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Abstract—Modelling the heat-transfer process of environment model based on the real-time conductor temperature which
for laying electric cable makes for predicting the conductor’s calculated by the real-time temperature of cable outer jacket to
temperature in electric cable and calculating the potential current- control the cable capacity. Reference [9] establishes transient
carrying capacity. This passage put the heat-transfer process of thermal circuit model, deduces the recursion formula of transient
environment for laying electric cable as first-order thermal
resistance-thermal capacity model, and deduced the computational
temperature rise of cable conductor considering the change of
method of the thermal resistance and thermal capacity of the load and the change of surface temperature, solves the equation
environment. The method’s dependability was validated through of the cable conductor temperature with the fourth-order Runge-
an experiment of 110kV, 500-milimeter-square single conductor Kutta method. Reference [10] establishes the three-dimensional
cable. Based on the data of the temperature rise experiment, it can transient thermal circuit model and completes the theoretical
be concluded that the computing results of the thermal resistance derivation of real-time calculation of cable conductor
and thermal capacity of the environment are closed linked with the temperature considering axial heat transfer.
time interval and the volatility of the computing result was lower The temperature of the cable’s surface will change with the
while the time interval was longer. The computational results of the current loading process. If it is needed to predict the conductor’s
external thermal resistance and thermal capacity stayed within the
scope of thermal physical parameters of common soil material.
temperature or calculate the potential current-carrying capacity
Accordingly, the established model of the first-order thermal for laying cable after a long time, it will bring comparatively
circuit was proved to be accurate. And the calculations of the large mistakes to use the initial surface temperature as the
environmental thermal resistance and thermal capacity were calculation condition of the thermal model. In addition to an
proved to be reliable1. apposite model established to connect the environment with
Keywords—cable; external laying environment; first-order cable, the thermal parameters of the cable’s laying environment
thermal circuit; heat capacity; thermal resistance; data screening; and boundary temperature should be considered to make long
reliability analysis time prediction of cable capacity. The environmental thermal
resistance and heat capacity of the method mentioned in IEC-
I. INTRODUCTION
60278 and IEC-60853 assumes their thermal parameters are
constant [11–14]. As a matter of fact, the solid thermal parameter
With the excellent electrical property and high reliability,
will vary with depth and season, and soil thermal parameters will
electric cables are becoming one of the main ways of power
also vary with the different proportions of gas, liquid and solid
transmission [1–3]. Since the transmission pressure of existing
components. The solid thermal resistance has a great
cable lines is increasing with the accelerating process of urban
relationship with the moisture, density, temperature, particle size
modernization, dynamic rating for cable is necessary [4–7]. The
and the distribution of porosity in the soil [15–16]. Thus, the
accurate calculation of the cable conductor’s temperature is
standard formula of IEC-60287 and IEC-60853 is more suitable
essential to the cable dynamic rating for the temperature of the
for calculating the current capacity of a cable line during the
conductor is one of the limit factors in current capacity.
design.
The change of the cable’s surface temperature can be
The variable parameters of the external laying environment
negligible in a short time. Thus, with the known structure
make the calculation for the prediction of the conductor
parameters, the temperature of the cable conductor in real time
temperature and capacity complicated and inaccurate. To obtain
can be monitored using the cable surface temperature as a
a variety of environmental thermal resistance and heat capacity
calculation condition. Many scholars have made a great deal of
parameters, and to provide a method for predicting the conductor
research on the real-time calculation of cable conductor
temperature of the operating cable for a long time, a first-order
temperature, and have formed a relatively complete calculation
thermal resistance-thermal capacity model of the external
method. Reference [8] establishes the equivalent thermal circuit
environment is established. The temperature of the external
dt = i
dQ + dQ p - dQ0
(2)
PR
³ t1
wt t2 t1
(6)
c ×dV
1 1 r21 r
2SO ³r1 r
Where: wW ln 2
is the temperature rise of the cylindrical wall unit. 2SO r1
is the volume of the cylindrical wall unit. r2 dt dt
³r1 2S rc dr dW cS (r2 r1 ) dW
2 2
is the specific heat capacity. PC (7)
is the heat flows into the unit of the cylinder wall.
where is the temperature rise of the cylindrical wall unit
is the heat flows out of the unit of the cylinder wall.
during the time . Apply formula (6) and (7) to every layer of
is the heat produced by the unit of cylinder wall itself.
the cable and the transient thermal model can be deduced.
The heat flows out of the cylinder wall unit can be calculated The following assumptions are made for modeling the thermal
according to the Fourier's Law of heat conduction such as: circuit model of the cable’s external environment,
¶t (3) 1) In general, the thermal parameters of the cable’s external
dQ = - λ
0 儳 dA dτ
¶r environment are constant. The scope of axial external
where: environment should be considered is far greater than the scope
The “-” in the formula (3) represents the transfer of heat along of radial external environment. Meanwhile the laying
the direction of decreasing temperature gradient. environment and cable are symmetrical. Therefore, the axial
The volume of the cylindrical wall unit can be calculated as heat transfer of the cable can be negligible. The external laying
=2 ⋅ , = 2 . Put them into the formula (2) we environment of the cable is equivalent to a cylinder, that is, the
can get: same diameter part is the isotherm.
¶t 2) During the temperature rise process of cable, there exists a
dQi + dQp = 2πrλ ?dτ 2πλc 儳
dr dt (4)
¶r boundary for the impact of cable’s heat transfer on the
Define / = , /dτ = , with both sides of the surrounding environment. Suppose the outer diameter of the
623
laying environment’s boundary is in the position where the is transferred to the laying environment. The heat transferred can
temperature change is negligible during transient period. The be divided into two parts. One is absorbed by the laying
influence of cable on the temperature of the environment section environment to rise the temperature of itself. The other part
outside the boundary can be negligible and the external continues to transfer along the direction from high temperature
boundary condition is expressed by the steady heat source in the to low temperature to the environment section outside the
thermal circuit. boundary. Therefore, the heat transfer process of the external
3) The influence of cable on the thermal parameters of the environment can be described by the first-order thermal model
environment section outside the boundary can be negligible. with thermal resistance, heat capacity and temperature source.
According to the theory of heat transfer, the heat is generated The transient thermal circuit model of cable in consideration of
by internal structure of the cable and transferred to the surface. the external environment is shown in Figure 2.
A part of the heat is absorbed by the surface of the cable, which
is used to rise the temperature of itself. And the remaining part
Temperature of the Temperature of the
conductor environment
t1 R1 t2 R2 t3 R3 t4 R4 t5 R5 t6 Re te
P1 C1 P2 C2 C3 C4 P5 C5 C6 Ce
Conductor Insulation(including internal Wrapping Tape Air Gap Sheath of Outer Jacket Laying
and external shield layer) Metal Environment
624
Pe Ps Pc (11)
The formula above can be transferred into: Console
Console
dt6 te t6 t5 t6
(12) Feedback
dW Rd Ce R5Ce Signal
PLC
There are two unknown parameters above, so two
different formulas are needed to solve the problem ordinary. Transformer
Transfo
f rmer
Thus, using the difference methods namely using the difference Three-
quotient replaces the derivative. Supposing at 3 time points Voltage Current Cable
phase Regulator
n, n + 1, n + 2 with the interval is h between each other, the Generator
surface temperatures are , , respectively. Power
According to the difference methods, the formulas can be Compensation
transferred as follows:
Capacity
t6n 1 t6n te t6n t5 t6n
(13)
h Re Ce R5Ce Fig.4 The experimental system diagram
n2 n 1 n 1 n 1
t
t te t t t
6
5
6
(14) 6 6
h Re Ce R5Ce 75
70
Solve the simultaneous equations (12) and (13), the formulas 65
Conductor
will be rewritten as follows: 60 Metal sheath
Temperature (ȭ)
n n 1 n n 1 n 1 n 1 n 1 n n 1
h t t t t t tn
t t
n
t t
n
t t (15) 55 Surface
Re 6 5
n 1 2
5 6
n n2
e 6
n 1
6 e
n2
5 e
n2
e 5
n 1 n 1 Environment
R5 (t ) t t
6 6 6 t t
n
6 e t t
n
e 6 t t
n
e 6 t t
6 e
50
45
(t n 1 ) 2 t n t n 2 t n t n 1 t n t n 2 t n t n 1 t n 1t n 1 (16)
Ce R5 6n 1 2 6n 6n 2 en 6n 1 en 6n 2 6n en 1 6n 1 en 1 40
(t6 ) t6 t6 ta t6 ta t6 t6 ta t6 ta 35
30
ċ.THE EXPERIMENT ON TEMPERATURE RISE OF CABLE 25
20
To verify the accuracy of the first order thermal circuit model 0 10000 20000 30000 40000 50000 60000
Time (10 S)
and the reliability of the calculation of the environmental heat
capacity, a temperature rise experiment of 110kV, 500- Fig.5 The transient temperature rises curve of experimental cable
milimeter-square single conductor cable was designed. The
experimental system is shown in Figure 4. The experimental TABLE I
THE PARAMETERS OF YJLW0364/110 1×500 Cable
system is divided into two parts including indoor and outdoor. Inside Outside
The indoor part includes an automatic high current generator Thicknes Thermal
diamete Diamete
Structure Material s Resistance
system, a current generator and a reactive power compensation r r
˄mm˅ ˄km/W˅
capacitor; the outdoor part is the load of experiment, which is (mm) (mm)
YJLW0364/110 1 * 500 high voltage cable. Its detailed Conducto
Copper 0 26.6 13.3 0
r
structural parameters are shown in Table I. The experimental
cable is buried in the soil, and the laying depth is 1m. The Insulation XLPE 26.6 65.6 19.5 3.5
experiment uses constantan thermocouple as the temperature Water
Wrapping
sensor, the average error of the measurement is lower than Tape
Blocking 65.6 72.0 3.2 6.0
0.1 ć, and all thermocouples are calibrated by the standard Tape
mercury thermometer before the experiment. Air Gap Air 72.0 82.0 5.0 34.0
Under the condition of no initial load, the 1100A step current Metal Aluminu
82.0 86.0 2.0 0
is applied to the cable through the high current generator. The sheath m
surface temperature of the cable is continuously monitored in 22 Outer
HDPE 86.0 92.0 3.0 3.5
hours, and the real-time conductor temperature and the Jacket
aluminum sheath temperature are deduced through the real-time
calculation of the cable thermal circuit. The temperature of the Č. THE CALCULATION EXAMPLE OF THE ENVIRONMENT’S
surface and the temperature of the outer boundary of THERMAL RESISTANCE AND HEAT CAPACITY
environment measured as well as the temperature of the
aluminum sheath and the conductor calculated in real time are ˝ˊ The calculation of thermal resistance and heat capacity
shown in Figure 5. From the Figure 3 combining with the formula (15) and (16),
the parameters of thermal resistance and heat capacity of the
first-order thermal circuit model in different intervals can be
calculated. It is known from the calculation results:
625
1) There will be many values unsolvable when the interval is finished, and the series of thermal resistance or heat capacity are
10 seconds or 1 minute. The reason is that when the calculation obtained.
time interval is too small, the calculation difference of the The environmental thermal resistance and heat capacity are
surface temperature before and after the same moment is measured for many times and the average value of them which
minimal or equal. Due to the errors caused by thermocouple and is more precise are calculated as the parameter. Thus, the cable’s
thermometer makes the temperature after a moment lower than environmental thermal resistance and heat capacity of the first-
the temperature before. Thus the equation is unsolvable. order thermal resistance-thermal capacity model are obtained
2)The real-time calculation of the environmental heat capacity Screen the data after calculating environmental thermal
is calculated respectively when the interval is 10 seconds, resistance and heat capacity when the time interval is 3 hours.
1minute and 10 minutes. There are abnormal fluctuations in the The iteration result is shown in Table II and Table ċ. The
calculation results. Most of them appear in the later period of number of values, the average value and the percentage of the
cable temperature rise process. And the larger the time interval difference between two adjacent iterations are shown in Table II
is, the smaller the solution value fluctuation are. The reasons are: and Table ċ for thermal resistance and heat capacity
1. In the later period of the temperature rise process ˈ the respectively. From Table II and Table ċ, it is known that the
temperature differences of the cable surface decrease with time, equivalent thermal resistance value of the external environment
which result in extremum and using the interpolation derivation based on real time measurement data is 0.089K/W, and the
formula 2. When calculating the thermal resistance and heat equivalent heat capacity is 333032.11J/K.
capacity of the environment at the same time, the larger the time
interval is TABLE II.
the larger the temperature rise of the cable surface will be. Thus, THE SCREENING ITERATIVE PROCESS FOR THE EXTERNAL THERMAL
the possibility of appearing extreme value is smaller and the Iterative numb Data Average/(K/ Percentage
fluctuation will be smaller too. 3. The measurement error of er numbers W) Difference /%
thermocouple and temperature monitor can result in extremum 0 3787 0.09389 /
or the value near zero in difference quotient of the equation. The 1 3754 0.09079 3.29
shorter the calculation time interval is, the smaller the surface
temperature is. Equally the measurement error has a greater 2 3683 0.09003 0.84
626
deduced from the calculation formula of the environmental resistance-thermal capacity Type-T model. The laying
thermal resistance and heat capacity, which is shown as formula environmental boundary temperature and the surface
(18) and formula (19). Where (W/(K ∙ m) ) represents the temperature are measured in the field, and the aluminum sheath
thermal conductivity of the laying environment; ( K/W ) temperature are calculated in real time to compute the
represents the thermal resistance of the laying environment; parameters of thermal resistance and heat capacity in the model.
represents the outer diameter of the equivalent structure of 2) The volume heat capacity corresponding to the thermal
laying environment; represents the inner diameter of the capacity in the equivalent thermal circuit model is not the real
equivalent structure of laying environment; ( J/(K ∙ )) one of the external environment. It is the lumped parameter that
represents the volume heat capacity of the laying environment; makes the heat transfer process of the first-order thermal circuit
(J/K.) represents the heat capacity of the laying environment. model equivalent to the actual thermal process of the external
environment.
ln( De d e ) 3) There are abnormal fluctuations in the calculation results.
Oe (18) Most of them appear in the later period of cable temperature rise
2S Re
process. And the larger the time interval is, the smaller the
4Ce solution value fluctuation are.
ce (19)
S ( De2 de2 ) 4) The environmental thermal resistance and heat capacity are
By calculating the formula (18) and (19), the thermal calculated based on the temperature rise experimental data of
110kV, 500-milimeter-square single core cable. And the result is
conductivity of the cable is 3.34 W/(K ∙ m), and the volume heat
within the scope of thermal physical parameters of common soil
capacity is 1206.26 J/(K ∙ ). Through the relevant literature
material. Thus, the established model of the first-order thermal
[16,18–20], the range of the thermal conductivity and volume
circuit was proved to be accurate and the calculation of the
heat capacity can be obtained. For example, the thermal
environmental thermal resistance and heat capacity were proved
conductivity of moderate weathered sandy mudstone with water
to be reliable.
content of 6% is 1.95 W/(K ∙ m), the thermal conductivity of the
loess with the water content of 0.49% to nearly 100% is
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