Simulation and Logistic Support

FACILITY REQUIREMENTS
SPECIFICATION (FRS)

- PRELIMINARY -

FULL FLIGHT SIMULATOR

NAME SIGNATURE DATE

PREPARED

QUALITY
ASSURANCE

AUTHORIZED

PROPRIETARY NOTICE: This document, including the information contained herein is

confidential and/or proprietary to Indra, and shall not be reproduced or disclosed in
whole or in part, or used for any purpose whatsoever unless authorized in writing by
Indra
Intentionally left blank
 DOCUMENT CHANGE RECORD

Edition/Revision Date Reason for change

draft

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 LIST EFFECTIVE PAGES

The present document is composed of the following pages:

Cover page
Control pages ii to vi
Section 1 7 to 34

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 INDEX

DOCUMENT CHANGE RECORD .............................................................................. I

LIST EFFECTIVE PAGES ......................................................................................... II
INDEX ...................................................................................................................... III
LIST OF FIGURES ................................................................................................... V
LIST OF TABLES .................................................................................................... VI
1. INTRODUCTION .............................................................................................. 7
2. REQUERIMENTS ............................................................................................. 9
2.1. SIMULATOR AREAS DISTRIBUTION .......................................................... 9
2.2. MOTION INSTALLATION REQUIREMENTS ................................................ 9
2.2.1. Environment ........................................................................................... 9
2.2.2. Installation Tooling .................................................................................. 9
2.2.3. Base Joint Installation ............................................................................. 9
2.2.4. Simulator Envelope .............................................................................. 11
2.2.5. Motion Installation Drawings ................................................................. 13
2.3. EQUIPMENT OPERATING CONDITIONS .................................................. 16
2.3.1. Computer Room ................................................................................... 16
2.3.2. Cabin Bay Hall ...................................................................................... 17
2.4. EQUIPMENT STORAGE ............................................................................ 17
2.5. ELECTRICAL POWER................................................................................ 17
2.5.1. Main connections.................................................................................. 17
2.5.2. Power Requirements ............................................................................ 18
2.5.3. Power Quality ....................................................................................... 18
2.5.4. Grounding............................................................................................. 20
2.6. HEAT DISSIPATION ................................................................................... 21
2.7. SIMULATOR HALL NOISE ......................................................................... 21
2.8. SIMULATOR HALL LIGHTING .................................................................... 21
2.8.1. Ambient Lighting ................................................................................... 21
2.8.2. Task Lighting ........................................................................................ 22
2.8.3. Emergency Lighting .............................................................................. 22 ¡Error! No se encuentra el origen de la referencia. / V 1.0
2.9. OVERHEAD CRANE................................................................................... 22
2.10. SAFETY .................................................................................................. 23
2.10.1. General ............................................................................................. 23
2.10.2. Exit Markings ..................................................................................... 23
2.10.3. Fire Protection ................................................................................... 23
2.10.4. Moving Platform ................................................................................ 23
2.10.5. Workshop .......................................................................................... 23
2.10.6. Lifting Devices ................................................................................... 23
2.11. SITE ACCESS ......................................................................................... 24
2.12. SPECIFIC CONSIDERATIONS FOR ROOMS ......................................... 24
2.12.1. Simulator bay .................................................................................... 24
2.12.2. Computer Room ................................................................................ 26
3. HEALTH ENVIROMENT AND SAFETY ......................................................... 28
4. ENVIROMENTAL IMPACT ............................................................................ 29
5. SHIPPING, CONTAINERS SIZE, WEIGHTS .................................................. 30
6. FACILITY DOCUMENTATION AND READINESS CHECK ........................... 32

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 6.1. TRAINING BUILDING FACILITY......................................................................... 32
6.2. PRE-INSTALLATION SITE SURVEY .................................................................. 32
6.3. INSTALLATION PROGRAM............................................................................... 32
6.4. FACILITY READINESS CERTIFICATE ................................................................ 32
6.5. COMMUNICATION .......................................................................................... 33
6.6. CONSUMABLE MATERIALS ............................................................................. 33
6.6.1. Indra Supplied Consumable Materials .................................................. 33
6.6.2. Customer Supplied Consumable Materials ........................................... 33
6.7. OTHER CUSTOMER RESPONSIBILITIES ........................................................... 34
6.7.1. Office Space ......................................................................................... 34
6.7.2. Telephone ............................................................................................ 34
6.7.3. VPN [Virtual Private Network] Connection Line..................................... 34
6.7.4. Aircraft Jacks ........................................................................................ 34
6.7.5. Vendor Preferences and Sub-contractors ............................................. 34
6.7.6. Compressed Air for breathing. .............................................................. 35
6.7.7. Disposal of Environmentally Hazardous Waste .................................... 35
6.7.8. Health and Safety Regulations ............................................................. 35
6.8. INSTALLATION TOOLS, TEST EQUIPMENT, SPARES .......................................... 35
7. DOCUMENTATION DISCREPANCIES .......................................................... 36

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 LIST OF FIGURES

Figure 1 Typical building layout (elevation view) ........................................................ 7

Figure 2 Typical building layout (plant view) ............................................................... 8
Figure 3 Motion System Envelope ........................................................................... 12
Figure 4 Motion Installation Drawings ...................................................................... 13
Figure 5 Motion Installation Drawings ...................................................................... 14
Figure 6 Motion Installation Drawings ...................................................................... 14
Figure 7 Motion Installation Drawings ...................................................................... 15
Figure 8 Motion Installation Drawings ...................................................................... 15
Figure 9 Steel reinforced concrete slab size and location ........................................ 16
Figure 10 Ventilation grids ....................................................................................... 21
Figure 11 Water drain .............................................................................................. 25

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 LIST OF TABLES

Table 1 Indra Supplied ............................................................................................. 10

Table 2 Computer room environmental requirements .............................................. 17
Table 3 Cabin area environmental requirements...................................................... 17
Table 4 General Power Requirements ..................................................................... 18
Table 5 Heat dissipation loads ................................................................................. 21
Table 6 Simulator ambient light requirements .......................................................... 22
Table 7 Task lighting requirements .......................................................................... 22
Table 8 Emergency lighting requirements ................................................................ 22
Table 9 Site access requirements ............................................................................ 24
Table 10 Fuselage entry requirements ..................................................................... 24
Table 11 Motion system cabinet space req. ............................................................. 24
Table 12 UPS space requirement. ........................................................................... 25
Table 13 Power Distribution Unit space requirement................................................ 26
Table 14 Power Control Unit space requirement. ..................................................... 26
Table 15 Fire Detect Unit space requirement. .......................................................... 26
Table 16 Computers room requirements .................................................................. 26
Table 17 Racks specifications.................................................................................. 27

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1. INTRODUCTION

This document provides the information, recommendations, specification and requirements

for facility simulator area layout and requirements (room sizes, power supply, air conditioning,
floor, etc.) to allow the installation of Indra full flight simulator devices.
This document includes all relevant data available to allow the implementation and
construction of architectural requirements and is based in the already installed simulators as
reference for the Customer and End-user.
The installation information relate in this document includes:
 Installation drawings
 Architectural requirements
 Power requirements
 Environmental requirements
 Auxiliary areas requirements

The following figures show a typical simulator building layout. Correct dimensions and
structural characteristics recommendations are explained into the following paragraphs.

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Figure 1 Typical building layout (elevation view)

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 Figure 2 Typical building layout (plant view)

Indra will be responsible of all relevant installation works except provision of facility air
conditioning, electrical power and water drain for machines condensation.

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2. REQUERIMENTS

2.1. SIMULATOR AREAS DISTRIBUTION

Simulator building shall be divided into different areas. Each area shall comply, as specified
on the installation drawings, with specific requirements to allocate each particular simulator
equipment.
Sizes and distances between each area shall consider the maximum of 20 meters of cables
length restriction from simulator drawbridge tower to worst case computer cabinet equipment
installed in the Computer’s Room, this distance needs to take into consideration the ducting
trace required to conduct the cables from the end of the draw-bridge to the rear part of the
computer’s racks. This restriction is due to the 30 meters maximum length allowed for video
signal from IGs to the cabin projectors.

2.2. MOTION INSTALLATION REQUIREMENTS

The purpose of this section is to ensure that the selected location for the simulator cabin
meets the minimum requirements for electrical power, lighting and environmental conditions.

2.2.1. Environment
The facility (simulator bay) shall have provisions to maintain the following operating
environmental conditions:
 Temperature Range .............. 60°F (15°C) to 80°F (30°C)
 Humidity .................................85% maximum, non-condensing
 Cleanliness.............................. free of dust and debris

2.2.2. Installation Tooling

Indra will be responsible for any special or non standard tool required during the onsite ¡Error! No se encuentra el origen de la referencia. / V 1.0
installation of the motion system.
Indra installation team will provide all necessary tools required for the simulator installation
including drilling machinery.
All these tools and equipment will not form a part of the supply and will be returned to Indra
after simulator installation.
The Customer shall provide the necessary support to Indra in all the required formalities for
Customs Clearance in order to re-export the Indra’s tools as soon as the installation is
finished.

2.2.3. Base Joint Installation

The following instructions are based on the assumption that the mounting surface is
reinforced concrete of sufficient strength to withstand the weight and loads applied by the
motion system to each of the three motion base plates (refer to figure 5 Motion Installation
Drawings floor leading / base pad). The concrete shall be flat and leveled within the
requirements of the motion site installation drawing.

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The motion base is in the form of an equilateral triangle, triangular base frame within 5,0m
diameter circle. Three 1m x 1m square base joint pads, each one carrying loads of two
actuators.
Worst case of dynamic floor loading on base pads are:
- 126000 LBS (58000 kg) vertical compression force
- 74000 LBS (34000 kg) vertical tension (pull) force
- 63000 LBS (29000 kg) horizontal shear
Floor construction, concrete specifications and required concrete thickness must be specified
by the installation site architect to account for local area specific ground composition and to
comply with local codes and requirements. Continuous steel reinforced concrete slab, grade
C25 or better, is recommended. Independent from building foundation/structures with
vibration isolation is recommended.
Floor construction concrete specification, and required concrete thickness, must be specified
by the installation site architect to account for local area specific ground composition, and to
comply with local codes and requirements (see motion system drawing details).
Floor base pads will be bolted with chemical anchors HILTI HVU M24x210.
The top of the mounting surface should be at the same level than the bay area floor level
within a tolerance of +/-3mm. The surface flatness should be within 3mm under each motion
base pad and within 5mm between any two motion base pads.

2.2.3.1. Installation Tooling

The following standard and special tools and fixing elements are required for motion system
actuators installation, Indra will use its own tools for drilling, which will not be a part of the
supplied equipment; Indra will provide the installation kit required to fix the base joints to the
building floor.
Indra team will drilling and installing the required chemical anchors to fix the motion system
bases to the floor. To allow that, it is required that the concrete of the mounting surface was
dry during at least 30 days after construction.

Supplied by Indra
Description Vendor and P/N Use ¡Error! No se encuentra el origen de la referencia. / V 1.0

Mechanical Installation Kit for Moog P/N Secure base joints to

Base Joints concrete pad.
CA24203-001
One complete kit shipped
with each motion system.
Note: Mounting hardware
for mounting platform joints
to simulator is Customer
responsibility

Table 1 Indra Supplied

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2.2.4. Simulator Envelope
The simulator envelope details are shown in the following figures. The total roof height of the
building takes into account the maximum simulator height considering motion in the top
extended position, plus an extra height of 2,5 meters required in the bay area to allow the use
of trucks cranes during simulator installation process. The mentioned cranes have also to be
needed when replacement of the collimated mirror were required in the future.
Dimensions indicated in the figures includes the envelope of the cabin movements for
maximum extension of the motion actuators.
It is recommended that approximately two meters margin, for safety walk around (1 meter)
and additional separation from the building walls (1 meter), to be added to each side of the
envelope, as it is shown the figures.

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 Safety walk arround area (1 m)

Envelope area

11,5 m

Reinforced concrete slab

Simulator volume

Safety walk arround area (1 m)

12,0 m (envelope)
6,3 m

8m
3,5 m 8m 1m
15,0 m (envelope)

Safety walk arround area (1 m)

Envelope volume
11,0 m (envelope)

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6,5 m

Safety volume (1 m)

Reinforced concrete 8 m x 8 m x 0,75 m 1m

3,5 m 8m
11,5 m
15,0 m (envelope)

Figure 3 Simulator Envelope

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2.2.5. Motion Installation Drawings

The following figures shows the motion system installation requirements.

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Figure 4 Motion Installation Drawings

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 Figure 5 Motion Installation Drawings

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Figure 6 Motion Installation Drawings

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 Figure 7 Motion Installation Drawings

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Figure 8 Motion Installation Drawings

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Reinforced concrete slab location on the simulator bay and dimension are shown in the
following figure. A recommended safety area of two meters (1m for walk around, plus 1m
additions separation from building walls) have to be taken into account.

Safety walk arround area (1 m)

1m
Envelope area

8m

Simulator volume

Safety walk arround area (1 m)

12,0 m (envelope)
Reinforced concrete

8m
8 m x 8 m x 0,75 m

3,5 m

15,0 m (envelope) 1m

Safety walk arround area (1 m)

1m

Note: The steel reinforced concrete slab size should be not less than 7m x 7m
(8mx8m recommended) in order to fulfil the recommended distance between the
motion base joints and the concrete slab perimeter (minimum 0,4 meters for worst
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case lower joint). A minimum depth of 0,75 meters should be considered.

Figure 9 Steel reinforced concrete slab size and location

2.3. EQUIPMENT OPERATING CONDITIONS

2.3.1. Computer Room

The simulator equipment itself is designed for normal operation in an environment where the
temperature is maintained between 17˚and 27˚C (62,5˚ and 80,5˚F) and relative humidity
between 20% and 80% (non-condensing).
The following ambient air conditions are strongly recommended for optimum equipment
reliability achievement.

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 Operating temperature: 21 ± 3°C (70 ± 5°F)
Temperature rate of change: 6°C/hr (12°F/hr)
Relative humidity: 60% ± 10%
Humidity rate of change: 6%/hr
Table 2 Computer room environmental requirements

2.3.2. Cabin Bay Hall

Proper operation of the air conditioning unit requires that the following conditions are
maintained at the cabin bay hall.

Air temperature range 15 – 30°C

Relative humidity (non condensing) 60% ± 10%
Table 3 Cabin area environmental requirements

2.4. EQUIPMENT STORAGE

The equipment is designed for a no operating or storage environment where the ambient
temperature is maintained between -2º to +50ºC (28º to 120ºF) and relative humidity between
0% and 95%, no condensing.
A humidity level of 95% with temperature above 35ºC (95ºF) should not be permitted.
Conditions of high relative humidity at elevated temperatures shall cause condensation due to
normal day and night temperature fluctuations in unregulated environments.

2.5. ELECTRICAL POWER

2.5.1. Main connections

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Only one switched and protected load shall be tapped from the building power supply, the
building connection point shall be located in the simulator bay, close to the Indra simulator
power distribution unit that will be installed at the building wall in the middle of the simulator
longitudinal axis.
All the simulator equipment will be connected by Indra to the simulator’s main power
distribution unit, this unit will be provided by Indra.
The simulator’s main power distribution unit will supply and protect the power distribution to
the entire simulator’s equipment including: the motion system, simulator air conditioning,
simulator ups, cockpit, computers racks (at the computer room), breathing air compressor,
etc. This main connection point to the building shall be the unique power connection required
by the overall simulator equipment.

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2.5.2. Power Requirements
2.5.2.1. General

Facility will provide a main power connection box at the simulator bay location. The power
supplied shall be under the specified parameters indicated in the following table:

Type: 3-phase, 1 neutral & earth

400Vac between phases / 230Vac between
Voltage/frequency:
phase and neutral ±10% / 50-60 Hz ±2% Hz
0 to 1.5 times the nominal peak voltage for 1/2
Transient impulse:
period maximum duration
Load 175A per phase
Table 4 General Power Requirements

The customer shall also provide as part of the installation facilities the wiring duct across the
building wall, roof, floor or as required with enough space to allocate the interconnection
cables that will run between the computers room and the simulator´s bay, and shall provide
separate ducts for the power cables and the signal cables.
The computers room shall also be interconnected with other building services like telephone,
internet and fire alarm system.
All wiring between simulator equipment and other equipment or installations shall be
supervised or conducted by Indra.

The total power requirements for the simulator equipment is as follows:

EQUIPMENT POWER
CABIN AND COMPUTERS 15 KVA
MOTION SYSTEM 20 KVA
UPS (80 KVA) 5 KVA
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As a reference, the circuit breaker recommendation at the power box connection has the
following characteristics:

MANUFACTURER: Schneider
MODEL: Compact NSX250
In = 125 A
Isd = In x 5

2.5.3. Power Quality

The electrical equipment is designed to operate satisfactorily with reasonable disturbances
and voltage tolerances to the ac power.
The supply voltage tolerance is ±10%, and the frequency tolerance ±2%. If a requirement for
power conditioning is subsequently identified, the supply and installation of such equipment
shall be a buyer responsibility.
Indra will provide a 80KVA Uninterrupted Power Supply (UPS) for the simulator, to ensure
power during small failures from the building source, this UPS will also ensure regulated

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power supply for the computers and other equipment to avoid any damage derived from
source spikes and unregulated power.
The Indra UPS characteristics and manufacturer is as follow:
MODEL:
- 80 kVA
- Galaxy 5000 80, 10 minutos
- Web board / SNMP
- P/N: G55TUPSM80H
DESCRIPTION:
- Uninterrupted power supply system (UPS) tri/tri on-line double conversion, model GALAXY 5000
that include the following elements:
SUPPLIER:
SCHNEIDER ELECTRIC IT SPAIN S.L.

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The conductor section for the neutral and ground wire should be the same or be higher than
the section for the phases wires.

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2.5.4. Grounding
The buyer shall provide a permanent and continuous conductive path to the earth with
sufficient capacity to carry any fault current liable to be imposed on it. It shall be of sufficient
low impedance to limit the voltage rise above ground and to facilitate the operation of the
protective devices in the circuit. The Customer shall also ensure that all equipment is
effectively connected to the facility ground bus.
The Customer shall ensure that the service entrance earth is a quality, stable connection to
the earth of as low impedance as possible as per NEC 250-23 or the local electrical code
equivalent (recommended 1 ohm or less).
The Customer shall provide an insulated (green/yellow) earth conductor to the main building
power connection point.
The Customer shall ensure grounding according to the safety practices of NEC 250-26 or the
local electrical code equivalent.
The Customer shall ensure that lightning protection for the facility is provided at the service
entrance to minimize damage due to lightning.

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2.6. HEAT DISSIPATION
Heat dissipation from simulator equipment on each particular room will be as indicated in the
following table.
AREA HEAT DISIPATION
Simulator bay 28 kW
Computers Room (*) 12 kW
(*) aluminium ventilation grids shall be placed on the floor in front of every rack (total of three

Table 5 Heat dissipation loads

Figure 10 Ventilation grids

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2.7. SIMULATOR HALL NOISE

The simulator bay noise level shall not interfere with the training conducted. Simulator
equipment (motion and air conditioner) is less than 75 dBA. Also, simulator hall walls should
be soundproofed from external noise in order to keep simulator hall noise level below 75 dBA.

2.8. SIMULATOR HALL LIGHTING

2.8.1. Ambient Lighting

Ambient lighting provided for general illumination shall be in accordance local regulations.
High bay lighting may be arranged to provide either direct or indirect (reflected) lighting,
depending on the desired lighting effect. Access requirements for maintenance and re-
lamping shall be considered. In addition, light levels will depend on local code requirements.

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The minimum ambient lighting level recommended will be:

100 lux @ 80cm above ground level

Table 6 Simulator ambient light requirements

2.8.2. Task Lighting

Task lighting provided for simulator maintenance activities shall be in accordance local
regulations.
Note. Task lighting for maintenance is typically required particularly in the area below the
simulator cabin, which may not be adequately lit by ambient lighting at or near ceiling level.
For that reason, Indra providing maintenance lamps integrated into the base-frame where
maintenance labors will be required.
For maintenance labors in the motion system actuators, extra lighting around the perimeter of
the simulator hall in proximity to the training devices is also recommended.
The minimum task lighting level shall be:

300 lux @ 80cm above the working area

Table 7 Task lighting requirements

2.8.3. Emergency Lighting

In addition to ambient and task lighting, emergency lighting shall be provided to allow safe exit
in the event of a power failure, in conformance with local codes and regulations.
The simulator after-cabin and drawbridge entrance is provided with emergency lighting
system that will automatically turn on when the AC power will fail, allowing the instructor and
pilots to evacuate the simulator in a safety way.

The minimum Emergency Lighting level for the building corridors and evacuation way shall be
in accordance with local safety requirements, the recommended level is: ¡Error! No se encuentra el origen de la referencia. / V 1.0

20 lux @ ground level

Table 8 Emergency lighting requirements

2.9. OVERHEAD CRANE

An Overhead Crane installation is highly recommended as it eases installation and
maintenance tasks, especially for heavy level D simulators that include Motion System.

This crane will be used during the motion system actuators replacement and if the collimated
mirror need to be replaced.

If the building will be provided with an overhead crane, it shall be available for the installation
team during the overall simulator mounting.

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2.10. SAFETY

2.10.1. General
Local regulation and laws shall be followed with regard to safety around moving platforms and
working areas.

2.10.2. Exit Markings

All exits shall be clearly marked with exit signs that are coupled to emergency power or are
self illuminating. Particular attention shall be taken for exit routes from simulator cabin, both
normal and emergency exits. These routes shall be clearly marked from the point of leaving
the cabin to the nearest exit doors. This can be accomplished by self illuminating markings in
the floor.

2.10.3. Fire Protection

The simulator cockpit is provided with its own fire detection and fire extinguishing system, the
simulator fire control unit will be allocated at the bay wall and requires to be connected to the
overall building fire detection system.
The building facilities shall be provided with fire detection and extinguishing system, the
building fire detection system shall be compliant with the fire protection local regulations.
The annual inspection and maintenance of the fire extinguishing system provided with the
simulator shall be responsibility of the Customer.

2.10.4. Moving Platform

The area around any moving platform (motion system) shall have limited access during
operation. This can be accomplished with a cordon in a safe distance around the platform or
the controlled access to the bay.
The motion envelope shall be clearly marked on the floor as a danger area. The limits of this ¡Error! No se encuentra el origen de la referencia. / V 1.0
area are shown in the above provided figures.

2.10.5. Workshop
Extraction of soldering fumes, safety cabinets for flammable and combustible liquids with
special ventilation and safety fuses on all electrical lines should be considered.

2.10.6. Lifting Devices

If lifting devices like overhead cranes are installed, the equipment shall include a safety
interlock preventing the crane moving near an operating motion platform if the height of the
overhead crane will be inside the simulator envelope.

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2.11. SITE ACCESS
Building access shall be suitable for heavy vehicles to transport simulator equipment.
Considerations shall include the following geometric design parameters:

Maximum Load: 40 t
Turn radius: 10 m
Height: 6.0 m
Track: 6.0 m
Table 9 Site access requirements

A suitable staging area shall be foreseen for at least two 40’ high cube containers and special
boxes provided. Refer to detailed packing list for final dimensions and weight of the final
delivery.
For cabin fuselage entry, the building design shall have a door access panel or removable
wall of at least the following dimensions:
Height: 6m
Width: 8m
Table 10 Fuselage entry requirements

The installation site shall consider that the base-frame with the cockpit installed is one piece
that shall be transported by truck to inside the installation bay. If the runway will not access to
the installation bay, the Customer shall provide the necessary ramps or other media to allow
the transport or crate to access with the base-frame inside the building bay.
Indra’s installation leader shall inspect the simulator’s bay access, to ensure that is properly
conditioned to allow the trucks, lifts, and cranes enter into the bay. The bay access shall be
prepared and ready for installation at least one week before the installation team arrives to
the building facility to start the simulator installation.
If during the building inspection by installation leader, any accessing problem is detected, the
Customer shall immediate make the appropriate tasks to solve it, before the simulator boxes
arrive to the building. ¡Error! No se encuentra el origen de la referencia. / V 1.0

2.12. SPECIFIC CONSIDERATIONS FOR ROOMS

2.12.1. Simulator bay

- Motion System
The motion system electrical cabinet will be placed adjacent to the simulator bay, next to the
simulator draw-bridge, requiring and additional space of:
Length: 3m
Width: 2m
Height: 2.5 m

Table 11 Motion system cabinet space req.

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 - Air conditioning
A water drain shall be installed from the air conditioning machine located in the simulator bay
to the outside. The water drain tube shall be provided by the Customer at the installation bay,
near to the drawbridge or air conditioning machine, as described in the following example:

water drain

Figure 11 Water drain

- UPS
The UPS will be provided by Indra as part of the simulator. The UPS will connected to the
simulator power distribution unit and will be placed in the simulator bay, next to the power
distribution unit, the requires and additional space of: ¡Error! No se encuentra el origen de la referencia. / V 1.0

Length: 1600 mm
Width: 1000 mm
Height: 2100 mm
Weight: 1500 Kg

Table 12 UPS space requirement.

- Power Distribution Unit (PDU)

PDU wall mount box will be hanged on the bay wall:

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 Length: 66 mm
Width: 28 mm
Height: 122 mm
Weight: 60 Kg

Table 13 Power Distribution Unit space requirement.

- Power Control Unit (PCU)

PCU wall mount box will be hanged on the bay wall:

Length: 600 mm
Width: 210 mm
Height: 760 mm
Weight: 40 Kg

Table 14 Power Control Unit space requirement.

- Fire Detect Unit

FDU wall mount box will be hanged on the bay wall:

Length: 420 mm
Width: 380 mm
Height: 150 mm
Weight: 8.5 Kg

Table 15 Fire Detect Unit space requirement.

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2.12.2. Computer Room

In addition to the arranged room of the training bay, a room shall be disposed as computer
room. The processing computers and visual system cabinets will be installed in the computers
room. Minimum are required for this equipment is established in the following table.

Length: 8m
Width: 5m
Height: 3m
2
Area 40m (*)
Table 16 Computers room requirements

(*) Note: Typically, the computer room area needed is around the specified dimension
(40m2). Room Length and/or Width could be properly modified to match the selected area.
Bear in mind that this area could be enlarged to enable easy maintenance.

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The building shall be prepared to move the racks from the first unloading point to the
computer room located in the first floor (avoiding steps, assuring enough doors and elevator
sizes etc).
The raised floor shall be strong enough to support the weight of the racks.
The specifications of the racks are shown in the following table:

Length: 950 mm
Width: 750 mm
Height: 2090 mm
Weight: 250 Kg
Table 17 Racks specifications

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3. HEALTH ENVIROMENT AND SAFETY

Permission from the internal safety department shall be obtained.

Installation System shall be compliant with the local regulations for the activities to be
conducted.

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4. ENVIROMENTAL IMPACT

Simulator packing materials including wood crates and boxes will be packed inside the “Last
Use” containers and will remain as Customer property for its reuse or recycled. Indra can
dispose of all these wooden packing crates and boxes if Customer does not want them for
reuse.

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5. SHIPPING, CONTAINERS SIZE, WEIGHTS

The equipment is delivery to the final installation site inside two 40’ high cube containers and
two special dimension boxes.
Refer to the Simulator Packing List for the specific dimensions and final weight of the two
special boxes containing one of them, the cockpit-baseframe-aftercabin assembly and the
collimated mirror support with the Back Projection Screen (BPS) the other.
The two 40’ high cube containers will be provided to the Customer as part of the delivered
packing and will not be returnable. The Customer/End-user will need to dispose from these
containers at its own discretion.
A load/unload are enough to allocate all the containers and boxes near to the installation site
with enough space to access with the trucks and crates will be required near to the building
installation are entrance.
This area can be similar to a parking area or street around the building and the Customer will
be responsible for the security of the material during its permanence in this stowage area.

In front of each container, a maneuvering area of at least 12 m will be required, in order to get
in and out the simulator parts from inside the containers.

External measurements for 40’ high cube containers:

 Length: 12.192 m
 With: 2.438 m
 Height: 2.895 m
 Maximum Weight: 30.480 Tn

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Runways to this stowage area need to be access by the truck, cranes and lifts necessary to
download the boxes and transport them to the installation area.

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One special box will include the cockpit already installed in the base-frame including the after-
cabin. This special box dimensions will be approximate the following (refer to final packing list
for exact dimensions and weights):
 Length: 6.5 m
 With: 4.4 m
 Height: 3.5 m
 Maximum Weight: 9.5 Tn

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6. FACILITY DOCUMENTATION AND READINESS CHECK

6.1. Training Building Facility

If Customer requires deeper information needed by architects or subcontractors, Indra
provides consultation giving more in-depth explanation of the simulator installation and the
operational requirements. Following items are suitable for consultation:
 Floor size and quality.
 Room sizes.
 Installation requirements for Indra supplied equipment.
 Location of equipment within the facility.
 Interconnections, cables and power lines between the simulator components.
 Electrical and water drain requirements.
 Heat dissipation and cooling requirements.
 Environmental requirements.
 Transportation of the equipment in the building.
 Accessibility for maintenance.

6.2. Pre-Installation Site Survey

Indra technical Installation Supervisor shall make a site survey, 6-4 weeks before the
simulator installation schedule. The purpose of that survey is to provide necessary advice for
the final preparation of the building, and to discuss and confirm arrangements for the
installation of the simulator. This survey shall review and confirm:
 The status of the simulator building and room sizes.
 The required positions of equipment, assemblies, cableways, installation interfaces
for motion, crew access, etc.
 The existing or proposed location of building power supply box, circuit breakers, water
drain and accessing corridor to the simulator draw-bridge, etc.
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 The availability and rental of local material handling equipment.

6.3. Installation Program

Prior to the arrival of the simulator equipment at the Customer site, Indra will prepare an
installation workplan/schedule. This schedule includes preparation (drilling) of the motion
base floor, sequence of events, etc.

6.4. Facility Readiness Certificate

In order to determine that the simulator facility has been properly designed and constructed,
Indra can request to the Customer a ‘Certificate’ or ‘Document’ that will confirm that the
simulator facility and its associated structures and installations have been prepared or
modified in complete conformance with any applicable local codes, laws and regulations as
well as the Indra specifications and building requirements provided in this document and the
Simulator Installation Drawing.

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In case a particular equipment or facility installation cannot be confirmed to meet either local
codes, laws, regulations or Indra specified requirements, Indra may request specific non-
destructive testing in order to verify those requirements.

6.5. Communication
Problems arising during the installation will be conveyed to the Indra Installation Personnel,
which is responsible for the simulator installation. Indra Program Management should be
notified and the minutes of the discussions should be recorded and copied to Program
Management.

6.6. Consumable Materials

The consumable materials will be the materials required to prepare and commission the Flight
Simulator.
Depending on the contract agreement the responsibility of these materials is split between
Indra and the Customer. Indra will be responsible for the items that are unique for the
installation and the commissioning of the simulator.

6.6.1. Indra Supplied Consumable Materials

The following materials will be supplied by Indra and they will be used for the installation of
the simulator systems.

6.6.1.1. Smoke Generator Water Based Fluid (if option selected)

The smoke generator unit is supplied with its reservoir filled with FOG FLUID (unscented).

6.6.1.2. Electric Motor Bearing Grease

Indra shall supply sufficient grease to lubricate the motor bearings during draw-bridge
installation. The recommended grease type is general-purpose grease, like SHELL CYPRINA
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#3 or any other equivalent and chemically compatible.

6.6.1.3. Motion Bearings Grease

Indra shall supply sufficient grease to lubricate the motion system bearings during the
installation. The recommended grease type is general-purpose grease, like Shell Alvania EP2
or any other equivalent.

6.6.2. Customer Supplied Consumable Materials

Consumable materials that cannot be shipped with the simulator, or that the Customer can
readily supply, they will be the Customer’s responsibility. The following materials are
Customer supplied unless specified otherwise in the contract.

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6.6.2.1. Accumulator Nitrogen ( N2 )

High-pressure nitrogen bottles of 2200 psi are required to recharge motion system cushions
during installation.

6.7. Other Customer Responsibilities

The following requirements will be either the Customer’s responsibility or to be negotiated
with Indra Program Management.

6.7.1. Office Space

The Customer shall provide a furnished office for use by the Indra Installation team. Lockable
desks, several chairs should be included and also electrical and Ethernet infrastructure to
place several Pc’s. Indra will use the office to store tools, drawings, parts, hold meetings, and
perform jobs in the simulator.

6.7.2. Telephone
Indra will require unrestricted use of a landline telephone (24 hrs/day, 7 days/week.),
preferably in the Computer room or very close by.
The associated telephone line should be compatible with high speed fax-modems. The
installation (if applicable) as well as the long distance charges associated with this telephone
will be discussed between the Program Manager and the Customer (assuming that there is
no specific contractual provision).

6.7.3. VPN [Virtual Private Network] Connection Line

Indra requires a secure VPN [Virtual Private Network] connection line to be installed in the
computer room for the duration of the Indra In-Field activities, commencing at installation
through to 3 days after RFT. Indra Program Management will discuss this requirement during
the project review.
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Indra and the Customer will work together in making arrangements with the local ISP [Internet
Service Provider] for Internet service.

6.7.4. Aircraft Jacks

Indra will require the use of quantity four (4) 8-ton (minimum) capacity, caster equipped tripod
aircraft jacks with a nominal extension of approximately 90 inches. Indra should also be
immediately advised when and if aircraft jacks cannot be made available.

6.7.5. Vendor Preferences and Sub-contractors

The Customer shall inform Indra of the preferred vendors for nitrogen and of the preferred
rigging, electrical, welding and plumbing sub-contractors, when and if it is Indra’s contractual
obligation to acquire these services.

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6.7.6. Compressed Air for breathing.
Indra will provide the air compressor used for the breathing air in the simulator cockpit. Indra
will also install at the simulator, the necessary filtering system to ensure that the breathing air
meet the breathing air standards.

6.7.7. Disposal of Environmentally Hazardous Waste

Indra should be provided the use of facilities and appropriately instructed in the handling of
hazardous waste such as hydraulic oil, rags, contaminated drilling water, paint cans, oil filters,
etc. in accordance with local and national codes.

6.7.8. Health and Safety Regulations

Indra must be informed of all Health and Safety regulations and services which may govern
the installation activities. This includes the use of specialized clothing, footwear, helmets,
breathing air filters, electrical power tools, scaffolding and ladders, etc.

6.8. Installation Tools, Test Equipment, Spares

Indra should have access to mobile work platforms, mobile stairs or ladders, electric or
manual oil transfer pumps and other similar equipment, which will be used by the Customer
for the long-term maintenance of the simulator.
Indra's installation team shall be equipped with all standard tools necessary for the simulator
installation.
However, Indra shall require the use of some special tools and test equipment (that are
supplied with the simulator) during the simulator installation and preparation for OSAT, that
tools will include the set of qualification tools (theodolite, photometer, etc).
The Indra installation team shall be equipped with sufficient spare items for the preparation of
the system operation, but may require the use of special items from the Customer's spares
inventory. Indra shall replace all Customers’ spares used during the installation.
The following equipment will be necessary for the proper installation of the simulator. Indra
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will rent them to local suppliers, Customer shall make any reasonable effort to help Indra in
contacting and contracting these services and machinery:
 One 50 Ton Crane
 One 20 Ton Crane
 One 7-Ton Forklift with extended forks
 2-Ton capacity Pallet Jacks
 One Spreader Bar
 8 Ton capacity Steerable Skates
 4 Steel Plates for entrance ramps for Fork Lift
 100m x 100mm x 300 mm Hardwood Blocks
 One set of webbing straps and shackles
 Air conditioning local installer

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7. DOCUMENTATION DISCREPANCIES

The present issue of this document reflects the Simulator configuration at the time of its issue,
and its purpose is to provide to the Customer’s building Engineers and Architects with
sufficient data for the design of the building and other simulator equipment interfaces.
In case of discrepancies between this and other documents, the order of precedence will be
as follows:
 Minutes and correspondence with the Customer.
 Site Requirements Document and/or the Simulator Installation Drawing with the latest
revision date.
 Contract Technical Specifications.

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