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Component Location

Failure Mode Identifiers (FMI)¹


Wire Wire
Wire Description
Wire Wire Schematic Machine Schematic Machine
RENR9557-01 Harness And Wire Electrical Schematic Symbols
FMI No. Failure Description
Number Color
Description
Number Color
Description Component
Location Location
Component
Location Location May 2012
0 Data valid but above normal operational range.
Power Circuits Lighting Circuits (cont'd) Air Dryer K-13 1 Receptacle - Aux. Start K-13 1 Symbols
1 Data valid but below normal operational range.
101 RD Bat (+) 608 GN Flood Lamp - Rear Alarm - Action A-14 C Relay - Aux. Backup Lamp D-8 16
2 Data erratic, intermittent, or incorrect.
Alarm - Backup L-18 2 Relay - Main H-13 7
3 Voltage above normal or shorted high. 102 RD Headlamp Breaker To Headlamp Sw 609 YL Flood Lamp - Snow Wing
Alternator J-13 3 Relay - Secondary Steering J-13 12
4 Voltage below normal or shorted low. 103 RD Tail Lamps/Panel Lamps 611 PU Head Lamp (High) T
Antenna - AM/FM Radio C-3 4 Relay - Start Aid L-13 1
5 Current below normal or open circuit. 105 RD Key Sw 612 GY Aux Backup Lamp Pressure Temperature Level Flow Circuit Breaker
Arc Suppressor AC Clutch G-14 5 Relay - Starter G-13 7
6 Current above normal or grounded circuit. 106 RD Battery #1 To Battery #2 614 PU Tail Lamps Symbol Symbol Symbol Symbol Symbol
Arc Suppressor Differential Unlock K-16 6 Relay - Tail/Panel Lamps K-8 B
7 Mechanical system not responding properly. 108 RD Dome Lamp 619 GN Head Lamp (Low)
Batteries - 12 Volt I-13 7 Resistor - Front Defroster C-2 24
8 Abnormal frequency, pulse width, or period. 109 RD Alt Output (+) Term. 629 PK Lightbar Worklamp
Beacon C-11 4 Resistor - Heater/AC B-16 E
Symbols and Definitions
9 Abnormal update.
112 PU Main Power Rly Output 633 BU Moldboard Lamps 4
10 Abnormal rate of change. Beacon - Open Rops C-15 Resistor - Panel Lamp K-4 B
Fuse: A component in an electrical circuit that will open the circuit if too much current flows
113 OR Opr Mon Panel B (+) Switched 647 GN Aux Backup Lamp SW Block - B+ Junction I-13 7 Resistor - Rear Defroster C-10 11
11 Failure mode not identifiable. through it.
114 RD Warning Horn (Forward) 685 BR Blade Floodlamps Breaker - Alternator H-13 7 Resistor - Secondary Steering K-13 12
12 Bad device or component.
13 Out of calibration. 115 RD Lightbar Worklamp Breaker Control Circuits Breaker - Engine Control G-13 7 Sender - Articulation Angle H-11 17 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
14 Parameter failures. 116 BR Floodlamp SW 718 BU AWD (AUTO) Breaker - Headlamp G-13 7 Sender - Coolant Temperature I-14 3 circle indicates that the component has screw terminals and a wire can be disconnected from it.
15 Parameter failures. 117 YL Aux Backup Lamp 719 GY AWD (MANUAL) Breaker - Lightbar Worklamp G-13 7 Sender - Fuel Level G-14 8
16 Parameter not available. 118 GY Front Wipers 727 GN Secondary Steering Motor Relay Breaker - Main H-13 7 Sender - Fuel Temperature J-16 8 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
17 Module not responding. Cap - Service Tool Connector A-11 C Sender - Hydraulic Oil Temperature K-18 42 No circle indicates that the wire cannot be disconnected from the component.
119 PK Rear Wipers 728 BU Primary Steering Pressure SW
18 Sensor supply fault. 122 BU Air Dryer 751 GN XMSN Shift Solenoid #3 Control - Engine ECM I-18,D-18 8 Sender - Intake Air Temperature J-15 18
19 Condition not met. 41
Ground (Wired): This indicates that the component is connected to a grounded wire. The
124 GN A/C 752 YL XMSN Shift Solenoid #1 Control - AWD B-3,4,5 Sensor - Atmospheric Pressure J-15 18
20 Parameter failures.
grounded wire is fastened to the machine.
Control - Secondary Steering A-16 E Sensor - AWD Control Lever K-7 B
126 PK XMSN Control 754 BU XMSN Shift Solenoid #2
¹The FMI is a diagnostic code that indicates what type of failure has occurred. Control - Transmission D-14,F-14 E Sensor - AWD Engine Speed H-15 44
127 OR Park Brake Solenoid 755 OR XMSN Shift Solenoid #8 Ground (Case): This indicates that the component does not have a wire connected to ground.
Converter - 24V To 12V (Comm. Radio) D-3 D Sensor - AWD Pump Pressure A-5 45 It is grounded by being fastened to the machine.
129 RD Lighter 759 OR AWD Pump Pressure Sensor
Converter - 24V TO 12V (Entertain. Radio) L-9 9 Sensor - Cam Speed Timing I-15 5
130 RD Stop Lamp Pressure SW 760 PK AWD Freewheel Solenoid
Converter - 24V TO 12V (Power Port) L-11 9 Sensor - Crank Speed Timing I-15 19 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
134 RD Secondary Steering Test SW 796 BR AWD Pump Displacement Solenoid (Reverse)
Flasher K-8 B Sensor - Engine Oil Pressure J-16 8 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
135 BU 12V Power Port 797 PU AWD Pump Displacement Solenoid (Forward)
Component Identifiers (CID¹) Fuse Block - Overhead C-4,C-5 11 Sensor - Fan Drive Pressure J-18 2
Module Identifier (MID²)
Caterpillar Monitoring System
136
137
GN
RD
Secondary Steering Control
Secondary Steering Motor
A701
A702
GY
PU
Fuel Injector #1
Fuel Injector #2
Fuse Block - Switched Power
Fuse Block - Unswitched Power
J-5
J-7
B
B
Sensor - Fuel Pressure
Sensor - Ground Speed
J-15
L-9
8
46
143H and 163H Motor Grader T
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
141 PK Front Defroster SW A703 BR Fuel Injector #3 the gauge of the temperature or pressure.

CID
(MID No. 030)
Component
144
147
GN
RD
Beacon SW
24V To 12V Converter (Aux Power Port)
A704
A705
GN
BU
Fuel Injector #4
Fuel Injector #5
Fuses - Overhead
Fuses - Switched Power
Fuses - Unswitched Power
C-5
I-4
I-6
11
B
B
Sensor - Inching Pedal Position
Sensor - Throttle Position
Sensor - Turbo Outlet Pressure
F-6
K-9
J-15
20
13
18
Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
0084 Speed Sensor (Ground) It has a coil that makes an electromagnet when current flows through it. The
0096 Fuel Level Sender 148 WH Snow Wing Lamp SW A706 GY Fuel Injector #6 Gauge - LH Air Pressure G-1 A Sensor - XMSN Input Speed B-18 21 electromagnet can open or close the switch part of the relay.
0248 Data Link 149 PU Floodlamp SW A746 PK Turbo Outlet Pressure Sensor Gauge - RH Air Pressure G-1 A Sensor - XMSN Output Speed Sensor #1 B-18 21 143H: 163H:
0263 Sensor Power Supply 150 RD Engine Control Breaker A747 GY ATM Pressure Sensor Ground - Cab Boss 2 (Cab Front) B-7 A Sensor - XMSN Output Speed Sensor #2 B-18 21 APN227-UP ARL262-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
0271 Action Alarm 151 GN Rear Defroster SW A751 YL Fuel Temperature Sender Ground - Cab Boss 3 (Upper Cab) D-3 15 Sensor - XMSN Temperature B-17 29 coil that makes an electromagnet when current flows through it. The electromagnet
0324 Action Lamp Ground - Engine Block Boss (RH Side) J-14 12 Shifter - XMSN A-12 2 can open or close a valve or move a piece of metal that can do work.
155 PK AWD Control A755 PK Throttle Speed Set SW
0615 Position Sensor (Articulation Angle) Ground - Front Frame Boss 2 (LH Side) I-9 20 Solenoid - AC Clutch H-15 5
160 PU Heated Mirrors SW E708 PK Opr Mon Display Module Clock
0819 Display Data Link Ground - Front Frame Boss 3 (LH Side) E-9 10 Solenoid - AWD Pump Displ. (FORWARD) H-16 47 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
162 YL Moldboard Lamp SW E735 PU Operator Mode SW
0821 Display Power Supply Ground - Front Frame Boss 4 (LH Side) E-9 10 Solenoid - AWD Pump Displ. (REVERSE) H-16 47 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
165 YL Differential Lock SW F715 PU Ground Level Shutdown SW that make electromagnet when current flows through them. It also has an internal switch that places
Electronic Engine Control System 169 PK Blade Cushion SW/Centershift Pin SW F716 WH Ground Level Shutdown SW
Ground - Platform Boss 2 J-11 10 Solenoid - Blade Cushion #1 I-5 22
the latch coil circuit open at the time the coil latches.
Ground - Rear Frame Boss 2 (RH Side) H-12 12 Solenoid - Blade Cushion #2 I-4 22
(MID No. 036) 170 RD Product Link (Connector #27) F762 GY Start Aid Relay
Ground - Rear Frame Boss 3 (LH Side) K-15 8 Solenoid - Centershift Pin E-7 23
CID Component 173 RD Turn Signal SW/Flasher F775 BU Centershift Pin Solenoid
Ground - Rear Frame Boss 4 (LH Side) K-15 8 Solenoid - Differential Unlock K-16 6
Harness and Wire Symbols
0001 Injector Cylinder Solenoid #1
176 RD 24V To 12V Converter (Communication Radio) H746 YL Fan Drive Solenoid Wire, Cable, or Harness
0002 Injector Cylinder Solenoid #2 Ground - Rear Frame Boss 5 (RH Side) F-12 12 Solenoid - Drive Pressure A-4 49 Harness Identification Letter(s):
177 RD Main Breaker H747 BR Fan Drive Solenoid Return Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
0003 Injector Cylinder Solenoid #3 Ground - Service Center Boss 1 (LH Side) K-14 1 Solenoid - Start Aid K-13 1
Harness Identification Letters and
179 RD 24V To 12V Converter (Entertainment Radio) J700 BR Not Used Ground - Service Center Boss 2 (RH Side) K-14 7 Solenoid - Forward Horn F-7 13 Harness Connector Serialization Code:
0004 Injector Cylinder Solenoid #4 Harness Connector Serialization
The "C" stands for "Connector" and the
185 YL Aux Ckt J701 GN Not Used Ground Strap - Articulation Joint J-10 17 Solenoid - Freewheel A-4 48 Codes (see sample).
0005 Injector Cylinder Solenoid #5 number indicates which connector in the
0006 Injector Cylinder Solenoid #6 Ground Circuits J702 BK Not Used Ground Strap - Engine Block To ECM D-18 8 Solenoid - Fuel Injector #1 J-18 18 AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
0041 ECM 8 Volt DC Supply 200 BK Main Chassis J764 BR Autoshift SW Ground Strap - Platform To AWD Control B-3 41 Solenoid - Fuel Injector #2 J-18 18 111-7898 3E-5179 3E-5179
0091 Throttle Sensor 201 BK Operator Monitor Panel J765 BU Inching Pedal Limit SW Ground Strap - Platform To Cab K-11 17 Solenoid - Fuel Injector #3 I-18 18 Part Number: for Connector Plug 1
13 Part Number: for Connector Receptacle
0094 Fuel Pressure Sensor 202 BK XMSN Control J766 PU Brake Pedal Limit SW Ground Strap - Platform To XMSN Control D-14 Solenoid - Fuel Injector #4 I-18 18
0100 Oil Pressure Sensor Group - A/C B-16 E Solenoid - Fuel Injector #5 I-18 18
2
205 BK Console/Panel K748 OR Secondary Steering Resistor
0110 Engine Coolant Temperature Sensor 206 BK Battery #1 To Master Disconnect SW 823 GN AWD (OFF) Group - Heater B-16 E Solenoid - Fuel Injector #6 I-18 18
Plug Receptacle
0168 Electrical System Voltage Group - Light Duty Heater B-16 E Solenoid - Hydraulic Fan K-9 31 Pin or Socket Number
210 BK AM/FM Radio 824 YL Drive Pressure Solenoid 5A
0172 Inlet Air Temperature Sensor Heater - Jacket water I-15 12 Solenoid - Motor Displ. A-4 48
229 BK Product Link (Connector #27) 878 OR Motor Displacement Solenoid 1 Deutsch connector: Typical representation
Component
0174 Fuel Temperature Sensor Jumper Plug - Secondary Steering A-15 E Solenoid - Parking Brake E-6 13 of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123
232 BK Engine ECM (Solenoid Return) 892 BR (-) Cat Data Link Part Number
0248 CAT Data Link Lamp - Action J-1 A Solenoid - System Charge A-4 48
2 sockets and the receptacle contains all pins.
290 BK Caterpillar Monitoring System (Service) 893 GN (+) Cat Data Link
0253 Personality Module Mismatch Lamp - Autoshift Indicator J-1 A Solenoid - XMSN (1st) C-18 29 325-AG135 PK-14
291 BK Caterpillar Monitoring System (Clear) F842 BU Not Used 1 Sure-Seal connector: Typical representation Harness identification code:
0254 Engine ECM Lamp - AWD Indicator J-1 A Solenoid - XMSN (2nd) C-18 29 of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
0261 Engine Speed Sensor A287 BK Engine ECM Control F843 YL Inching Pedal Position Sensor 2
Lamp - Centershift Pin Indicator K-1 A Solenoid - XMSN (3rd) C-18 29 contain both pins and sockets. wire 135 in harness "AG". Wire Color
0262 5 Volt Sensor Supply C203 BK AWD Control G828 WH Pressure Sensor (Power)
Lamp - Differential Lock Indicator K-1 A Solenoid - XMSN (Forward High) D-18 29
0268 Programmable Parameters Basic Machine Circuits G829 BR Pressure Sensor (Return) Lamp - Dome C-3 15 Solenoid - XMSN (Forward Low) D-18 29
0273 Turbo Outlet Pressure Sensor 304 WH Starter Relay No. 1 Output G833 PK Temperature Sensor (Return) Lamp - High Beam Indicator K-1 A Solenoid - XMSN (High Range) C-18 29
0274 Atmospheric Pressure Sensor 306 GN Starter Relay Coil G850 BU Air Inlet Heater Lamp - HVAC Panel C-16 C Solenoid - XMSN (Low Range) C-18 29
0290 Fan Drive Pressure Sensor 307 OR Key Start SW G856 WH (+) TDC Probe
© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.
Lamp - LH Blade Floodlamp G-4 20 Solenoid - XMSN (Reverse) D-18 29
0291 Fan Drive Solenoid 308 YL Main Power Relay Coil G857 YL (-) TDC Probe Lamp - LH Cab High Beam Headlamp C-2 24 Speaker - Left Hand D-2 24
0296 Unable to Communicate with Transmission ECM 321 BR Backup Alarm G858 OR AWD Control Lever Lamp - LH Cab Low Beam Headlamp C-2 24 Speaker - Right Hand B-2 16
0297 Unable to Communicate with All Wheel Drive ECM Lamp - LH Cab Turn Signal C-2 24 Switch - AC Pressure G-15
322 GY Warning Horn (Forward) J844 GY Analog Sensor (Power) 5
0320 Crank Speed Timing Sensor Lamp - LH Lightbar High Beam Headlamp F-1 25 Switch - Autoshift C-11 C
Monitoring Circuits R800 OR Digital Sensor (Power)
0342 Cam Speed Timing Sensor 25
403 GN Alternator (R) Term. 900 PU XMSN Shift Solenoid #4 Lamp - LH Lightbar Low Beam F-1 Switch - Aux Backup Lamp A-7 11
0545 Start Aid Relay 25
404 YL Opr Mon Hydraulic Temperature 901 WH XMSN Shift Solenoid #6 Lamp - LH Lightbar Turn Signal F-1 Switch - AWD Mode C-11 C
0548 Throttle Lock Indicator Lamp
Lamp - LH Lightbar Worklamp F-3 25 Switch - Beacon B-10 30
0549 Throttle Lock Switch 408 WH Opr Mon Brake System Pressure 902 BR XMSN Shift Solenoid #5
Lamp - LH Moldboard I-4 22 Switch - Blade Cushion C-12 C
0562 Unable to Communicate with CAT Monitoring System 410 WH Opr Mon Action Alarm 903 GY XMSN Shift Solenoid #7
Lamp - LH Rear Floodlamp L-13 27 Switch - Blower (Heater/AC) C-16 C
0600 Hydraulic Oil Temperature 411 PK Opr Mon Action Lamp 911 YL AWD Mode SW
Lamp - LH Rear Turn L-18 27 Switch - Brake Pedal Limit G-6 B
0799 Service Tool Update 417 GY Opr Mon Primary Steering Pressure 912 GY Solenoid Return #1 (AWD) Connector Location
Lamp - LH Stop/Tail L-18 27 Switch - Centershift Pin C-12 C
Electronic All Wheel Drive Control System 419 YL Opr Mon Parking Brake 921 WH Solenoid Return #1 (XMSN) Schematic Machine
Lamp - LH Turn Indicator K-1 A Switch - Centershift Pin Indicator E-6 23 Connector Number
(MID No. 075) 426 BR XMSN Filter Bypass 922 BR Solenoid Return #2 (XMSN) Location Location
Lamp - RH Cab High Beam Headlamp B-2 16 Switch - Differential Lock K-5 B
CONN 1 L-18 27
CID Component 432 PK Service Brake SW (Engine ECM) 977 YL Autoshift SW Lamp - RH Blade Floodlamp G-4 13 Switch - Start Aid Range K-8 B
0084 Ground Speed Sensor (Radar) 439 YL Centershift Pin Indicator 989 YL System Charge Solenoid
CONN 2 J-17 18
Lamp - RH Cab Low Beam Headlamp B-2 16 Switch - Floodlamp K-5 B
0168 Electrical System Voltage CONN 3 B-17 29
447 PK Fuel Level Gauge 994 GY Engine Oil Pressure Lamp - RH Cab Turn Signal B-2 16 Switch - Front Defroster A-10 30
0190 Engine Output Speed Sensor CONN 4 A-17 32
450 YL AWD Engine Speed Sensor 995 BU Coolant Temperature Lamp - RH Lightbar High Beam Headlamp F-1 26 Switch - Front Lower Wiper (NOTE B) A-9 30
0248 CAT Data Link CONN 5 A-17 32
458 PK Opr Mon Display Module Power A982 BR Throttle Speed Set SW Lamp - RH Lightbar Low Beam E-1 26 Switch - Front Lower Wiper (NOTE C) A-9 30
0296 Transmission ECM CONN 6 A-17 32
462 YL Secondary Steering Motor Indicator A983 BU Throttle Hold Mode SW Lamp - RH Lightbar Turn signal F-1 26 Switch - Front Upper Wiper (NOTE B) B-9 30

(Dimensions: 39 inches x 28 inches)


0390 Forward Pump Displacement Solanoid CONN 7 D-16 29
486 PK AWD Indicator C912 GN Throttle Position Sensor (Signal) Lamp - RH Lightbar Worklamp F-3 26 Switch - Front Upper Wiper (NOTE C) B-9 30
0391 Reverse Pump Displacement Solanoid 25 CONN 8 TDC Service Probe I-16 8
488 WH Brake System Pressure SW C913 BU Ground Speed Sensor (Signal) Lamp - RH Moldboard I-4 22 Switch - Ground Level Shutdown D-17 29
0392 System Charge Solenoid CONN 9 L-16 2
498 WH Differential Lock Indicator C967 BU Intake Air Temperature Sender (Signal) Lamp - RH Rear Floodlamp L-13 28 Switch - Headlamp L-3 B 15 CONN 10 Aux Backup Lamp L-16 2
0393 Drive Pressure Solenoid
Lamp - RH Rear Turn Signal A-18 28 Switch - Headlamp Dimmer K-4 B
9 14 10
A429 YL Opr Mon Articulation Angle C975 WH Throttle Lock 24 CONN 11 H-15 47
0394 Motor Displacement Solenoid
Lamp - RH Stop/Taillight A-18 28 Switch - Heated Mirrors B-7 11

RENR9557-01
0395 Freewheel Solenoid C413 YL Opr Mon Display Module Load C977 BU Inching Pedal Limit SW (N/O) 50 4 CONN 12 H-15 47
27 47
C414 BU Opr Mon Display Module Data C978 BR Speed Set/Accel
Lamp - RH Turn Indicator K-1 A Switch - Heater Thermostat C-16 E
8 46 20 22 CONN 13 B-15 C
0396 AWD Indicator Lamp 2 29 1 5 D
Lamp - Shift Lever Panel B-12 C Switch - Horn K-7 B 44 CONN 14 B-15 C
0397 Charge Pump Pressure C436 BU XMSN Filter Bypass Indicator C979 OR Speed Resume/Decel
Lamp - Snow Wing E-5 11 Switch - Hydraulic Temperature E-6 17 41 CONN 15 A-15 C
0398 AWD Pump Pressure Sensor G434 BU Hydraulic Oil Temperature Sender C991 PK Fuel Pressure Sensor (Signal)
6 19 17 B A 49 45 48
Lamp - Throttle Lock Indicator L-1 A Switch - Inching Pedal Limit G-6 B E 23 CONN 16 C-14 32
0399 Position Sensor G460 GN XMSN Temperature Sensor E900 WH (+) XMSN Output Speed Sensor 1 21 16
Lamp - XMSN Filter Bypass Indicator L-1 A Switch - Key A-15 C 51 CONN 17 C-14 32
0517 AWD Mode Switch Accessory Circuits E901 GN (-) XMSN Output Speed Sensor 1 31
Lighter - Cigar A-15 C Switch - LH Brake System Pressure F-6 31 7 18 3
0590 Engine Electronic Control 12 CONN 18 G-14 50
500 BR Wiper - Front Upper (Park) E902 PU (+) XMSN Int Speed Sensor 1
Mirror - LH Heated D-1 24 Switch - Lightbar Worklamp K-4 28 42 C
B CONN 19 H-14 8
0967 Machine Application
501 GN Wiper - Front Upper (Low) E903 YL (-) XMSN Int Speed Sensor 1 Mirror - RH Heated D-1 16 Switch - Master Disconnect K-13 1 13
1326 Location Code CONN 20 K-14 8
502 OR Wiper - Front Upper (HI) E904 BR (+) XMSN Int Speed Sensor 2 Module - Caterpillar Monitoring System I-1 A Switch - Moldboard Lamps B-7 11 11 30 CONN 21 L-14 8
Electronic Transmission Control System 503 BR Wiper - Rear (Park) E905 BU (-) XMSN Int Speed Sensor 2
32
Module - Quad Gauge H-1 A Switch - Open Rops Beacon C-15 4 CONN 22 L-14 2
(MID No. 081) 504 YL Wiper - Rear (Low) E906 OR (+) XMSN Output Speed Sensor 2 Module - Speedo/Tach H-1 A Switch - Operator Mode L-1 A 26 CONN 23 L-13 1
CID Component E
505 BU Wiper - Rear (HI) E907 GY (-) XMSN Output Speed Sensor 2 Motor - Blower (Heater/AC) B-15 Switch - Panel Lamp Dimmer L-4 B CONN 24 C-13 32
0168 Electrical System Voltage
506 PU Washer - Front Upper E908 BR (+) XMSN Input Speed Sensor Motor - Front Defroster Fan C-2 24 Switch - Parking Brake Pressure E-10 32 CONN 25 E-12,F-12 13
0177 Temperature Sensor (Transmission Oil)
507 WH Washer - Rear E909 WH (-) XMSN Input Speed Sensor Motor - Front Lower Washer L-11 A Switch - Primary Steering Pressure L-9 9 CONN 26 F-12 32
0248 CAT Data Link
508 PU Radio Speaker - Left E937 PU Redundant Neutral Motor - Front Lower Wiper G-4 A Switch - Rear Defroster A-10 C CONN 27 F-12 12
0268 Programmable Parameter
509 WH Radio Speaker - Left (Common) E938 OR First Gear Motor - Front Upper Washer L-11 A Switch - Rear Wiper A-9 30 CONN 28 G-12 12
0444 Magnetic Switch (Start Relay)
Motor - Front Upper Wiper D-3 A Switch - RH Brake System Pressure E-6 31 CONN 29 G-12 12
0520 Configuation (Transmission) 511 BR Radio Speaker - Right E939 WH Second Gear
Motor - Rear Defroster C-11 11 Switch - Secondary Steering Test C-12 C CONN 30 G-12 12
0562 Caterpillar Monitoring System 512 GN Radio Speaker - Right (Common) E940 BU Third Gear
Motor - Rear Washer K-11 D Switch - Snow Wing Lamp A-7 11 CONN 31 G-12 12
0573 Position Sensor (Inching Pedal) 515 GY Blower Motor (HI) E941 YL Fourth Gear
Motor - Rear Wiper C-11 D Switch - Stop Lamp Pressure F-7 31 CONN 32 I-12 20
0585 Speed Sensor (Transmission Output) (No. 1) 516 GN Blower Motor (Medium) E942 GN Fifth Gear
Motor - Secondary Steering J-12 10 Switch - Tail Lamp L-4 B CONN 33 I-12 20
0637 Backup Alarm 517 BU Blower Motor (Low) E943 BR Sixth Gear
Motor - Starter J-14 12 Switch - Throttle Hold Mode B-11 C CONN 34 I-12 20
0668 Transmission Control (Shift Lever) 521 YL A/C SW To Refrigerant SW E944 GY Seventh Gear
Power Port - 12V C-3 14 Switch - Throttle Speed Set A-11 C CONN 35 L-12 32
0669 Speed Sensor (Transmission Input)
522 WH A/C Clutch To Thermostat SW E945 PU Eighth Gear 15 CONN 36 L-12 1
Radio - AM/FM C-3 Switch - Turn Signal L-8 B
0673 Speed Sensor (Transmission Output) (No. 2)

30 Page,
537 GN Turn Signal SW To Flasher E946 OR Forward Direct Radio - AM/FM Cassette C-3 15 Switch - XMSN Filter Bypass K-13 CONN 37 L-11 9
0868 Indicator Lamp (Automatic Shift) 1
556 WH Differential Lock SW E947 WH Reverse Direct Machine locations are repeated for components located close together. 4 CONN 38 Service Tool A-11 C
1401 Solenoid Valve (Forward High) 24
567 WH Front Defrost SW E948 BU Park A = Operator's compartment (Dash). D CONN 39 A-10 30
1402 Solenoid Valve (Forward Low) 15 11 16
569 PK Rear Defrost SW E949 YL Neutral B = Operator's compartment (Steering Console). CONN 40 C-10 11
1403 Solenoid Valve (Reverse)
570 BU Blade Cushion Solenoid E963 BK (-) Crank Speed C = Operator's compartment (Right side console). CONN 41 C-10 4
1404 Solenoid Valve (Speed Clutch) (No. 2)
575 YL Wiper - Front Lower (Park) E964 WH (+) Crank Speed D = Operator's compartment (Headliner). CONN 42 C-10 4
1405 Solenoid Valve (Speed Clutch) (No. 3)
E = Operator's compartment (Under seat). CONN 43 C-10 11
1406 Solenoid Valve (Speed Clutch) (No. 1) 576 PK Wiper - Front Lower ( Low) E965 BU (-) Cam Speed
CONN 44 C-10 11
1407 Solenoid Valve (Low Range) 577 PU Wiper - Front Lower (High) E966 YL (+) Cam Speed 14 CONN 45 D-10 A
1408 Solenoid Valve (High Range) 578 BU Wiper - Front Lower (Wash) E974 GN Inching Pedal Limit SW (N/C)
CONN 46 E-10 A
1484 Solenoid Valve (Inching Pedal) 589 GN A/C Clutch Solenoid G939 PK AWD Mode SW (Return)
30 B A CONN 47 E-10 A
1580 Indicator Lamp (Transmission Filter) 592 BU 24V To 12V Converter (Entertainment Radio) G946 OR Throttle Hold Indicator 27 28 1 50 45 22 CONN 48 L-9 9
¹ The CID is a diagnostic code that indicates which component is faulty.
A503 PK Front Defrost Fan (Low) K917 BR Fan Drive Pressure Sensor (Signal) 7 5 25 CONN 49 C-9 11
² The MID is a diagnostic code that indicates which electronic control module Resistor, Sender and Solenoid Specifications
A504 GN Rear Defrost Fan (Low) K927 BU Solenoid Return #2 (AWD) 18 C 48 CONN 50 C-9 11
diagnosed the fault.
Part No. Component Description Resistance (Ohms)¹ 3 51 49 26
A506 OR Front Defrost Fan (High) L983 WH Injector 1 & 2 (Return) CONN 51 C-8 11
3E-1906 Solenoid - AC Clutch 17.6 ± 0.6 41
44 E CONN 52 C-8 11
Event Codes For Engine ECM
A507 YL Rear Defrost Fan (High) L984 OR Injector 3 & 4 (Return)
3E--6332 Solenoid - Start Aid 6 23
A513 PK 24V To 12V Converter (Entertainment Radio) L985 YL Injector 5 & 6 (Return) 3E-7842 Resistor - Secondary Steering 150 ± 7.5 CONN 53 K-7 B
Event Code Condition
C542 GN Heated Mirrors SW L987 WH Start Aid SW 7T-4003 Resistors - Front & Rear Defrost 10 ± .5 8 12 31 20 13 CONN 54 A-7 51
E015 High Engine Coolant Temperature Derate 2 19
Lighting Circuits M998 OR Autoshift Indicator Lamp Overall 2.0 ± .1 9 10 CONN 55 A-7 51
E017 High Engine Coolant Temperature Warning 9G-1950 Resistor - AC/Heater Blower Motor 47
Tap 1.0 ± .05 6 CONN 56 G-6 20
600 BR Panel Lamp (Low) R914 OR Throttle Hold Mode SW 21 42 32
E025 High Inlet Air Temperature Derate 112-2240 Solenoids - Blade Cushion (No. 1 & No. 2) 32.6 ± 1.6 CONN 57 G-6 13
601 GY Panel Lamp (High) R993 BR AWD Engine Speed Sensor (Return)
E027 High Inlet Air Temperature Warning 115-1431 Solenoids - AWD Pump Displacement ( Forward & Reverse) 26.2 29 17 46 CONN 58 H-6 13
603 PK Beacon R998 BR Digital Sensor (Return)
E039 Low Engine Oil Pressure Derate Coolant Temperature CONN 59 H-6 20
604 OR Stop Lamp T914 OR Throttle Hold (OFF)
E053 Low Fuel Pressure Warning Intake Air Temperature
CONN 60 I-6 20
605 YL Turn Lamp - LH T993 BR Hydraulic Oil Temperature Sender (Return) 130-9811 Senders - 1000 CONN 61 I-6 13
E096 High Fuel Pressure Fuel Temperature
606 GY Turn Lamp - RH CONN 62 I-6 13
E100 Low Engine Oil Pressure Warning Hydraulic Oil Temperature
CONN 63 CMS Service Tool L-5 B
E190 Engine Overspeed Warning 145-1144 Solenoids - XMSN (Fwd High,Fwd Low,and Reverse) 8.7 ± 0.4
CONN 64 I-5 22
147-0373 Solenoid - Fuel Injector 1.06 ± 0.05
CONN 65 B-4 15
148-2350 Solenoid - Hydraulic Fan 5.0 ± 0.3 CONN 66 D-4 15
Freewheel CONN 67 E-4,F-4 20
Off Machine Switch Specification 152-8345 Solenoids - Motor Displacement 32.6 ± 1.6 CONN 68 E-4,F-4 25,26
Machine Codes Part No. Function Actuate Deactuate Contact Position¹ System Charge CONN 69 G-4 13
Machine Code
143H 43 3E-2026 Brake Air Pressure (Stop Lamp)
60 kPa MAX
(8.7psi MAX)
38 ± 20 kPa
(5.5 ± 2.9 psi)
Normally Open 152-8346
171-3685
Solenoid - Centershift Pin
Solenoid - Drive Pressure
32.6 ± 1.6
32.6 ± 1.6
Machine Harness Connector And Component Locations CONN 70
CONN 71
G-4
H-4
20
20
163H 63 -1.1 ± 0.8°c 2.2 ± 0.8°c CONN 72 I-4 22
3E-5464 Thermostat Normally Closed Fuel Level Empty 239 To 255
(30 ± 1.4°F) (36 ± 1.4°F) 173-2018 Sender - CONN 73 I-4 22
Fuel Level Full 25 To 29
1200 kPa MAX 700 ± 100 kPa A-B, Normally Open CONN 74 I-4 22
3E-6450 Primary Steering Pressure 174-3705 Solenoid - Differential Unlock 32.6 ± 1.6
Related Electrical Service Manuals (174 psi MAX) (101.5 ± 14.5 psi) A-C, Normally Closed CONN 75 H-3 A
186-1526 Solenoids - XMSN (1st,2nd,3rd,High Range, and Low Range) 31.3 ± 3.0
Title Form Number Brake System Pressure (RH & LH) 640 kPa MAX 530 ± 40 kPa CONN 76 H-3 A
114-9281 Normally Open Articulation Angle 80° from Full CCW 10 ± 3
Alternator: 200-2232 SENR7508 Park Brake Pressure (92.8 psi MAX) (76.9 ± 5.8 psi) CONN 77 C-2 24
187-1008 Sender - Articulation Angle Mid-range 85 ± 7
All Wheel Drive Electronic Control RENR4144 102 ± 3°C 90° MIN
CONN 78 C-2 24
131-4135 Hydraulic Temperature Normally Closed Articulation Angle 80° from Full CW 185 ± 7
CONN 79 D-2 16
Electric Starting Motor: 165-4619 SENR3581 (215.6 ± 5.4°F) (194°F MIN)
Forward Horn CONN 80 D-2 24
Electronic Monitoring System RENR5740 275 to 1750 kPa ¹ - 188-9250 Solenoids - 74.0 ± 7.4
180-5462 A/C Pressure Normally Open ² Park Brake CONN 81 H-2 A
Engine Control Monitor SENR9515 (40 to 255 psi) -
191-2298 Resistor - Air Dryer 8.8 To 8.7 The connectors shown in this chart are for harness to harness connectors.
Starting and Charging SENR2947 ¹ Contact position at the contacts of the harness connector. Connectors that join a harness to a component are generally located at or near the
194-4181 Resistor - Panel Lamp 10 ± .3
Transmission Electronic Control
² With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained component. See the Component Location Chart.
RENR4104 ¹ At room temperature unless otherwise noted.
down to 170 kpa (25psi).
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
BACKUP ALARM AG-C8
CONN 10
123-6449
BK-18 1
1552269 922-AG14BR-18
321-AG13BR-18 AUX BACKUP F-C7 AN-C1 AN-C2 PX-C42 STEERING CONSOLE GAGE CONSOLE
LAMP

TAILLAMPS

HEADLAMPS
BK-18 2 1552269 3E3364 1552269 1552272
F-C4
CONNECTOR
F-C3
608-F7GN-14 1 608-AN1 GN-14 608-AN2 GN-14 1 LH REAR FLOODLAMP CONN 36 PX-C52 PX-C43
155-PX104PK-16 1 RD + BATTERY
G-C21 OPERATOR MODE SW
200-F8 BK-14 2 200-AN4 BK-14 200-AN5 BK-14 2 153-2073 C203-PX105BK-16 2 BK GROUND
LH REAR TURN LAMP CONN 1 3E3364 1552269 3E3382 1552273 1552269 9X-9688
F-C9 AF-C4 R-C6 C913-PX36BU-18 3 GN SIGNAL

OFF
135-0427 AG-C6 AG-C2 1 612-F9GY-14 321-F4 BR-18 3E3364 AN-C3 3E3382 1552273 +24V UNSWITCHED 1 4 WH PROGRAM 1 BK-18
3E3370 1552267 2 200-F8BK-14 1552269 1 +24V SWITCHED 2 201-G39BK-18 2 BK-18
C-C2
RD-18 A 604-F10 OR-18 CONN 22 608-AN3 GN-14 1 RH REAR FLOODLAMP 2 GROUND 3 GROUND SPEED SENSOR(RADAR)
142-4433 TURN SIGNAL SW 601-C60GY-18 3E7996
BK-18 B AG-C1
3E5179
F-C8
1552252
604-F11 OR-18 200-AN6 BK-14 2 153-2073 3 +12V UNSWITCHED 4
143-7891 (Japan) 173-3064 CONN 63 601-C61GY-18
G-C28

604-F10OR-18
604-F11OR-18
605-F13YL-18
606-F14GY-18
614-F12PU-18
WH-18 C 605-F13 YL-18 4 +12V SWITCHED 5 A A

556-F3WH-16

612-F9GY-14
922-F5BR-18
321-F4BR-18
922-AG14 BR-18 8 922-F5 BR-18 606-F14 GY-18 5 GROUND 6 C-C1 C-C9 B TAIL LAMP SW B 1071984
CONN 48

122-F6BU-16
608-F7GN-14
2 6 3E3376 1552272 1 1 1 1
LH STOP TAIL LAMP 321-AG13 BR-18 612-F9 GY-14 614-C11PU-18 C436-G55BU-18 XMSN FILTER BYPASS IND
L AG-C3 CONN 21 24 TO 12 VOLT CONVERTER 2
PX-C44 PX-C53 3 2 3E-9319 2 L

200-F8BK-14
135-0426 3 604-F10 OR-18 614-F12 PU-18 (AUX POWER PORT) 2 605-C46YL-18 1 103-C34RD-16 2 3 2 3 115-1748
1552267 614-AG7 PU-18 4 604-F11 OR-18 922-F5 BR-18 F-C2 AF-C1 205-4285 1552273 3E3382 606-C45GY-18 2 614-C11PU-18 3 3
1552269 3E3364 SERVICE TOOL 4 HEADLAMP SW
S RD-18 A 5 605-F13 YL-18 1 +24V UNSWITCHED 3 CMS 614-C28PU-18 4 4 5 3E-9317 G-C27
G
T
BK-18
WH-18
B
C 614-AG7 PU-18
6
7
606-F14
614-F12
GY-18
PU-18
122-F6BU-16 1
2
122-AF1BU-16
SERVICE CENTER FRONT UPPER WASHER MOTOR
7T-8891 PX-C22
2 +24V SWITCHED
3 GROUND
6
5 102-C40RD-14
4 CONNECTOR 102-C40RD-14
619-C36GN-14
5
6
5
6 6 1071984
1
9
AF-C2
1552272
AY-C3
3E3376
AY-C1
9X1054 CONN 35 7T5957
A513-PX40PK-18 4 +12V UNSWITCHED
5 +12V SWITCHED
103-C51RD-16
173-C49RD-18
103-C34RD-16
103-C35RD-16
C
D
C
D G946-G51OR-18
THROTTLE LOCK IND LAMP
115-1748
10 1 86 30 F-C1 PX-C24 MOTOR 1 506-PX24 PU-16 6 GROUND

BRIGHT
11 556-F3WH-16 3 5 1552252 3E5179 + - 2 1 4 601-C31GY-18
606-AG6 GY-18 12 1 2 85 1 24 TO 12 VOLT CONVERTER 601-C32GY-18

DIM
556-F1 WH-16 2 307-AY1 OR-16 4 321-F4BR-18 2 ENTERTAINMENT RADIO 605-C46YL-18 611-C39PU-14 C-C3
CONN 9 4 3 87 3 205-4285 3E7996

537-C50GN-18
556-F2 WH-16 87a 604-F10OR-18 604-PX41 OR-18 FRONT LOWER WASHER MOTOR 606-C45GY-18 614-C28PU-18
604-F11OR-18 4 604-PX45 OR-18 7T-8891 PX-C45 PRIMARY STEERING PRESS SW 614-C52PU-18 614-C30PU-18 601-C59GY-18 A
AF-C7

-FRONT& REAR
PX-C47 1552267

-FRONT ONLY
3E3376 START AID RELAY 605-F13YL-18 5 605-PX88 YL-18 3E-6450 685-C48BR-18 614-C33PU-18 B
3E-5239 606-F14GY-18 6 606-PX89 GY-18 7T5957 A BK-16 L987-C58WH-18 619-C36GN-14 600-C29BR-18 1 1 PANEL LAMP DIMMER SW
AY-C2 7 1 B RD-16 2 2 3
614-F12PU-18 614-PX72 PU-18 578-PX31 BU-16 728-PX42 BU-18 619-C37GN-14 614-C33PU-18 3E-9318

556-F1 WH-16

556-F2 WH-16
1552269 MOTOR
612-F9GY-14 8 612-PX28 GY-14 + - 2 C BU-16 629-C43PK-14 601-C31GY-18 3 G-C26

H746-PX158 YL-16
C203-PX105 BK-16
C912-PX161 GN-18

H747-PX165 BR-16
R800-PX159 OR-18
R998-PX160 BR-18
FLASHER

155-PX104 PK-16

A513-PX40 PK-18

C913-PX36 BU-18
1 9 4

506-PX24 PU-16
507-PX32 WH-16
578-PX31 BU-16

728-PX42 BU-18
307-AY1OR-16 WH-18 START AID SOL 922-F5BR-18 601-C59GY-18 1071984

-OFF
PX-C56 108-0358
202-U77 BK-16 2 BK-18 3E-6332 122-F6BU-16 10 122-PX81 BU-16 3E3370 5 150-G54RD-16
6 556-F3WH-16 11 556-PX94 WH-16 REAR WASHER MOTOR 173-C49RD-18 601-C60GY-18 6 F842-G52BU-18
202-U75 BK-16 AF-C5 608-F7GN-14 12 608-PX20 GN-14 HORN SWITCH HHH-C1 C-C14 601-C65GY-18 601-C67GY-18 C-C10 C
1018108 7T-8891 PX-C48 3E3364 1552269 3E7996
WIRE ASSY 601-C68GY-18 D G-C11
F-C5 F-C6 AF-C3 122-AF1 BU-16 1 BK-22 7T5957 169-3145 1 322-C7GY-16 A 1071984
3E5179 AIR DRYER C-C6
2 1 2 B LH TURN INDICATOR LAMP

202-U76 BK-16
1552269 1552269 BK-22 215-3005 MOTOR 507-PX32 WH-16 HORN GP160-7758 1 10 605-G12YL-18
+ - 2 685-C22BR-14 1 1552269 115-1748
C-C7 CONN 53 2

1
2

1
2
XMSN FILTER BYPASS SW 103-C51RD-16 601-C71GY-18 685-C23BR-14 2 3 600-C29BR-18 1 YL-16 PANEL LAMP RESISTOR
200-GG1 BK-00 AF-C6 164-7577 PX-C54 THROTTLE POS SENSOR 7T6365 155-C17PK-14 601-C67GY-18 149-C24PU-14 3 601-C32GY-18 2 YL-16 194-4181 G-C7
160-2443 30 4 FLOODLAMP SW

GN-18
GN-18
1552269 1552267 30 103-C51RD-16 685-C23BR-14 4 9X-9632 1071984
1 A RD-18 86 5 5 RH TURN INDICATOR LAMP
BK-18 R800-PX159OR-18 BATTERY + 86 685-C48BR-18 608-C26GN-14 6 201-G39BK-18 606-G11GY-18
2 BK-18 R998-PX160BR-18 B BK-18 GROUND 85 85 322-C7GY-16 498-C4WH-18 116-C25BR-14 6 115-1748
DIFF UNLOCK ARC SUPPRESSOR C912-PX161GN-18 C WH-18 SIGNAL 614-C52PU-18 87 AWD CONTROL LEVER SENSOR C-C8 556-C1WH-16 C
106-8704 SERVICE CENTER GND BOSS 1 87 87A 161-8925 1552267 605-C46YL-18 608-C26GN-14 D E735-G38PU-18 G-C6
87a
K TAIL PANEL LAMPS RELAY
BATTERY (+) OR-18 A 155-C17PK-14 606-C45GY-18 685-C22BR-14 1 201-G18BK-18 1071984 K

C203-PX105 BK-16

C912-PX161 GN-18
H746-PX158 YL-16
H747-PX165 BR-16
R800-PX159 OR-18
R998-PX160 BR-18
PX-C3 BK-18 B

155-PX104 PK-16

C913-PX36 BU-18

A513-PX40 PK-18
DIFF UNLOCK SOLENOID GROUND C203-C9BK-18 614-C52PU-18 HEADLAMP DIMMER SW 201-G23BK-18 611-G10PU-18 HI BEAM INDICATOR LAMP

506-PX24 PU-16
507-PX32 WH-16
578-PX31 BU-16
728-PX42 BU-18
1552269 3E-6477 2
174-3705 HYD FAN SOL SIGNAL WH-18 C G858-C10OR-18 685-C48BR-18 116-C25BR-14 611-C39PU-14 103-5678 201-G36BK-18 115-1748
MASTER DISCON SWITCH H746-PX158YL-16 1 148-2350 C-C22 C203-C9BK-18 149-C24PU-14 619-C37GN-14 201-G34BK-16
REAR FRAME GND BOSS 4 REAR FRAME GND BOSS 3 7N-0718 2 C-C17
AUX START RECEPTACLE H747-PX165BR-16 5.5 3E3370 G858-C10OR-18 165-C13YL-16 3E7996 201-G35BK-16 G-C17
(LH SIDE) (LH SIDE) CONN 20

UNLOCK
1844467 L987-C58WH-18 601-C71GY-18 113-G40OR-16 1071984
SERVICE CENTER GND BOSS 2 C-C12 601-C3GY-18 A 150-G54RD-16 498-G1WH-18 DIFF LOCK INDICATOR LAMP

LOCK
3E7996 B 150-G53RD-16 115-1748
HYD OIL TMP SENDER
130-9811 ENGINE A
B
601-C73GY-1 205-C2BK-18 4
5 A
DIFF LOCK SWITCH
C-C4
SIGNAL SECONDARY STEERING RESISTOR PLATFORM GND BOSS 1 CAB GND BOSS 1 1 173-C49RD-18 6 B 3E7996
TURBO OUTLET PRESS SENSOR 3E-7842 AW-C10 2 1 139-2119
GROUND 197-8395 3 2 498-C4WH-18 1 2 601-C65GY-18 A
1552269 3 L987-C58WH-18 165-C13YL-16 2 B
1 A 4 3 3 1 1
556-C1WH-16 2
2 5 601-C3GY-18 C C 103-C35RD-16 2 LIGHTBAR WORKLAMP SW G-C25
B D 3 1071984
AW-C11 6 205-C2BK-18 D 614-C30PU-18 3 4 9X-9631

GROUND
SIGNAL
FAN DRIVE PRESS SENSOR ATM PRESS.SENSOR 150 C 4 439-G50YL-18 CENTERSHIFT PIN IND LAMP
167-1709 FUEL TEMP SENDER 197-8393 INTAKE AIR TEMP SENDER 3E3364 5
130-9811 130-9811 START AID RANGE SW D 5 115-1748

+5V
3E-7176 6 6
+5V OR-18 629-C43PK-14
GROUND YL-18 C 290-G42BK-18 G-C10
SIGNAL GN-18 D 291-G43BK-18 1071984

GROUND
SIGNAL
1 SIGNAL

SIGNAL
GROUND
2 GROUND

OR-18
YL-18
GN-18
PLATFORM GND BOSS 2 C-C18 C-C19 AUTOSHFT IND LAMP
E-C15 CAB SUPPORT 403-G5GN-18 M998-G6OR-18
1747566 115-1748

+5V
1747566 921-G7WH-18
ENGINE 3E-3364 STRUCTURE UNSWITCHED POWER
FUSE BLOCK
SWITCHED POWER
FUSE BLOCK 408-G47WH-18
G-C9

2
1
E-C13 410-G41WH-18
SECONDARY STEERING RELAY 1071984

1
2
A
B
C
J702-AL13BK-18 J702-AL1 BK-18

A
B
C

201-PX129BK-18

201-PX126BK-16
E-C10 E-C11 E-C12 E-C14 1552269 3E-0154 BUSS BUSS 417-G4GY-18 486-G2PK-18 AWD INDICATOR LAMP
J702-AL14 BK-18 1552269 1552267 1552269 3E3370 17 POINT 1 POINT 1 419-G46YL-18 C203-G3BK-18 115-1748

J702-E31 BK-18
17
G833-E40PK-18

G828-E33 WH-18
G829-E38 GN-18

G833-E41 PK-18

G828-E32 WH-18
G829-E39 GN-18
TAIL LAMPS/ SECONDARY STEERING 439-G50YL-18
NOT USED J701-AL2 GN-18 PANEL LAMPS TEST MONITOR 447-G44PK-18
CONN 2 1
10A 10A
2
134-C15RD-16 113-C53OR-16
1
10A 10A
2
458-G22PK-18 G-C22
1071984
J700-AL15 BR-18 J700-AL3 BR-18 STARTING MOTOR 458-G17PK-18
J AL-C7 E-C4 165-4619 458-G16PK-18 411-G37PK-18 ACTION LAMP
J700-AL16 BR-18 3E7990 1552252 REAR FRAME GND BOSS 1 FRONT FRAME GND BOSS 1 KEY SWITCH
10A 10A 10A 10A
AWD
486-G2PK-18 201-G36BK-18 107-1983 J
J702-AL1 BK-18 7 J702-E30 BK-18 G S (ARTICULATION JOINT) (ARTICULATION JOINT) 3 4 3 4 498-G1WH-18
FUEL INJECTOR 1 AL-C1
J701-AL2 GN-18
J700-AL3 BR-18
9
11 ENGINE BLOCK GND BOSS MTR BAT 101-JJ1RD-00 ALTERNATOR
HORN
10A 10A 173-C49RD-18 122-C12BU-16
AIR DRYER
10A 10A
DIFF LOCK LAMP CLUSTER

BK-6
147-0373 7E6513 A701-AL4 GY-18 1 (RH SIDE) 200-2232 5 6 5 6 BLADE CUSHION / G-C8

201-PX122BK-18
A701-AL4 GY-18 A702-AL5 PU-18 2 MOTOR (75A) 122-PX81 BU-16 CIGAR LIGHTER HVAC CENTERSHIFT PIN 8T9834
12 10A 15A 15A 10A 1

101-HH1 RD-00
L983-AL17 WH-18 L983-AL6 WH-18 124-C27GN-14 113-G40OR-16 BATTERY +
A703-AL7 BR-18 3 ALT 556-PX94 WH-16 7 8 7 8 411-G37PK-18 13 ACTION LAMP
FUEL INJECTOR 2 AL-C2 A704-AL8 GN-18 4 R + 604-PX41 OR-18 155-PX104PK-16 STOP LAMP SW 410-G41WH-18 4 ACTION ALARM
147-0373 7E6513 L984-AL9 OR-18 10 - 604-PX45 OR-18 10A 10A 126-C20PK-14 15A 605-G12YL-18 7 UNUSED
A702-AL5 PU-18 A705-AL10BU-18 5 605-PX88 YL-18 9 10 9 10 606-G11GY-18 C414-G13BU-18 15 DISPLAY MODULE LOAD
L983-AL18 WH-18 A706-AL11GY-18 6 606-PX89 GY-18 611-G10PU-18 C413-G14YL-18 35 DISPLAY MODULE DATA
L985-AL12YL-18 8 ENG OIL PRESS.SNSR FUEL197-8394
PRESS.SNSR
608-PX20 GN-14 10A 10A 127-C55OR-16
PARK BRAKE
10A 892-G8BR-18 E708-G15PK-18 25 DISPLAY MODULE CLCK
197-8394 COOLANT TEMP SENDER 12 12
L983-AL6 WH-18 130-9811 612-PX28 GY-14 11 11 893-G9GN-18 458-G16PK-18 34 DISPLAY MODULE PWR
CRANK SPD TIMING SENSOR CAM SPEED TIMING SENSOR 137-KK1 RD-00 MOTOR 200-LL1BK-00 614-PX72 PU-18 SECONDARY STEERING 921-G7WH-18 10 UNUSED
FUEL INJECTOR 3 AL-C3 TDC SERVICE 188-7511 189-9801 136-C14GN-16 10A 922-G49BR-18 11 UNUSED
13 14 13 14 17
C SIGNAL

147-0373 7E6513
B GROUND

PROBE UNUSED

1 SIGNAL
2 GROUND
GROUND
SIGNAL

A703-AL7 BR-18 CONNECTOR SECONDARY STEERING MOTOR C913-PX36BU-18 A429-G45YL-18 21 UNUSED


117-3915
A +5V

L984-AL19 OR-18 C203-PX105BK-16 116-C25BR-14 10A C203-G3BK-18 24 UNUSED


+5V

E-C3 16 16
3E3364 206-FF1 BK-00 FRONT FRAME GND BOSS 2 15 15 C413-G20YL-18 26 UNUSED
FUEL INJECTOR 4 AL-C4 CONN 8 C413-G25YL-18 27 UNUSED
1
2

1
2

2
1
147-0373 7E6513 NEG POS 28

106-AA1RD-00
CONN 34
A
B
C

C413-G14YL-18 UNUSED
A704-AL8 GN-18 E-C22 E-C5 E-C6 E-C7 E-C8 E-C9 122-PX81 BU-16 149-C24PU-14 C414-G26BU-18 32 HYD TEMP SW
L984-AL20OR-18 155-2269 1552267 1552267 1552269 1552269 1552269 AW-C2 PX-C32 556-PX94 WH-16 130-C8RD-18 165-C13YL-16 C414-G21BU-18 36 UNUSED
G828-E34 WH-18
G829-E37 GN-18

12V BATTERY 1
G828-E35 WH-18
G829-E36 GN-18

G828-E32 WH-18
G828-E33 WH-18
G829-E38 GN-18
G829-E39 GN-18
G833-E40 PK-18
G833-E41 PK-18
J702-E31 BK-18

G833-E42PK-18
1552252 3E5179 604-PX41 OR-18 129-C5RD-18 C414-G13BU-18 37 UNUSED
153-5700(STD)
L984-AL9 OR-18 153-5710 (ATCH) 12 604-PX45 OR-18 114-C6RD-16 155-C18PK-14 C436-G55BU-18 38 UNUSED
11 605-PX88 YL-18 105-C16RD-16 169-C54PK-16 E708-G24PK-18 E735-G38PU-18 20 OPERATOR MODE SW
FUEL INJECTOR 5 AL-C5 10 606-PX89 GY-18 103-C42RD-16 E708-G19PK-18 290-G42BK-18 23 SERVICE
147-0373 7E6513
A705-AL10 BU-18 308-AW1YL-16
9
1
462-PX99 YL-18
308-PX65 YL-16
608-PX20 GN-14
614-PX72 PU-18 201-PX122 BK-18 STEERING CONSOLE E708-G15PK-18
F842-G52BU-18
291-G43BK-18
447-G44PK-18
33
9
CLEAR
FUEL LEVEL
L985-AL21 YL-18 2 506-PX24 PU-16 G946-G51OR-18 A429-G45YL-18 18 ARTICULATION ANGLE
I 3 29 I

101-CC1RD-00
A429-PX130YL-18 507-PX32 WH-16 M998-G6OR-18 419-G46YL-18 PARK BRAKE
FUEL INJECTOR 6 AL-C6 NEG POS 4 201-PX129BK-18 612-PX28 GY-14 578-PX31 BU-16 201-PX126 BK-16 408-G47WH-18 19 BRAKE SYS PRESS
147-0373 7E6513 150-AW12RD-16 5 462-PX99 YL-18 103-C34RD-16 C-C16 PX-C33 417-G4GY-18 40 PRIMARY STEER PRESS
A706-AL11 GY-18 12V BATTERY 2 403-AW11GN-18 6 403-PX59 GN-18 728-PX42 BU-18 113-PX92 OR-16 102-C40RD-14 103-C35RD-16 1275483 CONN 62 1275484 BLADE CUSHION SOL 1 BLADE CUSHION SOL 2 403-G5GN-18 30 ALTERNATOR
L985-AL22YL-18 7 A513-PX40 PK-18 113-PX93 OR-16 103-C34RD-16 103-C51RD-16 1 112-2240 112-2240 893-G9GN-18 5 CAT DATA LINK +
153-5700(STD) 8 C912-PX161 GN-18 113-PX91 OR-16 201-PX126 BK-16 113-PX92 OR-16 103-C35RD-16 103-C42RD-16 892-G8BR-18 14
153-5710 (ATCH) LH MOLDBOARD LAMP RH MOLDBOARD LAMP CAT DATA LINK -
L985-AL12 YL-18 H746-PX158 YL-16 126-PX1 PK-14 126-PX110PK-14 118-PX76 GY-16 105-C16RD-16 C-C13 PX-C23 31 UNUSED
AW-C4
1275483 CONN
PX-C21 201-PX129BK-18 H747-PX165 BR-16 126-PX114PK-14 113-PX93 OR-16 150-PX56 RD-16 1275484 CONN 611275483 153-2073 153-2073 3 UNUSED
ENGINE ECM
E-C1 33 1275484 308-PX65 YL-16 R800-PX159 OR-18 113-PX92 OR-16 113-C53OR-16 1 12 UNUSED
1607690 JACKET WTR HEATER 112-AW8PU-6 1 403-PX59 GN-18 R998-PX160 BR-18 126-PX110 PK-14 22 UNUSED

GN
GN

GN
GN
179-9850 J2 131-8627 C-C15 PX-C31
462-PX99 YL-18 308-PX65 YL-16 126-PX114 PK-14 122-C12BU-16 113-C53OR-16 AT-C9 AT-C8 AT-C7 AT-C6 16 UNUSED
NOT USED 1 BK-16
AW-C5
1275483
PX-C26
1275484 403-PX59 GN-18 124-C27GN-14 114-C6RD-16 1275484 CONN 60 1275483 3E3364 3E3364 3E3364 3E3364 6 UNUSED
4 BK-16 101-UU1 RD-4 113-PX91 OR-16 155-PX98 PK-14 126-C20PK-14 1 201-G34BK-16 2
NOT USED
CONN 64 CONN 72 CONN 73 CONN 74 GROUND

1
2

1
2

1
2
5 GN-16 1 39

1
NOT USED JACKET WATER 177-AW3RD-6 105-PX62 RD-16 126-PX1 PK-14 155-PX104PK-16 155-PX103PK-14 155-PX103 PK-14 127-C55OR-16 122-C12BU-16 UNUSED
NOT USED 6 HEATER GP 124-PX29 GN-14 155-PX98 PK-14 169-PX134 PK-18 201-PX53 BK-16 136-C14GN-16 124-C27GN-14 C-C5 PX-C1 AT-C2 AT-C3 AT-C4 AT-C5 8 UNUSED
NOT USED 7 JACKET WATER 131-8126 B+ JUNCT BLK 1 CONN 32 129-PX102RD-18 169-PX55 PK-16 169-PX139 PK-16 126-C20PK-14 1552252 CONN 59 3E5179 1552269 1552269 1552269 1552269
8 HEATER CORD 1 CATERPILLAR MONITORING SYSTEM

570-AT3BU-18
200-AT4BK-18

570-AT5BU-18
200-AT6BK-18
NOT USED 9W-0742 ARTICULATION ANGLE SENDER 144-PX101GN-16 155-PX104 PK-16 169-PX139PK-16 403-PX58 GN-18 155-C18PK-14 127-C55OR-16 105-C16RD-16 105-PX62 RD-16
FUEL TEMP 33 7X-6312 AW-C8 187-1008 G939-PX115PK-18 169-PX55 PK-16 169-PX134PK-18 410-PX96 WH-18 169-C54PK-16 129-C5RD-18 114-C6RD-16 2 114-PX47 RD-16 160-6567
NOT USED 13 1552269 134-PX135RD-16 417-PX34 GY-18 130-C8RD-18 129-C5RD-18 3 129-PX102RD-18 498-PX100 WH-18
NOT USED 15 112-R12PU-6 1 PK-18 136-PX35 GN-16 419-PX121 YL-18 134-C15RD-16 130-C8RD-18 4 130-PX54 RD-18 629-PX71 PK-14
NOT USED 17 MAIN RELAY R-C2 2 BK-18 169-PX55 PK-16 447-PX128 PK-18 136-C14GN-16 134-C15RD-16 5 134-PX135RD-16
NOT USED 19 167-0138 3E3364 201-PX95 BK-18 570-PX120 BU-16 6 486-PX10 PK-18
NOT USED 20 AWD PUMP DISPL SOL FWD BK-18 1 308-R2YL-16 575-PX77 YL-16 7 486-PX10 PK-18
ATM PRESS 14 1151431 AV-C2 AV-C1 AC-C9 BK-18 2 10 - 185 308-PX150YL-16 576-PX74 PK-16 155-C18PK-14 8
NOT USED 21 1068629 3E3364 1552269 403-PX57 GN-18 577-PX75 PU-16 155-C17PK-14 155-C19PK-14 9 105-PX62 RD-16
NOT USED 41 1 796-AV1BR-16 1 410-PX96 WH-18 201-PX53 BK-16 169-C54PK-16 10
NOT USED 42 25 2 K927-AV2BU-16 2 177-WW1 RD-4 417-PX34 GY-18 605-PX78 YL-18 322-C7GY-16 11 322-PX48 GY-16
INTAKE AIR TEMP 35 J702-E30 BK-18 570-PX120BU-16 201-PX95 BK-18 605-PX83 YL-18 498-C4WH-18 12
NOT USED 43 J702-E31 BK-18 CONN 11 201-PX107 BK-18 606-PX79 GY-18 556-C1WH-16 113-PX93 OR-16 G-C12 SPEEDO TACH MODULE

A429-G45YL-18

C436-G55BU-18
F842-G52BU-18
G946-G51OR-18
C203-G3BK-18
M998-G6OR-18

113-G40OR-16
201-G35BK-16
290-G42BK-18
291-G43BK-18
408-G47WH-18
419-G46YL-18
447-G44PK-18
605-G12YL-18
606-G11GY-18
611-G10PU-18

150-G53RD-16
410-G41WH-18
439-G50YL-18

922-G49BR-18
C-C11

403-G5GN-18
417-G4GY-18
486-G2PK-18
892-G8BR-18
893-G9GN-18
921-G7WH-18

498-G1WH-18
NOT USED 47 G828-E32 WH-18 AWD PUMP DISPL SOL REV AC-C1 718-PX66 BU-18 201-PX140 BK-18 403-PX58 GN-18 606-PX80 GY-18 601-C60GY-18 PX-C55 114-PX47 RD-16 1552273 153-8061
3E3382 3E5179 CONN 58 1552252

CONN 76
50 AU-C2 AU-C1 AC-C10 1

CONN 75

CONN 81
NOT USED G828-E33 WH-18 1151431 101-UU1RD-4 719-PX67 GY-18 611-PX30 PU-14 601-C65GY-18 458-G17PK-18 OR-16 +V

570-AT1BU-16
TURBO OUTLET PRESS 40 G828-E34 WH-18 1068625 1552269 3E3364 450-U61YL-18 177-WW1 RD-4 728-PX42 BU-18 611-PX33 PU-14 601-C67GY-18 1 122-PX81 BU-16 201-G18BK-18 2 BK-16 GROUND
51 1 1 80A 2 3
H NOT USED
NOT USED 52
G828-E35 WH-18
G829-E36 GN-18 25 2
797-AU1PU-16
K927-AU2BU-16 2
K927-U64BU-16
796-U63BR-16 MAIN BREAKER
177-AAA1 RD-6 823-PX61 GN-18
F775-PX51BU-18
308-PX65 YL-16 604-PX68
605-PX78
OR-18
YL-18
611-PX39 PU-18 601-C71GY-18
601-C31GY-18 498-C4WH-18 3 498-PX100WH-18
124-PX29 GN-14
126-PX114 PK-14
E708-G19PK-18
C413-G20YL-18 4
GN-16 CLOCK
WH-16 DATA H
NOT USED 53 G829-E37 GN-18 797-U62PU-16 171-2210 605-PX83 YL-18 619-PX37 GN-14 601-C32GY-18 556-C1WH-16 4 556-PX94 WH-16 127-PX141 OR-16 C414-G21BU-18 5 YL-16 LOAD
TEMP SENSOR RETURN 18 G829-E38 GN-18 CONN 12 462-PX99 YL-18 201-PX107BK-18 201-PX126BK-16 605-PX86 YL-18 619-PX38 GN-14 608-C26GN-14 5 129-PX102 RD-18 6 BU-16 ADDRESS SEL
NOT USED 56 G829-E39 GN-18 R993-U60BR-18 201-PX90 BK-18 606-PX79 GY-18 611-C39PU-14 685-C47BR-14 6 685-PX23 BR-14 130-PX54 RD-18 G-C2 G-C23 LAMPS
NOT USED 57 G833-E40 PK-18 AC-C4 201-PX90 BK-18 201-PX53 BK-16 606-PX80 GY-18 685-PX21 BR-14 614-C28PU-18 7 134-PX135 RD-16 G-C4 G-C5 3E3382 7N-5876
PRESS SENSOR PWR 2 G833-E41 PK-18 AWD ENGINE SPEED SENSOR
122-8863
1552269 CONN 19 REAR FRAME GROUND BOSS 2 612-PX28 GY-14 403-PX57 GN-18 606-PX87 GY-18 685-PX22 BR-14 614-C30PU-18 608-C26GN-14 8 608-PX20 GN-14 136-PX35 GN-16 PX-C51 AT-C1 3E3388 1552252 3E5179 G-C14 G-C15

10
11
12

10
11
12
3E3370

1
2
3
4
5
6
7
8
3E3370

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
NOT USED 60 G833-E42 PK-18 BK-18 1 109-RRR1 RD-8 80A 403-PX59 GN-18 201-PX95BK-18 611-PX30 PU-14 892-PX5 BR-18 614-C33PU-18 611-C39PU-14 9 611-PX69 PU-14 3T3158
NOT USED 61 WH-18 2 AC CLUTCH SOL 101-EEE1RD-10 (RH SIDE) 201-PX140BK-18 611-PX33 PU-14 893-PX4 GN-18 619-C36GN-14 614-C44PU-18 10 CONN 71 PX-C2 PX-C4 PX-C5 3T3158

A
B
C
NOT USED 62 3E-1906 CA-C2 ALTERNATOR BREAKER 118-PX76 GY-16 611-PX39 PU-18 921-PX113 WH-18 619-C37GN-14 322-C7GY-16 619-C38GN-14 11 619-PX70 GN-14 155-PX98 PK-14 1552264 3E-5179 1552252
PX-C16

A429-PX130YL-18

C436-PX164BU-18
G946-PX146OR-18
1552269

201-PX53 BK-16
3 12

921-PX113WH-18
C203-PX14BK-18

408-PX119WH-18
419-PX121YL-18
447-PX128PK-18

439-PX142YL-18
498-PX100WH-18

922-PX133BR-18
PRESS SENSOR RETURN 171-2210 611-PX69 PU-14 922-PX133 BR-18 629-C43PK-14 498-C4WH-18 169-PX139 PK-16

403-PX58 GN-18
417-PX34 GY-18
486-PX10 PK-18

M998-PX6 OR-18

113-PX92 OR-16

605-PX83 YL-18
606-PX80 GY-18
611-PX39 PU-18

150-PX56RD-16
410-PX96WH-18
570-PX120BU-16

892-PX5 BR-18
893-PX4 GN-18
NOT USED 25 GN-14 1 685-C22BR-14 556-C1WH-16 1552267
NOT USED 26 17.6 GN-14 2 604-PX41 OR-18 C203-PX14 BK-18 601-C71GY-18 C-C20 PX-C39
NOT USED 27 STARTING RELAY
R-C1 604-PX45 OR-18 619-PX37 GN-14 C436-PX164 BU-18 103-C42RD-16 601-C67GY-18 1552252 CONN 57 3E5179 G-C13 QUAD GAUGE MODULE
NOT USED 28 1552269 605-PX84 YL-18 619-PX38 GN-14 G946-PX146 OR-18 103-C51RD-16 601-C60GY-18 113-C53OR-16 1 113-PX93 OR-16 1552273 180-9285
CA-C3 118-3534
COOLANT TEMP 32 BK-18 1 306-R6 GN-16 605-PX88 YL-18 619-PX70 GN-14 M998-PX6 OR-18 105-C16RD-16 601-C31GY-18 122-C12BU-16 2 122-PX81 BU-16 458-G22PK-18 1 OR-16 +V
CAM SPEED + 58 ARC SUPPRESSOR AC 1552269 BK-18 2 921-R10WH-16 506-PX24 PU-16 606-PX85 GY-18 308-PX82 YL-16 685-PX21 BR-14 601-C32GY-18 124-C27GN-14 3 124-PX29 GN-14 201-G23BK-18 2 BK-16 GROUND
CAM SPEED - 59 106-8704 1 507-PX32 WH-16 606-PX89 GY-18 685-PX22 BR-14 408-PX119 WH-18 114-C6RD-16 601-C65GY-18 127-C55OR-16 4 127-PX141OR-16 E708-G24PK-18 3 GN-16 CLOCK
FUEL PRESS 16 2 CA-C1 575-PX77 YL-16 611-PX52 PU-14 685-PX23 BR-14 439-PX142 YL-18 129-C5RD-18 126-C20PK-14 5 126-PX114PK-14 322-PX48 GY-16 C413-G25YL-18 4 WH-16 DATA
CRANK SPEED + 48 1552269 109-RRR1RD-8 150-R13RD-14 576-PX74 PK-16 614-PX72 PU-18 403-PX57 GN-18 892-PX2 BR-18 130-C8RD-18 605-C46YL-18 155-C19PK-14 6 155-PX98 PK-14 C414-G26BU-18 5 YL-16 LOAD LAMPS
CRANK SPEED - 49
CA-C4 522-U66WH-16 150-R11RD-14 577-PX75 PU-16 619-PX49 GN-14 403-PX59 GN-18 403-PX58 GN-18 892-PX5 BR-18 408-PX119 WH-18 134-C15RD-16 606-C45GY-18 169-C54PK-16 7 169-PX139PK-16 556-PX94 WH-16 6 BU-16 ADDRESS SEL 7N-5876
ENG OIL PRESS 24 AC PRESSURE SW 521-U65YL-16 306-R6GN-16 578-PX31 BU-16 893-PX3 GN-18 439-PX142 YL-18 608-C26GN-14 8
NOT USED 29 180-5462 3E3364 101-EEE1RD-10 921-R10WH-16 893-PX4 GN-18 155-C17PK-14 611-C39PU-14 9 605-PX86 YL-18
AIR INLET HEATER 12 BK-18 1 CONN 18 150-R11RD-14 150-R9RD-14 126-PX110 PK-14 614-C33PU-18 136-C14GN-16 10 136-PX35 GN-16 606-PX87 GY-18 G-C16 G-C18
NOT USED 30 BK-18 2 15A 150-R13RD-14 605-PX84 YL-18 C203-PX14 BK-18 169-PX134 PK-18 614-C28PU-18 11 608-PX20 GN-14 3T3158 3T3158
NOT USED 31 150-R9 RD-14 606-PX85 GY-18 604-PX45 OR-18 C203-PX106 BK-18 614-C30PU-18 12 611-PX69 PU-14
AIR INLET HEATER RETURN 9 ENGINE CONTROL BREAKER
CONN 31 611-PX52 PU-14 922-PX108 BR-16 604-PX41 OR-18 C203-PX123 BK-14 614-C52PU-18 614-C44PU-18
NOT USED 11 R-C5 AW-C9 619-PX49 GN-14 C203-PX105 BK-16 201-PX122 BK-18 619-C36GN-14 C-C21 PX-C35 619-PX70 GN-14
NOT USED 10 6T-3643 1275486 1275485 604-PX68 OR-18 604-PX68 OR-18 619-C37GN-14 619-C38GN-14 3E5179 CONN 56 1552252 685-PX23 BR-14
1552269 CONN 70
NOT USED 34 1 A513-PX40PK-18 J765-PX111 BU-18 605-PX86 YL-18 F775-PX51 BU-18 322-C7GY-16 629-C43PK-14 C203-C9BK-18 1 C203-PX106BK-18 C203-PX106BK-18 PX-C41
INJECTOR 1
INJECTOR 2
36
37
ENGINE R-C3 AW-C1
3E3382 201-PX140BK-18 105-PX62 RD-16 605-PX88 YL-18
605-PX78 YL-18
605-PX83 YL-18
105-PX62 RD-16 F843-PX112 YL-18
605-C46YL-18
685-C48BR-18
685-C22BR-14 685-C47BR-14 G858-C10OR-18
2
3 G858-PX63 OR-18 685-PX21BR-14 1 LH BLADE FLOODLAMP
LH AIR PRESS GAUGE
1W-3306
RH AIR PRESS GAUGE
1W-3306
44 15A 1552273 4 L987-PX151WH-18 2
INJECTOR 1&2 RETURN 419-PX121YL-18 605-PX84 YL-18 606-C45GY-18 C203-C9BK-18 L987-C58WH-18 G858-PX63 OR-18
G NOT USED 63 HEADLAMP BREAKER CONN 30 113-PX91 OR-16 606-PX89 GY-18 606-PX80 GY-18 114-PX47 RD-16 614-C52PU-18 5
153-2073 LAMP LAMP G
INJECTOR 3 38 3T-2662 1 113-PX91 OR-16 126-PX1 PK-14 606-PX85 GY-18 606-PX87 GY-18 127-PX141 OR-16 685-C48BR-18 G858-C10OR-18 605-C46YL-18 10 605-PX86 YL-18 PX-C40 7N-5876 7N-5876
FUEL LEVEL SENDER 3E3364
INJECTOR 4 39 173-2018 2 126-PX1 PK-14 606-PX79 GY-18 118-PX76 GY-16 130-PX54 RD-18 C203-C9BK-18 L987-C58WH-18 606-C45GY-18 11 606-PX87 GY-18 L987-PX151 WH-18
INJECTOR 3&4 RETURN 45 308-R2YL-16 3 201-PX107BK-18 118-PX76 GY-16 611-PX69 PU-14 122-PX81 BU-16 322-PX48 GY-16 G858-C10OR-18 629-C43PK-14 12 629-PX71 PK-14 G-C29 G-C30
NOT USED 64 22 -255 PK-18 4 201-PX107BK-18 122-PX81 BU-16 611-PX33 PU-14 124-PX29 GN-14 130-PX54 RD-18 L987-C58WH-18 8 3T3158 3T3158
15A
INJECTOR 5
INJECTOR 6
54
55
BK-18
LIGHT BAR WORKLAMP BREAKER
5
6
124-PX29 GN-14
129-PX102 RD-18
611-PX30 PU-14 129-PX102 RD-18
134-PX135 RD-16
114-PX47 RD-16
127-PX141 OR-16
6
7
PX-C8
1552269 CONN 69
INJECTOR 5 &6 RETURN 46 3T-2662 AW-C3 134-PX135 RD-16 611-PX52 PU-14 611-PX39PU-18 136-PX35 GN-16 322-PX48 GY-16 9 1 RH BLADE FLOODLAMP
65 R-C4 2
NOT USED 1275484 1275483 136-PX35 GN-16 614-PX72PU-18 153-2073
NOT USED 66 202-U76 BK-16 SERVICE CENTER 447-PX128PK-18 150-PX56 RD-16 105-PX62 RD-16
NOT USED 67 202-U77 BK-16 CONN 29 450-PX60 YL-16 619-PX37GN-14 COM NO INCHING PEDAL LIMIT SW PX-C46
GAGE CONSOLE
NOT USED 68 112-R12PU-6 1 619-PX38GN-14 112-6175 3E3364
NOT USED 69 450-PX60 YL-16 796-PX7 BR-16 619-PX70GN-14 NC PX-C19 L
70 XMSN CONTROL AAA-C1 AW-C6 1552273
NOT USED 1275484 1275483 797-PX137PU-16 619-PX49 GN-14 685-PX21BR-14 113-PX93 OR-16 GND
TDC PROBE + 22 J1 172-9389 796-PX7 BR-16 685-PX22BR-14 410-PX96 WH-18 2 BK-16 MOTOR H
TDC PROBE - 23 CONN 28 797-PX137PU-16 410-PX96 WH-18 685-PX23BR-14 417-PX34 GY-18 122-PX81 BU-16 1
202-U75 BK-16 126-U30 PK-16 126-U30 PK-16 + BATTERY 177-AAA1RD-6 1 417-PX34 GY-18 892-PX2BR-18 419-PX121 YL-18 124-PX29 GN-14 576-PX74PK-16 4 GN-16 T° AK-C5
+ BATTERY COM NO BRAKE PEDAL LIMIT SW 6 GY-16 1552269
NOT USED 126-U31 PK-16 126-U31 PK-16 419-PX121 YL-18 892-PX5BR-18 126-PX114 PK-14 118-PX76GY-16 B+ P
NOT USED 126-U32 PK-18 126-U32 PK-18 LOCATION CODE ENABLE AW-C7 921-PX113WH-18 447-PX128 PK-18 129-PX102 RD-18 112-6175 486-PX10 PK-18 575-PX77YL-16 3 BR-16 619-AK3 GN-14 1
1275483 NC LTBAR LH LO BEAM HEADLAMP
NOT USED 126-U47 PK-14 CRANKING RELAY 922-PX108BR-16 447-PX128 PK-18 893-PX4GN-18 450-PX60 YL-16 134-PX135 RD-16 498-PX100 WH-18 577-PX75PU-16 5 OR-16 2 161-3509
NOT USED 126-U79 PK-16 307-U57 OR-16 KEYSWITCH 'S' 921-PX113WH-18 C912-PX161GN-18 450-PX60 YL-16 893-PX3GN-18 556-PX94 WH-16 136-PX35 GN-16 629-PX71 PK-14 FRONT LOWER WIPER
BATTERY + 126-U17 PK-18 126-U17 PK-18 921-U24 WH-16 SOL RETURN 1 922-PX108BR-16 C436-PX164BU-18 556-PX94 WH-16 570-PX120 BU-16 113-PX92 OR-16
BATTERY + 308-U91 YL-16 751-U1 GN-16 202-U76 BK-16 J764-U28 BR-18 LOCATION CODE 0 308-U91 YL-16 CONN 27 C912-PX161GN-18 570-PX120 BU-16 922-PX133BR-18 575-PX77 YL-16 150-PX56 RD-16
3E-6388 AK-C2
BATTERY + 432-U101 PK-18 752-U2 YL-16 202-U77 BK-16 J764-U26 BR-18 LOCATION CODE 1 432-U101 PK-18 C436-PX164BU-18 F843-PX112YL-18 575-PX77 YL-16 C203-PX105BK-16 576-PX74 PK-16 155-PX98 PK-14 1552267
LOCATION CODE 2 A RD-18
(Dimensions: 39 inches x 28 inches)

NOT USED 892-U68 BR-18 754-U5 BU-16 C912-U102 GN-18 G946-PX146OR-18 576-PX74 PK-16 577-PX75 PU-16 169-PX139 PK-16 113-PX92 OR-16 605-AK5YL-18 LH LTBAR TURN LAMP
NOT USED 755-U6 OR-16 307-U57 OR-16 NOT USED G946-U89 OR-18 F843-PX112YL-18 H746-PX158YL-16 577-PX75 PU-16 C203-PX14BK-18 608-PX20 GN-14 118-PX76 GY-16 201-PX53 BK-16 AJ-C2 B BK-18 135-0427
CAT DATA LINK + 893-U67 GN-18 900-U7 PU-16 J764-U27 BR-18 SWITCH RETURN H746-U100 YL-16 PX-C59 PX-C60 G946-PX146OR-18 H747-PX165BR-16 608-PX20 GN-14 C203-PX123BK-14 150-PX56 RD-16 AJ-C1 1552269 C WH-18
CAT DATA LINK - A983-U88 BU-18 901-U8 WH-16 J765-U29 BU-18 SENSOR RETURN H747-U107 BR-16 3E3382 1552273 H746-PX158YL-16 J765-PX111BU-18 C203-PX106BK-18 718-PX66 BU-18 3E5179 629-AJ1PK-14 629-AJ3PK-14 1 LH LTBAR WORKLAMP
NOT USED C912-U102 GN-18 902-U9 BR-16 751-U1 GN-16 893-U58 GN-18 + CAT DATA LINK L987-U94 WH-18 1 H747-PX165BR-16 718-PX66 BU-18 J765-PX111BU-18 719-PX67 GY-18 1 200-AJ2BK-14 200-AJ4BK-14 2 161-3509
NOT USED 903-U10 GY-16 752-U2 YL-16 892-U59 BR-18 - CAT DATA LINK R800-U104 OR-18 PRODUCT 2 J765-PX111BU-18 K927-PX136BU-16 719-PX67 GY-18 796-PX7 BR-16 126-PX110PK-14 403-PX58 GN-18 2
KEY SWITCH - ON C978-U86 BR-18 921-U3 WH-16 754-U5 BU-16 NOT USED R998-U103 BR-18 3 L987-PX151WH-18 796-PX7 BR-16 797-PX137 PU-16 201-PX122BK-18 3 AK-C4
LINK 1552269
XMSN FILTER BYPASS SW 4 4
F
NOT USED
NOT USED G946-U89 OR-18
922-U4 BR-16
G460-U19 GN-18
755-U6 OR-16
M998-U51 OR-18 AUTOSHIFT INDICATOR 5
K927-PX136BU-16
L987-PX151WH-18
M998-PX6 OR-18
R800-PX159OR-18
797-PX137 PU-16
823-PX61 GN-18
823-PX61 GN-18
921-PX113 WH-18 F843-PX112YL-18
408-PX119 WH-18
410-PX96 WH-18 CONN 68 5 AJ-C3 611-AK1PU-14 1 LTBAR LH HI BEAM HEADLAMP F
START AID SW H746-U100 YL-16 J765-U18 BU-18 INCHING PEDAL LIMIT SW N/O 892-U68 BR-18 6 M998-PX6 OR-18 R993-PX138BR-18 921-PX113 WH-18 A429-PX130 YL-18 556-PX94 WH-16 PX-C50 INCHING PEDAL POS SENSOR 201-PX53 BK-16 417-PX34 GY-18 6 1552269 2
1552267 147-1680 180-1300
NOT USED
NOT USED
H747-U107 BR-16
E900-U23 WH-18
892-U73 BR-18
892-U68 BR-18 892-U59BR-18
751-U1 GN-16
752-U2 YL-16
XMSN SOL 3
XMSN SOL 1
893-U67 GN-18 CONN 26 R800-PX159OR-18
R993-PX138BR-18
R998-PX160BR-18
C913-PX36 BU-18
C913-PX36 BU-18
C436-PX164 BU-18 605-PX86 YL-18 A OR-18 PWR (+24V) 403-PX58 GN-18
419-PX121 YL-18
439-PX142 YL-18
7
8
629-AJ5PK-14
200-AJ6BK-14
1
2
RH LTBAR WORKLAMP
THROTTLE LOCK C975-U78 WH-18 L987-U94 WH-18 E901-U22 GN-18 892-U71 BR-18 754-U5 BU-16 XMSN SOL 2 A983-U88 BU-18 R998-PX160BR-18 C436-PX164 BU-18 606-PX87 GY-18 B BK-18 GROUND 447-PX128 PK-18 9 161-3509 LTBAR RH HI BEAM HEADLAMP
PX-C34 AK-C6
SPEED CENTER POS R800-U104 OR-18 E902-U13 PU-18 755-U6 OR-16 XMSN SOL 8 C975-U78 WH-18 9X1343 608-PX20 GN-14 C WH-18 SIGNAL 408-PX119 WH-18 486-PX10 PK-18 10 180-1300
RENR9557-01

THROTTLE HOLD R998-U103 BR-18 E903-U14 YL-18 NOT USED C978-U86 BR-18 F775-PX51 BU-18 611-PX69 PU-14 PX-C29 410-PX96 WH-18 498-PX100 WH-18 11 1552269
NOT USED E904-U16 BR-18 893-U74GN-18 977-U50 YL-18 AUTOSHIFT SW C979-U87 OR-18 CONN 25 F775-PX51 BU-18 F843-PX112 YL-18 1552269
STOP LAMP SWITCH LH BRAKE SYSTEM PRESS SW 417-PX34 GY-18 570-PX120 BU-16 12 611-AK2 PU-14 1
PX-C27 CONN 68
NOT USED
SPEED SET/ACCEL
E905-U15 BU-18 893-U67GN-18
893-U72GN-18
893-U58GN-18
202-U76 BK-16
INCH PEDAL LIMIT SW N/C
- BATTERY
113-U46OR-16
126-U47PK-14
113-PX91OR-16
126-PX1PK-14
F843-PX112 YL-18
G939-PX115 PK-18
G939-PX115 PK-18
G946-PX146 OR-18
619-PX70 GN-14
685-PX23 BR-14
130-PX54 RD-18 1
604-PX68 OR-18 2
BK-18
BK-18
3E-2026 1552269
114-9281 419-PX121 YL-18
439-PX142 YL-18 605-PX83 YL-18
CONN 67 2
NOT USED 900-U7PU-16 202-U77 BK-16 - BATTERY 892-U68 BR-18 201-PX107BK-18 G946-PX146 OR-18 C203-PX106 BK-18 488-PX44 WH-18 1 BK-18 447-PX128 PK-18 606-PX80 GY-18 PX-C17 AM-C1 AM-C2 AK-C1
SPEED RESUME/DECEL C979-U87 OR-18 E908-U21 BR-18 901-U8WH-16 E949-U45 YL-18 NEUTRAL 893-U67 GN-18 K927-PX136 BU-16 2 BK-18 575-PX77 YL-16 611-PX39 PU-18 1552252 3E-5179 155-2252 3E5179 AK-C3
NOT USED E909-U20 WH-18 902-U9BR-16 E948-U44 BU-18 PARK 307-PX17OR-16 307-PX17 OR-16 K927-PX136 BU-16 L987-PX151 WH-18 PX-C30 570-PX120 BU-16 1 1 605-AK5YL-18 1552267
NOT USED 202-U75 BK-16 903-U10GY-16 E947-U43 WH-18 REVERSE A983-U88 BU-18 308-U91YL-16 521-PX116YL-16 L987-PX151 WH-18 M998-PX6 OR-18 1552269 576-PX74 PK-16 893-PX4 GN-18 2 2 619-AK3GN-14 606-AK13GY-18 A RD-18
THROTTLE HOLD IND 892-U71 BR-18 921-U24WH-16 E946-U42 OR-18 FORWARD C975-U78 WH-18 432-U101PK-18 522-PX97 WH-16 M998-PX6 OR-18 R993-PX138 BR-18 114-PX47 RD-16 1 RD-18 FORWARD HORN SOL 577-PX75 PU-16 892-PX5 BR-18 605-PX78YL-18 3 3 605-AK5YL-18 611-AK1PU-14 B BK-18
188-9250 PX-C28 RH BRAKE SYSTEM PRESS SW
NOT USED 893-U72 GN-18 921-U55 WH-18 E945-U41 PU-18 EIGHTH C978-U86 BR-18 R993-U60BR-18 R993-PX138BR-18 977-PX11 YL-18 R993-PX138 BR-18 L987-PX151 WH-18 322-PX48 GY-16 2 RD-18 114-9281 921-PX113 WH-18 606-PX79GY-18 4 4 606-AK13GY-18 C WH-18
NOT USED 126-U79 PK-16 921-U3 WH-16 E944-U40 GY-18 SEVENTH C979-U87 OR-18 450-U61YL-18 450-PX60YL-16 J764-PX109BR-18 486-PX10 PK-18 1552269 605-PX78 YL-18 922-PX133 BR-18 629-PX71PK-14 5 5
NOT USED E937-U33 PU-18 E943-U39 BR-18 SIXTH 521-U65YL-16 521-PX116YL-16 G858-PX63 OR-18 408-PX119WH-18 1 BK-18 605-PX83 YL-18 A429-PX130 YL-18 611-PX33PU-14 6 6 611-AK1PU-14 RH LTBAR TURN LAMP
SWITCH RETURN E938-U34 OR-18 E942-U38 GN-18 FIFTH 522-U66WH-16 522-PX97WH-16 486-PX10 PK-18 488-PX44 WH-18 2 BK-18 606-PX79 GY-18 C203-PX14 BK-18 7 7 135-0427
NOT USED E939-U35 WH-18 922-U4BR-16 922-U25BR-16 E941-U37 YL-18 FOURTH G858-PX63 OR-18 606-PX80 GY-18 C436-PX164 BU-18 611-PX30PU-14 8 8 611-AK2PU-14 AK-C7
NOT USED E940-U36 BU-18 922-U48BR-16 E940-U36 BU-18 THIRD 796-U63BR-16 796-PX7BR-16 155-PX103 PK-14 611-PX30 PU-14 9 9 1552269
NOT USED E941-U37 YL-18 977-U50YL-18 E939-U35 WH-18 SECOND 307-U57OR-16 797-U62PU-16 797-PX137PU-16 450-PX60 YL-16 611-PX33 PU-14 G946-PX146 OR-18 619-PX38GN-14 10 10 619-AK3GN-14 619-AK4GN-14 1
NOT USED E942-U38 GN-18 C436-U106 BU-18 E938-U34 OR-18 FIRST 113-U46 OR-16 PARK BRAKE PRESS SW 718-PX66 BU-18 611-PX39 PU-18 M998-PX6 OR-18 11 11 2
NOT USED E943-U39 BR-18 E937-U33 PU-18 REDUNDANT NEUTRAL 126-U47 PK-14 892-U73BR-18 PX-C15 114-9281 719-PX67 GY-18 118-PX76 GY-16 619-PX37GN-14 12 12 619-AK4GN-14 619-AK4 GN-14
NOT USED E944-U40 GY-18 E900-U23 WH-18 1552269 796-PX7 BR-16 CENTERSHIFT PIN SOL 619-PX37 GN-14 611-AK2 PU-14
PX-C9 LTBAR RH LO BEAM HEADLAMP
SHUTDOWN SW N/C E945-U41 PU-18 E901-U22 GN-18 NOT USED 893-U74 GN-18 419-PX121 YL-18 1 BK-18 797-PX137 PU-16 152-8346 619-PX38 GN-14 PX-C37
SHUTDOWN SW N/O E946-U42 OR-18 E902-U13 PU-18 NOT USED 892-U73 BR-18 921-U55 WH-18 921-PX113 WH-18 201-PX140 BK-18 2 BK-18 823-PX61 GN-18 1552269 161-3509
3E5179
FAN DRIVE PRESS SENSOR E947-U43 WH-18 E903-U14 YL-18 NOT USED 893-U74 GN-18 922-U48 BR-16 922-PX108 BR-16 892-PX2 BR-18 F775-PX51BU-18 1 GN-18 HYD TEMP SW 685-PX21 BR-14
NOT USED E948-U44 BU-18 E904-U16 BR-18 F843-U54 YL-18 INCHING PEDAL POS SENSOR 921-U55 WH-18 977-U50 YL-18 977-PX11 YL-18 893-PX3 GN-18 2 GN-18 PX-C38 131-4135 575-PX77 YL-16
FAN DRIVE SOL RETURN E949-U45 YL-18 E905-U15 BU-18 NOT USED 922-U48 BR-16 C436-U106BU-18 C436-PX164BU-18 C203-PX123 BK-14 CENTERSHIFT INDICATOR SW 155-2269 921-PX113 WH-18 576-PX74 PK-16 WIRE GROUP COLOR DESCRIPTIONS
FAN DRIVE SOL NOT USED 977-U50 YL-18 C912-U102GN-18 C912-PX161GN-18 C913-PX36 BU-18 PX-C10 3E-3636 1 BK-18 922-PX133 BR-18 577-PX75 PU-16
ANALOG SENSOR PWR 113-U46 OR-16 NOT USED C436-U106 BU-18 G939-PX115 PK-18 1552272 2 WH-18 A429-PX130 YL-18 605-PX78 YL-18
E ANALOG SENSOR RETURN 201-U81 BK-18 E908-U21 BR-18 NOT USED PX-C25 K-C5 K927-PX136 BU-16 1 WH-18 1 2 WH-18 C203-PX14 BK-18 606-PX79 GY-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF E
HYDRAULIC OIL TEMP E909-U20 WH-18 NOT USED F843-U54 YL-18 F843-PX112YL-18 1275483 1275484 R993-PX138 BR-18 439-PX142YL-18 4 WH-18 4 3 WH-18 °T C436-PX164 BU-18 611-PX30 PU-14
NOT USED E937-U33 PU-18 NOT USED F843-U54 YL-18 G946-U89 OR-18 G946-PX146OR-18 1 169-PX134PK-18 3 611-PX33 PU-14 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
NOT USED
NOT USED A983-U88 BU-18
E938-U34
E939-U35
OR-18
WH-18 C436-U106BU-18
NOT USED
FILTER BYPASS IND
J764-U52 BR-18
J765-U53 BU-18
H746-U100YL-16
H747-U107BR-16
H746-PX158YL-16
H747-PX165BR-16
118-PX76 GY-16 CONN 47 2 G946-PX146 OR-18
M998-PX6 OR-18 619-PX37 GN-14 VOLTAGE CONVERTER OUTPUT CIRCUIT
START AID RELAY C975-U78 WH-18 E940-U36 BU-18 NOT USED J764-U52 BR-18 J764-PX109BR-18 PX-C20 K-C3 PX-C11 892-PX5 BR-18 619-PX38 GN-14
NOT USED C978-U86 BR-18 E941-U37 YL-18 NOT USED M998-U51 OR-18 J765-U53 BU-18 J765-PX111BU-18 1552252 3E5179 1552269 893-PX4 GN-18 629-PX71 PK-14
KEY SWITCH - S C979-U87 OR-18 E942-U38 GN-18 NOT USED 201-U81BK-18 K927-U64 BU-16 K927-PX136BU-16 118-PX76 GY-16 1 118-K58GY-16 127-PX141OR-16 1 GN-16 PARK BRAKE SOL 685-PX21 BR-14
STARTING CIRCUIT
THROTTLE POSITION E943-U39 BR-18 NOT USED L987-U94 WH-18 L987-PX151WH-18 2 127-PX141OR-16 2 GN-16 188-9250
DIGITAL SENSOR RETURN 113-U46 OR-16 E944-U40 GY-18 G460-U19 GN-18 XMSN TEMP SENSOR M998-U51 OR-18 M998-PX6 OR-18 308-PX82 YL-16 3 144-K62GN-16 GROUND CIRCUIT
DIGITAL SENSOR PWR 201-U81BK-18 E945-U41 PU-18 NOT USED 450-U61 YL-18 R800-U104OR-18 R800-PX159OR-18 4
NOT USED E946-U42 OR-18 NOT USED 521-U65 YL-16 506-PX24 PU-16 5 STARTING AID CIRCUIT
SERVICE BRAKE SW
NOT USED
ENGINE E947-U43
E948-U44
WH-18
BU-18
+ XMSN OUTPUT SPEED SENSOR
- XMSN OUTPUT SPEED SENSOR
2
2
522-U66 WH-16
796-U63 BR-16
R998-U103BR-18 R998-PX160BR-18 507-PX32
575-PX77
WH-16
YL-16
6
7
118-K58 GY-16
FRONT FRAME GND BOSS 4
(LH SIDE)
FRONT FRAME GND BOSS 3
(LH SIDE)
CATERPILLAR MONITOR CIRCUIT
SOLENOID RETURN A983-U88BU-18 E949-U45 YL-18 NOT USED 797-U62 PU-16 447-PX128 PK-18 576-PX74 PK-16 8 M-C2
BATTERY - GROUND LEVEL SHUTDOWN SW C975-U78WH-18 922-U25 BR-16 SOL RETURN 2 K927-U64 BU-16 577-PX75 PU-16 308-PX82 YL-16 9 308-K34YL-16 1552269
BATTERY - 139-2116 C978-U86BR-18 F843-U54 YL-18 NOT USED R993-U60 BR-18 578-PX31 BU-16 10 321-K15BR-18 308-K34 YL-16 609-M1YL-16 1 SNOW WING LAMP ENGINE CONTROL CIRCUIT
BATTERY - C979-U87OR-18 G460-U19 GN-18 E904-U16 BR-18 + XMSN INT SPEED SENSOR 2 506-PX24 PU-16 11 506-K5PU-16 200-M2BK-16 2 153-2073
NOT USED J764-U26 BR-18 E905-U15 BU-18 - XMSN INT SPEED SENSOR 2 507-PX32 WH-16 12 507-K7WH-16 605-K31 YL-18 TRANSMISSION CONTROL CIRCUIT
NOT USED
NOT USED BK-18
126-U47 PK-14
307-U57 OR-16
J764-U27 BR-18
J764-U28 BR-18 E902-U13 PU-18
NOT USED
+ XMSN INT SPEED SENSOR 1
605-PX84
606-PX85
YL-18
GY-18
CONN 46 606-K32 GY-18
AWD CONTROL CIRCUIT
NOT USED WH-18 921-U55 WH-18 E903-U14 YL-18 - XMSN INT SPEED SENSOR 1 611-PX52 PU-14 PX-C36 K-C32
THROTTLE HOLD - OFF RD-18 922-U48 BR-16 J764-U52 BR-18 NOT USED 612-PX28 GY-14 3E5179 1552252 A513-K3 PK-18
977-U50 YL-18 E908-U21 BR-18 + XMSN INPUT SPEED SENSOR 619-PX49 GN-14 575-PX77 YL-16 1 575-K8 YL-16
HEATER AND AIR CONDITIONER CIRCUIT
C436-U106BU-18 J765-U29 BU-18 E909-U20 WH-18 - XMSN INPUT SPEED SENSOR 576-PX74 PK-16 2 576-K10 PK-16 144-K62 GN-16
J765-U53 BU-18 NOT USED A513-PX40 PK-18 577-PX75 PU-16 3 577-K9 PU-16 TURN SIGNAL/WIPER/WASHER CIRCUIT
J765-U18 BU-18 E900-U23 WH-18 + XMSN OUTPUT SPEED SENSOR 1 578-PX31 BU-16 4 578-K6 BU-16 321-K15 BR-18
14 AWG F843-U54 YL-18 E901-U22 GN-18 - XMSN OUTPUT SPEED SENSOR 1 5 506-K5 PU-16 LH HEATED MIRROR
XMSN SOL 7 6 K-C39
STRAP 7X-6315
ENGINE BLOCK
J764-U52 BR-18
J765-U53 BU-18
903-U10 GY-16
902-U9 BR-16 XMSN SOL 5
307-PX17 OR-16
521-PX116 YL-16 605-PX84 YL-18 7 605-K31 YL-18
507-K7 WH-16
575-K8 YL-16 OTHER COLOR DESCRIPTIONS 1552269 CONN 80 192-1994
ABBREV COLOR
901-U8 WH-16 XMSN SOL 6 522-PX97 WH-16 606-PX85 GY-18 8 606-K32 GY-18 576-K10 PK-16 1 WH-16
CONN 7 M998-U51 OR-18 900-U7 PU-16 XMSN SOL 4 977-PX11 YL-18 611-PX52 PU-14 9 577-K9 PU-16 2 BK-16

A503-K21PK-16
A506-K22OR-16
144-K62GN-16

576-K10PK-16

612-K17GY-14

118-K23GY-16

500-K25BR-16
501-K24GN-16
502-K26OR-16
321-K15BR-18

117-K14YL-14

141-K12PK-16
148-K18WH-16
151-K20GN-16
RD RED

506-K5PU-16
575-K8YL-16
507-K7WH-16

577-K9PU-16
578-K6BU-16

119-K1PK-16
D M998-U51 OR-18 BACKUP ALARM J764-PX109 BR-18 612-PX28 GY-14 10 612-K17 GY-14 578-K6 BU-16 N-C1 HIGHWAYS K-C40 D
T-C1 11 9X1054 WH WHITE
XMSN SOL 3 (REVERSE) 892-U68 BR-18 619-PX49 GN-14 3E3364
145-1144 T-C2 3E5179 893-U67 GN-18 J2 A513-PX40PK-18 12 A513-K3 PK-18 612-K17 GY-14 117-N1YL-14 1 86 30 OR ORANGE
1552269 5 K-C31 YL YELLOW
751-T1 GN-16 751-U1 GN-16 892-U73 BR-18 647-N2GN-18
GN-16 1 751-T1GN-16 752-T3 YL-16 752-U2 YL-16 893-U74 GN-18 14 AWG CONN 45 200-N3BK-18 2 85 117-K14YL-14 1747566
K-C8
1552273 L K-C41 RH HEATED MIRROR PK PINK
8.5 GN-16 2 921-T2WH-16 754-T5 BU-16 754-U5 BU-16 612-N4GY-14 4 118-K58GY-16 118-K56GY-16 117-K14YL-14 OVERHEAD FUSE GND MOTOR H 1552269 CONN 79 192-1994 BK BLACK

751-T1GN-16
755-T7 OR-16 755-U6 OR-16 PLATFORM STRAP 7X-6315
SHIFT CONSOLE RIGHT CAB HEADLINER 3 87
87a
108-K61RD-16
118-K23GY-16
118-K55GY-16
118-K55GY-16
119-K1PK-16
BLOCK 2
1
BK-16

FRONT UPPER WIPER MOTOR
3E-6388
1
2
WH-16
BK-16
GY
PU
GRAY
PURPLE
30 Page,

XMSN SOL 1 (FWD HIGH) T-C3 AUX BACKUP LAMP RELAY 501-K24GN-16 4 GN-16 BR BROWN
145-1144 752-T3YL-16 900-T9 PU-16 900-U7 PU-16 119-K1PK-16 141-K12PK-16 118-K56GY-16 6 GY-16 P K-C42 GN GREEN
1552269 754-T5BU-16 901-T11 WH-16 901-U8 WH-16 3E-5239 118-K58GY-16 148-K18WH-16 BUSS B+ K-C17 3E3364
POINT 1 500-K25BR-16 3 BR-16 6T6505 BU BLUE
8.5 GN-16 1 752-T3YL-16 755-T7OR-16 902-T13 BR-16 902-U9 BR-16 141-K12PK-16 151-K20GN-16 17 502-K26OR-16 5 OR-16
GN-16 2 921-T4WH-16 900-T9PU-16 903-T15 GY-16 903-U10 GY-16 148-K18WH-16 508-K48PU-18 + LH SPEAKER

A506-K22OR-16
A503-K21PK-16
-

118-K23GY-16

576-K10PK-16

141-K12PK-16
151-K20GN-16
148-K18WH-16

117-K14YL-14
321-K15BR-18

500-K25BR-16
501-K24GN-16
502-K26OR-16
144-K62GN-16
612-K17GY-14
901-T11WH-16 151-K20GN-16 FRONT WIPERS AUX BACKUP LAMPS CONN 66 509-K49WH-18 6T-7695

507-K7WH-16
119-K1PK-16

578-K6BU-16
506-K5PU-16

575-K8YL-16
577-K9PU-16

612-N4GY-14
200-N3BK-18
647-N2GN-18
117-N1YL-14
NOTE D

CONN 49

CONN 50
A504-J3GN-16
A507-J2YL-16

902-T13BR-16 921-T18 WH-16 921-U3 WH-16 308-K34YL-16 118-K55GY-16 15A 10A K-C18

CONN 52
SYMBOL DESCRIPTION

CONN 51
505-J8 BU-16
603-J4 PK-16
504-J6 YL-16
119-J5 PK-16
503-J7 BR-16

609-M1YL-16
200-M2BK-16
XMSN SOL 2 (FWD LOW) T-C4 1 2 K-C12 AR-C1
145-1144 903-T15GY-16 922-T17 BR-16 922-U4 BR-16 +24V IN 6T8047
1552269 1552269 3E3364 200-AR3BK-12 GROUND BLADE, SPADE, RING,
921-T6WH-16 605-K31YL-18 REAR WIPERS SNOW WING LAMP OR SCREW TERMINAL
K-C25
J764-PX109BR-18

GN-16 1 754-T5BU-16 921-T8WH-16 126-U17 PK-18 606-K32GY-18 118-K56GY-16 119-K1PK-16 10A 10A 1 176-AR1RD-14
G939-PX115PK-18

8.5
129-PX102RD-18
134-PX135RD-16
144-PX101GN-16

308-PX150YL-16

570-PX120BU-16

F775-PX51BU-18

521-PX116YL-16

4
105-PX62RD-16
124-PX29GN-14

136-PX35GN-16
169-PX55PK-16
201-PX95BK-18

403-PX57GN-18
410-PX96WH-18
417-PX34GY-18
462-PX99YL-18

718-PX66BU-18

728-PX42BU-18
823-PX61GN-18

307-PX17OR-16
522-PX97WH-16
977-PX11YL-18

1552269
719-PX67GY-18

GN-16 2 921-T6WH-16 921-T4WH-16 921-T18WH-16 J765-U18 BU-18 3 308-K34YL-16 2 308-AR2YL-16 CAB GND BOSS 3 +12V OUT CIRCUIT CONNECTED
921-T2WH-16
922-T12BR-16
G460-U19 GN-18
169-Y20PK-16
J-C4 CONN 44 A513-K3PK-18 141-K12PK-16
FRONT DEFROSTER
10A 10A
K-C16
3E3364
(UPPER CAB)
IGNITION
619-K28GN-14 1
2
LH CAB LO BEAM HDLAMP
161-0908
WIRE SPLICE
XMSN SOL 8 (HIGH RANGE) T-C5 3E3388 L-C14 M-C1 K-C35 K-C2 K-C1 N-C2 6 CIRCUIT NOT CONNECTED
186-1526 922-T10BR-16 922-T17BR-16 169-Y2PK-16 1552272 117-K14YL-14 5
1552269 922-T14BR-16 570-Y19BU-16 J-C5 J-C1 3E3364 3E3364 3E5179 1552252 3E3376 118-K23GY-16 24V TO 12V CONVERTER 3 K-C6 ELECTRICAL CONNECTION
REAR DEFROSTER

141-L9PK-16 10
151-L15GN-16 11
148-L22WH-16 12

10

11
12

1
2
3
4
L-C15 (COMMUNICATIONS RADIO) K-C26 3E3364 TO MACHINE STRUCTURE
2

3E3364 1552269
1
3
4
5
6
7
8

1
2

1
2
3
4
5
6
576-L29PK-16 7
A506-L11OR-16 8
A503-L12PK-16 9

7
8
6
4
3
5
9
1
2
GN-16 1 755-T7OR-16 922-T16BR-16 119-K1PK-16 151-K20GN-16 10A 10A

1
2
3
4
31 L-C1 K-C36 L-C3 3E3376 L-C11
GN-16 2 921-T8WH-16 BEACON LAMP L-C19 141-K12PK-16 308-K34YL-16 7 8 3E-8646 1552269 INTERNAL ELECTRICAL
BLOWER SWITCH 128-6983 CONN 42 1552264 L-C13 3E3376 3E3376 L-C2 3E5179 1552272 1 CONNECTION TO SURFACE

612-L21GY-14

612-L21GY-14
119-L24PK-16
148-K18WH-16 500-K25BR-16 611-K27PU-14 LH CAB HI BEAM HDLAMP
609-L40YL-16

118-L41GY-16
507-L27WH-16

117-L13YL-14
321-L19BR-18
578-L28BU-16
506-L35PU-16
500-L34BR-16
501-L37GN-16
575-L33YL-16
502-L36OR-16
577-L30PU-16
144-L32GN-16

647-L18GN-18
117-L14YL-14
OPEN ROPS BEACON SW
A504-L3GN-16
A507-L2YL-16
505-L6 BU-16
603-L4 PK-16
504-L8 YL-16
119-L5 PK-16
503-L7 BR-16

XMSN SOL 4 (2ND) T-C6


6P-3236 AE-C4
3E7996
222-1536 BULB RD-16 1 603-J4PK-16 CONN 43 1552269 1552252 151-K20GN-16 501-K24GN-16
9 10
ANTENNA 2 157-0305 OF COMPONENT
186-1526 J764-Y8BR-18 9X-7849 BK-16 2 502-K26OR-16 ANTENNA 8E-1118 K-C9 CONNECTOR
1552269 A A 977-Y30YL-18 K-C15 WH/BK-18 LH FRONT SPKR - CABLE AS. K-C19 ATCH WIRE, CABLE &
J-C6 J-C2 1552264 1552267 3E3364
GN-16 1 900-T9PU-16 B B 1 3E3382 1552273 500-K25BR-16 A513-K3PK-18 GN/BK-18 LH REAR SPKR - 9W-3073 COMPONENT
31 GN-16 2 922-T10BR-16 1 501-K24GN-16 11 12 509-K49WH-18 1 WH-18 LH FRONT SPKR + 605-K31YL-18 A RD-18 LH CAB TURN LAMP
1 2 L L# CIRCUIT GROUPING
124-H8GN-14 2 502-K26OR-16 508-K48PU-18 508-K48PU-18 2 GN-18 LH REAR SPKR + B BK-18 135-0427
G939-PX115PK-18

J764-PX109BR-18

2 3 GND
134-PX135RD-16
F775-PX51BU-18
308-PX150YL-16
570-PX120BU-16
144-PX101GN-16

DESIGNATION
129-PX102RD-18
521-PX116YL-16

105-PX62RD-16
307-PX17OR-16

136-PX35GN-16

977-PX11YL-18
462-PX99YL-18

823-PX61GN-18
417-PX34GY-18
169-PX55PK-16

403-PX57GN-18

201-PX95BK-18
410-PX96WH-18
718-PX66BU-18
719-PX67GY-18
728-PX42BU-18
522-PX97WH-16

124-PX29GN-14

XMSN SOL 6 (1ST) 521-H9YL-16 5 3 4 H MOTOR BK-16 2 A503-K21PK-16 509-K49WH-18 3 BK-18 GROUND C WH-18
C 186-1526 T-C7
1552269 THERMOSTAT SW 4 4
5 5
169-Y2PK-16 T°
1
GN-16 4 504-J6YL-16
A506-K22OR-16 511-K43BR-18
512-K42GN-18
13 14
A513-K3PK-18
4
5
YL-18
YL-18
NC
B+ MEMORY 12V CONN 78 K-C22 C
3E-5464 3 6 3E3370
GN-16 1 901-T11WH-16 6 F775-Y17BU-18 P GY-16 6 119-J5PK-16 308-K34YL-16 6 RD-18 B+ 12V IDENT PART NO. DESCRIPTION NOTE
117-L13YL-14

B+
117-L14YL-14

118-L41GY-16
119-L24PK-16

31 C
119-L5PK-16

GN-16 2 922-T12BR-16 522-H10WH-16 200-H7BK-16 C BR-16 3 503-J7BR-16 500-K25BR-16 512-K42GN-18 15 16 512-K42GN-18 7 GY/BK-18 RH FRONT SPKR -
D OR-16 5 505-J8BU-16 501-K24GN-16 511-K43BR-18 511-K43BR-18 8 PU/BK-18 RH REAR SPKR - FRT DEFROST RES
H-C7 T° H-C6 D PX-C14 BUSS 7T-4003
PX-C13 HARNESS AS.
CONN 24

XMSN SOL 5 (3RD) T-C8 6T6505 6T6505 3E3382


REAR WIPER CONN 41 502-K26OR-16 509-K49WH-18
POINT 2 18 K-C4
GY-18 RH FRONT SPKR + AM/FM RADIO
K-C24 K-C23
CONN 16

PX-C12 3E5179
CONN 17

186-1526 3E-6388 508-K48PU-18 PU-18 RH REAR SPKR + 173-6530


1552269 OPEN ROPS BEACON LAMP 1552252 J-C7 J-C3 500-L34BR-16 605-K31YL-18 3E3388 6T6505 6T6505 A 167-7492 AWD FRONT FRAME
502-L36OR-16

507-L27WH-16
576-L29PK-16
578-L28BU-16

647-L18GN-18
3E3364 AM/FM CASSETTE

504-L8YL-16
GN-16 1 902-T13BR-16 HVAC PANEL LAMP 128-6983 719-Y36GY-18 1552269 606-K32GY-18 K-C13 A503-K21PK-16 C 169-3283 STEERING CONSOLE
31 173-6532
603-AE7PK-16

1552267
144-AE4GN-16

GN-16 2 922-T14BR-16 8D-1429 BULB G939-Y45PK-18 MOTOR BK/RD-16 1 A507-J10YL-16 E 171-1108 ENGINE
RD-16
BK-16

9X-7849 911-Y48YL-18 BK-16 2 611-K27PU-14 108-K61RD-16 A RD-18 DOME LAMP A506-K22OR-16 F 169-3502 REAR FRAME-LH
C G 169-3263 GAUGE CONSOLE
XMSN SOL 7 (LOW RANGE) 517-H3BU-14 823-Y37GN-18 CONN 40 611-K30PU-14 148-K18 WH-16 WH-18 3E-6389 A506-K50OR-16 FRONT DEFROST FAN
G939-Y45PK-18

F775-Y17BU-18

T-C9 B H 177-7858 HVAC ATCH


521-Y26YL-16
522-Y25WH-16

105-Y10RD-16

134-Y16RD-16

570-Y19BU-16
169-Y20PK-16
144-Y13GN-16
136-Y53GN-16
403-Y56GN-18

977-Y30YL-18
462-Y32YL-18
727-Y33GN-16
201-Y29BK-18
410-Y28WH-18
J764-Y8BR-18
718-Y35BU-18
719-Y36GY-18
823-Y37GN-18
728-Y55BU-18
417-Y57GY-18

516-H2GN-14 911-Y48YL-18 117-K14 YL-14 BK-18


129-Y6RD-18

124-Y1GN-14

307-Y9OR-16

308-Y3YL-16

186-1526 1552269 H-C2 REAR DEFROST FAN K-C11 K-C34 170-5334 J 167-7505 REAR CAB
117-L17YL-14

118-L38GY-16

119-L25PK-16

718-Y35BU-18 619-K29GN-14
3T3158
H-C3 H-C4 170-4820 J-C8 J-C9 CONN 65 CONN 77 1552269 3E3364 K 168-8248 FRONT CAB
1
2

GN-16 1 903-T15GY-16 6T6505 6T6505 619-K28GN-14


31 GN-16 2 922-T16BR-16 6T6505 6T6505 AE-C2 134-Y16RD-16 K-C14 AP-C1 AP-C2 A506-K50OR-16 1 BK/RD-16 MOTOR L 167-7504 CAB SWITCH PANEL STD
1552269 1552269 3E3364 L 168-8243 CAB SWITCH PANEL ATCH
603-AE7PK-16

2
200-AE1BK-16

PWR (+24) OR-16 515-H1GY-14 727-Y50GN-16 RESISTOR A503-K21PK-16 605-K31YL-18 7T5957 BK-16
GROUND BK-16 515-H4GY-14 A507-J2YL-16 A506-K22OR-16 606-K32GY-18 1 135-AP1BU-16 12V POWER PORT M 171-6175 SNOW WING LAMP ATCH
7T4003 117-2311 K-C10 N 178-6267 AUX BACKUP LAMP RELAY ATCH
SIGNAL WH-16 H-C5 10 A513-K3PK-18 611-K27PU-14 2 200-AP2BK-16
200-H5BK-14

6T6505 2 A504-J3GN-16 611-K30PU-14 1552267 PX 169-7264 PLATFORM


XMSN TEMP SENSOR K-C7 R 169-7262 SERVICE CENTER-RH
RESISTOR H 462-Y32YL-18 619-K28GN-14 3E3364 606-K32GY-18 A RD-18 RH CAB TURN LAMP
152-0659 9G-1950 619-K29GN-14 B BK-18 135-0427 T 180-9324 TRANSMISSION SOLENOID
A503-K21PK-16 C WH-18 U 169-3292 TRANSMISSION RH FRAME
H-C1 A506-K22OR-16 V 226-6621 TRANSMISSION SPEED SENSOR
A503-L12 PK-16
A506-L11 OR-16

K-C33 W 167-7536 SHIFT LEVER CONSOLE


144-L32 GN-16
151-L15 GN-16

A504-L3 GN-16
A507-L2 YL-16
118-L31 GY-16
118-L39 GY-16
119-L26 PK-16
501-L37 GN-16

506-L35 PU-16
575-L33 YL-16
577-L30 PU-16

1552269
141-L9 PK-16

603-L4 PK-16

503-L7 BR-16
505-L6 BU-16

AE-C1

148-L22WH-16

321-L19BR-18

609-L40YL-16
1 WH/RD-14 MOTOR 3E3376 BEACON SWITCH L-C18 AWD CONTROL
172-9391 K-C27 3E3370 Y 167-7506 TRANSMISSION SW CONSOLE
2 L-C4 3E7996 1552269 AC 178-4620 AWD REAR FRAME
727-Y33GN-16

BK-14 222-1536
308-Y3YL-16

3E7996 A AE 169-3230 OPEN ROPS BEACON ATCH


E901-V12 GN-18 E900-V13 WH-18 E900-U23 WH-18 C975-W24 WH-18 611-K30PU-14 1 RH CAB HI BEAM HDLAMP AF 169-7263 SERVICE CENTER-LH
E900-V13 WH-18 E901-V12 GN-18 E901-U22 GN-18 718-Y35BU-18 A A B 2 157-0305
BLOWER AG 169-3190 RADIATOR GRILLE
E902-U13 PU-18 144-Y13GN-16 719-Y36GY-18 1 B B 1 AJ 169-3181 LIGHTBAR WORKLAMPS ATCH
E903-U14 YL-18 174-1494 823-Y37GN-18 1 2 K-C20
CONN 13 2 14 AWG AJ 179-8701 LIGHTBAR WORKLAMPS - ELEVATED ATCH

DRIVE PRESSURE SOL


2 3 3E3364

CAT DATA LINK (-)


CAT DATA LINK (+)
SOLENOID RETURN 1

PUMP PRESS SENSOR


SOLENOID RETURN 2

AWD CONTROL LEVER


E904-U16 BR-18 977-Y30YL-18 3 2 144-L32 GN-16 3 STRAP 7X-6315 AK 169-3176 LIGHTBAR HEADLAMPS ATCH

FORWARD DISP SOL


REVERSE DISP SOL
K-C28
F775-Y17BU-18
G939-Y45PK-18

B 3 4 B

LOC CODE ENABLE

CHARGE FLOW SOL

MOTOR DISPL SOL


105-Y10RD-16

E905-U15 BU-18 G939-Y45PK-18 603-L4 PK-16


134-Y16RD-16
136-Y53GN-16
144-Y13GN-16
169-Y20PK-16

403-Y56GN-18
417-Y57GY-18
521-Y26YL-16
522-Y25WH-16
570-Y19BU-16
462-Y32YL-18

718-Y35BU-18
719-Y36GY-18

728-Y55BU-18
823-Y37GN-18
977-Y30YL-18

J764-Y8BR-18
410-Y28WH-18
201-Y29BK-18

AL 4P-9537 FUEL INJECTOR


307-Y9OR-16
124-Y1GN-14
129-Y6RD-18

HARNESS CODE 0
HARNESS CODE 1
HARNESS CODE 2
H-C8 4 5 1552269

SENSOR RETURN

SWITCH RETURN

FREEWHEEL SOL
E908-V11 BR-18 E908-U21 BR-18 J764-Y8BR-18 A983-W25 BU-18 5 AM 179-8700 LIGHTBAR EXTENSION ATCH

ENGINE SPEED

GROUND SPEED
E909-V10 WH-18 E909-U20 WH-18 3E3382 5 6 HEATED MIRRORS SW 619-K29GN-14 1

BATTERY (+)
BATTERY (+)

BATTERY (-)
BATTERY (-)
6 RH CAB LO BEAM HDLAMP AN 169-3520 REAR FLOODLAMP ATCH

POWER LAMP
124-H8GN-14 124-Y1GN-14 6 FRONT UPPER WIPER SWITCH C 123-5858 2 161-0908 AP 169-3264 AUX 12V POWER PORT ATCH
C

RESERVED

RESERVED

RESERVED

RESERVED
C 112-6174 D C203-A20 BK-16 AR 169-3523 VOLTAGE CONV 2WAY RADIO ATCH

UNUSED

UNUSED
UNUSED
UNUSED

MANUAL
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED

UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED

UNUSED

UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED

UNUSED

UNUSED

UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
D K-C21
727-Y50GN-16
727-Y49GN-16

CAB GND BOSS 2 C203-A29 BK-16


308-Y54YL-16
308-Y52YL-16

D (NOTE B) FRONT UPPER WIPER SW L-C17 PLATFORM AT 169-3147 BLADE CUSHION/MOLDBOARD LAMPS ATCH

AUTO
521-H9YL-16 521-Y26YL-16 (CAB FRONT) C913-A36 BU-18 K-C29 3E3364 AU 169-3527 AWD REVERSE DISP SOL

OFF
J2
CONN 3 522-H10WH-16 522-Y25WH-16 3E-0155
(NOTE C)
3E7996
G858-A22 OR-18 J1
6T6505 AV 169-3528 AWD FORWARD DISP SOL
E909-V10 WH-18 LIGHT DUTY HEATER GP 174-4547 L-C7 A G939-A1 PK-18 511-K43BR-18 + RH SPEAKER AW 179-2187 REAR FRAME-RH
L-C5 1552264 H BB -

13
14
23
24
25
18
19
33
30
31
16
26
29
27
28
22
21
38
20
34
35
36
37
15
32
17
39
12
11
10
40

38
16
26

28
10
14
11
23
12
13
20
15
37
17
18
19
21
22
24
25
27
29
30
31
32
33
34
35
36
39
40
B
E908-V11 BR-18 OR CONN 14 RD-14 WIPER B+ G939-A2 PK-18 512-K42GN-18 6T-7695 AY 177-9812 START AID ATCH

1
6
4
3
9
7
8

2
5

3
5
6
4
7
8
1
2
9
HEATER GP 173-5322 3E7996 118-L39GY-16 1 RD-16 RD-18 WASHER B+ 1 G939-A7 PK-18 A-C8 A-C9 K-C30 CA 188-0576 A/C COMPRESSOR ATCH
1010205
OR A 118-L38GY-16 2 RD-16 BK-18 GROUND 2
2 3 CONN 54 K927-A35 BU-16 3E6287 6T8047

R993-A39BR-18

C203-A20BK-16
C203-A29BK-16

K927-A35BU-16

G858-A22OR-18

C913-A36BU-18
155-A19PK-16
155-A31PK-16
892-A27BR-18
893-A26GN-18

718-A24BU-18
823-A25GN-18
719-A23GY-18
AC GP 174-4548 B 3 3
CONN 15

G939-A2PK-18
G939-A7PK-18

G939-A1PK-18
824-A11YL-16
989-A10YL-16
878-A38OR-16

759-A12OR-18

796-A32BR-16
797-A33PU-16

450-A34YL-18

486-A21PK-18
WH-14 HIGH C203-A15BK-18 R993-A39 BR-18

912-A8GY-16
CONN 4 CONN 15

760-A9PK-16
1 1 4 4 WIRE AS.
2 A507-L2 YL-16 502-L36OR-16 WH-16 L YL-14 LOW C203-A28BK-14 C203-A20BK-16
E937-U33 PU-18 E937-W10 PU-18 (THERMOSTAT SW INCLUDED W/ A/C GP ONLY) 136-Y53GN-16 3 2 151-L15 GN-16 501-L37GN-16 5 YL-16 PW BU-14 PARK 5 PX-C6 A-C1 C203-A29BK-16 155-A19 PK-16
E938-U34 OR-18 E938-W11 OR-18 C979-W26 OR-18 3 569-L10 PK-16 500-L34BR-16 6 BU-16 BR-18 WASH 6 MOLDBOARD LAMPS SW 1552252 3E5179 155-A31 PK-16 AAA 177-9813 MAIN BRKR TO CAB FUSES
4 4 7 C 9 EEE 178-0160 ALT BRKR TO ENG CNTRL BRKR
E939-U35 WH-18 E939-W12 WH-18 308-Y54YL-16 5 A504-L3 GN-16 506-L35PU-16 BR-16 UNUSED 123-5847 892-PX2BR-18 892-A27BR-18 C913-A36BU-18 450-A34 YL-18
E940-U36 BU-18 E940-W13 BU-18 A982-W27 BR-18 5 569-L10 PK-16 8 D 893-PX3GN-18 8 893-A26GN-18 G858-A22OR-18 486-A21 PK-18 HHH 169-3145 HORN SWITCH
6 NNN 195-2097 LIGHTBAR WORKLAMPS BRKR ATCH
E941-U37 YL-18 E941-W14 YL-18 6 FRONT LOWER WIPER SWITCH L-C12 G939-PX115PK-18 6 G939-A13PK-18 G939-A1PK-18 718-A24 BU-18
F775-Y17BU-18
G939-Y45PK-18

C 7 RRR 178-0162 ALT BRKR TO STARTER RELAY


727-Y49GN-16

727-Y50GN-16
105-Y10RD-16

136-Y53GN-16
144-Y13GN-16

308-Y54YL-16
308-Y52YL-16
403-Y56GN-18
417-Y57GY-18
521-Y26YL-16
522-Y25WH-16

728-Y55BU-18
134-Y16RD-16
169-Y20PK-16

462-Y32YL-18
570-Y19BU-16

718-Y35BU-18
719-Y36GY-18
823-Y37GN-18
977-Y30YL-18
J764-Y8BR-18

E942-U38 GN-18 E942-W15 GN-18 728-Y55BU-18 A982-W27 BR-18 112-6174 C913-PX36BU-18 C913-A36BU-18 G939-A13PK-18 G939-A2PK-18 719-A23 GY-18
124-Y1GN-14
129-Y6RD-18

307-Y9OR-16

D FRONT LOWER WIPER SW 3E7996 3


E943-U39 BR-18 E943-W16 BR-18 C978-W28 BR-18 (NOTE B) 3E-0155 G939-A7PK-18 796-A32 BR-16
E944-U40 GY-18 E944-W17 GY-18 403-Y56GN-18 A C203-PX123BK-14 2 C203-A28BK-14 797-A33 PU-16 NOTE A: THE FOLLOWING PAIRS OF WIRES MUST BE TWISTED PAIRS, CABLE AS.
(NOTE C) B 4 AT LEAST 1 TURN PER 25 MM:
E945-U41 PU-18 E945-W18 PU-18 796-PX7BR-16 796-A32BR-16 823-A25 GN-18
E946-U42 OR-18 E946-W19 OR-18 727-Y49GN-16 A983-W25BU-18 L-C8 RD-14 WIPER B+ 1 797-PX137PU-16 5 797-A33PU-16 155-A14PK-18 892-A27 BR-18 AA 8V-0622 BATTERY (+) TO BATTERY (-)
E947-U43 WH-18 E947-W7 WH-18 417-Y57GY-18 C975-W24WH-18 REAR DEFROST SW 1552264 H BB RD-18 WASHER B+ 148-L22WH-16 2 450-PX60YL-16 1 450-A34YL-18 155-A30PK-14 155-A19PK-16 893-A26 GN-18 450-YL AND R993-OR (AWD ENGINE SPEED SENSOR) CC 177-8802 BATTERY (+) TO B+ JCT BLK

C203-A15BK-18
155-A14PK-18
759-A12OR-18

824-A11YL-16

989-A10YL-16
892-BR AND 893-GN (CAT DATA LINK) EE 8W-3642 STARTER MOTOR TO REAR FRAME

912-A6GY-16

912-A5GY-16
9X-9638

878-A38OR-16
1 3 10

912-A4GY-16
760-A9PK-16
E948-U44 BU-18 E948-W8 BU-18 C978-W28BR-18 RD-16 BK-18 GROUND 609-L40YL-16 823-PX61GN-18 823-A25GN-18 155-A31PK-16 912-A8 GY-16

912-A3GY-16
C979-W26OR-18 118-L31GY-16 2 RD-16 WH-14 HIGH 4 155-PX103PK-14 11 155-A30PK-14 E900-WH AND E901-GN (TRANS OUTPUT SPD SENSOR 1) FF 115-5593 BATTERY (-) TO MASTER DISC SW
L-C6 3 YL-14 LOW 5 SNOW WING LAMP SW R993-PX138BR-18 12 R993-A39BR-18 450-A34YL-18 989-A10YL-16 E902-PU AND E903-YL (TRANS INT SPD SENSOR 1) GG 112-4428 MASTER DISC SW TO SVC CTR
CONN 5 3E7996 577-L30PU-16 4 WH-16 BU-14 PARK 6 123-5847 R993-A39BR-18 878-A38OR-16 E904-BR AND E905-BU (TRANS INT SPD SENSOR 2) HH 200-8817 B+ JCT BLK TO STARTER MOTOR
CONN 38 L E906-OR AND E907-GY (TRANS OUT SPD SENSOR 2) JJ 178-0101 STARTER MTR TO SEC STRG RELAY ATCH
E937-W10PU-18
E938-W11OR-18
E939-W12WH-18
E940-W13BU-18
E941-W14YL-18
E942-W15GN-18
E943-W16BR-18
E944-W17GY-18
E945-W18PU-18
E946-W19OR-18

A 5 C
E947-W7WH-18
E948-W8BU-18
E949-W9YL-18
126-W20PK-16

E949-U45 YL-18 E949-W9 YL-18 113-W2OR-16 576-L29PK-16 YL-16 BR-18 WASH 486-A21PK-18 824-A11YL-16
202-W3BK-16

PW E908-BR AND E909-WH (TRANS INPUT SPD SENSOR) KK 178-0102 SEC STRG RELAY TO SEC STRG MTR ATCH
113-U46 OR-16 113-W2 OR-16 B 575-L33YL-16 6 BU-16 UNUSED D K927-A35BU-16 760-A9PK-16
126-U79 PK-16 126-W20 PK-16 892-W5BR-18 113-W2 OR-16
1
2 1 A506-L11 OR-16 578-L28BU-16 7 BR-16 AUX BACKUP LAMP SW
CONN 55 718-A24BU-18 759-A12OR-18 A-C7 A-C6
E963-BK AND E964-WH (CRANK SPEED SENSOR) LL
RR
140-8864
184-4467
SEC STRG MTR TO PLATFORM
AUX START RECPTACLE
ATCH
ATCH
PX-C7 A-C2 A-C5 A-C4 E965-BU AND E966-YL (CAM SPEED SENSOR)
A RH STOP TAIL LAMP
135-0426 AG-C4
201-U81 BK-18
202-U75 BK-16 202-W3 BK-16
308-Y52YL-16 893-W6GN-18
126-W20PK-16
3 2
3
141-L9 PK-16
567-L16 WH-16
8 L-C10 161-1415 1552273 3E3382
719-A23GY-18
796-A32BR-16 759-A12OR-18
1552267 1552269 1552269 1552269
A-C3
1552269 G856-WH AND G857-YL (TDC SERVICE PROBE) TT 4E-2604 STARTER MOTOR TO ENG BLOCK A
4 3E7996 UU 195-4990 B+ JCT BLK TO MAIN BRKR
1552267 CONN 39

OR-18 A
BK-18 B
WH-18 C
4 1

1
2
892-U71 BR-18 892-W5 BR-18 307-Y9OR-16 202-W3BK-16 893-W6 GN-18 A503-L12 PK-16 797-A33PU-16 760-A9PK-16

1
2
L-C16 REAR WIPER SWITCH

1
2
5 WW 178-0555 MAIN BRKR TO MAIN RELAY

1
2
S RD-18 A 604-AG3 OR-18 893-U72 GN-18 893-W6 GN-18 105-Y10RD-16 E937-W10PU-18 892-W5 BR-18 5 567-L16 WH-16 L-C9 A G858-PX63 OR-18 2 G858-A22OR-18 823-A25GN-18 824-A11YL-16 NOTE B: STD TWO SPEED WIPERS
6 1552264 3E3388 3E-0155 YY 177-9814 ALT BRKR TO ALTERNATOR
G BK-18 B A983-U88 BU-18 A983-W25 BU-18 E938-W11OR-18 6 B K927-PX136BU-16 3 K927-A35BU-16 892-A27BR-18 878-A38OR-16

GN-18
GN-18

GN-18
GN-18
GGG 061-7661 REAR FRAME TO SVC CTR

GN-18
GN-18
NOTE C: ATCH INTERMITTENT WIPERS

GN-18
GN-18
T WH-18 C 614-AG8 PU-18 C975-U78 WH-18 C975-W24 WH-18 E939-W12WH-18 C 119-L25PK-16 1 RD-14 WIPER B+ 1 486-PX10 PK-18 4 486-A21PK-18 893-A26GN-18 989-A10YL-16
C978-U86 BR-18 C978-W28 BR-18 129-Y6RD-18 E940-W13BU-18 D 119-L26PK-16 2 RD-18 WASHER B+ 321-L19BR-18 2 718-PX66 BU-18 5 718-A24BU-18 912-A8GY-16 NOTE D: POWER LEAD TO 2-WAY COMMUNICATIONS RADIO SHOULD BE
410-Y28WH-18 E941-W14YL-18 3 BK-18 GROUND 647-L18GN-18 3 719-PX67 GY-18 6 719-A23GY-18 912-A6GY-16 155-A14PK-18 12 AWG OR LARGER. STRAP AS.
RH REAR TURN LAMP C979-U87 OR-18 C979-W26 OR-18 201-Y29BK-18 E942-W15GN-18 505-L6 BU-16 4 WH-14 HIGH 117-L17YL-14 4 912-A3GY-16 912-A3GY-16
135-0427 AG-C5 E943-W16BR-18 504-L8 YL-16 5 YL-14 LOW 5 912-A4GY-16 912-A4GY-16 CCC 1S-2342 CAB TO PLATFORM
1552267 NOTE E: REPLACE 4 AWG STRAP W/ 00 AWG CABLE ON

GROUND
SIGNAL
FRONT DEFROST SW 6 6
RD-18 A 606-AG6 GY-18 CONN 6 E944-W17GY-18
E945-W18PU-18 9X-9638
503-L7 BR-16
507-L27WH-16 7
BU-14
BR-18
PARK
WASH C
912-A5GY-16 912-A5GY-16
912-A6GY-16
DRIVE PRESSURE SOL SYSTEM CHARGE SOL FREEWHEEL SOL
171-3685 152-8345
MOTOR DISPL SOL MACHINES W/ SECONDARY STEERING FFF
FFF
7G-1060
134-3355
FRONT FRAME TO REAR FRAME
FRONT FRAME TO REAR FRAME
STD
ATCH
B 8 D 152-8345 152-8345
BK-18 E946-W19OR-18 UNUSED C203-A15BK-18

V+
32 32 32 32
WH-18 C E947-W7WH-18
AG-C7 E948-W8BU-18
E949-W9YL-18
LOWER CAB SWITCH PANEL UPPER CAB SWITCH PANEL AWD PUMP PRESSURE SENSOR
124-4672
3E3370
SHIFT CONSOLE
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

THIS SCHEMATIC IS FOR THE 143H AND 163H MOTOR GRADER ELECTRICAL SYSTEM
MEDIA NUMBER: RENR9557-01
SCHEMATIC PART NUMBER: 172-9938, CHANGE: 00
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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