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پروژه طراحی پایه و تفصیلی خط لوله نهم سراسری گاز
) اهواز- برازجان/ اهواز)گستره جاده اهرم-حدفاصل عسلویه
790844 :شماره پیمان
Design Criteria for Loads & Forces
Project Ph.No Scope Dis. Doc. Serial Rev
Page 2 of 26
IGAT9 BP3 CS03 CV CR 1002 00
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پروژه طراحی پایه و تفصیلی خط لوله نهم سراسری گاز
) اهواز- برازجان/ اهواز)گستره جاده اهرم-حدفاصل عسلویه
790844 :شماره پیمان
Design Criteria for Loads & Forces
Project Ph.No Scope Dis. Doc. Serial Rev
Page 3 of 26
IGAT9 BP3 CS03 CV CR 1002 00
TABLE OF CONTENT
1. INTRODUCTION
1.1. PROJECT DESCRIPTION
Iranian Gas Engineering & Development Company (I.G.E.D.C) has intended to perform gas
transmission pipeline and gas compressor stations for transfering natural Gas from
Assalouyeh to Ahwaz Gas Compressor Station.
Design of 56" gas transmission pipeline from Ahram to Ahwaz with approximate length 344
km. and 3 compressor stations has been described under this Engineering Contract.
1.2. SCOPE
This document provides the minimum design loads, forces and data to be considered in the
design of concrete and steel structures and foundations, except for Turbo Compressors steel
structures, which are defined by Turbo Compressors supplier.
PROJECT 9th Iranian gas trunk pipeline (IGAT IX) from Assalouyeh to
Ahwaz; section two (Ahram-Ahwaz).
CLIENT Iranian Gas Engineering & Development Company (IGEDC).
MC GhodsNiroo Engineers Co.
CONSULTANT Haraz Rah Consulting Engineers Group.
SUPPLIER/VENDOR Means Any Firm, Company or Organization Whose Name Is
Approved By Client.
SHALL / MUST Are Used Where A Provision Is Mandatory.
SHOULD Is Used Where A Provision Is Advisory Only.
MAY Is Used Where A Provision Is Completely Discretionary.
WILL Is Normally Used In Connection With The Action By The
"Company" Rather Than By A contractor, Supplier Or Vendor.
پروژه طراحی پایه و تفصیلی خط لوله نهم سراسری گاز
) اهواز- برازجان/ اهواز)گستره جاده اهرم-حدفاصل عسلویه
790844 :شماره پیمان
Design Criteria for Loads & Forces
Project Ph.No Scope Dis. Doc. Serial Rev
Page 5 of 26
IGAT9 BP3 CS03 CV CR 1002 00
2. UNIT
This international system of units (SI) shall be used for all drawings and documents.
3. LANGUAGE
All quotation, drawings and documentation shall be in English language.
Project Documents
IGAT9-DP3-PLN-GT-RE-1002
International Standards and Other Publications
Iranian Petroleum Standards:
IPS-E-CE-500 "Engineering Standard for Loads"
Ministry of Petroleum:
Publication No. 038 "Iranian Seismic Design Code for Oil Industries"
Publication No. 027 "Guide line for seismic design of oil facilities"
Other Standards:
Order of Precedence
In case of conflict between these specifications, referenced project specifications or the above
listed codes and standards; contractor shall bring the matter to owner attention for resolution
and approval in writing.
If any conflict occurs, as the result of applying specification, the order of precedence shall be
as follows:
IPS Documents
This Document.
Note: The latest issued or revised edition of all above mentioned codes and standards shall be
considered as reference.
پروژه طراحی پایه و تفصیلی خط لوله نهم سراسری گاز
) اهواز- برازجان/ اهواز)گستره جاده اهرم-حدفاصل عسلویه
790844 :شماره پیمان
Design Criteria for Loads & Forces
Project Ph.No Scope Dis. Doc. Serial Rev
Page 8 of 26
IGAT9 BP3 CS03 CV CR 1002 00
Design of foundations, steel and concrete structures shall be carried out on the
base of the site general data applicable to the Project. Refer to: Process Design
Basis & Criteria for IGAT-9.
The foundation shall be placed below the high point of as per related drawings.
6. LOAD CASES
The following loads shall be considered for design of the plant structures and foundations:
Dead Load (DL)
Live Load (LL)
Equipment Erection (EE)
Equipment Test (ET)
Equipment Operating (EO)
Thermal Load (TL)
Snow Load (SL)
Wind Load (WL)
Earthquake Load (EL)
Dead load is the self-weight of structures and the weight of all materials
permanently fastened there to or supported thereby, such as fireproofing, pipes,
insulation, walkways, etc.
6.1.1 Buildings
The following dead loads shall be included in the design of process structures:
The following dead loads from piping shall be included in the design of all
structures except pipe racks, to which references shall be made to section
6.1.3. of this document:
پروژه طراحی پایه و تفصیلی خط لوله نهم سراسری گاز
) اهواز- برازجان/ اهواز)گستره جاده اهرم-حدفاصل عسلویه
790844 :شماره پیمان
Design Criteria for Loads & Forces
Project Ph.No Scope Dis. Doc. Serial Rev
Page 11 of 26
IGAT9 BP3 CS03 CV CR 1002 00
The following dead loads from piping shall be included for the design of pipe
racks:
When individual pipe loads are not available for racks with pipes exceeding
300mm diameter, but not exceeding 400mm diameter (e.g. heater or reactor
piping) the piping dead load shall be considered as a distributed load of not
less than 80 kg/m2.
Where non-standard pipe and fittings are to be specified, the loads shall be
adjusted to suit.
Live loads shall be in accordance with Chapter 6 of NIBC, except for those
stated in.
Live loads shall be uniformly distributed over the horizontal projection of the
specified areas, and have the following minimum values:
6.2.1 Roofs:
6.2.2 Floors:
Warehouse and storage area: Loads to be determined from the proposed use,
otherwise to be in accordance with the Chapter 6 of NIBC.
For process floor areas not used for storage (including during shutdown), the
reductions given in the following Table (based on the number of floors
qualifying for load reduction carried by the member under consideration) may
be applied to the uniformly distributed imposed floor load in the design of
columns, their supports and foundations:
پروژه طراحی پایه و تفصیلی خط لوله نهم سراسری گاز
) اهواز- برازجان/ اهواز)گستره جاده اهرم-حدفاصل عسلویه
790844 :شماره پیمان
Design Criteria for Loads & Forces
Project Ph.No Scope Dis. Doc. Serial Rev
Page 14 of 26
IGAT9 BP3 CS03 CV CR 1002 00
Storage Area: 600kg/m2 for light storage & 1200kg/m2 for heavy storage
areas or a concentrated load of 900kg at any point over the platform
whichever is critical.
In case of multi story buildings / structures, above loads may be reduced for
columns and foundations design as per Chapter 6 of NIBC.
پروژه طراحی پایه و تفصیلی خط لوله نهم سراسری گاز
) اهواز- برازجان/ اهواز)گستره جاده اهرم-حدفاصل عسلویه
790844 :شماره پیمان
Design Criteria for Loads & Forces
Project Ph.No Scope Dis. Doc. Serial Rev
Page 15 of 26
IGAT9 BP3 CS03 CV CR 1002 00
Equipment test load is the weight of the equipment plus the weight of water
necessary to perform hydraulic test. In static calculation, the weight of water
shall be considered as a live load.
This load includes the weight of equipment (including platforms and ladders
attached to it), solids a/o liquids normally inside the equipment and connected
pipes. In static calculation, this load shall be considered as a dead load.
Thermal loads are those forces caused by temperature variations. Two different
types of thermal loads shall be considered in design of structures and
foundations:
On pipe racks and pipe supports with 4 or more lines the friction force shall
be taken as 10% of the total pipe weight tributary to the pipe rack or pipe
support, under operating conditions.
On pipe racks and pipe supports with 3 or less lines the friction force shall
be taken as 20% of the total pipe weight tributary to the pipe rack or pipe
support, under operating conditions.
The thermal load caused by the expansion / contraction of the structure shall
be computed based on the coefficients of expansion specified in AISC
manual of steel construction.
Minimum design snow load (from above statement) at least shall be 100kg/m2,
uniformly distributed over the horizontal projection of the loaded area.
6.6.1 ISIRI-2800
6.6.1.1 General
W-Coefficient
6.6.1.2 Distribution
The distribution of the total lateral earthquake load over the height of the
building and other structures shall be based on the following procedures:
Buildings:
As per ISIRI-2800
General requirements:
In industrial buildings and structures, the portion of the total lateral earthquake
load, which has been computed based on the total weight of the cranes, shall be
applied to only mainframe, when the lateral direction of the building is under
consideration.
6.6.1.3 R Value
Buildings:
As per ISIRI-2800
6.6.2.1 Codes
For this site, the Uniform Building Code (IBC) shall be used for calculating
seismic loading, design and detailing of concrete and steelwork foundations,
building and structures.
Unless a dynamic analysis is required in accordance with IBC, then the "Static
Lateral Force Procedure", detailed in IBC shall be adopted for seismic design.
In accordance with IBC, orthogonal seismic forces need only be considered for
structures with plan irregularity Types 1 or 5 in accordance with Table 16-M,
and also columns of a structure forming part of two or more intersecting lateral
force resisting systems.
Only the fixed saddle shall support such force. It shall be equal to half the
weight of the bundle or 1000 kg, whichever is greater.
In case of multi level exchangers, it shall be assumed that the bundle pulling of
equipment would not occur simultaneously.
پروژه طراحی پایه و تفصیلی خط لوله نهم سراسری گاز
) اهواز- برازجان/ اهواز)گستره جاده اهرم-حدفاصل عسلویه
790844 :شماره پیمان
Design Criteria for Loads & Forces
Project Ph.No Scope Dis. Doc. Serial Rev
Page 22 of 26
IGAT9 BP3 CS03 CV CR 1002 00
Above figures may be reduced if only special extraction devices are provided.
This maintenance load shall be considered as a live load.
Impact loads are forces caused by moving objects, such as bridge cranes and
monorails on their supporting structures, their runways or where they place the
lifted loads.
For structures supporting live loads which induce impact, the design live loads
shall be increased for the impact effect.
IPS-E-CE-500
Earth loads are those loads due to soil, and ground water pressure when
necessary, against structures and foundations.
For design of pipe racks and pipe supports in the absence of definite loading
provided by Piping Department, the following minimum loads can be used.
For pipes diameter < 12 inches, a uniformly distributed load shall be applied to
the considered pipe rack level on the total area including free space for future
use. For minimum values see table below:
For pipes diameter > 12 inches, piping load shall be considered as concentrated
loads. In static calculation, fluid loads shall be considered as dead loads.
Main girder, frame girder, girder that supports all diameter pipes shall be sized
to withstand a horizontal anchor force of minimum 1000kg in the direction of
the pipes. This load shall be located at the most unfavourable position and
resisted by the total section. During refinement of the design, when location of
anchor is defined the proper loads shall be considered.
A minimum horizontal force of 75kg located at mid span and resisted by the
total section.
The above mentioned loads shall only be used for local checks of the members
and shall not be considered in the design of the foundations.
7. LOAD COMBINATIONS
All load combinations shall be done in accordance with the reference design codes.
For loads not specified in ACI-318, but mentioned in, the load factor shall be taken as 1.4.
Combination of loads and forces shown in the following table shall be considered to
determine the critical loading condition for the design of the structural elements (columns,
beams, slabs, bracings, anchor bolts, foundations) and to check the stability of the structure.
When; inclusion of fluid loads, live loads or snow load results in a less critical loading
condition, these loads shall be excluded. However, safety of persons and structures shall be
assured during all transient phases of construction.
پروژه طراحی پایه و تفصیلی خط لوله نهم سراسری گاز
) اهواز- برازجان/ اهواز)گستره جاده اهرم-حدفاصل عسلویه
790844 :شماره پیمان
Design Criteria for Loads & Forces
Project Ph.No Scope Dis. Doc. Serial Rev
Page 26 of 26
IGAT9 BP3 CS03 CV CR 1002 00
The allowable stress of materials for loading combinations involving wind or earthquake load
shall be increased by 1/3 (i.e. 33.33%) except for the anchor bolts supporting spheres and
towers.
The allowable stress for all elements and their connection subject to test loading (if any)
without wind or earthquake shall be increased by 1/5 (i.e. 20.00%).
Snow load shall not be combined with roof live load.
LOADING DESIGN STRESSES
DESIGN LOADS
CONDITION AND LOAD FACTORS
1. Dead loads of structure less: fireproofing and piping
ERECTION
2. Equipment load (EE) ACI 318 or AISC-ASD
AND
3. Temporary loads and forces caused by erection Specification
EMPTY
4. Wind load
1. Dead loads of structure plus fireproofing
2. Equipment load (ET)
ACI 318 or AISC-ASD
TEST 3. Dead load of piping plus insulation
Specification
4. Full Live load from platforms or 50% with WL and EL
5. 20% of Wind load or Earthquake load
1. Dead loads of structure plus fireproofing
2. Equipment load (EO)
3. Dead load of piping plus insulation
NORMAL 4. Live load from platforms and walkways ACI 318 or AISC-ASD
OPERATION 5. Thermal loads Specification
6. Impact loads
7. Wind load or Earthquake load whichever is greater
8. Snow load
1. Dead loads of structure plus fireproofing
2. Equipment load (EO)
3. Dead load of piping plus insulation
4. Live load from platforms and walkways
ABNORMAL ACI 318 or AISC-ASD
5. Thermal loads
OPERATION Specification
6. 20% of wind or earthquake load which one is greater
7. Snow load
8. Impact load
9. Vibration load
1. Dead loads of structure plus fireproofing
2. Equipment load (EE)
ACI 318 or AISC-ASD
MAINTENANCE 3. Live load from platforms and walkways
Specification
4. Maintenance load
5. 20% of Wind or earthquake load which one is greater
8. METHOD OF ANALYSIS
Proven computer programs based stiffness (displacement) or flexibility (force) method shall
be used for the analysis of indeterminate structures. The program output shall include joint
displacements, support reactions & member end reactions. Simple and determinate structures
may be analyzed by hand calculations.