SYSTEM SKETCH

FLUID
Inlet Temperature (T1) 100.0 oF Inlet Flow (Qg) 38 MMscfd Molecular Weight
Inlet Pressure (P1) 29.7 psia Density 0.1028 lb/ft3 Gas s.g rel. to air
Viscosity 0.0116 cP Compressibility Factor

PRESSURE DROP OF STRAIGHT PIPE & STATIC HEAD

STRAIGHT PIPE Material Roughness NPS Schedule OD WT ID
inch inch inch inch inch
Size 1 Carbon Steel 0.0018 20 40 20 0.5940945 18.81
Size 2
Size 3
Size 4

0.1294911
PRESSURE DROP OF FITTING AND ELBOWS
FITTING AND ElBOWS
𝐻𝑙𝑜𝑠𝑠=( �∙�^2∙��������" " )/(2∙𝑔(𝑆𝐼 𝑢𝑛𝑖𝑡)∙3.28) Size 1
Quantity H-Loss DP Quantity
K ft psi
45° Elbow Standard (R/D = 1) 0.35 100 7938.19 10.28
Long Radius (R/D = 1.5) 0.2 0.00 0.00
90° Elbow Curved Standard (R/D = 1) 0.75 0.00 0.00
Long Radius (R/D = 1.5) 0.45 0.00 0.00
90° Elbow Square or Mitred 1.3 0.00 0.00
180° Bend Close Return 1.5 0.00 0.00
Tee, Run Through Branch Blanked 0.4 0.00 0.00
Tee, as Elbow Entering in run 1 0.00 0.00
Tee, as Elbow Entering in branch 1 0.00 0.00
Tee, Branching Flow 1 0.00 0.00
Coupling 0.04 0.00 0.00
Union 0.04 0.00 0.00
Gate valve Fully Open 0.17 0.00 0.00
3/4 Open 0.9 0.00 0.00
1/2 Open 4.5 0.00 0.00
1/4 Open 24 0.00 0.00
Diaphragm valve Fully Open 2.3 0.00 0.00
3/4 Open 2.6 0.00 0.00
1/2 Open 4.3 0.00 0.00
1/4 Open 21 0.00 0.00
Globe valve, Bevel Seat Fully Open 6 0.00 0.00
 1/2 Open 9.5 0.00 0.00
Globe Valve, Composition Fully Open 6 0.00 0.00
1/2 Open 8.5 0.00 0.00
Plug disk Fully Open 9 0.00 0.00
3/4 Open 13 0.00 0.00
1/2 Open 36 0.00 0.00
1/4 Open 112 0.00 0.00
Angle valve Fully Open 2 0.00 0.00
Y valve or blowoff valve Fully Open 3 0.00 0.00
Plug cock θ = 5° 0.05 0.00 0.00
θ = 10° 0.29 0.00 0.00
θ = 20° 1.56 0.00 0.00
θ = 40° 17.3 0.00 0.00
θ = 60° 206 0.00 0.00
Butterfly valve θ = 5° 0.24 0.00 0.00
θ = 10° 0.52 0.00 0.00
θ = 20° 1.54 0.00 0.00
θ = 40° 10.8 0.00 0.00
θ = 60° 118 0.00 0.00
Check valve Swing 2 0.00 0.00
Disk 10 0.00 0.00
Ball 70 0.00 0.00
Foot valve 15 0.00 0.00
Water meter Disk 7 0.00 0.00
Piston 15 0.00 0.00
Rotary (star-shaped disk) 10 0.00 0.00
Turbine-wheel 6 0.00 0.00
Sub Total 10.28

PRESSURE OUTLET
Pressure Loss :
Line Loss 0.13 psi
Valve and Fittings 10.28 psi
Tekanan keluar (Pout) 19.29 psia
Molecular Weight 20.67
Gas s.g rel. to air 0.71
Compressibility Factor 0.9940

Length Velocity Erosional NRe Moody Friction dP Pipe dP Pipe

ft ft/s ft/s fM (goal seek=0) DP/100 ft psi
100 120.751 233.92 2496198 0.012551476 2.47E-04 0.1295 0.13

Sub Total 0.13

Size 2 Size 3 Size 4

H-Loss DP Quantity H-Loss DP Quantity H-Loss DP
ft psi ft psi ft psi
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
Sub Total Sub Total Sub Total
criteria Checking Criteria
Velocity Frict.loss Velocity Frict.loss
ft/s DP/100 ft ft/s DP/100 ft
125 0.4 OK OK

Not OK Not OK
Services friction loss velocity
psi/100f kPa/100m f/s m/s
Flowing by pressure
Process liquid 2.5 56.6 12 3.7
Water 1 22.6 10 3.0
Pumped Liquid
Pump suction (boiling) 0.1 2.3 4 1.2
Pump suction (non boiling) 0.5 11.3 8 2.4
Pump discharge 3 67.9 12 3.7
Drain
Sanitary drains - - 0.8 0.2
Oily water drains (open drains) - - 0.9 0.3
Other drains - - 1.1 0.3

Services friction loss velocity

psi/100f kPa/100m f/s m/s
Gas Line (note-1)
< 15 psig 0.15 3.4 150 45.7
up to 100 psig 0.4 9.0 125 38.1
100-500 psig 1 22.6 100 30.5
500-1000 psig 1.5 33.9 80 24.4
> 1000 psig 2 45.2 60 18.3
Compressor line sizing (note-2)
Centrifugal Compressor suctions 0,2% of operating pressure 65 19.8
Reciprocating Compressor suctions - - 40 12.2
Centrifugal Compressor discharges - - 100 30.5
Reciprocating Compressor discharges - - 40 12.2
Centrifugal Compressor anti-surges - - 130 39.6

note:
1. for continuous, velocity shall not exceed max. velocity or erosional velocity for wet gas.
For intermittent flow should not exceed 130 f/s
2. Pressure drop for reciprocating compressor first stage suction lines should not exceed 0,5
psia or 1% of operating pressure
Pipe schedule
Size
OD Schedule 10 Schedule 40 Schedule 80
NPS (in)
(mm) Wall thickness (mm) Wall thickness (mm) Wall thickness (mm)
1/4 13.12 1.65 2.24 3.02
3/8 17.15 1.65 2.31 3.2
1/2 21.34 2.11 2.77 3.73
3/4 26.6 2.11 2.87 3.91
1 33.4 2.11 3.38 4.55
1.25 42.16 2.11 3.56 4.85
1.50 48.26 2.11 3.68 5.08
2 60.33 2.11 3.91 5.54
2.5 73.03 3.05 5.16 7.01
3 88.9 3.05 5.49 7.62
3.5 101.6 3.05 5.74 8.08
4 114.3 3.05 6.02 8.56
5 141.3 3.4 6.55 9.53
6 168.28 3.4 7.11 10.97
Pipe roughness table

SURFACE MATERIAL ABSOLUTE ROUGHNESS COEFFICIENT - e IN MM

Aluminum, Lead 0.001 - 0.002
Drawn Brass, Drawn Copper 0.0015
Aluminum, Lead 0.001 - 0.002
PVC, Plastic Pipes 0.0015
Fiberglass 0.005
Stainless steel 0.015
Steel commercial pipe 0.045 - 0.09
Stretched steel 0.015
Weld steel 0.045
Galvanized steel 0.15
Rusted steel 0.15 - 4
Riveted steel 0.9 - 9
New cast iron 0.25 - 0.8
Worn cast iron 0.8 - 1.5
Corroding cast iron 1.5 - 2.5
Asphalted cast iron 0.012
Galvanized iron 0.015
Smoothed cement 0.3
https://neutrium.net/fluid_flow/pressure-loss-from-fittings-excess-head-k-method/

Fitting Types
45° Elbow Standard (R/D = 1)
Long Radius (R/D = 1.5)
90° Elbow Curved Standard (R/D = 1)
Long Radius (R/D = 1.5)
90° Elbow Square or Mitred
180° Bend Close Return
Tee, Run Through Branch Blanked
Tee, as Elbow Entering in run
Tee, as Elbow Entering in branch
Tee, Branching Flow
Coupling
Union
Gate valve Fully Open
3/4 Open
1/2 Open
1/4 Open
Diaphragm valve Fully Open
3/4 Open
1/2 Open
1/4 Open
Globe valve, Bevel Seat Fully Open
1/2 Open
Globe Valve, Composition seat Fully Open
1/2 Open
 K Fitting Types
0.35 Plug disk Fully Open
0.2 3/4 Open
0.75 1/2 Open
0.45 1/4 Open
1.3 Angle valve Fully Open
1.5 Y valve or blowoff valve Fully Open
0.4 Plug cock θ = 5°
1 θ = 10°
1 θ = 20°
1 θ = 40°
0.04 θ = 60°
0.04 Butterfly valve θ = 5°
0.17 θ = 10°
0.9 θ = 20°
4.5 θ = 40°
24 θ = 60°
2.3 Check valve Swing
2.6 Disk
4.3 Ball
21 Foot valve
6 Water meter Disk
9.5 Piston
6 Rotary (star-shaped disk)
8.5 Turbine-wheel
 K
9
13
36
112
2
3
0.05
0.29
1.56
17.3
206
0.24
0.52
1.54
10.8
118
2
10
70
15
7
15
10
6