors and components in the neutral earthing connection shall be rated to carry the full
respective earth fault current for the respective clearance time of the network to which they are
connected.
The following items shall be submitted to the Engineer for approval.
(i) Detailed drawings of the layout of each neutral earthing arrangement, showing position
of CT’s, conductors, etc.
(ii) Details of each neutral CT’s.
5.17 SURGHE ARRESTER
1.5.5.1 SCOPE
This Specification covers the main design parameters, manufacture, marking, testing and
inspection, acceptance and rejection, delivery, spare parts and guarantee of 110kV Surge
Arresters.
1.5.5.2 DEFINITIONS AND STANDARDS
1.5.5.2.1 Definitions
Definitions per IEC TC 37 WG-4, (August 1988) shall apply.
The following abbreviations apply in this Specification :
Arresters Surge Arresters
IEC TC 37 IEC TC 37 Working Group 4 proposal on surge arresters, August 1988.
LIPL Lightning Impulse Protection Level as defined by IEC TC 37 Clause 42.
SIPL Switching Impulse Protection Level as defined by IEC TC 37 Clause 42.
1.5.5.2.2 Standards
The latest revision of the standards shall apply :
IEC 99 Surge Arresters - Metal Oxide Surge Arresters

Part 4 without Gaps for AC Systems
IEC 60 High Voltage Test Techniques
IEC 99-1 Non Linear Arresters for A.C. Systems
IEC 270 Partial Discharge
IEC 517 GIS for voltages 71.5 and above
The surge arresters shall comply with IEC TC 37 WG-4 (August 1988) proposal on surge
arresters and with international/national standards and specifications covering the raw
materials.
In case of conflict between this specification and any of the listed standards, this specification
5.1.7.3 CLASSIFICATION
The arresters shall be zinc oxide non-linear resistor type without series gaps.
This specification refers to nd surge arresters designed for outdoor service and shall be housed
in porcelain casing.
5.1.7.4 SERVICE CONDITIONS
The arresters shall be capable of withstanding the service conditions obtaining on the site, as
outlined in the Section on General Requirements.
1.5.5.5 NETWORK CONDITIONS
As defined in relevent section 5.1.2.
1.5.5.6 DESIGN
1.5.5.6.1 General
The arresters are required for the protection of transformers, on the 110kV systems.
5.1.7.6.2 Rated Voltage

The rated voltage of the arresters shall be as follows :
System Voltage (kV) Rated Voltage of Arresters (kV)
123 110
5.1.7.6.3 Rated Frequency
The rated frequency of arresters is 60Hz.
1.5.5.6.4 Protection Level
The Lightning impulse protection level (LIPL) of the 110kV shall not exceed 360kV. Nominal
discharge current shall be 20kA.
1.5.5.6.5 Energy Capability and Class
ARRESTERS LONG MIN. ENERGY NOMINAL

CONNECTED DURATION ABSORPTION DISCHARGE
TO DISCHARGE CAPABILITY CURRENT
CLASS (kJ/kV RATING) (KA)
110kV O.H. lines and

Underground
cables 10 20
1.5.5.6.6 Partial Discharge
The partial discharge intensity of each type of arrester shall not exceed the following :
PD Intensity
110kV Outdoor type : 50pc @ 75kV
1.5.5.6.7 Surge Counters / Leakage Current Meters
Each arresters shall be fitted with a surge counter of approved type which is matched to
the rating of the arrester. The counter shall be capable of operating satisfactorily and
without deterioration under the service conditions given in Clause 7.4. In addition all
110kV units shall include a leakage current meter to enable continuous monitoring of the
arrester current at normal voltages. The Tenderer shall indicate how such a meter is
bypassed under surge conditions.
Tenderer may offer a portable leakage current analyzer as an alternative or in addition to

the leakage current meter referred to above. Full details on principle of operation of
analyzer, its operation and use on site are to be included.
The surge counters/milliammeters shall be connected in the earth lead from the arrester
such that the direction of the earth lead is not changed or its surge impedance materially
altered. To ensure correct operation on the surge counter / leakage current meter the
arresters shall be equipped with an insulating base for electrical isolation from the
earthed support steelwork or GIS housing. Details of the insulating base provided shall be
supplied with the tender.
The surge counter shall not be resettable.
It shall be possible to check the operation of the surge counter in a field test. Th method
of performing such a test for the surge counter offered shall be included in the Tender.
The Tender shall include full detail drawings and operational details of the surge counter
offered.
The Tender shall include as an option a leakage current alarm system. Full details of any
such system shall be provided.
5.1.7.6.8 GIS Surge Arresters (N.A)

1.5.5.6.9 Outdoor Surge Arresters
1.5.5.6.9.1 Insulator Details
The insulator unit or units shall be of hollow porcelain with aerodynamically shaped
sheds and shall be designed to withstand the static and dynamic stresses imposed by rated
voltage, short circuit current, conductor pull, wind loads, or other loads imposed by the
Service Conditions in Section on General Requirements.
The Contractor shall furnish evidence of the integrity of the porcelain housing, such as
test certificates for hydrostatic test and electrical routine test, porosity test and
temperature cycle test in accordance with IEC 233.
The insulators shall have minimum rated withstand voltages related to the arresters
protection levels as follows :
Nominal Voltage Lightning Impulse Switching Impulse Power Freq.

of Arresters (kV) (kV peak) (kV peak) Voltage Test
(Crest Value)
110kV LIPL x 1.3 SIPL x 1.06
5.1.7.6.9.2 Pressure Relief
In order to ensure that arrester failure will not cause explosive shattering of the housing,
each arresters shall be fitted with a pressure-relief device.
The operation of this device shall be fully documented in the Tender.
The arresters shall fulfil both the high and low current requirements of IEC TC 37 WG-4
(August 1988) Surge Arresters. The minimum prospective symmetrical fault current shall
be,
Prospective Symmetrical
System Fault Current
110kV 40kA
1.5.5.6.9.3 Insulator Creepage Distances
Minimum Insulator creepage Distances shall be as follows :
110kV Arresters 5500mm
1.5.5.6.9.4 Mechanical Loading
The rated horizontal mechanical terminal load shall not be less than 2kN. The arresters
shall be capable of withstanding both the H.V. terminal load and a wind load of 2kN per
sq. meter.
The Tender shall state :
- Calculated wind load.
- Max. cantilever strength of the arrester.
The arrester sealing shall be sufficient to allow washing with up to 5MPa water stream.
1.5.5.6.9.5 Terminals
The H.V. terminals shall be consistent with the material of the arrester head.
5.1.7.6.9.6 Corrosion Protection
The surge arresters and their accessories shall be adequately protected against corrosion.
All exposed ferrous parts shall be hot-dip galvanized to comply with EU Specification
D12-Galvanizing.
In all cases, the Contractor shall clearly explain the protection measures used when
dissimilar metals are in contact.
5.1.7.6.9.7 Maintenance
All arresters, counters and leakage current meters shall, as far as possible, be
maintenance free.
5.1.7.7 MARKINGS
The nameplate shall have, in addition to those items specified in IEC TC 37, the
particular order number, IEC Discharge Class., and the reference number of the
maintenance manual in both Arabic and English.
The nameplate shall be made from stainless steel.
1.5.5.8 TEST AND INSPECTION

1.5.5.8.1 General
All arresters shall be tested in accordance with IEC TC 37 WG-4 (August 1988) proposal
on surge arresters and as specified herein.
Following completion of the tests, three certified copies of the test reports shall be
submitted to the Engineer for approval. No arresters shall be shipped until the test reports
have been approved by the Purchaser. The Engineer, at his discretion, may waive type
test requirements where type tests have previously been carried out and where acceptable
type test certificates are provided by the Contractor.
The acceptance of such type test certificates shall be based on the stated requirements for
type testing contained in this Specification.
1.5.5.8.2 Validity of Test Certificates
Test certificates are considered valid if the tests have been carried out within the last five
years on equipment identical to that on offer using the test methods outlined in this
Specification.
1.5.5.8.3 Location of Tests
Routine tests shall be carried out at the Manufacturer’s factory.

Type tests shall be carried out at an approved independent testing laboratory or at the
Manufacturer’s factory and be witnessed by a representative of an approved independent
test laboratory or other representative acceptable to the Engineer.
1.5.5.8.4 Inspection
The Engineer may wish to witness tests or to visit the factory during manufacture of any
or all items covered by this Specification. Accordingly, the Contractor shall give the
Engineer adequate notice of manufacturing schedules and one month notice of test
schedules.
Type tests shall be carried out in accordance with IEC TC 37 WG-4 (August 1988)
proposal or surge arresters.
Type tests which have been carried out to prove the design of the arresters or its
components shall be supported by a Test Certificate, giving the type, description, location
and date of the tests carried out at an approved independent testing authority or witnessed
by the representative of an approved independent testing authority.
The type tests required are :
- Insulation Withstand Tests including :
1. Lightning impulse voltage test

2. Switching impulse voltage test
3. Power frequency voltage test
- Residual Voltage Tests including :
1. Steep current impulse residual voltage test

2. Lightning impulse residual voltage test
3. Switching impulse residual voltage test
- Current Impulse Withstand Test.
- Operating Duty Tests including :
1. Accelerated aging test (to determine voltage levels for duty tests)
2. Heat dissipation behavior test
3. Lightning surge operating duty test (for Class 1 arresters)
4. Switching surge operating duty test (for Class 2 higher)
5. Tests to verify thermal stability and power frequency voltage versus time
characteristics of the arrester.
6. For Outdoor and GIS Type 2 (Clause 1.5.5.4.4.9) Units.
- Pressure Relief Tests including :
1. High current pressure relief test

2. Low current pressure relief test

Routine tests shall be carried out in accordance with IEC TC 37 WG-4 (August 1988).
The Tenderer shall provide details of all quality control checks/routine test which will be
performed on individual Zn0 blocks (including verification that the material is
homogeneous) and on complete arresters with a minimum requirement being the
following :
(i) Measurement of reference voltage as per IEC TC 37 Clauses 37, 55 and 64(a).
(ii) Residual voltage test for lightning impulse current in the range between 0.01
and 2 times the nominal discharge current. The test shall be performed as per
IEC TC 37 Clauses 19, 59.2 and 65(b).
(iii) Partial discharge test on complete arrester as per IEC TC 37 Clause 65(c).
(iv) Current distribution test for multicolumn arresters as per IEC TC 37 Clause
65(e).
(v) Verification of surge counter operation.
(vi) Insulator tests as per IEC 233 including.
1. Visual inspection (Clause 5)

2. Electrical routine test (Clause 6)
(vii) Housing seal test as per IEC TC 37 Clause 65(d)
1.5.5.8.7 Acceptance Tests

Acceptance tests shall be carried out in accordance with IEC TC 37 WG-4 (August
1988).
The following tests shall be made on the nearest whole number to the cube root of the
number of arresters to be supplied :
(i) Measurement of power frequency reference voltage of complete arresters as

per IEC TC 37 Clause 66.1(a).
(ii) Lightning impulse residual voltage test on complete arresters or arrester unit as
per IEC TC 37 Clause 66.1(b).
(iii) Partial discharge test as per IEC TC 37 Clause 66.1(c).
(iv) Insulator tests as per IEC 23 on outdoor units including :
1. Verification of dimensions (Clause 7)

2. Porosity test (Clause 8)
3. Temperature cycle test (Clause 9)
1.5.5.9 SAMPLING
Type tests shall be carried out on one of each type of arresters offered.
Routine tests shall be carried out on all arresters ordered.
Acceptance test shall be carried out on the nearest whole number to the cube root of the
number of arresters ordered.
1.5.5.10 METHOD OF TEST
All tests shall be carried out in accordance with IEC TC 37 Working Group 4 (August
1988) proposal on surge arresters and other IEC Recommendations referred to therein.
5.1.7.11 ACCEPTANCE AND REJECTION
The Contractor shall forward to the Engineer, two copies of certificates proving that all
tests required have been carried out.
Acceptance or rejection of the units will be based on the criteria specified in IEC TC 37
Working Group 4 (August 1988) proposal on surge arresters as indicated in the Test
Schedules.
5.1.7.12 DRAWING AND INFORMATION

(1) Dimensioned drawings of each type of arresters.
(2) Detailed drawings of surge counter / leakage meter.
(3) Details of field test for surge counter, and portable leakage current analyzer if
offered.
Type test certificates
.5.1.8 SUBSTATION EARTHING
1.5.5.1 SCOPE
The grounding system shall be designed and completed by the civil contractor the switchgear
contractor connect the equipment to the ground mat. However the material required for grounding
the equipment to the ground mat will be the responsibility of switchgear contractor .
5.1.8.2 TESTING
Measurement of transfer voltage, touch and step voltage, & low impedance/continuity should be
carried out by a digital version of the smart ground multimeters (SGM) which is developed by "LYN
COSBY or J.B. FRANKLIN at HOOD, PATTERSON AND DEWAR, DECATUR, GEORGIA,
USA
The complete detail is given in the civil section
5.1.9 CONTROL AND PROTECTION
5.1.9.1 SCOPE
This section specifies the facilities that shall be provided in regard to switchgear operation and
position indication, metering of voltage, current, and power flow, protection of high voltage
circuits, signal and alarm systems and transformer tap-changer control.
The control and protection systems described in this section are according to traditional practices.
The tenderer may offer in addition to the system described, a coordinated/integrated control and
protection system or a digital control system as an alternative.
The alternative system must achieve the same or superior levels of control, protection,
interlocking, metering, information processing and display that are described in the following
clauses.
All components of such system must comply with relevant IEC specifications. The system shall
generally meet the recommendations of CIGRE WG34.
The coordinated control system shall meet requirements of Appendix A of this section.
1.5.5.2 STANDARDS
The latest revisions of the following standards shall apply :
IEC 60186 & : Voltage transformers.

EU # T7
IEC 255 : Electrical relays.
IEC 298 : A.C. metal-enclosed switchgear and controlgear for rated voltage
above 11kV and upto and including 52kV.
IEC 529 : Classification of degrees of protection provided by enclosures.
IEC 617 : Recommended graphical symbols.
IEC 801 : Electromagnetic compatibility for industrial process measurement and

control.
IEC 495 : Recommended values for characteristics input and output quantities of
single side band power line carrier terminals.
EA 50-18 : Design and Application of Ancillary Electrical Equipment.

ESI 12-4 : Terminating equipment for pilot cables subject to induce transient
voltages exceeding 650V rms.
BS 142 : Electrical protection relays.
BS 3938 : Specification for current transformers.
VDE 0410 : Direct recording electrical measuring instruments.
DIN 43700 : Cases and panel cut-outs for indicating instruments and associated
equipment.
DIN 43802 : Scales and pointers for electrical measuring instruments.
In the case of conflict between this specification and any of the listed standards, this specification
1.5.5.3 GENERAL
1.5.5.3.1 Control Room
The control room will normally be unmannned but will be visited by operations staff on a
rotational basis or when fault conditions arise. Normal supervision and remote control of a
substation will be exercised from the Load Dispatch Center. The control room shall house the
mosaic board, protection panels, AC/DC distribution, SCADAand communication panels and
signalling systems.
1.5.5.3.2 110kV Switchgear Control
In the case of 110kV switchgear, a local control facility shall be provided at a kiosk which shall be
situated at the front of each switchgear bay. This local control kiosk shall also serve as a
marshalling point for control and protection wiring. Position indication facilities shall be provided
at a mosaic annunciation and mimic board in the control room.
1.5.5.3.3 11(13.8)kV Switchgear Control
Each 11(13.8)kV switchgear bay shall have, as an integral part of the metalclad switchgear
cubicle, a local control panel. Control switches, meters, auxiliary relays, miniature circuit
breakers, etc. shall be mounted thereon. Position indication facilities shall be provided at a mosaic
annunciation and mimic board in the control room..
1.5.5.3.4 Transformer Control
In the case of each power transformer, the tap-change mechanism box shall contain control gear
associated with the on-load tap-changer. A local control kiosk shall also be mounted on each
transformer and it shall house the temperature control devices and serve as a marshalling point for
wiring associated with cooler control, alarm and trip circuits, etc. A control Panel for
transformers shall be located in the control room. Facilities shall be provided there for manual or
automatic raise and lower operation on the tap-changer, independently or in parallel with a group
of transformers. Automatic voltage regulating equipment shall be located there as well as tap
position indication and coolers running indication. The position indication ond temprature
indication are to be provided on the AVR panel.
1.5.5.3.5 Metering
Indicating meters shall be provided as required on switchgear control cabinets, transformer control
panel and 11(13.8)kV switchgear local control kiosks. Energy metering shall be provided on
110/11(13.8)kV transformer control panel. Ammeter and voltmeter should be provided with
selector switch.
1.5.5.3.6 Control and Protection Equipment
Protection relays and associated equipment shall be housed in the Protection panels in the Control
and relay Room.
All control, protection, metering and signalling equipment shall be capable of satisfactory
operation at an indoor ambient temperature of 55°C.
5.1.9.3.7 SCADA Facilities
SCADA facilities shall be as specified in the relevant section 1.5.5.11 and shall include the
following :
- Remote operation of all 110KVcircuit breakers and isolators, earthing switches and all
11(13.8)kV circuit breakers.
- On/off position indication of all 110kV and 11(13.8)kV circuit breakers, isolators, earthing
switches and maintenance earthing devices.
- Status (i.e. service/test/withdrawn/earthed) indication of withdrawable circuit breakers.
- Telemetering of measured quantities on 110kV and 11(13.8)kVcircuits.
- Remote control of on-load tap-changers to allow same facilities outlined in Section

1.5.5.3.4 above and remote tap position indication.
- Individual remote indication of all signal and fault conditions originating within the
substation.
1.5.5.4 110KV SWITCHGEAR OPERATION AND POSITION INDICATION
1.5.5.4.1 110kV Switchgear Operating Mechanisms
1.5.5.4.1.1 Circuit Breakers :

Close and open/trip operation of a mechanism shall be actuated by electromagnetic coil. Each
circuit breaker shall have one close coil and two electrically independent trip coils and the tripping
mechanism shall operate correctly when either or both trip coils are energized. The connections
between the circuit protection and the trip coils shall be as shown on the Metering and Protection
drawings for the circuit concerned.
The control switches shall be connected to trip coil no. 2. Close and open/trip coils shall be rated
for 110V DC and shall operate satisfactorily when any voltage between 85% and 115% rated
voltage is applied to the terminals of the close coil and any voltage between 70% and 115% is
applied to the open/trip coils.
It shall be possible to effect a close or open operation manually at the switchgear. This
arrangement shall have facilities for padlocking using the Employer’s standard padlock.
1.5.5.4.1.2 Isolators, Earthing Switches Device :

All isolators and earthing switches shall be operated by means of electric motor drive
mechanisms. All drives shall be provided with hold-on arrangements to prolong the open and
close electrical command impulses until operation is complete.
The motors shall be rated for 110V DC and shall operate satisfactorily at any voltage between
85% and 115% of rated voltage.
In addition to electrical operation the isolators and earthing switches shall have facilities for
manual operation.
The operating mechanisms of isolators and earthing switches devices shall be lockable in the open
and closed position using the Employer’s standard padlock.
Windfows should be provided on earth switch to visually check the open/close position.
The contacts of auxiliary switches directly coupled to items of high voltage switchgear shall be
used for switching control of 3 position switches. Limit switches shall not be acceptable.
1.5.5.4.1.3 Auxiliary Switches :
Each item of switchgear shall have an auxiliary switch which shall provide switch position
auxiliary contacts as required by the control and protection schemes. Should it be necessary to
generate extra contacts by means of position indication auxiliary relays, then the contacts of the
relays shall be used in circuits other than those for switchgear interlocking and busbar protection.
Contacts of the auxiliary switches themselves shall be used for interlocking and busbar protection
purposes.
1.5.5.4.2 110kV Local Control
1.5.5.4.2.1 General
All circuit breakers, isolators and earthing switches shall be electrically operated from the local
control kiosk as well as remotly . Maintenance earthing switch should be moter operated with
local/ manual operation facility and operated manually at switchgear. The power drive become
inoperable during manual operation.
1.5.5.4.2.2 Control and Indications

A mimic diagram of the switchgear arrangement, in single line form, shall be provided on the
front of the local control kiosk. Incorporated in it shall be discrepancy switches (clause5.1.9.4.3.2)
for switchgear operation and indication to monitor high voltage switch positions.
. To facilitate protection relays single pole switching of circuit breaker trip circuits may be used
and will be subject to the Engineer’s approval.
1.5.5.4.2.3 Remote/Local Selection Switch

A Remote/Local selection switch shall be provided at the kiosk this shall be a two position switch
with “Remote”, “Local” positions. When operating locally at the kiosk the switch shall be in the
“Local” position and in that case all remote operating facilities shall be isolated. When passing on
control to the control room (LDC) the switch shall be turned to its “Remote” position.
1.5.5.4.2.4 Circuit Breaker Anti-Pumping
With regard to circuit breaker operation the control scheme shall incorporate an anti-pumping
feature. In the event of closing onto a faulted circuit close/open pumping of the circuit breaker
shall be prevented. In such event the circuit breaker shall be tripped on detection of the fault and
shall remain open with no further operation possible until the control switch or push-button has
been released.
1.5.5.4.3 110kV Centralized Control

1.5.5.4.3.1 General
No Centralized control shall be required from a mosaic control board from the control and relay
room. However a Mimic diagram of the switchgear arrangement, in single line form, shall be
provided on the mimic board and it shall represent as closely as possible the physical disposition
and the actual status of the switchgear bays. The mimic shall represent the full substation
development. Discrepency switches shall be incorporated in the mimic and shall be used for
position indication of the electrically operated switchgear.
1.5.5.4.3.2 Control and Discrepancy Switch

If a switch position agrees with that of the item of switchgear it controls, then its discrepancy lamp
shall be illuminated with a steady light. Disagreement between the position of the control switch
and that of the item of switchgear shall result in the lamp being illuminated with a flashing light.
Turning the discrepancy switch into agreement shall cause it to the steadily illuminated.
The control and discrepancy switch shall use a 110V DC supply for both operation and position
indication purposes. To effect a switching operation the 110V DC supply shall be switched
double-pole to operate an interposing relay which shall operate in parallel with the control switch
in the local control kiosk.
The flashing light for switch position discrepancy purposes shall be provided by a flicker relay
operated at 110V DC.
1.5.5.4.3.3 SCADA Supervisory ON/OFF (Remote/Local) Switch
A SCADA supervisory ON/OFF (Remote/Local) switch shall be provided to allow parallel

operation of all switchgear and transformer tap change control to be extended (“ON” position) to
the Load Dispatch Center or not extended (“OFF” position) as required. Remote switchgear
position indication, transformer tap position indication and control mode, alarm or measurands,
shall not be controlled by the switch. Such indication shall be available at the Load Dispatch
Center regardless of whether the switch is on or off. The switch shall have provision for remote
indication of both its positions. Both its positive and negative of each circuit shall be switched.
Sufficient contacts shall be provided on the switch for the full development of the substation. The
switch shall be key operated & The key shall be withdrawable in both “ON” and “OFF”
positions.
5.1.9.4.3.4 MOSIAC ON/OFF Switch
All DC supplies for position indications shall be isolated by mean of key operated switch called
Mosiac ON/OFF Switch. It shall normally be in OFF position and should be necessary to turn it
ON by mean of Key when it required to perform the switchgear operation (if available) or check
the status indication. The key shall be withdrawable only in OFF switch position .
1.5.5.4.4 110kV Interlocking
1.5.5.4.4.1 General
An electrical interlocking system shall be incorporated in the control scheme so as to ensure safe
operation of the switchgear under all service conditions. It shall operate on the primary control
circuits of isolators and earthing switches
The contacts of auxiliary switches directly coupled to items of high voltage switchgear shall be
used to verify high voltage switch operations. Secondary or interposed contacts shall not be
acceptable.
In the design of the scheme continuously energized relays shall be avoided as far as possible. It
shall operate in a “fail-safe” mode by ensuring that interlock release conditions are established
only by energizing a relay or relays.
The interlocking circuits shall be operated at 110V DC and its supply shall be obtained from an
individual outlet on the 110V DC distribution cabinet. This supply shall be electrically isolated
from other DC control supplies to the switchgear.
A facility, in the form of lockable switch shall be provided at each local control kiosk to manually
over-ride the interlocking for that switchgear bay.
Provision shall not be made for verification that the remote end of a feeder is unearthed.
Manual operation of all earthing switches and maintenance earthing devices shall only be possible
under electrical interlock release conditions.
1.5.5.4.4.2 110kV Interlocking

There shall be no restraint on the operation of feeder circuit breakers. In the case of a double
busbar arrangement a bus coupling circuit breaker shall be:-
 restrained from tripping if the busbars it couples are also coupled through the busbar
isolators of another outlet.
 Not closed if the assosiated D.S is in the diddle (disturbed ) position.
The interlocking scheme shall be such that the operational requirements set out in Drawings are
satisfied.
1.5.5.5 11(13.8)kV SWITCHGEAR OPERATION AND POSITION INDICATION
1.5.5.5.1 11(13.8)kV Switchgear Operating Mechanisms
1.5.5.5.1.1 Circuit Breakers :

Close and open/trip operation of mechanism shall be actuated by electromagnetic coil. Each
circuit breaker shall have one close coil and two electrically independent trip coils and the tripping
mechanism shall operate correctly when either or both trip coils are energized. The connections
between the circuit protection and the trip coils shall be as shown on the Metering and Protection
drawings for the circuit concerned. The control switches shall be connected to trip coil no. 2.
Close and open/trip coils shall be rated for 110V DC and shall operate satisfactorily when any
voltages between 85% and 115% rated voltage is applied to the terminals of the close coil and any
voltage between 70% and 115% is applied to the open/trip coils. It shall also be possible to effect
a close or open operation manually at the switchgear.
1.5.5.5.1.2 Isolator, High Speed Earthing Switches, Maintenance Earthing Switches :

Isolators where provided shall be operated by means of electric motor drive mechanisms, operated
locally and remotly. All drives shall be provided with hold-on arrangements to prolong the open
and close electrical command impulses until operation is complete.
The motors shall be rated for 110V DC and shall operate satisfactorily at any voltage between
85% and 115% of rated voltage.
High Speed Earthing Switches shall be hand-operated operated locally. The High Speed Earthing
Switches shall utilize a spring charged mechanism to achieve the high speed operation.
Maintenance earthing switches shall be manually operated at switchgear position.
Isolators and all earthing switches shall be lockable by the Employer’s standard padlock.
1.5.5.5.1.3 Auxiliary Switches :

Circuit breakers, isolators, earthing switches and maintenance earthing devices shall have
auxiliary switches to provide switch position auxiliary contacts as required by the control scheme.
If withdrawable circuit breakers are used an auxiliary switch shall be required to give indication as
to whether the circuit breaker is in the service or test or isolated position. If earthing is to be
achieved by means of a facility other than an earthing switch then such facility shall be equipped
with a mechanical indicator to show whether the earth is applied or not.
1.5.5.5.2 11(13.8)kV Local Control

1.5.5.5.2.1 General
Each circuit breaker shall be electrically operated from the local control panel at the switchgear
bay.
1.5.5.5.2.2 Control and Indications

Operation at the local panel shall be by means of control switch or push-button and open/close
position indication semaphores shall be provided there.
To facilitate protection relays single pole switching of circuit breaker trip circuits may be used and
will be subject to the Engineer’s approval.
If withdrawable circuit breakers are used for isolating purposes then indication of circuit breaker
“service”, “test” and “withdrawable” positions shall be provided on the panel and connected to
SCADA interface panel.
Earthing switches and maintenance earthing devices shall be operated manually from the panel
and open/close position indication semaphores shall be provided there.
Facility will be provided to check back-feed on the cable-end.
1.5.5.5.2.3 Remote/Local Selection Switch
A remote/local selection switch similar to that specified in sub-clause 1.5.5.4.2.3 shall be

provided.
1.5.5.5.2.4 Circuit Breaker Anti-Pumping

With regard to circuit breaker operation, the control scheme shall incorporate an anti-pumping
feature. In the event of closing onto a faulted circuit close/open pumping of the circuit breaker
shall be prevented. In such an event the circuit breaker shall be tripped on detection of the fault
and shall remain open with no further operation possible until the control switch or push-button
has been released.
1.5.5.5.3 11(13.8)kV Centralized Control
A mimic diagram of the 11(13.8) switchgear arrangement, in single line form, shall be provided
on the mimicc board and it shall represent as closely as possible the physical disposition and the
actual status of the switchgear bays.
The position of the manually operated maintenance earthing devices shall be monitored on the
mimic board by means of semaphore indicators. The semaphores shall assume a mid position in
the event of loss of their 110V DC supply.
1.5.5.5.4 11(13.8)kV Interlocking

1.5.5.5.4.1 General
There shall be no restraint on the operation of feeder circuit breakers. in the case of a double
busbar arrangement a bus coupling circuit breaker shall be restrained from tripping if the busbar it
couples are also coupled through the busbar isolators of a feeder of transformer outlet. C.B should
Not closed if the assosiated D.S is in the diddle (disturbed ) position.
1.5.5.5.4.2 Earthing Switches

An earthing switch shall be operable only if its associated isolator is open (or withdrawable circuit
breaker in the isolated position).
1.5.5.5.4.3 Maintenance Earthing Device

A maintenance earthing device shall be operable only if its associated isolator is open.
1.5.5.6 INTERBUS TRANSFORMER CONTROLS

1.5.5.6.1 On-Load Tap-Changer Control
Each 110/11(13.8)kV transformer will be provided with an on-load-tapchanger. Tap changer

controls as specified below shall be provided at a transformer control panels in the control room.
The transformer control panels shall be located adjacent to the mosaic control board.
1.5.5.6.1.1 Overvoltage Monitoring

An overvoltage monitoring relay fed with line voltage from the voltage transformer on the
secondary side of the transformer and set at 115% Un shall be used to prevent a “raise” operation
if the transformer voltage exceeds the set value.
This relay shall be mounted in the transformer control cabinet in the control room and shall
operate an overvoltage blocking contactor in the mechanism box.
If the overvoltage blocking contactor interrupts the motor circuit during the mechanical operation
of the tap-change then that tap-change shall be completed but any further raise operation shall be
prevented until the overvoltage relay has re-set.
If the mechanical operation has not commenced then the tap-changer shall be blocked.
1.5.5.6.1.2 Remote / Local Switch

A remote/local switch shall be provided by the Transformer Contractor at the mechanism box to
permit selection of either remote or local operation. When this switch is turned to the “Remote”
position, control shall be passed to the control cabinet in the control room. The switch position
indication shall be wired to the mimic board & SCADA interface panel in the control room.
1.5.5.6.1.3 Control Facilities

The following control facilities shall be provided at the control cabinet. It shall be possible to
operate a transformer tap-changer indepedently, or in parallel with the tap-changers of other
transformers in the same substation. The power transformers shall be controlled by automatic
voltage control units to automatically control the on-load tap changers in case of voltage drop or
rise. Both the sensitivity and time of response must be adjustable to avoid a multiple and hunting
of tap changer operations in the case of short time voltage fluctuations. It shall be possible to have
manual operation by means of control switch/push button or automatic operation by means of an
automatic voltage regulating relay.
The paralleling scheme shall use the in-step principle. Where there will be two or more
transformers in the ultimate development of a substation there shall be provision for operating
singly or in parallel in any combination. The voltage regulation relays shall have facility for
regulating each transformer separately when operating individually and shall regulate all
transformers when they are operated in parallel. In parallel mode of operation reactive current
compensation principle shall be followed. Selection of individual and parallel operation shall be
done by the transformer and coupler breakers and isolator auxiliary contacts. The design must
allow the parallel operation of all three transformers.
The control scheme in each substation shall be capable of extension to cater for the total number
of transformers to be installed in the full development of that substation. The control mode
selected shall be indicated on the front of the transformer control cabinet by means of a signal
tableau. The tableau shall be updated automatically for changes initiated either locally or by the
Load dispatch Center.
1.5.5.6.1.4 Automatic Voltage Regulation

An automatic voltage regulating relay shall be provided for each transformer. It shall be mounted
on the tap-change control cabinet and shall be supplied with line voltage from the voltage
transformer on the secondary side of the transformer. Its regulating setting shall be adjustable in
the range 90-110% Un where Un is the nominal VT secondary voltage. The sensitivity shall be in
the range ± 1% to ± 1.5 and regulating commands to the tap-changer drive shall be delayed by an
adjustable time-lag (30-60 seconds) after initiation. A no-volt relay shall be provided to interrupt
all commands from the automatic regulating relay in the event of voltage transformer supply
failure or on transformer switch-out. The regulated line voltage shall be displayed at the control
cabinet on a 96 x 96mm flush-mounted voltmeter with effective range 0-15kV for 110kV
transformers.
1.5.5.6.1.5 Tap Position Indication and Alarms

In the case of each transformer, tap position indication shall be provided by a digital display unit
at its transformer control cabinet in the control room and same sent to LDC via RTU..
A “tap-change in progress” indication shall also be displayed there during the performance of a
tapping operation.
If a tapping operation is not completed and the control system returned to the rest position within a
prescribed time, a “delay in tapping” signal/alarm shall be initiated.
If any transformer in a group of transformers operating in parallel has gone out of step, an “out of
step” signal/alarm shall be initiated.
Alarms/signals informing on “overvoltage” and “MCB trip” (including motor protective switch
and control circuits protective switch) shall also be provided.
1.5.5.6.1.6 Auxiliary Supplies

Each transformer shall have a miniature circuit breaker (MCB) on the AC sub-distribution cabinet,
through which the AC supply to its tap-changer is passed. The cooler AC supply to each
transformer shall be from separate MCBs unit on AC distribution cabinets.
If equipment used in the control circuits is sensitive to overvoltages which may occur on the
power circuit then an isolating transformer shall be interposed between circuits. If the control
scheme requires that 110V DC supply be used for tap-change operation and tap position
indication, then each transformer shall have its own supply fed from its own MCB on the
distribution cabinet.
The auxiliary supplies of different transformers shall not be interconnected.

1.5.5.6.2 Temperature Control
1.5.5.6.2.1 General
Automatic and manual temperature control equipment, marshalling of signals and alarms and local
indications for transformers will be housed in a local control kiosk mounted on the side of the
transformer.
1.5.5.6.2.2 Alarms/Trips
Any temperature alarm or trip, or indication of fan failure or a fault conditions, arising at the
transformer or reactor shall be initiate a signal/alarm in the central signal system. An indication
“fan running” for each transformer shall be displayed on respective control cabinet in the relay
room.
1.5.5.7 METERING
1.5.5.7.1 Instrument Transformers
Current transformers (CT’s) shall be in accordance with BS Specification No. 3938 and voltage
transformers (VT’s) shall be in accordance with IEC Publication No. 186.
The rated current of the CT secondary shall be 1A and the rated line voltage of the VT secondary
shall be 100V.
CT and VT cores and windings used for metering purposes shall have Class 0.5 accuracy.
The saturation characteristics of CT cores used for metering purposes shall be such as to ensure
the measuring instruments are not unduly stressed during the passage of heavy overcurrent on
primary circuits. Voltage transformer secondary windings shall be protected by miniature circuit
breakers.
1.5.5.7.2 Indicating Meters
The indicating meters on the 110kV and 11(13.8)kV mosaic boards shall be flush mounted,
magnetically screened. Instrumentation consisting of kV meter, ammeter, megawatt etc together
with necessary selector switches (for voltmeter and ammeter) shall be provided. as mentioned in
table 1 and in metering and protection drawing. They shall be manufactured to comply with VDE
Specification 0410 and shall correspond to accuracy Class 1.5, Scale graduations, arrangement of
graduations on the scale, scale readings, and pointer shall be in accordance with DIN 43802. The
110kV meters shall have an edgewise horizontal scale and a knife beam pointer. The flange
dimensions shall be 96 x 48mm in accordance with DIN 43700. Dials shall be coloured white with
black scale marks and numbering and shall be such material that peeling or discolaration will not
take place with age under humid tropical conditions. The meters shall be fitted with dust and
moisture proof covers and shall have non-reflecting glass.
Indicating meters on transformer control cabinets and 11(13.8)kV local control panels shall be
flush mounted. They shall have 90° (voltmeter) or 250° (ammeters) scales and dimensions 96 x
96mm, and shall be comply in all other respects with the requirements as for mosaic control board
meters. The quantities to be measured are indicated in the control and protection drawings. The
active and reactive power meters shall be connected so that right hand deflection on the pointer
indicates export of power from the busbar and left-hand deflection indicates import of power to
the busbar. The scale shall be appropriately inscribed “EXP” and “IMP”.
1.5.5.7.3 Metering Transducers
Metering transducers shall be of the static, solid state design employing no moving parts. They shall
have an accuracy rating of Class 0.25 or better in accordance with VDE 045.1.10. The active and
reactive power transducers shall be suitable for connection to a three-wire, three-phase unbalanced
load. Transducers with multiple outputs are remommended such that one output feeds the indicating
meter on the mosaic board while the second output feeds the RTU. Transducer shall be mounted in a
separate cubicle or panel in the control room next to the SCADA intreface panel(s).. The transducer
details shall be as per Appendix-A. For voltage transducer having linear cherteristic will also be
acceptable.
1.5.5.7.4 Substation Metering
The required metering on each circuit are mentioned in table 1 and in metering and protection
drawing rawings. AC quantities measured by the instrument transformers shall be converted by a
suitable transducers into a load independent DC current proportional to the measured value which
shall be fed to suitably scaled milliameters. The transducers for all circuits shall be located in a stand
alone cabinet in the control room. The transducers output shall be terminated in a proper terminal
block in the transdcuer cabinet and space shall be made available for cables coming from the
RTU/SCADA I/F panel/Mosaic panel to such terminals.
METERING ASSIGNMENT
Table 1
Feeder bay Transformer, bay B.C/B.S bay
L.C.KIOSK Amp/bay with S.S Amp/bay with S.S Amp/Phase

380kV Volt/bay with S.S Volt/bay with S.S Volt/Phase
± MW/Bay, ± MV Ar/Bay ± MW/Bay, ± MV Ar/Bay
MOSAIC BOARD Amp/bay with (Y-Phase) Amp/bay (Y-Phase) Amp/Phase

380kV Volt/bay (R-B Phase) Volt/bay (R-B Phase) Volt/Phase
± MW/Bay ± MW/Bay
L.C.KIOSK Amp/bay with S.S Amp/bay with S.S Amp/Phase

110kV Volt/bay with S.S Volt/bay with S.S Volt/Phase
± MW/Bay, ± MV Ar/Bay (± MW/Bay, ± MV Ar/Bay)**
MW/BAY**
110kV Mosaic with Amp/bay with (Y-Phase) Amp/bay (Y-Phase) Amp/Phase

Mosaic Control Volt/bay (R-B Phase) Volt/bay (R-B Phase) Volt/Phase
± MW/Bay (± MW/Bay, ± MV Ar/Bay)**
MW/Bay***
110kV Mosaic
without Mosaic No metering No metering No metering
Control
M.V For all 13.8kV feeders, including Aux and Power Transformer Amp/Phase
L.C.KIOSK feeders, Digital/Static metering with accuracy class 0.2 should Volt/Phase
be provided having the capability of presenting the kV, AMP, (digital)
KW, KWH
M.V.Mosaic with Amp/bay Amp/bay Amp/Phase

Mosaic Control MW/Bay MW/Bay Volt/Phase
M.V. Mosaic
without Mosaic No metering No metering No metering
Control
380kV,110kV, FOR H.V For H.V

33-11(13.8)kV LDC Amp/bay, Volt/bay, Amp/bay, Volt/bay, Tap Pos.
(± MW/Bay, ±MV Ar/Bay) ±MW/Bay, ± MV AR/Bay Amp,Volt, Freq
For MV:-
For MV:- Amp/bay only Amp/bay, KWh on MV,
33&13.8kV Side, tap position
Note:- All LCK will be direct reading type. Mosaic and LDC metering shall be through
trannsducer. The +KWh on 380 kV feeders & 110 &132kV inter tie areas line and L.V
side of 380/110 kV Power Transformer along with the respective energy summation
unit with capability of presenting the MDI reading.
MDI ammeter on half hour base shall be used.
**interbus_PowerTransformer ***Stepdown Power Transformer
o Energy meter for each 110/15kV transformer and a summation of the three units
shall be provided
Note:-
 This table superseed all the requirment of metering mentioned in the different part
of spacification and on the relevent part of the tender document.
 All digital metering should have the backlit facility.
5.1.9.8 PROTECTION EQUIPMENT

The detailed requirment is given in Appendix-2
1.5.5.8.1 Location of Protection Equipment
In the case of protection of H.V. circuits, the relays, matching transformer, isolating
transformers, intertripping and signalling equipment, and other protection equipment shall be
located in protection cabinets in the control room. All equipment/devices shall be above 300mm
from panel floor.
1.5.5.8.4.2 110kV
Each 110kVbay shall have its own associated protection cabinet to house the feeder protection
relays. One or more cabinets, as required shall house the b.bar protection. One or more cabinets,
as required shall house the equipment for the breaker failure protection relay.
5.1.9.8.4.3 11(13.8) kV
11(13.8)kV protection relays shall be located in the resspective Switchgear panel A dedicated
cabinet shall be provided for 11(13.8)kV busbar and NER protection. 11(13.8)kV feeder
protection relays shall be grouped and located on a cabinet per group.
1.5.5.9 SIGNAL AND ALARM SYSTEM
1.5.5.9.1 General
A complete signalling system incorporating a sequence of events recorder (SER) and back-up
signal tableu shall be provided in each substation, to sound an audible alarm and give indication
in the control room and in the Load Dispatch Center (LDC) of any abnormal condition in the
substation. On the occurrence of any such condition the system shall process the signal, sound
the alarm, identify the particular signal concerned on the SER and on the associated backup
signal display until acknowledged or reset and operate a potential free contact connected to the
SCADA interface cabinet to transmit the signal to the Load Dispatch Center via the SCADA
equipment (RTU). To avoid loss of alarm signals in case of signaling system failure, redundant
power supplies & processors shall be provided, otherwise complete redundant signaling system
has to be provided.
5.1.9.9.2 Initiating Contacts, Grouping, DC Supplies
Contacts for the sole use of the signal system shall be provided at each relay or device at which
a signal may originated. These contacts shall be wired to the local marshalling point e.g.
switchgear local control kiosk, protection cabinet, etc., from which they shall be cabled directly
to the signal processing equipment input.
Signals shall be divided into three groups, viz.
- Circuit Signals
- Common Signals
- Miscellaneous Signals
Circuit signals include all those which can be identified with a specific feeder, transformer, or
reactor. These shall be fed from the individual circuit 110V DC MCB’s.
Common signals include those which originate at more that one location, e.g. “VT MCB open”,
“circuit-breaker operation”. These shall be fed from the common signals 110V DC MCB.
Miscellaneous signals include any other signals which do not fall into the circuit or common groups,
e.g. “110V DC No Volts”. These shall be fed from the miscellaneous signals 110V DC MCB .
The auxiliary switch of each circuit breaker shall have a wipe action contact and this contact
shall be used to sound the audible alarm and bring up an appropriate common signal (110kV or
11(13.8) kV) when the circuit breaker has been operated other than from the control board in the
control room.
5.1.9.9.3 Backup Signals
The general arrangement of back-up signals shall be as follows:
- For 110kV feeder bays, all non-tripping alarm signals such as relay pick-up etc. shall be
commoned to operate one backup signals for each of protections A and B. Trip signals shall
be likewise connected to operate a backup signal in each case.
- For 110kV and 110/11(13.8) kVtransformers, back-up signals shall be provided for
protection A and B as above and separate backup signals for tripping and nontripping
signals from mechanical protection (i.e. Buchholz, temp etc.).
5.1.9.9.4 Backup Signal Display Facilities
Back up signalling in the control room should be of Matrix type and should have a minimum
of 30 windows. Final no. of windows, grouping and assignment of window should be finallized
at the design stage. The backup signal display shall be operated at 110V DC and fed from
separate MCB’s on the 110V DC distribution board.
The backup signal shall be a mosaic signal tableu. Each signal title shall be engraved on an
illuminated 24 x 24mm or 25 x 25mm title in a mosaic board. On receipt of a signal, either
steady or transient, the tile shall be illuminated with a fast-flashing light. On acknowledgement
by the operator, this light shall change to steady if the signal is still present, or to a slow flashing
rate if the signal was transient. When a signal is no longer present, the steady light shall change
to the slow flashing light. At this stage it may be reset by the operator. The light will then be
extinguished. Control facilities shall comprise push-buttons for “Acknowledge”, “Reset”, and
“Lamp Test” for each section of the tableau, with a “Silence Alarm” push-button common to all
signals in the station.
5.1.9.9.5 Audible Alarm and Emergency Signal System
The audible alarm shall be operated by a 110V DC supply obtained from a single outlet on the
110V distribution board.
An emergency signal and alarm system shall be provided to notify loss of the 110V supply from
the floating battery/charger installation.
An AC supply source feed a 127(220)V AC/110V DC converter which shall be used to sound a
separate alarm and to operate the “110V No Volts” signal.
Each of the two audible alarms shall be silenced and re-set automatically after a preset time
delay adjustable in the range 1-5 minutes. They shall also be silenced and re-set manually by the
push button inscribed “silence alarm” on the mosaic signal tableau.
5.1.9.9.6 SEQUENCE OF EVENT RECORDER
5.1.9.9.6.1 General
A multipoint sequence of events recorder(s) (SER) with capacity to monitor and record all
signals associated with 132kV and 13.8 kV feeder, transformer and coupler bays as well as
signals from protection and ancilliary equipment as outlined in Appendix-1 Set C. together
with sufficient spare input points to cater for the full station development and as per SLD
shall be provided..
The equipment shall be housed in dedicated free standing cabinet(s) in the control room. It
shall be powered from AC/DC source. Following power failure, the SER shall be capable of
resuming operation on restoration of supply without operator intervention. The monitoring of
SER should be through diagnostic alarm locally and shall have normally open contact for
remote indication at LDC.
SER should be sized taking into account the full development of the substation.
Function
The SER shall be capable of accepting simultaneous inputs and when multiple inputs are
activated, shall be capable of printing out the sequential order of their occurrence to within a
time resolution of 1 millisecond. The SER shall have a buffer memory, capable of storing at
least 20% of the maximum capacity of the system.
The SER shall include memory for text labels and data associated with signal inputs. In event
of powr failure the contents of this memory shall be retained for a minimum period of 48
hours. It shall be possible to load the contents of this memory with prepared data from
industry standard personal computers. Copies of software required for this purpose shall be
included in SCOPE OF SUPPLY.
The SER shall be provided with an internal digital clockand provision shall be made to allow
synchronisation of internal clock with external source using GPS unit supplied under this
contract.
Supervision
The SER shall include a self monitoring facility. Failure of the system, including failure of
signal memory to unload to printer, loss of clock synchronism with external sources etc. shall
be signalled locally and to LDC.
Peripheral Equipment
Aterminal unit consisting of industry standard VDU and keyboard shall be provided. Text
messages associated with each input and enable/disable mode of each input may be entered
or altered from the keyboard.
The functions of the SER shall also be capable of interrogation and modification from the
terminal unit. Normal operation of the SER shall not depend on this terminal unit and a
facility to disable it by key or password shall be provided.
Ahardcopy printer with carriage of sufficient width to display input number, text message,
input status, and time stamp shall be provided. If necessary the printer shall be housed in
soundproof enclosure. Failure of the printer or interrupt due to lack of paper shall result in a
signal locally and to LDC and shall not interrupt operation of SER.
Output
The system shall be capable of supporting a remote terminal unit similar to that described
above. It shall also support a facility through which certain selected signals may be filtered
out to a separate remote printer.
Normally open and normally closed potential free contacts shall be provided to initiate local
and LDC General Alarms on receipt of a signal input.
Signals / Alarms
The Sequence of Events Recorder shall record the signals/alarms, with proper source
identification as per annex-3
Tests
Inputs to SER shall be insulated to comply with requirement of IEC 255. The entire SER shall
be shielded against interference according to IEC 801. Complete SER shall be factory tested
and copies of tests shall be forwarded to the Engineer.
5..1.9.10 SYNCHRONIZING FACILITIES
5.1..9.10.1 General
Check Synchronizing Facilities as described below shall be provided. Means to select the
synchronizing facility before closing one of the designated 110kV CB, 110/11(13.8) kV
transformer & b.coupler and b.section circuit-breakers shall be provided at the switchgear Local
control panel, in case of absence of voltage on one side, it should be possible to close the circuit-
breaker on synchronizing bypass. The detail logic of remote synchronizing facilities should be
agreed upon during the detail design stage.
In case of closing of circuit breaker from LDC, closing command shall automatically connect the
P.T. voltage of selected feeder to the synchro-check system which shall automatically give the
closing command to the selected breaker if the synchronizing conditions are fulfilled. In addition
to that Provision for the synchronous bypass command to be issued from the LDC should be
provided.
The synchronizing equipment shall comprise a set of automatic check synchronizing relays which
shall permit the selected circuit-breaker to be closed at the appropriate time if the system voltages,
frequencies and phase angle are within predetermined limits. In the event of the systems to be
paralleled being too far out of synchronism, no operation shall take place.
Manual synchronizing panels shall be provided in 110kv and 11(13.8) kv .
Provision shall be made for the remote operation of the synchronizing facility from the Load
Dispatch Center.
5.1.9.10.2 Control and Indication at Mosaic Board
On the mosaic board, a push-button shall be provided adjacent to the 110kV VT symbol on each
of the designated circuits.
Two engraved illuminated tiles shall also be provided for each circuit, with inscriptions “Sync
Inc” and “Sync Ref” respectively.
Selection of the synchronizing facility on any circuit shall be achieved by pressing this push-
button, which shall switch the close command from the circuit-breaker control switch to the
check synchronizing relays and shall interrupt the direct close circuit from the control switch to
the circuit-breaker close coil for every circuit equipped with the synchronizing facility and shall
start the voltage selection system.
Following correct selection of suitable voltages, the “Sync Inc” indication of the circuit to be
synchronized shall be illuminated, together with the “Sync Ref” indication on the circuit chosen
as reference voltage.
A close command from the circuit-breaker control switch shall then be permitted to start the
check synchronizing relays, which shall operate the circuit-breaker close coil when the
synchronizing conditions are fulfilled.
The synchronizing system shall reset on completion of a successful synchronize operation, or

after 60s if no such operation is possible, or on the synchronizing push-button being pressed a
second time.
In case of closing of circuit breaker from LDC, closing command shall automatically connect
the P.T. voltlage of selected feeder to the synchro-check system which shall give the closing
command to the selected breaker if the synchonizing conditions are fulfilled.
Following selection of synchronize operation on the circuit, selection on any other circuit shall
be prevented until the system has reset.
5.1.9.10.3 Voltage Selection System
The system shall select the secondary voltages from VT’s which are connected to each side to
the circuit-breaker on which a synchronize operation is required, and shall switch these as
incoming and reference voltages to the synchronizing instruments or relays.
VT switching shall be performed by sets of relays, suitably interlocked to ensure that under no
circumstances can be VT secondaries of different circuits be paralleled, even in the event of a
selection relay sticking in the closed position. Such events shall initiate a “Synchronizing Fault”
signal in the substation central signalling system.
The selection system may use contacts of the switchgear auxiliary switches or of interposing
relays for checking that circuits are connected to each side of the circuit breaker.
In either case, such contacts shall be so connected that selection is made only if the isolators
involved are in the fully closed position. No selection shall be made in the event of an isolator
being in a mid-position or of any loss of auxiliary supply voltage.
VT circuits shall be fitted with fuses or MCB’s protecting the synchronizing circuits only and
discriminating with protective devices on other circuits to which the VT’s are connected.
The following conditions shall be fulfilled before selection of any circuit VT as incoming or
reference :
1. VT secondary voltage shall be greater that 80% Un.
2. If a feeder or transformer circuit is selected for synchronizing, that circuit VT shall be selected
as incoming, provided that its busbar and line isolators, as appropriate, are closed.
3. If a feeder or transformer circuit is selected for synchronizing, the VT of a circuit closed on the
same bus section as selected by the incoming circuit busbar isolator, or a bus section connected
to it, shall be selected as reference.
1.5.5.10.4 Check Synchronizing Relays
Check synchronizing relays shall be supplied where required. The relays shall compare the
incoming and reference voltages switched to them by the selection system and shall issue a
close command to the circuit-breaker close coil at such an instant to allow the circuit-breaker to
close at the instant of synchronism. This advance time shall be adjustable to match the close
time of the circuit-breakers used.
If the incoming and reference voltage have the same frequency, closing shall be permitted if the
voltages difference and phase angle between them remain within a preset limit for a preset time.
If the frequencies of the incoming and reference voltages differ, the relays shall measure the slip
frequency and shall issue close command as described above if the voltage difference and slip
are less than a preset limit. Accuracy of measurement of frequency and phase angle shall be
maintained over the full range of voltages set out below.
The synchronizing criteria shall have the following minimum setting ranges :
Phase displacement 0-50° Time 0-200ms

Voltage difference 0-20%
Slip frequency 0-0.5% Advance Time 0-150ms
1.5.5.11 SCADA INTERFACE FACILITIES
1.5.5.11.1 General
Facilities shall be provided which demarcate the interface connections between the substation
equipment and the SCADA equipment required to enable the substation to be supervised and
controlled from the Load Dispatch Center (LDC). These shall include the control cabinet
located in the control room and a SCADA interface cabinet located in the relay room and
special segregation and labelling of terminals at other locations.
1.5.5.11.2 Remote Control Cabinet
The remote control cabinet located in the relay room shall contain the mosaic control
interposing relays operated by the substation 110V battery and the LDC control interposing
relays operated by the SCADA 60V or 48V battery. The coils of the latter relays shall be wired
back to the SCADA interface cabinet if they are supplied in a separate cabinet other than the
RTU cabinet.
The output contacts of the mosaic control interposing relays shall be connected to the individual
110V DC control circuits for operating the circuit breakers and other switchgear devices. (Both
positive and negative of each circuit shall be switched). The output contacts of the LDC control
interposing relays shall operate the mosaic control interposing relays.
Terminals connected to the wiring from each battery source shall be segregated within the
cabinet and suitably labelled. Space shall be provided for the full development of the substation.
Control cables used on SCADA interposing relay circuits shall be rated to carry the operating
currents continuously. They shall allow for successful operation of the interposing relays with
minimum SCADA battery voltages of 85% (close circuit) and 70% (trip circuit) with an
assumed relay impedance of 75% of its nominal value or with the above battery voltage
conditions and the interposing relay operating with 120% of its rated current whichever is the
most severe.
1.5.5.11.3 SCADA Interface Cabinet
The SCADA interface cabinet shall contain a marshalling frame with terminals arranged to
have a distinct input side for connections from within the substation and an output side for
connections to the SCADA equipment. Internal trunking if used shall be segregated on the same
basis.
Terminals shall be provided with disconnecting plugs to facilitate circuit testing. Terminals
shall be suitably grouped by function, that is, control , status,indication, metering and
signalling.
Similarly all cables entering the Interface Cabinet shall be grouped by function and glanded
adjacent to the relevant terminal blocks.
Terminal block in the interface cabnits shall be provided for the full development of the
substation.
The cabinet shall be fitted with lift off steel doors which open through 180°.
Connection for LDC control of all 110kV circuit breakers and isolators, earthing switches and
11(13.8) kV circuit breakers shall be made through the SCADA interface cabinet to the
interposing relays in the remote control cabinet.
Connections for LDC position indication for all 110kV and 11(13.8) kV powered and manually
operated switchgear and devices, indication of service/test/withdrawal position of the 11(13.8)
kV circuit breakers shall be made from one normally open and one normally closed contact of
each auxiliary switch. Both contacts shall be potential-free and wired to a segregated terminal
block at the switchgear marshalling point in each bay. Cabling from each marshalling point
shall be direct to the SCADA interface cabinet.
Connections for LDC telemetering shall be made from the transducers outputs located in the
transducer cabinet to the SCADA interface in series with the substation metering if such
metering are transducer driven type. Shorting links shall be provided for each pair of
connections at every terminal block. Terminal blocks shall be segregated and labelled at each
location.
Connections for LDC individual signal and alarm/fault conditions shall be made from the signal
processing equipment cabinet. Each signal way in the signal processing equipment relay cabinet
shall have a potential-free normally open auxiliary contact connected to the SCADA interface
cabinet. The terminals at the signal processing relay cabinet shall be segregated and labelled.
For the purpose of sounding a general alarm at the LDC, a normally open contact and a
normally closed contact, both potential-free, shall be provided to operate in parallel with the
substation normal and stand-by audible alarms. The same contact arrangement shall be provided
by the fire alarm system, air-conditioning system etc. These contacts shall also be wired back to
the SCADA interface cabinet marshalling frame. It is to be noted that all alarms related to
operation and malfunction of the protection relays of each feeder, transformer and busbar shall
be individually wired to the SCADA interface cabinet. It is to be understood that alarms to LDC
shall be connected from the source and not after being processed in the alarm system to avoid
the introduced delays and loss of signals to LDC.
The SCADA supervisory ON/OFF switch referred to in sub-clause 1.5.5.4.3.4 shall

disconnect the substation battery supply from the contacts of the LDC remote control
interposing relays. This is required to enable testing of any SCADA control circuit up to and
including operation of the relevant interposing relay without risk of inadvertent switchgear
operation.
In the case of power transformers, provision shall be made for remote operation of on-load tap-
changers and for remote tap position indication as stated in the sub-clause on TRANSFORMER
CONTROL.
Connection to the SCADA interface cabinet shall be such as to enable all the control and
indication facilities available at the transformer control cabinet in the control room to be
duplicated at the System Control Center.
All signals related to LDC & s/s signalling system should be in accordance with s/s & LDC
interface (sheet 1 – 13 ) enclosed in part 11.
1.5.5.12 PILOT TERMINATION CABINET
Cabinets for terminating pilot cables shall be supplied by others. Adequate space shall be
provided in the different switchgear halls for the ultimate number of cabinets required at each
substation. Appropriate floor openings/ducting shall be provided for these cabinets. Openings
not used under this Contract shall be effectively sealed until required for cable installation. The
total number of cabinets provided at each substation shall be the same as the number of 110kV
cable feeders of ultimate develpoment,, pilot termination cabnits shall be arranged in the 13.8kV
switchgear hall u nder the control room if two floors building is forseen.
1.5.5.13 MAINTENANCE TESTING FACILITIES
Facilities shall be provided for in-site testing of all meters and protection relays by injection of
test currents and voltages into the secondary circuits of CT’s and VT’s. It shall be possible to
test a particular relay or meter independently of any other instruments connected in the same
circuit. These facilities shall also enable secondary current and voltage outputs of CT’s and
VT’s, respectively, to be measured.
In order to allow connection of portable test equipment without distributing the small wiring,
accessible test points in the form of test terminal devices shall be provided at and 110kV local
control kiosks (for meters and transducers), protection cabinets (for protection relays), and
11(13.8) kV local control panels (for meters).
Each test terminal device shall take the form of a socket which shall receive a test plug from the
portable test equipment.
On insertion of the test plug into a socket terminal for injection into a relay or meter the CT
secondary shall be automatically disconnected from the relay or meter and short-circuited and in
the case of a VT secondary it shall be disconnected and open-circuited. In the process of
connecting or disconnecting plug and socket it shall not be possible to open-circuit a CT or
short-circuit a VT. The plug and socket device shall also have the facility to measure the current
and voltage outputs from CT’s and VT’s respectively, with automatic disconnection of relays
and meters. In the case of protection relays the plug and socket arrangement shall be such that
the tripping circuit is automatically disconnected on insertion of the test plug. All test terminals
sockets provided at protection cabinets, etc. shall be suitable for receipt of plugs from the
Employer’s existing test equipment. Details of the latter will be given to the successful
Tenderer.
The SCOPE OF SUPPLY, shall specify the number of sets, if any, of new portable test
equipment to be supplied. This equipment shall permit the testing of all meters and transducers,
protection relays, CT’s and VT’s supplied under the Contract. Each set shall be completely self-
contained and shall include current outputs and voltage outputs, adjustable in the ranges
necessary to fully test all the above-mentioned equipment; and meters and timers of accuracy
classes adequate to test and set the equipment to the specified accuracy.
1.5.5.14 EQUIPMENT AND PHYSICAL LAYOUT
1.5.5.14.1 Relay Room
The control, protection, SCADA and telecommunications equipment shall be located in the
Relay Room. The SCADA and telecommunications equipment will be supplied by others. This
equipment shall be mounted in sheet metal cabinets, which shall be deployed in groups on a
functional basic. There shall be unobstructed access to cabinets, front and rear (or front only if
so designed).
The Relay Room shall be of sufficient size to cater for the ultimate development of the
substation.
The proposed layout drawings shall be approved by the Engineer.
1.5.5.14.2 Control Room
A separate control room is not required, however the mosaic board and signaling systems
should be housed in the relay room.
1.5.5.14.3 Cabinets
Each cabinet containing control or protection equipment shall take the form of a complete
enclosure and shall be of folded metal construction with enamel finish. It shall have a front
panel with equipment such as control switches, meters, relays, miniature circuit breaker etc.,
flush mounted thereon and shall be closed off by a door at the rear.
In the case of rack-mounted equipment, a front door shall be provided, fitted with a window of
impact - resistant material, to enable settings and indications to be checked without opening the
door.
Cabinets shall be drip proof, dust proof and vermin proof. The degree of protection provided by
the enclosure shall be as per general requirement.
They shall not without special approval of the Engineer be less that 800mm wide and the depth
shall not exceed the width. The height shall not exceed 2300mm. No deviceequipment shall be
installed less than 300mm from the panel floor.
The width between apparatus mounted on the cabinet side walls shall be sufficient to provide
full and easy access to all terminals and to apparatus mounted in the front panel. Relays and
other sensitive equipment shall not be mounted on the doors.
Close fitting, lockable, lift-off doors shall be provided, hinged in such a manner that they can be
opened through 180°.
All cabinets, panels, racks, boards, etc. shall have the same architectural features (heights,
kicking strip, colour, method of manufacture, etc.) to give an overall design to the equipment
housed within the relay and control rooms.
A lamp shall be fitted inside each cabinet and shall be so arranged that all wiring is illuminated
evenly without dazzle. The lamp shall be controlled by a door switch.
Cabinets shall be floor mounted. All cables shall enter vertically from below, through cable
glands of an approved type. The gland plates shall be drilled and blank glands provided for the
number of cables required to enter the cabinet in the ultimate development of the station, plus
10% spare. Glands for future and spare cables shall be blanked to ensure the degree of
protection specified above.
Separate trunking to be provided for the spare core of cables.
Panel dimensioning should be done considering the no of cables entering and the devices to be
instaled.
Identification labels shall be provided on the front and rear of each cabinet, placed so that they
are visible whether the door is open or closed.
A label shall also be provided on the outside of the door so that on removal from the cabinet it
can be identified.
Labels describing function shall be provided adjacent to relays on protection cabinets and in the
case of auxiliary supply distribution cabinets all miniature circuit breakers shall have labels to
indicate the destination of the supply.
1.5.5.14.4 Mosaic Board and Mosaic Signal Tableau
The mosaics shall be fabricated from nominal 25 x 25mm or 24 x 24mm moulded, non-shrink,
heat resistant plastic tiles preferably mounted on a metallic supporting grid. An alternative
mounting system may be acceptable provided it gives the equivalent rigidity.
The mosaic board shall be dimensioned and equipped to accommodate the ultimate
development of the substation.
The signal tableau shall be equipped with illuminated tiles and signal titles engraved for the
ultimate development of the substation. Arrangement of circuits on the mimic diagram shall
correspond with the physical disposition of bays in the substation.
The colours of the mosaics shall be as follows :
Base Colour - Grey (RAL 7032)
110kV Equipment and Connections - Red
11(13.8)kV Equipment and Connections - dark Blue
Earth Symbols - Black
Illuminated tiles - White
Inscriptions - Black
The part of each transformer symbol representing each winding shall be coloured in accordance
with the voltage of the winding.
The RAL colour code system is that of the DIN (German Standards Board, Frankfurt, West
Germany).
Lines indicating busbars shall be min. 5mm wide and those indicating circuits shall be 3mm
wide. The capital letters and numerals used for inscriptions shall be not less than the following :
Busbar labels : 12mm

Circuit labels : 8mm
Switch labels : 6mm
Signal titles : 3mm
Switching position for circuit breaker, isolators and earthing switches shall be clearly
distinguishable. And metering shall be as per metering assignmetnt. The former shall have a
square escutcheon and the latter shall have a circular escutcheon
Mosaic equipment shall be terminated on wander leads, plugs and suitable terminal blocks.
Strain relief tubes and guide rings shall be provided to facilitate an orderly arrangement of the
wander leads.
Sufficient terminal blocks and associated equipment shall be provided to allow for the ultimate
development of the substation.
The flicker relays generating the flashing light required for use with the signal display and the
discrepancy lamps, as well as other ancillary equipment that may be required for operation of
the control board and signal tableau, shall be mounted at the rear of the board in the cabinet.
1.5.5.14.5 Auxiliary Relays, Terminals etc.
1.5.5.14.5.1 General
In the case of low voltage circuits operating at nominal voltages of 60V or less, equipment
(including terminals) shall be rated to withstand 1000V RMS, 60Hz, to earth for one minute.
Equipment for circuits operating at or above nominal voltages greater than 100V shall be rated
to withstand 2000V RMS, 60 Hz, to earth for one minute.
1.5.5.14.5.2 Relays
Auxiliary relays shall be rugged in construction., reliable, and proven for the specified ambient
condition, dust-proof and so constructed that the coils and contacts can easily be replaced,
preferably without removing the relay unless it is of the plug-in type. It is desirable that, where
feasible, all coils be continuously rated. All switched contacts shall have a self-cleaning action
All time delay relays shall have suitable and easily visible indication of the time setting values,
throughout the setting range of the relay. The pickup and dropof value should be provided.
1.5.5.14.5.3 Terminals
Cables and wires with conductor of cross-sectional area 1.5 sq. mm. or greater shall be
terminated in terminals of the clamping type, screw tightened by screw driver where the screw
tightened by screw driver where the screw does not bear directly on the wire. The use of any
alternative type of terminal shall be subject to the approval of the Engineer.
For terminations at panels, kiosks, cabinets etc., file terminals shall be used and these shall be
arranged in rows on a mounting rail. The file terminals shall be spring loaded for clipping into
position.
Terminals associated with SCADA shall be clearly labelled and segregated from all other
circuits.
Means for isolating circuits, such as “drop-link” type file terminals shall be provided on all AC
and DC supply circuits.
File terminals on current transformer secondary circuits shall be provided with isolating and
short circuiting devices and with devices for plugging in ammeters and test equipment.
About 10% spare terminals shall be provided on each file terminal rack. In all cases the
sequence of the file terminals shall be such that the junction between multi-core cables and the
terminals is effected with a minimum of cross-over.
The type of termination used for cables with conductor of cross-sectional area less that
1.5sq.mm. (telecommunications type cables) shall be subject to the Engineer’s approval. Details
of the type of termination proposed shall be submitted to him for his approval.
1.5.5.14.6 Earthing of Panels, Kiosks, Cabinets Etc.
All metal parts not normally above earth potential shall be bonded together and to the frame of
each enclosure which shall have suitable earthing terminal for a single connection to the station
earth.
1.5.5.15 TESTS
The following type tests shall be carried out in the factory on items of equipment such as
control and discrepancy switches, winding and oil temperature indicators, oil thermostats,
automatic voltage regulators, meter, transducers, protection relay, annunciator relays,

auxiliary relays, miniature circuit breakers, humidistats etc. Results of previous type tests will
be acceptable provided that the type test is not older than 5 year and the requirement of an
independent test station or representative are fulfilled.
(i) General Inspection :
A check shall be made on type and rating, information markings, appearance and
construction.
(ii) Measurement of Insulation Resistance :
The insulation resistance between live parts and earth and between circuits shall be
measured before and after the dielectric test by means of a 500V megger.
(iii) Dielectric Test :
The dielectric strength between conducting parts and earth and between circuits shall
be tested by applying AC 60Hz voltages of the following rms magnitudes for one
minutes.
Equipment for operation at 60V or less - 1000V
Equipment for operation at higher voltages - 2000V
(iv) Operation Test :
The operating characteristics shall be checked. In the case of protection relays a

simulation test shall be performed to prove their ability to provide feeder protection,
transformer protection, etc. as required.
(v) Measurement of Burden/Load :
In the case of an item of equipment for connection to a CT or VT, the burden which
it impose on the CT or VT shall be measured.
In the case of an item of equipment for connection to an auxiliary supply source, the load which
is imposes on that source shall be measured.
Relays shall have been, or shall be, type-tested in accordance with the relevant Sections of IEC
Publication 255, supplemented by approved National Standards where necessary. Impulse
voltage withstand tests and high-frequency disturbance tests shall be in accordance with the
requirements for Class III of IEC 255-4 and electromagnetic interference tests shall be in
accordance with IEC 801 Section 3.
Relays shall be routine tested in accordance with the relevant Sections of IEC Publication 255,
supplemented by approved National Standards where necessary.
The following tests shall be carried out in the factory on each completed panel, kiosk, cabinet,
etc.
This shall involve checks under the following headings:
(1) Size, surface treatment, appearance and construction.
(2) Layout of equipment.
(3) Type and rating of each device.
(4) Wiring system - colour coding, identification, sleeves, neatness of

arrangement, termination etc.
(5) Labelling
(6) workability inside the panel for maintenance.
(ii) Wiring Check :
Connections shall be checked for compliance with the schematic wiring diagram.
(iii) Measurement of Insulation Resistance :
The insulation resistance between conductor and earth of each circuit and between
circuits shall be measured before and after the dielectric test by means of a 500V
megger.
(iv) Dielectric Test :
The dielectric strength between conductors and earth of each circuit and between
circuits shall be tested by applying AC 60Hz voltages of the following magnitudes
for one minute.
Circuit operated at 60V or less - 1000V
Circuit operated at higher voltages - 2000V
(v) Performance Test :
All facilities provided and all devices used shall be checked for correct operation.
(vi) Measurement of Burden / Load :
In the case of circuits for connection to a CT or VT, the burden which they impose
on the CT & VT shall be measured.
In the case of circuits for connection to an auxiliary supply source, the load which
they impose on that source shall be measured.
1.5.5.15.3 Tests on Completion (Site)
On completion of installation on site the following tests shall be carried out on control and
protection equipment.
All panels, kiosks, cabinets etc. shall be checked under the headings listed in (i) of
sub-clause 1.5.5.17.2.
(ii) Wiring Check :
Connections shall be checked internally in cabinets etc. and externally to items of

switchgear, instrument transformers etc. A current and voltage shall be injected at
the secondary terminals of all CT’s and VT’s respectively, in order to prove the
integrity of the secondary wiring. The current and voltage injected shall be measured
at each marshalling point e.g. local control kiosk, control and protection cabinets. In
this way the secondary circuits are checked from instrument transformers to relays
and meters and the test protects against the possibility of a CT circuit being open-
circuited or a VT circuit having a short circuit on it.
(iii) Primary Injection Test :
A primary injection test shall be carried out on all CT’s used for metering and
protection to check the CT ratio and polarity, and the secondary connections.
(iv) Measurement of Insulation Resistance :
circuits shall be measured by means of a 500V megger.
(v) Performance Test :
Switchgear operation and position indication equipment, transformer and reactor

control equipment, metering and protection equipment, signal and alarm systems,
synchronizing systems and remote control facilities shall be checked to verify

performance. The DC auxiliary supply voltages may vary between +15% and -10%
and the AC auxiliary supply voltage may vary between +10% and -10%. Correct
operation shall be guaranteed at both upper and lower limits of auxiliary supply
voltages and this shall be proved as part of the performance test. Final functional
tests shall be performed on complete systems e.g. it shall be confirmed that on
operation of a transformer Buchholz relay trip contact, the 110kV and 138kV circuit-
breaker are tripped at the appropriate times, correct switchgear position indications
received locally and remotely and correct alarms and signals operated locally and
remotely.
(vi) Measurement of Burden / Load :
In the case of circuits connected to a CT or VT, the burden which they impose on the
CT or VT shall be measured.
In the case of circuits energized from an auxiliary supply source, the load which they
impose on that source shall be measured.
(vii) Measurement of Resistance of CT Secondary Leads

(High)Impedance Differential Protection):
In the case of high impedance differential protection the resistance of each CT and
the connections from each CT to the high impedance relay shall be measured.
5.1.9.16 DRAWING AND INFORMATION
5..1.9.16.1 General
A comprehensive set of drawings and associated documents shall be provided for each
substation. The substation name shall appear in the title block of each drawing and the use
of drawings common to several substations shall be avoided. When the drawings are finalized,
the Contractor shall provide for each drawing, a negative on good quality translucent material
and a 35mm microfilms. Drawings shall be on international A size sheets. The preferred size
shall be A3 (297 x 420mm). All symbols used shall be in accordance with IEC Publication 617.
The drawings to be provided may be classified under the following headings :
Schematic Diagrams
Wiring Diagrams
Cable Schedules
Lists of Apparatus
5.1.9.16.2 Schematic Diagrams
Schematic diagram will be required after commissioning to enable the following functions to be
carried out and they shall be arranged accordingly.
- To facilitate checking of method of operation.
- To indicate sources of supplies.
- To facilitate testing of circuits and equipment.
- To facilitate addition or alteration to functional circuits.
In the preparation and layout of schematic diagrams the following points shall be adhered to :
- Symbols shall be accordance with IEC 617.
- Each circuit shall be shown complete on one sheet from source back to source, e.g.
from battery positive through all contacts and coils - to battery negative.
- Contacts may be shown detached from their associated coil or drive mechanism if
clarify of presentation is thereby improved.
- Location scheduled for relay coils and contacts shall be provided.
5.1.9.16.3 Wiring Diagrams
Wiring diagrams shall show the wiring physically or in the from of a list. Each drawing shall
include a physical representation of the panel, kiosk, cabinet etc. showing the items the items of
equipment, file terminal racks and wiring ducts. It shall be drawn as seen when facing the
terminal rack.
Each wiring diagram shall show :
(i) All file terminals.
(ii) Type of circuit e.g. 110V+ etc.
(iii) All wires from file terminals to items of equipment within the panel, cabinet, etc.
(iv) All loops between file terminals.
(v) All loops between items of equipment.
(vi) All loops on items of equipment.
(vii) All wires sizes.
Where necessary more than one sheet may be used per panel, kiosk, cabinet etc.
5.1.9.16.4 Cable Schedules
The cable schedules shall consists of a list of control and protection cables and shall contain the
following information:
(i) Cable number.
(ii) Cable type, number of cores and cross-section.
(iii) Cable destinations.
(iv) Cable lengths.
5.1.9.16.5 List of Apparatus
The list of apparatus shall include all items of electrical equipment to which external wiring is
connected excluding file terminals. An identification coding system may be employed to relate
equipment type numbers to schematic diagram representation.
The list shall contain the following information :
(i) Identification code (if applicable)
(ii) Description of item, with manufacturer’s type number, rating, scale, ratio, setting
range etc.
(iii) Quantity.
(iv) Number of relevant schematic diagram and terminal assignment.
5.1.9.16.6 Drawings and Information to be Submitted for Approval :
(1) Single Line Diagram & block diagram (each substation) showing metering and
protection proposals.
(2) Schematic diagrams of control, protection, metering, interlocking, alarm, signalling

and synchornizing schemes. Description of each item and its mode of operation.
(3) Layout of Control and Relay Rooms and Panel/device layout drawing.
(4) Details of all cabinets, including mosaic control cabinet.
(5) Details of all auxiliary relays, contactors and switches with manufacturer literature in
detail.
(6) Wiring diagrams and cable schedules.
APPENDIX A
TRANSDUCERS
B.1.1 Static Measuring Transducers
The present section defines the functional, metrological and mechancial characteristics of analog static
transducers.
These devices are installed at the substations in the analog telemeasuring transmission chains between
industry standard quantities and the RTU inputs.
These telemeasuring and telemetering values are used for two main purposes: network guidance and
statistical studies.
Transmitted analog telemeasuring and telemetering quantities are the following:
- Active power,
- Reactive power,
- Voltage,
- Current,
- Frequency,
- Transformer on load tap changer (OLTC) position.
B.1.1.1 Transducers Common Characteristics
Technology and Standards
The transducer is of the latest state-of-the-art solid state technology. It uses electronic surface
components and all its internal parts are protected by a tropicalization varnish. It complies to the latest
international standards and, mandatorily, to the IEC 688 publication.
Installation Data
Basically, the transducer is of the plug-in printed circuit-board pack type. However, if installed in
the dedicated panel, the transducer is of case housing type. It is always plugged into a safety socket
and is easily removable and replaceable during operation. If the transducer uses current circuits,
these circuits are automatically shorted when extracting the transducer from its socket.
The transducer-socket set is fitted with a user selectable code key way system preventing the
operator from plugging in a transducer in a wrong socket.
Presentation
When installed in the supervisoty interface cubicle, transducers to be provided shall be housed into
a common 19" rack. All provided transducer types shall have the following characteristics:
- no adjustment setting may be accessed externally,

- transducer screws are non-detachable,
- easily extractible from its socket by means of standard tools,
- built and disposed so that no non-permanent warped condition shall impede correct operation of the
device.
If synthetic materials are used, they shall be of the self-extinguishing type. All precautions must be
taken so that, during normal operating conditions, no gas release may damage the transducer.
Socket Terminal Blocks
- Socket electrical connections are screw-type terminals with indirect wire pressure, for maximum
2x2.5 mm2 or 1x6 mm2. The input current circuits when existing must be neatly separated from
input voltage circuits.
- The socket shall have two separate terminal block raws arranged as follows (when applicable):
top row:
. measured voltage or other quantity,
. auxiliary supply voltage,
. output loop,
bottom row:
. measured current inputs,
. neutral.
Identification
Each transfucer carries an externally visible label which displays the information listed herebelow
(IEC 688 publication paragraph 9):
- manufacturer's name,
- manufacturer's type designation,
- serial number & manufacture date,
- accuracy class (B-2 symbol),
- measured quantity nature and circuits quantity (B-2 or B-4 to B-10 symbol),
- lowest and highest values of measured quantity,
- current and voltage transformer ratios (when applicable),
- output current and load resistor ranges for which the specified operation is obtained,
- measurement scale limits,
- dielectric test-voltage (C-1, C-2 or C-3 symbol),
- external origin magnetic induction indication for which the variation limit corresponds to 100% of
the accuracy class (F-30 symbol),
- auxiliary supply voltage (rating and range, if any),
- symbol indicating that other essential information is given in a separate document (F-30 symbol),
When text and symbols are written on an easily removable part of the transducer, for instance on the
front panel of the cover, the serial number shall be also engraved on the transducer printed circuit-
board.
Auxiliary Power Supply
All transducers shall be supplied with a 48V or 60Vor 110V DC rated voltage. Acceptable voltage
range shall cover at least the one of the DC system and they consume a maximum power of 6W.
Ouput Signal
Output variable : Load indepenedent DC current

Rated output range : 4...+20mA or 0-10 mA (for unidirectional values &
-10 to +10 in bidirectional one such as MW &
MVAR values.
Maximum external resistance 1.5kOhm
Output current ripple : <2% peak-to-peak
Note: The selected output range shall be generally compatible with the LDC system to which
the new substation shall be connected.
Protections
All independent circuits are galvanically isolated from each other and from ground. The output is
ungrounded, short and open circuit proof and may be operated for any length of time in either the
open or shorted state.
Test Voltage
:- 4kV/60Hz/1mn
- all circuits against housing
- inputs against all other circuits
- power supply against all other circuits
Impulse withstand voltage

according to IEC 255-4. CI.III : 5kV/1.2/50us. 0.5J
Common mode and differential mode between any terminals
The transducer is protected against Radio Frequency Interference (RFI. e.g. hand-held portable
communication transeiver or nearby broadcasting station.
Radio interference : N according to VDE 0875

suppression
Overload Protection
Input circuits overload capacity:
- Permanent admissible overload : current circuit: 2Ir

voltage circuit: 1.5Ur
- Temporarily admissible over-voltage:
- Temporarily admissible overload : current circuit 10Ir(10s), 40Ir(1s)
: voltage circuit 2Ur(10s), 4Ur(1s)
Output circuit
Output current limit under input overload : < 30mA
Output voltage limit under output loop : < 25V
Environmental conditions
Climatic rating : The transducer gives reliable operation

and has all metrological characteristics
maintained in the temperature range:
0oC/+60oC. Anuual mean relative
humidity <75% (corresponding to the
HVE application class of DIN40040
standard).
Storage temperature range : 0oC to +80oC
Shock resistance (IEC 68-2-27) : Minimum severity: 50 A
Vibrations strength
(IEC 68-2-6) : Minimum severity 55/05
Input circuit consumption
For current circuits : <0.2 VA
For voltage circuits : <0.2 VA
Reference conditions for accuracy class
Ambient temperature : +23oC +5oC
Power supply : 48V +5%
Frequency (when applicable) : 60Hz +2%
Voltage (when applicable) : 0 through 120% Ur
Current (when applicable) : 0 through 120% Ir
Distortion factor: <10%
External load resistance : any value between 0 and 1.5 kOhm
Input quantity : any value within specified input rated

variation range.
Influence effects (maxima)
Inlcuded in basic error of accuracy class:
Linearity error : < +0.4%
Frequency 60Hz+10%
(when applicable) : < +0.4%
Dependence on external
load resistance : < +0.2%
Distortion factor K<0.5%

Power supply influence

48V DC +20% : < +0.1%
Additional errors:
Temperature influence
(0...+60oC) : < +1% 10oC
Frequency influence 55...65Hz

Stray field influence (0.5mT) : < +0.3%
Long time drift per year : < +0.3%
Distortion factor (K<10%)

(when applicable) : < 0.5K(%)
Influence of common mode voltage : < +0.3%

(220V-60Hz or 10V-1MHz)
HF surge voltage influence

(IEC 255-4, class III, 2.5kV, : < +3%
1kV, 200 Ohm, 1MHz, 400Hz)
HF field influence
(IEC 654-5, 10V/m, 27...500MHz) : < +3%
B.1.1.2 Active Power Transducers
The active power transducer is used to convert the active power of a three phase system with either
balanced or unbalanced loads into a load independent DC current varying in proportion to the
measured value of the active power.
Active and reactive power transducers are separate. (Note that transducers measuring principles
should be compatible with substation equipment)
Measured quantity
The measuring principle to be used is 4-wire and 3-phase balanced load type for EHV & HV
network.
Its definition is: P = V1I1 + V2I2 + V3I3
The three-watmeter measuring method is used.
Transducers are bidirectional.
Rated input quantities are:
- Ur : 110V (between phases) or

100V (between phases)
or as given in the SINGLE
LINE DIAGRAM.
- Ir : 1A or 5A
- Pr : 190.5W or 952.6W (110V)

173.2w OR 866w (100V)
-F : 60Hz
- Wave form : sinusoidal or distorted
Input quantities variation ranges
- Voltage : 0 to 120% Ur
- Current : 0...1.2A or 0...6.0A

(0 to 120% Ir)
- Power : -1.2...0...+1.2Pr
- Power factor cos 0 : 0...1...0
- Frequency : 55...65Hz
- Acceptable distortion factor : upto 10%
Output signal
- Output signal range and type : + 0-10 mA DC

Output signal versus input quantity
The output is proportional to the input quantity. The correspondence table is the following:
Input W Ouput DC mA
110V -228.6...0...+228.6 or + 0-10mA
-1143....0...+1143
100V -207.8...0...+207.8 or + 0-10mA
-1039.2....0...+1039.2
Accuracy
Accuracy class (IEC 688-1) is 0.2.
B.1.1.3 Reactive Power Transducer
The reactive power transducer is used to convert the reactive power of a three phase system with
either balanced or unbalanced loads into a load independent DC current varying in proportion to the
measured value of the reactive power.
Active and reactive power transducers are separate.
Measured quantity
The measuring principle to be used is 4-wire and 3-phase unbalanced load type for EHV & HV
measurement.
The three-varmeter measuring method is used.
Transducers are bidirectional.
Rated input quantities are:
- Ur : 110V (between phases)

100V (between phases)
or as given in the SINGLE LINE DIAGRAM.
- Ir : 1A or 5A
- Qr : 190.5VAR or 952.6VAR According to input voltage

or 173.2VAR or 866.0VAR
-F : 60Hz
- Wave form : sinusoidal or distorted
Input quantities variation ranges
- Voltage : 0 to 110% Ur
- Current : 0...1.2A or 0...6.0A

(0 to 130% Ir)
- Power : -1.2...0...+1.2Qr
- Power factor cos 0 : 0...1...0
- Frequency : 55...65Hz
- Acceptable distortion factor : upto 10%
Output signal
- Output signal range and type : + 0-10mA DC
The output is proportional to the input quantity. The correspondence table is the following:
Input W Ouput DC mA
110V -228.6...0...+228.6 or + 0-10mA
-1143....0...+1143
100V -207.8...0...+207.8 or + 0-10mA
-1039.2....0...+1039.2
Accuracy
B.1.1.4 Voltage Transducer
The voltage transducer is designed to convert an AC voltage into a load independent DC signal. One
voltage transducer unit contains a single measurement circuit. Transducer having linear cherteristic will
be acceptable.
Measured quantity
Rated frequency : 60Hz
Frequency range : 57...62Hz
Rated input voltage : 100V or 110V (see SLD)
Measuring range : 0...120V (i.e. 0 to 120% Ur)
The output is proportional to the input with a linearly expanded range for the voltage values
between 80 and 120 or 88V & 132V (100V or 110V + 20%) respectively. The correspondence table
is the following:
Input rms V AC Ouput mA

DC
For 110V Compressed start of scale: 0...88 4...6
Expanded end-of-scale: 88...132 6...20
For 100V Compressed start of scale: 0...80 4...6
Expanded end-of-scale: 88...120 6...20
Accuracy
Basic accuracy (IEC 688-1) : Class 0.2 from 0 to 132V
B.1.1.5 Current Transducer
The voltage transducer is designed to convert an AC voltage into a load independent DC signal
proportional to the measured value. One current transducer unit contains a single current
measurement circuit.
Measured quantity
AC current
Input
Rated frequency : 60Hz
Rated input current : 1A or 5A
Measuring range : 0...1.2A or 0...6.0A
The output is proportional to the input. The correspondence table is the following:
Input A rms AC Ouput mA DC

0...1.2 or 0...6.0 4...20
Accuracy
Reference value : 0...1.2A or 0...6.0A
Accuracy class (IEC 688-1) is : 0.2
B.1.1.6 Frequency Transducer Specification
The frequency transducer is designed to convert a frequency deviation into a proportional load
independent DC signal.
Measured quantity
Frequency difference (Hz) : Fmeasured - 60Hz
Input
Rated centre frequency : 60Hz
Rated voltage (Ur) : 110V or 100V (see SLD)
Voltage range : 50 through 120% of Ur
The output is proportional to the input frequency deviation. The correspondence table is the
following:
Input Hz Frequency Ouput mA DC

55...65 4...20
Accuracy
Accuracy class (IEC 688-1) is : 0.1
B.1.1.7 Buffer Transducer
Buffer transducers are designed to convert an industry standard DC measuring current signal into a
new load independent DC measuring current signal galvanically isolated from the input signal and
the auxiliary power supply voltage. Such new transducer shall be used, for example, in existing
0...1mA output range of existing transducer or circuitry used to feed some OLTC position meters
located on the control panel of substations.
Measured quantity
DC measuring current signal.
Input
Measuring range : 0...1mA, 0...10mA or 0...20mA
Maximum voltage drop : <2V
Overload Capacity
Continuously : > 100mA
Input Ma DC Ouput mA DC
0...1, 0...10 or 0...20 4...20
Accuracy
B.1.1.7 Resistor Transducer
Resistor transducers are designed to convert a resistor value into a load independent DC measuring
current signal. Such transducer may be used to elaborate the position value of an OLTC.
Measured quantity
Resistor value.
Input
Measuring range : 0 to 200 Ohm

Input Ohm Ouput mA DC

0...200 4...20
Accuracy
B.1.2 Supervisory Interface Cubicle Base
The supervisory interface cubicle is in fact made of one or several cubicles capable of accepting 19"
standard racks.
The main characteristics of cubicles are the following:-
- internal lighting,
- front door opening minimum angle: 180o
- front door with lock, double-bit key and hinging,
- earth plate for screw terminal connection,
- floor plate,
- lifting eyes,
- monitoring thermo-contact,
- heater with thermostat,
- stuffing glands for cable crossings.
5.1.10 AUXILIARY SUPPLY
5.1.10.1 SCOPE
Auxiliary power at 125V DC, and 380/220 V AC shall be required at each substation sufficient
to cater for the ultimate substations development. The AC voltage values shall be specified in
the SCOPE OF SUPPLY AND SINGLE LINE DIAGRAM. This section specifies the
requirements with regard to supply and distribution. All indoor equipment shall be designed to
operate satisfactorily at an indoor ambient temperature of 55°C.
Note : The ampere hour rating should be indicated in Data Sheets. The bidder shall
supply calculations to show that his quoted A-h are adequate. For the ultimate
capacity.
Please read 110vdc as 125vdc where ever applicable.
5.1.10.2 STANDARDS
Applicable Parts of the latest revisions of the following standards shall apply :
IEC 34 Rotating electrical machines
IEC 76 Power Transformers
IEC 296 Specification for unused mineral insulating oils for transformers and
switchgear.
IEC 616 Terminal and tapping markings for power transformers
IEC 623 Open nickel - cadmium prismatic rechargeable single cells.
IEC 354 Loading Guide for Oil Immersed Transformers
BS 4999 General requirements for rotating electrical machines
ABGSM TM3 Technical memorandum of The Association of British Generating Set

Manufacturers
E.U Specification # D
In the case of conflict between this specification and any of the listed standards, this
specification shall take precedence.
5.1.10.3 DC SUPPLY SYSTEM
Two independent supplies shall be provided for 125V DC system. Each battery system is to be
provided with a battery charger. Each of the two battery system should be 100% adequate for
the total load for the full substation development.
At 110kV the supplies for control of switchgear shall be distributed over both systems. Where
two or more protection schemes are provided in a bay the supplies to the protection schemes are
fed from separate DC sources.
In the case of each 110V DC supply a floating battery installation is provided. The battery
charger, battery, and load are connected in parallel. The battery acts as a back-up source of
power providing the total load current on failure of the charger or contributing to the load
current during load peaks which exceed the rated output current of the charger’s rectifying unit.
Thus the charger and the battery are called upon to supply the load current, either separately or
simultaneously, as circumstances dictate. Continuous float charging is the particular charging
method associated with a battery operating in the back-up mode.
Under parallel operating conditions the battery will float between the charger and the load with
the charger supplying the required load current as well as maintaining the battery in the fully
charged condition.
Should the charger fail due to loss of its AC supply or for other reasons, the battery immediately
takes over feeding the load and continues to do so until the charger has been restored to service.
The voltage available at any point utilization, i.e. at any item of equipment fed by the 110V DC
supply, shall not vary by more that +15% or -10% from the nominal value.
It is not permissible that load be disconnected from the supply during boost charging and so it
may be necessary to use some device such as voltage dropping diodes which are switched in and
out by means of a voltage sensing relay and contactor, in order to ensure that the load voltage
does not rise above the upper limit. Switching of diodes, if used, shall be on a fail-safe basis i.e.
on failure of the switching contactor the diodes shall be in circuit. Supplementary end-cells i.e.
split battery systems, shall not be used for the purpose of controlling voltage.
For the 110V DC supplies unearthed battery systems shall be employed and equipment for
earth-fault detection shall be provided.
5.1.10.4 BATTERIES
5.1.10.4.1 Type
The Tenderer is required to quote for medium discharge type Nickel-Cadmium Alkaline long
life batteries. Ni-Cd Batteries shall follow IEC 623. but with the end voltage of 1.1V at 5Hr
discharge at I5 rating.Battery should bo moneo cell. No block system alowed, and the cell
container shall not be of steel. Full constructional, operational and maintenance details and
battery type tests results showing suitability of battery for operation in proposed environment
shall be submitted.
5.1.10.4.2 Duties and Capacities
5.1.10.4.2.1 110V Battery Duty
The 110V battery shall provide auxiliary power for the following purposes.
1. Switchgear Operation
- closing and tripping of circuit breakers (energization of CB close and trip coils)
- closing and opening of isolators and earth switches (operation of DC motor

drives).
2. Switchgear Interlocking
- energization of interlock release relays.
3. Emergency Schemes
- energization of auxiliary relays.
4. Emergency Lighting
5. Emergency Battery Room Ventilation
The battery shall also provide auxiliary power for the following purposes :
1. Switchgear Operation and Position Indication
- operation of auxiliary interposing relays
- illumination of discrepancy lamps.
2. Signal and Alarm Systems
- illumination of signal lamps
- operation of annunciator relays
- sounding of audible alarm
5.1.10.4.2.2 Battery Capacity
The discharge capacity of each battery shall be sufficient under the most onerous ambient
conditions to supply the following loads for the full S/S development during a discharge period
of ten hours . calculation shall be made as per recommendation of IEEE and 15% Design
Margin shall be considered for calculation.
1. The normal standing load and essential ventilation for the full discharge period.
2. The emergency lights for a period of half hour during the discharge period.
3. Be capable of tripping all circuit breakers in the substation simultaneously at the end of
the discharge period.
4. Be capable of sounding the alarm and bringing up all signals in the substation at the
end of the discharge period.
5.1.10.4.3 Battery Room
The 110V, and SCADA batteries shall be housed in a suitable battery room. Provision for
intertrip battery shall be made if required by the protection schemes. Chargers shall not be
housed in the battery room.
The battery room shall be easily accessible, dry, and shall be maintained at a suitable
temperature.
Provision shall be made for extraction of gas and vapour if any, with primary ventilation by
means of an AC fan. The room height depend on the height and type of installation of the cells
and shall be at least 2.5 meters. Dust shall not be allowed to penetrate the room.
The battery room shall be so designed that the batteries can be positioned without difficulty, be
easily maintained, and not be a hindrance to the ventilation.
The wall, floor, ceiling and any apparatus which may form part of the room shall be protected
against the influence of the electrolytes. Equipment within the room shall be protected against
damage by electrolyte spillage. Battery racks shall be made of steel.
The battery room doors shall open outwards and carry on the outside a warning in English and
Arabic, prohibiting smoking and naked flames.
Lighting fittings shall be fixed at least 1 meter away from cells and shall be of an approved
vapour-proof type. Switches shall be outside the room.
No socket outlets shall be installed in the room.
5.1.10.4.4 Arrangement of Cells
Individual cells shall be supplied in a plastic container. Cells shall be arranged in double tier,
double row formation in stands of robust construction. Where practicable, cells shall be arranged
so that the edges of the plates face towards the inspection gangway. All cells shall be numbered
consecutively and each terminal shall be marked to show polarity.
The stand shall be treated with electrolyte resisting enamel coating or gloss paint and any metal
fittings shall be located so that they will not be exposed to corrosion. The stands shall be
arranged so that the bottom of the lower tier is not less than 300mm above the floor.
The stands shall be spaced so as to permit sufficient access to all cells to allow topping up of
electrolyte.
The batteries shall be shipped dry and assembled on site, filled with electrolyte and the initial
charge given.
5.1.10.4.5 Battery Connections
Intercell connections shall be of low resistance, in a clean conditions when bolted, and protected
against corrosion. Connection between rows of cells and external connections from battery
terminals to the battery charger cabinet shall be made with PVC insulated copper cables of
suitable cross-section.
The connection from the battery terminals to the charger cabinet shall be a continuous one. In
order to avoid accidental short circuit or earthing of the battery the positive and negative leads
shall be well separated and suitably shrouded for mechanical protection on the route from
battery to charger cabinet and also at the terminal locations.
At the charger cabinet a double pole fuse arrangement with alarm contact shall be provided.
The ratings shall be such that there will be clear discrimination between these fuses and the
MCB (Miniature Circuit Breaker) or fuse of highest rating used in the distribution cabinet. The
fuses protecting the battery shall be connected on the
load side of the branch connections to the charger. This is required so that when the battery
fuses are blown the charger does not continue to feed the load. If the charger were to continue
supplying the load there would be no signal and alarm to indicate that the battery is no longer in
circuit.
5.1.10.4.6 Accessories
Each battery installation shall be provided with a plastic covered instruction card, and a full set
of test accessories housed in a strong wooden/plastic box. The accessories shall include the
following :
An instruction booklet in the English Language.
A hydrometer
A portable test voltmeter reading 2-0-2 volts with contract spears and leads.
A thermometer 0-60°C approximately
A cell bridging connector
A log book
Rubber apron and rubber gloves
Goggles
Eye Wash system
A hand operated siphon tube with suction bulb for emptying any cell into a container
conveniently placed adjacent to it.
5.1.10.5 BATTERY CHARGERS
5.1.10.5.1 Operational Requirements
Under normal circumstances each charger shall operate on a continuous float charging basis. It
shall be of the automatic constant voltage type supplying the load current required as well as
maintaining its associated battery in the fully charged condition.
In the event of a battery being discharged the charger shall be capable of re-charging it at the ten
hour rate. Each charger shall be capable of supplying the total DC load including future
develpment of the substation continuously from fully discharged condition to fully charged
condition. On completion of the re-charge operation the charger shall revert automatically for
float charging the battery at a constant voltage below gassing level.
The charger shall have the additional facility of being able to boost charge the battery at a
constant voltage above that of the float charge level, under manual supervision. The change
from float charge operation to boost charging and vice versa shall be effected by means of a
Float/Boost Selection Switch.
Automatic charging of a battery shall be carried out in accordance with its IU characteristics.
Initially the battery shall be charged with a constant current (I branch of the characteristic) the
magnitude of which shall be the rated current of the charger less the current being drawn by the
load. As soon as the battery terminal voltage rises to the float voltage the charger shall switch to
constant voltage operation (U branch of the characteristic). The rated current of the charger shall
be such that it is capable of supplying the standing load current and re-charging a fully
discharged battery at the ten hour rate. Boost charging of battery shall be carried out also in
accordance with its IU characteristic. The facility to boost charge shall enable the constant
voltage, at which the change from the I to the U characteristic takes place, to be set at a higher
level than the float charge voltage.
Chargers shall be self protecting in the event of continuous overload and shall be capable of re-
adjustment to correct for ageing of parts.
The charger should have provision for manual charging with separate auto/manual switch.
Under this condition the charger should have To operate :
1 At constant voltage, the charging current can be varied by a control knob

potentiometer.
2 At constant current, the charging voltage can be varied by a control knob
potentiometer.
3 Under manual charging the current & voltage control potentiometer shall be front
panel accessible.
4 Under manual and automatic charging condition a timer should be provided to
control the charging duration which shall be adjustable in 5,7,10,12 hour
Each charger cabinet shall be provided with an anti-condensation space heater in accordance
with the clause on condensation in the section on GENERAL REQUIREMENTS.
5.1.10.5.2 AC Supply to Chargers
The 110V battery charger shall operate from a three phase 380/220, 60Hz, supply.
Off load tappings shall be provided on the primary windings of charger rectifier transformers
and the change of tappings shall be affected by means of links situated in an accessible position.
As an alernate to this the bidder can propose the thyrister controled charger subject to the
engineer approval. The transformers shall be capable of delivering the specified maximum
continuous output on all tappings.
5.1.10.5.3 Battery Charger Room
All battery chargers shall be located in a suitable room.

5.1.10.6 n.a
5.1.10.7 DC DISTRIBUTION
In each case the supply from the battery/charger installation shall be brought through a main
MCB before feeding a number of loads through individual MCB’s. The number of MCB’s
provided shall be sufficient for the ultimate development of the station. All MCB’s shall have
an auxiliary contact to indicate “MCB open” upon manually opening and momentary or
resettable contact to indicate “MCB trip”. The MCB’s used shall be standardized as far as
possible to facilitate interchangeability and reduce the number of spares required.
In the case of each supply, the main MCB shall be located in the charger cabinet and the
distribution MCB’s shall be located in the distribution cabinet(s).
Distribution of the 110V supplies shall be as shown in drawing and the basic subdivision of the
total load shall be as indicated.
5.1.10.8 SUPERVISION OF DC SUPPLIES
5.1.10.8.1 General
A voltmeter measuring charger output voltage and an ammeter measuring charger output current
shall be provided at each charger cabinet. A charger On/Off switch (switching AC input), a
Float/Boost selection switch, and indicating lamps to show “float charge selected” and “boost
charge selected” shall also be provided there.
Where two battery chargers are installed per battery a Charger 1/Charger 2 changeover switch
shall be provided adjacent to the charger cabinets.
A boost charging warning lamp for each battery/charger shall be located adjacent to the battery
room access door on the outside.
A voltmeter and ammeter measuring voltage and current at the distribution point shall be
provided at 110V distribution cabinets.
The charger should have the following indicating instruments:.

 A.C ammeter and voltmeter with selection switch.
 Charger output voltage and current.
 DC load voltage and current. The charger shoukd be provided with 2-stage dropping
diodes, one for flat condition and one for bost condition.
5.1.10.8.2 Signal / Alarms
A group of relays shall be associated with each DC supply to indicate fault conditions as follows
and activate the signal/alarm system in the event of their occurrence.
- Charger Failure
- Undervoltage
- Overvoltage
- No Volts (Loss of DC supply)
- MCB Open
- MCB Trip
- Earth Fault
5.1.10.8.3 Charger Failure Relay
The charger failure relay shall initiate its signal/alarm on detection of any of the following
conditions:
1. Current output less than rated current when operating on the constant current branch of
the characteristics, or
2. Voltage output less than the float voltage when operating on the constant voltage
branch of the characteristics
The relay shall be time delayed to avoid spurious operation on load surges.
5.1.10.8.4 Undervoltage Relay
The undervoltage relay shall be set to drop off at a voltage just below the nominal value or if
voltage dropping diodes are used, the voltage level for drop-off shall be just below the voltage
output level on switching in of the diodes. If the diodes fail to switch out when they should then
the undervoltage relay shall give an indication of such failure.
5.1.10.8.5 Overvoltage Relay
The overvoltage relay shall be set to initiate a signal/alarm if the voltage rises above the upper
limits stated previously.
5.1.10.8.6 Earth Fault Supervision (110V DC Supplies)
Automatic supervision of the earth fault condition of the 110V DC networks shall be measured
by means of a bridge circuit as shown in the drawing referred to above. The earth fault detection
relay shall be time delayed so as to avoid spurious pick-up due to system capacitance charging
currents. A test switch for checking of the positive and negative insulation to earth shall be
provided.
5.1.10.8.7 Voltmeter Circuit (110V DC Supplies)
Connections to the voltmeter and to earth shall be as shown in the drawing referred to above.
The switch shall have a rest position which connects the positive and negative to the voltmeter
and it shall be turned and manually held in the PE and NE positions with spring return to the rest
of PN position on release. To avoid errors in measurement the connection between the voltage
divider/bridge relay and earth shall be broken when reading PE and NE values.
5.1.10.8.8 Relay Locations
The charger failure relay shall be located at the charger cabinet.
The other relays (UV, OV, NV and EF), insulation test switch, and no volts test push button
shall be located at the distribution cabinet.
5.1.10.9 AC SUPPLY
The main AC supply shall be provided by switch gear contractor by two indoor transformers
fed from the 11(13.8)kV switchgear.
5.1.10.9.1 Auxilllry supply Transformers
5.1.10.9.1.1 General
The transformers may be either core or shell type, shall be 3 phase doubble wound, oil immersed
with natural cooling. They shall conform to latest edition of IEC 76, Power Transformer and
E.U. Specification # D-.
They shall be located outdoors with end bushing in an enclusere. Oil pits, as detailed in the
Section CIVIL WORKS, shall be provided to contain oil spillages.
5.1.10.9.1.2 Rating
Each transformer shall be rated for 500KVA. transformer shall be designed for overloading
according to IEC 354.
Voltage Ratio :
The voltage ratio at no load shall be as follows :
Primary Volts Secondary Volts
13,800 ± 5% 400
An off-load tapchanger shall be provided, giving ± 2 steps of 2.5%.
5.1.10.9.1.3 System Particulars
Primary (HV) Nominal 13.8 kV, 3 phase 60Hz
Secondary (LV) Nominal 380/220 with solidly earthed neutral.
5.1.10.9.1.4 Vector Group
The windings shall be Dyn5.
The secondary neutral shall be brought out to a bushing, fully insulated and rated.
5.1.10.9.1.5 Impedance Voltage
The impedance voltage shall be 4% to 6%
5.1.10.9.1.6 Insulation Level
Impulse Withstand Power Frequency

Voltage (peak) Withstand Voltage
(rms)
HV 95kV 38kV
LV - 10kV
5.1.10.9.1.7 Temperature Rise
The following are the maximum temperature rises allowed on full load :
Top oil 50°C

Windings 55°C
5.1.10.9.1.8 Short Circuit Withstand
The transformer shall be capable of withstanding short circuit on secondary bushings for at least
3 seconds.
5.1.10.9.1.9 Terminations
Dry type enclosures, equipped with outdoor bushings shall be provided on HV side to take
multiple single core, copper or aluminium XLPE cables. Cable entry shall be through suitable
glands in the bottom panel of the enclosure.
A cable box shall be provided on LV side equipped with terminals to take pvc insulated pvc
sheated cables.
The formation of condensate in the cable enclosures shall be prevented.
5.1.10.9.1.10 Off Load Tapchanger
The transformer shall be fitted with a manually operated 5 position off load tapchanger in the
high voltage winding and shall be rated to meet all loading conditions of the transformer.
The tapchanger shall be operated by a single operating handle located on the transformer at a
suitable height above ground level. A tap position indicator, with numbers easily legible from
the operating position shall be provided. Tap position 1 shall refer to position of highest primary
voltage. Provision shall be made for locking the operating handle in any selected position using
Purchasers padlock.
5.1.10.9.1.11 Tank and Fittings
The transformer tank shall be of the bolted flange type, leak free and constructed to withstand
the effects of short circuit (Clause 5.1.10.9.1.8), transport and installation. Cooling tubes or
radiators may be directly welded to tank and shall be stiffened to prevent vibration with
transformer in service. Alternatively a corrugated sheet steel tank may be supplied.
All gaskets shall be oil resistant and such that they will not deteriorate seriously in service.
The tank shall be provided with the following fittings :
(a) Oil fittings and oil drain valves, minimum bore 1 inch. (25mm) and fitted with BSP
screwed plugs.
(b) Lifting eyes for assembled transformer and also top cover, core and windings.
(c) Earthing terminal on opposite sides of base of tank.
(d) Bi-directional wheels with wheel blocking facility.
(e) Dial type oil thermometer with max. temperature indicator and two adjustable
contacts, adjustable over range 0-150°C.
(f) Two adjustable thermostats adjustable over range 0-150°C.
(g) Marshalling box with terminals to which all protective / monitoring devices on the
transformer are wired.
The transformer tanks and fittings shall be treated and painted as described in Section General
Requirements.
5.1.10.9.1.12 Transformer Oil System
The insulating oil shall be a pure unhibited mineral oil to IEC 296 and it shall be Class - II oil.
The transformer shall have a detachable oil converter tank of suitable capacity to allow for
expansion of total oil volume for all loading/temperature conditions of transformer.
The conservator shall be equipped with an oil level gauge, clearly marked with minimum,
normal and maximum levels and easily legible showing complete level range.
The following shall be provided :
(a) A double float Buchholz relay with isolating valve, in the oil feed from conservator
to main tank.
(b) Oil valves for filling and draining the conservator. The valves shall be located so as
to be accessible from ground level.
(c) A silica-gel breather connected to air space above oil level. The breather shall be
accessible for maintenance from ground level.
(d) A low oil level alarm contact. This may be incorporated into a combined magnetic
oil level indicator / monitor.
(e) Over pressure protection device should be provided.
As an alternative to that described above the Tenderer may offer a transformer with a sealed
tank. If a sealed tank is offered full details regarding the oil system and its protection shall be
included in the Tender Scheduled.
5.1.10.9.1.13 Markings
The transformer terminals shall be clearly marked according to IEC 616. Terminal and
tappings markings for power transformers.
The rating plate shall be of stainless steel and shall have in addition to those items specified in
IEC-76, the type of oil used, the order no., specification no., year of manufacture and
reference no. of maintenance manual, all n Arabic and English.
In addition the rated power, voltage and current details shall be given for HV and LV
windings on all available tap positions.
5.1.10.9.1.14 Tests
The transformer is to be tested in accordance with IEC 76.
The test shall include routine and impulse tests on the HV winding.
The impulse test schedule shall be :
(a) One reduced full impulse

(b) One 100% full impulse
(c) One reduced chopped impulse
(d) Two 100% chopped impulses
(e) Two 100% full impulses
The order of dielectric testing shall be
1st Impulse Test

2nd Induced overvoltage tests
3rd Separate source withstand tests
Two copies of test certificates oscillograms and test circuit to be forwarded to the Engineer
immediately after completion of tests.
Tests on site shall include insulation resistance and tests for electric strength and moisture
content of oil samples.
5.1.10.9.2 Alternative Dry Type Transformer
The Tenderer may also quote for a dry type transformer of the same voltage ratio, power
rating and duty as stated in this specification. If a dry type transformer is offered, full details
on its construction operation and maintenance to be included with the Tender.
5.1.10.10 AC DISTRIBUTION
The main distribution board shall be sectionalized as shown in Drawing.
Each of the sections of busbar shall be supplied from a separate station transformer, through a
suitably rated circuit breaker. Each incommer and bustie breaker should be inseperate cubicle.
The control of the circuit breakers and/or power switches shall be such to achieve the
following :
(a) Incoming feeders must not be paralled in the resulting short circuit level is likely to
exceed the rating of the circuit breakers/fuse gear.
(b) In the event of loss of one incoming feeder, an automatic changeover operation to
take place to maintain supply on complete busbar.
(c) In the event of loss of supply on both incoming feeders, automatic disconnection of
the incoming feeder shall occur, provision should be made in design to connect the
standby generator , which shall be connected to one section of busbar. This busbar
section shall feed the emergency loads.
(d) provision should be provided that the Standby generator must not be paralled with
either incoming feeder.
The distribution board shall supply a number of large non essential 3 phase loads through
individual switch-fuse units, and a number of sub-distribution boards through further switch-
fuse units.
A number of single and three phase loads shall be fed from the sub-distribution boards
through individual MCB’s.
The number of MCB’s provided shall be sufficient for the ultimate substation development.
The MCB’s shall have an auxiliary contact to indicate “MCB Open” upon manual opening
and a momentary or resettable contact to indicate “MCB trip”. The MCB’s used shall be
standardized as far as possible to facilitate interchangeability and reduce the number of spares
required.
The distribution boards with switch-fuse units and MCB’s shall be housed in AC distribution
cabinets. Distribution cable sizes shall be such as to ensure that voltage drop between the
supply point and any point of utilization is less than 2.5%.
5.1.10.11 SUPERVISION OF AC SUPPLY
Drawing attached.
5.1.10.11.1 Metering
A voltmeter and ammeter shall be provided to measure the voltage and current at each section
of the main distribution board. Each incommer is to be provided with 3-phase, 4 wire KWH
meter.
5.1.10.11.2 Signals/Alarms
A group of relays shall be associated with the AC supply to indicate fault conditions as
follows and activate the signal/alarm system in the event of their occurrence.
- MCB Open
- MCB Trip
- AC Phase Failure
5.1.10.11.3 AC Phase Failure
Three phase monitoring relays, providing under voltage and phase failure shall be provided to
initiate automatic changeover facilities and activate the signal/alarm system in the event of
such occurrence.
5.1.10.12 AUXILIARY POWER SUPPLY CABINETS
5.1.10.12.1 General
The DC and AC distribution cabinet(s) shall be located in the Relay Room.
5.1.10.12.2 Cabinet Construction
These cabinets shall have the same architectural features, etc. and be similar in construction to
those specified for control and protection equipment in the section on CONTROL AND
PROTECTION. System 1 and system 2 should have an independent cabnits and design should
ensure to eluminate the spread of firefrom one panel to another.
5.1.10.12.3 Equipment Mounting/Labelling
Meters, switches, push buttons, indication lamps, and MCB’s shall be flush mounted on the
front face of the cabinet and where appropriate labelled or inscribed with regard to function
and, in the case of the MCB’s, destination of supply. No equipment shall be installed less then
300mm from panel floor.
5.1.10.14 TESTS
5.1.10.14.1 Type Tests (Factory)
(a) Tests on Battery
Each type of cell shall have been or shall be fully type-tested in accordance with IEC
Recommendation 623.
(b) Recharge Test on Battery/Charger
A recharge test shall be performed on each type of battery/charger unit in order to

check the recharge characteristics.
(c) Efficiency Test on Charger
An efficiency test shall be performed on each type of charger. Phase input current,
total power input (VA), DC output voltage, DC output power (W), power factor and
efficiency shall be recorded with standing load DC output current and repeated at
90%, 100%, and 110% of the nominal AC input voltage.
(d) Temperature Rise Test on Charger
A temperature rise test shall be carried out on each type of charger with temperature
measurements taken at all likely hot spots.
(e) Operation Test on Supervisory Equipment
The operation characteristics of each type of meter, switch, fuse, MCB, relays, and
other supervisory equipment shall be checked.
5.1.10.14.2 Routine Test (Factory)
The following tests shall be carried out in the factory on each completed auxiliary power
supply cabinet.
(a) General Inspection :
This shall involve checks under the following headings :
(1) Size, surface treatment, appearance and construction.
(2) Layout of equipment
(3) Type and rating of each device
(4) Wiring system - colour coding, identification, sleeves, neatness of

arrangement, terminations etc.
(5) Labelling
(b) Wiring Check :
Connection shall be checked for compliance with the schematic wiring diagram.
(c) Measurement of Insulation Resistance :
circuits shall be measured before and after the dielectric test by means of 1000V
megger.
(d) Dielectric Test :
The dielectric strength between conductors and earth of each circuit and between
circuits shall be tested by applying AC 60Hz voltages of the following magnitudes
for one minute.
Circuit operated at 48V - 1000V

Circuit operated at higher voltages - 2000V
(e) Performance Test :
All facilities provided and all devices used shall be checked for correct operation. In
addition the following test shall be performed on each charger.
(f) Load Test on Charger :
A load test shall be performed on each charger. DC output voltage shall be measured
when charging the battery off load, while delivering standing load current, and while
delivering maximum charger current. This shall be done for both float and boost
charging operation, and with 90%, 100%, and 110% of AC input voltage applied.
5.1.10.14.3 Test on Completion (Site)
The following tests shall be carried out on Site on completion of installation.
(a) General Inspection
The auxiliary power supply cabinets shall be checked under the headings in (a) of
Sub-clause 5.1.10.14.2
(b) Wiring Check
Connection shall be checked internally in cabinets and externally to sources of

supply, points of utilization, and signal/alarm system.
(c) Measurement of Insulation Resistance
circuits shall be measured by means of a 1000V megger.
(d) Performance Test
All facilities provided and all devices used shall be checked for correct operation. It
shall be established that auxiliary supply voltage is present at all points of utilization
and the voltage drop is distribution cables shall be noted. Taking into account this
voltage drop and the minimum voltage of the supply source it shall be confirmed that
the minimum voltage at all points of utilization will not be less that the specified
value.
(e) Load Test on Battery/Charger
This shall be specified in (f) of the Sub-clause on Routine Factory Tests. Battery,
charger and load currents shall be measured. It shall additionally be confirmed that
following discharge of each battery to a voltage corresponding to the end of its ten-
hour discharge period, the battery can perform the duties specified for the end of the
discharge period in Sub-clause 5.1.10.14.2.
(1) Detail schematic of each DC supply, its distribution and supervision, with
accompanying description.
(2) Detail schematic diagram of the AC supply, its distribution and supervision,
including the diesel generator set and its control and auxiliaries, with accompanying
description.
(3) Manufacturers’ booklets giving technical details of batteries and chargers, diesel
engine, generator, control equipment and auxiliaries.
(4) Detailed protection studies covering all auxiliaries power circuits. Both overload and
short circuits conditions shall be considered and the co-ordination of suitable MCB
or fuse characteristics with load type and size and cable size shall be clearly
demonstrated.
(5) Calculation of battery capacities, charger ratings, recharging times and detailed load
list for each battery.
5.1.11 AUXILIARY CABLE AND WIRING

1.5.55.1 SCOPE
This Section specifies the requirements for cables and wiring in control, protection and
associated auxiliary power supply circuits.
1.5.55.2 STANDARDS
The latest revisions of the following standards shall apply where appropriate
IEC 189 Low frequency cables and wires with p.v.c insulation and p.v.c. sheath.
IEC 227 Polyvinyl chloride insulated cables of rated Voltages up to and including
450/750V.
IEC 331 Fire-resisting characteristics of electric cables.
IEC 332 Tests on electric cables under fire conditions
BS 6234 Specification for polyethylene insulation and sheath of electrical cables
ES1 09-6 Electrical Supply Industry Standard for auxiliary multicore and multipair
cables
BEB S12 Standard numbering for small wiring for switchgear and transformers
with their associated relay and control panels
Where a particular subject is not covered by one of the above standards then a recognized
national standard shall apply.
In case of conflict between this specification and any of the listed standards, this specification
1.5.55.3 GENERAL
Cables and accessories shall be selected to suit the requirements of the circuits concerned. They
shall operate satisfactorily under the most severe electrical, mechanical and climatic conditions
prevailing at the work site. Included in this section are single wires and multi-core cables as well
as multiple twisted pair cables and coaxial cables. Wiring within cabinets and cabling between
locations both indoor and outdoor are also included.
5.1.11.4 GENERAL REQUIREMENTS FOR ALL CABLE TYPES
5.1.11.4.1 Conductors
Copper conductors shall be used and shall be solid or stranded. Where wiring is connected to
removable connections or movable equipment or where repeated movement may occur, such as
apparatus mounted on a hinged panel or door, the conductor used shall be the multistranded
flexible type.
Conductor cross-sections shall be rated for the current carrying duty. The Contractor shall
ensure that the cross-section of the wiring is adequate for the operating current and voltage
conditions. The special requirements of the circuit designs given in Clause 1.5.55.6 below
shall be met. However, in the case of circuits operating at 60V and above the conductor
cross-section shall not be less than 1.5mm² and in the case of connections to current transformer
secondaries conductor cross-section shall not be less than 2.5mm² .
1.5.55.4.2 Insulation
The insulation for wires and cable cores shall be polyvinylchloride (PVC) or cross linked
polyethylene (XLPE) except for multi-pair pilot cable in which case the insulation shall be
polyethylene. Core insulation of multi-core and multi-pair cables shall be coloured and
numbered generally in accordance with their respective IEC Publications 227 and 189. Cables
with, more than five cores, shall have a single colour other than the sheath colour and be
numbered. Cores of multi-pair cables shall have a colour coding in accordance with IEC
Publication 189.
A layer of thermoplastic material shall be extruded over the laid up cores of multi-core cables.
This common covering shall be resilient, homogeneous, of different colour to cores and sheath
and shall not adhere to the cores. Alternatively, a wrapping of fabric or plastic tapes may be
substituted for the extruded common covering.
1.5.55.4.3 Screening
Screened cables shall be used where the occurrence of induced overvoltages would endanger or
interfere with the correct operation of the connected equipment. In particular, screened cable
shall be used on all circuits for local wiring of telephone instruments, for transducer outputs, DC
distribution and all control indicating and metering, signalling and protection circuits. Screening
shall be connected at both ends of the cable to the earth grid by the shortest practical connection
in such a way as to avoid interference currents being generated or induced in the cable
cores/pairs.
The preferred screen type is one consisting of copper wires laid over the common core covering
with a transverse helix of copper tape. The screen cross-sectional area shall be as follows:
No. of Cores - Screen Cross-Sectional Area
Under 12 - equivalent to core cross-section
12 and under 19 - not less than 2.5mm²

19 and over - not less than 4mm²
5.1.11.4.4 Sheath
Multi-core and multi-pair cables shall have PVC sheaths. The outer sheaths of cables shall be
coloured black and be embossed with the words ELECTRIC CABLES in English, the cable size
(for example, 4 x 6 or 19 pair), manufacturer's name (or trademark) and year of manufacture.
The embossed letters and figures shall be raised and consist of upright block characters of size
not less than 20% of the overall diameter of the cable and the embossing shall be at intervals of
not more than one meter.
The sheath shall have an anti-vermin barrier.
In addition to the requirements of the individual IEC Publications for each cable and wire type
with regard to fire retardation, all cables shall satisfy the requirements of IEC 332.
1.5.55.5 PILOT CABLE REQUIREMENTS

1.5.55.5.1 General
Pilot cables shall be in accordance with ESI Standard 09-6 or approved equivalent. The
preferred sizes are 61 pair and 37 pair, but other sizes may be employed with the approval of the
Engineer.
The cores which shall be of copper 0.9mm in diameter shall be twinned and laid up in such a
manner that the length of lay of conductors forming pairs shall differ for adjacent pairs and the
difference shall not exceed 150mm. The lengths of lay of the pairs shall be chosen so that
cross-talk will be as small as possible.
1.5.55.5.2 Filling
The cable shall be filled with a suitable compound. The compatibility of the materials shall be
tested in accordance with the requirements of Appendix 2a of ESI 09-6.
1.5.55.5.3 Bedding
The bedding shall consist of an extruded covering of black polyethylene which shall-be Type
03C compound in accordance with BS 6234 or another suitable compound.
1.5.55.5.4 Armouring
Each pilot cable shall be provided with a galvanized steel wire armour in one layer. The wire
size to be used shall be in accordance with Table 2.9 of ESI Standard 09-6. These wires shall be
protected with a coating of waterproof compound.
1.5.55.5.5 Sheath
A coating of conducting material, such as graphite, shall be applied to the outer sheath to enable
a high voltage, l0kV DC, test to be applied across the sheath.
1.5.55.5.6 Technical Characteristics
The main technical characteristics of the cable shall be as follows:
(1) Maximum conductor resistance
at 20°C -
58.2 ohms per 1000m loop
at 70°C -
69.6 ohms per 1000m loop
(2) Maximum mutual capacitance - 50nF/km
(3) Minimum insulation resistance
at 20°C -
5000 meghms/km
at 70°C -
100 meghms/km
(4) Nominal Impedance
at 1000 Hz -
470 ohms
at 60kHz -
110 ohms
(5) Nominal Attennuation in accordance with Table 2.2 of ESI 09-6.
(6) Induced voltage withstand

Level - 15 kV
1.5.55.5.7 Identification of Cores
The cores shall be identified by colours in accordance with the scheme laid down in Clause 2.6
of Section 2 of ESI 09-6.
1.5.55.6 CIRCUIT DESIGN REQUIREMENTS
Each multi-core/multi-pair cable shall be used for one type of duty and at one supply voltage
level for example, a cable used for connections to instrument transformers shall not include
connections for switchgear operation.
Cable use shall also be on a switchgear bay basis where possible. This requirement shall be
reflected right through the station including control and communication rooms.
Cables and wires for any particular circuit shall have a dielectric test level at least matching the
minimum level of the equipment to which it is connected and rated duty at least equal to that of
the equipment to which it is connected.
Wires and cable cores of circuits with different voltage ratings shall be segregated unless they
are rated for the higher voltage rating.
Circuits for fire detection and alarm shall use fire resisting cable to satisfy the requirements of
IEC Publication 331. Mineral insulated copper covered cable (MICC) may be used.
Telephone/teleprinter circuits shall have at least 40% of pairs in any cable as spare.
Cables used for local wiring of telephone instruments and for transducer outputs shall be
screened. Conductors shall not be of less than 0.9m diameter and shall be twisted to minimize
induced voltages.
5.1.11.7 SAMPLES
On request by the Engineer, the Contractor shall supply a short (five meter) sample of any or all
of the cables proposed, and samples of terminals, glands, clamps etc.
5.1.11.8 TESTS
Type tests on each type and size of cable shall be carried out in the factory in accordance with
relevant IEC or national standards.
Before dispatch each drum of cable shall be routine tested in accordance with IEC (or other)
Publications. The Engineer may choose random sample lengths of any or each size/type of cable
and instruct the Contractor to carry out a full series of type tests on these samples. In the event
of failure in any test, the complete consignment of cable of that size/type may be rejected at the
discretion of the Engineer.
The Contractor shall in all cases send to the Engineer for his approval three copies of the
Factory Test Certificates, covering each drum of cable offered for acceptance. No cable shall be
dispatched from the works until the test certificates have been approved by the Engineer in
writing.
1.5.55.9 PACKING
The Cable shall be placed on drums, reels or delivered in coils as appropriate. Drums, reels and
coils shall be labelled with serial number, cable type/size, number of cores, cable length, gross
and net weight, year of manufacture, drum measurements, the Employer's name, Contractor's
name, Contractor's Agent in Bahrain and his address, Contract number, country of origin and
any necessary handling instructions. In the case of wooden drums the above information shall be
marked on one flange and the position of the cable nose and the direction for rolling as indicated
by an arrow shall be marked on the other flange. All markings shall be clearly and indelibly
made.
Each length of cable shall be durably sealed before shipment to prevent ingress of moisture. The
drums, reels and coils shall be lagged or covered with suitable material to provide physical
protection for the cables during transit and during storage and handling operations. The lagging
shall provide suitable protection against all climatic conditions prevailing during transport and
on site.
All accessories (glands, saddles, trunking.etc.) shall be carefully packed so that they are fully
protected during transport and handling operations and in storage.
The Contractor shall be responsible for the safe storage of all materials and shall dispose of
empty drums etc.
1.5.55.10 INSTALLATION
1.5.55.10.1 Routing and Arrangement
Routing and arrangement of cables shall be approved by the Engineer and shall be planned to
provide an orderly formation, free from unnecessary bends and crossings, which will permit the
removal of any one cable without undue disturbance to adjacent cables. Cables shall be routed
so that the probability of occurrence of induced voltages is minimized.
Cables shall be installed so that no temporary or permanent bends are made which are sharper
than those recommended by the manufacturer and confirmed as acceptable by tests. There shall
be no joints in cables laid entirely within the substation.
All small wiring shall be neatly executed and routed in plastic bunking, flexible metal conduit
etc. as appropriate.
5.1.11.10.2 Laying
Cables shall not be laid direct in the ground but shall be laid in reinforced concrete ducts cable
trenches with removable covers. Where cables run cross roads or enter buildings the cables shall
be run in concrete encased pipes. The type and layout of ducts and pipes shall be subject to the
Engineer's approval.
After installation by the Contractor, all pipes shall be tested to ensure that they are correctly
aligned by drawing a mandrel through the pipe. The diameter of the mandrel shall not be less
than 95% of the pipe. The pipes and ducts shall be brushed clean and their mouths temporarily,
but effectively, sealed until required for cable installation. Additional pipes for future use shall
be sealed effectively with PVC caps to prevent ingress of moisture.
All pipes and ducts shall be brushed clean immediately prior to installation of cables. The
Contractor shall deal with and dispose of water and other extraneous material so as to avoid risk
of damage to cables.
The proposed method of pulling shall be stated in the Tender. The pulling arrangements shall be
subject to the Engineer's approval. The cable shall, where necessary, be lubricated to facilitate
drawing in. The lubricant used shall have no deleterious effect on the cables or other surrounds.
At the point of cable entry into the pipe or duct, a bell mouth of suitable soft material shall be
provided to prevent damage to cable during direct entry. After installation of the cables, outdoor
ducts shall be back filled with clean sand or other approved material. The sand or other
approved back fill shall not be installed until the cable installation has been inspected and
approved by the Engineer.
Indoor cables shall be run under false floors or in ducts in the floors, the ducts shall have
removable covers.
In cable rooms, above-floor runs are required and in such cases cables shall be supported by
suitable trays or racks arranged to facilitate extensions to the substation. In cable room areas
where there are oil filled cables all auxiliary cable runs shall be fully fire proofed.
Protective covers shall be placed over trays etc. where the cables may be exposed to damage
from falling material or moving equipment.
Where cables enter a building or pass from room to room within a building, fire retardent
barriers shall be provided.
1.5.55.10.3 Corrosive Action
Every precaution shall be taken to ensure that cables and accessories are not installed in a
manner or under conditions likely to cause electrolytic or other corrosive action or damage to, or
be detrimental to the performance of the cables during operation.
1.5.55.10.4 Sunshields
All cables installed outdoors above ground shall be protected from direct solar radiation by
ventilated sunshields.
1.5.55.10.5 Supports
The Contractor shall supply and install all the supports, racks, trays, cleats, saddles, clips and
other parts required to carry and secure the cables without risk of damage, in a neat and orderly
manner. The spacing of all supports, racks, cleats, saddles and clips shall be subject to the
Engineer's approval.
Support structures for cables shall be free from rough edges and sharp corners. If such support
structures are of mild steel they shall be hot-dip galvanized.
Cable connections to kiosks, boxes, cabinets, etc. shall be at least 300mm over ground. Vertical
portions of cable runs shall be supported by clamps, saddles, on ladder racking or in conduit or
bunking. All cables shall be securely supported at a point not more than 1.Om from their
terminations.
5.1.11.10.6 Circuit Segregation
All communication, control and SCADA cables shall be physically separated (with physical
barriers) from high voltage power cables and their routes chosen to minimize the pick-up of
induced voltages liable to cause damage or interference.
1.5.55.10.7 Terminations
Wires shall not be tee-connected or jointed between terminal points. All stranded or flexible
wires shall have crimped connectors fitted at terminal points. Crimped connectors on solid wires
are not acceptable unless approved by the Engineer having regard to the particular application.
Suitable glands shall be used to connect cables to mechanism boxes, cabinets, etc.
1.5.55.10.8 Cable and Wire Identification
Cables shall be fitted with numbered identification tags at termination points. All internal wires
in cabinets, kiosks, panels etc. shall be identified at each end by means of a sleeve indelibly
marked with an identification number which shall be readily visible. The identification system
shall be in accordance with the British Electricity Board's Specification S12. The sleeves shall
be such that they remain fixed to the wire when the wire is removed from the terminal. All cable
cores shall also be identified at each end by means of a captive sleeve indelibly marked with an
identification number referenced to the terminal to which it is connected. The sleeves on all
wires directly connected to circuit breaker trip coils shall be of a colour, preferably red, different
from the others and marked “trip”. A colour code identification system may however be used
instead of numbered sleeves in the case of telecommunications type wiring.
5.1.11.10.9 Damage During Installation
Any damage to cables or accessories during installation shall be made good by the Contractor at
his expense and to the satisfaction of the Engineer.
The following items shall be submitted to the Engineer for approval:
(1) Layout and detail drawings of ducts, pipes, cable trays cable trenches etc.
(2) Drawings showing details of cable terminations including supports, file terminals,
glands, earthing of screens etc.
(3) Complete cable schedule giving cable types, sizes, locations and labelling system.
(4) A cable routing layout/elevation drawing showing all cable runs including building
services cabling showing numbers of cables on cable trays, etc.
(5) Details of type tests for all cables.
(6) Details and specifications for any special cables which are to be used such as coaxial,
balanced `pair cables, double screened cables, etc.
5.1.11.12 MEDIUM VOLTAGE POWER CABLE
5.1.11.12.1 General
This section provides the technical requirements for the 20kV medium voltage power cables
as well as their installation, termination and testing. All cables shall be adequate for the
electrical and physical use to which they will be subjected. All MV cables shall be of the
single core screened, unarmoured design with the exception of the station auxiliary power
transformer which may be three core screened and armoured cable.
5.1.11.12.2 Codes and Standards
The medium voltage power cables shall be manufactured and tested according to EU
Specification D11 and IEC Publication 502. The conductors shall be sized in accordance with
IEC Publication 287, “Calculations of the Continuous Current Rating of Cables”.
5.1.11.12.3 Voltage Rating
Highest System Voltage (L-L) 17.5 kV
Nominal System Voltage (L-L) 13.8 kV
Frequency 60 Hz
5.1.11.12.4 Current Rating
The medium voltage power cable shall be sized such that a maximum operating temperature
of 90°C is not exceeded. The continuous operating current of a conductor shall not exceed
80% of its full load rating. The soil ambient temperature and the soil thermal resistivity shall
be determined and used as needed for sizing the cable. The cable shall be sized for the
maximum load the circuit will supply or the continuous rating of the circuit protective device.
After the award of contract, the Contractor shall prove by calculation that the number of
cables and its cross-section will fulfill this criteria under site conditions.
The cable rating shall be matched with the transformer maximum load and cyclic overload.
5.1.11.12.5 CABLE CONSTRUCTION
5.1.11.12.5.1 Conductor
Conductor material shall be uncoated annealed copper in accordance with IEC 228 Class 2.
5.1.11.12.5.2 Insulation
Insulation shall be extruded solid dielectric XLPE complying with the appropriate
requirements specified in section 3 of IEC 502.
The nominal insulation thickness shall be as specified in IEC 502. Table III.
The cross linking process shall not expose the material to water or steam.
The average insulation thickness shall not be less than the specified nominal value. The
thickness at any place may, however, be less than the specified nominal value provided that
the difference does not exceed 0.1mm + 10% of the specified nominal value.
5.1.11.12.5.3 Conductor Semiconducting Screening
Conductors of MV cable shall be screened. The conductor screen shall consist of an extruded
black semiconducting material compatible with the insulation of the conductor and shall have
an allowable operating temperature equal to or higher than the insulation. The outer surface of
the conductor shield shall be cylindrical and shall be firmly bonded to the insulation. The
extruded shield shall be easily removable from the conductor. The material shall comply with
the physical and electrical criteria of AEIC CS-5.
5.1.11.12.5.4 Insulation of Semiconducting Screening
Core insulation of MV cables shall be screened.
The insulation semiconducting screen shall consist of an extruded black semiconducting

material applied directly over the insulation and shall comply with the requirements of AEIC
CS-5.
The extruded insulation semiconducting screen shall be removable without damaging the
insulation, leaving no conducting material that cannot readily be removed. An insulation
screen that requires heat for removal shall not be supplied. The insulation shield shall comply
with the stripping test requirements of AEIC CS-5.
5.1.11.12.5.5 Metallic Screening
All cores with semiconducting insulation screening shall have a supplementary copper wire
screen helically applied in intimate contract with the non-metallic semiconducting screening.
A copper tape counter-helix shall be applied over the copper wires.
The total cross-sections of copper screen, covering the three cores, are standardized as
follows:
- 16 mm² up to and including 120 mm² core.

- 35 mm² for sizes in excess of 120 mm² core.
5.1.11.12.5.6 Inner Covering and Assembling of Cores
For three core cables an extruded inner covering shall be provided over the cross assembly.
The metallic screens of the cores shall be in contact with each other.
5.1.11.12.5.7 Inner Covering and Fillers Requirements
The inner coverings and fillers shall be of materials suitable for the operating temperature of
the cable and compatible with the insulation.
Fillers shall be non hygroscopic.
Inner covering material shall be PVC type ST2 compound.
5.1.11.12.5.8 Armour Tapes
For armoured cables, double steel tape shall be applied helically in two layers of galvanized
steel over the inner covering in accordance with IEC 502,
5.1.11.12.5.9 Outer Sheath
An outer sheath of PV Type ST2, shall be provided.
5.1.11.12.6 MARKING
5.1.11.12.6.1 Cable Cores
Insulation shall not be coloured.
Marking of single core cables to be assembled into three phase circuits is not required.
Three core cable shall have the words “Red”, “Yellow”, or “Blue” marked on the core
insulation semi-conducting layers, or shall alternatively use identifying tape.
5.1.11.12.6.2 Cable Outer Sheath
5.1.11.12.6.2.1 Colour
The colour of the cable outer sheath shall be black for 33kV cables.
5.1.11.12.6.2.2 Embossing
The outer sheath of the cable shall be embossed at intervals not exceeding one metre with the
following information:
Manufacturers Name and/or trademark (English and Arabic).
Voltage designation ( in English).
Type of insulation ( in English).
Conductor size and material of manufacture (in Arabic and English).
Year of Manufacture (in Arabic and English).
Every meter length of cable should be marked sequentially with numbers indicating the actual
length of the cable in meters. Beginning from the inner end of the cable, the numbers will be
marked in ascending order.
5.1.11.12.7 SPLICES & TERMINATIONS
The cable runs shall be designed so that cable splices are not necessary. If the cable is
damaged during installation the entire cable run shall be replaced. The damaged portion of
cable shall not be repaired and the cable spliced. The cable shall be terminated using heat
shrink type termination material in accordance with EU specification D29.
5.1.11.12.8 REELS
Cable reels shall be provided for all cables and it shall be placed on non-returnable wooden
drums. The complete periphery of each drum shall be protected with heavy wood lagging
bound with galvanized steel straps. The drums and lagging shall be sufficiently strong to
withstand the rigors of marine shipment. The arbor hole of the drum shall be reinforced with
galvanized steel plates.
Each end of the cable shall be firmly and properly secured to the drum.
Prior to shipment, the cable ends shall be sealed with heat shrinkable end caps with adhesive
type sealing compound.
Cable drums shall be marked in legible and indelible letters in Arabic and English giving the
following particulars on a stainless steel plate:
(a) Voltage designation

(b) Number of cores
(c) Conductor material and cross-sectional area, sqmm.
(d) Type of insulation, XLPE
(e) Length of cable, meters
(f) Gross weight & Weight of cable, Kg
(g) Dimensions of drum, mm
(h) Manufacturer’s name and country of origin
(i) Consignee address and purchase order number
(j) Serial number of drum
(k) Direction of rolling
All marking shall appear on both sides of the drum.
5.1.11.12.9 INSTALLATION
High Voltage power cables shall be installed with adequate fire separation from each other.
The spread of fire shall be restricted by arranging the cable runs with separation by distance or
with physical separation by barriers. Cubicles and junction boxes shall be sufficiently
spacious so that the conductors can be connected in a neat and reliable manner.
Care shall be taken to protect the cable and wires against damage in handling during and after
installation. Minimum bending radius of cables shall be as recommended by manufacturer.
The pulling of cables shall be done in such a manner that minimum pulling tension is required
and minimum twist is applied to the installed cables. The installed cables shall be relieved of
tension during the installation and a reasonable slack shall be provided at termination points,
in pull boxes and in the corners of the trenches. Cut ends of all cables shall be protected from
water immersion during pulling or when not enclosed in a weatherproof housing.
Cable sheath shall be cleaned of pulling lubricants and dust where exposed in the panels or in
equipment housings.
All cables in the outdoor switchyard area shall be laid in covered concrete trenches having
suitable hot dip galvanized steel trays. Gap between two trays in vertical layer shall be
minimum 300 mm.
Trenches and hand holes shall be kept clean of all foreign material (trash) during construction.
Cable installed above ground shall be provided with sun shield wherever possible.
The earth cable bonding at cable terminations shall be provided with disconnectable links to
facilitate testing.
Each end of every cable shall be provided with aluminium marker having the cable number,
destination, size of cable and voltage grade engraved on it.
5.1.13. LINE COULING EQUIPMENT

LINE COUPLING EQUIPMENT
5.1.13.1 SCOPE
This section specifies the main design parameters, manufacture, marking, testing and
inspection, acceptance and rejection, delivery and spare parts for 380kV and 110kV
Line Coupling Equipment.
5.1.12.2 GENARAL
5.1.12.3
5.1.13.2.1 Line Coupling Equipment
Line Coupling Equipment is used to interpose between power line carrier equipment
(PLC) and transmission lines to transfer carrier signals to and from the lines and to
isolate the terminal equipment from line voltage. It also serves to protect personnel and
equipment from the effects of power frequency voltage and transient overvoltages.
The equipment consists of an arrangement of capacitors, transformers, reactors,

resistors, protective devices and switches linking the PLC equipment to the
transmission line conductors which serve as the physical bearers for the communication
channels. The basic components are assembled into three types of unit, namely line
traps, coupling capacitors and coupling devices.
5.1.13.2.2 Line Traps
Line traps as defined in IEC 353 are coils placed in the phase conductors so as to block
carrier frequencies being transmitted in the direction away from the intended
transmission path. As well as the basic main coil a line trap consists of a protective
device shunt-connected to the main coil and usually a tuning device which is also
shunt-connected to the main coil containing capacitors and possibly inductors and
resistors.
5.1.13.2.3 Coupling Capacitors voltage transformer
110kV coupling capacitor voltage transformer is used as a part of coupling capacitor

and shall comply the IEC186.
The copoiling capapciator voltage transformer shall be single pise,oil-immerssed,
Self-cooled, suitable for both protectoin and measurment purposees.
Coupling capacitor voltage transformers shall be suitabley desinged fo use with

Power line carrier equipnet.
Coupinmg capiator voltage transformers shall be equpuped with a ferro-resonant

surppression device,carrier ground switch , gaps and drain coil.
Coupling capicator voltage transformer of the same voltage calss shall have the
Same ratio.
Ferro-resoncace, transinet respinse, standard refernce reage of frequency, and the

Voltage error and phase dislacemet charateristics fo each coupling cappicator
Voltage transformer shall be as specified in IEC Publicatoin 186 and 186A.
Coupling capacitors are classified as follows:
Oil filled capacitor stacks housed in porcelain bushings for phase to earth connection
and suitable for exposed installation outdoors.
5.1.13.2.4 Coupling Devices
Coupling devices for power line carrier systems as defined in IEC 481 consist of a
number of elements connected to the secondary terminals of coupling capacitors which
contribute to
the functions of tuning to promote the efficient transmission of carrier- frequency
signals, impedance matching, galvanic isolation, draining to earth of power-frequency
current, limitation of voltage surges, direct and efficient earthing, when necessary.
5.1.13.2.5 Coupling Arrangement
A number of coupling arrangements are possible as defined in IEC 481 using one or
more phase conductors with the earth being used as one leg of the circuit in some
arrangements. The two most commonly adopted arrangements are single phase with
earth return and phase to phase using two conductors. The phase to phase coupling shall
be used.
5.1.13.3 STANDARDS
5.1.13.3.1 IEC Standards
The latest revisions of the following standards shall apply
IEC 99-1 Non-linear resistor type arresters for a.c. systems
IEC 168 Tests on indoor and outdoor post insulators of ceramic material or glass
for systems with nominal voltages greater than 1000V
IEC 273 Dimensions of indoor and outdoor post insulators and post insulator
units for systems with nominal voltages greater than 1000V
IEC 353 Line traps
IEC 358 Coupling capacitors and capacitor dividers
IEC 481 Coupling devices for power line carrier systems
IEC 507 Artificial pollution tests on high-voltage insulators to be used on a.c.

systems
IEC 529 Classification of degrees of protection provided by enclosures
IEC 815 Guide for the selection of insulators in respect of polluted conditions
EU Electricity Utilities, Kingdom of Saudi Arabia. Specification

T18 - 132kV Line Coupling Equipment, T32 - 380kV Line Coupling
Equipment and D12 - Galvanizing.
5.1.13.3.2 Conflicts
In case of conflict between this specification and any of the listed standards, this
specification shall take precedence.
5.1.13.4 NETWORK CONDITIONS

SEE SECTION 5.1.1
5.1.13.5 NORMAL CURRENT RATINGS
The rated normal currents of components shall be

rated primary voltage = 110kv/3
rated secondry voltages = 100V/3, 100V/3, 100V/3
rated output & accuracy = shall be adequate for
metering, protection and
future requirment
rated overvoltage = 1.2 contineous, 1.9for 30
sec
The equipment shall operate satisfactorily under the service conditions listed in Section
1, GENERAL REQUIREMENTS.
5.1.13.7 DESIGN
5.1.13.7.1 High Frequency Carrier Coupling Requirements
The normal frequency range for power line carrier transmission is 40-500kHz. The
frequency range permitted by Saudi Arabian Authorities is, however, 50-148.5 and
283.5-500kHz.
5.1.13.7.2 Bandwidth
Units shall be adjustable wide band and shall be capable of being tuned to any
frequency in the range.
5.1.13.7.3 H.V. Terminals
H.V. terminals shall be flat, tinned and shall be designed to sustain a mechanical force
of 2kN in any direction. Precautions shall be taken to prevent corrosion at points of
connection of dissimilar metals including the points of contact with the power line.
5.1.13.7.4 Terminal Boxes
Terminal boxes shall be weatherproof, protected against the entry of insects and
ventilated to prevent condensation to the level of IP54, in accordance with IEC 529.
The bottom plate of the box shall be furnished undrilled, but sufficiently large to
accommodate three cable glands of up to 40mm external diameter.
5.1.13.7.5 Earthing
An external earthing stud connected to the metal base shall be provided on all items not
insulated to system voltage and in addition an earthing terminal shall be provided
within each terminal box. The earthing stud shall be suitable for connection of 2 X 95
sq. mm copper conductors
5.1.13.7.6 Corrosion Protection
All exposed ferrous parts shall be hot dip galvanized to comply with Specification No.
D12 - Galvanizing.
Tenderers shall clearly state the corrosion protection applied to aluminium and
aluminium alloy parts.
5.1.13.8 LINE TRAPS
5.1.13.8.1 Ratings
The inductance of the line trap shall be 1mH.
The line trap shall be designed to withstand without damage the rated short circuit
current.
The nominal discharge current of the line trap protective device shall not be less than
10kA.
5.1.13.8.2 Minimum Resistive Impedance
The minimum resistive impedance. It is a function of the line characteristic impedance

which can be assumed to be as follows, in ohms, for design purposes:
phase-to-earth phase-to-phase
single conductor 400 600
bundled conductors 300 500
Normally the minimum resistive component of the line trap impedance is required to be
1.41 times the line characteristic impedance.
5.1.13.8.3 Tuning
Line traps shall be factory tuned to the specified frequency band and only minor tuning
shall be required during installation. Retuning to other frequencies or exchanging the
tuning element shall be possible without removing the line trap.
5.1.13.8.4 Bird Barriers
Requirements for barriers on line traps are specified in the SCOPE OF SUPPLY. If
required barriers shall be such that no entrance to the line trap shall admit a sphere
having a diameter of 16mm.
5.1.13.8.5 Continuous Service Requirements
The maximum ambient temperature specified in this document is higher than that
covered by IEC 353 and IEC 481. The Supplier shall therefore take steps to ensure that
temperature rise is limited to 15°C less than that specified in IEC 353 for a maximum
ambient temperature of 50°C as set out in the table below or otherwise satisfy the
Employer that excessive temperatures will not occur. The class of insulation shall be
stated.
TEMPERATURE RISE
(MAXIMUM AMBIENT TEMPERATURE 50°C)
Temp. rise °C Measured by
Class Thermometer Increase in

(max. temp. rise) resistance
Y 35 30
A 50 45
E 65 60
B 75 65
F 100 85
H 125 110
- 155 135
5.1.13.9 COUPLING CAPACITORS
5.1.13.9.1 General
The coupling capacitor shall consist of a capacitor unit or capacitor stack and shall be
suitable for pedestal mounting on supporting structures.
5.1.13.9.2 Rated Capacitance
Coupling capacitors shall be 5000pF.
5.1.13.9.3 Technical Characteristics
Measurement of high-frequency capacitance and equivalent series resistance shall be

carried out on a complete capacitor stack. The capacitances and the equivalent series
resistance shall be measured at temperatures equal to the limits of the temperature
category and at a temperature within the range D for testing (IEC 358, Clause 27.3), at
several frequencies over the frequency range (40 kHz - 500 kHz).
The measured values of the capacitance between the high and low-voltage terminals
shall not deviate by more that -20% or +50% from the rated capacitance. The measured
values of the equivalent series resistance between the same terminals shall not exceed
40 ohms at any frequency or temperature.
The capacitors must withstand a steady high frequency current of at least 1A rms
without any damage or deterioration.
The stray capacitance shall be less than 200 pF.
The stray conductance shall be less than 20 s.
Terminal design and arrangement must further be chosen so that the effect of adverse
atmospheric conditions (humidity, snow, frost, dust, etc.) does not involve capacitance
and conductance values appreciably higher than those stated above.
5.1.13.9.4 High Frequency (H.F) Terminals
The connection for the high frequency cable must be complete except for the cable
termination.
5.1.13.9.5 Earth Connection
It shall be possible to connect to earth in a reliable way any metal parts or terminations
of the capacitor which are at earth potential in normal service.
5.1.13.9.6 Rating Plates
Each capacitor shall be fitted with a rating plate giving the following information
(1) Manufacturers name
(2) Serial and type number
(3) Rated capacitance
(4) Rated voltage kV (Un)
(5) Rated frequency Hz
(6) Temperature Category
(7) Diagram showing the terminal marking
(8) Insulation level
(9) Year of manufacture
(10) Total mass in Kg.
Where capacitor stacks are employed each complete stack shall be fitted with a rating
plate giving the information shown in 1-10 above. Individual units shall also be fitted
with rating plates giving the following information:
(1) Serial and type number
(2) Measured capacitance

(3) Rated voltage
(4) Year of manufacture
5.1.13.10 TESTING
5.1.13.10.1 General
All line coupling equipment shall be tested at the Contractor's expense in accordance
with the latest editions of the referenced standards and as specified herein. Following
completion of the tests, two certified copies of the test reports shall be submitted to the
Employer for approval. No line coupling equipment shall be shipped until the test
reports have been approved by the Employer. The Employer, at his discretion, may
waive type test requirements, where type tests have previously been carried out and
where acceptable type test certificates are provided by the Contractor. The acceptance
of such type test certificates shall be based on the stated requirements for type testing
contained in this Specification.
5.1.13.10.2 Validity of Test Certificates
Test certificates are considered valid if the tests have been carried out within the last
five years on equipment identical to that on offer using the test methods outlined in this
specification.
5.1.13.10.3 Location of Tests
Routine tests shall be carried out at the Contractor's factory.
Type tests shall be carried out at an approved independent test laboratory or at the
Contractor's factory and be witnessed by a representative of an approved independent
test laboratory or other representative acceptable to the Employer.
The Employer may wish to witness tests or to visit the factory during manufacture of
any or all items covered by this Specification. Accordingly, the Contractor shall give
the Employer adequate notice of manufacturing schedules and one month's notice of
test schedules.
5.1.13.11 TYPE TESTS
Type tests shall be carried out in accordance with IEC 353, 358 and IEC 481 and the
artificial pollution tests of IEC 507 using the solid layer method specified in Clause
14.2.
A separate test shall be carried out for each reference layer conductivity.
The solution composition shall consist of 40g kaolin, 1000g water and salt giving the
various reference layer conductivities, according to Clause 14.2.
The measurement of the layer conductance shall be in accordance with Clause 16

(procedure b). The determination of the layer conductivity shall be in accordance with
Clause 17. The withstand test procedure shall be as outlined in Clauses 18.2 and 19.
5.1.13.12 ROUTINE TESTS
5.1.13.12.1 Routine tests shall be carried out in accordance with IEC 353, 358 and IEC 481.
5.1.13.13 SAMPLING
Type tests shall be carried out on one of each type of line trap, coupling capacitor and
coupling device offered.
Routine tests shall be carried out on all equipment ordered,
All tests shall be carried out in accordance with IEC 353, 358 and IEC 481 and other
IEC Recommendations referred to therein
5.1.13.15 SPARE PARTS
A comprehensive list of manufacturer's recommended spare parts shall be included in

the Tender.
The spares recommended shall be clearly identified on drawings and in the

maintenance manual and shall be sufficient to cover at least five years.
Spares ordered shall be delivered suitably packed and treated for long periods in
storage. Each package shall be marked clearly with a description of the contents (with
part numbers) in Arabic and English.
5.1.14 SUBSTATION POWER CABLES
5.1.14.1 GENERAL
This part of the Technical Specifications shall cover the design, manufacture, factory testing,
delivery, transportation, laying & installation, site testing and commissioning of:
- single-core high voltage XLPE cable
- pilot cable
- optical fiber cable
including all work as described under articles 5.4 and 6.4 shall be handed over in good
operational condition.
The cable and accessories shall operate under the service conditions and network parameters
as detailed below
5.1.14.2 FUNDAMENTALS FOR THE DESIGN
The following shall form the basis for each Tenderer to optimize his tender with regard to
local facts, manners and customs, and also to prevailing technical realities. Climatic
conditions are humid and highly corrosive. on average, rainfall is slight although sudden,
extremely heavy rainfall does occur. Sandstorms and dust storms are very frequent, reaching
velocities up to l20 km/h.
The prevailing data are as follows:

- Altitude (above sea level) 0-1000m
- maximum ambient air temperature 55 Deg.C
- maximum hourly temperature 50 Deg.C
- maximum daily temperature 40 Deg.C
- minimum ambient air temperature -5 Deg.C
- maximum temperatures of metal surface 80 Deg.C
- maximum relative humidity 0-100%
- average rain fall 100mm/year
- atmosphere (general ) corrosive salt, dust

and sand laden
Cables shall run partly in ducts and shall partly be buried directly in the
ground. The relative soil conditions to be taken into consideration for tender
purposes only are:
- soil thermal resistivity (G) appro.2.0k°m/W
(1m and below)
- maximum soil temperature
- surface 60 °C
- 1 m & below 35 °C
- minimum ground temperature 25°C
- soil pH 7.0-8.5*
- salt concentration (typical )
- sulfates (So3), by weight 0-10%*
- chlorides ( NaCl), by weight 0-5%*
- minimum soil electrical resistivity (dry) 7.0 ohm. M*
*Note: The minimum soil electrical resistivity refers to corrosion activity in the soil. This
value is for information only and shall not be used to calculate the earth resistance of
earth electrodes.
Furthermore, the equipment offered must be suitable in all respects for operation within
the Purchaser's high voltage systems.
The characteristics of these systems are:
- operation voltage/highest system voltage 110/123 kVr.m.s
- frequency 60 HZ
- configuration 3 phase, 3 wire
- three phase symmetrical short circuit current 40 KA r.m.s
- three phase symmetrical peak withstand current 100 KA peak
- lightning impulse withstand 1.2/50uS
- to earth and between phases 550 KV peak
- one minute power frequency withstand
- to earth and between phases 230 KV peak
- neutral arrangement solidly earthed
The Technical Specifications are intended to give the frame of the equipment required. It
is understood that the work includes everything requisite and/or necessary to finish the
entire work properly, and the equipment has to be complete in every respect,
notwithstanding the fact that every item may not be specifically mentioned.
The routes for the cables, as well as the positions of the cable joints have not yet all been
exactly decided upon. Consequently, all particulars relating to lengths shall be understood
as preliminary only.
The Purchaser/Engineer and the Contractor shall in the event of award of a contract,
determine the binding delivery quantities. They shall be delivered accordingly, and prices
shall be adjusted accordingly.
The Purchaser will neither furnish manpower assistance for transportation, laying or
construction, nor equipment assistance or other material.
All incidental costs shall be included in the tender price. Should further clarification of
the local conditions is necessary for preparation of the tender, then this shall be the
responsibility of the Tenderer.
All cables and their accessories shall be designed in accordance with the latest issue of
IEC publication as mentioned in article 5.1.14.3, or equivalent standards.
All cables and their accessories to be tendered shall have insulation levels able to
withstand any voltage surge, due to switching operations, sudden load variations, faults,
etc., which is normally expected to occur in the power system in which the cable is to be
included.
The cables and cable sealing ends etc. connected between the 40 MVA transformer and
switchgear shall be suitable for overload of 1.5 pu of transformer for one hour with a
preceding load of 1.0 pu. The conductor temperature reached at the end of the over load
o o
shall not exceed 90 C on the basis of ambient temperature of 55 C.
Further the maximum conductor temperature for 1 second short circuit occurring
o
immediately after overload operation at 1.5 pu for 1 hour shall not exceed 250 C at an
o
ambient temperature of 55 C.
For existing switchgear, the cable contractor should employ the services of switchgear
manufacturer to degasify the termination chamber, remove/install the PT and cable links,
treat SF6, vacuum and fill the gas for installation of cable termination and high voltage
test.
Regarding new switchgear, the switchgear contractor will perform the above preparatory
work on the switchgear cable chambers at one time only for testing of the cable. Any
additional H.V. test required due to failure of cable on first test, the above preparatory
work cost for H.V. test will be borne by the cable contractor.
The cables and their accessories shall be constructed to fulfill the requirements shown
operating with full load or at any load factor. Special reference shall be made to the
climatic conditions as described in article 5.1.14.2. Contractors are to submit:
- Detailed calculation of the current rating at 0.8 and unity load factors
showing how each component of the IEC 287 formula has been
calculated for the specified laying condition for 1cct/2ccts in one trench
of all the proposed cables.
- calculation results of zero sequence impedance and positive sequence

impedance of the power cable.
- report on site measurements of the actual zero sequence impedance and
positive sequence impedance of the power cable.
- report on site measurements of the actual soil thermal resistivity and
prevailing ground temperature every 500m along the route before cable
laying.
- report of density, grain size distribution, cement/sand ratio and thermal

characteristics of proposed bedding material for power cables.
- report on site measurements of the actual soil thermal resistivity of the

backfilling material after cable laying.
- the reduction factor of permissible transmission capacity applied for the

site conditions as a result of the chosen bedding and backfilling material
of the power cables and including all pipe crossings.
- report on permissible overload currents of the power cables, starting from

50,75 and l00% of the above mentioned continuous permissible
transmission capacity of l,2,3,4 and 5 hours.
- curves showing the variation of the permissible transmission capacity

against:the axial separation of the cables. Soil thermal resistivity of
surrounding material.
- calculation of induced voltages in pilot cables installed in parallel with

the power cables.
- report on site measurements of induced voltages on pilot cable.
- minimum soil electrical resistivity (Dry) for working area shall be

determined.
- soil PH value of working area to be determined.
- calculation of earthing wire cross-sections.
5.1.14.3 STANDARDS
Except where otherwise stated in the specification all materials shall be designed,
manufactured, tested and installed according to the relevant IEC publications and
Electricity Utility Specifications. Where no IEC publication has been issued to cover a
particular subject then a recognized and approved national standard shall be applied. The
latest edition and amendments shall apply in all cases.
In any instance where the tenderer proposes using an alternative national publication,
standard, recommendations or code of practice to those specified (excluding IEC
publications) then he shall submit two English language copies of the proposed
document, together with a detailed comparative analysis of the requirements of the
specified and proposed documents with his tender. Acceptance of any proposed
alternative document shall be at the discretion of the engineer/owner.
In case of conflict between this specification and any of the IEC publications or national
standards then this specification shall take precedence.
Acceptance by the engineer/owner of any alternative publication, standard,

recommendations or code of practice shall not relieve the contractor of his obligation to
supply and install material fully capable of meeting the stated requirements of the
specification.
Each cable type and its accessory of should, in general, comply with the latest issue of the
following publications:
5.1.14.3.1 For Power Cables and their Accessories
Cables and Material
IEC 28, 60, 183, 228, 229, 230, 270, 287, 331, 332, 502, 538, 540,811,840 and VDE
0278, E.U (K.S.A) and Electricity Supply Industry (U.K) ESI 09-6,12-2,12-4.
Bonding Leads
BS 6346
Should a manufacturer, for example, present a standard especially for cross-linked

polyethylene insulated cables which is nationally approved, then he may base his tender
on such standards and shall submit copies of the standard in authorized English together
with his tender.
5.1.14.3.2 For Control and Pilot Cables and their Accessories (NA)
5.1.14.3.3 For Optical Fiber Cables and their Accessories (NA)
5.1.14.4 DESIGN
The contractor shall have total responsibility for the design of all material to be supplied
under the contract and for the overall installation except where such design forms part of
the specifications.
The material shall be designed to operate satisfactorily, in accordance with this

specification, on the system specified and under the stated service conditions.
Acceptance or approval by the engineer of the design of the material or its components
shall not relieve the contractor of his obligation to supply and install material fully
capable of meeting the service requirements.
5.1.14.5 MATERIAL
All material to be supplied, either completed products or their constituent parts, shall be
of a suitable type and quality to ensure that the cable system will operate satisfactorily, in
accordance with this specification, on the system specified and under the stated service
conditions.
Acceptance or approval by the engineer of any product shall not relieve the contractor of
his obligations to manufacture, supply and install material, which will be fully capable of
meeting the service requirements.
5.1.14.6 MANUFACTURE
The process of product manufacture shall at all time ensure that sufficient and adequate
quality checks are carried out to determine compliance of design and component material
with established criteria.
Deviations from these criteria or any occurrence of manufacturing process deviation shall
be immediately notified to the engineer. In the event that remedial action, repair or
reworking may be appropriate such action shall only proceed with the prior approval of
the engineer. Any product, which has been repaired, reworked or has been the subject of
remedial action without prior approval may be liable to rejection notwithstanding the
results of any tests prescribed by this specification. Any consequent and shall not relieve
him of his obligations regarding adherence to the works program.
5.1.14.7 INSTALLATION
The installation of the cables and accessories and/or the modifications to existing circuits
shall comply with the requirements of this specifications and shall be carried out to the
necessary quality standard to ensure the correct operation of the completed cable system
as a whole.
Every precaution shall be taken to ensure that the cables and accessories are not installed
in a manner or under conditions likely to cause electrolytic or other corrosive action, or
damage to or be detrimental to the performance of the cable system during operation.
5.1.14.8 TESTS
The following conditions shall apply to all tests required to be performed in accordance with
this SPECIFICATION.
a) The Contractor shall be responsible for the proper carrying out of all tests and
for the provision of the necessary personnel, apparatus and instruments.
b) All testing equipment, methods and procedures shall be subject to the

approval of the Engineer.
c) All routine tests, special tests and tests after installation prescribed by this
SPECIFICATION shall be carried out at the expense of the Contractor to the
satisfaction of the Engineer.
d) The Contractor price shall include for a set of type tests for each type and
size of cable and accessories where required and the prices for such tests
shall be listed in the price schedule. Should the Engineer not require any such
set of tests to be carried out then the Contract Price shall be reduced by the
appropriate amount.
e) Type test shall be carried out on section(s) of cable which have been cut from
a regular manufacturing length and shall not be performed on a development
length .
f) The required routine, special and type tests are as described in the relevant
material supply sections. The requirements relating to site and
commissioning tests are as contained in the relevant material supply and
installation section of this specification.
g) The sections of cable used for type testing and for special tests must be from
different manufacturing lengths.
h) The purchaser/engineer may select to be present at any of the tests specified

if he so wishes. The date and programming of such tests shall be mutually
agreed in accordance with the provisions contained in the general conditions.
i) Records of all tests carried out as required by this specifications shall be

submitted to the engineer for approval.
j) The contractor shall, at his own cost, carryout any necessary

degassing/gassing works or any required removal, treatment and replacement
of insulating oil in cable and boxes necessary to complete the tests and leave
the circuits ready for service. This shall include the supply of all necessary
materials, (including all required consumables), plant and equipment,
unless otherwise stated in the scope of work, to enable the tests to be carried
out with the approval of the Engineer and in compliance with the equipment
manufacturer’s specification.
k) No material shall be delivered to the site unless any required tests shall have
been carried out and the results submitted and approved by the Engineer.
In particular no material shall be shipped from overseas without the prior
written approval of the Engineer.
5.1.14.9 PERSONNEL AND EQUIPMENT
It shall be the responsibility of the Contractor to ensure that all aspects of the Works are
performed by suitably trained, qualified and experienced personnel. Also, that all
necessary plant, equipment, apparatus is provided and is maintained in good working
order throughout the required working periods.
The Contractor shall submit details of personnel, equipment, plant and apparatus, which
he proposes to use for the approval of the Engineer.
In the event of the Engineer withholding or withdrawing approval for any personnel or
equipment, plant or apparatus which the Contractor proposes to utilize, or is employing
on the Works, then the Contractor shall arrange replacement to the approval of the
Engineer.
Any delay to the Works Program which may arise due to the provisions contained in this
Clause or the unsuitability, breakdown or maloperation of any equipment, plant or
apparatus shall be the responsibility of the Contractor and shall not relieve him of any of
his obligations under the Contract. In particular any maloperation of equipment, plant or
apparatus utilized for the required commissioning tests which causes delays to the
Program shall not be acceptable.
5.1.14.10 SYSTEM OF UNITS
The SI system of units shall be used throughout the Contract. Temperature shall be in
degrees Celsius, electrical energy shall be in kWh and SF6 gas pressure shall be
expressed in N/m or Pascal.
5.1.14.11 LANGUAGE
The language requirements applicable to the are as specified elsewhere in the documents.
5.1.14.12 DRAWINGS
The tender shall be accompanied by detailed drawings showing the following :
- cable cross-section ( with dimensions )
- cable sealing ends with making instructions
- cable straight joints with section and jointing instructions
- cable stop joints with jointing instructions
- cable insulation joint with jointing instructions
- cable layout inside substation
- straight joint bay layout
- stop joint housing layout
- cable fastening method
- cable earthing method
- cable layout in ducts ( road crossings )
- installation of oil feeding pipes
- control and pilot cable marshalling boxes and their housings
- link boxes and their housings ( if applicable )
- attenuation and audio frequency response curve for pilot cables
- optical fiber cable cross-section (with dimensions)
- optical fiber cable graphs giving the strain characteristics of the optical fiber
- a set of drawings showing details of all joint boxes, closures and optical fiber cable
termination frame or Kiosks proposed for the installation
- MTBF figures, calculated according to MIL-HDBK 217C, for each of

the modules of terminal, multiplex and repeater equipment
- profiles for dispersion shifted and dispersion flattened fiber as specified

later under profiles of single mode fiber.
5.1.14.13 INCIDENTAL CHARGES AND ERECTION
The Contractor shall lay, install and commission all specified cables completely and shall,
pursuant to a final site test, hand them over in working order. Besides all other necessary
work and charges as covered by these Tender Specifications, the incidental charges and
erection work shall include, in particular:
- survey of the cable routes to be approved by the Purchaser/Engineer,

selection of delivery and all necessary fittings.
- supervision of excavation and, if necessary, the shuttering and dewatering of

the cable trenches as well as the preparation of the cable ducts and
supporting structures for installation of the cables.
- cable laying, including bedding, or laying in ducts and rooms fastening on

racks, cable brackets or supporting structures, cable ducts including cable
racks, as well as cable supporting structures and sealing end and joint
supports.
- procurement and laying of concrete slabs.
- procurement, and laying of cable ducts at road crossings.
- procurement and filling-in of cable bedding and backfilling material.
- provision of the necessary fixing material for connection of the cables

to the switchgears, transformers and shunt reactors, as well as cable trays,
clamps, grounding material and all further accessories required for proper
installation. To ensure a successful finishing of the individual scope of work
the Contractor, the switchgear Contractor as well as the transformer and
shunt reactor contractor will have to co-operate.
- provision of auxiliary racks, erection structures such as free standing

structures, etc.
- assemblies ready for use, including assembly for the connection of joints and
sealing ends. The electrical connections to the switchgears are included in
the scope of supply of the switchgear manufacturer.
- provision of assembly material such as soldering and wiping material,

benzene, propane, acetylene, oxygen, liquid air, petrol, etc.
- For connection to existing switchgear:

degasify the termination chamber, remove/install the PT and cable links, treat
SF6, vacuums and fill the gas for installation of cable termination and high
voltage test under the supervision of representative of the switchgear
manufacturer.
5.1.14.14 CABLE INSTALLATION (NA)
5.1.14.15 ADJUSTMENT OF METAL PRICES
The Tenderer shall base the calculations of the stated prices on the following metal
quotations:
Copper 6500 SR/1000 kg

Lead 2250 SR/1000 kg
Aluminum 5250 SR/1000 kg
The variation factors for metal per 1 km 630,300mm &pilot cable and per 7.5 SR rise or fall
of the quotations shall be stated in the tender.
In the event of a contract being awarded, the cable prices shall be adjusted to the
London quotations, which become valid the first working day after the tenth day after the
Contract has been placed.
5.1.14.16 CABLE ROUTE RECORDS
The Contractor shall prepare all records concerning the cable route and shall submit them
in properly bound for approval by the Purchaser/Engineer. Record drawings shall be to
scale 1:1000, or as directed by the Purchaser/Engineer.
The records shall also include the bonding arrangements of the whole circuit. The link
box positions shall be shown at joint locations. Each page will show the relative position
of phases especially at joint locations.
The records shall be carefully taken on the site during the installation of the work. The
Engineer shall approve the final presentation of the records. The schedules and records
shall show the routes, the exact locations of each, the date of jointing, the name of the
joints, the lengths between the joints, the serial number of the cable drums, the direction
of the lay of the cable, i.e. "A" or "Z" ends, soil conditions and positions of ducts and
sectional inserts of the cable trench giving the relative positions of the cable, slabs,
protective layer, depths, spacing and any other services that cross the route of the cable,
between joints and between terminations.
5.1.14.17 SINGLE CORE XLPE HIGH VOLTAGE CABLE

AND ACCESSORIES
5.1.14.17.1 Cable Construction
The single core XLPE cables to be installed shall be in accordance with the standards
described in article 5.1.14.3.1. They shall withstand all the tests described in article
5.1.14.8
A metallic or laminated sheath shall cover the cables. The conductors shall be comprised
of stranded, soft annealed, electrolytic copper wires, either round and compacted or
compacted segmental (Milliken type), and shall be proofed against water penetration in
longitudinal axis.
The conductor shall be covered with three layers (screen, insulation and insulating screen)
of low density polyethylene, chemically simultaneously cross linked with added organic
peroxides, extruded under high pressure and heat treatment. The cross linking and cooling
after the extruding process will be carried out in one operation. The cable shall be proofed
against water penetration in longitudinal and axial direction over the insulation screen.
The conductor screen, the insulation and the insulation screen shall be mutually
compatible and shall, in the same manufacturing process, be continuously sequentially
extruded by a common heat process and completely dry-cured and cooled. The cable shall
then be covered by either Lead or Laminated Aluminum Sheath of adequate thickness to
provide protection against moisture radially. The price of both types of cable to be shown
in price schedule part 8.4 separately - in which the Lead Sheathed cable is main offer and
Aluminum Sheathed cable is an option. The insulation shall be covered by annealed
copper wires and copper tapes wound helically for screening.
The outer covering shall be extruded PVC and suitable for the prevailing service
conditions at site. Finally, the serving shall have an overall graphite coating/extruded
semi-conducting layer to enable to withstand a DC voltage test of 10KV for five minutes
after installation and an annual dc test of 5KV for five minutes..
The cable structure is described in full in Section 7.4, Technical Data Sheets.
A distinctive marking, including the following details shall be identified at regular

intervals along the whole outer covering:
- Manufacturer's Name
- Year of Manufacture
- Nominal Voltage
- Conductor Size
- "XLPE Cable"
- S.E.C.”WB”
5.1.14.17.2 Sealing Ends
The cable terminations should be suitable for application to single core XLPE
underground cables as described in Section 7.4, Technical Data Sheets. They should be
designed to withstand the specified short circuit current.
The Contractor shall supply all necessary material (whether Specifically mentioned or
not), including cable clamps, labels, cable markers, compounds, tools, etc. for the proper
termination of the cables.
Tenderers shall attach drawings to their tenders showing in detail, their preferred method
of terminating the cables and of earthing the sheaths.
The outdoor type cable sealing end bases shall be insulated from the structural steel work
and the cable glands of gas immersed and oil immersed type sealing ends shall be
insulated from the SF6 switchgear, transformers and shunt reactors.
The arrangement to meet these requirements shall be subject to the approval of the
Purchaser/Engineer.
For outdoor sealing ends, porcelain insulators shall be provided designed with a creepage
distance of 40 mm/kV line-to-line operating voltage.
For sealing ends at the SF6 switchgear, the transformers and shunt reactors, epoxy
insulators are acceptable.
The SF6 sealing ends shall comply with IEC 859 "cable connections for gas insulated
metal-enclosed switchgear for rated voltages of 72.5 kV and above.
Using stress control cones shall make all terminations. They shall consist of prefabricated
epoxy, silicone rubber, ethylene rubber or ethylene-propylene-terpolymer-rubber and
joined to the cable afterwards or of stress control cones molded in one piece together with
the cable insulation or of self-vulcanizing insulation tapes.
The stress control cone material should have the same thermal expansion coefficient as
the cable. The sealing ends shall be filled with high viscosity polyisobutylene, silicone
oil, or equivalent, if required.
Supply and installation of the necessary hot-dip galvanized steel structures and
non-magnetic clamps, for supporting and fastening the cables at the gantries, switchgears,
transformers and shunt reactors shall be included in the contract price.
These structures must be designed to permit an easy jumping to the terminations.
The arrangement of the terminations, the supporting structures including the cable
fastening shall be subject to the approval of the Purchaser/Engineer. A complete and
detailed list of tools and equipment required for terminating the Cables shall be submitted
with the tender.
For proposal of alternative methods, which shall be equivalent in performance to the

method specified, the Tenderer shall submit information necessary to demonstrate the
performance and experience with the method.
5.1.14.17.3 Joints
The joints should be suitable for application to single-core XLPE underground cables as
described in Section 7.4, Technical Data Sheets. They should be designed to withstand
the short circuit current as specified.
The conductors shall be spliced by means of welding or equivalent.
The intended method (e.g. Cadweld method) shall be intimated in the tender.
The Tenderer shall explain in detail his proposed method of jointing, e.g. using cross-
linkable P.E. tape by means of a special machine or pre moulded joint. Reference list of
such joints with service period to be submitted with the tender.
The metallic shielding shall be connected by means of copper or lead tape, copper braid,
tinned annealed copper wire, copper wire netting tape, etc.
Finally, the outer covering shall be prepared with a copper sleeve and protective glass
fiber box casing, filled with waterproof compound to the full satisfaction of the
Purchaser/Engineer.
For proposal of alternative methods, which shall be equivalent in performance to the

method specified, the Tenderer shall submit information necessary to demonstrate the
performance and experience with this method for approval.
=====//=====
5.1.15 LATTICE STEEL STRUCTURES

5.1.15.1 SCOPE
This Specification covers the main requirements with regard to Lattice Steel Structures and
Equipment Support Structures in Substations
5.1.15.2 STANDARD
5.1.15.2.1 The latest revisions of the following standards shall apply.
IEC 652 - Loading Tests on Overhead Line Towers.
EU - Electrical Utilities, Kingdom of Saudi Arabia. Specification T31 - Lattice

Steel Structures for Substation and D12 - Galvanizing.
5.1.15.2.2 Alternative Codes and Standards
The Tenderer may propose alternative codes and standards provided it is demonstrated that they
give an equivalent or better degree of quality than the referenced codes and standards.
Acceptability of any alternative code or standard is at discretion of Employer.
5.1.15.3 DEFINITIONS
5.1.15.3.1 Lattice Steel Portal Structure
A structure formed by two masts supporting a cross member or girder which is used to terminate
or support through strings of insulators, flexible high voltage conductors.
A terminal portal structure is used to lead conductors from the end mast of high voltage
overhead lines to initial electrical equipment such as cable ends or GIS terminations.
5.1.15.3.2 Equipment Support Structure
Structure used to support electrical equipment such as surge arresters, chokes, capacitors or
cable terminations, 380/110kV outdoor equipment within the substation.
The equipment shall be designed for operation in the climatic conditions obtaining on site as
outlined in the Section GENERAL REQUIREMENTS. It shall be located outdoors in an
electrically exposed location less than 1000m above sea level. It will be subject to direct solar
radiation.
5.1.15.5 DESIGN
5.1.15.5.1 380kV and llOkV Terminal Portal Structures
The Contractor shall design the portal structures and foundations considering the spans required
by the substation layout. The following wind pressures shall be considered as acting on
conductors, earthwires, portal structure, insulators, fittings etc.
Conductors, Earthwires and Cables - 940N/m

Portal Steelwork, Front Surfaces - 1520N/m
Portal Steelwork, Shielded Surfaces - 760N/m
Insulators and Fittings - 710N/m
All wind loads shall be calculated on the area of component concerned, projected on to a plane
perpendicular to the wind direction.
Vertical loads shall be taken as three times the weight of the conductor, insulators and fittings
supported at the point, with 2kN added.
The following minimum factors of safety shall apply:
Conductors and Earthwires 2.0

Portal Structures 1.5
Foundations 1.5 times factor of safety of portal structure.
Insulators and Fittings:
Suspension Chains 2.5

Tension Chains 2.0
5.1.15.5.2 Girders and Masts
All girders shall be designed with the strain terminal plates, i.e. points of attachment of the
insulator strings, on both sides of the lower face of the girder.
Each mast shall have lightning rods or mast extensions and lightning rods.
5.1.15.5.3 380kV and llOkV Equipment Support Structures
These structures shall be designed to support various items of 380kV and ll0kV equipment. The
minimum height of support surface above ground level shall be 2.8 meters. In designing these
structures, the appropriate wind pressures given in clause 5.1.15.5.1 shall be used.
5.1.15.6 FABRICATION
5.1.15.6.1 General
All masts and girders shall be fabricated from standard mild-steel section which can be bolted
together to form a rigid structure. Some members may, if required, be of high tensile steel but
these members shall be so labelled to distinguish them from similar members made of
mild-steel.
All bolts used in assembling the masts and girders shall be of the same grade of steel.
5.1.15.6.2 Steel Members
All members shall be free from bends and twists other than those inherent in the design.
Straightening shall be carried out by pressure and not by hammering. Any lack of straightness
which would upset the alignment of holes along a member shall not be permitted. Reaming or
drifting of holes will not be permitted.
Bolt holes shall be truly perpendicular to the surface of the member through which they are
bored and may be drilled or punched at the discretion of the manufacturer. A tolerance of
±1.0mm from the dimensions on the drawings will be allowed on the center distance of bolt
holes spaced up to 2.0m apart, and of ±2.Omm for bolt holes spaced more than 2.0m apart. The
minimum distance between bolt hole centers shall be 2.7d and between bolt hole center and edge
of steel member shall be 1.Sd where d is the nominal diameter of the bolt holes.
All members shall be galvanized, after fabrication, in accordance with EU Specification D12.
5.1.15.6.3 Assembly Bolts, Nuts and Washers
Each bolt used for assembling the structures shall be such that after galvanizing the nut can be
easily screwed over the whole threaded length without excessive play. The threaded length shall
be such that the nut can be fully tightened up, but also that the minimum practical amount of
thread lies between the sections being jointed and that at least two threads of the bolt shall
project through nut when fully tightened.
Standard plain washers shall be used under all nuts and taper washers shall be provided where
necessary on tapered flanges.
5.1.15.7 TESTING AND INSPECTION
5.1.15.7.1 Testing
5.1.15.7.1.1 General
All structures shall be tested in accordance with the latest edition of IEC 652 and as specified
herein.
Following completion of the tests, certified copies of the test reports shall be submitted to the
Engineer for approval. No item shall be shipped until the test reports have been approved by the
Engineer. The Engineer, at his discretion, may waive type test requirements, where type test
have already been carried out and where acceptable type test certificates are provided by the
Supplier. The acceptance of such type test certificates shall be based on the stated requirements
for type testing contained in this Specification.
5.1.15.7.1.2 Validity of Test Certificates
Test certificates are considered valid if the tests have been carried out within the last five years
on equipment identical to that on offer using the test methods outlined in this Specification.
5.1.15.7.1.3 Location of Tests
Routine tests shall be carried out at the Manufacturer's works.
Type tests shall be carried out at an approved independent testing laboratory or at the
Manufacturer's works and be witnessed by a representative of an approved independent testing
laboratory or other representative acceptable to the Engineer.
The Employer may wish to witness tests or to visit the factory during manufacture of any of all
items covered by this Specification. Accordingly, the Manufacturer shall give the Employer
adequate notice of manufacturing schedules and one month's notice of test schedules.
The inspector(s) shall have free access during normal working hours to the shop and testing
laboratories in connection with the inspection and testing of materials.
Type tests shall consist of a load test carried out in accordance with IEC 652 on a complete
structure of each type ordered.
The combination of loads shall be chosen to give the maximum resultant stress on the portal.
The structure shall withstand the 100% loading for 5 minutes.
After the loads have been removed there shall be no permanent deformation observable.
The routine tests shall consist of selection and tests of component parts of the structures to
ensure that the galvanized coatings are in accordance with EU Specifications D12.
5.1.15.8 SAMPLING
Samples taken for routine testing in Clause 5.1.15.8.4 shall be not less than 2% of the
consignment. Specimens of plates and structural sections used in the portals may be used as
allowed in EU Specification D12.
All tests shall be carried out strictly in accordance with IEC 652 and as outlined herein.
5.1.15.10 ACCEPTANCE AND REJECTION
5.1.15.10.1 General
The Contractor shall forward to the Employer two copies of certificates proving that all the
required tests have been carried out and that all materials comply with the specified
requirements. Acceptance or rejection of the structures will be based on the criteria specified in
IEC 652.
5.1.15.10.2 Assembled Portals
Should a structure fail on any load up to 100% of design load, the part that has failed may be
replaced. The structure on being retested must pass the 100% load test for acceptance.
5.1.15.10.3 Galvanized Coatings
Should the sample items fail the tests outlined in EU Specification D12, the consignment
represented by the sample shall be rejected. However, the consignment that has been rejected
may be regalvanized and then resubmitted for test.
5.1.15.11 GUARANTEE
The Contractor shall guarantee the steelwork against all defects arising from faulty
workmanship or faulty factory storage resulting in 'White Rust' for a period of two (2) years and
against all defects arising from faulty design and materials for a period of ten (10) years, both
periods to start from date of arrival of the steelwork at the stores or site.
The following items shall be submitted with the tender:

o Technical Schedules fully completed
o Overall dimensioned drawing of each type of structure offered showing all attachment points
for insulator strings and post insulators.
o Diagram of design loads.
o Type test certificates of similar designs.
o The following items shall be submitted after award of contract:
o Detailed dimensioned drawings for each type of structure ordered.
o Design calculations showing the load/stress in each member and joint. High tensile members,
if any, shall be clearly indicated.
o Assembly drawings with corresponding list of members and identifying numbers.
o Factory test reports.

Part-5.1 (R01 TechnicalSpacification For Electrical Work) REV

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Part-5.1 (R01 TechnicalSpacification For Electrical Work) REV

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Saudi Electricity Company

110/13.8(11)kV Substation Tender no:

5.1.1 GENERAL CONDITION

5.1.1 GENERAL CONDITION

1.5.1.1.2 Service Conditions

Altitude (above sea level) 0-1000m

Maximum Ambient Temperature 55ºC

Maximum Hourly Temperature 50ºC

Maximum Daily Temperature 40ºC

Annual Mean Temperature 30ºC

Minimum Hourly Temperature -2ºC

Minimum Ambient Temperature -5ºC

Maximum Wet Bulb Temperature 35ºC

Relative Humidity 0-100%

Average Rainfall 100mm/year*

Number of Days with Rain/Mist 24/year*

Temperature of Exposed Surfaces 75ºC

Maximum Solar Radiation 1100w/sq.m.

Maximum Wind Velocity 120km/hr*

Maximum Gust Velocity 150km/hr*

Maximum Earthquake Frequency/Severity Zone 2

Atmosphere – General Corrosive Salt, Dust and Sand

Maximum Equivalent Salt Deposit 8 g/m²*

Standard Service Conditions :- Indoor

Altitude (above sea level) 0-1000m

Building with failure of Max. 55ºC

Air-conditioned for equipment 30-35ºC

Air-conditioned for operator comfort 20-25ºC

Maximum Monthly Mean Temperature 35ºC

Minimum Temperature -2ºC

Relative Humidity 0-100%

Maximum Earthquake Frequency/Severity Zone 2

Standard Service Conditions - Underground

Maximum Soil Temperature

Salt Concentrates (Typical)

Min. Soil Electrical Resistivity 7.0 ohm.m*

* For information only - not for design use

+ U.S. Uniform Building Code (International Conference of

1.5.5.5.2 Design Parameters

Configuration 3 phase, 3 wire

Neutral Arrangement Solidly Earthed

Nominal Voltage 110kV r.m.s.

Highest Voltage for Equipment 123kV r.m.s.

Three Phase Symmetrical Short Circuit 40kA r.m.s

Three Phase Symmetrical

Lightning Impulse Withstand 1.2/50S

One Min. Power Frequency Withstand

Configuration 3 phase, 3 wire

Neutral Arrangement Resistance Earthed

Nominal Voltage 11(13.8)kV r.m.s.

Highest Voltage for Equipment 17.5kV r.m.s.

Three Phase Symmetrical Short Circuit 25kA r.m.s

Three Phase Symmetrical

Lightning Impulse Withstand 1.2/50S

One Min. Power Frequency Withstand

(a) To earth and between phases 38kV r.m.s.

Three Phase Symmetrical Short Circuit 25kA r.m.s

Three Phase Symmetrical

Lightning Impulse Withstand 1.2/50S

One Min. Power Frequency Withstand

1.1.1.2 DESIGN, MANUFACTURING AND INSTALLATION REQUIREMENTS

1.5.5.2.1 Quality Control and Quality Assurance

1.5.2.2 System of Units and Electrical Symbols