You are on page 1of 652

YASKAWA

YASKAWA MANUAL NO. SIE-S800-16.3


Safety Information

Safety Information

The following conventions are used to indicate precautions in this manual. Failure to heed precau-
tions provided in this manual can result in serious or possibly even fatal injury or damage to the prod-
ucts or to related equipment and systems.

! WARNING Indicates precautions that, if not heeded, could possibly result in loss of life or
serious injury.

! Caution Indicates precautions that, if not heeded, could result in relatively serious or minor
injury, damage to the product, or faulty operation.

The warning symbols for ISO and JIS standards are different, as shown below.

ISO JIS

The ISO symbol is used in this manual.

Both of these symbols appear on warning labels on Yaskawa products. Please abide by
these warning labels regardless of which symbol is used.

Yaskawa, 1999
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form,
or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of
Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because
Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to
change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa as-
sumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the
information contained in this publication.

iii
Visual Aids

The following aids are used to indicate certain types of information for easier reference.

AEXAMPLE" Indicates application examples.

INFO Indicates supplemental information.

IMPORTANT Indicates important information that should be memorized.

TERMS Describes technical terms that are difficult to understand, or appear in the text without an
explanation being given.

The text indicated by this icon explains the operating procedure using the Hand-held Digital
Operator (JUSP-OP02A-1).

JUSP-OP02A-1

The text indicated by this icon explains the operating procedure using a Mounted Digital Op-
erator (JUSP-OP03A).

JUSP-OP03A

iv
OVERVIEW

OVERVIEW

1 For First-time Users of AC Servos . . . . . . . . . . . . . . 1-1

2 Basic Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

3 Advanced Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

4 Using Serial Communications . . . . . . . . . . . . . . . . . . 4-1

5 Using the Digital Operator . . . . . . . . . . . . . . . . . . . . . 5-1

6 Servo Selection and Data Sheets . . . . . . . . . . . . . . . 6-1

7 Inspection, Maintenance, and Troubleshooting . . 7-1

A Servo Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1


B List of I/O Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
C List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
D List of Alarm Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
E Supplementary Information on SGDB-jjAMA SERVOPACKs
(Contact I/O with Reverse Common) . . . . . . . . . . . . . . . . . . . . E-1

v
TABLE OF CONTENTS

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii


Visual Aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv

1 For First-time Users of AC Servos


1.1 Basic Understanding of AC Servos . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.1.1 Servo Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.1.2 Definition of Technical Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.2 Servo Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5


1.2.1 Configuration of Servo System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.3 Features of Σ-Series Servos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 10


1.3.1 Outline of the Σ-Series Servos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 10
1.3.2 Using the SGDB SERVOPACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 11

2 Basic Use
2.1 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4


2.2.1 Checking on Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.2.2 Installing a Servomotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.2.3 Installing a SERVOPACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 10
2.2.4 Power Losses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 12

2.3 Connection and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 13


2.3.1 Connecting to Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 13
2.3.2 Main Circuit Wiring and Power ON Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 20

2.4 Conducting a Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 23


2.4.1 Test Run in Two Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 23
2.4.2 Step 1: Conducting a Test Run for Motor without Load . . . . . . . . . . . . . . . . . . . . . 2 - 24
2.4.3 Step 2: Conducting a Test Run with the Motor Connected to the Machine . . . . 2 - 28
2.4.4 Supplementary Information on Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 29

3 Advanced Use
Before Reading this Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3.1 Setting Up the Σ SERVOPACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5


3.1.1 Setting the Motor Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.1.2 Setting the Number of Encoder Pulses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.1.3 Direction of Motor Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

vi
TABLE OF CONTENTS

3.1.4 Parameter Settings for Machine System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7


3.1.5 Electronic Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3.1.6 Setting the Acceleration/Deceleration Type and Rate . . . . . . . . . . . . . . . . . . . . . . 3 - 11
3.1.7 Setting Speed Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 15
3.1.8 Setting Torque Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 15
3.1.9 Setting Stored Stroke Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 18
3.1.10 Setting Backlash Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 19

3.2 Signals Common to All Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 20


3.2.1 Servo ON Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 20
3.2.2 Pause Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 21
3.2.3 Overtravel Limit Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 24
3.2.4 Operation Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 28
3.2.5 Operation Mode Display Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 29
3.2.6 Operation Start Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 30
3.2.7 Reset and Alarm Reset Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 32
3.2.8 Servo Alarm Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 33
3.2.9 Command Error Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 34
3.2.10 Alarm Code Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 36
3.2.11 Positioning Complete and Positioning Proximity Signals . . . . . . . . . . . . . . . . . . 3 - 38
3.2.12 Servo Ready Output Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 41
3.2.13 Running Detection Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 42
3.2.14 OL Warning and Alarm Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 44
3.2.15 Analog Monitor Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 45

3.3 Feed Speed Setting in Automatic and Manual Operation Modes 3 - 47

3.4 Automatic Mode: Station Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 49


3.4.1 Position Command Input Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 51
3.4.2 Rotating Direction Select Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 52
3.4.3 Current Station Number Output and Station Number Read Selection Input . . . 3 - 53
3.4.4 Station Proximity Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 55
3.4.5 Manual Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 56
3.4.6 Inputting Speed Command Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 56

3.5 Automatic Mode: Digital Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 59


3.5.1 Position Command Input Signals, Speed Command Input Signals,
and Strobe Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 61
3.5.2 Speed Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 66
3.5.3 Digital Switch Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 67
3.5.4 Contact Input Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 68

3.6 Automatic Mode: Serial Communications . . . . . . . . . . . . . . . . . . . . 3 - 70


3.6.1 Serial Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 72

3.7 Automatic Mode: Command Table . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 87


3.7.1 Data Number Input Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 89
3.7.2 Zone Signal Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 90
3.7.3 Speed Command Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 93

3.8 Manual Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 94

3.9 Pulse Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 95

vii
3.10 Machine Zero Point Return Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 99
3.10.1 Machine Zero Point Return Mode I (Bits 2 and 3 of Cn-29 Set to 0) . . . . . . . . . 3 - 100
3.10.2 Machine Zero Point Return Mode II (Bits 2 and 3 of Cn-29 Set to 1 and
0 Respectively) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 101
3.10.3 Machine Zero Point Return Mode III (Bits 2 and 3 of Cn-29 Set to 1) . . . . . . . 3 - 101

3.11 Encoder Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 103

3.12 External Pulse Generators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 106

3.13 External Position Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 108

3.14 Setting the Stop Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 110


3.14.1 Dynamic Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 110
3.14.2 Holding Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 111

3.15 Smooth Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 114


3.15.1 Adjusting Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 114
3.15.2 Setting the Torque Command Filter Time Constant . . . . . . . . . . . . . . . . . . . . . . . 3 - 115

3.16 Minimizing Positioning Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 117


3.16.1 Autotuning Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 117
3.16.2 Servo Gain Switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 117
3.16.3 Feed-forward Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 118
3.16.4 Speed Bias . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 118
3.16.5 Proportional Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 119
3.16.6 Mode Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 119

3.17 Handling Power Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 123

3.18 Special Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 124


3.18.1 Wiring Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 124
3.18.2 Wiring for Noise Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 125
3.18.3 Using More Than One Servodrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 130
3.18.4 Using Regenerative Resistor Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 131
3.18.5 Using an Absolute Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 133
3.18.6 Extending an Encoder Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 136
3.18.7 Using SGDB SERVOPACK with High Voltage Lines . . . . . . . . . . . . . . . . . . . . . . 3 - 139
3.18.8 Connector Terminal Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 140

4 Using Serial Communications


4.1 Connecting and Setting Up Serial Communications . . . . . . . . . . . 4-2
4.1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.1.2 Wiring to the Host Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.1.3 Baud Rate and Command Length Mode Settings . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.1.4 Axis Address Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.1.5 Axis Number Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.1.6 Group Function Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

viii
TABLE OF CONTENTS

4.2 Serial Communications Commands . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 10


4.2.1 Sending Commands to a SERVOPACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 10
4.2.2 Reading Data from a SERVOPACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 12

4.3 Using Fixed Length Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 17


4.3.1 Calculating the Checksum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 17
4.3.2 Handling Communications Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 17
4.3.3 Data Sent from the SERVOPACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 18

4.4 Serial Commands for Settings and Monitoring . . . . . . . . . . . . . . . . 4 - 20


4.4.1 List of Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 20
4.4.2 Command Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 23

4.5 Communications Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 31


4.5.1 Hardware Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 31
4.5.2 Communications Control Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 32
4.5.3 Transmission/Reception Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 32

5 Using the Digital Operator


5.1 Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.1 Connecting the Digital Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.2 Digital Operator Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.1.3 Resetting Servo Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.1.4 Basic Functions and Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.1.5 Status Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.1.6 Parameter Setting Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.1.7 Position Table Setting Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 12
5.1.8 Speed Table Setting Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 14
5.1.9 Boundary Table Setting Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 15
5.1.10 Monitor Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 17

5.2 Practical Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 24


5.2.1 Operation in Alarm Trace-back Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 24
5.2.2 Operation Using the Digital Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 27
5.2.3 Autotuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 30
5.2.4 Clearing Alarm Trace-back Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 36
5.2.5 Checking the SERVOPACK Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 38
5.2.6 Checking the Software Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 39
5.2.7 Adjusting the Current Detection Offset Manually . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 40
5.2.8 Setting the Machine Zero Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 42
5.2.9 Saving Backup Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 45
5.2.10 Reading Backup Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 47
5.2.11 Initializing Backup Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 49

6 Servo Selection and Data Sheets


6.1 Selecting a Σ-Series Servo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.1.1 Selecting a Servomotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.1.2 Selecting a SERVOPACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 15
6.1.3 Selecting a Digital Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 17

ix
6.2 Servomotor Ratings and Specifications . . . . . . . . . . . . . . . . . . . . . . 6 - 19
6.2.1 Ratings and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 19
6.2.2 Mechanical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 40

6.3 SERVOPACK Ratings and Specifications . . . . . . . . . . . . . . . . . . . . . 6 - 44


6.3.1 Combined Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 44
6.3.2 Ratings and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 50
6.3.3 Overload Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 54
6.3.4 Starting Time and Stopping Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 55
6.3.5 Load Inertia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 55
6.3.6 Overhanging Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 56

6.4 Σ-Series Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 57


6.4.1 Servomotor Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 57
6.4.2 SERVOPACK Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 140
6.4.3 Digital Operator Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 151

6.5 Selecting Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 152


6.5.1 Selecting Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 152
6.5.2 Order List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 167

6.6 Specifications and Dimensional Drawings of


Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 192
6.6.1 Cable Specifications and Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 192
6.6.2 Motor Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 196
6.6.3 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 197
6.6.4 Brake Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 218
6.6.5 Encoder Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 220
6.6.6 Back-up Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 231
6.6.7 1CN and 6CN Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 232
6.6.8 Connector-Terminal Block Conversion Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 234
6.6.9 Cable with 1CN Connector and One End without Connector . . . . . . . . . . . . . . . . 6 - 240
6.6.10 Cable with 6CN Connector and One End without Connector . . . . . . . . . . . . . . . 6 - 241
6.6.11 Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 242
6.6.12 Noise Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 242
6.6.13 Magnetic Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 244
6.6.14 Surge Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 246
6.6.15 Regenerative Resistor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 246
6.6.16 External Position Indicator (Model MCIF-L8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 247
6.6.17 Digital Switch Unit (MCIF-Djj) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 249
6.6.18 Contact Input Unit (MCIF-R86) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 252
6.6.19 Manual Pulse Generator (PRET-2C3T/100-M1) . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 255
6.6.20 Cables for Connecting Personal Computer and SERVOPACK . . . . . . . . . . . . . 6 - 256

7 Inspection, Maintenance, and Troubleshooting


7.1 Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.1.1 Servomotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.1.2 SERVOPACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7.1.3 Replacing Battery for Back-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

x
TABLE OF CONTENTS

7.2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5


7.2.1 Troubleshooting Problems with Alarm Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.2.2 Troubleshooting Problems with No Alarm Display . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 33
7.2.3 Internal Connection Diagram and Instrument Connection Examples . . . . . . . . . 7 - 35

A Servo Adjustment
A.1 Σ-Series AC SERVOPACK Gain Adjustment . . . . . . . . . . . . . . . . . . A-2
A.1.1 Σ-Series AC SERVOPACKs and Gain Adjustment Methods . . . . . . . . . . . . . . . . A-2
A.1.2 Basic Rules for Gain Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

A.2 Adjusting a Position-control SERVOPACK . . . . . . . . . . . . . . . . . . . A-4


A.2.1 Adjusting Using Auto-tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
A.2.2 Adjusting Manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5

A.3 Gain Setting References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8


A.3.1 Guidelines for Gain Settings According to Load Inertia Ratio . . . . . . . . . . . . . . . A-8

B List of I/O Signals

C List of Parameters

D List of Alarm Displays

E Supplementary Information on SGDB-jjAMA


SERVOPACKs (Contact I/O with Reverse Common)
E.1 List of I/O Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3

E.2 Lists of 6CN I/O Signals by Command Mode . . . . . . . . . . . . . . . . . . E-5

E.3 Contact I/O Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E - 12

E.4 Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E - 14

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index-1

xi
Overview

J Manual Contents

This manual provides Σ-Series users with information on the following:

D An overview of servo systems for first-time users.


D Checking the product on delivery and basic use of the servo.
D Advanced use of servo functions.
D Selecting an appropriate Servo for your needs and placing an order.
D Inspection and maintenance.

xii
Using This Manual

Using This Manual

J Basic Terms

Unless otherwise specified, the following definitions are used:

D Servomotor = Σ-Series SGMG, SGMD, SGMS, SGM, or SGMP Servomotor


D SERVOPACK = Σ-Series SGDB-jjAM SERVOPACK (a trademark for Yaskawa servo ampli-
fiers)
D Servodrive = A Servomotor and an amplifier (SGDB-jjAM SERVOPACK)
D Servo system = A complete servo control system consisting of servodrive, host controller, and
peripheral devices
J Explanation of Technical Terms

Technical terms placed in bold in the text are briefly explained in a “TERMS” section at the bottom
of the page. The following kinds of technical terms are explained:

TERMS z Technical Terms Explained in This Manual

Technical terms that need to be explained to users who are not very familiar with servo systems or electronic devices
and technical terms specific to Σ Series Servos that need to be explained in descriptions of functions.

xiii
Safety Precautions

Please read the following precautions on delivery checking, installation, wiring, operation, and in-
spection and maintenance.

J Receiving

Caution
D Use the specified combination of SERVOMOTOR and SERVOPACK.
Failure to observe this caution may lead to fire or failure.

J Installation

Caution
D Never use the equipment where it may be exposed to splashes of water, corrosive or
flammable gases, or near flammable materials.
Failure to observe this caution may lead to electric shock or fire.

J Wiring

WARNING
D Ground the equipment ground terminal according to electrical codes
(ground resistance: 100 Ω or less).
Failure to observe this warning may lead to electric shock or fire.

Caution
D Do not connect three−phase power supply to output terminals U V and W .
Failure to observe this caution may lead to personal injury or fire.

D Securely tighten screws on the power supply and motor output terminals.
Failure to observe this caution can result in a fire.

xiv
Safety Precautions

J Operation

WARNING
D Never touch any rotating motor parts during operation.
Failure to observe this warning may result in personal injury.

Caution
D To avoid inadvertent accidents, run the SERVOMOTOR only in test run (without load).
Failure to observe this caution may result in personal injury.
D Before starting operation with a load connected, set up parameters suitable for the ma-
chine.
Starting operation without setting up parameters may lead to overrun or failure.
D Before starting operation with a load connected, make sure emergency-stop proce-
dures are in place.
Failure to observe this caution may result in personal injury.
D During operation, do not touch the heat sink.
Failure to observe this caution may result in burns.

J Inspection and Maintenance

WARNING
D Never touch the inside of the SERVOPACK.
Failure to observe this warning may result in electric shock.
D Do not remove the panel cover while the power is ON.
Failure to observe this warning may result in electric shock.
D Do not touch terminals for five minutes after the power is turned OFF.
Residual voltage may result in electric shock.

Caution
D Do not disassemble the SERVOMOTOR.
Failure to observe this caution may result in electric shock or personal injury.
D Never change wiring while power is ON.
Failure to observe this caution may result in electric shock or personal injury.

xv
J General Precautions

Always note the following to ensure safe use.


S Some drawings in this manual are shown with the protective cover or shields removed, in order
to describe the detail with more clarity. Make sure all covers and shields are replaced before
operating this product.

S Some drawings in this manual are shown as typical example and may differ from the shipped
product.

S This manual may be modified when necessary because of improvement of the product, modifi-
cation or changes in specifications.
Such modification is made as a revision by renewing the manual No.

S To order a copy of this manual, if your copy has been damaged or lost, contact your YASKAWA
representative listed on the last page stating the manual No. on the front cover.

S YASKAWA is not responsible for accidents or damages due to any modification of the product
made by the user since that will void our guarantee.

xvi
1 1
For First-time Users of AC Servos

This chapter is intended for first-time users of AC servos. It describes the


basic configuration of a servo mechanism and basic technical terms relat-
ing to servos.
Users who already have experience in using a servo should also take a look
at this chapter to understand the features of Σ-Series AC Servos.

1.1 Basic Understanding of AC Servos . . . . . . 1-2


1.1.1 Servo Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.1.2 Definition of Technical Terms . . . . . . . . . . . . . . . . 1-4

1.2 Servo Configuration . . . . . . . . . . . . . . . . . . . 1-5


1.2.1 Configuration of Servo System . . . . . . . . . . . . . . 1-5

1.3 Features of Σ-Series Servos . . . . . . . . . . . 1 - 10


1.3.1 Outline of the Σ-Series Servos . . . . . . . . . . . . . . . 1 - 10
1.3.2 Using the SGDB SERVOPACK . . . . . . . . . . . . . . 1 - 11

1 -1
For First-time Users of AC Servos
1.1.1 Servo Mechanisms

1.1 Basic Understanding of AC Servos

This section describes the basic configuration of a servo mechanism and technical terms relating
to servos and also explains the features of Σ-Series AC Servos.

1.1.1 Servo Mechanisms


1
You may be familiar with the following terms:

D Servo
D Servo mechanism
D Servo control system
In fact, these terms are synonymous. They have the following meaning:

A control mechanism that monitors physical quantities such as specified positions.

In short, a servo mechanism is like a servant who does tasks faithfully and quickly according
to his master’s instructions. In fact, “servo” originally derives from the word “servant.”

Servo system could be defined in more detail as a mechanism that moves at a specified speed
and locates an object in a specified position.

TERMS z Servo mechanism

According to Japanese Industrial Standard (JIS) terminology, a “servo mechanism” is defined as a mechanism that
uses the position, direction, or orientation of an object as a process variable to control a system to follow any changes
in a target value (set point).
More simply, a servo mechanism is a control mechanism that monitors physical quantities such as specified posi-
tions. Feedback control is normally performed by a servo mechanism. (Source: JIS B0181)

1 -2
1.1 Basic Understanding of AC Servos

To develop such a servo system, an automatic control system involving feedback control must
be designed. This automatic control system can be illustrated in the following block diagram:

Configuration of Servo System

Targeted position Controlled Machine position


Servo Servo
machine
Input amplifier motor Output
(load)

Feedback part
1
Detector

This servo system is an automatic control system that detects the machine position (output
data), feeds back the data to the input side, compares it with the specified position (input data),
and moves the machine by the difference between the compared data.

In other words, the servo system is a system to control the output data to match the specified
input data.

If, for example, the specified position changes, the servo system will reflect the changes.

In the above example, input data is defined as a position, but input data can be any physical
quantities such as orientation (angle), water pressure, or voltage.

Position, speed, force (torque), electric current, and so on are typical controlled values for a
servo system.

TERMS z Feedback control

A control that returns process variables to the input side and forms a closed loop. It is also called closed-loop control.

1 -3
For First-time Users of AC Servos
1.1.2 Definition of Technical Terms

1.1.2 Definition of Technical Terms

The main technical terms used in this manual are as follows:

J Servo
Normally, servo is synonymous with servo mechanism. However, because “mechanism” is
omitted, the meaning becomes somewhat ambiguous. Servo may refer to the entire servo
1 mechanism but may also refer to an integral part of a servo mechanism such as a servomotor
or a servo amplifier. This manual also follows this convention in the use of the term “servo”.

J Servo Control System


Servo control system is almost synonymous with servo mechanism but places the focus on sys-
tem control. In this manual, the term “servo system” is also used as a synonym of servo control
system.

Related Terms Meaning

Servomotor General servomotors or Yaskawa SGMj Servomotors. In some cases, a posi-


tion detector (encoder) is included in a servomotor.

SERVOPACK Trademark of Yaskawa servo amplifier “SGDB SERVOPACK.”

Servodrive A Servomotor and amplifier pair. Also called “servo.”

Servo system A closed control system consisting of a host controller, servodrive and con-
trolled system to form a servo mechanism.

Host controller

Commands

Amplifier
(SERVOPACK) Servomotor

Controlled
Drive system

Servodrive

Servo System

1 -4
1.2 Servo Configuration

1.2 Servo Configuration

This section describes the basic configuration of a servo system.

1.2.1 Configuration of Servo System

The following diagram illustrates a servo system in detail: 1

Host controller

(5)
(5)
Commands
Command
interpreter
Servo amplifier

Error Power (4)


amplifier amplifier
(Output)
+ Motor Position
drive
(Input) - circuit Speed

(1) Movable table


Gear
Position and
Position and
speed
speed
feedback
feedback

Ball screw
(3) (2) Controlled
system

Detector Servomotor Drive system

(1) Controlled system: Mechanical system for which the position or speed is to be controlled.
This includes a drive system that transmits torque from a servomotor.

(2) Servomotor: A main actuator that moves a controlled system. Two types are avail-
able: AC servomotor and DC servomotor.

(3) Detector: A position or speed detector. Normally, an encoder mounted on a motor


is used as a position detector.

(4) Servo amplifier: An amplifier that processes an error signal to correct the difference be-
tween a command and feedback data, and operates the servomotor ac-
cordingly. A servo amplifier consists of a command interpreter, which
creates target movement patterns for the servomotor, an error amplifi-
er, which processes error signals, and a power amplifier, which oper-
ates the servomotor.

(5) Host controller: A device that controls a servo amplifier by specifying a position or
speed as a set point.

1 -5
For First-time Users of AC Servos
1.2.1 Configuration of Servo System

Servo components (1) to (5) are outlined below:

J Controlled System
In the previous figure, the controlled system is a movable table for which the position or speed
is controlled. The movable table is driven by a ball screw and is connected to the servomotor
via gears.
The drive system consists of the following parts.
1
Gears + Ball Screw
This drive system is most commonly used because the power transmission ratio (gear ratio)
can be freely set to ensure high positioning accuracy. However, play in the gears must be mini-
mized.

The following drive system is also possible when the controlled system is a movable table:

Coupling + Ball Screw


Rolling-contact guide
When the power transmission ratio is 1 : 1,
Coupling
a coupling is useful because it has no play. Ball screw Rolling-contact
bearing
This drive system is widely used for machin-
ing tools.
Housing

Timing Belt + Trapezoidal Screw


A timing belt is a coupling device that allows the
power transmission ratio to be set freely and that
has no play.
Trapezoidal
A trapezoidal screw thread does not provide excel- screw
lent positioning accuracy, so can be treated as a mi-
nor coupling device.
Servomotor Timing belt

To develop an excellent servo system, it is important to select a rigid drive system that has no
play.

Configure the controlled system by using an appropriate drive system for the control purpose.

TERMS z Drive system

Also called a drive mechanism.


A drive system connects an actuator (such as a servomotor) to a controlled system and serves as a mechanical control
component that transmits torque to the controlled system, orientates the controlled system, and converts motion from
rotation to linear motion and vice versa.

1 -6
1.2 Servo Configuration

J Servomotor

DC Servomotor and AC Servomotor


Servomotors are divided into two types: DC servomotors and AC servomotors.
DC servomotors are driven by direct current (DC). They have a long history. Up until the 1980s,
the term “servomotor” used to imply a DC servomotor.
From 1984, AC servomotors were emerging as a result of rapid progress in microprocessor
technology and other technologies. Driven by alternating current (AC), AC servomotors are
1
now widely used because of the following advantages:
D Easy maintenance: No brush
D High speed: No limitation in rectification rate
Note however that servomotors and SERVOPACKs use some parts that are subject to mechani-
cal wear or aging. For preventive maintenance, inspect and replace parts at regular intervals.
For details, refer to Chapter 7 Inspection, Maintenance, and Troubleshooting.

AC Servomotor
AC servomotors are divided into two types: synchronous and induction. The synchronous type
is more commonly used.
For a synchronous servomotor, motor speed is controlled by changing the frequency of alter-
nating current.
A synchronous servomotor provides strong holding torque when stopped, so this type is ideal
when precise positioning is required. Use this type for a servo mechanism for position control.
The following figure illustrates the structure of a synchronous servomotor:

Light-receiving
Rotary disc element Housing Front cap
Armature wire
Light-emitting Stator core
element
Ball bearing

Shaft

Rotor core

Position detector Magnet


(encoder) Lead wire

Yaskawa SGMj Servomotors are of the synchronous type.

Performance of Servomotor
A servomotor must have “instantaneous power” so that it can start as soon as a start command
is received. The term “power rating (kW/s)” is used to represent instantaneous power. It refers
to the electric power (kW) that a servomotor generates per second. The greater the power rat-
ing, the more powerful the servomotor.

1 -7
For First-time Users of AC Servos
1.2.1 Configuration of Servo System

J Detector

A servo system requires a detector to detect the position and speed. There are 2 detection meth-
ods: Optical and magnetic. The system uses an optical or magnetic encoder mounted on a ser-
vomotor as the detector.
There are two types of encoder: Incremental and absolute.

Incremental Encoder
1
An incremental encoder is a pulse generator, which generates a certain number of pulses per
revolution (e.g., 2,000 pulses per revolution). If this encoder is connected to the mechanical
system and one pulse is defined as a certain length (e.g., 0.001 mm), it can be used as a position
detector.
However, this encoder does not detect an absolute position and merely outputs a pulse train.
Hence zero return operation must be performed before positioning.
The following figure illustrates the operation principle of a pulse generator:

Phase A Phase A pulse train


Phase B Phase B pulse train
Phase Z

Slit
Center of Fixed slit
revolution
Light-emitting
element
Rotary Light-receiving
disc element
Rotary slit

Absolute Encoder
An absolute encoder is designed to detect an absolute angle of rotation as well as to perform
the general functions of an incremental encoder. With an absolute encoder, therefore, it is pos-
sible to create a system that does not require zero return operation at the beginning of each op-
eration.

Difference between an Absolute and Incremental Encoder


An absolute encoder will keep track of the motor shaft position even if system power is lost
and some motion occurs during that period of time. The incremental encoder is incapable of
the above.

J Servo Amplifier

A servo amplifier is required to operate an AC servomotor.

The following figure illustrates the configuration of a servo amplifier:

1 -8
1.2 Servo Configuration

Servo amplifier
Command
interpreter

Motor driving AC power


Error Power
amplifier amplifier
Commands +
input −

1
Servomotor
Feedback

Commercial AC power

A servo amplifier consists of the following three sections.

Command Interpreter
As shown in the device in the above figure, the command interpreter creates patterns for target
movements for the servomotor based on commands sent via serial communications or contact
points.
The movement patterns created in the command interpreter are sent to the error amplifier and
power amplifier as target signals.

Error amplifier
The error amplifier compares the target signal with a feedback signal and generates a differen-
tial signal.
The control function amplifies and transforms the differential signal. In other words, it per-
forms proportional (P) control or proportional/integral (PI) control. (It is not important if
you do not understand these control terms completely at this point.)

Power Amplifier
A power amplifier runs the servomotor at a speed or torque proportional to the output of the
error amplifier. In other words, from the commercial power supply of 50/60 Hz, it generates
alternating current with a frequency proportional to the command speed and runs the servomo-
tor with this current.
The Yaskawa SERVOPACK is equivalent to this servo amplifier.

Host Controller
A host controller commands a servo amplifier by specifying a position or speed as a set point.

TERMS z Proportional/integral (PI) control

PI control provides more accurate position or speed control than proportional control, which is more commonly
used.

1 -9
For First-time Users of AC Servos
1.3.1 Outline of the Σ-Series Servos

1.3 Features of Σ-Series Servos

Α Σ-Series Servo consists of an SGMj Servomotor and an SGDB-jjAM SERVOPACK (servo


amplifier).

1.3.1 Outline of the Σ-Series Servos


1
This section describes the models of SGMj Servomotors and the models of SGDB-jjAM
SERVOPACK controls.

J Models of SGMj Servomotors


The SGMj Servomotors are synchronous servomotors and have the following features:

Series Rated Rotation Speed Rated Output


Maximum Rotation Speed

SGMG 1500 r/min 0.45 to 15 kW


3000 r/min (10 models)

1000 r/min 0.3 to 6.0 kW


2000 r/min (8 models)
SGMG Servomotor
SGMS 3000 r/min 1.0 to 5.0 kW
4500 r/min (6 models)

SGMD 2000 r/min 2.2 to 4.0 kW


3000 r/min (3 models)

SGM 3000 r/min 0.4 to 0.8 kW


4500 r/min (2 models)

SGMP 3000 r/min 0.4 to 1.5 kW SGMP Servomotor


4500 r/min (3 models)

1 -10
1.3 Features of Σ-Series Servos

J SGDB-jjAM SERVOPACK
The operation of the SGDB-jjAM SERVOPACK is based
on commands sent via serial communications or contacts. In-
formation of motor position is managed within the SERVO-
PACK, and there is no need to form a speed or position feed-
back loop between the host controller and SERVOPACK.
Furthermore, acceleration and deceleration patterns can also
be created based on user settings within the SERVOPACK. 1
SGDB-jjAM SERVOPACK
1.3.2 Using the SGDB SERVOPACK

J Operation Modes
The SGDB-jjAM SERVOPACK has four operation modes. These modes can be switched
at any time by means of a contact.

Automatic Mode
Following the input of command position data, the input of an operation start signal performs
the positioning based on the input data.

The operation method in automatic mode can be selected from the following: Station numbers,
digital switches, serial communications, and command table.

Manual Mode
The Servomotor runs at a constant speed while a manual mode signal is being input.

Pulse Mode
Positioning is performed by a pulse train command from an external pulse generator.

D Pulse system: Line driver, line receiver


D Pulse form: Two-phase pulse trains with 90° phase difference (×1) (450 kpps max.)
Sign + pulse train (450 kpps max.)
CW + CCW pulse trains (450 kpps max.)
An external PG input is triggered when an /LPG signal is input.

1 -11
For First-time Users of AC Servos
1.3.2 Using the SGDB SERVOPACK

Zero Point Return Mode


This mode is used to perform a zero point return when an incremental encoder is used. The
following three modes are available:

1. An STP signal (deceleration limit switch) is used together with the phase-C pulse of the
encoder (method 1).
2. Only an STP signal (stop limit switch) is used.

1 3. An STP signal (deceleration limit switch) is used together with the phase-C pulse of the
encoder (method 2).

J Operation Methods in Automatic Mode


One of the following four operation methods can be selected in automatic mode by setting pa-
rameters.

Station Numbers
Performs indexed positioning.
A number attached to an index point (station number) is entered as position data.
Speed data is selected by a speed selection signal from among the four different speeds speci-
fied using parameters in the SERVOPACK.
Both one-way rotation and shortest-path rotation can be selected.
A station number can be between 0 and 999 if specified as a decimal number, or between 0 and
4095 if specified as a binary number.
If positioning points are evenly spaced, fewer command signals are needed than in when using
digital switches.
Application examples: Disc tables, rotary-type automatic tool changers (ATCs), etc.

Digital Switches
Positioning data is input through digital switches, relays, or PLC contacts.
Positioning data can contain the following:
D Speed data: 6 digits max.
D Position data: Sign + 8 digits max.
This method is suited when the user wants to set positioning to an arbitrary position, and when
the user wants to issue a position command without a host controller, such as a PLC or personal
computer.
Application examples: Roll feeders, etc.

IMPORTANT The digital switch method utilizes time-sharing to read data two digits at a time using a strobe signal. It is there-
fore necessary to use special Yaskawa Digital Switches for this purpose. If other digital switches or relays are
used, be sure to use a Contact Input Unit. Also, when inputting data directly from a PLC, it is necessary to create
a ladder program so that the strobe signal scan time (24 to 2,000 ms, variable) matches the PLC scan time.

1 -12
1.3 Features of Σ-Series Servos

Serial Communications
Serial commands are used to enter positioning data (position and speed).

Using multi-drop connections allows a single host controller to send commands to SERVO-
PACKs for up to 15 axes with a single group configuration or up to 32 axes with a multi-group
configuration.

Settings allow the use of a fixed length mode, in which the serial command data length is set
to a fixed value.
1
Serial communications can save the amount of wiring required, particularly in situations where
commands are sent to multiple SERVOPACKs.

Application examples: X-Y tables (point-to-point configuration), etc.

Command Table
Positioning data is selected by means of a selection signal from a command table within the
SERVOPACK.

Positioning data is selected as a set of position and speed data. Up to 512 sets can be entered.

This method is suited to situations where there are no more than 512 target positions, and these
positions are not evenly spaced.

Application examples: Automated warehouses, etc.

1 -13
2
Basic Use
2

This chapter describes the first things to do when Σ-Series products are de-
livered. It also explains the most fundamental ways of connecting and op-
erating Σ-Series products. Both first-time and experienced servo users
must read this chapter.

2.1 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2


2.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.2.1 Checking on Delivery . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.2.2 Installing a Servomotor . . . . . . . . . . . . . . . . . . . . . 2-7
2.2.3 Installing a SERVOPACK . . . . . . . . . . . . . . . . . . . 2 - 10
2.2.4 Power Losses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 12

2.3 Connection and Wiring . . . . . . . . . . . . . . . . 2 - 13


2.3.1 Connecting to Peripheral Devices . . . . . . . . . . . . 2 - 13
2.3.2 Main Circuit Wiring and Power ON Sequence . 2 - 20

2.4 Conducting a Test Run . . . . . . . . . . . . . . . . 2 - 23


2.4.1 Test Run in Two Steps . . . . . . . . . . . . . . . . . . . . . . 2 - 23
2.4.2 Step 1: Conducting a Test Run for Motor
without Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 24
2.4.3 Step 2: Conducting a Test Run with
the Motor Connected to the Machine . . . . . . . . . 2 - 28
2.4.4 Supplementary Information on Test Run . . . . . . 2 - 29

2 -1
Basic Use

2.1 Precautions

This section provides notes on using Σ-Series Servos.

J Use 200 VAC Power Supply


Be sure to use 200 VAC power supply.

J Do not plug the Servomotor directly Direct


connection
into power outlet.
2 Do not plug the Servomotor directly into the power
200 VAC
power supply
outlet. Doing so will damage the Servomotor. The
Servomotor cannot be operated without an SGDB
SERVOPACK.
Damage will result!

J Do not change wiring when power is


ON. OFF
(POWER and
Always turn the power OFF before connecting or dis- CHARGE lamp)
connecting a connector.(Except for Digital Operator
Always turn the power
(JUSP-OP02A-1, JUSP-OP03A)) OFF before connecting
or disconnecting a
connector.

J Wait 5 minutes or more for


inspection after turning OFF the
power.
Even after the power is turned OFF, residual electric
charge still remains in the capacitor inside the SER-
CHARGE lamp
VOPACK. To prevent an electric shock, always wait
for the CHARGE lamp to go OFF before starting in-
spection (if necessary).

J Provide at least 10 mm of clearance Provide Provide


from other devices. sufficient sufficient
clearance clearance
As shown in the diagram, provide as least 10 mm of 50 mm 10 mm
or more or more
clearance from other devices horizontally and at
least 50 mm of clearance vertically. The SERVO-
PACKs generate heat and must be installed to allow Ambient
temperature:
sufficient heat dissipation. The SERVOPACKs must 0 to 55°C
also be installed in locations where they will not be
affected by condensation, vibration, and shock.

2 -2
2.1 Precautions

J Perform noise reduction and grounding properly.


If the signal line is noisy, vibration or malfunction will
result. Casing

D Separate high-voltage cables from low-voltage cables. SERVOPACK


Signal Servomotor
line
D Use cables as short as possible.
D Use one-line grounding (ground resistance 100 Ω or
less) for the Servomotor and SERVOPACK. One-line
grounding
(100 Ω or less)
D Never use a noise filter for the power supply input be-
tween the motor and SERVOPACK.
2
J Conduct a voltage resistance test under the following
conditions.
D Voltage: 1500 Vrms AC, one minute
Conduct a voltage
D Interrupting current: 100 mA resistance test
under the
D Frequency: 50/60 Hz conditions given
on the left.
D Voltage application points: Between L1C, L3C, L1,
L2, L3 terminals and frame ground (connect terminals
securely).

J Use a fast-response ground-fault interrupter.


For a ground-fault interrupter, always use a fast-re- Ground-fault interrupter

sponse type or one designed for PWM inverters. GOOD GOOD POOR
Do not use a time-delay type. Fast-response For PWM Time-delay
type inverter type

J Do not perform continuous operation under overhanging load.


Servomotor
Continuous operation cannot be performed by rotating
the motor from the load and applying regenerative
braking. Regenerative braking by the SERVOPACK
can be applied only for a short period, such as the motor
deceleration time.
Regenerative braking
continuously applied

J The Servomotor cannot be operated by turning the power ON


SERVOPACK
and OFF. L1C
L3C
Frequently turning the power ON and OFF causes the L1
Power L2
internal circuit elements to deteriorate. Always start or supply L3

stop the servomotor by using command signals. Starting and stopping by


turning power ON and OFF

2 -3
Basic Use
2.2.1 Checking on Delivery

2.2 Installation

This section describes how to check Σ-Series products on delivery and how to install them.

2.2.1 Checking on Delivery

When Σ-Series products are delivered, check the following items:

Check Items Remarks


2 Check if the delivered products are the Check the models marked on the nameplates of Servomotor
ones you ordered. and SERVOPACK (see the table below).

Check if the motor shaft rotates If the motor shaft is smoothly turned by hand, it is normal.
smoothly. However, if the motor has brakes, it cannot be turned manual-
ly.

Check for damage. Check the overall appearance, and check for damage or
scratches resulting from transportation.

Check screws for looseness. Check for looseness by using a screwdriver as necessary.

If any of the above items are faulty or incorrect, contact the dealer from which you purchased
the products or your nearest local sales representative.

J Servomotors

Appearance and Nameplate


(Example)
Rated output
Servomotor model

Σ-Series Servomotor Serial Manufacturing


number date
Rated rotation speed

2 -4
2.2 Installation

Models

SGM S − 10 A 6 A j j
Σ-Series Servomotor

Series name of products


G: SGMG
S: SGMS
D: SGMD
Motor capacity (See the Table 2.1)

Standard
A : Yaskawa Standard 2
Encoder specifications (See the Table 2.2)
Rated rotation speed
A: SGMG 1500 r/min
SGMS 3000 r/min
SGMD 2000 r/min
B: SGMG 1000 r/min
Shaft specifications
A: Standard (straight without key, with option specifications)
B: Straight with key, shaft end tap (one place)
C: Taper 1/10, with parallel key
D: Taper 1/10, with woodruff key (For G series 05, 09 model only)

Option specifications
B: 90 VDC brake
C: 24 VDC brake
S: Oil seal
F: 90 VDC brake, Oil seal
G: 24 VDC brake, Oil seal

Table 2.1 (kW)

Series G S D Series G S D

1500 1000 3000 2000 1500 1000 3000 2000


Code r/min r/min r/min r/min Code r/min r/min r/min r/min

03 0.3 30 2.9 3.0 3.0

05 0.45 32 3.2

06 0.6 40 4.0 4.0

09 0.85 0.9 44 4.4 4.4

10 1.0 50 5.0

12 1.2 55 5.5

13 1.3 60 6.0

15 1.5 75 7.5

20 1.8 2.0 2.0 1A 11.0

22 2.2 1E 15.0

2 -5
Basic Use
2.2.1 Checking on Delivery

Table 2.2

Code Specification SGMS SGMG SGMD

2 8192 P/R incremental f ¬ f

6 4096 P/R incremental ¬ f f

W 12 bit absolute f f ¬

S 15 bit absolute f f f

¬: Standard f: Semi-standard

Note: Refer to 6.1.1 Selecting a Servomotor for details on identifying the SGM and SGMP mod-
2 els.

J SERVOPACKs

Appearance and Nameplate


(Example)
SERVOPACK model

Σ-Series SGDB
SERVOPACK Serial Output power
number
Applicable power supply

Models

SGDB − 10 A M − j
Σ-Series
SGDB SERVOPACK

Motor capacity

Voltage
A: 200 V

Model
M: With multiple position control functions

Option Specifications
P: Duct ventilation type

2 -6
2.2 Installation

Code Capacity (kW) Code Capacity (kW)

05 0.5 50 5.0

10 1.0 60 6.0

15 1.5 75 7.5

20 2.0 1A 11.0

30 3.0 1E 15.0

2.2.2 Installing a Servomotor


2
Servomotor SGMj models can be installed either horizontally or vertically. However, if the
Servomotor is installed incorrectly or in an inappropriate location, the service life will be short-
ened or unexpected problems will occur. To prevent this, always observe the installation
instructions described below.

J Before Installation
Anticorrosive paint is coated on the edge of the motor shaft to prevent it from rusting during
storage. Clean off the anticorrosive paint thoroughly using a cloth moistened with thinner be-
fore installing the motor.

Anticorrosive paint is
coated here

IMPORTANT When cleaning off the anticorrosive paint, do not allow thinner to come into contact with other parts of the Servo-
motor.

J Storage
When the Servomotor is to be stored with the power cable disconnected, store it in the follow-
ing temperature range:

Between −20 and 60°C

J Installation Sites
The Servomotor SGMj modes are designed for indoor use. Install Servomotor in an environ-
ment which meets the following conditions:

D Indoor and free from corrosive and explosive gases


D Well-ventilated and free from dust and moisture

2 -7
Basic Use
2.2.2 Installing a Servomotor

D Ambient temperature of 0 to 40°C


D Relative humidity of 20% to 80% (non-condensing)
D Inspection and cleaning can be performed easily
If the Servomotor is used in a location subject to water or oil mist, the motor can be protected
by taking necessary precautions at the motor. However, if the shaft opening is to be sealed,
specify the motor with oil seal.

Install with the electrical connector facing downward.

J Alignment

2 Align the shaft of the Servomotor with that of the equipment to be controlled, then connect the
shafts with couplings. Install the Servomotor so that alignment accuracy falls within the range
shown below.

Measure this distance at four different positions in the circumference.


The difference between the maximum and minimum measurements must be 0.03 mm or less.
(Turn together with couplings)

Measure this distance at four different positions in the circumference.


The difference between the maximum and minimum measurements must be 0.03
mm or less. (Turn together with couplings)

IMPORTANT 1. If the shafts are not aligned properly, vibration will occur, resulting in damage to the bearings.
2. Mount couplings carefully. A direct shock to the shaft may damage the encoder attached to the shaft on the
end opposite the load.

J Allowable Shaft-end Load Range


Perform a mechanical design so that thrust load and radial load applied to the servomotor
shaft end falls within the range given in the following table.

Allowable radial loads shown below are the maximum values that could be applied to the shaft
end.

Shaft
TERMS z Shaft opening opening
Refers to the space where the shaft comes out from the motor.

Fr
z Thrust load and radial load
Motor
Fs
Thrust load (Fs): Shaft-end load applied parallel to the center line of a shaft
Radial load (Fr): Shaft-end load applied perpendicular to the center line of a shaft Shaft end

2 -8
2.2 Installation

Table 2.3 Servomotors with Incremental Encoders

Allowable Allowable
LR
Motor Model Radial Load Thrust Load Reference Drawing
[mm(in.)]
Fr [N(lb)] Fs [N(lb)]
SGMG -05AjA 490 (110) 98 (22) 58 (2.28)
-09AjA 490 (110) 98 (22)
-13AjA 686 (154) 343 (77)
-20AjA 1176 (264) 490 (110) 79 (3.11)
-30AjA 1470 (331) 490 (110)
-44AjA 1470 (331) 490 (110)
-55AjA 1764 (397) 588 (132) 113 (4.45)
2
-75AjA 1764 (397) 588 (132)
-1AAjA 1764 (397) 588 (132) 116 (4.57)
-1EAjA 4998 (1124) 2156 (485) 116 (4.57)
SGMG -03AjB 490 (110) 98 (22) 58 (2.28)
-06AjB 490 (110) 98 (22)
-09AjB 686 (154) 343 (77)
-12AjB 1176 (264) 490 (110) 79 (3.11)
-20AjB 1470 (331) 490 (110)
-30AjB 1470 (331) 490 (110)
-44AjB 1764 (397) 588 (132) 113 (4.45)
-60AjB 1764 (397) 588 (132)
SGMS -10A 686 (154) 196 (44) 45 (1.77)
-15A 686 (154) 196 (44)
-20A 686 (154) 196 (44)
-30A 980 (220) 392 (88) 63 (2.48)
-40A 1176 (264) 392 (88)
-50A 1176 (264) 392 (88)
SGMD -22A 1176 (264) 490 (110) 55 (2.17)
-32A 1176 (264) 490 (110)
-40A 1176 (264) 490 (110) 65 (2.56)
SGM -04A 245 (55) 74 (17) 25 (0.98)
-08A 392 (88) 147 (33) 35 (1.38)
SGMP -04A 245 (55) 68 (15) 25 (0.98)
-08A 392 (88) 147 (33) 35 (1.38)
-15A 490 (110) 147 (33)

2 -9
Basic Use
2.2.3 Installing a SERVOPACK

2.2.3 Installing a SERVOPACK

Σ-Series SGDB SERVOPACK is a base-mounted servo controller. Incorrect installation will


cause problems. Always observe the installation instructions described below.

J Storage
When the SERVOPACK is to be stored with the power
cable disconnected, store it in the following tempera-
ture range:

Between −20 and 85°C


2
SGDB SERVOPACK
J Installation Sites
The following table lists some precautions on installation sites.

Situation Precautions on Installation

Design the control panel size, unit layout, and cooling method
When installed in a control panel so that the temperature around the periphery of the SERVO-
PACK does not exceed 55°C.

Suppress radiation heat from the heating unit and a temperature


When installed near a heating unit rise caused by convection so that the temperature around the
periphery of the SERVOPACK does not exceed 55°C.

When installed near a source of Install a vibration isolator underneath the SERVOPACK to
vibration prevent it from receiving vibration.

Corrosive gases do not immediately affect the SERVOPACK


When installed in a place receiving
but will eventually cause contactor-related devices to malfunc-
corrosive gases
tion. Take appropriate action to prevent corrosive gases.

Avoid installation in a hot and humid place or where excessive


Others
dust or iron powder is present in the air.

J Orientation
Install the SERVOPACK perpendicular to the wall as
shown in the figure.

The SERVOPACK must be orientated as shown in the Wall

figure.

Secure the SERVOPACK securely to the wall using


three or four of the mounting holes provided.
Ventilation

2 -10
2.2 Installation

J Installation Method
When installing multiple SERVOPACKs side by side in a control panel, observe the following
installation method:

Fan Fan
50 mm or more

Fan

50 mm or more
2
30 mm or more 10 mm or more

Orientation
Install SERVOPACK perpendicular to the wall so that the front panel (Digital Operator
mounted face) faces outward.

Cooling
Provide sufficient space around each SERVOPACK to allow cooling by fan and natural con-
vection.

Installing Side by Side


When installing SERVOPACKs side by side, provide at least 10 mm space between them and
at least 50 mm space above and below them as shown in the figure above. Install cooling fans
above the SERVOPACKs to prevent the temperature around each SERVOPACK from increas-
ing excessively and also to maintain the temperature inside the control panel evenly.

Conditions Inside the Control Panel


D Ambient temperature for SERVOPACK: 0 to 55°C
D Humidity: 90% RH or less
D Vibration: 0.5 G (4.9 m/s2)
D Altitude: 1,000 m or less
D Condensation and freezing: None
D Ambient temperature to ensure long-term reliability: 45°C or less

2 -11
Basic Use
2.2.4 Power Losses

2.2.4 Power Losses

The power losses of the SERVOPACKs at rated output are given below:

Output
Power Loss Power Loss of Power Loss
SERVOPACK Current Power Loss
in Main Regenerative in Control
Model (RMS Value) in Total W
Circuit W Resistor W Circuit W
A

SGDB-05AM 3.8 27 77

SGDB-10AM 7.6 55 105


20
2 SGDB-15AM 11.6 80 30 130

SGDB-20AM 18.5 120 170

SGDB-30AM 24.8 170 22 222

SGDB-50AM 32.9 220 247

SGDB-60AM 46.9 290 27 317

SGDB-75AM 54.7 330 − 357

SGDB-1AAM 58.6 360 390


30
SGDB-1EAM 78.0 490 520

The power loss of the regenerative resistor is the allowable loss. If the loss exceeds the allow-
able loss, the regenerative resistor inside the SERVOPACK should be removed and a regenera-
tive resistor connected externally. Because the models in which the regenerative resistor is ex-
ternally connected fall into non-standard specification categories, contact Yaskawa for further
information.

For SGDB-50AM to 1EAM models, the regenerative resistor is placed separately.

The regenerative resistor unit provided from Yaskawa is described in 3.18.4 Using Regenera-
tive Resistor Units.

The power loss for JUSP-RA04 (for SGDB-50AM or SGDB-60AM) is 180 W, and for JUSP-
RA05 (for SGDB-75AM, SGDB-1AAM, or SGDB-1EAM) is 350 W.

2 -12
2.3 Connection and Wiring

2.3 Connection and Wiring

This section describes how to connect Σ-Series products to peripheral devices and explains a typi-
cal example of wiring the main circuit. It also describes an example of connecting to main host
controllers.

2.3.1 Connecting to Peripheral Devices

This section shows a standard example of connecting Σ-Series products to peripheral devices
and briefly explains how to connect to each peripheral device. 2

2 -13
Basic Use
2.3.1 Connecting to Peripheral Devices

Contact Input Unit Digital Switch Unit


Allows position and speed Allows position and speed
command values to be input command values to be input.
through contacts.

Power supply
Molded-case Circuit 3 phase 200 VAC
Breaker (MCCB)
Used to protect
power supply
line. Shuts the
circuit OFF if
overcurrent is
detected.
Molded-case
2 circuit breaker

Noise Filter
Used to eliminate external noise
from power supply line.

FN351-8/29
Host Controller
FN351-16/29 (with contact I/O)
FN351-25/29 Commands can be sent from a
.
. host controller that has a contact
FN256-75/34 I/O, such as a PLC.
FN258-100/35

Noise filter

Magnetic Contactor

HI-Series Turns the servo


ON or OFF.
Use a surge
suppressor for
Manual Pulse Generator
the magnetic
Can be operated by a handle.
contactor. Magnetic
contactor

Magnetic
Brake Power Supply contactor
LPDE-1H01 (for 100 V input)
LPSE-2H01 (for 200 V input)

Used for
Servomotor
Brake
with brake.
power
supply

2 -14
2.3 Connection and Wiring

Host Controller (with RS-422A interface)


External Position Indicator
Serial commands can be sent from a host controller with an RS-422A
Indicates the current position. interface. Up to 32 SGDB-jjAM Units can be connected to a serial
interface port.
D Connector kit for 1CN, 3CN and 6CN.
D Connector terminal block conversion unit for cable with 1CN or 6CN
RESET
connector and the other end without connector.
D Peripheral device connection cables
Refer to the next page for details.

Digital Operator
Allows the user to set parameters and tables,
and displays operation command status and
alarm status. Two models of Digital Operator
can be selected. Communications with a
personal computer are also possible.
2
6CN

3CN

Mounted Operator (JUSP-OP03A)


This model can be mounted directly on the
SERVOPACK.

2SW
Hand-held Operator
(JUSP-OP02A-1)
STATUS
1-meter(3.3ft.) cable
SERVOPACK
SGDB- included

POWER 5CN
ALARM
1SW

Personal Computer

1CN 7CN 2CN

A different connector cable is required


according to the type of personal computer.
Refer to the next page for details.

U V W
L1 L2 L3
L1C L3C
Cable for Encoder
Connector for Encoder
+1 B
Refer to the next page for details.

Regenerative
resistor
(option)

Regenerative Resistor

For SERVOPACKs with a capacity of 5 kW


or greater, a Regenerative Resistor is
mounted separately.
The Regenerative Resistor is connected
between +1 and B terminals.

2 -15
Basic Use
2.3.1 Connecting to Peripheral Devices

J Cable for Personal Computer


For IBM PC/AT or compatible computer: DE9408565

J Connector Terminal Block Conversion Unit


for 1CN and 6CN
The terminal block allows connection to a host controller.

For 1CN: JUSP-TA36Z Connector with 0.5


meter cable
For 6CN: JUSP-TA50P

2 J Cable with a 1CN or 6CN Connector and One


End without Connector
For 1CN

1 m (3.3ft): JZSP-VBI14-01

2 m (6.6ft): JZSP-VBI14-02

3 m (9.8ft): JZSP-VBI14-03

For 6CN

1 m (3.3ft): DE9411288-1

2 m (6.6ft): DE9411288-2

3 m (9.8ft): DE9411288-3

J 1CN, 3CN, and 6CN Connector Kits


For 1CN: JZSP-VAI09

For 3CN: DE9409459

For 6CN: DE9411289

J Connector Cable for Digital Switch Unit and


Contact Input Unit
This cable can be used both to connect the Digital
Switch Unit to the SERVOPACK, and to connect the
Contact Input Unit to the SERVOPACK. 6CN for
SERVOPACK
1 m (3.3ft): JZSP-VBX24-01

2 m (6.6ft): JZSP-VBX24-02
1CN for Digital Switch Unit or 3CN
for Contact Input Unit
3 m (9.8ft): JZSP-VBX24-03

2 -16
2.3 Connection and Wiring

J Digital Switch Unit Connector Kit


(JZSP-VBX22)
This kit is a set of connectors for connecting a Digital
Switch Unit and a SERVOPACK.
6CN for 1CN for Digital
SERVOPACK Switch Unit

J Contact Input Unit Connector Kit


This 6CN Connector Kit (DE9411289) is used with the
connector provided with the Contact Input Unit.

J Cable for External Position Indicator


6CN for
SERVOPACK 2
This cable is used to connect an external position indicator to a SERVOPACK.

1 m (3.3ft): JZSP-VBX10-01

2 m (6.6ft): JZSP-VBX10-02

3 m (9.8ft): JZSP-VBX10-03

3CN for 1CN for External Position Indicator


SERVOPACK

J External Position Indicator Connector Kit (JZSP-VBX12)


This kit includes a set of connectors for connecting an external position indicator and a SER-
VOPACK.

3CN for 1CN for External


SERVOPACK Position Indicator

2 -17
Basic Use
2.3.1 Connecting to Peripheral Devices

J Cable for Manual Pulse Generator


(Without Connector on Separated Ends)
This cable separates the manual pulse generator signal
lines from another signal lines.

1 m (3.3ft): JZSP-VBX04-01

2 m (6.6ft): JZSP-VBX04-02

3 m (9.8ft): JZSP-VBX04-03
1CN for SERVOPACK

J Cable for PG
2 This cable is used to connect the encoder of Servomotor to the SERVOPACK.

The following three types of cables are available according to encoder types.

SGMG, SGMS, and SGMD


D Cables with One Connector (without Connector on Encoder End)

Cable Model
Length
Incremental Absolute

3m (9.8ft) DE9411276-1 DE9411277-1

5m (16.4ft) DE9411276-2 DE9411277-2

10m (32.8ft) DE9411276-3 DE9411277-3

15m (49.2ft) DE9411276-4 DE9411277-4

20m (65.6ft) DE9411276-5 DE9411277-5

D Cables with Connectors on Both Ends (Straight Plug on Encoder End)

Cable Model
Length
Incremental Absolute

3m (9.8ft) JZSP-CBP0S-01 JZSP-CBP1S-01

5m (16.4ft) JZSP-CBP0S-02 JZSP-CBP1S-02

10m (32.8ft) JZSP-CBP0S-03 JZSP-CBP1S-03

15m (49.2ft) JZSP-CBP0S-04 JZSP-CBP1S-04

20m (65.6ft) JZSP-CBP0S-05 JZSP-CBP1S-05

2 -18
2.3 Connection and Wiring

D Cables with Connectors on both Ends (L-shape Plug on Encoder End)

Cable Model
Length
Incremental Absolute

3m (9.8ft) JZSP-CBP0L-01 JZSP-CBP1L-01

5m (16.4ft) JZSP-CBP0L-02 JZSP-CBP1L-02

10m (32.8ft) JZSP-CBP0L-03 JZSP-CBP1L-03

15m (49.2ft) JZSP-CBP0L-04 JZSP-CBP1L-04

20m (65.6ft) JZSP-CBP0L-05 JZSP-CBP1L-05


2
For Models SGM, SGMP
D Cables with Connectors on Both Ends

Cable Model
Length
Incremental Absolute

3m (9.8ft) JZSP-CAP00-01 JZSP-CAP10-01

5m (16.4ft) JZSP-CAP00-02 JZSP-CAP10-02

10m (32.8ft) JZSP-CAP00-03 JZSP-CAP10-03

15m (49.2ft) JZSP-CAP00-04 JZSP-CAP10-04

20m (65.6ft) JZSP-CAP00-05 JZSP-CAP10-05

D Cables with One Connector (without Connector on SERVOPACK End)

Cable Model
Length
Incremental Absolute

3m (9.8ft) DP9320086-1 DP9320085-1

5m (16.4ft) DP9320086-2 DP9320085-2

10m (32.8ft) DP9320086-3 DP9320085-3

15m (49.2ft) DP9320086-4 DP9320085-4

20m (65.6ft) DP9320086-5 DP9320085-5

2 -19
Basic Use
2.3.2 Main Circuit Wiring and Power ON Sequence

D Cables without Connectors

Cable Model
Length
Incremental Absolute

3m (9.8ft) DP9400064-1 DP8409123-1

5m (16.4ft) DP9400064-2 DP8409123-2

10m (32.8ft) DP9400064-3 DP8409123-3

15m (49.2ft) DP9400064-4 DP8409123-4

2 20m (65.6ft) DP9400064-5 DP8409123-5

J Connector Kit (DE9411290) for PG


SERVOPACK End
Connector on SERVOPACK end only.
2CN

2.3.2 Main Circuit Wiring and Power ON Sequence

This section describes the functions of the main circuit terminals, the main circuit wiring, and
the power-ON sequence of a typical Σ-Series Servo.

J Functions of Main Circuit Terminals

The following table shows the name and description of each main circuit terminal:

Terminal
Name Description
Symbol

10 %, 50/60 Hz
Three-phase 200 to 230 VAC +–15
L1, L2, L3 Main power input terminals

U, V, W Motor connection terminal Used to connect motor

10 %, 50/60 Hz
Single phase 200 to 230 VAC +–15
L1C, L3C Control power input terminals

Connected to earth.
¢2 Ground terminal
(For power ground and motor ground).

Regenerative resistor unit con-


+, B Normally, external connection is not required.
nection terminal

Regenerative resistor unit con- Terminal used to connect regenerative resistor for
+1, B
nection terminal SERVOPACK with power capacity more than 5 kW.

N Main circuit negative terminal Normally, external connection is not required.

Note: A SERVOPACK with power capacity of 3 kW or less does not have a +1 terminal.

2 -20
2.3 Connection and Wiring

J Typical Wiring Example

Three-phase 200 to 230 VAC + 10% (50/60 Hz)


–15%
R S T SERVOPACK
SGDB- AM

L1C

L3C

L1

L2 2
L3

(Servo alarm display) 22


ALM+

Main circuit power 23


Main circuit ALM−
power

1MCCB: Circuit breaker (for inverter type) 1PL: Lamp for display
FIL: Noise filter 1SUP: Surge suppressor
1MC: Contactor 1D: Flywheel diode
1Ry: Relay

J Power ON Sequence Design


Form a power ON sequence as follows:

D Form a power ON sequence so that the power is turned OFF when a servo alarm signal is
output. (See the circuit diagram above.)
D Hold down the power ON push-button for at least two seconds. The SERVOPACK outputs
a servo alarm signal for approximately two seconds or less when the power is turned ON.
This operation is required to initialize the SERVOPACK.

Power supply

Servo alarm (ALM) output signal

2 -21
Basic Use
2.3.2 Main Circuit Wiring and Power ON Sequence

J Wiring Precautions
D Do not wire power lines and signal lines in the same duct or bundle them together.
Wire such that signal lines are kept apart from power lines by at least 30 cm.
D Twisted pair wire and shielded multi-core twisted-pair wires should be used for signal lines,
encoder (PG) feedback lines.
The length for wiring is 5 m maximum for the command input line, 20 m maximum for
the PG feedback line.
D Do not touch the power terminal even if power was turned OFF.
High voltage may still remain in SERVOPACK.
2 Perform inspection only after the CHARGE lamp is OFF.
D Do not turn the power ON and OFF frequently.
Since the SGDB SERVOPACK has a capacitor in the power supply unit, a high charging
current will flow for approximately 0.2 seconds when power is turned ON.
Therefore, frequently turning the power ON and OFF causes the main circuit devices (such
as capacitors and fuses) to deteriorate, resulting in unexpected problems.

2 -22
2.4 Conducting a Test Run

2.4 Conducting a Test Run

This section describes how to conduct a full test run. The test run is divided into two steps. Com-
plete a test run in step 1 first, then proceed to step 2.

2.4.1 Test Run in Two Steps

Conduct the test run when wiring is complete. Generally, conducting a test run for servo drives
can be difficult. However, by following the two steps described below, the test run can be per- 2
formed safely and correctly.

IMPORTANT To prevent accidents, initially conduct a test run only for a servomotor under no load (i.e., with all couplings and
belts disconnected). Do not run the servomotor while it is connected to a machine.

Step 1: Conducting a test run for the motor without load

Check that the motor is wired correctly.


Conduct a test run with the motor shaft disconnected from the machine.

Operate the motor with a


Digital Operator.

Check wiring.
Do not
connect to a
machine.

Step 2: Conducting a test run with the motor and machine connected

Adjust SERVOPACK according to machine characteristics.


Connect to the machine and conduct a test run.

Speed adjustment by
autotuning
SGDB

Motor

Connect to the machine.

2 -23
Basic Use
2.4.2 Step 1: Conducting a Test Run for Motor without Load

2.4.2 Step 1: Conducting a Test Run for Motor without Load

Check that the motor is wired correctly.


If the motor fails to rotate properly during a servo drive test run, the cause most frequently lies
with incorrect wiring.

D Check power supply circuit wiring.


D Check servomotor wiring.
D Check I/O signal wiring (1CN and 6CN).
Wherever possible, perform host controller adjustments and other relevant operations in Step
2 1 (before installing a Servomotor on the machine).

Conduct a test run for the motor without load according to the procedure described below.
For customers who use a servomotor with brake, refer to 2.4.4 Supplementary Information on
Test Run before starting a test run.

Operate the motor with a


Digital Operator.

Check wiring.

Do not connect
to the machine.

J Securing the Servomotor Secure servomotor to mounting holes.

Secure the servomotor to mounting holes to prevent Do not connect


anything to the
it from moving during operation. Alternatively, dis- motor shaft
(no-load status).
connect couplings and belts.

J Checking the Servomotor Wiring


Disconnect connector 1CN and 6CN, then check
Disconnect
the motor wiring in the power supply circuit. connectors
I/O signals (1CN and 6CN) are not to be used so 1CN and 6CN.

leave connector 1CN and 6CN disconnected.

2 -24
2.4 Conducting a Test Run

J Turning the Power ON


Turn ON the SERVOPACK. If the SERVOPACK is turned ON normally, the POWER indicator
on the front panel will light.

Sending an ALM command through the serial communications line will return an “ALM P.P-
OT” response. If a Digital Operator is connected, the display will appear as shown below.

The indicator on the Digital Operator will light as shown in the figure.

Normal display

Alternately displayed

Example of alarm display


2

Power is not supplied to the servomotor because the servo is OFF.

If an alarm display appears on the LED as shown in the figure above, the power supply circuit,
motor wiring or encoder wiring is incorrect. In this case, turn the power OFF, then correct the
problem. Refer to Appendix D List of Alarm Displays.

J Operation by Serial Communications


Run the servomotor by sending a serial command. Check that the servomotor is running nor-
mally.

Refer to 4.2 Serial Communications Commands for details on the operation method.

J Operation Using Digital Operator Operate Using Digital Operator.

If serial communications cannot be executed and a


Digital Operator is installed, use the Digital Operator
to run the servomotor, and check that it is running nor-
If an alarm occurs, the power supply
mally. circuit, motor wiring, or encoder
wiring is incorrect.
Refer to 5.2.2 Operation Using the Digital Operator.

J Connecting Signal Lines


Use the following procedure to attach the 1CN and
6CN connectors. Connect
connectors 1CN
and 6CN.
1. Turn OFF the power.
2. Connect connectors 1CN and 6CN.
3. Turn ON the power again.

2 -25
Basic Use
2.4.2 Step 1: Conducting a Test Run for Motor without Load

J Checking Input Signals

Check the input signal wiring either by using a serial communications monitor command, or
by using the monitor mode of the Digital Operator.

For details on the operation method, refer to 4.2.2 Reading Data from a SERVOPACK and
5.1.10 Monitor Mode.

To check input signals, turn each connected signal line ON and OFF, and verify that the bit
display on the monitor changes as indicated in the table below.

Input Signal ON/OFF Serial Monitor Monitor Bit Display on


2 Command Response Digital Operator

High level or open OFF 1 Not lit

Low level or closed ON 0 Lit

If the signal lines are not wired correctly, the servomotor may not rotate. Make sure wiring is
correct. If a signal line is not being used, short it out as necessary. Memory switch settings can
be used to eliminate the need to perform external short-circuit wiring.

Signal Symbol Connector Pin Explanation


Number

P-OT 1CN-30 Servomotor can rotate forward when input from signal line is
0 V.

N-OT 1CN-31 Servomotor can reverse when input from signal line is 0 V.

/S-ON 1CN-28 Servomotor is turned ON when input from signal line is 0 V.


This line need not be connected when serial commands SVON
and SVOFF are used.
Leave the servomotor in OFF state at this time.

STOP 6CN-24 Servomotor can be operated in automatic mode and zero point
return mode when input from signal line is 0 V.

J Turning ON the Servo

Use the following procedure to turn ON the servo.

1. Check that no command has been input.

• Turn OFF /AST (6CN-22), /ZRN (6CN-13), /MAN (6CN-14), /PULS (6CN-15),
/MCW (6CN-16), and /MCCW (6CN-17).

• When using digital switches, set the position and speed command values to 0.

• When using the serial communications, stop serial communications.

• When using pulses, set PULS (1CN-3) and SIGN (1CN-6) to 0 V.

2 -26
2.4 Conducting a Test Run

SERVOPACK
Servomotor

(1CN-28)

Turn ON the servo.

2. Turn ON the servo. Display when servo is turned ON

Either set /S-ON signal (1CN-28) to 0V, or send


the serial command SVON. In normal circum-
stances, the servomotor will be turned ON, and
COIN will be returned in response to the ALM
serial command. 2
If a Digital Operator is connected, its display
will be as shown in the figure on the right.

J Operation by Command Input


In automatic mode, the operating procedure differs according to the positioning mode (Cn-27)
setting.

After referring to Chapter 3, set the command speed and command position, and start the ser-
vomotor.

Incorrect wiring or a command input error or parameter setting error can cause the motor to
overrun. When turning ON the servomotor, be sure to be in a position to perform an emergency
stop at any time.

1. Slow down the command speed (to 100 r/min or less), then set the position command and
enter an operation start command.
The method of entering the speed and position commands differs according to the position-
ing mode. Enter values according to the current positioning mode.
When the command table method is used, it is necessary to write the command values in
the position table and speed table in advance. Refer to either 4.2.1 Sending Commands to
a SERVOPACK and 4.4 Serial Commands for Settings and Monitoring, or to 5.1.7 Position
Table Setting Mode and 5.1.8 Speed Table Setting Mode, as appropriate.
2. Use the serial communications monitor command or the monitor mode of the Digital Op-
erator to check the following items:

Monitor Command Digital Operator Content of Monitor


Un Number

MON0 Un-00 Actual rotation speed of servomotor (r/min)

MON1 Un-01 Command speed (× 1000 command units/min)

MONF Un-0F Current position (command units)

2 -27
Basic Use
2.4.3 Step 2: Conducting a Test Run with the Motor Connected to the Machine

• Does the motor rotate?


• Does the motor stop at the command position?
• Do the speed command and rotation speed match? (If the positioning distance is too
short, positioning may be completed before the motor speed reaches the command
speed.)
• Is the motor rotating in the desired direction?
3. When changing the direction of rotation or the command unit, reset the following parame-
ters:

Cn-23 to Cn-25 Electronic Gear Ratio

2 Cn-02 bit 0 Reverse rotation mode

If the above operation produces an alarm or the servomotor fails to operate, either the 1CN
or 6CN wiring is incorrect, or the parameter settings do not agree with the specifications
of the host controller. Check the wiring or review the parameter settings, then repeat step
1 above.
For details, refer to Appendix C List of Parameters and Appendix D List of Alarm Displays.

2.4.3 Step 2: Conducting a Test Run with the Motor Connected to the
Machine

WARNING
D Operation faults that arise after the motor is connected to the machine not only damage the ma-
chine but may also cause an accident resulting in injury or death.

Before proceeding to step 2, repeat step 1 (conducting a test run for the motor without load)
until you are fully satisfied that the test has been completed successfully. All items including
parameters setting and wiring should be tested as conclusively as possible before step 1 is com-
plete.

After step 1 is complete, proceed to step 2 in which a test run is conducted with the motor con-
nected to the machine. The purpose of step 2 is to adjust the SERVOPACK according to the
machine characteristics.

D To perform autotuning to adjust the motor according to machine characteristics


D To match the speed and direction of rotation with the machine specifications
D To check the final control mode

SGDB Servomotor
SERVOPACK

Connect to the machine.

2 -28
2.4 Conducting a Test Run

Conduct a test run according to the procedure described below.

1. Turn the SERVOPACK power OFF.


2. Connect the servomotor to the machine.
Refer to 2.2.2 Installing a Servomotor.
3. Tune the SERVOPACK according to the machine characteristics.
Refer to 5.2.3 Autotuning.
4. Operate by command input.
As in 2.4.2 Step 1: Conducting a Test Run for Motor without Load, perform Operation by
Command Input on page 2 -27. Perform tuning associated with the host controller.
5. Set parameters and record the settings.
2
Set parameters as necessary. Record all the parameter settings for maintenance purposes.
This is all that is required to conduct the test run.

Normally, the machine may cause much friction because of an insufficient running-in period.
After a test run is complete, perform adequate running-in.

2.4.4 Supplementary Information on Test Run


In the following cases, always refer to the information described below before starting a test
run:

D When using a servomotor with a brake


D When performing position control from the host controller

J When Using a Servomotor with Brake


The brake prevents the motor shaft from rotating due to a backdriving torque. Such a torque
may be created by an external force or the force of gravity acting on the load and may result
in undesired motion or the load, should motor power be lost.
SERVOPACK uses the brake interlock output (BK) signal to control holding brake operation
for a servomotor with brake.
Vertical Axis Axis to Which External Force is Applied
Servomotor

Holding brake External force


Servomotor
Prevents the
motor from
rotating due to
gravity

To prevent faulty operation caused by gravity (or external force), first check that the motor and holding brake
IMPORTANT
operate normally with the motor disconnected from the machine. Then, connect the motor to the machine and
conduct a test run.

2 -29
Basic Use
2.4.4 Supplementary Information on Test Run

For wiring of a servomotor with a brake, refer to 3.14.2 Holding Brake.

Single-phase SERVOPACK
100 V or 200 V

Brake control relay

Brake power supply


LPDE-1H01 (100 V input)
LPSE-2H01 (200 V input)

Servomotor with brake

2 -30
3
Advanced Use

3
This chapter explains how to set parameters for each purpose and how to
use each function. Read the applicable sections according to your require-
ments.

Before Reading this Chapter . . . . . . . . . . . . . . . . 3-4


3.1 Setting Up the Σ SERVOPACK . . . . . . . . . 3-5
3.1.1 Setting the Motor Model . . . . . . . . . . . . . . . . . . . . 3-5
3.1.2 Setting the Number of Encoder Pulses . . . . . . . 3-6
3.1.3 Direction of Motor Rotation . . . . . . . . . . . . . . . . . . 3-7
3.1.4 Parameter Settings for Machine System . . . . . . 3-7
3.1.5 Electronic Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3.1.6 Setting the Acceleration/Deceleration Type
and Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 11
3.1.7 Setting Speed Limits . . . . . . . . . . . . . . . . . . . . . . . 3 - 15
3.1.8 Setting Torque Limits . . . . . . . . . . . . . . . . . . . . . . . 3 - 15
3.1.9 Setting Stored Stroke Limits . . . . . . . . . . . . . . . . . 3 - 18
3.1.10 Setting Backlash Compensation . . . . . . . . . . . . . 3 - 19

3.2 Signals Common to All Modes . . . . . . . . . . 3 - 20


3.2.1 Servo ON Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 20
3.2.2 Pause Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 21
3.2.3 Overtravel Limit Function . . . . . . . . . . . . . . . . . . . 3 - 24
3.2.4 Operation Mode Selection . . . . . . . . . . . . . . . . . . 3 - 28
3.2.5 Operation Mode Display Output . . . . . . . . . . . . . 3 - 29
3.2.6 Operation Start Input . . . . . . . . . . . . . . . . . . . . . . . 3 - 30
3.2.7 Reset and Alarm Reset Input . . . . . . . . . . . . . . . . 3 - 32
3.2.8 Servo Alarm Output . . . . . . . . . . . . . . . . . . . . . . . . 3 - 33

3 -1
Advanced Use

3.2.9 Command Error Outputs . . . . . . . . . . . . . . . . . . . . 3 - 34


3.2.10 Alarm Code Outputs . . . . . . . . . . . . . . . . . . . . . . . 3 - 36
3.2.11 Positioning Complete and
Positioning Proximity Signals . . . . . . . . . . . . . . . . 3 - 38
3.2.12 Servo Ready Output Signal . . . . . . . . . . . . . . . . . 3 - 41
3.2.13 Running Detection Signal . . . . . . . . . . . . . . . . . . . 3 - 42
3.2.14 OL Warning and Alarm Output Signals . . . . . . . . 3 - 44
3.2.15 Analog Monitor Signals . . . . . . . . . . . . . . . . . . . . . 3 - 45

3.3 Feed Speed Setting in Automatic and


Manual Operation Modes . . . . . . . . . . . . . . 3 - 47
3.4 Automatic Mode: Station Numbers . . . . . . 3 - 49
3.4.1 Position Command Input Signals . . . . . . . . . . . . 3 - 51

3 3.4.2 Rotating Direction Select Input . . . . . . . . . . . . . . 3 - 52


3.4.3 Current Station Number Output and
Station Number Read Selection Input . . . . . . . . 3 - 53
3.4.4 Station Proximity Signal . . . . . . . . . . . . . . . . . . . . 3 - 55
3.4.5 Manual Operation Mode . . . . . . . . . . . . . . . . . . . . 3 - 56
3.4.6 Inputting Speed Command Data . . . . . . . . . . . . . 3 - 56

3.5 Automatic Mode: Digital Switches . . . . . . . 3 - 59


3.5.1 Position Command Input Signals, Speed Command
Input Signals, and Strobe Output Signals . . . . . 3 - 61
3.5.2 Speed Command . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 66
3.5.3 Digital Switch Unit . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 67
3.5.4 Contact Input Unit . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 68

3.6 Automatic Mode: Serial Communications 3 - 70


3.6.1 Serial Commands . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 72

3.7 Automatic Mode: Command Table . . . . . . 3 - 87


3.7.1 Data Number Input Signals . . . . . . . . . . . . . . . . . 3 - 89
3.7.2 Zone Signal Outputs . . . . . . . . . . . . . . . . . . . . . . . 3 - 90
3.7.3 Speed Command Input . . . . . . . . . . . . . . . . . . . . . 3 - 93

3.8 Manual Mode . . . . . . . . . . . . . . . . . . . . . . . . 3 - 94


3.9 Pulse Operation Mode . . . . . . . . . . . . . . . . . 3 - 95
3.10 Machine Zero Point Return Mode . . . . . . . 3 - 99
3.10.1 Machine Zero Point Return Mode I
(Bits 2 and 3 of Cn-29 Set to 0) . . . . . . . . . . . . . . 3 - 100
3.10.2 Machine Zero Point Return Mode II (Bits 2 and 3
of Cn-29 Set to 1 and 0 Respectively) . . . . . . . . 3 - 101
3.10.3 Machine Zero Point Return Mode III
(Bits 2 and 3 of Cn-29 Set to 1) . . . . . . . . . . . . . . 3 - 101

3 -2
3.11 Encoder Outputs . . . . . . . . . . . . . . . . . . . . . 3 - 103
3.12 External Pulse Generators . . . . . . . . . . . . . 3 - 106
3.13 External Position Indicator . . . . . . . . . . . . . 3 - 108
3.14 Setting the Stop Function . . . . . . . . . . . . . . 3 - 110
3.14.1 Dynamic Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 110
3.14.2 Holding Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 111

3.15 Smooth Operation . . . . . . . . . . . . . . . . . . . . 3 - 114


3.15.1 Adjusting Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 114
3.15.2 Setting the Torque Command Filter
Time Constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 115

3.16 Minimizing Positioning Time . . . . . . . . . . . . 3 - 117


3.16.1 Autotuning Function . . . . . . . . . . . . . . . . . . . . . . . . 3 - 117
3.16.2 Servo Gain Switching . . . . . . . . . . . . . . . . . . . . . . 3 - 117
3
3.16.3 Feed-forward Control . . . . . . . . . . . . . . . . . . . . . . . 3 - 118
3.16.4 Speed Bias . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 118
3.16.5 Proportional Control . . . . . . . . . . . . . . . . . . . . . . . . 3 - 119
3.16.6 Mode Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 119

3.17 Handling Power Loss . . . . . . . . . . . . . . . . . . 3 - 123


3.18 Special Wiring . . . . . . . . . . . . . . . . . . . . . . . . 3 - 124
3.18.1 Wiring Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 124
3.18.2 Wiring for Noise Control . . . . . . . . . . . . . . . . . . . . 3 - 125
3.18.3 Using More Than One Servodrive . . . . . . . . . . . . 3 - 130
3.18.4 Using Regenerative Resistor Units . . . . . . . . . . . 3 - 131
3.18.5 Using an Absolute Encoder . . . . . . . . . . . . . . . . . 3 - 133
3.18.6 Extending an Encoder Cable . . . . . . . . . . . . . . . . 3 - 136
3.18.7 Using SGDB SERVOPACK with
High Voltage Lines . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 139
3.18.8 Connector Terminal Layouts . . . . . . . . . . . . . . . . . 3 - 140

3 -3
Advanced Use

Before Reading this Chapter

This chapter describes how to use each 1CN or 6CN connector I/O signals and how to set the corre-
sponding parameter.

Other related sections in this manual are listed below.

D For a list of I/O signals of 1CN and 6CN connectors, refer to Appendix B List of I/O Signals.
D For terminal layout for I/O signals of 1CN and 6CN connectors, refer to 3.18.8 Connector
Terminal Layouts.
D For a list of parameters, refer to Appendix C List of Parameters.
D For details on how to set parameters using serial communications, refer to 4.4.1 List of
Commands.
3 D For details on how to set parameters using the Digital Operator, refer to 5.1.6 Parameter
Setting Mode.
The 1CN and 6CN connectors are used to output signals to and input them from external circuits
or devices (e.g., host controllers).

Parameters are divided into the following two types.

Memory switches Set each bit to ON or OFF to select a function.


Cn-01, Cn-02, Cn-26, Cn-29,
Cn-32, Cn-33 and Cn-39

Parameter settings Set numerical values, such as a torque limit value or speed loop gain.
Memory switches other than
Cn-03 to Cn-3F

3 -4
3.1 Setting Up the Σ SERVOPACK

3.1 Setting Up the Σ SERVOPACK

This section describes how to set parameters.

3.1.1 Setting the Motor Model

To ensure that the Σ-series Servo System operates properly, set the model of the servomotor
in the following parameter.

Cn-2A Motor Code Factory Settings: Shown below

Set this memory switch according to the servomotor model.

After changing this parameter setting, turn the power OFF, then ON.

SERVOPACK Model Cn-2A Factory Motor Model Cn-2A Setting


3
Setting (Motor Code)
SGDB-05AM 142 SGMG-03AjB 171
SGM-04A 106
SGMP-04A 126
SGMG-05AjA 142
SGDB-10AM 143 SGMG-06AjB 172
SGM-08A 107
SGMP-08A 127
SGMG-09AjA 143
SGMG-09AjB 173
SGMS-10AjA 163
SGDB-15AM 144 SGMG-12AjB 174
SGMG-13AjA 144
SGMP-15A 128
SGMS-15AjA 164
SGDB-20AM 145 SGMG-20AjA 145
SGMG-20AjB 175
SGMS-20AjA 165
SGDB-30AM 146 SGMD-22AjA 155
SGMG-30AjA 146
SGMG-30AjB 176
SGMS-30AjA 166
SGDB-50AM 147 SGMD-32AjA 156
SGMG-44AjA 147
SGMG-44AjB 177
SGMS-40AjA 167
SGMD-40AjA 157
SGMS-50AjA 168

3 -5
Advanced Use
3.1.2 Setting the Number of Encoder Pulses

SERVOPACK Model Cn-2A Factory Motor Model Cn-2A Setting


Setting (Motor Code)
SGDB-60AM 148 SGMG-55AjA 148
SGMG-60AjB 178
SGDB-75AM 149 SGMG-75AjA 149
SGDB-1AAM 140 SGMG-1AAjA 140
SGDB-1EAM 150 SGMG-1EAjA 150

The motor model used can be changed within the same group.

3.1.2 Setting the Number of Encoder Pulses

To ensure that the Σ-series Servo System operates properly, set the encoder type and the num-
ber of encoder pulses in the following parameters:

3 Cn-01 Bit E Encoder Type Factory Setting: 0

Set the encoder type according to the servomotor model.

After changing the memory switch setting, turn the power OFF, then ON.

Encoder Number of Encoder Pulses Per Revolution Value


Specifications in
Motor Model

2 Incremental encoder: 8192 pulses per revolution

3 Incremental encoder: 2048 pulses per revolution 0

6 Incremental encoder: 4096 pulses per revolution

W Absolute encoder: 1024 pulses per revolution


1
S Absolute encoder: 8192 pulses per revolution

Cn-11 Number of Unit: Pulses Per Setting Range: Factory Setting:


Encoder Pulses Revolution (P/R) 513 to 32768 8192

Set the number of encoder pulses according to the servomotor model.

After changing this memory switch setting, turn the power OFF, then ON.

Encoder Number of Encoder Pulses Per Revolution Value


Specifications in
Motor Model

2 Incremental encoder: 8192 pulses per revolution 8192

3 Incremental encoder: 2048 pulses per revolution 2048

6 Incremental encoder: 4096 pulses per revolution 4096

W Absolute encoder: 1024 pulses per revolution 1024

S Absolute encoder: 8192 pulses per revolution 8192

3 -6
3.1 Setting Up the Σ SERVOPACK

3.1.3 Direction of Motor Rotation

This SERVOPACK provides a reverse rotation mode in which the direction of rotation can be
reversed without altering the servomotor wiring.

If reverse rotation mode is used, the direction of motor rotation can be reversed without other
changes.

With the standard setting, forward rotation is defined as counterclockwise (CCW) rotation
viewed from the drive end.

Command Standard Setting Reverse Rotation Mode

Encoder output Encoder output from


from SERVOPACK SERVOPACK
Forward (+) PAO (Phase A) PAO (Phase A) 3
PBO (Phase B) PBO (Phase B)

Encoder output Encoder output from


from SERVOPACK SERVOPACK
Reverse (−) PAO (Phase A) PAO (Phase A)

PBO (Phase B) PBO (Phase B)

J Setting Reverse Rotation Mode


Set bit 0 of memory switch Cn-02 to select reverse rotation mode.

Cn-02 Bit 0 Reverse Rotation Mode Factory Setting: 0

Setting Meaning

Forward rotation is defined as counterclockwise


0 rotation when viewed from the drive end.
(Standard setting)

Forward rotation is defined as clockwise rotation


1 when viewed from the drive end.
(Reverse rotation setting)

3.1.4 Parameter Settings for Machine System

Set bit 1 of memory switch Cn-26 according to the machine configuration.

Cn-26 Bit 1 Finite/infinite Length Mode Setting Factory Setting: 0

3 -7
Advanced Use
3.1.5 Electronic Gear

Setting Meaning

0 Finite length mode

1 Infinite length mode

If the machine has limited travel, set the memory switch bit to finite length mode. The stored
stroke limit function becomes effective in this mode.

Refer to 3.1.9 Setting Stored Stroke Limits for information on the stored stroke limit function.

Mechanical configurations such as ball screws and transport trucks are examples of machines
with limited travel.

If the machine has unlimited travel, set the memory switch bit to infinite length mode. The
stored stroke limit function will not be effective in this mode.

3 Disc tables, press feeders, and conveyor belts are examples of machines with unlimited travel.

Cn-26 Bit 2 Linear/Rotational Mode Factory Setting: 0

Setting Meaning

0 Linear mode

1 Rotational mode

For linear motion, set bit 2 of Cn-26 to 0 (linear mode). In this mode, the position coordinates
can be in the range of −99999999 to +99999999 (command units).

For rotational motion, set bit 2 of Cn-26 to 1 (rotational mode). In this mode, the range for posi-
tion coordinates is from 0 to Cn-23 − 1 (command units). Cn-23 is the number of command
units per machine revolution. The position returns to the zero point after one revolution.

3.1.5 Electronic Gear

The electronic gear function enables the motor travel distance per input command unit to be
set to any value. It allows the host controller to perform control without having to consider the
machine gear ratio and the number of encoder pulses.

3 -8
3.1 Setting Up the Σ SERVOPACK

When Electronic Gear Function When Electronic Gear Function


is not Used is Used
Workpiece Command
unit: 1 μm
Workpiece

Number of Ball screw


encoder lead: 6 mm
Number of Ball screw pulses: 2,048
encoder lead: 6 mm
pulses: 2,048
Machine conditions and command unit
To move a workpiece 10 mm: must be defined for the electronic gear
function beforehand.
One revolution is equivalent to 6 mm, so
10
6 = 1.6666 (revolutions)
2048 × 4 (pulses) is equivalent to one revolution, so
1.6666 × 2,048 × 4 = 13,653 (command unit) To move a workpiece 10 mm:
A total of 13653 pulses must be input as the command unit. Command unit is 1 μm, so
10 mm
1 μm = 10,000 command units
The host controller needs to make this calculation.

J Setting the Electronic Gear


Calculate the electronic gear ratio (B/A) according to the procedure below and set the value 3
in Cn-23, Cn-24 and Cn-25.

1. Check the machine specifications.


Items related to electronic gear:
• Gear ratio
Ball screw lead
• Ball screw lead Gear ratio
• Pulley diameter
2. Determine the command unit to be used.
Command unit is the minimum unit of position To move a table in 0.001 mm units
Command unit: 0.001 mm
data used for moving the load. (Minimum unit
of command from host controller)
Examples:
0.01 mm, 0.001 mm, 0.1°, 0.01 inch
Command input of one unit moves the load by
one command unit.
Determine the command unit according to
Example: When command unit is 1 μm machine specifications and positioning
accuracy.
If a command of 50,000 units is input, the load
moves 50 mm (50,000 × 1 μm).
3. Determine the load travel distance per revolution of load shaft in command units.
Load travel distance per revolution of load shaft (in command units)
Load travel distance per revolution of load shaft (in unit of distance)
=
Command unit
Example: When ball screw lead is 5 mm and command unit is 0.001 mm
5/0.001 = 5,000 (command units)

4. Determine the electronic gear ratio B .


A

Check the electronic gear ratio so that the load (reduction gear output) makes “L” revolu-
tions when the motor (reduction gear input) makes “M” revolutions. The nominal gear ra-
tio may not be a precise value. Determine the exact ratio from the number of gear teeth.

3 -9
Advanced Use
3.1.5 Electronic Gear

Incorrect positioning will result unless a precise gear ratio is specified.


5. Set parameters.
Cn-23: Command units per machine revolution (the value calculated in 3.)
Cn-24: Speed of motor shaft rotation (4 × “M” observed in 4.)
Cn-25: Speed of load shaft rotation (“L” observed in 4.)
Check that the following conditions are met:


0.01 ≦ Electronic gear ratio B = Cn-11 (number of encoder pulses) × Cn-24 ≦ 100
A Cn-23 × Cn-25

If the electronic gear ratio is outside this range, the SERVOPACK will not work properly.

Modify the machine configuration (gear ratio, ball screw lead, number of motor encoder
pulses) or command unit so that the above conditions are met.

3 SERVOPACK positioning accuracy will be the number of encoder pulses (Cn-11) × 4 per mo-


tor revolution. When the electronic gear ratio B is less than 1, the minimum command unit
A
is smaller than the SERVOPACK positioning accuracy. In other words, the actual positioning
accuracy is less than the minimum command unit.

J Examples of Setting an Electronic Gear Ratio


The following examples show electronic gear ratio settings for different load mechanisms.

Ball Screw
Command unit: 0.001 mm Travel distance per = 6 mm = 6000
revolution of load shaft 0.001 mm
(Cn-23)
Load shaft Motor shaft rotation speed (Cn-24) = 1 × 4 = 4
Load shaft rotation speed (Cn-25) = 1

Ball screw lead: 6 mm

Disc Table
Travel distance per = 360° = 3600
revolution of load shaft 0.1°
Command unit: (Cn-23)
Gear ratio:
0.1° Motor shaft rotation speed (Cn-24) = 3 × 4 = 12
3:1
Load shaft rotation speed (Cn-25) = 1
Load shaft

Belt & Pulley


Travel distance per
Command unit: 0.0254 mm = 3.14 x 100 mm = 12362
Load shaft revolution of load shaft 0.0254 mm
(Cn-23)
Motor shaft rotation speed (Cn-24) = 12 × 4 = 48
Gear ratio: Load shaft rotation speed (Cn-25) = 5
2.4 : 1 Pulley diameter:
100 mm

3 -10
3.1 Setting Up the Σ SERVOPACK

3.1.6 Setting the Acceleration/Deceleration Type and Rate

Exponential acceleration/deceleration or other types of acceleration/deceleration (linear or S-


shaped acceleration/deceleration) can be selected for each operation mode in the SERVO-
PACK.

The selection is made using bit 0 in memory switch Cn-39.

Cn-39 Bit 0 Acceleration/Deceleration Type Factory Setting: 0

Setting Meaning

0 Do not use an acceleration/deceleration type.

1 Use an acceleration/deceleration type.

Set bit 0 of Cn-39 to 0 to select 1-step linear acceleration/deceleration for all operation modes. 3
Set bit 0 of Cn-39 to 1 to enable the settings in bits 1, 2, 8, A, C, and E of Cn-39.

Cn-39 Bit 8 Acceleration/Deceleration Type for Factory Setting: 0


Automatic Operation Mode

Cn-39 Bit A Acceleration/Deceleration Type for Factory Setting: 0


Manual Operation Mode

Cn-39 Bit C Acceleration/Deceleration Type for Pulse Factory Setting: 0


Operation Mode

Cn-39 Bit E Acceleration/Deceleration Type for Zero Factory Setting: 0


Point Return Mode

Setting Meaning

0 Linear or S-shaped acceleration/deceleration

1 Exponential acceleration/deceleration

Set the acceleration/deceleration type for each operation mode.

If the type is set to 0, the acceleration/deceleration type for that operation mode will be based
on the settings in bits 1 and 2 of Cn-39.

If the type is set to 1, the acceleration/deceleration type for that operation mode will be expo-
nential acceleration/deceleration.

The following settings in bits 1 and 2 of Cn-39 are enabled only when bit 8, A, C, or E of Cn-39
in each operation mode is set to 0.

Cn-39 Bit 1 1-step/2-step Linear Factory Setting: 0


Acceleration/Deceleration Selection

3 -11
Advanced Use
3.1.6 Setting the Acceleration/Deceleration Type and Rate

Setting Meaning

0 1-step acceleration/deceleration

1 2-step acceleration/deceleration

This setting is enabled only when bit 0 of Cn-39 is set to 1 and bit 2 of the same memory switch
is set to 0.

If bit 1 is set to 0, 1-step linear acceleration/deceleration will be used.

If bit 1 is set to 1, 2-step linear acceleration/deceleration will be used.

Cn-39 Bit 2 S-shaped Acceleration/Deceleration Factory Setting: 0

Setting Meaning

3 0 Not used.

1 Used.

This setting is enabled only when bit 0 of Cn-39 is set to 1.

When bit 2 is set to 0, the acceleration/deceleration will be linear according to the setting in
bit 1 of Cn-39.

When bit 2 is set to 1, the acceleration/deceleration will be S-shaped.

The acceleration/deceleration rate for each type of acceleration/deceleration is set using the
following parameters:

J For 1-step Linear Acceleration and Deceleration

Cn-1F First Feed Speed Unit: ×1000 Setting Range: Factory Setting:
command 0 to 240000 500
units/min

Cn-3A Linear Unit: ms Setting Range: Factory Setting:


Acceleration/Deceleration 8 to 60000 100
Time 1

The speed is shown in the following diagram:

V1

α α
t

T1 T1

V1: The feed speed set in memory switch Cn-1F.

3 -12
3.1 Setting Up the Σ SERVOPACK

T1: Linear acceleration/deceleration time set in memory switch Cn-3A.


The acceleration/deceleration rate α is calculated as V1/T1.

J For 2-step Linear Acceleration and Deceleration

Cn-1F First Feed Speed Unit: ×1000 Setting Range: Factory Setting:
command 0 to 240000 500
units/min

Cn-3A Linear Unit: ms Setting Range: Factory Setting:


Acceleration/Deceleration 8 to 60000 100
Time 1

Cn-3B Linear Unit: ms Setting Range: Factory Setting:


Acceleration/Deceleration 8 to 60000 100
Time 2
3
Cn-3C 2-step Linear Unit: ×1000 Setting Range: Factory Setting:
Acceleration/Deceleration command 0 to 240000 500
Acceleration Switching units/min
Speed

The speeds are shown in the following diagram.

α2 α2

V1 V1
V2 V2

α 1 α 1

T2 T2

T1 T1

V1: Feed speed set in memory switch Cn-1F.


V2: Switching speed set in memory switch Cn-3C.
T1: Linear acceleration/deceleration time set in memory switch Cn-3A.
T2: Linear acceleration/deceleration time set in memory switch Cn-3B.
Acceleration/deceleration α is calculated as V1/T1, α2 as (V1 − V2)/T2, and these remain
constant even if the feed speed changes.

J For S-shaped Acceleration and Deceleration

Cn-1F First Feed Speed Unit: ×1000 Setting Range: Factory Setting:
command 0 to 240000 500
units/min

Cn-3A Linear Unit:ms Setting Range: Factory Setting:


Acceleration/Deceleration 8 to 60000 100
Time 1

3 -13
Advanced Use
3.1.6 Setting the Acceleration/Deceleration Type and Rate

Cn-19 S-shaped Unit:ms Setting Range: Factory Setting:


Acceleration/Deceleration 0 to 1000 0
Time

The speeds are shown in the following diagram.

V1

T2 T1 T2

V1: Feed speed set in memory switch Cn-1F.

T1: Linear acceleration/deceleration time set in memory switch Cn-3A.


3
T2: S-shaped acceleration/deceleration time set in memory switch Cn-19.

Acceleration/deceleration rate α is calculated as V1/T1.

J Exponential Acceleration and Deceleration

Cn-3D Exponential Unit: ms Setting Range: Factory Setting:


Acceleration/Deceleration 8 to 1000 100
Constants

Cn-3E Exponential Unit: ×1000 Setting Range: Factory Setting:


Acceleration/Deceleration command 0 to 240000 0
Bias Speed units/min

The following diagram shows the speeds.

Speed

Set speed

0 t

Exponential acceleration
/deceleration time constant
(Setting range: 8 to1000; Unit: ms)
Exponential acceleration/deceleration bias speed
(Setting range: 0 to 240000; Unit: 1000 command units/min)

3 -14
3.1 Setting Up the Σ SERVOPACK

3.1.7 Setting Speed Limits

Set speed limits for the SERVOPACK if the maximum rotating speed of the motor is higher
than the allowable rotating speed for the machine.

Set the following parameters when using speed limits.

Cn-03 Speed Limit Unit: ×1000 Setting Range: Factory Setting:


command 1 to 240000 10000
units/min

3.1.8 Setting Torque Limits

The SGDB SERVOPACK can provide the following torque controls:

D Level 1: To restrict the maximum output torque to protect the machine or workpiece (inter- 3
nal torque limit)
D Level 2: To restrict torque after the motor moves the machine to a specified position (exter-
nal torque limit)

J How to Set Level 1: Internal Torque Limit


The maximum torque is restricted to the values set in the following parameters.

Cn-10 Torque Limit Unit: % Setting Range: Factory Setting:


0 to 800 800

The same maximum torque value is set for both forward and reverse rotation.
Set this value to limit the torque according to machine conditions.
The setting unit is a percentage of the rated torque.
The torque limit is always applied.
If a value higher than the maximum torque is set, the maximum torque value is used.
A signal can be output to indicate that the torque is being restricted. Refer to 2. Using /CLT
Signal under How to Set Level 2: External Torque Limit.
Example of Use: Machine Protection

Torque limit
Motor speed
Note that too small a torque limit value will
result in torque shortage at acceleration or
deceleration.

Torque

J How to Set Level 2: External Torque Limit


First, use a contact input signal to make the torque (current) limit value set in the parameter
valid. Torque limit can be set separately for forward and reverse rotation.

3 -15
Advanced Use
3.1.8 Setting Torque Limits

SGDB SERVOPACK

Without
Forward torque limit
rotation Speed
/P-CL Torque
1CN-33 With Cn-08
torque limit
Speed
Torque
Without
torque limit
Reverse
rotation Speed
/N-CL Torque
1CN-34 With
torque limit Cn-09

Speed
Torque

3 P-CL ON: Torque limit is applied to forward rotation. Limit value:


1CN-33 is at low level. Cn-08

OFF: Torque limit is applied to forward rotation. −


1CN-33 is at high level.

N-CL ON: Torque limit is applied to reverse rotation. Limit value:


1CN-34 is at low level. Cn-09

OFF: Torque limit is applied to reverse rotation. −


1CN-34 is at high level.

A signal can be output to indicate that the torque is being limited. Refer to 2. Using /CLT Signal
later in this section.

Examples of Use:

D Forced Stopping

Cn-08 Forward External Torque Unit: % Setting Range: Factory Setting:


Limit 0 to 800 800

Cn-09 Reverse External Torque Unit: % Setting Range: Factory Setting:


Limit 0 to 800 800

Sets a torque limit value when torque is restricted by external contact input.

When /P-CL (1CN-33) is input Torque limit set in memory switch Cn-08 is applied during
forward rotation.

When /N-CL (1CN-34) is input Torque limit set in memory switch Cn-09 is applied during
reverse rotation.

1. Using /P-CL and /N-CL Signals

This section describes how to use input signals /P-CL and /N-CL as torque limit input sig-
nals.

3 -16
3.1 Setting Up the Σ SERVOPACK

24-V power supply SGDB SERVOPACK

1CN-35
Photocoupler
Host controller 5 mA
/P-CL 1CN-33

/N-CL 1CN-34

→ Input /P-CL 1CN-33 Forward External Torque Limit Input

→ Input /N-CL 1CN-34 Reverse External Torque Limit Input

These signals are for forward and reverse external torque (current) limit input.
This function is useful in forced stopping. 3
A signal can be output to indicate that the torque is being limited. Refer to 2. Using /CLT
Signal below.
2. Using /CLT Signal
This section describes how to use contact output /CLT signal for torque limit detection out-
put.
24-V power supply
SGDB SERVOPACK

Photocoupler Output
Per output: /CLT +
Maximum operating voltage:
30 VDC /CLT −
Maximum output current:
50 mA DC

→ Output /CLT 1CN-*1 Torque Limit Detection Output

This signal indicates whether motor output torque (current) is being restricted.

ON status: The circuit between 1CN-*1 and Motor output torque is being restricted.
1CN-*2 is closed. (Internal torque command is greater than the pre-
1CN-*1 is at low level. set value.)

OFF status: The circuit between 1CN-*1 and Motor output torque is not being restricted.
1CN-*2 is open. (Internal torque command is equal to or below the
1CN-*1 is at high level. preset value.)

Set the following parameter to select the output pin for the signal.

Cn-2D Output Signal Selection Setting Range: Factory Setting:


111 to 666 214

Select which function signal will be output as the 1CN output signal.

3 -17
Advanced Use
3.1.9 Setting Stored Stroke Limits

1’s digit Selects 1CN-16, 17 (/BK) functions

10’s digit Selects 1CN-18, 19 (/TGON) functions

100’s digit Selects 1CN-20, 21 (/S-RDY) functions

Setting Function Reference Section

1 /TGON 3.2.13

2 /S-RDY 3.2.12

3 /CLT 3.1.8

4 /BK 3.14.2

5 Overload warning 3.2.14

3 6 Overload alarm 3.2.14

Example: The torque limit signal (/CLT) will be output to 1CN-18 and 1CN-19.
Cn-2D = j3j

3.1.9 Setting Stored Stroke Limits

The stored stroke limit function sets in a parameter the range that the moving part of the ma-
chine can travel. Commands will not be accepted, and the machine will be stopped at a preset
position if this range is exceeded by manual or pulse operation. The machine will decelerate
to stop at a specified rate.

Limit switches can be omitted if the stored stroke limit function is used.

J Stored Stroke Limit Function


In finite mode (memory switch Cn-26 bit 1 = 0), operation is controlled so that the current posi-
tion of the motor will not exceed the set limits. An error will be detected if the current position
is not within the set limits after a positioning operation.

In infinite mode (memory switch Cn-26 bit 1 = 1), an error will not be detected even if the cur-
rent position is not within the set limits after a positioning operation.

Set the following memory switch bit to use the stored stroke limit function:

Cn-32 Bit 4 Stored Stroke Limit Factory Setting: 0

Use the following settings to specify whether or not the stored stroke limit function is to be
used:

Setting Meaning

0 Do not use the stored stroke limit function. (Standard setting)

1 Use the stored stroke limit function.

3 -18
3.1 Setting Up the Σ SERVOPACK

Set the moveable range using the following parameters:

Cn-06 Forward Rotation Stored Unit: Setting Range: Factory Setting:


Stroke Limit Command unit −99999999 to +99999999
+99999999

Cn-07 Reverse Rotation Stored Unit: Setting Range: Factory Setting:


Stroke Limit Command unit −99999999 to −99999999
+99999999

IMPORTANT When an incremental encoder and finite length mode are used, the stored stroke limit function is disabled from
when the control power is turned ON until the zero point return operation is completed.
When an incremental encoder and finite length mode are used, the stored stroke limit function cannot be used
for applications that do not perform the zero point return operation.

3.1.10 Setting Backlash Compensation 3


If there is backlash in the machine system, the backlash compensation function offsets the
backlash when the direction of rotation is changed. Set the backlash offset in the following pa-
rameter:

Cn-0D Backlash Offset Unit: Setting Range: Factory Setting:


PG pulses −30000 to 0
(× 4) +30000

After positioning in the forward direction, the Cn-0D value will be added to the current position
before positioning in the reverse direction.

After positioning in the reverse direction, the Cn-0D value will be subtracted from the current
position before positioning in the forward direction.

3 -19
Advanced Use
3.2.1 Servo ON Signal

3.2 Signals Common to All Modes

3.2.1 Servo ON Signal

This section describes how to wire and use contact input signal “servo ON (/S-ON).” Use this
signal to turn the servomotor ON or OFF from the host controller.

24-V power supply


SGDB SERVOPACK
Photo-
1CN-35 coupler

Host controller
/S-ON 1CN-28

→ Input /S-ON 1CN-28 Servo ON

This signal is used to turn the motor ON or OFF.

ON: Turns the motor ON. This is normal Servo ON


Motor is ON.
1CN-28 is at operation state (called “servo ON Motor is
low level state”). operated
OFF: Turns the motor OFF. This is inoper- according to
input signals.
1CN-28 is at able state (called “servo OFF state”).
high level Servo OFF
The servo can be turned OFF during
motor operation only when an emer- Motor is OFF.
gency stop is required.
Motor
cannot run.

In the SERVOPACK, the same operation as the /S-ON signal can be performed using the SVON
and SVOFF serial commands. If these serial commands are used, wiring for /S-ON input is not
required.

Refer to Chapter 4 Using Serial Communications for information on serial commands.

IMPORTANT Do not use the /S-ON signal or SVON or SVOFF commands to stop and start the motor. Always input com-
mands to stop and start the motor.

If the /S-ON signal or SVON and SVOFF commands are not to be used, set the following
memory switch bit to 1.

Cn-01 Bit 0 Use of /S-ON Signal and SVON, SVOFF Factory Setting: 0
Commands

3 -20
3.2 Signals Common to All Modes

This memory switch bit is used to enable or disable the servo ON input signal /S-ON (1CN-28).
When external short-circuit wiring is omitted, set the memory switch bit to “1.”

SGDB SERVOPACK
1CN When /S-ON is not used, this
-28 short-circuit wiring can be omitted.
/S-ON

Setting Meaning

Use servo ON signal /S-ON (1CN-28) or SVON and SVOFF commands.


(For /S-ON signal: When 1CN-28 is open, servo is OFF. When 1CN-28 is closed, servo is
0 ON.)
(For serial commands: When SVOFF is issued, servo is OFF. When SVON is issued, servo
is ON.)

1
Do not use servo ON signal /S-ON (1CN-28) or SVON and SVOFF commands. (The servo
is always ON when the control power supply and the main circuit power supply are turned
3
ON. This has the same effect as shorting 1CN-28 to 0 V.)

3.2.2 Pause Inputs

This section describes how to wire and use the STOP contact input signal. This signal is used
to pause operation from the host controller.

24-V power supply


SGDB SERVOPACK
Photo-
6CN-25 coupler

Host controller
/S-ON 6CN-24

→ Input STOP 6CN-24 Pause

The STOP signal is the pause command input signal in automatic operation and zero point re-
turn modes. If this signal is input during operation, the rising edge of the signal will be detected
and the motor will be stopped at the deceleration rate set in the parameter. The STOP signal
requires a pulse width of 8 ms or greater.

ON: 6CN-24 is at low level The motor runs in automatic operation and zero point return modes.

OFF: 6CN-24 is at high level The motor is stopped in automatic operation and zero point return
modes.

3 -21
Advanced Use
3.2.2 Pause Inputs

8 ms min.

STOP

Speed

α
0
t

The following memory switch bit can be set to allow the feed hold function to be used with
the STOP signal.

3 Cn-33 Bit 2 Residual Data after STOP Signal Factory Setting: 0

Setting Meaning

0 Retains data (feed hold)

1 Discards data (no feed hold)

The feed hold function (positioning based on residual data) restarts the machine using the tar-
get position and feed speed specified by the previous command values (before the machine has
been stopped) if the machine has been stopped using the STOP signal before positioning is
completed and the start operation signal /AST is then input. If bit 2 of Cn-33 is set to 0, the
feed hold function will be enabled. If it is set to 1, after the machine stops, the machine will
be restarted using the target position and feed speed specified when the start operation signal
/AST is input.

Position command data p1 p2

Speed command data v1 v2

/AST

STOP

Speed
v1

p1’ p1” p1”

0
t
(p1’ + p1” = p1)

If the /AST signal is input when the STOP signal is at high level (open), the feed hold function
will be performed.

3 -22
3.2 Signals Common to All Modes

Setting data A B
(position, speed)
/AST

STOP

Speed Positioning using


A data.

0 Feed hold t

The following diagram shows an operation example when the STOP signal is used.

Setting data X Y
(position, speed)
/AST
3

STOP

Speed

0
(Positioning based t
on residual data)
Feed hold
Positioning using
data Y.
Positioning using data X.

The feed hold is released (positioning based on residual data cleared) under the following
conditions:

D When the STOP signal is at low level (closed), the /AST signal has been input, and the posi-
tioning based on residual data has been completed.
D When the operation mode has been switched, for example, from automatic operation to
manual operation mode.
D When the servo has been turned OFF.
Set the following memory switch bit to 1 when not using the STOP signal.

Cn-33 Bit 0 STOP Signal Used/Not Used Factory Setting: 0

Set whether or not the STOP signal (6CN-24) is to be used. Set this bit to 1 if external wiring
is omitted.

SGDB SERVOPACK
6CN Short circuit wiring can be
-24 omitted if the STOP signal is
(STOP) not used.

3 -23
Advanced Use
3.2.3 Overtravel Limit Function

Setting Meaning

Use the STOP signal (6CN-24). (When 6CN-24 is open, servo is stopped. When 6CN-24 is
0
closed, servo operates normally.)

Do not use the STOP signal (6CN-24). (Normal operation status. This has the same effect as
1
shorting 6CN-24 to 0 V.)

If the STOP signal is left unconnected (open), the servo will always be stopped and cannot op-
erate in automatic operation or zero point return mode. If the STOP signal is not used, short
circuit to 0 V or set bit 0 of Cn-33 to 1.

IMPORTANT The STOP signal is not enabled in manual operation and pulse operation modes.

3.2.3 Overtravel Limit Function


3 The overtravel limit function forces the moving part of the machine to stop when it exceeds
the movable range.

J Using the Overtravel Limit Function


To use the overtravel limit function, connect the following overtravel limit switch input signals
to the corresponding 1CN connector pins of the SERVOPACK.

Forward Rotation Prohibited


→ Input P-OT 1CN-30 (Forward Overtravel)

Reverse Rotation Prohibited


→ Input N-OT 1CN-31 (Reverse Overtravel)

Note: P-OT and N-OT will still prohibit forward rotation and reverse rotation, respectively, even
if the motor rotation direction is changed using the method outlined in 3.1.3 Direction of
Motor Rotation.
When using linear drive, connect a limit switch or set and use a stored stroke limit switch as
explained in 3.1.9 Setting Stored Stroke Limits to avoid machine damage.

IMPORTANT There is up to 1-ms delay from when the SERVOPACK detects the P-OT or N-OT signal until braking is applied,
and there is further braking time before the machine stops. Consider these delays when setting limit switches and
set the overtravel limits a inside the motion limit for the machine.

P-OT and N-OT functions can be reversed using the settings in bit 8 of Cn-33.

Cn-33 Bit 8 Overtravel Signal Switching Factory Setting: 0

Select the OT signal function using the following settings:

Setting Meaning

Uses the P-OT input signal (1CN-30) for prohibiting forward rotation. (Normal setting.)
0
Uses the N-OT input signal (1CN-31) for prohibiting reverse rotation.

Uses the P-OT input signal (1CN-30) for prohibiting reverse rotation. (Normal setting.)
1
Uses the N-OT input signal (1CN-31) for prohibiting forward rotation.

3 -24
3.2 Signals Common to All Modes

J Switching Use of Input Signals


Use the following memory switch bits to specify whether input signals for overtravel are to be
used.

Cn-01 Bit 2 Use of Forward Rotation Prohibit Input Factory Setting: 0


Signal

Cn-01 Bit 3 Use of Reverse Rotation Prohibit Input Factory Setting: 0


Signal

SGDB SERVOPACK
1CN
-30
(P-OT)
The short-circuit wiring shown in the
-31 figure can be omitted when P-OT
(N-OT) and N-OT are not used.

3
Parameter Setting Meaning

Cn-01 Bit 2 0 Use forward rotation prohibit input signal. (When 1CN-30 open,
(Factory setting) forward rotation prohibited. Forward rotation permitted at 0 V.)

1 Do not use forward rotation prohibit input signal. (Forward rotaion


always permitted. This has the same effect as short-circuiting
1CN-30 to 0 V.)

Cn-01 Bit 3 0 Use reverse rotation prohibit input signal. (When 1CN-31 open,
(Factory setting) reverse rotation prohibited. Reverse rotation permitted at 0 V.)

1 Do not use reverse rotation prohibit input signal. (Reverse rotation


always permitted. This has the same effect as short-circuiting
1CN-31 to 0 V.)

3 -25
Advanced Use
3.2.3 Overtravel Limit Function

Motor Stop Method at Overtravel


If the P-OT and N-OT input signals are used, set the following parameters to specify how to
stop the motor.

Specify how to stop the motor when either of the below signals is input.

• Inputs signal for inhibit forward rotation.


• Inputs signal for inhibit reverse rotation.

Cn-01 Bit 8 How to Stop Motor at Overtravel Factory Setting: 0

Cn-01 Bit 9 Operation to be Performed when Motor Factory Setting: 0


Stops after Overtravel

Overtravel

Stop mode After stop


3 0
Stop by
dynamic brake
0 Releasing
Bit 6 dynamic brake
1 Coasting to a
stop
Bit 8
0 Servo OFF
1 Deceleration
Bit 9
stop
1 Zero-clamp

Parameter Setting Meaning

Cn-01 Bit 8 0 Stops the motor in the same way as when the servo is turned OFF.
The motor is stopped by dynamic brake or coasts to a stop. Either
of these stop modes is selected by setting bit 6 of Cn-01.

1 Decelerates to stop at the maximum torque of the motor used.

If deceleration stop mode is selected, specify the operation to be done after the motor stops.

Parameter Setting Meaning

Cn-01 Bit 9 0 Turns the servo OFF when the motor stops in deceleration stop
mode.

1 Causes the motor to enter zero-clamp status after it stops in decel-


eration stop mode.

Cn-33 Cn-01 Memory switch


Bit 8 Bit 2
Max. torque
P-OT Input signal for
Cn-01
(1CN-30) inhibit forward Stop by dynamic brake
Bit 3
rotation
N-OT
(1CN-31) Coasting to a stop
Input signal for
inhibit reverse
rotation

3 -26
3.2 Signals Common to All Modes

Motor Stop Method at Servo OFF


The SERVOPACK enters servo OFF status when:

• Servo ON input signal (/S-ON, 1CN-28) is turned OFF.


• Servo alarm arises.
• Power is turned OFF.
Specify how to stop the motor when one of the above events occurs during operation.

Cn-01 Bit 6 How to Stop Motor at Servo OFF Factory −


Setting: 0

Cn-01 Bit 7 Operation to Be Performed when Motor Factory Invalid for 2.0 kW
Stops after Servo OFF Setting: 1 or more

Servo OFF After stop


Stop mode 0
Releasing
dynamic brake
3
Stop by
Bit 7
Dynamic brake is a function that
0 dynamic brake electrically applies brakes by using a
Holding
Bit 6 1 dynamic brake resistor to consume motor rotation energy.
1 Coasting to a
stop

Parameter Setting Meaning

Cn-01 Bit 6 0 (Factory setting) Stops the motor by dynamic brake.

1 Causes the motor to coast to a stop.


The motor power is OFF and stops due to machine friction.

If dynamic brake stop mode is selected, specify the operation to be performed when the motor
stops.

Parameter Setting Meaning

Cn-01 Bit 7 0 Releases dynamic brake after the motor stops.

1 (Factory setting) Does not release dynamic brake even after the motor stops.

Note: For SERVOPACKs of 2.0 kW or more, bit 7 of Cn-01 can be set to 0 only.

3 -27
Advanced Use
3.2.4 Operation Mode Selection

3.2.4 Operation Mode Selection

This section describes how to wire and use three contact input signals for operation mode selec-
tion: /ZRN, /MAN, and /PULS. These signals are used when selecting the operation mode from
the host controller.

→ Input /ZRN 6CN-13 Zero Point Return Mode Selection Input

→ Input /MAN 6CN-14 Manual Operation Mode Selection Input

→ Input /PULS 6CN-15 Pulse Operation Mode Selection Input

The input levels for each signal and the selected operation modes are shown in the following
3 table.

Operation Operation Mode General Operation


Mode Setting Signal

/MAN /PULS /ZRN

Automatic H H H Sets position data and performs positioning accord-


ing to the /AST signal.

Manual L H H Performs constant speed operation using manual op-


eration signals /MCCW and /MCW.

Pulse H L H Performs positioning using the pulse train com-


mands.

Zero Point H H L Performs the zero point return operation set in the
Return parameter according to the /AST signal.

Don’t Use H L L With these settings, a mode error will occur and an
/ERR signal will be output
output.
L H L
Operation will not be possible.
L L H

L L L

Note: 1. If the operation mode is switched during motor operation, the motor will decelerate to
a stop at the set deceleration rate. The residual command data will not be kept, i.e. there
is no feed hold.
2. An interval of at least 50 ms is required between switching operation modes and starting
operation (/AST, /MCCW, /MCW).

3 -28
3.2 Signals Common to All Modes

3.2.5 Operation Mode Display Output

This section describes how to wire and use two photocoupler output signals for operation mode
display outputs using /AUT-LT and /MAN-LT. These output signals show when operation is
possible in automatic or manual mode.

24-V power supply


SGDB SERVOPACK
+24 V
Photocoupler Output
Per output: 6CN-2 /AUT-LT
Maximum operation voltage:
30 VDC
Maximum output current:
50 mA DC
6CN-3 /MAN-LT

6CN-1 0V1
3

Output → /AUT-LT 6CN-2 Automatic Operation Mode Display Output

Output → /MAN-LT 6CN-3 Manual Operation Mode Display Output

/AUT-LT ON status The circuit between 6CN-1 The motor is turned ON (servo ON)
and 6CN-2 is closed. and automatic operation mode is se-
6CN-2 is at low level. lected.

OFF status The circuit between 6CN-1 The motor is turned OFF (servo OFF)
and 6CN-2 is open. or automatic operation mode is not se-
6CN-2 is at high level. lected.

/MAN-LT ON status The circuit between 6CN-1 The motor is turned ON (servo ON)
and 6CN-3 is closed. and manual operation mode is selected.
6CN-3 is at low level.

OFF status The circuit between 6CN-1 The motor is turned OFF (servo OFF)
and 6CN-3 is open. or manual operation mode is not se-
6CN-3 is at high level. lected.

3 -29
Advanced Use
3.2.6 Operation Start Input

3.2.6 Operation Start Input

This section describes how to wire and use a contact input signal to start operation with /AST.
This signal is used when starting operation in automatic operation and zero point return modes.

24-V power supply Turns ON at 500 Hz 25% duty


and reads the contact.
+24 V 1 kΩ

+24 V1 6CN-25

Photocoupler
8.2 kΩ
Host controller
3.3 kΩ
/AST 6CN-22
3 3 mA
Photocoupler

500 Hz 25% Duty

Input → /AST 6CN-22 Operation Start

The memory switch setting changes the effective logic.

The effective logic for /AST signals based on these memory switch combinations is shown in
the following table.

In the following table, open signals are represented by high level and closed signals are repre-
sented by low level.

Cn-33 Bit B 0 1 0 1

Cn-33 Bit C 0 0 1 1

Input Logic H
L

These signals require a minimum pulse width of 8 ms.

/AST signals are enabled under the following conditions and motor operation will start:

D The motor is ON (servo ON).


D Automatic operation mode or zero point return mode has been selected.
D The STOP signal is closed (at low level), or disabled using the memory switch bit.
D Position command is normal.
D Speed command is normal.
If either the position command or speed command is not normal, a command error output /ERR
will be generated. Refer to 3.2.9 Command Error Outputs.

3 -30
3.2 Signals Common to All Modes

The /AST signal will be ignored in the following cases:

D When the motor is OFF (servo OFF).


D When the motor is operating.
D When not in automatic or zero point return mode.

3 -31
Advanced Use
3.2.7 Reset and Alarm Reset Input

3.2.7 Reset and Alarm Reset Input

This section describes how to wire and use two contact input signals for the reset input signal
/RST and alarm reset input signal /ALMRST. These signals are used for the initial reset of the
SERVOPACK and to reset the servo alarm.

24-V power supply Turns ON at 500 Hz 25% duty


and reads the contact.
+24 V 1 kΩ

+24 V1 6CN-25

Photocoupler
8.2 kΩ
Host controller
3.3 kΩ
3 /RST 6CN-18
Photocoupler
8.2 kΩ

3.3 kΩ
/ALMRST 6CN-23
Photocoupler
3 mA
500 Hz 25% Duty

Input → /RST 6CN-18 Reset

The /RST input signal resets the SERVOPACK. The operation is the same as turning the control
power supply OFF and ON again. This signal is used to change offline parameter or memory
switch settings. The RES serial command performs the same operation.

When the SERVOPACK is initially reset, the alarm signal ALM will turn OFF after approxi-
mately 2 seconds. After the ALM signal turns ON again, the servo starts normal operation.

Input → /ALMRST 6CN-23 Alarm Reset

The /ALMRST input signal resets a servo alarm when it occurs. The alarm can also be reset
using the serial command ARES or from the Digital Operator. The alarm is also reset when
the control power supply is turned OFF and ON again.

When an alarm is generated, reset the alarm only after eliminating the cause of the alarm. Refer
to 7.2.1 Troubleshooting Problems with Alarm Display.

Both /RST and /ALMRST signals are enabled by closing the signal (low level) for 8 ms mini-
mum.

3 -32
3.2 Signals Common to All Modes

3.2.8 Servo Alarm Output

This section describes how to wire and use a photocoupler output signal for alarm output signal
ALM.

24-V power supply


SGDB SERVOPACK
Photocoupler +24 V 0V
Photocoupler Output 1CN-22 ALM+
Per output:
Maximum operation voltage: MAX
30 VDC 50 mA ALM−
Maximum output current: 1CN-23
50 mA DC

Prepare a separate external 24-V power supply. There is no power supply terminal for external
output from the SGDB SERVOPACK. 3
The ALM signal is handled as follows:

Output → /ALM+ 1CN-22 Servo Alarm Output

Output → /ALM− 1CN-23 Signal Ground for Servo Alarm Output

This signal remains ON when SGDB SERVOPACK is operating normally, and turns OFF when
an alarm is detected.

SGDB SERVOPACK

Alarm
Wire the main circuit power
detected ALM output supply so that it turns OFF
when an alarm is generated.

Configurate the external circuit so that ALM signal turns OFF the main circuit power supply
to the SGDB SERVOPACK.

ON status: The circuit between 1CN-22 and 1CN-23 is closed. Normal


1CN-22 is at low level.

OFF status: The circuit between 1CN-22 and 1CN-23 is open. Alarm
1CN-22 is at high level.

Alarm code output signals /AL0, /AL1, /AL2, and /AL3 are used to indicate different types of
alarms.

Refer to 3.2.10 Alarm Code Outputs for details on alarm codes.

3 -33
Advanced Use
3.2.9 Command Error Outputs

3.2.9 Command Error Outputs

This section describes how to wire and use a photocoupler output signal for command error
output signal /ERR. This signal is output when there is a command data or operation error
caused by the contact signal or a command error in serial communications in fixed-length
mode. The motor cannot be operated if this signal is output.

Output → /ERR 6CN-27 Command Errors

The command error output signal turns ON (circuit between 6CN-27 and 6CN-26 closed,
6CN-27 at low level) under the following conditions:

1. Mode Selection Input Errors


• When two or more operation mode selection input signals (/MAN, /PULS, /ZRN) turn
3 ON while the motor is ON (servo ON).
Turn the motor OFF (servo OFF) or return the operation mode selection input signals
to normal status to clear the error.
• When the line PG selection signal (/LPG)is input in pulse operation mode.
Turn OFF the line PG selection signal (/LPG) to clear the error.
2. Position Data Errors
• When non-BCD data (A to F) is specified and the operation start signal (/AST) is input
although position data have been set in BCD.
• When station 0 is specified and the operation start signal (/AST) is input although abso-
lute commands and no station 0 have been set in station number command mode.
Correct the position data and input the operation start signal (/AST) or temporarily
switch the operation mode to other than automatic operation mode to clear the error.
3. Speed Data Errors
• When inputting speed data that exceeds the speed limit (maximum motor speed or pa-
rameter Cn-03 setting, whichever is smaller) and an operation start signal (/AST,
/MCCW, /MCW) is input.
Correct the speed data and input the operation start signal (/AST, /MCCW, /MCW) or
temporarily switch the operation mode to other than automatic operation mode to clear
the error.
4. Overtravel
• When the overtravel limit switch (P-OT or N-OT) is activated (including situations
where the load is moved by an external force when the motor is OFF (servo OFF)).
Return the machine to a position where the overtravel limit switch is not activated to
clear the error.

3 -34
3.2 Signals Common to All Modes

5. Stored Stroke Limit Switch Errors


• When position data is input as position data that exceeds the stored stroke limit switch
setting and the operation start signal (/AST) is input in automatic operation mode.
Correct the position data and input the operation start signal (/AST) or temporarily
switch the operation mode to other than automatic operation mode to clear the error.
• When the stored stroke limit switch position is reached during operation in manual or
pulse operation modes and the motor stops.
• When the load is moved by an external force and reaches the stored stroke limit posi-
tion when the motor is OFF (servo OFF).
Return the machine to within the stored stroke limit to clear the error.
6. Communications Errors
• Parity errors generated during serial communications in fixed length mode.
• Overrun errors generated during serial communications in fixed length mode.
• Framing errors generated during serial communications in fixed length mode.
3
The error will be cleared when the next normal data is received.
7. Command Errors
• Undefined command received during serial communications in fixed length mode.
The error will be cleared when the next normal data is received.
8. Number Errors
• When a command that requires arguments for serial communications in fixed length
mode is received, but the argument is missing or exceeds the allowable setting range.
Example: In the parameter setting command PRMnn = mmmmmmmm, nn is missing
or nn is outside the range 1 ≦ nn ≦ 3F.
The error will be cleared when the next normal data is received.
9. Data Errors
• When a command that requires data for serial communications in fixed length mode
is received, but the data is missing or exceeds the allowable setting range.
Example: In the parameter setting command PRMnn = mmmmmmmm,
mmmmmmmm is missing or exceeds the setting range for each parameter.
The error will be cleared when the next normal data is received.

3 -35
Advanced Use
3.2.10 Alarm Code Outputs

3.2.10 Alarm Code Outputs

This section describes how to wire and use photocoupler output signals for alarm code output
signals /AL0, /AL1, /AL2, and /AL3.

These sequence output signals indicate the 24-V power supply


operation status of the SGDB SERVOPACK. SGDB SERVOPACK
+24 V 0V
Photocoupler Output Photocoupler
Per output: 6CN-6 /AL0
Maximum operation voltage:
30 VDC MAX
50 mA
Maximum output current:
50 mA DC 6CN-7 /AL1

6CN-8 /AL2
3
6CN-9 /AL3

6CN-1 0V1

Prepare a separate external 24-V power supply. There is no power supply terminal for external
output from the SGDB SERVOPACK.

Alarm code output signals /AL0, /AL1, /AL2, and /AL3 are handled as follows:

Output → /AL0 6CN-6 Alarm Code Output (1)

Output → /AL1 6CN-7 Alarm Code Output (2)

Output → /AL2 6CN-8 Alarm Code Output (3)

Output → /AL3 6CN-9 Alarm Code Output (4)

When an alarm is generated (ALM signal is at high level) or a command error has been gener-
ated (/ERR signal is at low level), an alarm code indicating the type of alarm or command error
will be output. These alarm codes are used to display the alarm on the host controller.

The relationship between alarm display and the alarm code output outlined above is shown in
the following table.

3 -36
3.2 Signals Common to All Modes

Item Alarm Display ALM /ERR Alarm Code Output Alarm Name

7-seg- Serial Serial /AL3 /AL2 /AL1 /AL0


ment Data Data
LED (Commu- (Fixed-
nications length
Mode) Mode)

Status . No serial No serial L H H H H H Motor Command Normal


transmis-
i transmis-
i L L L H L H O
ON processing
i Mode error
sion
sion. sion
sion.
L L L H L L Position
error
L L L L H H Speed error
−. L H H H H H Motor power supply interrupted
(servo OFF)
P. P-OT POT L L H H L H Forward rotation overtravel
P-LS PLS L L H L H H Forward rotation outside stored 3
stroke limit
n. N-OT NOT L L H H L L Reverse rotation overtravel
N-LS NLS L L H L H L Reverse rotation outside stored
stroke limit
E. Not de- ERRE1 L L L L L H Communications error
tected
ERR SN ERRE2 Command error
ERR PN ERRE3 Number error
ERR OV ERRE4 Data error
Alarm 0. A.00 ALM00 H H H H H H Absolute encoder data alarm
A.02 ALM02 Parameter breakdown
A.04 ALM04 Parameter setting alarm
1. A.10 ALM10 H H H H H L Overcurrent
3. A.30 ALM30 H H H H L L Regenerative alarm
4. A.40 ALM40 H H H L H H Main circuit voltage alarm
5. A.51 ALM51 H H H L H L Overspeed
7. A.71 ALM71 H H H L L L Overload (high load)
A.72 ALM72 Overload (low load)
A.7A ALM7A Heat sink overheat
8. A.80 ALM80 H H L H H H Encoder zero point alarm
A.81 ALM81 Absolute encoder backup alarm
A.82 ALM82 Absolute encoder checksum
alarm
A.83 ALM83 Absolute encoder battery alarm
A.84 ALM84 Absolute encoder data alarm
A.85 ALM85 Absolute encoder overspeed

3 -37
Advanced Use
3.2.11 Positioning Complete and Positioning Proximity Signals

Item Alarm Display ALM /ERR Alarm Code Output Alarm Name

7-seg- Serial Serial /AL3 /AL2 /AL1 /AL0


ment Data Data
LED (Commu- (Fixed-
nications length
Mode) Mode)

Alarm C. A.C1 ALMC1 H H L L H H Servo overrun alarm


A.C2 ALMC2 Encoder phase error detection
alarm
A.C3 ALMC3 Encoder phases A and B
disconnection
A.C4 ALMC4 Encoder phase C disconnection
b. A.B0 ALMB0 H H L H L L Hardware alarm
d. A.D0 ALMD0 H H L L H L Position error pulse overflow
3 F. A.F1 ALMF1 H H L L L L Power line open phase detect
A.F3 ALMF3 Power loss
= Undefined Undefined H Undefined CPU alarm

Note: H: Output transistor is ON


L: Output transistor is OFF

Refer to Appendix D List of Alarm Displays.

When the automatic operation mode is in station number command mode, the alarm code can
be output as the higher-place digit of the current station number output. Refer to 3.4.3 Current
Station Number Output and Station Number Read Selection Input.

3.2.11 Positioning Complete and Positioning Proximity Signals

This section describes how to wire and use photocoupler input signals for the positioning com-
plete output (/POS1) and positioning proximity output signals (/POS2). These signals indicate
that the servomotor move is complete.

24-V power supply


SGDB SERVOPACK
+24 V 0 V
Photocoupler Output
Per output: 6CN-4 /POS1
Maximum operating voltage:
30 VDC
Maximum output current:
50 mA DC 6CN-5 /POS2

6CN-1 0V1

Output → /POS1 6CN-4 Positioning Complete Output (/COIN)

3 -38
3.2 Signals Common to All Modes

This output signal indicates that motor move is complete. The host controller uses this signal
as an interlock to confirm that positioning is complete.

Speed Command Motor

Cn-1B t

Error pulse
(Un-08)
/POS1
(6CN-4)

ON status The circuit between 6CN-4 and The command distribution and positioning are
6CN-1 is closed. complete
6CN-4 is at low level. (position error is below the preset value).
3
OFF status The circuit between 6CN-4 and The command distribution or positioning is not
6CN-1 is open. complete
6CN-4 is at high level. (position error is above the preset value).

Set the output range in the following parameter to adjust the output timing of the positioning
complete signal.

Cn-1B Positioning Complete Unit: Setting Range: Factory Setting:


Width Command Unit 0 to 250 7

This parameter is used to set the output timing of the positioning complete signal (/POS1,
6CN-4) to be output when pulse distribution has been completed in the SERVOPACK.

Set the number of error pulses in command units (the minimum position command unit that
is defined using the electronic gear function).

Speed Command Motor

Cn-1B t

Error pulse
(Un-08)
/POS1
(6CN-4)

The positioning complete width has no effect on the final positioning accuracy.

Output → /POS2 6CN-5 Positioning Proximity Output (/NEAR)

This output signal indicates that the motor operation is near complete.

3 -39
Advanced Use
3.2.11 Positioning Complete and Positioning Proximity Signals

The host controller uses this signal as an interlock to prepare for the next command.

Speed Command Motor

Cn-2B t

Error pulse
(Un-08)
/POS2
(6CN-5)

ON status The circuit between 6CN-5 and Positioning complete is near


6CN-1 is closed. (position error is below the preset value).
6CN-5 is at low level.

3 OFF status The circuit between 6CN-5 and Positioning complete is not near
6CN-1 is open. (position error is above the preset value).
6CN-5 is at high level.

Set the output range in the following parameter to adjust the output timing of the positioning
proximity signal.

Cn-2B Positioning Proximity Unit: Setting Range: Factory Setting:


Width Command Unit 0 to 3000 20

This parameter is used to set the output timing of the positioning proximity signal (/POS2,
6CN-5) when motor operation is complete.

Set the number of error pulses in command units (the minimum position command unit that
is defined using the electric gear function).

If too large a value is set in this parameter, the error may become too small when the motor
runs at a low speed, causing /POS2 signals to be output continuously.

Speed Command Motor

Cn-2B t

Error pulse
(Un-08)
/POS2
(6CN-5)

When automatic operation is in station number command mode, the positioning proximity sig-
nal can be changed to a station proximity signal.

Refer to 3.4.4 Station Proximity Signal.

3 -40
3.2 Signals Common to All Modes

3.2.12 Servo Ready Output Signal

This section describes how to wire and use a photocoupler output for the /S-RDY signal (servo
ready).

“Servo ready” means that the SERVOPACK is not in servo alarm state when the main circuit
is turned ON.

24-V power supply

SGDB SERVOPACK

Photocoupler Output
Per output: /S-RDY+
Maximum operating voltage:
30 VDC /S-RDY−
Maximum output current:
50 mA DC 3

Output → /S-RDY Servo Ready Output

This signal indicates that the SERVOPACK is ready to receive servo ON signals (/S-ON signal
or SVON command).

ON status Circuit is closed or signal is at low level. Servo ready state

OFF status Circuit is open or signal is at high level. Not in servo ready state

Use the following parameter to specify the pin to which the /S-RDY signal is to be output.

Cn-2D Output Signal Selection Setting Range: Factory Setting:


111 to 666 214

This parameter is used to specify a function signal as the 1CN output signal.

1’s digit Select the 1CN-16 and 1CN-17 (/BK) functions.

10’s digit Select the 1CN-18 and 1CN-19 (/TGON) functions.

100’s digit Select the 1CN-20 and 1CN-21 (/S-RDY) functions.

3 -41
Advanced Use
3.2.13 Running Detection Signal

Setting Function Reference Section

1 /TGON 3.2.13

2 /S-RDY 3.2.12

3 /CLT 3.1.8

4 /BK 3.14.2

5 Overload warning 3.2.14

6 Overload alarm 3.2.14

Example: /S-RDY is output to 1CN-20 and 1CN-21.


Cn-2D=2jj

3 3.2.13 Running Detection Signal

This section describes how to wire and use photocoupler output for the running detection signal
/TGON.

This signal indicates that a servomotor is currently running.

24-V power supply

SGDB SERVOPACK

Photocoupler Output
Per output: /TGON+
Maximum operating voltage:
30 VDC /TGON−
Maximum output current:
50 mA DC

Output → /TGON Running Detection

This output signal indicates that the motor is cur- Motor speed
rently running. It is used as an external interlock.

/TGON

ON status Circuit is closed or signal is at Motor is running.


low level. (Motor speed is greater than the preset value.)

OFF status Circuit is open or signal is at Motor is stopped.


high level. (Motor speed is below the preset value.)

Use the following parameter to specify the pin to which the /TGON signal is to be output.

Cn-2D Output Signal Selection Setting Range: Factory Setting:


111 to 666 214

3 -42
3.2 Signals Common to All Modes

This parameter is used to specify a function signal as the 1CN output signal.

1’s digit Select the 1CN-16 and 1CN-17 (/BK) functions.

10’s digit Select the 1CN-18 and 1CN-19 (/TGON) functions.

100’s digit Select the 1CN-20 and 1CN-21 (/S-RDY) functions.

Setting Function Reference Section

1 /TGON 3.2.13

2 /S-RDY 3.2.12

3 /CLT 3.1.8

4 /BK 3.14.2

5 Overload warning 3.2.14 3


6 Overload alarm 3.2.14

Example: /TGON is output to 1CN-18 and 1CN-19.


Cn-2D=j1j

Set the following parameter to specify the motor speed level at which running detection signals
are output.

Cn-0B Motor Speed Detection Unit: r/min Setting Range: Factory Setting:
Level 1 to 10000 20

This parameter is used to set the speed level at which the SERVOPACK determines that the
motor is running and then outputs signals.

The following signals are output when motor speed exceeds the preset value. (The circuit is
closed when motor speed exceeds the preset value.)

Output Signals when Motor Rotation is Detected:

S /TGON
S Bit 3 of serial communications internal status monitor signal MON5
S Bit 4 of Digital Operator internal status monitor 1 Un-05
S Digital Operator status display mode

3 -43
Advanced Use
3.2.14 OL Warning and Alarm Output Signals

3.2.14 OL Warning and Alarm Output Signals

This section describes how to wire and use photocoupler output signals OLWRN (overload
warning) and OL (overload alarm).

These two output signals are output when operation under the rated current or more continues
for a certain period of time. The overload warning signal is output in 20% of the time required
to output the overload alarm signal.

Operating time Overload Alarm level


(seconds)
Overload warning level

3 Rated current Instantaneous peak current


Current

24-V power supply

SGDB SERVOPACK

Photocoupler Output
Per output: OLWRN (OL+)
Maximum operating voltage:
30 VDC OLWRN−(OL−)
Maximum output current:
50 mA DC

Output → OLWRN Overload Warning Output

Output → OL Overload Alarm Output

OLWRN is an overload warning output signal, and OL is an overload alarm output signal.

ON status Circuit is closed or signal is at low level. Normal state

OFF status Circuit is open or signal is at high level. Warning or alarm state

Use the following parameter to specify the pin to which the /TGON signal is to be output.

Cn-2D Output Signal Selection Setting Range: Factory Setting:


111 to 666 214

This parameter is used to specify a function signal as the 1CN output signal.

1’s digit Select the 1CN-16 and 1CN-17 (/BK) functions.

10’s digit Select the 1CN-18 and 1CN-19 (/TGON) functions.

100’s digit Select the 1CN-20 and 1CN-21 (/S-RDY) functions.

3 -44
3.2 Signals Common to All Modes

Setting Function Reference Section

1 /TGON 3.2.13

2 /S-RDY 3.2.12

3 /CLT 3.1.8

4 /BK 3.14.2

5 Overload warning 3.2.14

6 Overload alarm 3.2.14

Example: Overload warning is output to 1CN-18 and 1CN-19.


Cn-2D=j5j

3.2.15 Analog Monitor Signals 3


Two monitor signals using analog voltages are output.

Output → TRQ-M 1CN-11 Torque Monitor Signal

Output → VTG-M 1CN-12 Speed Monitor Signal

The signal specifications for these outputs can be changed in the following memory switches.

Cn-02 Bit 6 TRQ-M Specifications Factory


Setting: 0

Bit 7 VTG-M Specifications Factory


Setting: 0

Bit E Differential Pulse Monitor Level Switch Factory


Setting: 0

J TRQ-M

Cn−02 Bit 6 Specifications


0 Torque monitor signals +2 V/+100% torque
1 Speed command monitor*

J VTG-M

Cn-02 Bit 7 Specifications


0 Speed monitor*
1 Differential Pulse Monitor Cn-02 bit E = 0: 0.05 V/1 command
unit
Differential Pulse Monitor Cn-02 bit E = 1: 0.05 V/100
command unit

3 -45
Advanced Use
3.2.15 Analog Monitor Signals

* The unit depends on the Motor Series.


SGMG or SGMD: 2 V/1000 r/min
SGMS, SGM, or SGMP: 1 V/1000 r/min

The analog monitor signals can be taken from the 5NC connector using a special cable
(DE9404559).

White
Red

5CN

Black
Black
3 Enlargement of 5CN

Cable Color Signal Name Signal


Red VTG-M Speed/Differential pulse
monitor
White TRQ-M Torque/Speed command
monitor
Black (two) GND Ground

3 -46
3.3 Feed Speed Setting in Automatic and Manual Operation Modes

3.3 Feed Speed Setting in Automatic and Manual Operation


Modes

The feed speed setting method differs depending on the position command method set at parameter
Cn-27 for automatic operation mode in the factory settings. These feed speed setting methods are
outlined in the following table.

Cn-27 Position Command Feed Speed Setting Method


Setting Method in Automatic
Operation Mode

0 Station numbers Select from 4 speeds set in parameter through contact


input.

1 Digital switches Set with digital switch.


3
2 Serial communications Set in SPD command.

4 Command table Select from speed table through contact input.

Refer to information on individual automatic mode operation methods for details on feed speed
setting methods.

Set the following memory switch bit to change the feed speed setting method in automatic and
manual operation modes.

Cn-32 Bit 5 Feed Speed Setting for Automatic Factory Setting: 0


Operation

Setting Meaning

0 Feed speed setting methods for automatic operation outlined in the previous table.

1 Feed speed setting methods for automatic operation based on parameter Cn-18.

Cn-32 Bit 6 Feed Speed Setting for Manual Factory Setting: 0


Operation

Setting Meaning

0 Feed speed setting methods for manual operation utlined in the previous table.

1 Feed speed setting methods for automatic operation based on parameter Cn-18.

If the bit in memory switch Cn-32 is set to 1, the feed speed settings for automatic and manual op-
eration modes will be based on the 1s place and the 10s place of the Cn-18 setting, respectively.
So, these feed speed settings will be independently selected.

However, only the Cn-18 settings shown in the following table can be specified depending on the
position command method for automatic operation mode.

3 -47
Advanced Use

Cn-27 Position Cn-18 Setting Feed Speed Setting Method


Setting Command
Method in Manual Automatic
Automatic Operation Operation
Operation Mode Mode Mode

0 Station numbers 0j j0 Select from 4 speeds set in parame-


ter through contact input.

2j j2 Set in SPD command.

1 Digital switches 0j j0 Select from 4 speeds set in parame-


ter through contact input.

1j j1 Set with digital switch.

2j j2 Set in SPD command.

3 2 Serial communica-
tions
0j j0 Select from 4 speeds set in parame-
ter through contact input.

1j j1 Set with digital switch.

2j j2 Set in SPD command.

4j j4 Select from speed table through


contact input.

4 Command table 0j j0 Select from 4 speeds set in parame-


ter through contact input.

2j j2 Set in SPD command.

4j j4 Select from speed table through


contact input.

Example: The following settings would be made for digital switch method (Cn-27 is set to1),
where the feed speed in automatic operation mode would be set in the SPD command
and the speed data in manual mode would be “Select from 4 speeds set in the parameter
through contact input”:

Bit 5 of Cn-32 = 1, bit 6 of Cn-32 = 1, and Cn-18 = 02.


Refer to 3.1.6 Setting the Acceleration/Deceleration Type and Rate for details on acceleration/de-
celeration types and speeds.

3 -48
3.4 Automatic Mode: Station Numbers

3.4 Automatic Mode: Station Numbers

This section explains how to operate the motor in automatic mode using station numbers (parame-
ter Cn-27 set to 0).

The station number method is applicable to rotating machines. Stations are set at regular intervals
at each machine rotation and positioning is performed to each station.

Set the following memory switch bit to use this method for rotating machines.

Cn-26 Bit 2 Linear/Rotating Mode Selection Factory Setting: 0

Setting Meaning

0 Linear (position data range: −99999999 to +99999999) 3


1 Rotating (position data range: 0 to Cn-23 setting − 1)

Linear mode is applicable to machinery that moves in a linear direction, such as ball-screw driven
machinery, conveyor belts, and roll feeders.

Rotating mode is applicable to machinery that return to the zero point after one rotation, such as
disc tables and rotating ATCs.

Set the number of stations per rotation in the following parameter.

Cn-28 Number of Stations Setting Range: Factory Setting: 1


1 to 4096

Note: If position data codes are set in BCD (bit 4 of Cn-26 is set to 1), the setting range for Cn-28
will be 1 to 1000.

Station numbers are allocated to each station. The zero point of the machine is station 0. The zero
point of the machine is the preset zero point for absolute encoders or the position when zero point
return operation is complete for incremental encoders. The station number is increased in the direc-
tion of forward rotation, e.g., station 1, station 2, to station (Cn-28 setting − 1).

Set the following memory switch bit to start station numbers from 1.

Cn-33 Bit 3 Station Number 0 Factory Setting: 0

Setting Meaning

0 Includes station 0 (0, 1, . . . , Cn-28 setting −1)

1 Does not include station 0 (1, 2, . . . , Cn-28 setting)

Wiring examples for 1CN and 6CN using the station number method are shown in the following
diagram.

3 -49
Advanced Use

SERVOPACK
SGDB-jjAM
6CN 1CN
0V1 STP
0V 1 32 0V
/AUT-LT /SVON
+24 V 2 28 +24 V
/MAN-LT P-OT
3 30
/POS1 N-OT
4 31
/POS2 /P-CON
5 29
/AL0 /P-CL
6 33
/AL1 /N-CL
7 34
/AL2 +24 V
8 35
/AL3
9
/BK+
16 +24 V
0V2 /BK−
0V 26 17 0V
/ERR /TGON+
+24 V 27 18
/P0 /TGON−
28 19
/P1 /S-RDY+
29 20
/P2 /S-RDY−
30 21

3
/P3 ALM+
31 22
/P4 ALM−
32 23

/ZRN
13 PULS
/MAN 3
14 /PULS P Manual pulse
0V /PULS 4 generator or external
15 SIGN pulse generator (CC
+24 V 6
/SIGN P and /CC are not
7 connected if a
CC manual pulse
/MCW 10
16 /CC P generator is used).
/MCCW 9
17
/RST
18
/SP2ND PAO
19 24
/SP3RD /PAO P
20 25
/LPG PBO
21 26
/AST /PBO P Motor pulse
22 27 generator division
/ALMRST PCO output
23 14
STOP /PCO P
24 15
+24V1 SG
25 5

TRQ-M
11
/CD0 VTG-M
0V 33 12 Analog monitor
/CD1 SG
+24 V 34 2
/CD2
35
/CD3 Connector FG
36 case
Frame ground for 1CN
/CD4 shield
37
/CD5
38 3CN
/CD6 TXD 1
39 1
/CD7 /TXD P 2 External position
40 2 indicator or other
/CD8 RXD
41 3 serial interface
/CD9 /RXD P device (the numbers
42 4
shown here are the
/CD10 /RXD
43 6 connector terminal
/CD11 RT ←Terminal treatment numbers on the
44 7
3,4 external position
/DR0 0V
45 9 indicator).
/DR1 Connector FG
46
/PS0 case
47 RXD, /RXD, and FG are not
/PS1
48
connected to the external position
7CN
+24V2 BAT indicator. Also, terminal treatment is
49 1 not required. However, it is necessary
Frame ground for 6CN shield FG Connector BAT0 to shield FG, ground the indicator
2
case itself, and provide power source.

3 -50
3.4 Automatic Mode: Station Numbers

I/O signals for the station number method are shown below. Refer to 3.2 Signals Common to All
Modes for details on signals not listed here.

3.4.1 Position Command Input Signals


These signals are contact data input signals that designate positioning station numbers.

→ Input /CD0 6CN-33 Station Number Command Data

→ Input /CD1 6CN-34 Station Number Command Data

→ Input /CD2 6CN-35 Station Number Command Data

→ Input /CD3 6CN-36 Station Number Command Data

→ Input /CD4 6CN-37 Station Number Command Data


3
→ Input /CD5 6CN-38 Station Number Command Data

→ Input /CD6 6CN-39 Station Number Command Data

→ Input /CD7 6CN-40 Station Number Command Data

→ Input /CD8 6CN-41 Station Number Command Data

→ Input /CD9 6CN-42 Station Number Command Data

→ Input /CD10 6CN-43 Station Number Command Data

→ Input /CD11 6CN-44 Station Number Command Data

Binary or BCD can be selected for the position data code. Set position data code in the follow-
ing memory switch bit.

Cn-26 Bit 4 Position Data Code Factory Setting: 0

Setting Meaning

0 Binary

1 BCD (binary coded decimal)

Station number command data codes for each contact are shown in the following table.

Cn-26 Data Code /CD0 /CD1 /CD2 /CD3 /CD4 /CD5 /CD6 /CD7 /CD8 /CD9 /CD10 /CD11
Bit 4

0 Binary 1 2 4 8 16 32 64 128 256 512 1024 2048


(0 to 4095)

1 BCD 1 2 4 8 10 20 40 80 100 200 400 800


(0 to 999)

3 -51
Advanced Use
3.4.2 Rotating Direction Select Input

The command value will be the sum of the closed signal codes (low level) from CD0 to CD11.

Example: When CD0, CD5, and CD10 are closed:


The command value = 1 + 32 + 1024 = 1057 for binary data code.
The command value =1 + 20 + 400 = 421 for BCD data code.

Set the following memory switch bit to select absolute or incremental position command
mode.

Cn-26 Bit 3 Position Command Mode Factory Setting: 0

Setting Meaning

0 Absolute

3 1 Incremental

In absolute position command mode, the specified station number will be the positioning com-
mand. In incremental position command mode, the station number for the positioning com-
mand will be the station number where the machine is currently stopped ± command value.

The diagram below shows the machine movement after the operation start signal AST is input
if the rotating direction select signal /DR0 is closed (low level), /DR1 is open (high level), the
machine is currently stopped at station number 5, and the value for command data /CD0 to /
CD11 is 3.

Absolute mode Moves to station number 3 1


(← − − −) 8
2

3 7
Incremental mode Moves to station number 8
(← )
4 6
5

Note: If the data code is in BCD, values for /CD0 to /CD3, /CD4 to /CD7, and /CD8 to /CD11
cannot exceed 9, 90, or 900 respectively. Otherwise, a position error will occur.

3.4.2 Rotating Direction Select Input

Select the rotating direction in automatic operation mode for the station number method.

→ Input /DR0 6CN-45 Rotating Direction Selection

→ Input /DR1 6CN-46 Rotating Direction Selection

3 -52
3.4 Automatic Mode: Station Numbers

Combinations of these two signals give the following rotation directions in automatic opera-
tion mode.

Signal /DR0 Open Closed Open Closed


(High Level) (Low Level) (High Level) (Low Level)

/DR1 Open Open Closed Closed


Cn-26 Bit 3 (High Level) (High Level) (Low Level) (Low Level)

0 Absolute mode Shortcut rotation Direction towards Direction towards Position error gener-
direction greater station smaller station ated for this setting.
number number
Example: Example:
0 0
1 1 N−1
N−1
2 2
1 Incremental Position error gener-
mode ated for this setting. 3 X
3 X
3

3.4.3 Current Station Number Output and Station Number Read


Selection Input

The current motor position can be output as a station number.

→ Input /PS0 6CN-47 Station Number Read Selection

→ Input /PS1 6CN-48 Station Number Read Selection

→ Input /P0 6CN-28 Current Position Data Output

→ Input /P1 6CN-29 Current Position Data Output

→ Input /P2 6CN-30 Current Position Data Output

→ Input /P3 6CN-31 Current Position Data Output

→ Input /P4 6CN-32 Current Position Data Output

The current motor position by station number is read using current position data output signals
/P0 to /P4. As /P0 to /P4 have only 5 bits, switch the digit by using station number read selection
signals /PS0 and /PS1 and read the station numbers in order. The following table shows the
different codes for output signals /P0 to /P4 change depending on the combinations of open
and closed settings for /PS0 and /PS1. The sum of the codes for signals /P0 to /P4 that are closed
(low level) will be the station number of the current motor position.

3 -53
Advanced Use
3.4.3 Current Station Number Output and Station Number Read Selection Input

Input Signal /PS0 Open Closed Open Closed


(High Level) (Low Level) (High Level) (Low Level)
Output Signal /PS1 Open Open Closed Closed
(High Level) (High Level) (Low Level) (Low Level)

Binary /P0 1 1 16 256


Cn-26 Bit 4 = 0 /P1 2 2 32 512

/P2 4 4 64 1024

/P3 8 8 128 2048

/P4 16 Odd parity Odd parity Odd parity

BCD /P0 1 1 10 100


Cn-26 Bit 4 = 1 /P1 2 2 20 200
3
/P2 4 4 40 400

/P3 8 8 80 800

/P4 10 Odd parity Odd parity Odd parity

Note: 1. When /PS0 and /PS1 are at high level, /P4 becomes a parity bit. For example, in BCD
notation, if the value for /P0 to /P3 is 7 when /PS0 is at low level and /PS1 is at high level,
/P4 will be set at high level so that the total number of signals at low levels is odd (in this
example, 3: /P0 = low, /P1 = low, /P2 = low, and /P3 = high).

/PS0
/PS1
/P0 “1”
/P1 “2”
The number of
/P2 “4” signals at low
level is odd (3).
/P3
/P4

2. When reading current data (station numbers) separately over several times, set the read
timing as follows:

/COIN

4 ms (Max.) (undefined) (undefined)


Station number data (undefined) (stable) (stable) (stable)
(/P0 to /P4)

Selection signals
(/PS0, /PS1) t1 t2 t1
t2 t1

Data read
t1 ≧ 8 ms, t2 ≧ 0 ms

When using the station number method, set the following memory switch bit to output the left-
most digits of the current position station numbers (/P5 to /P8) to 6CN-6, -7, -8, and -9. In this
case, alarm and error code output signals (/AL0 to /AL3) cannot be used.

3 -54
3.4 Automatic Mode: Station Numbers

Cn-33 Bit 5 Station Number Output Expansion Factory Setting: 0

Setting Meaning

0 Outputs alarm and error codes (/AL0 to /AL3) to 6CN-6 to 6CN-9.

1 Outputs leftmost digits of current position station numbers (/P5 to /P8) to 6CN-6 to 6CN-9.

The codes for signals /P5 to /P8 are shown in the following table.

Binary /P5 32
Cn-26 Bit 4 = 0 /P6 64

/P7 128

/P8 256

BCD /P5 20 3
Cn-26 Bit 4 = 1 /P6 40

/P7 80

/P8 100

Note: /P5 to /P8 signal codes do not change according to /PS0 and /PS1 signals.

3.4.4 Station Proximity Signal


When using the station number method, set the following memory switch bit to change POS2
(positioning proximity signal) to a station proximity signal.

Cn-33 Bit 5 Station Proximity Signal Factory Setting: 0

Setting Meaning

0 Sets /POS2 (6CN-5) as a positioning proximity signal.

1 Sets /POS2 (6CN-5) as a station proximity signal.

The output range for station proximity signals is set using the following parameter, the same
as for positioning proximity signals.

Cn-2B Positioning Unit: Setting Range: Factory Setting:


Proximity Width Command Unit 0 to 3000 20

The differences between station proximity signals and positioning proximity signals is out-
lined in the following table.

Positioning Proximity Signal

S This signal is closed (at low level) when the current motor position is within the range of command
position ± Cn-2B during automatic operation.
S This signal is always closed (at low level) until automatic operation starts.
S This signal is always closed (at low level) when the motor is OFF (servo OFF).

3 -55
Advanced Use
3.4.6 Inputting Speed Command Data

Station Proximity Signal

S This signal is closed (at low level) when the current motor position is within the range of each sta-
tion position ± Cn-2B.
S This signal is closed (at low level) even when the current position is a station position other than the
specified station position (such as station positions passed during operation).
S This signal is active even when the motor is OFF (servo OFF), for example, when the motor shaft is
moved by an external force.

3.4.5 Manual Operation Mode

If the station number method is specified for position referencing in automatic operation mode,
the motor will perform positioning and then stop at the nearest station position at which it can

3 stop at the specified deceleration rate when the manual operation signal (/MCCW, /MCW) is
open (at high level) during manual operation (fixed-point positioning). The motor may stop
at the station after the nearest station depending on the deceleration rate.

Refer to 3.8 Manual Mode for details.

3.4.6 Inputting Speed Command Data

When using station numbers, the factory setting for the speed command method is to select
from 4 speeds set in parameters through contact inputs. In this speed command method, feed
speeds are specified in the following four parameters and one of these is selected through the
contact inputs.

Cn-1F First Feed Speed Unit: Setting Range: Factory Setting:


×1000 Command 1 to 240000 500
Units/min.

Cn-20 Second Feed Unit: Setting Range: Factory Setting:


Speed ×1000 Command 1 to 240000 100
Units/min.

Cn-21 Third Feed Speed Unit: Setting Range: Factory Setting:


×1000 Command 1 to 240000 200
Units/min.

Cn-22 Forth Feed Speed Unit: Setting Range: Factory Setting:


×1000 Command 1 to 240000 300
Units/min.

This section describes how to wire and use contact input signals /SP2ND and /SP3RD. These
signals are used when selecting one of the four feed speeds outlined on the previous page.

3 -56
3.4 Automatic Mode: Station Numbers

Turns ON at 500 Hz 25% duty and


24-V power supply reads the contact.

1kΩ
+24V
+24V1 CN6-25

Photocoupler
8.2 kΩ

Host controller
3.3 kΩ
/SP2ND CN6-19
Photocoupler
8.2 kΩ

3.3 kΩ
/SP3RD CN6-20

3 mA
Photocoupler
3
500 Hz 25% Duty

→ Input /SP2ND 6CN-19 Speed Selection Code Input 1

→ Input /SP3RD 6CN-20 Speed Selection Code Input 2

The relationship between the contact status and the selected feed speed is shown in the follow-
ing table.

/SP2ND /SP3RD Specified Feed Speed

Open (high) Open (high) First Feed Speed (Cn-1F)

Close (low) Open (high) Second Feed Speed (Cn-20)

Open (high) Close (low) Third Feed Speed (Cn-21)

Close (low) Close (low) Forth Feed Speed (Cn-22)

If the speed command is set to select from 4 speeds set in parameters through contact inputs,
the feed speed can be changed while in manual operation mode.

Speed selection (1st speed) (2nd speed) (3rdspeed) (4th speed)

/MCCW (/MCW)
(1st speed)
(3rdspeed)
Speed (2nd speed)
(4th speed)

0 t

3 -57
Advanced Use
3.4.6 Inputting Speed Command Data

Set the following memory switch bit to change the feed speed while in automatic operation
mode.

Cn-32 Bit 2 Speed Command Change during Factory Setting: 0


Automatic Operation

Setting Meaning

0 Does not change the feed speed during automatic operation.

1 Changes the feed speed during automatic operation.

When using the station number method, the feed speed in automatic and manual operation
modes can be set to set using the SPD serial command. Refer to 3.3 Feed Speed Setting in Auto-
matic and Manual Operation Modes for details on how to change the feed speed setting meth-
od.
3
When using the digital switch method, the operation of changing the set value interferes with
the strobe operation and may cause unexpected value inputs. Do not change the command
speed when using digital switches.

3 -58
3.5 Automatic Mode: Digital Switches

3.5 Automatic Mode: Digital Switches

This section explains motor operation in automatic mode using digital switches (parameter Cn-27
set to 1.)

Wiring for 1CN and 6CN for the digital switch method is shown on the following page.

3 -59
Advanced Use

SERVOPACK
SGDB-jjAM

6CN 1CN
0V1 STP
0V 1 32 0V
/AUT-LT /SVON
+24 V 2 28 +24 V
/MAN-LT P-OT
3 30
/POS1 N-OT
4 31
/POS2 /P-CON
5 29
/AL0 /P-CL
6 33
/AL1 /N-CL
7 34
/AL2 +24V
8 35
/AL3
9
/BK+
16 +24 V
/ZRN /BK−
13 17 0V
/MAN /TGON+
14 18
0V /PULS /TGON−
15 19
+24 V /S-RDY+
20
/S-RDY−
21

3
/MCW ALM+
16 22
/MCCW ALM−
17 23
/RST
18
/SP2ND
19
/SP3RD
20 PULS
/LPG 3
21 /PULS P Manual pulse
/AST 4 generator or external
22 SIGN pulse generator (CC
/ALMRST 6
23 /SIGN P and /CC are not
STOP 7 connected if a
24 CC manual pulse
+24V1 10
25 /CC P generator is used).
9

PAO
24
0V2 /PAO P
0V 26 25
/ERR PBO
+24 V 27 26
/PBO P
27 Motor pulse
/DSO0 PCO generator division
17 28 14 output
/DSO1 /PCO P
18 29 15
/DSO2 SG
19 30 5
/DS03
20 31
/DSO4 TRQ-M
21 32 11
/DSI10 VTG-M
1 33 12 Analog monitor
/DSI11 SG
2 34 2
/DSI12
3 35
/DSI13 Connector FG
4 36 Frame ground for
case
Digital Switch Unit, /DSI14 1CN shield
5 37
etc. /DSI15
6 38 3CN
/DSI16 TXD 1
7 39 1
/DSI17 /TXD P 2
8 40 2 External position
/DSI20 RXD indicator or other
9 41 3
P serial interface
/DSI21 /RXD
10 42 4 device (the numbers
/DSI22 /RXD shown here are the
11 43 6
/DSI23 RT
←Terminal treatment connector terminal
12 44 7 numbers on the
/DSI24 0V 3,4 external position
13 45 9
/DSI25 FG indicator).
Connector
14 46
case
/DSI26
15 47
/DSI27
16 48 7CN
+24V2 BAT
49 1
FG Connector BAT0
Frame ground for 6CN shield 2
case

3 -60
3.5 Automatic Mode: Digital Switches

The I/O signals for the digital switch method are outlined below. Refer to 3.2 Signals Common to
All Modes for details on signals not listed here.

3.5.1 Position Command Input Signals, Speed Command Input


Signals, and Strobe Output Signals

I/O signals for reading target position and feed speed digital switches are outlined in the follow-
ing table.

Target position settings are in command units and feed speed settings are in × 1000 command
units/min. 3

→ Input /DSI10 6CN-33 Digital Switch Position Data

→ Input /DSI11 6CN-34 Digital Switch Position Data

→ Input /DSI12 6CN-35 Digital Switch Position Data

→ Input /DSI13 6CN-36 Digital Switch Position Data

→ Input /DSI14 6CN-37 Digital Switch Position Data

→ Input /DSI15 6CN-38 Digital Switch Position Data

→ Input /DSI16 6CN-39 Digital Switch Position Data

→ Input /DSI17 6CN-40 Digital Switch Position Data

→ Input /DSI20 6CN-41 Digital Switch Speed Data

→ Input /DSI21 6CN-42 Digital Switch Speed Data

→ Input /DSI22 6CN-43 Digital Switch Speed Data

→ Input /DSI23 6CN-44 Digital Switch Speed Data

→ Input /DSI24 6CN-45 Digital Switch Speed Data

→ Input /DSI25 6CN-46 Digital Switch Speed Data

→ Input /DSI26 6CN-47 Digital Switch Speed Data

→ Input /DSI27 6CN-48 Digital Switch Speed Data

3 -61
Advanced Use
3.5.1 Position Command Input Signals, Speed Command Input Signals, and Strobe Output Signals

Output → /DSO0 6CN-28 Digital Switch Read Strobe Signal

Output → /DSO1 6CN-29 Digital Switch Read Strobe Signal

Output → /DSO2 6CN-30 Digital Switch Read Strobe Signal

Output → /DSO3 6CN-31 Digital Switch Read Strobe Signal

Output → /DSO4 6CN-32 Digital Switch Read Strobe Signal

3 -62
3.5 Automatic Mode: Digital Switches

Each signal function is outlined below.

Signal Signal Effective Function


Name Group Logic

/DSI10 Position Closed 1 100 102 104 106 Reads 2 digits (BCD) each of posi-
command (lo )
(low) digit digit digit digit tion and speed commands selected
/DSI11 2 +
pu
input u pu signals
in the data strobe output g
/DSI12 4 − shown below.

/DSI13 8

/DSI14 1 101 103 105 107


digit digit digit digit
/DSI15 2

/DSI16 4

/DSI17 8

/DSI20 Speed Closed 1 100 102 104 3


command (lo )
(low) digit digit digit
/DSI21 input
pu 2

/DSI22 4

/DSI23 8

/DSI24 1 101 103 105


digit digit digit
/DSI25 2

/DSI26 4

/DSI27 8
/DSO0 Strobe output Closed Reads 2 digits each of position
(lo )
((low) and speed
p commands for whichhich
the data strobe signal is closed (at
/DSO1 low level).

/DSO2

/DSO3

/DSO4

Strobe signals turn ON in order (/DSO0, /DSO1, /DSO2, /DSO3, /DSO4, /DSO0, ...) and read
the digit written above the position where each of the signals in the table is closed (at low level).
The factory setting for time width (digital switch read scan time) for one strobe signal to close
(set at low level) is 12 ms.

3 -63
Advanced Use
3.5.1 Position Command Input Signals, Speed Command Input Signals, and Strobe Output Signals

Set the following parameter to change the digital switch read scan time if position and speed
commands are specified using devices (such as PLCs) other than a special Digital Switch Unit.

Cn-38 Digital Switch Unit: ms Setting Range: Factory Setting:


Read Scan Time 12 to 2000 12

The SERVOPACK requires 12 ms to read data. Therefore, the Cn-38 setting must be equal to
or greater than 12 ms plus the time required to send data from the device (such as PLC) that
outputs position and speed commands.

If the scan time has been changed, the SERVOPACK reads digital switch data during the last
12 ms of the scan time.

/DSO 0

/DSO 1

3 /DSO 2

/DSO 3

/DSO 4

/DSI

12 ms
min.

Cn-38
setting

Example:

SERVOPACK DSO
PLC

CPU
CPU CPU
CPU
Data
12 ms 30 ms

Cn-38 setting = 30 ms + 12 ms = 42 ms minimum.

When using the digital switch method, select BCD as the position data code in the following
memory switch bit.

Cn-26 Bit 4 Position Data Code Factory Setting: 0

Setting Meaning

0 Binary

1 BCD (binary coded decimal)

3 -64
3.5 Automatic Mode: Digital Switches

Note: After changing scan time or position data code settings, output position and speed data
from the host controller and use the serial communications monitor command (MOND,
MONE) or Digital Operator monitor mode (Un-0d, Un-0E) to confirm that the SERVO-
PACK is reading the command data correctly. Be sure to do so before starting operation.

If operation is started while command data is not being read correctly, positioning will be incor-
rect, and the machine may be damaged or injuries may occur.

Refer to 4.4.2 Command Details for details on serial communications monitor commands and
5.1.10 Monitor Mode for details on the Digital Operator monitor mode.

Set the following memory switch bit to select the position command mode (absolute or incre-
mental.)

Cn-26 Bit 3 Position Command Mode Factory Setting: 0

Setting Meaning 3
0 Absolute

1 Incremental

When absolute position command mode is selected, positioning will be performed at the speci-
fied coordinates. The motor will rotate in the forward direction if the coordinate value of the
current position is smaller than the coordinate value of the command position. The motor will
rotate in the reverse direction if the coordinate value of the current position is greater than the
coordinate value of the command position.

When incremental position command mode is selected, positioning will be performed at the
current position coordinates + specified coordinates. If the command input sign is positive, the
motor will rotate in the forward direction. If it is negative, the motor will rotate in the reverse
direction.

When an incremental position command mode is selected when using digital switches, the
SERVOPACK changes the current position coordinates to 0 at the start of automatic operation.
This function allows the amount of feed to be displayed on the host controller or position indi-
cator during fixed-length feed operation such as roll feed.

Set the following memory switch bit if this function is not required (when position coordinates
are not changed at the start of operation).

Cn-26 Bit 0 Coordinates Setting in Incremental Factory Setting: 0


Position Command Mode Using Digital
Switch Method

Setting Meaning

0 Sets the coordinates of the current position to zero at the start of operation.

1 Does not change the coordinates of the current position.

3 -65
Advanced Use
3.5.2 Speed Command

3.5.2 Speed Command

The factory setting for the speed command method when using digital switches is to set the
speed command using digital switches. Refer to 3.5.1 Position Command Input Signals, Speed
Command Input Signals, and Strobe Output Signals for details on how to set speed commands
using the digital switches.

When using the digital switch method, the feed speed in automatic and manual operation
modes can be set to select the speed from 4 speeds set in parameters through contact inputs or
to set the speed using the SPD serial command. Refer to 3.3 Feed Speed Setting in Automatic
and Manual Operation Modes for details on how to change the feed speed setting method.

3 -66
3.5 Automatic Mode: Digital Switches

3.5.3 Digital Switch Unit

The Yaskawa MCIF-D86 Digital Switch Unit internal connections and wiring for connections
to the SERVOPACK are shown in the following diagram.

Digital Switch Unit SERVOPACK

6CN

21 /DSO4 32
20 /DSO3 31
19 /DSO2 30
18 /DSO1 29
17 /DSO0 28

107 106 10 5 104 10 3 10 2 10 1 100

1
2
/DSI10
/DSI11
33
34
3
3 /DSI12 35
4 /DSI13 36
5 /DSI14 37
6 /DSI15 38
7 /DSI16 39
8 /DSI17 40
(Position command data)

105 10 4 10 3 10 2 10 1 100

9 /DSI20 41
10 /DSI21 42
11 /DSI22 43
12 /DSI23 44
13 /DSI24 45
14 /DSI25 46
15 /DSI26 47
16 /DSI27 48
(Feed speed command data)

3 -67
Advanced Use
3.5.4 Contact Input Unit

If only the speed command is to be input from the Digital Switch Unit, however, connect a
one-step Digital Switch Unit to the SERVOPACK as shown in the following diagram. In this
connection method, sign digit in the Digital Switch Unit will be ignored.

Digital Switch Unit SERVOPACK

6CN

17 /DSO0 28
18 /DSO1 29
19 /DSO2 30
20 /DSO3 31
21 /DSO4 32

1 /DSI10 33
2 /DSI11 34
3 /DSI12 35
3 4 /DSI13 36
5 /DSI14 37
6 /DSI15 38
7 /DSI16 39
8 /DSI17 40

Refer to 6.6.17 Digital Switch Unit (MCIF-Djj) for details on the Digital Switch Unit.

3.5.4 Contact Input Unit

An MCIF-R86 Contact Input Unit is required if Digital Switch Units other than the special Dig-
ital Switch Unit (MCIF-D86) are used or all digit numerals are output at independent contacts
without using strobe signals from PLC or some other device.

Command Input and Contact Input Unit wiring to the SERVOPACK is shown in the following
diagram.

3 -68
3.5 Automatic Mode: Digital Switches

1
1 1CN SERVOPACK
2
2
4
10 0 3
8
4
5
6
7
/DSO 0
10 1 8 3CN 17 28 6CN
/DSO 1
9 18 29
/DSO 2
10 19 30
20 /DSO 3 31
11
21 /DSO 4 32
12
10 2 13
/DSI10
14 1 33
2 /DSI11 34
15
/DSI12
16 3 35
4 /DSI13 36
17
5 /DSI14 37
10 3 18
/DSI15
19 6 38
7 /DSI16 39
20
8 /DSI17 40
21
22
/DSI20
Position data 10 4 23 9
/DSI21
41

3
24 10 42
/DSI22
25 11 43
12 /DSI23 44
26
13 /DSI24 45
27
/DSI25
10 5 28 14 46
/DSI26
29 15 47
/DSI27
30 16 48
31
32
10 6 33
34
35
36
37
10 7 38
39 MCIF-R86
40
41
+/− ∗
45

1 2CN MCIF-R86 Connectors and Terminals


2
Connectors
10 0 3 and Terminals 0-V Line 24-V Line Unused Pins
4
5, 10, 15, 20, 25, 30,
5 1CN 47 46, 48
35, 40, 45, 49, 50
6
5, 10, 15, 20, 25, 30,
7 2CN 32 31, 33
34
10 1 8
9 3CN − − 22, 23, 24, 25
10 −
1TB N terminal P terminal
11
12
10 2 13
14
Speed data 15
16 1TB
17 P +24V
10 3 18
19 N 0 ( 24V )
20
21
22
10 4 23
24
25
26
27
10 5 28
29
30 * + when ON.

Refer to 6.6.18 Contact Input Unit (MCIF-R86) for details on the Contact Input Unit.

3 -69
Advanced Use

3.6 Automatic Mode: Serial Communications

This section explains how to operate the motor using serial communications (parameter Cn-27 set
to 2) in automatic operation mode.

Refer to Chapter 4 Using Serial Communications for details on serial communications specifica-
tions and wiring.
Note: This section also explains operation using serial communications in other modes.

3 -70
3.6 Automatic Mode: Serial Communications

1CN, 3CN, and 6CN wiring for the serial communications method is shown in the following dia-
gram.

SGDB-jjAM SERVOPACK
3CN 1CN
TXD STP
1 32 0V
P /TXD P-OT
2 30 +24 V
RXD N-OT
3 31
Controller for serial P +24 V
/RXD
communications 4 35
(RS-422) /RXD
6
RT
7
0V
9
FG Connector case

/BK+
16 +24 V
/BK−
3CN 17 0V
ALM+
1 22
SGDB-jjAM P ALM−
(Nth axis)
2
3
P
23
3
4
6
←Terminal treatment
7
9

Connector case
PULS
Terminal treatment 3 Manual pulse
P
(termination) for the final axis 4
/PULS generator or external
is recommended when SIGN pulse generator (CC
multiple axes are used (short 6 and /CC are not
/SIGN P
between 3CN-6 and 7). 7
connected if a
CC manual pulse
10 generator is used).
/CC P
9

PAO
24
/PAO P
25
PBO
26
/PBO P Motor pulse
27
PCO
generator division
14 output
/PCO P
15
SG
5

TRQ-M
11
VTG-M
12 Analog monitor
SG
2

FG
Connector case Frame ground for 1CN shield

7CN
BAT
1
BAT0
2

3 -71
Advanced Use
3.6.1 Serial Commands

3.6.1 Serial Commands

This section explains the commands related to motor operation only. Refer to Chapter 4 Using
Serial Communications for information on other commands.

The commands for motor operation are listed below.

List of Commands for Motor Operation


Note: The commands for normal mode are shown above the dotted lines and the commands for
fixed-length mode are shown below the dotted line. A checksum must be added after a
command in fixed-length mode. Refer to 4.3 Using Fixed Length Mode for details on
fixed-length mode and 4.1.3 Baud Rate and Command Length Mode Settings for details
on normal and fixed-length modes.

Command Meaning

3 Top line: Normal


Bottom line: Fixed length

Operation SVON Turns ON the motor.


Commands
SON

SVOFF Turns OFF the motor.

SOF

PON Turns ON pulse operation mode.

PON

POFF Turns OFF pulse operation mode.

POF

PCON Sets speed loop to proportional (P) control.

PCN

PCOFF Sets speed loop to proportional/integral (PI) control.

PCF

ZEROSET (±) nnnnnnnn Sets the machine zero point so that the current posi-
tion will be (±) nnnnnnnn
nnnnnnnn.
ZST (±) nnnnnnnn

SET (±) nnnnnnnn Sets the work zero point shifted from the machine
zero point so that the current position will be (±)
SET (±) nnnnnnnn nnnnnnnn.

3 -72
3.6 Automatic Mode: Serial Communications

Command Meaning
Top line: Normal
Bottom line: Fixed length

Move SPDnnnnnn Sets speed command value.


Commands
SPDnnnnnn

MOV(±)nnnnnnnn Sets absolute position command value.

MOV(±)nnnnnnnn

MOVI(±)nnnnnnnn Sets incremental position command value.

MVI(±)nnnnnnnn

ST Starts automatic operation.

STR
3
POS(±)nnnnnnnn Moves to an absolute position of ± nnnnnnnn to per-
form positioning at linear acceleration/deceleration
POS(±)nnnnnnnn rate.

POSI(±)nnnnnnnn Moves to an incremental position at ± nnnnnnnn to


perform positioning at linear acceleration/decelera-
POI(±)nnnnnnnn tion rate.

EXP(±)nnnnnnnn Rotates in the forward direction to perform position-


ing at command point ± nnnnnnnn (external position-
EXP(±)nnnnnnnn ing).

EXN(±)nnnnnnnn Rotates in the reverse direction to perform position-


ing at command point ± nnnnnnnn (external position-
EXN(±)nnnnnnnn ing).

JOGP Starts manual operation in forward direction.

JGP

JOGN Starts manual operation in reverse direction.

JGN

JOG(±)nnnnnn Starts operation at a constant speed of ± nnnnnn.

JOG(±)nnnnnn

ZRN Starts zero point return operation.

ZRN

SKIP Decelerates to stop.

SKP

HOLD Performs feed hold (holds residual data).

HLD

3 -73
Advanced Use
3.6.1 Serial Commands

Communications Errors
Refer to the following table if a communications error occurs after a command is sent. Examine
the cause of the error and resend the command once the error has been cleared.

Yes: ERR OV only for too many digits.


No: No error.

Command ERR PN ERR OV ERR SN


Top line: Normal
Bottom line: Fixed length

Operation SVON No No RST ON, OL sta-


Commands tus
SON

SVOFF No No −

3 SOF

PON No No Motor not turned


ON
ON.
PON

POFF No No Not in pulse


mode
mode.
POF

PCON No No −

PCN

PCOFF No No −

PCF

3 -74
3.6 Automatic Mode: Serial Communications

Command ERR PN ERR OV ERR SN


Top line: Normal
Bottom line: Fixed length

Move SPDnnnnnn No Speed limit ex- −


Commands ceeded
SPDnnnnnn

MOV(±)nnnnnnnn No Yes −

MOV(±)nnnnnnnn

MOVI(±)nnnnnnnn No Yes −

MVI(±)nnnnnnnn

ST No No *

STR
3
POS(±)nnnnnnnn No Stored stroke *
limit exceeded
POS(±)nnnnnnnn

POSI(±)nnnnnnnn No Stored stroke *


limit exceeded
POI(±)nnnnnnnn

EXP(±)nnnnnnnn No Yes *

EXP(±)nnnnnnnn

EXN(±)nnnnnnnn No Yes *

EXN(±)nnnnnnnn

JOGP No Speed limit ex- *


ceeded

JGP

JOGN No Speed limit ex- *


ceeded

JGN

JOG(±)nnnnnn No Speed limit ex- *


ceeded

JOG(±)nnnnnn

ZRN No Speed limit ex- *


ceeded

ZRN

SKIP No No −

SKP

3 -75
Advanced Use
3.6.1 Serial Commands

Command ERR PN ERR OV ERR SN


Top line: Normal
Bottom line: Fixed length

HOLD No No −

HLD

ZEROSET (±) nnnnnnnn No Yes −

ZST (±) nnnnnnnn

SET (±) nnnnnnnn No Yes −

SET (±) nnnnnnnn

Causes of ERR SN Errors Marked with *

3 Move Motor Not Machine Command Overtrave STOP Speed STP


Command ON Moving Exceeds l Limit in Signal Limit Signal ON
Stored Command Turned Exceeded
Top line:
Normal
Stroke Direction OFF
Bottom line: Limit Turned
Fixed length OFF

ST Yes Yes Yes Yes Yes Yes No

STR

POS Yes Yes No Yes Yes Yes No

POS

POSI Yes Yes No Yes Yes Yes No

POI

EXP Yes Yes Yes Yes Yes Yes Yes

EXP

EXN Yes Yes Yes Yes Yes Yes Yes

EXN

JOGP Yes Yes Yes Yes Yes No No

JGP

JOGN Yes Yes Yes Yes Yes No No

JGN

JOG Yes Yes Yes Yes Yes No No

JOG

3 -76
Advanced Use 3.6 Automatic Mode: Serial Communications

Move Motor Not Machine Command Overtrave STOP Speed STP


Command ON Moving Exceeds l Limit in Signal Limit Signal ON
Stored Command Turned Exceeded
Top line:
Normal
Stroke Direction OFF
Bottom line: Limit Turned
Fixed length OFF

ZRN Yes Yes *1 Yes Yes No *2

ZRN

Yes: Error
No: No error
* 1. When an incremental encoder is used, no error occurs at the first zero point return operation
after the control power supply is turned ON. Errors will occur thereafter.
* 2. Errors will occur in zero point return mode only. No error occurs under other circumstances.

3 -77
Advanced Use
3.6.1 Serial Commands

Each command is explained below.


Note: Commands in fixed length mode are indicated in parentheses. A checksum must be added
at the end of a command in fixed length mode. Refer to 4.3 Using Fixed Length Mode. Re-
fer to 4.1.3 Baud Rate and Command Length Mode Settings for details on normal and
fixed-length modes.

1. Commands for Basic Operation

Command Function and Meaning


( ): Fixed length
SVON SVON (SON) turns ON the motor (servo ON).
(SON)
SVOFF (SOF) turns OFF the motor (servo OFF).
SVOFF
These two commands together perform the same operation as the servo ON signal
(SOF)
/S-ON (1CN-28).
In this case, the /S-ON mask bit (bit 0 of Cn-01) need not to be set.
3 SVON (SON) SVOFF (SOF)

Motor status (Motor OFF) (Motor ON) (Motor OFF)

PON Turns ON or OFF pulse operation mode (positioning operation using external pulse
(PON) trains).
POFF Pulse operation mode is entered for PON(PON) and canceled for POFF(POF).
(POF)
These two commands together perform the same operation as the pulse operation
mode setting input /PULS (6CN-15).

PON POFF
Pulse operation mode

Pulse train input


(1CN)

Speed

0 t

Refer to 3.9 Pulse Operation Mode.

PCON Changes the SERVOPACK speed loop control mode between proportional/integral
(PCN) (PI) control and proportional (P) control.
PCOFF Proportional (P) control is switch to for PCON (PCN) and proportional/integral (PI)
(PCF) control is switch to for PCOFF (PCF).
These two commands together perform the same operation as proportional opera-
tion setting input /P-CON (1CN-29).

3 -78
3.6 Automatic Mode: Serial Communications

2. Move Commands

Command Function and Meaning


( ): Fixed length
SPDnnnnnn The feed speed will change to the first feed speed (parameter Cn-1F) when control
(SPDnnnnnn) power is turned ON or when the RES command is executed. The SPD command
sets this feed speed. The units for nnnnnn are ×1000 command units/min.
nnnnnn = 1 to
240000 Example: For command unit = 0.01 mm and a speed command of 15m/min

15000 mm/min.
= 1500000 command units/min
0.01 mm

= 1500 [× 1000 command units/min]


Therefore, the command would be SPD1500.
When using serial communications, the feed speeds in automatic and manual
modes can be selected from three ways: Selected from 4 speeds set in parameters
through contact inputs, set with digital switches, and selected from speed table 3
through contact inputs. Refer to 3.3 Feed Speed Setting in Automatic and Manual
Operation Modes for details on how to change the feed speed setting method.
Note: The term “specified feed speed” in command explanations means the feed speed set in
this command or in the above feed speed setting. The SPD command is used as an exam-
ple of a feed speed setting method in the command explanations.

3 -79
Advanced Use
3.6.1 Serial Commands

Command Function and Meaning


( ): Fixed length

MOV±nnnnnnnn The MOV command sets a position command data. The units for ±nnnnnnnn are
(MOV±nnnnnnnn) command units.
nnnnnnnn = 0 to The operation changes depending on the setting of bit 3 of Cn-26 (position com-
99999999 mand mode).
(+ can be omitted) Memory Switch Setting Position Command
Mode
Cn-26 Bit 3 0 Absolute

1 Incremental

Absolute Mode Incremental Mode

3 (Data is an absolute value.)


Speed
(Data is an incremental value.)

Speed
SPDx SPDx
MOVy (Invalid) MOVz MOVy
ST ST ST ST ST ST

(y−a) (z−y) (y) (y) (y)

t t
0 0

a y z Position b b+y b+2y b+3y Position


coordi- coordi-
nates nates

In incremental mode, the motor will rotate forward for +nnnnnnnn command value
and rotate in reverse for −nnnnnnnn. The position command will be 0 when the
control power supply is turned ON or when the RES command is executed.

3 -80
3.6 Automatic Mode: Serial Communications

Command Function and Meaning


( ): Fixed length

MOVI±nnnnnnnn The MOVI (MVI) command sets an incremental position that is valid when the
(MVI±nnnnnnnn) position command mode is set to absolute mode (when bit 3 of Cn-26 is set to 0).
The data is an incremental value.
nnnnnnnn = 0 to
99999999
Speed
(+ can be omitted)
SPDx
MOVIy (Invalid) MOVIy MOVIz
ST ST ST ST

(y) (y) (z)

0
t
Position
3
C C+y C+2y C+2y+z coordinates

Note: Do not use this command in incremental position command mode (when bit 3 of Cn-26
is set to 1). The SERVOPACK will not operate correctly.

ST The ST (STR) command starts automatic operation after commands have been
(STR) executed to set speed and position data.
This command is ignored during positioning.

Example: SPD n...n . . . . Sets speed data.


1 MOV ± n . . . n . . . . Sets position data.
ST . . . . Starts automatic operation.

2 MOV ± n . . . n Operates at previous


ST speed setting.

3 RES Returns to zero at speed


set in parameter 4.
ST

Note: 1. For multi-axis configurations, specify the axis


when sending the ST command to check op-
eration of a specific axis after changing param-
eters for that axis.
If the RES command is sent to all axes or the ST
command is sent without specifying an axis af-
ter tuning ON control power supply again, all
axes will perform operation of example 3
shown above.
2. If the STOP signal input (6CN-24) remains un-
connected, an ERR SN (command error) will
be generated when a move command is exe-
cuted, even if the ST command is sent.
When not using the STOP signal, set bit 0 of
Cn-33 to 1 to mask the STOP signal.

3 -81
Advanced Use
3.6.1 Serial Commands

Command Function and Meaning


( ): Fixed length

POS±nnnnnnnn The POS or POSI (POI) command performs positioning in linear acceleration/de-
(POS±nnnnnnnn) celeration mode. The first feed speed (Cn-1F) will be used.
POSI±nnnnnnnn For POS: Performs positioning to an absolute value of ± nnnnnnnn.
(POI±nnnnnnnn)
For POSI: Performs positioning to an incremental value of ± nnnnnnnn from the
nnnnnnnn = 0 to current position.
99999999
Example:
(+ can be omitted) Speed POS1000 POSI500

Incremental value
Absolute value (500)

3 0 t

Position
100 1000 1500

Note: These commands are not affected by the position command mode (bit 3 of Cn-26).

EXP±nnnnnnnn Cn-32 bit F must be set to 1 to use the EXP command. The EXP command starts
(EXP±nnnnnnnn) forward rotation for external positioning operation.
nnnnnnnn = 0 to The EXP command is not valid if Cn-32 bit F is set to 0.
99999999
When this command is received, the motor will start forward rotation at the speed
(+ can be omitted) specified in Cn-2F. When the STP signal goes from low to high, the motor will
move to the position of ±nnnnnnnn command units at the speed specified in Cn-30.
If the sign of the movement amount is negative, the motor will decelerate to a stop
and then move in reverse to the specified position.
±nnnnnnnn command units
EXP COIN
Cn-2F
Speed

Cn-30

STP

3 -82
3.6 Automatic Mode: Serial Communications

Command Function and Meaning


( ): Fixed length

EXN±nnnnnnnn Cn-32 bit F must be set to 1 to use the EXN command. The EXN command starts
(EXN±nnnnnnnn) reverse rotation for external positioning operation.
nnnnnnnn = 0 to The EXN command is not valid if Cn-32 bit F is set to 0.
99999999
When this command is received, the motor will start reverse rotation at the speed
(+ can be omitted) specified in Cn-2F. When the STP signal goes from low to high, the motor will
move to the position of ±nnnnnnnn command units at the speed specified in Cn-30.
If the sign of the movement amount is positive, the motor will decelerate to a stop
and then move forward to the specified position.
±nnnnnnnn command units

Speed

Cn-30
3

Cn-2F
EXN COIN

STP

JOGP The JOGP (JGP) or JOGN (JGN) command starts constant-speed motor operation
(JGP) at the feed speed specified in CN32 of Cn-18.
JOGN JOGP (JGP) is the forward command. JOGN (JGN) is the reverse command. The
(JGN) SKIP (SKP) command is used to stop the motor.

Speed
SPDx SPDy
JOGP SKIP JOGN SKIP

0 t

Note: When this command is used, there is no need to set manual operation mode.

3 -83
Advanced Use
3.6.1 Serial Commands

Command Function and Meaning


( ): Fixed length

JOG±nnnnnn The JOG command starts manual operation at a speed of ±nnnnnn. The SKIP
(JOG±nnnnnn) (SKP) command is used to stop the motor.
nnnnnn = 1 to JOGx SKIP
Speed
240000
x JOG−x
(+ can be omitted)
t
0

−x

Note: When this command is used, there is no need to set manual operation mode.

SKIP The SKIP (SKP) command stops operation at the specified deceleration rate (set in

3 (SKP) a parameter.)

SPDx MOVly
JOGP SKIP ST SKIP
Speed (No feed hold)

t
0

Note: This command has no feed hold function.

HOLD 1. If the HOLD command is sent during positioning using the ST command, the
(HLD) motor will stop at the specified deceleration rate but the remaining movement
will be retained (feed hold function).
Note: There is no feed hold function if bit 1 of Cn-33 is set to 1.

SPDx
Speed MOVIy
ST HOLD ST

(y1+y2=y)

(y1) (y2)

0 t

Feed hold

2. There will be no feed hold function if this command is sent during positioning
operation using the POS or POSI (POI) command, external positioning using
the EXP or EXN command, or manual operation using JOGP (JGP), JOGN
(JGN), or JOG ±nnnnnn command. In these cases, it will function in the same as
the SKIP command.

3 -84
3.6 Automatic Mode: Serial Communications

Command Function and Meaning


( ): Fixed length

ZRN The ZRN command starts one of the the machine zero point return operations
(ZRN) shown below.
Note: When this command is used, there is no need to set the machine zero point return mode.

S Mode I (bit 3 and bit 2 of Cn-29 both set to 0)


Mode 1 uses a 3-step deceleration method using the STP signal (used as a
deceleration limit switch) and phase-C pulse.

Final travel distance


ZRN Cn-2E
Cn-31
Cn-2F COIN
Speed Cn-30

STP

PC 3
S Mode II (bit 3 and bit 2 of Cn-29 set to 0 and 1, respectively)
Mode II uses a 2-step deceleration method using the STP signal (used as a
stop limit switch).
Final travel distance
ZRN Cn-2F Cn-31
Cn-30 COIN
Speed

STP

S Mode III (bit 3 and bit 2 of Cn-29 both set to 1)


Mode III uses a 3-step deceleration method using the STP signal (used as a
deceleration limit switch) and phase-C pulse.

Cn-2E Final travel distance


ZRN Cn-31
Speed Cn-2F COIN
Cn-30

STP

PC

3 -85
Advanced Use
3.6.1 Serial Commands

Command Function and meaning

Note: The ZRN command is effective only when bit 0 of Cn-29 is set to 1.

Parameters and memory switch bits for machine zero point return are listed in the
following table.

Number Name Setting Range Unit

Cn-29 Bit 0 Machine zero point 0: Not used


return 1: Used

Cn-29 Bit 2 Machine zero point 0 Mode 1 Mode 1 Mode


return mode I II III
Cn-29 Bit 3 0 0 1

Cn-29 Bit 4 Machine zero point 0: Forward rotation


return direction 1: Reverse rotation

Cn-2E Machine zero point 1 to 240000 ×1000


3 return feed speed command
units/min
units/min.
Cn-2F Machine zero point 1 to 240000
return approach
speed

Cn-30 Machine zero point 1 to 240000


return creep speed

Cn-31 Machine zero point Forward rotation: Command


return final travel 0 to +99999999 unit
distance
Reverse rotation:
−99999999 to 0

Refer to 3.10 Machine Zero Point Return Mode.

ZEROSET± The ZEROSET command sets the machine zero point so that the current position is
nnnnnnnn ±nnnnnnnn.
(ZST±nnnnnnnn)
The setting made by the ZEROSET command is made effective by executing the
RES command or cycling the control power supply.
Note: The current position is the value given by PUN = ±nnnnnnnn sent for the
MONF command.

SET±nnnnnnnn The SET command sets a working zero point so that the current position is
(SST±nnnnnnnn) ±nnnnnnnn. The working zero point is a temporary zero point offset from the ma-
chine zero point.
The setting made by the SET command is effective as soon as the command is
executed..
The zero point set by the SET command will be initialized and the original zero point
will be set again when the CLR command or the RES command is executed or the
control power supply is cycled.

3 -86
3.7 Automatic Mode: Command Table

3.7 Automatic Mode: Command Table

This section explains how to operate the motor in automatic mode using the command table (pa-
rameter Cn-27 set to 4).

The command table method can be used to write a maximum of 512 positions to a position table
and a maximum of 512 speeds to a speed table to SERVOPACK memory beforehand, and then
perform positioning to table positions specified using contact commands. The feed speed will
normally be the speed set in the speed table with the same number as the position selected in the
position table.

Position and speed table data is set using serial communications or the Digital Operator. Refer
to Chapter 4 Using Serial Communications or Chapter 5 Using the Digital Operator for the set-
ting methods.
3
The following diagram shows 1CN and 6CN wiring for using command tables.

3 -87
Advanced Use

SERVOPACK
SGDB-jjAM

6CN 1CN
0V1 STP
0V 1 32 0V
/AUT-LT /SVON
+24 V 2 28 +24 V
/MAN-LT P-OT
3 30
/POS1 N-OT
4 31
/POS2 /P-CON
5 29
/AL0 /P-CL
6 33
/AL1 /N-CL
7 34
/AL2 +24V
8 35
/AL3
9
/BK+
16 +24 V
0V2 /BK−
0V 26 17 0V
/ERR /TGON+
+24 V 27 18
/P0 /TGON−
28 19
/P1 /S-RDY+
29 20
/P2 /S-RDY−
30 21

3
/P3 ALM+
31 22
/P4 ALM−
32 23

/ZRN
13 PULS
/MAN 3 Manual pulse
14 /PULS P generator or
0V /PULS 4
15 external pulse
SIGN
+24 V 6 generator (CC and
/SIGN P /CC are not
7
connected if a
CC
/MCW 10 manual pulse
16 /CC P generator is used).
/MCCW 9
17
/RST
18
/SP2ND PAO
19 24
/SP3RD /PAO P
20 25
/LPG PBO
21 26
/AST /PBO P
22 27 Motor pulse
/ALMRST PCO generator division
23 14
P output
STOP /PCO
24 15
+24 V1 SG
25 5

TRQ-M
11
/CD0 VTG-M Analog monitor
0V 33 12
/CD1 SG
+24 V 34 2
/CD2
35
/CD3 FG
36 Connector case Frame ground for
/CD4 1CN shield
37
/CD5
38 3CN
/CD6 TXD 1
39 1
/CD7 /TXD P 2
40 2 External position
/CD8 RXD indicator or other
41 3 serial interface
/PS0 /RXD P
47 4 device (the numbers
/PS1 /RXD shown here are the
48 6 connector terminal
RT ←Terminal treatment
7 numbers on the
0V 3, 4 external position
9 indicator).
FG
Connector case
RXD, /RXD, and FG are not
connected to the external position
7CN
+24V2 BAT
indicator. Also, terminal treatment is
49 1 not required. However, it is necessary
FG BAT0 to shield FG, ground the indicator
Frame ground for 6CN shield Connector case 2
itself, and provide power source.

3 -88
3.7 Automatic Mode: Command Table

The I/O signals used with a command table are outlined below. Refer to 3.2 Signals Common to
All Modes for details on signals not listed here.

3.7.1 Data Number Input Signals

The contact data input signals that specify the data numbers in the position and speed tables
are listed below.

→ Input /CD0 6CN-33 Data Number Command Input

→ Input /CD1 6CN-34 Data Number Command Input

→ Input /CD2 6CN-35 Data Number Command Input

→ Input /CD3 6CN-36 Data Number Command Input


3
→ Input /CD4 6CN-37 Data Number Command Input

→ Input /CD5 6CN-38 Data Number Command Input

→ Input /CD6 6CN-39 Data Number Command Input

→ Input /CD7 6CN-40 Data Number Command Input

→ Input /CD8 6CN-41 Data Number Command Input

Set the position data code to binary using the following memory switch bit.

Cn-26 Bit 4 Position Data Code Factory Setting: 0

Setting Meaning

0 Binary

1 BCD (binary coded decimal)

Set this bit to 0 when using the command table. The SERVOPACK will not operate normally
if this bit is set to 1.

The following table shows the command data codes for each contact.

Input Signal /CD0 /CD1 /CD2 /CD3 /CD4 /CD5 /CD6 /CD7 /CD8

Data Code 1 2 4 8 16 32 64 128 256

The number selected in the table will be the sum of the signal codes for the closed contacts (at
low level) from CD0 to CD8.

Example: If CD0, CD5, and CD8 are closed, the number selected in the table = 1 + 32 + 256
= 289.

3 -89
Advanced Use
3.7.2 Zone Signal Outputs

Select the position command mode (absolute or incremental) using the following memory
switch bit.

Cn-26 Bit 3 Position Command Mode Factory Setting: 0

Setting Meaning

0 Absolute

1 Incremental

In absolute position command mode, positioning will be performed to the position specified
in the table. In incremental position command mode, positioning will be performed to the posi-
tion of the current stop position + position specified in the table.

3 3.7.2 Zone Signal Outputs

A 511-point zone signal boundary position table is written to the SERVOPACK memory and
zone data for the current motor position is output.

Data for the zone signal boundary position table can be set using serial communications or the
Digital Operator. Refer to 4 Using Serial Communications or Chapter 5 Using the Digital Op-
erator for the setting methods.

Set the following memory switch bit to use zone signals.

Cn-33 Bit A Zone Signal Factory Setting: 0

Setting Meaning

0 Does not use zone signal.

1 Uses zone signal.

→ Input /PS0 6CN-47 Zone Signal Read Selection

→ Input /PS1 6CN-48 Zone Signal Read Selection

Output → /P0 6CN-28 Zone Signal Data Output

Output → /P1 6CN-29 Zone Signal Data Output

Output → /P2 6CN-30 Zone Signal Data Output

Output → /P3 6CN-31 Zone Signal Data Output

Output → /P4 6CN-32 Zone Signal Data Output

3 -90
3.7 Automatic Mode: Command Table

Zone data for the current motor position is read using zone signal data outputs (/P0 to /P4).
Because /P0 to /P4 have only 5 bits, switch the digit by using zone data read selection signals
/PS0 and /PS1 and read the zone data in order. The following table shows the different codes
for output signals /P0 to /P4 depending on the combinations of open and closed settings for /PS0
and /PS1. The sum of the codes for signals /P0 to /P4 that are closed (at low level) will be the
zone data of the current position.

Input Signal /PS0 Open Closed Open Closed


(High Level) (Low Level) (High Level) (Low Level)
Output Signal
/PS1 Open Open Closed Closed
(High Level) (High Level) (Low Level) (Low Level)

Binary Setting /P0 1 1 16 256


Cn-26 /P1 2 2 32 512
Bit 4 = 0
/P2 4 4 64 1024 3
/P3 8 8 128 2048

/P4 16 Odd parity Odd parity Odd parity

BCD Setting /P0 1 1 10 100


Cn-26 /P1 2 2 20 200
Bit 4 = 1
/P2 4 4 40 400

/P3 8 8 80 800

/P4 10 Odd parity Odd parity Odd parity

Note: 1. When /PS0 and /PS1 are at high level, /P4 becomes a parity bit. For example, in BCD
notation, if the value for /P0 to /P3 is 7 when /PS0 is at low level and /PS1 is at high level,
/P4 will be set at high level so that the total number of signals at low levels is odd (in this
example, 3: /P0 = low, /P1 = low, /P2 = low, and /P3 = high).

/PS0
/PS1
/P0 “1”
/P1 “2”
The number of
/P2 “4” signals at low
/P3 level is odd (3).

/P4

3 -91
Advanced Use
3.7.2 Zone Signal Outputs

2. When reading zone data separately over several reads, set the read timing as follows:

/COIN

4 ms (Max.) (unstable) (unstable)


Zone data (unstable) (stable) (stable) (stable)
(/P0 to /P4)

Selection signal
(/PS0 and /PS1) t1 t2 t1
t2 t1

Data read
t1 ≧ 8 ms, t2 ≧ 0 ms

When using the command table, set the following memory switch bit to output digits /P5 to
/P8 of the zone signal data outputs to 6CN-6, -7, -8, and -9. In this case, alarm and error code
outputs (/AL0 to /AL3) cannot be used.

3 Cn-33 Bit 5 Station Number Output Expansion Factory Setting: 0

Setting Meaning

0 Outputs alarm and error codes (/AL0 to /AL3) to 6CN-6 to 6CN-9.

1 Outputs digits /P5 to /P8 of current position station numbers to 6CN-6 to 6CN-9.

The codes for signals /P5 to /P8 are shown in the following table.

Binary Setting /P5 32


Cn-26 Bit 4 = 0 /P6 64

/P7 128

/P8 256

BCD Setting /P5 20


Cn-26 Bit 4 = 1 /P6 40

/P7 80

/P8 100

Note: 1. /P5 to /P8 signal codes do not change according to /PS0 and /PS1 signals.

3 -92
3.7 Automatic Mode: Command Table

2. Zone signals are output as codes as shown in the following diagram when /PS0 and /PS1
are at low level. Unless the motor is stopped, data may not be read correctly due to code
output.

/P0

/P1

/P2

/P3

/P4

− +

BT01 BT02 BT03 BT04 BT27 BT28 BT29 BT30 BT31


Motor position
3. Up to 40 ms is required from when the motor position boundary is passed until the zone
signal is changed. 3
4. The zone signal boundary positions in the table must be arranged as shown in the above
diagram. Even if there are less than 511 boundary positions to be set, be sure to arrange
the boundary positions in order from BT01 to BT511. BTn setting value ≦ BTn+1.

Example: When using only BT01 to BT20, set BT21 = BT22 = . . . = BT511 = +99999999.

3.7.3 Speed Command Input

When using the command table method, the factory setting for the speed command method
is to select from the speed table through contact inputs. In this method, a table containing up
to 512 pairs of positions and speeds will be set, and the motor will be operated using the position
command from the position table location selected by table command data /CD0 to /CD8 as
well as the speed command from the speed at the location selected in the table.

Speed table data is set using serial communications or the Digital Operator. Refer to Chapter
4 Using Serial Communications or Chapter 5 Using the Digital Operator for the setting meth-
ods.

When using the command table method, the feed speed in automatic and manual operation
modes can be set to be selected from 4 speeds set in parameters thorough contact inputs or to
be set in the SPD serial command. Refer to 3.3 Feed Speed Setting in Automatic and Manual
Operation Modes for details on how to change the feed speed setting method.

3 -93
Advanced Use

3.8 Manual Mode

This section explains motor operation in manual operation mode using I/O signals.

In manual operation mode, the motor is operated at the specified speed only while manual opera-
tion signals /MCCW or /MCW are active.

To select manual operation mode, activate the manual operation mode selection input signal
/MAN. Refer to 3.2.4 Operation Mode Selection.

Start and stop manual operation mode using the following input signals.

→ Input /MCCW 6CN-13 Manual Forward Rotation Command

3 → Input /MCW 6CN-14 Manual Reverse Rotation Command

The factory-set feed speed setting method for manual operation differs according to the position
command method in automatic mode (set at parameter Cn-27) as shown in the following table. Re-
fer to information on the individual operating methods for automatic mode for details on feed speed
setting methods.

Cn-27 Position Command Method in Feed Speed Setting Method


Setting Automatic Mode

0 Station numbers Select from 4 speeds set in parameter through con-


tact input.

1 Digital switches Set with digital switches.

2 Serial communications Set in SPD serial command.

4 Command table Select from speed table through contact input.

Refer to 3.3 Feed Speed Setting in Automatic and Manual Operation Modes for details on how to
change the feed speed setting method in manual operation mode.

Refer to 3.1.6 Setting the Acceleration/Deceleration Type and Rate for details on acceleration/de-
celeration types and speeds in manual operation mode.

3 -94
3.9 Pulse Operation Mode

3.9 Pulse Operation Mode

This section explains motor operation in pulse operation mode.

In pulse operation mode, the motor is operated in accordance with input command pulses.

Activate the pulse operation mode selection input signal /PULS to select the pulse operation mode.
Refer to 3.2.4 Operation Mode Selection.
Note: Pulse operation mode and line pulse generators cannot be used at the same time.

J Commands Using Pulse Inputs


Move commands can be given using pulse inputs.

Only line driver output can be wired.


3
SGDB SERVOPACK

Photocoupler
PULS 1CN-3
Command pulse input /PULS 1CN-4

SIGN 1CN-6
Command sign input /SIGN 1CN-7

:P: Indicates twisted-pair cables.

Wiring Example
Applicable Line Driver:

SN75174 or MC3487 manufactured by TI or equivalent

Host controller SGDB SERVOPACK

Line driver PULS 1CN-3 Photocoupler

/PULS 1CN-4

SIGN 1CN-6

/SIGN 1CN-7

3 -95
Advanced Use

J Command Pulse Form Selection


Select the command pulse form using the following memory switch.

→ Input PULS 1CN-3 Command Pulse Input

→ Input /PULS 1CN-4 Command Pulse Input

→ Input SIGN 1CN-6 Command Sign Input

→ Input /SIGN 1CN-7 Command Sign Input

The motor only rotates at an angle proportional to the input pulse.

Cn-02 Bit 3 Command Pulse Form Selection Factory Setting: 0

3 Cn-02 Bit 4 Command Pulse Form Selection Factory Setting: 0

Cn-02 Bit 5 Command Pulse Form Selection Factory Setting: 0

Set the command pulse form for externally input command pulses.

Set in accordance with host controller specifications.

The input pulse logic can be set in bit D of Cn-02 and this should be set at the same time.
Note: 1. One pulse command input is equivalent to motor travel distance of one command unit.
Refer to 3.1.5 Electronic Gear for information on command units. (P pulses → P com-
mand units)
2. The feed speed is specified as pulse frequency. (f (pps) → f × 60 command units/min)
3. In pulse operation mode, speed selection signals /SP2ND (6CN-19) and /SP3RD
(6CN-20) are used to set the input pulse multiplication.

SP2ND SP3RD Pulse Multiplication

Open (high) Open (high) ×1

Closed (low) Open (high) × 10

Open (high) Closed (low) × 100

Closed (low) Closed (low) ×1

3 -96
3.9 Pulse Operation Mode

Cn-02 Input Pulse Command Motor Forward Run Motor Reverse Run
Multiplica- Pulse Form Command Command
Bit D Bit 5 Bit 4 Bit 3 tion

0 0 0 0 − Sign + pulse
PULS PULS
(Positive train (1CN-3) (1CN-3)
logic setting) SIGN SIGN
(1CN-6) (1CN-6)

0 1 0 ×1 Two-phase
PULS
pulse train PULS
(1CN-3) (1CN-3)
0 1 1 ×2 with 90_ SIGN
SIGN
phase (1CN 6)
(1CN-6) (1CN-6)

1 0 0 ×4 difference

0 0 1 − CW pulse + PULS PULS


CCW pulse (1CN-3) (1CN-3)
SIGN SIGN
(1CN-6) (1CN-6)
3
1 0 0 0 − Sign + pulse PULS
PULS
(Negative train (1CN-3) (1CN-3)

logic setting) SIGN SIGN


(1CN-6) (1CN-6)

0 1 0 ×1 Two-phase
PULS PULS
pulse trains (1CN-3) (1CN-3)
0 1 1 ×2 with 90_ SIGN SIGN
phase (1CN-6) (1CN-6)
1 0 0 ×4 difference

0 0 1 − CW pulse + PULS PULS


CCW pulse (1CN-3) (1CN-3)
SIGN SIGN
(1CN-6) (1CN-6)

Input Pulse Multiply Function


When the command pulse form is two-phase pulse
train with 90° phase difference, the input pulse mul- Number of
×4
motor move
tiply function can be used. pulses
×2

×1
Input command pulse

(1CN-3)

(1CN-6)

3 -97
Advanced Use

Servo ON
Release
t1 ≦ 30 ms
Base block t2 ≦ 10 ms
(When parameter
1CN-6 Cn-12 is set to 0)
Sign + pulse t3 ≧ 30 ms
train 1CN-3

t4, t5 ≦ 4 ms
PG pulse

t5
/POS1

Note: The interval from the time the servo ON signal is turned ON until a command pulse is input
must be at least 30 ms. Otherwise, the command pulse may not be input.
Figure 3.1 Example of I/O Signal Generation Timing

3 Table 3.1 Allowable Voltage Level and Timing for Command Pulse Input

Command Pulse Electrical Specifications Remarks


Signal Form

Sign + pulse train input The signs for each com-


(SIGN + PULS signal) mand pulse are as follows:
¨: High level
Maximum command
©: Low level
frequency: 450 kpps
¨ command © command

Two-phase pulse train with Phase A Parameter Cn-02 (bits 3, 4


Phase B
90° phase difference and 5) is used to switch the
(phase A + phase B) input pulse multiplier
mode.
Maximum command
frequency
× 1 multiplier: 450 kpps Phase B is 90°
Phase B is 90°
× 2 multiplier: 400 kpps forward from phase A. behind phase A.

× 4 multiplier: 200 kpps

CCW pulse + CW pulse −


CCW pulse
Maximum command CW pulse
frequency: 450 kpps

¨ command © command

3 -98
3.10 Machine Zero Point Return Mode

3.10 Machine Zero Point Return Mode

This section explains how to operate the motor in machine zero point return mode.

In machine zero point return mode, positioning is performed using the machine zero point return
limit switch to determine the machine zero point of the machine. This mode is mainly used immedi-
ately after the power is turned ON when using an incremental encoder.

To select machine zero point return mode, activate the machine zero point return mode selection
signal /ZRN. Refer to 3.2.4 Operation Mode Selection.

Set the following parameters to use machine zero point return mode.

Cn-29 Bit 0 Machine Zero Point Return Mode Factory Setting: 0

Setting Meaning 3
0 Do not use machine zero point return mode.

1 Use machine zero point return mode.

Cn-29 Bit 2 Machine Zero Point Return Mode Factory Setting: 1


Selection

Cn-29 Bit 3 Machine Zero Point Return Mode Factory Setting: 0


Selection

Setting Meaning

Bit 3 Bit 2

0 0 Mode I

0 1 Mode II

1 1 Mode III

Cn-29 Bit 4 Machine Zero Point Return Direction Factory Setting: 0

Setting Meaning

0 Forward

1 Reverse

Cn-2E Machine Zero Unit: Setting Range: Factory Setting:


Point Return Feed ×1000 Command 1 to 240000 200
Speed Units/min

Cn-2F Machine Zero Unit: Setting Range: Factory Setting:


Point Return ×1000 Command 1 to 240000 100
Approach Speed Units/min

3 -99
Advanced Use
3.10.1 Machine Zero Point Return Mode I (Bits 2 and 3 of Cn-29 Set to 0)

Cn-30 Machine Zero Unit: Setting Range: Factory Setting:


Point Return ×1000 Command 1 to 240000 50
Creep Speed Units/min

Cn-31 Machine Zero Unit: Setting Range: Factory Setting:


Point Return Final Command Units −99999999 to 8192
Travel Distance +99999999

3.10.1 Machine Zero Point Return Mode I (Bits 2 and 3 of Cn-29 Set to 0)

Machine Zero point return mode I is a 3-step deceleration method using the STP signal (as a
deceleration limit switch) and phase-C pulse. When the STP signal status changes from closed
(low level) to open (high level), the load will decelerate from the machine zero point return
feed speed (set in Cn-2E) to the machine zero point return approach speed (set in Cn-2F). The
3 load will then pass the machine zero point limit switch and once the STP signal changes from
open (high level) to closed (low level), and the load will reach the machine zero point return
creep speed (set in Cn-30) at the initial phase-C pulse. The load will then move the machine
zero point return final travel distance from the point of the phase-C pulse, and stop.

/ZRN
/AST
/POS1
C-2E
Cn-2F
Speed Cn-30

Final travel distance Cn-31


STP
PC

If the STP signal is open (high level) when the machine zero point return operation is started,
the machine zero point return will be started at the machine zero point return approach speed
(Cn-2F).

/ZRN
/AST
/POS1

Cn-2F
Speed Cn-30

Final travel distance Cn-31


STP
PC

3 -100
3.10 Machine Zero Point Return Mode

3.10.2 Machine Zero Point Return Mode II (Bits 2 and 3 of Cn-29 Set to 1
and 0 Respectively)

Machine zero point return mode II is a 2-step deceleration method that uses the STP signal as
a stop limit switch. When the STP signal changes from closed (low level) to open (high level),
the load travel speed will change from the machine zero point return approach speed (set in
Cn-2F) to the machine zero point return creep speed (set in Cn-30). The load will travel the
machine zero point return final travel distance (set in Cn-31) and stop.

If the STP signal is open (high level) at the start of the machine zero point return operation a
position error will occur.

/ZRN
/AST
/POS1
3
Cn-2F
Speed Cn-30

Final travel distance Cn-31

STP

3.10.3 Machine Zero Point Return Mode III (Bits 2 and 3 of Cn-29 Set to 1)

Machine zero point return mode III is a 3-step deceleration method that uses the STP signal
as a deceleration limit switch and phase-C pulse.

If the STP signal is open (at high level) at the start of the machine zero point return operation,
the load will decelerate from the machine zero point return feed speed (set in Cn-2E) to the
machine zero point return approach speed (set in Cn-2F). When the STP signal changes from
open (at high level) to closed (low level), the load will decelerate to the machine zero point
return creep speed (set in Cn-30) at the initial phase-C pulse, and move the machine zero point
return final travel distance (set in Cn-31) from the point of the phase-C pulse, and stop.

/ZRN
/AST
/POS1
Cn-2E
Cn-2F
Speed Cn-30

Final travel distance Cn-31


STP
PC

When the STP signal is closed (at low level) at the start of the machine zero point return opera-
tion, the motor will rotate in the opposite direction to the machine zero point return direction
(set in bit 4 of Cn-29) at machine zero point return feed speed (set in Cn-2E). When the STP
signal is open (at high level), the motor will decelerate to a stop, and restart rotation in the ma-

3 -101
Advanced Use
3.10.3 Machine Zero Point Return Mode III (Bits 2 and 3 of Cn-29 Set to 1)

chine zero point return direction at the machine zero point return feed speed (set in Cn-2E).
When the signal changes from open (high level) to closed (low level), the load will decelerate
to the machine zero point return approach speed (set in Cn-2F), reach the machine zero point
return creep speed (set in Cn-30) at the initial phase-C pulse, move the machine zero point re-
turn final travel distance from the point of the phase-C pulse (Cn-31), and stop.

/ZRN
/AST
/POS1
Cn-2E
Cn-2F
Cn-30
Speed
Final travel distance Cn-31

Cn-2E

3 STP
PC

Note: The above diagram shows an example for the following settings:

• Bits B and C of Cn-33 set to 0 (AST signal logic)


• Bit 4 of Cn-29 set to 0 (direction of machine zero point return)

• Parameter Cn-29 ≧ 0 (machine zero point return final travel distance)

3 -102
3.11 Encoder Outputs

3.11 Encoder Outputs

Encoder output signals divided inside the SERVOPACK can be output externally. These signals
can be used to form a position control loop in the host controller.

This output is
explained here.

Host
SGDB SERVOPACK controller
SGMj Servomotor
encoder

Phase A Phase A
Phase B Frequency Phase B
dividing
Phase C Phase C
circuit

3
The output circuit is for line driver output. Connect each signal line according to the following cir-
cuit diagram.

SGDB SERVOPACK Host controller


Line receiver
1CN-24 PAO
Phase A Phase A
1CN-25 /PAO

1CN-26 PBO
Phase B Phase B
1CN-27 /PBO

1CN-14 PCO
Phase C Phase C
1CN-15 /PCO

Choke coil

1CN-5

Connector Smoothing
case capacitor

↕P: Represents twisted-pair cables Line receiver used: SN75175 manufactured by Texas
Instruments Inc. or MC3486 (or
equivalent)
R (termination resistor): 220 to 470 Ω
C (decoupling capacitor): 0.1 μF

TERMS z Divided (or dividing)

“Dividing” means converting an input pulse train from the encoder mounted on the motor according to the preset
pulse density and outputting the converted pulse. The unit is pulses per revolution.

3 -103
Advanced Use

J Output Signals
Output signals are described below.

Output → PAO 1CN-24 Encoder Output Phase-A

Output → /PAO 1CN-25 Encoder Output Phase-A

Output → PBO 1CN-26 Encoder Output Phase-B

Output → /PBO 1CN-27 Encoder Output Phase-B

Output → PCO 1CN-14 Encoder Output Phase-C

Output → /PCO 1CN-15 Encoder Output Phase-C

3 Output → SG 1CN-5 Signal Ground

Output → FG Connector Case Frame Ground

SG: Connect to 0 V of the host controller.


FG: Connect to the shielded wire of the cable.

Divided encoder signals are output.

Output Phase Form


• Incremental Encoder

Forward rotation Reverse rotation


Phase A Phase A
Phase B Phase B

Phase C Phase C

• Absolute Encoder

Forward rotation Reverse rotation

Phase A Phase A
Phase B Phase B

Phase C Phase C

J Setting the Pulse Dividing Ratio


Set the pulse dividing ratio in the following parameter.

Cn-0A PG Unit: Setting Range: Factory Setting:


Dividing Ratio Setting P/R 16 to 32768 8192

3 -104
3.11 Encoder Outputs

Sets the number of output pulses for PG output signals (PAO, /PAO, PBO and /PBO).

Pulses from motor encoder (PG) are divided by the preset number of pulses before being out-
put.

Output terminals:
PAO (1CN-24)
SGDB SERVOPACK /PAO (1CN-25)
SGMj Servomotor PBO (1CN-26)
encoder /PBO (1CN-27)
Phase A Frequency Phase A
dividing
Phase B Output
Phase B

The number of output pulses per revolution is set in this parameter. Set this value according
to the command unit of the machine or controller to be used.

The setting range varies according to the encoder used.

Preset value: 16 3
Setting Example:

1 revolution

Motor Number of Encoder Pulses per Revolution Setting Range


Encoder
Specifications

2 Incremental encoder: 8192 pulses per revolution 16 to 8192

3 Incremental encoder: 2048 pulses per revolution 16 to 2048

6 Incremental encoder: 4096 pulses per revolution 16 to 4096

W Absolute encoder: 1024 pulses per revolution 16 to 1024

S Absolute encoder: 8192 pulses per revolution 16 to 8192

After changing the parameter setting, always turn the power OFF, then ON.

The pulse dividing ratio does not affect the gear ratio settings (set in Cn-23 to Cn-25) for the
electronic gear function.

3 -105
Advanced Use

3.12 External Pulse Generators

In the SERVOPACK, full closed loops can be formed using external pulse generators.

Set the following memory switch bit to use an external pulse generator.

Cn-33 Bit E External Pulse Generator Factory Setting: 0

Setting Meaning

0 Does not use an external pulse generator.

1 Uses an external pulse generator.

External pulse generator signal inputs are outlined below.


3
→ Input PULS 1CN-3 External Pulse Generator Phase A Input

→ Input /PULS 1CN-4 External Pulse Generator Phase A Input

→ Input SIGN 1CN-6 External Pulse Generator Phase B Input

→ Input /SIGN 1CN-7 External Pulse Generator Phase B Input

→ Input CC 1CN-10 External Pulse Generator Phase C Input

→ Input /CC 1CN-9 External Pulse Generator Phase C Input

D Refer to 3.9 Pulse Operation Mode for information on pulse types and wiring for external
pulse generators.
D There is one-to-one correspondence between line PG pulses and command units. As a re-
sult, one line PG pulse is read as a move equivalent to one command unit. Electronic gears,
therefore, must be set so that one command unit corresponds to one line PG pulse. Refer
to 3.1.5 Electronic Gear.
D Phase C inputs need not be connected if machine zero point return in mode I or III or exter-
nal positioning is not used, and external pulse generators are used.
Use the following contact input to switch between external and motor pulse generators, when exter-
nal pulse generators are used.

→ Input /LPG 6CN-21 Line Pulse Generator Selection

6CN-21 is at low level when ON. Switches position feedback to the external pulse generator.

6CN-21 is at high level when OFF. Switches position feedback to the motor pulse generator.

Cn-32 Bit 7 Feedback after Positioning Completed Factory Setting: 0

3 -106
3.12 External Pulse Generators

Setting Meaning

0 Motor PG

1 /LPG contact

Set this memory switch bit to 0 to force positioning feedback to the motor pulse generator after
positioning is complete.

3 -107
Advanced Use

3.13 External Position Indicator

The wiring for connecting the MCIF-L8j External Position Indicator to the SERVOPACK is
shown in the following diagram.

Connect the MCIF-L8 External Position Indicator to the TXD (/TXD)


signal. Digital Operators and serial communications cannot be used
together with the External Position Indicator.
SERVOPACK
MCIF-L8 External Position Indicator
TXD
1 3CN-1
P /TXD
+ 1 2 3 4 5 6 7 8 2 3CN-2
0V
3 3CN-9
+5V 0V FG 4

3 +5 V 0 V

Set the following memory switch bit to use an External Position Indicator.

Cn-33 Bit 9 External Position Indicator Factory Setting: 0

Setting Meaning

0 Does not use an External Position Indicator.

1 Uses an External Position Indicator.

Note: The output terminal on the SERVOPACK for the External Position Indicator is the same
as the transmission output terminal for serial communications. External position indica-
tors, therefore, cannot be used at the same time as serial communications or Digital Opera-
tors.

Set the Cn-33 memory switch to send only External Position Indicator data through the SERVOPACK
serial output. Any data can be sent to the SERVOPACK if serial communications is used with bit 9
of Cn-33 still set to 1 (“Use an External Position Indicator”). If data is received, the SERVOPACK
serial output will return to normal mode, and normal data can be received and sent. To use a Digital
Operator, connect it to the SERVOPACK and turn ON the SERVOPACK control power supply.

To use the External Position Indicator again, turn ON the SERVOPACK control power again.

Set the following parameter to change the position of the decimal point for the External Position
Indicator.

Cn-3F Shifting the Position of Decimal Point Setting Range: Factory Setting: 0
and the Digits of Digital Switch 0 to 7

3 -108
3.13 External Position Indicator

The decimal point indicating the value set in Cn-3F will flash.

7 6 5 4 3 2 1 0

External Position Indicator

This parameter is also used for shifting the digits in the digital switches. Therefore, the digits in
the digital switches and the position of the decimal point on the External Position Indicator cannot
be shifted independently.

When using digital switches, Cn-3F is used to shift the value of each position command and input
feed speed leftwards.

Example: If Cn-3F is set to 3, the digital switch position command is set to 123, and the feed speed 3
is set to 456, the position command and feed speed values will be as follows:
Position command = 123 × 103 = 123000 command units
Feed speed = 456 × 103 = 456000 × 1000 command units/min

3 -109
Advanced Use
3.14.1 Dynamic Brake

3.14 Setting the Stop Function

3.14.1 Dynamic Brake

To stop the servomotor by applying dynamic brake (DB), set desired values in the following
memory switch bits. If dynamic brake is not used, the servomotor will stop naturally due to
machine friction.

Cn-01 Bit 6 How to Stop Motor When Servo is Factory Setting: 0


Turned OFF

Cn-01 Bit 7 Operation to Be Performed When Motor 1.5 kW or less: 1


Stops After Servo is Turned OFF 2.0 kW or more: 0

3 The SERVOPACK enters servo OFF status when:


Servo OFF
After stop
D Servo ON input signal (/S-ON, 1CN-28) is turned OFF Stop mode Releasing
Stop by dynamic brake
D Serial command SVOFF is received dynamic Bit 7
brake
Holding
D Servo alarm occurs Bit 6 dynamic brake
Coasting
to a stop
D Power is turned OFF
Specify how to stop the motor when one of the above events occurs during operation.

Setting Meaning

Cn-01 bit 6 0 Stops the motor by dynamic brake.

1 Causes the motor to coast to a stop.


The motor power is OFF and stops due to machine friction.

If dynamic brake stop mode is selected, specify the operation to be performed when the motor
stops.

Setting Meaning

Cn-01 bit 7 0 Releases dynamic brake after the motor stops.

1 Does not release dynamic brake even after the motor stops.

For 2.0 kW models, bit 7 of Cn-01 can be set to 0 only.

z Dynamic brake (DB)


TERMS SERVOPACK Servomotor

One of the general methods to cause a motor sudden stop.


“Dynamic brake” suddenly stops a servomotor by shorting its electrical circuit.
This dynamic brake circuit is incorporated in the SERVOPACK.

3 -110
3.14 Setting the Stop Function

3.14.2 Holding Brake


Holding brake is useful when a servo drive is used to control a vertical axis. A servomotor with
brake prevents the movable part from shifting due to gravitation when the system power is
turned OFF.

SGMj Servomotor

Holding brake

Prevents movable part from


shifting due to gravitation
when power is turned OFF.

3
IMPORTANT The built-in brake in an SGMj Servomotor with a brake uses de-energization operation, which is used for hold-
ing purposes only and cannot be used for braking purposes. Use the holding brake only to retain as topped motor.

J Wiring Example
Use SERVOPACK contact-output-signal /BK and brake power supply to form a brake ON/OFF
circuit. An example of standard wiring is shown below.
SGMj Servomotor
SGDB SERVOPACK with brake
Power supply

/BK+
Motor plug

/BK−

Blue or
yellow Red
White Black

Brake power supply


BK-RY: Brake control relay Brake power supply has two types (200 V, 100 V).

Output → /BK Brake Interlock Output

This output signal controls the brake when a motor with brake is used. This signal terminal need
not be connected when a motor without brake is used.

ON Status: Circuit is closed or signal is at low level. Releases the brake.

OFF Status: Circuit is open or signal is at high level. Applies the brake.

3 -111
Advanced Use
3.14.2 Holding Brake

Related Parameters

Cn-12 Delay time from brake signal until servo OFF

Cn-15 Speed level for brake signal output during motor rotation

Cn-16 Output timing of brake signal during motor rotation

Set the following parameter to specify the 1CN pin to which the /BK signal is output.

Cn-2D Output Signal Selection Setting Range: Factory Setting:


111 to 666 214

This parameter is used to select a function signal as the 1CN output signal.

1’s digit Select the 1CN-16 and 1CN-17 (/BK) functions.

10’s digit Select the 1CN-18 and 1CN-19 (/TGON) functions.

3 100’s digit Select the 1CN-20 and 1CN-21 (/S-RDY) functions.

Set Value Function

1 /TGON

2 /S-RDY

3 /CLT

4 /BK

5 Overload warning

6 Overload alarm

Example: /BK is output to 1CN-16 and 1CN-17.


Cn-2D=jj4

J Brake ON Timing
If the machine moves slightly due to gravity when the brake is applied, set the following param-
eter to adjust brake ON timing:

Cn-12 Delay time from the Brake Command Unit: Setting Range: Factory
until Servo OFF 10 ms 0 to 50 Setting: 0

This parameter is used to set output timing of brake control signal /BK and servo OFF operation
(motor output stop) when SGMj Servomotor with brake is used.
Brake Timing when Motor is in Stopped Status
/S-ON input
(1CN-28) Servo ON
Servo OFF
Release
/BK output brake
Apply brake

Servo ON/OFF Motor is ON


Motor is OFF
operation (motor
ON/OFF status)

Cn-12

3 -112
3.14 Setting the Stop Function

With the standard setting, the servo is turned OFF when /BK signal (brake operation) is output.
The machine may move slightly due to gravitation. This movement depends on machine con-
figuration and brake characteristics. If this happens, use this parameter to delay servo OFF tim-
ing to prevent the machine from moving.

This parameter is used to set the brake ON timing when the motor is stopped.

For brake ON timing during motor operation, use Cn-15 and Cn-16.

J /BK Signal Output Conditions during Motor Operation


Set the following parameters to adjust brake ON timing so that holding brake is applied when
the motor stops.

Cn-15 Speed Level at which Brake Signal is Unit: Setting Range: Factory
Output during Motor Rotation r/min 0 to 500 Setting: 100

Cn-16 Output Timing of Brake Signal during Unit: Setting Range: Factory 3
Motor Rotation 10 ms 10 to 100 setting: 50

Cn-15 and Cn-16 are used for SGMj Servomotors with brake. Use these parameters to set
brake timing used when the servo is turned OFF by input signal /S-ON (1CN-28) or alarm oc-
currence during motor rotation.

Brakes for SGMj Servomotors are designed as holding brakes. Therefore, brake ON timing
when the motor stops must be appropriate. Adjust the parameter settings while observing ma-
chine operation.

Brake Timing when Motor is in Stopped Status

Power OFF by
/S-ON input Servo ON
(1CN-28) or Servo OFF
alarm Stop by dynamic
occurrence brake or coasting to a
stop (Cn-01 bit 6)
When the time set in Cn-16
Motor speed elapses, /BK signal is output.
(r/min)

Cn-15

Release Apply brake


/BK output
brake
Cn-16

Conditions for /BK signal output during motor operation. The circuit is opened in either of the
following situations.

1 Motor speed drops below the value set in Cn-15 after servo is turned OFF.

2 The time set in Cn-16 has elapsed since servo was turned OFF.

If the maximum motor speed or a speed equal to or greater than the Cn-03 setting (speed limit)
is set in Cn-15, the lower value of the maximum speed and the speed limit values will be used.

3 -113
Advanced Use
3.15.1 Adjusting Gain

3.15 Smooth Operation

3.15.1 Adjusting Gain

If speed loop gain or position loop gain exceeds the allowable limit for the servo system includ-
ing the machine to be controlled, the system will vibrate or become too susceptible. Under such
conditions, smooth operation cannot be expected. Reduce each loop gain value to an appropri-
ate value.

Check and reset the loop gain when:

D Automatically set loop gain values need to be checked after autotuning. (Refer to 3.16.1
Autotuning Function.)

3 D Each loop gain value checked above is to be directly set for another SERVOPACK.
D Response performance needs to be further enhanced after autotuning, or servo gain values
need to be reset for a system with lower response performance.

J Setting Position Loop


Set the following parameters related to position loop as necessary.

Cn-1A Position Loop Unit: 1/s Setting Range: Factory Setting:


Gain (Kp) 1 to 1000 40

This parameter is a position loop gain for the SERVOPACK. Increasing the position loop gain
value provides position control with higher response and less error. However, there is a certain
limit depending on machine characteristics. This parameter is automatically set by the autotun-
ing function.

Position command Position loop gain

Position feedback

Cn-1E Overflow Unit: 256 Setting Range: Factory Setting:


Command Units 1 to 32767 1024

Set in this parameter the error pulse level at which a position error pulse overflow alarm (alarm
A.D0) is detected. If the machine permits only a small position loop gain value to be set in
Cn-1A, an overflow alarm may arise during high-speed operation. In this case, increase the
value set in this parameter to suppress alarm detection.

(Alarm A.D0)
Cn-1E
Normal control
Error pulse

(Alarm A.D0)

3 -114
3.15 Smooth Operation

J Setting Speed Loop


Set the following parameters related to speed loop as necessary.

Cn-04 Speed Loop Gain (Kv) Unit: Hz Setting Range: Factory Setting:
1 to 4000 80

Cn-05 Speed Loop Integration Unit: 0.01 ms Setting Range: Factory Setting:
Time Constant (Ti) 200 to 51200 2000

Cn-04 and Cn-05 are speed loop gains and an integration time constant for the SERVOPACK,
respectively. The higher the speed loop gain value or the smaller the speed loop integration
time constant value, the higher the speed control response. There is, however, a certain limit
depending on machine characteristics.

Speed loop gain


Speed command

3
Speed feedback

The unit of speed loop gain (Kv) is Hz, but this value is obtained when GD2M equals GD2L.
Therefore, the value must be converted using load GD2 (= GD2L) as follows:

Kv value (Hz) = Set value in2Cn-042 × 2


1 + GD L∕GD M

These parameters are automatically set by the autotuning function.

3.15.2 Setting the Torque Command Filter Time Constant

If the machine causes vibration, possibly resulting from the servo drive, adjust the following
filter time constant. Vibration may stop.

Cn-17 Torque Command Filter Unit: 100 µs Setting Range: Factory Setting:
Time Constant 0 to 250 0

Cn-17 is a torque command filter time constant for the SGDB SERVOPACK. The smaller the
value, the higher the torque control response. There is, however, a certain limit depending on
machine conditions.

With the standard setting, the machine may cause vibration resulting from the servo drive. In
this case, increase the constant setting. Vibration may stop. Vibration can be caused by incor-
rect gain adjustment, machine problems and so on.

3 -115
Advanced Use
3.15.2 Setting the Torque Command Filter Time Constant

J Switching Torque Command Filter


The following memory switch bit can be used to switch between the primary and secondary
torque command filters. The filter to be used depends on machine characteristics. If vibration
occurs, select the appropriate filter by changing the memory switch setting.

Cn-02 Bit C Torque Command Filter Selection Factory Setting: 0

Setting Meaning

0 Primary filter

1 Secondary filter

3 -116
3.16 Minimizing Positioning Time

3.16 Minimizing Positioning Time

This section describes how to minimize positioning time.

3.16.1 Autotuning Function

If speed loop gain and position loop gain for the servo system are not set properly, positioning
may become slow. Techniques and experience are required to set these servo gain values ac-
cording to machine configuration and machine rigidity.

Σ-series SERVOPACKs have an autotuning function that automatically measures machine


characteristics and sets the necessary servo gain values set in the parameters. With this func-
tion, even first-time servo users can easily perform tuning.

The following parameters can be automatically set by the autotuning function.


3
Parameter Meaning

Cn-04 Speed loop gain

Cn-05 Speed loop integration time constant

Cn-1A Position loop gain

For details of how to perform autotuning, refer to 5.2.3 Autotuning.

3.16.2 Servo Gain Switching

This function switches between position loop gain and speed loop gain depending on the size
of the position error. Set the following parameters to use this switching function.

Cn-32 Bit D Variable Position Loop Gain Factory Setting: 0

Setting Meaning

0 Does not use variable position loop gain (Cn-34 and Cn-35 are invalid).

1 Uses variable position loop gain (Cn-34 and Cn-35 are valid).

Cn-34 Position Loop Gain 2 Unit: 1/s Setting Range: Factory Setting:
(Kp2) 1 to 1000 40

Cn-35 Position Loop Gain Unit: Setting Range: Factory Setting:


Switching Point Command Unit 1 to 10000 0

Absolute Value of Position Error Effective Position Loop Gain

< Cn-35 Cn-1A

≧Cn-35 Cn-34

Note: Cn-1A is selected unconditionally when Cn-35 is set to 0.

3 -117
Advanced Use
3.16.4 Speed Bias

Cn-32 Bit E Variable Speed Loop Gain Factory Setting: 0

Setting Meaning

0 Does not use variable speed loop gain (Cn-36 and Cn-37 are invalid).

1 Uses variable speed loop gain (Cn-36 and Cn-37 are valid).

Cn-36 Speed Loop Gain 2 (Kv2) Unit: Hz Setting Range: Factory Setting:
1 to 4000 80

Cn-37 Speed Loop Gain Unit: Setting Range: Factory Setting:


Switching Point Command Unit 1 to 10000 0

Absolute Value of Position Error Effective Position Loop Gain

< Cn-37 Cn-04


3 ≧Cn-37 Cn-36

Note: Cn-04 is selected unconditionally when Cn-37 is set to 0.

3.16.3 Feed-forward Control

Feed-forward control shortens positioning time. To use feed-forward control, set the follow-
ing parameter.

Cn-1D Feed-Forward Gain Unit: % Setting Range: Factory Setting:


0 to 100 0

This parameter is set to apply feed-forward fre- Differ-


entiation
quency compensation to position control inside the Position
command
SERVOPACK. Use this parameter to shorten posi-
tioning time. Too high a value may cause the ma- Position feedback

chine to vibrate. For ordinary machines, set 80% or


less in this constant.

3.16.4 Speed Bias

The settling time for positioning can be reduced by assigning bias to the speed command output
part in the SERVOPACK. To assign bias, use the following parameter.

Cn-1C Bias Unit: r/min Setting Range: Factory Setting:


0 to 450 0

TERMS z Feed-forward control

Control for making necessary corrections beforehand to prevent the control system from receiving the effects of dis-
turbance. Using feed-forward control increases effective servo gain, enhancing response performance.

3 -118
3.16 Minimizing Positioning Time

This parameter is set to assign an offset to a speed Internal speed


command
command in the SGDB SERVOPACK.
Error pulse
Use this parameter to reduce the settling time.
Set this parameter according to machine conditions.

3.16.5 Proportional Control


Input signal /P-CON and serial commands PCON and PCOFF to switch the P/PI control of the
speed loop. Refer to 3.6.1 Serial Commands for information on serial commands.

Input → /P-CON 1CN-29 Proportional Control

1CN-29 is at low level when ON. Sets speed loop to P (proportional) control.

1CN-29 is at high level when OFF. Sets speed loop to P/I (proportional/integral) control.
3
3.16.6 Mode Switch
Use the mode switch for the following purposes:
D To prevent overshoot during acceleration or deceleration (for speed control).
D To prevent undershoot during positioning in order to reduce settling time (for position con-
trol).
Overshoot
Speed
Actual motor operation

Command

Time
Undershoot
Settling time
In other words, the mode switch is a function that automatically switches the speed control
mode inside the SERVOPACK from PI control to P control while certain conditions are being
established.

IMPORTANT 1. The mode switch is used to fully utilize performance of a servo drive to achieve very high-speed positioning.
The speed response waveform must be observed to adjust the mode switch.
2. For normal use, the speed loop gain and position loop gain set by autotuning provide sufficient speed/posi-
tion control. Even if overshoot or undershoot occurs, they can be suppressed by setting the acceleration/de-
celeration type and acceleration/deceleration time.

TERMS z From PI control to P control

PI control means proportional/integral control and P control means proportional control. In short, switching “from
PI control to P control” reduces effective servo gain, making the servo system more stable.

3 -119
Advanced Use
3.16.6 Mode Switch

J Selecting Mode Switches


SERVOPACKs can use the four types of mode switches outlined below. Set the following
memory switch bit to select the type of mode switch. The operation level of the mode switch
is set in the parameter shown below.

Cn-01 Bit B Mode Switch Valid/Invalid Factory Setting: 0

Cn-01 Bit C Mode Switch Selection Factory Setting: 0

Cn-01 Bit D Mode Switch Selection Factory Setting: 0

Cn-0C Mode switch Conditions Setting Unit Factory


level Range Setting

Torque command 0 to 800 % 200

3 Speed command 0 to 10000 r/min

Acceleration 0 to 3000 10 (r/min)/s

Error pulse 0 to 10000 Command


unit

Memory Switch Cn-01 Mode Switch Setting Parameter Unit

Bit D Bit C Bit B

− − 1 Does not use mode switch. − −

0 0 0 Uses torque command as a Cn-0C Percentage of rated


detection point. torque: %
(Standard setting)

0 1 0 Uses speed command as a Motor speed: r/min


detection point.

1 0 0 Uses acceleration as a Motor acceleration:


detection point. 10 (r/min)/s

1 1 0 Uses error pulse as a Command unit


detection point.

When Torque Parameter Is Used as a Detection Point of Mode


Switch (Standard Setting)
If a torque command exceeds the torque value set
Command speed Motor speed
Speed
in parameter Cn-0C, the speed loop switches to P
control.

The SGDB SERVOPACK is factory set to this stan- Internal torque


command
dard mode (Cn-0C = 200). Torque

PI control PI control PI control


P control P control

3 -120
3.16 Minimizing Positioning Time

D Example of Use
If a mode switch is not used and PI control is always performed, torque may enter a satura-
tion state during acceleration or deceleration, causing the motor speed to have overshoot
or undershoot. Using the mode switch suppresses torque saturation and prevents the motor
speed from having overshoot and undershoot.

Without mode switch With mode switch


Overshoot
Motor
Motor speed
speed

Undershoot

Time Time

When Speed Command Is Used as a Detection Point of Mode


Switch
If a speed command exceeds the value set in param- Speed command Motor speed
3
eter Cn-0C, the speed loop switches to P control. Speed

Cn-0C
D Example of Use
The mode switch is used to reduce settling time. PI control P control PI control

Generally, speed loop gain must be increased to reduce settling time. Using the mode
switch suppresses the occurrence of overshoot and undershoot when speed loop gain is in-
creased.

Without mode switch Without mode switch


Speed command Motor speed Overshoot
Motor Increase speed loop gain Motor
speed speed

Undershoot

Settling time is long Time

With mode switch

Motor Suppress the occurrence of


speed overshoot and undershoot.

Settling time

When Acceleration Is Used as a Detection Point of Mode Switch


If motor acceleration exceeds the value set in pa- Command
speed Motor speed
rameter Cn-0C, the speed loop switches to P con-
Speed
trol.

Motor
+Cn-0C acceleration

Acceleration

−Cn-0C

PI control PI control PI control


P control P control

3 -121
Advanced Use
3.16.6 Mode Switch

D Example of Use
If a mode switch is not used and PI control is always performed, torque may enter a satura-
tion state during acceleration or deceleration, causing the motor speed to have overshoot
or undershoot. Using the mode switch suppresses torque saturation and prevents the motor
speed from having overshoot and undershoot.

Without mode switch With mode switch


Overshoot

Motor Motor
speed speed

Undershoot

Time Time

When Error Pulse Is Used as a Detection Point of Mode Switch


This is for position control only.
3
Speed command Motor speed
Speed
If an error pulse exceeds the value set in parameter
Cn-0C, the speed loop switches to P control. Error pulse
Cn-0C
D Example of Use PI control P control PI control

The mode switch is used to reduce settling time.


Generally, speed loop gain must be increased to reduce settling time. Using the mode
switch suppresses the occurrence of overshoot and undershoot when speed loop gain is in-
creased.

Without mode switch Without mode switch


Speed command Overshoot
Motor speed Increase speed loop gain
Motor Motor
speed speed

Undershoot

Settling time is long Time

With mode switch


Suppress the occurrence of
overshoot and undershoot.
Motor
speed

Settling time

IMPORTANT If the type of mode switch has been changed (at bits C and D of Cn-01), adjust the mode switch level (Cn-0C)
to suit the new type of mode switch.

3 -122
3.17 Handling Power Loss

3.17 Handling Power Loss

Use the following memory switch bit to specify whether or not to output a servo alarm when power
is lost.

Cn-01 Bit 5 Operation to be Performed at Recovery Factory Setting: 0


from Power Loss

If the SGDB SERVOPACK detects an instantaneous Power loss

voltage drop in power supply, it can output servo alarm 200 V supply
voltage
A.F3 to prevent a hazardous situation.
Cn-01 bit 5 = 0

ALM
(1CN-22) Cn-01 bit 5 = 1

3
Setting Meaning

0 Does not output a servo alarm after recovery from power loss.

1 Outputs a servo alarm after recovery from power loss.

Normally, set this memory switch bit to 0. If the /S-RDY signal is not to be used, set the memory
switch bit to 1. The /S-RDY signal remains OFF while the main power supply is OFF, regardless
of the memory switch setting.

3 -123
Advanced Use
3.18.1 Wiring Instructions

3.18 Special Wiring

This section describes special wiring methods including the one for noise control. Always refer to
3.18.1 Wiring Instructions and 3.18.2 Wiring for Noise Control, and refer to other sections as neces-
sary.

3.18.1 Wiring Instructions

To ensure safe and stable operation, always refer to the following wiring instructions.

1. Always use the following cables for command input and encoder wiring.
IMPORTANT

3 Cable Type Yaskawa Drawing No. Maximum


Allowable Length

For command input Twisted-pair cables JZSP-VBI14 (for 1CN) 3 m (9.8 ft.)
DE9411288 (for 6CN)

For encoder Multi-core shielded B9400064 20 m (65.6 ft.)


twisted-pair cable (for incremental encoder)
DP8409123
(for absolute encoder)

Trim off the excess portion of the cable to minimize the cable length.
2. For grounding, use as thick a cable as possible.
S Ground to 100 Ω or less.
S Always use one-line grounding.
S If the motor is insulated from the machine, ground the motor directly.
S Select grounding phase and grounding point in accordance with the national code and consistent with
sound local practices.
3. Do not bend or apply tension to cables.
Since the conductor of a signal cable is very thin (0.2 to 0.3 mm), handle it with adequate care.
4. Use a noise filter to prevent noise interference. Noise filter
(For details, refer to 3.18.2 Wiring for Noise Control.)
Iftheservoistobeusednearprivatehousesormayreceivenoiseinter-
ference, install a noise filter on the input end of the power supply line.
SincethisSERVOPACKisdesignedasanindustrialdevice,itprovides
no mechanism to prevent noise interference.

3 -124
3.18 Special Wiring

5. To prevent malfunction due to noise, take the following actions:


IMPORTANT
S Place the command input device and noise filter as close to the SERVOPACK as possible.
S Always install a surge absorber circuit in the relay, solenoid and magnetic contactor coils.
S The distance between a power line (such as a power supply line or motor cable) and a signal line must
be at least 30 cm (12 in). Do not put the power and signal lines in the same duct or bundle them together.
S Do not share the power supply with an electric welder or electrical discharge machine. When the
SERVOPACK is placed near a high-frequency oscillator, install a noise filter on the input end of the pow-
er line.
Note: 1. Since SERVOPACK uses high-speed switching elements, signal lines may receive
noise. To prevent this, always take the above actions.
2. For details of grounding and noise filters, refer to 3.18.2 Wiring for Noise Control.
6. Use a circuit breaker for wiring (MCCB) or fuse to protect the power supply line from high voltage.
S ThisSERVOPACKisdirectlyconnectedtocommercialpowersupply MCCB
without a transformer. Always use an MCCB or fuse to protect the ser-
vo system from accidental high voltage.
S Select an appropriate MCCB or fuse according to the SERVOPACK
3
capacity and the number of SERVOPACKs to be used as shown below.

Table 3.2 MCCB or Fuse Capacity for Each Power Capacity

SERVOPACK Power Capacity per Current Capacity per MCCB or


Model SERVOPACK (kVA) *1 Fuse (A) *2
SGDB-05AM 1.1 5
SGDB-10AM 2.0 7
SGDB-15AM 2.5 10
SGDB-20AM 4.0 12
SGDB-30AM 5.0 18
SGDB-50AM 9.5 28
SGDB-60AM 12.5 32
SGDB-75AM 15.0 41
SGDB-1AAM 19.0 60
SGDB-1EAM 30.0 80

* 1. Power capacity at rated load


* 2. Breaking characteristics (25°C): 2 seconds or more for 200%, 0.01 second or more for 700%
Note: A fast-operating fuse cannot be used because the SERVOPACK power supply is a capaci-
tor input type. A fast-operating fuse may blow out when the power is turned ON.

3.18.2 Wiring for Noise Control

J Example of Wiring for Noise Control


This SERVOPACK uses high-speed switching elements in the main circuit. It may receive
“switching noise” from these high-speed switching elements if wiring or grounding around the

3 -125
Advanced Use
3.18.2 Wiring for Noise Control

SERVOPACK is not appropriate. To prevent this, always wire and ground the SERVOPACK
correctly.
This SERVOPACK has a built-in microprocessor (CPU). To protect the microprocessor from
external noise, install a noise filter in place.

The following is an example of wiring for noise control.


Noise filter *

Servomotor

L1
SGDB
200 VAC L2 SERVOPACK
L3
3.5 mm2
or more
(Casing) L1C
L3C
1, 3, 6CN FG

3 D Operation relay sequence


3.5 mm2
or more
D Signal generation circuit
(provided by customer)

3.5 mm2
or more

2 mm2 or more
(Casing) (Casing) 3.5 mm2 or more
(see note 2.) (Casing)
Wire with a thickness of
3.5 mm2 or more
(Casing)
Ground plate
Ground: One-line grounding
(ground to 100 Ω or less)

* When using a noise filter, always observe the following wiring instructions:
Note: 1. For a ground wire to be connected to the casing, use a thick wire with a thickness of at
least 3.5 mm2 (preferably, plain stitch cooper wire).
2. For wires indicated by P↕, use twisted-pair cables whenever possible.

J Correct Grounding
Always ground the motor frame.

Always connect servomotor frame terminal FG to the SERVOPACK ground terminal . Be


sure to ground the ground terminal .

If the servomotor is grounded via the machine, a switching noise current will flow from the
SERVOPACK power unit through motor stray capacitance. The above grounding is required
to prevent the adverse effects of switching noise.
If the command input line receives noise, do the following.
Ground the 0 V line (SG) of the command input line. If the main circuit wiring for the motor
is accommodated in a metal conduit, ground the conduit and its junction box. For all ground-
ing, always use one line grounding.

3 -126
3.18 Special Wiring

J Noise Filter Installation


Use an inhibit type noise filter to prevent noise from
the power supply line.

Install a noise filter on the power supply line for


peripheral equipment as necessary.

The following table lists recommended noise filters


for each SERVOPACK model.

Table 3.3 Noise Filter Models

SERVOPACK Model Noise Filter Recommended Noise Filter*


Connection
Model Specifications
0.5 kW SGDB-05AM LF-310 Three-phase 200

1.0 kW SGDB-10AM LF-315


VAC, 15 A
Three-phase 200
3
1.5 kW SGDB-15AM VAC,
AC 15 A

2.0 kW SGDB-20AM LF-320 Three-phase 200


(Correct) VAC, 20 A
3.0 kW SGDB-30AM LF-330 Three-phase 200
VAC, 30 A
5.0 kW SGDB-50AM − −
6.0 kW SGDB-60AM (Incorrect) LF-350 Three-phase 200
VAC, 50 A
7.5 kW SGDB-75AM LF-360 Three-phase 200
VAC, 60 A
11.0 kW SGDB-1AAM LF-380K Three-phase 200
VAC, 80 A
15.0 kW SGDB-1EAM FN-258-100 Three-phase 200
(Manufactured by VAC, 100 A
Shaffner)

* These noise filters are manufactured by Tokin Corp. or Shaffner and available from Yaskawa.
For noise filters, contact your nearest Yaskawa sales representatives.

Always observe the following installation and wiring instructions. Incorrect use of a noise filter
halves its benefits.

3 -127
Advanced Use
3.18.2 Wiring for Noise Control

Separate input lines from output lines.

Do not put the input and output lines in the same duct or bundle them together.

Noise Noise
filter filter

Noise Noise
filter filter

3
Separate these circuits.

Separate the noise filter ground wire from the output lines.

Do not accommodate the noise filter ground wire, output lines and other signal lines in the same
duct or bundle them together.

Noise Noise
filter filter

The ground
wire can be
close to input
lines.

3 -128
3.18 Special Wiring

Connect the noise filter ground wire directly to the ground plate.

Do not connect the noise filter ground wire to other ground wires.

Noise Noise
filter filter

Shielded Thick
ground wire and
short

3
When grounding a noise filter inside a Unit.

If a noise filter is located inside a Unit, connect the noise filter ground wire and the ground
wires from other devices inside the Unit to the ground plate for the Unit first, then ground these
wires.

Unit

Noise
filter

Ground

3 -129
Advanced Use
3.18.3 Using More Than One Servodrive

3.18.3 Using More Than One Servodrive

An example of wiring more than one servodrive is shown below.

Power supply

Power
Power ON
OFF

Noise
filter

SGMj
L1 SGDB
3 L2 SERVOPACK
L3
Servomotor

L1C
L3C

−22

−23

SGMj
L1 SGDB Servomotor
L2 SERVOPACK
L3
L1C
L3C

−22

−23

SGMj
L1 SGDB Servomotor
L2 SERVOPACK
L3
L1C
L3C

−22

−23

Note: Wire the SERVOPACK so that phase S is the grounding phase.

Connect the alarm output (ALM) terminals for the three SERVOPACKs in series to enable
alarm detection relay 1RY to operate.

The output transistor is turned OFF when the ALM output signal invokes alarm state.

3 -130
3.18 Special Wiring

Multiple servos can share a single MCCB or noise filter. Always select a MCCB or noise filter
that has enough capacity for the total power capacity (load conditions) of those servos. For de-
tails, refer to page 3 -125.

MCCB Noise filter

SERVOPACK Model Noise Filter Recommended Noise Filter*


Connection
Model Specifications
0.5 kW SGDB-05AM LF-310 Three-phase 200
VAC, 10 A
3
1.0 kW SGDB-10AM LF-315 Three-phase 200
1.5 kW SGDB-15AM VAC,
AC 15 A

2.0 kW SGDB-20AM LF-320 Three-phase 200


(Correct) VAC, 20 A
3.0 kW SGDB-30AM LF-330 Three-phase 200
VAC, 30 A
5.0 kW SGDB-50AM − −
6.0 kW SGDB-60AM (Incorrect) LF-350 Three-phase 200
VAC, 50 A
7.5 kW SGDB-75AM LF-360 Three-phase 200
VAC, 60 A
11.0 kW SGDB-1AAM LF-380K Three-phase 200
VAC, 80 A
15.0 kW SGDB-1EAM FN-258-100 Three-phase 200
(Manufactured by VAC, 100 A
Shaffner)

* These noise filters are manufactured by Tokin Corp. or Shaffner and available from Yaskawa.
For noise filters, contact your nearest Yaskawa sales representatives.

3.18.4 Using Regenerative Resistor Units

SERVOPACKs of 5.0 kW or higher have no built-in regenerative resistor. For such


SERVOPACKs, connect an external regenerative resistor unit.

3 -131
Advanced Use
3.18.4 Using Regenerative Resistor Units

J Connecting a Regenerative Resistor Unit


The standard connection diagram for a regenerative resistor unit is shown below.

SGDB SERVOPACK

L1
Three-phase L2
200 to 230 VAC L3

L1C
L2C

22
Alarm
23
+1

Regenerative resistor unit


Figure 3.2 Connecting a Regenerative Resistor Unit

J Regenerative Resistor Units

SERVOPACK Regenerative Resistor Unit Regenerative Resistance (Ω)


Model Model

SGDB-50AM JUSP-RA04 6.25

SGDB-60AM

SGDB-75AM JUSP-RA05 3.13

SGDB-1AAM

SGDB-1EAM

3 -132
3.18 Special Wiring

A regenerative resistor unit becomes very hot under some regenerative operation conditions of the servo system.
IMPORTANT
Therefore, provide a cooling mechanism for the regenerative resistor unit, use heat resistant and incombustible
cables, and route the cables so that they are not in contact with the unit.
The resistor specifications of each regenerative resistor unit are as follows:
JUSP-RA04 Model: 25Ω (220 W) × 4 (connected in parallel)
JUSP-RA05 Model: 25Ω (220 W) × 8 (connected in parallel)
A regenerative resistor reaches approximately 90_C (at an ambient temperature of 55_C) when it is used at 20%
of the rated allowable dissipation value of the resistor. The allowable motor regenerative power (average) is
180 W or the JUSP-RA04, and 350 W for the JUSP-RA05. If the regenerative power (average) exceeds the
allowable limit value when the servo system is perating in regenerative operation mode, select an additional
regenerative resistor that has a greater rated allowable dissipation value (W). Therefore, always take the servo
system operation conditions into consideration when determining which regenerative resistor unit to use.
Example of Allowable Motor Duty Conditions:

Motor instantaneous
max. speed
3
0.2 s 0.2 s 0.2 s 0.2 s

25 s

D Motor deceleration torque: Maximum torque


D Load inertia: Five times the motor rotor inertia
Assuming that there is no mechanical loss.

3.18.5 Using an Absolute Encoder

An absolute value detection system detects an absolute position of the machine even when the
servo system is OFF. If such a system is to be formed in the host controller, use an SGMj Ser-
vomotor with absolute encoder. Consequently, automatic operation can be performed without
machine zero point return operation immediately after the power is turned ON.

SGMj-jjjWj 12-bit absolute encoder


SGMj-jjjSj 15-bit absolute encoder

Always detects Machine zero


absolute position point return
operation

Absolute encoder

J Selecting Absolute Encoder


Set the following memory switch bit to 1 to select an absolute encoder.

Cn-01 Bit E Encoder Type Selection Factory Setting: 0

Sets the encoder type according to the servomotor to be used.

After changing the memory switch setting, turn the power OFF, then ON.

3 -133
Advanced Use
3.18.5 Using an Absolute Encoder

Motor Encoder Number of Encoder Pulses Per Revolution Set Value


Specifications

2 Incremental encoder: 8192 pulses per revolution

3 Incremental encoder: 2048 pulses per revolution 0

6 Incremental encoder: 4096 pulses per revolution

W Absolute encoder: 1024 pulses per revolution


1
S Absolute encoder: 8192 pulses per revolution

Use the following parameter to set the number of pulses for the absolute encoder to be used:

Cn-11 PULSNO Unit: P/R Setting Range:


Number of Encoder Pulses Number of encoder pulses

3 Set the number of encoder pulses according to the servomotor to be used.

After changing the memory switch setting, turn the power OFF, then ON.

Motor Encoder Number of Encoder Pulses Per Revolution Set Value


Specifications

2 Incremental encoder: 8192 pulses per revolution 8192

3 Incremental encoder: 2048 pulses per revolution 2048

6 Incremental encoder: 4096 pulses per revolution 4096

W Absolute encoder: 1024 pulses per revolution 1024

S Absolute encoder: 8192 pulses per revolution 8192

IMPORTANT Incorrect setting of the above parameters may result in abnormal motor operation. To prevent this, always set
the parameter correctly.

J Using a Battery
Use the backup battery to enable the absolute encoder and SERVOPACK to store position and
parameter information even when the power is turned OFF. Connect the battery to SERVOPACK
terminal 7CN. Refer to 6.6.6 Back-up Battery.

J Setting up Absolute Encoder


Set up the absolute encoder in the following cases:

D When starting the machine for the first time


D When the absolute encoder is not connected to power supply or backup power supply (bat-
tery) for more than two days
The setup procedure is as follows:

3 -134
3.18 Special Wiring

15-bit absolute encoder (Motor encoder specifications=S)


1 Discharging Electricity from the Encoder

D Turn the SGDB SERVOPACK OFF, then disconnect


the encoder connector. 2 Turning Power ON
D Short-circuit between encoder connector terminals D Return the wiring to the normal state.
R and S for at least two minutes.
D Connect the battery and turn ON the SGDB
Key position SERVOPACK. An A.00 alarm will normally
occur here. Set the machine zero point, and
then either reset the SERVOPACK or cycle the
control power supply.
D If an A.00 alarm occurs even after setting the
machine zero point, and either resetting the
SERVOPACK or cycling the control power
supply, then repeat the same procedure from
the beginning.
D If no problem has occurred, the setup procedure
is complete.

12-bit absolute encoder (Motor encoder specifications=W)


1 Turning SGDB SERVOPACK ON
3
D Wire the SGDB SERVOPACK, motor and 3
encoder in the normal way. Resetting Data
D Connect the battery and turn the SGDB D Turn the SGDB SERVOPACK
SERVOPACK ON. OFF, then disconnect the
encoder connector.
D SGM and SGMP
Servomotors: Short-circuit Key
between encoder connector position
terminals 13 and 14 for at
least two seconds.
2 Turning the Encoder ON D SGMG, SGMD and SGMS
Servomotors: Short-circuit
between encoder connector
D Keep the encoder turned ON for approximately terminals R and S for at least
thirty minutes. two seconds.
D It does not matter even if alarm status arises.

4 Turning the Power ON

D Return the wiring to the normal state.


D Turn ON the SGDB SERVOPACK. An A.00
alarm will normally occur here. Set the machine
zero point, and then either reset the
SERVOPACK or cycle the control power supply.
D If an A.00 alarm occurs even after setting the
machine zero point, and either resetting the
SERVOPACK or cycling the control power
supply, then repeat the same procedure from
the beginning.
D If no problem has occurred, the setup procedure
is complete.

IMPORTANT Setting up the encoder sets the revolution count inside the encoder to 0.
After setting up the encoder, always reset the machine machine zero point. Operating the machine without the
machine zero point being reset does not only damage the machine but may also cause an accident resulting in
injury or death.

3 -135
Advanced Use
3.18.6 Extending an Encoder Cable

3.18.6 Extending an Encoder Cable

Both incremental and absolute encoders have a standard encoder cable (maximum 20 meters
(65.6 ft.)). If a longer cable is required, prepare an extension cable as described below. The
maximum allowable cable length is 50 meters (164 ft.).

J 3-meter (1.98 ft.) Cable with Connectors on Both Ends (for SGM
and SGMP)

D For incremental encoder: JZSP-CAP00-01


3 D For absolute encoder: JZSP-CAP10-01

J 3-meter (1.98 ft) Cable with Connector on One End

J Encoder Plug and Cable Clamp (for SGMG, SGMD, and SGMS)

or

D For incremental encoder: DE9411276-1


D For absolute encoder: DE9411277-1
D L-type plug: MS3108B20-29S
or

D Straight plug: MS3106B20-29S


D Cable clamp: MS3057-12A

3 -136
3.18 Special Wiring

J 50-meter (164 ft.) Extension Cable

D For both incremental and absolute encoders: DP8409179

Cut this cable 30 cm (0.98 ft.) or less from each end.


3
Cut Cut

Be sure to connect
each wire correctly
For SGMG, SGMD and (see the following
SGMS models, connect table).
directly to the plug.

Maximum 50 m (164 ft.)

3 -137
Advanced Use
3.18.6 Extending an Encoder Cable

Connect cables of the same color to each other as shown in the table below. Wiring for incre-
mental and absolute encoders is different.

Signal Color and Wire Size of Color and Wire Size of


Name Cable with Connectors 50-meter Extension
on Both Ends Cable (DP8409179)

PG5V Red AWG22 Red AWG16

PG0V Black AWG22 Black AWG16

PA Blue AWG26 Blue AWG26

/PA White/Blue AWG26 White/Blue AWG26

PB Yellow AWG26 Yellow AWG26

/PB White/Yellow AWG26 White/Yellow AWG26


3 PC Green AWG26 Green AWG26

/PC White/Green AWG26 White/Green AWG26

PS Purple AWG26 Purple AWG26

/PS White/Green AWG26 White/Green AWG26


Only the absolute
RESET White/Gray AWG26 White/Gray AWG26 encoder can be
connected.
BAT Orange AWG26 Orange AWG26

BAT0 White/Orange AWG26 White/Orange AWG26

Note: Make sure to connect the shield wires.

3 -138
3.18 Special Wiring

3.18.7 Using SGDB SERVOPACK with High Voltage Lines

SGDB SERVOPACKs use three-phase 200 VAC.

If, however, three-phase 400 VAC class (400 V, 440 V) power supply must be used, prepare
the following power transformer (for three-phase).

<Primary side> <Secondary side>


400 or 440 VAC 200 VAC

Select appropriate power transformer capacity according to the following table.

SERVOPACK
Model
Power Supply Capacity per
SGDB SERVOPACK (kVA) *
3
SGDB-05AM 1.1

SGDB-10AM 2.0

SGDB-15AM 2.5

SGDB-20AM 4.0

SGDB-30AM 5.0

SGDB-50AM 9.5

SGDB-60AM 12.5

SGDB-75AM 15.5

SGDB-1AAM 19.0

SGDB-1EAM 30.0

* At rated load.

When 400-V-class supply voltage is used, power must be turned ON and OFF on the primary
side of the power transformer.

3 -139
Advanced Use
3.18.8 Connector Terminal Layouts

3.18.8 Connector Terminal Layouts

This section describes connector terminal layouts for SGDB SERVOPACKs, SGMj servo-
motors and Digital Operators.

J SERVOPACK Connectors

1CN Terminal Layout

Motor rotation
1 19 /TGON−
detection output
Servo ready
2 SG 0V 20 /S-RDY+
Command and output
Servo ready
3 PULS line PG pulse
p lse 21 /S RDY
/S-RDY−
output
Command and input
Servo alarm
4 /PULS line PG pulse 22 ALM+

3 input
5 SG 0V
output
23 ALM
ALM−
Servo alarm
output
Command and PG dividing
6 SIGN 24 PAO
line PG sign input output phase A
Command and PG dividing
7 /SIGN 25 /PAO
line PG sign input output phase A
PG dividing
8 26 PBO
output phase B
Line PG machine
PG dividing
9 /CC zero point
i pulse
l 27 /PBO
Line PG machine output phase B
input
10 CC zero point pulse 28 /S-ON Servo ON signal
input
11 TMON Torq e monitor
Torque 29 /P CON
/P-CON P control input
inp t
Forward
12 VTG S d monitor
Speed i 30 P OT
P-OT
overtravel input
Reverse
13 31 N OT
N-OT
Machine zero overtravel input
PG dividing
14 PCO 32 /STP point return limit
output phase C
PG dividing switch input Forward current
15 /PCO 33 /P-CLT
output phase C limit ON input
Output during Reverse current
16 /CLT+ 34 /N CLT
/N-CLT
current limit limit ON input
Output during External power
17 /CLT
/CLT− 35 +24V
current limit supply input
Motor rotation
18 /TGON+ 36
detection output

D SERVOPACK end: Connector model: 10236-52A2JL (manufactured by 3M)


D Cable end: Connector model: 10136-3000VE (manufactured by 3M)
Connector case model: 10336-52S0-00S (manufactured by 3M)

3 -140
3.18 Special Wiring

2CN Terminal Layout

1 PG0V 11
PG power supply Battery (+) (for
PG power supply
2 PG0V 0V 12 BAT+ absolute encoder Battery (−) (for
0V
3 PG0V only) 13 BAT − absolute encoder
only)
4 PG5V 14 PC PG input
inp t phase C
PG power supply PG power supply
+5 V 5 PG5V 15 /PC PG input phase C
+5 V
6 PG5V 16 PA PG input phase A

7 17 /PA PG input phase A


PG input
p pphase S
8 PS (f absolute
(for b l en- 18 PB PG input
i phase
h B
PG input phase S
coder only)
9 /PS (for absolute en- 19 /PB PG input phase B
coder only)
10 20

D SERVOPACK end: Connector model: 10220-52A2JL (manufactured by 3M)


D Cable end: Connector model: 10120-3000VE (manufactured by 3M)
Connector case model: 10320-52S0-00S (manufactured by 3M)
3
6CN Terminal Layout for Station Numbers

External power External power


1 0V1 26 0V2
Automatic supply input supply input
Command error
2 /AUT LT
/AUT-LT operation mode 27 /ERR
output
display /MAN- Manual operation Current station
3 28 /P0
LT mode display position output
Positioning
g
Current station
4 /POS1 complete
l output 29 /P1
Positioning position output
(COIN) Current station
5 POS2 proximity output 30 /P2
position ooutput
tp t
Alarm code (NEAR) Current station
6 /AL0 31 /P3
output position output
Alarm code Current station
7 /AL1 32 /P4
Alarm code output Command data position output
8 /AL2 33 /CD0
output input
Alarm code Command data
9 /AL3 34 /CD1
output input
Command data
10 35 /CD2
input
Command data
11 36 /CD3
input
Command data
12 37 /CD4
Machine zero input
Command data
13 /ZRN point ret
return
rn mode 38 /CD5
input
Manual operation settings input
Command data
14 /MAN mode settings 39 /CD6
input
input Pulse operation
Command data
15 /PULS mode settings 40 /CD7
input
Manual operation input
Command data
16 /MCW (in the cw 41 /CD8
Manual operation input
direction) Command data
17 /MCCW (in the ccw 42 /CD9
i
input
direction) Command data
18 /RST Reset input 43 /CD10
input
2nd speed Command data
19 /SP2ND 44 /CD11
3rd speed selection input Rotating direction input
20 /SP3RD 45 /DR0
selection input selection input 0
Line PG selection Rotating direction
21 /LPG 46 /DR1
input Station number selection input 1
22 /AST Start input 47 /PS0
read select
/ALM Station number
23 Alarm reset input 48 /PS1
RST External ppower read select
24 STOP Pause input 49 +24V2
supply
l input
i
External power
25 +24V1
24V1 50
supply input

3 -141
Advanced Use
3.18.8 Connector Terminal Layouts

6CN Terminal Layout for Digital Switches

External power External power


1 0V1 26 0V2
Automatic supply input supply input
Command error
2 /AUT LT
/AUT-LT operation mode 27 /ERR
output
display /MAN- Manual operation
3 28 /DSO0 Data strobe output
LT mode display
Positioning
g
4 /POS1 complete
l output 29 /DSO1 D strobe
Data b output
Positioning
(COIN)
5 POS2 proximity output 30 /DSO2 Data strobe output
Alarm code (NEAR)
6 /AL0 31 /DSO3 Data strobe output
output
Alarm code
7 /AL1 32 /DSO4 Data strobe output
o tp t
Alarm code output Position data
8 /AL2 33 /DSI10
output input
Alarm code Position data
9 /AL3 34 /DSI11
output input
Position data
10 35 /DSI12
input
Position data
11 36 /DSI13
input
Position data
12 37 /DSI14
Machine zero input
Position data
13 /ZRN point return
ret rn mode 38 /DSI15
input

3
Manual operation settings input
Position data
14 /MAN mode settings 39 /DSI16
input
input Pulse operation
Position data
15 /PULS mode settings 40 /DSI17
input
Manual operation input
16 /MCW (in the cw 41 /DSI20 Speed data input
direction) Manual operation
17 /MCCW (in the ccw 42 /DSI21 Speed data input
direction)
18 /RST Reset input 43 /DSI22 Speed data input
2nd speed
19 /SP2ND 44 /DSI23 S d data
Speed d input
i
3rd speed selection input
20 /SP3RD 45 /DSI24 Speed data input
selection input Line PG selection
21 /LPG 46 /DSI25 Speed data input
input
22 /AST Start input
inp t 47 /DSI26 Speed data input
inp t
/ALM
23 Al
Alarm reset input
i 48 /DSI27 S d data
Speed d input
i
RST External power
24 STOP Pause input 49 +24V2
s ppl input
supply inp t
External power
25 +24V1 50
supply input

3 -142
3.18 Special Wiring

6CN Terminal Layout for Serial Communications

External power External power


1 0V1 26 0V2
Automatic supply input supply input
Command error
2 /AUT LT
/AUT-LT operation mode 27 /ERR
output
display /MAN- Manual operation
3 28
LT mode display
Positioning
g
4 /POS1 complete
l output 29
Positioning
(COIN)
5 POS2 proximity output 30
Alarm code (NEAR)
6 /AL0 31
output
Alarm code
7 /AL1 32
Alarm code output
8 /AL2 33
output Alarm code
9 /AL3 34
output
10 35
11 36
12 37
Machine zero
13 /ZRN point
i return mode
d 38
Manual operation settings input
14 /MAN mode settings 39

3
input Pulse operation
15 /PULS mode settin
settingss 40
Manual operation input
16 /MCW (in the cw 41
direction) Manual operation
17 /MCCW (in the ccw 42
direction)
18 /RST Reset input 43
2nd speed
19 /SP2ND 44
3rd speed selection input
20 /SP3RD 45
selection input Line PG selection
21 /LPG 46
input
22 47
/ALM
23 Alarm reset input 48
RST
24 49
External power
25 +24V1 50
supply input

3 -143
Advanced Use
3.18.8 Connector Terminal Layouts

6CN Terminal Layout for Command Table

External power External power


1 0V1 26 0V2
Automatic supply input supply input
Command error
2 /AUT LT
/AUT-LT operation mode 27 /ERR
output
display /MAN- Manual operation Zone signal data
3 28 /P0
LT mode display output
Positioning
g
Zone signal data
4 /POS1 complete
l output 29 /P1
Positioning output
(COIN) Zone signal data
5 POS2 proximity output 30 /P2
o tp t
output
Alarm code (NEAR) Zone signal data
6 /AL0 31 /P3
output output
Alarm code Zone signal data
7 /AL1 32 /P4
Alarm code output Position number output
8 /AL2 33 /CD0
output data input
Alarm code Position number
9 /AL3 34 /CD1
output data input
Position number
10 35 /CD2
data input
Position number
11 36 /CD3
data input
Position number
12 37 /CD4
Machine zero data input
Position number
13 /ZRN point return
ret rn mode 38 /CD5
data input

3
Manual operation settings input
Position number
14 /MAN mode settings 39 /CD6
data input
input Pulse operation
Position number
15 /PULS mode settings 40 /CD7
data input
Manual operation input
Position number
16 /MCW (in the cw 41 /CD8
Manual operation data input
direction)
17 /MCCW (in the ccw 42
direction)
18 /RST Reset input 43
2nd speed
19 /SP2ND 44
3rd speed selection input
20 /SP3RD 45
selection input
Line PG selection
21 /LPG 46
input Zone data read
22 /AST Start input 47 /PS0
selection signal
/ALM Zone data read
23 Alarm reset input 48 /PS1
RST External ppower selection signal
24 STOP Pause input 49 +24V2
supply
l input
i
External power
25 +24V1
24V1 50
supply input

D SERVOPACK end: Connector model: 10250-6202JL (manufactured by 3M)


D Cable end: Connector model: 10150-3000VE (manufactured by 3M)
Connector case model: 10350-52S0-00S (manufactured by 3M)

3 -144
3.18 Special Wiring

J Connectors for Incremental Encoders

SGM and SGMP Series

1 Channel A output Blue


2 Channel A output Blue/Black
3 Channel B output Yellow
4 Channel B output Yellow/Black
5 Channel C output Green
6 Channel C output Green/Black
7 0 V (power supply) Gray
8 +5 V (power supply) Red
9 Frame ground (FG) Orange

Items to be Prepared by Customer


Cap: 172161-1 3
Socket: 170361-1 (chain type) or
170365-1 (loose type)

Blue
White/Blue
Yellow Items to be Prepared by Customer
White/Yellow
Green
Case:
White/Green 10320-52S0-00S
Red
Black (manufactured by 3M)
Connector:
10120-3000VE
(manufactured by 3M)
Green/Yellow

3 -145
Advanced Use
3.18.8 Connector Terminal Layouts

J Connectors for Absolute Encoders

SGM and SGMP Series

1 Channel A output Blue


2 Channel A output White/Blue
3 Channel B output Yellow
4 Channel B output White/Yellow
5 Channel Z output Green
6 Channel Z output White/Green
Do not use this terminal. 7 0 V (power supply) Black
(It is used to discharge 8 +5 V (power supply) Red
electricity from capacitor
before shipment.) 9 Frame ground (FG) Green/Yellow
10 Channel S output Purple

3 11 Channel S output
(12) (Capacitor reset)
White/Purple
(Gray)
13 Reset White/Gray
14 0 V (battery) White/Orange
15 3.6 V (battery) Orange

Items to be Prepared by Customer


Cap: 172163-1
Socket: 170361-1 (chain type) or
170365-1 (loose type)

Blue
White/Blue
Yellow
White/Yellow Items to be Prepared by Customer
Green
White/Green
Case:
Purple 10320-52S0-00S
White/Purple
Red (manufactured by 3M)
Black Connector:
10120-3000VE
(manufactured by 3M)
White/Gray
Orange
White/Orange
Green/Blue

3 -146
3.18 Special Wiring

J Connectors for Incremental Encoders

SGMG, SGMD and SGMS Series

A Channel A output
B Channel A output
C Channel B output
D Channel B output
E Channel C output
F Channel C output
G 0 V (power supply)
H +5 V (power supply)
J Frame ground (FG)

Items to be Prepared by Customer


Plug: (L shaped) MS3108B20-29S or
(Straight) MS3106B20-29S
3
Cable clamp: MS3057-12A

Blue
White/Blue
Yellow
White/Yellow
Items to be Prepared by Customer
Green Case:
White/Green
Red 10320-52S0-00S
Black (manufactured by 3M)
Connector:
10120-3000VE
(manufactured by 3M)

3 -147
Advanced Use
3.18.8 Connector Terminal Layouts

J Connectors for Absolute Encoders

SGMG, SGMD and SGMS Series

A Channel A output
B Channel A output
C Channel B output
D Channel B output
E Channel Z output
F Channel Z output
G 0 V (power supply)
H +5 V (power supply)
J Frame ground (FG)
K Channel S output

3 L
R
Channel S output
Reset
S 0 V (battery)
T 3.6 V (battery)
Items to be Prepared by Customer
Plug: (L shaped) MS3108B20-29S or
(Straight) MS3106B20-29S
Cable clamp: MS3057-12A

Blue
White/Blue
Yellow
White/Yellow
Green
Items to be Prepared by Customer
White/Green Case:
Purple
White/Purple 10320-52S0-00S
Red (manufactured by 3M)
Black
Connector:
10120-3000VE
(manufactured by 3M)
White/Gray
Orange
White/Orange

3 -148
3.18 Special Wiring

J Connectors and Terminals for Standard Motors (without Brakes)

SGM and SGMP Series

1 Phase U Red
2 Phase V White
3 Phase W Blue
4 Frame ground (FG) Green

For SGMP-15A

CHARGE L1CL3C − U V W

L1 L2 L3 + B 3

M4 crimp terminal
Cap: 172159-1 Items to be Prepared by
Socket: 170362-1 or 170366-1 Customer
Round crimp terminal R1.25-4TOR
For SGMP-15A (manufactured by AMP)
Cap: 350780-1
Socket: 350536-6 or 350550-6

3 -149
Advanced Use
3.18.8 Connector Terminal Layouts

J Connectors and Terminals for Motors with Brakes

SGM and SGMP Series

1 Phase U Red
2 Phase V White
3 Phase W Blue
4 Frame ground (FG) Green
5 Brake terminal Black
6 Brake terminal Black

CHARGE L1CL3C − U V W

3 L1 L2 L3 + B

M4 crimp terminal
Cap: 172160-1 Items to be Prepared by Customer
Socket: 170362-1 or 170366-1 Round crimp terminal R1.25-4TOR
(manufactured by AMP)
For SGMP-15A
Cap: 350781-1
Socket: 350536-6 or 350550-6
(DC side)
Red
AC input
Black

Brake power supply (manufactured by


Yaskawa Controls Co., Ltd.)
D 100 VAC input: 90 VDC (LPDE-1H01)
D 200 VAC input: 90 VDC (LPSE-2H01)

3 -150
3.18 Special Wiring

J Connectors and Terminals for Standard Motors (without Brakes)

SGMG, SGMD and SGMS Series

A Phase U
B Phase V
C Phase W
D Frame ground (FG)

CHARGE L1CL3C − U V W

L1 L2 L3 + B 3

For plug and cable clamp models,


refer to 6.6.3 Connector.

3 -151
Advanced Use
3.18.8 Connector Terminal Layouts

J Connectors and Terminals for Motors with Brakes

SGMG, SGMD and SGMS Series

A Phase U
B Phase V
C Phase W
D Frame ground (FG)
E Brake terminal
F Brake terminal

CHARGE L1CL3C − U V W

3 L1 L2 L3 + B

For plug and cable


clamp models, refer to
6.6.3 Connector.

(DC side)
Red
AC input
Black

Brake power supply (manufactured by


Yaskawa Controls Co., Ltd.)
D 100 VAC input: 90 VDC (LPDE-1H01)
D 200 VAC input: 90 VDC (LPSE-2H01)

3 -152
3.18 Special Wiring

J Connectors for Digital Operators


D JUSP-OP02A-1 (Hand-held) D JUSP-OP03A (Mounted)

Fits directly into 3CN


on the SERVOPACK.

17JE-23090-02
(manufactured by Daiichi Cable
Denshi Kogyo K.K.) (accessory)

Pin Signal Signal Circuit Name Signal


No. Name Direction
1 TXD Send data (straight signal) P←S
2 /TXD Send data (inverted signal) P←S
3 RXD Receive data (straight signal) P→S
4 /RXD Receive data (inverted signal) P→S
5 OPH − #
6 /RXD Shorting between pins 6 and 7 produces a terminal
7 RT resistance of 220 Ω between RXD and /RXD.
8 5VPP − #
9 GND Signal ground 0 V

3 -153
4
Using Serial Communications

This chapter explains the specifications and commands associated with se-
rial communications. The use of serial communications allows the user to
input a variety of commands and set parameters, as well as to monitor 4
SERVOPACK operation, from a personal computer or other device.

4.1 Connecting and Setting Up


Serial Communications . . . . . . . . . . . . . . . . 4-2
4.1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.1.2 Wiring to the Host Controller . . . . . . . . . . . . . . . . 4-3
4.1.3 Baud Rate and Command Length Mode
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.1.4 Axis Address Settings . . . . . . . . . . . . . . . . . . . . . . 4-8
4.1.5 Axis Number Setting . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.1.6 Group Function Setting . . . . . . . . . . . . . . . . . . . . . 4-9
4.2 Serial Communications Commands . . . . . 4 - 10
4.2.1 Sending Commands to a SERVOPACK . . . . . . . 4 - 10
4.2.2 Reading Data from a SERVOPACK . . . . . . . . . . 4 - 12
4.3 Using Fixed Length Mode . . . . . . . . . . . . . . 4 - 17
4.3.1 Calculating the Checksum . . . . . . . . . . . . . . . . . . 4 - 17
4.3.2 Handling Communications Errors . . . . . . . . . . . . 4 - 17
4.3.3 Data Sent from the SERVOPACK . . . . . . . . . . . . 4 - 18
4.4 Serial Commands for Settings and
Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 20
4.4.1 List of Commands . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 20
4.4.2 Command Details . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 23
4.5 Communications Specifications . . . . . . . . . 4 - 31
4.5.1 Hardware Specifications . . . . . . . . . . . . . . . . . . . . 4 - 31
4.5.2 Communications Control Codes . . . . . . . . . . . . . 4 - 32
4.5.3 Transmission/Reception Timing . . . . . . . . . . . . . . 4 - 32

4 -1
Using Serial Communications
4.1.1 Overview

4.1 Connecting and Setting Up Serial Communications

A SGDB-jjAM SERVOPACK can be connected to a host controller equipped with an RS-422A


communications port. This section explains how to connect a SERVOPACK and a host controller
using serial communications.

4.1.1 Overview

Whether in a single-axis configuration or multi-axis configuration (up to 32 axes), a SGDB-


jjAM SERVOPACK can be operated from a single host controller. In a multi-axis configura-
tion, commands can be sent to each axis separately, to groups of axes, or to all axes at once.
The required serial communications settings differ in each case.

J Single-axis Configuration
4
A single-axis configuration is like the one
shown in the figure on the right. In this case, Host controller

the initial settings necessary for serial com-


3CN
munications are as follows:

D Baud rate and command length mode SERVOPACK

A single-axis configuration has the follow-


ing characteristics:
M Motor
D The echoback function can be used with commands.

D Automatic data transmission from the SERVOPACK can be used.

J Multi-axis Configuration without Groups

A multi-axis configuration is shown in the following figure. In this case, each SERVOPACK
is differentiated by an axis address (1 to 15). The initial settings necessary for serial commu-
nications are as follows:

D Baud rate and command length mode

D Axis address (axis number only, groups are not used)

A multi-axis configuration without groups possesses the following characteristics:

D Up to 15 axes can be connected. (Electrically, up to 32 axes can be connected, but the num-
ber of axes is logically limited to 15.)

D Commands can be sent separately to each axis or to all axes at once.

D The echoback and automatic data transmission functions cannot be used.

4 -2
4.1 Connecting and Setting Up Serial Communications

Host Controller

3CN 3CN

#1 SERVOPACK #2 SERVOPACK

M Motor M Motor

(Up to 32 axes can be connected)

J Multi-axis Configuration with Groups


The hardware configuration is the same as that of a system that does not use groups, i.e., the
same as the one shown above. Each SERVOPACK is differentiated by an address set for each
axis (11 to 19, 21 to 29, ... , 91 to 99) The 10’s digit is the group number and the 1’s digit is
the axis number. The initial settings necessary for serial communications are as follows:

D Baud rate and command length mode


D Axis address (both axis number and group number) 4
A multi-axis configuration with groups possesses the following characteristics:

D One group can contain up to 9 axes, and up to 9 groups can be set, with a maximum of 32
axes possible. (Logically, up to 81 axes can be connected, but electrical specifications limit
the number of axes to 32.)
D Commands can be sent separately to each axis, to all axes with the same group number, to
all axes with the same axis number, or to all axes at once.
D The echoback and automatic data sending functions cannot be used.

4.1.2 Wiring to the Host Controller

The method of wiring to the host controller with an RS-422A interface and personal computers
with an RS-232C interface is explained in this section for each system configuration. When
an RS-232C interface is used, limit the cable length to 2 meters or less, and connect only one
axis.

J Single-axis Configuration (RS-422A)


Wire as shown in the following figure.

If the cable is too long, it may be necessary to insert a terminating resistor.

The addition of a terminating resistor generally improves resistance to noise and other interfer-
ence.

When required, insert a terminating resistor between the RXD and /RXD of the host controller
and the RXD and /RXD of the SERVOPACK. The SERVOPACK has a built-in terminating
resistor (220 Ω), and shorting between 3CN-6 and 3CN-7 will connect it to the circuit.

4 -3
Using Serial Communications
4.1.2 Wiring to the Host Controller

Host Controller SERVOPACK

R: Resistance 1 to 10 kΩ +5 V
RXD R TXD 3CN-1
Serial
communications /RXD P
/TXD 3CN-2 Send
D Asynchronous R
D Baud rate 1200 to 0V
38400 bps TXD RXD 3CN-3
/TXD P /RXD 3CN-4
Receive
3CN
/RXD -6
3CN-7
RT 220 Ω
GND 3CN-9

0V 0V
FG connector case

FG

Note: P indicates twisted-pair cable.

J Multi-axis Configuration (RS-422A)


Wire as shown in the following figure.
4
If the cable is too long, it may be necessary to insert a terminating resistor.

The addition of a terminating resistor generally improves resistance to noise and other interfer-
ence.

When required, insert a terminating resistor between the RXD and /RXD of the host controller
and the RXD and /RXD of the last SERVOPACK (the SERVOPACK furthest from the host con-
troller).

The SERVOPACK has a built-in terminating resistor, and shorting between 3CN-6 and 3CN-7
will connect it to the circuit.

4 -4
4.1 Connecting and Setting Up Serial Communications

Host controller
TXD RXD 3CN-3
/TXD /RXD 3CN-4 No.1 SERVOPACK

3CN-3
No.2 SERVOPACK
3CN-4

3CN-3
3CN-4 Final SERVOPACK
3CN-6
3CN-7
220 Ω
Host controller

+5 V
RXD TXD 3CN-1
/RXD No.1 SERVOPACK
/TXD 3CN-2

220 Ω
0V 3CN-1
3CN-2 No.2 SERVOPACK 4

3CN-1
3CN-2 Final SERVOPACK

J Connecting to a Personal Computer (RS-232C)


Wire as shown in the following figure, making sure the length of the cable does not exceed 2
meters.
The following dedicated cables are available from Yaskawa.
For IBM PC/AT or compatible computer: DE9408565
Electrical characteristics can sometimes prevent communications with a SERVOPACK from
an RS-232C port, even if the wiring is correct and Yaskawa cables are used. In such cases, use
a commercially available RS-232C ↔ RS-422A converter, and connect to an RS-422A port.
Connecting to IBM PC/AT (or Compatible)

SERVOPACK RS-232C Port


GND 5
3CN-9 0V
4
DTR
6
DSR
/TXD 2
3CN-2 /RXD
/RXD 3
3CN-4 /TXD
1 CD
FG
Connector 7 RTS
Case 8 CTS
FG *

Personal computer-end connector 17JE-13090-02(08A) manufactured


by Daiichi Electronic Industries, Ltd, or an equivalent product.
* Connect FG to connector case.

4 -5
Using Serial Communications
4.1.3 Baud Rate and Command Length Mode Settings

J 3CN I/O Signals


Table 4.1 Terminal Arrangement

1 TXD Serial communications line driver


straight output
6 /RXD Serial communications line receiver
2 /TXD Serial communications line driver inverted input
inverted output 7 RT Terminating resistor
3 RXD Serial communications line receiver
straight input 8 5VPP Digital Operator power supply
4 /RXD Serial communications line receiver
inverted input 9 GND 0 V for signal
5 OPH Signal for Digital Operator

Table 4.2 Terminal Functions

Output → TXD 3CN-1 Data sending signal from the SERVOPACK when using serial commu-
4 Output → /TXD 3CN-2
nications conforming to RS-422A specifications.
specifications When data is not
being sent, the signal lines have high impedance.

→ Input RXD 3CN-3 Data receiving signal from the host controller (personal computer, etc.)
when using serial communications conforming to RS-422A specifica-
→ Input /RXD 3CN-4 tions.

→ Input OPH 3CN-5 Digital Operator signal. Do not connect.

→ Input /RXD 3CN-6 Shorting terminals 3CN-6 and 3CN-7 connects terminating resistance
to the serial input
p circuit of the SERVOPACK. Insert terminatingg resist-
→ Input RT 3CN-7 ance into the SERVOPACK at the end of the serial line (i.e., furthest
from host controller).

Output → 5VPP 3CN-8 +5 V power supply output for Digital Operator. Do not connect.

Output → SG 3CN-9 Ground for /TXD, TXD, /RXD, and RXD signals.

4.1.3 Baud Rate and Command Length Mode Settings

Set the baud rate and command length mode according to the host controller settings.

The SGDB-jjAM SERVOPACK supports two command modes.

Normal mode: This mode maintains compatibility with CACR-HR SERVOPACKs.

Fixed length mode: The length of commands and the SERVOPACK responses are fixed at
three characters, and a checksum is added. Also, communications errors
are classified in more detail than in normal mode. Refer to 4.3 Using
Fixed Length Mode.

J Baud Rate and Command Length Mode Settings


The 2SW is used to set the baud rate and command length mode.

4 -6
4.1 Connecting and Setting Up Serial Communications

2SW Baud Rate and Command Setting Range Factory Setting


Length Mode
0 to F 0

2SW Baud Rate Command Length Mode

0 38400 bps Standard Length Mode 6CN

2SW 3CN

1 19200 bps
2SW
2 9600 bps
STATUS
SERVOPACK
SGDB-
3 4800 bps POWER
ALARM 5CN
1SW

4 2400 bps
1CN 7CN 2CN

5 1200 bps

6 − −

7 − −

8 38400 bps Fixed Length Mode

9 19200 bps
4
A 9600 bps

B 4800 bps

C 2400 bps

D 1200 bps

E − −

F − −

Note: Do not set 6, 7, E, and F, as functions may be assigned to these settings without prior notice.

4 -7
Using Serial Communications
4.1.4 Axis Address Settings

4.1.4 Axis Address Settings

When an SGDB-jjAM SERVOPACK operates as part of a multi-axis configuration system,


it is assigned an axis address. Commands sent to SERVOPACKs can also contain an axis ad-
dress. In this way, it is possible to send commands to a particular SERVOPACK or a particular
group of SERVOPACKs among those connected in series using serial communications.

The following three settings are used according to the connection method. The maximum num-
ber of connected axes and the axis specification functions differ in each method.

Connection Max. No. of Required Settings Axis Address Designation


Method Axes
Connected Cn-32 Bit 8 Cn-13 1SW Single Axis All Axes All Axes in All Axes
(Group (Group No.) (Axis No.) Same with Same
Function Group Axis
Enable/ Number
Disable
Selection)

Single-axis 1 0 (Disabled) No setting re- 0 Axis address − − −


Configuration quired. designation
4 not required.

Multi-axis 15 0 (Disabled) No setting re- 1 to F 1 to 15 0 or 00 or − −


Configuration quired. (Correspond axis address
without to axis num- omitted.
Groups bers 1 to 15.)

Multi-axis 32 1 (Enabled) 1 to 9 1 to 9 11 to 19, 21 0 or 00 or 10, 20, ..., 90 01, 02, ..., 09


Configuration (See note) to 29, ..., 91 to axis address
with Groups 99 omitted.

Note: Up to 81 logical axes can be connected, but the electrical specifications of the serial circuit limit the number of physical axes
to 32.

J Axis Addresses in a Single-axis Configuration


There are no axis addresses.
No axis address is included in a command when it is sent.

J Axis Addresses in a Multi-axis Configuration without Groups


The axis address is determined by the axis number only.
Commands can be sent to a single axis address or to all axes.

J Axis Addresses in a Multi-axis Configuration with Groups


The axis address contains an axis number and a group number.
The lower-place digit of the axis address is the axis number and the higher-place digit is the
group number.
Commands can be sent to a single axis address, to all axes with the same axis number (the low-
er-place digit of the axis address), to all axes with the same group number (the higher-place
digit of the axis address), or to all axes regardless of the axis address.

4 -8
4.1 Connecting and Setting Up Serial Communications

4.1.5 Axis Number Setting

The axis number is set using the rotary switch described below.

The axis address is enabled or disabled using this rotary switch.

1SW Axis Number Setting Range Factory Setting


0 to F 0

1SW Content Remarks

0 Disables axis address Select when using single-axis 6CN

configuration. 3CN

1 to 9 Sets axis numbers to 1 to 9. Select when using multi-axis 2SW


configuration. STATUS
1SW SERVOPACK
SGDB-

A Sets axis number to 10. Can be selected only when POWER


ALARM 5CN
using multi
multi-axis
axis configura
configura- 1SW

B Sets axis number to 11. tion without groups. (Disable


the
h group ffunction.)
i )
1CN 7CN 2CN
4
C Sets axis number to 12.

D Sets axis number to 13.

E Sets axis number to 14.

F Sets axis number to 15.

4.1.6 Group Function Setting

To use groups, the user needs to enable the group function and set a group number.

Whether to enable or disable the group function is set using the following memory switch bit.

Cn-32 bit 8 Group Function Enable/Disable Factory Setting


0

Setting Content Remarks

0 Disables group function. Select when using single-axis configuration and multi-axis
configuration without groups.

1 Enables group function. Set group number in Cn-13 when group function is enabled.

The group number is set using the following parameter.

Cn-13 Group Number Setting Range Factory Setting


1 to 9 1

4 -9
Using Serial Communications
4.2.1 Sending Commands to a SERVOPACK

4.2 Serial Communications Commands

The use of serial commands to operate the SERVOPACK via serial communications is explained
in this section using the normal mode as an example. Refer also to 4.3 Using Fixed Length Mode
for information on using commands in fixed length mode.

4.2.1 Sending Commands to a SERVOPACK

Commands are sent as described in this section. If the axis number is omitted in a multi-axis
configuration, the command will be sent to all axes.

J Single-axis Configuration
When sending a command, the axis address is not included.

Commands take the following format:


4 [Command string][CR]
([CR] indicates a carriage return)

Example:

Commands Explanation

SVON [CR] Turns Servo ON.

SPD12000 [CR] Sets feed speed data to 12000 (×1000 command units/min).

MOV40000 [CR] Sets position data to 40000 (command units).

ST [CR] Starts operation.

J Multi-axis Configuration without Groups


Commands sent to SERVOPACKs with an axis address M from 1 to 15 have the axis address
M included at the beginning of the command. If the axis address is omitted or designated as
0 or 00, the command will apply to all connected SERVOPACKs.

Commands take the following format:

[Axis address][Command string][CR]


(where [CR] indicates a carriage return)

Contents of [Axis Address] Designated Axis

None, 0, or 00 All axes.

N (N = 1 to 15), 0N (N = 1 to 9) Axis address N

N (N ≧ 16) None (Axis addresses note between 1 and 15 are ignored.)

4 -10
4.2 Serial Communications Commands

Example:

Commands Explanation

1SVON [CR] Turns ON Servo with axis address 1.


2SVON [CR] Turns ON Servo with axis address 2.
0SPD12000 [CR] Sets feed speed data of all axes to 12000 (×1000 command units/
min).
1MOV40000 [CR] Sets position data of axis 1 to 40000 (command units).
2MOV20000 [CR] Sets position data of axis 2 to 20000 (command units).
0ST [CR] Starts operation at all axes.

J Multi-axis Configuration with Groups

Commands sent to SERVOPACKs with an axis address have the axis address included at the be-
ginning of the command. The axis address is in the form NM, when N is the group number set
in Cn-13 and M is the axis number set on 1SW. All axes or all groups can be specified by using
0 instead of the actual number. For example, specifying 0M would send commands to all SER-
VOPACKs with axis number M, specifying N0 would send commands to all SERVOPACKs in
4
group number N, and specifying 00 would send commands to all connected SERVOPACKs.

[Axis address][Command string][CR]


([CR] indicates a carriage return)

Contents of [Axis Address] Designated Axis

None, 0, or 00 All axes

NM (N = 1 to 9, M = 1 to 9) Axis address NM

0M (M = 1 to 9) All axes with axis number M

N0 (N = 1 to 9) All axes with group number N

Example:

Commands Explanation

11SVON [CR] Turns ON Servo with axis address 11.


12SVON [CR] Turns ON Servo with axis address 12.
21SVON [CR] Turns ON Servo with axis address 21.
10SPD12000 [CR] Sets feed speed data of all axes in group 1 to 12000 (×1000 command units/min).
21SPD1000 [CR] Sets feed speed data of axis at address 21 to 1000 (×1000 command units/min).
11MOV40000 [CR] Sets position data of axis at address 11 to 40000 (command units).
12MOV10000 [CR] Sets position data of axis at address 12 to 10000 (command units).
21MOV10000 [CR] Sets position data of axis at address 21 to 10000 (command units).
00ST [CR] Starts operation at all axes.

4 -11
Using Serial Communications
4.2.2 Reading Data from a SERVOPACK

4.2.2 Reading Data from a SERVOPACK

The SERVOPACK can return data to the host controller based on settings and commands. The
following types of data can be returned.

J Echoback
Echoback returns serially input characters unchanged. It is used to verify the contents of an
input, such as when using a serial terminal to send commands to the SERVOPACK manually.

The echoback function is enabled or disabled by sending the control code [Ctrl-E] (05H). To
enable or disable the echoback function when the SERVOPACK is started, use the following
parameter.

Cn-32 Bit A Enable/Disable Echoback Function at Factory Setting


SERVOPACK Startup
0

Setting Content
4 0 No echoback

1 Echoback

Echoback only functions in a single-axis configuration, and is not available in a multi-axis con-
figuration.

Echoback does not usually apply to control codes, including [Ctrl-E] itself.

[CR](0DH) is converted to [CR](0DH)+[LF](0AH) and echoed back.

Example: Starting SERVOPACK without Echoback Function

Commands SERVOPACK Response Explanation

Control power supply turned ON.

PRM1 [CR] Command input

PRM01 = 0000000000000000 [CR][LF] SERVOPACK response

[Ctrl-E] Echoback enabled

PRM2 [CR] PRM2 [CR][LF] Command input and echoback

PRM02 = 0000000000000000 [CR][LF] SERVOPACK response

[Ctrl-E] Echoback disabled

PRM2 [CR] Command input

PRM02 = 0000000000000000 [CR][LF] SERVOPACK response

4 -12
4.2 Serial Communications Commands

J Reading SERVOPACK Settings


SERVOPACK settings, such as parameters and tables, will be returned.

The settings will be returned after being set with the PRM, VT, PT or BT command.

Item Reading Specific Settings Reading All Settings

Command Format* [axis_address][comman- [axis_address][command_string][CR]


d_string]
[data_number][CR]

Response Data [data_string][CR][LF] [data_string][CR][LF]


Format [data_string][CR][LF]
.
.
.
[data_string][CR][LF]

Ex.1 Command 11VT10 [CR] 11VT [CR]

SERVOPACK VT010 = 00000001 [CR][LF] VT001 = 00000001 [CR][LF]


Response VT002 = 00000001 [CR][LF]
. 4
.
.
VT512 = 00000001 [CR][LF]

Ex.2 Command PRM13 [CR] PRM [CR]

SERVOPACK PRM13 = +00000001 PRM01 = 0000000010000000 [CR][LF]


Response [CR][LF] PRM02 = 0000000000000000 [CR][LF]
.
.
.
PRM3F = +00000000 [CR][LF]

* When using single-axis configuration, the axis address can be omitted from the command.

4 -13
Using Serial Communications
4.2.2 Reading Data from a SERVOPACK

J Automatic Data Transmission at Events


Automatic data transmissions can be used to notify the user of events, such as positioning
completion and alarms.

This data is sent when an event occurs.

In a single-axis configuration, the data is sent automatically.

In a multi-axis configuration, ERR SN, ERR PN, and ERR OV data is sent automatically only
in the event of an axis-specific command error. It is not sent when multiple axes are designated.

Sending Conditions Commands

Once only after positioning completion COIN [CR][LF]

Once only after positioning near established NEAR [CR][LF]

When an alarm occurs A.xx [CR][LF]


(xx = alarm code)

When a command Command error ERR SN [CR][LF]

4 error occurs (when undefined command is sent)

Number error (when the value of p or pp in ERR PN [CR][LF]


ALMp, MONp or PRMpp, etc., is incorrect)

Data error (when the value of x in PRMpp = ERR OV [CR][LF]


x, VTppp = x, etc., is incorrect)

J SERVOPACK Status Monitor 1


This current position, errors, speed, and I/O contacts can be monitored.

When requested by a command such as MON, IN or OUT, the current monitor data is returned.
Single or continuous transmissions can be set using the following parameter. When continuous
transmissions is selected, the transmissions can be stopped by sending any character to the
SERVOPACK, or by sending a new command.

Cn-32 Bit C Monitor Transmissions Factory Setting


Single/Continuous
0

4 -14
4.2 Serial Communications Commands

Setting 0 1

Content Single transmission Continuous transmissions

Explanation Monitor data is sent once The most recent monitor data is sent continu-
only upon receiving a moni- ously after receiving a monitor command.
tor command. [CR][LF] is [LF] is not added to the data string.
output after the data string.
S Automatic Data Transmission
When data is sent automatically during
continuous transmissions of monitor data,
[LF] is sent before the automatic data
transmission. After the automatic data
transmission, [CR][LF] is output as usual.
S Monitor data is sent until any character,
such as a subsequent command, is input.
Once a character is input, any data string
currently being transmitted will be sent,
followed by [CR][LF], terminating con-
tinuous transmissions.

Response Data [data_string][CR][LF] [data_string][CR]


Format [data_string][CR]
.
4
.
.
[data_string][CR]
[LF] COIN [CR][LF]
[data_string][CR]
.
.
.
[data_string][CR][LF]

Ex. Command 11MON0 [CR] 11MON0 [CR]

SERVOPACK NFB = +00000 [CR][LF] NFB = +00400 [CR]


Response NFB = +00401 [CR]
.
.
.
NFB = +00003 [CR]
NFB = +00001 [CR]
[LF] COIN [CR][LF]
NFB = +00000 [CR]
.
.
.
NFB = +00000 [CR][LF]

4 -15
Using Serial Communications
4.2.2 Reading Data from a SERVOPACK

J SERVOPACK Status Monitor 2


The current alarm status, alarm history, and the SERVOPACK operating status (motor ON/
OFF status, positioning status, etc.) can be monitored.

When requested by an ALM command, the current status is returned once only.

Command Function SERVOPACK Status Returned Contents

ALM Requests SERVOPACK status. When motor is OFF BB[SP][SP][CR][LF] ([SP]


refers to a single space char-
acter)

When motor is ON RUN [SP][CR][LF]

When motor is running TURN [CR][LF]

Positioning completed COIN [CR][LF]

Positioning near NEAR [CR][LF]

During feed hold HOLD [CR][LF]

4 When overtravel occurs P-OT [CR][LF]


N-OT [CR][LF]

When alarm occurs A.xx (where xx is the alarm


code)[CR][LF]

ALMp Requests alarm trace back (content of pth previous alarm). Ap-A.xx [CR][LF]
(p = 0 to 9) If p = 0, the current alarm status is requested. Indicates that the pth pre-
vious alarm code is xx.
The SERVOPACK stores up to nine previous alarms.
When p = 0, xx is the cur-
If an alarm had occurred previously when power to the SERVOPACK is rent alarm code.
turned ON, the alarm code A.99 (the alarm code signifying that there is
no alarm) is stored in memory.

Note: In this case, the command spelling is the same for the normal mode and fixed length mode.

4 -16
4.3 Using Fixed Length Mode

4.3 Using Fixed Length Mode

Fixed length mode is selected with 2SW. For an explanation of 2SW, refer to 4.1.3 Baud Rate and
Command Length Mode Settings.

In fixed length mode, the length of commands and the SERVOPACK responses are fixed at three
characters, and a checksum is added. Also, communications errors are classified in more detail than
in normal mode.

Fixed length mode is used when sending serial commands from a personal computer or a Serial
I/O Module of a PLC, and stricter error checking is required.

4.3.1 Calculating the Checksum

The checksum in fixed length mode is calculated by changing the sum of each character code
into a hexadecimal number, the lower byte of the number is added to the command as two char-
acters.

Example: SERVO ON command (SON) 4


SONF0
The character code of “S” is 83 (53 Hex), the character code of “O” is 79 (4F Hex), and the
character code of “N” is 78 (4E Hex), the checksum of the SON command is thus 83 + 79 +
78 = 240. 240 is F0 Hex. The checksum F0 will be added to the command SON.
When the hexadecimal value of the checksum is 100 Hex or greater, only the lower two digits
of the checksum are added. For example, if the checksum is 1234 Hex, 34 will be added.

The checksum calculation ignores the parity bit.

4.3.2 Handling Communications Errors

The SERVOPACK generates the following error codes when communicating in fixed length
mode.

Error Name Error Code

Communications error E1

Command error E2

Number error E3

Data error E4

A communications error will occur for a checksum error, a parity error, an overrun error, or
a framing error.

Command errors, number errors, and data errors occur under the same conditions as ERR SN,
ERR PN, and ERR OV in normal mode. Refer to 4.2.2 Reading Data from a SERVOPACK.

4 -17
Using Serial Communications
4.3.3 Data Sent from the SERVOPACK

J Outputting SERVOPACK Communications Errors


When a communications error is detected, the SERVOPACK outputs the error as described be-
low.

The 7-segment LED displays “E.” and /ERR = L, /AL3 = L, /AL2 = L, /AL1 = L, and /AL0
= H. For a single-axis configuration, the automatic data transmission ERRxx**[CR][LF] (un-
derlined portion represents checksum) that indicates the error will be output from the serial
port. For a multi-axis configuration, the SERVOPACK that detected the error will output three
characters of a brake signal from the serial port.

Output Device Output for Communications Error

7-segment LED E.

Contact Output /AL0 (6CN-6) H

/AL1 (6CN-7) L

/AL2 (6CN-8) L

4 /AL3 (6CN-9) L

/ERR (6CN-27) L

Serial Output Single-axis Configuration (Auto- ERRxx**[CR][LF] (underlined portion rep-


matic Data Transmission) resents checksum)

Multi-axis Configuration Three characters of brake signal

J Clearing Communications Errors


A communications error is cleared if any of the following occurs.

D A normal command is received.


D Power to the SERVOPACK is turned ON again.
D The SERVOPACK is reset.

4.3.3 Data Sent from the SERVOPACK

In the following explanation, underlined portions indicate the checksum.

J Automatic Data Transmission


In a single-axis configuration, the data automatically output by the SERVOPACK is as shown
below.

SERVOPACK State Automatically Sent Data

Positioning complete CINDA [CR][LF]

Positioning near NERE5 [CR][LF]

4 -18
4.3 Using Fixed Length Mode

SERVOPACK State Automatically Sent Data

Normal command OK.C8 [CR][LF]

Alarm occurred ALMxx** [CR][LF]

Error occurred ERRxx** [CR][LF]

Forward overtravel POTF3 [CR][LF]

Reverse overtravel NOTF1 [CR][LF]

Stored positive stroke limit overtravel PLSEF [CR][LF]

Stored negative stroke limit overtravel NLSED [CR][LF]

J Responses to Commands
The responses to commands are shown below. For commands not shown below, normal mode
responses with a checksum will be returned.

Command and SERVOPACK States Response


4
ALM Command Servo OFF and no alarm BLKD9 [CR][LF]

Servo ON and positioning completed CINDA [CR][LF]

Servo ON and positioning near NEAE5 [CR][LF]

Servo ON and motor rotating TRNF4 [CR][LF]

Servo ON and feed hold HLDD8 [CR][LF]

Servo ON and none of the above RUNF5 [CR][LF]

Forward overtravel POTF3 [CR][LF]

Reverse overtravel NOTF1 [CR][LF]

Forward stored stroke limit exceeded PLSEF [CR][LF]

Reverse stored stroke limit exceeded NLSED [CR][LF]

Alarm occurred ALMxx** [CR][LF]

Error occurred ERRxx** [CR][LF]

ALMp Command ALMp = xx** [CR][LF]

PTB, PTBppp Command PTBppp = ±nnnnnnnn** [CR][LF]

VTB, VTBppp Command VTBppp = nnnnnn** [CR][LF]

BTB, BTBppp Command BTBppp = ±nnnnnnnn** [CR][LF]

4 -19
Using Serial Communications
4.4.1 List of Commands

4.4 Serial Commands for Settings and Monitoring

It is possible to set parameters and tables using serial commands, and to monitor the state of the
SERVOPACK.

For information on serial commands relating to motor operation, refer to 3.6 Automatic Mode: Seri-
al Communications.
Note: ”Read” in the descriptions of the servo commands means that the SERVOPACK will re-
turn the data requested by the command. The returned data must be processed as required
in the host application program.

4.4.1 List of Commands

Type Normal Mode Meaning

Fixed Length Mode

4 Parameters PRM Reads all parameters.

PRM

PRMpp Reads parameter number pp.

PRMpp

PRMpp = (±)nnnnnnnn Changes parameter pp to (±)nnnnnnnn.

PRMpp = (±)nnnnnnnn

TRMpp = (±)nnnnnnnn Changes parameter pp to (±)nnnnnnnn temporarily.

TRMpp = (±)nnnnnnnn

4 -20
4.4 Serial Commands for Settings and Monitoring

Type Normal Mode Meaning

Fixed Length Mode

Tables PT Reads all position table settings.

PTB

PTppp Reads position table setting at ppp (where ppp is the


n mber in the table)
number table).
PTBppp

PTppp = (±)nnnnnnnn Changes the position table setting of ppp to


( )nnnnnnnn ((where
(±)nnnnnnnn here ppp is the nnumber
mber in the table)
table).
PTBppp = (±)nnnnnnnn

VT Reads all speed table settings.

VTB

VTppp Reads speed table setting of ppp (where ppp is the


n mber in the table)
number table).
VTBppp

VTppp = nnnnnn Changes the speed table setting of ppp to nnnnnn


( here ppp is the nnumber
(where mber in the table)
table).
VTBppp = nnnnnn

BT Reads all boundary table settings.


4
BTB

BTppp Reads boundary table settings of ppp (where ppp is the


n mber in the table)
number table).
BTBppp

BTppp = (±)nnnnnnnn Changes the boundary table settings of ppp to


( )nnnnnnnn ((where
(±)nnnnnnnn here ppp is the nnumber
mber in the table)
table).
BTBppp = (±)nnnnnnnn
Saving Data SAVE Copies and saves the parameters and table settings
from back
back-up
p memor
memory to flash memor
memory.
SAV

LOAD Reads the parameters and table settings from flash


memor into back-up
memory back p memor
memory.
LOD

INIT Initializes the parameters and table settings in back-up


memor
memory.
INT

4 -21
Using Serial Communications
4.4.1 List of Commands

Type Normal Mode Meaning

Fixed Length Mode

Monitoring MONn Reads monitor data, such as the current position, error,
speed and I/O stat
speed, status.
s
MONn

MTY Reads the SERVOPACK capacity.

MTY

YSP Reads the Y specification (a special specification) of


the SERVOPACK.
SERVOPACK The Y specification of a standard
YSP product is 0.
ALM Reads the current operational status.

ALM

ALMp Reads the pth previous alarm data (p = 0 to 9). When p


= 0,
0 the ccurrent
rrent alarm data is sent.
sent
ALMp

ATC Deletes alarm data.

4 ATC

4 -22
4.4 Serial Commands for Settings and Monitoring

4.4.2 Command Details

Note: ”Read” in the descriptions of the servo commands means that the SERVOPACK will re-
turn the data requested by the command. The returned data must be processed as required
in the host application program.

J Parameter Manipulation Commands

Command Function and Contents


(Examples Apply to Normal Mode)
Top line: Normal
Bottom line: Fixed
length

PRM This command reads all the parameters from the SERVOPACK.
PRM
Example:

Command Response from SERVOPACK


PRM → PRM01 = nnnnnnnn
PRM02 = nnnnnnnn
................ 4
PRM3F = nnnnnnnn

PRMpp This command reads the contents of parameter pp from the SERVOPACK.
PRMpp
Used to check the contents of a particular parameter.
pp = 01 to 3F
Example:

Command Response from SERVOPACK


PRM30 → PRM30 = nnnnnnnn

PRMpp = ±nnnnnnnn This command changes parameter number pp to ±nnnnnnnn. When chang-
PRMpp = ±nnnnnnnn ing to a positive number, “+” can be omitted. When rewriting an offline
parameter, either execute the RES command after this command, or turn
pp = 01 to 3F
OFF and ON the control power supply to apply the new value.
nnnnnnnn = −99999999
to +99999999 (“+” can
be omitted)

TRMpp = ±nnnnnnnn This command temporarily changes online parameter number pp. The com-
TRMpp = ±nnnnnnnn mand syntax is identical to “PRMpp =,” however offline parameters cannot
be changed.
pp = 01 to 3F
When the control power supply is turned OFF and then ON or the RES
nnnnnnnn = −99999999
command is executed, the settings made by this command revert to those set
to +99999999 (“+” can
with “PRMpp =.”
be omitted)

4 -23
Using Serial Communications
4.4.2 Command Details

J Table Manipulation Commands

Command Function and Contents


(Examples Apply to Normal Mode)
Top line: Normal
Bottom line: Fixed length

PT This command reads all data in the position table from the SERVOPACK.
PTB
Example:

Command Response from SERVOPACK


PT → PT001 = ±nnnnnnnn
PT002 = ±nnnnnnnn
................
PT512 = ±nnnnnnnn

PTppp The position data of position number ppp is returned from the
PTBppp SERVOPACK.
ppp = 1 to 512 Example:
4 Command Response from SERVOPACK
PT129 → PT129 = ±00000000

PTppp = ±nnnnnnnn This command changes table position number ppp to ±nnnnnnnn. When
PTBppp = ±nnnnnnnn changing to a positive number, “+” can be omitted. Either execute the
RES command after this command, or turn OFF and ON the control pow-
ppp = 1 to 512
er supply to apply the new value. (Unit: Command unit)
nnnnnnnn = −99999999
to +99999999 (“+” can be
omitted)

VT This command reads all data in the speed table from the SERVOPACK.
VTB
Example:

Command Response from SERVOPACK


VT → VT001 = nnnnnn
VT002 = nnnnnn
................
VT512 = nnnnnn

VTppp The speed data of position number ppp is returned from the
VTBppp SERVOPACK.
ppp = 1 to 512 Command Response from SERVOPACK
VT129 → VT129 = 000001

VTppp = nnnnnn This command changes speed table position number ppp to nnnnnn. Ei-
VTBppp = nnnnnn ther execute the RES command after this command, or turn OFF and ON
the control power supply to apply the new value. (Unit: × 1000 command
ppp = 1 to 512
unit/min.)
nnnnnn = 1 to 240000

4 -24
4.4 Serial Commands for Settings and Monitoring

Command Function and Contents


(Examples Apply to Normal Mode)
Top line: Normal
Bottom line: Fixed length

BT This command reads all boundary positions from the SERVOPACK.


BTB
Example:

Command Response from SERVOPACK


BT → BT001 = ±nnnnnnnn
BT002 = ±nnnnnnnn
................
BT511 = ±nnnnnnnn

BTppp The boundary position of boundary number ppp is returned from the
BTBppp SERVOPACK.
ppp = 1 to 511 Example:

Command Response from SERVOPACK


BT129 → BT129 = ±00000000
4
BTppp = ±nnnnnnnn This command changes boundary position number ppp to ±nnnnnnnn.
BTBppp = ±nnnnnnnn When changing to a positive number, “+” can be omitted. (Unit: Com-
mand unit)
ppp = 1 to 511
Either execute the RES command after this command, or turn OFF and
nnnnnnnn = −99999999
ON the control power supply to apply the new value.
to +99999999 (“+” can be
omitted) It is necessary to set the boundary position so that BT001 ≤ BT002 ≤
BT003 ≤ ... ≤ BT511. If only BT001 to BT006 are to be used, BT007 to
BT511 are set to +99999999.

4 -25
Using Serial Communications
4.4.2 Command Details

J Data Management Commands

Command Function and Content


(Examples apply to normal mode)
Top line: Normal
Bottom line: Fixed length

SAVE Writes data from parameters, position tables, speed tables, and bound-
SAV ary tables to flash memory.
S The data is stored in memory that has a battery back-up, so if the
battery voltage is too low when the control power supply is turned
OFF, the data may be lost.
S By storing data in flash memory with this command, the data can be
restored even if the back-up battery voltage is insufficient when
power is turned OFF.
S During SAVE command execution, do not turn OFF the control
power supply or reset. The data may not be written normally.

LOAD Reads the data stored in the flash memory by the SAVE command into
LOD the back-up memory.
S Data stored in the back-up memory before the LOAD command
4 was executed is overwritten by the data read from the flash memory.
S With the exception of on-line parameters, the data read by the
LOAD command is applied using the RES command, or by turning
OFF and ON the control power supply.
S When the data has not been written normally by the SAVE com-
mand (e.g., when the control power supply turned OFF during
SAVE command execution), do not use the LOAD command. Data
stored in the back-up memory will be lost.

INIT Returns all parameters and table settings to their default values (the
INT factory settings).
S Only the contents of the back-up memory are returned to their ini-
tial values. This command has no effect on flash memory.

Note: During a command error, ERR PN and ERR OV are not indicated.

J Monitoring Commands

Commands Function Response Units


(Normal and Fixed (Normal and Fixed
Length Mode) Length Mode)

MON0 Motor speed NFB = ±nnnnn r/min

MON1 Command speed NRF = ±nnnnnn × 1000 command


units/min

MON2 Torque command TRF = ±nnn %

MON3 Number of pulses from UEP = ±nnnn No. of encoder


phase-U edge pulses (× 4)

MON4 Motor electrical angle EAG = nnn deg

4 -26
4.4 Serial Commands for Settings and Monitoring

Commands Function Response Units


(Normal and Fixed (Normal and Fixed
Length Mode) Length Mode)

MON5 Internal status 1 ST1 = b18b17b16…b0 Bit


(discussed later)

MON6 Internal status 2 ST2 = b7b6b5…b0 Bit


(discussed later)

MON7 Command pulse speed PRF = ±nnnnn × 1000 command


units/min.

MON8 Position error PER = ±nnnnnnnn Command unit

MON9 Command counter RCN = nnnnn Command unit

MONA Internal status 3 IN1 = b11b10b9…b0 Bit


(described later)

MONB Internal status 4 IN2 = b15b14b13…b0 Bit


(described later)

MONC Internal status 5


(described later)
OU1 = b13b12b11…b0 Bit 4
MOND DG-SW setting DS1 = ±nnnnnnnn Command unit
(position command)

MONE DG-SW setting DS2 = nnnnnn × 1000 command


(speed command) units/min

MONF Current position PUN = ±nnnnnnnn Command unit

Note: “DG-SW” refers to digital switch.

Bit Indications: Internal Status 1 (MON5)

Bit When Set to 0 When Set to 1

b0 /ALM (1CN-22, 23) = L (Contact ON) /ALM (1CN-22, 23) = H (Contact OFF)

b1 Dynamic brake is not operating Dynamic brake is operating

b2 Forward rotation mode Reverse rotation mode

b3 Motor rotating (Contact ON) Motor stopping (Contact OFF)

b4 Positioning not completed Positioning completed

b5 Speed loop PI control Speed loop P control

b6 /P-CL (1CN-33) = L (ON) /P-CL (1CN-33) = H (OFF)

b7 /N-CL (1CN-34) = L (ON) /N-CL (1CN-34) = H (OFF)

b8 Base block in progress Motor ON

b9 Phase A of PG = L Phase A of PG = H

4 -27
Using Serial Communications
4.4.2 Command Details

Bit When Set to 0 When Set to 1

b10 Phase B of PG = L Phase B of PG = H

b11 Phase C of PG = L Phase C of PG = H

b12 Phase U of PG = L Phase U of PG = H

b13 Phase V of PG = L Phase V of PG = H

b14 Phase W of PG = L Phase W of PG = H

b15 /S-ON (1CN-28) = L (ON) /S-ON (1CN-28) = H (OFF)

b16 /P-CON (1CN-29) = L (ON) /P-CON (1CN-29) = H (OFF)

b17 P-OT (1CN-30) = L (ON) P-OT (1CN-30) = H (OFF)

b18 N-OT (1CN-31) = L (ON) N-OT (1CN-31) = H (OFF)

Bit Indications: Internal Status 2 (MON6)

4 Bit When Set to 0 When Set to 1

b0 CA = L, /CA = H CA = H, /CA = L

b1 CB = L, /CB = H CB = H, /CB = L

b2 CC = L, /CC = H CC = H, /CC = L

b3 Current is not restricted Current is restricted (Contact ON)


(Contact OFF)

b4 Brake is applied (Contact OFF) Brake is released (Contact ON)

b5 No overload warning (Contact OFF) Overload warning (Contact ON)

b6 Main circuit power is OFF Main circuit power is ON.

b7 Servo not ready (Contact OFF) Servo ready (Contact ON)

Bit Indications: Internal Status 3 (MONA)

Bit When monitor bit is 0, contact is ON and input is low.

When monitor bit is 1, contact is OFF and input is high.

b0 /ZRN (6CN-13)

b1 /MAN (6CN-14)

b2 /PULS (6CN-15)

b3 /MCW (6CN-16)

b4 /MCCW (6CN-17)

b5 /RST (6CN-18)

4 -28
4.4 Serial Commands for Settings and Monitoring

Bit When monitor bit is 0, contact is ON and input is low.

When monitor bit is 1, contact is OFF and input is high.

b6 /SP2RD (6CN-19)

b7 SP3RD (6CN-20)

b8 /LPG (6CN-21)

b9 /AST (6CN-22)

b10 /ALMRST (6CN-23)

b11 /STOP (6CN-24)

Bit Indications: Internal Status 4 (MONB)

Bit When monitor bit is 0, contact is ON and input is low.

When monitor bit is 1, contact is OFF and input is high.

b0 /CD0 (6CN-33) 4
b1 /CD1 (6CN-34)

b2 /CD2 (6CN-35)

b3 /CD3 (6CN-36)

b4 /CD4 (6CN-37)

b5 /CD5 (6CN-38)

b6 /CD6 (6CN-39)

b7 /CD7 (6CN-40)

b8 /CD8 (6CN-41)

b9 /CD9 (6CN-42)

b10 /CD10 (6CN-43)

b11 /CD11 (6CN-44)

b12 /DR0 (6CN-45)

b13 /DR1 (6CN-46)

b14 /PS0 (6CN-47)

b15 /PS1 (6CN-48)

4 -29
Using Serial Communications
4.4.2 Command Details

Bit Indications: Internal Status 5 (MONC)

Bit When monitor bit is 0, contact is ON and output is low.

When monitor bit is 1, contact is OFF and output is high.

b0 /AUT-LT (6CN-2)

b1 /MAN-LT (6CN-3)

b2 /POS1 (6CN-4)

b3 /POS2 (6CN-5)

b4 /AL0 (6CN-6)

b5 /AL1 (6CN-7)

b6 /AL2 (6CN-8)

b7 /AL3 (6CN-9)

b8 /ERR (6CN-27)

4 b9 /P0 (6CN-28)

b10 /P1 (6CN-29)

b11 /P2 (6CN-30)

b12 /P3 (6CN-31)

b13 /P4 (6CN-32)

4 -30
4.5 Communications Specifications

4.5 Communications Specifications

4.5.1 Hardware Specifications

The serial communications specifications of the SERVOPACK are shown below.

Item Specifications

Applicable Standard RS-422A

Communications Method Asynchronous (ASYNC)

Baud Rate 1200 to 38400 bps (Initial setting: 38400 bps)


Set using rotary switch 2SW.

Start Bits 1 bit

Data Bits 7 bits, JIS 7 bits (JIS X0201, formerly C6220)

Parity 1 bit, even


4
Stop Bits 1 bit

Flow Control XON/XOFF control

Structure of 1 Character
Data sequence

TXD or RXD

0 0 1 0 1 0 1 1 0 1 Stop bit
Start bit Even parity
Data

4 -31
Using Serial Communications
4.5.3 Transmission/Reception Timing

4.5.2 Communications Control Codes

The control codes that can be used in serial communications with the SERVOPACK are shown
below.

Control Code Content

DC3 (Ctrl-S, 13H) X-OFF (Stop transmission)

DC1 (Ctrl-Q, 11H) X-ON (Restart transmission)

EXT (Ctrl-C, 03H) Transmission is interrupted while monitor data is being returned from the
SERVOPACK. (To restart, send a monitor command to the SERVOPACK
again.)

ENQ (Ctrl-E, 05H) Enables/disables the echoback function. (The initial state at start-up is de-
termined by bit A of Cn-32. Echoback functions only in a single-axis con-
figuration, and cannot be used in a multi-axis configuration.)

SOH (Ctrl-A, 01H) Initializes the serial command buffer. All input after the final [CR] is void.

4
4.5.3 Transmission/Reception Timing

S T CR
(Command)
ST
C O I N CR LF
(Automatically sent data)
COIN

Start-up delay
Speed 2 to 4.5 ms
4 ms

Positioning
completed t
0

4 -32
5
Using the Digital Operator

This chapter describes the basic operation of the Digital Operator and the
convenient features it offers.
All parameter settings and motor operations are possible by simple, conve-
nient, operation.
Operate the Digital Operator as you read through this chapter.

5
5.1 Basic Operation . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.1 Connecting the Digital Operator . . . . . . . . . . . . . 5-2
5.1.2 Digital Operator Functions . . . . . . . . . . . . . . . . . . 5-3
5.1.3 Resetting Servo Alarms . . . . . . . . . . . . . . . . . . . . 5-4
5.1.4 Basic Functions and Mode Selection . . . . . . . . . 5-5
5.1.5 Status Display Mode . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.1.6 Parameter Setting Mode . . . . . . . . . . . . . . . . . . . . 5-8
5.1.7 Position Table Setting Mode . . . . . . . . . . . . . . . . . 5 - 12
5.1.8 Speed Table Setting Mode . . . . . . . . . . . . . . . . . . 5 - 14
5.1.9 Boundary Table Setting Mode . . . . . . . . . . . . . . . 5 - 15
5.1.10 Monitor Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 17
5.2 Practical Operation . . . . . . . . . . . . . . . . . . . 5 - 24
5.2.1 Operation in Alarm Trace-back Mode . . . . . . . . . 5 - 24
5.2.2 Operation Using the Digital Operator . . . . . . . . . 5 - 27
5.2.3 Autotuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 30
5.2.4 Clearing Alarm Trace-back Data . . . . . . . . . . . . . 5 - 36
5.2.5 Checking the SERVOPACK Specifications . . . . 5 - 38
5.2.6 Checking the Software Version . . . . . . . . . . . . . . 5 - 39
5.2.7 Adjusting the Current Detection Offset Manually 5 - 40
5.2.8 Setting the Machine Zero Point . . . . . . . . . . . . . . 5 - 42
5.2.9 Saving Backup Data . . . . . . . . . . . . . . . . . . . . . . . 5 - 45
5.2.10 Reading Backup Data . . . . . . . . . . . . . . . . . . . . . . 5 - 47
5.2.11 Initializing Backup Data . . . . . . . . . . . . . . . . . . . . . 5 - 49

5 -1
Using the Digital Operator
5.1.1 Connecting the Digital Operator

5.1 Basic Operation

This section describes the basic operations using the Digital Operator.

5.1.1 Connecting the Digital Operator

The Digital Operator is available as two models: JUSP-OP02A-1 (Hand-held) and JUSP-
OP03A (Mounted).

Each model is connected to the SERVOPACK as shown below.

JUSP-OP02A-1 (Hand-held) JUSP-OP03A (Mounted)

5 Attach directly on
the SERVOPACK

Connect using the 1 m


cable supplied.

SERVOPACK

5 -2
5.1 Basic Operation

5.1.2 Digital Operator Functions

The Digital Operator allows the user to set parameters, send commands, and display operating
status.

This section describes the key names and functions of the Digital Operator in the initial display
status.

Hand-held Digital Operator

Key Name Function

RESET Key Press to reset the servo alarm.

DSPL DSPL/SET Key Press to select the status display mode,


SET
setting mode, monitor mode, or error
trace-back mode.
Used to select data in setting mode.

DATA DATA/ENTER Key Press to display the parameter settings


ENTER
and set values.

Value Increment/ Press to increment the set value.


Change/
Jog Keys
Forward
Jog Key
Used as a forward start key during
jogging.
5
Decrement/ Press to decrement the set value.
Reverse Used as a reverse start key during jog-
Jog Key ging.

Digit Digit Press to select the digit to be changed.


Selection Down Key The selected digit flashes.
Keys
The cursor moves right
g one digit
g
Digit Up when the Digit Down Key is pressed.
Key The cursor moves left one digit when
the Digit Up Key is pressed.

JOG
SVON Key Press to jog using the Digital Opera-
SVON tor.

5 -3
Using the Digital Operator
5.1.3 Resetting Servo Alarms

Mounted Digital Operator

Key Name Function

UP UP Key Press to display the parameter settings and set


values.
Pressing the UP Key increments the set value.
Pressing
P i ththe DOWN K
Key ddecrements
t the
th sett
DOWN DOWN Key value.
Servo alarms can be reset by pressing the UP
Key and DOWN Key simultaneously.

MODE/SET MODE/SET Key Press to select the status display mode, setting
mode, monitor mode, or error trace-back
mode.

DATA DATA Key Press to display the parameter settings and set
values.
Can be used as a data setting key in the set-
ting mode.

5.1.3 Resetting Servo Alarms

5 Servo alarms can be reset using the Digital Operator.

Alarms can also be reset using the 6CN-23, /ALMRST input signal.

If the control power supply is turned OFF, the servo alarm need not be reset. Be sure to elimi-
nate the cause of the alarm before resetting it.

For Hand-held Digital Operator, press the RESET Key to reset.

For Mounted Digital Operator, press the UP Key and DOWN Key simultaneously to reset.

5 -4
5.1 Basic Operation

5.1.4 Basic Functions and Mode Selection

Digital Operator operation allows operation status display, parameter setting, operating com-
mand, and auto-tuning operations.

The basic modes are the status display mode, parameter setting mode, position table setting
mode, speed table setting mode, boundary table setting mode, monitor mode, and alarm trace-
back mode. When the key is pressed, the next mode in the sequence is selected.

Hand-held Digital Operator


Press the DSPL/SET Key.
The basic mode is switched.

Mounted Digital Operator


Press the MODE/SET Key.
The basic mode is switched.

Power ON

5
Status Display Mode → See 5.1.5.

Special Modes
Parameter Setting Mode → See 5.1.6. (See next page)

Position Table Setting Mode → See 5.1.7.

Speed Table Setting Mode → See 5.1.8.

Boundary Table Setting Mode → See 5.1.9.

Monitor Mode → See 5.1.10.

Alarm Trace-back Mode → See 5.2.1.

5 -5
Using the Digital Operator
5.1.5 Status Display Mode

Special Modes
Set a value for parameter Cn-00 to change the sub-mode.
Hand-held Digital Operator: Press the DATA/ENTER Key.
Mounted Digital Operator: Press the DATA Key.

Cn-00 Overview Cn-00 Overview


Setting Setting

Operation using the Digital Current detection offset manu-


Operator (see 5.2.2) al adjustment mode (see 5.2.7)

Clearing alarm trace-back data Machine machine zero point


(see 5.2.4) setting mode (see 5.2.8)

SERVOPACK specification Backup data save mode (see


check mode (see 5.2.5) 5.2.9)

Autotuning mode (see 5.2.3) Backup data read mode (see


5.2.10)

Software version check mode Backup data initialization


(see 5.2.6) mode (see 5.2.11)

5.1.5 Status Display Mode


5
The status display mode displays the SERVOPACK status as bit data and codes.

J Selecting the Status Display Mode


The status display mode is displayed when the power is turned ON. If the status display mode
is not displayed, use the procedure shown in 5.1.4 Basic Functions and Mode Selection to set
the status display mode.

J Display Contents of Status Display Mode


Bit data Code
Positioning
completion

Base block

Power ready
SERVOPACK power ON Motor running
Command being distributed

Bit Data Display Contents

Bit Data Display

SERVOPACK Power ON Lit when SERVOPACK input power ON.


Not lit when input power OFF.

Base Block Lit during base block.


Not lit at servo ON.

5 -6
5.1 Basic Operation

Bit Data Display

Positioning Completion Lit when the error between the position command and the actual motor
position is smaller than the preset value.
Not lit when the error is greater than the preset value.
Preset value: Set in Cn-1B (1 pulse is standard.)

Motor Running Lit when the motor speed is greater than the preset value.
Not lit when the error is smaller than the preset value.
Preset value: Set in Cn-0B (20 r/min is standard.)

Command Being Lit when an operation command is output to the motor.


Distributed Not lit when no operation command is output.

Power Ready Lit when the main circuit power supply is normal.
Not lit when the power supply is OFF or faulty.

Display Codes

Code Status

Motor OFF

Motor ON (when no command is being output)

5
Positioning completed

Positioning near

Motor running

Feed hold

Positive overtravel

Forward stored stroke limit exceeded

Negative overtravel

5 -7
Using the Digital Operator
5.1.6 Parameter Setting Mode

Code Status

Reverse stored stroke limit exceeded

Alarm status

5.1.6 Parameter Setting Mode

Functions can be selected and adjusted by setting parameters. Two types of parameters are
available: Parameter settings and memory switches. The setting method differs for each.

Parameter settings enable the parameter data to be changed within a fixed range. The memory
switches enable the required functions to be selected. A list of the parameters is given in Appen-
dix C.

J Changing Parameter Settings (Parameters Other Than Cn-01, -02,


-26, -29, -32, -33, and -39)
5
Parameters can be adjusted using the following procedure. Check the ranges that can be set
in the list of parameters in Appendix C.

The example below shows the procedure for changing the parameter Cn-15 from 100 to 85.

Hand-held Digital Operator

1. Press the DSPL/SET Key to select the parameter setting mode.

2. Select the parameter number to be set.


The set digit flashes and is changed when the Digit Up Key or Digit Down Key is pressed.
The value of the digit is changed when the Increment Key or Decrement Key is pressed.
3. Press the DATA/ENTER Key.
The current setting for the parameter selected in step 2 is displayed.

4. Set the required value.


The set digit flashes and is changed when the Digit Up Key or Digit Down Key is pressed.
The setting is changed when the Increment Key or Decrement Key is pressed.
Press the key until 00085 is displayed.

5 -8
5.1 Basic Operation

5. Press the DATA/ENTER Key.


The value flashes and is stored.

6. Press the DATA/ENTER Key once more.


The display reverts to the parameter number.

The setting of parameter Cn-15 has been successfully changed from 100 to 85.

To change the setting again, repeat steps 2 to 6.

Mounted Digital Operator

1. Press the MODE/SET Key to select the setting mode.

2. Press the UP Key or DOWN Key to select the parameter number to be set.
5
3. Press the DATA Key.
The current setting for the parameter selected in step 2 is displayed.

4. Press the UP Key or DOWN Key to change to the required setting of 00085.
Continue pressing the key to change quickly to the next display.
5. Press the DATA Key.
The setting flashes and is stored.

6. Press the DATA Key once more.


The display reverts to the parameter number.

The setting of parameter Cn-15 has been successfully changed from 100 to 85.

To change the setting again, repeat steps 2 to 6.

5 -9
Using the Digital Operator
5.1.6 Parameter Setting Mode

J Changing Memory Switch Settings (Parameters Other Than


Cn-01, -02, -26, -29, -32, -33, and -39)
Functions can be selected by setting the memory switch bits to 0 or 1.
The example below shows the procedure for turning ON bit 4 of the memory switch in parame-
ter Cn-01.

Hand-held Digital Operator


1. Press the DSPL/SET Key to select the setting mode.

2. Select the parameter number to be set.


The set digit flashes and is changed when the Digit Up Key or Digit Down Key is pressed.
The value of the digit is changed when the Increment Key or Decrement Key is pressed.
3. Press the DATA/ENTER Key.
The current settings for the memory switch selected in step 2 are displayed.
Memory switch settings Bit number to be set

5
4. Press the Digit Up Key or Digit Down Key to select the bit number to be set.
Bit number to be set

Bit number

5. Press the Increment Key or Decrement Key to set the memory switch bit to 0 or 1.

0 or 1
Press either key.

To change the setting again, repeat steps 4 and 5.


6. Press the DATA/ENTER Key.
The stored setting flashes and is stored.

TERMS z Setting Bits to 0 and 1

Memory switches use 16 bits (0 to 9 and A to F), not numbers, to select functions.
Select functions by turning these bits ON (set to 1) or OFF (set to 0).
Set to 0.
Set to 1.

5 -10
5.1 Basic Operation

7. Press the DATA/ENTER Key once more.


The display reverts to the parameter number.

Bit 4 of the memory switch of parameter Cn-01 has been successfully set to 1.

Mounted Digital Operator


1. Press the MODE/SET Key to select the setting mode.

2. Press the UP Key or DOWN Key to select the parameter number to be set.
3. Press the DATA Key.
The current settings for the memory switches selected are displayed.
Memory switch
settings Bit number to be set

4. Press the UP Key or DOWN Key to select the bit number to be set.
5
Bit number to be set

Bit number

5. Press the MODE/SET Key.


The memory switch setting for the bit number is set to 0 or 1.

0 1

To change the setting, repeat steps 4 and 5.


6. Press the DATA Key.
The setting flashes and is stored.

7. Press the DATA Key once more.


The display reverts to the parameter number.

Bit 4 of the memory switch of parameter Cn-01 has been successfully set to 1.

5 -11
Using the Digital Operator
5.1.7 Position Table Setting Mode

5.1.7 Position Table Setting Mode

The position table setting mode enables command positions in the position table to be added
or changed.

J Using the Position Table Setting Mode

Hand-held Digital Operator

1. Press the DSPL/SET Key to select the position table setting mode.

Indicates the position Number in position table


table setting mode.

2. Press the Increment Key or Decrement Key to select the number in the position table to
be added or changed.
3. Press the DATA/ENTER Key.
The setting for the number in the position table selected in step 2 is displayed.
5
4. Press the Increment Key, Decrement Key, Digit Up Key, or Digit Down Key to add or
change settings.
If the Digit Up Key is pressed when the leftmost digit of the lower digits is flashing, or the
Digit Down Key is pressed when the rightmost digit of the lower digits is flashing, the high-
er digits will be displayed.
If the Digit Up Key is pressed when the leftmost digit of the higher digits is flashing, or
the Digit Down Key is pressed when the rightmost digit of the higher digits is flashing, the
lower digits will be displayed.
The leftmost higher digit is a sign digit, and when it flashes, the sign (plus or minus) can
be set by pressing the Increment Key or Decrement Key.

Setting (lower 4 digits)

Setting (higher 4 digits)

5. Press the DSPL/SET Key to store the setting.


6. Press the DATA/ENTER Key once more.
The display reverts to the number in the position table.

To change the setting again, repeat steps 1 to 6.

5 -12
5.1 Basic Operation

Mounted Digital Operator

1. Press the MODE/SET Key to select the position table setting mode.

Indicates the position Number in position table


table setting mode.

2. Press the UP Key or DOWN Key to select the number in the position table to be added or
changed.
3. Press the DATA Key.
The setting for the number in the position table selected in step 2 is displayed.
4. Press the MODE/SET Key to select the digits to be set.
Pressing the UP Key or DOWN Key increases or reduces the values of the set digits. Make
sure these match the required set values.
If the MODE/SET Key is pressed when the rightmost digit of the lower digits is flashing,
the higher digits will be displayed.
If the MODE/SET Key is pressed when the rightmost digit of the higher digits is flashing,
the lower digits will be displayed.
The leftmost higher digit is a sign digit, and when it flashes, the sign (plus or minus) can 5
be set by pressing the UP Key or DOWN Key.

Setting (lower 4 digits)

Setting (higher 4 digits)

5. Press the DATA Key to store the setting.


6. Press the DATA Key once more.
The display reverts to the number in the position table.

To change the setting again, repeat steps 1 to 6.

5 -13
Using the Digital Operator
5.1.8 Speed Table Setting Mode

5.1.8 Speed Table Setting Mode

The speed table setting mode enables command speeds in the speed table to be added or
changed.

J Using the Speed Table Setting Mode

Hand-held Digital Operator

1. Press the DSPL/SET Key to select the speed table setting mode.

Indicates the speed Number in speed table


table setting mode.

2. Press the Increment Key or Decrement Key to select the number in the speed table to be
added or changed.
3. Press the DATA/ENTER Key.
The setting for the number in the speed table selected in step 2 is displayed.
5 4. Press the Increment Key, Decrement Key, Digit Up Key, or Digit Down Key to add or
change the settings.
If the Digit Up Key is pressed when the leftmost digit of the lower digits is flashing, or the
Digit Down Key is pressed when the rightmost digit of the lower digits is flashing, the high-
er digits will be displayed.
If the Digit Up Key is pressed when the leftmost digit of the higher digits is flashing, or
the Digit Down Key is pressed when the rightmost digit of the higher digits is flashing, the
lower digits will be displayed.

Setting (lower 4 digits)

Setting (higher 2 digits)

5. Press the DSPL/SET Key to store the setting.


6. Press the DATA/ENTER Key once more.
The display reverts to the number in the speed table.

To change the setting again, repeat steps 1 to 6 as required.

5 -14
5.1 Basic Operation

Mounted Digital Operator

1. Press the MODE/SET Key to select the speed table setting mode.

Indicates the speed Number in speed table


table setting mode.

2. Press the UP Key or DOWN Key to select the number in the speed table to be added or
changed.
3. Press the DATA Key.
The setting for the number in the speed table selected in step 2 is displayed.
4. Press the MODE/SET Key to select the digits to be set.
Pressing the UP Key or DOWN Key increases or reduces the values of the set digits. Make
sure these match the required set values.
If the MODE/SET Key is pressed when the rightmost digit of the lower digits is flashing,
the higher digits will be displayed.
If the MODE/SET Key is pressed when the rightmost digit of the higher digits is flashing,
the lower digits will be displayed.
5
Setting (lower 4 digits)

Setting (higher 2 digits)

5. Press the DATA Key to store the setting.


6. Press the DATA Key once more.
The display reverts to the number in the speed table.

To change the setting again, repeat steps 1 to 6.

5.1.9 Boundary Table Setting Mode

The boundary table setting mode enables boundary positions in the boundary table to be added
or changed.

J Using the Boundary Table Setting Mode

Hand-held Digital Operator

1. Press the DSPL/SET Key to select the boundary table setting mode.

5 -15
Using the Digital Operator
5.1.9 Boundary Table Setting Mode

Indicates the boundary Number in boundary table


table setting mode.

2. Press the Increment Key or Decrement Key to select the number in the boundary table to
be added or changed.
3. Press the DATA/ENTER Key.
The setting for the number in the boundary table selected in step 2 is displayed.
4. Press the Increment Key, Decrement Key, Digit Up Key, or Digit Down Key to add or
change the setting.
If the Digit Up Key is pressed when the leftmost digit of the lower digits is flashing, or the
Digit Down Key is pressed when the rightmost digit of the lower digits is flashing, the high-
er digits will be displayed.
If the Digit Up Key is pressed when the leftmost digit of the higher digits is flashing, or
the Digit Down Key is pressed when the rightmost digit of the higher digits is flashing, the
lower digits will be displayed.
The leftmost higher digit is a sign digit, and when it flashes, the sign (plus or minus) can
be set by pressing the Increment Key or Decrement Key.

5 Setting (lower 4 digits)

Setting (higher 4 digits)

5. Press the DSPL/SET Key to store the setting.


6. Press the DATA/ENTER Key once more.
The display reverts to the number in the boundary table.

To change the setting again, repeat steps 1 to 6.

Mounted Digital Operator

1. Press the MODE/SET Key to select the boundary table setting mode.

Indicates the boundary Number in boundary table


table setting mode.

2. Press the UP Key or DOWN Key to select the number in the boundary table to be added
or changed.

5 -16
5.1 Basic Operation

3. Press the DATA Key.


The setting for the number in the boundary table selected in step 2 is displayed.
4. Press the MODE/SET Key to select the digits to be set.
Pressing the UP Key or DOWN Key increases or reduces the values of the set digits. Make
sure these match the required set values.
If the MODE/SET Key is pressed when the rightmost digit of the lower digits is flashing,
the higher digits will be displayed.
If the MODE/SET Key is pressed when the rightmost digit of the higher digits is flashing,
the lower digits will be displayed.
The leftmost higher digit is a sign digit, and when it flashes, the sign (plus or minus) can
be set by pressing the UP Key or DOWN Key.

Setting (lower 4 digits)

Setting (higher 4 digits)

5. Press the DATA Key to store the setting.


6. Press the DATA Key once more.
The display reverts to the number in the boundary table.
5

To change the setting again, repeat steps 1 to 6.

5.1.10 Monitor Mode

The monitor mode enables the command data entered in the SERVOPACK, the I/O signal sta-
tus, and the SERVOPACK internal status to be monitored.

The monitor mode can also be changed while the motor is running.

J Using the Monitor Mode


The example below shows the procedure for displaying the data for monitor number Un-00.

Hand-held Digital Operator

1. Press the DSPL/SET Key to select the monitor mode.

2. Press the Increment Key or Decrement Key to select the monitor number to be displayed.
3. Press the DATA/ENTER Key.

5 -17
Using the Digital Operator
5.1.10 Monitor Mode

The value for the monitor number selected in step 2 is displayed.


Data

4. Press the DATA/ENTER Key once more.


The display reverts to the monitor number.

The data for monitor number Un-00 has been successfully displayed.

Mounted Digital Operator

1. Press the MODE/SET Key to select the monitor mode.

2. Press the UP Key or DOWN Key to select the monitor number to be displayed.
3. Press the DATA Key.
The value for the monitor number selected in step 2 is displayed.
5 Data

4. Press the DATA Key once more.


The display reverts to the monitor number.

The data for monitor number Un-00 has been successfully displayed.

5 -18
5.1 Basic Operation

J Monitor Mode Displays


The information displayed in the monitor mode is shown below.

Table 5.1 Monitor Displays

Monitor Number Display Contents

Actual motor speed: r/min

Target motor speed ×


1000 command units/min.

Internal torque command % (with respect to


rated torque)

Number of pulses from phase-U edge


(PG pulses × 4)

Motor electrical angle: degrees Internal Status Bit Display


13 10 7 4 1
14 11 8 5 2
Internal status bit display 1 (discussed later)

Internal status bit display 2 (discussed later)


15 12 9 6 3
16 17 18 19 20
Input command pulse speed × 1000 com-
mand units/min.
5
Position error amount
Units: × 1 command unit (Cn-02 bit E = 0)
× 100 command units
(Cn-02 bit E = 1)

Command pulse counter value


Units: Command units
Displays a value between 0 and 65535.

Internal status bit display 3 (discussed later)

Internal status bit display 4 (discussed later)

Internal status bit display 5 (discussed later)

Digital switch (position data) set value

Digital switch (speed data) set value

Current position (command unit)

5 -19
Using the Digital Operator
5.1.10 Monitor Mode

Table 5.2 Bit Displays

Monitor Bit Display Contents


Number Number

Un-05 1 Lit with servo alarm

2 Lit when dynamic brake ON

3 Lit in reverse rotation mode


(Cn-02 bit 0 = 1)

4 Lit during motor rotation

5 Lit at positioning completion

6 Lit during P control by mode switch or P-CON contact

7 Lit during forward current limit

8 Lit during reverse current limit

9 Lit during motor power ON

10 Lit when encoder phase A input = Low level

11 Lit when encoder phase B input = Low level

5 12 Lit when encoder phase C input = Low level

13 Lit when encoder phase U input = Low level*

14 Lit when encoder phase V input = Low level*

15 Lit when encoder phase W input = Low level*

16 Lit when /S-ON contact input = Low level

17 Lit when /P-CON contact input = Low level

18 Lit when P-OT contact input = High level

19 Lit when N-OT contact input = High level

20 None (always OFF)

* Incremental encoder only.

5 -20
5.1 Basic Operation

Monitor Bit Display Contents


Number Number

Un-06 1 Lit when command pulse or line PG phase A input = High level*

2 Lit when command pulse or line PG phase B input = High level*

3 Lit when line PG phase C input = Low level

4 Lit during current limit

5 Lit during brake release

6 Lit during overload warning

7 Lit while main circuit power ON

8 Lit during servo ready

9 to 20 None (always OFF)

Un-0A 1 Lit when /ZRN (6CN-13) input = Low level

2 Lit when /MAN (6CN-14) input = Low level

3 Lit when /PULS (6CN-15) input = Low level

4 Lit when /MCW (6CN-16) input = Low level

5 Lit when /MCCW (6CN-17) input = Low level


5
6 Lit when /RST (6CN-18) input = Low level

7 Lit when /SP2ND (6CN-19) input = Low level

8 Lit when /SP3RD (6CN-20) input = Low level

9 Lit when /LPG (6CN-21) input = Low level

10 Lit when /AST (6CN-22) input = Low level

11 Lit when /ALMRST (6CN-23) input = Low level

12 Lit when /STOP (6CN-24) input = Low level

13 to 20 None (always OFF)

* Lit at low level when bit D of parameter Cn-02 is set to 1.

5 -21
Using the Digital Operator
5.1.10 Monitor Mode

Monitor Bit Display Contents


Number Number

Un-0B 1 Lit when /CD0 (6CN-33) input = Low level

2 Lit when /CD1 (6CN-34) input = Low level

3 Lit when /CD2 (6CN-35) input = Low level

4 Lit when /CD3 (6CN-36) input = Low level

5 Lit when /CD4 (6CN-37) input = Low level

6 Lit when /CD5 (6CN-38) input = Low level

7 Lit when /CD6 (6CN-39) input = Low level

8 Lit when /CD7 (6CN-40) input = Low level

9 Lit when /CD8 (6CN-41) input = Low level

10 Lit when /CD9 (6CN-42) input = Low level

11 Lit when /CD10 (6CN-43) input = Low level

12 Lit when /CD11 (6CN-44) input = Low level

13 Lit when /DR0 (6CN-45) input = Low level


5 14 Lit when /DR1 (6CN-46) input = Low level

15 Lit when /PS0 (6CN-47) input = Low level

16 Lit when /PS1 (6CN-48) input = Low level

17 to 20 None (always OFF)

5 -22
5.1 Basic Operation

Monitor Bit Display Contents


Number Number

Un-0C 1 Lit when /AUT-LT (6CN-2) output = Low level

2 Lit when /MAN-LT (6CN-3) output = Low level

3 Lit when /POS1 (6CN-4) output = Low level

4 Lit when /POS2 (6CN-5) output = Low level

5 Lit when /AL0 (6CN-6) output = Low level

6 Lit when /AL1 (6CN-7) output = Low level

7 Lit when /AL2 (6CN-8) output = Low level

8 Lit when /AL3 (6CN-9) output = Low level

9 Lit when /ERR (6CN-27) output = Low level

10 Lit when /P0 (6CN-28) output = Low level

11 Lit when /P1 (6CN-29) output = Low level

12 Lit when /P2 (6CN-30) output = Low level

13 Lit when /P3 (6CN-31) output = Low level

14 Lit when /P4 (6CN-32) output = Low level


5
15 to 20 None (always OFF)

5 -23
Using the Digital Operator
5.2.1 Operation in Alarm Trace-back Mode

5.2 Practical Operation

This section describes how to use the Digital Operator to operate and adjust the motor. Read 5.1
Basic Operation first.

5.2.1 Operation in Alarm Trace-back Mode

The alarm trace-back mode can display up to 10 previous alarms. It is useful for checking
which alarms occurred, and when.

The alarm trace-back data is not cleared when the alarm is reset or when the SERVOPACK
power is turned OFF. However, this does not affect operation.

The data can be cleared using the special mode, clearing of alarm trace-back mode. Refer to
5.2.4 Clearing Alarm Trace-back Data.

Alarm Sequence Number Alarm Code


5 The higher the number,
the older the alarm
See the Table 5.3 Alarm
Display Contents.

J Checking Alarms
Use the following procedure to check previous alarms.

Hand-held Digital Operator


1. Press the DSPL/SET Key to select the alarm trace-back mode.

Alarm trace-back mode

2. Press the Increment Key or Decrement Key to scroll the sequence numbers up and down.
Previous alarm information is displayed.
The higher the leftmost digit, the older the alarm data.

Mounted Digital Operator


1. Press the MODE/SET Key to select the alarm trace-back mode.

Alarm trace-back mode

2. Press the UP Key or DOWN Key to scroll the alarm sequence numbers up and down.
Previous alarm information is displayed.
The higher the leftmost digit, the older the alarm data.

5 -24
5.2 Practical Operation

J Alarm Display Contents


The table below lists the alarms displayed in the alarm trace-back mode.
Refer to 7.2 Troubleshooting.
Table 5.3 Alarm Display Contents

Display Description
(Trace-back Data)

Absolute data error

Parameter breakdown

Parameter setting alarm

Overcurrent

Regenerative alarm

Main circuit voltage alarm

Overspeed 5
Overload (Instantaneous)

Overload (Continuous)

Heat sink overheated

Encoder machine zero point alarm

Absolute encoder back-up alarm

Absolute encoder checksum alarm

Absolute encoder battery alarm


SERVOPACK battery voltage drop alarm

Absolute encoder data alarm

Absolute encoder overspeed alarm

Hardware alarm

5 -25
Using the Digital Operator
5.2.1 Operation in Alarm Trace-back Mode

Display Description
(Trace-back Data)

CPU alarm 1

CPU alarm 2

Servo overrun alarm (This function prevents (minimizes) overrun.)

Encoder output phase alarm

Encoder phase A and B disconnection

Encoder phase C disconnection

Position error pulse overflow

Power line open phase detected

Power failure alarm detected


(detected when power turned ON again during power holding time)
5
Not an alarm.
Indicates normal status.
Displayed when the alarm is reset or when the power is turned ON.

The following are operator-related alarms which are not recorded by alarm trace-back.

Digital Operator communications error 1

Digital Operator communications error 2

5 -26
5.2 Practical Operation

5.2.2 Operation Using the Digital Operator

Operation from the Digital Operator allows the SERVOPACK to run the motor. This allows
rapid checking of motor rotating direction and setting of the motor speed during machine set-
up and testing, without the trouble of connecting a host controller.

When the motor is operated by the Digital Operator, the motor speed can be changed with a
parameter. The conditions are as follows:

Parameter: Cn-22
Unit: r/min
Factory setting: 300

Refer to 5.1.6 Parameter Setting Mode for the method of setting the motor speed.

Power SERVOPACK

Digital Operator
5
Motor

Use the following procedure to operate the motor from the Digital Operator.

Hand-held Digital Operator

1. Press the DSPL/SET Key to select the setting mode.


Setting Mode

2. Select parameter Cn-00.


Cn-00 is selected when the power is turned ON.
Press the Digit Up Key or Digit Down Key to select the digits to be set.
Press the Increment Key or Decrement Key to change the value.
3. Press the DATA/ENTER Key.
The current setting for parameter Cn-00 is displayed.
Data

4. Press the Increment Key or Decrement Key to change the setting to 00.
00-00 is set when the power is turned ON.

5 -27
Using the Digital Operator
5.2.2 Operation Using the Digital Operator

5. Press the DSPL/SET Key.


Enter the operation mode from the Digital Operator. Operation is now possible from the
Digital Operator.

6. Press the SVON Key to set the servo ON status (motor turned ON).

7. Press the Increment Key or Decrement Key.


Pressing the motor rotates while the Key is pressed.

Forward rotation Reverse rotation


of motor of motor

8. Press the DSPL/SET Key.


The display reverts to 00-00. This sets the servo OFF status (motor turned OFF).
The SVON Key also sets the servo to OFF.
5

9. Press the DATA/ENTER Key.


The display reverts to the setting mode.

This ends the operation mode from the Digital Operator.

Mounted Digital Operator


1. Press the MODE/SET Key to select the setting mode.
Setting Mode

2. Press the UP Key or DOWN Key to select parameter Cn-00.


Cn-00 is selected when the power is turned ON.
3. Press the DATA Key.
The current setting for parameter Cn-00 is displayed.
Data

5 -28
5.2 Practical Operation

4. Press the UP Key or DOWN Key to change the setting to 00.


00-00 is set when the power is turned ON.

5. Press the MODE/SET Key.


Enter the operation mode from the Digital Operator. Operation is now possible from the
Digital Operator.

6. Press the DATA Key.


This sets the servo ON status (motor turned ON).

7. Press the UP Key or DOWN Key.


The motor rotates while the Key is pressed.

Forward rotation Reverse rotation 5


of motor of motor

8. Press the MODE/SET Key.


The display reverts to 00-00. This sets the servo OFF status (motor turned OFF).
Pressing the DATA Key also sets the servo to OFF.

9. Press the DATA Key.


The display reverts to the setting mode.

This ends the operation mode from the Digital Operator.

5 -29
Using the Digital Operator
5.2.3 Autotuning

5.2.3 Autotuning

The SERVOPACK contains a built-in autotuning function to automatically measure the ma-
chine characteristics (machine configuration and machine rigidity) and set the parameters.

Autotuning allows even totally inexperienced people to easily complete the tuning.

Automatically measures the


machine characteristics and
sets the parameters.

Load Inertia
Servomotor Friction
SGDB

SERVOPACK

J Precautions on Autotuning
To perform autotuning, it is necessary to set the speed, machine rigidity, and input signals. In
addition, the SERVOPACK and motor operations differ from normal operations. Before per-
forming autotuning, check the following items:

5 Handling the Stored Stroke Limit


During tuning, the stored stroke limit does not function normally.

The stored stroke limit may not always stop the load at the set position. (P-OT and N-OT func-
tion in the same way as with normal operations.)

Speed Setting During Tuning


The motor speed during tuning is set by parameter Cn-22. Set the speed to 500 r/min.

If the set value is too low, it may not be possible to perform autotuning.

The motor does not run continuously, but intermittently, while the Increment Key or Decre-
ment Key (UP Key or DOWN Key) is held down.

Machine Rigidity Selection


Select the machine rigidity as described below. If the actual rigidity is unknown, select medium
rigidity.

Motor
TERMS z Machine Rigidity

The machine rigidity is one of the machine characteristics related to


servo control. Set the servo to high response for a machine, such as a
machine tool, with high rigidity, and to low response for a machine, High rigidity
such as a robot, with low rigidity. Motor

Low rigidity

5 -30
5.2 Practical Operation

High Rigidity

Medium Rigidity

Low Rigidity

If the Machine Resonates

When the servo is turned ON with the SVON Key (or DATA Key), or when the motor is oper-
ated by pressing the Increment Key or Decrement Key (UP Key or DOWN Key), machine reso-
nance indicates an inappropriate machine rigidity selection. Re-tune the machine.

1. Press the DSPL/SET Key (or MODE/SET Key) to cancel the tuning.

2. Press the DSPL/SET Key (or MODE/SET Key) once more.


This sets the machine rigidity selection mode. Decrement the machine rigidity number by
one.

If Autotuning Does Not End

Failure of autotuning to end , is caused by an inappropriate machine rigidity set-


ting. Follow the procedure below to correct the machine rigidity selection, and perform auto- 5
tuning once more.

1. Press the DSPL/SET Key (or MODE/SET Key) to cancel the tuning.

2. Press the DSPL/SET Key (or MODE/SET Key) once more.


This sets the machine rigidity selection mode. Increment the machine rigidity number by
one.

Autotuning may not end for machines with large play or extremely low rigidity.
In these cases, use conventional manual tuning referring to Appendix A.

Input Signals
D The P-OT signal and N-OT signal are enabled in autotuning mode.

If these signals are not used, set bits 2 and 3 of parameter Cn-01 to 1.

D Autotuning is not possible during overtravel (P-OT or N-OT signal OFF).

Incorrect
Load

Motor
OFF ON

5 -31
Using the Digital Operator
5.2.3 Autotuning

D Perform autotuning when no overtravel has occurred (both P-OT and N-OT signal ON).

Correct
Load

Motor
ON ON

D When performing autotuning, set the P-CON signal to OFF status.


D When using the mode switching function, perform autotuning after performing one of the
following operations:
• Not using mode switching.
• Setting a higher mode switching level.
D If the /S-ON signal is used to set the servo ON status, turn ON the /S-ON signal after
is displayed.

D After checking that the machine can be operated, attach the motor to the machine and per-
form autotuning.
D Check that the P-CON signal is in OFF status (PI control) before performing autotuning.
D To perform autotuning, set the speed control mode to PI control.
5 When the mode switching function is used, P control automatically takes over above the
operating level (mode switch PI control → P control switch level), even if the P-CON sig-
nal is set to OFF. When the mode switching function is used, set the following settings be-
fore performing autotuning:
• Set bit B of parameter Cn-01 to 1 so that mode switching is not used.
• Set a higher operating level (mode switch PI control → P control switch level) so that
P control does not take over.
Use the settings shown below, according to the operating level. Select bit C or D of
Cn-01 as the operating level.

Operating Level Parameter Setting


(Bit C or D of Cn-01)

Torque command (0, 0) Set Cn-0C to the maximum torque.

Speed command (0, 1) Make Cn-0C greater than the set value of Cn-22.

Acceleration (1, 0) Set a maximum value of 3000 for Cn-0C.

Error pulse (1, 1) Set a maximum value of 10000 for Cn-0C.

5 -32
5.2 Practical Operation

J Parameters Automatically Settable with Autotuning


The three parameters shown below can be set with autotuning.

Cn-04 Speed loop gain

Cn-05 Speed loop integration time constant

Cn-1A Position loop gain

Once autotuning has been completed, the autotuning procedure can be omitted for subsequent
machines, if the machine specifications remain unchanged.
It is sufficient to directly set the parameters for subsequent machines.
The machine rigidity can be selected from one of seven levels.

J Using Autotuning
Follow the procedure below to perform autotuning.

Hand-held Digital Operator

1. Press the DSPL/SET Key to select the setting mode.


Setting Mode

5
2. Select parameter Cn-00.
Cn-00 is selected when the power is turned ON.
Press the Digit Up Key or Digit Down Key to select the digits to be set.
Press the Increment Key or Decrement Key to change the value.

3. Press the DATA/ENTER Key.


The current setting for the parameter is displayed.
Data

4. Press the Increment Key or Decrement Key to change the setting to 05 as shown below.

5. Press the DSPL/SET Key.


The machine rigidity setting is displayed.

Machine Rigidity Display

5 -33
Using the Digital Operator
5.2.3 Autotuning

6. Press the Increment Key or Decrement Key to select the machine rigidity.
If the machine rigidity is unknown, select medium rigidity (C-003 to C-005).
7. Press the DSPL/SET Key to select the autotuning mode.

Autotuning Mode

8. Press the SVON Key to turn the servo ON.

9. Press the Increment Key or Decrement Key.


The motor rotates while the Key is pressed.

Forward rotation Reverse rotation


of motor of motor

If “= . End” appears, tuning has been completed.

Autotuning Complete

5 At this point, the servo automatically turns OFF.


If the servo is turned ON or OFF by an external contact signal, turn OFF this contact signal.
10. Release the Increment Key or Decrement Key.
The display changes to 00-05.

11. Press the DATA/ENTER Key.


The display reverts to the setting mode.

Setting Mode Display

The autotuning has now been completed.

5 -34
5.2 Practical Operation

Mounted Digital Operator


1. Press the MODE/SET Key to select the setting mode.
Setting Mode

2. Press the UP Key or DOWN Key to select parameter Cn-00. Cn-00 is selected when the
power is turned ON.
3. Press the DATA Key.
The current setting for the parameter is displayed.
Data

4. Press the UP Key or DOWN Key to change the setting to 05.

5. Press the MODE/SET Key.


The machine rigidity setting is displayed.

5
Machine Rigidity Display

6. Press the UP Key or DOWN Key to select the machine rigidity (C-001 to C-007).
7. Press the MODE/SET Key to select the autotuning mode.

Autotuning Mode

8. Press the DATA Key to select the servo ON status.

9. Press the UP Key or DOWN Key.


The motor rotates while the Key is pressed.

Forward rotation Reverse rotation


of motor of motor

If the display below appears, tuning has been completed.

Autotuning Complete

At this point, the servo automatically turns OFF.


If the servo is turned ON or OFF by an external contact signal, turn OFF this contact signal.

5 -35
Using the Digital Operator
5.2.4 Clearing Alarm Trace-back Data

10. Release the UP Key or DOWN Key.


The display changes to 00-05.

11. Press the DATA Key.


The display reverts to the setting mode.

Setting Mode Display

The autotuning has now been completed.

5.2.4 Clearing Alarm Trace-back Data

This procedure clears the alarm history, which stores the alarms occurring in the SERVOPACK.
When this procedure is performed, each alarm in the alarm history is set to A99, which is not an
alarm code. Refer to 5.2.1 Operation in Alarm Trace-back Mode for details.

Follow the procedure below to clear the alarm trace-back data.

5 Hand-held Digital Operator

1. Press the DSPL/SET Key to select the setting mode.

Setting Mode

2. Select parameter Cn-00.


Cn-00 is selected when the power is turned ON.
Press the Digit Up Key or Digit Down Key to select the digits to be set.
Press the Increment Key or Decrement Key to change the value.

3. Press the DATA/ENTER Key.


The current setting for the parameter is displayed.
Data

4. Press the Increment Key or Decrement Key to change the setting to 02.

5 -36
5.2 Practical Operation

5. Press the DSPL/SET Key.


The alarm trace-back data is cleared.
6. Press the DATA/ENTER Key.
The display reverts to the parameter number.
Parameter Number

The alarm trace-back data clearing operation has now been completed.

Mounted Digital Operator

1. Press the MODE/SET Key to select the setting mode.


Setting Mode

2. Press the UP Key or DOWN Key to select parameter Cn-00.


Cn-00 is selected when the power is turned ON.

5
3. Press the DATA Key.
The current setting for the parameter is displayed.
Data

4. Press the UP Key or DOWN Key to change the setting to 02.

5. Press the MODE/SET Key.


The alarm trace-back data is cleared.
6. Press the DATA Key.
The display reverts to the parameter number.
Parameter Number

The alarm trace-back data clearing operation has now been completed.

5 -37
Using the Digital Operator
5.2.5 Checking the SERVOPACK Specifications

5.2.5 Checking the SERVOPACK Specifications

This mode is used for maintaining the motor.

When Cn-00 is set to 00-04, this mode is used to check the SERVOPACK specifications.

Use the following procedure to check the SERVOPACK specifications.

Hand-held Digital Operator

1. Set Cn-00 to 00-04.


2. Press the DSPL/SET Key.
The SERVOPACK capacity is displayed.
SERVOPACK Capacity Display

SERVOPACK Capacity
05: 0.5 kW 32: 5.0 kW
Motor model 0A: 1.0 kW 3C: 6.0 kW
0: Σ Series 0F: 1.5 kW 4B: 7.5 kW
14: 2.0 kW 6E: 11.0 kW
1E: 3.0 kW 96: 15.0 kW

5 3. Press the DSPL/SET Key.


The special specification (Y specification) is displayed.
Special Specification
(Y Specification) Display

(Hexadecimal notation)
(1) (2) (3) (4)

(1) × 163 + (2) × 162 + (3) × 16 + (4) = special specification (Y specification number)

Checking of the SERVOPACK specifications has now been completed.

Mounted Digital Operator

1. Set Cn-00 to 00-04.


2. Press the MODE/SET Key.
The SERVOPACK capacity is displayed.
3. Press the MODE/SET Key.
The special specification (Y specification) is displayed.
Checking of the SERVOPACK specifications has now been completed.

5 -38
5.2 Practical Operation

5.2.6 Checking the Software Version

This mode is used for maintaining the SERVOPACK.

When Cn-00 is set to 00-06, this mode is used to check the software version.

Use the following procedure to check the software version.

Hand-held Digital Operator

1. Set Cn-00 to 00-06.


2. Press the DSPL/SET Key.
The main CPU software version is displayed.
Main CPU Software Version Display

Software version number

Main CPU display

3. Press the DSPL/SET Key.


The servo CPU software version is displayed. 5
Servo CPU Software Version Display

Software version number

Model b: SGDB

Servo CPU display

Checking of the software version has now been completed.

Mounted Digital Operator

1. Set Cn-00 to 00-06.


2. Press the MODE/SET Key.
The main CPU software version is displayed.
3. Press the MODE/SET Key.
The servo CPU software version is displayed.
Checking of the software version has now been completed.

5 -39
Using the Digital Operator
5.2.7 Adjusting the Current Detection Offset Manually

5.2.7 Adjusting the Current Detection Offset Manually

Current detection offset manual adjustment is performed at Yaskawa before shipping. Basical-
ly, the customer need not perform this adjustment. Perform this adjustment only when highly
accurate adjustment is required in combination with the motor used.

Run the motor at a speed of approximately 100 r/min, and adjust the SERVOPACK until the
torque monitor ripple is minimized. Adjust the phase-U and phase-V offsets alternately several
times until these offsets are well balanced.

Use the follow procedure to perform current detection offset manual adjustment.

Hand-held Digital Operator


1. Press the DSPL/SET Key to select the setting mode.
Setting Mode

2. Select parameter Cn-00.


Cn-00 is selected when the power is turned ON.
Press the Digit Up Key or Digit Down Key to select the digits to be set.

5 Press the Increment Key or Decrement Key to change the value.

3. Press the DATA/ENTER Key.


The current setting for the parameter is displayed.
Data

4. Press the Increment Key or Decrement Key to change the setting to 08.

5. Press the DSPL/SET Key.


The display changes to the current detection offset manual adjustment mode. The amount
of current detection offset is displayed.

6. Press the Digit Up or Digit Down Key.


The display switches between the phase U and phase V.

Phase-U Current Phase-V Current


Adjustment Mode Adjustment Mode

5 -40
5.2 Practical Operation

7. Press the Increment Key or Decrement Key to adjust the amount of offset.
8. Press the DSPL/SET Key.
The display reverts to the parameter number.

9. Press the DATA/ENTER Key.


The display reverts to the setting mode.
Setting Mode Display

The current detection offset manual adjustment has now been completed.

Mounted Digital Operator


1. Press the MODE/SET Key to select the setting mode.
Setting Mode

2. Press the UP Key or DOWN Key to select parameter Cn-00.


Cn-00 is selected when the power is turned ON. 5

3. Press the DATA Key.


The current setting for the parameter is displayed.
Data

4. Press the UP Key or DOWN Key to change the setting to 08.

5. Press the MODE/SET Key.


The display changes to the current detection offset manual adjustment mode. The amount
of current detection offset is displayed.

6. Press the DATA Key. The display switches between the phase U and phase V.

Phase-U Current Phase-V Current


Adjustment Mode Adjustment Mode

5 -41
Using the Digital Operator
5.2.8 Setting the Machine Zero Point

7. Press the UP Key or DOWN Key to adjust the amount of offset.


8. Press the MODE/SET Key.
The display reverts to the parameter setting.

9. Press the DATA Key.


The display reverts to the setting mode.
Setting Mode Display

The current detection offset manual adjustment has now been completed.

5.2.8 Setting the Machine Zero Point

When the motor is first connected to the SERVOPACK and the power is turned ON, or when
the battery has been removed for more than four days without the SERVOPACK power being
turned ON, perform the operation shown below after setting up the absolute encoder.

Before performing this operation, either use manual operation mode or pulse train operation
5 mode, or rotate the motor externally and move to the machine zero point (coordinate ±
nnnnnnnn).

Use the following procedure to set the machine zero point.

Hand-held Digital Operator

1. Press the DSPL/SET Key to select the setting mode.


Setting Mode

2. Select parameter Cn-00.


Cn-00 is selected when the power is turned ON.
Press the Digit Up Key or Digit Down Key to select the digits to be set.
Press the Increment Key or Decrement Key to change the value.

3. Press the DATA/ENTER Key.


The current setting for the parameter is displayed.
Data

5 -42
5.2 Practical Operation

4. Press the Increment Key or Decrement Key to change the setting to 0A.

5. Press the DSPL/SET Key.


The display changes to the machine zero point setting mode. The machine zero point to
be set is displayed.

6. Press the Digit Up Key or Digit Down Key to select the digits to be set.
If the digit that is currently flashing is at the end of the display area, it is possible to move
from the lower digits to the higher digits, or from the higher digits to a lower digits by
pressing the Digit Up Key or Digit Down Key in the direction away from this digit.
The leftmost higher digit is a sign digit, and when it flashes, the sign (plus or minus) can
be set by pressing the Increment Key or Decrement Key.

Higher Digits Lower Digits

7. Press the Increment Key or Decrement Key to set the machine zero point.
8. Press the DSPL/SET Key. 5
The display reverts to the parameter setting.

9. Press the DATA/ENTER Key.


The display reverts to the setting mode.
Setting Mode Display

The machine zero point setting has now been completed.

Mounted Digital Operator


1. Press the MODE/SET Key to select the setting mode.
Setting Mode

2. Press the UP Key or DOWN Key to select parameter Cn-00.


Cn-00 is selected when the power is turned ON.

5 -43
Using the Digital Operator
5.2.8 Setting the Machine Zero Point

3. Press the DATA Key.


The current setting for the parameter is displayed.
Data

4. Press the UP Key or DOWN Key to change the setting to 0A.

5. Press the MODE/SET Key.


The display changes to the machine zero point setting mode. The machine zero point to
be set is displayed.

6. Press the MODE/SET Key to select the digits to be set.


If the DOWN Key is pressed when the rightmost lower digit flashes, the higher digits are
displayed.
If the DOWN Key is pressed when the rightmost higher digit flashes, the lower digits are
displayed.
5 The leftmost higher digit is a sign digit, and when it flashes, a sign (plus or minus) can be
set by pressing the Increment Key or Decrement Key.

Higher Digits Lower Digits

7. Press the DOWN Key to select the digit, and press the UP Key to set the value for this digit.
8. Press the MODE/SET Key.
The display reverts to the parameter setting.

9. Press the DATA Key.


The display reverts to the setting mode.
Setting Mode Display

The machine zero point setting has now been completed.

5 -44
5.2 Practical Operation

5.2.9 Saving Backup Data

The SERVOPACK backup data consists of parameters, table data, and absolute encoder posi-
tion data. Because the data and parameters are stored in the battery backup memory, they may
be deleted due to battery consumption. If the following operation performed after setting the
backup data, the backup data can be saved to nonvolatile memory.

Use the following procedure to save the backup data.

Hand-held Digital Operator

1. Press the DSPL/SET Key to select the setting mode.


Setting Mode

2. Select parameter Cn-00.


Cn-00 is selected when the power is turned ON.
Press the Digit Up Key or Digit Down Key to select the digits to be set.
Press the Increment Key or Decrement Key to change the value.

5
3. Press the DATA/ENTER Key.
The current setting for the parameter is displayed.
Data

4. Press the Increment Key or Decrement Key to change the setting to 0b.

5. Press the DSPL/SET Key.


The display changes to the backup data save mode.

6. Press the DSPL/SET Key.


When the backup data has been written to nonvolatile memory, “End” is displayed. Do not
turn OFF the SERVOPACK control power until “End” is displayed. Also, if the DATA/EN-
TER Key is pressed in the parameter save mode, the data is not saved and the display re-
verts to the parameter setting.

5 -45
Using the Digital Operator
5.2.9 Saving Backup Data

7. Press the DATA/ENTER Key.


The display reverts to the parameter setting.

8. Press the DATA/ENTER Key.


The display reverts to the parameter number.
Parameter Number

The operation for saving the backup data has now been completed.

Mounted Digital Operator


1. Press the MODE/SET Key to select the setting mode.
Setting Mode

2. Press the UP Key or DOWN Key to select parameter Cn-00.


Cn-00 is selected when the power is turned ON.
5
3. Press the DATA Key.
The current setting for the parameter is displayed.
Data

4. Press the UP Key or DOWN Key to change the setting to 0b.

5. Press the MODE/SET Key.


The display changes to the backup data save mode.

6. Press the MODE/SET Key.


When the backup data has been written to nonvolatile memory, “End” is displayed. Do not
turn OFF the SERVOPACK control power until “End” is displayed. Also, if the DATA Key
is pressed in the parameter save mode, the data is not saved and the display reverts to the
parameter number.

5 -46
5.2 Practical Operation

7. Press the DATA Key.


The display reverts to the parameter setting.

8. Press the DATA Key.


The display reverts to the parameter number.
Parameter Number

The operation for saving the backup data has now been completed.

5.2.10 Reading Backup Data

If the SERVOPACK backup data has been deleted, or the previously saved status need to be
returned, performing this operation enables the backup data saved to nonvolatile memory to
be read.

Use the following procedure to read the backup data.

Hand-held Digital Operator


5
1. Press the DSPL/SET Key to select the setting mode.
Setting Mode

2. Select parameter Cn-00.


Cn-00 is selected when the power is turned ON.
Press the Digit Up Key or Digit Down Key to select the digits to be set.
Press the Increment Key or Decrement Key to change the value.

3. Press the DATA/ENTER Key.


The current setting for the parameter is displayed.

Data

4. Press the Increment Key or Decrement Key to change the setting to 0C.

5 -47
Using the Digital Operator
5.2.10 Reading Backup Data

5. Press the DSPL/SET Key.


The display changes to the backup data read mode.

6. Press the DSPL/SET Key.


When the backup data has been read from nonvolatile memory, “End” is displayed. Do
not turn OFF the SERVOPACK control power until “End” is displayed. Also, if the DATA/
ENTER Key is pressed in the parameter read mode, the data is not read and the display
reverts to the parameter setting.

7. Press the DATA/ENTER Key.


The display reverts to the parameter setting.

8. Press the DATA/ENTER Key.


The display reverts to the parameter number.
Parameter Number
5
The operation for reading the backup data has now been completed.

Mounted Digital Operator


1. Press the MODE/SET Key to select the setting mode.
Setting Mode

2. Press the UP Key or DOWN Key to select parameter Cn-00.


Cn-00 is selected when the power is turned ON.

3. Press the DATA Key.


The current setting for the parameter is displayed.
Data

4. Press the UP Key or DOWN Key to change the setting to 0C.

5 -48
5.2 Practical Operation

5. Press the MODE/SET Key.


The display changes to the backup data read mode.

6. Press the MODE/SET Key.


When the backup data has been read from nonvolatile memory, “End” is displayed. Do
not turn OFF the SERVOPACK control power until “End” is displayed. Also, if the DATA
Key is pressed in the parameter read mode, the data is not read and the display reverts to
the parameter setting.

7. Press the DATA Key.


The display reverts to the parameter setting.

8. Press the DATA Key.


The display reverts to the parameter number.
Parameter Number 5

The operation for reading the backup data has now been completed.

5.2.11 Initializing Backup Data

This operation makes it possible to return the current backup data to the factory-set backup
data.

Use the following procedure to initialize the backup data.

Hand-held Digital Operator

1. Press the DSPL/SET Key to select the setting mode.


Setting Mode

2. Select parameter Cn-00.


Cn-00 is selected when the power is turned ON.
Press the Digit Up Key or Digit Down Key to select the digits to be set.
Press the Increment Key or Decrement Key to change the value.

5 -49
Using the Digital Operator
5.2.11 Initializing Backup Data

3. Press the DATA/ENTER Key.


The current setting for the parameter is displayed.
Data

4. Press the Increment Key or Decrement Key to change the setting to 0d.

5. Press the DSPL/SET Key.


The display changes to the backup data initialization mode.

6. Press the DSPL/SET Key.


When the backup data in the battery backup memory has been returned to the factory set-
ting, “End” is displayed. Do not turn OFF the SERVOPACK control power until “End”
is displayed. Also, if the DATA/ENTER Key is pressed in the battery backup data initial-
ization mode, the data is not initialized and the display reverts to the parameter number.

5
7. Press the DATA/ENTER Key.
The display reverts to the parameter setting.

8. Press the DATA/ENTER Key.


The display reverts to the parameter number.
Parameter Number

The operation for initializing the backup data has now been completed.

Mounted Digital Operator


1. Press the MODE/SET Key to select the setting mode.
Setting Mode

2. Press the UP Key or DOWN Key to select parameter Cn-00.


Cn-00 is selected when the power is turned ON.

5 -50
5.2 Practical Operation

3. Press the DATA Key.


The current setting for the parameter is displayed.
Data

4. Press the UP Key or DOWN Key to change the setting to 0d.

5. Press the MODE/SET Key.


The display changes to the backup data initialization mode.

6. Press the MODE/SET Key.


When the backup data in the battery backup memory has been returned to the factory set-
ting, “End” is displayed. Do not turn OFF the SERVOPACK control power until “End”
is displayed. Also, if the DATA Key is pressed in the battery backup data initialization
mode, the data is not initialized and the display reverts to the parameter setting.

5
7. Press the DATA Key.
The display reverts to the parameter setting.

8. Press the DATA Key.


The display reverts to the parameter number.
Parameter Number

The operation for initializing the backup data has now been completed.

5 -51
6
Servo Selection and Data Sheets

This chapter describes how to select Σ-Series Servodrives and peripheral


devices.
The section also presents the specifications and dimensional drawings re-
quired for selection and design.
Choose and carefully read the relevant sections of this chapter.

6.1 Selecting a Σ-Series Servo . . . . . . . . . . . . . 6-3


6.1.1 Selecting a Servomotor . . . . . . . . . . . . . . . . . . . . . 6-3
6.1.2 Selecting a SERVOPACK . . . . . . . . . . . . . . . . . . . 6 - 15
6.1.3 Selecting a Digital Operator . . . . . . . . . . . . . . . . . 6 - 17
6
6.2 Servomotor Ratings and Specifications . . 6 - 19
6.2.1 Ratings and Specifications . . . . . . . . . . . . . . . . . . 6 - 19
6.2.2 Mechanical Characteristics . . . . . . . . . . . . . . . . . . 6 - 40

6.3 SERVOPACK Ratings and Specifications 6 - 44


6.3.1 Combined Specifications . . . . . . . . . . . . . . . . . . . 6 - 44
6.3.2 Ratings and Specifications . . . . . . . . . . . . . . . . . . 6 - 50
6.3.3 Overload Characteristics . . . . . . . . . . . . . . . . . . . . 6 - 54
6.3.4 Starting Time and Stopping Time . . . . . . . . . . . . 6 - 55
6.3.5 Load Inertia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 55
6.3.6 Overhanging Loads . . . . . . . . . . . . . . . . . . . . . . . . 6 - 56

6.4 Σ-Series Dimensional Drawings . . . . . . . . . 6 - 57


6.4.1 Servomotor Dimensional Drawings . . . . . . . . . . . 6 - 57
6.4.2 SERVOPACK Dimensional Drawings . . . . . . . . . 6 - 140
6.4.3 Digital Operator Dimensional Drawings . . . . . . . 6 - 151

6.5 Selecting Peripheral Devices . . . . . . . . . . . 6 - 152


6.5.1 Selecting Peripheral Devices . . . . . . . . . . . . . . . . 6 - 152
6.5.2 Order List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 167

6 -1
Servo Selection and Data Sheets

6.6 Specifications and Dimensional Drawings of


Peripheral Devices . . . . . . . . . . . . . . . . . . . . 6 - 192
6.6.1 Cable Specifications and Peripheral Devices . . 6 - 192
6.6.2 Motor Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 196
6.6.3 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 197
6.6.4 Brake Power Supply . . . . . . . . . . . . . . . . . . . . . . . 6 - 218
6.6.5 Encoder Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 220
6.6.6 Back-up Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 231
6.6.7 1CN and 6CN Connectors . . . . . . . . . . . . . . . . . . 6 - 232
6.6.8 Connector-Terminal Block Conversion Unit . . . . 6 - 234
6.6.9 Cable with 1CN Connector and One End
without Connector . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 240
6.6.10 Cable with 6CN Connector and One End
without Connector . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 241
6.6.11 Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 242
6.6.12 Noise Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 242
6.6.13 Magnetic Contactor . . . . . . . . . . . . . . . . . . . . . . . . 6 - 244
6.6.14 Surge Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 246
6.6.15 Regenerative Resistor Unit . . . . . . . . . . . . . . . . . . 6 - 246
6.6.16 External Position Indicator (Model MCIF-L8) . . . 6 - 247
6.6.17 Digital Switch Unit (MCIF-Djj) . . . . . . . . . . . . . 6 - 249
6.6.18 Contact Input Unit (MCIF-R86) . . . . . . . . . . . . . . 6 - 252
6 6.6.19 Manual Pulse Generator (PRET-2C3T/100-M1) 6 - 255
6.6.20 Cables for Connecting Personal Computer and
SERVOPACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 256

6 -2
6.1 Selecting a Σ-Series Servo

6.1 Selecting a Σ-Series Servo

This section describes how to select the Σ-Series Servomotor, SERVOPACK, and Digital Operator.

6.1.1 Selecting a Servomotor

The method of selection differs according to the model of Servomotor. Numbers 1 to 6 in the
following explanation correspond to 1 through 6 in the Flowchart for Servomotor Selection
on following pages.

J Selecting an SGMG, SGMS, or SGMD Servomotor


The following pages provide an explanation of Σ-Series Servomotor models and selection
flowcharts.

6 -3
Servo Selection and Data Sheets
6.1.1 Selecting a Servomotor

Models
Each model of Σ-Series Servomotor can be identified by specifying an 8-digit alphanumeric
code following “SGMj-”.

SGMj- 03 A 2 A A j j
Σ-Series
G: SGMG Servomotor
S: SGMS Servomotor
D: SGMD Servomotor
1. Rated output (motor capacity)
03: 0.3kW (0.40HP) 05: 0.45kW (0.60HP) 06: 0.6kW (0.80HP)
09: 0.85kW(1.14HP), 0.9kW(1.21HP) 10: 1.0kW (1.34HP)
12: 1.2kW (1.61HP) 13: 1.3kW (1.74HP) 15: 1.5kW (2.01HP)
20: 1.8kW (2.41HP), 2.0kW (2.68HP) 22: 2.2kW (2.95HP)
30: 2.9kW (3.89HP), 3.0kW (4.02HP) 32: 3.2kW (4.29HP)
40: 4.0kW (5.36HP) 44: 4.4kW (5.90HP) 50: 5.0kW (6.71HP)
55: 5.5kW (7.38HP) 60: 6.0kW (8.05HP) 75: 7.5kW (10.06HP)
1A: 11kW (14.75HP) 1E: 15kW(20HP)
2. Supply voltage
A: 200V
3. Encoder specification
2: 8192 P/R incremental encoder
6: 4096 P/R incremental encoder
W: 12-bit (1024 P/R) absolute encoder
S: 15-bit (8192 P/R) absolute encoder
4. Rated speed
A: SGMG (1500 r/min)
SGMS (3000 r/min)
SGMD (2000 r/min)
B: SGMG (1000 r/min)
6 5. Shaft specification
Blank: Standard (straight without key)
A: Standard (straight without key, only when “options” and “lead specification” columns are not blank)
B: Straight with key and one shaft-end tap
C: Taper 1/10 with parallel key
D: Taper 1/10 with Woodruff key (for G Series 05 and 09 only)
6. Options
Blank: Standard
1: Standard (only when “lead specification” column is not blank)
S: With oil seal
B: With 90 VDC brake
C: With 24 VDC brake
F: With oil seal and 90 VDC brake
G: With oil seal and 24 VDC brake
Lead specification
Blank: Standard (connector)
Flowchart for Servomotor selection

Selected motor model

Example SGMG- 0 9 A 2 A B S

Axis 1 SGM -

Axis 2 SGM -

D D D D D D D Blank for standard specification

6 -4
6.1 Selecting a Σ-Series Servo

Flowchart for Servomotor Selection


The actual selection of the SGMG, SGMS or SGMD Servomotor is performed according to
the following flowchart.

Start Servomotor selection

1. Select motor capacity DDD If necessary, refer to the data sheets in


6.2 Servomotor Ratings and Specifications.

D Fill in Machine Data Table

D Select capacity using


Servomotor sizing software. DDD *1

Determine motor capacity


Enter code in the first and second columns.*2
Enter rated output
SGMj-JJ_ _ _ _ _ _

2. Enter supply voltage

Always enter “A” (200 V) in the third column.


6
SGMj-jjA_ _ _ _ _

3. Select encoder specification

The encoder specification differs


4096/8192 P/R according to the motor series.*3
Absolute or incremental encoder
Incremental? SGMj-jjjJ_ _ _ _
12-bit or 15-bit
absolute encoder SGMj-jjjJ_ _ _ _

4. Enter rated speed

a. Model SGMG (1500 r/min), Enter A


Model SGMS, Model SGMD SGMj-jjjjA_ _ _

Enter B
b. Model SGMS (1000 r/min) SGMj-jjjjB_ _ _

To next page (A)

6 -5
Servo Selection and Data Sheets
6.1.1 Selecting a Servomotor

From previous page (A)

5. Select shaft specification

a. Straight without key SGMj-jjjjjA _ _


b. Straight with key (with end-shaft
tap) SGMj-jjjjjB _ _

c. Taper 1/10 with parallel key


SGMj-jjjjjC _ _
d. Taper 1/10 with Woodruff key
(for G Series 05 and 09 only) SGMj-jjjjjD _ _

6. Select option specification

With 90 VDC brake


SGMj-jjjjjjB _
a. Under gravity load
With 24 VDC brake
SGMj-jjjjjjC _

With oil seal


b. Oil is used at shaft end SGMj-jjjjjjS _
With oil seal and 90
VDC brake SGMj-jjjjjjF _
c. Gravity load + oil With oil seal and 24
6 VDC brake SGMj-jjjjjjG _

Normally, the last


column is left blank.

End Servomotor selection

*1. Consult your Yaskawa sales representative for further information.


*2. Rated output
Motor capacity (kW)

Series G S D

Code 1500 r/min 1000 r/min 3000 r/min 2000 r/min

03 0.3

05 0.45

06 0.6

09 0.85 0.9

10 1.0

6 -6
6.1 Selecting a Σ-Series Servo

Series G S D

Code 1500 r/min 1000 r/min 3000 r/min 2000 r/min

12 1.2

13 1.3

15 1.5

20 1.8 2.0 2.0

22 2.2

30 2.9 3.0 3.0

32 3.2

40 4.0 4.0

44 4.4 4.4

50 5.0

55 5.5

60 6.0

75 7.5

1A 11.0

1E 15.0
6
*3. Encoder specification

Symbol Specifications SGMG SGMS SGMD

2 Incremental encoder: 8192 P/R f f

6 Incremental encoder: 4096 P/R f f

W Absolute encoder: 12 bits (1024 P/R) f f

S Absolute encoder: 15 bits (8192 P/R) f f f

: Standard f: Non-standard

6 -7
Servo Selection and Data Sheets
6.1.1 Selecting a Servomotor

J Selecting an SGM or SGMP Servomotor

Models
Each model can be identified by specifying a 7-digit alphanumeric code following either
“SGM-” or “SGMP-” according to the servo system to be used. Numbers 1 to 6 in the explana-
tion below correspond to 1 through 6 in the Flowchart for Servomotor Selection on following
pages.

SGM - 04 A 3 1 2 j
Σ-Series
SGM: SGM servomotor
SGMP: SGMP servomotor (cube type)

1. Rated output (motor capacity)


(common to both SGM and SGMP)
04: 400 W, 08: 750 W
(SGMP only)
15: 1.5 kW

2. Supply voltage
A: 200 V
SGM Servomotor
3. Encoder specification
3 : 2048 P/R incremental encoder
W: 12-bit absolute encoder
6
4. Design revision order
5. Shaft specification
SGMP Servomotor 2: Straight without key
4: Straight with key
6: Straight with key and tap
6. Options
B: With brake S: With oil seal
D: With brake and oil seal P: Drip-proofed

Flowchart for Servomotor selection

Selected Motor Model

Example SGM- 0 4 A W 1 4 B

Axis 1 SGM-

Axis 2 SGM-

D D D D D D D

6 -8
6.1 Selecting a Σ-Series Servo

Flowchart for Servomotor Selection


The actual selection of SGM or SGMP Servomotors is made according to the following flow-
chart.

If an SGMP Servomotor is selected, replace “SGM” with “SGMP.”

Start Servomotor selection

1. Select motor capacity D D D If necessary, refer to the data sheets in


6.2 Servomotor Ratings and Specifications.

D Fill in Machine Data Table

D Select capacity using


Servomotor sizing software. DDD *

If 400 W, enter “04” in the first and second


Determine motor capacity columns.
If 750 W, enter “80” in the first and second
columns.
If 1.5 kW, enter “15” (SGMP only) in the first
and second columns.
Enter rated output
SGM-JJ_ _ _ _ _

6
2. Enter supply voltage

Always enter “A” (200 V) in the third column.


SGM-jjA_ _ _ _

3. Select encoder specification

Enter 3
a. 2048 P/R incremental encoder SGM-jjj3 _ _ _

b. 12-bit absolute encoder Enter W SGM-jjjW _ _ _

4. Enter design revision order

Always enter “1” in the fifth column.


SGM-jjjj1 _ _

To next page (A)

6 -9
Servo Selection and Data Sheets
6.1.1 Selecting a Servomotor

From previous page (A)

5. Select shaft specification

Straight without key


With/without key? SGM-jjjjj2_
Straight with key
SGM-jjjjj4_

6. Selection option specification

a. Under gravity load With brake SGM-jjjjjjB

b. Oil is used at shaft end With oil seal


SGM-jjjjjjS
With brake and
c. Gravity load + oil oil seal SGM-jjjjjjD

d. Subject to water droplets Drip-proofed


SGM-jjjjjjP

End Servomotor selection

6 * Consult your Yaskawa sales representative for further information.

6 -10
6.1 Selecting a Σ-Series Servo

Machine Data Table


Fill out the machine data table below as an aid to selecting the drive system. When the machine
data table is complete, use the servomotor sizing software to select the motor capacity.

Table 6.1 Machine Data Table

Ball Screw Horizontal Axis

*1 Load mass W kg (lb)

Thrust F kg (lb)

Coefficient of friction µ

Overall efficiency η Table W

Motor
*2 Gear ratio R (= Nm/Nℓ)
Ball screw
Gear+coupling
*3 Gear+coupling GD2g kg¡cm2 GD2g
(lb¡in2.)

Ball screw pitch P mm (in.)

Ball screw diameter D mm (in.)

Ball screw length L mm (in.)

Ball Screw Vertical Axis

Load mass W1 kg (lb)

Counterweight W2 kg (lb) Motor 6


Coefficient of friction µ Gear+coupling
GD2g
Overall efficiency η

Gear ratio R (= Nm/Nℓ)


Ball screw
Gear+coupling GD2g kg¡cm2
(lb¡in2.)

Ball screw pitch P mm (in.)

Ball screw diameter D mm (in.)

Ball screw length L mm (in.)

6 -11
Servo Selection and Data Sheets
6.1.1 Selecting a Servomotor

Timing Belt
Pulley
Load mass W kg (lb)

Thrust F kg (lb)
Timing belt
Gear+coupling
Gear co pling
Coefficient of friction µ GD2g

Overall efficiency η
Motor

Gear ratio R (= Nm/Nℓ)

Gear+coupling GD2g kg¡cm2


(lb¡in2.)

Pulley GD2d kg¡cm2


(lb¡in2.)

Pulley diameter D mm (in.)

Rack and Pinion

Load mass W kg (lb) W


Rack
Thrust F kg (lb)
Pinion
Coefficient of friction µ Gear+coupling Motor
GD2g
Overall efficiency η

Gear ratio R (= Nm/Nℓ)


6 Gear+coupling GD2g kg¡cm2
(lb¡in2.)

Pinion diameter D mm (in.)

Pinion thickness t mm (in.)

6 -12
6.1 Selecting a Σ-Series Servo

Roll Feeder
Press force
Load GD2 GD2ℓ kg¡cm2
(lb¡in2.)
Roller
Tension F kg (lb)

Press force P kg (lb) Motor

Roller diameter D mm (in.) Gear+coupling


GD2g
Coefficient of friction µ

Overall efficiency η

Gear ratio R (= Nm/Nℓ)

Gear+coupling GD2g kg¡cm2


(lb¡in2.)

Rotor

Load GD2 GD2ℓ kg¡cm2


(lb¡in2.) Tℓ

Motor
Load torque Tℓ kg¡cm
(lb¡in2.) Gear+coupling GD2 ℓ
GD2g
Overall efficiency η

Gear ratio R (= Nm/Nℓ)

Gear+coupling GD2g kg¡cm2


6
(lb¡in2.)

Others

Load GD2 GD2ℓ kg¡cm2


(lb¡in2.)

Load torque Tℓ kg¡cm


(lb¡in2.)

Motor speed Nm r/min

DUTY td s

Positioning time ts s

Accel/decel time ta s

6 -13
Servo Selection and Data Sheets
6.1.1 Selecting a Servomotor

Duty cycle

DUTY td s

Positioning distance Ls mm (in.)

Moving part speed Vℓ m/min

Positioning time ts s

Accel/decel time ta s

Enter either Vℓ or ts. If both are entered, specify priority.

S Operating environment
S Operating temperature
S Other

* 1. GD2 (inertia) of Table W (load weight) and GD2 (inertia) of the motor are automatically calculated by the servomotor sizing
software.
* 2. Gear ratio R = Nm/Nℓ =motor-speed/load-speed
* 3. Gear+coupling GD2 g: GD2 of gear or coupling
This is GD2 of the joint (including a gear) between the motor and the load (machine).

6 -14
6.1 Selecting a Σ-Series Servo

6.1.2 Selecting a SERVOPACK

This section explains each model of SERVOPACK and applicable Servomotors.

J Models
Select an SGDB SERVOPACK according to the servo system to be used. Each model can be
identified by specifying a 4-digit alphanumeric code following “SGDB-”. Refer to the Table
6.2.

SGDB- 05 A M-j
Σ-Series
SGDB SERVOPACK

Rated output (motor capacity)

Code Capacity (kW) Supply voltage


A: 200 V
05 0.5
10 1.0
Model
15 1.5 M: For multifunctional position control
20 2.0
30 3.0
Option
50 5.0 P: Duct ventilation type
60 6.0 6
75 7.5
Flowchart for SERVOPACK selection
1A 11.0
1E 15.0

Selected SERVOPACK Model

Example SGDB- 0 5 A M

Axis 1 SGDB-

Axis 2 SGDB-

D D D D D D D D D

6 -15
Servo Selection and Data Sheets
6.1.2 Selecting a SERVOPACK

J Correspondence between SERVOPACKs and Servomotors


The SERVOPACK to be selected is determined by the motor being used. Refer to the following
table to select an appropriate SERVOPACK. The motor to be used can also be changed among
applicable motors within the same group by setting the parameter.

Table 6.2 Correspondence between SERVOPACKs and Servomotors

Group SERVOPACK Model Applicable Motor Model

SGMG-03AjB

SGM-04A
05 SGDB-05AM
SGMP-04A

SGMG-05AjA

SGMG-06AjB

SGM-08A

SGMP-08A
10 SGDB-10AM
SGMG-09AjA

SGMG-09AjB

SGMS-10AjA

SGMG-12AjB

6 SGMG-13AjA
15 SGDB-15AM
SGMP-15A

SGMS-15AjA

SGMG-20AjA

20 SGDB-20AM SGMG-20AjB

SGMS-20AjA

SGMD-22AjA

SGMG-30AjA
30 SGDB-30AM
SGMG-30AjB

SGMS-30AjA

6 -16
6.1 Selecting a Σ-Series Servo

Group SERVOPACK Model Applicable Motor Model

SGMD-32AjA

SGMG-44AjA

SGMG-44AjB
50 SGDB-50AM
SGMS-40AjA

SGMD-40AjA

SGMS-50AjA

SGMG-55AjA
60 SGDB-60AM
SGMG-60AjB

75 SGDB-75AM SGMG-75AjA

1A SGDB-1AAM SGMG-1AAjA

1E SGDB-1EAM SGMG-1EAjA

6.1.3 Selecting a Digital Operator

The following two models of Digital Operator are available. Each model differs in shape but
the operating functions are identical.

The two models cannot be used simultaneously. However, it is convenient to have both models
and use whichever suits the circumstances. 6
J Models of Digital Operator
D JUSP-OP03A (Mounted) D JUSP-OP02A-1 (Hand-held)

Use attached to the top of the


SERVOPACK front face.

Use held in the hand while connected


with the 1 m cable supplied.
Figure 6.1 Digital Operator

6 -17
Servo Selection and Data Sheets
6.1.3 Selecting a Digital Operator

J Digital Operator Selection


Select the Digital Operator according to the flowchart below.

Start Digital Operator selection

D Is the SERVOPACK front face


easily accessible for Yes
operation?
D Is compactness a priority?

No Select
Mounted
Model JUSP-OP03A
D Is the SERVOPACK front face
not easily accessible for Yes
operation? Model JUSP-OP02A-1
Select Hand-held
D Hand-held operation required?

End Digital Operator selection

Personal
computer is used Use a Hyper Terminal.
(Provided with Windows 95 or 98.)

6 Purchase dedicated cable (DE9405258,


DE9408564, or DE9408565) separately.
Figure 6.2 Flowchart for Digital Operator Selection

6 -18
6.2 Servomotor Ratings and Specifications

6.2 Servomotor Ratings and Specifications

This section presents tables of ratings and specifications for Servomotors. Refer to these tables
when selecting a Servodrive.

6.2.1 Ratings and Specifications

The ratings and specifications of each Servomotor model are shown below.

J SGMG Servomotors (Rated Motor Speed is 1500 r/min)

Ratings and Specifications


Time rating: Continuous
Insulation class: Class F
Vibration class: 15 µm or below
Withstand voltage: 1500 VAC
Insulation resistance:
500 VDC 10 MΩ min.
Enclosure: Totally enclosed, self-cooled
IP67(except for shaft opening)
Ambient temperature: 0 to 40°C
Ambient humidity: 20% to 80% (non-condensing) 6
Excitation: Permanent magnet
Drive method: Direct drive
Mounting: Flange method

Table 6.3 Ratings and Specifications of SGMG Servomotors


(Rated Motor Speed is 1500 r/min)

Servomotor SGMG- 05Aj 09Aj 13Aj 20Aj 30Aj 44Aj 55Aj 75Aj 1AAj 1EAj
A A A A A A A A A A

Rated Output* kW (HP) 0.45 0.85 1.3 1.8 2.9 4.4 5.5 7.5 11 15
(0.6) (1.1) (1.7) (2.4) (3.9) (5.9) (7.4) (10) (15) (20)

Rated Torque* N¡m 2.84 5.39 8.34 11.5 18.6 28.4 35.0 48.0 70.0 95.4

kgf¡cm 29 55 85 117 190 290 357 490 714 974


(lb¡in) (25) (48) (74) (102) (165) (252) (310) (425) (620) (845)

Instantaneous N¡m 8.92 13.8 23.3 28.7 45.1 71.1 87.6 119 175 224
Peak Torque*
kgf¡cm 91 141 238 293 460 725 894 1210 1790 2290
(lb¡in) (79) (122) (207) (254) (404) (630) (775) (1050) (1550) (1988)

Rated Current A (rms) 3.8 7.1 10.7 16.7 23.8 32.8 42.1 54.7 58.6 78.0

6 -19
Servo Selection and Data Sheets
6.2.1 Ratings and Specifications

Servomotor SGMG- 05Aj 09Aj 13Aj 20Aj 30Aj 44Aj 55Aj 75Aj 1AAj 1EAj
A A A A A A A A A A

Instantaneous A (rms) 11 17 28 42 56 84 110 130 140 170


Max Current*

Rated Speed* r/min 1500

Instantaneous r/min 3000 2000


Max Speed*

Torque N¡m/A 0.82 0.83 0.84 0.73 0.83 0.91 0.88 0.93 1.25 1.32
Constant (rms)

kgf¡cm/A 8.4 8.4 8.6 7.5 8.5 9.2 9.0 9.4 12.8 13.5
(lb¡in/A) (7.3) (7.3) (7.4) (6.5) (7.3) (8.0) (7.8) (8.2) (11) (11.7)
(rms)

Moment of kg¡m2 7.24 13.9 20.5 31.7 46.0 67.5 89.0 125 281 315
Inertia ¢10−4

gf¡cm¡s2 7.39 14.2 20.9 32.3 46.9 68.9 90.8 127 287 321
(lb¡in¡s2 (6.41) (12.3) (18.2) (28.1) (40.7) (59.8) (78.8) (111) (249) (279)
¢10−3)

Rated Power kW/s 11.2 20.9 33.8 41.5 75.3 120 137 184 174 289
Rate*

Rated Angular rad/s2 3930 3880 4060 3620 4050 4210 3930 3850 2490 3030
Acceleration*

Inertia Time ms 5.0 3.1 2.8 2.1 1.9 1.3 1.3 1.1 1.2 0.98
6 Constant

Inductive Time ms 5.1 5.3 6.3 12.5 12.5 15.7 16.4 18.4 22.6 27.2
Constant

* These items and torque-speed characteristics quoted in combination with an SGDB SERVOPACK at an armature winding tem-
perature of 20°C.
Note: These characteristics can be obtained when the following heat sinks (steel plates) are used for cooling purposes:
Model 05AjA to 13AjA: 400¢400¢20 mm (15.75¢15.75¢0.79 in)
Model 20AjA to 75AjA: 550¢550¢30 mm (21.65¢21.65¢1.18 in)
Model 1AAjA to 1EAjA: 650¢650¢35 mm (25.59¢25.59¢1.38 in)

6 -20
6.2 Servomotor Ratings and Specifications

IMPORTANT The ratings and specifications on the previous pages refer to a standard Servomotor.
Add the numerical values below to the moment of inertia values in the Table6.3for a motor fitted with a holding
brake. Other specifications will also change slightly.

Servomotor SGMG- 05Aj 09Aj 13Aj 20Aj 30Aj 44Aj 55Aj 75Aj 1AA 1EA
A A A A A A A A jA jA

With Moment of kg¡m2¢10−4 2.1 8.5 8.5 18.8 37.5


Holding Inertia
Brake Increase gf¡cm¡s2 2.14 8.67 8.67 19.2 38.3
(lb¡in¡s2¢10−3) (1.86) (7.54) (7.54) (16.7) (33.2)

Static Fric- N¡m (lb¡in) 4.41 12.7 20.0 43.1 72.6 84.3 114.7
tion Torque

Holding Brake, 90 VDC Rating

Servomotor SGMG- 05A 09A 13A 20A 30A 44A 55A 75A 1AA 1EA
jA jA jA jA jA jA jA jA jA jA

Coil Resistance (at 20°C) Ω 803.5 438 345 253 231

Rated Current (at 20°C) A 0.11 0.21 0.26 0.36 0.39

Capacity W 10.1 18.5 23.5 32.0 35.0

Holding Brake, 24 VDC Rating


6
Servomotor SGMG- 05A 09A 13A 20A 30A 44A 55A 75A 1AA 1EA
jA jA jA jA jA jA jA jA jA jA

Coil Resistance (at 20°C) Ω 58.5 31.1 24.5 18.0 16.4

Rated Current (at 20°C) A 0.41 0.77 0.98 1.33 1.46

Capacity W 9.85 18.5 23.5 32.0 35.0

TERMS z Holding Brake

The holding brake is automatically applied to the motor shaft to prevent the load falling in vertical axis applications
when the motor power supply is turned off or fails. It is only to hold the load and cannot be used for stopping the
motor.

6 -21
Servo Selection and Data Sheets
6.2.1 Ratings and Specifications

Torque-Motor Speed Characteristics


SGMG Servomotor (Rated Motor Speed is 1500 r/min) Torque-Motor Speed Characteristics

SGMG-05AjA SGMG-09AjA

Motor Motor
Speed Speed
(r/min) (r/min)

SGMG-13AjA SGMG-20AjA

Motor Motor
Speed Speed

6 (r/min) (r/min)

SGMG-30AjA SGMG-44AjA

Motor Motor
Speed Speed
(r/min) (r/min)

A: Continuous Duty Zone


B: Intermittent Duty Zone

6 -22
6.2 Servomotor Ratings and Specifications

SGMG-55AjA SGMG-75AjA

Motor Motor
Speed Speed
(r/min) (r/min)

SGMG-1AAjA SGMG-1EAjA
300

200

Motor Motor A B
Speed Speed
(r/min) (r/min) 100

0
0 50 100 150 200 250
TORQUE (N.m)

0 500 1000 1500 2000 2500


6
TORQUE (lb.in)
A: Continuous Duty Zone
B: Intermittent Duty Zone

J SGMG Servomotors (Rated Motor Speed is 1000 r/min)

Ratings and Specifications


Time rating: Continuous
Insulation class: Class F
Vibration class: 15 µm or below
Withstand voltage: 1500 VAC
Insulation resistance:
500 VDC 10 MΩ min.
Enclosure: Totally enclosed, self-cooled
IP67 (except for shaft opening)
Ambient temperature: 0 to 40°C
Ambient humidity: 20% to 80% (non-condensing)
Excitation: Permanent magnet
Drive method: Direct drive
Mounting: Flange method

6 -23
Servo Selection and Data Sheets
6.2.1 Ratings and Specifications

Table 6.4 Ratings and Specifications of SGMG Servomotors


(Rated Motor Speed Is 1000 r/min)

Servomotor SGMG- 03AjB 06AjB 09AjB 12AjB 20AjB 30AjB 44AjB 60AjB

Rated Output* kW (HP) 0.3 0.6 0.9 1.2 2.0 3.0 4.4 6.0
(0.4) (0.8) (1.2) (1.6) (2.7) (4.0) (5.9) (8.0)

Rated Torque * N¡m 2.84 5.68 8.62 11.5 19.1 28.4 41.9 57.2

kgf¡cm 29 58 88 117 195 290 428 584


(lb¡in) (25) (50) (76) (102) (169) (252) (372) (508)

Instantaneous Peak N¡m 7.17 14.1 19.3 28.0 44.0 63.7 107 129
Torque*
kgf¡cm 73.2 144 197 286 449 650 1090 1320
(lb¡in) (63) (125) (171) (248) (390) (564) (947) (1140)

Rated Current A (rms) 3.0 5.7 7.6 11.6 18.5 24.8 32.9 46.9

Instantaneous Max Cur- A (rms) 7.3 13.9 16.6 28 42 56 84 110


rent*

Rated Speed* r/min 1000

Instantaneous Max r/min 2000


Speed*

Torque Constant N¡m/A 1.03 1.06 1.21 1.03 1.07 1.19 1.34 1.26
(rms)

kgf¡cm/A 10.5 10.8 12.4 10.5 11.0 12.1 13.7 12.9

6 (lb¡in/A) (9.12)
(rms)
(9.38) (10.7) (9.12) (9.47) (10.5) (11.9) (11.2)

Moment of Inertia kg¡m2 7.24 13.9 20.5 31.7 46.0 67.5 89.0 125
¢10−4

gf¡cm¡s2 7.39 14.2 20.9 32.3 46.9 68.9 90.8 127


(lb¡in¡s2 (6.41) (12.3) (18.2) (28.1) (40.7) (59.8) (78.8) (111)
¢10−3)

Rated Power Rate* kW/s 11.2 23.2 36.3 41.5 79.4 120 198 262

Rated Angular Accelera- rad/s2 3930 4080 4210 3620 4150 4210 4710 4590
tion*

Inertia Time Constant ms 5.1 3.8 2.8 2.0 1.7 1.4 1.3 1.1

Inductive Time Constant ms 5.1 4.7 5.7 13.5 13.9 15.5 14.6 16.5

* These items and torque-speed characteristics quoted in combination with an SGDB SERVOPACK at an armature winding tem-
perature of 20°C.
Note: These characteristics can be obtained when the following heat sinks (steel plates) are used for cooling purposes:
Model 03AjB to 09AjB: 400¢400¢20 mm (15.75¢15.75¢0.79 in)
Model 12AjB to 60AjB: 550¢550¢30 mm (21.65¢21.65¢1.18 in)

6 -24
6.2 Servomotor Ratings and Specifications

IMPORTANT The ratings and specifications on the previous pages refer to a standard Servomotor.
Add the numerical values below to the moment of inertia values in the Table6.4for a motor fitted with a holding
brake. Other specifications will also change slightly.

Servomotor SGMG 03AjB 06AjB 09AjB 12AjB 20AjB 30AjB 44AjB 60AjB

With Moment of kg¡m2¢10−4 2.1 8.5


Holding Inertia In-
In
Brake crease gf¡cm¡s2 2.14 8.67
(lb¡in¡s2¢10−3) (1.86) (7.54)
8.67
(7.54)

Static Fric- N¡m (lb¡in) 4.41 12.7 20.0 43.1 72.6


tion Torque

Holding Brake, 90 VDC Rating

Servomotor SGMG- 03AjB 06AjB 09AjB 12AjB 20AjB 30AjB 44AjB 60AjB

Coil Resistance (at 20°C) Ω 803.5 438 345

Rated Current (at 20°C) A 0.11 0.21 0.26

Capacity W 10.1 18.5 23.5

Holding Brake, 24 VDC Rating


6
Servomotor SGMG- 03AjB 06AjB 09AjB 12AjB 20AjB 30AjB 44AjB 60AjB

Coil Resistance (at 20°C) Ω 58.5 31.1 24.5

Rated Current (at 20°C) A 0.41 0.77 0.98

Capacity W 9.85 18.5 23.5

6 -25
Servo Selection and Data Sheets
6.2.1 Ratings and Specifications

Torque-Motor Speed Characteristics


SGMG Servomotor (Rated Motor Speed is 1000 r/min) Torque-Motor Speed Characteristics

SGMG-03AjB SGMG-06AjB

Motor Motor
Speed Speed
(r/min) (r/min)

SGMG-09AjB SGMG-12AjB

Motor Motor
Speed Speed

6 (r/min) (r/min)

SGMG-20AjB SGMG-30AjB

Motor Motor
Speed Speed
(r/min) (r/min)

A: Continuous Duty Zone


B: Intermittent Duty Zone

6 -26
6.2 Servomotor Ratings and Specifications

SGMG-44AjB SGMG-60AjB

Motor Motor
Speed Speed
(r/min) (r/min)

A: Continuous Duty Zone


B: Intermittent Duty Zone

J SGMS Servomotors

Ratings and Specifications


Time rating: Continuous
Insulation class: Class F
Vibration class: 15 µm or below
Withstand voltage: 1500 VAC
Insulation resistance:
500 VDC 10 MΩ min.
Enclosure: Totally enclosed, self-cooled 6
IP67 (except for shaft opening)
Ambient temperature: 0 to 40°C
Ambient humidity: 20% to 80% (non-condensing)
Excitation: Permanent magnet
Drive method: Direct drive
Mounting: Flange method

6 -27
Servo Selection and Data Sheets
6.2.1 Ratings and Specifications

Table 6.5 Ratings and Specifications of SGMS Servomotors

Servomotor SGMS 10AjA 15AjA 20AjA 30AjA 40AjA 50AjA

Rated Output* kW (HP) 1.0 1.5 2.0 3.0 4.0 5.0


(1.3) (2.0) (2.7) (4.0) (5.4) (6.7)

Rated Torque * N¡m 3.18 4.9 6.36 9.8 12.6 15.8

kfg¡cm 32.4 50 65 100 129 161


(lb¡in) (28.2) (43) (56.4) (87) (112) (140)

Instantaneous Peak Torque* N¡m 9.54 14.7 19.1 29.4 37.8 47.6

kfg¡cm 97.2 150 195 300 387 486


(lb¡in) (84.4) (130) (169) (260) (336) (422)

Rated Current A (rms) 5.7 9.5 12.4 18.8 24.3 28.2

Instantaneous Max Current* A (rms) 17 28 42 56 77 84

Rated Speed* r/min 3000

Instantaneous Max Speed* r/min 4500

Torque Constant N¡m/A 0.636 0.573 0.559 0.573 0.55 0.61


(rms)

kgf¡cm/A 6.49 5.84 5.7 5.84 5.6 6.2


(lb¡in/A) (5.6) (5.1) (5.0) (5.1) (4.9) (5.4)
(rms)

Moment of Inertia kg¡m2 1.74 2.47 3.19 7.00 9.60 12.3


6 ¢10−4

gf¡cm¡s2 1.78 2.52 3.26 7.14 9.80 12.6


(lb¡in¡s2 (1.54) (2.19) (2.82) (6.20) (8.50) (10.9)
¢10−3)

Rated Power Rate* kW/s 57.9 97.2 127 137 166 202

Rated Angular Acceleration* rad/s2 18250 19840 19970 14000 13160 12780

Inertia Time Constant ms 0.87 0.71 0.58 0.74 0.60 0.57

Inductive Time Constant ms 7.1 7.7 8.3 13.0 14.1 14.7

* These items and torque-speed characteristics quoted in combination with an SGDB SERVOPACK at an armature winding tem-
perature of 20°C.
Note: These characteristics can be obtained when the following heat sinks (aluminium plates) are used for cooling purposes:
Model 10AjA to 20AjA: 300¢300¢12 mm (11.81¢11.81¢0.47 in)
Model 30AjA to 50AjA: 400¢400¢20 mm (15.75¢15.75¢0.79 in)

6 -28
6.2 Servomotor Ratings and Specifications

IMPORTANT The ratings and specifications on the previous pages refer to a standard Servomotor.
Add the numerical values below to the moment of inertia values in the Table 6.5 for a motor fitted with a holding
brake. Other specifications will also change slightly.

Servomotor SGMS- 10AjA 15AjA 20AjA 30AjA 40AjA 50AjA

With Moment of Iner- kg¡m2¢10−4 0.325 2.1


Holding tia Increase
Brake gf¡cm¡s2 (lb¡in¡s2 ¢10−3) 0.332 (0.289) 2.14 (1.86)

Static Friction N¡m (lb¡in) 7.84 20


Torque

Holding Brake, 90 VDC Rating

Servomotor SGMS- 10AjA 15AjA 20AjA 30AjA 40AjA 50AjA

Coil Resistance (at 20°C) Ω 1150 803.5

Rated Current (at 20°C) A 0.08 0.11

Capacity W 7.0 10.1

Holding Brake, 24 VDC Rating

Servomotor SGMS- 10AjA 15AjA 20AjA 30AjA 40AjA 50AjA

Coil Resistance (at 20°C) Ω 82.0 58.5 6


Rated Current (at 20°C) A 0.29 0.41

Capacity W 7.0 9.85

6 -29
Servo Selection and Data Sheets
6.2.1 Ratings and Specifications

Torque-Motor Speed Characteristics


SGMS Servomotor Torque-Motor Speed Characteristics

SGMS-10AjA SGMS-15AjA

Motor Motor
Speed Speed
(r/min) (r/min)

SGMS-20AjA SGMS-30AjA

Motor Motor
Speed Speed

6 (r/min) (r/min)

SGMS-40AjA SGMS-50AjA

Motor Motor
Speed Speed
(r/min) (r/min)

A: Continuous Duty Zone


B: Intermittent Duty Zone

6 -30
6.2 Servomotor Ratings and Specifications

J SGMD Servomotors (with Holding Brake)

Ratings and Specifications


Time rating: Continuous
Insulation class: Class F
Vibration class: 15 µm or below
Withstand voltage: 1500 VAC
Insulation resistance:
500 VDC 10 MΩ min.
Enclosure: Totally enclosed, self-cooled
IP67 (except for shaft opening)
Ambient temperature: 0 to 40°C
Ambient humidity: 20% to 80% (non-condensing)
Excitation: Permanent magnet
Drive method: Direct drive
Mounting: Flange method
Holding brake: 90 VDC
Static friction torque: 3kgf¡m

6 -31
Servo Selection and Data Sheets
6.2.1 Ratings and Specifications

Table 6.6 Ratings and Specifications of SGMD Servomotors (with Holding Brake)

Servomotor SGMD- 22AjAAB 32AjAAB 40AjAAB

Rated Output* kW (HP) 2.2 (2.9) 3.2 (4.3) 4.0 (5.4)

Rated Torque * N¡m 10.5 15.3 19.1

kfg¡cm (lb¡in) 107 (93) 156 (135) 195 (169)

Instantaneous Peak Torque* N¡m 36.7 53.5 66.9

kfg¡cm (lb¡in) 375 (326) 546 (474) 682 (592)

Rated Current A (rms) 15.7 20.9 22.8

Instantaneous Max Current* A (rms) 54 73 77

Rated Speed* r/min 2000

Instantaneous Max Speed* r/min 3000

Torque Constant N¡m/A (rms) 0.72 0.78 0.93

kgf¡cm/A(lb¡in/A) 7.4 (6.4) 8.0 (6.9) 9.5 (8.2)


(rms)

Moment of Inertia kg¡m2¢10−4 56.6 74.2 91.8

gf¡cm¡s2 57.8 (50.3) 75.7 (65.9) 93.7 (81.5)


(lb¡in¡s2¢10−3)

Rated Power Rate* kW/s 21.6 34.1 42.3


6 Rated Angular Acceleration* rad/s2 2060 2230 2220

Inertia Time Constant ms 3.1 2.2 1.7

Inductive Time Constant ms 15.4 18.2 20.9

* These items and torque-speed characteristics quoted in combination with an SGDB SERVOPACK at an armature winding tem-
perature of 20°C.
Note: These characteristics can be obtained when the following heat sinks (steel plates) are used for cooling purposes:
Model 22AjAAB to 40AjAAB: 650¢650¢35 mm (25.59¢25.59¢1.38 in)

6 -32
6.2 Servomotor Ratings and Specifications

Torque-Motor Speed Characteristics


SGMD Servomotor Torque-Motor Speed Characteristics

SGMD-22AjAAB SGMD-32AjAAB

Motor Motor
Speed Speed
(r/min) (r/min)

SGMD-40AjAAB

Motor
Speed
(r/min)

A: Continuous Duty Zone


B: Intermittent Duty Zone

J SGMP Servomotors

Ratings and Specifications


Time rating: Continuous
Insulation class: Class B
Vibration class: 15 µm or below
Withstand voltage: 1500 VAC
Insulation resistance:
500 VDC 10 MΩ min.
Enclosure: Totally enclosed, self-cooled
IP67 (except for shaft opening)
Ambient temperature: 0 to 40°C
Ambient humidity: 20% to 80% (non-condensing)
Excitation: Permanent magnet

6 -33
Servo Selection and Data Sheets
6.2.1 Ratings and Specifications

Drive method: Direct drive


Mounting: Flange method

Table 6.7 Ratings and Specifications of SGMP Servomotors(1.5 kW)

Servomotor SGMP- 04A 08A 15A

Rated Output*1 kW (HP) 0.4 (0.5) 0.75 (1.0) 1.5 (2.0)

Rated Torque *1 *2 N¡m 1.27 2.39 4.77

kgf¡cm (lb¡in) 13.0 24.3 48.7 (42.2)

Instantaneous Peak Torque*1 N¡m 3.82 7.1 14.3

kgf¡cm (lb¡in) 39.0 72.9 146.1 (126.6)

Rated Current A (rms) 2.6 4.1 7.5

Instantaneous Max Current*1 A (rms) 8.0 13.9 23.0

Rated Speed* r/min 3000

Instantaneous Max Speed*1 r/min 4500

Torque Constant N¡m/A (rms) 0.535 0.641 0.687

kgf¡cm/A 5.46 6.55 7.01 (6.08)


(lb¡in/A)(rms)

Moment of Inertia kg¡m2¢10−4 0.347 2.11 4.03

gf¡cm¡s2
6 (oz¡in¡s2¢10−3)
0.354 2.15 4.11 (3.57)

Rated Power Rate*1 kW/s 46.8 26.9 56.6

Rated Angular Acceleration*1 rad/s2 36700 11300 11800

Inertia Time Constant ms 0.4 0.7 0.5

Inductive Time Constant ms 8.5 18 22

* 1. These items and torque-motor speed characteristics quoted in combination with an SGDB SERVOPACK at an armature wind-
ing temperature of 100°C. Other values quoted at 20°C. All values typical.
* 2. Rated torques are continuous allowable torque values at 40°C with a 300¢300¢12 (mm) (11.81¢11.81¢0.47 (in)) heat sink
attached.

6 -34
6.2 Servomotor Ratings and Specifications

IMPORTANT The ratings and specifications on the previous page refer to a standard Servomotor.
Add the numerical values below to the moment of inertia values in the Table 6.7 for a motor fitted with a holding
brake. Other specifications will also change slightly.

Servomotor SGMP- 04A 08A 15A

With Holding Brake kg¡m2¢10−4 0.098 0.41 0.88

gf¡cm¡s2 0.100 0.42 0.89


(lb¡in¡s2¢10−3)

With 12-bit Absolute Encoder kg¡m2¢10−4 0.025

gf¡cm¡s2 0.026

The electrical specifications and statical friction torque of holding brake are shown below.

Holding Brake, 90 VDC Rating

Servomotor SGMP- 04A 08A 15A

Static Friction Torque N¡m (lb¡in) 1.96 3.63 7.45

Coil Resistance (at 20°C) Ω 1062 1083 832

Rated Current (at 20°C) A 0.085 0.083 0.108

Capacity W 7.6 7.5 10

6
Holding Brake, 24 VDC Rating

Servomotor SGMP- 04A 08A 15A

Static Friction Torque N¡m (lb¡in) 1.96 3.63 7.45

Coil Resistance (at 20°C) Ω 89 77 58

Rated Current (at 20°C) A 0.29 0.31 0.42

Capacity W 7.6 7.5 10

6 -35
Servo Selection and Data Sheets
6.2.1 Ratings and Specifications

Torque-Motor Speed Characteristics


SGMP Servomotor Torque-Motor Speed Characteristics

SGMP-04A SGMP-08A

4000 4000

3000 3000
Motor Motor
Speed 2000 Speed 2000
(r/min) (r/min)

1000 1000

0 0
0 1 2 3 4 0 2 4 6 8
TORQUE (N¡m) TORQUE (N¡m)

0 10 20 30 40 0 20 40 60 80
TORQUE (lb¡in) TORQUE (lb¡in)

SGMP-15A

Motor
Speed
(r/min)
6

A: Continuous Duty Zone


B: Intermittent Duty Zone

J Ratings and Specifications of SGM Model


Time rating: Continuous
Insulation class: Class B
Vibration class: 15 µm or below
Withstand voltage: 1500 VAC
Insulation resistance: 500 VDC 10 MΩ min.
Enclosure: Totally enclosed, self-cooled
Ambient temperature: 0 to 40°C
Ambient humidity: 20% to 80% (non-condensing)
Excitation: Permanent magnet
Drive method: Direct drive
Mounting: Flange method

6 -36
6.2 Servomotor Ratings and Specifications

Table 6.8 Ratings and Specifications of SGM Model

Servomotor SGM- 04A 08A

Rated Output*1 W (HP) 400 (0.536) 750 (1.006)

Rated Torque *1 *2 N¡m 1.27 2.39

kgf¡cm (lb¡in) 13.0 24.3

Instantaneous Peak Torque*1 N¡m 3.82 7.1

kgf¡cm (lb¡in) 39.0 72.9

Rated Current*1 A (rms) 2.6 4.4

Instantaneous Max Current*1 A (rms) 8.0 13.9

Rated Speed*1 r/min 3000

Instantaneous Max Speed*1 r/min 4500

Torque Constant*1 N¡m/A (rms) 0.533 0.590

kgf¡cm/A 5.44 6.01


(lb¡in/A)(rms)

Moment of Inertia [JM] (= GD2M/4) 0.191 0.671


kg¡m2¢10−4

gf¡cm¡s2 0.195 0.685


(oz¡in¡s2¢10−3)

Rated Power Rate*1 kW/s 84.6 85.1 6


Rated Angular Acceleration*1 rad/s2 66600 35600

Inertia Time Constant ms 0.3 0.3

Inductive Time Constant ms 6.4 13

* 1. These items and torque-speed characteristics are the values obtained in combination with an SGDB SERVOPACK with the
armature winding temperature at 100_C; other values were obtained with the armature winding temperature at 20_C. Note
also that all values are representative values only.
* 2. Rated torque indicates the continuous allowable torque at an ambient temperature of 40_C when attached to a heat sink mea-
suring 250 ¢ 250 ¢ 6 mm (9.84 × 9.84 × 0.24 in).

6 -37
Servo Selection and Data Sheets
6.2.1 Ratings and Specifications

IMPORTANT The ratings and specifications on the previous page are for a standard Servomotor.
Add the numeric values to the moment of inertia values in the Table6.8 for a motor fitted with a holding brake
and a 12-bit absolute encoder. Other specifications will also change slightly.

SGM- 04A 08A


With Holding Brake kg¡m2¢10−4 0.058 0.14

gf¡cm¡s2 0.059 0.143


(lb¡in¡s2¢10−3)

With 12-bit Absolute Encoder kg¡m2¢10−4 0.025

gf¡cm¡s2 0.026
(lb¡in¡s2¢10−3)

Also, if an oil seal is attached, use the reduced rating shown below. This is required for the re-
sulting increase in friction torque. In this case, too, the values of other specifications will also
change slightly.

SGM- 04A 08A

Reduced rate (%) 95

z Holding Brake Motor


TERMS

The holding brake is automatically applied to the motor shaft to prevent


the load falling in vertical axis applications when the motor power supply Prevent
is turned OFF or fails. It is only to hold the load and cannot be used to stop Load load falling
the motor.

Load

6 -38
6.2 Servomotor Ratings and Specifications

The electrical specifications and static friction torque of the holding brake are shown below.

SGM (Rated Voltage: 90 VDC): Standard Models

Motor Model Motor Holding Brake Specifications


Capacity
W Capacity Holding Coil Rated
(HP) W Torque Resistance Current
(HP) kgScm Ω at 20°C A at 20°C
(lbSin)

SGM-04jjjj 400 (0.536) 6.5 (0.009) 15 1246 0.072

SGM-08jjjj 750 (1.006) 6 (0.008) 25 1350 0.067

SGM (Rated Voltage: 24 VDC): Nonstandard Models

Motor Model Motor Holding Brake Specifications


Capacity
W Capacity Holding Coil Rated
(HP) W Torque Resistance Current
(HP) kgScm Ω at 20°C A at 20°C
(lbSin)

SGM-04jjjj 400 (0.536) 6.5 (0.009) 15 89 0.27

SGM-08jjjj 750 (1.006) 6 (0.008) 25 96 0.25

SGM Torque-Speed Characteristics


6
SGM-04A SGM-08A

4000 4000

3000 3000
Motor Motor
Speed 2000 Speed 2000
(r/min) (r/min)
1000 1000

0 0
0 1 2 3 4 0 2 4 6 8
TORQUE (N¡m) TORQUE (N¡m)
0 10 20 30 40 0 20 40 60 80
TORQUE (lb¡in) TORQUE (lb¡in)

A: Continuous Duty Zone


B: Intermittent Duty Zone

6 -39
Servo Selection and Data Sheets
6.2.2 Mechanical Characteristics

6.2.2 Mechanical Characteristics

This section describes the mechanical characteristics of Servomotors.

J Allowable Radial Load, Allowable Thrust Load

The output shaft allowable loads for SGMj Servomotor are shown below.

Perform mechanical design such that the thrust loads and radial loads do not exceed the values
stated below.

Table 6.9 Allowable Radial Load and Thrust Load of Servomotor

Servomotor Allowable Radial Allowable LR Reference Diagram


Model Load Fr [N(lb)] Thrust Load mm
Fs [N(lb)] (in.)

SGMG-05AjA 490 (110) 98 (22) 58 (2.28)

-09AjA 490 (110) 98 (22)

-13AjA 686 (154) 343 (77)

-20AjA 1176 (265) 490 (110) 79 (3.11)


6 -30AjA 1470 (331) 490 (110)

-44AjA 1470 (331) 490 (110)

-55AjA 1764 (397) 588 (132) 113


(4 45)
(4.45)
-75AjA 1764 (397) 588 (132)

-1AAjA 1764 (397) 588 (132) 116


(4 57)
(4.57)
4998 (1125) 2156 (485)

SGMG-03AjB 490 (110) 98 (22) 58 (2.28)

-06AjB 490 (110) 98 (22)

-09AjB 686 (154) 343 (77)

-12AjB 1176 (265) 490 (110) 79 (3.11)

-20AjB 1470 (331) 490 (110)

-30AjB 1470 (331) 490 (110)

-44AjB 1764 (397) 588 (132) 113


(4 45)
(4.45)
-60AjB 1764 (397) 588 (132)

6 -40
6.2 Servomotor Ratings and Specifications

Servomotor Allowable Radial Allowable LR Reference Diagram


Model Load Fr [N(lb)] Thrust Load mm
Fs [N(lb)] (in.)

SGMS-10A 686 (154) 196 (44) 45 (1.77)

-15A 686 (154) 196 (44)

-20A 686 (154) 196 (44)

-30A 980 (221) 392 (88) 63 (2.48)

-44A 1176 (265) 392 (88)

-50A 1176 (265) 392 (88)

SGMD-22A 1176 (265) 490 (110) 55 (2.17)

-32A 1176 (265) 490 (110)

-40A 1176 (265) 490 (110) 65 (2.56)

SGM-04A 245 74 25 (0.98)

-08A 392 147 35 (1.38)

SGMP-04A 245 68 25 (0.98)

-08A 392 147 35 (1.38)

-15A 490 147

*
6
Allowable radial loads shown above are the maximum values that could be applied to the shaft
end.

J Mechanical Tolerance
The tolerances of the SGMj Servomotor output shaft and installation are shown in the table
below.

Tolerance (T.I.R.) Tolerance Reference Diagram


(T.I.R.)

Perpendicularity between flange face 0.04mm


and output shaft A (0.0016in.)

Mating concentricity of flange O.D. B 0.04mm


(0.0016in.)

Run-out at end of shaft C 0.02mm


(0.00079in.)

6 -41
Servo Selection and Data Sheets
6.2.2 Mechanical Characteristics

J Direction of Motor Rotation


Positive rotation of the servomotor is counterclockwise, viewing from the drive end.

Forward direction

J Impact Resistance
Mount the servomotor with the axis horizontal. The servomotor must withstand the following
vertical impacts.
SGM, SGMP
D Impact Acceleration: 98 m/s2 (10 G)
D Number of Impacts: 2
SGMG, SGMS, SGMD
D Impact Acceleration: 490 m/s2 (50 G)
D Number of Impacts: 2

Vertical

6
Horizontal shaft

Impact Applied to Servomotor

IMPORTANT In SGMjServomotors, an accurate detector is attached to the shaft at the opposite end from the load. Avoid
applying impacts directly to the shaft as these may damage the detector.

J Vibration Resistance
Mount the servomotor with the axis horizontal. The servomotor must withstand the following
vibration accelerations in three directions: vertical, transverse, and longitudinal.
D Vibration Acceleration: 24.5 m/s2 (2.5 G)
Longitudinal

Vertical

Transverse Horizontal
shaft

Vibration Applied to Servomotor

6 -42
6.2 Servomotor Ratings and Specifications

J Vibration Class
The SGMj Servomotors meet the following vibration class at rated speed.

D Vibration Class: 15 µm or below


Vibration Measurement Position

TERMS z Vibration Class

Vibration class 15 mm or below indicates that the total amplitude of vibration of the motor alone, running at rated
speed, does not exceed 15 mm.

6 -43
Servo Selection and Data Sheets
6.3.1 Combined Specifications

6.3 SERVOPACK Ratings and Specifications

This section presents tables of SGDB SERVOPACK ratings and specifications.

6.3.1 Combined Specifications

The following table shows the specifications obtained when SGDB SERVOPACKs are com-
bined with SGMG, SGMS, SGMD, SGM, and SGMP Servomotors:

Table 6.10 Combined Specifications of SERVOPACKs and Servomotors

SGMG SERVOPACK 05AM 10AM 10AM 15AM 20AM 30AM 50AM 60AM
Series SGDB-

Motor Model 03Aj 06Aj 09Aj 12Aj 20Aj 30Aj 44Aj 60Aj
B B B B B B B B
SGMG-

Capacity 0.3 0.6 0.9 1.2 2.0 3.0 4.4 6.0


(0.4) (0.8) (1.2) (1.6) (2.7) (4.0) (5.9) (8.0)
kW (HP)

Rated/Max. 1000/2000
Motor Speed
r/min

Applicable Standard: Incremental encoder (8192 P/R)


6 Encoder

Continuous Output 3.0 5.7 7.6 11.6 18.5 24.8 32.9 46.9
Current
A (rms)

Max. Output Current 7.3 13.9 16.6 28 42 56 84 110


A (rms)

Allowable Load Iner- 36.2 69.5 103 159 230 338 445 625
tia*JL (32.0) (61.5) (91.2) (141) (204) (299) (394) (553)
kg¡m2¢10−4
(oz¡in¡s2¢10−3)

6 -44
6.3 SERVOPACK Ratings and Specifications

SGMG SERVOPACK 05AM 10AM 15AM 20AM 30AM 50AM 60AM 75AM 1AAM 1EAM
Series SGDB-

Motor Model 05 09 13 20 30 44 55 75 1A 1E
AjA AjA AjA AjA AjA AjA AjA AjA AjA AjA
SGMG-

Capacity 0.45 0.85 1.3 1.8 2.9 4.4 5.5 7.5 11 15


(0.6) (1.1) (1.7) (2.4) (3.9) (5.9) (7.4) (10) (15) (20)
kW (HP)

Rated/Max. 1500/3000 1500/2000


Motor Speed
r/min

Applicable Standard: Incremental encoder (8192 P/R)


Encoder

Continuous Output 3.8 7.1 10.7 16.7 23.8 32.8 42.1 54.7 58.6 78.6
Current
A (rms)

Max. Output Current 11 17 28 42 56 84 110 130 140 170


A (rms)

Allowable Load Iner- 36.2 69.5 103 159 230 338 445 625 1405 1575
tia*JL (32.0) (61.5) (91.2) (141) (204) (299) (394) (553) (1244)
kg¡m2¢10−4
(oz¡in¡s2¢10−3)

* The allowable load inertia is five times the motor inertia for the SGMG.
6

6 -45
Servo Selection and Data Sheets
6.3.1 Combined Specifications

SGMD SERVOPACK 30AM 50AM 50AM


Series SGDB-

Motor Model 22 32 40
AjA AjA AjA
SGMD-

Capacity 2.2 3.2 4.0


(2.9) (4.3) (5.4)
kW (HP)

Rated/Max. 2000/3000
Motor Speed
r/min

Applicable Standard: Absolute encoder (1024 P/R)


Encoder

Continuous Output 15.7 20.9 22.8


Current
A (rms)

Max. Output Current 54 73 77


A (rms)

Allowable Load Iner- 255 343 431


tia*JL (226) (304) (382)
kg¡m2¢10−4
(oz¡in¡s2¢10−3)

6 * The allowable load inertia is five times the motor inertia for the SGMD.

6 -46
6.3 SERVOPACK Ratings and Specifications

SGMS SERVOPACK 10AM 15AM 20AM 30AM 50AM 50AM


Series SGDB-

Motor Model 10 15 20 30 40 50
AjA AjA AjA AjA AjA AjA
SGMS-

Capacity 1.0 1.5 2.0 3.0 4.0 5.0


(1.3) (2.0) (2.7) (4.0) (5.4) (6.7)
kW (HP)

Rated/Max. 3000/4500
Motor Speed
r/min

Applicable Standard: Incremental encoder (4096 P/R)


Encoder

Continuous Output 5.7 9.5 12.4 18.8 24.3 28.2


Current
A (rms)

Max. Output Current 17 28 42 56 77 84

A (rms)

Allowable Load Iner- 8.7 12.4 16.0 35.0 48.0 61.5


tia*JL (7.7) (11.0) (14.2) (31.0) (42.5) (54.9)
kg¡m2¢10−4
(oz¡in¡s2¢10−3)

* The allowable load inertia is five times the motor inertia for the SGMS.
6

6 -47
Servo Selection and Data Sheets
6.3.1 Combined Specifications

SGMP SERVOPACK 05AM 10AM 15AM


Series SGDB-

Motor Model 04Aj 08Aj 15Aj


SGMP-

Capacity 0.4 0.75 1.5


(0.5) (1.0) (2.0)
kW (HP)

Rated/Max. 3000/4500
Motor Speed
r/min

Applicable Standard: Incremental encoder (2048 P/R)


Encoder

Continuous Output 2.6 4.1 7.5


Current
A (rms)

Max. Output Current 8.0 13.9 23.0


A (rms)

Allowable Load Iner- 10.4 10.6 20.2


tia*JL (17.9)
kg¡m2¢10−4
(oz¡in¡s2¢10−3)

6 -48
6.3 SERVOPACK Ratings and Specifications

SGM SERVOPACK 05AM 10AM


Series SGDB-

Motor Model 04Aj 08Aj


SGM-

Capacity 0.4 0.75


(0.5) (1.0)
kW (HP)

Rated/Max. 3000/4500
Motor Speed
r/min

Applicable Standard: Incremental encoder (2048 P/R)


Encoder

Continuous Output 2.6 4.4


Current
A (rms)

Max. Output Current 8.0 13.9


A (rms)

Allowable Load Iner- 5.73 20.1


tiaJL
kg¡m2¢10−4

6 -49
Servo Selection and Data Sheets
6.3.2 Ratings and Specifications

6.3.2 Ratings and Specifications

The ratings and specifications of SERVOPACKs are shown in Table 6.11 below. Refer to them
when selecting a SERVOPACK.

Table 6.11 Ratings and Specifications of SERVOPACKs

SERVOPACK SGDB- 05 10 15 20 30 50 60 75 1A 1E

Applicable Servomotor SGMG- (1500 r/min) 05A 09A 13A 20A 30A 44A 55A 75A 1AA 1EA

SGMG- (1000 r/min) 03A 06A, 12A 20A 30A 44A 60A − − −
09A

SGMS- − 10A 15A 20A 30A 40A, − − − −


50A

SGMD- − − − − 22A 32A, − − − −


40A

SGMP- 04A 08A 15A − − − − − − −

SGM- 04A 08A − − − − − − − −

Basic Input Main Circuit*1 Three-phase 200 to 230 VAC +10% to −15%, 50/60 Hz
Specifica- Power
tions Supply Control Circuit*1 Single-phase 200 to 230 VAC +10% to −15%, 50/60 Hz

Control Mode Three-phase, full-wave rectification IGBT PWM (sine-wave driven)

Feedback Incremental encoder, absolute encoder


6
Location Operating/Storage 0 to 55°C/−20 to 85°C
Temperature*2

Operating and Storage 90% or less (non-condensing)


Humidity

Vibration/Shock Resistance 4.9 m/s2/19.6 m/s2

Structure Base-mounted (duct ventilation available as option)

Approx. Mass 1 (lb) 4 (9) 5 (11) 15 (33) 23 (51)

6 -50
6.3 SERVOPACK Ratings and Specifications

SERVOPACK SGDB- 05 10 15 20 30 50 60 75 1A 1E

Position Station Number Operating Fixed point positioning using station numbers (contact data)
Control Command Method Specifications
Function
Command Position command:
Input BCD (000 to 999) or binary number (0 to 4095, 12 bits)

System Absolute command or incremental command

Digital Switch Operating Positioning by digital switches


Command Method Specifications

Command Position command: Sign + 8 digits max. (−99999999 to +99999999)


Input
Speed command: 6 digits max. (000001 to 240000), but must not exceed
maximum rotation speed of motor

System Absolute command or incremental command

Serial Communications Operating Positioning by serial communications


Command Method Specifications

Command Asynchronous, baud rate 1200 to 38400 bps (Initial setting: 38400 bps)
Input

System Absolute command or incremental command

Command Table Operating Positioning by position and speed number command (contact data)
Method Specifications

Command Position command: Position table, sign + 8 bits max. (−99999999 to


Input +99999999)
6
Speed command: Speed table, 6 digits max. (000001 to 240000), but must
not exceed maximum rotation speed of motor
Position and speed number command:
Binary number (1 to 512, 9 bits max.)

System Absolute command or incremental command

Pulse Mode Operating Positioning by pulse train (line PG or pulse train input)
Specifications

Command Position: Pulse number 90_ phase difference 2-phase pulse train, forward +
Input reverse pulse train, sign + pulse train
Speed: Pulse frequency 450 kpps max.
Form: Line driver (+5 V)

System Compatible with incremental command only

Perfor- Bias Setting 0 to 450 r/min (setting resolution: 1 r/min)


mance
Feed-forward Compensation 0 to 100% (setting resolution: 1%)

Positioning Completed Width 0 to 250 command units (setting resolution: 1 command unit)
Setting

6 -51
Servo Selection and Data Sheets
6.3.2 Ratings and Specifications

SERVOPACK SGDB- 05 10 15 20 30 50 60 75 1A 1E

I/O Func- Position Output Output Form Line driver output: Phases A and B
tions
Frequency 16 to 32768 (up to number of encoder pulses)
Dividing Ratio

Control Interface I/O Input 1 serial port, 24 V digital system

Output 1 serial port, 24 V system and 5 V system (PG division output)

Analog Monitor Output CH1 Speed feedback: 2 V/1000 r/min or 1 V/1000 r/min

Position error: 0.05 V/command units or 0.05 V/100 command units

CH2 Torque command: 2 V/rated torque

Speed command: 2 V/1000 r/min or 1 V/1000 r/min

Built-in Dynamic Brake (DB) Activated at main power OFF, alarm, servo OFF or overtravel
Functions (specified by parameter).

Regenerative Processing Built-in. (For 5 kW or greater, an external regenerative resistor must be


mounted.)

Overtravel (OT) Prevention When P-OT or N-OT is activated, the motor is stopped by dynamic brake,
decelerates to a stop, or coasts to a stop (specified by parameter).

External Current Limit Switches between forward (Cn-08) and reverse (Cn-09) current limits in
accordance with /P-CL or /N-CL contact input; or a fixed current limit
specified by parameter (Cn-10).

6 Protection Absolute data alarm (A.00), parameter breakdown (A.02), parameter set-
ting alarm (A.04), overcurrent (A.10), regenerative alarm (A.30), main
circuit voltage alarm (A.40), overspeed (A.51), overload (A.71 and A.72),
heat sink overheat (A.7A), zero point alarm (A.80), absolute PG back-up
alarm (A.81), absolute PG checksum alarm (A.82), absolute PG battery
alarm or SERVOPACK battery alarm (A.83), absolute PG data alarm
(A.84), absolute PG overspeed (A.85), Servo overrun (A.C1), PG phase
error detection (A.C2), PG phase A or phase B disconnection (A.C3), PG
phase C disconnection (A.C4), position error pulse overflow (A.D0), hard-
ware alarm (A.B0), CPU error (A.B2 and A.B3), power line open phase
detect (A.F1), power loss (A.F3).
Note: Occasionally hardware errors may not be included in alarm trace-back,
and CPU errors may occasionally be included in alarm trace-back but not
displayed.

Display POWER (control power supply), ALARM (alarm), CHARGE (main cir-
cuit capacitor charging), STATUS (7-segment LED status display)

Monitor Serial communications, digital operator (position, speed, torque, I/O sig-
nals, etc.), analog voltage (current speed, torque command, speed com-
mand, position error)

6 -52
6.3 SERVOPACK Ratings and Specifications

SERVOPACK SGDB- 05 10 15 20 30 50 60 75 1A 1E

Built-in Position Control Functions Linear acceleration/deceleration (1-step and 2-step), exponential accelera-
Functions tion/deceleration, S-curve acceleration/deceleration, electronic gear func-
tion, command pulse multiplication, stored stroke limit, backlash com-
pensation, COIN (positioning complete output), NEAR (positioning near
output), line PG switching, etc.

Absolute Encoder Back-up Battery mounted on SERVOPACK panel; contains built-in super capacitor

Commu- Interface RS-422A port of personal computer, etc. (RS-232C port can be used if
nications certain conditions are met.)
Digital Operator (JUSP-OP02A-1, JUSP-OP03A)

Number of Communications 15 axes if group configuration is not specified; 32 axes if group configura-
Axes tion is specified (when connected via RS-422A port).

Axis Address Setting Hexadecimal rotary switch (1 SW); group setting is specified by parameter
(Cn-13).

Functions Operation command input, status display, parameter settings, table settings,
monitor display, alarm trace-back display, etc.

* 1. The SERVOPACK cannot be used if the power supply voltage exceeds 230 V + 10% (253 V). If it is likely to exceed this limit,
use a step-down transformer.
* 2. Install the SERVOPACK where the ambient temperature lies within this range. Even if the SERVOPACK is installed in a box,
the temperature within the box must not exceed this range.

6 -53
Servo Selection and Data Sheets
6.3.3 Overload Characteristics

6.3.3 Overload Characteristics

The SERVOPACK has a built-in overload protective function to protect the SERVOPACK and
Servomotor from overload. Therefore, the SERVOPACK allowable power is limited by the
overload protective function, as shown below.

The overload detection level is quoted under hot start conditions at a motor ambient tempera-
ture of 40°C.

Operating Time (s)

Rated current Maximum current

6 Approx.
Rated current + Maximum current
2

Motor Current
Figure 6.3 Overload Characteristics

TERMS z Hot Start

Indicates that both SERVOPACK and Servomotor have run long enough at rated load to be thermally saturated.

6 -54
6.3 SERVOPACK Ratings and Specifications

6.3.4 Starting Time and Stopping Time

The motor starting time (tr) and stopping time (tf) under constant load are calculated by the
following formulas. The motor viscous torque and friction torque are ignored.
2π ⋅ N m (J M + J L)
Starting Time: tf = [s]
60 ⋅ (T PM·–T L)
Stopping Time: 2π ⋅ N m (J M + J L)
tf = [ms]
60 ⋅ (T PM· + T L)

NM: Motor speed used (r/min.)


JM: Motor moment of inertia (kg¡m2) . . . . . . . . . . . . . . . (GD2M/4)
JL: Load converted to shaft moment of inertia (kg¡m2) . . . . . . . (GD2L/4)
TPM: Maximum instantaneous motor torque obtained in combination with SERVOPACK
(N¡m)
TL: Load torque (N¡m)
To convert the motor current value into an equivalent torque value, use the following formula:
Motor torque constant × motor current value (effective value)

T PM
Motor Torque
(size) Time
TL
TPM

6
NM

Motor Speed Time

Figure 6.4 Motor Torque (Size) - Motor Speed Timing Chart

6.3.5 Load Inertia

The larger the load inertia becomes, the worse the movement response of the load. The size
of the load inertia (JL) allowable when using a servomotor must not exceed five times the motor
inertia (JM).
For the SGM-04Aj, SGM-08Aj, and SGMP-04Aj, this limitation is 30 times the motor in-
ertia, and for the SGMP-08Aj, it is 10 times the motor inertia.

If the load inertia exceeds five times the motor inertia, an overvoltage alarm may arise during
deceleration. To prevent this, take one of the following actions:

D Reduce the torque limit value.


D Reduce the slope of the deceleration curve.
D Reduce the maximum motor speed.
D Consult your Yaskawa representative.

6 -55
Servo Selection and Data Sheets
6.3.6 Overhanging Loads

6.3.6 Overhanging Loads

A Servomotor may not be operated under an overhanging load, which is a load which tends
to continually rotate the motor. The following figure shows a typical example of overhanging
load.

Motor

Motor drive for vertical axis, using no counterweight

Tension

Motor

Motor subject to rotation from feed motor

6 to maintain applied tension.

Tension control drive


Figure 6.5 Typical Example of Overhanging Load

IMPORTANT Under an overhanging load, SERVOPACK regenerative brake is continuously applied, and the regenerative
energy of the load may exceed the allowable range and damage the SERVOPACK.
The regenerative brake capacity of the SERVOPACK is rated for short-time operation, approximately equivalent
to the deceleration stopping time.

6 -56
6.4 Σ-Series Dimensional Drawings

6.4 Σ-Series Dimensional Drawings

This section presents dimensional drawings of the Σ-Series Servomotor, SERVOPACK, and Digi-
tal Operator.

6.4.1 Servomotor Dimensional Drawings

The dimensional drawings of the SGMG, SGMS, SGMD and SGMP (1.5 kW) Servomotors
are shown on the following pages. Note that the models and dimensional drawings of the
SGMG Servomotors differ according to rated speed (1500 or 1000 r/min).

The dimensional drawings of each Servomotor series are broadly divided into four types, ac-
cording to the detector type (incremental or absolute encoder) and the presence or absence of
a brake.

Model Reference Pages

SGMG Servomotors, 1500 r/min Page 6 -57 to 6 -71

SGMG Servomotors, 1000 r/min Page 6 -71 to 6 -83

SGMS Servomotors Page 6 -83 to 6 -91

SGMD Servomotors Page 6 -92 to 6 -96

SGM Servomotors Page 6 -97 to 6 -108


6
SGMP Servomotors Page 6 -109 to 6 -128

J SGMG-jjAjA Servomotors (1500 r/min)

With Incremental Encoder (8192 P/R)

0.06 A
For 1AA2A and
1EA2A only

(0.0016)

(φ0.0016)

(0.0008)
4-φLZ
MTG Holes
0.04
(0.0016)
For 55A2A, 75A2A,
1AA2A and 1EA2A only Unit: mm (in)

6 -57
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

Detailed View of Shaft End


SGMG-05A2A to -13A2A, -1AA2A and -1EA2A SGMG-20A2A to -75A2A

Unit: mm (in)

Model SGMG- L LL LM LR LT KB1 KB2 IE KL1 KL2

05A2A 196 138 92 58 46 65 117 − 109 88


(7.72) (5.43) (3.62) (2.28) (1.81) (2.56) (4.61) (4.29) (3.46)

09A2A 219 161 115 58 46 88 140 − 109 88


(8.62) (6.34) (4.53) (2.28) (1.81) (3.46) (5.51) (4.29) (3.46)

13A2A 243 185 139 58 46 112 164 − 109 88


(9.57) (7.28) (5.47) (2.28) (1.81) (4.41) (6.46) (4.29) (3.46)

20A2A 245 166 119 79 47 89 145 − 140 88


(9.65) (6.54) (4.69) (3.11) (1.85) (3.50) (5.71) (5.51) (3.46)

30A2A 271 192 145 79 47 115 171 − 140 88


(10.67) (7.56) (5.71) (3.11) (1.85) (4.53) (6.73) (5.51) (3.46)

44A2A 305 226 179 79 47 149 205 − 140 88


6 (12.01) (8.90) (7.05) (3.11) (1.85) (5.87) (8.07) (5.51) (3.46)

55A2A 373 260 213 113 47 174 239 125 150 88


(14.69) (10.24) (8.39) (4.45) (1.85) (6.85) (9.41) (4.92) (5.91) (3.46)

75A2A 447 334 287 113 47 248 313 125 150 88


(17.60) (13.15) (11.30) (4.45) (1.85) (9.76) (12.32) (4.92) (5.91) (3.46)

1AA2A 454 338 291 116 47 251 317 142 168 88


(17.87) (13.31) (11.46) (4.57) (1.85) (9.88) (12.48) (5.59) (6.61) (3.46)

1EA2A 573 457 388 116 69 343 435 142 168 88


(22.56) (17.99) (15.28) (4.57) (2.72) (13.50) (17.13) (5.59) (6.61) (3.46)

6 -58
6.4 Σ-Series Dimensional Drawings

Unit: mm (in)

Model Flange Dimensions Shaft End Dimensions Approx.


SGMG-
SGMG Mass
kg
LA LB LC LE LF1 LF2 LG LH LJ1 LJ2 LZ S S1 Q
(lb)

05A2A 145 0 130 6 6 − 12 165 45 − 9 0 30 40 5.5


110 − 0.035 19 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (1.57) (12.12)
0
0 (0.75 − 0.0005)
(4.33 − 0.0014)

09A2A 145 0 130 6 6 − 12 165 45 − 9 0 30 40 7.6


110 − 0.035 19 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (1.57) (16.75)
0
0 (0.75 − 0.0005)
(4.33 − 0.0014)

13A2A 145 0 130 6 6 − 12 165 45 − 9 0 30 40 9.6


110 − 0.035 22 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (1.57) (21.16)
0
0 (0.87 − 0.0005)
(4.33 − 0.0014)

20A2A 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 14


114.3 − 0.025 35 0
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (30.86)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )

30A2A 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 18


114.3 − 0.025 35 0
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (39.68)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )

44A2A 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 23


114.3 − 0.025 35 0
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (50.69)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )

55A2A 200 0
114.3 − 0.025
180 3.2 3 0.5 18 230 76 62 13.5 0
42 − 0.016
45 110 30 6
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (4.33) (66.13)
0 0
(4.50 − 0.0010) (1.65 − 0.0006)

75A2A 200 0 180 3.2 3 0.5 18 230 76 62 13.5 0 45 110 40


114.3 − 0.025 42 − 0.016
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (4.33) (88.18)
0 0
(4.50 − 0.0010) (1.65 − 0.0006)

1AA2A 235 0 220 4 4 − 18 270 62 − 13.5 0 45 110 57.5


200 − 0.046 42 − 0.016
(9.25) (8.66) (0.16) (0.16) (0.71) (10.63) (2.44) (0.53) (1.77) (4.33) (126.73)
0 0
(7.87 − 0.0018) (1.65 − 0.0006)

1EA2A 235 0 220 4 4 − 20 270 85 − 13.5 + 0.030 65 110 86


200 − 0.046 55 + 0.011
(9.25) (8.66) (0.16) (0.16) (0.79) (10.63) (3.35) (0.53) (2.56) (4.33) (189.6)
0 + 0.0012
(7.87 − 0.0018) (2.17 + 0.0004 )

Note: 1. An incremental encoder (8192 P/R) is used as a detector.


2. SGMG-05A to -44A2A do not contain eyebolts.

6 -59
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

D Connector Wiring on Detector End

Receptacle: MS3102A20-29-P
Plug (To be prepared by customer) (L type): MS3108B20-29S or
(Straight type) MS3057-12A
Cable Clamp: (To be prepared by customer) MS3057-12A

A A channel output K −−−

B A channel output L −−−

C B channel output M −−−

D B channel output N −−−

E C channel output P −−−

F C channel output R −−−

G 0V S −−−

H +5 VDC T −−−

J FG (Frame Ground)

Note: 1. Terminals K to T are not used.


2. Receptacle, plug and cable clamp are common regardless of motor capacity.

D Connector Wiring on Motor End

6 A Phase U

B Phase V

C Phase W

D Ground terminal

Note: Receptacle, plug and cable clamp differ depending on the capacity. Refer to Connectors
on Detector and Motor Ends (page 6 -129).

6 -60
6.4 Σ-Series Dimensional Drawings

With Incremental Encoder (8192 P/R) and Brake


D 0.5 to 4.4 kW

(0.0016)

(φ0.0016)

MTG
Holes
(0.0008) Unit: mm (in)

Detailed View of Shaft End


SGMG-05A2AAB to -13A2AAB SGMG-20A2AAB to -44A2AAB

6
Unit: mm (in)

Model SGMG- L LL LM LR LT KB1 KB2 KL1 KL2

05A2AAB 234 176 129 58 47 56 155 120 88


(9.21) (6.93) (5.08) (2.28) (1.85) (2.20) (2.20) (4.72) (3.46)

09A2AAB 257 199 152 58 47 79 178 120 88


(10.12) (7.83) (5.98) (2.28) (1.85) (3.11) (7.01) (4.72) (3.46)

13A2AAB 281 223 176 58 47 103 202 120 88


(11.06) (8.78) (6.93) (2.28) (1.85) (4.06) (7.95) (4.72) (3.46)

20A2AAB 296 217 170 79 47 79 196 146 88


(11.65) (8.54) (6.69) (3.11) (1.85) (3.11) (7.72) (5.75) (3.46)

30A2AAB 322 243 196 79 47 105 222 146 88


(12.68) (9.57) (7.72) (3.11) (1.85) (4.13) (8.74) (5.75) (3.46)

44A2AAB 356 277 230 79 47 139 256 146 88


(14.02) (10.91) (9.06) (3.11) (1.85) (5.47) (10.08) (5.75) (3.46)

6 -61
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

Unit: mm (in)

Model Flange Dimensions Shaft End Dimensions Approx.


SGMG-
SGMG Mass
kg
LA LB LC LE LF1 LF2 LG LH LJ1 LJ2 LZ S S1 Q
(lb)

05A2AAB 145 0 130 6 6 − 12 165 45 − 9 0 30 40 7.5


110 − 0.035 19 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.5) (1.77) (0.35) (1.18) (1.57) (16.53)
0 0
(4.33 − 0.0014) (0.75 − 0.0005)

09A2AAB 145 0 130 6 6 − 12 165 45 − 9 0 30 40 9.6


110 − 0.035 19 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.5) (1.77) (0.35) (1.18) (1.57) (21.16)
0 0
(4.33 − 0.0014) (0.75 − 0.0005)

13A2AAB 145 0 130 6 6 − 12 165 45 − 9 0 30 40 12


110 − 0.035 22 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.5) (1.77) (0.35) (1.18) (1.57) 26.45)
0 0
(4.33 − 0.0014) (0.87 − 0.0005)

20A2AAB 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 19


114.3 − 0.025 35 0
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (41.88)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )

30A2AAB 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 23.5


114.3 − 0.025 35 0
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (51.79)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )

44A2AAB 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 28.5


114.3 − 0.025 35 0
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (62.81)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )

6 Note: An incremental encoder (8192 P/R) is used as a detector.

D Connector Wiring on Motor End

A Phase U E Brake terminal

B Phase V F Brake terminal

C Phase W G −−−

D FG (Frame Ground)

6 -62
6.4 Σ-Series Dimensional Drawings

D 5.5 to 15 kW

0.06 A
For 1AA2AAB and
1EA2AAB only

(0.0016)

(φ0.0016)

0.04 MTG
(0.0016)
Holes

Unit: mm (in)

Detailed View of Shaft End


SGMG-55A2AAB and -75A2AAB SGMG-1AA2AAB and -1EA2AAB

Unit: mm (in) 6
Model L LL LM LR LT KB1 KB2 KB3 IE KL1 KL2 KL3
SGMG-

55A2AAB 424 311 264 113 47 174 290 231 125 150 88 123
(16.69) (12.24) (10.39) (4.45) (1.85) (6.85) (11.42) (9.09) (4.92) (5.91) (3.46) (4.84)

75A2AAB 498 385 338 113 47 248 364 305 125 150 88 123
(19.61) (15.16) (13.31) (4.45) (1.85) (9.76) (14.33) (12.01) (4.92) (5.91) (3.46) (4.84)

1AA2AAB 499 383 340 116 43 258 362 315 142 168 88 142
(19.65) (15.08) (13.39) (4.57) (1.69) (10.16) (14.25) (12.40) (5.59) (6.61) (3.46) (5.59)

1EA2AAB 635 519 473 116 46 343 497 415 142 168 88 142
(25.00) (20.43) (18.62) (4.57) (1.81) (13.50) (19.57) (16.34) (5.59) (6.61) (3.46) (5.59)

6 -63
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

Unit: mm (in)

Model Flange Dimensions Shaft End Dimensions Approx.


SGMG-
SGMG Mass
kg
LA LB LC LE LF1 LF2 LG LH LJ1 LJ2 LZ S S1 Q
(lb)

55A2A 200 0 180 3.2 3 0.5 18 230 76 62 13.5 0 45 110 35


114.3 − 0.025 42 − 0.016
AB (7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (4.33) (77.14)
0 0
(4.50 − 0.0010) (1.65 − 0.0006)

75A2A 200 0 180 3.2 3 0.5 18 230 76 62 13.5 0 45 110 45.5


114.3 − 0.025 42 − 0.016
AB (7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (4.33) (100.28)
0 0
(4.50 − 0.0010) (1.65 − 0.0006)

1AA2A 235 0 220 4 4 − 18 270 62 − 13.5 0 45 110 65


200 − 0.046 42 − 0.016
AB (9.25) (8.66) (0.16) (0.16) (0.71) (10.63) (2.44) (0.53) (1.77) (4.33) (143.26)
0 0
(7.87 − 0.0018) (1.65 − 0.0006)

1EA2A 235 0 220 4 4 − 20 270 85 − 13.5 + 0.030 65 110 100


200 − 0.046 55 + 0.011
AB (9.25) (8.66) (0.16) (0.16) (0.79) (10.63) (3.35) (0.53) (2.56) (4.33) (220.46)
0 + 0.0012
(7.87 − 0.0018) (2.17 + 0.0004 )

Note: An incremental encoder (8192 P/R) is used as a detector.

D Connector Wiring on Brake and Motor Ends

A Brake terminal

B Brake terminal

6 C −−−

A Phase U

B Phase V

C Phase W

D Frame ground (FG)

6 -64
6.4 Σ-Series Dimensional Drawings

With Absolute Encoder (15-bit : 8192 P/R)

0.06 A
For 1AASA and
1EASA only

(0.0016)

(φ0.0016)

(0.0008) MTG
Holes
0.04
(0.0016)
For 55ASA, 75ASA,
1AASA and 1EASA only
Unit: mm (in)

Detailed View of Shaft End


SGMG-05ASA to -13ASA, -1AASA and -1EASA SGMG-20ASA to -75ASA

6
Unit: mm (in)

Model SGMG- L LL LM LR LT KB1 KB2 IE KL1 KL2

05ASA 210 152 92 58 60 65 131 − 109 88


(8.27) (5.98) (3.62) (2.28) (2.36) (2.56) (5.16) (4.29) (3.46)

09ASA 233 175 115 58 60 88 154 − 109 88


(9.17) (6.89) (4.53) (2.28) (2.36) (3.46) (6.06) (4.29) (3.46)

13ASA 257 199 139 58 60 112 178 − 109 88


(10.12) (7.83) (5.47) (2.28) (2.36) (4.41) (7.01) (4.29) (3.46)

20ASA 259 180 119 79 61 89 159 − 140 88


(10.20) (7.09) (4.69) (3.11) (2.40) (3.50) (6.26) (5.51) (3.46)

30ASA 285 206 145 79 61 115 185 − 140 88


(11.22) (8.11) (5.71) (3.11) (2.40) (4.53) (7.28) (5.51) (3.46)

44ASA 319 240 179 79 61 149 219 − 140 88


(12.56) (9.45) (7.05) (3.11) (2.40) (5.87) (8.62) (5.51) (3.46)

6 -65
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

Unit: mm (in)

Model SGMG- L LL LM LR LT KB1 KB2 IE KL1 KL2

55ASA 387 274 213 113 61 174 253 125 150 88


(15.24) (10.79) (8.39) (4.45) (2.40) (6.85) (9.96) (4.92) (5.91) (3.46)

75ASA 461 348 287 113 61 248 327 125 150 88


(18.15) (13.70) (11.30) (4.45) (2.40) (9.76) (12.87) (4.92) (5.91) (3.46)

1AASA 468 352 291 116 61 251 331 142 168 88


(18.43) (13.86) (11.46) (4.57) (2.40) (9.88) (13.03) (5.59) (6.61) (3.46)

1EASA 587 471 388 116 83 343 449 142 168 88


(23.11) (18.54) (15.28) (4.57) (3.27) (13.50) (17.68) (5.59) (6.61) (3.46)

Model Flange Dimensions Shaft End Dimensions Approx.


SGMG-
SGMG Mass
kg
LA LB LC LE LF1 LF2 LG LH LJ1 LJ2 LZ S S1 Q
(lb)

05ASA 145 0 130 6 6 − 12 165 45 − 9 0 30 40 5.9


110 − 0.035 19 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (1.57) (13.00)
0 0
(4.33 − 0.0014) (0.75 − 0.0005)
09ASA 145 0 130 6 6 − 12 165 45 − 9 0 30 40 8.0
110 − 0.035 19 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (1.57) (17.63)
0 0
(4.33 − 0.0014) (0.75 − 0.0005)
13ASA 145 0 130 6 6 − 12 165 45 − 9 0 30 40 10
110 − 0.035 22 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (1.57) (22.04)
0 0
(4.33 − 0.0014) (0.87 − 0.0005)

6 20ASA 200
(7.87)
0
114.3 − 0.025
180
(7.09)
3.2
(0.13)
3
(0.12)
0.5
(0.0197)
18
(0.71)
230
(9.06)
76
(2.99)
62
(2.44)
13.5
(0.53)
35
+ 0.01
0
45
(1.77)
76
(2.99)
14
(30.86)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )
30ASA 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 18.5
114.3 − 0.025 35 0
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (40.77)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )
44ASA 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 24
114.3 − 0.025 35 0
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (52.90)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )
55ASA 200 0 180 3.2 3 0.5 18 230 76 62 13.5 0 45 110 30
114.3 − 0.025 42 − 0.016
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (4.33) (66.12)
0 0
(4.50 − 0.0010) (1.65 − 0.0006)

75ASA 200 0 180 3.2 3 0.5 18 230 76 62 13.5 0 45 110 40


114.3 − 0.025 42 − 0.016
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (4.33) (88.16)
0 0
(4.50 − 0.0010) (1.65 − 0.0006)

1AASA 235 0 220 4 4 − 18 270 62 − 13.5 0 45 110 58


200 − 0.046 42 − 0.016
(9.25) (8.66) (0.16) (0.16) (0.71) (10.63) (2.44) (0.53) (1.77) (4.33) (127.83)
0 0
(7.87 − 0.0018) (1.65 − 0.0006)
1EASA 235 0 220 4 4 − 20 270 85 − 13.5 + 0.030 65 110 86
200 − 0.046 55 + 0.011
(9.25) (8.66) (0.16) (0.16) (0.79) (10.63) (3.35) (0.53) (2.56) (4.33) (189.6)
0 + 0.0012
(7.87 − 0.0018) (2.17 + 0.0004 )

Note: 1. An absolute encoder (15-bit : 8192 P/R) is used as a detector.


2. SGMG-05ASA to -44ASA do not contain eyebolts.

6 -66
6.4 Σ-Series Dimensional Drawings

D Connector Wiring on Detector End

Receptacle: MS3102A20-29P
Plug (To be prepared by customer) (L type): MS3108B20-29S or
(Straight type) MS3106B20-29
Cable Clamp: (To be prepared by customer) MS3057-12A

A A channel output K −−−

B A channel output L −−−

C B channel output M −−−

D B channel output N −−−

E Z (C) channel output P −−−

F Z (C) channel output R Reset

G 0 V (battery) S 0V

H +5 VDC T 3.6 V (battery)

J FG (Frame Ground)

Note: 1. Terminals K to P are not used. Do not connect anything.


2. Receptacle, plug and cable clamp are common regardless of motor capacity.

D Connector Wiring on Motor End

A Phase U
6
B Phase V

C Phase W

D Ground terminal

Note: Receptacle, plug and cable clamp differ depending on the capacity. Refer to Connectors
on Detector and Motor Ends (page 6 -129).

6 -67
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

With Absolute Encoder (15-bit : 8192 P/R) and Brake


D 0.5 to 4.4 kW

0.06 A
For 1AA2A and
1EA2A only

(0.0016)

(φ0.0016)

MTG
(0.0008) Holes
Unit: mm (in)

Detailed View of Shaft End


SGMG-05ASAAB to -13ASAAB SGMG-20ASAAB to -44ASAAB

6
Unit: mm (in)

Model SGMG- L LL LM LR LT KB1 KB2 KL1 KL2

05ASAAB 248 190 129 58 61 56 169 120 88


(9.76) (7.48) (5.08) (2.28) (2.40) (2.20) (6.65) (4.72) (3.46)

09ASAAB 271 213 152 58 61 79 (3.11) 192 120 88


(10.67) (8.39) (5.98) (2.28) (2.40) (7.56) (4.72) (3.46)

13ASAAB 295 237 176 58 61 103 216 120 88


(11.61) (9.33) (6.93) (2.28) (2.40) (4.06) (8.50) (4.72) (3.46)

20ASAAB 310 231 170 79 (3.11) 61 79 (3.11) 210 146 88


(12.20) (9.09) (6.69) (2.40) (8.27) (5.75) (3.46)

30ASAAB 336 257 196 79 (3.11) 61 105 236 146 88


(13.23) (10.12) (7.72) (2.40) (4.13) (9.29) (5.75) (3.46)

44ASAAB 370 291 230 79 (3.11) 61 139 270 146 88


(14.57) (11.46) (9.06) (2.40) (5.47) (10.63) (5.75) (3.46)

6 -68
6.4 Σ-Series Dimensional Drawings

Unit: mm (in)

Model Flange Dimensions Shaft End Dimensions Approx.


SGMG
SGMG- Mass
kg
LA LB LC LE LF1 LF2 LG LH LJ1 LJ2 LZ S S1 Q
(lb)

05ASA 145 0 130 6 6 − 12 165 45 − 9 0 30 40 7.9


110 − 0.035 19 − 0.013
AB (5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (1.57) (17.41)
0 0
(4.33 − 0.0014) (0.75 − 0.0005)
09ASA 145 0 130 6 6 − 12 165 45 − 9 0 30 40 10
110 − 0.035 19 − 0.013
AB (5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (1.57) (22.04)
0 0
(4.33 − 0.0014) (0.75 − 0.0005)
13ASA 145 0 130 6 6 − 12 165 45 − 9 0 30 40 12
110 − 0.035 22 − 0.013
AB (5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (1.57) (26.45)
0 0
(4.33 − 0.0014) (0.87 − 0.0005)

20ASA 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 19.5


114.3 − 0.025 35 0
AB (7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (42.98)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )
30ASA 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 23.5
114.3 − 0.025 35 0
AB (7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (51.79)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )
44ASA 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 29
114.3 − 0.025 35 0
AB (7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (63.92)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )

Note: An absolute encoder (15-bit : 8192 P/R) is used as a detector.

D Connector Wiring on Motor End

A Phase U E Brake terminal


6
B Phase V F Brake terminal

C Phase W G −−−

D Frame ground (FG)

D 5.5 to 15 kW

0.06 A
For 1AASAAB and
1EASAAB only

(0.0016)

(φ0.0016)

0.04 MTG
(0.0016) Holes
Unit: mm (in)

6 -69
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

Detailed View of Shaft End


SGMG-55ASAAB and -75ASAAB SGMG-1AASAAB and -1EASAAB

Unit: mm (in)

Model L LL LM LR LT KB1 KB2 KB3 IE KL1 KL2 KL3


SGMG-

55ASAAB 438 325 264 113 61 174 304 231 125 150 88 123
(17.24) (12.80) (10.39) (4.45) (2.40) (6.85) (11.97) (9.09) (4.92) (5.91) (3.46) (4.84)

75ASAAB 512 399 338 113 61 248 378 305 125 150 88 123
(20.16) (15.71) (13.31) (4.45) (2.40) (9.76) (14.88) (12.01) (4.92) (5.91) (3.46) (4.84)

1AASAAB 513 397 340 116 57 258 376 315 142 168 88 142
(20.20) (15.63) (13.39) (4.57) (2.24) (10.16) (14.80) (12.40) (5.59) (6.61) (3.46) (5.59)

1EASAAB 649 533 473 116 60 343 511 415 142 168 88 142
(25.53) (20.98) *18.62) (4.57) (2.36) (13.50) (20.12) (16.39) (5.59) (6.61) (3.46) (5.59)

Model Flange Dimensions Shaft End Dimensions Approx.


SGMG
SGMG- Mass
6 LA LB LC LE LF1 LF2 LG LH LJ1 LJ2 LZ S S1 Q
kg
(lb)

55ASA 200 0 180 3.2 3 0.5 18 230 76 62 13.5 0 45 110 36


114.3 − 0.025 42 − 0.016
AB (7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (4.33) (79.34)
0 0
(4.50 − 0.0010) (1.65 − 0.0006)

75ASA 200 0 180 3.2 3 0.5 18 230 76 62 13.5 0 45 110 50


114.3 − 0.025 42 − 0.016
AB (7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (4.33) (110.20)
0 0
(4.50 − 0.0010) (1.65 − 0.0006)

1AASA 235 0 220 4 4 − 18 270 62 − 13.5 0 45 110 65.5


200 − 0.046 42 − 0.016
AB (9.25) (8.66) (0.16) (0.16) (0.71) (10.63) (2.44) (0.53) (1.77) (4.33) (144.36)
0 0
(7.87 − 0.0018) (1.65 − 0.0006)

1EASA 235 0 220 4 4 − 20 270 85 − 13.5 + 0.030 65 110 100


200 − 0.046 55 + 0.011
AB (9.25) (8.66) (0.16) (0.16) (0.79) (10.63) (3.35) (0.53) (2.56) (4.33) (220.46)
0 + 0.0012
(7.87 − 0.0018) (2.17 + 0.0004 )

Note: An absolute encoder (15-bit : 8192 P/R) is used as a detector.

6 -70
6.4 Σ-Series Dimensional Drawings

D Connector Wiring on Brake and Motor End

A Brake terminal

B Brake terminal

C −−−

A Phase U

B Phase V

C Phase W

D Frame ground (FG)

J SGMG-jjAjB Servomotors (1000 r/min)

With Incremental Encoder (8192 P/R)

(0.0016)

(φ0.0016)

6
(0.0008)
MTG
Holes
0.04
(0.0016)
For 44A2B and Unit: mm (in)
60A2B only

Detailed View of Shaft End


SGMG-03A2B to -09A2B SGMG-12A2B to -60A2B

6 -71
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

Unit: mm (in)

Model SGMG- L LL LM LR LT KB1 KB2 IE KL1 KL2

03A2B 196 138 92 58 46 65 117 − 109 88


(7.72) (5.43) (3.62) (2.28) (1.81) (2.56) (4.61) (4.29) (3.46)

06A2B 219 161 115 58 46 88 140 − 109 88


(8.62) (6.34) (4.53) (2.28) (1.81) (3.46) (5.51) (4.29) (3.46)

09A2B 243 185 139 58 46 112 164 − 109 88


(9.57) (7.28) (5.47) (2.28) (1.81) (4.41) (6.46) (4.29) (3.46)

12A2B 245 166 119 79 47 89 145 − 140 88


(9.65) (6.54) (4.69) (3.11) (1.85) (3.50) (5.71) (5.51) (3.46)

20A2B 271 192 145 79 47 115 171 − 140 88


(10.67) (7.56) (5.71) (3.11) (1.85) (4.53) (6.73) (5.51) (3.46)

30A2B 305 226 179 79 47 149 205 − 140 88


(12.01) (8.90) (7.05) (3.11) (1.85) (5.87) (8.07) (5.51) (3.46)

44A2B 373 260 213 113 47 174 239 125 150 88


(14.69) (10.24) (8.39) (4.45) (1.85) (6.85) (9.41) (4.92) (5.91) (3.46)

60A2B 447 334 287 113 47 248 313 125 150 88


(17.60) (13.15) (11.30) (4.45) (1.85) (9.76) (12.32) (4.92) (5.91) (3.46)

Model Flange Dimensions Shaft End Dimensions Approx.


SGMG
SGMG- Mass
kg
6 LA LB LC LE LF1 LF2 LG LH LJ1 LJ2 LZ S S1 Q
(lb)

03A2B 145 0 130 6 6 − 12 165 45 − 9 0 30 40 5.5


110 − 0.035 19 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (1.57) (12.12)
0 0
(4.33 − 0.0014) (0.75 − 0.0005)

06A2B 145 0 130 6 6 − 12 165 45 − 9 0 30 40 7.6


110 − 0.035 19 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (1.57) (16.75)
0 0
(4.33 − 0.0014) (0.75 − 0.0005)

09A2B 145 0 130 6 6 − 12 165 45 − 9 0 30 40 9.6


110 − 0.035 22 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (1.57) (21.16)
0 0
(4.33 − 0.0014) (0.87 − 0.0005)

12A2B 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 14


114.3 − 0.025 35 0
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (30.86)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )

20A2B 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 18


114.3 − 0.025 35 0
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (39.62)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )

30A2B 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 23


114.3 − 0.025 35 0
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (50.69)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )

6 -72
6.4 Σ-Series Dimensional Drawings

Unit: mm (in)

Model Flange Dimensions Shaft End Dimensions Approx.


SGMG
SGMG- Mass
kg
LA LB LC LE LF1 LF2 LG LH LJ1 LJ2 LZ S S1 Q
(lb)

44A2B 200 0 180 3.2 3 0.5 18 230 76 62 13.5 0 45 110 30


114.3 − 0.025 42 − 0.016
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (4.33) (66.12)
0 0
(4.50 − 0.0010) (1.65 − 0.0006)

60A2B 200 0 180 3.2 3 0.5 18 230 76 62 13.5 0 45 110 40


114.3 − 0.025 42 − 0.016
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (4.33) (88.16)
0 0
(4.50 − 0.0010) (1.65 − 0.0006)

Note: 1. An incremental encoder (8192 P/R) is used as a detector.


2. SGMG-03A2B to -30A2B do not contain eyebolts.

D Connector Wiring on Detector End

Receptacle: MS3102A20-29-P
Plug (To be prepared by customer) (L type): MS3108B20-29S or
(Straight type) MS3106B20-29S
Cable Clamp: (To be prepared by customer) MS3057-12A

A A channel output K −−−

B A channel output L −−−

C B channel output M −−−


6
D B channel output N −−−

E C channel output P −−−

F C channel output R −−−

G 0V S −−−

H +5 VDC T −−−

J FG (Frame Ground)

Note: 1. Terminals K to T are not used.


2. Receptacle, plug and cable clamp are common regardless of motor capacity.

D Connector Wiring on Motor End

A Phase U

B Phase V

C Phase W

D Ground terminal

Note: Receptacle, plug and cable clamp differ depending on the capacity. Refer to Connectors
on Detector and Motor Ends (page 6 -129).

6 -73
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

With Incremental Encoder (8192 P/R) and Brake


D 0.3 to 3.0 kW

(0.0016)

(φ0.0016)

MTG
(0.0008) Holes
Unit: mm (in)

Detailed View of Shaft End


SGMG-03A2BAB to -09A2BAB SGMG-12A2BAB to -30A2BAB

6
Unit: mm (in)

Model SGMG- L LL LM LR LT KB1 KB2 KL1 KL2

03A2BAB 234 176 129 58 (2.28) 47 (1.85) 56 (2.20) 155 120 88 (3.46)
(9.21) (6.93) (5.08) (6.10) (4.72)

06A2BAB 257 199 152 58 (2.28) 47 (1.85) 79 178 120 88 (3.46)


(10.12) (7.83) (5.98) (3.11) (7.01) (4.72)

09A2BAB 281 223 176 58 (2.28) 47 (1.85) 103 202 120 88 (3.46)
(11.06) (8.78) (6.93) (4.06) (7.95) (4.72)

12A2BAB 296 217 170 79 47 (1.85) 79 196 146 88 (3.46)


(11.65) (8.54) (6.69) (3.11) (3.11) (7.72) (5.75)

20A2BAB 322 243 196 79 47 (1.85) 105 222 146 88 (3.46)


(12.68) (9.57) (7.72) (3.11) (4.13) (8.74) (5.75)

30A2BAB 356 277 230 79 47 (1.85) 139 256 146 88 (3.46)


(14.02) (10.91) (9.06) (3.11) (5.47) (10.08) (5.75)

6 -74
6.4 Σ-Series Dimensional Drawings

Unit: mm (in)

Model Flange Dimensions Shaft End Dimensions Approx.


SGMG-
SGMG Mass
kg
LA LB LC LE LF1 LF2 LG LH LJ1 LJ2 LZ S S1 Q
(bl)

03A2B 145 0 130 6 6 − 12 165 45 − 9 0 30 40 7.5


110 − 0.035 19 − 0.013
AB (5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (1.57) (16.53)
0 0
(4.33 − 0.0014) (0.75 − 0.0005)

06A2B 145 0 130 6 6 − 12 165 45 − 9 0 30 40 9.6


110 − 0.035 19 − 0.013
AB (5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (1.57) (21.16)
0 0
(4.33 − 0.0014) (0.75 − 0.0005)

09A2B 145 0 130 6 6 − 12 165 45 − 9 0 30 40 12


110 − 0.035 22 − 0.013
AB (5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (1.57) (26.45)
0 0
(4.33 − 0.0014) (0.87 − 0.0005)

12A2B 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 19


114.3 − 0.025 35 0
AB (7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (41.88)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )

20A2B 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 23.5


114.3 − 0.025 35 0
AB (7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (13.5) (1.77) (2.99) (51.79)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )

30A2B 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 28.5


114.3 − 0.025 35 0
AB (7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (62.81)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )

Note: An incremental encoder (8192 P/R) is used as a detector.


6
D Connector Wiring on Motor End

A Phase U E Brake terminal

B Phase V F Brake terminal

C Phase W G −−−

D Frame ground (FG)

6 -75
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

D 4.4 to 6.0 kW

(0.0016)

(φ0.0016)

0.04 MTG
(0.0016) Holes
Unit: mm (in)

Detailed View of Shaft End

6
Unit: mm (in)

Model L LL LM LR LT KB1 KB2 KB3 IE KL1 KL2 KL3


SGMG-

44A2BAB 424 311 264 113 47 174 290 231 125 150 88 123
(16.69) (12.24) (10.39) (4.45) (1.85) (6.85) (11.42) (9.09) (4.92) (5.91) (3.46) (4.84)

60A2BAB 498 385 338 113 47 248 364 305 125 150 88 123
(19.61) (15.16) (13.31) (4.45) (1.85) (9.76) (14.33) (12.01) (4.92) (5.91) (3.46) (4.84)

Model Flange Dimensions Shaft End Dimensions Approx.


SGMG-
SGMG Mass
kg
LA LB LC LE LF1 LF2 LG LH LJ1 LJ2 LZ S S1 Q
(lb)

44A2B 200 0 180 3.2 3 0.5 18 230 76 62 13.5 0 45 110 35


114.3 − 0.025 42 − 0.016
AB (7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (4.33) (77.14)
0 0
(4.50 − 0.0010) (1.65 − 0.0006)

60A2B 200 0 180 3.2 3 0.5 18 230 76 62 13.5 0 45 110 45.5


114.3 − 0.025 42 − 0.016
AB (7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (4.33) (100.28)
0 0
(4.50 − 0.0010) (1.65 − 0.0006)

Note: An incremental encoder (8192 P/R) is used as a detector.

6 -76
6.4 Σ-Series Dimensional Drawings

D Connector Wiring on Motor End

A Brake terminal

B Brake terminal

C −−−

A Phase U

B Phase V

C Phase W

D Frame ground (FG)

With Absolute Encoder (15-bit : 8192 P/R)

(0.0016)

(φ0.0016)
(3.94)

(0.0008)
MTG 6
Holes
0.04
(0.0016)
For 44ASB and Unit: mm (in)
60ASB only

Detailed View of Shaft End


SGMG-03ASB to -09ASB SGMG-12ASB to -60ASB

6 -77
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

Unit: mm (in)

Model SGMG- L LL LM LR LT KB1 KB2 IE KL1 KL2

03ASB 210 152 92 58 60 65 131 − 109 88


(8.27) (5.98) (3.62) (2.28) (2.36) (2.56) (5.16) (4.29) (3.46)

06ASB 233 175 115 58 60 88 154 − 109 88


(9.17) (6.89) (4.53) (2.28) (2.36) (3.46) (6.06) (4.29) (3.46)

09ASB 257 199 139 58 60 112 178 − 109 88


(10.12) (7.83) (5.47) (2.28) (2.36) (4.41) (7.01) (4.29) (3.46)

12ASB 259 180 119 79 61 89 159 − 140 88


(10.20) (7.09) (4.69) (3.11) (2.40) (3.50) (6.26) (5.51) (3.46)

20ASB 285 206 145 79 61 115 185 − 140 88


(11.22) (8.11) (5.71) (3.11) (2.40) (4.53) (7.28) (5.51) (3.46)

30ASB 319 240 179 79 61 149 219 − 140 88


(12.56) (9.45) (7.05) (3.11) (2.40) (5.87) (8.62) (5.51) (3.46)

44ASB 387 274 213 113 61 174 253 125 150 88


(15.24) (10.79) (8.39) (4.45) (2.40) (6.85) (9.96) (4.92) (5.91) (3.46)

60ASB 461 348 287 113 61 248 327 125 150 88


(18.15) (13.70) (11.30) (4.45) (2.40) (9.76) (12.87) (4.92) (5.91) (3.46)

Model Flange Dimensions Shaft End Dimensions Approx.


SGMG
SGMG- Mass
kg
6 LA LB LC LE LF1 LF2 LG LH LJ1 LJ2 LZ S S1 Q
(lb)

03ASB 145 0 130 6 6 − 12 165 45 − 9 0 30 40 5.9


110 − 0.035 19 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (1.57) (13.00)
0 0
(4.33 − 0.0014) (0.75 − 0.0005)

06ASB 145 0 130 6 6 − 12 165 45 − 9 0 30 40 8.0


110 − 0.035 19 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (1.57) (17.63)
0 0
(4.33 − 0.0014) (0.75 − 0.0005)

09ASB 145 0 130 6 6 − 12 165 45 − 9 0 30 40 10


110 − 0.035 22 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (1.57) (22.04)
0 0
(4.33 − 0.0014) (0.87 − 0.0005)

12ASB 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 14


114.3 − 0.025 35 0
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (30.86)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )

20ASB 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 18.5


114.3 − 0.025 35 0
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (40.77)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )

30ASB 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 24


114.3 − 0.025 35 0
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (52.90)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )

6 -78
6.4 Σ-Series Dimensional Drawings

Unit: mm (in)

Model Flange Dimensions Shaft End Dimensions Approx.


SGMG
SGMG- Mass
kg
LA LB LC LE LF1 LF2 LG LH LJ1 LJ2 LZ S S1 Q
(lb)

44ASB 200 0 180 3.2 3 0.5 18 230 76 62 13.5 0 45 110 30


114.3 − 0.025 42 − 0.016
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (4.33) (66.12)
0 0
(4.50 − 0.0010) (1.65 − 0.0006)

60ASB 200 0 180 3.2 3 0.5 18 230 76 62 13.5 0 45 110 40


114.3 − 0.025 42 − 0.016
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (4.33) (88.16)
0 0
(4.50 − 0.0010) (1.65 − 0.0006)

Note: 1. An absolute encoder (15-bit : 8192 P/R) is used as a detector.


2. SGMG-03ASB to -30ASB do not contain eyebolts.

D Connector Wiring on Detector End

Receptacle: MS3102A20-29P
Plug (To be prepared by customer) (L type): MS3108B20-29S or
(Straight type) MS3106B20-29S
Cable Clamp: (To be prepared by customer) MS3057-12A

A A channel output K −−−

B A channel output L −−−

C B channel output M −−−


6
D B channel output N −−−

E Z (C) channel output P −−−

F Z (C) channel output R Reset

G 0V S 0 V (battery)

H +5 VDC T 3.6 V (battery)

J FG (Frame Ground)

Note: 1. Terminals K to P are not used.


2. Receptacle, plug and cable clamp are common regardless of motor capacity.

D Connector Wiring on Motor End

A Phase U

B Phase V

C Phase W

D Ground terminal

Note: Receptacle, plug and cable clamp differ depending on the capacity. Refer to Connectors
on Detector and Motor Ends (page 6 -129).

6 -79
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

With Absolute Encoder (15-bit : 8192 P/R) and Brake


D 0.3 to 3.0 kW

(0.0016)

(φ0.0016)

MTG
(0.0008) Holes
Unit: mm (in)

Detailed View of Shaft End

SGMG-03ASBAB to -09ASBAB SGMG-12ASBAB to -30ASBAB

Unit: mm (in)

Model SGMG- L LL LM LR LT KB1 KB2 KL1 KL2

03ASBAB 248 190 129 58 61 56 169 120 88


(9.76) (7.48) (5.08) (2.28) (2.40) (2.20) (6.65) (4.72) (3.46)

06ASBAB 271 213 152 58 61 79 192 120 88


(10.67) (8.39) (5.98) (2.28) (2.40) (3.11) (7.56) (4.72) (3.46)

09ASBAB 295 237 176 58 61 103 216 120 88


(11.61) (9.33) (6.93) (2.28) (2.40) (4.06) (8.50) (4.72) (3.46)

12ASBAB 310 231 170 79 61 79 210 146 88


(12.20) (9.09) (6.69) (3.11) (2.40) (3.11) (8.27) (5.75) (3.46)

20ASBAB 336 257 196 79 61 105 236 146 88


(13.23) (10.12) (7.72) (3.11) (2.40) (4.13) (9.29) (5.75) (3.46)

30ASBAB 370 291 230 79 61 139 270 146 88


(14.57) (11.46) (9.06) (3.11) (2.40) (5.47) (10.63) (5.75) (3.46)

6 -80
6.4 Σ-Series Dimensional Drawings

Unit: mm (in)

Model Flange Dimensions Shaft End Dimensions Approx.


SGMG-
SGMG Mass
kg
LA LB LC LE LF1 LF2 LG LH LJ1 LJ2 LZ S S1 Q
(lb)

03ASB 145 0 130 6 6 − 12 165 45 − 9 0 30 40 7.9


110 − 0.035 19 − 0.013
AB (5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (1.57) (17.41)
0 0
(4.33 − 0.0014) (0.75 − 0.0005)

06ASB 145 0 130 6 6 − 12 165 45 − 9 0 30 40 10


110 − 0.035 19 − 0.013
AB (5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (1.57) (22.04)
0 0
(4.33 − 0.0014) (0.75 − 0.0005)

09ASB 145 0 130 6 6 − 12 165 45 − 9 0 30 40 12


110 − 0.035 22 − 0.013
AB (5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (1.57) (26.45)
0 0
(4.33 − 0.0014) (0.87 − 0.0005)

12ASB 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 19.5


114.3 − 0.025 35 0
AB (7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (42.98)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )

20ASB 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 23.5


114.3 − 0.025 35 0
AB (7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (51.79)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )

30ASB 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 29


114.3 − 0.025 35 0
AB (7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (63.92)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )

Note: An absolute encoder (15-bit : 8192 P/R) is used as a detector.


6
D Connector Wiring on Motor End

A Phase U E Brake terminal

B Phase V F Brake terminal

C Phase W G −−−

D Frame ground (FG)

6 -81
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

D 4.4 to 6.0 kW

(0.0016)

(φ0.0016)

0.04 MTG
(0.0016) Holes

Unit: mm (in)

Detailed View of Shaft End

6 Unit: mm (in)

Model L LL LM LR LT KB1 KB2 KB3 IE KL1 KL2 KL3


SGMG-

44ASBAB 438 325 264 113 61 174 304 231 125 150 88 123
(17.24) (12.80) (10.39) (4.45) (2.40) (6.85) (11.97) (9.09) (4.92) (5.91) (3.46) (4.84)

60ASBAB 512 399 338 113 61 248 378 305 125 150 88 123
(20.16) (15.71) (13.31) (4.45) (2.40) (9.76) (14.88) (12.01) (4.92) (5.91) (3.46) (4.84)

Model Flange Dimensions Shaft End Dimensions Approx.


SGMG
SGMG- Mass
kg
LA LB LC LE LF1 LF2 LG LH LJ1 LJ2 LZ S S1 Q
(lb)

44ASB 200 0 180 3.2 3 0.5 18 230 76 62 13.5 0 45 110 36


114.3 − 0.025 42 − 0.016
AB (7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (4.33) (79.34)
0 0
(4.50 − 0.0010) (1.65 − 0.0006)

60ASB 200 0 180 3.2 3 0.5 18 230 76 62 13.5 0 45 110 50


114.3 − 0.025 42 − 0.016
AB (7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (4.33) (110.20)
0 0
(4.50 − 0.0010) (1.65 − 0.0006)

Note: An absolute encoder (15-bit : 8192 P/R) is used as a detector.

6 -82
6.4 Σ-Series Dimensional Drawings

D Connector Wiring on Brake and Motor Ends

A Brake terminal

B Brake terminal

C −−−

A Phase U

B Phase V

C Phase W

D Frame ground (FG)

J SGMS-jjA Servomotors

With Incremental Encoder (4096 P/R)

(0.0016)

(φ0.0016)

(0.0008) MTG
Holes

Unit: mm (in)

Detailed View of Shaft End

6 -83
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

Unit: mm (in)

Model SGMS- L LL LM LR LT KB1 KB2 KL1 KL2

10A6A 194 149 103 45 46 76 128 96 87


(7.64) (5.87) (4.06) (1.77) (1.81) (2.99) (5.04) (3.78) (3.43)

15A6A 220 175 129 45 46 102 154 96 87


(8.66) (6.89) (5.08) (1.77) (1.81) (4.02) (6.06) (3.78) (3.43)

20A6A 243 198 152 45 46 125 177 96 87


(9.57) (7.80) (5.98) (1.77) (1.81) (4.92) (6.97) (3.78) (3.43)

30A6A 262 199 153 63 46 122 178 114 87


(10.31) (7.83) (6.02) (2.48) (1.81) (4.80) (7.01) (4.49) (3.43)

40A6A 299 236 190 63 46 159 215 114 87


(11.77) (9.29) (7.48) (2.48) (1.81) (6.26) (8.46) (4.49) (3.43)

50A6A 339 276 230 63 46 199 255 114 87


(13.35) (10.87) (9.06) (2.48) (1.81) (7.83) (10.04) (4.49) (3.43)

Model Flange Dimensions Shaft End Dimensions Approx.


SGMS
SGMS- Mass
kg
LA LB LC LE LF LG LH LJ LZ S S1 Q
(lb)

10A6A 115 0 100 3 3 10 130 45 7 0 30 40 4.6


95 − 0.035 24 − 0.013
(4.53) (3.94) (0.12) (0.12) (0.39) (5.12) (1.77) (0.28) (1.18) (1.57) (10.14)
0 0
(3.74 − 0.0014) (0.94 − 0.0005)
15A6A 115 0 100 3 3 10 130 45 7 0 30 40 5.8
95 − 0.035 24 − 0.013
(4.53) (3.94) (0.12) (0.12) (0.39) (5.12) (1.77) (0.28) (1.18) (1.57) (12.78)

6 0
(3.74 − 0.0014)
0
(0.94 − 0.0005)
20A6A 115 0 100 3 3 10 130 45 7 0 30 40 7.0
95 − 0.035 24 − 0.013
(4.53) (3.94) (0.12) (0.12) (0.39) (5.12) (1.77) (0.28) (1.18) (1.57) (15.43)
0 0
(3.74 − 0.0014) (0.94 − 0.0005)
30A6A 145 0 130 6 6 12 165 45 9 0 30 55 11
110 − 0.035 28 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (2.17) (24.24)
0 0
(4.33 − 0.0014) (1.10 − 0.0005)
40A6A 145 0 130 6 6 12 165 45 9 0 30 55 14
110 − 0.035 28 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (2.17) (30.86)
0 0
(4.33 − 0.0014) (1.10 − 0.0005)
50A6A 145 0 130 6 6 12 165 45 9 0 30 55 17
110 − 0.035 28 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (2.17) (37.47)
0 0
(4.33 − 0.0014) (1.10 − 0.0005)

Note: An incremental encoder (4096 P/R) is used as a detector.

6 -84
6.4 Σ-Series Dimensional Drawings

D Connector Wiring on Detector End

Receptacle: MS3102A20-29P
Plug (To be prepared by customer) (L type): MS3108B20-29S or
(Straight type) MS3106B20-29S
Cable Clamp: (To be prepared by customer) MS3057-12A

A A channel output K −−−

B A channel output L −−−

C B channel output M −−−

D B channel output N −−−

E C channel output P −−−

F C channel output R −−−

G 0V S −−−

H +5 VDC T −−−

J FG (Frame Ground)

Note: 1. Terminals K to T are not used. Do not connect anything.


2. Receptacle, plug and cable clamp are common regardless of motor capacity.

D Connector Wiring on Motor End

A Phase U
6
B Phase V

C Phase W

D Ground terminal

Note: Receptacle, plug and cable clamp differ depending on the capacity. Refer to Connectors
on Detector and Motor Ends (page 6 -129).

6 -85
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

With Incremental Encoder (4096 P/R) and Brake

(0.0016)

(φ0.0016)

MTG
(0.0008)
Holes

Unit: mm (in)

Detailed View of Shaft End

Unit: mm (in)

Model L LL LM LR LT KB1 KB2 KL1 KL2


SGMS-

10A6AAB 238 193 147 45 46 67 172 100 87


(9.37) (7.60) (5.79) (1.77) (1.81) (2.64) (6.77) (3.94) (3.43)

15A6AAB 264 219 173 45 46 93 198 100 87


(10.39) (8.62) (6.81) (1.77) (1.81) (3.66) (7.80) (3.94) (3.43)

20A6AAB 287 242 196 45 46 116 221 100 87


(11.30) (9.53) (7.72) (1.77) (1.81) (4.57) (8.70) (3.94) (3.43)

30A6AAB 300 237 191 63 46 113 216 119 87


(11.81) (9.33) (7.52) (2.48) (1.81) (4.45) (8.50) (4.69) (3.43)

40A6AAB 336 274 228 63 46 150 253 119 87


(13.23) (10.79) (8.98) (2.48) (1.81) (5.91) (9.96) (4.69) (3.43)

50A6AAB 337 314 268 63 46 190 293 119 87


(13.27) (12.36) (10.55) (2.48) (1.81) (7.48) (11.54) (4.69) (3.43)

6 -86
6.4 Σ-Series Dimensional Drawings

Unit: mm (in)

Model Flange Dimensions Shaft End Dimensions Approx.


SGMS-
SGMS Mass
kg
LA LB LC LE LF LG LH LJ LZ S S1 Q
(lb)

10A6AAB 115 0 100 3 3 10 130 45 7 0 30 40 6.0


95 − 0.035 24 − 0.013
(4.53) (3.94) (0.12) (0.12) (0.39) (5.12) (1.77) (0.28) (1.18) (1.57) (13.22)
0 0
(3.74 − 0.0014) (0.94 − 0.0005)

15A6AAB 115 0 100 3 3 10 130 45 7 0 30 40 7.5


95 − 0.035 24 − 0.013
(4.53) (3.94) (0.12) (0.12) (0.39) (5.12) (1.77) (0.28) (1.18) (1.57) (16.53)
0 0
(3.74 − 0.0014) (0.94 − 0.0005)

20A6AAB 115 0 100 3 3 10 130 45 7 0 30 40 8.5


95 − 0.035 24 − 0.013
(4.53) (3.94) (0.12) (0.12) (0.39) (5.12) (1.77) (0.28) (1.18) (1.57) (18.73)
0 0
(3.74 − 0.0014) (0.94 − 0.0005)

30A6AAB 145 0 130 6 6 12 165 45 9 0 30 55 14


110 − 0.035 28 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (2.17) (30.86)
0 0
(4.33 − 0.0014) (1.10 − 0.0005)

40A6AAB 145 0 130 6 6 12 165 45 9 0 30 55 17


110 − 0.035 28 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (2.17) (37.47)
0 0
(4.33 − 0.0014) (1.10 − 0.0005)

50A6AAB 145 0 130 6 6 12 165 45 9 0 30 55 20


110 − 0.035 28 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (2.17) (44.08)
0 0
(4.33 − 0.0014) (1.10 − 0.0005)

Note: An incremental encoder (4096 P/R) is used as a detector. 6


D Connector Wiring on Motor End

A Phase U E Brake terminal

B Phase V F Brake terminal

C Phase W G −−−

D Frame ground (FG)

6 -87
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

With Absolute Encoder (15-bit : 8192 P/R)

(0.0016)

(φ0.0016)
(3.94)

(0.0008)
MTG
Holes

Unit: mm (in)

Detailed View of Shaft End

Unit: mm (in)

Model SGMS- L LL LM LR LT KB1 KB2 KL1 KL2

10ASA 208 163 103 45 60 76 142 96 87


(8.19) (6.42) (4.06) (1.77) (2.36) (2.99) (5.59) (3.78) (3.43)

15ASA 234 189 129 45 60 102 168 96 87


(9.21) (7.44) (5.08) (1.77) (2.36) (4.02) (6.61) (3.78) (3.43)

20ASA 257 212 152 45 60 125 191 96 87


(10.12) (8.35) (5.98) (1.77) (2.36) (4.92) (7.52) (3.78) (3.43)

30ASA 276 213 153 63 60 122 192 114 87


(10.87) (8.39) (6.02) (2.48) (2.36) (4.80) (7.56) (4.49) (3.43)

40ASA 313 250 190 63 60 159 229 114 87


(12.32) (9.84) (7.48) (2.48) (2.36) (6.26) (9.02) (4.49) (3.43)

50ASA 353 290 230 63 60 199 269 114 87


(13.90) (11.42) (9.06) (2.48) (2.36) (7.83) (10.59) (4.49) (3.43)

6 -88
6.4 Σ-Series Dimensional Drawings

Unit: mm (in)

Model Flange Dimensions Shaft End Dimensions Approx.


SGMS
SGMS- Mass
kg
LA LB LC LE LF LG LH LJ LZ S S1 Q
(lb)

10ASA 115 0 100 3 3 10 130 45 7 0 30 40 5.0


95 − 0.035 24 − 0.013
(4.53) (3.94) (0.12) (0.12) (0.39) (5.12) (1.77) (0.28) (1.18) (1.57) (11.02)
0 0
(3.74 − 0.0014) (0.94 − 0.0005)

15ASA 115 0 100 3 3 10 130 45 7 0 30 40 6.2


95 − 0.035 24 − 0.013
(4.53) (3.94) (0.12) (0.12) (0.39) (5.12) (1.77) (0.28) (1.18) (1.57) (13.66)
0 0
(3.74 − 0.0014) (0.94 − 0.0005)

20ASA 115 0 100 3 3 10 130 45 7 0 30 40 7.4


95 − 0.035 24 − 0.013
(4.53) (3.94) (0.12) (0.12) (0.39) (5.12) (1.77) (0.28) (1.18) (1.57) (16.31)
0 0
(3.74 − 0.0014) (0.94 − 0.0005)

30ASA 145 0 130 6 6 12 165 45 9 0 30 55 11.5


110 − 0.035 28 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (2.17) (25.35)
0 0
(4.33 − 0.0014) (1.10 − 0.0005)

40ASA 145 0 130 6 6 12 165 45 9 0 30 55 14.5


110 − 0.035 28 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (2.17) (31.96)
0 0
(4.33 − 0.0014) (1.10 − 0.0005)

50ASA 145 0 130 6 6 12 165 45 9 0 30 55 17.5


110 − 0.035 28 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (2.17) (38.57)
0 0
(4.33 − 0.0014) (1.10 − 0.0005)

Note: An absolute encoder (15-bit : 8192 P/R) is used as a detector. 6


D Connector Wiring on Detector End
Receptacle: MS3102A20-29P
Plug (To be prepared by customer) (L type): MS3108B20-29S or
(Straight type) MS3106B20-29S
Cable Clamp: (To be prepared by customer) MS3057-12A

A A channel output K −−−

B A channel output L −−−

C B channel output M −−−

D B channel output N −−−

E Z (C) channel output P −−−

F Z (C) channel output R Reset

G 0V S 0 V (battery)

H +5 VDC T 3.6 V (battery)

J FG (Frame Ground)

6 -89
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

Note: 1. Terminals K to P are not used. Do not connect anything.


2. Receptacle, plug and cable clamp are common regardless of motor capacity.

D Connector Wiring on Motor End

A Phase U

B Phase V

C Phase W

D Ground terminal

Note: Receptacle, plug and cable clamp differ depending on the capacity. Refer to Connectors
on Detector and Motor Ends (page 6 -129).

With Absolute Encoder (15-bit : 8192 P/R) and Brake

(0.0016)

(φ0.0016)

(0.0008) MTG

6 Holes
Unit: mm (in)

Detailed View of Shaft End

Unit: mm (in)

Model SGMS- L LL LM LR LT KB1 KB2 KL1 KL2

10ASAAB 252 207 147 45 60 67 186 100 87


(9.92) (8.15) (5.79) (1.77) (2.36) (2.64) (7.32) (3.94) (3.43)

15ASAAB 278 233 173 45 60 93 212 100 87


(10.94) (9.17) (6.81) (1.77) (2.36) (3.66) (8.35) (3.94) (3.43)

20ASAAB 301 256 196 45 60 116 235 100 87


(11.85) (10.08) (7.72) (1.77) (2.36) (4.57) (9.25) (3.94) (3.43)

6 -90
6.4 Σ-Series Dimensional Drawings

Unit: mm (in)

Model SGMS- L LL LM LR LT KB1 KB2 KL1 KL2

30ASAAB 314 251 191 63 60 113 230 119 87


(12.36) (9.88) (7.52) (2.48) (2.36) (4.45) (9.06) (4.69) (3.43)

40ASAAB 350 288 228 63 60 150 267 119 87


(13.78) (11.34) (8.98) (2.48) (2.36) (5.91) (10.51) (4.69) (3.43)

50ASAAB 391 328 268 63 60 190 307 119 87


(15.39) (12.91) (10.55) (2.48) (2.36) (7.48) (12.09) (4.69) (3.43)

Model Flange Dimensions Shaft End Dimensions Approx.


SGMS
SGMS- Mass
kg
LA LB LC LE LF LG LH LJ LZ S S1 Q
(lb)

10ASAAB 115 0 100 3 3 10 130 45 7 0 30 40 6.5


95 − 0.035 24 − 0.013
(4.53) (3.94) (0.12) (0.12) (0.39) (5.12) (1.77) (0.28) (1.18) (1.57) (14.33)
0 0
(3.74 − 0.0014) (0.94 − 0.0005)

15ASAAB 115 0 100 3 3 10 130 45 7 0 30 40 8.0


95 − 0.035 24 − 0.013
(4.53) (3.94) (0.12) (0.12) (0.39) (5.12) (1.77) (0.28) (1.18) (1.57) (17.63)
0 0
(3.74 − 0.0014) (0.94 − 0.0005)

20ASAAB 115 0 100 3 3 10 130 45 7 0 30 40 9.0


95 − 0.035 24 − 0.013
(4.53) (3.94) (0.12) (0.12) (0.39) (5.12) (1.77) (0.28) (1.18) (1.57) (19.84)
0 0
(3.74 − 0.0014) (0.94 − 0.0005)

30ASAAB 145 0 130 6 6 12 165 45 9 0 30 55 14.5


110 − 0.035 28 − 0.013
6
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (2.17) (31.96)
0 0
(4.33 − 0.0014) (1.10 − 0.0005)

40ASAAB 145 0 130 6 6 12 165 45 9 0 30 55 17.5


110 − 0.035 28 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (2.17) (38.57)
0 0
(4.33 − 0.0014) (1.10 − 0.0005)

50ASAAB 145 0 130 6 6 12 165 45 9 0 30 55 20.5


110 − 0.035 28 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (2.17) (45.18)
0 0
(4.33 − 0.0014) (1.10 − 0.0005)

Note: An absolute encoder (15-bit : 8192 P/R) is used as a detector.

D Connector Wiring on Motor End

A Phase U E Brake terminal

B Phase V F Brake terminal

C Phase W G −−−

D Frame ground (FG)

6 -91
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

J SGMD-jjA Servomotors

With Incremental Encoder (4096 P/R)

With Incremental Encoder (4096 P/R) and Brake


The dimensional drawing is the same for these types. Only approximate mass differs.

(0.0016)

(φ0.0016)
(3.94)

(0.0008) MTG
Holes
Unit: mm (in)

Detailed View of Shaft End

Unit: mm (in)

Model SGMD- L LL LM LR LT KB1 KB2 KL1 KL2

22A6A 242 187 144 55 43 70 166 165 88


(9.53) (7.36) (5.67) (2.17) (1.69) (2.76) (6.54) (6.50) (3.46)

32A6A 254 199 156 55 43 82 178 165 88


(10.00) (7.83) (6.14) (2.17) (1.69) (3.23) (7.01) (6.50) (3.46)

40A6A 274 209 166 65 43 92 188 165 88


(10.79) (8.23) (6.54) (2.56) (1.69) (3.62) (7.40) (6.50) (3.46)

6 -92
6.4 Σ-Series Dimensional Drawings

Unit: mm (in)

Model Flange Dimensions Shaft End Dimensions Approx. Mass


SGMD- kg (lb)

LA LB LC LE LF LG LH LJ LZ S S1 Q without with
brake brake

22A6A 235 0 220 4 4 18 270 62 13.5 0 45 50 15.5 20.5


200 − 0.046 28 − 0.013
(9.25) (8.66) (0.16) (0.16) (0.71) (10.63) (2.44) (0.53) (1.77) (1.97) (34.16) (45.18)
0 0
(7.87 − 0.0018) (1.10 − 0.0005)

32A6A 235 0 220 4 4 18 270 62 13.5 0 45 50 18.5 23.5


200 − 0.046 28 − 0.013
(9.25) (8.66) (0.16) (0.16) (0.71) (10.63) (2.44) (0.53) (1.77) (1.97) (40.77) (51.79)
0 0
(7.87 − 0.0018) (1.10 − 0.0005)

40A6A 235 0 220 4 4 18 270 62 13.5 0 45 60 21 26


200 − 0.046 32 − 0.016
(9.25) (8.66) (0.16) (0.16) (0.71) (10.63) (2.44) (0.53) (1.77) (2.36) (46.28) (57.30)
0 0
(7.87 − 0.0018) (1.26 − 0.0006)

Note: 1. An incremental encoder (4096 P/R) is used as a detector.


2. For SGMD Servomotors with brake, the product model number ends with “AB”.

D Connector Wiring on Detector End

Receptacle: MS3102A20-29P
Plug (To be prepared by customer) (L type): MS3108B20-29S or
(Straight type) MS3106B20-29S
Cable Clamp: (To be prepared by customer) MS3057-12A

A A channel output K −−−


6
B A channel output L −−−

C B channel output M −−−

D B channel output N −−−

E C channel output P −−−

F C channel output R −−−

G 0V S −−−

H +5 VDC T −−−

J FG (Frame Ground)

Note: 1. Terminals K to T are not used.


2. Receptacle, plug and cable clamp are common regardless of motor capacity.

6 -93
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

D Connector Wiring on Motor End

Receptacle: MS3102A24-10P
Plug (To be prepared by customer) (L type): MS3108B24-10S or
(Straight type) MS3106B24-10S
Cable Clamp: (To be prepared by customer) MS3057-16A

A Phase U E Brake terminal

B Phase V F Brake terminal

C Phase W G −−−

D Frame ground (FG)

Note: E and F are only used with the brake.

With Absolute Encoder (12-bit: 1024 P/R)

With Absolute Encoder (12-bit: 1024 P/R) and Brake


These dimensional drawing is the same for these types. Only approximate mass differs.

6 (0.0016)

(φ0.0016)

(0.0008) MTG
Holes Unit: mm (in)

Detailed View of Shaft End

6 -94
6.4 Σ-Series Dimensional Drawings

Unit: mm (in)

Model SGMD- L LL LM LR LT KB1 KB2 KL1 KL2

22AWA 256 201 144 55 57 70 180 165 88


(10.08) (7.91) (5.67) (2.17) (2.24) (2.76) (7.09) (6.50) (3.46)

32AWA 268 213 156 55 57 82 192 165 88


(10.55) (8.39) (6.14) (2.17) (2.24) (3.23) (7.56) (6.50) (3.46)

40AWA 288 223 166 65 57 92 202 165 88


(11.34) (8.78) (6.54) (2.56) (2.24) (3.62) (7.95) (6.50) (3.46)

Model Flange Dimensions Shaft End Dimensions Approx. Mass


SGMD- kg (lb)

LA LB LC LE LF LG LH LJ LZ S S1 Q without with
brake brake

22AWA 235 0 220 4 4 18 270 62 13.5 0 45 50 15.5 20.5


200 − 0.046 28 − 0.013
(9.25) (8.66) (0.16) (0.16) (0.71) (10.63) (2.44) (0.53) (1.77) (1.97) (34.16) (45.18)
0 0
(7.87 − 0.0018) (1.10 − 0.0005)

32AWA 235 0 220 4 4 18 270 62 13.5 0 45 50 18.5 23.5


200 − 0.046 28 − 0.013
(9.25) (8.66) (0.16) (0.16) (0.71) (10.63) (2.44) (0.53) (1.77) (1.97) (40.77) (51.79)
0 0
(7.87 − 0.0018) (1.10 − 0.0005)

40AWA 235 0 220 4 4 18 270 62 13.5 0 45 60 21 26.5


200 − 0.046 32 − 0.016
(9.25) (8.66) (0.16) (0.16) (0.71) (10.63) (2.44) (0.53) (1.77) (2.36) (46.28) (58.41)
0 0
(7.87 − 0.0018) (1.26 − 0.0006)

Note: 1. An absolute encoder (12-bit : 1024 P/R) is used as a detector. 6


2. For SGMD Servomotors with brake, the product model number ends with “AB”.

6 -95
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

D Connector Wiring on Detector End


Receptacle: MS3102A20-29P
Plug (To be prepared by customer) (L type): MS3108B20-29S or
(Straight type) MS3106B20-29S
Cable Clamp: (To be prepared by customer) MS3057-12A

A A channel output K S channel output

B A channel output L S channel output

C B channel output M −−−

D B channel output N −−−

E Z (C) channel output P −−−

F Z (C) channel output R Reset

G 0V S 0 V (battery)

H +5 VDC T 3.6 V (battery)

J FG (Frame Ground)

Note: 1. Terminals M to P are not used. Do not connect anything.


2. Receptacle, plug and cable clamp are common regardless of motor capacity.

D Connector Wiring on Motor End


Receptacle: MS3102A24-10P
6 Plug (To be prepared by customer) (L type): MS3108B24-10S or
(Straight type) MS3106B24-10S
Cable Clamp: (To be prepared by customer) MS3057-16A

A Phase U E Brake terminal

B Phase V F Brake terminal

C Phase W G −−−

D Frame ground (FG)

Note: E and F are only used with the brake.

6 -96
6.4 Σ-Series Dimensional Drawings

J SGM Servomotors

With Incremental Encoder (2048 P/R) and without Brake


D 400 W
Encoder Lead 300¦30 (11.80±1.18)
UL2854
35 (1.38)
Encoder Plug

Motor Lead (Teflon-coated line) U


AWG22, UL1828 or UL3534 Motor Plug
Protective Tube φ6 (0.24)

W
(black)
300¦30 (11.80±1.18) T
0.04 A Screw
L Cross Section Y-Y
(0.0016)
LL 30 (1.18)
34 (1.34) LM 3 (0.12) φ0.04 A 60 (2.36)
5.2 7.5 (0.30) 12 (0.47)
(φ0.0016)

−0.011
(0.20) 4.5 (0.18) 6 (0.24)

0
φ14
QK

60 (2.36)
Y φ70

−0.025
0
Y φ50

A
Incremental Encoder 2048 P/R 0.02
4-R5.3
(0.0008) 4-φ5.5 MTG Holes
Unit: mm (in)
6
Model L LL LM QK U W T Output Approx. Allowable Allowable
SGM- W (HP) Mass Radial Load Thrust Load
kg (lb) N (lb) N (lb)

04A312 154.5 124.5 90.5 No key 400 1.7 (3.745) 245 (55) 74 (16)
(6 08)
(6.08) (4 90)
(4.90) (3 56)
(3.56) (0 54)
(0.54)
04A314 20 3 5 5
(0.79) (0.12) (0.20) (0.20)

Note: 1. An incremental encoder (2048 P/R) is used as a detector.


2. Model 04A314 is fitted with a key. The keyway conforms to JIS B 1301-1976 (precision). A parallel key is supplied.
3. The quoted allowable radial load is the value at a position 25 mm (0.98 in.) from the motor mounting surface.

6 -97
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

D 750 W
Encoder Lead 300¦30 (11.80±1.18)
UL2854
35 (1.38)
Encoder Plug

U
Motor Lead (Teflon-coated line)
AWG22, UL1828 or UL3534 Motor Plug

W
Protective Tube
φ6 (0.24) (0.0016) T
300¦30 (11.80±1.18) Screw
(black) 0.04 A
185 (7.28) Cross Section Y-Y
145 (5.71) 40 (1.57)
φ0.04 A
34 (1.34) 111 (4.37) 3 (0.12)
10.4 (0.41) 15 (0.59) (φ0.0016) 80 (3.15)
5.2
(0.20) 7 (0.28) 8 (0.31) QK

−0.011
0
Y

80 (3.15)
φ16
φ90

−0.030
0
φ70
Y
35
(1.38)

A
Incremental Encoder 2048 P/R 0.02 4-φ7 MTG Holes 4-R8.2
(0.0008) Unit: mm (in)

Model QK U W T Output Approx. Allowable Allowable


SGM- W (HP) Mass Radial Load Thrust Load

6 kg (lb) N (lb) N (lb)

08A312 No key 750 (1.01) 3.4 (7.496) 392 147

08A314 30 (1.18) 3 (0.12) 5 (0.20) 5 (0.20)

Note: 1. An incremental encoder (2048 P/R) is used as a detector.


2. Model 08A314 is fitted with a key. The keyway conforms to JIS B 1301-1976 (precision). A parallel key is supplied.
3. The quoted allowable radial load is the value at a position 35 mm (1.38 in.) from the motor mounting surface.

6 -98
6.4 Σ-Series Dimensional Drawings

D Details of Motor and Encoder Plugs (400 W, 750 W)


Motor Plug

9.8 (0.39) D Motor Wiring Specifications


Plug: 172167-1 (Made by AMP)
11.8 (0.46)
9.8 (0.39)

Pin: 170360-1 or 170364-1


1 Phase U Red
Connected to
2 Phase V White
Cap: 172159-1
3 Phase W Blue
Socket: 170362-1 or 170366-1
4 FG (Frame Ground) Green

Encoder Plug

14 (0.55) D Incremental Encoder Wiring Specifications


Plug: 172169-1 (Made by AMP)
16 (0.63)
14 (0.55)

Pin: 170359-1 or 170363-1 1 A channel output Blue


Connected to 2 A channel output Blue/Black
Cap: 172161-1 3 B channel output Yellow
4 B channel output Yellow/Black
Socket: 170361-1 or 170365-1
5 C channel output Green
6 C channel output Green/Black
7 0 V (Power Supply) Gray
8 +5 V (Power Supply) Red
9 FG (Frame Ground) Orange

6 -99
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

With Incremental Encoder (2048 P/R) and Brake


D 400 W

Encoder Lead 300¦30 (11.80±1.18)


UL2854 35 (1.38)
Encoder Plug

Motor Lead (Teflon-coated line) U


AWG22, UL1828 or UL3534 Motor Plug

W
Protective Tube
φ6 (0.24) (black) 300¦30 (11.80±1.18) T
L Screw
LL 30 (1.18) Cross Section Y-Y
(0.0016)
38.5 (1.52) LM 3 (0.12) 0.04 A
39.5
5.2 (1.56) 7.5 (0.30) φ0.04 A
(0.20) 6 (0.24) 60 (2.36)

−0.011
Brake Lead (φ0.0016)

0
QK

φ14
Y

60 (2.36)
φ70

−0.025
(2.76)

0
φ50
Y

A
Holding Brake (Deenergization operation) 0.02
Incremental Voltage: 90 VDC 4-φ5.5 MTG Holes 4-R5.3
Encoder 2048 P/R Current consumption (reference value): 0.1 A (0.0008)
Brake holding torque = Motor rated torque Unit: mm (in)

Model L LL LM QK U W T Output Approx. Allowable Allowable


6 SGM- W (HP) Mass Radial Load Thrust Load
kg (lb) N (lb) N (lb)

04A312B 194.0 164.0 90.5 No key 400 2.2 (4.850) 245 74


(7 64)
(7.64) (6 46)
(6.46) (3 56)
(3.56) (0 54)
(0.54)
04A314B 20 3 5 5
(0.79) (0.12) (0.20) (0.20)

Note: 1. An incremental encoder (2048 P/R) is used as a detector.


2. Model 04A314B is fitted with a key. The keyway conforms to JIS B 1301-1976 (precision). A parallel key is supplied.
3. The quoted allowable radial load is the value at a position 25 mm (0.98 in.) from the motor mounting surface.
4. Use the electromagnetic brake to hold the load in position only, and do not use it to stop the motor.

6 -100
6.4 Σ-Series Dimensional Drawings

D 750 W

300¦30 (11.80±1.18)
Encoder Lead
UL2854 35 (1.38) Encoder Plug

Motor Lead (Teflon-coated line) Motor Plug U


AWG22, UL1828 or UL3534

W
Protective Tube 300¦30 (11.80±1.18) 0.04 A
φ6 (0.24) (black) T
229.5 (9.04) (0.0016)
Screw
189.5 (7.46) 40 (1.57) Cross Section Y-Y
38.5
(1.52) 44.5 111 (4.37) 3 (0.12) φ0.04 A
5.2 (1.75) 15 (0.59)
80 (3.15)

−0.011
(φ0.0016)
(0.20) Brake

0
8 (0.31) QK
Lead

φ16
φ90

80 (3.15)
Y
(3.54)

−0.030
φ20
0
φ70
Y
35 (1.38)

A
Holding Brake (Deenergization operation) 0.02 4-φ7 MTG Holes 4-R8.2
Incremental (0.0008)
Encoder 2048 P/R Voltage: 90 VDC
Current consumption (reference value): 0.15 A Unit: mm (in)
Brake holding torque = Motor rated torque

Model QK U W T Output Approx. Allowable Allowable


SGM- W (HP) Mass Radial Load Thrust Load
kg (lb) N (lb) N (lb)

08A312B No key 750 (1.01) 4.3 (9.480) 392 147


6
08A314B 30 (1.18) 3 (0.12) 5 (0.20) 5 (0.20)

Note: 1. An incremental encoder (2048 P/R) is used as a detector.


2. Model 08A314B is fitted with a key. The keyway conforms to JIS B 1301-1976 (precision). A parallel key is supplied.
3. The quoted allowable radial load is the value at a position 35 mm (1.38 in.) from the motor mounting surface.
4. Use the electromagnetic brake to hold the load in position only, and do not use it to stop the motor.

6 -101
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

D Details of Motor and Encoder Plugs (400 W, 750 W)


Motor Plug

9.8 (0.39) Plug: 172168-1 (Made by AMP) D Motor Wiring Specifications


11.8 (0.46)
9.8 (0.39)

Pin: 170360-1 or 170364-1 1 Phase U Red


Connected to 2 Phase V White
Cap: 172160-1 3 Phase W Blue
Socket: 170362-1 or 170366-1 4 FG (Frame Ground) Green
5 Brake terminal Red
6 Brake terminal Black

Encoder Plug
14 (0.55) D Incremental Encoder Wiring Specifications
16 (0.63)
14 (0.55)

Plug: 172169-1 (Made by AMP)


1 A channel output Blue
Pin: 170359-1 or 170363-1
2 A channel output Blue/Black
Connected to
3 B channel output Yellow
Cap: 172161-1
4 B channel output Yellow/Black
Socket: 170361-1 or 170365-1
5 C channel output Green
6 C channel output Green/Black
7 0 V (Power Supply) Gray
8 +5 V (Power Supply) Red
9 FG (Frame Ground) Orange

6 -102
6.4 Σ-Series Dimensional Drawings

With Absolute Encoder (12-bit: 1024 P/R) and without Brake


D 400 W
Encoder Lead 300¦30 (11.80±1.18)
UL20276
35 (1.38)
Encoder Plug U

Motor Lead (Teflon-coated line) W


AWG22, UL1828 or UL3534
Protective Tube Motor Plug T
φ6 (0.24) (black) Screw
300¦30 Cross Section Y-Y
(11.80±1.18)
0.04 A
L (0.0016)
φ0.04 A
LL 30 (1.18) (φ0.0016)

55 (2.17) LM 3 (0.12)

8.5 (0.33) 7.5 (0.30) 12


60 (2.36)

−0.011
6
(0.24) QK 4-R5.3
φ70 (2.76)

0
φ14
Y

60 (2.36)
−0.025
0
φ50
Y
A
0.02
Absolute Encoder 4-φ5.5 MTG Holes
1024 P/R (0.0008)

Unit: mm (in)

Model L LL LM QK U W T Screw Output Approx. Allowable Allowable


SGM- Dimens W (HP) Mass Radial Load Thrust Load 6
ions kg (lb) N (lb) N (lb)

04AW 175.5 145.5 90.5 No key No 400 1.8 (3.968) 245 74


12 (6.91) (5.73) (3.56) screw (0.54)

04AW 20 3 5 5
14 (0.79) (0.12) (0.20) (0.20)

04AW M5
16 Depth: 8
(0.31)

Note: 1. An absolute encoder (12-bit: 1024 P/R) is used as a detector.


2. Model 04AW16 is fitted with a key. The keyway conforms to JIS B 1301-1976 (precision). A parallel key is supplied.
3. The quoted allowable radial load is the value at a position 25 mm (0.98 in.) from the motor mounting surface.

6 -103
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

D 750 W

Encoder Lead 300¦30 (11.80±1.18)


UL2854 35 (1.38) Encoder Plug
U
Motor Lead (Teflon-coated line) Motor Plug

W
AWG22, UL1828
Protective Tube T
φ6 (0.24) (black) 300¦30 (11.80±1.18) Screw
(0.0016)
0.04 A Cross Section Y-Y
206 (8.11)
166 (6.54) 40 (1.57)
(φ0.0016)
55 (2.17) 111 (4.37) 3 (0.12) φ0.04 A 80 (3.15)
10 (0.39) 10.4 (0.41) 15 (0.59)

−0.011
8 (0.31)

0
φ90 (3.54)

φ16
QK

φ20 (0.79)

80 (3.15)
φ70 −0.030
Y

0
35Y
(1.38)

A
Absolute Encoder 0.02
4-φ7 MTG Holes 4-R8.2
1024 P/R (0.0008)
Unit: mm (in)

Model QK U W T Screw Output Approx. Allowable Allowable


SGM- Dimensions W (HP) Mass Radial Load Thrust Load
kg (lb) N (lb) N (lb)

08AW12 No key No screw 750 3.5 (7.716) 392 147


(1 01)
(1.01)
08AW14 30 3 5 5
6 (1 18)
(1.18) (0 12)
(0.12) (0 20)
(0.20) (0 20)
(0.20)
08AW16 M5
Depth: 8 (0.31)

Note: 1. An absolute encoder (12-bit: 1024 P/R) is used as a detector.


2. Models 08AW14 and 08AW16 are fitted with a key. The keyway conforms to JIS B 1301-1976 (precision). A parallel key
is supplied.
3. The quoted allowable radial load is the value at a position 35 mm (1.38 in.) from the motor mounting surface.
4. Model 08AW16 is fitted with a tapped hole on the end of the shaft (M5 × 8L).

6 -104
6.4 Σ-Series Dimensional Drawings

D Details of Motor and Encoder Plugs (400 W, 750 W)


Motor Plug
Plug: 172167-1 (Made by AMP) D Motor Wiring Specifications
Pin: 170360-1 or 179364-1
Connected to 1 Phase U Red
Cap: 172159-1 2 Phase V White
Socket: 170362-1 or 170366-1 3 Phase W Blue
4 FG Green

Encoder Plug

Plug: 172171-1 (Made by AMP)


Pin: 170359-1 or 170363-1 D Absolute Encoder Wiring Specifications
Connected to
Cap: 172163-1 1 A channel output Blue
Socket: 170361-1 or 170365-1 2 A channel output White/Blue
3 B channel output Yellow
4 B channel output White/Yellow
5 Z channel output Green
6 Z channel output White/Green
7 0 V (Power Supply) Black
8 +5 V (Power Supply) Red
9 FG (Frame Ground) Green/Yellow
10 S channel output Purple
11 S channel output White/Purple
(12)* (Capacitor Reset) (Gray)
13 Reset White/Gray
14 0 V (battery) White/Orange
15 3.6V(battery) Orange

* Terminal to discharge capacitor at time of ship-


ping. Do not use. 6

6 -105
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

With Absolute Encoder (12-bit : 1024 P/R) and Brake


D 400 W
Encoder Lead 300¦30 (11.80±1.18)
UL20276
35 (1.38)
Encoder Plug

Motor Lead (Teflon-coated line)


AWG22, UL1828 or UL3534 Motor Plug
Protective Tube 300¦30
φ6 (0.24) (black)
0.04 A U
L (0.0016) φ0.04 A
LL 30 (1.18) (φ0.0016)

W
55 (2.17) 39.5 (1.56) LM 3 (0.12)
T
Screw

−0.011
8.5 (0.33) 5.3 (0.21) 7.5 (0.30) 12 (0.47) Cross Section Y-Y

0
60 (2.36)
6 (0.24) QK 4-R5.3

φ14
Brake φ70 (2.76)
Lead

60 (2.36)
−0.025
0
φ50
Y
A
0.02
Absolute Encoder Holding Brake (Deenergization operation) (0.0008) 4-φ5.5 MTG Holes
1024 P/R Voltage: 90 VDC
Current consumption (reference value): 0.1 A
Unit: mm (in)
Brake holding torque = Motor rated torque

Model L LL LM QK U W T Screw Output Approx. Allowable Allowable


SGM- Dimen- W (HP) Mass kg (lb) Radial Load Thrust Load
6 sions N (lb) N (lb)

04AW 215.0 185.0 90.5 No key No 400 2.3 (5.071) 245 74


12B (8.46) (7.28) (3.56) screw (0.54)

04AW 20 3 5 5
14B (0.79) (0.12) (0.20) (0.20)

04AW M5
16B Depth: 8
(0.31)

Note: 1. An absolute encoder (12-bit: 1024 P/R) is used as a detector.


2. Models 04AW14B and 04AW16B are fitted with a key. The keyway conforms to JIS B 1301-1976 (precision). A parallel
key is supplied.
3. The quoted allowable radial load is the value at a position 25 mm (0.98 in.) from the motor mounting surface.
4. Use the electromagnetic brake to hold the load in position only, and do not use it to stop the motor.
5. Model 04AW16B is fitted with a tapped hole on the end of the shaft (M5 × 8L).

6 -106
6.4 Σ-Series Dimensional Drawings

D 750 W
Encoder Lead 300¦30(11.80±1.18)
UL20276 35 (1.38) Encoder Plug
U
Motor Lead (Teflon-coated line)
AWG22, UL1828 or UL3534 Motor Plug

W
T
Protective Tube
φ6 (0.24) (black) 300¦30 Screw
(0.0016)
(11.80±1.18) Cross Section Y-Y
250.5 (9.86) 0.04 A
210.5 (8.29) 40 (1.57)
(φ0.0016)
55 (2.17) 44.5 (1.75) 111 (4.37) 3 (0.12) φ0.04 A 80 (3.15)

−0.011
10 (0.39) 2.8 (0.11) 10.4 (0.41) 15 (0.59)

0
Brake 8 (0.31)
φ90 (3.54)

φ16
Lead
QK
Y

80 (3.15)
φ70 −0.030
0
φ20 (0.79)
Y
35 (1.38)

A
Absolute Encoder Holding Brake (Deenergization operation) 0.02
(0.0008) 4-φ7 MTG Holes 4-R8.2
1024 P/R Voltage: 90 VDC
Current consumption (reference value): 0.15 A
Brake holding torque = Motor rated torque Unit: mm (in)

Model QK U W T Screw Output Approx. Allowable Allowable


SGM- Dimensions W (HP) Mass Radial Load Thrust Load
kg (lb) N (lb) N (lb)

08AW12B No key No screw 750 4.5 (9.921) 392 147


(1 01)
(1.01)
08AW14B 30
(1 18)
(1.18)
3 (0.12) 5 (0.20) 5 (0.20) 6
08AW16B M5
Depth: 8 (0.31)

Note: 1. An absolute encoder (12-bit: 1024 P/R) is used as a detector.


2. Models 08AW14B and 08AW16B are fitted with a key. The keyway conforms to JIS B 1301-1976 (precision). A parallel
key is supplied.
3. The quoted allowable radial load is the value at a position 35 mm (1.38 in.) from the motor mounting surface.
4. Model 08AW16B is fitted with a tapped hole on the end of the shaft (M5 × 8L).

6 -107
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

D Details of Motor and Encoder Plugs (400 W, 750 W))


Motor Plug
D Motor Wiring Specifications

Plug: 172167-1 (Made by AMP) 1 Phase U Red


Pin: 170360-1 or 179364-1 2 Phase V White
Connected to 3 Phase W Blue
Cap: 172159-1 4 FG Green
Socket: 170362-1 or 170366-1

Encoder Plug D Absolute Encoder Wiring Specifications


Plug: 172171-1 (Made by AMP)
Pin: 170359-1 or 170363-1 1 A channel output Blue
Connected to 2 A channel output White/Blue
Cap: 172163-1 3 B channel output Yellow
Socket: 170361-1 or 170365-1 4 B channel output White/Yellow
5 Z channel output Green
6 Z channel output White/Green
7 0 V (Power Supply) Black
8 +5 V (Power Supply) Red
9 FG (Frame Ground) Green/Yellow
10 S channel output Purple
11 S channel output White/Purple
(12)* (Capacitor Reset) (Gray)
13 Reset White/Gray
14 0 V(battery) White/Orange
15 3.6 V(battery) Orange

* Terminal to discharge capacitor at time of shipping.

6 Do not use.

6 -108
6.4 Σ-Series Dimensional Drawings

J SGMP Servomotors

With Incremental Encoder (2048 P/R)


D 400 W

300¦30 (11.80±1.18) U
Encoder Lead
UL2854 (35) (1.38) Encoder Plug

W
(35) (1.38) Motor Plug T Screw
Motor Lead
UL2464 Cross Section Y-Y
300¦30 (11.80±1.18)
L Hex. Nut 14 (0.55)
j80 (3.15)
LL 30 (1.18)
21 (0.83)

18 (0.71)
Sealant LM
5.2 (0.20)
0.04 A
3 (0.12)

MAX
8.25 (0.32) 8 (0.31)
(0.0016) φ0.04 A
14 (0.55) (φ0.0016)
−0.011

QK
0

Y
φ14

−0.030

(3.54)
0
φ70

A
Incremental Encoder 0.02
2048 P/R 4-φ7 MTG Holes
(0.0008)
Unit: mm (in)

Model L LL LM QK U W T Screw Output Approx. Allowable Allowable


6
SGMP- Dimen- W (HP) Mass Radial Load Thrust Load
sions kg (lb) N (lb) N (lb)

04A312 112 82 68.1 No key No 400 2.1 (4.630) 245 68


(4 41)
(4.41) (3 23)
(3.23) (2 68)
(2.68) screw (0 54)
(0.54)
04A314 16 3 5 5
(0 63)
(0.63) (0 12)
(0.12) (0 20)
(0.20) (0 20)
(0.20)
04A316 M5
Depth: 8
(0.31)

Note: 1. An incremental encoder (2048 P/R) is used as a detector.


2. Models 04A314 and 04A316 are fitted with a key. The keyway conforms to JIS B 1301-1976 (precision).
A parallel key is supplied.
3. The quoted allowable radial load is the value at a position 25 mm (0.98 in.) from the motor mounting surface.
4. Protective structure: IP55 (excluding connector and side of output shaft).

6 -109
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

D 750 W

300¦30 (11.80±1.18)
Encoder Lead
UL2854 (35) (1.38) Encoder Plug
U

Motor Lead UL2464

W
(35) (1.38) Motor Plug T
Screw
Cross Section Y-Y
300¦30 (11.80±1.18)

121.5 (4.78)
81.5 (3.21) 40 (1.57)
66.7 (2.63) Hex. Nut 14 (0.55)
0.04 A j120 (4.72)
5.2 10
(0.0016)
(0.20) 10.5 (0.39) 3.5 38 (1.50)
Sealant

28 (1.10)
(0.41) (0.14) 0.02

MAX.
A (0.0008)
4-φ10 MTG
19 (0.75) Holes

QK
Y
(5.71)
−0.035
0
φ110
−0.011

Y
0
φ16

φ0.04 A
6 Incremental Encoder 2048 P/R (φ0.0016)
4-φ10 MTG Holes
Unit: mm (in)

Model QK U W T Screw Output Approx. Allowable Allowable


SGMP- Dimensions W (HP) Mass Radial Load Thrust Load
kg (lb) N (lb) N (lb)

08A312 No key No screw 750 4.2 (9.259) 392 147


(1 01)
(1.01)
08A314 22 3 5 5
(0 87)
(0.87) (0 12)
(0.12) (0 20)
(0.20) (0 20)
(0.20)
08A316 M5
Depth: 8 (0.31)

Note: 1. An incremental encoder (2048 P/R) is used as a detector.


2. Models 08A314 and 08A316 are fitted with a key. The keyway conforms to JIS B 1301-1976 (precision).
A parallel key is supplied.
3. The quoted allowable radial load is the value at a position 35 mm (1.38 in.) from the motor mounting surface.
4. Protective structure: IP55 (excluding connector and side of output shaft).

6 -110
6.4 Σ-Series Dimensional Drawings

D Details of Motor and Encoder Plugs (400 W and 750 W)


Motor Plug
Plug: 172167-1 (Made by AMP) D Motor Wiring Specifications
Pin: 170360-1 or 179364-1 1 Phase U Red
Connected to 2 Phase V White
Cap: 172159-1 3 Phase W Blue
Socket: 170362-1 or 170366-1 4 FG Green/Yellow

Encoder Plug
Plug: 172169-1 (Made by AMP) D Incremental Encoder Wiring Specifications
Pin: 170359-1 or 170363-1
Connected to 1 A channel output Blue
Cap: 172161-1 2 A channel output Blue/Black
Socket: 170361-1 or 170365-1 3 B channel output Yellow
4 B channel output Yellow/Black
5 C channel output Green
6 C channel output Green/Black
7 0V (Power Supply) Gray
8 +5V (Power Supply) Red
9 FG (Frame Ground) Orange

6 -111
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

D 1.5kW
Encoder Lead
UL2854,
φ6(φ0.24)
Screw
Motor Lead UL2464, φ9.5(0.37)

Cross-section Y-Y

Hex.nut
17(0.67)
Sealant

Nameplate
4-φ10
MTG
Holes

Incremental Encoder
2048 P/R Unit: mm (in)
(φ0.0016)

Model QK U W T Screw Output Approx. Allowable Allowable


SGMP- Dimen- W (HP) Mass Radial Load Thrust Load
sions kg (lb) N (lb) N (lb)

15A312 No key No screw 1500 (2.02) 6.6 (14.551) 490 147


6
15A314 22 3.5 6 6 No screw
(0.87) (0.14) (0.24) (0.24)

15A316 22 3.5 6 6 M6
(0.87) (0.14) (0.24) (0.24) Depth: 10
(0.39)

Note: 1. An incremental encoder (2048 P/R) is used as a detector.


2. Model “A” indicated 200V specification.
3. Models 15A314 and 15A316 are fitted with a key. The keyway conforms to JIS B 1301-1976 (precision).
A parallel key is supplied.
4. The quoted allowable radial load is the value at a position 35 mm (1.38 in.) from the motor mounting surface.

6 -112
6.4 Σ-Series Dimensional Drawings

D Details of Motor and Encoder Plugs (1.5 kW)


Motor Plug

Plug : 350779-1 (Made by AMP) D Motor Wiring Specifications


Pin: 350218-6 or 350547-6 1 Phase U Red
Connected to 2 Phase V White
Cap: 350780-1 3 Phase W Blue
Socket: 350536-6 or 350550-6 4 FG (Frame Ground) Green/Yellow

Encoder Plug
Plug: 172169-1 (Made by AMP)
D Incremental Encoder Wiring Specifications
Pin: 170359-1 or 170363-1
Connected to 1 A channel output Blue
Cap :172161-1 2 A channel output Blue/Black
Socket: 170361-1 or 170365-1 3 B channel output Yellow
4 B channel output Yellow/Black
5 C channel output Green
6 C channel output Green/Black
7 0V (Power Supply) Gray
8 +5V (Power Supply) Red
9 FG (Frame Ground) Orange

6 -113
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

With Incremental Encoder (2048 P/R) and Brake


D 400 W

300¦30 (11.80±1.18)
Encoder Lead U
(35) (1.38)
UL2854 Encoder Plug

W
Motor Lead (35) (1.38) Motor Plug T
UL2464 Screw
Cross Section Y-Y
300¦30 (11.80±1.18) Hex. Nut 14 (0.55)
L
j80 (3.15)
31.5 (1.24) LL
0.04 A

18 (0.71)
Sealant LM 21 (0.83)
30 (1.18)

MAX.
(0.0016)
5.2 (0.20) 8.25 8 (0.31)
3 (0.12)
(0.32) φ0.04 A

−0.011
14 (0.55) (φ0.0016)
QK

0
φ14
Y

−0.030
(3.54)
0
φ70
Y

A
Incremental Encoder Holding Brake (Deenergization operation) 0.02 4-φ7 MTG Holes
2048 P/R Voltage: 90 VDC Unit: mm (in)
Brake holding torque = Motor rated torque (0.0008)

Model L LL LM QK U W T Output Approx. Allowable Allowable


SGMP- W (HP) Mass Radial Load Thrust Load
kg (lb) N (lb) N (lb)

04A312B 143.5 113.5 68.1 No key 400 2.6 (5.732) 245 68


6 04A314B
(5 65)
(5.65) (4 47)
(4.47) (2 68)
(2.68)
16 3 5 5
(0 54)
(0.54)

(0.63) (0.12) (0.20) (0.20)

Note: 1. An incremental encoder (2048 P/R) is used as a detector.


2. Model 04A314B is fitted with a key. The keyway conforms to JIS B 1301-1976 (precision). A parallel key is supplied.
3. The quoted allowable radial load is the value at a position 25 mm (0.98 in.) from the motor mounting surface.
4. Use the electromagnetic brake to hold the load in position only, and do not use it to stop the motor.
5. Protective structure: IP55 (excluding connector and side of output shaft).

6 -114
6.4 Σ-Series Dimensional Drawings

D 750 W
Encoder Lead UL2854 300¦30 (11.80±1.18)
(35) (1.38) Encoder Plug
U

Motor Lead

W
UL2464 (35) (1.38) Motor Plug T Screw

Cross Section Y-Y


300¦30 (11.80±1.18)
158 (6.22) MAX.
40 (1.57)
118 (4.65) MAX.

9.6 (0.38) 66.7 (2.63) Hex. Nut 17 (0.67)


Sealant 0.04 A j120 (4.72)
10.5 10 (0.0016)
(0.41) (0.39) 3.5 (0.14) 38 (1.50)

28 (1.10)
0.02

MAX.
A (0.0008)
4-φ10 MTG
19 (0.75) Holes

QK
Y
(5.71)
−0.035
0
φ110
−0.011

Y
0
φ16

Holding Brake (Deenergization operation)


φ0.04 A
Incremental Voltage: 90 VDC

6
Encoder Brake holding torque = Motor rated torque (φ0.0016) Unit: mm (in)
2048 P/R

Model QK U W T Output Approx. Allowable Allowable


SGMP- W (H) Mass Radial Load Thrust Load
kg (lb) N (lb) N (lb)

08A312B No key 750 (1.01) 6.1 (13.448) 392 147

08A314B 22 (0.87) 3 (0.12) 5 (0.20) 5 (0.20)

Note: 1. An incremental encoder (2048 P/R) is used as a detector.


2. Model 08A314B is fitted with a key. The keyway conforms to JIS B 1301-1976 (precision). A parallel key is supplied.
3. The quoted allowable radial load is the value at a position 35 mm (1.38 in.) from the motor mounting surface.
4. Use the electromagnetic brake to hold the load in position only, and do not use it to stop the motor.
5. Protective structure: IP55 (excluding connector and side of output shaft).

6 -115
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

D Details of Motor and Encoder Plugs (400 W, 750 W)

Motor Plug Plug: 172168-1 (Made by AMP) D Motor Wiring Specifications


Pin: 170360-1 or 170364-1 1 Phase U Red
Connected to 2 Phase V White
Cap: 172160-1 3 Phase W Blue
Socket: 170362-1 or 170366-1 4 FG (Frame Ground) Green/Yellow
5 Brake terminal Black
6 Brake terminal Black

Encoder Plug
D Incremental Encoder Wiring Specifications
Plug: 172169-1 (Made by AMP)
Pin: 170359-1 or 170363-1 1 A channel output Blue
Connected to 2 A channel output Blue/Black
Cap: 172161-1 3 B channel output Yellow
Socket: 170361-1 or 170365-1 4 B channel output Yellow/Black
5 C channel output Green
6 C channel output Green/Black
7 0V (Power Supply) Gray
8 +5V (Power Supply) Red
9 FG (Frame Ground) Orange

6 -116
6.4 Σ-Series Dimensional Drawings

D 1.5kW
Encoder Lead
UL2854, φ6(φ0.24)

Screw
Motor Lead
UL2464, Φ9.5(Φ0.37)

Cross-section Y-Y

Hex.nut
Sealant 17(0.67)

28 (1.10) MAX.
Nameplate
4-φ10
MTG
Holes

Incremental Holding Brake (deenergized operation)


encoder Voltage:Tail code B:90 VDC C:24 VDC Unit: mm (in)
2048 P/R Brake holding torque=motor rated torque

Model QK U W T Screw Output W (HP) Approx. Allowable Allowable


SGMP- Dimensions Mass kg Radial Thrust
(lb) Load Load
N (lb) N (lb)
6
15A312B No key No screw 1500 8.1 490 147
(2 02)
(2.02) (17 858)
(17.858)
15A312C

15A314B 22 3.5 6 6 No screw


(0 87)
(0.87) (0 14)
(0.14) (0 24)
(0.24) (0 24)
(0.24)
15A314C

15A316B M6,
Depth: 10 (0
(0.39)
39)
15A316C

Note: 1. An incremental encoder (2048 P/R) is used as a detector.


2. Model “A” indicates 200 V specification.
3. “15A314B(C)” and “15A316B(C)” are fitted with a key. The keyway conforms to JIS B 1301-1976 (precision). A parallel
key is supplied.
4. The quoted allowable radial load is the value at a position 35 mm (1.40 in.) from the motor mounting surface.
5. Use the electromagnetic brake to hold the load in position only, and do not use it to stop the motor.

6 -117
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

D Details of Motor and Encoder Plugs (1.5 kW)


Motor Plug
D Motor Wiring Specifications
Plug : 350715-1 (Made by AMP)
1 Phase U Red
Pin: 350218-6 or 350547-6 (pins 1 to 4)
2 Phase V White
350561-1 or 350690-1 (pins 5 and 6)
3 Phase W Blue
Connected to
4 FG (Frame Ground) Green/Yellow
Cap: 350781-1
5 Brake terminal Black
Socket: 350536-6 or 350550-6
6 Brake terminal Black

Encoder Plug D Incremental Encoder Wiring Specifications


Plug: 172169-1 (Made by AMP)
1 A channel output Blue
Pin: 170359-1 or 170363-1
2 A channel output Blue/Black
Connected to 3 B channel output Yellow
Cap :172161-1 4 B channel output Yellow/Black
Socket: 170361-1 or 170365-1 5 C channel output Green
6 C channel output Green/Black
7 0V (Power Supply) Gray
8 +5V (Power Supply) Red
9 FG (Frame Ground) Orange

6 -118
6.4 Σ-Series Dimensional Drawings

With Absolute Encoder (12-bit : 1024 P/R)


D 400 W

300¦30 (11.80±1.18)
Encoder Plug U
Encoder Lead (35) (1.38)
UL20276

W
Motor Lead UL2464 (35) (1.38) Motor Plug
T Screw
300¦30 (11.80±1.18)
Cross Section Y-Y
L Hex. Nut 14 (0.55)
LL j80 (3.15)
LM 0.04 A
38.4 (1.51) 30 (1.18) 21 (0.83)

18 (0.71)
12 (0.47) 8 (0.31) 3 (0.12) (0.0016)

MAX.
Sealant
8.25 (0.32)
φ0.04 A
14 (0.55) (φ0.0016)

−0.011
QK
0
Y φ14

−0.030
0
(3.54)

φ70
Y

A
Absolute Encoder 0.02 4-φ7 MTG Holes
Unit: mm (in)
1024 P/R
(0.0008)

Model L LL LM QK U W T Screw Output Approx. Allowable Allowable


SGMP- Dimen- W (HP) Mass kg (lb) Radial Load Thrust Load
sions N (lb) N (lb)

04AW12 136.5 106.5 68.1


(5 37)
(5.37) (4 19)
(4.19) (2 68)
(2.68)
No key − 400
(0 54)
(0.54)
2.3 (5.071) 245 68 6
04AW14 16 3 5 5
(0 63)
(0.63) (0 12)
(0.12) (0 20)
(0.20) (0 20)
(0.20)
04AW16 M5
Depth: 8
(0.31)

Note: 1. An absolute encoder (12-bit: 1024 P/R) is used as a detector.


2. Models 04AW14 and 04AW16 are fitted with a key. The keyway conforms to JIS B 1301-1976 (precision). A parallel key
is supplied.
3. The quoted allowable radial load is the value at a position 25 mm (0.98 in.) from the motor mounting surface.
4. Protective structure: IP55 (excluding connector and side of output shaft).

6 -119
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

D 750 W
Encoder Lead
UL20276
U
300¦30 (11.80±1.18)
(35) (1.38)
Encoder Plug

W
Motor Lead UL2464
T Screw
Motor Plug Cross Section Y-Y
(35)
300¦30 (11.80±1.18) (1.38)

(146) (5.75) Hex. Nut 17 (0.67)


106 (4.17) 40 j120 (4.72)
(0.0016)
Sealant 14 (0.55) 66.7 (2.63) (1.57)

28 (1.10)
0.04 A 38
10.5 10 (0.39) 3.5 0.02 (1.50)

MAX.
(0.41) 4-R6
(0.14) A (0.0008)
4-φ10 MTG
Holes
19

−0.011
(0.75)

0
QK
Y φ16
−0.035
0
φ110
Y

φ145 (5.71)
Absolute Encoder φ0.04 A Unit: mm (in)
1024 P/R (φ0.0016)

Model QK U W T Output Approx. Allowable Allowable


6 SGMP- W (H) Mass kg Radial Load Thrust Load
kg (lb) N (lb) N (lb)

08AW12 No key 750 (1.01) 4.8 (10.582) 392 147

08AW14 22 (0.87) 3 (0.12) 5 (0.20) 5 (0.20)

Note: 1. An absolute encoder (12-bit: 1024 P/R) is used as a detector.


2. Model 08AW14 is fitted with a key. The keyway conforms to JIS B 1301-1976 (precision). A parallel key is supplied.
3. The quoted allowable radial load is the value at a position 35 mm (1.38 in.) from the motor mounting surface.
4. Protective structure: IP55 (excluding connector and side of output shaft).

6 -120
6.4 Σ-Series Dimensional Drawings

D Details of Motor and Encoder Plugs (400 W, 750 W)


Motor Plug
Plug: 172167-1 (Made by AMP) D Motor Wiring Specifications
Pin: 170360-1 or 170364-1
1 Phase U Red
Connected to
2 Phase V White
Cap: 172159-1
3 Phase W Blue
Socket: 170362-1 or 170366-1
4 FG (Frame Ground) Green/Yellow

Encoder Plug
Plug: 172171-1 (Made by AMP) D Absolute Encoder Wiring Specifications
Pin: 170359-1 or 170363-1
1 A channel output Blue
Connected to
2 A channel output White/Blue
Cap: 172163-1
3 B channel output Yellow
Socket: 170361-1 or 170365-1
4 B channel output White/Yellow
5 Z channel output Green
6 Z channel output White/Green
7 0 V (Power Supply) Black
8 +5 V (Power Supply) Red
9 FG (Frame Ground) Green/Yellow
10 S channel output Purple
11 S channel output White/Purple
(12)* (Capacitor Reset) (Gray)
13 Reset White/Gray
14 0 V(battery) White/Orange
15 3.6 V(battery) Orange
* Terminal to discharge capacitor for product
dispatch. Do not use.

6 -121
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

D 1.5 kW
Encoder Lead
UL20276, φ8 (0.31)
300±30 (11.80±1.18)
(35) (1.38)
Screw

Motor Lead UL2464, φ9.5(0.37)


(35) (1.38)

300±30 (11.80±1.18) Cross-section Y-Y


(174) (6.85)
134 (5.28) 40 (1.57) Hex.nut
14 94.7 (3.73) 17(0.67)
(0.55)
Sealant (0.0016)

28 (1.10) MAX.
10 (0.39) 3.5
10.5 (0.41) (0.14)
Nameplate (0.0008)
4-φ10
(0.75)
MTG
Holes

−0.035
(5.71)

0
φ110
−0.013
0
φ19

Absolute Encoder
1024 P/R (φ0.0016) Unit: mm (in)

Model QK U W T Screw Output Approx. Allowable Allowable


SGMP- Dimensions W (HP) Mass kg Radial Load Thrust Load
kg (lb) N (lb) N (lb)

6 15AW12 No key No screw 1500 7.1 (15.653) 490 147


(2 01)
(2.01)
15AW14 22 3.5 6 6
(0 87)
(0.87) (0 14)
(0.14) (0 24)
(0.24) (0 24)
(0.24)
15AW16 M6
Depth: 10 (0.39)

Note: 1. An absolute encoder (12-bit: 1024 P/R) is used as a detector.


2. Model “A” indicated 200V specification.
3. Models 15AW14 and 15AW16 are fitted with a key. The keyway conforms to JIS B 1301-1976 (precision). A parallel key
is supplied.
4. The quoted allowable radial load is the value at a position 35 mm (1.38 in.) from the motor mounting surface.

6 -122
6.4 Σ-Series Dimensional Drawings

D Details of Motor and Encoder Plugs (1.5 kW)


Motor Plug

Plug: 350779-1 (Made by AMP) D Motor Wiring Specifications


Pin: 350218-6 or 350547-6
1 Phase U Red
Connected to
2 Phase V White
Cap: 350780-1
3 Phase W Blue
Socket: 350536-6 or 350550-6
4 FG (Frame Ground) Green/Black

Encoder Plug
Plug: 172171-1 (Made by AMP) D Absolute Encoder Wiring Specifications
Pin: 170359-1 or 170363-1
1 A channel output Blue
Connected to 2 A channel output White/Blue
Cap: 172163-1
3 B channel output Yellow
Socket: 170361-1 or 170365-1 4 B channel output White/Yellow
5 Z channel output Green
6 Z channel output White/Green
7 0 V (Power Supply) Black
8 +5 V (Power Supply) Red
9 FG (Frame Ground) Green/Yellow
10 S channel output Purple
11 S channel output White/Purple
(12)* (Capacitor Reset) (Gray)
13 Reset White/Gray
14 0 V(battery) White/Orange
15 3.6 V(battery) Orange

* Terminal to discharge capacitor for product


dispatch. Do not use. 6

6 -123
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

With Absolute Encoder (12-bit : 1024 P/R) and Brake


D 400 W

Encoder Lead
UL20276 U

300¦30 (11.80±1.18)
(35) (1.38)

W
Encoder Plug
Motor Lead UL2464 T Screw
Motor Plug Cross-section Y-Y
(35) (1.38)
Sealant
300¦30 (11.80±1.18)
Hex.nut 14 (0.55)
L (0.0016)
j80 (3.15)
LL 21

18(0.71)
0.04 A
38.4 31.5 (1.24) LM 30 (1.18)
12 0.02
4-R8.2 (0.83)

MAX.
(1.51) 8.25 8 (0.31) 3 (0.12)
(0.47) Sealant A (0.0008)
(0.32)

−0.011
14 (0.55) 4-φ7
QK

0
MTG Holes

φ14
Y

−0.030
0
φ70
Y

φ90
φ0.04 A (3.54)
(φ0.0016)
Absolute Holding Brake (deenergized operation)
Encoder Voltage: 90 VDC Unit: mm (in)
1024 P/R Brake holding torque=motor rated torque

Model L LL LM QK U W T Screw Output Approx. Allowable Allowable


SGMP- Dimens W (HP) Mass Radial Load Thrust Load
6 ions kg (lb) N (lb) N (lb)

04AW12 168 138 68.1 No key − 400 3.0 (6.614) 245 68


B (6.61) (5.43) (2.68) (0.54)

04AW14 16 3 5 5
B (0.63) (0.12) (0.20) (0.20)

04AW16 M5
B Depth: 8
(0.31)

Note: 1. An absolute encoder (12-bit: 1024 P/R) is used as a detector.


2. Models 04AW14B and 04AW16B are fitted with a key. The keyway conforms to JIS B 1301-1976 (precision). A parallel
key is supplied.
3. The quoted allowable radial load is the value at a position 25 mm (0.98 in.) from the motor mounting surface.
4. Use the electromagnetic brake to hold the load in position only, and do not use it to stop the motor.
5. Protective structure: IP55 (excluding connector and side of output shaft).

6 -124
6.4 Σ-Series Dimensional Drawings

D 750 W
Encoder Lead
UL20276
300¦30 (11.80±1.18)
U
(35) (1.38)
Encoder Plug

W
Motor Lead UL2464

Motor Plug Screw


(35) (1.38)
T

300¦30 (11.80±1.18) Cross-section Y-Y

180 (7.09) Hex.nut 17 (0.67)


j120 (4.72)
140 (5.51) 40 (1.57)
(0.0016)
12 (0.47) 66.7 (2.63) 38
0.04 A
Sealant 10.5 10 (0.39) 3.5 (1.50)
0.02

(1.10)
MAX.
(0.41) (0.14) A (0.0008) 4-R6

28
4-φ10
19 MTG Holes
(0.75

−0.011
0
) QK

φ16
Y

−0.035
0
φ110
Y

φ145
(5.71)
φ0.04 A
Absolute (φ0.0016)
Encoder
Holding Brake (deenergized operation)
1024 P/R
Voltage: 90 VDC
Unit: mm (in)
Brake holding torque=motor rated torque
6
Model QK U W T Output W Approx. Allowable Allowable
SGMP- (HP) Mass Radial Load Thrust Load
kg (lb) N (lb) N (lb)

08AW12B No key 750 (1.01) 6.2 (13.669) 392 147

08AW14B 22 (0.87) 3 (0.12) 5 (0.20) 5 (0.20)

Note: 1. An absolute encoder (12-bit: 1024 P/R) is used as a detector.


2. Model 08AW14B is fitted with a key. The keyway conforms to JIS B 1301-1976 (precision). A parallel key is supplied.
3. The quoted allowable radial load is the value at a position 35 mm (1.38 in.) from the motor mounting surface.
4. Use the electromagnetic brake to hold the load in position only, and do not use it to stop the motor.
5. Protective structure: IP55 (excluding connector and side of output shaft).

6 -125
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

D Details of Motor and Encoder Plugs (400 W, 750 W)


Motor Plug
Plug: 172168-1 (Made by AMP) D Motor Wiring Specifications
Pin: 170360-1 or 170364-1 (pins 1 to 4) 1 Phase U Red
170359-1 or 170363-1 (pins 5 and 6))
(170360-1 or 170363-1: 750 W only) 2 Phase V White
Connected to 3 Phase W Blue
Cap: 172160-1 4 FG (Frame Ground) Green/Yellow
Socket: 170362-1 or 170366-1 5 Brake terminal Black
6 Brake terminal Black

Encoder Plug
D Absolute Encoder Wiring Specifications

Plug: 172171-1 (Made by AMP) 1 A channel output Blue


Pin: 170359-1 or 170363-1 2 A channel output White/Blue
Connected to 3 B channel output Yellow
Cap: 172163-1 4 B channel output White/Yellow
Socket: 170361-1 or 170365-1 5 Z channel output Green
6 Z channel output White/Green
7 0 V (Power Supply) Black
8 +5 V (Power Supply) Red
9 FG (Frame Ground) Green/Yellow
10 S channel output Purple
11 S channel output White/Purple
(12)* (Capacitor Reset) (Gray)
13 Reset White/Gray
14 0 V(battery) White/Orange
15 3.6 V(battery) Orange

6 * Terminal to discharge capacitor for product dis-


patch. Do not use.

6 -126
6.4 Σ-Series Dimensional Drawings

D 1.5kW
Encoder Lead
UL20276, φ8(φ0.31)

Screw
Motor Lead
UL2464, φ9.5(0.37)

Cross-section Y-Y
Hex.nut
17(0.67)
Sealant

28 (1.10) MAX.
Nameplate
4-φ10
MTG
Holes

Absolute Holding Brake (deenergized operation)


encoder Voltage:Tail code B:90 VDC C:24 VDC Unit: mm (in)
1024 P/R Brake holding torque=motor rated torque

Model QK U W T Screw Output Approx. Allowable Allowable


SGMP- Dimensions W (HP) Mass kg Radial Thrust
(lb) Load Load
N (lb) N (lb) 6
15AW12B No key No Screw 1500 8.6 490 147
(2 02)
(2.02) (18 960)
(18.960)
15AW12C

15AW14B 22 3.5 6 6 No Screw


(0 87)
(0.87) (0 14)
(0.14) (0 24)
(0.24) (0 24)
(0.24)
15AW14C

15AW16B M6
Depth: 10 (0
(0.39)
39)
15AW16C

Note: 1. An absolute encoder (12-bit: 1024 P/R) is used as a detector.


2. Model “A” indicates 200 V specification.
3. “15AW14B(C)” and “15AW16B(C)” are fitted with a key. The keyway conforms to JIS B 1301-1976 (precision). A paral-
lel key is supplied.
4. The quoted allowable radial load is the value at a position 35 mm (1.40 in.) from the motor mounting surface.
5. Use the electromagnetic brake to hold the load in position only, and do not use it to stop the motor.

6 -127
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

D Details of Motor and Encoder Plugs (1.5 kW)

Plug : 350715-1 (Made by AMP) D Motor Wiring Specifications


Motor Plug
Pin: 350218-6 or 350547-6 (pins 1 to 4)
350561-1 or 350690-1 (pins 5 and 6) 1 Phase U Red
Connected to 2 Phase V White
Cap: 350781-1 3 Phase W Blue
Socket: 350536-6 or 350550-6 4 FG (Frame Ground) Green/Yellow
5 Brake terminal Black
6 Brake terminal Black

Encoder Plug
D Absolute Encoder Wiring Specifications
Plug: 172171-1 (Made by AMP)
Pin: 170359-1 or 170363-1 1 A channel output Blue
Connected to 2 A channel output White/Blue
Cap :172163-1 3 B channel output Yellow
4 B channel output White/Yellow
Socket: 170361-1 or 170365-1
5 Z channel output Green
6 Z channel output White/Green
7 0 V (Power Supply) Black
8 +5 V (Power Supply) Red
9 FG (Frame Ground) Green/Yellow
10 S channel output Purple
11 S channel output White/Purple
(12)* (Capacitor Reset) (Gray)
13 Reset White/Gray
14 0 V(battery) White/Orange
15 3.6 V(battery) Orange

* Terminal to discharge capacitor for product dispatch. Do not

6 use.

6 -128
6.4 Σ-Series Dimensional Drawings

J Connectors on Detector and Motor Ends


The connectors on the detector and motor ends are divided into two types: standard connector
and IP67-based connector. The standard connector is not drip-proof.

Standard Connector
The standard connectors for Servomotors with and without holding brake are different.

Table 6.12 Standard Connectors for SGMj Servomotors without Holding Brake

Motor Model Connectors on Motor End

Receptacle L-shaped Plug Straight Plug Cable Clamp

SGMS- 10AjA MS3102A18-10P MS3108B18-10S MS3106B18-10S MS3057-10A

15AjA

20AjA

30AjA MS3102A22-22P MS3108B22-22S MS3106B22-22S MS3057-12A

40AjA

50AjA

SGMG- 05AjA MS3102A18-10P MS3108B18-10S MS3106B18-10S MS3057-10A

09AjA

13AjA
6
20AjA MS3102A22-22P MS3108B22-22S MS3106B22-22S MS3057-12A

30AjA

44AjA

55AjA MS3102A32-17P MS3108B32-17S MS3106B32-17S MS3057-20A

75AjA

1AAjA

1EAjA

Connector on motor To be prepared by customer (cable)


side already provided

6 -129
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

Motor Model Connectors on Motor End

Receptacle L-shaped Plug Straight Plug Cable Clamp

SGMG- 03AjB MS3102A18-10P MS3108B18-10S MS3106B18-10S MS3057-10A

06AjB

09AjB

12AjB MS3102A22-22P MS3108B22-22S MS3106B22-22S MS3057-12A

20AjB

30AjB

44AjB MS3102A32-17P MS3108B32-17S MS3106B32-17S MS3057-20A

60AjB

SGMD- 22AjA MS3102A24-10P MS3108B24-10S MS3106B24-10S MS3057-16A

32AjA

40AjA

Connector on motor To be prepared by customer (cable)


side already provided

Motor Model Connectors on Detector End

6 Receptacle L-shaped Plug Straight Plug Cable Clamp

SGMS- 10AjA MS3102A20-29P MS3108B20-29S MS3106B20-29S MS3057-12A

15AjA

20AjA

30AjA

40AjA

50AjA

6 -130
6.4 Σ-Series Dimensional Drawings

Motor Model Connectors on Detector End

Receptacle L-shaped Plug Straight Plug Cable Clamp

SGMG- 05AjA MS3102A20-29P MS3108B20-29S MS3106B20-29S MS3057-12A

09AjA

13AjA

20AjA

30AjA

44AjA

55AjA

75AjA

1AAjA

1EAjA

SGMG- 03AjB MS3102A20-29P MS3108B20-29S MS3106B20-29S MS3057-12A

06AjB

09AjB

12AjB

20AjB
6
30AjB

44AjB

60AjB

SGMD- 22AjA MS3102A20-29P MS3108B20-29S MS3106B20-29S MS3057-12A

32AjA

40AjA

Connector on motor
To be prepared by customer (cable)
side already provided

6 -131
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

Table 6.13 Connectors for SGMj Servomotors with Holding Brake

Motor Model Connectors on Motor End

Receptacle L-shaped Plug Straight Plug Cable Clamp

SGMS- 10AjA MS3102A20-15P MS3108B20-15S MS3106B20-15S MS3057-12A

15AjA

20AjA

30AjA MS3102A24-10P MS3108B24-10S MS3106B24-10S MS3057-16A

40AjA

50AjA

SGMG- 05AjA MS3102A20-15P MS3108B20-15S MS3106B20-15S MS3057-12A

09AjA

13AjA

20AjA MS3102A24-10P MS3108B24-10S MS3106B24-10S MS3057-16A

30AjA

44AjA

55AjA MS3102A32-17P MS3108B32-17S MS3106B32-17S MS3057-20A

75AjA MS3102A10SL-3P MS3108B10SL-3S MS3106A10SL-3S MS3057-4A


6 1AAjA

SGMG- 03AjB MS3102A20-15P MS3108B20-15S MS3106B20-15S MS3057-12A

06AjB

09AjB

12AjB MS3102A24-10P MS3108B24-10S MS3106B24-10S MS3057-16A

20AjB

30AjB

44AjB MS3102A32-17P MS3108B32-17S MS3106B32-17S MS3057-20A

60AjB MS3102A10SL-3P MS3108B10SL-3S MS3106A10SL-3S MS3057-4A

Note: In cells containing two rows, the upper row connector model is for the motor circuit and the connector model lower row is
for the brake power supply.

6 -132
6.4 Σ-Series Dimensional Drawings

Motor Model Connectors on Motor End

Receptacle L-shaped Plug Straight Plug Cable Clamp

SGMD- 22AjA MS3102A24-10P MS3108B24-10S MS3106B24-10S MS3057-16A

32AjA

40AjA

Connector on motor To be prepared by customer (cable)


side already provided

Motor Model Connectors on Detector End

Receptacle L-shaped Plug Straight Plug Cable Clamp

SGMS- 10AjA MS3102A20-29P MS3108B20-29S MS3106B20-29S MS3057-12A

15AjA

20AjA

30AjA

40AjA

50AjA

SGMG- 05AjA MS3102A20-29P MS3108B20-29S MS3106B20-29S MS3057-12A

09AjA 6
13AjA

20AjA

30AjA

44AjA

55AjA

75AjA

1AAjA

1EAjA

6 -133
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

Motor Model Connectors on Detector End

Receptacle L-shaped Plug Straight Plug Cable Clamp

SGMG- 03AjB MS3102A20-29P MS3108B20-29S MS3106B20-29S MS3057-12A

06AjB

09AjB

12AjB

20AjB

30AjB

44AjB

60AjB

SGMD- 22AjA MS3102A20-29P MS3108B20-29S MS3106B20-29S MS3057-12A

32AjA

40AjA

Connector on detector To be prepared by customer (cable)


side already provided

6 -134
6.4 Σ-Series Dimensional Drawings

IP67-based Connectors
IP67-base connectors for servomotors without a holding brake differ from those for servomo-
tors with a holding brake.

Table 6.14 Connectors for SGMj Servomotors without Holding Brake

Motor Model Receptacle Plug End Bell: Cable Clamp Manufacturer


Manufactured by Japan
Aviation Electronics
Industry, Ltd.
Back Shell:
Manufactured by Daiichi
Denshi Kogyo K.K.

Angle Straight
(L-Shaped)

M SGMS- 10AjA CE05-2A18- MS3106A18- CE-18BA-S CE02-18BS-S CE3057-10A-* Daiichi Denshi


o 10PD 10S(D190) Kogyo K.K.
KK
t 15AjA (MS3102A18-
o
10P)
r 20AjA

30AjA JL04HV-2E22 JL04V-6A22- JL04-22EBL JL04-22EB JL04-2022CK Japan Aviation


-22PE-B
22PE B 22SE (14) Electronics In-
In
40AjA (MS3102A22- dustry, Ltd.
22P)
50AjA

SGMG- 05AjA CE05-2A18- MS3106A18- CE-18BA-S CE02-18BS-S CE3057-10A-* Daiichi Denshi


10PD
(MS3102A18-
10S(D190) Kogyo K.K. 6
09AjA
10P)
13AjA

20AjA JL04HV-2E22 JL04V-6A22- JL04-22EBL JL04-22EB JL04-2022CK Japan Aviation


-22PE-B 22SE (14) Electronics In-
30AjA (MS3102A22- dustry, Ltd.
22P)
44AjA

55AjA JL04HV-2E32 JL04V-6A32- *1 *1 *1 Japan Aviation


-17PE-B
17PE B 17SE Electronics In-
In
75AjA (MS3102A32- dustry, Ltd.
17P)
1AAjA

1EAjA

Connector on To be selected Not required if flexible conduit is used


motor side al- if flexible con-
ready provided duit is used

To be prepared by customer (cable)

6 -135
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

Motor Model Receptacle Plug End Bell: Cable Clamp Manufacturer


Manufactured by Japan
Aviation Electronics
Industry, Ltd.
Back Shell:
Manufactured by Daiichi
Denshi Kogyo K.K.

Angle Straight
(L-Shaped)

M SGMG- 03AjB CE05-2A18- MS3106A18- CE-18BA-S CE02-18BS-S CE3057-10A-* Daiichi Denshi


o 10PD 10S(D190) Kogyo K.K.
t (MS3102A18-
06AjB
o
10P)
r
09AjB

12AjB JL04HV-2E22 JL04V-6A22- JL04-22EBL JL04-22EB JL04-2022CK Japan Aviation


-22PE-B 22SE (14) Electronics In-
20AjB (MS3102A22- dustry, Ltd.
22P)
30AjB

44AjB JL04V-2E32- JL04V-6A32- *1 *1 *1 Japan Aviation


17PE-B 17SE Electronics In-
60AjB (MS3102A24- dustry, Ltd.
10P)

SGMD- 22AjA JL04V-2E24- JL04-6A24- JL04-24EBL JL04-24EB JL04-2428CK Japan Aviation

6 32AjA
10PE-B
10PE B
(MS3102A32-
10SE (17) Electronics In-
dustry, Ltd.
In

17P)
40AjA

Detector 97F3102E20- MS3106A20- CE-20BA-S CE02-20BS-S CE3057-12A-* Daiichi Denshi


29P 29S(D190) Kogyo K.K.
(MS3102A20-
29P)

Connector on To be selected Not required if flexible conduit is used


motor side al- if flexible con-
ready provided duit is used

To be prepared by customer (cable)

* 1. The SGMG-55AjA, -75AjA, -1AAjA, -1EAjA, -44AjB, and -60AjB motors do


not contain an End Bell. For these motors, use the following flexible conduit instead.

Connector Conduit Model Manufacturer

Angle (L-Shaped) Straight

RCC-3**RL-MS32F RCC-1**RL-MS32F VF-** (SR-**) NIPPON FLEX CO.,


LTD.

6 -136
6.4 Σ-Series Dimensional Drawings

Select an appropriate connector and conduit model (mark **) according to the lead wire diame-
ter. For details, refer to page 6 - 177.
Note: 1. The connectors for a detector are the same regardless of the motor model being used.
2. To ensure compliance with IP67, always use the plug, End Bell, Back Shell and cable
clamp specified above.
3. Select an appropriate cable clamp model (mark**) according to the lead wire diameter.
For details, refer to page 6 - 177.
4. ( ) in the receptacle column shows the standard (non-dripproof) model. However, both
are actually the same receptacles.

Table 6.15 IP67-based Connectors for SGMj Servomotors with Holding Brake

Motor Model Receptacle Plug End Bell: Cable Manufacturer


Manufactured by Japan Clamp
Aviation Electronics
Industry, Ltd.
Back Shell:
Manufactured by Daiichi

Denshi Kogyo K.K.

Angle Straight
(L-Shaped)

M SGMS- 10AjA JL04V-2E20- JL04V-6A20- JL04-20EBL JL04-20EB JL04-2022C Japan Aviation


o 15PE-B
15PE B 15SE K (14) Electronics In-
In
t 15AjA (MS3102A20-15P) dustry, Ltd.
o
r 20AjA

30AjA JL04-2E24- JL04V-6A24- JL04-24EBL JL04-24EB JL04-2428C Japan Aviation


10PE B
10PE-B 10SE K (17) Electronics In-
In 6
40AjA (MS3102A24-10P) dustry, Ltd.

50AjA

Connector on motor To be selected Not required if flexible conduit is used


side already provided if flexible con-
duit is used

To be prepared by customer (cable)

6 -137
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings

Motor Model Receptacle Plug End Bell: Cable Manufacturer


Manufactured by Japan Clamp
Aviation Electronics
Industry, Ltd.
Back Shell:
Manufactured by Daiichi

Denshi Kogyo K.K.

Angle Straight
(L-Shaped)

SGMG- 05AjA JL04V-2E20- JL04V-6A20- JL04-20EBL JL04-20EB JL04-2022C Japan Aviation


15PE-B
15PE B 15SE K (14) Electronics In-
In
09AjA (MS3102A20-15P) dustry, Ltd.

13AjA

20AjA JL04-2E24- JL04V-6A24- JL04-24EBL JL04-24EB JL04-2428C Japan Aviation


10PE-B
10PE B 10SE K (17) Electronics In-
In
30AjA (MS3102A24-10P) dustry, Ltd.

44AjA

55AjA JL04V-2E32- JL04V-6A32- *1 *1 *1 Japan Aviation


17PE-B
17PE B 17SE Electronics In-
In
75AjA CE-10SLBA CE05-10SL CE3057-4A-
(MS3102A32-17P) dustry, Ltd.
MS3106A10 -S BS-S 1
D ii hi Denshi
Daiichi D hi
1AAjA CE05-2A10SL-3PC SL-3S
M Kogyo
gy K.K.
(MS3102A10SL-3P) (D190)
o
1EAjA
t

6 o
r SGMG- 03AjB JL04V-2E20- JL04V-6A20- JL04-20EBL JL04-20EB JL04-2022C Japan Aviation
15PE B
15PE-B 15SE K (14) Electronics In-
In
06AjB (MS3102A20-15P) dustry, Ltd.

09AjB

12AjB JL04-2E24- JL04V-6A24- JL04-24EBL JL04-24EB JL04-2428C Japan Aviation


10PE-B
10PE B 10SE K (17) Electronics In-
In
20AjB (MS3102A24-10P) dustry, Ltd.

30AjB

44AjB JL04V-2E32- JL04V-6A32- *1 *1 *1 Japan Aviation


17PE-B 17SE Electronics In-
CE-10SLBA CE05-10SL CE3057-4A-
(MS3102A32-17P) dustry, Ltd.
MS3106A10 -S S BS S
BS-S 1
60AjB Daiichi Denshi
CE05-2A10SL-3PC SL-3S(D190)
Kogyo K.K.
(MS3102A10SL-3P)

Connector on motor To be selected Not required if flexible conduit is used


side already provided if flexible con-
duit is used

To be prepared by customer (cable)

6 -138
6.4 Σ-Series Dimensional Drawings

Motor Model Receptacle Plug End Bell: Cable Clamp Manufacturer


Manufactured by Japan

Aviation Electronics
Industry, Ltd.
Back Shell:
Manufactured by
Daiichi
Denshi Kogyo K.K.

Angle Straight
(L-Shaped)

M SGMD- 22AjA JL04-2E24- JL04V-6A24- JL04-24EBL JL04-24EB JL04-2428CK Japan Aviation


o 10PE-B 10SE (17) Electronics In-
t (MS3102A20-15P) dustry, Ltd.
o
r

SGMD- 32AjA JL04-2E24- JL04V-6A24- JL04-24EBL JL04-24EB JL04-2428CK Japan Aviation


10PE-B 10SE (17) Electronics In-
(MS3102A20-15P)
(MS3102A20 15P) d t Ltd
dustry, Ltd.
40AjA

Detector 97F3102E20- MS3106A20- CE-20BA-S CE02-20BS- CE3057-12A-* Daiichi Denshi


29P 29S(D190) S Kogyo K.K.
(MS3102A20-29P)

Connector on motor To be selected Not required if flexible conduit is used


side already provided if flexible con-
duit is used
6
To be prepared by customer (cable)

* 1. The SGMG-55AjA, -75AjA, -1AAjA, 1EAjA, -44AjB, and -60AjB motors do not
contain an End Bell. For these motors, use the following flexible conduit instead.
Both L-shaped and straight type connectors are applicable to motors with a holding brake.
(manufactured by Daiichi Denshi Kogyo K.K.).

Connector Conduit Model Manufacturer

Angle (L-Shaped) Straight

RCC-3**RL-MS32F RCC-1**RL-MS32F VF-** (SR-**) NIPPON FLEX CO.,


LTD.

Select an appropriate connector and conduit model (mark **) according to the lead wire diame-
ter. For details, refer to page 6 - 177.
Note: 1. The connectors for a detector are the same regardless of the motor model being used.
2. To ensure compliance with IP67, always use the plug, End Bell, Back Shell and cable
clamp specified above.
3. Select an appropriate cable clamp model (mark **) according to the lead wire diameter.
For details, refer to page 6 - 177.
4. ( ) in the receptacle column shows the standard (non-dripproof) model. However, both
are actually the same receptacles.

6 -139
Servo Selection and Data Sheets
6.4.2 SERVOPACK Dimensional Drawings

6.4.2 SERVOPACK Dimensional Drawings

The dimension drawings of the SERVOPACK can be grouped according to the heat sink attach-
ment method and capacity.

Heat Sink Mounted Inside the Control Panel (cf. pp. 6 -141 to
6 -145)
D 0.5 to 1.5 kW Model: SGDB-05AM to -15AM
D 2.0 to 3.0 kW Model: SGDB-20AM to -30AM
D 5.0 to 7.5 kW Model: SGDB-50AM to -75AM
D 11 to 15 kW Model: SGDB-1AAM to -1EAM

Heat Sink Mounted Outside the Control Panel (cf. pp. 6 -146 to
6 -150)
D 0.5 to 1.5 kW Model: SGDB-05AM-P to -15AM-P
D 2.0 to 3.0 kW Model: SGDB-20AM-P to -30AM-P
D 5.0 to 7.5 kW Model: SGDB-50AM-P to -75AM-P
D 11 to 15 kW Model: SGDB-1AAM-P to -1EAM-P

6 -140
6.4 Σ-Series Dimensional Drawings

J Heat Sink Mounted Inside Control Panel

SGDB-05AM to -15AM (0.5 to 1.5 kW)


2-φ5.5 MTG Holes
Regenerative
110 (4.33) Resistor
92 (3.02) (15) (0.59) (Digital Operator) Heat Sink

6CN

3CN

189.5 (7.46)
250 (9.84)
235 (9.25)
2SW

STATUS

! WARNING Nameplate
POWER
ALARM 5CN

1SW

1CN 7CN 2CN


60.5 (2.38)

L1C
CHARGE

Fan
L1

External Terminal
5.5 (0.22) Direction
Cover
(20) (0.79)

(M4 Screw)
of Air Flow
Ground Terminal (M4 Screw) 35 125 (4.92) 65
Inside of Cover (1.38) (2.56)
Battery

6
216 (8.50)
225 (8.86)
156 (6.14)
173 (6.81)
153 (6.02)

Units: mm (in)
Approx. Mass: 4 kg (8.82 lb)

6 -141
Servo Selection and Data Sheets
6.4.2 SERVOPACK Dimensional Drawings

The same connectors on the SERVOPACK end are used for models SGDB-05AM (0.5 kW)
to SGDB-1EAM (15 kW).

Symbols Connector on SERVOPACK Note


End

1CN 10236-52A2JL Manufactured by 3M

2CN 10220-52A2JL

3CN 17JE-13090-37 (D2B) Manufactured by Daiichi Denshi Kogyo K.K.

5CN DF11-4DP-2DSA Manufactured by Hirose Denki

6CN 10250-6202JL Manufactured by 3M

6 -142
6.4 Σ-Series Dimensional Drawings

SGDB-20AM to -30AM (2.0 to 3.0 kW)


2-φ5.5 MTG Holes
Regenerative
135 (5.31) Resistor
(15) (0.59) (Digital Operator) Heat Sink
117 ((4.61)

6CN

3CN

189.5 (7.46)
2SW ALARM

235 (9.25)
250 (9.84)
STATUS

WARNING
Nameplate
POWER
ALARM 5CN

1SW 60.5 (2.38)

1CN 7CN 2CN


L1C

CHARGE

Fan
L1 SGDB-20 × 1
External Terminal Direction SGDB-30 × 2
(M4 Screw) 5.5 (0.22) Cover of Air Flow
Ground Terminal (M4 Screw) 125 (4.92) 65
35
(20) (0.79)

Inside of Cover (1.38) (2.56)

Battery

6
216 (8.50)
224.5 (8.84)
156 (6.14)
153 (6.02)

173 (6.81)

Units: mm (in)
Approx. Mass: 5 kg (11.02 lb)

6 -143
Servo Selection and Data Sheets
6.4.2 SERVOPACK Dimensional Drawings

SGDB-50AM to -75AM (5.0 to 7.5 kW)

Option (Operator Module) Direction


of Air Flow
(42) Cooling Fan

(0.30)
(7.5)
110 (4.33) (79) (3.11) (1.65)
(15) (0.59)
(74) (2.91)

(77.5) (3.05)
1CN

1CN

138.8 (5.46)
STATUS 2SW Control Circuit
Terminal

350 (13.78) MAX.


(42)

335 (13.19)
Control Circuit (188) (7.40) (1.65)
Terminal M4
POWER 5CN WARNING

ALARM
CHARGE 1SW
276 (10.87)

L1C L3C

1CM 2CW
120.5 (4.74)

133.7 (5.26)

12.5
(0.49)
62 (2.44) (50.7) Main Circuit
50.8 54 (2.13) Terminal
(2.00) (2.00)
25 (0.98)

L1 L2 L3 + − +1 B U V W
7.5 (0.30)
(0.35)

123.4 (4.86) 41 (65.6) 15.2


6
9

(1.61) (2.58) (0.60)


19
(0.75) 9 × 19 = 171 (6.73) 25.3 (1.00) 87.7 (3.45) 106.8 (4.20)
30.7
(1.21) (28.3) (20) (0.79) (225.3) (8.87)
25 180 (7.09) (25)
(0.98) 230 (9.06) MAX. (0.98) (1.11) 9.7 (0.38) Grounding Terminal

Main Circuit Terminal M6 Grounding Terminal M8

Battery
145 (5.71)
240 (9.45) MAX.
90 (3.54)

Units: mm (in)
Approx. Mass: 15 kg

6 -144
6.4 Σ-Series Dimensional Drawings

SGDB-1AAM to -1EAM (11 to 15 kW)


MTG Holes
260 (10.24)
200 (7.87) Cooling Fan

(0.30)
Direction of

(7.5)
(Digital Operator) Air Flow
7 (0.28) 1.6
(0.06)

17
269 (10.59)
6CN

3CN

435 (17.13)
450 (17.72)
STATUS 2SW
(15)
Control Circuit AM (0.59)
Terminal M4 Nameplate
SERVOPACK
POWER 5CN
WARNING

ALARM 1SW

1CN 7CN 2CN

Regenerative

144 (5.67)
+1
Resistor B L1C L3C

Terminal M6
26.5 (1.04)

7.5 (0.30)

L1 L2 L3 + − U V W
(0.79)
9 (0.35)

20

34 27 33
78 (3.07)
(0.30)

(1.34) (1.06) (66.4) (1.30) 146 (5.75)


(2.61)
7.5

152.6 (6.01) 41 28 (1.10)


Main Circuit Terminal M8 (1.61) Ground Terminal M8 (20) 276.8 (10.90)

6
(0.79)
8.2 (0.32)

Battery
160 (6.30)

Units: mm (in)
Approx. Mass: 23 kg (50.69 lb)
290 (11.42) MAX.
125 (4.92)

6 -145
Servo Selection and Data Sheets
6.4.2 SERVOPACK Dimensional Drawings

J Heat Sink Mounted Outside Control Panel


A duct ventilation model is available for SERVOPACKs that have a heat sink mounted outside
the control panel.

This installation method has the following advantages.

D Heat generated inside the SERVOPACK control panel is discharged outside, reducing the
buildup of heat inside the panel.
D The control panel in which the SERVOPACK is installed can remain compact.
D Connectors 1CN to 6CN:
When the heat sink is mounted outside the control panel, the same connectors on the SER-
VOPACK end are used for models SGDB-05AM-P to SGDB-1EAM-P.

Symbols Connector on SERVOPACK Note


End

1CN 10236-52A2JL Manufactured by 3M

2CN 10220-52A2JL

3CN 17JE-13090-37 (D2B) Manufactured by Daiichi Denshi Kogyo K.K.

5CN DF11-4DP-2DSA Manufactured by Hirose Denki

6CN 10250-6202JL Manufactured by 3M

6 -146
6.4 Σ-Series Dimensional Drawings

SGDB-05AM-P to -15AM-P

2-φ5.5 MTG Holes Regenerative


(15) (Digital Resistor

7 (0.28)
110 (4.33)
92 (3.62) (0.59) Operator) Heat Sink

6CN
3CN

265 (10.43)
279 (10.98)

189.5 (7.46)
2SW

STATUS

Name
! WARNING
POWER
ALARM
5CN
1SW
plate

1CN 7CN 2CN

60.5 (2.38)
L1C

CHARGE
Fan
L1
(0.28)

Cover Direction of
7

External Terminal (M4 Screw)


35 125 65 Air Flow
(1.38) (4.92) (2.56)
Ground Terminal (M4 Screw)
(20) (0.79)

Inside of Cover
Battery
225 (8.86)
216 (8.50)
173 (6.81)
156 (6.14)
153 (6.02)

Units: mm (in)
6
Approx. Mass: 4 kg (8.82 lb)
(10)(0.39)MIN.
(7) (0.28)
6 (10.24)

(note)

(4.61) (0.39) Mounting Surface


(0.59)
(0.39)

4-M5 MTG Holes


(10.43)
(10.98)
(9.37)

(10.43)

Hollow
(0.26)
(0.83)

(10)(0.39)MIN.
(7) (0.28)

(0.47)
(note)

12 (0.47)

57 (2.24)
(0.14)
(0.14) (4.13±0.02)
(4.41)
Mounting Surface Diagram

Note: When mounting, the SERVOPACK must be inclined as shown in the above figure. Provide at least 10 mm (0.39 in.) clearance
above and below the SERVOPACK.

6 -147
Servo Selection and Data Sheets
6.4.2 SERVOPACK Dimensional Drawings

SGDB-20AM-P to -30AM-P
4-φ6 MTG Holes Regenerative
(Digital

7 (0.28)
135 (5.31) (15) Resistor
Operator)
117 (4.61) (0.59) Heat Sink

6CN

3CN
O
P
E

189.5 (7.46)
R
A
T

265 (10.43)
279 (10.98)
O
R

2SW
STATUS

WARNING
POWER
ALARM 5CN
Nameplate
1SW

1CN 7CN 2CN


L1C

(2.38)
CHARGE

Fan

60.5 SGDB-20 × 1
L1 (0.28)
Direction
Cover of Air Flow SGDB-30 × 2
7

35 125 65
External Terminal (M4 Screw) (1.38) (4.92) (2.56)
Ground Terminal (M4 Screw)

Inside of Cover
(0.79)
(20)

Battery
225 (8.86)
216 (8.50)
173 (6.81)
156 (6.14)
153 (6.02)

6
Units: mm (in)
Approx. Mass: 5 kg (11.02 lb)
(10)(0.39)MIN.
(7) (0.28)

(note)

Mounting Surface
6 (0.24)

(0.39) (4.61) (0.39)


(0.59)
0.02)

4-M5 MTG Holes


(9.37
(10.43)
(10.98)

Hollow
(10.43)
(0.26)
(0.83)

(10)(0.3) MIN.
(7) (0.28)

12
(0.47)
(12)

(0.47)
(note)

(3.23)
(4.61)

(0.14) (5.12±0.02) (0.14)


Mounting Surface Diagram
Note: When mounting, the SERVOPACK must be inclined as shown in the above figure. Provide at least 10 mm (0.39 in.) clearance
above and below the SERVOPACK.

6 -148
6.4 Σ-Series Dimensional Drawings

SGDB-50AM-P to -75AM-P

(7.5) (23.5) (0.93)


MTG Holes Option (Operator Module) Direction of
(79) Air Flow
Cooling Fan

(0.30)
110 (4.33) (3.11) (42) (1.65)

(7.5)
(15) (0.59)

(0.30)
(74) (2.91)

138.8 (5.40) (77.5) (3.05)

350 MAX. (13.78 MAX.)


6CN

3CN

Control
Circuit Terminal

335 (13.19)
STATUS 2SW

Control Circuit (188) (42)


(1.65)
Terminal M4 (7.40)

(12.17)
5CN
POWER WARNING

(309)
ALARM
CHARGE 1SW
276 (10.87)

MADE IN JAPAN
L1C L3C

7CN
1CN
120.5 (4.74)

2CN

133.7 (52.6)
12.5 (0.49)
50.8 62 (2.44) 54 (2.13) 50.7 Main
Circuit Terminal
(2.00) (2.00)
25 (0.98)

L1 L2 L3 + − +1 B U V W
9 (0.35)

(0.30)
7 (0.28) 19 (0.75) 41 (65.6) 7.5 15.2 (0.60)

(0.69)
(17.5)
123.4 (4.86) (1.61) (2.58) 25.3 (1.00) 87.7 (3.45) 103.8 (4.09)
30.7 (1.21) 9 × 19 = 171 (6.73) (28.3) (1.11) (20) (0.79) (222.3) (8.75)
12.5 (0.49) 205 (8.07) 12.5 (0.49) 9.7 (0.38) Ground
230 (9.06) MAX. Terminal

(11.5) (0.45)
Ground Terminal M8
Main Circuit Terminal M6
Battery 4-M6 Tap

2.5 (0.10)
34 (1.34) 82 (3.23)

6
145 (5.71)

2-6φ

316 (12.44)
335 (13.19)
237 (9.33) MAX.

Hollow
87 (3.43)

7.5 (0.30)

7.5 (0.30)

(9.5) (0.37) (211) (8.28) (9.5) (0.37) 7 (0.28) 205 (8.07) 7 (0.28)
(5.5) (0.22) 219 (8.62) (5.5)
(0.22)

Detailed View of Installation

Units: mm (in)
Approx. Mass: 15.5 kg (34.16 lb)

6 -149
Servo Selection and Data Sheets
6.4.2 SERVOPACK Dimensional Drawings

SGDB-1AAM-P and -1EAM-P


MTG Holes

(7.5) (0.30)
260 (10.24)
Cooling Fan
235 (9.25)

(0.71)
7 (0.28) (Digital Operator) Direction of

(18)
Air Flow

17 (0.67)
269 (10.59)
6CN
3CN

(15)

450 (17.72)
435 (17.13)

413.3 (16.27)
STATUS 2SW (0.59)
Control Circuit
Name
Terminal M4 plate
POWER SERVOPACK
ALARM WARNING
5CN
1SW

1CN 7CN 2CN

Regenerative +1 B L1C L3C


144 (5.67)
Resistor Terminal
M6
26.5 (1.04)

7.5 (0.30)

L1 L2 L3 + − U V W
20 (0.79)

27
(0.30)

34 33
9

(18.7) (0.74)
(66.4) 142.5 (5.61)
7.5

(1.34) (1.06) (1.30)


78 (3.07)
152.6 (6.01) 41 (2.61) 28 (1.10)
Main Circuit Terminal M8 (1.61) Ground Terminal M8 (20) (0.79) 273.3 (10.76)
6 8.2 (0.32)

Battery 9 (0.35)

4-M6 Tap
160 (6.30)

435 (17.13)
11 (0.43)

Hollow
287 (11.30) MAX.

4.5 235 (9.25) 4.5


(0.18) 244 (9.61) (0.18)
121.5 (4.78)

Detailed View of Installation

(9.5) Units: mm (in)


(221.5) (29) Approx. Mass: 22 kg (48.49 lb)
(0.37) (8.72) (1.14)

6 -150
6.4 Σ-Series Dimensional Drawings

6.4.3 Digital Operator Dimensional Drawings

The following two models of Digital Operator are available.

JUSP-OP02A-1 (Hand-held)

(2.48)
(0.73)
(1.97)
(2-Φ0.18)
MTG HOLES (0.28)

(5.31)
(4.92)

6
(0.31)

(39.37)

Model:17JE-23090-02
Made by DAIICHI DENSHI
KOGYO K.K.
Unit: mm Approx. Mass: 0.18 kg (0.40 lb)

JUSP-OP03A (Mounted)

(2.13)
(0.59)
(2.26)

Unit: mm
Approx. Mass: 0.02 kg (0.041lb)

6 -151
Servo Selection and Data Sheets
6.5.1 Selecting Peripheral Devices

6.5 Selecting Peripheral Devices

This section shows how to select peripheral devices using flowcharts. Order lists for Servomotors,
SERVOPACKs, Digital Operators, and peripheral devices are also included.

6.5.1 Selecting Peripheral Devices

Select the peripheral devices using the flowcharts on the subsequent pages.

The items below are not included in the flowcharts. Refer to 6.6 Specifications and Dimension-
al Drawings of Peripheral Devices.

D Encoder signal converter units


D Cables for connecting PC and SERVOPACK

6 -152
6.5 Selecting Peripheral Devices

J Flowchart for Peripheral Device Selection

Start peripheral device selection.

SGM and
SGMP model Motor capacity is No
What is motor model? less than 1.5 kW? P

(page 6 -156)
SGMG, Yes
SGMS, and
SGMD model
M (page 6 -159)

Enclosure IP67
What is motor
operation A
environment?
(page 6 -166)

Enclosure IP65 or lower

With or without With brake


brake?

Without brake
Brake specification is 24 VDC
90 VDC or 24 VDC?

6
90 VDC Brake power supply
must be prepared by
customer.

1) Select brake power supply.


(for 90 VDC brake)

100 VAC input /


200 VAC input

100 VAC input 200 VAC input

LPDE-1H01 LPSE-2H01

to (a) (page 6 -154)

6 -153
Servo Selection and Data Sheets
6.5.1 Selecting Peripheral Devices

(a)

2) Select encoder cable.

Incremental encoder Absolute encoder


or absolute encoder?
B

(page 6 -155)
Incremental encoder

Connector only Connector only or


connector with cable?

Select connector. Connector with cable

Loose wire, straight


plug, or L-shaped plug
on the encoder end?

DE9411290
Loose wire Straight plug L-shaped plug
Select one of the following Select one of the following Select one of the following
according to cable length. according to cable length. according to cable length.

3m DE9411276-01 3m JZSP-CBP0S-01 3m JZSP-CBP0L-01


(9.8ft) (9.8ft) (9.8ft)
5m DE9411276-02 5m JZSP-CBP0S-02 5m JZSP-CBP0L-02
(16.4ft) (16.4ft) (16.4ft)
10m 10m 10m
6
DE9411276-03 JZSP-CBP0S-03 JZSP-CBP0L-03
(32.8ft) (32.8ft) (32.8ft)
15m DE9411276-04 15m JZSP-CBP0S-04 15m JZSP-CBP0L-04
(49.2ft) (49.2ft) (49.2ft)
20m DE9411276-05 20m JZSP-CBP0S-05 20m JZSP-CBP0L-05
(65.6ft) (65.6ft) (65.6ft)

to (b) (page 6 -162)

6 -154
6.5 Selecting Peripheral Devices

B
Absolute encoder

Connector only Connector only or


connector with cable?

Select connector. Connector with cable

Loose wire, straight plug, or


L-shaped plug on the
encoder end?

DE9411290
Loose wire Straight plug L-shaped plug
Select one of the following Select one of the following Select one of the following
according to cable length. according to cable length. according to cable length.

3m DE9411277-1 3m JZSP-CBP1S-01 3m JZSP-CBP1L-01


(9.8ft) (9.8ft) (9.8ft)
5m DE9411277-2 5m JZSP-CBP1S-02 5m JZSP-CBP1L-02
(16.4ft) (16.4ft) (16.4ft)
10m DE9411277-3 10m JZSP-CBP1S-03 10m JZSP-CBP1L-03
(32.8ft) (32.8ft) (32.8ft)
15m DE9411277-4 15m JZSP-CBP1S-04 15m JZSP-CBP1L-04
(49.2ft) (49.2ft) (49.2ft)
20m DE9411277-5 20m JZSP-CBP1S-05 20m JZSP-CBP1L-05
(65.6ft) (65.6ft) (65.6ft)

to (b) (page 6 -162) 6

6 -155
Servo Selection and Data Sheets
6.5.1 Selecting Peripheral Devices

1) Select motor cables.

No brake/With
brake?

No brake With brake

With connector and With connector and


AMP terminal/Cable AMP terminal/Cable
only? only?

With connector and Cable only With connector and


amplifier terminal
Cable only
amplifier terminal

Select one of the following Select one of the following Select one of the following Select one of the following
according to cable length. according to cable length. according to cable length. according to cable length.

3m DP9320827-1 3m DP9402221-1 3m DP9320828-1 3m DP9402222-1


(9.8ft) (9.8ft) (9.8ft) (9.8ft)
5m DP9320827-2 5m DP9402221-2 5m DP9320828-2 5m DP9402222-2
(16.4ft) (16.4ft) (16.4ft) (16.4ft)
10m DP9320827-3 10m DP9402221-3 10m DP9320828-3 10m DP9402222-3
(32.8ft) (32.8ft) (32.8ft) (32.8ft)
15m DP9320827-4 15m DP9402221-4 15m DP9320828-4 15m DP9402222-4
(49.2ft) (49.2ft) (49.2ft) (49.2ft)
20m DP9320827-5 20m DP9402221-5 20m DP9320828-5 20m DP9402222-5
(65.6ft) (65.6ft) (65.6ft) (65.6ft)

Incremental Incremental
encoder/Absolute encoder/Absolute
encoder encoder

6 Incremental Absolute Incremental Absolute

Select connector kit. Select connector kit. Select connector kit. Select connector kit.

DP9420016-1 DP9420016-3 DP9420016-2 DP9420016-4

1)’ Select brake power supply.

100 VAC input /


200 VAC input

100 V input 200 V input


LPDE-1H01 LPSE-2H01

to (a)’ (page 6 -157)

6 -156
6.5 Selecting Peripheral Devices

(a)’

2) Select encoder cable.

Incremental Absolute encoder


encoder or A’
absolute encoder?
(page 6 -158)
Incremental
encoder

SERVOPACK
Connector end without Cable
/ /
both ends connector only

Connector both SERVOPACK end Cable only


ends without connector
Select one of the following Select one of the following Select one of the following
according to cable length. according to cable length. according to cable length.

3m JZSP-CAP00-01 3m DP9320086-1 3m DP9400064-1


(9.8ft) (9.8ft) (9.8ft)
5m JZSP-CAP00-02 5m DP9320086-2 5m DP9400064-2
(16.4ft) (16.4ft) (16.4ft)
10m JZSP-CAP00-03 10m DP9320086-3 10m DP9400064-3
(32.8ft) (32.8ft) (32.8ft)
15m JZSP-CAP00-04 15m DP9320086-4 15m DP9400064-4
(49.2ft) (49.2ft) (49.2ft)
20m JZSP-CAP00-05 20m DP9320086-5 20m DP9400064-5
(65.6ft) (65.6ft) (65.6ft)

Did you select


6
connector in 1) ?

Yes No

Select connector kit.

DP9420006-1
DP9420006-2

to (b) (page 6 -162)

6 -157
Servo Selection and Data Sheets
6.5.1 Selecting Peripheral Devices

A’
Absolute encoder

SERVOPACK
Connector end without Cable
/ /
both ends connector only

Connector both SERVOPACK end Cable only


ends without connector
Select one of the following Select one of the following Select one of the following
according to cable length. according to cable length. according to cable length.

3m JZSP-CAP10-01 3m DP9320085-1 3m DP8409123-1


(9.8ft) (9.8ft) (9.8ft)
5m JZSP-CAP10-02 5m DP9320085-2 5m DP8409123-2
(16.4ft) (16.4ft) (16.4ft)
10m JZSP-CAP10-03 10m DP9320085-3 10m DP8409123-3
(32.8ft) (32.8ft) (32.8ft)
15m JZSP-CAP10-04 15m DP9320085-4 15m DP8409123-4
(49.2ft) (49.2ft) (49.2ft)
20m JZSP-CAP10-05 20m DP9320085-5 20m DP8409123-5
(65.6ft) (65.6ft) (65.6ft)

Did you select


connector in 1) ?

Yes No

Select connector kit.

6
DP9420006-3
DP9420006-4

to (b) (page 6 -162)

6 -158
6.5 Selecting Peripheral Devices

1) Select motor cables.

No brake/With
brake?

No brake With brake

With connector and With connector and


AMP terminal/Cable AMP terminal/Cable
only? only?

With connector and Cable only With connector and Cable only
amplifier terminal amplifier terminal
Select one of the following Select one of the following Select one of the following Select one of the following
according to cable length. according to cable length. according to cable length. according to cable length.

3m DP9320081-1 3m DP8409359-1 3m DP9320083-1 3m DP8409360-1


(9.8ft) (9.8ft) (9.8ft) (9.8ft)
5m DP9320081-2 5m DP8409359-2 5m DP9320083-2 5m DP8409360-2
(16.4ft) (16.4ft) (16.4ft) (16.4ft)
10m DP9320081-3 10m DP8409359-3 10m DP9320083-3 10m DP8409360-3
(32.8ft) (32.8ft) (32.8ft) (32.8ft)
15m DP9320081-4 15m DP8409359-4 15m DP9320083-4 15m DP8409360-4
(49.2ft) (49.2ft) (49.2ft) (49.2ft)
20m DP9320081-5 20m DP8409359-5 20m DP9320083-5 20m DP8409360-5
(65.6ft) (65.6ft) (65.6ft) (65.6ft)

Incremental Incremental
encoder/Absolute encoder/Absolute
encoder encoder

Incremental Absolute
6
Incremental Absolute

Select connector kit. Select connector kit. Select connector kit. Select connector kit.

DP94020006-1 DP94020006-3 DP94020006-2 DP94020006-4

1)’ Select brake power supply.

100 VAC input /


200 VAC input

100 V input 200 V input


LPDE-1H01 LPSE-2H01

to (a)’’ (page 6 -160)

6 -159
Servo Selection and Data Sheets
6.5.1 Selecting Peripheral Devices

(a)’’

2) Select encoder cable.

Incremental Absolute encoder


encoder or A’’
absolute encoder?

(page 6 -161)
Incremental
encoder

SERVOPACK
Connector end without Cable
/ /
both ends connector only

Connector both SERVOPACK end Cable only


ends without connector
Select one of the following Select one of the following Select one of the following
according to cable length. according to cable length. according to cable length.

3m JZSP-CAP00-01 3m DP9320086-1 3m DP9400064-1


(9.8ft) (9.8ft) (9.8ft)
5m JZSP-CAP00-02 5m DP9320086-2 5m DP9400064-2
(16.4ft) (16.4ft) (16.4ft)
10m JZSP-CAP00-03 10m DP9320086-3 10m DP9400064-3
(32.8ft) (32.8ft) (32.8ft)
15m JZSP-CAP00-04 15m DP9320086-4 15m DP9400064-4
(49.2ft) (49.2ft) (49.2ft)
20m JZSP-CAP00-05 20m DP9320086-5 20m DP9400064-5
(65.6ft) (65.6ft) (65.6ft)

6 Did you select


connector in 1) ?

Yes No

Select connector kit.

DP94020006-1
DP94020006-2

to (b) (page 6 -162)

6 -160
6.5 Selecting Peripheral Devices

A’’
Absolute encoder

SERVOPACK
Connector end without Cable
/ /
both ends connector only

Connector both SERVOPACK end Cable only


ends without connector
Select one of the following Select one of the following Select one of the following
according to cable length. according to cable length. according to cable length.

3m JZSP-CAP10-01 3m DP9320085-1 3m DP8409123-1


(9.8ft) (9.8ft) (9.8ft)
5m JZSP-CAP10-02 5m DP9320085-2 5m DP8409123-2
(16.4ft) (16.4ft) (16.4ft)
10m JZSP-CAP10-03 10m DP9320085-3 10m DP8409123-3
(32.8ft) (32.8ft) (32.8ft)
15m JZSP-CAP10-04 15m DP9320085-4 15m DP8409123-4
(49.2ft) (49.2ft) (49.2ft)
20m JZSP-CAP10-05 20m DP9320085-5 20m DP8409123-5
(65.6ft) (65.6ft) (65.6ft)

Did you select


connector in 1) ?

Yes No

Select connector kit.

6
DP94020006-3
DP94020006-4

to (b) (page 6 -162)

6 -161
Servo Selection and Data Sheets
6.5.1 Selecting Peripheral Devices

(b)

3) Select 1CN connector cable and


peripheral device with 1CN
connection.

Yes
Use manual pulse generator?

No
Use manual pulse
generator?
Yes
Use other peripheral devices?

No

PRET-2C3T/
100M

Connector-to-terminal Cable with 1CN connector Manual pulse generator


1CN connector kit and no connector at the connector cable with no
block conversion unit other end connector at the other end

1m
(3.3 ft) JZSP-VBI14-01
1m JZSP-VBX04-01
0.5m 2m (3.3 ft)
JUSP-TA36Z JZSP-VBI14-02
(1.6 ft) (6.6 ft) 2m

6 (6.6 ft) JZSP-VBX04-02


DP9420007 1m 3m
JUSP-TA36Z-1 (9.8 ft) JZSP-VBI14-03 3m
(3.3 ft) (9.8 ft) JZSP-VBX04-03
2m 5m
JUSP-TA36Z-2 (16.4 ft) JZSP-VBI14-05 5m JZSP-VBX04-05
(6.6 ft) (16.4 ft)

to (c) (page 6 -163)

6 -162
6.5 Selecting Peripheral Devices

(c)

4) Select 3CN connector cable


and peripheral device with
3CN connection.

Yes
Use external position indicator?

No

External position
Yes indicator
Use referencing by serial
communications?

RESET
No

MCIF-L8

3CN connector kit Connector kit for external Cable for external position
position indicator indicator

JZSP-VBX10-01
JZSP-VBX10-02

DE9409459 JZSP-VBX12
JZSP-VBX10-03 6
JZSP-VBX10-05

to (d) (page 6 -164)

6 -163
Servo Selection and Data Sheets
6.5.1 Selecting Peripheral Devices

(d)

5) Select 6CN connector cable


and peripheral device with
6CN connection.
For SGDB-jjAM only. Not provided for
Yes SGDB-jjAMA.
Use Digital Switch Unit?

No Use Digital Switch


For SGDB-jjAM only.
Not provided for Unit?
Yes SGDB-jjAMA.
Use Contact Input Unit?

No MCIF-D86 MCIF-D80
Contact Input Unit (Connector
kit for Contact Input Unit end MCIF-D66 MCIF-D60
Yes supplied.)
MCIF-D44 MCIF-D40
Use other peripheral devices?

No

MCIF-R86

6
6CN connector kit, 6CN connector-terminal
block conversion unit, or 6CN cable Connector kit for Digital Switch Unit or
without connector at one end?
cable for Digital Switch Unit?

6CN connector kit or cable for


Digital Switch Unit?

6CN connector Connector-terminal Cable with 6CN Connector kit Cable for Digital
connector and no
kit block conversion connector at the other for Digital Switch Unit
unit end Switch Unit

1m JZSP-VBX24-01
(3.3 ft)
0.5m 1m 2m JZSP-VBX24-02
JUSP-TA50P (3.3 ft)
DE9411288-1 (6.6 ft)
(1.6 ft)
DE9411289 1m 2m 3m JZSP-VBX24-03
JUSP-TA50P-1 (6.6 ft)
DE9411288-2 (9.8 ft)
(3.3 ft)
2m 3m 5m JZSP-VBX24-05
JUSP-TA50P-2 DE9411288-3 JZSP-VBX22 (16.4 ft)
(6.6 ft) (9.8 ft)

to (e) (page 6 -165)

6 -164
6.5 Selecting Peripheral Devices

(e)

6) Select molded-case circuit


breaker (MCCB) and noise filter.

What is SERVOPACK capacity?

0.5 kW 1.0 to1.5 kW 2 kW 3 kW 5 kW 6 kW 7.5 kW 11 kW 15 kW

Use circuit Use circuit Use circuit Use circuit Use circuit Use circuit Use circuit Use circuit Use circuit
breaker for breaker for breaker for breaker for breaker for breaker for breaker for breaker for breaker for
5 A power 10 A power 12 A power 18 A power 28 A power 32 A power 41 A power 60 A power 80 A power
capacity. capacity. capacity. capacity. capacity. capacity. capacity. capacity. capacity.

Noise filter Noise filter Noise filter Noise filter Noise filter Noise filter Noise filter Noise filter Noise filter
LF-310 LF-315A LF-320 LF-330 LF-340 LF-350 LF-360 LF-380K FN258-
100-35

7) Select magnetic contactor and


surge suppressor.

Magnetic contactor 6
HI-jjE

Surge Suppressor D This surge suppressor is for HI-jjE above.

CR50500BL

8) Select regenerative resistor unit.

What is SERVOPACK capacity?

3.0 kW or less 5.0 to 6.0 kW 7.5 to 15 kW

Not required JUSP-RA04 JUSP-RA05

End peripheral device selection.

6 -165
Servo Selection and Data Sheets
6.5.1 Selecting Peripheral Devices

Operation environment requiring Enclosure IP67-based


A
The standard specification for SGMG, SGMS and
SGMD models is Enclosure IP67.
The shaft needs an oil seal. The motor and
encoder connectors must also be based on IP67.

Note: For G Series 1500 r/min models


(5.5 kW or more) and G Series
1000 r/min models (4.4 kW or
more), add a brake connector.

Encoder

With oil seal

Flexible
No Yes
conduit Any brake?
is used?

Yes No

Select plug, Back Select plug only.


Shell (straight or MS3106A20-29S (D190)
L-shaped) and
cable clamp.
No Flexible conduit Flexible conduit No
is used? is used?
6
Yes Yes

Select plug, Back Select plug Select plug Select plug, Back
Shell or End Bell, and according to the according to the Shell or End Bell, and
cable clamp according motor model. motor model. cable clamp according
to the motor model. to the motor model.

SGMG-55AjA Cannot be selected Can be selected Can be selected Cannot be selected


-75AjA
-1AAjA
-44AjB Connectors for brake Separately purchase Items for brake
-60AjB are also required. plugs for brake. can be selected.

Only these five models


can be selected.

to (b) (page 6 -162)


Note:1. Power cable and flexible conduit must be prepared by the customer.
2. The customer must purchase an appropriate encoder cable according to the encoder model
(incremental or absolute encoder) and an encoder connector kit (for the SERVOPACK end), and assemble them.

6 -166
6.5 Selecting Peripheral Devices

6.5.2 Order List

Order lists are given below for the Servomotors, SERVOPACKs, Digital Operators, and pe-
ripheral devices which comprise the AC Servo Σ-Series. These order lists are a convenient aid
to selecting peripheral devices.

J SGMj Servomotor

Servomotor Model Qty

SGMj-jjjjjjjj

SGMj-jjjjjjjj

SGMj-jjjjjjjj

SGMj-jjjjjjjj

SGMj-jjjjjjjj

SGMj-jjjjjjjj

SGMj-jjjjjjjj

SGMj-jjjjjjjj

SGMj-jjjjjjjj
6
SGMj-jjjjjjjj

SGMj-jjjjjjjj

SGMj-jjjjjjjj

J SGDB SERVOPACK
SGDB SERVOPACKs have no cables or connectors. They must be purchased separately.

SERVOPACK Model Qty

SGDB-jjjjj

SGDB-jjjjj

SGDB-jjjjj

SGDB-jjjjj

SGDB-jjjjj

SGDB-jjjjj

6 -167
Servo Selection and Data Sheets
6.5.2 Order List

J Digital Operator
A Digital Operator is not included in SERVOPACKs. It must be purchased separately.

Digital Operator Model Qty

JUSP-OP02A-1

JUSP-OP03A

J Peripheral Devices
Order lists are given below for connectors, cables, and brake power supply units. They are dif-
ferent between SGMG/SGMS/SGMD and SGMP-15A Servomotors.

For SGM, SGMS, SGMD Servomotors


D Connectors
Main Circuit Connectors on Motor End (without Brake)
Each connector consists of a plug and a cable clamp.
(Purchase Separately)

Motor Model Connectors on Motor End Qty

Plug Cable Clamp Receptacle*

L-shaped Straight

6 SGMS- 10AjA MS3108B18-10S MS3106B18-10S MS3057-10A MS3102A18-10P


15AjA

20AjA

30AjA MS3108B22-22S MS3106B22-22S MS3057-12A MS3102A22-22P


40AjA
50AjA
SGMG- 05AjA MS3108B18-10S MS3106B18-10S MS3057-10A MS3102A18-10P
09AjA
13AjA
20AjA MS3108B22-22S MS3106B22-22S MS3057-12A MS3102A22-22P
30AjA
44AjA
55AjA MS3108B32-17S MS3106B32-17S MS3057-20A MS3102A32-17P
75AjA
1AAjA
1EAjA

To be prepared by customer (cable)

* Connector on motor end already provided.

6 -168
6.5 Selecting Peripheral Devices

Motor Model Connectors on Motor End Qty

Plug Cable Clamp Receptacle*

L-shaped Straight

SGMG- 03AjB MS3108B18-10S MS3106B18-10S MS3057-10A MS3102A18-10P


06AjB
09AjB
12AjB MS3108B22-22S MS3106B22-22S MS3057-12A MS3102A22-22P
20AjB
30AjB
44AjB MS3108B32-17S MS3106B32-17S MS3057-20A MS3102A32-17P
60AjB
SGMD- 22AjA MS3108B24-10S MS3106B24-10S MS3057-16A MS3102A24-10P
32AjA
40AjA

To be prepared by customer (cable)

* Connector on motor end already provided.

Main Circuit Connectors on Motor End (with Brake)


Each connector consists of a plug and a cable clamp.
(Purchase Separately)

Motor Model Connectors on Motor End (with Brake) Qty 6


Plug Cable Clamp Receptacle*

L-shaped Straight

SGMS- 10AjA MS3108B20-15S MS3106B20-15S MS3057-12A MS3102A20-15P


15AjA
20AjA

To be prepared by customer (cable)

* Connector on motor end already provided.

6 -169
Servo Selection and Data Sheets
6.5.2 Order List

Motor Model Connectors on Motor End (with Brake) Qty

Plug Cable Clamp Receptacle*

L-shaped Straight

SGMS- 30AjA MS3108B24-10S MS3106B24-10S MS3057-16A MS3102A24-10P


40AjA
50AjA
SGMG- 05AjA MS3108B20-15S MS3106B20-15S MS3057-12A MS3102A20-15P
09AjA
13AjA
20AjA MS3108B24-10S MS3106B24-10S MS3057-16A MS3102A24-10P
30AjA
44AjA
55AjA MS3108B32-17S MS3106B32-17S MS3057-20A MS3102A32-17P
75AjA MS3108B10SL-3S
S3108 10S 3S MS3106A10SL-3S
S3106A10S 3S MS3057-4A
S305 4A MS3102A10SL-3P
S3102A10S 3

1AAjA
1EAjA
SGMG- 03AjB MS3108B20-15S MS3106B20-15S MS3057-12A MS3102A20-15P
06AjB
09AjB
12AjB MS3108B24-10S MS3106B24-10S MS3057-16A MS3102A24-10P
20AjB
30AjB
6 44AjB MS3108B32-17S MS3106B32-17S MS3057-20A MS3102A32-17P
60AjB MS3108B10SL-3S
S3108 10S 3S MS3106A10SL-3S
S3106A10S 3S MS3057-4A
S305 4A MS3102A10SL-3P
S3102A10S 3

SGMD- 22AjA MS3108B24-10S MS3106B24-10S MS3057-16A MS3102A24-10P


32AjA
40AjA

To be prepared by customer (cable)

* Connector on motor end already provided.

Encoder Connectors on Motor End


Each connector consists of a plug and a cable clamp.
(Purchase Separately)

Connectors on Encoder End Qty

Plug Cable Clamp Receptacle*

L-shaped Straight

MS3108B20-29S MS3106B20-29S MS3057-12A MS3102A20-29P

To be prepared by customer (cable)

6 -170
6.5 Selecting Peripheral Devices

* Connector on motor end already provided.

Encoder Connector Kit on SERVOPACK End (for 2CN)


This connector kit consists of a connector and a case.
(Purchase Separately)

Connector Kit Connector Kit Qty


on SERVOPACK
End Connector Case

Model Qty Model Qty

DE9406973 10120-3000VE* 1 10320-52A0-008* 1


* Manufactured by 3M

6 -171
Servo Selection and Data Sheets
6.5.2 Order List

Enclosure IP67 Main Circuit Connectors on Motor End (without Brake)


(Purchase Separately)

Motor Model Receptacle Plug End Bell: Manufactured Cable Clamp Manufac- Qty
by Japan Aviation turer
Electronics Industry,
Ltd.
Back Shell:
Manufactured by
Daiichi Denshi Kogyo
K.K.

Angle Straight
(L-shaped)

SGMS- 10AjA CE05-2A18- MS3106A18- CE-18BA-S CE02-18BS- CE3057-10A-* Daiichi


15AjA 10PD 10S (D190) S D hi
Denshi
Kogyo K.K.
KK
20AjA
30AjA JL04HV-2E22 JL04V-6A22- JL04-22EBL JL04-22EB JL04-2022CK Japan
-22PE-B 22SE (14) Aviation
40AjA Electronics
Industry
Industry,
50AjA Ltd.
SGMG- 05AjA CE05-2A18- MS3106A18- CE-18BA-S CE02-18BS- CE3057-10A-* Daiichi
09AjA 10PD 10S (D190) S D hi
Denshi
Kogyo K.K.
KK
13AjA
20AjA JL04HV-2E22 JL04V-6A22- JL04-22EBL JL04-22EB JL04-2022CK Japan
-22PE-B 22SE (14) Aviation
6 30AjA Electronics
Industry
Industry,
44AjA Ltd.
55AjA JL04V-2E32- JL04V-6A32- − − − Daiichi
75AjA 17PE-B
17PE B 17SE D hi
Denshi
Kogyo K.K.
KK
1AAjA
1EAjA

* Select an appropriate model


Connector on To be selected if Not required if flexible conduit is used according to the lead wire di-
motor end al- flexible conduit ameter. Refer to IP67-based
ready provided is used Encoder Connectors on Mo-
tor End.
To be prepared by customer (cable)

6 -172
6.5 Selecting Peripheral Devices

Motor Model Receptacle Plug End Bell: Manufactured Cable Clamp Manufac- Qty
by Japan Aviation turer
Electronics Industry,
Ltd.
Back Shell:
Manufactured by
Daiichi Denshi Kogyo
K.K.

Angle Straight
(L-shaped)

SGMG- 03AjB CE05-2A18- MS3106A18- CE-18BA-S CE02-18BS- CE3057-10A-* Daiichi


10PD 10S (D190) S Denshi
06AjB Kogyo K.K.

09AjB

12AjB JL04HV-2E22 JL04V-6A22- JL04-22EBL JL04-22EB JL04-2022CK Japan


-22PE-B 22SE (14) Aviation
20AjB Electronics
Industry
Industry,
30AjB Ltd.

44AjB JL04V-2E32- JL04V-6A32- − − − Japan


17PE-B 17SE Aviation
Electronics
60AjB Industry,
Ltd.

SGMD- 22AjA JL04V-2E24- JL04-6A24- JL04-24EBL JL04-24E JL04-2428CK Japan


10PE-B 10SE (17) Aviation 6
32AjA Electronics
Industry
Industry,
40AjA Ltd.

* Select an appropriate model


Connector on To be selected if Not required if flexible conduit is used according to the lead wire di-
motor end al- flexible conduit ameter. Refer to IP67-based
ready provided is used Encoder Connectors on Mo-
tor End.
To be prepared by customer (cable)

6 -173
Servo Selection and Data Sheets
6.5.2 Order List

Enclosure IP67 Main Circuit Connectors on Motor End (with Brake)


(Purchase Separately)

Motor Model Receptacle Plug End Bell: Manufactured Cable Clamp Manufac- Qty
by Japan Aviation turer
Electronics Industry,
Ltd.
Back Shell:
Manufactured by Daiichi
Denshi Kogyo K.K.

Angle Straight
(L-shaped)

SGMS- 10AjA JL04V-2E20- JL04V-6A20- JL04-20EBL JL04-20EB JL04-2022CK Japan


15PE-B 15SE (14) Aviation
15AjA Electronics
Industry
Industry,
20AjA Ltd.
30AjA JL04V-2E24- JL04V-6A24- JL04-24EBL JL04-24EB JL04-2428CK Japan
10PE-B 10SE (17) Aviation
40AjA Electronics
Industry
Industry,
50AjA Ltd.
SGMG- 05AjA JL04V-2E20- JL04V-6A20- JL04-20EBL JL04-20EB JL04-2022CK Japan
15PE-B 15SE (14) Aviation
09AjA Electronics
Industry
Industry,
13AjA Ltd.
6 20AjA JL04V-2E24- JL04V-6A24- JL04-24EBL JL04-24EB JL04-2428CK Japan
10PE-B 10SE (17) Aviation
30AjA Electronics
Industry
Industry,
44AjA Ltd.
55AjA JL04V-2E32- JL04V-6A32- - - - Japan
75AjA 17PE-B
17PE B 17SE A i i
Aviation
Electronics
1AAjA CE05-2A10S MS3106A10S CE-10SLBA CE05-10SLB CE3057-4A-1*
Industry,
L 3PC
L-3PC L 3S(190)*1
L-3S(190)* -S*
S* A-S*
A S*
1EAjA Ltd.

* Connectors for brake power


Connector on To be selected if Not required if flexible conduit is used supply
motor end al- flexible conduit
ready provided is used

To be prepared by customer (cable)

6 -174
6.5 Selecting Peripheral Devices

Motor Model Receptacle Plug End Bell: Manufactured Cable Clamp Manufac- Qty
by Japan Aviation turer
Electronics Industry,
Ltd.
Back Shell:
Manufactured by Daiichi
Denshi Kogyo K.K.

Angle Straight
(L-shaped)

SGMG- 03AjB JL04V-2E20- JL04V-6A20- JL04-20EBL JL04-20EB JL04-2022CK Japan


15PE-B 15SE (14) Aviation
06AjB Electronics
Industry
Industry,
09AjB Ltd.
12AjB JL04V-2E24- JL04V-6A24- JL04-24EBL JL04-24EB JL04-2428CK Japan
10PE-B 10SE (17) Aviation
20AjB Electronics
Industry
Industry,
30AjB Ltd.
44AjB JL04V-2E32- JL04V-6A32- - - - Japan
17PE-B 17SE Aviation
Electronics
60AjB CE05-2A10S MS3106A10S CE-10SLBA CE05-10SLB CE3057-4A-1*
Industry,
L-3PC L-3S(190)*1 -S* A-S*
Ltd.
SGMD- 22AjA JL04V-2E24- JL04V-6A24- JL04-24EBL JL04-24EB JL04-2428CK Japan
10PE-B 10SE (17) Aviation
32AjA Electronics

40AjA
Industry
Industry,
Ltd.
6
* Connectors for brake power
Connector on To be selected if Not required if flexible conduit is used supply
motor end al- flexible conduit
ready provided is used

To be prepared by customer (cable)

6 -175
Servo Selection and Data Sheets
6.5.2 Order List

IP67-based Encoder Connectors on Motor End


(Purchase Separately)

Receptacle Plug End Bell: Manufactured by Cable Clamp Manufac- Qty


Japan Aviation Electronics turer
Industry, Ltd.
Back Shell: Manufactured by
Daiichi Denshi Kogyo K.K.

Angle Straight
(L-shaped)

97F3102E20-29 MS3106A20-29 CE-20BA-S CE02-20BS-S CE3057-12A-1* Daiichi Denshi


P S(D190) Kogyo K.K.

* Select an appropriate model


Connector on To be selected if Not required if flexible conduit is used according to the lead wire di-
motor end al- flexible conduit ameter. See the following
ready provided is used table.

To be prepared by customer (cable)

Note: Encoder connectors on the SERVOPACK end (2CN) are the same as the encoder connectors included in the connector kit
for the SERVOPACK end (DE9406973).

6 -176
6.5 Selecting Peripheral Devices

Cable clamp models classified according to lead wire diameter

Cable Clamp Model Lead Wire Diameter Range

CE3057-10A-1 φ10.5 to φ14.1

CE3057-10A-2 φØ8.5 to φ11.0

CE3057-10A-3 φ5.5 to φ9.7

CE3057-12A-1 φ12.5 to φ16.0

CE3057-12A-2 φ9.5 to φ13.0

CE3057-12A-3 φ6.8 to φ10.0

JL04-2022CK (14) φ12.9 to φ15.9

JL04-2428CK (17) φ15 to φ18

When flexible conduit is used:

Connector Model (Straight) Conduit Model Lead Wire Diameter Range

RCC-106RL-MS32F VF-06 (SR-06) Max. φ20

RCC-108RL-MS32F VF-08 (SR-08) Max. φ26

RCC-110RL-MS32F VF-10 (SR-10) Max. φ35

RCC-112RL-MS32F VF-12 (SR-12) Max. φ40

RCC-116RL-MS32F VF-16 (SR-16) Max. φ51


6
D Brake Power Supply
Customer must purchase a Brake Power Supply when using a Servomotor with brake.
(Purchase Separately)

Brake Power Supply Model Qty

LPSE-2H01 (for 200 VAC input)

LPDE-1H01 (for 100 VAC input)

6 -177
Servo Selection and Data Sheets
6.5.2 Order List

D Cables
Cables for Incremental Encoder (Cable with Loose Wire End on Encoder End)
Customer must purchase and attach connectors on encoder end and encoder connectors
on servomotor end.
(Purchase Separately)

Cable Model Qty

DE9411276-1 3m (9.8 ft)

DE9411276-2 5m (16.4 ft)

DE9411276-3 10m (32.8 ft)

DE9411276-4 15m (49.2 ft)

DE9411276-5 20m (65.6 ft)

Cables with Straight Plug for Incremental Encoder


(Purchase Separately)

Cable Model Qty

JZSP-CBP0S-01 3m (9.8 ft)

6 JZSP-CBP0S-02 5m (16.4 ft)

JZSP-CBP0S-03 10m (32.8 ft)

JZSP-CBP0S-04 15m (49.2 ft)

JZSP-CBP0S-05 20m (65.6 ft)

Cables with L-shaped Plug for Incremental Encoder


(Purchase Separately)

Cable Model Qty

JZSP-CBP0L-01 3m (9.8 ft)

JZSP-CBP0L-02 5m (16.4 ft)

JZSP-CBP0L-03 10m (32.8 ft)

JZSP-CBP0L-04 15m (49.2 ft)

JZSP-CBP0L-05 20m (65.6 ft)

6 -178
6.5 Selecting Peripheral Devices

Cables with Loose Wire End on Encoder End for Absolute Encoder
Customer must purchase and attach connectors on encoder end and encoder connectors
on servomotor end.
(Purchase Separately)

Cable Model Qty

DE9411277-1 3m (9.8 ft)

DE9411277-2 5m (16.4 ft)

DE9411277-3 10m (32.8 ft)

DE9411277-4 15m (49.2 ft)

DE9411277-5 20m (65.6 ft)

Cables with Straight Plug for Absolute Encoder


(Purchase Separately)

Cable Model Qty

JZSP-CBP1S-01 3m (9.8 ft)


6
JZSP-CBP1S-02 5m (16.4 ft)

JZSP-CBP1S-03 10m (32.8 ft)

JZSP-CBP1S-04 15m (49.2 ft)

JZSP-CBP1S-05 20m (65.6 ft)

Cables with L-shaped Plug for Absolute Encoder


(Purchase Separately)

Cable Model Qty

JZSP-CBP1L-01 3m (9.8 ft)

JZSP-CBP1L-02 5m (16.4 ft)

JZSP-CBP1L-03 10m (32.8 ft)

JZSP-CBP1L-04 15m (49.2 ft)

JZSP-CBP1L-05 20m (65.6 ft)

6 -179
Servo Selection and Data Sheets
6.5.2 Order List

Enclosure IP67-based Encoder Cables


IP67-based encoder cables are not supplied. Customers must purchase an encoder connec-
tor kit (2CN) on the SERVOPACK end, an IP67-based encoder connector on the servomo-
tor end, and cable materials, then assemble these items.
• Back-up Battery
(1 provided with SERVOPACK)

Battery Model Qty


ER6VCY+DF3. CONNECTOR (3.6 V)

• 1CN for I/O Signals


1CN Connector
(Purchase Separately)

Connector Model Qty


JZSP-VAI09

1CN

1 × 1CN Connector Only


1CN Connector-Terminal Block Conversion Unit

6 (Purchase Separately)

Conversion Unit Model Qty


JUSP-TA36Z

1CN

1CN Connector and Cable (0.5 m)


Cable with 1CN Connector and Loose Wire End
(Purchase Separately)

Cable Model Qty

JZSP-VBI14-01 1 m (3.3 ft)

JZSP-VBI14-02 2 m (6.6 ft)

JZSP-VBI14-03 3 m (9.8 ft)

JZSP-VBI14-05 5 m (16.4 ft)

6 -180
6.5 Selecting Peripheral Devices

1CN

Manual Pulse Generator Cable


(Branch connection, without connector on one end and with 1CN connector on SER-
VOPACK end.)
(Purchase Separately)

Cable Model Qty

JZSP-VBX04-01 1 m (3.3 ft)

JZSP-VBX04-02 2 m (6.6 ft)

JZSP-VBX04-03 3 m (9.8 ft)

JZSP-VBX04-05 5 m (16.4 ft)

1CN for SERVOPACK

• 3CN for I/O Signals 6


3CN Connector
(Purchase Separately)
Connector Model Qty
DE9409459

3CN for SERVOPACK


External Position Indicator Cable
(Purchase Separately)

Cable Model Qty

JZSP-VBX10-01 1 m (3.3 ft)

JZSP-VBX10-02 2 m (6.6 ft)

JZSP-VBX10-03 3 m (9.8 ft)

JZSP-VBX10-05 5 m (16.4 ft)

6 -181
Servo Selection and Data Sheets
6.5.2 Order List

3CN for SERVOPACK 1CN for External Position Indicator

Connector Kit for External Position Indicator


(Purchase Separately)

Connector Kit Model Qty

JZSP-VBX12

3CN for SERVOPACK

6
1CN for External Position Indicator

• 6CN for I/O Signals


6CN Connector
(Purchase Separately)

Connector Model Qty

DE9411289

6CN

1 × 6CN Connector Only

6CN Connector-Terminal Block Conversion Unit


(Purchase Separately)

Conversion Unit Model Qty

JUSP-TA50P

6 -182
6.5 Selecting Peripheral Devices

6CN

6CN Connector and Cable (0.5 m)

Cable with 6CN Connector and Loose Wire End


(Purchase Separately)

Cable Model Qty

DE9411288-1 1 m (3.3 ft)

DE9411288-2 2 m (6.6 ft)

DE9411288-3 3 m (9.8 ft)

6CN

Digital Switch Unit or Contact Input Unit Cable


(Branch connection, without connector on one end and with connector on Digital 6
Switch Unit or Contact Input Unit end, and 6CN connector on SERVOPACK end.)
(Purchase Separately)

Cable Model Qty

JZSP-VBX24-01 1 m (3.3 ft)

JZSP-VBX24-02 2 m (6.6 ft)

JZSP-VBX24-03 3 m (9.8 ft)

JZSP-VBX24-05 5 m (16.4 ft)

6CN for SERVOPACK

1CN for Digital Switch Unit or 3CN


for Contact Input Unit

6 -183
Servo Selection and Data Sheets
6.5.2 Order List

Connector Kit for Digital Switch Unit


(Purchase Separately)

Connector Kit Model Qty

JZSP-VBX22

6CN for SERVOPACK 1CN for Digital Switch Unit

For SGM and SGMP Servomotors (Excluding SGMP-15A)


Cable for Servomotor without Brake, with Connector and Amplifier Terminal

(Purchase Separately)

Cable Model Qty

DP9320081-1 3 m (9.8 ft)

DP9320081-2 5 m (16.4 ft)

DP9320081-3 10 m (32.8 ft)

DP9320081-4 15 m (49.2 ft)


6
DP9320081-5 20 m (65.6 ft)

Cables for Servomotor without Brake, Cable Material Only

Customer must purchase and attach the connector and amplifier terminal.

(Purchase Separately)

Cable Model Qty

DP8409359-1 3 m (9.8 ft)

DP8409359-2 5 m (16.4 ft)

DP8409359-3 10 m (32.8 ft)

DP8409359-4 15 m (49.2 ft)

DP8409359-5 20 m (65.6 ft)

6 -184
6.5 Selecting Peripheral Devices

Cables for Servomotor with Brake, with Connector and Amplifier Terminal

(Purchase Separately)

Cable Model Qty

DP9320083-1 3 m (9.8 ft)

DP9320083-2 5 m (16.4 ft)

DP9320083-3 10 m (32.8 ft)

DP9320083-4 15 m (49.2 ft)

DP9320083-5 20 m (65.6 ft)

Cables for Servomotor with Brake, Cable Material Only

Customer must purchase and attach the connector and amplifier terminal.

(Purchase Separately)

Cable Model Qty

DP8409360-1 3 m (9.8 ft)

DP8409360-2 5 m (16.4 ft)

DP8409360-3 10 m (32.8 ft)


6
DP8409360-4 15 m (49.2 ft)

DP8409360-5 20 m (65.6 ft)

Connector Kit

(Purchase Separately)

Connector Kit Model Qty

DP9420006-1 (for incremental encoder, without brake)

DP9420006-2 (for incremental encoder, with brake)

DP9420006-3 (for absolute encoder, without brake)

DP9420006-4 (for absolute encoder, with brake)

D The following three items are supplied as a set.

1. Motor connector on motor end: Connector for motor with or without brake × 1

6 -185
Servo Selection and Data Sheets
6.5.2 Order List

2. Encoder connector on motor end: Connector for incremental or absolute encoder × 1


3. Encoder connector on SERVOPACK end: 2CN connector × 1
Connectors for SGMG, SGMS, and SGMD Servomotors are provided separately. Refer
to 6.6.3 Connector for models and other information.
Motor Connector on Motor End Encoder Connector on Motor End Encoder Connector on
SERVOPACK End

Without Brake
For Incremental Encoder

For SGMP-15A Servomotors


D Servomotor Cables
Cables for Servomotor without Brake, with Connector and Amplifier Terminal
(Purchase Separately)

Cable Model Qty

DP9320827-1 3 m (9.8 ft)

DP9320827-2 5 m (16.4 ft)

DP9320827-3 10 m (32.8 ft)

6 DP9320827-4 15 m (49.2 ft)

DP9320827-5 20 m (65.6 ft)

Cables for Servomotor without Brake, Cable Material Only


Customer must purchase and attach the connector and amplifier terminal.
(Purchase Separately)

Cable Model Qty

DP9402221-1 3 m (9.8 ft)

DP9402221-2 5 m (16.4 ft)

DP9402221-3 10 m (32.8 ft)

DP9402221-4 15 m (49.2 ft)

DP9402221-5 20 m (65.6 ft)

6 -186
6.5 Selecting Peripheral Devices

Cables for Servomotor with Brake, with Connector and Amplifier Terminal
(Purchase Separately)

Cable Model Qty

DP9320828-1 3 m (9.8 ft)

DP9320828-2 5 m (16.4 ft)

DP9320828-3 10 m (32.8 ft)

DP9320828-4 15 m (49.2 ft)

DP9320828-5 20 m (65.6 ft)

Cables for Servomotor with Brake, Cable Material Only


Customer must purchase and attach the connector and amplifier terminals.
(Purchase Separately)

Cable Model Qty

DP9402222-1 3 m (9.8 ft)

DP9402222-2 5 m (16.4 ft)

DP9402222-3 10 m (32.8 ft) 6


DP9402222-4 15 m (49.2 ft)

DP9402222-5 20 m (65.6 ft)

D Connectors
For SGMP-15A Servomotors, purchase one of the following connectors.
(Purchase Separately)

Connector Kit Model Qty

DP9420016-1 (for incremental encoder, no brake)

DP9420016-2 (for incremental encoder, with brake)

DP9420016-3 (for absolute encoder, no brake)

DP9420016-4 (for absolute encoder, with brake)

D The following three items are supplied as a set.


• Main circuit connector on motor end: Connector for motor with or without brake × 1

6 -187
Servo Selection and Data Sheets
6.5.2 Order List

• Encoder connector on motor end: Connector for incremental or absolute encoder × 1


• Encoder connector on SERVOPACK end: Connector 2CN × 1
Connectors for SGMG, SGMS, and SGMD Servomotors are provided separately. Refer
to 6.6.3 Connector for models and other information.
Main Circuit Connector on Encoder Connector on Motor End
Motor End

With Brake
For Incremental Encoder

Encoder Connector on SERVOPACK End

For SGM and SGMP Servomotors


D Brake Power Supply
The customer must purchase a brake power supply when using a servomotor with brake.

6 (Purchase Separately)

Brake Power Supply Model Qty

LPSE-2H01 (for 200 VAC input)

LPDE-1H01 (for 100 VAC input)

D Encoder Cables
Cables for Incremental Encoder, with Connector on Both Ends
(Purchase Separately)

Cable Model Qty

JZSP-CAP00-01 3m (9.8 ft)

JZSP-CAP00-02 5m (16.4 ft)

JZSP-CAP00-03 10m (32.8 ft)

JZSP-CAP00-04 15m (49.2 ft)

JZSP-CAP00-05 20m (65.6 ft)

6 -188
6.5 Selecting Peripheral Devices

Cables for Incremental Encoder, SERVOPACK End without Connectors


Customer must purchase and attach connector on SERVOPACK end and connector kit.
(Purchase Separately)

Cable Model Qty

DE9411276-1 3m (9.8 ft)

DE9411276-2 5m (16.4 ft)

DE9411276-3 10m (32.8 ft)

DE9411276-4 15m (49.2 ft)

DE9411276-5 20m (65.6 ft)

Cables for Incremental Encoder, Cable Only


Customer must purchase and attach connectors on both ends of cable and connector kit.
(Purchase Separately)

Cable Model Qty

B9400064-1 3m (9.8 ft)

B9400064-2 5m (16.4 ft)

B9400064-3 10m (32.8 ft) 6


B9400064-4 15m (49.2 ft)

B9400064-5 20m (65.6 ft)

Cables for Absolute Encoder, Connectors on Both Ends


(Purchase Separately)

Cable Model Qty

JZSP-CAP10-01 3m (9.8 ft)

JZSP-CAP10-02 5m (16.4 ft)

JZSP-CAP10-03 10m (32.8 ft)

JZSP-CAP10-04 15m (49.2 ft)

JZSP-CAP10-05 20m (65.6 ft)

6 -189
Servo Selection and Data Sheets
6.5.2 Order List

Cables for Absolute Encoder, SERVOPACK End without Connectors


Customer must purchase and attach connector on SERVOPACK end and connector kit.
(Purchase Separately)

Cable Model Qty

DP9320085-1 3m (9.8 ft)

DP9320085-2 5m (16.4 ft)

DP9320085-3 10m (32.8 ft)

DP9320085-4 15m (49.2 ft)

DP9320085-5 20m (65.6 ft)

Cables for Absolute Encoder, Cable Only


Customer must purchase and attach connectors on both ends of cable and connector kit.
(Purchase Separately)

Cable Model Qty

DP8409123-1 3m (9.8 ft)

DP8409123-2 5m (16.4 ft)

6 DP8409123-3 10m (32.8 ft)

DP8409123-4 15m (49.2 ft)

DP8409123-5 20m (65.6 ft)

J Other Peripheral Devices


Order lists are given below for noise filters, magnetic contactors, surge suppressors, regenera-
tive resistor units, and personal computer connecting cables.
D Noise Filter
(Purchase Separately)

Noise Filter Model Qty

LF-310 (10A)

LF-315 (15A)

LF-320 (20A)

LF-330 (30A)

6 -190
6.5 Selecting Peripheral Devices

Noise Filter Model Qty

LF-340 (40A)

LF-350 (50A)

LF-360 (60A)

LF-380K (80A)

FN258-100/35 (100A)

D Magnetic Contactor
(Purchase Separately)

Magnetic Contactor Model Qty

HI-15E5 (30A)

HI-18E (35A)

HI-25E (50A)

HI-30E (65A)

HI-35E (75A)

D Surge Suppressor
(Purchase Separately)

Surge Suppressor Model Qty


6
CR50500BL

D Regenerative Resistor Unit


(Purchase Separately)

Regenerative Resistor Unit Model Qty

JUSP-RA04

JUSP-RA05

D Personal Computer Connecting Cables


(Purchase Separately)

Cable Model Qty

DE9408565 (for PC/AT-compatible computers) 2m (6.6 ft)

6 -191
Servo Selection and Data Sheets
6.6.1 Cable Specifications and Peripheral Devices

6.6 Specifications and Dimensional Drawings of Peripheral


Devices

This section shows the specifications and dimensional drawings of the peripheral devices required
for the Σ-Series servo system. The sequence of peripheral devices is given by the Flowchart for
Peripheral Device Selection in 6.5.1 Selecting Peripheral Devices.

6.6.1 Cable Specifications and Peripheral Devices

The cable sizes and peripheral devices for SGDB SERVOPACKs are listed in the following
tables.

IMPORTANT Wiring Precautions


Do not pass the power lines and signal lines through the same duct, or bundle them together. Power lines and
signal lines should be laid at least 30 cm apart.
Use twisted-pair cables and multi-core shielded twisted-pair cables for signal lines and encoder (PG) feedback
lines. Command input lines should be no more than 5m, and PG feedback ines should be no more than 20 m
in length.

6
J Cable Sizes

The following table shows the cable size specifications.

Table 6.16 SERVOPACK Cable Sizes

External Terminal SGDB- Example Cable Size (mm2)


Name
05AM 10AM 15A 20A 30AM 50AM 60AM 75AM 1AA 1EA
Terminal
M M M M
Symbol

Online Main Cir- L1, L2, L3 HIV HIV HIV 3.5 or HIV HIV HIV 8 HIV HIV 22 or
Terminal cuit Power 1.25 or 2.0 or more 3.5 or 5.5 or or 14 or more
Input Ter- more more more more more more
minal

Motor U, V, W HIV HIV 3.5 or more HIV HIV 8 HIV 14 or more HIV 22 or
Connection 1.25 or 5.5 or or more
Terminal more more more

Control L1C, L3C HIV 1.25 or more


Power
Input
Terminal

6 -192
6.6 Specifications and Dimensional Drawings of Peripheral Devices

External Terminal SGDB- Example Cable Size (mm2)


Name
05AM 10AM 15A 20A 30AM 50AM 60AM 75AM 1AA 1EA
Terminal
M M M M
Symbol

Offline Control I/O 1CN, 6CN Shielded twisted-pair or twisted-pair cables


Terminal Signal
Tinned annealed copper twisted cable with core 0.12 mm2 or greater.
Connector
Outside dimensions of finished cable: max
max. φ16 (for 1CN and 6CN); max
max. φ11 (for 2CN)
PG Signal 2CN
Connector

Ground HIV 2.0 or more


Terminal

Note: 1. Cable size selection conditions: Ambient temperature 40_C, 3 cables per bundle, and rated current flowing
2. For the main circuit, use cables with a dielectric strength of 600 V or more.
3. Consider allowable current reduction ratio if cables are bundled in rigid PVC tube or metal ducts.

The types of cable are shown in the table below. Use it in combination with the tables.

Cable Type Conductor Allowable Temperature


_C
Symbol Name

PVC Normal vinyl cable −

IV 600 V vinyl cable 60

HIV Temperature-resistant vinyl cable 75

Note: 1. For the main circuit, use cables with a dielectric strength of 600 V or higher. 6
2. Consider allowable current reduction ratio if cables are bundled in rigid PVC tube or
metal ducts.
3. Use temperature-resistant cable under high ambient or panel temperature where normal
vinyl cables rapidly deteriorate.

6 -193
Servo Selection and Data Sheets
6.6.1 Cable Specifications and Peripheral Devices

J Models and Capacities of Peripheral Devices


The models and capacities of peripheral devices compatible with SERVOPACK are shown in
the following table.

Table 6.17 Models and Capacities of Peripheral Devices

SERVOPACK Motor Model Motor MCCB or Main Power Recommended Power


Model Selection Fuse Inrush Line Filter*2 ON/OFF
SGDB- (Cn-2A) Capacity*1 Current Switch
(peak value)

05AM SGMG-03AjB 171 5A 28A LF310(10A) HI-15E5(30A)

SGM-04A 106

SGMP-04A 126

SGMG-05AjA 142

10AM SGMG-06AjB 172 8A LF315(15A)

SGM-08A 107

SGMP-08A 127

SGMG-09AjA 143

SGMG-09AjB 173

SGMG-10AjA 163

6 15AM SGMG-12AjB 174 10A

SGMG-13AjA 144

SGMP-15A 128

SGMS-15AjA 164

* 1. Braking characteristics (at 25_C): 200% for 2 s or longer, 700% for 0.01 s or longer.
* 2. Yaskawa recommends noise filters manufactured by Tokin Corp and by Shaffner. Yaskawa Controls Co., Ltd. can supply these
noise filters.

6 -194
6.6 Specifications and Dimensional Drawings of Peripheral Devices

SERVOPACK Motor Model Motor MCCB or Main Power Recommended Power


Model Selection Fuse Inrush Line Filter*2 ON/OFF
SGDB- (Cn-2A) Capacity*1 Current Switch
(peak value)

20AM SGMG-20AjA 145 12A 56A LF320(20A) HI-18E(35A)

SGMG-20AjB 175

SGMS-20AjA 165

30AM SGMD-22AjA 155 18A LF330(30A)

SGMG-30AjA 146

SGMG-30AjB 176

SGMG-30AjA 166

50AM SGMD-32AjA 156 28A 58A LF340(40A)

SGMG-44AjA 147

SGMG-44AjB 177

SGMS-40AjA 167

SGMD-40AjA 157 HI-25E(50A)

SGMS-50AjA 168

60AM SGMG-55AjA 148 32A 93A LF350(50A)

SGMG-60AjB 178 6
75AM SGMG-75AjA 149 41A LF360(60A) HI-30E(65A)

1AAM SGMG-1AAjA 140 60A 116A LF380K(80A) HI-35E(75A)

1EAM SGMG-1EAjA 150 80A FN258-100/35 HI-50E(100A)


(100A) (made by
Schaffner)

* 1. Braking characteristics (at 25_C): 200% for 2 s or longer, 700% for 0.01 s or longer
* 2. Yaskawa recommends noise filters manufactured by Tokin Corp and by Shaffner. Yaskawa Controls Co., Ltd. can supply these
noise filters.

6 -195
Servo Selection and Data Sheets
6.6.2 Motor Cables

The appropriate cables for SERVOPACK connectors 1CN, 2CN, 3CN, and 6 CN are shown
in the table below.

Cable selection conditions: three cables per bundle at an ambient temperature of 40_C, with
the rated current flowing.

Table 6.18 Cables for Connectors 1CN and 2CN

Control I/O Signal 1CN Cable Use twisted-pair cable or shielded twisted-
Connector and pair cable.
6CN
Applicable Wire Size AWG24, 26, 28, 30

Finished Cable Ø16.0 mm (Ø 0.63 in.) MAX.


Dimensions

Serial 3CN Cable Use shielded twisted-pair cable.


Communications
Connector Applicable Wire Size AWG24, 26, 28, 30

Finished Cable φ7.0 mm (φ0.28 in.) MAX.


Dimensions

PG Signal Connector 2CN Cable Use Yaskawa cable.


Use shielded twisted-pair cable if Yaskawa
cable is not used.

Applicable Wire Size Applicable wire sizes: AWG24, 26, 28, 30.
However, use AWG22 (0.32 mm2) for en-
coder power supply and FG line. Use
AWG26 (0.12 mm2) for other signal lines.
6 These connections permit wiring distances
up to 20 m (65.6 ft).

Finished Cable Ø11.6 mm (Ø0.46 in.) MAX.


Dimensions

6.6.2 Motor Cables

Select an appropriate motor cable that meets the customer’s service conditions by referring to
the cable specifications described in 6.6.1 Cable Specifications and Peripheral Devices.

6 -196
6.6 Specifications and Dimensional Drawings of Peripheral Devices

6.6.3 Connector

Each connector consists of a plug, cable clamp, and back shell. The connectors to be used differ
according to the servomotor used.

This section describes connectors separately for the SGMG/SGMS/SGMD models, SGM/
SGMP models (excluding SGMP-15A), and SGMP-15A model.

J For the SGMG, SGMS, SGMD Models


Connectors are divided into the three types shown in the figure: one encoder connector at both
the motor and SERVOPACK ends of the cable and a motor connector at the motor end of the
cable. These connectors are common to both encoder types (incremental and absolute encod-
ers).

Encoder Connector Encoder Connector at Main Circuit (Power Line) Connector


at Motor End SERVOPACK End at Motor End of Cable
of Cable of Cable

To connect the motor at the SERVOPACK end of the cable, use the crimp terminals (to be
prepared by the customer).

The connector model to be used differs according to the following items:

D Straight plug or L-shaped plug 6


D Motor with or without brake
D Model and capacity of the servomotor
D Operating environment
Always order the connectors under the following conditions:

D Connectors for all cables (required regardless of whether the motor has brake or not)
D Connectors for encoder cables with a connector only on the SERVOPACK end of the cable
or for encoder cables without connector (required regardless of the encoder model (incre-
mental or absolute))
D Connectors for encoders (on the motor and SERVOPACK ends of the cable) when IP 67
specifications are used

6 -197
Servo Selection and Data Sheets
6.6.3 Connector

Encoder Cable Connectors


Encoder cable connectors are divided into the six models shown in the following table accord-
ing to the operating environment and the plug shape.

Table 6.19 Models of Encoder Cable Connector

Operating Environment Parts Straight Model L-shaped (Angle) Manufacturer


Model

Standard − Plug MS3106B20-29S MS3108B20-29S Daiichi Denshi Kogyo


Environment KK
K.K.
Cable Clamp MS3057-12A-*

IP67-based Flexible Conduit Plug Only MS3106A20-29S −


Environment Used (D190)

Flexible Conduit Plug Only MS3106A20-29S(D190)


Not Used
Back Shell CE02-20BS-S CE-20BA-S

Cable Clamp CE3057-12A-*

* Select an appropriate model according to the lead wire diameter.

D Examples of Connector Combination


The following examples show how to combine connectors manufactured by Daiichi Den-
shi Kogyo K.K.

6
Straight Plug MS3106A

Non-waterproof Cable Clamp MS3057


Straight Plug MS3106B

L-shaped Plug MS3108B

Figure 6.6 For Standard Environment

6 -198
6.6 Specifications and Dimensional Drawings of Peripheral Devices

Flexible Conduit

Waterproof Plug MS (D190) Waterproof Straight Back


Shell CE02-XXBS-S

Waterproof Cable Clamp CE3057

Waterproof Angle Back Shell CE-XXBA-S

Figure 6.7 For IP67-based Environment

Servomotor Cable Connectors


Servomotor cable connectors are grouped according to the environment in which the motor
is used, the presence or absence of a brake, and the model and capacity of the motor.
The crimp terminal on the SERVOPACK side should be supplied by the customer.
D Standard Environment
The following table shows the connectors for standard servomotors without brake.
Table 6.20 Connectors for Standard Servomotors without Brake

Motor Model Connectors on Motor End

Receptacle L-shaped Plug Straight Plug Cable Clamp

SGMS- 10AjA MS3102A18-10P MS3108B18-10S MS3106B18-10S MS3057-10A


6
15AjA
20AjA
30AjA MS3102A22-22P MS3108B22-22S MS3106B22-22S MS3057-12A
40AjA
50AjA
SGMG- 05AjA MS3102A18-10P MS3108B18-10S MS3106B18-10S MS3057-10A
09AjA
13AjA
20AjA MS3102A22-22P MS3108B22-22S MS3106B22-22S MS3057-12A
30AjA
44AjA
55AjA MS3102A32-17P MS3108B32-17S MS3106B32-17S MS3057-20A
75AjA
1AAjA
1EAjA

Connector on motor To be prepared by customer (cable)


side already provided

6 -199
Servo Selection and Data Sheets
6.6.3 Connector

Motor Model Connectors on Motor End

Receptacle L-shaped Plug Straight Plug Cable Clamp

SGMG- 03AjB MS3102A18-10P MS3108B18-10S MS3106B18-10S MS3057-10A


06AjB
09AjB
12AjB MS3102A22-22P MS3108B22-22S MS3106B22-22S MS3057-12A
20AjB
30AjB
44AjB MS3102A32-17P MS3108B32-17S MS3106B32-17S MS3057-20A
60AjB
SGMD- 22AjA MS3102A24-10P MS3108B24-10S MS3106B24-10S MS3057-16A
32AjA
40AjA

Connector on motor To be prepared by customer (cable)


side already provided

MS3106B Straight Plug Shell

6
Unit: mm (in)

Shell Joint Screw Length of Overall Outside Cable Clamp Effective Maximum
Size A Joint Portion Length Diameter of Set Screw Screw Width
J¦0.12 L or less Joint Nut Length Y or less
(¦0.0047) ØQ +0 W or more
−0.38
(−0.0150)

18 11/8-18UNEF 18.26 (0.72) 52.37 (2.06) 34.13 (1.34) 1-20UNEF 9.53 (0.38) 42 (1.65)

20 11/4-18UNEF 18.26 (0.72) 55.57 (2.19) 37.28 (1.47) 13/16-18UNEF 9.53 (0.38) 47 (1.85)

22 13/8-18UNEF 18.26 (0.72) 55.57 (2.19) 40.48 (1.59) 13/16-18UNEF 9.53 (0.38) 50 (1.97)

24 11/2-18UNEF 18.26 (0.72) 58.72 (2.31) 43.63 (1.72) 17/16-18UNEF 9.53 (0.38) 53 (2.09)

32 2-18UNS 18.26 (0.72) 61.92 (2.44) 56.33 (2.28) 13/4-18UNS 11.13 (0.44) 66 (2.60)

6 -200
6.6 Specifications and Dimensional Drawings of Peripheral Devices

MS3108B L-Plug Shell

Unit: mm (in)

Shell Joint Screw Length of Overall Outside R0.5 U0.5 Cable Clamp Effective
Size A Joint Length Diameter of (0.02) (0.02) Set Screw Screw
Portion L or less Joint Nut V Length
J¦0.12 +0 W or more
ØQ −0.38
(¦0.0047)
(−0.0150)

10SL

18 11/8-18UNEF 18.26 (0.72) 68.27 (2.69) 34.13 (1.34) 20.5 (0.81) 30.2 (1.19) 1-20UNEF 9.53 (0.38)

20 11/4-18UNEF 18.26 (0.72) 76.98 (3.03) 37.28 (1.45) 22.5 (0.89) 33.3 (1.31) 13/16-18UNEF 9.53 (0.38)

22 13/8-18UNEF 18.26 (0.72) 76.98 (3.03) 40.48 (1.59) 24.1 (0.95) 33.3 (1.31) 13/16-18UNEF 9.53 (0.38)

24 11/2-18UNEF 18.26 (0.72) 86.51 (3.41) 43.63 (1.72) 25.6 (1.01) 36.5 (1.44) 17/16-18UNEF 9.53 (0.38)

32 2-18UNS 18.26 (0.72) 95.25 (3.75) 56.33 (2.22) 32.8 (1.29) 44.4 (1.75) 13/4-18UNS 11.13 (0.44)

MS3106A Straight Plug Shell

Unit: mm (in)

Shell Joint Screw Length of Overall Outside ΦN0.5 Cable Clamp Effective
Size A Joint Portion Length Diameter of (0.0197) Set Screw Screw
J¦0.12 L¦1.5 Joint Nut V Length
(¦0.0047) (¦0.00591) ØQ +0 W or more
−0.38
(−0.0150)

10SL 5/8-24UNEF 13.49 (0.53) 34.9 (1.37) 22.22 (0.87) 19.12 (0.75) 5/8-24UNEF 9.53(0.38)

6 -201
Servo Selection and Data Sheets
6.6.3 Connector

MS3057-XXA Cable Clamp (with Rubber Bushing)

(Inside Diameter of Bushing)


(0.06)

(Inside Diameter of Cable Clamp)

(Movable Range)

Unit: mm (in)

Part Shell Overall Outside Cable ØD ØE F G0.7 Set Screw Attached


Number Size Length Diameter Clamp (¦0.03) V Bushing
of A¦0.7 ØB¦0.7 C
Conn (¦0.0276) (¦0.0276)
ector

MS3057-4A 10SL, 20.6 (0.81) 20.6 (0.81) 10.3 7.9 5.6 1.6 22.2 5/8-24UNEF AN3420-4
12S (0.41) (0.31) (0.22) (0.06) (0.87)

MS3057-10A 18 23.8 (0.94) 30.1 (1.19) 10.3 15.9 14.3 3.2 31.7 1-20UNEF AN3420-10
(0.41) (0.63) (0.56) (0.13) (1.25)

MS3057-12A 20, 22 23.8 (0.94) 35.0 (1.38) 10.3 19.0 15.9 4.0 37.3 13/16-18UNEF AN3420-12
(0.41) (0.75) (0.63) (0.16) (1.49)

MS3057-16A 24, 28 26.2 (1.03) 42.1 (1.66) 10.3 23.8 15.9 4.8 42.9 17/16-18UNEF AN3420-12
6 (0.41) (0.94) (0.63) (0.19) (1.69) AN3420-16
19.1
(0.75)

MS3057-20A 32 27.8 (1.09) 51.6 (2.03) 11.9 31.7 19.1 6.3 51.6 13/4-18UNS AN3420-16
(0.47) (1.25) (0.75) (0.25) (2.03) AN3420-20
23.8
(0.94)

6 -202
6.6 Specifications and Dimensional Drawings of Peripheral Devices

The following table shows the connectors for standard servomotors with brake.

Table 6.21 Connectors for Standard Servomotors with Brakes

Motor Model Connectors on Motor Side

Receptacle L-shaped Plug Straight Plug Cable Clamp

SGMS- 10AjA MS3102A20-15P MS3108B20-15S MS3106B20-15S MS3057-12A


15AjA
20AjA
30AjA MS3102A24-10P MS3108B24-10S MS3106B24-10S MS3057-16A
40AjA
50AjA
SGMG- 05AjA MS3102A20-15P MS3108B20-15S MS3106B20-15S MS3057-12A
09AjA
13AjA
20AjA MS3102A24-10P MS3108B24-10S MS3106B24-10S MS3057-16A
30AjA
44AjA
55AjA MS3102A32-17P MS3108B32-17S MS3106B32-17S MS3057-20A
75AjA MS3102A10SL-3P MS3108B10SL-3S MS3106A10SL-3S MS3057-4A
1AAjA
1EAjA
SGMG- 03AjB MS3102A20-15P MS3108B20-15S MS3106B20-15S MS3057-12A
06AjB
09AjB
6
12AjB MS3102A24-10P MS3108B24-10S MS3106B24-10S MS3057-16A
20AjB
30AjB
44AjB MS3102A32-17P MS3108B32-17S MS3106B32-17S MS3057-20A
60AjB MS3102A10SL-3P
S3102A10S 3 MS3108B10SL-3S
S3108 10S 3S MS3106A10SL-3S
S3106A10S 3S MS3057-4A
S305 4A

SGMD- 22AjA MS3102A24-10P MS3108B24-10S MS3106B24-10S MS3057-16A


32AjA
40AjA

Connector on motor To be prepared by customer (cable)


side already provided

Note: In the cells containing two rows, the upper row connector model is for the motor and the lower row connector model is for
the brake.

6 -203
Servo Selection and Data Sheets
6.6.3 Connector

D IP67-based Environment
The following table shows the connectors for IP67-based servomotors without brake.

Table 6.22 Connectors for IP67-based Servomotors without Brakes

Motor Model Receptacle Plug End Bell: Manufactured by Cable Clamp Manufacturer
Japan Aviation Electronics
Industry, Ltd.
Back Shell: Manufactured
by Daiichi Denshi Kogyo
K.K.

Angle Straight
(L-shaped)

M SGMS- 10AjA CE05-2A18-1 MS3106A18-1 CE-18BA-S CE02-18BS-S CE3057-10A-* Daiichi Denshi


o 15AjA 0PD 0S(D190) Kogyo K.K
t 20AjA
o
r 30AjA JL04HV-2E22 JL04V-6A22-2 JL04-22EBL JL04-22EB JL04-2022CK Japan Aviation
40AjA -22PE-B 2SE (14) Electronics In-
50AjA dustry, Ltd.

SGMG- 05AjA CE05-2A18-1 MS3106A18-1 CE-18BA-S CE02-18BS-S CE3057-10A-* Daiichi Denshi


09AjA 0PD 0S(D190) Kogyo K.K
13AjA

20AjA JL04HV-2E22 JL04V-6A22-2 JL04-22EBL JL04-22EB JL04-2022CK Japan Aviation


30AjA -22PE-B 2SE (14) Electronics In-
44AjA dustry, Ltd.

6 55AjA JL04V-2E32- JL04V-6A32-1 *1 *1 *1 Japan Aviation


75AjA 17PE-B 7SE Electronics In-
1AAjA dustry, Ltd.
1EAjA

SGMG- 03AjB CE05-2A18-1 MS3106A18-1 CE-18BA-S CE02-18BS-S CE3057-10A-* Daiichi Denshi


06AjB 0PD 0S(D190) Kogyo K.K
09AjB

12AjB JL04HV-2E22 JL04V-6A22-2 JL04-22EBL JL04-22EB JL04-2022CK Japan Aviation


20AjB -22PE-B 2SE (14) Electronics In-
30AjB dustry, Ltd.

44AjB JL04V-2E32- JL04V-6A32-1 *1 *1 *1 Japan Aviation


60AjB 17PE-B 7SE Electronics In-
dustry, Ltd.

SGMD- 22AjA JL04V-2E24- JL04-6A24- JL04-24EBL JL04-24EB JL04-2428CK Japan Aviation


32AjA 10PE-B 10SE (17) Electronics In-
40AjA dustry, Ltd.

Connector on motor To be prepared by customer (cable)


side already provided

* 1. The SGMG-55AjA, -75AjA, -1AAjA, -1EAjA, -44AjB, and -60AjB motors do not contain End Bell (manufactured
by Japan Aviation Electronics Industry, Ltd.). For these motors, use flexible conduit instead.

6 -204
6.6 Specifications and Dimensional Drawings of Peripheral Devices

Note: 1. To ensure compliance with IP67, always use correct combinations of receptacles and plugs.
2. Select an appropriate cable clamp model (mark *) according to the lead wire diameter.
3. When flexible conduit is used, select plug only.

6 -205
Servo Selection and Data Sheets
6.6.3 Connector

The following table shows the connectors for IP67-based servomotors with brake.

Table 6.23 Connectors for IP67-based Servomotors with Brakes

Motor Model Receptacle Plug End Bell: Manufactured by Cable Clamp Manufacturer
Japan Aviation Electronics
Industry, Ltd.
Back Shell: Manufactured by
Daiichi Denshi Kogyo K.K.

Angle Straight
(L-shaped)

M SGMS- 10AjA JL04V-2E20-1 JL04V-6A20-1 JL04-20EBL JL04-20EB JL04-2022CK Japan Aviation


o 15AjA 5PE-B 5SE (14) Electronics In-
t 20AjA dustry, Ltd.
o
r 30AjA JL04V-2E24-1 JL04V-6A24-1 JL04-24EBL JL04-24EB JL04-2428CK Japan Aviation
s 40AjA 0PE-B 0SE (17) Electronics In-
50AjA dustry, Ltd.

SGMG- 05AjA JL04-2E20-15 JL04V-6A20-1 JL04-20EBL JL04-20EB JL04-2022CK Japan Aviation


09AjA PE-B 5SE (14) Electronics In-
13AjA dustry, Ltd.

20AjA JL04V-2E24-1 JL04V-6A24-1 JL04-24EBL JL04-24EB JL04-2428CK Japan Aviation


30AjA 0PE-B 0SE (17) Electronics In-
44AjA dustry, Ltd.

55AjA JL04V-2E32-1 JL04V-6A32-1 *2 *2 *2 Japan Aviation

6 75AjA
1AAjA
7PE-B
CE05-2A10SL
7SE
MS3106A10S CE-10SLBA-S CE-10SLBS-S CE3057-4A-1
Electronics In-
dustry, Ltd.
1EAjA -3PC L-3S(D190)*1 *1 *1 *1 Daiichi Denshi
Kogyo K.K.

SGMG- 03AjB JL04V-2E20-1 JL04V-6A20-1 JL04-20EB JL04-20EB JL04-2022CK Japan Aviation


06AjB 5PE-B 5SE (14) Electronics In-
09AjB dustry, Ltd.

12AjB JL04V-2E24-1 JL04V-6A24-1 JL04-24EBL JL04-24EB JL04-2428CK Japan Aviation


20AjB 0PE-B 0SE (17) Electronics In-
30AjB dustry, Ltd.

44AjB JL04V-2E32-1 JL04V-6A32-1 *2 *2 *2 Japan Aviation


7PE-B 7SE Electronics In-
60AjB CE05-2A10SL MS3106A10S CE-10SLBA-S CE05-10SLBS-S CE3057-4A-1 dustry, Ltd.
-3PC L-3S(D190)*1 *1 *1 *1 Daiichi Denshi
Kogyo K.K.

Connector on motor To be prepared by customer (cable)


side already provided

* 1. Holding brakes are applicable to both L-shaped and straight types (manufactured by Daiichi Denshi Kogyo K.K.).

* 2. The SGMG-55AjA, -75AjA, -1AAjA, -1EAjA, -44AjB, and -60AjB motors do not contain End Bell (manufactured
by Japan Aviation Electronics Industry, Ltd.). For these motors, use flexible conduit instead.

6 -206
6.6 Specifications and Dimensional Drawings of Peripheral Devices

Motor Model Receptacle Plug End Bell: Manufactured by Cable Clamp Manufacturer
Japan Aviation Electronics
Industry, Ltd.
Back Shell: Manufactured
by Daiichi Denshi Kogyo
K.K.

Angle Straight
(L-shaped)

M SGMD- 22AjA JL04V-2E24-1 JL04V-6A24-1 JL04-24EBL JL04-24EB JL04-2428CK Japan Aviation


o 32AjA 0PE-B 0SE (17) Electronics In-
t 40AjA dustry, Ltd.
o
r
s

Connector on motor To be prepared by customer (cable)


side already provided

* 1. Holding brakes are applicable to both L-shaped and straight types (manufactured by Daiichi Denshi Kogyo K.K.).

* 2. The SGMG-55AjA, -75AjA, -1AAjA, -1EAjA, -44AjB, and -60AjB motors do not contain End Bell (manufactured
by Japan Aviation Electronics Industry, Ltd.). For these motors, use flexible conduit instead.

Note: 1. To ensure compliance with IP67, always use correct combinations of receptacles and plugs.
2. When flexible conduit is used, select plug only.

MS(D190) Series: Plug for Conduit


MS3106A20-29S (D190)
6
Gasket

H or less

Unit: mm (in)

Shell A +0
B−0.38 C¦0.5 D E¦0.3 +0.05 J¦0.12
Size (¦0.0197) (¦0.0118) (+0.0020) (¦0.0047)
(−0.0150) G −0.25
(−0.0098)

10SL 5/8-24UNEF-2B 22.22 (0.87) 23.3 (0.92) 9/16-24UNEF-2A 7.5 (0.30) 12.5 (0.49) 13.49 (0.53)

20 11/4-18UNEF-2B 37.28 (1.47) 34.11 (1.34) 11/18-18UNEF-2A 12.16 (0.48) 26.8 (1.06) 18.26 (0.72)

Made by Daiichi Denshi Kogyo K.K.

6 -207
Servo Selection and Data Sheets
6.6.3 Connector

CE02-XXBS-S
Straight Back Shell (for MS(D190))

Screw

Screw
V
O-Ring

(Portion Clamped by Wrench)

7.85 (0.31) or more


(Effective Screw Length)

Unit: mm (in)

Shell Part L A B C D V W
Size Number

18 CE02-18BS-S 31 (1.22) 30.5 10.5 16.3 26.7 1-20UNEF-2B 1-20UNEF-2A


(1.20) (0.41) (0.64) (1.05)

20 CE02-20BS-S 35 (1.38) 35 (1.38) 10.9 17.8 31.6 11/8-18UNEF-2B 13/16-18UNEF-2A


(0.41) (0.70) (1.24)

Made by Daiichi Denshi Kogyo K.K.


CE-XXBA-S (XXX)
Angle Back Shell (for MS(D190))

L1 or less

6 L2 or less

Screw A
O-Ring
W or more

Screw V

Unit: mm (in)

Part Shell Joint Screw Overall Overall Outside R V (S) Cable Clamp Effective
Number Size A Length Length of Diameter of Set Screw Screw
L1 Angle Body Coupling V Length
L2 C W

CE-10SLBA-S 10SL 9/16-24UNEF- 30.6 22.5 (0.89) 21.7 (0.85) 7.9 21 (28.9) 5/8-24UNEF- 7.5 (0.30)
2B (1.20) (0.31) (0.83) (1.14) 2A

CE-18BA-S 18 1-20UNEF-2B 44.6 34 (1.34) 32.4 (1.28) 13.2 30.2 (43.4) 1-20UNEF-2A 7.5 (0.30)
(1.76) (0.52) (1.19) (1.71)

CE-20BA-S 20 11/18UNEF-2 50.5 39.6 (1.56) 36 (1.42) 15 33.3 (48.3) 13/16-UNEF- 7.5 (0.30)
B (1.99) (0.59) (1.31) (1.90) 2A

Made by Daiichi Denshi Kogyo K.K.

6 -208
6.6 Specifications and Dimensional Drawings of Peripheral Devices

CE3057-XXA (for MS(D190))


Waterproof Cable Clamp (with Rubber Bushing)

(0.028)

(0.028)
Screw V

(0.028)

(Internal Diameter of Cable


Clamp)
H (Movable Range on One Side)

(Inside
Diameter of Bushing)

Unit: mm (in)

Part Shell Overall Outside Effective (D) E F G H Set Attached Cable Size
Number Size Length Diameter Screw Screw Bushing (for
A B Length V reference)
C

CE3057- 10SL 20.6 20.6 (0.81) 10.3 (0.41) 41.3 7.9 5.6 22.2 1.6 5/8-24UN CE3420-4 φ3.6 (0.14) to
4A-1 (0.81) (1.63) (0.31) (0.22) (0.87) (0.06) EF-2B -1 φ5.6 (0.22)

CE3057- 18 23.8 30.1 (1.19) 10.3 (0.41) 41.3 15.9 14.1 31.7 3.2 1-20UNEF CE3420- φ10.5 (0.41)
10A-1 (0.94) (1.63) (0.63) (0.56) (1.25) (0.13) -2B 10-1 to φ14.1
(0.56)

CE3057- 11.6 CE3420- φ8.5 (0.25) to 6


10A-2 (0.46) 10-2 φ11 (0.43)

CE3057- 8.7 CE3420- φ5.5 (0.22) to


10A-3 (0.34) 10-3 φ9.7 (0.38)

CE3057- 20 23.8 35 (1.38) 10.3 (0.41) 41.3 19 16 37.3 4 13/16-18U CE3420- φ12.5 (0.49)
12A-1 22 (0.94) (1.63) (0.75) (0.63) (1.47) (0.16) NEF-2B 12-1 to φ16 (0.63)

CE3057- 13 CE3420- φ9.5 (0.37) to


12A-2 (0.51) 12-2 φ13 (0.51)

CE3057- 10 CE3420- φ5.5 (0.22) to


12A-3 (0.38) 12-3 φ9.7 (0.38)

CE3057- 24 26.2 42.1 (1.66) 10.3 (0.41) 41.3 23.8 19.1 42.9 4.8 17/16-18U CE3420- φ15 (0.59) to
16A-1 28 (1.03) (1.63) (0.94) (0.75) (1.69) (0.19) NEF-2B 16-1 φ19.1 (0.75)

CE3057- 15.5 CE3420- φ13 (0.51) to


16A-2 (0.61) 16-2 φ15.5 (0.61)

Made by Daiichi Denshi Kogyo K.K.

6 -209
Servo Selection and Data Sheets
6.6.3 Connector

Plug: JL04-6A

Positioning Key Screw V

Screw A Conduit
(Conduit Mounting Dimensions)

Unit: mm (in)

Shell No. of Parts Name Joint Screw L¦0.4 M¦0.8 N¦0.2 Q¦0.8 Screw V W
Size Cores (0.0157) (0.0315) (0.0079) (0.0315) (max)

22 4 JL04-6A22-22S 13/8-18UNEF-2B 31.5 7.6 29.6 40.5 11/4-18UNEF-2A 8


(1.24) (0.30) (1.17) (1.59) (0.31)

24 7 JL04-6A24-10S 11/2-18UNEF-2B 35 5.9 32.8 43.7 13/8-18UNEF-2A 10


(1.38) (0.23) (1.29) (1.72) (0.39)

Made by Japan Aviation Electronics Industry, Ltd.


Plug: JL04V-6A
Screw V

Unit: mm (in)

Shell Screw V ΦA ΦB L E (max) G


Size

20 11/8-18UNEF-2A 37.3¦0.8 27¦0.2 31.5¦0.4 8 (0.32) −


(1.47¦0.0315) (1.06¦0.0079) (1.24¦0.0157)

32 17/8-16UN-2A 56.3¦0.8 45.4¦0.2 35.8¦0.4 10 (0.39) −


(22.2¦0.0315) (1.79¦0.0079) (1.41¦0.0157)

Made by Japan Aviation Electronics Industry, Ltd.

6 -210
6.6 Specifications and Dimensional Drawings of Peripheral Devices

End Bell (Straight): JL04-jjEB

Screw V
Plug End Bell

Unit: mm (in)

Shell Screw V ØA ØB L E (min)


Size

20 13/16-18UNEF-2A 37.3¦0.8 30.05¦0.2 67.9¦0.8 8 (032)


(1.47¦0.0315) (1.18¦0.0079) (2.67¦0.0315)

22 13/16-18UNEF-2A 40.5¦0.8 30.05¦0.2 67.63¦0.8 8 (0.32)


(1.59)(0.0315) (1.18)(0.0079) (2.66¦0.0315)

24 17/16-18UNEF-2A 43.7¦0.8 36.4¦0.2 71¦0.8 8 (0.32)


(1.72¦0.0315) (1.43¦0.0079) (2.80¦0.0315)

Made by Japan Aviation Electronics Industry, Ltd.


End Bell (L-shaped): JL04-jjEBL

Plug End Bell

6
Screw V

Unit: mm (in)

Shell Screw V ØA B C D E
Size

20 13/16-18UNEF-2A 37.3¦0.8 60.5¦0.8 74.2¦0.8 32¦0.8 10¦0.5


(1.47¦0.0315) (2.38¦0.0315) (2.92¦0.0315) (1.26¦0.0315) (0.39¦0.0197)

22 13/16-18UNEF-2A 40.5¦0.8 60.23¦0.8 73.93¦0.8 32¦0.8 10¦0.5


(1.59¦0.0315) (2.37¦0.0315) (2.91¦0.0315) (1.26¦0.0315) (0.39¦0.0197)

24 17/16-18UNEF-2A 43.7¦0.8 65¦0.8 82¦0.8 38¦0.8 10¦0.5


(1.72¦0.0315) (2.56¦0.0315) (3.23¦0.0315) (1.50¦0.0315) (0.39¦0.0197)

6 -211
Servo Selection and Data Sheets
6.6.3 Connector

Cable Clamp: JL04-jCK(::)

B (On the Rim)


Screw W

F (Clamped Range)

Unit: mm (in)

Parts A¦0.8 B¦0.8 C¦0.8 D¦0.8 ØE¦0.8 F Screw W Cable Size


Name/Size (¦0.0315) (¦0.0315) (¦0.0315) (¦0.0315) (¦0.0315)

JL04-2022CK(14) 37.3 34.9 24.3 53.8 15.9 4 (0.16) 13/16-18UNEF-2B Ø12.9 (0.51) to
(1.47) (1.37) (0.96) (2.11) (0.63) Ø15.9 (0.63)

JL04-2428CK(17) 42.9 42.1 26.2 56.2 18 (0.71) 4.8 (0.19) 17/16-18UNEF-2B Ø15 (0.59) to
(42.9) (1.66) (1.03) (2.21) Ø18 (0.71)

6 -212
6.6 Specifications and Dimensional Drawings of Peripheral Devices

J For the SGM and SGMP Models


Connector kit comprises three connectors as shown in the diagram below: one encoder connec-
tor at both the motor and SERVOPACK ends of the cable and a motor connector for the motor
end of the cable.

Encoder Connector for Motor End of Cable Encoder Connector for SERVOPACK End of Cable

Main Circuit (Power Line) Connector on Motor Side

Four models of connector kit are available according to the following criteria:

D Incremental encoder or absolute encoder


D Motor with or without a brake
A connector kit is required in the following cases:

D If motor cable only is purchased (whether or not motor has a brake).


6
D If the encoder cable with a motor connector only and SERVOPACK end without connector,
or encoder cable only is purchased (for either incremental or absolute encoder).

Encoder Cable Connectors


Select one of the following two types of encoder cable connector.

D For Incremental Encoders

(0.55)

(0.93)
14.0(0.55)

(0.63)
16
(0.16)
4.14

(0.16)

Cap: 172161-1
Socket: 170365-1

6 -213
Servo Selection and Data Sheets
6.6.3 Connector

D For Absolute Encoders

(0.88)
(0.93)

14.0(0.55)

4.2(0.17)

16(0.63)
(0.17)
Cap: 172163-1
Socket: 170361-1 or 170365-1

Motor Cable Connectors (Excluding SGMP-15A)


Select one of the following two types for motor cable connector.

D Motors Without Brakes

(0.39)
(0.93)
9.8(0.39)

11.8(0.46)
(0.16)
4.14

(0.16)
Cap: 172159-1
Socket: 170362-1 or 170366-1

D Motor With Brake


6 (0.55)

(0.93)
9.8(0.39)

4.2(0.17)

11.8(0.46)

(0.17)
Cap: 172160-1
Socket: 170362-1 or 170366-1

J For the SGMP-15A Model Only

The connector shape differs between motors with brakes.

D Motors without Brakes


(1.09)

(0.30)
15.7 (0.62) (1.08) Cap: 350780-1
Socket: 350536-6 or 350550-6

6 -214
6.6 Specifications and Dimensional Drawings of Peripheral Devices

D Motors with Brakes

(0.55)
20.3 (0.80)
(1.08)

(1.12)
Cap: 350781-1
Socket: 350536-6 or 350550-6

J Common to the SGMG, SGMS, SGMD, SGM and SGMP Models


Only one model of encoder connector is available for the SERVOPACK end of the cable.

D Connector

(0.10)

2.3(0.09)
(0.05)

5.1(0.20)

(0.26)
(0.11)

(0.76)
(0.50)

Pin #1
(0.36)

(0.30)

(0.05)
Pin # 11

Unit: mm (in)

Connector Model A B C

10120-3000VE 11.43 (0.45) 17.6 (0.69) 22.0 (0.87)

Manufactured by 3M.

6 -215
Servo Selection and Data Sheets
6.6.3 Connector

D Case

(0.94)
(0.22)

(0.5)

For 10320-52S0

Diagram of Assembled Connector (for reference)

Unit: mm (in)

Connector Model Case A B C D E F

DE9411290 10320-52S0-00S 22.0 33.3 14.0 12.0 10.0 27.4


(0.87) (1.31) (0.55) (0.47) (0.39) (1.08)

Manufactured by 3M.
6

6 -216
6.6 Specifications and Dimensional Drawings of Peripheral Devices

Connector Combinations
D For the SGM and SGMP Models
Connector combinations for the SGM and SGMP Servomotors are shown in the following
table. Combine these with the models selected in the previous section (pages 6 -213 to
6 -216).

Table 6.24 Connector Combinations for SGM and SGMP Servomotors

Connector Application Connector Kit Part List


Kit Model
Encoder/Motor For Encoder Cable For Motor Cable
Cable
Encoder End SERVOPACK End

Encoder Motor Cap Socket Connector Case Cap Socket


Type
yp Brake
With/
Model Qty Model Qty Model Qty Model Qty Model Qty Model Qty
Without

DP9420006- Incremental Without *1 1 *1 *3 *2 1 *2 1 *1 1 *1 *3


1 10
172161 170365 10120- 10320- 172159 170366 5
-1 -1 3000VE 52S0- -1 -1
00S
DP9420006- Incremental With *1 1 *3
2
172160 7
-1

DP9420006- Absolute Without *1 1 *3 *1 1 *3


3 16
172163 172159 5
-1 -1

DP9420006- Absolute With *1 1 *3


6
4
172160 7
-1

* 1. Manufactured by AMP.
* 2. Manufactured by 3M.
* 3. Including one spare.

6 -217
Servo Selection and Data Sheets
6.6.4 Brake Power Supply

D For SGMP-15A Model Only

Connector combinations for the SGMP-15A Servomotor are shown in the following table.

Table 6.25 Connector Combinations for SGMP-15A Servomotor

Connector Application Connector Kit Part List


Kit Model
Encoder/Motor Cable For Encoder Cable For Motor Cable

Encoder End SERVOPACK End

Encoder Motor Cap Socket Connector Case Cap Socket


Type
yp Brake
With/
Model Qty Model Qty Model Qty Model Qty Model Qty Model Qty
Without

DP9420016- Incremental Without *1 1 *1 *3 *2 1 *2 1 *1 1 *1 *3


1
172161 170365 10 10120- 10320- 350780 350550 5
-1 -1 3000VE 52S0- -1 -6
00S
DP9420016- Incremental With *1 1 *3
2
350781 7
-1

DP9420016- Absolute Without *1 1 *3 *1 1 *3


3
172163 16 350780 5
-1 -1

DP9420016- Absolute With *1 1 *3


4
350781 7
6 -1

* 1. Manufactured by AMP.
* 2. Manufactured by 3M.
* 3. Including one spare.

6.6.4 Brake Power Supply

Brake power supplies are available for 200 V and 100 V input. Use for Servomotor with brake.

200 VAC Input: LPSE-2H01


100 VAC Input: LPDE-1H01

6 -218
6.6 Specifications and Dimensional Drawings of Peripheral Devices

J Dimensional Drawings

(1.97)
(1.18)
Manufactured by Yaskawa Controls Co., Ltd.

2-φ3(2-φ0.12) MTG Holes


(Spot Facing φ5.5
(φ0.22), 4 (0.16) LONG) (0.98)

(0.79)
Name
Plate

Lead Wires

J Specifications

D Lead Wire Length: 500 mm each (19.69 in.)


D Max. Ambient Temperature: 60_C

AC Input Brake

100V 200V

Blue/White Yellow/White Red/Black

J Internal Circuit
6
The internal circuits are shown below. While it is possible to switch either the AC or DC side
of the brake power supply, it is normally safer to switch the AC side.

IMPORTANT If the DC side is to be switched, install a surge suppressor near the brake coil to prevent the surge voltages due
to switching the DC side damaging the brake coil.
Brake operation time delay occurs during brake power supply ON/OFF operation. Set output timing of servo
OFF operation (motor output stop), referring to 3.14.2 Holding Brake. Especially, if the AC side of the brake
power supply is to be switched, brake operation time is extended.

D Internal Circuit for 200 VAC Input (LPSE-2H01)

Yellow Red

Surge
AC Side Sup- DC (Brake) Side
Diode
pressor

White Black

6 -219
Servo Selection and Data Sheets
6.6.5 Encoder Cables

D Internal Circuit for 100 VAC Input (LPDE-1H01)

Diode Bridge
Blue Red

AC Side DC (Brake) Side

Surge
Surge Suppressor Suppressor
White Black

6.6.5 Encoder Cables

Encoder cables are used to connect encoders on servomotors to SERVOPACKs.

The dimensions and appearance of the encoder cables are shown below. Specify the cable mod-
el when ordering.

J For the SGMG, SGMS and SGMD Models

Cables for Incremental Encoders (with Straight Plugs)

UL Shield Wire, Composite


KQVV-SW
B9400064
(AWG22 × 3C, AWG26 × 4P)
Shell: 54331-0201 (manufactured MS3108B20-29S (manufactured by Daiichi Denshi Kogyo K.K.)
by Molex Japan Co., Ltd.) MS3057-12A Cable Clamp
Plug: 54306-2011

Cable Model L in mm (feet)

JZSP-CBP0S-01 + 100 + 0.33


3000 0 (10 0 )

JZSP-CBP0S-02 + 100 + 0.33


5000 0 (16.7 0 )

JZSP-CBP0S-03 + 500 + 1.67


10000 0 (33.3 0 )

JZSP-CBP0S-04 + 500 + 1.67


15000 0 (50 0 )

JZSP-CBP0S-05 + 500 + 1.67


20000 0 (66.7 0 )

6 -220
6.6 Specifications and Dimensional Drawings of Peripheral Devices

Cables for Incremental Encoders (with L-shaped Plugs)

UL Shield Wire, Composite


KQVV-SW MS3108B20-29S (manufactured by Daiichi Denshi Kogyo K.K.)
B9400064 MS3057-12A Cable Clamp
(AWG22 × 3C, AWG26 × 4P)
Shell: 54331-0201 (Manufactured by Molex Japan Co., Ltd.)
Plug: 54306-2011

Cable Model L in mm (feet)

JZSP-CBP0L-01 + 100 + 0.33


3000 0 (10 0 )

JZSP-CBP0L-02 + 100 + 0.33


5000 0 (16.7 0 )

JZSP-CBP0L-03 + 500 + 1.67


10000 0 (33.3 0 )

JZSP-CBP0L-04 + 500 + 1.67


15000 0 (50 0 )

JZSP-CBP0L-05 + 500 + 1.67


20000 0 (66.7 0 )

Cables for Incremental Encoders (without Connector on Encoder


End)
+ 0.39
6
(3.94 –0 )

UL Shield Wire, Composite


KQVV-SW
B9400064 Encoder End
(AWG22 × 3C, AWG26 × 4P)
SERVOPACK End
Wire Markers
Shell: 10320-52S0-00S (Manufactured by 3M.)
Plug: 10120-3000VE

Cable Model L in mm (feet)

DE9411276-1 + 100 + 0.33


3000 0 (10 0 )

DE9411276-2 + 100 + 0.33


5000 0 (16.7 0 )

DE9411276-3 + 500 + 1.67


10000 0 (33.3 0 )

DE9411276-4 + 500 + 1.67


15000 0 (50 0 )

DE9411276-5 + 500 + 1.67


20000 0 (66.7 0 )

6 -221
Servo Selection and Data Sheets
6.6.5 Encoder Cables

Connector
Straight Plug: MS3106B20-29S * Case: 10320-52S0-00S (Manufactured by 3M.)
Connector: 10120-3000VE (Manufactured by 3M.)
Cable Clamp: MS3057-12A

Encoder End SERVOPACK


End

Connector
case

P: shielded twisted-pair cables.

* Purchase cases and connectors separately. Refer to 6.6.3 Connector for details.

Cables for Absolute Encoders (with Straight Plugs)

UL Shield Wire, Composite


KQVV-SW
DP8409123
(AWG22 × 3C, AWG26 × 6P)
MS3106B20-29S (manufactured by Daiichi Denshi Kogyo K.K.)
Shell: 54331-0201 (Manufactured by Molex Japan Co., Ltd.) MS3057-12A Cable Clamp
Plug: 54306-2011

Cable Model L in mm (feet)

6 JZSP-CBP1S-01
3000
+ 100
0 (10
+ 0.33
0 )

JZSP-CBP1S-02 + 100 + 0.33


5000 0 (16.7 0 )

JZSP-CBP1S-03 + 500 + 1.67


10000 0 (33.3 0 )

JZSP-CBP1S-04 + 500 + 1.67


15000 0 (50 0 )

JZSP-CBP1S-05 + 500 + 1.67


20000 0 (66.7 0 )

Cables for Absolute Encoders (with L-shaped Plugs)

UL Shield Wire, Composite


KQVV-SW
DP8409123
(AWG22 × 3C, AWG26 × 6P)
Shell: 54331-0201 (Manufactured by
Molex Japan Co., Ltd.) MS3108B20-29S (manufactured by Daiichi Denshi Kogyo K.K.)
Plug: 54306-2011 MS3057-12A Cable Clamp

6 -222
6.6 Specifications and Dimensional Drawings of Peripheral Devices

Cable Model L in mm (feet)

JZSP-CBP1L-01 + 100 + 0.33


3000 0 (10 0 )

JZSP-CBP1L-02 + 100 + 0.33


5000 0 (16.7 0 )

JZSP-CBP1L-03 + 500 + 1.67


10000 0 (33.3 0 )

JZSP-CBP1L-04 + 500 + 1.67


15000 0 (50 0 )

JZSP-CBP1L-05 + 500 + 1.67


20000 0 (66.7 0 )

Cables for Absolute Encoders (without Connector on Encoder


End)

+ 0.39
(3.94 –0 )

UL Shield Wire, Composite


KQVV-SW
DP8409123 Wire Markers
(AWG22 × 3C, AWG26 × 6P)
Shell: 10320-52S0-00S (Manufactured by 3M.)
Plug: 10120-3000VE

Cable Model L in mm (feet) 6


DE9411277-1 + 100 + 0.33
3000 0 (10 0 )

DE9411277-2 + 100 + 0.33


5000 0 (16.7 0 )

DE9411277-3 + 500 + 1.67


10000 0 (33.3 0 )

DE9411277-4 + 500 + 1.67


15000 0 (50 0 )

DE9411277-5 + 500 + 1.67


20000 0 (66.7 0 )

6 -223
Servo Selection and Data Sheets
6.6.5 Encoder Cables

Connector
Straight Plug: MS3106B20-29S * Case: 10320-52S0-00S (Manufactured by 3M.)
Cable Clamp: MS3057-12A Connector: 10120-3000VE (Manufactured by 3M.)

0.12mm2

Encoder End SERVOPACK


End
(2CN)

Connector
case

P: shielded twisted-pair cables.

* Purchase cases and connectors separately. Refer to 6.6.3 Connector for details.

Cables for Incremental Encoders (Cable Only)


Cable AWG22 × 3C, AWG26 × 4P

Cable Model L in mm (feet)

B9400064-1 + 100 + 0.33


3000 0 (10 0 )

6 B9400064-2
5000
+ 100
0 (16.7
+ 0.33
0 )

B9400064-3 + 500 + 1.67


10000 0 (33.3 0 )

B9400064-4 + 500 + 1.67


15000 0 (50 0 )

B9400064-5 + 500 + 1.67


20000 0 (66.7 0 )

Connector
Straight Plug: MS3106B20-29S * Case: 10320-52S0-00S (Manufactured by 3M.) *
Cable Clamp: MS3057-12A Connector: 10120-3000VE (Manufactured by 3M.)

0.12mm2

Encoder End SERVOPACK


End
(2CN)
Connector
case

P: shielded twisted-pair cables.


* Purchase plugs, cable clamps, cases, and connectors separately. Refer to 6.6.3 Connector for
details.

6 -224
6.6 Specifications and Dimensional Drawings of Peripheral Devices

Cables for Absolute Encoders (Cable Only)


Cable AWG22 × 3C, AWG26 × 6P

Cable Model L in mm (feet)

DP8409123-1 + 100 + 0.33


3000 0 (10 0 )

DP8409123-2 + 100 + 0.33


5000 0 (16.7 0 )

DP8409123-3 + 500 + 1.67


10000 0 (33.3 0 )

DP8409123-4 + 500 + 1.67


15000 0 (50 0 )

DP8409123-5 + 500 + 1.67


20000 0 (66.7 0 )

Connector
Straight Plug: MS3106B20-29S * Case: 10320-52S0-00S (Manufactured by 3M.) *
Cable Clamp: MS3057-12A Connector: 10120-3000VE (Manufactured by 3M.)

0.12mm2

Encoder End SERVOPACK 6


End
(2CN)

Connector
case

P: shielded twisted-pair cables.

* Purchase plugs, cable clamps, cases, and connectors separately. Refer to 6.6.3 Connector for
details.

J For the SGM and SGMP

Cables for Incremental Encoders (Connectors Both Ends)


SERVOPACK End of Cable
Connector for Encoder End of Cable
Case: 54331-0201
Cap: 172161-1 (9-pin)
Cable B9400064 Connector: 54306-2011
Socket: 170361-1 or 170365-1 Heat
Shrink Tube

(1.38)

6 -225
Servo Selection and Data Sheets
6.6.5 Encoder Cables

Cable Model L in mm (feet)

JZSP-CAP00-01 + 100 + 0.33


3000 0 (10 0 )

JZSP-CAP00-02 + 100 + 0.33


5000 0 (16.7 0 )

JZSP-CAP00-03 + 500 + 1.67


10000 0 (33.3 0 )

JZSP-CAP00-04 + 500 + 1.67


15000 0 (50 0 )

JZSP-CAP00-05 + 500 + 1.67


20000 0 (66.7 0 )

Cables for Absolute Encoders (Connectors on Both Ends)


SERVOPACK End of Cable
Connector for Encoder End of Cable Case: 54331-0201
Cable DP8409123
Cap: 172163-1 (15-pin) Connector: 54306-2011
Heat
Socket: 170361-1 or 170365-1 Shrink Tube

(1.38)

6 Cable Model L in mm (feet)

JZSP-CAP10-01 + 100 + 0.33


3000 0 (10 0 )

JZSP-CAP10-02 + 100 + 0.33


5000 0 y (16.7 0 )

JZSP-CAP10-03 + 500 + 1.67


10000 0 (33.3 0 )

JZSP-CAP10-04 + 500 + 1.67


15000 0 (50 0 )

JZSP-CAP10-05 + 500 + 1.67


20000 0 (66.7 0 )

6 -226
6.6 Specifications and Dimensional Drawings of Peripheral Devices

Cables for Incremental Encoders (without Connector on


SERVOPACK End)
Cable B9400064 Wire Markers
(AWG22 × 3C, AWG26 × 4P)

Cap: 172161-1 (9-pin) Wires


Heat Heat
Socket: 170361-1 Shrink Tube Shrink Tube
(connected)
SERVOPACK
End
Encoder End

(1.38) (0.79)

(2.36)

Cable Model L in mm (feet)

DP9320086-1 + 100 + 0.33


3000 0 (10 0 )

DP9320086-2 + 100 + 0.33


5000 0 (16.7 0 )

DP9320086-3 + 500 + 1.67


10000 0 (33.3 0 )

DP9320086-4 + 500 + 1.67


15000 0 (50 0 )

DP9320086-5 + 500 + 1.67


20000 0 (66.7 0 )

6
Case: 10320-52S0-00S (Manufactured by 3M.) *
Connector: 10120-3000VE (Manufactured by 3M.)

Cap: 172161-1
Socket: 170361-1

Blue
White/Blue
Yellow
White/Yellow SERVOPACK
Green
Encoder End White/Green End
Red
Black

0.32
Connector
case
Green/Yellow

P: shielded twisted-pair cables.


* Purchase cases and connectors separately. Refer to 6.6.3 Connector for details.

6 -227
Servo Selection and Data Sheets
6.6.5 Encoder Cables

Cables for Absolute Encoders (without Connector on


SERVOPACK End)
Wire Markers
Cable DP8409123
Cap: 172163-1 (15-pin) (AWG22 × 3C, AWG26 × 6P) Wires
Socket: 170361-1 (connected) Heat Heat
Shrink Tube Shrink Tube

Encoder End SERVOPACK


End

(1.38)

(0.79)
(2.36)

Cable Model L in mm (feet)

DP9320085-1 + 100 + 0.33


3000 0 (10 0 )

DP9320085-2 + 100 + 0.33


5000 0 (16.7 0 )

DP9320085-3 + 500 + 1.67


10000 0 (33.3 0 )

DP9320085-4 + 500 + 1.67


15000 0 (50 0 )

DP9320085-5 + 500 + 1.67


20000 0 (66.7 0 )

6 *
Case: 10320-52S0-00S (Manufactured by 3M.)

Connector: 10120-3000VE (Manufactured by 3M.)

Cap: 172163-1
Socket: 170365-1
Blue
White/Blue
Yellow
White/Yellow
Green
White/Green
Purple
White/Purple
Encoder End Red SERVOPACK
Black End
0.32mm2
White/Grey
Orange
White/Orange
Green/Yellow Connector
case

0.32mm2
P: shielded twisted-pair cables.

* Purchase cases and connectors separately. Refer to 6.6.3 Connector for details.

6 -228
6.6 Specifications and Dimensional Drawings of Peripheral Devices

Cables for Incremental Encoders (Cable Only)


Cable AWG22 × 3C, AWG26 × 4P

Cable Model L in mm (feet)

B9400064-1 + 100 + 0.33


3000 0 (10 0 )

B9400064-2 + 100 + 0.33


5000 0 (16.7 0 )

B9400064-3 + 500 + 1.67


10000 0 (33.3 0 )

B9400064-4 + 500 + 1.67


15000 0 (50 0 )

B9400064-5 + 500 + 1.67


20000 0 (66.7 0 )

Cap: 172161-1 (Manufactured by AMP.) * Case: 10320-52S0-00S (Manufactured by 3M.)


*
Socket: 170361-1 or 170365-1 Connector: 10120-3000VE (Manufactured by 3M.)
(Manufactured by AMP.)

Connector
Blue
White/Blue
Yellow

6
White/Yellow
Green
White/Green
8 Red
Black SERVOPACK
Encoder End 7
End
0.32mm2

Connector
Green/Yellow case

P: shielded twisted-pair cables.


* Purchase caps, sockets, cases, and connectors separately. Refer to 6.6.3 Connector for details.

Cables for Absolute Encoders (Cable Only)


Cable AWG22 × 3C, AWG26 × 6P

Cable Model L in mm (feet)

DP8409123-1 + 100 + 0.33


3000 0 (10 0 )

DP8409123-2 + 100 + 0.33


5000 0 (16.7 0 )

DP8409123-3 + 500 + 1.67


10000 0 (33.3 0 )

6 -229
Servo Selection and Data Sheets
6.6.5 Encoder Cables

Cable Model L in mm (feet)

DP8409123-4 + 500 + 1.67


15000 0 (50 0 )

DP8409123-5 + 500 + 1.67


20000 0 (66.7 0 )

* Case: 10320-52S0-00S (Manufactured by 3M.)


*
Cap: 172163-1

Socket: 170361-1 or 170365-1 Connector: 10120-3000VE (Manufactured by 3M.)

Blue
White/Blue
Yellow
White/Yellow
Green
White/Green
Purple
White/Purple SERVOPACK End
Encoder End Red
Black

0.32mm2
White/Grey
Orange
White/Orange
Green/Yellow Connector
case

0.32mm2

P: shielded twisted-pair cables.

* Purchase caps, sockets, cases, and connectors separately. Refer to 6.6.3 Connector for details.

6 J Specifications of Other Encoder Cables


Details of other encoder cables are summarized in the following table. These cables are not
supplied as accessories with a SERVOPACK or Servomotor. Purchase in standard specified
lengths as required.

Table 6.26 Specifications of Other Encoder Cables

Cable Incremental Encoder Absolute Encoder


Specifications (Yaskawa Drg. #B9400064) (Yaskawa Drg. #DP8409123)

Basic Compound KQVV-SW Compound KQVV-SW


Specifications AWG22 × 3C, AWG26 × 6P
AWG22 × 3C, AWG26 × 4P

Finished Ø7.5 mm (Ø0.30) Ø8.0 mm (Ø0.31)


Dimension

6 -230
6.6 Specifications and Dimensional Drawings of Peripheral Devices

Cable Incremental Encoder Absolute Encoder


Specifications (Yaskawa Drg. #B9400064) (Yaskawa Drg. #DP8409123)

Internal Structure
and Lead Colors

A1 Red A1 Red
A2 Black A2 Black
A3 Green/Yellow A3 Green/Yellow
F1 Blue - White/Blue B1 Blue - White/Blue
(Twisted-pair) (Twisted-pair)
F2 Yellow - White/Yellow B2 Yellow - White/Yellow
(Twisted-pair) (Twisted-pair)
F3 Green - White/Green B3 Green - White/Green
(Twisted-pair) (Twisted-pair)
F4 Orange - White/Orange B4 Orange - White/Orange
(Twisted-pair) (Twisted-pair)
B5 Purple - White/Purple
(Twisted-pair)
B6 Grey - White/Grey
(Twisted-pair)

Yaskawa standard Standard lengths:


specifications 3 m (9.8) , 5 m (16.4) , 10 m (32.8), 15 m (49.2), 20 m (65.6) *

* When appropriate cable is used, the allowable wiring distance between SERVOPACK and Ser-
vomotor (PG) is 20 m (65.6) max.

6.6.6 Back-up Battery 6


The SGDB-AM SERVOPACK requires a back-up battery. This battery is used to back up vari-
ous set memories and absolute encoders, and has a life of approximately 10 years. (This may
vary according to service conditions.)
The battery is manufactured by Toshiba Battery Co., Ltd., and Yaskawa supplies a battery
fitted with a connector. (One battery is supplied with each purchase of an SGDB-AM SERVO-
PACK.)

D Lithium Battery: ER6VLY + DF3 Connector


D Nominal Voltage: 3.6 V
D Standard Capacity: 2000 mAh

6 -231
Servo Selection and Data Sheets
6.6.7 1CN and 6CN Connectors

6.6.7 1CN and 6CN Connectors

1CN and 6CN connectors are used to connect a host controller to the SERVOPACK. They each
consist of a connector and a case.

The dimensional diagrams and models are shown below.

J Connector Models

Connector Application Connector Part List


Model
Connector Case

Model Qty Model Qty

JZSP-VAI09 I/O Connector for 10136-3000VE* 1 10336-52S0-00S* 1 Set


1CN

DE9411289 I/O Connector for 10150-3000VE* 1 10350-52S0-00S* 1 Set


6CN

* Manufactured by 3M.

J Dimensional Diagram

D Connector

6 2.54(0.10)
1.27(0.05)
2.3(0.09)

5.1(0.20)

(0.26)
(0.11)

(0.76)
(0.50)

Pin #1
(0.36)

(0.30)

(0.05)
Pin # 11

6 -232
6.6 Specifications and Dimensional Drawings of Peripheral Devices

Unit: mm (in)

Connector Model A B C

10136-3000VE 21.59 (0.85) 27.8 (1.09) 32.2 (1.27)

10150-3000VE 30.48 (1.20) 36.7 (1.44) 41.1 (1.62)

Manufactured by 3M.
D Case
39.0 (1.54)

(0.94)
(0.22)

(0.5)

For -52A0

Diagram of Assembled Connector (for reference) 6


Unit: mm (in)

Connector Model Case Model A B C D E F

10136-3000VE 10336-52S0-00S 32.2 43.5 18.0 17.0 14.0 37.6


(1.27) (1.71) (0.71) (0.67) (0.55) (1.48)

10150-3000VE 10350-52S0-00S 41.1 52.4 18.0 17.0 14.0 46.5


(1.62) (2.06) (0.71) (0.67) (0.55) (1.83)

Manufactured by 3M.

6 -233
Servo Selection and Data Sheets
6.6.8 Connector-Terminal Block Conversion Unit

6.6.8 Connector-Terminal Block Conversion Unit

The connector-terminal block conversion unit comprises a cable with connectors and a termi-
nal block. The terminal numbers of the terminal block match the connector pin numbers of the
connector for the SERVOPACK side.

Connector-Terminal Block Conversion Unit is provided for both 1CN and 6CN.

Connector-Terminal
Block Conversion Unit
Model: JUSP-TA50P

SERVOPACK

Cable Length: Connector-Terminal


+ 50 Block Conversion Unit
500 − 0 mm Model: JUSP-TA36Z
+ 1.97
19.69 –0 in

50-Pin Connector Plug


MR-50RMD2 40-Pin Connector Plug
50-Pin Terminal Block, FCN-364P040-AU
M3.5 Screws 40-Pin Terminal
Block, M3.5 Screws

6
Figure 6.8 Connector-Terminal Block Conversion Unit Connected to SERVOPACK

J 1CN Terminal Block Pin Numbers and Signal Names


The 1CN terminal block pin numbers and their corresponding signal names are shown in the
following table.

6 -234
6.6 Specifications and Dimensional Drawings of Peripheral Devices

SGDB-AM SERVOPACK JUSP-TA36Z Terminal Block Unit

Signal 1CN Pin Connector Terminal


Name No. No. Block No.
− 1 A1 1
SG 2 B1 2
PULS 3 A2 3
P
/PULS 4 B2 4
SG 5 A3 5
SIGN 6 B3 6
P
/SIGN 7 A4 7
− 8 B4 8
/CC 9 A5 9
P
CC 10 B5 10
TMON 11 A6 11
VTG 12 B6 12
− 13 A7 13
PCO 14 B7 14
P
/PCO 15 A8 15
/BK+ 16 B8 16
P
/BK− 17 A9 17
/TGON+ 18 B9 18
P
/TGON− 19 A10 19
/S-RDY+ 20 B10 20
P
/S-RDY− 21 A11 21
ALM+ 22 B11 22
ALM− 23
P
A12 23 6
PAO 24 B12 24
P
/PAO 25 A13 25
PBO 26 B13 26
P
/PBO 27 A14 27
/S-ON 28 B14 28
/P-CON 29 A15 29
P-OT 30 B15 30
N-OT 31 A16 31
STP 32 B16 32
/P-CL 33 A17 33
/N-CL 34 B17 34
+24 V 35 A18 35
− 36 B18 36
Connector Case A19 37

Cable: Supplied with terminal block B19 38


A20 39
P: Shielded Twisted-pair
cables. B20 40

Figure 6.9 1CN Terminal Block Pin Numbers and Signal Names

6 -235
Servo Selection and Data Sheets
6.6.8 Connector-Terminal Block Conversion Unit

J 6CN Terminal Block Pin Numbers and Signal Names


The 6CN signal names differ according to the setting of Cn-27.

The 6CN terminal block pin numbers and their corresponding signal names when Cn-27 = 0
are shown in the following table.
(When station number command method is used.)

6 -236
6.6 Specifications and Dimensional Drawings of Peripheral Devices

SGDB-AM SERVOPACK JUSP-TA50P Terminal Block Unit


Signal 6CN Pin Connector Terminal
Name No. No. Block No.
0V1 1 A1 1
/AUT-LT 2 B1 2
/MAN-LT 3 A2 3
/POS1 4 B2 4
/POS2 5 A3 5
/AL0 6 B3 6
/AL1 7 A4 7
/AL2 8 B4 8
/AL3 9 A5 9
− 10 B5 10
− 11 A6 11
− 12 B6 12
/ZRN 13 A7 13
/MAN 14 B7 14
/PULS 15 A8 15
/MCW 16 B8 16
/MCCW 17 A9 17
/RST 18 B9 18
/SP2ND 19 A10 19
/SP3RD 20 B10 20
/LPG 21 A11 21
/AST 22 B11 22
/ALMRST 23 A12 23
STOP 24 B12 24
+24VI 25 A13 25
0V2 26 B13 26
/ERR 27 A14 27
/P0 28 B14 28
/P1 29 A15 29
/P2 30 B15 30
/P3
/P4
31
32
A16
B16
31
32
6
/CD0 33 A17 33
/CD1 34 B17 34
/CD2 35 A18 35
/CD3 36 B18 36
/CD4 37 A19 37
/CD5 38 B19 38
/CD6 39 A20 39
/CD7 40 B20 40
/CD8 41 A21 41
/CD9 42 B21 42
/CD10 43 A22 43
/CD11 44 B22 44
/DR0 45 A23 45
/DR1 46 B23 46
/PS0 47 A24 47
/PS1 48 B24 48
+24V2 49 A25 49
− 50 B25 50
Connector Case
Cable: Supplied with terminal block
Figure 6.10 6CN Terminal Block Pin Numbers and Signal Names when Cn-27 = 0

6 -237
Servo Selection and Data Sheets
6.6.8 Connector-Terminal Block Conversion Unit

The 6CN terminal block pin numbers and their corresponding signal names when Cn-27=1 are
shown in the following table.
(When digital switch command method is used.)

SGDB-AM SERVOPACK JUSP-TA50P Terminal Block Unit


Signal 6CN Pin Connector Terminal
Name No. No. Block No.
0V1 1 A1 1
/AUT-LT 2 B1 2
/MAN-LT 3 A2 3
/POS1 4 B2 4
/POS2 5 A3 5
/AL0 6 B3 6
/AL1 7 A4 7
/AL2 8 B4 8
/AL3 9 A5 9
− 10 B5 10
− 11 A6 11
− 12 B6 12
/ZRN 13 A7 13
/MAN 14 B7 14
/PULS 15 A8 15
/MCW 16 B8 16
/MCCW 17 A9 17
/RST 18 B9 18
/SP2ND 19 A10 19
/SP3RD 20 B10 20
/LPG 21 A11 21
/AST 22 B11 22
/ALMRST 23 A12 23
STOP 24 B12 24
+24VI 25 A13 25
6 0V2
/ERR
26
27
B13
A14
26
27
/DSO0 28 B14 28
/DSO1 29 A15 29
/DSO2 30 B15 30
/DSO3 31 A16 31
/DSO4 32 B16 32
/DSI10 33 A17 33
/DSI11 34 B17 34
/DSI12 35 A18 35
/DSI13 36 B18 36
/DSI14 37 A19 37
/DSI15 38 B19 38
/DSI16 39 A20 39
/DSI17 40 B20 40
/DSI20 41 A21 41
/DSI21 42 B21 42
/DSI22 43 A22 43
/DSI23 44 B22 44
/DSI24 45 A23 45
/DSI25 46 B23 46
/DSI26 47 A24 47
/DSI27 48 B24 48
+24V2 49 A25 49
− 50 B25 50
Connector Case
Cable: Supplied with terminal block

Figure 6.11 6CN Terminal Block Pin Numbers and Signal Names when Cn-27=1

6 -238
6.6 Specifications and Dimensional Drawings of Peripheral Devices

The 6CN terminal block pin numbers and their corresponding signal names when Cn-27=4 are
shown in the following table.
(When command table method is used.)

SGDB-AM SERVOPACK JUSP-TA50P Terminal Block Unit


Signal 6CN Pin Connector Terminal
Name No. No. Block No.
0V1 1 A1 1
/AUT-LT 2 B1 2
/MAN-LT 3 A2 3
/POS1 4 B2 4
/POS2 5 A3 5
/AL0 6 B3 6
/AL1 7 A4 7
/AL2 8 B4 8
/AL3 9 A5 9
− 10 B5 10
− 11 A6 11
− 12 B6 12
/ZRN 13 A7 13
/MAN 14 B7 14
/PULS 15 A8 15
/MCW 16 B8 16
/MCCW 17 A9 17
/RST 18 B9 18
/SP2ND 19 A10 19
/SP3RD 20 B10 20
/LPG 21 A11 21
/AST 22 B11 22
/ALMRST 23 A12 23
STOP 24 B12 24
+24VI 25 A13 25
0V2
/ERR
26
27
B13
A14
26
27
6
/P0 28 B14 28
/P1 29 A15 29
/P2 30 B15 30
/P3 31 A16 31
/P4 32 B16 32
/CD0 33 A17 33
/CD1 34 B17 34
/CD2 35 A18 35
/CD3 36 B18 36
/CD4 37 A19 37
/CD5 38 B19 38
/CD6 39 A20 39
/CD7 40 B20 40
/CD8 41 A21 41
− 42 B21 42
− 43 A22 43
− 44 B22 44
− 45 A23 45
− 46 B23 46
/PS0 47 A24 47
/PS1 48 B24 48
+24V2 49 A25 49
− 50 B25 50
Connector Case
Cable: Supplied with terminal block

Figure 6.12 6CN Terminal Block Pin Numbers and Signal Names when Cn-27 = 4

6 -239
Servo Selection and Data Sheets
6.6.9 Cable with 1CN Connector and One End without Connector

6.6.9 Cable with 1CN Connector and One End without Connector

This cable has no connector at the host controller end. The loose wires have attached labels
that indicate the terminal numbers.

Sleeve F2 (Black) SGDB SERVOPACK (3M36P Connector)


Cable (Black)
36-Pin Connector at SERVOPACK End SSRFPVV-SB AWG#28 × 18P
10136-3000VE (Manufactured by 3M) UL20276 VW-1SC

Terminal Number Label

Shell
10336-52S0-00S
40

Case Shield
Connector Unit P Shielded
twisted-pair
6 Details of Lead cables

Cable Length

Cable Model L in mm

JZSP-VB114-01 + 30
1000 –30

JZSP-VB114-02 + 50
2000 –50

JZSP-VB114-03 + 50
3000 –50

JZSP-VB114-05 + 50
5000 –50

6 -240
6.6 Specifications and Dimensional Drawings of Peripheral Devices

6.6.10 Cable with 6CN Connector and One End without Connector

This cable has no connector at the host controller end. The loose wires have attached labels
that indicate the terminal numbers.

SGDB SERVOPACK (3M50P Connector)


Sleeve F2 (Black)
Cable (Black)
50-Pin Connector at SERVOPACK End SSRFPVV-SB AWG#28 × 25P
10150-3000VE (Manufactured by 3M) UL20276 VW-1SC
Marker Tube
Φ2.8
Shell
10350-52S0-00S

Case
Shield P Shielded
Connector Unit twisted-pair
cable
Details of Lead

Cable Length

Cable Model L in mm

DE9411288-1 + 30
1000 0

DE9411288-2 + 50
2000 0

DE9411288-3 + 50
3000 0

6 -241
Servo Selection and Data Sheets
6.6.12 Noise Filter

6.6.11 Circuit Breaker

Use a molded-case circuit breaker (MCCB) to protect the power lines. The customer should
purchase MCCB of appropriate capacity.

D Recommended Product
Ground fault detector for motor protection manufactured by
Mitsubishi Electric Co. Ltd.
Model: MN50-CF

6.6.12 Noise Filter

A noise filter is installed to prevent external noise entering through the power supply line. Se-
lect a noise filter from the following three models according to the SERVOPACK capacity.

J Dimensional Diagram
6
D LF-300 (Three-phase 200 VAC Class)

(Ø0.18) (LF-310 to 330)


(Ø0.26) (LF-340 to 360)

to
IN
Rating
Plate

Unit: mm (in)

Part A B C D E F G H I J
Name

LF-310 180 (7.09) 170 (6.69) 60 (2.36) 25 (0.98) 120 (4.72) 135 (5.31) 150 (5.91) 35 (1.38) 65 (2.56) 4.5(0.18)
¢7

LF-315 180 (7.09) 170 (6.69) 60 (2.36) 25 (0.98) 120 (4.72) 135 (5.31) 150 (5.91) 35 (1.38) 65 (2.56) 4.5(0.18)
¢7

LF-320 180 (7.09) 170 (6.69) 60 (2.36) 29 (1.14) 120 (4.72) 135 (5.31) 150 (5.91) 35 (1.38) 65 (2.56) 4.5(0.18)
¢7

6 -242
6.6 Specifications and Dimensional Drawings of Peripheral Devices

Part A B C D E F G H I J
Name

LF-330 180 (7.09) 170 (6.69) 60 (2.36) 29 (1.14) 120 (4.72) 135 (5.31) 150 (5.91) 35 (1.38) 65 (2.56) 4.5(0.18)
¢7

LF-340 180 (7.09) 160 (6.30) 50 (1.97) 30 (1.18) 200 (7.87) 220 (8.66) 240 (9.45) 40 (1.57) 80 (3.15) 6.5(0.26)
¢9

LF-350 180 (7.09) 160 (6.30) 50 (1.97) 30 (1.18) 200 (7.87) 220 (8.66) 240 (9.45) 40 (1.57) 80 (3.15) 6.5(0.26)
¢9

LF-360 200 (7.87) 180 (7.09) 60 (2.36) 30 (1.18) 300 320 340 40 (1.57) 100 (3.93) 6.5(0.26)
(11.81) (12.60) (13.39) ¢9

D LF-K (Three-phase 200 VAC Class)

Unit: mm (in)

Parts Name Terminal Block A B C D E F G H

LF-380K TE-K22 M6 670 400 560 380 500 170 9¢Ø6.5 Ø6.5
(26.38) (15.75) (22.05) (14.96) (19.69) (6.69) (0.26) (0.26)

D FN258-100 (Three-phase 200 VAC Class) 6


D C
F

E
G

A
M10
H

Unit: mm (in)

Parts Name A B C D E F G H

FN-258-100 379±1.5 220 90±8 350±1.2 364 65 6.5 1.5


(14.92±0.059) (8.66) (3.54±0.31) (13.78±0.047) (14.33) (2.56) (0.26) (0.059)

6 -243
Servo Selection and Data Sheets
6.6.13 Magnetic Contactor

6.6.13 Magnetic Contactor

The magnetic contactor turns ON and OFF the SERVOPACK power supply. The magnetic con-
tactor must be used with a surge suppressor.

Select an appropriate magnetic contactor according to the SGDB SERVOPACK capacity. For
multiple servo systems, select a magnetic contactor that meets the total capacity.

The outside dimensions and terminal symbols of magnetic contactors are shown in the follow-
ing table.

Table 6.27 Outside Dimensions and Terminal Symbols of Magnetic Contactor


Unit: mm (in)

Model Outside Dimensions Mounting Holes Terminal Symbols

HI-15E5 2 × M4 Mounting Holes M4 Auxiliary Contact Terminals


90 (3.54) or more
2 × M4
Mounting Holes

M4 Coil Terminals
Slider
Main Contact Terminals Approx. Mass
0.33 kg (0.73 lb)

6 HI-18E 2 × M4 Mounting Holes M4 Auxiliary Contact Terminals


92 (3.62) or more
2 × M4
Mounting Holes

M4 Coil Terminals
Main Contact Terminals

Approx. Mass
0.45 kg (0.99 lb)

HI-20E M4 Auxiliary Contact Terminals M4 Coil Terminals


106 (4.17) or more

2 × M4
Mounting Holes

1
Main Contact Terminals
2 × M4 Mounting Holes
Approx. Mass
0.7 kg (1.54 lb)

6 -244
6.6 Specifications and Dimensional Drawings of Peripheral Devices

Model Outside Dimensions Mounting Holes Terminal Symbols

HI-25E M4 Auxiliary Contact Terminals M4 Coil Terminals


115 (4.53) or more

2 × M4
Mounting Holes
2 × M4
Mounting Holes
M5 Main Contact Terminals
Approx. Mass
0.75 kg (1.65 lb)

HI-30E 2 × M4
Mounting Holes M5 Main Contact Terminals
M4 Coil Terminals M4 Auxiliary Contact Terminals

104 (4.09) or more

2 × M4
Mounting Holes
(Use the two places
of the same direction)

Approx. Mass
0.78 kg (1.71 lb)

HI-35E 2 × M4
Mounting Holes
M4 Auxiliary Contact Terminals
M4 Coil Terminals
118 (4.65) or more
6

2 × M4
Mounting Holes
(Use the two places
M5 Main Contact Terminals of the same direction)

Approx. Mass
1.2 kg (2.64 lb)

HI-50E M4 Coil Terminals 4 × M5


M3.5 Auxiliary Contact Terminals 119 (4.65) or more (3.23) Mounting Holes
(0.55)
(1.61)

(1.61)
(4.1)

(5.31)

(3.23)

(2.68)

(2.09)
(2.09)

(0.85) (Connection of Coin terminals


b to a: 60 Hz terminal
(0.08) (2.72) (Screw two diagonal
(1.18) (4.37) b to c: 50 Hz terminal
4 × M5 places or three places.)
(3.82) Mounting M6 Main Contact
Holes Terminals

Approx. Mass
1.3 kg (2.87 lb)

6 -245
Servo Selection and Data Sheets
6.6.15 Regenerative Resistor Unit

6.6.14 Surge Suppressor

Attach a surge suppressor to the magnetic contactor to prevent power supply noise and protect
contacts.

D Recommended Product

Spark Killer manufactured by Okaya Electric Industries


Co., Ltd.
Model: CR50500BL (250 VAC)
Capacitance: 0.5 μF  20%
Resistance: 50 Ω (1/2 W) 30%

6.6.15 Regenerative Resistor Unit

For SERVOPACKs for use with motors with 3.2 kW or more (SGDB-50AM/60AM/75AM/1AAM/
1EAM), externally attach a regenerative resistor to the SERVOPACK. This resistor is used for dis-
sipating regenerative energy.

Use one of the following regenerative resistor units according to the SERVOPACK model:

SERVOPACK Model Regenerative Resistor Unit Model


SGDB-

50AM JUSP-RA04

6 60AM

75AM JUSP-RA05

1AAM

1EAM

6 -246
6.6 Specifications and Dimensional Drawings of Peripheral Devices

J Dimensional Drawings

(4-Ø0.24) Protective Cover


Mounting Hole

Terminal Numbers

Ground
Terminal
External (M4 Screw)
Terminal
(M5 Screw)

220W, 25Ω Cement Resistor


(4 or 8 Resistors Connected in Parallel)
(1.18)

Unit: mm (in)

Model W H D M1 M2 Approx.
mass

JUSP-RA04 220
(8.66)
350
(13.78)
92
(3.62)
180
(7.09)
335
(13.19)
4 kg
(8.82 lb)
6
JUSP-RA05 300 350 95 250 335 7 kg
(11.81) (13.78) (3.74) (9.84) (13.19) (15.43 lb)

6.6.16 External Position Indicator (Model MCIF-L8)

J Specifications

Model MCIF-L8

Item

Power Supply 5 VDC, 1A

Power Fluctuation Range 4.75 to 5.25 V

Operating Temperature 0 to +55°C

Storage Temperature −20 to +80°C

Operating and Storage Humidity 90% or less

Vibration/Shock Resistance Vibration resistance: 4.9 m/s2 (0.5 G)(10 to 55 Hz)


Shock resistance: 19.6 m/s2 (2 G)

6 -247
Servo Selection and Data Sheets
6.6.16 External Position Indicator (Model MCIF-L8)

Model MCIF-L8

Item

No. of Displayed Digits “−” (minus) sign and 8 digits

Connection Method Connect to 3CN serial communications connector of SGDB-AM

J Circuit Block Diagram

7-segment LEDs
1CN
1
Connector for
Communications 2 330 Ω 1 1TB
Display Controller Power Supply
3 2

4 3

5 FG
FG

Connect to Power Supply

ITB 1 2 3
Model

MCIF-L8 +5 V 0 FG

6 Note: 1. 1CN pin nos. 7 and 8 are test pins and should not be connected to anything. Other pins
are unused.
2. The RESET button on the front panel does not perform any function.

6 -248
6.6 Specifications and Dimensional Drawings of Peripheral Devices

J Dimensional Drawings

Model MCIF-L8
Terminal for Power Supply Connector for Controller *Applicable Receptacle Models
M3 × 6 Terminal Screws MR-16RMA* Soldered Model: MR-16F
Caulked Model: MRP-16F01
Case: MR-16L
4-φ4.5 (φ0.18)

26 (1.02)

(1.38)
140 (5.51)

35
125 (4.92)
127 (5.00)
142 (5.59)

Mounting Hole Dimensions

Surface Treatment: Electroplated


Coating; N 1.5 (Black)
Mass: 0.6 kg (1.32 lb)

(2.28)
58
157 (6.18) 125 (4.92)
6
138 (5.43)

6.6.17 Digital Switch Unit (MCIF-Djj)

This Digital Switch Unit is intended for use with SGDB-jjAM. It cannot be used with
SGDB-jjAMA.

J Specifications

Model MCIF- MCIF- MCIF- MCIF- MCIF- MCIF-


D86 D66 D44 D80 D60 D40
Item

Data Content 2-step (position command and 1-step (position command data
speed command data) only)*

Position Command Data BCD 8 BCD 6 BCD 4 BCD 8 BCD 6 BCD 4


digits digits digits digits digits digits
and sign and sign and sign and sign and sign and sign

Speed Command Data BCD 6 BCD 6 BCD 4 None


digits digits digits

6 -249
Servo Selection and Data Sheets
6.6.17 Digital Switch Unit (MCIF-Djj)

Model MCIF- MCIF- MCIF- MCIF- MCIF- MCIF-


D86 D66 D44 D80 D60 D40
Item

Operating Temperature 0 to +55°C

Storage Temperature −20 to +80°C

Vibration/Shock Resistance Vibration resistance: 4.9 m/s2 (0.5 G)(10 to 55 Hz)


Shock resistance: 19.6 m/s2 (2 G)

Connection Connect to 6CN connector of SGDB-AM.

* 1-step units can be used for speed command data also. (Note, however, that this usage requires
a different connector cable. The cable provided by Yaskawa cannot be used for speed com-
mand data.)

J Circuit Diagram

1CN

21
20
19
18
17
107 106 105 104 103 102 101 100

1
2
3
4
6 5
6
7
8
(Position Command Data)

105 104 103 102 101 100

9
10
11
12
13
14
15
16
(Feed Speed Command Data)

6 -250
6.6 Specifications and Dimensional Drawings of Peripheral Devices

J Dimensional Drawings

MCIF-D44, -D66, -D86 Models

Connector for Controller Unit: mm (in)


MR-25RMD2* *Applicable Receptacle Models No. of Digits Model L
Soldered Model: MR-25F
Caulked Model: MRP-25F01 4 MCIF-D44 47.5 (1.87)
Case: MR-25L 6 MCIF-D66 63.5 (2.50)
45 (1.77) 8 MCIF-D86 79.5 (3.13)

Surface Treatment: Electroplated Coating;


N 1.5 (Black)
Mass: 0.3 kg (0.66 lb)

(0.98)(0.28) (0.98)
1.5 (0.06) 54 (2.13)

25 7 25
47 (1.85)
4-φ3.6
(φ0.14)

L 9.25
98 (3.86) (0.36)

Mounting Hole Dimensions

60 (2.36)
110 (4.33)

MCIF-D40, -D60, -D80 Models

Connector for Controller *Applicable Receptacle Models Unit: mm (in)


MR-25RMD2* Soldered Model:MR-25F
Caulked Model: MRP-25F01 No. of Digits Model L
Case: MR-25L
4 MCIF-D40 47.5 (1.87)
6 MCIF-D60 63.5 (2.50)
8 MCIF-D80 79.5 (3.13)
45 (1.77)

Surface Treatment: Electroplated


Coating; N 1.5 (Black)
Mass: 0.2 kg (0.44 lb)

47 (1.85)

4-φ3.6 (φ0.14)
32 (1.26)
42 (1.65)

1.5 (0.06) 22 (0.87)

(0.98)
25

60 (2.36) L 9.25
110 (4.33) 98 (3.86) (0.36)

6 -251
Servo Selection and Data Sheets
6.6.18 Contact Input Unit (MCIF-R86)

6.6.18 Contact Input Unit (MCIF-R86)

The Contact Input Unit is intended for use with SGDB-jjAM. It cannot be used with
SGDB-jjAMA.

J Specifications

Model MCIF-R86

Item

Data Content Position command (sign signal and 8-digit BCD signal), speed
command (6-digit BCD signal)

Operating Temperature 0 to +55°C

Storage Temperature −20 to +80°C

Operating and Storage Humidity 99% or less

Vibration/Shock Resistance Vibration resistance: 4.9 m/s2 (0.5 G)(10 to 55 Hz)


Shock resistance: 19.6 m/s2 (2 G)

Input Conditions DC 24 V power supply, photocoupler (drive current 7 mA),


dry contact and transistor open collector input,
position data 1CN connector,
+24 V 3.3 kΩ
speed data 2CN connector.
Input

6 Terminal

0V

Connection Connect 3CN connector and 6CN connector of SGDB-AM.

6 -252
6.6 Specifications and Dimensional Drawings of Peripheral Devices

J Dimensional Drawings

MCIF-R86 Model
(1CN) MR-50RMA
(Manufactured by HONDA (45) (1.77) 140 (5.51)

15 (0.59)
TSUSHIN KOGYO CO., LTD.)

(2CN) 1CN
MR-34RMA

(Mounting Pitch) 235

220 (8.66)
250 (9.84)
2CN
(3CN)

(9.25)
MR-25RMA

3CN

1TB

15 (0.59)
40 (1.57) (Mounting Pitch)

55 (2.17)

External Terminal (2-pin)


M4 Screws
6
Accessories

1CN Connector (for Cable)


Hood: MR-50L
Housing: MR-50F (Manufactured by HONDA TSUSHIN KOGYO CO., LTD.)

2CN Connector (for Cable)


Hood: MR-34L
Housing: MR-34F (Manufactured by HONDA TSUSHIN KOGYO CO., LTD.)

3CN Connector (for Cable)


Hood: MR-25L
Housing: MR-25F (Manufactured by HONDA TSUSHIN KOGYO CO., LTD.)

6 -253
Servo Selection and Data Sheets
6.6.18 Contact Input Unit (MCIF-R86)

J Connection Diagram
1
1 1CN SERVOPACK
2
2
4
10 0 3
8
4
5
6
7
/DSO 0
10 1 8 3CN 17 28 6CN
/DSO 1
9 18 29
/DSO 2
10 19 30
20 /DSO 3 31
11
21 /DSO 4 32
12
10 2 13
/DSI10
14 1 33
2 /DSI11 34
15
/DSI12
16 3 35
4 /DSI13 36
17
5 /DSI14 37
10 3 18
/DSI15
19 6 38
7 /DSI16 39
20
8 /DSI17 40
21
22
Position 10 4 23 9
/DSI20
41
Data 24 10
/DSI21
42
/DSI22
25 11 43
12 /DSI23 44
26
13 /DSI24 45
27
/DSI25
10 5 28 14 46
/DSI26
29 15 47
/DSI27
30 16 48
31
32
10 6 33
34
35
36
37
10 7 38

6 39
40
41
MCIF-R86

+/− ∗
45

1 MCIF-R86 Connector-Terminals
2CN
2
10 0 Connectors
3 0 V Lines 24 V Lines Unused Pins
and Terminals
4
5,10,15,20,25,30,
5 1CN 47 46,48
35,40,45,49,50
6
5,10,15,20,25,30,
7 2CN 32 31,33
34
10 1 8
9 3CN − − 22,23,24,25
10
1TB N Terminal P Terminal −
11
12
10 2 13
14
Speed 15
Data 16 1TB
17 P +24V
10 3 18
19 N 0 ( 24V )
20
21
22
10 4 23
24
25
26
27
10 5 28 * + when ON
29
30

6 -254
6.6 Specifications and Dimensional Drawings of Peripheral Devices

6.6.19 Manual Pulse Generator (PRET-2C3T/100-M1)

J Specifications

Model PRET-2C3T/100-M1

Item

Power Supply 5 VDC ±10% 150 mA

Output Waveform, Output Type Short wave, line driver output

Output Pulse Number, Output 100 pulses/revolution, 90_ phase difference 2 signal (phase A,
Signal phase B)

Operating Temperature 0 to +50°C

Storage Temperature −30 to +70°C

Operating and Storage Humidity 20% to 80%RH

Connection Connect to 1CN connector of SGDB-AM.

J Output Terminal Arrangement


Note: When connecting to the SERVOPACK, con-
Symbol Function nect SIG.A and SIG.A as shown below - the
reverse of the logical sequence shown in the
1 +V (5 VDC) table at left.

2 V (0 V) 1CN
(36P)
External Pulse Train Command Unit
(5 V Differential Output) 6
3 PULS SIG.A
3 SIG. A 4 /PULS P
3
4 SIG.A DC AVR
1
6 SIGN 5 SIG.B 5V
7 2 0V
/SIGN P
4 SIG. A 2 0V
6
2
SIG.B
0V

Connector
5 SIG. B Case FG

6 SIG. B

6 -255
Servo Selection and Data Sheets
6.6.20 Cables for Connecting Personal Computer and SERVOPACK

J Dimensional Drawing

29 25 (0.98)
(1.14) 19 (0.75)

2 (0.08)
Terminal Section

77 (3.03)
60 (2.36)
25.5 (1.00)

60 (2.36)

80 (31.5)
φ
φ
_ _

30

30
φ

φ
φ72

53 (2.09) 8 (0.31)
7.62 7.62 M3 x 6 Terminal
Three M4 x 0.7 (0.3) (0.3) Screws
Mounting Screws
Maximum Fastening Torque: 1.68 N ⋅ m (17 kg ⋅ cm)

Panel Cut Dimensions

φ62 Hole
Note:1. Refer to the figure at right when performing the panel cut.
2. The dial is made from resin.
3. The receiver IC is equivalent to AM26LS32C or SN75175.

Three 5 Hole

6.6.20 Cables for Connecting Personal Computer and SERVOPACK


6
Special cables for connecting a personal computer to a SERVOPACK. Using these cables al-
lows monitoring and setting of parameters with a personal computer.
Personal computer software is available for these communications. Ask your Yaskawa repre-
sentative for details. Operate the software as described in the manual supplied.

Cable for PC/AT-Compatible Computers (model DE9408565)


D Cable Form

Unit: mm (in)
D-Sub Connector
17JE-13090-02 (D8A)
Manufactured by Daiichi Denshi Kogyo K.K.

(78.74±1.97)

Cable (Black)
Two M3 screws,
UL2921
0.5 (0.02) pitch
Two M2.6 0.16 (0.01) × 7
shielded twisted Pin Connector 17JE-23090-02 (D1)
screws, 0.45
9-core cable Manufactured by Daiichi Denshi
(0.02) pitch
Kogyo K.K.

6 -256
6.6 Specifications and Dimensional Drawings of Peripheral Devices

D Connection Circuit
Personal Computer Side SERVOPACK Side (D-Sub
(D-Sub 9-pin) 9-pin)

Clamp on Hood Clamp on Hood

6 -257
7
Inspection, Maintenance, and
Troubleshooting

This chapter describes the basic inspections and maintenance to be carried


out by the customer.
In addition, troubleshooting procedures are described for problems which
cause an alarm display and for problems which result in no alarm display.

7.1 Inspection and Maintenance . . . . . . . . . . . 7-2


7.1.1 Servomotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.1.2 SERVOPACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7.1.3 Replacing Battery for Back-up . . . . . . . . . . . . . . . 7-4

7.2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 7-5


7.2.1 Troubleshooting Problems with Alarm Display . 7-5 7
7.2.2 Troubleshooting Problems with
No Alarm Display . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 33
7.2.3 Internal Connection Diagram and
Instrument Connection Examples . . . . . . . . . . . . 7 - 35

7 -1
Inspection, Maintenance, and Troubleshooting
7.1.1 Servomotor

7.1 Inspection and Maintenance

This chapter describes the basic inspection and maintenance procedures for the Servomotor and
SERVOPACK, as well as the method of replacing back-up batteries used for the absolute encoder
and the built-in memory of the SERVOPACK.

7.1.1 Servomotor

For inspection and maintenance of servomotors, follow the simple, daily inspection proce-
dures in the table below. The AC servomotors are brushless. Simple, daily inspection is suffi-
cient. The inspection and maintenance frequencies in the table are only guidelines. Increase
or decrease the frequency to suit the operating conditions and environment.

IMPORTANT During inspection and maintenance, do not disassemble the servomotor.


If disassembly of the servomotor is required, contact your Yaskawa representative.

Table 7.1 Servomotor Inspections

Item Frequency Procedure Comments

Vibration and noise Daily Touch and listen. Levels higher than nor-
mal?
Appearance According to degree of Clean with cloth or com-
contamination pressed air.
Insulation resistance Yearly Disconnect SERVOPACK Contact your Yaskawa
measurement and test insulation resis- representative if the in-
tance at 500 V. Must ex- sulation resistance is
7 ceed 10 MΩ.*. below 10 MΩ..
Replace oil seal Every 5,000 hours Remove servomotor from Applies only to motors
machine and replace oil with oil seal.
seal.
Overhaul Every 20,000 hours or Contact your Yaskawa The customer should
5 years representative. not disassemble and
clean the servomotor.
* Measure across the servomotor FG and the phase-U, phase-V, or phase-W power lead.

7 -2
7.1 Inspection and Maintenance

7.1.2 SERVOPACK

For inspection and maintenance of the SERVOPACK, follow the inspection procedures in the
table below at least once every year. The SERVOPACK contains highly reliable parts and daily
inspection is not required. Carry out the inspections and maintenance in the table below once
every year.

Table 7.2 SERVOPACK Inspections

Item Frequency Procedure Remedy

Clean unit interior and Yearly Check for dust, dirt, and oil on Clean with cloth or com-
circuit boards the surfaces. pressed air.

Loose screws Yearly Check for loose terminal block Tighten any loose screws.
and connector screws.

Defective parts in unit Yearly Check for discoloration, damage Contact your Yaskawa
or on circuit boards or discontinuities due to heating. representative.

J Part Replacement Schedule


The following parts are subject to mechanical wear or deterioration over time. To avoid failure,
replace these parts at the frequency indicated.

If the SERVOPACK has been already overhauled at Yaskawa, its parameters are set back to
the standard settings on shipment. Always check the parameters before operating the motor.

Table 7.3 Periodical Part Inspections

Part Standard Replacement Method


Replacement Period

Cooling fan 4 to 5 years Replace with new part. 7


Smoothing Capacitor 7 to 8 years Test. Replace with new part if necessary.

Relays − Test. Replace if necessary.

Fuse 10 years Replace with new part.

Aluminum Electrolytic Ca- 5 years Test. Replace with new circuit board if nec-
pacitor on Circuit Board essary.

Operating Conditions
D Ambient Temperature: annual average 30°C
D Load Factor: 80% max.
D Operation Rate: 20 hours/day max.

7 -3
Inspection, Maintenance, and Troubleshooting
7.1.3 Replacing Battery for Back-up

7.1.3 Replacing Battery for Back-up

Battery replacement is only required for servo systems using a battery for back-up.

The battery model recommended below (purchased by the customer) is installed in the host
controller to allow the back-up memory or the absolute encoder to store position data when
the power is turned OFF.

Recommended Battery
Lithium Battery
ER6VLY+DF3.CONNECTOR, manufactured
by Toshiba Battery Co., Ltd. 3.6 V, 2000 mAh
Estimated Life: Approximately 10 years

SGDB SERVOPACK

7CN-1
Mount in the holder +
located on the 7CN-2
SERVOPACK panel. −
/

SERVOPACK /
back-up
memory
/

Connector case
FG Shield

Figure 7.1 Connection Diagram of Back-up Battery


7
The SERVOPACK monitors the battery voltage. If this voltage drops, a low battery alarm will
appear.

If a low battery alarm appears, replace the battery using the following procedure.

J Battery Replacement Procedure

1. Turn ON the SERVOPACK.


2. Replace the battery in the SERVOPACK.

7 -4
7.2 Troubleshooting

7.2 Troubleshooting

This section describes causes and remedies for problems which cause an alarm display and for
problems which result in no alarm display.

7.2.1 Troubleshooting Problems with Alarm Display


If the servo drive develops a problem, an alarm display “A.jj” or “CPFjj” will appear
in the Digital Operator. Note, however, that “A.99” is not an alarm. The alarm displays and
their correct remedies are listed below.

Contact your Yaskawa representative if the problem cannot be solved by the described proce-
dures.

J A.00
A.00 indicates an absolute data error.
Alarm A.00 is reset when the power is turned OFF and then ON. It is not reset by the normal
alarm reset.

Alarm Output
Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

OFF OFF OFF OFF OFF

ON: Output transistor is ON


OFF: Output transistor is OFF 7
Status When Lit and Remedies
Cause Remedy

A When the control power source of the SERVOPACK was Reset the machine zero point.
OFF, the motor shaft rotated more than the value specified by (If necessary, increase the val-
the parameter Cn-14. ue of Cn-14.)

B Absolute encoder power not supplied from SERVOPACK Use the encoder power supply
on the SERVOPACK.

C Incorrect wiring of absolute encoder Check the absolute encoder


wiring and rewire correctly.

D Incorrect parameter setting. Set Cn-01 Bit E to 0.


Incremental encoder used with Cn-01 Bit E set to 1

E Absolute encoder defective Replace servomotor.

F Circuit board defective Replace SERVOPACK.

7 -5
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display

J A.02
A.02 indicates a parameter breakdown.

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

OFF OFF OFF OFF OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred at power ON A, B

Cause Remedy

A Power turned OFF during parameter write. Initialize and reset (or reload) parameters and
Alarm occurred at the next power ON. table settings.

B Circuit board defective Replace SERVOPACK.

J A.04

7 A.04 indicates a parameter setting error.

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

OFF OFF OFF OFF OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred at power ON A, B

7 -6
7.2 Troubleshooting

Cause Remedy

A An out-of-range parameter was previously set Reset all parameters in range. Otherwise, re-
or loaded. load correct parameters.

B Circuit board defective Replace SERVOPACK.

7 -7
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display

J A.10
A.10 indicates overcurrent.

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

ON OFF OFF OFF OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred during
servomotor operation A, B, D Occurred when servo ON C, D
(/S-ON) signal turned ON

Occurred at power ON C

Cause Remedy

A Wiring grounded between SERVOPACK and Check and correct wiring.


servomotor

7 B Servomotor phase U, V, or W grounded. Replace servomotor.

C S Circuit board defective Replace SERVOPACK.


S Power transistor defective

D Current feedback circuit, power transistor, Replace SERVOPACK.


DB relay, or circuit board defective.

7 -8
7.2 Troubleshooting

J A.30
A.30 indicates a regenerative alarm.

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

ON ON OFF OFF OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred during
A, B Occurred when the
servomotor operation
control power turned ON D

Occurred approximately
1 second after the main A, B, C
circuit power ON

Cause Remedy

A Regenerative transistor is abnormal. Replace SERVOPACK.

B Disconnection of the regenerative resistor Replace SERVOPACK or regenerative resis-


unit tor unit.
7
C Regenerative resistor unit disconnected Check wiring of the regenerative resistor
(for more than 5.0 kW) unit.

D SERVOPACK defective. Replace SERVOPACK.

7 -9
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display

J A.40
A.40 indicates a main circuit voltage alarm.

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

OFF OFF ON OFF OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred when the control


Occurred at power ON A, B, C, D power turned ON E

Occurred approximately
0.6 second after the main A, D
circuit power turned ON.

Cause Remedy

A The power supply voltage is not within the Check power supply.
range of specifications.

7 B Load exceeds capacity of the regenerative


unit.
Check specifications of load inertia and over-
hanging load.

C Regenerative transistor is abnormal. Replace SERVOPACK.

D S Rectifying diode defective


S Fuse blown
S Inrush current-limited resistor
disconnected

E SERVOPACK defective

7 -10
7.2 Troubleshooting

J A.51
A.51 indicates overspeed.

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

ON OFF ON OFF OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred when servo A, B, C, D, E


ON (/S-ON) signal Occurred at power ON E
turned ON

Occurred during
high-speed A, B, C, D, E
servomotor rotation
after command input

Cause Remedy

A S Servomotor wiring incorrect. Check and correct wiring. (Check phase-A,


S Encoder wiring incorrect (disconnection, -B, and -C pulses correct at 2CN.)
shortcircuit, power supply, etc.)

B Incremental encoder power not supplied from Use the SERVOPACK power supply for the
7
SERVOPACK encoder.

C Noise in encoder wiring Separate encoder wiring from main wiring


circuits.

D Incorrect parameter (number of encoder Set parameter Cn-11 to the correct number of
pulses) setting pulses.

E Circuit board defective Replace SERVOPACK.

7 -11
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display

J A.71
A.71 indicates an overload excessively high overload.

The alarm output, the status when LEDs are lit, and the remedy procedure are identical to those
of A.72 below.

J A.72
A.72 indicates an overload (long-term overload).

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

ON ON ON OFF OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred when servo ON


(/S-ON) signal turned ON A, B, D Occurred at power ON E

Occurred when

7 command was input

Occurred at no
servomotor rotation B, C, D

Occurred during
normal operation
C, D

Cause Remedy

A Servomotor wiring incorrect or disconnected Check wiring and connectors at servomotor.

B Encoder wiring incorrect or disconnected Check wiring and connectors at encoder.

C Load greatly exceeds rated torque. Reduce load torque and inertia. Otherwise,
replace with larger capacity servomotor.

D Incremental encoder power not supplied from Use the SERVOPACK power supply for the
SERVOPACK. encoder.

E Circuit board defective Replace SERVOPACK.

7 -12
7.2 Troubleshooting

J A.7A
A.7A indicates that the heat sink overheated.

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

ON ON ON OFF OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred during Occurred when the


servomotor operation A, B, C, D control power turned ON E

Cause Remedy

A The ambient temperature of the SERVOPACK Alter conditions so that the ambient temper-
exceeds 55°C. ature goes below 55°C.

B The air flow around the heat sink is bad. Follow installing method and provide suffi-
cient surrounding space as specified.

C Fan stopped. Replace SERVOPACK

D SERVOPACK is running under overload. Reduce load.


7
E SERVOPACK defective Replace SERVOPACK

7 -13
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display

J A.80
A.80 indicates an encoder error.

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

OFF OFF OFF ON OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

A, B Occurred during
Occurred at power ON
servomotor operation
A, C, D, E

Cause Remedy

A Encoder wiring error Check the encoder wiring and rewire correct-
ly.

B Circuit board defective Replace SERVOPACK.

C Error occurred in absolute encoder. Turn the SERVOPACK OFF and then ON.
S Another encoder-related alarm is dis-
played when the power is turned ON
7 again.

D SERVOPACK miscounted pulses (positional S Separate encoder wiring from main cir-
displacement) or malfunctioned due to noise. cuits.
S Turn the SERVOPACK OFF and then
ON.

E The number of encoder pulses set in the Set the correct encoder pulse number in
SERVOPACK differs from the number of Cn-11.
pulses of the connected encoder.

7 -14
7.2 Troubleshooting

J A.81
A.81 indicates an absolute encoder back-up error. (This alarm only occurs when a 12-bit abso-
lute encoder is used.)

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

OFF OFF OFF ON OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred at power ON A, B, C

Cause Remedy

A The following power supplied to the absolute Initialize the absolute encoder and reset the
encoder all failed: machine zero point.
S +5 V supply
S Battery
S Internal capacitor

B Circuit board defective Replace SERVOPACK. 7


C Absolute encoder malfunctioned Replace servomotor.

7 -15
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display

J A.82
A.82 indicates an absolute encoder checksum error. (This alarm only occurs when a 12-bit ab-
solute encoder is used.)

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

OFF OFF OFF ON OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred during
Occurred at power ON A, B operation * A

Cause Remedy

A Abnormality during absolute encoder S Initialize the absolute encoder and reset
memory check the machine zero point.
S Replace servomotor if error occurs fre-
quently.

B Circuit board defective Replace SERVOPACK.

7 * If a checksum error (A.82) occurs during operation, an absolute encoder error (A.80) will be initially generated . The
checksum error (A.82) occurs after SERVOPACK is turned OFF and then ON.

7 -16
7.2 Troubleshooting

J A.83
A.83 indicates that battery voltage is low, or an absolute encoder battery error occurred. (The
absolute encoder battery alarm only occurs when a 12-bit absolute encoder is used.)

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

OFF OFF OFF ON OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred at power ON A, B, C Occurred during A, B


operation *

Cause Remedy

A S Battery not connected Check and correct battery connection.


S Battery connection defective

B Battery voltage below specified value Replace the battery and turn SERVOPACK
Specified value: 2.8 V ON.

C Circuit board defective Replace SERVOPACK.

* No alarm occurs at the SERVOPACK when a battery error (A.83) is generated. The battery er-
7
ror (A.83) occurs the next time the SERVOPACK turns ON.

7 -17
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display

J A.84
A.84 indicates an absolute encoder data alarm. (This alarm only occurs when an absolute en-
coder is used.)

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

OFF OFF OFF ON OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred at power ON A, B Occurred during B


operation *

Cause Remedy

A Absolute encoder malfunctioned S Turn the SERVOPACK OFF and then


ON.
S Replace servomotor if error occurs fre-
quently.

B Circuit board defective Replace SERVOPACK.

7 * No alarm occurs at the SERVOPACK when a data error (A.84) is generated. The data error
(A.84) occurs the next time the SERVOPACK turns ON.

7 -18
7.2 Troubleshooting

J A.85
A.85 indicates an absolute encoder overspeed. (This alarm only occurs when an absolute en-
coder is used.)

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

OFF OFF OFF ON OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred at power ON A, B

Cause Remedy

A Absolute encoder turned ON at a speed ex- Turn the SERVOPACK OFF and then ON. If
ceeding 400 r/min. this error occurs frequently, replace the servo-
motor.

B Circuit board defective Replace SERVOPACK.

7 -19
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display

J A.b0
A.b0 indicates a hardware error.

This alarm is occasionally not stored in the alarm trace-back function memory.

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

ON ON OFF ON OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred at power ON A, B Occurred during A, B


operation

Cause Remedy

A SERVOPACK malfunctioned. Turn the control power ON again.

B SERVOPACK defective Replace SERVOPACK.

7 -20
7.2 Troubleshooting

J A.b2
A.b2 indicates CPU error 1.

Occasionally, this alarm is not displayed via serial communications or on the Digital Operator,
but is stored in the alarm trace-back function memory only.

In this case, the 7-segment LED on the SERVOPACK will indicate a CPU error ( ), and the
Digital Operator will display either “CPF00” or “CPF01.”

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

ON ON OFF ON OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred at power ON A, B

Cause Remedy

A SERVOPACK malfunctioned. Turn the control power ON again.

B SERVOPACK defective Replace SERVOPACK. 7

7 -21
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display

J A.b3
A.b3 indicates CPU error 2.

Occasionally, this alarm is not displayed via serial communications or on the Digital Operator,
but is stored in the alarm trace-back function memory only.

In this case, the 7-segment LED on the SERVOPACK will indicate a CPU error ( ), and the
Digital Operator will display either “CPF00” or “CPF01.”

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

ON ON OFF ON OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred at power ON A, B Occurred during A, B


operation

Cause Remedy

A SERVOPACK malfunctioned. Turn the control power ON again.

7 B SERVOPACK defective Replace SERVOPACK.

7 -22
7.2 Troubleshooting

J A.C1
A.C1 indicates a Servo overrun.

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

OFF OFF ON ON OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred when servo ON


Occurred at power ON
(/S-ON) signal turned ON
A, B, C, D, E

Occurred when
parameter Cn-01 E Occurred when command A, B, C, D, E
Bit 0 = 0 was input

Occurred 1 to 3 seconds
after power ON

Occurred when
parameter Cn-01 A, B, C, D, E
Bit 0 = 1

7
Cause Remedy

A Servomotor wiring incorrect Check wiring and connectors at servomotor.

B Encoder wiring incorrect Check wiring and connectors at encoder.

C Incremental encoder power not supplied from Use the SERVOPACK power supply for the
SERVOPACK encoder.

D Encoder defective Replace servomotor.

E Circuit board defective Replace SERVOPACK.

7 -23
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display

J A.C2
A.C2 indicates that an encoder phase error was detected. (This alarm only occurs when an in-
cremental encoder is used.)

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

OFF OFF ON ON OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred during
Occurred at power ON D, E servomotor operation A, B, C, D

Occurred 1 to 3 seconds
after power ON A, B, C, D

Cause Remedy

A Noise in encoder wiring Separate encoder wiring from main wiring


circuits.

7 B Encoder wiring incorrect or poor connection Check wiring and connectors at encoder.

C Encoder defective Replace servomotor.

D Circuit board defective Replace SERVOPACK.

E Absolute encoder was used with incremental Change to absolute encoder setting. (Change
encoder setting. bit E of Cn-01 to 1.)

7 -24
7.2 Troubleshooting

J A.C3
A.C3 indicates an encoder phase A or phase B disconnection.

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

OFF OFF ON ON OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred at power ON Occurred when servo ON


(/S-ON) signal turned ON A, B, C, D

Occurred when
parameter Cn-01 Occurred during
Bit 0 = 0
D servomotor operation
A, B, C, D

Occurred 1 to 3 seconds
after power ON

Occurred when
parameter Cn-01 A, B, C, D
Bit 0 = 1

7
Cause Remedy

A Encoder wiring incorrect or poor connection Check wiring and connectors at encoder.

B Noise in encoder wiring Separate encoder wiring from main wiring


circuits.

C Encoder defective Replace servomotor.

D Circuit board defective Replace SERVOPACK.

7 -25
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display

J A.C4
A.C4 indicates an encoder phase C disconnection.

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

OFF OFF ON ON OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred at power ON Occurred when servo ON


(/S-ON) signal turned ON A, B, C, D

Occurred when
parameter Cn-01 Bit Occurred during
C servomotor operation
A, B, C, D
0=0

Occurred 1 to 3 seconds
after power ON

Occurred when
parameter Cn-01 Bit A, B, C, D
0=1

7
Cause Remedy

A Encoder wiring incorrect or poor connection Check wiring and connectors at encoder.

B Noise in encoder wiring Separate encoder wiring from main wiring


circuits.

C Encoder defective Replace servomotor.

D Circuit board defective Replace SERVOPACK.

7 -26
7.2 Troubleshooting

J A.d0

A.d0 indicates a position error pulse overflow.

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

ON OFF ON ON OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred during
servomotor operation Occurred at power ON F

Overflow during
high-speed A
operation

No feedback pulse
returned after B, F
command input

Normal operation but


overflow when C, D, E
command for long
stroke operation was
input
7

Cause Remedy

A Servomotor wiring incorrect Check and correct wiring. (Check that


phase A -B,
phase-A, B -CC pulses are correct at 2CN.)
2CN )
B Encoder wiring incorrect (disconnection,
shortcircuit, power supply, etc.)

C SERVOPACK adjustment incorrect Increase speed loop gain (Cn-04) and/or


position loop gain (Cn-1A).

D Servomotor overloaded Reduce load torque and inertia. Otherwise,


replace with larger capacity servomotor.

E S Position command pulse frequency too S Decrease command pulse frequency.


high S Decrease acceleration/deceleration rate.
S Specified acceleration/deceleration rate S Change electronic gear ratio.
too high

F Circuit board defective Replace SERVOPACK.

7 -27
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display

J A.F1
A.F1 indicates power line open-phase.

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

ON ON ON ON OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred at main circuit Occurred when the control


power supply ON. A, B power turned ON. C

Cause Remedy

A One phase (L1, L2, or L3) of the main circuit S Check power supply.
power supply is disconnected. S Check wiring of the main circuit power
supply.
S Check MCCB, noise filter, and magnetic
contactor.

B There is one phase where the line voltage is Check power supply.
low.
7
C SERVOPACK defective Replace SERVOPACK.

7 -28
7.2 Troubleshooting

J A.F3
A.F3 indicates a momentary power loss alarm.

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

ON ON ON ON OFF

ON: Output transistor is ON


OFF: Output transistor is OFF

Status When Lit and Remedies

Occurred at main circuit Occurred during


power supply ON. A, B servomotor operation A, C

Cause Remedy

A Although the momentary power loss alarm is Set the parameter Cn-01 bit 5 to 0.
not necessary, its parameter is set valid.

B Time between turning power OFF and back After turning power OFF, wait for at least 0.5
ON was shorter than 0.5 second. second, and then ON again.

C If any of the following power supply condi- Check the power supply.
tions are met during motor operation:
Terms
S Complete power loss: half cycle of supply
S Complete power loss = Power loss where 7
frequency
voltage drops to zero.
S Voltage drop: full cycle of supply fre-
S Voltage drop = Power loss where voltage
quency
drops, but not to zero.
Note: Because of detector lag or detector mar-
gin, there may be no alarm even if the
above values are exceeded.

7 -29
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display

J CPF00
CPF00 indicates a Digital Operator transmission error 1. This alarm is not stored in alarm trace-
back function memory.

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

Not specified

Status When Lit and Remedies

Occurred at power ON. Occurred when digital


Digital operator connected A, B, C, D operator was connected A, B, C, D
before SERVOPACK to SERVOPACK while
power turned ON. power turned ON.

Cause Remedy

A Cable defective or poor contact between Dig- S Check connector connections.


ital Operator and SERVOPACK S Replace cable.

B Malfunction due to external noise Separate Digital Operator and cable from
noise source.

C Digital Operator defective Replace Digital Operator.

D SERVOPACK defective Replace SERVOPACK.

7 -30
7.2 Troubleshooting

J CPF01
CPF01 indicates a Digital Operator transmission error 2. This alarm is not stored in alarm trace-
back function memory.

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

Not specified

Status When Lit and Remedies

Occurred during operation A, B, C, D

Cause Remedy

A Cable defective or poor contact between S Check connector connections.


Digital Operator and SERVOPACK S Replace cable.

B Malfunction due to external noise Separate Digital Operator and cable from
noise source.

C Digital operator defective Replace Digital Operator.

D SERVOPACK defective Replace SERVOPACK.

7 -31
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display

J A.99
Indicates normal operation. Not an alarm.

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

OFF OFF OFF OFF ON

ON: Output transistor is ON


OFF: Output transistor is OFF

J CPU Error ( 7-segment LED Display)


Indicates an error in the SERVOPACK CPU.

When this error occurs, the Digital Operator displays “CPF00” or “CPF01.”

A.b2 or A.b3 may be stored in the alarm trace-back function memory.

Alarm Output

Alarm Output

Alarm Code Output Alarm Output

/AL0 /AL1 /AL2 /AL3

7 OFF OFF OFF OFF OFF

OFF: Output transistor is OFF


ON: Output transistor is ON

Status When Lit and Remedies

Occurred at power ON A, B Occurred during A, B


operation

Cause Remedy

A SERVOPACK malfunctioned Turn the control power ON again.

B SERVOPACK defective Replace SERVOPACK.

7 -32
7.2 Troubleshooting

7.2.2 Troubleshooting Problems with No Alarm Display

Refer to the tables below to identify the cause of a problem which causes no alarm display and
take the remedy described.

Turn OFF the servo system power supply before commencing the shaded procedures.

Contact your Yaskawa representative if the problem cannot be solved by the described proce-
dures.

Table 7.4 Troubleshooting Table with No Alarm Display

Symptom Cause Inspection Remedy

Servomotor does not start. Power not turned ON Check voltage between power Correct the power circuit.
supply terminals.

Loose connection Check terminals of connectors Tighten any loose parts.


(1CN, 2CN, 3CN, 6CN).

Connector (1CN) external wir- Check connector (1CN) exter- Refer to connection diagram
ing incorrect nal wiring. and correct wiring.

Servomotor or encoder wiring − Reconnect wiring.


disconnected

Overloaded Run under no load. Reduce load or replace with


larger capacity servomotor.

Command not input Check input pins. Input correctly.

/S-ON input is turned OFF (If Cn-01 Bit 0 is 0) Turn /S-ON input ON.

Command pulse mode selec- Refer to 3.9 Pulse Operation Select correct parameters Cn-02 7
tion incorrect Mode. Bits 3, 4, 5.

Encoder type used differs from Incremental or absolute encod- Set parameters Cn-01 Bit E to
parameter setting. er? the encoder type used.

P-OT and N-OT inputs are (If Cn-01 Bits 2, 3 are 0) Turn P-OT and N-OT input
turned OFF. signals ON.

Servomotor moves instanta- Number of encoder pulses used − Set the parameter Cn-11 to the
neously, then stops. differs from parameter setting. number of encoder pulses used.

Servomotor or encoder wiring − Refer to 3.18 Special Wiring


incorrect and correct wiring.

Suddenly stops during opera- An alarm occurred with the − Remove cause of alarm. Turn
tion and will not restart. alarm reset signal /ALM-RST alarm reset signal /ALM-RST
ON. from ON to OFF.

Servomotor speed unstable Wiring connection to motor de- Check connection of phase -U, Tighten any loose terminals or
fective -V, and -W power leads encod- connectors.
er connectors.

7 -33
Inspection, Maintenance, and Troubleshooting
7.2.2 Troubleshooting Problems with No Alarm Display

Symptom Cause Inspection Remedy

Servomotor vibrates at approxi- Speed loop gain value is too − Reduce Cn-04 set value for
mately 200 to 400 Hz. high. speed loop gain.

High rotation speed overshoot Speed loop gain value is too − Reduce Cn-04 set value for
on starting and stopping. high. speed loop gain.

Servomotor overheated Ambient temperature is too Measure servomotor ambient Reduce ambient temperature to
high. temperature. 40°C max.

Servomotor surface dirty Visual check Clean dust and oil from motor
surface.

Overloaded Run under no load. Reduce load or replace with


larger capacity servomotor.

Abnormal noise Mechanical mounting incorrect Servomotor mounting screws Tighten mounting screws.
loose?

Coupling not centered? Center coupling.

Coupling unbalanced? Balance coupling.

Bearing defective Check noise and vibration near Consult your Yaskawa repre-
bearing. sentative if defective.

Machine causing vibrations Foreign object intrusion, dam- Consult with machine
age or deformation of driving manufacturer if defective.
parts of machine.

7 -34
7.2 Troubleshooting

7.2.3 Internal Connection Diagram and Instrument Connection


Examples

The following diagram shows the SGDB-jjAM SERVOPACK internal connection diagram,
instrument connection examples, and connections between SERVOPACK and encoder.
Refer to these diagrams during inspection and maintenance.

J Internal Connection Diagram

0.5 to 1.5 kW
Three-phase +10
200 to 230 VAC −15 %
(50/60 Hz) B
R1 THS1 FAN1
Ry1 R2
+
3PWB FU1 R3 B PM1
(SGDB- P
CC ) D1 D2 D3 Servomotor
Line filter P1 ±12 V
CT1
1MC L1 BA1 BA3 U U
R C1 CHARGE C10 CT2 V
L2 V
S
L3 W
T W
C7 C6 C5
BA2
N

C9

Voltage Base driver, Overcurrent


Voltage protection isolator
detection Relay
detection
isolator driver
isolator


2PWB(SGDB-
CB • AA) Current 2CN PG
L1C DC/DC detection
conver- ±5 V
L3C
sion
±12 V PWM control circuit A
Voltage PG5 V
4PWB(SGDB- adjust- 1CN
CDAA) ment (PG output)

Power 2SW Serial port (Pulse input)


Power ON setting Servo
OFF 1MC A
control
STATUS
7
circuit
1MC Surge 5PWB
suppressor (SGDB- +5 V
CEMA) I/O (Sequence input/
Open when Servo control circuit
(5Ry) output)
Servo alarm
occurs. 0V
I/O POWER ALARM 7CN (Battery)
Axis address A
6PWB Analog voltage selection 1PWB
conversion 1SW
(SGDB- (SGDB-
CFMA) 6CN 5CN 3CN CAMA)

(Sequence input/ (Analog monitor (Digital operator,


output) output for personal computer)
observation)

Figure 7.2 Internal Connection Diagram of 0.5 to 1.5 kW SERVOPACK

7 -35
Inspection, Maintenance, and Troubleshooting
7.2.3 Internal Connection Diagram and Instrument Connection Examples

2.0 to 3.0 kW
Three-phase
+10 B
200 to 230 VAC −15 %
(50/60 Hz) R1 THS1 FAN1 FAN2 FAN2 is not
used for 2.0 kW
Ry1
+ DB1 B PM1
3PWB FU1 R3
(SGDB- P P Servomotor
Line filter CC AA)
±12 V
R4 CT1 U
1MC L1 BA1 BA3 U
R C1 CT2 V
L2
CHARGE
C10 V
S W
L3 W
T
BA2 C7 C6 C5 DB2
N

C9

Voltage Base driver, Overcurrent


Voltage protection isolator
detection Relay TC1
detection
isolator driver isolator Gate drive
− isolator
2PWB(SGDB- 2CN PG
Current
CB AA)
L1C DC/DC detection
L3C conver- ±5 V
sion ±12 V A
PWM control circuit
PG5 V
4PWB(SGDB- Voltage 1CN
CDAA)
adjust- (PG output)
ment

Power 2SW Serial port (Pulse input)


Power ON selection
1MC Servo A
OFF control
STATUS circuit
1MC Surge 5PWB
suppressor (SGDB- +5 V
CEMA) I/O (Sequence in-
put/output)
Open when Servo control circuit
(5Ry) Servo alarm
occurs. 0V
I/O POWER ALARM
A 7CN (Battery)
6PWB Analog voltage Axis address 1PWB
selection
(SGDB- conversion (SGDB-
CFMA) 5CN CAMA)
6CN 3CN
(Analog monitor (Digital operator,
(Sequence in- output for personal computer)
put/output) observation)

Figure 7.3 Internal Connection Diagram of 2.0 to 3.0 kW SERVOPACK

7 -36
7.2 Troubleshooting

5.0 to 15.0 kW
Three-phase Regenerative resistor (option)
+10
200 to 230 VAC −15 % +1 B
(50/60 Hz)
THS1 FAN1
+ Ry1
DB1 PM1/PM2/PM3
P FU1 R3
Line filter Servomotor
D1
U CT1 ±12 V
1MC L1 BA1 BA3 U
R C10 V
C1 CHARGE V CT2 V
L2 S
L3 T W W
C7 C6 C5 TR1
BA2 SCR1
N

C9
Voltage Base driver, Overcurrent R2
Voltage
detection Relay protection isolator
detection
isolator driver isolator Gate drive
− isolator

2CN PG
Current
L1C DC/DC detection
L3C conver- ±5 V
sion ±12 V A
PWM control circuit
Voltage PG5 V
adjust-
1CN
ment (PG output)

Power 2SW Serial port (Pulse input)


Power ON setting
OFF 1MC Servo A
STATUS control
circuit
1MC Surge
5PWB
suppressor (SGDB- +5 V
I/O (Sequence in-
CEMA) put/output)
Open when
(5Ry) Servo alarm Servo control circuit
occurs. 0V
I/O POWER ALARM
A 7CN (Battery)
6PWB Analog voltage Axis address selection
(SGDB- conversion 1PWB
CFMA) (SGDB-
6CN 5CN 3CN CAMA)
(Analog monitor (Digital operator,
(Sequence in-
output for personal computer)
put/output)
observation)

Figure 7.4 Internal Connection Diagram of 5.0 to 15.0 kW SERVOPACK

7 -37
Inspection, Maintenance, and Troubleshooting
7.2.3 Internal Connection Diagram and Instrument Connection Examples

J Instrument Connection Examples


Examples of a SERVOPACK connected to a power supply and a servomotor are shown below.
For details on how to connect the SERVOPACK to a host controller, refer to 3.4 to 3.7.
+10
Three-phase 200 to 230 VAC −15 %
(50/60 Hz)
R S T SERVOPACK

1MCCB SGDB- AM

U A
B
V M
FIL C
W
D
FG
L1C 2CN
L3C
PG
1MC
L1
L2
L3 1CN
(For servo alarm display) 22 +24 V
ALM+ 1Ry
1Ry
1PL
Main circuit Main circuit
23 0
power supply power supply 1D 24 V
ON 1Ry 1MC ALM−
OFF
FG

1MC 1SUP

1MCCB: Circuit breaker for wiring (for inverter) 1PL: Indicator lamp
FIL: Noise filter 1SUP: Surge suppressor
1MC: Contactor 1D: Flywheel diode
1Ry: Relay

7 -38
7.2 Troubleshooting

J Connections between SERVOPACK and Encoder for SGMS


SGMD, and SGMG

Incremental Encoder
Incremental encoder
Blue Phase A 1-24 PAO
PA
White Blue 1-25 /PAO
/PA
Yellow Phase B 1-26 PBO
PB
White Yellow 1-27 /PBO
/PB
Green
PC Phase C 1-14 PCO
White Green 1-15 /PCO
/PC
Output line driver Applicable line
TI- made receiver
SN75ALS194 or equivalent TI-made
Red SN75175 or
Black equivalent

1-5

Connector Connector
case case (Customer’s side)

Shield wire

Cable B9400064

Figure 7.5 Connecting Incremental Encoder and SERVOPACK

Absolute Encoder

Absolute encoder
Blue
White Blue
PA Phase A
1-24
1-25
PAO
/PAO
7
/PA
Yellow Phase B 1-26 PBO
White Yellow
PB 1-27 /PBO
/PB
Green 1-14 PCO
PC Phase C
White Green 1-15 /PCO
/PC
Purple
PS Output line driver
White Purple Applicable line
/PS TI- made receiver
SN75ALS194 or TI-made
Red equivalent SN75175 or
Black equivalent

White Gray 7CN


Orange 7-1
White Orange 7-2

Connector Connector (Customer’s side)


case case Battery
Shield wire

Cable DP8409123

Figure 7.6 Connecting Absolute Encoder and SERVOPACK

7 -39
Inspection, Maintenance, and Troubleshooting
7.2.3 Internal Connection Diagram and Instrument Connection Examples

J Connections between SERVOPACK and Encoder for SGM and


SGMP

Incremental Encoder
Incremental encoder
1 Blue Phase A 1-24 PAO
PA
2 White Blue 1-25 /PAO
/PA
3 Yellow Phase B 1-26 PBO
4 PB
White Yellow 1-27 /PBO
/PB
5 Green
PC Phase C 1-14 PCO
6 White Green 1-15 /PCO
/PC
Output line driver Applicable line
TI- made receiver
SN75ALS194 or equivalent TI-made
8 Red SN75175 or
7 Black equivalent

1-5

9 Connector Connector
case case (Customer’s side)

Shield wire

Cable B9400064

Figure 7.7 Connecting Incremental Encoder and SERVOPACK

Absolute Encoder

Absolute encoder

7 1 Blue
2 White Blue
PA Phase A
1-24
1-25
PAO
/PAO
/PA
3 Yellow Phase B 1-26 PBO
4 White Yellow PB 1-27 /PBO
/PB
5 Green 1-14 PCO
PC Phase C
6 White Green 1-15 /PCO
/PC
10 Purple
PS Output line driver
11 White Purple Applicable line
/PS TI- made receiver
SN75ALS194 or TI-made
8 Red equivalent SN75175 or
7 Black equivalent

13 White Gray 7CN


15 Orange 7-1
14 White Orange 7-2

9
Connector Connector (Customer’s side)
case case Battery
Shield wire

Cable DP8409123

Figure 7.8 Connecting Absolute Encoder and SERVOPACK

7 -40
A A
Servo Adjustment

This appendix presents the basic rules for Σ-Series AC SERVOPACK gain
adjustment, describes various adjustment techniques, and gives some pre-
set values as guidelines.

A.1 Σ-Series AC SERVOPACK Gain


Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
A.1.1 Σ-Series AC SERVOPACKs and Gain Adjustment
Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
A.1.2 Basic Rules for Gain Adjustment . . . . . . . . . . . . . A-2

A.2 Adjusting a Position-control SERVOPACK A-4


A.2.1 Adjusting Using Auto-tuning . . . . . . . . . . . . . . . . . A-4
A.2.2 Adjusting Manually . . . . . . . . . . . . . . . . . . . . . . . . . A-5

A.3 Gain Setting References . . . . . . . . . . . . . . . A-8


A.3.1 Guidelines for Gain Settings According to Load
Inertia Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8

A-1
Servo Adjustment
A.1.2 Basic Rules for Gain Adjustment

A.1 Σ-Series AC SERVOPACK Gain Adjustment

This section gives some basic information required to adjust the servo system.

A.1.1 Σ-Series AC SERVOPACKs and Gain Adjustment Methods

The SGDB-AM SERVOPACK can be adjusted manually by observing machine responses, or


A automatically using the SERVOPACK auto-tuning function.

The main parameters changed by the customer to adjust the servo system include the follow-
ing:

D Cn-04 (Speed Loop Gain)


D Cn-05 (Speed Loop Integration Time Constant)
D Cn-17 (Torque Command Filter Time Constant)
D Cn-1A (Position Loop Gain)
A simple block diagram of the servo system is shown below.

Speed
Speed
pattern
Motor
Speed Kv Current
Error Power
counter KP control control
converter
section Ti section
Time

Speed loop

Position loop
Encoder
Kp: Position loop gain
Kv: Speed loop gain
Ti: Integration time constant

Figure A.1 Servo System Block Diagram

A.1.2 Basic Rules for Gain Adjustment

1. The servo system comprises three feedback systems: position loop, speed loop, and current
loop. The response must increase from outer loop to inner loop (see Servo System Block
Diagram, above). The response deteriorates and oscillates if this principle is not obeyed.
The customer cannot adjust the current loop. Sufficient response is assured for the current
loop.
The customer can adjust the position loop gain and speed loop gain, as well as the speed
loop integration time constant and torque command filter.
2. The position loop and speed loop must be adjusted to provide a balanced response.
In particular, if the position loop gain only is increased (adjustment with Cn-1A at the SER-
VOPACK, the speed commands oscillate, and the positioning time extends and oscillates
as a result.
If the position loop gain (or Cn-1A) is increased, the speed loop gain (Cn-04) must be simi-
larly increased.
If the mechanical system starts to oscillate after the position loop gain and speed loop gain
are increased, do not increase the gains further.

A-2
A.1 Σ-Series AC SERVOPACK Gain Adjustment

3. The position loop gain should not normally be increased above the characteristic frequen-
cy of the mechanical system.
For example, the harmonic gears used in an articulated robot form a structure with ex-
tremely poor rigidity and a characteristic frequency of approximately 10 to 20 Hz. This
type of machine allows a position loop gain of only 10 to 20 (1/sec).
Conversely, the characteristic frequency of a precision machine tool such as a chip mount-
er or IC bonder exceeds 70 Hz, allowing a position loop gain exceeding 70 (1/sec) for some
machines.
Therefore, although the response of the servo system (servo driver, motor, detectors, etc.)
is an important factor where good response is required, it is also important to improve the A
rigidity of the mechanical system.
4. In cases where the position loop response is greater than the speed loop response and linear
acceleration or deceleration is attempted, the poor speed loop response and follow-up
cause an accumulation of position loop errors and result in increased output of speed com-
mands from the position loop.
The motor moves faster and overshoots as a result of increased speed commands, and the
position loop tends to decrease the speed commands. However, the poor motor follow-up
due to the poor speed loop response results in oscillating speed commands, as shown in
the diagram below.
If this problem occurs, reduce the position loop gain or increase the speed loop gain to
eliminate the speed command oscillations.

Speed

Actual speed
Targeted speed pattern
Time

Figure A.2 Behavior with Unbalanced Position Loop Gain and Speed Loop Gain

A-3
Servo Adjustment
A.2.1 Adjusting Using Auto-tuning

A.2 Adjusting a Position-control SERVOPACK

This section gives examples of adjusting the gains of a position-control SERVOPACK manually
and using auto-tuning.

A.2.1 Adjusting Using Auto-tuning


A
J Important Points About Auto-tuning

Speed During Auto-tuning


Auto-tuning may not function correctly if the speed is too low, so set the speed to approximate-
ly 500 r/min. Speed is set with the parameter Cn-22 (fourth feed speed).

IMPORTANT If fourth feed speed is used in normal operation, do not forget to restore the original settings after auto-tuning.

Selecting Machine Rigidity


If the machine rigidity is unknown, select the rigidity according to the following standards.

Drive Method Machine Rigidity

Ball screw, direct 3 (C-003) to 7 (C-007)

Ball screw, with gears 2 (C-002) to 3 (C-003)

Timing belt 1 (C-001) to 3 (C-003)

Chain 1 (C-001) to 2 (C-002)

Wave gears* 1 (C-001) to 2 (C-002)

* Product name: Harmonic Drive

Select the machine rigidity level according to the table.

Level Rigidity

7 (C-007) High
6 (C-006) ⋮
5 (C-005) ⋮
4 (C-004) ⋮
3 (C-003) Medium
2 (C-002) ⋮
1 (C-001) Low

Auto-tuning may not end if high rigidity is selected for a low-rigidity machine or low rigidity
is selected for a high-rigidity machine.
If this occurs, halt the auto-tuning and change the machine rigidity selection.

A-4
A.2 Adjusting a Position-control SERVOPACK

J If Auto-tuning is Unsuccessful
Auto-tuning may be unsuccessful (the end of auto-tuning not displayed) for machines with
large play or extremely low rigidity.
Similarly, auto-tuning may be unsuccessful for a machine with high load inertia (exceeding
15 to 30 times the motor moment of inertia).
In these cases, use conventional manual adjustment.
Even if auto-tuning is successful for a machine with large fluctuations in load inertia or load
torque, vibrations or noise may still occur in some positions. A
J Response During Operation is Unsatisfactory after Auto-tuning
Auto-tuning sets the gain and integration time constant with some safety margin (to avoid os-
cillations). This can result in long positioning times.
In particular, the target position may not be reached if low response is selected, because the
machine does not move in response to the final minute commands. An excessively high setting
of the integration time constant (Cn-05) during auto-tuning is one cause of this problem.
If response is slow, the speed loop gain cannot be manually increased very much after auto-tun-
ing, because increasing the gain causes oscillation.
In this case, manually reduce the integration time constant while observing the machine behav-
ior to ensure oscillation does not occur.
Auto-tuning does not set the torque command filter (Cn-17).

A.2.2 Adjusting Manually

J Parameters
The role of each parameter is briefly described below.

Speed Loop Gain (Cn-04)


This parameter sets the speed loop response.
The response is improved by setting this parameter to the maximum value in the range which
does not cause vibrations in the mechanical system.
The following formula relates the speed loop gain to the load inertia.

Speed Loop Gain Kv [Hz] = 2 × (Cn-04 Preset value)


GD L 2
+1
GD M 2

GDL2: Motor Axis Converted Load Inertia


GDM2: Motor Moment of Inertia

A-5
Servo Adjustment
A.2.2 Adjusting Manually

Speed Loop Integration Time Constant (Cn-05)


The speed loop has an integration element to allow response to micro-inputs.
This integration element can produce a delay in the servo system, and the positioning setting
time increases and response becomes slower as the time constant increases.
However, the integration time constant must be increased to prevent machine vibration if the
load inertia is large or the mechanical system includes a vibration elements.
The following formula calculates a guideline value.
A Ti ≥ 2.3 × 1
2π × Kv

Ti: Integration Time Constant (sec)


Kv: Speed Loop Gain (Hz)

Torque Command Filter Time Constant (Cn-17)


When a ball screw is used, torsional resonance may occur which increases the pitch of the
vibration noise.
These vibrations can sometimes be overcome by increasing the torque command filter time
constant.
However, this filter can produce a delay in the servo system, as is the integration time constant,
and its value should not be increased more than necessary.

Position Loop Gain (Cn-1A)


The position loop gain parameter determines the servo system response.
The higher the position loop gain is set, the better the response and shorter the positioning
times.
To enable a high setting of the position loop gain, increase the machine rigidity and raise the
machine characteristic frequency.
Increasing the position loop gain only to improve the response can result in oscillating response
of the overall servo system, that is, the speed commands output from the position loop oscillate.
Therefore, also increase the speed loop gain while observing the response.

J Adjustment Procedure
1. Set the position loop gain (Cn-1A) to a low value and increase the speed loop gain (Cn-04)
within the range that no abnormal noise or oscillation occurs.
2. Slightly reduce the speed loop gain from the value at step 1, and increase the position loop
gain in the range that no overshooting or vibration occurs.
3. Determine the speed loop integration time constant (Cn-05), by observing the positioning
set time and vibrations in the mechanical system.
The positioning set time may become excessive if the speed loop integration time constant
(Cn-05) is too large.
4. It is not necessary to change the torque command filter time constant (Cn-17) unless tor-
sional resonance occurs in the machine shafts.
Torsional resonance may be indicated by a high vibration noise from the machine system.
Adjust the torque command filter time constant to reduce the vibration noise.
5. Finally, fine adjustment of the position gain, speed gain, and integration time constant is
required to determine the optimum point for step response, etc.

A-6
A.2 Adjusting a Position-control SERVOPACK

J Functions to Improve Response


The mode switch, feed-forward, and bias functions improve response.
However, they are not certain to improve response and may even worsen it in some cases. Fol-
low the points outlined below and observe the actual response while making adjustments.

Mode Switch
The mode switch improves the transition characteristics when the torque commands become
saturated during acceleration or deceleration.
A
Above the set level, the speed loop control switches from PI (proportional/integral) control to
P (proportional) control.

Feed-forward Function
Use feed-forward to improve the response speed. However, feed-forward may be ineffective
in systems where the value of position loop gain is sufficiently high.
Follow the procedure below to adjust the feed-forward amount (Cn-1D).

1. Adjust the speed loop and position loop, as described above.


2. Gradually increase the feed-forward amount (Cn-1D), such that the positioning complete
(/POS1) signal is output early.
At this point, ensure that the positioning complete (/POS1) signal does not brake up (alter-
nately does not turn ON/OFF) and that the speed does not overshoot. These problems can
arise if the feed-forward is set too high.

Bias Function
When the lag pulses in the error counter exceeds the positioning complete width (Cn-1B), the
bias amount (Cn-1C) is added to the error counter output (speed command). If the lag pulses
in the error counter lies within the positioning complete width (Cn-1B), the bias amount
(Cn-1C) is no longer added.
This reduces the number of pulses in the error counter and shortens the positioning time.
The motor speed becomes unstable if the bias amount is too large.
Observe the response during adjustment as the optimum value depends on the load, gain, and
positioning complete width.
Set Cn-1C to zero (0) when the bias is not used.

Speed
Motor Speed with No Bias
Speed Command Motor Speed with Bias

Time

A-7
Servo Adjustment
A.3.1 Guidelines for Gain Settings According to Load Inertia Ratio

A.3 Gain Setting References

This section presents tables of load inertia values for reference when adjusting the gain.

A.3.1 Guidelines for Gain Settings According to Load Inertia Ratio

A Adjustment guidelines are given below according to the rigidity of the mechanical system and
load inertia. Use these values as guidelines when adjusting according to the procedures de-
scribed above.
These values are given as guidelines only. Oscillations and poor response may occur inside the
specified value ranges. Observe the response (waveform) to optimize the adjustment.
Higher gains are possible for machines with high rigidity.

J Machines with High Rigidity


Ball Screw, Direct Drive Machines
Example: Chip mounter, IC bonder, precision machine tools

Load/Inertia Ratio Position Loop Speed Loop Gain Speed Loop Integration
(GDL2/GDM2) Gain (Cn-1A) [1/s] (Cn-04) Time Constant
(Cn-05) [ms]

1× 50 to 70 50 to 70 5 to 20

3× 100 to 140 * Slightly increase this value


for inertia ratio of 20 ×, or
5× 150 to 200 greater.

10 × 270 to 380

15 × 400 to 560

20 × 500 to 730

30 × 700 to 1100

Note: For an inertia ratio of 10 ×, or greater, set the position loop gain and speed loop gain to
slightly lower values than the values shown and set the speed loop integration time
constant to a higher value before starting the adjustment.
As the inertia ratio increases, set the position loop gain and speed loop gain to the lower
limit of the range of values specified. Conversely, increase the speed loop integration time
constant.

A-8
A.3 Gain Setting References

J Machines with Medium Rigidity


Machines driven by ball screw through gears, or machines directly driven by long ball screws.

Example: General machine tools, orthogonal robots, conveyors

Load/Inertia Ratio Position Loop Speed Loop Gain Speed Loop Integration
(GDL2/GDM2) Gain (Cn-1A) [1/s] (Cn-04) Time Constant (Cn-05)
[ms]

1× 30 to 50 30 to 50 10 to 40
A
3× 60 to 100 * Slightly increase this value
for inertia ratio of 20 ×, or
5× 90 to 150 greater.

10 × 160 to 270

15 × 240 to 400

20 × 310 to 520

30 × 450 to 770

Note: For an inertia ratio of 10 ×, or greater, set the position loop gain and speed loop gain to
slightly lower values than the values shown and set the speed loop integration time
constant to a higher value before starting the adjustment.
As the inertia ratio increases, set the position loop gain and speed loop gain to the lower
limit of the range of values specified. Conversely, increase the speed loop integration time
constant.

J Machines with Low Rigidity


Machines driven by timing belts, chains or wave gears (product name: Harmonic Drive).
Example: Conveyors, articulated robots

Load/Inertia Ratio Position Loop Speed Loop Gain Speed Loop Integration
(GDL2/GDM2) Gain (Cn-1A) [1/s] (Cn-04) Time Constant (Cn-05)
[ms]

1× 10 to 20 10 to 20 50 to 120

3× 20 to 40 * Slightly increase this value


for inertia ratio of 20 ×, or
5× 30 to 60 greater.

10 × 50 to 110

15 × 80 to 160

20 × 100 to 210

30 × 150 to 310

Note: For an inertia ratio of 10 ×, or greater, set the position loop gain and speed loop gain to
slightly lower values than the values shown and set the speed loop integration time
constant to a higher value before starting the adjustment.
As the inertia ratio increases, set the position loop gain and speed loop gain to the lower
limit of the range of values specified. Conversely, increase the speed loop integration time
constant.

A-9
Servo Adjustment
A.3.1 Guidelines for Gain Settings According to Load Inertia Ratio

The position loop gain Kp is determined from the following relationship.

V
K P = ÁS
KP [1/s]: Position loop gain
VS [PPS]: Steady speed command
ε: (pulse): Steady error (The number of pulses in the error counter at steady speed.)

A-10
B
List of I/O Signals B

This appendix lists the I/O signal terminals (connectors 1CN, 3CN, and
6CN) which are used to connect a SERVOPACK to a host controller or ex-
ternal circuit.

IMPORTANT 1. Refer to Chapter 3 Advanced Use for details on how to use I/O signals.
2. The functions of I/O signal terminals differ according to the memory switch and parameter settings.

B-1
List of I/O Signals

J List of 1CN I/O Signals


According to parameter settings, the specifications of some signal terminals on connector 1CN
vary.

1CN Symbol Signal Name 1CN Symbol Signal Name


Terminal Terminal
Number Number

1 − 19 /TGON− Rotation detection output *3

2 SG Signal ground 20 /S-RDY+ Servo ready output *3

3 PULS Command pulse, line PG pulse *1 21 /S-RDY−

B 4 /PULS
Phase-A input
22 ALM+ Servo alarm output

5 SG Signal ground 23 ALM−

6 SIGN Command pulse, line PG pulse *1 24 PAO PG division output Phase A


Phase-B or sign input
7 /SIGN 25 /PAO

8 − 26 PBO PG division output Phase B

9 /CC Line PG machine zero point pulse 27 /PBO


input
10 CC 28 /S-ON Servo ON input

11 TMON Torque monitor output *2 29 /P-CON Proportional control command


input
12 VTG Speed monitor output *2
30 P-OT Forward drive prohibited input
13 −
31 N-OT Reverse drive prohibited input
14 PCO PG division output Phase C
32 STP Machine zero point return limit
15 /PCO switch input

16 /BK+ Brake interlock output *3 33 /P-CL Forward torque limit input

17 /BK− 34 /N-CL Reverse torque limit input

18 /TGON+ Rotation detection output *3 35 +24 V 24 V external power supply input

36 −

* 1. Specification changes according to bit E of Cn-33 and bits 3, 4, and 5 of Cn-02. Refer to Line PG and Pulse Input Terminals
(page B-3) or Appendix C.
* 2. Specification changes according to bits 6 and 7 of Cn-02. Refer to Analog Monitor Signals (page B-3).
* 3. Specification changes according to setting of Cn-2D. Refer to Appendix C (page C-11).

B-2
Line PG and Pulse Input Terminals
Table B.1. Using Line PG (Cannot be Used with Pulse Operation Mode)

Specifications − Two-phase Pulse Feed-back with


90_ Phase Difference

Setting Bit 5, 4, 3 of Cn-02=0, Bit 5, 4 of Cn-02=0, Bits 5, 4, 3 of Cn-02


1CN Bit E of Cn-33=1* Bit 3 of Cn-02=1, = 0, 1, 0 (× 1)
Bit E of Cn-33=1* = 0, 1, 1 (× 2)
Terminal
= 1, 0, 0 (× 4)
Number
Bit E of Cn-33 = 1

3 PULS Not used PULS Not used PULS Feed-back pulse Phase-A
input
4 /PULS /PULS /PULS
B
6 SIGN SIGN SIGN Feed-back pulse Phase-B
input
7 /SIGN /SIGN /SIGN

* Do not set these combinations.

Table B.2. Pulse Operation Mode (Cannot be Used with Line PG Mode)

Specifications Sign + Pulse Train Input CCW Pulse + CW Pulse Two-phase Pulse Command with
Command Command 90_ Phase Difference

Setting Bit 5, 4, 3 of Cn-02=0, Bit 5, 4 of Cn-02=0, Bits 5, 4, 3 of Cn-02


Bit E of Cn-33=0 Bit 3 of Cn-02=0, = 0, 1, 0 (× 1)
1CN Bit E of Cn-33=0 = 0, 1, 1 (× 2)
Terminal = 1, 0, 0 (× 4)
Number Bit E of Cn-33 = 0

3 PULS Command pulse input PULS Forward command pulse PULS Phase-A command pulse
input (CCW) input
4 /PULS /PULS /PULS

6 SIGN Command sign input SIGN Reverse command pulse SIGN Phase-B command pulse
input (CW) input
7 /SIGN /SIGN /SIGN

Table B.3. Analog Monitor Signals

Setting Bit 6 of Cn-02 = 0 Bit 6 of Cn-02 = 1

1CN Terminal Number

11 TRQ-M Torque monitor TRQ-M Command speed monitor

Setting Bit 7 of Cn-02 = 0 Bit 7 of Cn-02 = 1

1CN Terminal Number

11 VTG-M Speed monitor VTG-M Position error monitor

B-3
List of I/O Signals

J List of 3CN I/O Signals

3CN Terminal Symbol Signal Name Signal Direction


Number

1 TXD SERVOPACK transmission data (straight) SERVOPACK →

2 /TXD SERVOPACK transmission data (inverted) SERVOPACK →

3 RXD SERVOPACK reception data (straight) SERVOPACK ←

4 /RXD SERVOPACK reception data (inverted) SERVOPACK ←

5 OPH Digital Operator dedicated signal −

B 6 /RXD Shorting between pins 6 and 7inserts a 220 Ω terminating resistor be-
tween RXD and /RXD.
/RXD
7 RT

8 5VPP Digital Operator dedicated signal −

9 GND 0 V for signal −

B-4
J List of 6CN I/O Signals
The usage of the signal terminals on connector 6CN differs according to the command mode
that has been set.

Table B.4. Station Number Command Method (Cn-27 = 0)

6CN Symbol Signal Name 6CN Symbol Signal Name


Terminal Terminal
Number Number

1 0V1 0 V input 1 26 0V2 0 V input 2

2 /AUT-LT Automatic operation mode output 27 /ERR Command error output

3 /MAN-LT Manual operation mode output 28 /P0 Current station position output (1) B
4 /POS1 Positioning completed output (COIN) 29 /P1 Current station position output (2)

5 /POS2 Positioning near output (NEAR) 30 /P2 Current station position output (3)

6 /AL0 Alarm code output (1) 31 /P3 Current station position output (4)

7 /AL1 Alarm code output (2) 32 /P4 Current station position output (5)

8 /AL2 Alarm code output (4) 33 /CD0 Command data input (0)

9 /AL3 Alarm code output (8) 34 /CD1 Command data input (1)

10 − 35 /CD2 Command data input (2)

11 − 36 /CD3 Command data input (3)

12 − 37 /CD4 Command data input (4)

13 /ZRN Machine zero point return mode setting 38 /CD5 Command data input (5)
input
39 /CD6 Command data input (6)
14 /MAN Manual operation mode setting input
40 /CD7 Command data input (7)
15 /PULS Pulse operation mode setting input
41 /CD8 Command data input (8)
16 /MCW Manual operation input (reverse)
42 /CD9 Command data input (9)
17 /MCCW Manual operation input (forward)
43 /CD10 Command data input (10)
18 /RST Reset input
44 /CD11 Command data input (11)
19 /SP2ND Speed selection code input 2
45 /DR0 Rotating direction select input 1
20 /SP3RD Speed selection code input 3
46 /DR1 Rotating direction select input 2
21 /LPG Line PG selection input
47 /PS0 Station number read select input 0
22 /AST Start command input
48 /PS1 Station number read select input 1
23 /ALMRST Alarm reset input
49 +24V2 +24 V input 2
24 /STOP Pause input
50 −
25 +24V1 +24 V input 1

B-5
List of I/O Signals

Table B.5. Digital Switch Command Method (Cn-27 = 1)

6CN Symbol Signal Name 6CN Symbol Signal Name


Terminal Terminal
Number Number

1 0V1 0 V input 1 26 0V2 0 V input 2

2 /AUT-LT Automatic operation mode output 27 /ERR Command error output

3 /MAN-LT Manual operation mode output 28 /DSO0 Data strobe output (0)

4 /POS1 Positioning completed output (COIN) 29 /DSO1 Data strobe output (1)

5 /POS2 Positioning near output (NEAR) 30 /DSO2 Data strobe output (2)

B 6 /AL0 Alarm code output (1) 31 /DSO3 Data strobe output (3)

7 /AL1 Alarm code output (2) 32 /DSO4 Data strobe output (4)

8 /AL2 Alarm code output (4) 33 /DSI10 Position data input (0)

9 /AL3 Alarm code output (8) 34 /DSI11 Position data input (1)

10 − 35 /DSI12 Position data input (2)

11 − 36 /DSI13 Position data input (3)

12 − 37 /DSI14 Position data input (4)

13 /ZRN Machine zero point return mode setting 38 /DSI15 Position data input (5)
input
39 /DSI16 Position data input (6)
14 /MAN Manual operation mode setting input
40 /DSI17 Position data input (7)
15 /PULS Pulse operation mode setting input
41 /DSI20 Speed data input (0)
16 /MCW Manual operation input (Reverse)
42 /DSI21 Speed data input (1)
17 /MCCW Manual operation input (Forward)
43 /DSI22 Speed data input (2)
18 /RST Reset input
44 /DSI23 Speed data input (3)
19 /SP2ND Speed selection code input 2
45 /DSI24 Speed data input (4)
20 /SP3RD Speed selection code input 3
46 /DSI25 Speed data input (5)
21 /LPG Line PG selection input
47 /DSI26 Speed data input (6)
22 /AST Start command input
48 /DSI27 Speed data input (7)
23 /ALMRST Alarm reset input
49 +24V2 +24 V input 2
24 STOP Pause input
50 −
25 +24V1 +24 V input 1

B-6
Table B.6. Serial Communications Method (Cn-27 = 2)

6CN Symbol Signal Name 6CN Symbol Signal Name


Terminal Terminal
Number Number

1 0V1 0 V input 1 26 0V2 0 V input 2

2 /AUT-LT Automatic operation mode output 27 /ERR Command error output

3 /MAN-LT Manual operation mode output 28 −

4 /POS1 Positioning completed output (COIN) 29 −

5 /POS2 Positioning near output (NEAR) 30 −

6 /AL0 Alarm code output (1) 31 − B


7 /AL1 Alarm code output (2) 32 −

8 /AL2 Alarm code output (4) 33 −

9 /AL3 Alarm code output (8) 34 −

10 − 35 −

11 − 36 −

12 − 37 −

13 /ZRN Machine Zero point return mode setting 38 −


input
39 −
14 /MAN Manual operation mode setting input
40 −
15 /PULS Pulse operation mode setting input
41 −
16 /MCW Manual operation input (Reverse)
42 −
17 /MCCW Manual operation input (Forward)
43 −
18 /RST Reset input
44 −
19 /SP2ND Speed selection code input 2
45 −
20 /SP3RD Speed selection code input 3
46 −
21 /LPG Line PG selection input
47 −
22 /AST Start command input
48 −
23 /ALMRST Alarm reset input
49 +24V2 +24 V input 2
24 STOP Pause input
50 −
25 +24V1 +24 V input 1

B-7
List of I/O Signals

Table B.7. Command Table Method (Cn-27 = 4)

6CN Symbol Signal Name 6CN Symbol Signal Name


Terminal Terminal
Number Number

1 0V1 0 V input 1 26 0V2 0 V input 2

2 /AUT-LT Automatic operation mode output 27 /ERR Command error output

3 /MAN-LT Manual operation mode output 28 /P0 Zone signal output (1)

4 /POS1 Positioning completed output (COIN) 29 /P1 Zone signal output (2)

5 /POS2 Positioning near output (NEAR) 30 /P2 Zone signal output (3)

B 6 /AL0 Alarm code output (1) 31 /P3 Zone signal output (4)

7 /AL1 Alarm code output (2) 32 /P4 Zone signal output (5)

8 /AL2 Alarm code output (4) 33 /CD0 Position number data input (0)

9 /AL3 Alarm code output (8) 34 /CD1 Position number data input (1)

10 − 35 /CD2 Position number data input (2)

11 − 36 /CD3 Position number data input (3)

12 − 37 /CD4 Position number data input (4)

13 /ZRN Machine Zero point return mode setting 38 /CD5 Position number data input (5)
input
39 /CD6 Position number data input (6)
14 /MAN Manual operation mode setting input
40 /CD7 Position number data input (7)
15 /PULS Pulse operation mode setting input
41 /CD8 Position number data input (8)
16 /MCW Manual operation input (Reverse)
42 −
17 /MCCW Manual operation input (Forward)
43 −
18 /RST Reset input
44 −
19 /SP2ND Speed selection code input 2
45 −
20 /SP3RD Speed selection code input 3
46 −
21 /LPG Line PG selection input
47 /PS0 Zone signal read selection input 0
22 /AST Start command input
48 /PS1 Zone signal read selection input 1
23 /ALMRST Alarm reset input
49 +24V2 +24 V input 2
24 STOP Pause input
50 −
25 +24V1 +24 V input 1

B-8
C
List of Parameters

C
Σ-Series SERVOPACKs provide many functions, and have parameters to
allow the user to select each function and perform fine adjustment. This
appendix lists these parameters.

Parameters are divided into the following two types:

Memory switches Each bit of this switch is turned ON or OFF to select a function.
Cn-01, Cn-02, Cn-26,
Cn-29, Cn-32, Cn-33,
Cn-39

Parameter settings other A numerical value such as a torque limit value or speed loop gain is set
than those above in this parameter.

IMPORTANT 1. Refer to Chapter 3 Advanced Use for details on how to use parameters.
2. For details on how to set parameters, refer to 5.1.6 Parameter Setting Mode.

C-1
List of Parameters

Table C.1. List of Parameters (Parameter Settings)

Parameter Name Unit Lower Upper Factory Remarks


No. Limit Limit Setting

Cn-00 Not a parameter (Used to select special mode of Digital Operator)

Cn-01 Memory Switch (See page C-5)*1

Cn-02 Memory Switch (See page C-7) (Off-line setting except for bits 6, 7, and E)*1

Cn-03 Speed limit × 1000 command 1 240000 10000


units/min.

Cn-04 Speed loop gain Hz 1 4000 80 *2

Cn-05 Speed loop integration time constant × 0.01 ms 200 51200 2000 *2

Cn-06 Forward rotation stored stroke limit Command unit −99999999 +99999999 +99999999 *1
C Cn-07 Reverse rotation stored stroke limit Command unit −99999999 +99999999 −99999999 *1

Cn-08 Forward torque limit % 0 800 800

Cn-09 Reverse torque limit % 0 800 800

Cn-0A PG dividing pulse number P/R 16 32768 8192 *1

Cn-0B Zero-speed level r/min 1 10000 20

Cn-0C Mode switch (See page C-8)

Cn-0D Backlash compensation Pulse −30000 +30000 0

Cn-0E Reserved 0

Cn-0F Reserved 0

Cn-10 Torque limit % 0 800 800

Cn-11 Number of encoder pulses P/R 513 32768 8192 *1

Cn-12 Base block waiting time × 10 ms 0 50 0

Cn-13 Group designation number 1 9 1 *1

Cn-14 Absolute encoder allowable error Pulse 0 20000000 8192 *1

Cn-15 Brake waiting speed r/min 0 500 100

Cn-16 Brake waiting time × 10 ms 10 100 50

Cn-17 Torque command filter time constant × 0.1 ms 0 250 6.0 kW or


less: 4
7.5 kW: 8
11.0 to
15.0 kW: 16

Cn-18 Feed speed setting method (See page C-8) 00 44 22

C-2
Parameter Name Unit Lower Upper Factory Remarks
No. Limit Limit Setting

Cn-19 S-curve acceleration/deceleration ms 0 1000 0


time

Cn-1A Position loop gain 1/s 1 1000 40 *2

Cn-1B Positioning completed range Command unit 0 250 7

Cn-1C Bias r/min 0 450 0

Cn-1D Feed forward gain % 0 100 0

Cn-1E Overflow level × 256 command 1 32767 1024


units

Cn-1F 1st feed speed × 1000 command 1 240000 500


units/min.
C
Cn-20 2nd feed speed × 1000 command 1 240000 100
units/min.

Cn-21 3rd feed speed × 1000 command 1 240000 200


units/min.

Cn-22 4th feed speed × 1000 command 1 240000 300


units/min.

Cn-23 Command units per machine revolu- Command unit 1 1500000 32768 *1
tion

Cn-24 Electronic gear (numerator) 1 65535 4 *1

Cn-25 Electronic gear (denominator) 1 65535 1 *1

Cn-26 Command coordinate mode (See page C-9) *1

Cn-27 Position command method (See page C-9) 0 4 2 *1

Cn-28 Station number 1 4096 1 *1

Cn-29 Zero point return mode (See page C-10) *1

Cn-2A Motor selection (See page C-10) 0 254 Varies *1


according to
capacity

Cn-2B Positioning near range Command unit 0 3000 20

Cn-2C PG power supply voltage × 0.1 mV 52000 58000 52500

Cn-2D Output signal selection (See page C-11) 111 666 214 *1

Cn-2E Machine zero point return feed speed × 1000 command 1 240000 200
units/min.

Cn-2F Machine zero point return approach × 1000 command 1 240000 100
speed units/min.

C-3
List of Parameters

Parameter Name Unit Lower Upper Factory Remarks


No. Limit Limit Setting

Cn-30 Machine zero point return creep × 1000 command 1 240000 50


speed units/min.

Cn-31 Machine zero point return final Command unit −99999999 +99999999 8192
distance traveled

Cn-32 Function selection 1 (See page C-12) *1

Cn-33 Function selection 2 (See page C-13) *1

Cn-34 Position loop gain 2 1/s 1 1000 40

Cn-35 Position loop gain changeover point Command unit 0 10000 0

Cn-36 Speed loop gain 2 Hz 1 4000 80

C Cn-37 Speed loop gain changeover point Command unit 0 10000 0

Cn-38 Digital switch read scan time ms 12 2000 12 *1

Cn-39 Acceleration/deceleration type setting (See page C-15) (Off-line setting except for bits 8, A, C, and E)*1

Cn-3A Linear acceleration/deceleration time ms 8 60000 100


1

Cn-3B Linear acceleration/deceleration time ms 8 60000 100


2

Cn-3C Linear acceleration/deceleration × 1000 command 0 240000 10000


switching speed units/min.

Cn-3D Exponentialacceleration/deceleration ms 8 1000 100


time constant

Cn-3E Exponentialacceleration/deceleration × 1000 command 0 240000 0


bias speed units/min.

Cn-3F Decimal point position and digit 0 7 0 *1


number shift

Note: Parameters in must be set and checked before turning ON the motor.
* 1. Changes to this setting become valid after turning OFF and then ON the power.
* 2. Set automatically by the auto-tuning function.

C-4
Table C.2. List of Parameters (Memory Switch Settings) Cn-01

Function Parameter Bit No. Setting Factory


No. Setting

Input signal en- Cn-01 0 0 1 0


able/disable
Uses servo ON input (/S-ON). Does not use Servo ON signal (/S-
ON). Servo is always ON.

1 Reserved: Setting = 0 (Do not change this setting.) 0

2 0 1 0

Uses forward rotation prohibited Does not use forward rotation pro-
input (P-OT). hibited input (P-OT). Forward
rotation is always possible.

3 0 1 0

Uses reverse rotation prohibited Does not use reverse rotation pro-
C
input (N-OT). hibit input (N-OT). Reverse rota-
tion is always possible.

Reserved 4 Reserved: Setting = 0 (Do not change this setting.) 0

Processing 5 0 1 0
performed at
recovery from After recovery from power loss, After recovery from power loss,
power loss does not activate Servo alarm. activates Servo alarm.

Sequence 6 0 1 0
selection
at abnormal stop At base block, stops motor with At base block, allows the motor to
dynamic brake (DB). coast to a stop.

7 0 1 *1

At base block, stops motor with At base block, stops motor with
dynamic brake (DB) then releases dynamic brake (DB) then does not
brake. release brake.

8 0 1 0

When overtravel is detected When overtravel is detected


(P-OT, N-OT), stops the motor us- (P-OT, N-OT), decelerates the
ing the method determined by bit motor to a stop using maximum
6. torque.

9 0 1 0

When overtravel is detected When overtravel is detected


(P-OT, N-OT), decelerates the (P-OT, N-OT), decelerates the
motor to a stop using maximum motor to a stop using maximum
torque, then turns OFF the servo. torque, then executes zero-clamp.

C-5
List of Parameters

Function Parameter Bit No. Setting Factory


No. Setting

Process selection Cn-01 A 0 1 0


at Servo OFF
Clears error pulse at servo OFF. Does not clear error pulse at servo
OFF.

Mode switch B 0 1 0
selection
Uses mode switch function. Based Does not use mode switch func-
on the settings in Cn-01 bits D tion.
and C.

D, C 0, 0 0, 1 1, 0 1, 1 0, 0

Uses internal Uses speed Uses accelera- Uses error pulse


torque com- command as a tion as a condi- as a condition.

C mand as a
condition.
condition. tion.
(Level setting:
(Level setting: (Level setting: Cn-0E)
(Level setting: Cn-0D) Cn-0E)
Cn-0C)

Encoder selection E 0 1 0

Uses incremental encoder. Uses absolute encoder.

Reserved F Reserved: Setting = 0 (Do not change this setting.) 0

Note: : Parameters in must be set and checked before turning ON the motor.
* 1. 1.5 kW or less: 1;2.0 kW or more: 0

IMPORTANT Changes to Cn-01 memory switch settings become valid after turning OFF and then ON the power.

C-6
Table C.3. List of Parameters (Memory Switch Settings) Cn-02

Function Parameter Bit No. Setting Factory


No. Setting

Rotating direction Cn-02 0 0 1 0


select
Defines counterclockwise (CCW) rota- Defines clockwise (CW)
tion as forward rotation. rotation as forward rota-
tion. (Reverse rotation
mode)

Motor zero point er- 1 0 1 0


ror processing selec
selec-
tion Detects motor zero point error Does not detect motor
zero point error.

Analog speed limit 2 Reserved: Setting = 0 (Do not change this setting.) 0
function

Command or line PG 5, 4, 3 0, 0, 0 0, 0, 1 0, 1, 0 0, 1, 1 1, 0, 0 0, 0, 0
C
pulse form
Sign + CW + Phase A + Phase A + Phase A +
Pulse CCW phase B phase B phase B
(× 1) (× 2) (× 4)

Analog monitor 6 0 1 0
selection
Outputs torque command to TRQ-M. Outputs speed command
to TRQ-M.

7 0 1 0

Outputs present speed to VTG-M. Outputs position error to


VTG-M.

Reserved 8 Reserved: Setting = 0 (Do not change this setting.) 0

Reserved 9 Reserved: Setting = 0 (Do not change this setting.) 0

Reserved A Reserved: Setting = 0 (Do not change this setting.) 0

Reserved B Reserved: Setting = 0 (Do not change this setting.) 0

Torque filter C 0 1 *

Uses torque filter as primary filter. Uses torque filter as sec-


ondary filter.

Input pulse form D 0 1 0

Does not invert input pulse logic. Inverts input pulse logic.

C-7
List of Parameters

Function Parameter Bit No. Setting Factory


No. Setting

Position error Cn-02 E 0 1 0


monitor unit
Displays position error as ×1 command Displays position error as
units for analog monitor. × 100 command units for
analog monitor.

Reserved F Reserved: Setting = 0 (Do not change this setting.) 0

* 5 kW or less: 0; 6.0 kW or less: 1

IMPORTANT Changes to Cn-01 memory switch settings become valid after turning OFF and then ON the power.
However, bits 6, 7, and E become valid immediately after setting.

C J Mode Switch Changeover Level (Cn-0C) Settings


Sets the mode switch changeover level. The setting range and units vary according to the set-
tings of the mode switch changeover conditions (bits C and D of memory switch Cn-01).

Mode Switch Changeover Conditions Unit Lower Limit Upper Limit


(Cn-01 bits D,C)

According to torque command (0,0) % 0 800

According to speed command (0,1) r/min 0 10000

According to acceleration (1,0) × 10 r/min/s 0 3000

According to error pulse (1,1) Command unit 0 10000

J Feed Speed Setting Method (Cn-18) Settings

1’s digit Feed speed setting method in automatic operation mode

10’s digit Feed speed setting method in manual operation mode

Setting Function

0 Selected from parameters through contact inputs

1 Digital switches

2 Serial communications

4 Speed table

C-8
J Command Coordinate Mode (Cn-26) Settings

Function Bit No. Setting Factory


Setting

External position 0 0 1 0
indicator display mode
Displays the Displays the value accumulated 0
present from the start of automatic opera-
position. tion.

Finite/Infinite length 1 0 1 0
mode selection
Finite length Infinite length

Linear/Rotary mode 2 0 1 0
selection
Linear Rotary

Position command 3 0 1 0 C
method
Absolute Incremental

Position data code of sta- 4 0 1 0


tion number and digital
switch command mode Binary BCD

Reserved 5 to F Reserved: Setting = 0 (Do not change this setting.) 0

J Position Command Method (Cn-27) Settings

Setting Function

0 Station numbers

1 Digital switches

2 Serial communications

4 Command table

C-9
List of Parameters

J Zero point Return Mode (Cn-29) Settings

Function Bit No. Setting Factory


Setting

Zero point return 0 0 1 0

Does not use. Uses.

Reserved 1 Reserved: Setting = 0 (Do not change this setting.) 0

Zero point return 3, 2 0, 0 0, 1 1, 1 0, 1


mode setting
Mode I Mode II Mode III

Zero point return 4 0 1 0


method
Positive direction Negative direction

C Reserved 5 to F Reserved: Setting = 0 (Do not change this setting.) 0

J Motor Selection (Cn-2A) Settings

SERVOPACK Model Applicable Motor Model Cn-2A Factory Setting

SGDB-05AM SGMG-03AjB 171 142

SGM-04A 106

SGMP-04A 126

SGMG-05AjA 142

SGDB-10AM SGMG-06AjB 172 143

SGM-08A 107

SGMP-08A 127

SGMG-09AjA 143

SGMG-09AjB 173

SGMS-10AjA 163

SGDB-15AM SGMG-12AjB 174 144

SGMG-13AjA 144

SGMP-15A 128

SGMS-15AjA 164

SGDB-20AM SGMG-20AjA 145 145

SGMG-20AjB 175

SGMS-20AjA 165

C-10
SERVOPACK Model Applicable Motor Model Cn-2A Factory Setting

SGDB-30AM SGMD-22AjA 155 146

SGMG-30AjA 146

SGMG-30AjB 176

SGMS-30AjA 166

SGDB-50AM SGMD-32AjA 156 147

SGMG-44AjA 147

SGMG-44AjB 177

SGMS-40AjA 167

SGMD-40AjA 157

SGMS-50AjA 168
C
SGDB-60AM SGMG-55AjA 148 148

SGMG-60AjB 178

SGDB-75AM SGMG-75AjA 149 149

SGDB-1AAM SGMG-1AAjA 140 140

SGDB-1EAM SGMG-1EAjA 150 150

J Output Signal Selection (Cn-2D) Settings

Selects which function signal to output at 1CN.

1’s digit Selects function of 1CN-16, 17 (/BK)

10’s digit Selects function of 1CN-18, 19 (/TGON)

100’s digit Selects function of 1CN 20, 21 (/S-RDY)

Setting Function

1 /TGON

2 /S-RDY

3 /CLT

4 /BK

5 OL warning

6 OL alarm

C-11
List of Parameters

J Function Selection 1 (Cn-32) Settings

Function Bit No. Setting Factory


Setting

Reserved 0 to 1 Reserved: Setting = 0 (Do not change this setting.) 0

Change in speed 2 0 1 0
command during
automatic operation Does not use. Uses.

Reserved 3 Reserved: Setting = 0 (Do not change this setting.) 0

Soft limit switch 4 0 1 0

Does not set. Sets.

Speed command 5 0 1 0

C (automatic operation)
Sets using same method Sets using different
as position command. method from position
command.

Speed command 6 0 1 0
(manual operation)
Sets using same method Sets using different
as position command. method from position
command.

FB when positioning 7 0 1 0
stopped
Motor PG only According to /LPG
contact

Serial communications 8 0 1 0
group
Does not set. Sets.

Addition of axis address 9 0 1 0


to serial response
Does not add. Adds.

Echo back when power A 0 1 0


turned ON
Does not use. Uses.

“OK” response to B 0 1 0
commands
Uses. Does not use.

Continuous monitor C 0 1 0
transmission
Does not use. (Sends Uses.
once only.)

Variable position loop D 0 1 0


gain
Does not use. Uses.

C-12
Function Bit No. Setting Factory
Setting

Variable speed loop gain E 0 1 0

Does not use. Uses.

External positioning F 0 1 0
function
Does not use. Uses.

J Function Selection 2 (Cn-33) Settings

Function Bit Setting Factory


No. Setting

STOP signal 0 0 1 0
C
Uses. Does not use.

Remaining 1 0 1 0
data after
STOP signal Keeps. Discards.

Reserved 2 Reserved: Setting = 0 (Do not change this setting.) 0

Station 3 0 1 0
number 0
number.
Uses. Does not use.

Station near 4 0 1 0
signal
Does not use. Uses.

Station 5 0 1 0
number out-
put expansion Does not use. Uses.

Reserved 6 Reserved: Setting = 0 (Do not change this setting.) 0

Pulse input 7 0 1 0

Does not use. Uses.

OT signal 8 0 1 0
switching
Standard Reverses P-OT signal and
N-OT signal.

External 9 0 1 0
position
indicator Does not use. Uses.

Zone signal A 0 1 0

Does not use. Uses.

C-13
List of Parameters

Function Bit Setting Factory


No. Setting

/AST signal B 0 1 0 1 0
logic
C 0 0 1 1 0

Input logic H
L

Reserved D Reserved: Setting = 0 (Do not change this setting.) 0

Line PG E 0 1 0

Does not use. Uses.

Reserved F Reserved: Setting = 0 (Do not change this setting.) 0

C-14
J Acceleration/Deceleration Type (Cn-39) Settings

Function Bit No. Setting Factory


Setting

Acceleration/decelera- 0 0 1 0
tion designation
Does not use. Uses.

Linear acceleration/de- 1 0 1 0
celeration step number
Single-step Two-step

S-shaped acceleration/ 2 0 1 0
deceleration
Does not use. Uses.

Reserved 3 to 7 Reserved: Setting = 0 (Do not change this setting.) 0

Acceleration/decelera- 8 0 1 0 C
tion type of automatic
operation mode Linear, S-shaped Exponential

Reserved 9 Reserved: Setting = 0 (Do not change this setting.) 0

Acceleration/decelera- A 0 1 0
tion type of manual op-
eration mode Linear, S-shaped Exponential

Reserved B Reserved: Setting = 0 (Do not change this setting.) 0

Acceleration/decelera- C 0 1 0
tion type of pulse
operation mode Linear, S-shaped Exponential

Reserved D Reserved: Setting = 0 (Do not change this setting.) 0

Acceleration/decelera- E 0 1 0
tion type of machine
zero point return mode Linear, S-shaped Exponential

Reserved F Reserved: Setting = 0 (Do not change this setting.) 0

C-15
D
List of Alarm Displays

SGDB SERVOPACK allows up to 10 last alarms to be displayed at a Digi-


tal Operator. This function is called a trace-back function.
D

Alarm number Alarm display

This appendix provides the name and meaning of each alarm display.

For details on how to display an alarm, refer to the following section:


5.2.1 Operation in Alarm Trace-back Mode.

For the cause of each alarm and the action to be taken, refer to the follow-
ing section: 7.2.1 Troubleshooting Problems with Alarm Display.

D-1
List of Alarm Displays

Table D.1. Alarm and Error Displays

Serial Data Status Alarm Alarm Output /ERR Alarm or Meaning Remarks
(Transmitted (7-seg- Display Out- Error Name
only in ment LED on Alarm Code Output ALM put
Automatic
Display) Digital Out-
Transmission
Mode) Operator /AL0 /AL1 /AL2 /AL3 put

None This error This error OFF ON OFF ON ON ON Mode error Operation mode Only when
is not dis- is not dis- setting signal is motor is ON.
played on played on abnormal.
7-segment the Digital
LED. Operator. ON ON OFF ON ON ON Position error Position command Only when
data is abnormal motor is ON.
(non-existent sta-
tion, outside stored
stroke limit, etc.)

OFF OFF ON ON ON ON Speed error Command data ex- Only when


ceeded speed limit. motor is ON.

−. bb OFF OFF OFF OFF ON OFF Motor power Motor not −


interrupted receiving power.

D P-OT P. Pot OFF ON OFF OFF ON ON Forward


overtravel
Forward overtravel
limit switch

activated.

P-LS P. PLS OFF OFF ON OFF ON ON Forward Exceeded forward Valid in finite
rotation stored travel area. length mode.
stroke limit

N-OT n. not ON ON OFF OFF ON ON Reverse Reverse overtravel −


overtravel limit switch
activated.

N-LS n. nLS ON OFF ON OFF ON ON Reverse Exceeded reverse Valid in finite


rotation stored travel area. length mode.
stroke limit

ERRE1 E. − OFF ON ON ON ON ON Communica- Communications Only occurs in


tions error abnormality (parity fixed length
error, checksum mode.
error, etc.)

ERRE2 E. − OFF ON ON ON ON ON Command error Undefined Only occurs in


command sent. fixed length
mode.

Note: ON: Output transistor is ON


OFF: Output transistor is OFF

TERMS z Checksum

An automatic check function for a set of data such as parameters. It stores the sum of parameter data, recalculates
the sum at specific timing, and then checks whether the stored value matches the recalculated value. This function
is a simple method of checking whether a set of data is correct.

D-2
Serial Data Status Alarm Alarm Output /ERR Alarm or Meaning Remarks
(
(Transmitted (7-seg-
(7 seg Display Out-
Out Error Name
only in ment on
Automatic Alarm Code Output ALM put
LED Dis- Digital Out-
Out
Transmission
Mode) play)
l ) O
Opera- put
tor /AL0 /AL1 /AL2 /AL3

ERRE3 E. − OFF ON ON ON ON ON Number error Input command number Only occurs in


out of allowable range. fixed length
mode.

ERRE4 E. − OFF ON ON ON ON ON Data error Command data out of Only occurs in


allowable range. fixed length
mode.

A.00 0. A.00 OFF OFF OFF OFF OFF OFF Absolute data Absolute data fails to be For absolute
alarm received, or received encoder only
absolute data is abnor-
mal.

A.02 0. A.02 OFF OFF OFF OFF OFF OFF Parameter Checksum results of −
breakdown parameters are
abnormal.

A.04 0. A.04 OFF OFF OFF OFF OFF OFF Parameter


setting alarm
The parameter
setting is out of the

D
allowable setting range.

A.10 1. A.10 ON OFF OFF OFF OFF OFF Overcurrent An overcurrent flowed −
through the power
transistor.

A.30 3. A.30 ON ON OFF OFF OFF OFF Regenerative Regenerative −


alarm circuit is abnormal.

A.40 4. A.40 OFF OFF ON OFF OFF OFF Main circuit Main circuit −
voltage alarm voltage is abnormal.

A.51 5. A.51 ON OFF ON OFF OFF OFF Overspeed Rotation speed of the Detection level =
motor has exceeded Maximum
detection level. rotation speed ×
1.1 or × 1.2

A.71 7. A.71 ON ON ON OFF OFF OFF Overload The motor was running −
(high load) for several seconds to
several tens of seconds
under a torque largely
exceeding ratings.

A.72 7. A.72 ON ON ON OFF OFF OFF Overload The motor was running −
(low load) continuously under a
torque exceeding
ratings.

A.7A 7. A.7A ON ON ON OFF OFF OFF Heat sink Heat sink of −


overheat SERVOPACK
overheated.

Note: ON: Output transistor is ON


OFF: Output transistor is OFF

D-3
List of Alarm Displays

Serial Data Status Alarm Alarm Output /ERR Alarm or Meaning Remarks
(Transmitted (7-seg- Display Out- Error Name
only in ment LED on Alarm Code Output ALM put
Automatic
Display) Digital Out-
Transmission
Mode) Operator /AL0 /AL1 /AL2 /AL3 put

A.80 8. A.80 OFF OFF OFF ON OFF OFF Encoder zero The number of phase-A Also detected
point alarm and phase-B pulses when using
does not match the incremental
number of phase-C PG.
pulses.

A.81 8. A.81 OFF OFF OFF ON OFF OFF Absolute All three power supplies For 12 bit
encoder for the absolute encoder absolute
backup alarm (+5 V, battery and encoder only
internal capacitor) have
failed.

A.82 8. A.82 OFF OFF OFF ON OFF OFF Absolute The checksum results of For 12 bit
encoder absolute encoder absolute
checksum memory is abnormal. encoder only
alarm

A.83 8. A.83 OFF OFF OFF ON OFF OFF Absolute Battery voltage for the For 12 bit
D encoder battery absolute encoder is
alarm abnormal.(Detected by
absolute
encoder only
12-bit absolute encoder.)

Battery voltage Voltage of back-up −


drop alarm battery has dropped.
(Detected by
SERVOPACK.)

A.84 8. A.84 OFF OFF OFF ON OFF OFF Absolute Received absolute data For 12 bit
encoder data is abnormal. absolute
alarm encoder only

A.85 8. A.85 OFF OFF OFF ON OFF OFF Absolute The motor was For 12 bit
encoder running at a speed absolute
overspeed exceeding 400 r/min encoder only
when the absolute
encoder was turned ON.

A.B0 b. A.b0 ON ON OFF ON OFF OFF Hardware Hardware of Servo con- This alarm
alarm troller section may not be
malfunctioning. stored in alarm
trace-back
memory.

A.B2 b. A.b2 ON ON OFF ON OFF OFF CPU error 1 CPU of SERVOPACK *


malfunctioning
malfunctioning.
A.B3 b. A.b3 ON ON OFF ON OFF OFF CPU error 2

Note: ON: Output transistor is ON


OFF: Output transistor is OFF
* Serial data (automatic transmission) and alarm output may be uncertain, and the 7-segment LED may display the symbol . In
such cases, either A.B2 or A.B3 will be stored in the alarm trace-back memory. (In the Digital Operator, “B2” and “B3” will be
displayed as “b2” and “b3.”)

D-4
Serial Data Status Alarm Alarm Output /ERR Alarm or Meaning Remarks
(Transmitted (7-seg- Display Out- Error Name
only in ment LED on Alarm Code Output ALM put
Automatic
Display) Digital Out-
Transmission
Mode) Operator /AL0 /AL1 /AL2 /AL3 put

A.C1 C. A.C1 OFF OFF ON ON OFF OFF Servo overrun The servomotor −
alarm (encoder) overran.

A.C2 C. A.C2 OFF OFF ON ON OFF OFF Encoder phase Phase -A, -B and -C For incremen-
error detection output by the tal encoder
alarm encoder are only.
abnormal.

A.C3 C. A.C3 OFF OFF ON ON OFF OFF Encoder Wiring in encoder −


phase-A, -B phase-A or -B is
disconnection disconnected.

A.C4 C. A.C4 OFF OFF ON ON OFF OFF Encoder Wiring in encoder −


phase-C phase-C is
disconnection disconnected.

A.D0 d. A.d0 ON OFF ON ON OFF OFF Position error Position error pulse −
pulse overflow has exceeded the
“Overflow”
parameter setting.
D
A.F1 F. A.F1 ON ON ON ON OFF OFF Power lines One phase is not −
open phase connected in the
detect main power supply.

A.F3 F. A.F3 ON ON ON ON OFF OFF Power loss error A power Only when bit
loss exceeding one 5 of Cn-01 set
cycle occurred in to 1
AC power supply.

− Undefined CPF00 Undefined OFF Unde- Digital Operator Digital Operator These alarms
fined transmission fails to communi- are not stored
error 1 cate with in alarm trace-
SERVOPACK even back memory.
five seconds after
power is turned ON.

− Undefined CPF01 Undefined OFF Unde- Digital Operator Transmission error


fined transmission has occurred five
error 2 consecutive times.

− −. or . A.99 OFF OFF OFF OFF ON OFF Not an alarm Normal operation −
status

Indeterminate Undefined OFF OFF OFF OFF OFF OFF Control board Control board −
or no transmis- alarm faulty.
sion

Note: ON: Output transistor is ON


OFF: Output transistor is OFF

D-5
E
Supplementary Information on
SGDB-jjAMA SERVOPACKs
(Contact I/O with Reverse Common)

The SGDB-jjAMA source output uses +24 V common as contact input


and 0 V common as contact output, which is the reverse of the SGDB-
jjAM SERVOPACK described in this manual. This appendix explains
the differences between the SGDB-jjAMA and SGDB-jjAM SER-
E
VOPACKs.

E.1 List of I/O Signals . . . . . . . . . . . . . . . . . . . . . E-3


E.2 Lists of 6CN I/O Signals by
Command Mode . . . . . . . . . . . . . . . . . . . . . . E-5
E.3 Contact I/O Circuits . . . . . . . . . . . . . . . . . . . E - 12
E.4 Wiring Examples . . . . . . . . . . . . . . . . . . . . . E - 14

E-1
Supplementary Information on SGDB-jjAMA SERVOPACKs

Some SGDB-jjAMA terminals have identical specifications to those of the SGDB-jjAM


SERVOPACK. Other contact I/O and their common terminals are connected in the reverse order
of those of the SGDB-jjAM described in this manual.

For SGDB-jjAMA contacts, it is necessary to understand the explanation given for SGDB-
jjAM as shown below. For details, refer to the lists of signals.

Classifications in Explanation For SGDB-jjAM For SGDB-jjAMA


SGDB-jjAMA I/O
Signal List

Group of contact output Operation: ON state: ON state:


terminals for which the Since the polarity of the The circuit between X+ The circuit between X+
terminals of each con- contact I/O drive power and X− is closed, and and X− is closed, and
tact I/O are independent supply is reversed, the X+ is at low level. X− is at high level.
and there are no com-
com operating logic is
mon terminals (output reversed. OFF state: OFF state:
terminals X+, X−). The circuit between X+ The circuit between X+
and X− is open, and X+ and X− is open, and X−
is at high level. is at low level.

Signal name: Example: Example:


Since the operating log- /BK+ BK+
ic is reversed, the logic /BK− BK−
indicating the signal ALM+ /ALM+

E names is reversed. ALM− /ALM−

Group of contact I/O Operation: ON state: ON state:


terminals which have a Since the polarity of the X is at low level. X is at high level.
common terminal for contact I/O
/O drive power
p
each group. Common supply is reversed, the OFF state: OFF state:
terminal is Y (input or operating logic is X is at high level. X is at low level.
output terminal X,Y). reversed.

Signal name: Example: Example:


Since the operating log- /AUT-LT AUT-LT
ic is reversed, the logic /AL0 AL0
indicating the signal /S-ON S-ON
names is reversed. STP /STP
/CD0 CD0
The polarity of the
STOP /STOP
power supply con-
0V1 +24V1
nected to common ter-
+24V 0V
minals is reversed also.

Terminals not Signal names and functions are the same as those of model SGDB-jjAM.
mentioned above

E-2
E.1 List of I/O Signals

E.1 List of I/O Signals

Lists of SGDB-jjAMA I/O signals are provided below.

J List of SGDB-jjAMA 1CN I/O Signals

List of 1CN I/O Signals


According to parameter settings, the specifications of some signal terminals on connector 1CN
vary.

1CN Symbol Signal Name Relevant 1CN Symbol Signal Name Relevant
Terminal Circuit Terminal Circuit
No. Diagram No. Diagram

1 − − − 19 TGON+ Rotation detection output *3, *5 1CN output


circuit

2 SG Signal ground − 20 S-RDY+ Servo ready output *3, *5 1CN output


circuit
3 PULS Command pulse, line PG pulse − 21 S-RDY−
phase-A input*1
4 /PULS 22 /ALM+ Servo alarm output *5 1CN output
circuit
5 SG Signal ground − 23 /ALM−

6 SIGN Command pulse, line PG pulse − 24 PAO PG division output phase A − E


phase-B or sign input
7 /SIGN 25 /PAO

8 − − − 26 PBO PG division output phase B −

9 /CC Line PG machine zero point pulse − 27 /PBO


input
10 CC 28 S-ON Servo ON input *4 1CN input
circuit

11 TMON Torque monitor output *2 − 29 P-CON Proportional control command in- 1CN input
put *4 circuit

12 VTG Speed monitor output *2 − 30 /P-OT Forward drive prohibited input *4 1CN input
circuit

13 − − − 31 /N-OT Reverse drive prohibited input *4 1CN input


circuit

14 PCO PG division output phase C − 32 /STP Machine zero point return limit 1CN input
switch input *4 circuit

15 /PCO 33 P-CL Forward torque limit input *4 1CN input


circuit

16 BK+ Break interlock output *3, *5 1CN output 34 N-CL Reverse torque limit input *4 1CN input
circuit circuit

17 BK− 35 0V 0 V external power supply input *4 1CN input


circuit

18 TGON+ Rotation detection output *3, *5 1CN output 36 − − −


circuit

* 1. Specification changes according to bit E of Cn-33 and bits 3, 4, and 5 of Cn-02. Refer to Line
PG and Pulse Input Terminals (page B-4), or Appendix C.

E-3
Supplementary Information on SGDB-jjAMA SERVOPACKs

* 2. Specification changes according to bits 6 and 7 of Cn-02. Refer to specifications stated in


Analog Monitor Signals (page B-4).
* 3. Specification changes according to setting of Cn-2D. Refer to Appendix C (page C-11).
* 4. For the SGDB-jjAMA, understand the explanation given in the SGDB-jjAM manual
as follows:

SGDB-jjAM SGDB-jjAMA

Input terminal X, ON state: ON state:


common terminal Y X is at low level. X is at high level.

OFF state: OFF state:


X is at high level. X is at low level.

Example: Example:
/AUT-LT, /AL0, /S-ON, STP, AUT-LT, AL0, S-ON, /STP,
/CD0, STOP CD0, /STOP

* 5. For the SGDB-jjAMA, understand the explanation given in the SGDB-jjAM manual
as follows:

SGDB-jjAM SGDB-jjAMA

Output terminal X+, X− ON state: ON state:


The circuit between X+ and X− The circuit between X+ and X−
is closed, and X+ is at low level. is closed, and X+ is at high lev-
el.

E OFF state: OFF state:


The circuit between X+ and X− The circuit between X+ and X−
is open, and X+ is at high level. is open, and X+ is at low level.

Example: Example:
/BK+, /BK−, ALM+, ALM− BK+, BK−, /ALM+, /ALM−

E-4
E.2 Lists of 6CN I/O Signals by Command Mode

E.2 Lists of 6CN I/O Signals by Command Mode

Lists of SGDB-jjAMA 6CN I/O signals in each command mode are provided below.

J List of 6CN I/O Signals in Station Number Method

Table E.1. Station Number Command Method (Cn-27 = 0)

1CN Symbol Signal Name Relevant 1CN Symbol Signal Name Relevant
Terminal Circuit Terminal Circuit
No. Diagram No. Diagram

1 +24 V +24 V input 1 6CN output 26 +24V2 +24 V input 2 6CN output
circuit circuit

2 AUT-LT Automatic operation mode output 6CN output 27 ERR Command error output 6CN output
circuit circuit

3 MAN-LT Manual operation mode output 6CN output 28 P0 Current station position output 1 6CN output
circuit circuit

4 POS1 Positioning completed output 6CN output 29 P1 Current station position output 2 6CN output
(COIN) circuit circuit

5 POS2 Positioning near output (NEAR) 6CN output 30 P2 Current station position output 3 6CN output
circuit circuit

E
6 AL0 Alarm code output 1 6CN output 31 P3 Current station position output 4 6CN output
circuit circuit

7 AL1 Alarm code output 2 6CN output 32 P4 Current station position output 5 6CN output
circuit circuit

8 AL2 Alarm code output 4 6CN output 33 CD0 Command data input 0 6CN input
circuit circuit

9 AL3 Alarm code output 8 6CN output 34 CD1 Command data input 1 6CN input
circuit circuit

10 − − − 35 CD2 Command data input 2 6CN input


circuit

11 − − − 36 CD3 Command data input 3 6CN input


circuit

12 − − − 37 CD4 Command data input 4 6CN input


circuit

13 ZRN Machine zero point return mode 6CN input 38 CD5 Command data input 5 6CN input
setting input circuit circuit

14 MAN Manual operation mode setting in- 6CN input 39 CD6 Command data input 6 6CN input
put circuit circuit

15 PULS Pulse operation mode setting input 6CN input 40 CD7 Command data input 7 6CN input
circuit circuit

16 MCW Manual operation input (reverse) 6CN input 41 CD8 Command data input 8 6CN input
circuit circuit

17 MCCW Manual operation input (forward) 6CN input 42 CD9 Command data input (9) 6CN input
circuit circuit

18 RST Reset input 6CN input 43 CD10 Command data input (10) 6CN input
circuit circuit

E-5
Supplementary Information on SGDB-jjAMA SERVOPACKs

1CN Symbol Signal Name Relevant 1CN Symbol Signal Name Relevant
Terminal Circuit Terminal Circuit
No. Diagram No. Diagram

19 SP2ND Speed selection code input 2 6CN input 44 CD11 Command data input (11) 6CN input
circuit circuit

20 SP3RD Speed selection code input 3 6CN input 45 DR0 Rotating direction select input 1 6CN input
circuit circuit

21 LPG Line PG selection input 6CN input 46 DR1 Rotating direction select input 2 6CN input
circuit circuit

22 AST Start command input 6CN input 47 PS0 Station number read select input 0 6CN input
circuit circuit

23 ALMRST Alarm reset input 6CN input 48 PS1 Station number read select input 1 6CN input
circuit circuit

24 /STOP Pause input 6CN input 49 0V2 0 V input 2 6CN input


circuit circuit

25 0V1 0 V input 1 6CN input 50 − − −


circuit

Note: For the SGDB-jjAMA, understand the explanation given in the SGDB-jjAM manu-
al as follows:

SGDB-jjAM SGDB-jjAMA

Input or output terminal X, ON state: X is at low level. ON state: X is at high level.


E common terminal Y OFF state: X is at high level. OFF state: X is at low level.

Example: Example:
/AUT-LT, /AL0, /CD0, STOP AUT-LT, AL0, CD0, /STOP

E-6
E.2 Lists of 6CN I/O Signals by Command Mode

J List of 6CN I/O Signals in Digital Switch Method

Table E.2. Digital Switch Command Method (Cn-27 = 1)

1CN Symbol Signal Name Relevant 1CN Symbol Signal Name Relevant
Terminal Circuit Terminal Circuit
No. Diagram No. Diagram

1 +24 V +24 V input 1 6CN output 26 +24V2 +24 V input 2 6CN output
circuit circuit

2 AUT-LT Automatic operation mode output 6CN output 27 ERR Command error output 6CN output
circuit circuit

3 MAN-LT Manual operation mode output 6CN output 28 DSO0 Data strobe output 0 6CN output
circuit circuit

4 POS1 Positioning completed output 6CN output 29 DSO1 Data strobe output 1 6CN output
(COIN) circuit circuit

5 POS2 Positioning near output (NEAR) 6CN output 30 DSO2 Data strobe output 2 6CN output
circuit circuit

6 AL0 Alarm code output 1 6CN output 31 DSO3 Data strobe output 3 6CN output
circuit circuit

7 AL1 Alarm code output 2 6CN output 32 DSO4 Data strobe output 4 6CN output
circuit circuit

E
8 AL2 Alarm code output 4 6CN output 33 DSI10 Position data input 0 6CN input
circuit circuit

9 AL3 Alarm code output 8 6CN output 34 DSI11 Position data input 1 6CN input
circuit circuit

10 − − − 35 DSI12 Position data input 2 6CN input


circuit

11 − − − 36 DSI13 Position data input 3 6CN input


circuit

12 − − − 37 DSI14 Position data input 4 6CN input


circuit

13 ZRN Zero point return mode setting in- 6CN input 38 DSI15 Position data input 5 6CN input
put circuit circuit

14 MAN Manual operation mode setting in- 6CN input 39 DSI16 Position data input 6 6CN input
put circuit circuit

15 PULS Pulse operation mode setting input 6CN input 40 DSI17 Position data input 7 6CN input
circuit circuit

16 MCW Manual operation input (reverse) 6CN input 41 DSI20 Speed data input 0 6CN input
circuit circuit

17 MCCW Manual operation input (forward) 6CN input 42 DSI21 Speed data input 1 6CN input
circuit circuit

18 RST Reset input 6CN input 43 DSI22 Speed data input 2 6CN input
circuit circuit

19 SP2ND Speed selection code input 2 6CN input 44 DSI23 Speed data input 3 6CN input
circuit circuit

20 S[3RD Speed selection code input 3 6CN input 45 DSI24 Speed data input 4 6CN input
circuit circuit

E-7
Supplementary Information on SGDB-jjAMA SERVOPACKs

1CN Symbol Signal Name Relevant 1CN Symbol Signal Name Relevant
Terminal Circuit Terminal Circuit
No. Diagram No. Diagram

21 LPG Line PG selection input 6CN input 46 DSI25 Speed data input 5 6CN input
circuit circuit

22 AST Start command input 6CN input 47 DSI26 Speed data input 6 6CN input
circuit circuit

23 ALMRST Alarm reset input 6CN input 48 DSI27 Speed data input 7 6CN input
circuit circuit

24 /STOP Pause input 6CN input 49 0V2 0 V input 2 6CN input


circuit circuit

25 0V1 0 V input 1 6CN input 50 − − −


circuit

Note: For the SGDB-jjAMA, understand the explanation given in the SGDB-jjAM manu-
al as follows:

SGDB-jjAM SGDB-jjAMA

Input or output terminal X, ON state: X is at low level. ON state: X is at high level.


common terminal Y OFF state: X is at high level. OFF state: X is at low level.

Example: Example:
/AUT-LT, /AL0, /DSI10, STOP AUT-LT, AL0, DSI10, /STOP

E
J List of 6CN I/O Signals in Serial Communications Method

Table E.3. Serial Communications Method (Cn-27 = 2)

1CN Symbol Signal Name Relevant 1CN Symbol Signal Name Relevant
Terminal Circuit Terminal Circuit
No. Diagram No. Diagram

1 +24 V +24 V input 1 6CN output 26 +24V2 +24 V input 2 6CN output
circuit circuit

2 AUT-LT Automatic operation mode output 6CN output 27 ERR Command error output 6CN output
circuit circuit

3 MAN-LT Manual operation mode output 6CN output 28 P0 Zone signal output 1 6CN output
circuit circuit

4 POS1 Positioning completed output 6CN output 29 P1 Zone signal output 2 6CN output
(COIN) circuit circuit

5 POS2 Positioning near output (NEAR) 6CN output 30 P2 Zone signal output 3 6CN output
circuit circuit

6 AL0 Alarm code output 1 6CN output 31 P3 Zone signal output 4 6CN output
circuit circuit

7 AL1 Alarm code output 2 6CN output 32 P4 Zone signal output 5 6CN output
circuit circuit

8 AL2 Alarm code output 4 6CN output 33 − − −


circuit

9 AL3 Alarm code output 8 6CN output 34 − − −


circuit

E-8
E.2 Lists of 6CN I/O Signals by Command Mode

1CN Symbol Signal Name Relevant 1CN Symbol Signal Name Relevant
Terminal Circuit Terminal Circuit
No. Diagram No. Diagram

10 − − − 35 − − −

11 − − − 36 − − −

12 − − − 37 − − −

13 ZRN Machine zero point return mode 6CN input 38 − − −


setting input circuit

14 MAN Manual operation mode setting in- 6CN input 39 − − −


put circuit

15 PULS Pulse operation mode setting input 6CN input 40 − − −


circuit

16 MCW Manual operation input (reverse) 6CN input 41 − − −


circuit

17 MCCW Manual operation input (forward) 6CN input 42 − − −


circuit

18 RST Reset input 6CN input 43 − − −


circuit

19 SP2ND Speed selection code input 2 6CN input 44 − − −


circuit

20 S[3RD Speed selection code input 3 6CN input 45 − − −


circuit
E
21 LPG Line PG selection input 6CN input 46 − − −
circuit

22 AST Start command input 6CN input 47 − − −


circuit

23 ALMRST Alarm reset input 6CN input 48 − − −


circuit

24 /STOP Pause input 6CN input 49 − − −


circuit

25 0V1 0 V input 1 6CN input 50 − − −


circuit

Note: For the SGDB-jjAMA, understand the explanation given in the SGDB-jjAM manu-
al as follows:

SGDB-jjAM SGDB-jjAMA

Input or output terminal X, ON state: X is at low level. ON state: X is at high level.


common terminal Y OFF state: X is at high level. OFF state: X is at low level.

Example: Example:
/AUT-LT, /AL0, /P0, STOP AUT-LT, AL0, P0, /STOP

E-9
Supplementary Information on SGDB-jjAMA SERVOPACKs

J List of 6CN I/O Signals in Command Table Method

Table E.4. Command Table Method (Cn-27 = 4)

1CN Symbol Signal Name Relevant 1CN Symbol Signal Name Relevant
Terminal Circuit Terminal Circuit
No. Diagram No. Diagram

1 +24 V +24 V input 1 6CN output 26 +24V2 +24 V input 2 6CN output
circuit circuit

2 AUT-LT Automatic operation mode output 6CN output 27 ERR Command error output 6CN output
circuit circuit

3 MAN-LT Manual operation mode output 6CN output 28 P0 Zone signal output 1 6CN output
circuit circuit

4 POS1 Positioning completed output 6CN output 29 P1 Zone signal output 2 6CN output
(COIN) circuit circuit

5 POS2 Positioning near output (NEAR) 6CN output 30 P2 Zone signal output 3 6CN output
circuit circuit

6 AL0 Alarm code output 1 6CN output 31 P3 Zone signal output 4 6CN output
circuit circuit

7 AL1 Alarm code output 2 6CN output 32 P4 Zone signal output 5 6CN output
circuit circuit

E
8 AL2 Alarm code output 4 6CN output 33 CD0 Position number data input 0 6CN input
circuit circuit

9 AL3 Alarm code output 8 6CN output 34 CD1 Position number data input 1 6CN input
circuit circuit

10 − − − 35 CD2 Position number data input 2 6CN input


circuit

11 − − − 36 CD3 Position number data input 3 6CN input


circuit

12 − − − 37 CD4 Position number data input 4 6CN input


circuit

13 ZRN Zero point return mode setting in- 6CN input 38 CD5 Position number data input 5 6CN input
put circuit circuit

14 MAN Manual operation mode setting in- 6CN input 39 CD6 Position number data input 6 6CN input
put circuit circuit

15 PULS Pulse operation mode setting input 6CN input 40 CD7 Position number data input 7 6CN input
circuit circuit

16 MCW Manual operation input (reverse) 6CN input 41 CD8 Position number data input 8 6CN input
circuit circuit

17 MCCW Manual operation input (forward) 6CN input 42 − − −


circuit

18 RST Reset input 6CN input 43 − − −


circuit

19 SP2ND Speed selection code input 2 6CN input 44 − − −


circuit

20 S[3RD Speed selection code input 3 6CN input 45 − − −


circuit

E-10
E.2 Lists of 6CN I/O Signals by Command Mode

1CN Symbol Signal Name Relevant 1CN Symbol Signal Name Relevant
Terminal Circuit Terminal Circuit
No. Diagram No. Diagram

21 LPG Line PG selection input 6CN input 46 − − −


circuit

22 AST Start command input 6CN input 47 PS0 Zone signal read selection input 0 6CN input
circuit circuit

23 ALMRST Alarm reset input 6CN input 48 PS1 Zone signal read selection input 1 6CN input
circuit circuit

24 /STOP Pause input 6CN input 49 0V2 0 V input 2 6CN input


circuit circuit

25 0V1 0 V input 1 6CN input 50 − − −


circuit

Note: For the SGDB-jjAMA, understand the explanation given in the SGDB-jjAM manu-
al as follows:

SGDB-jjAM SGDB-jjAMA

Input or output terminal X, ON state: X is at low level. ON state: X is at high level.


common terminal Y OFF state: X is at high level. OFF state: X is at low level.

Example: Example:
/AUT-LT, /AL0, /CD0, STOP AUT-LT, AL0, CD0, /STOP

E-11
Supplementary Information on SGDB-jjAMA SERVOPACKs

E.3 Contact I/O Circuits

The contact I/O circuits of the SGDB-jjAMA SERVOPACK are shown below.

J 1CN Input Circuit

SGDB SERVOPACK

Y 4.7 kΩ Photocoupler

0V
+24 V
5 mA
X

J 1CN Output Circuit


E SGDB SERVOPACK

+24 V
Photocoupler output X+
For each output,
Voltage used: 30 VDC max.
Output current: 50 mADC max. X−

0V

J 6CN Input Circuit

SGDB SERVOPACK
Turns ON and reads contact
at 500 Hz 25% duty.
1 kΩ

0V
Photocoupler
8.2 kΩ

+24 V
3.3 kΩ
X
Photocoupler
3 mA
500 Hz 25% Duty

E-12
E.3 Contact I/O Circuits

J 6CN Output Circuit


SGDB SERVOPACK

+24 V
Photocoupler output Y
For each output,
Voltage used: 30 VDC max.
Output current: 50 mADC max. X

0V

E-13
Supplementary Information on SGDB-jjAMA SERVOPACKs

E.4 Wiring Examples

The following are examples of wiring the SGDB-jjAMA in each command method.

E-14
E.4 Wiring Examples

J Station Number Method Wiring Example


SERVOPACK
SGDB-jjAMA
6CN 1CN
+24V +24V1 1 32 /STP +24V
0V AUT−LT 2 28 S−ON 0V
MAN−LT 3 30 /P−OT
POS1 4 31 /N−OT
POS2 5 29 PCON
AL0 6 33 P−CL
AL1 7 34 N−CL
AL2 8 35 0V
AL3 9
16 BK+ +24V
+24V +24V2 26 17 BK− 0V
0V ERR 27 18 TGON+
P0 28 19 TGON−
P1 29 20 S−RDY+
P2 30 21 S−RDY−
P3 31 22 /ALM+
P4 32 23 /ALM−

ZRN 13
3 PULS
MAN 14 Manual pulse generator
+24V 4 /PULS P
PULS 15 or external PG
0V 6 SIGN (When using manual
7 /SIGN P pulse generator, do not
MCW 16
10 CC
/CC P
connect [CC] and
[/CC].)
E
MCCW 9
17
RST 18
SP2ND 19 24 PAO
SP3RD 20 25 /PAO P
LPG 21 26 PBO
AST 22 27 /PBO P Motor PG division
ALMRST 23 14 PCO output
/STOP 24 15 /PCO P
0V1 25 5 SG

11 TRQ−M
+24V CD0 33 12 VTG−M Analog monitor
0V CD1 34 2 SG
CD2 35
CD3 36 Connector FG
CD4 37 case
CD5 38 3CN
CD6 39 1 TXD 1
External position
CD7 40 2 /TXD P 2
indicator or other
CD8 41 3 RXD serial interface
CD9 42 4 /RXD P device
CD10 43 6 /RXD (Numbers refer to
CD11 RT ←Termination connector terminal
44 7
DR0 0V 3,4 numbers of external
45 9 position indicator.)
DR1 46 Connector FG
PS0 47 case [RXD], [/RXD], and [FG] are not
PS1 48 7CN connected to external position
0V2 49 1 BAT indicator. Also, termination is not
FG for 6CN shield FG Connector BAT0 required. However, it is necessary to
2 shield [FG], ground indicator itself, and
case
provide power source.

E-15
Supplementary Information on SGDB-jjAMA SERVOPACKs

J Digital Switch Method Wiring Example

SERVOPACK
SGDB-jjAMA
6CN 1CN
0V1 32 /STP +24V
+24V 1
AUT−LT 2 28 S−ON 0V
0V
MAN−LT 3 30 /P−OT
POS1 /N−OT
4 31
POS2 PCON
5 29
AL0 6 33 P−CL
AL1 7 34 N−CL
AL2 8 35 0V
AL3 9 BK+
16 +24V
ZRN 13 17 BK−
0V
MAN TGON+
14 18
+24V PULS TGON−
15 19
0V S−RDY+
20
S−RDY−
21
MCW /ALM+
16 22
MCCW 17 23 /ALM−
RST 18
SP2ND 19
SP3RD PULS
20 3 Manual pulse generator
LPG 4 /PULS P
21 or external PG (When
AST SIGN
22 6 using manual pulse
ALMRST /SIGN P generator, do not
23 7
/STOP CC connect [CC] and
E 0V1
24
25
10
9
/CC P [/CC].)

PAO
+24V2 24
+24V 26 P
ERR 25 /PAO
0V 27
26 PBO
/PBO P Motor PG division
DSO0 27 output
28 PCO
DSO1 29 14
DSO2 15 /PCO P
30 SG
DSO3 5
31
DSO4 32
DSI10 11 TRQ−M
33 VTG−M
DSI11 12 Analog monitor
34
DSI12 2 SG
PLC, etc. (The 35
digital switch unit DSI13 36 Connector FG
or contact input DSI14
unit of a standard 37 case
DSI15
product cannot be 38
DSI16 3CN
used.) 39 TXD 1
DSI17 1 External position
40 /TXD P 2
DSI20 2 indicator or other
DSI21
41 3 RXD serial interface
42 /RXD P device
DSI22 4
43 /RXD (Numbers refer to
DSI23 6
44 RT ←Termination connector terminal
DSI24 7 numbers of external
45 0V 3,4
DSI25 9 position indicator.)
46 Connector FG
DSI26
47 case
DSI27 48 [RXD], [/RXD], and [FG] are not connected to
7CN
external position indicator. Also, termination is not
0V2 49 1 BAT required. However, it is necessary to shield [FG],
FG for 6CN shield FG Connector case 2 BAT0 ground the indicator itself, and provide power source.
Note: Since the polarity of the contact I/O drive power supply is reversed, the Digital Switch Unit
and Contact Input Unit of an SGDB-jjAM SERVOPACK cannot be used. Yaskawa
does not supply Digital Switch Units or Contact Input Units for the SGDB-jjAMA
SERVOPACK.

E-16
E.4 Wiring Examples

J Serial Communications Method Wiring Example


SERVOPACK
SGDB-jjAMA
3CN 1CN
TXD /STP +24V
1 32
P /TXD /P−OT
Controller for 2 30 0V
RXD /N−OT
serial 3 31
P /RXD 0V
communications 4 35
(RS-422A) /RXD
6
RT
7
0V
9
FG
Connector case

SGDB-jjAMA BK+ +24V


16
(Nth axis) BK−
3CN 17 0V
/ALM+
1 22
P /ALM−
2 23
3
P
4
6
←Termination
7
9
Connector case
PULS
In a multi-axis configuration, 3 Manual pulse generator
Yaskawa recommends the /PULS P
4 or external PG (When
use of termination at the final
axis. (Short between 6 and 7 6
SIGN
/SIGN P
using manual pulse
generator, do not
E
of 3CN.) 7 connect [CC] and
CC
10 [/CC].)
/CC P
9

PAO
24
/PAO P
25
PBO
26 P Motor PG division
/PBO output
27
PCO
14
/PCO P
15
SG
5

TRQ−M
11
VTG−M Analog monitor
12
SG
2

Connector case FG
FG for 1CN shield

7CN
BAT
1
BAT0
2

E-17
Supplementary Information on SGDB-jjAMA SERVOPACKs

J Command Table Method Wiring Example


SERVOPACK
SGDB-jjAMA
+24V1 6CN 1CN /STP
+24V 1 32 +24V
AUT−LT S−ON
0V 2 28 0V
MAN−LT /P−OT
3 30
POS1 /N−OT
4 31
POS2 PCON
5 29
AL0 P−CL
6 33
AL1 N−CL
7 34
AL2 0V
8 35
AL3
9
BK+
16 +24V
+24V2 BK−
+24V 26 17 0V
ERR TGON+
0V 27 18
P0 TGON−
28 19
P1 S−RDY+
29 20
P2 S−RDY−
30 21
P3 /ALM+
31 22
P4 /ALM−
32 23

ZRN
13 PULS
MAN 3 Manual pulse
14 /PULS P
+24V PULS 4 generator or external
15 SIGN PG (When using
0V 6
/SIGN P manual pulse
7
E MCW
16
10
CC
/CC P
generator, do not
connect [CC] and
MCCW 9 [/CC].)
17
RST
18
SP2ND PAO
19 24
SP3RD /PAO P
20 25
LPG PBO
21 26 Motor PG division
AST /PBO P
22 27 output
ALMRST PCO
23 14
/STOP /PCO P
24 15
0V1 SG
25 5
TRQ−M
11
+24V CD0 VTG−M Analog monitor
33 12
0V CD1 SG
34 2
CD2
35
CD3 FG
36 Connector FG for 1CN shield
CD4 case
37
CD5
38 3CN
CD6 TXD 1
39 1 External position
CD7 /TXD P 2
40 2 indicator or other
CD8 RXD serial interface
41 3
/RXD P device
4
/RXD (Numbers refer to
6 connector terminal
RT ←Termination
7 numbers of external
0V 3,4
9 position indicator.)
FG
Connector
case [RXD], [/RXD], and [FG] are not connected
7CN to external position indicator. Also,
0V2 49 BAT termination is not required. However, it is
Connector 1 necessary to shield [FG], ground indicator
FG for 6CN shield FG BAT0
case 2 itself, and provide power source.

E-18
INDEX

A encoder cables, 6 - 213


incremental encoder, 3 - 145, 3 - 147
motor cables, 6 - 214
absolute value detection system, 3 - 133 Servomotors with holding brake, 6 - 132
alarm traceback data, clearing, 5 - 36 IP67-based, 6 - 137
Servomotors without holding brake, 6 - 129
alarms
standard motor with brake, 3 - 150, 3 - 152
display, troubleshooting, 7 - 5
standard motor without brake, 3 - 149, 3 - 151
Servo, resetting using Digital Operator, 5 - 4
terminal layouts, 3 - 140
servo, reset, 5 - 4
Servopack, 3 - 140
alignment, 2 - 8
controlled systems
radial load, 2 - 8
components, 1 - 6
thrust load, 2 - 8
meaning, 1 - 5
autotuning, 5 - 33
current detection offset, manual adjustment mode, 5 - 40
adjustment of position control Servopacks, A - 4
autotuning function, 3 - 117
Digital Operators, 5 - 30
D
deceleration stop mode, 3 - 26
BĞC detectors
encoders, 1 - 8
battery, replacement, absolute encoder, 7 - 4
meaning, 1 - 5
brake power supply, 2 - 14
Digital Operator, 2 - 15
dimensional drawings, 6 - 218
internal circuit, 6 - 219 Digital Operators
specifications, 6 - 218 autotuning, 5 - 30
connection, 5 - 2
cables, 3 - 124
dimensional drawings, 6 - 151
encoders
selection, 6 - 17
dimensional drawings, 6 - 220
flowchart, 6 - 18
specifications, 6 - 220
servo alarm reset, 5 - 4
for connecting PC and Servopack, 6 - 256
motor, connectors, 6 - 214 dimensional drawings, 6 - 57
specifications, 6 - 192 brake power supply, 6 - 218
tension, 3 - 124 cables, encoders, 6 - 220
connector kits, 6 - 197
command pulse, input
Digital Operators, 6 - 151
allowable voltage level, 3 - 98
magnetic contactor, 6 - 244
timing, 3 - 98
regenerative resistor unit, 6 - 246
connector kits, 6 - 197 Servomotors, 6 - 57–6 - 91
dimension drawings, 6 - 197 Servopacks, 6 - 140
specifications, 6 - 197
dividing, 3 - 103
connectors
drive systems, 1 - 6
1CN, test run, 2 - 24
absolute encoder, 3 - 146, 3 - 148 dynamic brake, 3 - 110
Digital Operator, 3 - 153 stop mode, 3 - 27

— Index-1 —
INDEX

E I
electronic gear function, 3 - 8 impact resistance, 6 - 42
setting, 3 - 9 input signal terminals
forward external torque limit input, 3 - 16
electronic gear ratio, 3 - 9
reverse external torque limit input, 3 - 16
command unit, 3 - 9 servo ON, 3 - 20
for different load mechanisms, 3 - 10
load travel distance per revolution of load shaft in command inspection, 7 - 2, 7 - 3
units, 3 - 9 Servomotors, 7 - 2
Servopacks, 7 - 3
machine specifications, 3 - 9
installation, 2 - 4
encoder output, 3 - 103 servomotor, alignment, 2 - 8
signals, divided, 3 - 103 Servomotors, 2 - 7
encoder pulses, number per revolution, 3 - 6 Servopacks, 2 - 10
internal torque limit, 3 - 15
encoders
absolute, 1 - 8, 3 - 133
battery replacement, 7 - 4
cables L
connectors, 6 - 213
limit switch, overtravel limit function, 3 - 24
dimensional drawings, 6 - 220
specifications, 6 - 220 load inertia, gain settings, A - 8
extending cables, 3 - 136 loads
incremental, 1 - 8 allowable radial load, 6 - 40
allowable thrust load, 6 - 40
external torque limit, 3 - 15
external torque limit input, 3 - 17
forward, 3 - 17
reverse, 3 - 17
MĞN
machine data table, 6 - 11
machine rigidity, 5 - 33
FĞH selection, 5 - 30
magnetic contactor, 2 - 14
feed-forward control, 3 - 118 dimensional drawings, 6 - 244
specifications, 6 - 244
feedback control, meaning, 1 - 3
maintenance, 7 - 2, 7 - 3
fuse, 3 - 125 Servomotors, 7 - 2
Servopacks, 7 - 3
gain
adjustment, 3 - 114 MCCB, 2 - 14, 3 - 125, 6 - 242
AC Servopack, A - 2 mechanical tolerance, 6 - 41
setting references, load inertia ratio, A - 8
memory switches
ground-fault interrupter, 2 - 3 mode switch, 3 - 119
grounding, 2 - 3 detection points
wiring, 3 - 126 error pulse, 3 - 122
motor acceleration, 3 - 121
high-voltage lines, Servopacks, 3 - 139 speed command, 3 - 121
torque command, 3 - 120
holding brake, 3 - 111
electrical specifications, 200-VAC SGM Servomotors, 6 - 21, molded-case circuit breaker
6 - 25, 6 - 29, 6 - 35 noise control, 2 - 3
host controllers, 1 - 5, 1 - 9 filter, 2 - 14, 3 - 124
installation, 3 - 127
hot start, 6 - 54 wiring, 3 - 125

— Index-2 —
INDEX

O residual voltage, precautions, 2 - 2


reverse rotation mode, 3 - 7
order lists, 6 - 167 user constant, 3 - 7
output phase, form, 3 - 104 rotation, 3 - 26
absolute encoder, 3 - 104 forward, prohibiting, 3 - 26
incremental encoder, 3 - 104 reverse, prohibiting, 3 - 26
output signal terminals running output signal, 3 - 42
brake interlock output, 3 - 111
encoder output, 3 - 104
overload alarm, 3 - 44
overload warning, 3 - 44
S
running output, 3 - 42
servo amplifiers, 1 - 8
overhanging load meaning, 1 - 5
precautions, 2 - 3
servo drive, meaning, 1 - 4
Servomotors, 6 - 56
servo mechanisms
overload
illustration, 1 - 5
alarm, 3 - 44
meaning, 1 - 2
characteristics, Servopacks, 6 - 54
warning, 3 - 44 servo OFF, 3 - 27
overtravel limit function, 3 - 24 servo ON input signal, 3 - 20
Servomotors, 7 - 2
100-VAC SGM ratings, 6 - 27, 6 - 31, 6 - 33
P 100-VAC SGM specifications, 6 - 27, 6 - 31, 6 - 33
200-VAC SGM ratings, 6 - 19, 6 - 23
peripheral devices 200-VAC SGM specifications, 6 - 19, 6 - 23
selection, 6 - 152 200-VAC SGM torque-motor speed characteristics, 6 - 22,
flowchart, 6 - 153 6 - 26, 6 - 30, 6 - 33, 6 - 36
specifications, 6 - 192 AC, 1 - 7
wiring, 2 - 13 induction, 1 - 7
synchronous, 1 - 7
personal computer, 2 - 15 components, 1 - 7
positioning time, minimizing, 3 - 117 DC, 1 - 7
dimensional drawings, 6 - 57–6 - 91
power amplifiers, 1 - 9 inspection, 7 - 2
precautions, 2 - 2 installation, 2 - 7
maintenance, 7 - 2
proportional/integral control, 1 - 9 meaning, 1 - 4, 1 - 5
pulse dividing ratio, 3 - 104 overhanging load, 6 - 56
selection, 6 - 3
flowchart, 6 - 5, 6 - 9

R machine data table, 6 - 11


setting the model, 3 - 5
test run, 2 - 24
radial load, 2 - 8
Servopacks, 7 - 3
ratings AC, gain adjustment, A - 2
100-VAC SGM Servomotors, 6 - 27, 6 - 31, 6 - 33 dimensional drawings, 6 - 140
200-VAC SGM Servomotors, 6 - 19, 6 - 23 high-voltage lines, 3 - 139
regenerative resistor unit,  -  inspection, 7 - 3
dimensional drawings, 6 - 246 installation, 2 - 10
specifications, 6 - 246 instrument connection examples, 7 - 35
internal connection diagram, 7 - 35
regenerative unit maintenance, 7 - 3
connection, 3 - 132 meaning, 1 - 4
models, 3 - 132 overload characteristics, 6 - 54

— Index-3 —
INDEX

position control
autotuning, A - 4 U
manual adjustment, A - 5
selection, 6 - 15 user constants, 3 - 7, 3 - 25
according to the motor, 6 - 16 bias, 3 - 118
brake signal output timing during motor operation, 3 - 113
servos
alarm reset, 5 - 4 brake signal speed level output during motor operation,
control systems, meaning, 1 - 4 3 - 113
gain adjustment, 3 - 114 dividing ratio setting, 3 - 104
meaning, 1 - 4 encoder type selection, 3 - 6
feed-forward gain, 3 - 118
shaft opening, 2 - 8
forward external torque limit, 3 - 16
specifications motor selection, 3 - 5
100-VAC SGM Servomotors, 6 - 27, 6 - 31, 6 - 33 number of encoder pulses, 3 - 6, 3 - 134
200-VAC SGM Servomotors, 6 - 19, 6 - 23
operation when motor stops after overtravel, 3 - 26
brake power supply, 6 - 218
cables, 6 - 192 operation when motor stops after servo OFF, 3 - 27
encoders, 6 - 220 output signal selection, 3 - 41, 3 - 43, 3 - 44, 3 - 112
connector kits, 6 - 197 overflow, 3 - 114
magnetic contactor, 6 - 244 position loop gain, 3 - 114
peripheral devices, 6 - 192 positioning complete range, 3 - 42, 3 - 44
regenerative resistor unit, 6 - 246 reverse external torque limit, 3 - 16
Servopack/Servomotor combination, 6 - 44 reverse rotation mode, 3 - 7
speed bias, 3 - 118 rotation direction selection, 3 - 7
speed loop gain, 3 - 115
starting time, 6 - 55
speed loop integration time constant, 3 - 115
stopping time, 6 - 55 stopping motor at servo OFF, 3 - 27, 3 - 110
surge suppressor, 6 - 246 stopping the motor at overtravel, 3 - 26
time delay from brake signal output to servo OFF, 3 - 112
torque command filter selection, 3 - 116
T torque command filter time constant, 3 - 115

terminals
standard motor with brake, 3 - 150, 3 - 152
standard motor without brake, 3 - 149, 3 - 151 VĞW
test run, 2 - 23
vibration class, 6 - 43
motor alone, 2 - 24
motor connected to the machine, 2 - 28 vibration resistance, 6 - 42
servomotor with brake, 2 - 29
voltage resistance test, 2 - 3
thrust load, 2 - 8
wiring, 2 - 13, 3 - 124
torque command filter time constant, 3 - 115
grounding, 3 - 126
torque restriction function, torque limit value, 3 - 16 more than one servo drive, 3 - 130
troubleshooting noise control, 3 - 125
alarm display, 7 - 5 peripheral devices, 2 - 13
without alarm display, 7 - 33 precautions, 2 - 2, 3 - 124

— Index-4 —
IRUMA BUSINESS CENTER
480, Kamifujisawa, Iruma, Saitama 358-8555, Japan
Phone 81-42-962-5696 Fax 81-42-962-6138
YASKAWA ELECTRIC AMERICA, INC.
2121 Norman Drive South, Waukegan, IL 60085, U.S.A.
Phone 1-847-887-7000 Fax 1-847-887-7370
MOTOMAN INC. HEADQUARTERS
805 Liberty Lane West Carrollton, OH 45449, U.S.A.
Phone 1-937-847-6200 Fax 1-937-847-6277
YASKAWA ELETRICO DO BRASIL COMERCIO LTD.A.
Avenida Fagundes Filho, 620 Bairro Saude-Sao Paulo-SP, Brazil CEP: 04304-000
Phone 55-11-5071-2552 Fax 55-11-5581-8795
YASKAWA ELECTRIC EUROPE GmbH
Am Kronberger Hang 2, 65824 Schwalbach, Germany
Phone 49-6196-569-300 Fax 49-6196-569-398
Motoman Robotics Europe AB
Box 504 S38525 Torsas, Sweden
Phone 46-486-48800 Fax 46-486-41410
Motoman Robotec GmbH
Kammerfeldstra e 1, 85391 Allershausen, Germany
Phone 49-8166-90-100 Fax 49-8166-90-103
YASKAWA ELECTRIC UK LTD.
1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, United Kingdom
Phone 44-1236-735000 Fax 44-1236-458182
YASKAWA ELECTRIC KOREA CORPORATION
Kfpa Bldg #1201, 35-4 Youido-dong, Yeongdungpo-Ku, Seoul 150-010, Korea
Phone 82-2-784-7844 Fax 82-2-784-8495
YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.
151 Lorong Chuan, #04-01, New Tech Park Singapore 556741, Singapore
Phone 65-6282-3003 Fax 65-6289-3003
YASKAWA ELECTRIC (SHANGHAI) CO., LTD.
4F No.18 Aona Road, Waigaoqiao Free Trade Zone, Pudong New Area, Shanghai 200131, China
Phone 86-21-5866-3470 Fax 86-21-5866-3869
YATEC ENGINEERING CORPORATION
4F., No.49 Wu Kong 6 Rd, Wu-Ku Industrial Park, Taipei, Taiwan
Phone 886-2-2298-3676 Fax 886-2-2298-3677
YASKAWA ELECTRIC (HK) COMPANY LIMITED
Rm. 2909-10, Hong Kong Plaza, 186-191 Connaught Road West, Hong Kong
Phone 852-2803-2385 Fax 852-2547-5773
BEIJING OFFICE
Room No. 301 Office Building of Beijing International Club, 21
Jianguomenwai Avenue, Beijing 100020, China
Phone 86-10-6532-1850 Fax 86-10-6532-1851
TAIPEI OFFICE
9F, 16, Nanking E. Rd., Sec. 3, Taipei, Taiwan
Phone 886-2-2502-5003 Fax 886-2-2505-1280
SHANGHAI YASKAWA-TONGJI M & E CO., LTD.
27 Hui He Road Shanghai China 200437
Phone 86-21-6553-6060 Fax 86-21-5588-1190
BEIJING YASKAWA BEIKE AUTOMATION ENGINEERING CO., LTD.
30 Xue Yuan Road, Haidian, Beijing P.R. China Post Code: 100083
Phone 86-10-6233-2782 Fax 86-10-6232-1536
SHOUGANG MOTOMAN ROBOT CO., LTD.
7, Yongchang-North Street, Beijing Economic Technological Investment & Development Area,
Beijing 100076, P.R. China
Phone 86-10-6788-0551 Fax 86-10-6788-2878

YASKAWA ELECTRIC CORPORATION

YASKAWA
In the event that the end user of this product is to be the military and said product is to be
employed in any weapons systems or the manufacture thereof, the export will fall under
the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade
Regulations. Therefore, be sure to follow all procedures and submit all relevant MANUAL NO. SIE-S800-16.3
documentation according to any and all rules, regulations and laws that may apply.
Printed in Japan March 2003 99-9 1
Specifications are subject to change without notice
for ongoing product modifications and improvements.
02-11
97-23059
1999-2003 YASKAWA ELECTRIC CORPORATION. All rights reserved.

You might also like