Professional Documents
Culture Documents
Safety Information
The following conventions are used to indicate precautions in this manual. Failure to heed precau-
tions provided in this manual can result in serious or possibly even fatal injury or damage to the prod-
ucts or to related equipment and systems.
! WARNING Indicates precautions that, if not heeded, could possibly result in loss of life or
serious injury.
! Caution Indicates precautions that, if not heeded, could result in relatively serious or minor
injury, damage to the product, or faulty operation.
The warning symbols for ISO and JIS standards are different, as shown below.
ISO JIS
Both of these symbols appear on warning labels on Yaskawa products. Please abide by
these warning labels regardless of which symbol is used.
Yaskawa, 1999
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form,
or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of
Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because
Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to
change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa as-
sumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the
information contained in this publication.
iii
Visual Aids
The following aids are used to indicate certain types of information for easier reference.
TERMS Describes technical terms that are difficult to understand, or appear in the text without an
explanation being given.
The text indicated by this icon explains the operating procedure using the Hand-held Digital
Operator (JUSP-OP02A-1).
JUSP-OP02A-1
The text indicated by this icon explains the operating procedure using a Mounted Digital Op-
erator (JUSP-OP03A).
JUSP-OP03A
iv
OVERVIEW
OVERVIEW
v
TABLE OF CONTENTS
2 Basic Use
2.1 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
3 Advanced Use
Before Reading this Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
vi
TABLE OF CONTENTS
vii
3.10 Machine Zero Point Return Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 99
3.10.1 Machine Zero Point Return Mode I (Bits 2 and 3 of Cn-29 Set to 0) . . . . . . . . . 3 - 100
3.10.2 Machine Zero Point Return Mode II (Bits 2 and 3 of Cn-29 Set to 1 and
0 Respectively) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 101
3.10.3 Machine Zero Point Return Mode III (Bits 2 and 3 of Cn-29 Set to 1) . . . . . . . 3 - 101
viii
TABLE OF CONTENTS
ix
6.2 Servomotor Ratings and Specifications . . . . . . . . . . . . . . . . . . . . . . 6 - 19
6.2.1 Ratings and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 19
6.2.2 Mechanical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 40
x
TABLE OF CONTENTS
A Servo Adjustment
A.1 Σ-Series AC SERVOPACK Gain Adjustment . . . . . . . . . . . . . . . . . . A-2
A.1.1 Σ-Series AC SERVOPACKs and Gain Adjustment Methods . . . . . . . . . . . . . . . . A-2
A.1.2 Basic Rules for Gain Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
C List of Parameters
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index-1
xi
Overview
J Manual Contents
xii
Using This Manual
J Basic Terms
Technical terms placed in bold in the text are briefly explained in a “TERMS” section at the bottom
of the page. The following kinds of technical terms are explained:
Technical terms that need to be explained to users who are not very familiar with servo systems or electronic devices
and technical terms specific to Σ Series Servos that need to be explained in descriptions of functions.
xiii
Safety Precautions
Please read the following precautions on delivery checking, installation, wiring, operation, and in-
spection and maintenance.
J Receiving
Caution
D Use the specified combination of SERVOMOTOR and SERVOPACK.
Failure to observe this caution may lead to fire or failure.
J Installation
Caution
D Never use the equipment where it may be exposed to splashes of water, corrosive or
flammable gases, or near flammable materials.
Failure to observe this caution may lead to electric shock or fire.
J Wiring
WARNING
D Ground the equipment ground terminal according to electrical codes
(ground resistance: 100 Ω or less).
Failure to observe this warning may lead to electric shock or fire.
Caution
D Do not connect three−phase power supply to output terminals U V and W .
Failure to observe this caution may lead to personal injury or fire.
D Securely tighten screws on the power supply and motor output terminals.
Failure to observe this caution can result in a fire.
xiv
Safety Precautions
J Operation
WARNING
D Never touch any rotating motor parts during operation.
Failure to observe this warning may result in personal injury.
Caution
D To avoid inadvertent accidents, run the SERVOMOTOR only in test run (without load).
Failure to observe this caution may result in personal injury.
D Before starting operation with a load connected, set up parameters suitable for the ma-
chine.
Starting operation without setting up parameters may lead to overrun or failure.
D Before starting operation with a load connected, make sure emergency-stop proce-
dures are in place.
Failure to observe this caution may result in personal injury.
D During operation, do not touch the heat sink.
Failure to observe this caution may result in burns.
WARNING
D Never touch the inside of the SERVOPACK.
Failure to observe this warning may result in electric shock.
D Do not remove the panel cover while the power is ON.
Failure to observe this warning may result in electric shock.
D Do not touch terminals for five minutes after the power is turned OFF.
Residual voltage may result in electric shock.
Caution
D Do not disassemble the SERVOMOTOR.
Failure to observe this caution may result in electric shock or personal injury.
D Never change wiring while power is ON.
Failure to observe this caution may result in electric shock or personal injury.
xv
J General Precautions
S Some drawings in this manual are shown as typical example and may differ from the shipped
product.
S This manual may be modified when necessary because of improvement of the product, modifi-
cation or changes in specifications.
Such modification is made as a revision by renewing the manual No.
S To order a copy of this manual, if your copy has been damaged or lost, contact your YASKAWA
representative listed on the last page stating the manual No. on the front cover.
S YASKAWA is not responsible for accidents or damages due to any modification of the product
made by the user since that will void our guarantee.
xvi
1 1
For First-time Users of AC Servos
1 -1
For First-time Users of AC Servos
1.1.1 Servo Mechanisms
This section describes the basic configuration of a servo mechanism and technical terms relating
to servos and also explains the features of Σ-Series AC Servos.
D Servo
D Servo mechanism
D Servo control system
In fact, these terms are synonymous. They have the following meaning:
In short, a servo mechanism is like a servant who does tasks faithfully and quickly according
to his master’s instructions. In fact, “servo” originally derives from the word “servant.”
Servo system could be defined in more detail as a mechanism that moves at a specified speed
and locates an object in a specified position.
According to Japanese Industrial Standard (JIS) terminology, a “servo mechanism” is defined as a mechanism that
uses the position, direction, or orientation of an object as a process variable to control a system to follow any changes
in a target value (set point).
More simply, a servo mechanism is a control mechanism that monitors physical quantities such as specified posi-
tions. Feedback control is normally performed by a servo mechanism. (Source: JIS B0181)
1 -2
1.1 Basic Understanding of AC Servos
To develop such a servo system, an automatic control system involving feedback control must
be designed. This automatic control system can be illustrated in the following block diagram:
Feedback part
1
Detector
This servo system is an automatic control system that detects the machine position (output
data), feeds back the data to the input side, compares it with the specified position (input data),
and moves the machine by the difference between the compared data.
In other words, the servo system is a system to control the output data to match the specified
input data.
If, for example, the specified position changes, the servo system will reflect the changes.
In the above example, input data is defined as a position, but input data can be any physical
quantities such as orientation (angle), water pressure, or voltage.
Position, speed, force (torque), electric current, and so on are typical controlled values for a
servo system.
A control that returns process variables to the input side and forms a closed loop. It is also called closed-loop control.
1 -3
For First-time Users of AC Servos
1.1.2 Definition of Technical Terms
J Servo
Normally, servo is synonymous with servo mechanism. However, because “mechanism” is
omitted, the meaning becomes somewhat ambiguous. Servo may refer to the entire servo
1 mechanism but may also refer to an integral part of a servo mechanism such as a servomotor
or a servo amplifier. This manual also follows this convention in the use of the term “servo”.
Servo system A closed control system consisting of a host controller, servodrive and con-
trolled system to form a servo mechanism.
Host controller
Commands
Amplifier
(SERVOPACK) Servomotor
Controlled
Drive system
Servodrive
Servo System
1 -4
1.2 Servo Configuration
Host controller
(5)
(5)
Commands
Command
interpreter
Servo amplifier
Ball screw
(3) (2) Controlled
system
(1) Controlled system: Mechanical system for which the position or speed is to be controlled.
This includes a drive system that transmits torque from a servomotor.
(2) Servomotor: A main actuator that moves a controlled system. Two types are avail-
able: AC servomotor and DC servomotor.
(4) Servo amplifier: An amplifier that processes an error signal to correct the difference be-
tween a command and feedback data, and operates the servomotor ac-
cordingly. A servo amplifier consists of a command interpreter, which
creates target movement patterns for the servomotor, an error amplifi-
er, which processes error signals, and a power amplifier, which oper-
ates the servomotor.
(5) Host controller: A device that controls a servo amplifier by specifying a position or
speed as a set point.
1 -5
For First-time Users of AC Servos
1.2.1 Configuration of Servo System
J Controlled System
In the previous figure, the controlled system is a movable table for which the position or speed
is controlled. The movable table is driven by a ball screw and is connected to the servomotor
via gears.
The drive system consists of the following parts.
1
Gears + Ball Screw
This drive system is most commonly used because the power transmission ratio (gear ratio)
can be freely set to ensure high positioning accuracy. However, play in the gears must be mini-
mized.
The following drive system is also possible when the controlled system is a movable table:
To develop an excellent servo system, it is important to select a rigid drive system that has no
play.
Configure the controlled system by using an appropriate drive system for the control purpose.
1 -6
1.2 Servo Configuration
J Servomotor
AC Servomotor
AC servomotors are divided into two types: synchronous and induction. The synchronous type
is more commonly used.
For a synchronous servomotor, motor speed is controlled by changing the frequency of alter-
nating current.
A synchronous servomotor provides strong holding torque when stopped, so this type is ideal
when precise positioning is required. Use this type for a servo mechanism for position control.
The following figure illustrates the structure of a synchronous servomotor:
Light-receiving
Rotary disc element Housing Front cap
Armature wire
Light-emitting Stator core
element
Ball bearing
Shaft
Rotor core
Performance of Servomotor
A servomotor must have “instantaneous power” so that it can start as soon as a start command
is received. The term “power rating (kW/s)” is used to represent instantaneous power. It refers
to the electric power (kW) that a servomotor generates per second. The greater the power rat-
ing, the more powerful the servomotor.
1 -7
For First-time Users of AC Servos
1.2.1 Configuration of Servo System
J Detector
A servo system requires a detector to detect the position and speed. There are 2 detection meth-
ods: Optical and magnetic. The system uses an optical or magnetic encoder mounted on a ser-
vomotor as the detector.
There are two types of encoder: Incremental and absolute.
Incremental Encoder
1
An incremental encoder is a pulse generator, which generates a certain number of pulses per
revolution (e.g., 2,000 pulses per revolution). If this encoder is connected to the mechanical
system and one pulse is defined as a certain length (e.g., 0.001 mm), it can be used as a position
detector.
However, this encoder does not detect an absolute position and merely outputs a pulse train.
Hence zero return operation must be performed before positioning.
The following figure illustrates the operation principle of a pulse generator:
Slit
Center of Fixed slit
revolution
Light-emitting
element
Rotary Light-receiving
disc element
Rotary slit
Absolute Encoder
An absolute encoder is designed to detect an absolute angle of rotation as well as to perform
the general functions of an incremental encoder. With an absolute encoder, therefore, it is pos-
sible to create a system that does not require zero return operation at the beginning of each op-
eration.
J Servo Amplifier
1 -8
1.2 Servo Configuration
Servo amplifier
Command
interpreter
1
Servomotor
Feedback
Commercial AC power
Command Interpreter
As shown in the device in the above figure, the command interpreter creates patterns for target
movements for the servomotor based on commands sent via serial communications or contact
points.
The movement patterns created in the command interpreter are sent to the error amplifier and
power amplifier as target signals.
Error amplifier
The error amplifier compares the target signal with a feedback signal and generates a differen-
tial signal.
The control function amplifies and transforms the differential signal. In other words, it per-
forms proportional (P) control or proportional/integral (PI) control. (It is not important if
you do not understand these control terms completely at this point.)
Power Amplifier
A power amplifier runs the servomotor at a speed or torque proportional to the output of the
error amplifier. In other words, from the commercial power supply of 50/60 Hz, it generates
alternating current with a frequency proportional to the command speed and runs the servomo-
tor with this current.
The Yaskawa SERVOPACK is equivalent to this servo amplifier.
Host Controller
A host controller commands a servo amplifier by specifying a position or speed as a set point.
PI control provides more accurate position or speed control than proportional control, which is more commonly
used.
1 -9
For First-time Users of AC Servos
1.3.1 Outline of the Σ-Series Servos
1 -10
1.3 Features of Σ-Series Servos
J SGDB-jjAM SERVOPACK
The operation of the SGDB-jjAM SERVOPACK is based
on commands sent via serial communications or contacts. In-
formation of motor position is managed within the SERVO-
PACK, and there is no need to form a speed or position feed-
back loop between the host controller and SERVOPACK.
Furthermore, acceleration and deceleration patterns can also
be created based on user settings within the SERVOPACK. 1
SGDB-jjAM SERVOPACK
1.3.2 Using the SGDB SERVOPACK
J Operation Modes
The SGDB-jjAM SERVOPACK has four operation modes. These modes can be switched
at any time by means of a contact.
Automatic Mode
Following the input of command position data, the input of an operation start signal performs
the positioning based on the input data.
The operation method in automatic mode can be selected from the following: Station numbers,
digital switches, serial communications, and command table.
Manual Mode
The Servomotor runs at a constant speed while a manual mode signal is being input.
Pulse Mode
Positioning is performed by a pulse train command from an external pulse generator.
1 -11
For First-time Users of AC Servos
1.3.2 Using the SGDB SERVOPACK
1. An STP signal (deceleration limit switch) is used together with the phase-C pulse of the
encoder (method 1).
2. Only an STP signal (stop limit switch) is used.
1 3. An STP signal (deceleration limit switch) is used together with the phase-C pulse of the
encoder (method 2).
Station Numbers
Performs indexed positioning.
A number attached to an index point (station number) is entered as position data.
Speed data is selected by a speed selection signal from among the four different speeds speci-
fied using parameters in the SERVOPACK.
Both one-way rotation and shortest-path rotation can be selected.
A station number can be between 0 and 999 if specified as a decimal number, or between 0 and
4095 if specified as a binary number.
If positioning points are evenly spaced, fewer command signals are needed than in when using
digital switches.
Application examples: Disc tables, rotary-type automatic tool changers (ATCs), etc.
Digital Switches
Positioning data is input through digital switches, relays, or PLC contacts.
Positioning data can contain the following:
D Speed data: 6 digits max.
D Position data: Sign + 8 digits max.
This method is suited when the user wants to set positioning to an arbitrary position, and when
the user wants to issue a position command without a host controller, such as a PLC or personal
computer.
Application examples: Roll feeders, etc.
IMPORTANT The digital switch method utilizes time-sharing to read data two digits at a time using a strobe signal. It is there-
fore necessary to use special Yaskawa Digital Switches for this purpose. If other digital switches or relays are
used, be sure to use a Contact Input Unit. Also, when inputting data directly from a PLC, it is necessary to create
a ladder program so that the strobe signal scan time (24 to 2,000 ms, variable) matches the PLC scan time.
1 -12
1.3 Features of Σ-Series Servos
Serial Communications
Serial commands are used to enter positioning data (position and speed).
Using multi-drop connections allows a single host controller to send commands to SERVO-
PACKs for up to 15 axes with a single group configuration or up to 32 axes with a multi-group
configuration.
Settings allow the use of a fixed length mode, in which the serial command data length is set
to a fixed value.
1
Serial communications can save the amount of wiring required, particularly in situations where
commands are sent to multiple SERVOPACKs.
Command Table
Positioning data is selected by means of a selection signal from a command table within the
SERVOPACK.
Positioning data is selected as a set of position and speed data. Up to 512 sets can be entered.
This method is suited to situations where there are no more than 512 target positions, and these
positions are not evenly spaced.
1 -13
2
Basic Use
2
This chapter describes the first things to do when Σ-Series products are de-
livered. It also explains the most fundamental ways of connecting and op-
erating Σ-Series products. Both first-time and experienced servo users
must read this chapter.
2 -1
Basic Use
2.1 Precautions
2 -2
2.1 Precautions
sponse type or one designed for PWM inverters. GOOD GOOD POOR
Do not use a time-delay type. Fast-response For PWM Time-delay
type inverter type
2 -3
Basic Use
2.2.1 Checking on Delivery
2.2 Installation
This section describes how to check Σ-Series products on delivery and how to install them.
Check if the motor shaft rotates If the motor shaft is smoothly turned by hand, it is normal.
smoothly. However, if the motor has brakes, it cannot be turned manual-
ly.
Check for damage. Check the overall appearance, and check for damage or
scratches resulting from transportation.
Check screws for looseness. Check for looseness by using a screwdriver as necessary.
If any of the above items are faulty or incorrect, contact the dealer from which you purchased
the products or your nearest local sales representative.
J Servomotors
2 -4
2.2 Installation
Models
SGM S − 10 A 6 A j j
Σ-Series Servomotor
Standard
A : Yaskawa Standard 2
Encoder specifications (See the Table 2.2)
Rated rotation speed
A: SGMG 1500 r/min
SGMS 3000 r/min
SGMD 2000 r/min
B: SGMG 1000 r/min
Shaft specifications
A: Standard (straight without key, with option specifications)
B: Straight with key, shaft end tap (one place)
C: Taper 1/10, with parallel key
D: Taper 1/10, with woodruff key (For G series 05, 09 model only)
Option specifications
B: 90 VDC brake
C: 24 VDC brake
S: Oil seal
F: 90 VDC brake, Oil seal
G: 24 VDC brake, Oil seal
Series G S D Series G S D
05 0.45 32 3.2
10 1.0 50 5.0
12 1.2 55 5.5
13 1.3 60 6.0
15 1.5 75 7.5
22 2.2 1E 15.0
2 -5
Basic Use
2.2.1 Checking on Delivery
Table 2.2
W 12 bit absolute f f ¬
S 15 bit absolute f f f
¬: Standard f: Semi-standard
Note: Refer to 6.1.1 Selecting a Servomotor for details on identifying the SGM and SGMP mod-
2 els.
J SERVOPACKs
Σ-Series SGDB
SERVOPACK Serial Output power
number
Applicable power supply
Models
SGDB − 10 A M − j
Σ-Series
SGDB SERVOPACK
Motor capacity
Voltage
A: 200 V
Model
M: With multiple position control functions
Option Specifications
P: Duct ventilation type
2 -6
2.2 Installation
05 0.5 50 5.0
10 1.0 60 6.0
15 1.5 75 7.5
20 2.0 1A 11.0
30 3.0 1E 15.0
J Before Installation
Anticorrosive paint is coated on the edge of the motor shaft to prevent it from rusting during
storage. Clean off the anticorrosive paint thoroughly using a cloth moistened with thinner be-
fore installing the motor.
Anticorrosive paint is
coated here
IMPORTANT When cleaning off the anticorrosive paint, do not allow thinner to come into contact with other parts of the Servo-
motor.
J Storage
When the Servomotor is to be stored with the power cable disconnected, store it in the follow-
ing temperature range:
J Installation Sites
The Servomotor SGMj modes are designed for indoor use. Install Servomotor in an environ-
ment which meets the following conditions:
2 -7
Basic Use
2.2.2 Installing a Servomotor
J Alignment
2 Align the shaft of the Servomotor with that of the equipment to be controlled, then connect the
shafts with couplings. Install the Servomotor so that alignment accuracy falls within the range
shown below.
IMPORTANT 1. If the shafts are not aligned properly, vibration will occur, resulting in damage to the bearings.
2. Mount couplings carefully. A direct shock to the shaft may damage the encoder attached to the shaft on the
end opposite the load.
Allowable radial loads shown below are the maximum values that could be applied to the shaft
end.
Shaft
TERMS z Shaft opening opening
Refers to the space where the shaft comes out from the motor.
Fr
z Thrust load and radial load
Motor
Fs
Thrust load (Fs): Shaft-end load applied parallel to the center line of a shaft
Radial load (Fr): Shaft-end load applied perpendicular to the center line of a shaft Shaft end
2 -8
2.2 Installation
Allowable Allowable
LR
Motor Model Radial Load Thrust Load Reference Drawing
[mm(in.)]
Fr [N(lb)] Fs [N(lb)]
SGMG -05AjA 490 (110) 98 (22) 58 (2.28)
-09AjA 490 (110) 98 (22)
-13AjA 686 (154) 343 (77)
-20AjA 1176 (264) 490 (110) 79 (3.11)
-30AjA 1470 (331) 490 (110)
-44AjA 1470 (331) 490 (110)
-55AjA 1764 (397) 588 (132) 113 (4.45)
2
-75AjA 1764 (397) 588 (132)
-1AAjA 1764 (397) 588 (132) 116 (4.57)
-1EAjA 4998 (1124) 2156 (485) 116 (4.57)
SGMG -03AjB 490 (110) 98 (22) 58 (2.28)
-06AjB 490 (110) 98 (22)
-09AjB 686 (154) 343 (77)
-12AjB 1176 (264) 490 (110) 79 (3.11)
-20AjB 1470 (331) 490 (110)
-30AjB 1470 (331) 490 (110)
-44AjB 1764 (397) 588 (132) 113 (4.45)
-60AjB 1764 (397) 588 (132)
SGMS -10A 686 (154) 196 (44) 45 (1.77)
-15A 686 (154) 196 (44)
-20A 686 (154) 196 (44)
-30A 980 (220) 392 (88) 63 (2.48)
-40A 1176 (264) 392 (88)
-50A 1176 (264) 392 (88)
SGMD -22A 1176 (264) 490 (110) 55 (2.17)
-32A 1176 (264) 490 (110)
-40A 1176 (264) 490 (110) 65 (2.56)
SGM -04A 245 (55) 74 (17) 25 (0.98)
-08A 392 (88) 147 (33) 35 (1.38)
SGMP -04A 245 (55) 68 (15) 25 (0.98)
-08A 392 (88) 147 (33) 35 (1.38)
-15A 490 (110) 147 (33)
2 -9
Basic Use
2.2.3 Installing a SERVOPACK
J Storage
When the SERVOPACK is to be stored with the power
cable disconnected, store it in the following tempera-
ture range:
Design the control panel size, unit layout, and cooling method
When installed in a control panel so that the temperature around the periphery of the SERVO-
PACK does not exceed 55°C.
When installed near a source of Install a vibration isolator underneath the SERVOPACK to
vibration prevent it from receiving vibration.
J Orientation
Install the SERVOPACK perpendicular to the wall as
shown in the figure.
figure.
2 -10
2.2 Installation
J Installation Method
When installing multiple SERVOPACKs side by side in a control panel, observe the following
installation method:
Fan Fan
50 mm or more
Fan
50 mm or more
2
30 mm or more 10 mm or more
Orientation
Install SERVOPACK perpendicular to the wall so that the front panel (Digital Operator
mounted face) faces outward.
Cooling
Provide sufficient space around each SERVOPACK to allow cooling by fan and natural con-
vection.
2 -11
Basic Use
2.2.4 Power Losses
The power losses of the SERVOPACKs at rated output are given below:
Output
Power Loss Power Loss of Power Loss
SERVOPACK Current Power Loss
in Main Regenerative in Control
Model (RMS Value) in Total W
Circuit W Resistor W Circuit W
A
SGDB-05AM 3.8 27 77
The power loss of the regenerative resistor is the allowable loss. If the loss exceeds the allow-
able loss, the regenerative resistor inside the SERVOPACK should be removed and a regenera-
tive resistor connected externally. Because the models in which the regenerative resistor is ex-
ternally connected fall into non-standard specification categories, contact Yaskawa for further
information.
The regenerative resistor unit provided from Yaskawa is described in 3.18.4 Using Regenera-
tive Resistor Units.
The power loss for JUSP-RA04 (for SGDB-50AM or SGDB-60AM) is 180 W, and for JUSP-
RA05 (for SGDB-75AM, SGDB-1AAM, or SGDB-1EAM) is 350 W.
2 -12
2.3 Connection and Wiring
This section describes how to connect Σ-Series products to peripheral devices and explains a typi-
cal example of wiring the main circuit. It also describes an example of connecting to main host
controllers.
This section shows a standard example of connecting Σ-Series products to peripheral devices
and briefly explains how to connect to each peripheral device. 2
2 -13
Basic Use
2.3.1 Connecting to Peripheral Devices
Power supply
Molded-case Circuit 3 phase 200 VAC
Breaker (MCCB)
Used to protect
power supply
line. Shuts the
circuit OFF if
overcurrent is
detected.
Molded-case
2 circuit breaker
Noise Filter
Used to eliminate external noise
from power supply line.
FN351-8/29
Host Controller
FN351-16/29 (with contact I/O)
FN351-25/29 Commands can be sent from a
.
. host controller that has a contact
FN256-75/34 I/O, such as a PLC.
FN258-100/35
Noise filter
Magnetic Contactor
Magnetic
Brake Power Supply contactor
LPDE-1H01 (for 100 V input)
LPSE-2H01 (for 200 V input)
Used for
Servomotor
Brake
with brake.
power
supply
2 -14
2.3 Connection and Wiring
Digital Operator
Allows the user to set parameters and tables,
and displays operation command status and
alarm status. Two models of Digital Operator
can be selected. Communications with a
personal computer are also possible.
2
6CN
3CN
2SW
Hand-held Operator
(JUSP-OP02A-1)
STATUS
1-meter(3.3ft.) cable
SERVOPACK
SGDB- included
POWER 5CN
ALARM
1SW
Personal Computer
U V W
L1 L2 L3
L1C L3C
Cable for Encoder
Connector for Encoder
+1 B
Refer to the next page for details.
Regenerative
resistor
(option)
Regenerative Resistor
2 -15
Basic Use
2.3.1 Connecting to Peripheral Devices
1 m (3.3ft): JZSP-VBI14-01
2 m (6.6ft): JZSP-VBI14-02
3 m (9.8ft): JZSP-VBI14-03
For 6CN
1 m (3.3ft): DE9411288-1
2 m (6.6ft): DE9411288-2
3 m (9.8ft): DE9411288-3
2 m (6.6ft): JZSP-VBX24-02
1CN for Digital Switch Unit or 3CN
for Contact Input Unit
3 m (9.8ft): JZSP-VBX24-03
2 -16
2.3 Connection and Wiring
1 m (3.3ft): JZSP-VBX10-01
2 m (6.6ft): JZSP-VBX10-02
3 m (9.8ft): JZSP-VBX10-03
2 -17
Basic Use
2.3.1 Connecting to Peripheral Devices
1 m (3.3ft): JZSP-VBX04-01
2 m (6.6ft): JZSP-VBX04-02
3 m (9.8ft): JZSP-VBX04-03
1CN for SERVOPACK
J Cable for PG
2 This cable is used to connect the encoder of Servomotor to the SERVOPACK.
The following three types of cables are available according to encoder types.
Cable Model
Length
Incremental Absolute
Cable Model
Length
Incremental Absolute
2 -18
2.3 Connection and Wiring
Cable Model
Length
Incremental Absolute
Cable Model
Length
Incremental Absolute
Cable Model
Length
Incremental Absolute
2 -19
Basic Use
2.3.2 Main Circuit Wiring and Power ON Sequence
Cable Model
Length
Incremental Absolute
This section describes the functions of the main circuit terminals, the main circuit wiring, and
the power-ON sequence of a typical Σ-Series Servo.
The following table shows the name and description of each main circuit terminal:
Terminal
Name Description
Symbol
10 %, 50/60 Hz
Three-phase 200 to 230 VAC +–15
L1, L2, L3 Main power input terminals
10 %, 50/60 Hz
Single phase 200 to 230 VAC +–15
L1C, L3C Control power input terminals
Connected to earth.
¢2 Ground terminal
(For power ground and motor ground).
Regenerative resistor unit con- Terminal used to connect regenerative resistor for
+1, B
nection terminal SERVOPACK with power capacity more than 5 kW.
Note: A SERVOPACK with power capacity of 3 kW or less does not have a +1 terminal.
2 -20
2.3 Connection and Wiring
L1C
L3C
L1
L2 2
L3
1MCCB: Circuit breaker (for inverter type) 1PL: Lamp for display
FIL: Noise filter 1SUP: Surge suppressor
1MC: Contactor 1D: Flywheel diode
1Ry: Relay
D Form a power ON sequence so that the power is turned OFF when a servo alarm signal is
output. (See the circuit diagram above.)
D Hold down the power ON push-button for at least two seconds. The SERVOPACK outputs
a servo alarm signal for approximately two seconds or less when the power is turned ON.
This operation is required to initialize the SERVOPACK.
Power supply
2 -21
Basic Use
2.3.2 Main Circuit Wiring and Power ON Sequence
J Wiring Precautions
D Do not wire power lines and signal lines in the same duct or bundle them together.
Wire such that signal lines are kept apart from power lines by at least 30 cm.
D Twisted pair wire and shielded multi-core twisted-pair wires should be used for signal lines,
encoder (PG) feedback lines.
The length for wiring is 5 m maximum for the command input line, 20 m maximum for
the PG feedback line.
D Do not touch the power terminal even if power was turned OFF.
High voltage may still remain in SERVOPACK.
2 Perform inspection only after the CHARGE lamp is OFF.
D Do not turn the power ON and OFF frequently.
Since the SGDB SERVOPACK has a capacitor in the power supply unit, a high charging
current will flow for approximately 0.2 seconds when power is turned ON.
Therefore, frequently turning the power ON and OFF causes the main circuit devices (such
as capacitors and fuses) to deteriorate, resulting in unexpected problems.
2 -22
2.4 Conducting a Test Run
This section describes how to conduct a full test run. The test run is divided into two steps. Com-
plete a test run in step 1 first, then proceed to step 2.
Conduct the test run when wiring is complete. Generally, conducting a test run for servo drives
can be difficult. However, by following the two steps described below, the test run can be per- 2
formed safely and correctly.
IMPORTANT To prevent accidents, initially conduct a test run only for a servomotor under no load (i.e., with all couplings and
belts disconnected). Do not run the servomotor while it is connected to a machine.
Check wiring.
Do not
connect to a
machine.
Step 2: Conducting a test run with the motor and machine connected
Speed adjustment by
autotuning
SGDB
Motor
2 -23
Basic Use
2.4.2 Step 1: Conducting a Test Run for Motor without Load
Conduct a test run for the motor without load according to the procedure described below.
For customers who use a servomotor with brake, refer to 2.4.4 Supplementary Information on
Test Run before starting a test run.
Check wiring.
Do not connect
to the machine.
2 -24
2.4 Conducting a Test Run
Sending an ALM command through the serial communications line will return an “ALM P.P-
OT” response. If a Digital Operator is connected, the display will appear as shown below.
The indicator on the Digital Operator will light as shown in the figure.
Normal display
Alternately displayed
If an alarm display appears on the LED as shown in the figure above, the power supply circuit,
motor wiring or encoder wiring is incorrect. In this case, turn the power OFF, then correct the
problem. Refer to Appendix D List of Alarm Displays.
Refer to 4.2 Serial Communications Commands for details on the operation method.
2 -25
Basic Use
2.4.2 Step 1: Conducting a Test Run for Motor without Load
Check the input signal wiring either by using a serial communications monitor command, or
by using the monitor mode of the Digital Operator.
For details on the operation method, refer to 4.2.2 Reading Data from a SERVOPACK and
5.1.10 Monitor Mode.
To check input signals, turn each connected signal line ON and OFF, and verify that the bit
display on the monitor changes as indicated in the table below.
If the signal lines are not wired correctly, the servomotor may not rotate. Make sure wiring is
correct. If a signal line is not being used, short it out as necessary. Memory switch settings can
be used to eliminate the need to perform external short-circuit wiring.
P-OT 1CN-30 Servomotor can rotate forward when input from signal line is
0 V.
N-OT 1CN-31 Servomotor can reverse when input from signal line is 0 V.
STOP 6CN-24 Servomotor can be operated in automatic mode and zero point
return mode when input from signal line is 0 V.
• Turn OFF /AST (6CN-22), /ZRN (6CN-13), /MAN (6CN-14), /PULS (6CN-15),
/MCW (6CN-16), and /MCCW (6CN-17).
• When using digital switches, set the position and speed command values to 0.
2 -26
2.4 Conducting a Test Run
SERVOPACK
Servomotor
(1CN-28)
After referring to Chapter 3, set the command speed and command position, and start the ser-
vomotor.
Incorrect wiring or a command input error or parameter setting error can cause the motor to
overrun. When turning ON the servomotor, be sure to be in a position to perform an emergency
stop at any time.
1. Slow down the command speed (to 100 r/min or less), then set the position command and
enter an operation start command.
The method of entering the speed and position commands differs according to the position-
ing mode. Enter values according to the current positioning mode.
When the command table method is used, it is necessary to write the command values in
the position table and speed table in advance. Refer to either 4.2.1 Sending Commands to
a SERVOPACK and 4.4 Serial Commands for Settings and Monitoring, or to 5.1.7 Position
Table Setting Mode and 5.1.8 Speed Table Setting Mode, as appropriate.
2. Use the serial communications monitor command or the monitor mode of the Digital Op-
erator to check the following items:
2 -27
Basic Use
2.4.3 Step 2: Conducting a Test Run with the Motor Connected to the Machine
If the above operation produces an alarm or the servomotor fails to operate, either the 1CN
or 6CN wiring is incorrect, or the parameter settings do not agree with the specifications
of the host controller. Check the wiring or review the parameter settings, then repeat step
1 above.
For details, refer to Appendix C List of Parameters and Appendix D List of Alarm Displays.
2.4.3 Step 2: Conducting a Test Run with the Motor Connected to the
Machine
WARNING
D Operation faults that arise after the motor is connected to the machine not only damage the ma-
chine but may also cause an accident resulting in injury or death.
Before proceeding to step 2, repeat step 1 (conducting a test run for the motor without load)
until you are fully satisfied that the test has been completed successfully. All items including
parameters setting and wiring should be tested as conclusively as possible before step 1 is com-
plete.
After step 1 is complete, proceed to step 2 in which a test run is conducted with the motor con-
nected to the machine. The purpose of step 2 is to adjust the SERVOPACK according to the
machine characteristics.
SGDB Servomotor
SERVOPACK
2 -28
2.4 Conducting a Test Run
Normally, the machine may cause much friction because of an insufficient running-in period.
After a test run is complete, perform adequate running-in.
To prevent faulty operation caused by gravity (or external force), first check that the motor and holding brake
IMPORTANT
operate normally with the motor disconnected from the machine. Then, connect the motor to the machine and
conduct a test run.
2 -29
Basic Use
2.4.4 Supplementary Information on Test Run
Single-phase SERVOPACK
100 V or 200 V
2 -30
3
Advanced Use
3
This chapter explains how to set parameters for each purpose and how to
use each function. Read the applicable sections according to your require-
ments.
3 -1
Advanced Use
3 -2
3.11 Encoder Outputs . . . . . . . . . . . . . . . . . . . . . 3 - 103
3.12 External Pulse Generators . . . . . . . . . . . . . 3 - 106
3.13 External Position Indicator . . . . . . . . . . . . . 3 - 108
3.14 Setting the Stop Function . . . . . . . . . . . . . . 3 - 110
3.14.1 Dynamic Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 110
3.14.2 Holding Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 111
3 -3
Advanced Use
This chapter describes how to use each 1CN or 6CN connector I/O signals and how to set the corre-
sponding parameter.
D For a list of I/O signals of 1CN and 6CN connectors, refer to Appendix B List of I/O Signals.
D For terminal layout for I/O signals of 1CN and 6CN connectors, refer to 3.18.8 Connector
Terminal Layouts.
D For a list of parameters, refer to Appendix C List of Parameters.
D For details on how to set parameters using serial communications, refer to 4.4.1 List of
Commands.
3 D For details on how to set parameters using the Digital Operator, refer to 5.1.6 Parameter
Setting Mode.
The 1CN and 6CN connectors are used to output signals to and input them from external circuits
or devices (e.g., host controllers).
Parameter settings Set numerical values, such as a torque limit value or speed loop gain.
Memory switches other than
Cn-03 to Cn-3F
3 -4
3.1 Setting Up the Σ SERVOPACK
To ensure that the Σ-series Servo System operates properly, set the model of the servomotor
in the following parameter.
After changing this parameter setting, turn the power OFF, then ON.
3 -5
Advanced Use
3.1.2 Setting the Number of Encoder Pulses
The motor model used can be changed within the same group.
To ensure that the Σ-series Servo System operates properly, set the encoder type and the num-
ber of encoder pulses in the following parameters:
After changing the memory switch setting, turn the power OFF, then ON.
After changing this memory switch setting, turn the power OFF, then ON.
3 -6
3.1 Setting Up the Σ SERVOPACK
This SERVOPACK provides a reverse rotation mode in which the direction of rotation can be
reversed without altering the servomotor wiring.
If reverse rotation mode is used, the direction of motor rotation can be reversed without other
changes.
With the standard setting, forward rotation is defined as counterclockwise (CCW) rotation
viewed from the drive end.
Setting Meaning
3 -7
Advanced Use
3.1.5 Electronic Gear
Setting Meaning
If the machine has limited travel, set the memory switch bit to finite length mode. The stored
stroke limit function becomes effective in this mode.
Refer to 3.1.9 Setting Stored Stroke Limits for information on the stored stroke limit function.
Mechanical configurations such as ball screws and transport trucks are examples of machines
with limited travel.
If the machine has unlimited travel, set the memory switch bit to infinite length mode. The
stored stroke limit function will not be effective in this mode.
3 Disc tables, press feeders, and conveyor belts are examples of machines with unlimited travel.
Setting Meaning
0 Linear mode
1 Rotational mode
For linear motion, set bit 2 of Cn-26 to 0 (linear mode). In this mode, the position coordinates
can be in the range of −99999999 to +99999999 (command units).
For rotational motion, set bit 2 of Cn-26 to 1 (rotational mode). In this mode, the range for posi-
tion coordinates is from 0 to Cn-23 − 1 (command units). Cn-23 is the number of command
units per machine revolution. The position returns to the zero point after one revolution.
The electronic gear function enables the motor travel distance per input command unit to be
set to any value. It allows the host controller to perform control without having to consider the
machine gear ratio and the number of encoder pulses.
3 -8
3.1 Setting Up the Σ SERVOPACK
3 -9
Advanced Use
3.1.5 Electronic Gear
0.01 ≦ Electronic gear ratio B = Cn-11 (number of encoder pulses) × Cn-24 ≦ 100
A Cn-23 × Cn-25
If the electronic gear ratio is outside this range, the SERVOPACK will not work properly.
Modify the machine configuration (gear ratio, ball screw lead, number of motor encoder
pulses) or command unit so that the above conditions are met.
3 SERVOPACK positioning accuracy will be the number of encoder pulses (Cn-11) × 4 per mo-
tor revolution. When the electronic gear ratio B is less than 1, the minimum command unit
A
is smaller than the SERVOPACK positioning accuracy. In other words, the actual positioning
accuracy is less than the minimum command unit.
Ball Screw
Command unit: 0.001 mm Travel distance per = 6 mm = 6000
revolution of load shaft 0.001 mm
(Cn-23)
Load shaft Motor shaft rotation speed (Cn-24) = 1 × 4 = 4
Load shaft rotation speed (Cn-25) = 1
Disc Table
Travel distance per = 360° = 3600
revolution of load shaft 0.1°
Command unit: (Cn-23)
Gear ratio:
0.1° Motor shaft rotation speed (Cn-24) = 3 × 4 = 12
3:1
Load shaft rotation speed (Cn-25) = 1
Load shaft
3 -10
3.1 Setting Up the Σ SERVOPACK
Setting Meaning
Set bit 0 of Cn-39 to 0 to select 1-step linear acceleration/deceleration for all operation modes. 3
Set bit 0 of Cn-39 to 1 to enable the settings in bits 1, 2, 8, A, C, and E of Cn-39.
Setting Meaning
1 Exponential acceleration/deceleration
If the type is set to 0, the acceleration/deceleration type for that operation mode will be based
on the settings in bits 1 and 2 of Cn-39.
If the type is set to 1, the acceleration/deceleration type for that operation mode will be expo-
nential acceleration/deceleration.
The following settings in bits 1 and 2 of Cn-39 are enabled only when bit 8, A, C, or E of Cn-39
in each operation mode is set to 0.
3 -11
Advanced Use
3.1.6 Setting the Acceleration/Deceleration Type and Rate
Setting Meaning
0 1-step acceleration/deceleration
1 2-step acceleration/deceleration
This setting is enabled only when bit 0 of Cn-39 is set to 1 and bit 2 of the same memory switch
is set to 0.
Setting Meaning
3 0 Not used.
1 Used.
When bit 2 is set to 0, the acceleration/deceleration will be linear according to the setting in
bit 1 of Cn-39.
The acceleration/deceleration rate for each type of acceleration/deceleration is set using the
following parameters:
Cn-1F First Feed Speed Unit: ×1000 Setting Range: Factory Setting:
command 0 to 240000 500
units/min
V1
α α
t
T1 T1
3 -12
3.1 Setting Up the Σ SERVOPACK
Cn-1F First Feed Speed Unit: ×1000 Setting Range: Factory Setting:
command 0 to 240000 500
units/min
α2 α2
V1 V1
V2 V2
α 1 α 1
T2 T2
T1 T1
Cn-1F First Feed Speed Unit: ×1000 Setting Range: Factory Setting:
command 0 to 240000 500
units/min
3 -13
Advanced Use
3.1.6 Setting the Acceleration/Deceleration Type and Rate
V1
T2 T1 T2
Speed
Set speed
0 t
Exponential acceleration
/deceleration time constant
(Setting range: 8 to1000; Unit: ms)
Exponential acceleration/deceleration bias speed
(Setting range: 0 to 240000; Unit: 1000 command units/min)
3 -14
3.1 Setting Up the Σ SERVOPACK
Set speed limits for the SERVOPACK if the maximum rotating speed of the motor is higher
than the allowable rotating speed for the machine.
D Level 1: To restrict the maximum output torque to protect the machine or workpiece (inter- 3
nal torque limit)
D Level 2: To restrict torque after the motor moves the machine to a specified position (exter-
nal torque limit)
The same maximum torque value is set for both forward and reverse rotation.
Set this value to limit the torque according to machine conditions.
The setting unit is a percentage of the rated torque.
The torque limit is always applied.
If a value higher than the maximum torque is set, the maximum torque value is used.
A signal can be output to indicate that the torque is being restricted. Refer to 2. Using /CLT
Signal under How to Set Level 2: External Torque Limit.
Example of Use: Machine Protection
Torque limit
Motor speed
Note that too small a torque limit value will
result in torque shortage at acceleration or
deceleration.
Torque
3 -15
Advanced Use
3.1.8 Setting Torque Limits
SGDB SERVOPACK
Without
Forward torque limit
rotation Speed
/P-CL Torque
1CN-33 With Cn-08
torque limit
Speed
Torque
Without
torque limit
Reverse
rotation Speed
/N-CL Torque
1CN-34 With
torque limit Cn-09
Speed
Torque
A signal can be output to indicate that the torque is being limited. Refer to 2. Using /CLT Signal
later in this section.
Examples of Use:
D Forced Stopping
Sets a torque limit value when torque is restricted by external contact input.
When /P-CL (1CN-33) is input Torque limit set in memory switch Cn-08 is applied during
forward rotation.
When /N-CL (1CN-34) is input Torque limit set in memory switch Cn-09 is applied during
reverse rotation.
This section describes how to use input signals /P-CL and /N-CL as torque limit input sig-
nals.
3 -16
3.1 Setting Up the Σ SERVOPACK
1CN-35
Photocoupler
Host controller 5 mA
/P-CL 1CN-33
/N-CL 1CN-34
These signals are for forward and reverse external torque (current) limit input.
This function is useful in forced stopping. 3
A signal can be output to indicate that the torque is being limited. Refer to 2. Using /CLT
Signal below.
2. Using /CLT Signal
This section describes how to use contact output /CLT signal for torque limit detection out-
put.
24-V power supply
SGDB SERVOPACK
Photocoupler Output
Per output: /CLT +
Maximum operating voltage:
30 VDC /CLT −
Maximum output current:
50 mA DC
This signal indicates whether motor output torque (current) is being restricted.
ON status: The circuit between 1CN-*1 and Motor output torque is being restricted.
1CN-*2 is closed. (Internal torque command is greater than the pre-
1CN-*1 is at low level. set value.)
OFF status: The circuit between 1CN-*1 and Motor output torque is not being restricted.
1CN-*2 is open. (Internal torque command is equal to or below the
1CN-*1 is at high level. preset value.)
Set the following parameter to select the output pin for the signal.
Select which function signal will be output as the 1CN output signal.
3 -17
Advanced Use
3.1.9 Setting Stored Stroke Limits
1 /TGON 3.2.13
2 /S-RDY 3.2.12
3 /CLT 3.1.8
4 /BK 3.14.2
Example: The torque limit signal (/CLT) will be output to 1CN-18 and 1CN-19.
Cn-2D = j3j
The stored stroke limit function sets in a parameter the range that the moving part of the ma-
chine can travel. Commands will not be accepted, and the machine will be stopped at a preset
position if this range is exceeded by manual or pulse operation. The machine will decelerate
to stop at a specified rate.
Limit switches can be omitted if the stored stroke limit function is used.
In infinite mode (memory switch Cn-26 bit 1 = 1), an error will not be detected even if the cur-
rent position is not within the set limits after a positioning operation.
Set the following memory switch bit to use the stored stroke limit function:
Use the following settings to specify whether or not the stored stroke limit function is to be
used:
Setting Meaning
3 -18
3.1 Setting Up the Σ SERVOPACK
IMPORTANT When an incremental encoder and finite length mode are used, the stored stroke limit function is disabled from
when the control power is turned ON until the zero point return operation is completed.
When an incremental encoder and finite length mode are used, the stored stroke limit function cannot be used
for applications that do not perform the zero point return operation.
After positioning in the forward direction, the Cn-0D value will be added to the current position
before positioning in the reverse direction.
After positioning in the reverse direction, the Cn-0D value will be subtracted from the current
position before positioning in the forward direction.
3 -19
Advanced Use
3.2.1 Servo ON Signal
This section describes how to wire and use contact input signal “servo ON (/S-ON).” Use this
signal to turn the servomotor ON or OFF from the host controller.
Host controller
/S-ON 1CN-28
In the SERVOPACK, the same operation as the /S-ON signal can be performed using the SVON
and SVOFF serial commands. If these serial commands are used, wiring for /S-ON input is not
required.
IMPORTANT Do not use the /S-ON signal or SVON or SVOFF commands to stop and start the motor. Always input com-
mands to stop and start the motor.
If the /S-ON signal or SVON and SVOFF commands are not to be used, set the following
memory switch bit to 1.
Cn-01 Bit 0 Use of /S-ON Signal and SVON, SVOFF Factory Setting: 0
Commands
3 -20
3.2 Signals Common to All Modes
This memory switch bit is used to enable or disable the servo ON input signal /S-ON (1CN-28).
When external short-circuit wiring is omitted, set the memory switch bit to “1.”
SGDB SERVOPACK
1CN When /S-ON is not used, this
-28 short-circuit wiring can be omitted.
/S-ON
Setting Meaning
1
Do not use servo ON signal /S-ON (1CN-28) or SVON and SVOFF commands. (The servo
is always ON when the control power supply and the main circuit power supply are turned
3
ON. This has the same effect as shorting 1CN-28 to 0 V.)
This section describes how to wire and use the STOP contact input signal. This signal is used
to pause operation from the host controller.
Host controller
/S-ON 6CN-24
The STOP signal is the pause command input signal in automatic operation and zero point re-
turn modes. If this signal is input during operation, the rising edge of the signal will be detected
and the motor will be stopped at the deceleration rate set in the parameter. The STOP signal
requires a pulse width of 8 ms or greater.
ON: 6CN-24 is at low level The motor runs in automatic operation and zero point return modes.
OFF: 6CN-24 is at high level The motor is stopped in automatic operation and zero point return
modes.
3 -21
Advanced Use
3.2.2 Pause Inputs
8 ms min.
STOP
Speed
α
0
t
The following memory switch bit can be set to allow the feed hold function to be used with
the STOP signal.
Setting Meaning
The feed hold function (positioning based on residual data) restarts the machine using the tar-
get position and feed speed specified by the previous command values (before the machine has
been stopped) if the machine has been stopped using the STOP signal before positioning is
completed and the start operation signal /AST is then input. If bit 2 of Cn-33 is set to 0, the
feed hold function will be enabled. If it is set to 1, after the machine stops, the machine will
be restarted using the target position and feed speed specified when the start operation signal
/AST is input.
/AST
STOP
Speed
v1
0
t
(p1’ + p1” = p1)
If the /AST signal is input when the STOP signal is at high level (open), the feed hold function
will be performed.
3 -22
3.2 Signals Common to All Modes
Setting data A B
(position, speed)
/AST
STOP
0 Feed hold t
The following diagram shows an operation example when the STOP signal is used.
Setting data X Y
(position, speed)
/AST
3
STOP
Speed
0
(Positioning based t
on residual data)
Feed hold
Positioning using
data Y.
Positioning using data X.
The feed hold is released (positioning based on residual data cleared) under the following
conditions:
D When the STOP signal is at low level (closed), the /AST signal has been input, and the posi-
tioning based on residual data has been completed.
D When the operation mode has been switched, for example, from automatic operation to
manual operation mode.
D When the servo has been turned OFF.
Set the following memory switch bit to 1 when not using the STOP signal.
Set whether or not the STOP signal (6CN-24) is to be used. Set this bit to 1 if external wiring
is omitted.
SGDB SERVOPACK
6CN Short circuit wiring can be
-24 omitted if the STOP signal is
(STOP) not used.
3 -23
Advanced Use
3.2.3 Overtravel Limit Function
Setting Meaning
Use the STOP signal (6CN-24). (When 6CN-24 is open, servo is stopped. When 6CN-24 is
0
closed, servo operates normally.)
Do not use the STOP signal (6CN-24). (Normal operation status. This has the same effect as
1
shorting 6CN-24 to 0 V.)
If the STOP signal is left unconnected (open), the servo will always be stopped and cannot op-
erate in automatic operation or zero point return mode. If the STOP signal is not used, short
circuit to 0 V or set bit 0 of Cn-33 to 1.
IMPORTANT The STOP signal is not enabled in manual operation and pulse operation modes.
Note: P-OT and N-OT will still prohibit forward rotation and reverse rotation, respectively, even
if the motor rotation direction is changed using the method outlined in 3.1.3 Direction of
Motor Rotation.
When using linear drive, connect a limit switch or set and use a stored stroke limit switch as
explained in 3.1.9 Setting Stored Stroke Limits to avoid machine damage.
IMPORTANT There is up to 1-ms delay from when the SERVOPACK detects the P-OT or N-OT signal until braking is applied,
and there is further braking time before the machine stops. Consider these delays when setting limit switches and
set the overtravel limits a inside the motion limit for the machine.
P-OT and N-OT functions can be reversed using the settings in bit 8 of Cn-33.
Setting Meaning
Uses the P-OT input signal (1CN-30) for prohibiting forward rotation. (Normal setting.)
0
Uses the N-OT input signal (1CN-31) for prohibiting reverse rotation.
Uses the P-OT input signal (1CN-30) for prohibiting reverse rotation. (Normal setting.)
1
Uses the N-OT input signal (1CN-31) for prohibiting forward rotation.
3 -24
3.2 Signals Common to All Modes
SGDB SERVOPACK
1CN
-30
(P-OT)
The short-circuit wiring shown in the
-31 figure can be omitted when P-OT
(N-OT) and N-OT are not used.
3
Parameter Setting Meaning
Cn-01 Bit 2 0 Use forward rotation prohibit input signal. (When 1CN-30 open,
(Factory setting) forward rotation prohibited. Forward rotation permitted at 0 V.)
Cn-01 Bit 3 0 Use reverse rotation prohibit input signal. (When 1CN-31 open,
(Factory setting) reverse rotation prohibited. Reverse rotation permitted at 0 V.)
3 -25
Advanced Use
3.2.3 Overtravel Limit Function
Specify how to stop the motor when either of the below signals is input.
Overtravel
Cn-01 Bit 8 0 Stops the motor in the same way as when the servo is turned OFF.
The motor is stopped by dynamic brake or coasts to a stop. Either
of these stop modes is selected by setting bit 6 of Cn-01.
If deceleration stop mode is selected, specify the operation to be done after the motor stops.
Cn-01 Bit 9 0 Turns the servo OFF when the motor stops in deceleration stop
mode.
3 -26
3.2 Signals Common to All Modes
Cn-01 Bit 7 Operation to Be Performed when Motor Factory Invalid for 2.0 kW
Stops after Servo OFF Setting: 1 or more
If dynamic brake stop mode is selected, specify the operation to be performed when the motor
stops.
1 (Factory setting) Does not release dynamic brake even after the motor stops.
Note: For SERVOPACKs of 2.0 kW or more, bit 7 of Cn-01 can be set to 0 only.
3 -27
Advanced Use
3.2.4 Operation Mode Selection
This section describes how to wire and use three contact input signals for operation mode selec-
tion: /ZRN, /MAN, and /PULS. These signals are used when selecting the operation mode from
the host controller.
The input levels for each signal and the selected operation modes are shown in the following
3 table.
Zero Point H H L Performs the zero point return operation set in the
Return parameter according to the /AST signal.
Don’t Use H L L With these settings, a mode error will occur and an
/ERR signal will be output
output.
L H L
Operation will not be possible.
L L H
L L L
Note: 1. If the operation mode is switched during motor operation, the motor will decelerate to
a stop at the set deceleration rate. The residual command data will not be kept, i.e. there
is no feed hold.
2. An interval of at least 50 ms is required between switching operation modes and starting
operation (/AST, /MCCW, /MCW).
3 -28
3.2 Signals Common to All Modes
This section describes how to wire and use two photocoupler output signals for operation mode
display outputs using /AUT-LT and /MAN-LT. These output signals show when operation is
possible in automatic or manual mode.
6CN-1 0V1
3
/AUT-LT ON status The circuit between 6CN-1 The motor is turned ON (servo ON)
and 6CN-2 is closed. and automatic operation mode is se-
6CN-2 is at low level. lected.
OFF status The circuit between 6CN-1 The motor is turned OFF (servo OFF)
and 6CN-2 is open. or automatic operation mode is not se-
6CN-2 is at high level. lected.
/MAN-LT ON status The circuit between 6CN-1 The motor is turned ON (servo ON)
and 6CN-3 is closed. and manual operation mode is selected.
6CN-3 is at low level.
OFF status The circuit between 6CN-1 The motor is turned OFF (servo OFF)
and 6CN-3 is open. or manual operation mode is not se-
6CN-3 is at high level. lected.
3 -29
Advanced Use
3.2.6 Operation Start Input
This section describes how to wire and use a contact input signal to start operation with /AST.
This signal is used when starting operation in automatic operation and zero point return modes.
+24 V1 6CN-25
Photocoupler
8.2 kΩ
Host controller
3.3 kΩ
/AST 6CN-22
3 3 mA
Photocoupler
The effective logic for /AST signals based on these memory switch combinations is shown in
the following table.
In the following table, open signals are represented by high level and closed signals are repre-
sented by low level.
Cn-33 Bit B 0 1 0 1
Cn-33 Bit C 0 0 1 1
Input Logic H
L
/AST signals are enabled under the following conditions and motor operation will start:
3 -30
3.2 Signals Common to All Modes
3 -31
Advanced Use
3.2.7 Reset and Alarm Reset Input
This section describes how to wire and use two contact input signals for the reset input signal
/RST and alarm reset input signal /ALMRST. These signals are used for the initial reset of the
SERVOPACK and to reset the servo alarm.
+24 V1 6CN-25
Photocoupler
8.2 kΩ
Host controller
3.3 kΩ
3 /RST 6CN-18
Photocoupler
8.2 kΩ
3.3 kΩ
/ALMRST 6CN-23
Photocoupler
3 mA
500 Hz 25% Duty
The /RST input signal resets the SERVOPACK. The operation is the same as turning the control
power supply OFF and ON again. This signal is used to change offline parameter or memory
switch settings. The RES serial command performs the same operation.
When the SERVOPACK is initially reset, the alarm signal ALM will turn OFF after approxi-
mately 2 seconds. After the ALM signal turns ON again, the servo starts normal operation.
The /ALMRST input signal resets a servo alarm when it occurs. The alarm can also be reset
using the serial command ARES or from the Digital Operator. The alarm is also reset when
the control power supply is turned OFF and ON again.
When an alarm is generated, reset the alarm only after eliminating the cause of the alarm. Refer
to 7.2.1 Troubleshooting Problems with Alarm Display.
Both /RST and /ALMRST signals are enabled by closing the signal (low level) for 8 ms mini-
mum.
3 -32
3.2 Signals Common to All Modes
This section describes how to wire and use a photocoupler output signal for alarm output signal
ALM.
Prepare a separate external 24-V power supply. There is no power supply terminal for external
output from the SGDB SERVOPACK. 3
The ALM signal is handled as follows:
This signal remains ON when SGDB SERVOPACK is operating normally, and turns OFF when
an alarm is detected.
SGDB SERVOPACK
Alarm
Wire the main circuit power
detected ALM output supply so that it turns OFF
when an alarm is generated.
Configurate the external circuit so that ALM signal turns OFF the main circuit power supply
to the SGDB SERVOPACK.
OFF status: The circuit between 1CN-22 and 1CN-23 is open. Alarm
1CN-22 is at high level.
Alarm code output signals /AL0, /AL1, /AL2, and /AL3 are used to indicate different types of
alarms.
3 -33
Advanced Use
3.2.9 Command Error Outputs
This section describes how to wire and use a photocoupler output signal for command error
output signal /ERR. This signal is output when there is a command data or operation error
caused by the contact signal or a command error in serial communications in fixed-length
mode. The motor cannot be operated if this signal is output.
The command error output signal turns ON (circuit between 6CN-27 and 6CN-26 closed,
6CN-27 at low level) under the following conditions:
3 -34
3.2 Signals Common to All Modes
3 -35
Advanced Use
3.2.10 Alarm Code Outputs
This section describes how to wire and use photocoupler output signals for alarm code output
signals /AL0, /AL1, /AL2, and /AL3.
6CN-8 /AL2
3
6CN-9 /AL3
6CN-1 0V1
Prepare a separate external 24-V power supply. There is no power supply terminal for external
output from the SGDB SERVOPACK.
Alarm code output signals /AL0, /AL1, /AL2, and /AL3 are handled as follows:
When an alarm is generated (ALM signal is at high level) or a command error has been gener-
ated (/ERR signal is at low level), an alarm code indicating the type of alarm or command error
will be output. These alarm codes are used to display the alarm on the host controller.
The relationship between alarm display and the alarm code output outlined above is shown in
the following table.
3 -36
3.2 Signals Common to All Modes
Item Alarm Display ALM /ERR Alarm Code Output Alarm Name
3 -37
Advanced Use
3.2.11 Positioning Complete and Positioning Proximity Signals
Item Alarm Display ALM /ERR Alarm Code Output Alarm Name
When the automatic operation mode is in station number command mode, the alarm code can
be output as the higher-place digit of the current station number output. Refer to 3.4.3 Current
Station Number Output and Station Number Read Selection Input.
This section describes how to wire and use photocoupler input signals for the positioning com-
plete output (/POS1) and positioning proximity output signals (/POS2). These signals indicate
that the servomotor move is complete.
6CN-1 0V1
3 -38
3.2 Signals Common to All Modes
This output signal indicates that motor move is complete. The host controller uses this signal
as an interlock to confirm that positioning is complete.
Cn-1B t
Error pulse
(Un-08)
/POS1
(6CN-4)
ON status The circuit between 6CN-4 and The command distribution and positioning are
6CN-1 is closed. complete
6CN-4 is at low level. (position error is below the preset value).
3
OFF status The circuit between 6CN-4 and The command distribution or positioning is not
6CN-1 is open. complete
6CN-4 is at high level. (position error is above the preset value).
Set the output range in the following parameter to adjust the output timing of the positioning
complete signal.
This parameter is used to set the output timing of the positioning complete signal (/POS1,
6CN-4) to be output when pulse distribution has been completed in the SERVOPACK.
Set the number of error pulses in command units (the minimum position command unit that
is defined using the electronic gear function).
Cn-1B t
Error pulse
(Un-08)
/POS1
(6CN-4)
The positioning complete width has no effect on the final positioning accuracy.
This output signal indicates that the motor operation is near complete.
3 -39
Advanced Use
3.2.11 Positioning Complete and Positioning Proximity Signals
The host controller uses this signal as an interlock to prepare for the next command.
Cn-2B t
Error pulse
(Un-08)
/POS2
(6CN-5)
3 OFF status The circuit between 6CN-5 and Positioning complete is not near
6CN-1 is open. (position error is above the preset value).
6CN-5 is at high level.
Set the output range in the following parameter to adjust the output timing of the positioning
proximity signal.
This parameter is used to set the output timing of the positioning proximity signal (/POS2,
6CN-5) when motor operation is complete.
Set the number of error pulses in command units (the minimum position command unit that
is defined using the electric gear function).
If too large a value is set in this parameter, the error may become too small when the motor
runs at a low speed, causing /POS2 signals to be output continuously.
Cn-2B t
Error pulse
(Un-08)
/POS2
(6CN-5)
When automatic operation is in station number command mode, the positioning proximity sig-
nal can be changed to a station proximity signal.
3 -40
3.2 Signals Common to All Modes
This section describes how to wire and use a photocoupler output for the /S-RDY signal (servo
ready).
“Servo ready” means that the SERVOPACK is not in servo alarm state when the main circuit
is turned ON.
SGDB SERVOPACK
Photocoupler Output
Per output: /S-RDY+
Maximum operating voltage:
30 VDC /S-RDY−
Maximum output current:
50 mA DC 3
This signal indicates that the SERVOPACK is ready to receive servo ON signals (/S-ON signal
or SVON command).
OFF status Circuit is open or signal is at high level. Not in servo ready state
Use the following parameter to specify the pin to which the /S-RDY signal is to be output.
This parameter is used to specify a function signal as the 1CN output signal.
3 -41
Advanced Use
3.2.13 Running Detection Signal
1 /TGON 3.2.13
2 /S-RDY 3.2.12
3 /CLT 3.1.8
4 /BK 3.14.2
This section describes how to wire and use photocoupler output for the running detection signal
/TGON.
SGDB SERVOPACK
Photocoupler Output
Per output: /TGON+
Maximum operating voltage:
30 VDC /TGON−
Maximum output current:
50 mA DC
This output signal indicates that the motor is cur- Motor speed
rently running. It is used as an external interlock.
/TGON
Use the following parameter to specify the pin to which the /TGON signal is to be output.
3 -42
3.2 Signals Common to All Modes
This parameter is used to specify a function signal as the 1CN output signal.
1 /TGON 3.2.13
2 /S-RDY 3.2.12
3 /CLT 3.1.8
4 /BK 3.14.2
Set the following parameter to specify the motor speed level at which running detection signals
are output.
Cn-0B Motor Speed Detection Unit: r/min Setting Range: Factory Setting:
Level 1 to 10000 20
This parameter is used to set the speed level at which the SERVOPACK determines that the
motor is running and then outputs signals.
The following signals are output when motor speed exceeds the preset value. (The circuit is
closed when motor speed exceeds the preset value.)
S /TGON
S Bit 3 of serial communications internal status monitor signal MON5
S Bit 4 of Digital Operator internal status monitor 1 Un-05
S Digital Operator status display mode
3 -43
Advanced Use
3.2.14 OL Warning and Alarm Output Signals
This section describes how to wire and use photocoupler output signals OLWRN (overload
warning) and OL (overload alarm).
These two output signals are output when operation under the rated current or more continues
for a certain period of time. The overload warning signal is output in 20% of the time required
to output the overload alarm signal.
SGDB SERVOPACK
Photocoupler Output
Per output: OLWRN (OL+)
Maximum operating voltage:
30 VDC OLWRN−(OL−)
Maximum output current:
50 mA DC
OLWRN is an overload warning output signal, and OL is an overload alarm output signal.
OFF status Circuit is open or signal is at high level. Warning or alarm state
Use the following parameter to specify the pin to which the /TGON signal is to be output.
This parameter is used to specify a function signal as the 1CN output signal.
3 -44
3.2 Signals Common to All Modes
1 /TGON 3.2.13
2 /S-RDY 3.2.12
3 /CLT 3.1.8
4 /BK 3.14.2
The signal specifications for these outputs can be changed in the following memory switches.
J TRQ-M
J VTG-M
3 -45
Advanced Use
3.2.15 Analog Monitor Signals
The analog monitor signals can be taken from the 5NC connector using a special cable
(DE9404559).
White
Red
5CN
Black
Black
3 Enlargement of 5CN
3 -46
3.3 Feed Speed Setting in Automatic and Manual Operation Modes
The feed speed setting method differs depending on the position command method set at parameter
Cn-27 for automatic operation mode in the factory settings. These feed speed setting methods are
outlined in the following table.
Refer to information on individual automatic mode operation methods for details on feed speed
setting methods.
Set the following memory switch bit to change the feed speed setting method in automatic and
manual operation modes.
Setting Meaning
0 Feed speed setting methods for automatic operation outlined in the previous table.
1 Feed speed setting methods for automatic operation based on parameter Cn-18.
Setting Meaning
0 Feed speed setting methods for manual operation utlined in the previous table.
1 Feed speed setting methods for automatic operation based on parameter Cn-18.
If the bit in memory switch Cn-32 is set to 1, the feed speed settings for automatic and manual op-
eration modes will be based on the 1s place and the 10s place of the Cn-18 setting, respectively.
So, these feed speed settings will be independently selected.
However, only the Cn-18 settings shown in the following table can be specified depending on the
position command method for automatic operation mode.
3 -47
Advanced Use
3 2 Serial communica-
tions
0j j0 Select from 4 speeds set in parame-
ter through contact input.
Example: The following settings would be made for digital switch method (Cn-27 is set to1),
where the feed speed in automatic operation mode would be set in the SPD command
and the speed data in manual mode would be “Select from 4 speeds set in the parameter
through contact input”:
3 -48
3.4 Automatic Mode: Station Numbers
This section explains how to operate the motor in automatic mode using station numbers (parame-
ter Cn-27 set to 0).
The station number method is applicable to rotating machines. Stations are set at regular intervals
at each machine rotation and positioning is performed to each station.
Set the following memory switch bit to use this method for rotating machines.
Setting Meaning
Linear mode is applicable to machinery that moves in a linear direction, such as ball-screw driven
machinery, conveyor belts, and roll feeders.
Rotating mode is applicable to machinery that return to the zero point after one rotation, such as
disc tables and rotating ATCs.
Note: If position data codes are set in BCD (bit 4 of Cn-26 is set to 1), the setting range for Cn-28
will be 1 to 1000.
Station numbers are allocated to each station. The zero point of the machine is station 0. The zero
point of the machine is the preset zero point for absolute encoders or the position when zero point
return operation is complete for incremental encoders. The station number is increased in the direc-
tion of forward rotation, e.g., station 1, station 2, to station (Cn-28 setting − 1).
Set the following memory switch bit to start station numbers from 1.
Setting Meaning
Wiring examples for 1CN and 6CN using the station number method are shown in the following
diagram.
3 -49
Advanced Use
SERVOPACK
SGDB-jjAM
6CN 1CN
0V1 STP
0V 1 32 0V
/AUT-LT /SVON
+24 V 2 28 +24 V
/MAN-LT P-OT
3 30
/POS1 N-OT
4 31
/POS2 /P-CON
5 29
/AL0 /P-CL
6 33
/AL1 /N-CL
7 34
/AL2 +24 V
8 35
/AL3
9
/BK+
16 +24 V
0V2 /BK−
0V 26 17 0V
/ERR /TGON+
+24 V 27 18
/P0 /TGON−
28 19
/P1 /S-RDY+
29 20
/P2 /S-RDY−
30 21
3
/P3 ALM+
31 22
/P4 ALM−
32 23
/ZRN
13 PULS
/MAN 3
14 /PULS P Manual pulse
0V /PULS 4 generator or external
15 SIGN pulse generator (CC
+24 V 6
/SIGN P and /CC are not
7 connected if a
CC manual pulse
/MCW 10
16 /CC P generator is used).
/MCCW 9
17
/RST
18
/SP2ND PAO
19 24
/SP3RD /PAO P
20 25
/LPG PBO
21 26
/AST /PBO P Motor pulse
22 27 generator division
/ALMRST PCO output
23 14
STOP /PCO P
24 15
+24V1 SG
25 5
TRQ-M
11
/CD0 VTG-M
0V 33 12 Analog monitor
/CD1 SG
+24 V 34 2
/CD2
35
/CD3 Connector FG
36 case
Frame ground for 1CN
/CD4 shield
37
/CD5
38 3CN
/CD6 TXD 1
39 1
/CD7 /TXD P 2 External position
40 2 indicator or other
/CD8 RXD
41 3 serial interface
/CD9 /RXD P device (the numbers
42 4
shown here are the
/CD10 /RXD
43 6 connector terminal
/CD11 RT ←Terminal treatment numbers on the
44 7
3,4 external position
/DR0 0V
45 9 indicator).
/DR1 Connector FG
46
/PS0 case
47 RXD, /RXD, and FG are not
/PS1
48
connected to the external position
7CN
+24V2 BAT indicator. Also, terminal treatment is
49 1 not required. However, it is necessary
Frame ground for 6CN shield FG Connector BAT0 to shield FG, ground the indicator
2
case itself, and provide power source.
3 -50
3.4 Automatic Mode: Station Numbers
I/O signals for the station number method are shown below. Refer to 3.2 Signals Common to All
Modes for details on signals not listed here.
Binary or BCD can be selected for the position data code. Set position data code in the follow-
ing memory switch bit.
Setting Meaning
0 Binary
Station number command data codes for each contact are shown in the following table.
Cn-26 Data Code /CD0 /CD1 /CD2 /CD3 /CD4 /CD5 /CD6 /CD7 /CD8 /CD9 /CD10 /CD11
Bit 4
3 -51
Advanced Use
3.4.2 Rotating Direction Select Input
The command value will be the sum of the closed signal codes (low level) from CD0 to CD11.
Set the following memory switch bit to select absolute or incremental position command
mode.
Setting Meaning
0 Absolute
3 1 Incremental
In absolute position command mode, the specified station number will be the positioning com-
mand. In incremental position command mode, the station number for the positioning com-
mand will be the station number where the machine is currently stopped ± command value.
The diagram below shows the machine movement after the operation start signal AST is input
if the rotating direction select signal /DR0 is closed (low level), /DR1 is open (high level), the
machine is currently stopped at station number 5, and the value for command data /CD0 to /
CD11 is 3.
3 7
Incremental mode Moves to station number 8
(← )
4 6
5
Note: If the data code is in BCD, values for /CD0 to /CD3, /CD4 to /CD7, and /CD8 to /CD11
cannot exceed 9, 90, or 900 respectively. Otherwise, a position error will occur.
Select the rotating direction in automatic operation mode for the station number method.
3 -52
3.4 Automatic Mode: Station Numbers
Combinations of these two signals give the following rotation directions in automatic opera-
tion mode.
0 Absolute mode Shortcut rotation Direction towards Direction towards Position error gener-
direction greater station smaller station ated for this setting.
number number
Example: Example:
0 0
1 1 N−1
N−1
2 2
1 Incremental Position error gener-
mode ated for this setting. 3 X
3 X
3
The current motor position by station number is read using current position data output signals
/P0 to /P4. As /P0 to /P4 have only 5 bits, switch the digit by using station number read selection
signals /PS0 and /PS1 and read the station numbers in order. The following table shows the
different codes for output signals /P0 to /P4 change depending on the combinations of open
and closed settings for /PS0 and /PS1. The sum of the codes for signals /P0 to /P4 that are closed
(low level) will be the station number of the current motor position.
3 -53
Advanced Use
3.4.3 Current Station Number Output and Station Number Read Selection Input
/P2 4 4 64 1024
/P3 8 8 80 800
Note: 1. When /PS0 and /PS1 are at high level, /P4 becomes a parity bit. For example, in BCD
notation, if the value for /P0 to /P3 is 7 when /PS0 is at low level and /PS1 is at high level,
/P4 will be set at high level so that the total number of signals at low levels is odd (in this
example, 3: /P0 = low, /P1 = low, /P2 = low, and /P3 = high).
/PS0
/PS1
/P0 “1”
/P1 “2”
The number of
/P2 “4” signals at low
level is odd (3).
/P3
/P4
2. When reading current data (station numbers) separately over several times, set the read
timing as follows:
/COIN
Selection signals
(/PS0, /PS1) t1 t2 t1
t2 t1
Data read
t1 ≧ 8 ms, t2 ≧ 0 ms
When using the station number method, set the following memory switch bit to output the left-
most digits of the current position station numbers (/P5 to /P8) to 6CN-6, -7, -8, and -9. In this
case, alarm and error code output signals (/AL0 to /AL3) cannot be used.
3 -54
3.4 Automatic Mode: Station Numbers
Setting Meaning
1 Outputs leftmost digits of current position station numbers (/P5 to /P8) to 6CN-6 to 6CN-9.
The codes for signals /P5 to /P8 are shown in the following table.
Binary /P5 32
Cn-26 Bit 4 = 0 /P6 64
/P7 128
/P8 256
BCD /P5 20 3
Cn-26 Bit 4 = 1 /P6 40
/P7 80
/P8 100
Note: /P5 to /P8 signal codes do not change according to /PS0 and /PS1 signals.
Setting Meaning
The output range for station proximity signals is set using the following parameter, the same
as for positioning proximity signals.
The differences between station proximity signals and positioning proximity signals is out-
lined in the following table.
S This signal is closed (at low level) when the current motor position is within the range of command
position ± Cn-2B during automatic operation.
S This signal is always closed (at low level) until automatic operation starts.
S This signal is always closed (at low level) when the motor is OFF (servo OFF).
3 -55
Advanced Use
3.4.6 Inputting Speed Command Data
S This signal is closed (at low level) when the current motor position is within the range of each sta-
tion position ± Cn-2B.
S This signal is closed (at low level) even when the current position is a station position other than the
specified station position (such as station positions passed during operation).
S This signal is active even when the motor is OFF (servo OFF), for example, when the motor shaft is
moved by an external force.
If the station number method is specified for position referencing in automatic operation mode,
the motor will perform positioning and then stop at the nearest station position at which it can
3 stop at the specified deceleration rate when the manual operation signal (/MCCW, /MCW) is
open (at high level) during manual operation (fixed-point positioning). The motor may stop
at the station after the nearest station depending on the deceleration rate.
When using station numbers, the factory setting for the speed command method is to select
from 4 speeds set in parameters through contact inputs. In this speed command method, feed
speeds are specified in the following four parameters and one of these is selected through the
contact inputs.
This section describes how to wire and use contact input signals /SP2ND and /SP3RD. These
signals are used when selecting one of the four feed speeds outlined on the previous page.
3 -56
3.4 Automatic Mode: Station Numbers
1kΩ
+24V
+24V1 CN6-25
Photocoupler
8.2 kΩ
Host controller
3.3 kΩ
/SP2ND CN6-19
Photocoupler
8.2 kΩ
3.3 kΩ
/SP3RD CN6-20
3 mA
Photocoupler
3
500 Hz 25% Duty
The relationship between the contact status and the selected feed speed is shown in the follow-
ing table.
If the speed command is set to select from 4 speeds set in parameters through contact inputs,
the feed speed can be changed while in manual operation mode.
/MCCW (/MCW)
(1st speed)
(3rdspeed)
Speed (2nd speed)
(4th speed)
0 t
3 -57
Advanced Use
3.4.6 Inputting Speed Command Data
Set the following memory switch bit to change the feed speed while in automatic operation
mode.
Setting Meaning
When using the station number method, the feed speed in automatic and manual operation
modes can be set to set using the SPD serial command. Refer to 3.3 Feed Speed Setting in Auto-
matic and Manual Operation Modes for details on how to change the feed speed setting meth-
od.
3
When using the digital switch method, the operation of changing the set value interferes with
the strobe operation and may cause unexpected value inputs. Do not change the command
speed when using digital switches.
3 -58
3.5 Automatic Mode: Digital Switches
This section explains motor operation in automatic mode using digital switches (parameter Cn-27
set to 1.)
Wiring for 1CN and 6CN for the digital switch method is shown on the following page.
3 -59
Advanced Use
SERVOPACK
SGDB-jjAM
6CN 1CN
0V1 STP
0V 1 32 0V
/AUT-LT /SVON
+24 V 2 28 +24 V
/MAN-LT P-OT
3 30
/POS1 N-OT
4 31
/POS2 /P-CON
5 29
/AL0 /P-CL
6 33
/AL1 /N-CL
7 34
/AL2 +24V
8 35
/AL3
9
/BK+
16 +24 V
/ZRN /BK−
13 17 0V
/MAN /TGON+
14 18
0V /PULS /TGON−
15 19
+24 V /S-RDY+
20
/S-RDY−
21
3
/MCW ALM+
16 22
/MCCW ALM−
17 23
/RST
18
/SP2ND
19
/SP3RD
20 PULS
/LPG 3
21 /PULS P Manual pulse
/AST 4 generator or external
22 SIGN pulse generator (CC
/ALMRST 6
23 /SIGN P and /CC are not
STOP 7 connected if a
24 CC manual pulse
+24V1 10
25 /CC P generator is used).
9
PAO
24
0V2 /PAO P
0V 26 25
/ERR PBO
+24 V 27 26
/PBO P
27 Motor pulse
/DSO0 PCO generator division
17 28 14 output
/DSO1 /PCO P
18 29 15
/DSO2 SG
19 30 5
/DS03
20 31
/DSO4 TRQ-M
21 32 11
/DSI10 VTG-M
1 33 12 Analog monitor
/DSI11 SG
2 34 2
/DSI12
3 35
/DSI13 Connector FG
4 36 Frame ground for
case
Digital Switch Unit, /DSI14 1CN shield
5 37
etc. /DSI15
6 38 3CN
/DSI16 TXD 1
7 39 1
/DSI17 /TXD P 2
8 40 2 External position
/DSI20 RXD indicator or other
9 41 3
P serial interface
/DSI21 /RXD
10 42 4 device (the numbers
/DSI22 /RXD shown here are the
11 43 6
/DSI23 RT
←Terminal treatment connector terminal
12 44 7 numbers on the
/DSI24 0V 3,4 external position
13 45 9
/DSI25 FG indicator).
Connector
14 46
case
/DSI26
15 47
/DSI27
16 48 7CN
+24V2 BAT
49 1
FG Connector BAT0
Frame ground for 6CN shield 2
case
3 -60
3.5 Automatic Mode: Digital Switches
The I/O signals for the digital switch method are outlined below. Refer to 3.2 Signals Common to
All Modes for details on signals not listed here.
I/O signals for reading target position and feed speed digital switches are outlined in the follow-
ing table.
Target position settings are in command units and feed speed settings are in × 1000 command
units/min. 3
3 -61
Advanced Use
3.5.1 Position Command Input Signals, Speed Command Input Signals, and Strobe Output Signals
3 -62
3.5 Automatic Mode: Digital Switches
/DSI10 Position Closed 1 100 102 104 106 Reads 2 digits (BCD) each of posi-
command (lo )
(low) digit digit digit digit tion and speed commands selected
/DSI11 2 +
pu
input u pu signals
in the data strobe output g
/DSI12 4 − shown below.
/DSI13 8
/DSI16 4
/DSI17 8
/DSI22 4
/DSI23 8
/DSI26 4
/DSI27 8
/DSO0 Strobe output Closed Reads 2 digits each of position
(lo )
((low) and speed
p commands for whichhich
the data strobe signal is closed (at
/DSO1 low level).
/DSO2
/DSO3
/DSO4
Strobe signals turn ON in order (/DSO0, /DSO1, /DSO2, /DSO3, /DSO4, /DSO0, ...) and read
the digit written above the position where each of the signals in the table is closed (at low level).
The factory setting for time width (digital switch read scan time) for one strobe signal to close
(set at low level) is 12 ms.
3 -63
Advanced Use
3.5.1 Position Command Input Signals, Speed Command Input Signals, and Strobe Output Signals
Set the following parameter to change the digital switch read scan time if position and speed
commands are specified using devices (such as PLCs) other than a special Digital Switch Unit.
The SERVOPACK requires 12 ms to read data. Therefore, the Cn-38 setting must be equal to
or greater than 12 ms plus the time required to send data from the device (such as PLC) that
outputs position and speed commands.
If the scan time has been changed, the SERVOPACK reads digital switch data during the last
12 ms of the scan time.
/DSO 0
/DSO 1
3 /DSO 2
/DSO 3
/DSO 4
/DSI
12 ms
min.
Cn-38
setting
Example:
SERVOPACK DSO
PLC
CPU
CPU CPU
CPU
Data
12 ms 30 ms
When using the digital switch method, select BCD as the position data code in the following
memory switch bit.
Setting Meaning
0 Binary
3 -64
3.5 Automatic Mode: Digital Switches
Note: After changing scan time or position data code settings, output position and speed data
from the host controller and use the serial communications monitor command (MOND,
MONE) or Digital Operator monitor mode (Un-0d, Un-0E) to confirm that the SERVO-
PACK is reading the command data correctly. Be sure to do so before starting operation.
If operation is started while command data is not being read correctly, positioning will be incor-
rect, and the machine may be damaged or injuries may occur.
Refer to 4.4.2 Command Details for details on serial communications monitor commands and
5.1.10 Monitor Mode for details on the Digital Operator monitor mode.
Set the following memory switch bit to select the position command mode (absolute or incre-
mental.)
Setting Meaning 3
0 Absolute
1 Incremental
When absolute position command mode is selected, positioning will be performed at the speci-
fied coordinates. The motor will rotate in the forward direction if the coordinate value of the
current position is smaller than the coordinate value of the command position. The motor will
rotate in the reverse direction if the coordinate value of the current position is greater than the
coordinate value of the command position.
When incremental position command mode is selected, positioning will be performed at the
current position coordinates + specified coordinates. If the command input sign is positive, the
motor will rotate in the forward direction. If it is negative, the motor will rotate in the reverse
direction.
When an incremental position command mode is selected when using digital switches, the
SERVOPACK changes the current position coordinates to 0 at the start of automatic operation.
This function allows the amount of feed to be displayed on the host controller or position indi-
cator during fixed-length feed operation such as roll feed.
Set the following memory switch bit if this function is not required (when position coordinates
are not changed at the start of operation).
Setting Meaning
0 Sets the coordinates of the current position to zero at the start of operation.
3 -65
Advanced Use
3.5.2 Speed Command
The factory setting for the speed command method when using digital switches is to set the
speed command using digital switches. Refer to 3.5.1 Position Command Input Signals, Speed
Command Input Signals, and Strobe Output Signals for details on how to set speed commands
using the digital switches.
When using the digital switch method, the feed speed in automatic and manual operation
modes can be set to select the speed from 4 speeds set in parameters through contact inputs or
to set the speed using the SPD serial command. Refer to 3.3 Feed Speed Setting in Automatic
and Manual Operation Modes for details on how to change the feed speed setting method.
3 -66
3.5 Automatic Mode: Digital Switches
The Yaskawa MCIF-D86 Digital Switch Unit internal connections and wiring for connections
to the SERVOPACK are shown in the following diagram.
6CN
21 /DSO4 32
20 /DSO3 31
19 /DSO2 30
18 /DSO1 29
17 /DSO0 28
1
2
/DSI10
/DSI11
33
34
3
3 /DSI12 35
4 /DSI13 36
5 /DSI14 37
6 /DSI15 38
7 /DSI16 39
8 /DSI17 40
(Position command data)
105 10 4 10 3 10 2 10 1 100
9 /DSI20 41
10 /DSI21 42
11 /DSI22 43
12 /DSI23 44
13 /DSI24 45
14 /DSI25 46
15 /DSI26 47
16 /DSI27 48
(Feed speed command data)
3 -67
Advanced Use
3.5.4 Contact Input Unit
If only the speed command is to be input from the Digital Switch Unit, however, connect a
one-step Digital Switch Unit to the SERVOPACK as shown in the following diagram. In this
connection method, sign digit in the Digital Switch Unit will be ignored.
6CN
17 /DSO0 28
18 /DSO1 29
19 /DSO2 30
20 /DSO3 31
21 /DSO4 32
1 /DSI10 33
2 /DSI11 34
3 /DSI12 35
3 4 /DSI13 36
5 /DSI14 37
6 /DSI15 38
7 /DSI16 39
8 /DSI17 40
Refer to 6.6.17 Digital Switch Unit (MCIF-Djj) for details on the Digital Switch Unit.
An MCIF-R86 Contact Input Unit is required if Digital Switch Units other than the special Dig-
ital Switch Unit (MCIF-D86) are used or all digit numerals are output at independent contacts
without using strobe signals from PLC or some other device.
Command Input and Contact Input Unit wiring to the SERVOPACK is shown in the following
diagram.
3 -68
3.5 Automatic Mode: Digital Switches
1
1 1CN SERVOPACK
2
2
4
10 0 3
8
4
5
6
7
/DSO 0
10 1 8 3CN 17 28 6CN
/DSO 1
9 18 29
/DSO 2
10 19 30
20 /DSO 3 31
11
21 /DSO 4 32
12
10 2 13
/DSI10
14 1 33
2 /DSI11 34
15
/DSI12
16 3 35
4 /DSI13 36
17
5 /DSI14 37
10 3 18
/DSI15
19 6 38
7 /DSI16 39
20
8 /DSI17 40
21
22
/DSI20
Position data 10 4 23 9
/DSI21
41
3
24 10 42
/DSI22
25 11 43
12 /DSI23 44
26
13 /DSI24 45
27
/DSI25
10 5 28 14 46
/DSI26
29 15 47
/DSI27
30 16 48
31
32
10 6 33
34
35
36
37
10 7 38
39 MCIF-R86
40
41
+/− ∗
45
Refer to 6.6.18 Contact Input Unit (MCIF-R86) for details on the Contact Input Unit.
3 -69
Advanced Use
This section explains how to operate the motor using serial communications (parameter Cn-27 set
to 2) in automatic operation mode.
Refer to Chapter 4 Using Serial Communications for details on serial communications specifica-
tions and wiring.
Note: This section also explains operation using serial communications in other modes.
3 -70
3.6 Automatic Mode: Serial Communications
1CN, 3CN, and 6CN wiring for the serial communications method is shown in the following dia-
gram.
SGDB-jjAM SERVOPACK
3CN 1CN
TXD STP
1 32 0V
P /TXD P-OT
2 30 +24 V
RXD N-OT
3 31
Controller for serial P +24 V
/RXD
communications 4 35
(RS-422) /RXD
6
RT
7
0V
9
FG Connector case
/BK+
16 +24 V
/BK−
3CN 17 0V
ALM+
1 22
SGDB-jjAM P ALM−
(Nth axis)
2
3
P
23
3
4
6
←Terminal treatment
7
9
Connector case
PULS
Terminal treatment 3 Manual pulse
P
(termination) for the final axis 4
/PULS generator or external
is recommended when SIGN pulse generator (CC
multiple axes are used (short 6 and /CC are not
/SIGN P
between 3CN-6 and 7). 7
connected if a
CC manual pulse
10 generator is used).
/CC P
9
PAO
24
/PAO P
25
PBO
26
/PBO P Motor pulse
27
PCO
generator division
14 output
/PCO P
15
SG
5
TRQ-M
11
VTG-M
12 Analog monitor
SG
2
FG
Connector case Frame ground for 1CN shield
7CN
BAT
1
BAT0
2
3 -71
Advanced Use
3.6.1 Serial Commands
This section explains the commands related to motor operation only. Refer to Chapter 4 Using
Serial Communications for information on other commands.
Command Meaning
SOF
PON
POF
PCN
PCF
ZEROSET (±) nnnnnnnn Sets the machine zero point so that the current posi-
tion will be (±) nnnnnnnn
nnnnnnnn.
ZST (±) nnnnnnnn
SET (±) nnnnnnnn Sets the work zero point shifted from the machine
zero point so that the current position will be (±)
SET (±) nnnnnnnn nnnnnnnn.
3 -72
3.6 Automatic Mode: Serial Communications
Command Meaning
Top line: Normal
Bottom line: Fixed length
MOV(±)nnnnnnnn
MVI(±)nnnnnnnn
STR
3
POS(±)nnnnnnnn Moves to an absolute position of ± nnnnnnnn to per-
form positioning at linear acceleration/deceleration
POS(±)nnnnnnnn rate.
JGP
JGN
JOG(±)nnnnnn
ZRN
SKP
HLD
3 -73
Advanced Use
3.6.1 Serial Commands
Communications Errors
Refer to the following table if a communications error occurs after a command is sent. Examine
the cause of the error and resend the command once the error has been cleared.
SVOFF No No −
3 SOF
PCON No No −
PCN
PCOFF No No −
PCF
3 -74
3.6 Automatic Mode: Serial Communications
MOV(±)nnnnnnnn No Yes −
MOV(±)nnnnnnnn
MOVI(±)nnnnnnnn No Yes −
MVI(±)nnnnnnnn
ST No No *
STR
3
POS(±)nnnnnnnn No Stored stroke *
limit exceeded
POS(±)nnnnnnnn
EXP(±)nnnnnnnn No Yes *
EXP(±)nnnnnnnn
EXN(±)nnnnnnnn No Yes *
EXN(±)nnnnnnnn
JGP
JGN
JOG(±)nnnnnn
ZRN
SKIP No No −
SKP
3 -75
Advanced Use
3.6.1 Serial Commands
HOLD No No −
HLD
STR
POS
POI
EXP
EXN
JGP
JGN
JOG
3 -76
Advanced Use 3.6 Automatic Mode: Serial Communications
ZRN
Yes: Error
No: No error
* 1. When an incremental encoder is used, no error occurs at the first zero point return operation
after the control power supply is turned ON. Errors will occur thereafter.
* 2. Errors will occur in zero point return mode only. No error occurs under other circumstances.
3 -77
Advanced Use
3.6.1 Serial Commands
PON Turns ON or OFF pulse operation mode (positioning operation using external pulse
(PON) trains).
POFF Pulse operation mode is entered for PON(PON) and canceled for POFF(POF).
(POF)
These two commands together perform the same operation as the pulse operation
mode setting input /PULS (6CN-15).
PON POFF
Pulse operation mode
Speed
0 t
PCON Changes the SERVOPACK speed loop control mode between proportional/integral
(PCN) (PI) control and proportional (P) control.
PCOFF Proportional (P) control is switch to for PCON (PCN) and proportional/integral (PI)
(PCF) control is switch to for PCOFF (PCF).
These two commands together perform the same operation as proportional opera-
tion setting input /P-CON (1CN-29).
3 -78
3.6 Automatic Mode: Serial Communications
2. Move Commands
15000 mm/min.
= 1500000 command units/min
0.01 mm
3 -79
Advanced Use
3.6.1 Serial Commands
MOV±nnnnnnnn The MOV command sets a position command data. The units for ±nnnnnnnn are
(MOV±nnnnnnnn) command units.
nnnnnnnn = 0 to The operation changes depending on the setting of bit 3 of Cn-26 (position com-
99999999 mand mode).
(+ can be omitted) Memory Switch Setting Position Command
Mode
Cn-26 Bit 3 0 Absolute
1 Incremental
Speed
SPDx SPDx
MOVy (Invalid) MOVz MOVy
ST ST ST ST ST ST
t t
0 0
In incremental mode, the motor will rotate forward for +nnnnnnnn command value
and rotate in reverse for −nnnnnnnn. The position command will be 0 when the
control power supply is turned ON or when the RES command is executed.
3 -80
3.6 Automatic Mode: Serial Communications
MOVI±nnnnnnnn The MOVI (MVI) command sets an incremental position that is valid when the
(MVI±nnnnnnnn) position command mode is set to absolute mode (when bit 3 of Cn-26 is set to 0).
The data is an incremental value.
nnnnnnnn = 0 to
99999999
Speed
(+ can be omitted)
SPDx
MOVIy (Invalid) MOVIy MOVIz
ST ST ST ST
0
t
Position
3
C C+y C+2y C+2y+z coordinates
Note: Do not use this command in incremental position command mode (when bit 3 of Cn-26
is set to 1). The SERVOPACK will not operate correctly.
ST The ST (STR) command starts automatic operation after commands have been
(STR) executed to set speed and position data.
This command is ignored during positioning.
3 -81
Advanced Use
3.6.1 Serial Commands
POS±nnnnnnnn The POS or POSI (POI) command performs positioning in linear acceleration/de-
(POS±nnnnnnnn) celeration mode. The first feed speed (Cn-1F) will be used.
POSI±nnnnnnnn For POS: Performs positioning to an absolute value of ± nnnnnnnn.
(POI±nnnnnnnn)
For POSI: Performs positioning to an incremental value of ± nnnnnnnn from the
nnnnnnnn = 0 to current position.
99999999
Example:
(+ can be omitted) Speed POS1000 POSI500
Incremental value
Absolute value (500)
3 0 t
Position
100 1000 1500
Note: These commands are not affected by the position command mode (bit 3 of Cn-26).
EXP±nnnnnnnn Cn-32 bit F must be set to 1 to use the EXP command. The EXP command starts
(EXP±nnnnnnnn) forward rotation for external positioning operation.
nnnnnnnn = 0 to The EXP command is not valid if Cn-32 bit F is set to 0.
99999999
When this command is received, the motor will start forward rotation at the speed
(+ can be omitted) specified in Cn-2F. When the STP signal goes from low to high, the motor will
move to the position of ±nnnnnnnn command units at the speed specified in Cn-30.
If the sign of the movement amount is negative, the motor will decelerate to a stop
and then move in reverse to the specified position.
±nnnnnnnn command units
EXP COIN
Cn-2F
Speed
Cn-30
STP
3 -82
3.6 Automatic Mode: Serial Communications
EXN±nnnnnnnn Cn-32 bit F must be set to 1 to use the EXN command. The EXN command starts
(EXN±nnnnnnnn) reverse rotation for external positioning operation.
nnnnnnnn = 0 to The EXN command is not valid if Cn-32 bit F is set to 0.
99999999
When this command is received, the motor will start reverse rotation at the speed
(+ can be omitted) specified in Cn-2F. When the STP signal goes from low to high, the motor will
move to the position of ±nnnnnnnn command units at the speed specified in Cn-30.
If the sign of the movement amount is positive, the motor will decelerate to a stop
and then move forward to the specified position.
±nnnnnnnn command units
Speed
Cn-30
3
Cn-2F
EXN COIN
STP
JOGP The JOGP (JGP) or JOGN (JGN) command starts constant-speed motor operation
(JGP) at the feed speed specified in CN32 of Cn-18.
JOGN JOGP (JGP) is the forward command. JOGN (JGN) is the reverse command. The
(JGN) SKIP (SKP) command is used to stop the motor.
Speed
SPDx SPDy
JOGP SKIP JOGN SKIP
0 t
Note: When this command is used, there is no need to set manual operation mode.
3 -83
Advanced Use
3.6.1 Serial Commands
JOG±nnnnnn The JOG command starts manual operation at a speed of ±nnnnnn. The SKIP
(JOG±nnnnnn) (SKP) command is used to stop the motor.
nnnnnn = 1 to JOGx SKIP
Speed
240000
x JOG−x
(+ can be omitted)
t
0
−x
Note: When this command is used, there is no need to set manual operation mode.
SKIP The SKIP (SKP) command stops operation at the specified deceleration rate (set in
3 (SKP) a parameter.)
SPDx MOVly
JOGP SKIP ST SKIP
Speed (No feed hold)
t
0
HOLD 1. If the HOLD command is sent during positioning using the ST command, the
(HLD) motor will stop at the specified deceleration rate but the remaining movement
will be retained (feed hold function).
Note: There is no feed hold function if bit 1 of Cn-33 is set to 1.
SPDx
Speed MOVIy
ST HOLD ST
(y1+y2=y)
(y1) (y2)
0 t
Feed hold
2. There will be no feed hold function if this command is sent during positioning
operation using the POS or POSI (POI) command, external positioning using
the EXP or EXN command, or manual operation using JOGP (JGP), JOGN
(JGN), or JOG ±nnnnnn command. In these cases, it will function in the same as
the SKIP command.
3 -84
3.6 Automatic Mode: Serial Communications
ZRN The ZRN command starts one of the the machine zero point return operations
(ZRN) shown below.
Note: When this command is used, there is no need to set the machine zero point return mode.
STP
PC 3
S Mode II (bit 3 and bit 2 of Cn-29 set to 0 and 1, respectively)
Mode II uses a 2-step deceleration method using the STP signal (used as a
stop limit switch).
Final travel distance
ZRN Cn-2F Cn-31
Cn-30 COIN
Speed
STP
STP
PC
3 -85
Advanced Use
3.6.1 Serial Commands
Note: The ZRN command is effective only when bit 0 of Cn-29 is set to 1.
Parameters and memory switch bits for machine zero point return are listed in the
following table.
ZEROSET± The ZEROSET command sets the machine zero point so that the current position is
nnnnnnnn ±nnnnnnnn.
(ZST±nnnnnnnn)
The setting made by the ZEROSET command is made effective by executing the
RES command or cycling the control power supply.
Note: The current position is the value given by PUN = ±nnnnnnnn sent for the
MONF command.
SET±nnnnnnnn The SET command sets a working zero point so that the current position is
(SST±nnnnnnnn) ±nnnnnnnn. The working zero point is a temporary zero point offset from the ma-
chine zero point.
The setting made by the SET command is effective as soon as the command is
executed..
The zero point set by the SET command will be initialized and the original zero point
will be set again when the CLR command or the RES command is executed or the
control power supply is cycled.
3 -86
3.7 Automatic Mode: Command Table
This section explains how to operate the motor in automatic mode using the command table (pa-
rameter Cn-27 set to 4).
The command table method can be used to write a maximum of 512 positions to a position table
and a maximum of 512 speeds to a speed table to SERVOPACK memory beforehand, and then
perform positioning to table positions specified using contact commands. The feed speed will
normally be the speed set in the speed table with the same number as the position selected in the
position table.
Position and speed table data is set using serial communications or the Digital Operator. Refer
to Chapter 4 Using Serial Communications or Chapter 5 Using the Digital Operator for the set-
ting methods.
3
The following diagram shows 1CN and 6CN wiring for using command tables.
3 -87
Advanced Use
SERVOPACK
SGDB-jjAM
6CN 1CN
0V1 STP
0V 1 32 0V
/AUT-LT /SVON
+24 V 2 28 +24 V
/MAN-LT P-OT
3 30
/POS1 N-OT
4 31
/POS2 /P-CON
5 29
/AL0 /P-CL
6 33
/AL1 /N-CL
7 34
/AL2 +24V
8 35
/AL3
9
/BK+
16 +24 V
0V2 /BK−
0V 26 17 0V
/ERR /TGON+
+24 V 27 18
/P0 /TGON−
28 19
/P1 /S-RDY+
29 20
/P2 /S-RDY−
30 21
3
/P3 ALM+
31 22
/P4 ALM−
32 23
/ZRN
13 PULS
/MAN 3 Manual pulse
14 /PULS P generator or
0V /PULS 4
15 external pulse
SIGN
+24 V 6 generator (CC and
/SIGN P /CC are not
7
connected if a
CC
/MCW 10 manual pulse
16 /CC P generator is used).
/MCCW 9
17
/RST
18
/SP2ND PAO
19 24
/SP3RD /PAO P
20 25
/LPG PBO
21 26
/AST /PBO P
22 27 Motor pulse
/ALMRST PCO generator division
23 14
P output
STOP /PCO
24 15
+24 V1 SG
25 5
TRQ-M
11
/CD0 VTG-M Analog monitor
0V 33 12
/CD1 SG
+24 V 34 2
/CD2
35
/CD3 FG
36 Connector case Frame ground for
/CD4 1CN shield
37
/CD5
38 3CN
/CD6 TXD 1
39 1
/CD7 /TXD P 2
40 2 External position
/CD8 RXD indicator or other
41 3 serial interface
/PS0 /RXD P
47 4 device (the numbers
/PS1 /RXD shown here are the
48 6 connector terminal
RT ←Terminal treatment
7 numbers on the
0V 3, 4 external position
9 indicator).
FG
Connector case
RXD, /RXD, and FG are not
connected to the external position
7CN
+24V2 BAT
indicator. Also, terminal treatment is
49 1 not required. However, it is necessary
FG BAT0 to shield FG, ground the indicator
Frame ground for 6CN shield Connector case 2
itself, and provide power source.
3 -88
3.7 Automatic Mode: Command Table
The I/O signals used with a command table are outlined below. Refer to 3.2 Signals Common to
All Modes for details on signals not listed here.
The contact data input signals that specify the data numbers in the position and speed tables
are listed below.
Set the position data code to binary using the following memory switch bit.
Setting Meaning
0 Binary
Set this bit to 0 when using the command table. The SERVOPACK will not operate normally
if this bit is set to 1.
The following table shows the command data codes for each contact.
Input Signal /CD0 /CD1 /CD2 /CD3 /CD4 /CD5 /CD6 /CD7 /CD8
The number selected in the table will be the sum of the signal codes for the closed contacts (at
low level) from CD0 to CD8.
Example: If CD0, CD5, and CD8 are closed, the number selected in the table = 1 + 32 + 256
= 289.
3 -89
Advanced Use
3.7.2 Zone Signal Outputs
Select the position command mode (absolute or incremental) using the following memory
switch bit.
Setting Meaning
0 Absolute
1 Incremental
In absolute position command mode, positioning will be performed to the position specified
in the table. In incremental position command mode, positioning will be performed to the posi-
tion of the current stop position + position specified in the table.
A 511-point zone signal boundary position table is written to the SERVOPACK memory and
zone data for the current motor position is output.
Data for the zone signal boundary position table can be set using serial communications or the
Digital Operator. Refer to 4 Using Serial Communications or Chapter 5 Using the Digital Op-
erator for the setting methods.
Setting Meaning
3 -90
3.7 Automatic Mode: Command Table
Zone data for the current motor position is read using zone signal data outputs (/P0 to /P4).
Because /P0 to /P4 have only 5 bits, switch the digit by using zone data read selection signals
/PS0 and /PS1 and read the zone data in order. The following table shows the different codes
for output signals /P0 to /P4 depending on the combinations of open and closed settings for /PS0
and /PS1. The sum of the codes for signals /P0 to /P4 that are closed (at low level) will be the
zone data of the current position.
/P3 8 8 80 800
Note: 1. When /PS0 and /PS1 are at high level, /P4 becomes a parity bit. For example, in BCD
notation, if the value for /P0 to /P3 is 7 when /PS0 is at low level and /PS1 is at high level,
/P4 will be set at high level so that the total number of signals at low levels is odd (in this
example, 3: /P0 = low, /P1 = low, /P2 = low, and /P3 = high).
/PS0
/PS1
/P0 “1”
/P1 “2”
The number of
/P2 “4” signals at low
/P3 level is odd (3).
/P4
3 -91
Advanced Use
3.7.2 Zone Signal Outputs
2. When reading zone data separately over several reads, set the read timing as follows:
/COIN
Selection signal
(/PS0 and /PS1) t1 t2 t1
t2 t1
Data read
t1 ≧ 8 ms, t2 ≧ 0 ms
When using the command table, set the following memory switch bit to output digits /P5 to
/P8 of the zone signal data outputs to 6CN-6, -7, -8, and -9. In this case, alarm and error code
outputs (/AL0 to /AL3) cannot be used.
Setting Meaning
1 Outputs digits /P5 to /P8 of current position station numbers to 6CN-6 to 6CN-9.
The codes for signals /P5 to /P8 are shown in the following table.
/P7 128
/P8 256
/P7 80
/P8 100
Note: 1. /P5 to /P8 signal codes do not change according to /PS0 and /PS1 signals.
3 -92
3.7 Automatic Mode: Command Table
2. Zone signals are output as codes as shown in the following diagram when /PS0 and /PS1
are at low level. Unless the motor is stopped, data may not be read correctly due to code
output.
/P0
/P1
/P2
/P3
/P4
− +
Example: When using only BT01 to BT20, set BT21 = BT22 = . . . = BT511 = +99999999.
When using the command table method, the factory setting for the speed command method
is to select from the speed table through contact inputs. In this method, a table containing up
to 512 pairs of positions and speeds will be set, and the motor will be operated using the position
command from the position table location selected by table command data /CD0 to /CD8 as
well as the speed command from the speed at the location selected in the table.
Speed table data is set using serial communications or the Digital Operator. Refer to Chapter
4 Using Serial Communications or Chapter 5 Using the Digital Operator for the setting meth-
ods.
When using the command table method, the feed speed in automatic and manual operation
modes can be set to be selected from 4 speeds set in parameters thorough contact inputs or to
be set in the SPD serial command. Refer to 3.3 Feed Speed Setting in Automatic and Manual
Operation Modes for details on how to change the feed speed setting method.
3 -93
Advanced Use
This section explains motor operation in manual operation mode using I/O signals.
In manual operation mode, the motor is operated at the specified speed only while manual opera-
tion signals /MCCW or /MCW are active.
To select manual operation mode, activate the manual operation mode selection input signal
/MAN. Refer to 3.2.4 Operation Mode Selection.
Start and stop manual operation mode using the following input signals.
The factory-set feed speed setting method for manual operation differs according to the position
command method in automatic mode (set at parameter Cn-27) as shown in the following table. Re-
fer to information on the individual operating methods for automatic mode for details on feed speed
setting methods.
Refer to 3.3 Feed Speed Setting in Automatic and Manual Operation Modes for details on how to
change the feed speed setting method in manual operation mode.
Refer to 3.1.6 Setting the Acceleration/Deceleration Type and Rate for details on acceleration/de-
celeration types and speeds in manual operation mode.
3 -94
3.9 Pulse Operation Mode
In pulse operation mode, the motor is operated in accordance with input command pulses.
Activate the pulse operation mode selection input signal /PULS to select the pulse operation mode.
Refer to 3.2.4 Operation Mode Selection.
Note: Pulse operation mode and line pulse generators cannot be used at the same time.
Photocoupler
PULS 1CN-3
Command pulse input /PULS 1CN-4
SIGN 1CN-6
Command sign input /SIGN 1CN-7
Wiring Example
Applicable Line Driver:
/PULS 1CN-4
SIGN 1CN-6
/SIGN 1CN-7
3 -95
Advanced Use
Set the command pulse form for externally input command pulses.
The input pulse logic can be set in bit D of Cn-02 and this should be set at the same time.
Note: 1. One pulse command input is equivalent to motor travel distance of one command unit.
Refer to 3.1.5 Electronic Gear for information on command units. (P pulses → P com-
mand units)
2. The feed speed is specified as pulse frequency. (f (pps) → f × 60 command units/min)
3. In pulse operation mode, speed selection signals /SP2ND (6CN-19) and /SP3RD
(6CN-20) are used to set the input pulse multiplication.
3 -96
3.9 Pulse Operation Mode
Cn-02 Input Pulse Command Motor Forward Run Motor Reverse Run
Multiplica- Pulse Form Command Command
Bit D Bit 5 Bit 4 Bit 3 tion
0 0 0 0 − Sign + pulse
PULS PULS
(Positive train (1CN-3) (1CN-3)
logic setting) SIGN SIGN
(1CN-6) (1CN-6)
0 1 0 ×1 Two-phase
PULS
pulse train PULS
(1CN-3) (1CN-3)
0 1 1 ×2 with 90_ SIGN
SIGN
phase (1CN 6)
(1CN-6) (1CN-6)
1 0 0 ×4 difference
0 1 0 ×1 Two-phase
PULS PULS
pulse trains (1CN-3) (1CN-3)
0 1 1 ×2 with 90_ SIGN SIGN
phase (1CN-6) (1CN-6)
1 0 0 ×4 difference
×1
Input command pulse
(1CN-3)
(1CN-6)
3 -97
Advanced Use
Servo ON
Release
t1 ≦ 30 ms
Base block t2 ≦ 10 ms
(When parameter
1CN-6 Cn-12 is set to 0)
Sign + pulse t3 ≧ 30 ms
train 1CN-3
t4, t5 ≦ 4 ms
PG pulse
t5
/POS1
Note: The interval from the time the servo ON signal is turned ON until a command pulse is input
must be at least 30 ms. Otherwise, the command pulse may not be input.
Figure 3.1 Example of I/O Signal Generation Timing
3 Table 3.1 Allowable Voltage Level and Timing for Command Pulse Input
¨ command © command
3 -98
3.10 Machine Zero Point Return Mode
This section explains how to operate the motor in machine zero point return mode.
In machine zero point return mode, positioning is performed using the machine zero point return
limit switch to determine the machine zero point of the machine. This mode is mainly used immedi-
ately after the power is turned ON when using an incremental encoder.
To select machine zero point return mode, activate the machine zero point return mode selection
signal /ZRN. Refer to 3.2.4 Operation Mode Selection.
Set the following parameters to use machine zero point return mode.
Setting Meaning 3
0 Do not use machine zero point return mode.
Setting Meaning
Bit 3 Bit 2
0 0 Mode I
0 1 Mode II
1 1 Mode III
Setting Meaning
0 Forward
1 Reverse
3 -99
Advanced Use
3.10.1 Machine Zero Point Return Mode I (Bits 2 and 3 of Cn-29 Set to 0)
3.10.1 Machine Zero Point Return Mode I (Bits 2 and 3 of Cn-29 Set to 0)
Machine Zero point return mode I is a 3-step deceleration method using the STP signal (as a
deceleration limit switch) and phase-C pulse. When the STP signal status changes from closed
(low level) to open (high level), the load will decelerate from the machine zero point return
feed speed (set in Cn-2E) to the machine zero point return approach speed (set in Cn-2F). The
3 load will then pass the machine zero point limit switch and once the STP signal changes from
open (high level) to closed (low level), and the load will reach the machine zero point return
creep speed (set in Cn-30) at the initial phase-C pulse. The load will then move the machine
zero point return final travel distance from the point of the phase-C pulse, and stop.
/ZRN
/AST
/POS1
C-2E
Cn-2F
Speed Cn-30
If the STP signal is open (high level) when the machine zero point return operation is started,
the machine zero point return will be started at the machine zero point return approach speed
(Cn-2F).
/ZRN
/AST
/POS1
Cn-2F
Speed Cn-30
3 -100
3.10 Machine Zero Point Return Mode
3.10.2 Machine Zero Point Return Mode II (Bits 2 and 3 of Cn-29 Set to 1
and 0 Respectively)
Machine zero point return mode II is a 2-step deceleration method that uses the STP signal as
a stop limit switch. When the STP signal changes from closed (low level) to open (high level),
the load travel speed will change from the machine zero point return approach speed (set in
Cn-2F) to the machine zero point return creep speed (set in Cn-30). The load will travel the
machine zero point return final travel distance (set in Cn-31) and stop.
If the STP signal is open (high level) at the start of the machine zero point return operation a
position error will occur.
/ZRN
/AST
/POS1
3
Cn-2F
Speed Cn-30
STP
3.10.3 Machine Zero Point Return Mode III (Bits 2 and 3 of Cn-29 Set to 1)
Machine zero point return mode III is a 3-step deceleration method that uses the STP signal
as a deceleration limit switch and phase-C pulse.
If the STP signal is open (at high level) at the start of the machine zero point return operation,
the load will decelerate from the machine zero point return feed speed (set in Cn-2E) to the
machine zero point return approach speed (set in Cn-2F). When the STP signal changes from
open (at high level) to closed (low level), the load will decelerate to the machine zero point
return creep speed (set in Cn-30) at the initial phase-C pulse, and move the machine zero point
return final travel distance (set in Cn-31) from the point of the phase-C pulse, and stop.
/ZRN
/AST
/POS1
Cn-2E
Cn-2F
Speed Cn-30
When the STP signal is closed (at low level) at the start of the machine zero point return opera-
tion, the motor will rotate in the opposite direction to the machine zero point return direction
(set in bit 4 of Cn-29) at machine zero point return feed speed (set in Cn-2E). When the STP
signal is open (at high level), the motor will decelerate to a stop, and restart rotation in the ma-
3 -101
Advanced Use
3.10.3 Machine Zero Point Return Mode III (Bits 2 and 3 of Cn-29 Set to 1)
chine zero point return direction at the machine zero point return feed speed (set in Cn-2E).
When the signal changes from open (high level) to closed (low level), the load will decelerate
to the machine zero point return approach speed (set in Cn-2F), reach the machine zero point
return creep speed (set in Cn-30) at the initial phase-C pulse, move the machine zero point re-
turn final travel distance from the point of the phase-C pulse (Cn-31), and stop.
/ZRN
/AST
/POS1
Cn-2E
Cn-2F
Cn-30
Speed
Final travel distance Cn-31
Cn-2E
3 STP
PC
Note: The above diagram shows an example for the following settings:
3 -102
3.11 Encoder Outputs
Encoder output signals divided inside the SERVOPACK can be output externally. These signals
can be used to form a position control loop in the host controller.
This output is
explained here.
Host
SGDB SERVOPACK controller
SGMj Servomotor
encoder
Phase A Phase A
Phase B Frequency Phase B
dividing
Phase C Phase C
circuit
3
The output circuit is for line driver output. Connect each signal line according to the following cir-
cuit diagram.
1CN-26 PBO
Phase B Phase B
1CN-27 /PBO
1CN-14 PCO
Phase C Phase C
1CN-15 /PCO
Choke coil
1CN-5
Connector Smoothing
case capacitor
↕P: Represents twisted-pair cables Line receiver used: SN75175 manufactured by Texas
Instruments Inc. or MC3486 (or
equivalent)
R (termination resistor): 220 to 470 Ω
C (decoupling capacitor): 0.1 μF
“Dividing” means converting an input pulse train from the encoder mounted on the motor according to the preset
pulse density and outputting the converted pulse. The unit is pulses per revolution.
3 -103
Advanced Use
J Output Signals
Output signals are described below.
Phase C Phase C
• Absolute Encoder
Phase A Phase A
Phase B Phase B
Phase C Phase C
3 -104
3.11 Encoder Outputs
Sets the number of output pulses for PG output signals (PAO, /PAO, PBO and /PBO).
Pulses from motor encoder (PG) are divided by the preset number of pulses before being out-
put.
Output terminals:
PAO (1CN-24)
SGDB SERVOPACK /PAO (1CN-25)
SGMj Servomotor PBO (1CN-26)
encoder /PBO (1CN-27)
Phase A Frequency Phase A
dividing
Phase B Output
Phase B
The number of output pulses per revolution is set in this parameter. Set this value according
to the command unit of the machine or controller to be used.
Preset value: 16 3
Setting Example:
1 revolution
After changing the parameter setting, always turn the power OFF, then ON.
The pulse dividing ratio does not affect the gear ratio settings (set in Cn-23 to Cn-25) for the
electronic gear function.
3 -105
Advanced Use
In the SERVOPACK, full closed loops can be formed using external pulse generators.
Set the following memory switch bit to use an external pulse generator.
Setting Meaning
D Refer to 3.9 Pulse Operation Mode for information on pulse types and wiring for external
pulse generators.
D There is one-to-one correspondence between line PG pulses and command units. As a re-
sult, one line PG pulse is read as a move equivalent to one command unit. Electronic gears,
therefore, must be set so that one command unit corresponds to one line PG pulse. Refer
to 3.1.5 Electronic Gear.
D Phase C inputs need not be connected if machine zero point return in mode I or III or exter-
nal positioning is not used, and external pulse generators are used.
Use the following contact input to switch between external and motor pulse generators, when exter-
nal pulse generators are used.
6CN-21 is at low level when ON. Switches position feedback to the external pulse generator.
6CN-21 is at high level when OFF. Switches position feedback to the motor pulse generator.
3 -106
3.12 External Pulse Generators
Setting Meaning
0 Motor PG
1 /LPG contact
Set this memory switch bit to 0 to force positioning feedback to the motor pulse generator after
positioning is complete.
3 -107
Advanced Use
The wiring for connecting the MCIF-L8j External Position Indicator to the SERVOPACK is
shown in the following diagram.
3 +5 V 0 V
Set the following memory switch bit to use an External Position Indicator.
Setting Meaning
Note: The output terminal on the SERVOPACK for the External Position Indicator is the same
as the transmission output terminal for serial communications. External position indica-
tors, therefore, cannot be used at the same time as serial communications or Digital Opera-
tors.
Set the Cn-33 memory switch to send only External Position Indicator data through the SERVOPACK
serial output. Any data can be sent to the SERVOPACK if serial communications is used with bit 9
of Cn-33 still set to 1 (“Use an External Position Indicator”). If data is received, the SERVOPACK
serial output will return to normal mode, and normal data can be received and sent. To use a Digital
Operator, connect it to the SERVOPACK and turn ON the SERVOPACK control power supply.
To use the External Position Indicator again, turn ON the SERVOPACK control power again.
Set the following parameter to change the position of the decimal point for the External Position
Indicator.
Cn-3F Shifting the Position of Decimal Point Setting Range: Factory Setting: 0
and the Digits of Digital Switch 0 to 7
3 -108
3.13 External Position Indicator
The decimal point indicating the value set in Cn-3F will flash.
7 6 5 4 3 2 1 0
This parameter is also used for shifting the digits in the digital switches. Therefore, the digits in
the digital switches and the position of the decimal point on the External Position Indicator cannot
be shifted independently.
When using digital switches, Cn-3F is used to shift the value of each position command and input
feed speed leftwards.
Example: If Cn-3F is set to 3, the digital switch position command is set to 123, and the feed speed 3
is set to 456, the position command and feed speed values will be as follows:
Position command = 123 × 103 = 123000 command units
Feed speed = 456 × 103 = 456000 × 1000 command units/min
3 -109
Advanced Use
3.14.1 Dynamic Brake
To stop the servomotor by applying dynamic brake (DB), set desired values in the following
memory switch bits. If dynamic brake is not used, the servomotor will stop naturally due to
machine friction.
Setting Meaning
If dynamic brake stop mode is selected, specify the operation to be performed when the motor
stops.
Setting Meaning
1 Does not release dynamic brake even after the motor stops.
3 -110
3.14 Setting the Stop Function
SGMj Servomotor
Holding brake
3
IMPORTANT The built-in brake in an SGMj Servomotor with a brake uses de-energization operation, which is used for hold-
ing purposes only and cannot be used for braking purposes. Use the holding brake only to retain as topped motor.
J Wiring Example
Use SERVOPACK contact-output-signal /BK and brake power supply to form a brake ON/OFF
circuit. An example of standard wiring is shown below.
SGMj Servomotor
SGDB SERVOPACK with brake
Power supply
/BK+
Motor plug
/BK−
Blue or
yellow Red
White Black
This output signal controls the brake when a motor with brake is used. This signal terminal need
not be connected when a motor without brake is used.
OFF Status: Circuit is open or signal is at high level. Applies the brake.
3 -111
Advanced Use
3.14.2 Holding Brake
Related Parameters
Cn-15 Speed level for brake signal output during motor rotation
Set the following parameter to specify the 1CN pin to which the /BK signal is output.
This parameter is used to select a function signal as the 1CN output signal.
1 /TGON
2 /S-RDY
3 /CLT
4 /BK
5 Overload warning
6 Overload alarm
J Brake ON Timing
If the machine moves slightly due to gravity when the brake is applied, set the following param-
eter to adjust brake ON timing:
Cn-12 Delay time from the Brake Command Unit: Setting Range: Factory
until Servo OFF 10 ms 0 to 50 Setting: 0
This parameter is used to set output timing of brake control signal /BK and servo OFF operation
(motor output stop) when SGMj Servomotor with brake is used.
Brake Timing when Motor is in Stopped Status
/S-ON input
(1CN-28) Servo ON
Servo OFF
Release
/BK output brake
Apply brake
Cn-12
3 -112
3.14 Setting the Stop Function
With the standard setting, the servo is turned OFF when /BK signal (brake operation) is output.
The machine may move slightly due to gravitation. This movement depends on machine con-
figuration and brake characteristics. If this happens, use this parameter to delay servo OFF tim-
ing to prevent the machine from moving.
This parameter is used to set the brake ON timing when the motor is stopped.
For brake ON timing during motor operation, use Cn-15 and Cn-16.
Cn-15 Speed Level at which Brake Signal is Unit: Setting Range: Factory
Output during Motor Rotation r/min 0 to 500 Setting: 100
Cn-16 Output Timing of Brake Signal during Unit: Setting Range: Factory 3
Motor Rotation 10 ms 10 to 100 setting: 50
Cn-15 and Cn-16 are used for SGMj Servomotors with brake. Use these parameters to set
brake timing used when the servo is turned OFF by input signal /S-ON (1CN-28) or alarm oc-
currence during motor rotation.
Brakes for SGMj Servomotors are designed as holding brakes. Therefore, brake ON timing
when the motor stops must be appropriate. Adjust the parameter settings while observing ma-
chine operation.
Power OFF by
/S-ON input Servo ON
(1CN-28) or Servo OFF
alarm Stop by dynamic
occurrence brake or coasting to a
stop (Cn-01 bit 6)
When the time set in Cn-16
Motor speed elapses, /BK signal is output.
(r/min)
Cn-15
Conditions for /BK signal output during motor operation. The circuit is opened in either of the
following situations.
1 Motor speed drops below the value set in Cn-15 after servo is turned OFF.
2 The time set in Cn-16 has elapsed since servo was turned OFF.
If the maximum motor speed or a speed equal to or greater than the Cn-03 setting (speed limit)
is set in Cn-15, the lower value of the maximum speed and the speed limit values will be used.
3 -113
Advanced Use
3.15.1 Adjusting Gain
If speed loop gain or position loop gain exceeds the allowable limit for the servo system includ-
ing the machine to be controlled, the system will vibrate or become too susceptible. Under such
conditions, smooth operation cannot be expected. Reduce each loop gain value to an appropri-
ate value.
D Automatically set loop gain values need to be checked after autotuning. (Refer to 3.16.1
Autotuning Function.)
3 D Each loop gain value checked above is to be directly set for another SERVOPACK.
D Response performance needs to be further enhanced after autotuning, or servo gain values
need to be reset for a system with lower response performance.
This parameter is a position loop gain for the SERVOPACK. Increasing the position loop gain
value provides position control with higher response and less error. However, there is a certain
limit depending on machine characteristics. This parameter is automatically set by the autotun-
ing function.
Position feedback
Set in this parameter the error pulse level at which a position error pulse overflow alarm (alarm
A.D0) is detected. If the machine permits only a small position loop gain value to be set in
Cn-1A, an overflow alarm may arise during high-speed operation. In this case, increase the
value set in this parameter to suppress alarm detection.
(Alarm A.D0)
Cn-1E
Normal control
Error pulse
(Alarm A.D0)
3 -114
3.15 Smooth Operation
Cn-04 Speed Loop Gain (Kv) Unit: Hz Setting Range: Factory Setting:
1 to 4000 80
Cn-05 Speed Loop Integration Unit: 0.01 ms Setting Range: Factory Setting:
Time Constant (Ti) 200 to 51200 2000
Cn-04 and Cn-05 are speed loop gains and an integration time constant for the SERVOPACK,
respectively. The higher the speed loop gain value or the smaller the speed loop integration
time constant value, the higher the speed control response. There is, however, a certain limit
depending on machine characteristics.
3
Speed feedback
The unit of speed loop gain (Kv) is Hz, but this value is obtained when GD2M equals GD2L.
Therefore, the value must be converted using load GD2 (= GD2L) as follows:
If the machine causes vibration, possibly resulting from the servo drive, adjust the following
filter time constant. Vibration may stop.
Cn-17 Torque Command Filter Unit: 100 µs Setting Range: Factory Setting:
Time Constant 0 to 250 0
Cn-17 is a torque command filter time constant for the SGDB SERVOPACK. The smaller the
value, the higher the torque control response. There is, however, a certain limit depending on
machine conditions.
With the standard setting, the machine may cause vibration resulting from the servo drive. In
this case, increase the constant setting. Vibration may stop. Vibration can be caused by incor-
rect gain adjustment, machine problems and so on.
3 -115
Advanced Use
3.15.2 Setting the Torque Command Filter Time Constant
Setting Meaning
0 Primary filter
1 Secondary filter
3 -116
3.16 Minimizing Positioning Time
If speed loop gain and position loop gain for the servo system are not set properly, positioning
may become slow. Techniques and experience are required to set these servo gain values ac-
cording to machine configuration and machine rigidity.
This function switches between position loop gain and speed loop gain depending on the size
of the position error. Set the following parameters to use this switching function.
Setting Meaning
0 Does not use variable position loop gain (Cn-34 and Cn-35 are invalid).
1 Uses variable position loop gain (Cn-34 and Cn-35 are valid).
Cn-34 Position Loop Gain 2 Unit: 1/s Setting Range: Factory Setting:
(Kp2) 1 to 1000 40
≧Cn-35 Cn-34
3 -117
Advanced Use
3.16.4 Speed Bias
Setting Meaning
0 Does not use variable speed loop gain (Cn-36 and Cn-37 are invalid).
1 Uses variable speed loop gain (Cn-36 and Cn-37 are valid).
Cn-36 Speed Loop Gain 2 (Kv2) Unit: Hz Setting Range: Factory Setting:
1 to 4000 80
Feed-forward control shortens positioning time. To use feed-forward control, set the follow-
ing parameter.
The settling time for positioning can be reduced by assigning bias to the speed command output
part in the SERVOPACK. To assign bias, use the following parameter.
Control for making necessary corrections beforehand to prevent the control system from receiving the effects of dis-
turbance. Using feed-forward control increases effective servo gain, enhancing response performance.
3 -118
3.16 Minimizing Positioning Time
1CN-29 is at low level when ON. Sets speed loop to P (proportional) control.
1CN-29 is at high level when OFF. Sets speed loop to P/I (proportional/integral) control.
3
3.16.6 Mode Switch
Use the mode switch for the following purposes:
D To prevent overshoot during acceleration or deceleration (for speed control).
D To prevent undershoot during positioning in order to reduce settling time (for position con-
trol).
Overshoot
Speed
Actual motor operation
Command
Time
Undershoot
Settling time
In other words, the mode switch is a function that automatically switches the speed control
mode inside the SERVOPACK from PI control to P control while certain conditions are being
established.
IMPORTANT 1. The mode switch is used to fully utilize performance of a servo drive to achieve very high-speed positioning.
The speed response waveform must be observed to adjust the mode switch.
2. For normal use, the speed loop gain and position loop gain set by autotuning provide sufficient speed/posi-
tion control. Even if overshoot or undershoot occurs, they can be suppressed by setting the acceleration/de-
celeration type and acceleration/deceleration time.
PI control means proportional/integral control and P control means proportional control. In short, switching “from
PI control to P control” reduces effective servo gain, making the servo system more stable.
3 -119
Advanced Use
3.16.6 Mode Switch
3 -120
3.16 Minimizing Positioning Time
D Example of Use
If a mode switch is not used and PI control is always performed, torque may enter a satura-
tion state during acceleration or deceleration, causing the motor speed to have overshoot
or undershoot. Using the mode switch suppresses torque saturation and prevents the motor
speed from having overshoot and undershoot.
Undershoot
Time Time
Cn-0C
D Example of Use
The mode switch is used to reduce settling time. PI control P control PI control
Generally, speed loop gain must be increased to reduce settling time. Using the mode
switch suppresses the occurrence of overshoot and undershoot when speed loop gain is in-
creased.
Undershoot
Settling time
Motor
+Cn-0C acceleration
Acceleration
−Cn-0C
3 -121
Advanced Use
3.16.6 Mode Switch
D Example of Use
If a mode switch is not used and PI control is always performed, torque may enter a satura-
tion state during acceleration or deceleration, causing the motor speed to have overshoot
or undershoot. Using the mode switch suppresses torque saturation and prevents the motor
speed from having overshoot and undershoot.
Motor Motor
speed speed
Undershoot
Time Time
Undershoot
Settling time
IMPORTANT If the type of mode switch has been changed (at bits C and D of Cn-01), adjust the mode switch level (Cn-0C)
to suit the new type of mode switch.
3 -122
3.17 Handling Power Loss
Use the following memory switch bit to specify whether or not to output a servo alarm when power
is lost.
voltage drop in power supply, it can output servo alarm 200 V supply
voltage
A.F3 to prevent a hazardous situation.
Cn-01 bit 5 = 0
ALM
(1CN-22) Cn-01 bit 5 = 1
3
Setting Meaning
0 Does not output a servo alarm after recovery from power loss.
Normally, set this memory switch bit to 0. If the /S-RDY signal is not to be used, set the memory
switch bit to 1. The /S-RDY signal remains OFF while the main power supply is OFF, regardless
of the memory switch setting.
3 -123
Advanced Use
3.18.1 Wiring Instructions
This section describes special wiring methods including the one for noise control. Always refer to
3.18.1 Wiring Instructions and 3.18.2 Wiring for Noise Control, and refer to other sections as neces-
sary.
To ensure safe and stable operation, always refer to the following wiring instructions.
1. Always use the following cables for command input and encoder wiring.
IMPORTANT
For command input Twisted-pair cables JZSP-VBI14 (for 1CN) 3 m (9.8 ft.)
DE9411288 (for 6CN)
Trim off the excess portion of the cable to minimize the cable length.
2. For grounding, use as thick a cable as possible.
S Ground to 100 Ω or less.
S Always use one-line grounding.
S If the motor is insulated from the machine, ground the motor directly.
S Select grounding phase and grounding point in accordance with the national code and consistent with
sound local practices.
3. Do not bend or apply tension to cables.
Since the conductor of a signal cable is very thin (0.2 to 0.3 mm), handle it with adequate care.
4. Use a noise filter to prevent noise interference. Noise filter
(For details, refer to 3.18.2 Wiring for Noise Control.)
Iftheservoistobeusednearprivatehousesormayreceivenoiseinter-
ference, install a noise filter on the input end of the power supply line.
SincethisSERVOPACKisdesignedasanindustrialdevice,itprovides
no mechanism to prevent noise interference.
3 -124
3.18 Special Wiring
3 -125
Advanced Use
3.18.2 Wiring for Noise Control
SERVOPACK is not appropriate. To prevent this, always wire and ground the SERVOPACK
correctly.
This SERVOPACK has a built-in microprocessor (CPU). To protect the microprocessor from
external noise, install a noise filter in place.
Servomotor
L1
SGDB
200 VAC L2 SERVOPACK
L3
3.5 mm2
or more
(Casing) L1C
L3C
1, 3, 6CN FG
3.5 mm2
or more
2 mm2 or more
(Casing) (Casing) 3.5 mm2 or more
(see note 2.) (Casing)
Wire with a thickness of
3.5 mm2 or more
(Casing)
Ground plate
Ground: One-line grounding
(ground to 100 Ω or less)
* When using a noise filter, always observe the following wiring instructions:
Note: 1. For a ground wire to be connected to the casing, use a thick wire with a thickness of at
least 3.5 mm2 (preferably, plain stitch cooper wire).
2. For wires indicated by P↕, use twisted-pair cables whenever possible.
J Correct Grounding
Always ground the motor frame.
If the servomotor is grounded via the machine, a switching noise current will flow from the
SERVOPACK power unit through motor stray capacitance. The above grounding is required
to prevent the adverse effects of switching noise.
If the command input line receives noise, do the following.
Ground the 0 V line (SG) of the command input line. If the main circuit wiring for the motor
is accommodated in a metal conduit, ground the conduit and its junction box. For all ground-
ing, always use one line grounding.
3 -126
3.18 Special Wiring
* These noise filters are manufactured by Tokin Corp. or Shaffner and available from Yaskawa.
For noise filters, contact your nearest Yaskawa sales representatives.
Always observe the following installation and wiring instructions. Incorrect use of a noise filter
halves its benefits.
3 -127
Advanced Use
3.18.2 Wiring for Noise Control
Do not put the input and output lines in the same duct or bundle them together.
Noise Noise
filter filter
Noise Noise
filter filter
3
Separate these circuits.
Separate the noise filter ground wire from the output lines.
Do not accommodate the noise filter ground wire, output lines and other signal lines in the same
duct or bundle them together.
Noise Noise
filter filter
The ground
wire can be
close to input
lines.
3 -128
3.18 Special Wiring
Connect the noise filter ground wire directly to the ground plate.
Do not connect the noise filter ground wire to other ground wires.
Noise Noise
filter filter
Shielded Thick
ground wire and
short
3
When grounding a noise filter inside a Unit.
If a noise filter is located inside a Unit, connect the noise filter ground wire and the ground
wires from other devices inside the Unit to the ground plate for the Unit first, then ground these
wires.
Unit
Noise
filter
Ground
3 -129
Advanced Use
3.18.3 Using More Than One Servodrive
Power supply
Power
Power ON
OFF
Noise
filter
SGMj
L1 SGDB
3 L2 SERVOPACK
L3
Servomotor
L1C
L3C
−22
−23
SGMj
L1 SGDB Servomotor
L2 SERVOPACK
L3
L1C
L3C
−22
−23
SGMj
L1 SGDB Servomotor
L2 SERVOPACK
L3
L1C
L3C
−22
−23
Connect the alarm output (ALM) terminals for the three SERVOPACKs in series to enable
alarm detection relay 1RY to operate.
The output transistor is turned OFF when the ALM output signal invokes alarm state.
3 -130
3.18 Special Wiring
Multiple servos can share a single MCCB or noise filter. Always select a MCCB or noise filter
that has enough capacity for the total power capacity (load conditions) of those servos. For de-
tails, refer to page 3 -125.
* These noise filters are manufactured by Tokin Corp. or Shaffner and available from Yaskawa.
For noise filters, contact your nearest Yaskawa sales representatives.
3 -131
Advanced Use
3.18.4 Using Regenerative Resistor Units
SGDB SERVOPACK
L1
Three-phase L2
200 to 230 VAC L3
L1C
L2C
22
Alarm
23
+1
SGDB-60AM
SGDB-1AAM
SGDB-1EAM
3 -132
3.18 Special Wiring
A regenerative resistor unit becomes very hot under some regenerative operation conditions of the servo system.
IMPORTANT
Therefore, provide a cooling mechanism for the regenerative resistor unit, use heat resistant and incombustible
cables, and route the cables so that they are not in contact with the unit.
The resistor specifications of each regenerative resistor unit are as follows:
JUSP-RA04 Model: 25Ω (220 W) × 4 (connected in parallel)
JUSP-RA05 Model: 25Ω (220 W) × 8 (connected in parallel)
A regenerative resistor reaches approximately 90_C (at an ambient temperature of 55_C) when it is used at 20%
of the rated allowable dissipation value of the resistor. The allowable motor regenerative power (average) is
180 W or the JUSP-RA04, and 350 W for the JUSP-RA05. If the regenerative power (average) exceeds the
allowable limit value when the servo system is perating in regenerative operation mode, select an additional
regenerative resistor that has a greater rated allowable dissipation value (W). Therefore, always take the servo
system operation conditions into consideration when determining which regenerative resistor unit to use.
Example of Allowable Motor Duty Conditions:
Motor instantaneous
max. speed
3
0.2 s 0.2 s 0.2 s 0.2 s
25 s
An absolute value detection system detects an absolute position of the machine even when the
servo system is OFF. If such a system is to be formed in the host controller, use an SGMj Ser-
vomotor with absolute encoder. Consequently, automatic operation can be performed without
machine zero point return operation immediately after the power is turned ON.
Absolute encoder
After changing the memory switch setting, turn the power OFF, then ON.
3 -133
Advanced Use
3.18.5 Using an Absolute Encoder
Use the following parameter to set the number of pulses for the absolute encoder to be used:
After changing the memory switch setting, turn the power OFF, then ON.
IMPORTANT Incorrect setting of the above parameters may result in abnormal motor operation. To prevent this, always set
the parameter correctly.
J Using a Battery
Use the backup battery to enable the absolute encoder and SERVOPACK to store position and
parameter information even when the power is turned OFF. Connect the battery to SERVOPACK
terminal 7CN. Refer to 6.6.6 Back-up Battery.
3 -134
3.18 Special Wiring
IMPORTANT Setting up the encoder sets the revolution count inside the encoder to 0.
After setting up the encoder, always reset the machine machine zero point. Operating the machine without the
machine zero point being reset does not only damage the machine but may also cause an accident resulting in
injury or death.
3 -135
Advanced Use
3.18.6 Extending an Encoder Cable
Both incremental and absolute encoders have a standard encoder cable (maximum 20 meters
(65.6 ft.)). If a longer cable is required, prepare an extension cable as described below. The
maximum allowable cable length is 50 meters (164 ft.).
J 3-meter (1.98 ft.) Cable with Connectors on Both Ends (for SGM
and SGMP)
J Encoder Plug and Cable Clamp (for SGMG, SGMD, and SGMS)
or
3 -136
3.18 Special Wiring
Be sure to connect
each wire correctly
For SGMG, SGMD and (see the following
SGMS models, connect table).
directly to the plug.
3 -137
Advanced Use
3.18.6 Extending an Encoder Cable
Connect cables of the same color to each other as shown in the table below. Wiring for incre-
mental and absolute encoders is different.
3 -138
3.18 Special Wiring
If, however, three-phase 400 VAC class (400 V, 440 V) power supply must be used, prepare
the following power transformer (for three-phase).
SERVOPACK
Model
Power Supply Capacity per
SGDB SERVOPACK (kVA) *
3
SGDB-05AM 1.1
SGDB-10AM 2.0
SGDB-15AM 2.5
SGDB-20AM 4.0
SGDB-30AM 5.0
SGDB-50AM 9.5
SGDB-60AM 12.5
SGDB-75AM 15.5
SGDB-1AAM 19.0
SGDB-1EAM 30.0
* At rated load.
When 400-V-class supply voltage is used, power must be turned ON and OFF on the primary
side of the power transformer.
3 -139
Advanced Use
3.18.8 Connector Terminal Layouts
This section describes connector terminal layouts for SGDB SERVOPACKs, SGMj servo-
motors and Digital Operators.
J SERVOPACK Connectors
Motor rotation
1 19 /TGON−
detection output
Servo ready
2 SG 0V 20 /S-RDY+
Command and output
Servo ready
3 PULS line PG pulse
p lse 21 /S RDY
/S-RDY−
output
Command and input
Servo alarm
4 /PULS line PG pulse 22 ALM+
3 input
5 SG 0V
output
23 ALM
ALM−
Servo alarm
output
Command and PG dividing
6 SIGN 24 PAO
line PG sign input output phase A
Command and PG dividing
7 /SIGN 25 /PAO
line PG sign input output phase A
PG dividing
8 26 PBO
output phase B
Line PG machine
PG dividing
9 /CC zero point
i pulse
l 27 /PBO
Line PG machine output phase B
input
10 CC zero point pulse 28 /S-ON Servo ON signal
input
11 TMON Torq e monitor
Torque 29 /P CON
/P-CON P control input
inp t
Forward
12 VTG S d monitor
Speed i 30 P OT
P-OT
overtravel input
Reverse
13 31 N OT
N-OT
Machine zero overtravel input
PG dividing
14 PCO 32 /STP point return limit
output phase C
PG dividing switch input Forward current
15 /PCO 33 /P-CLT
output phase C limit ON input
Output during Reverse current
16 /CLT+ 34 /N CLT
/N-CLT
current limit limit ON input
Output during External power
17 /CLT
/CLT− 35 +24V
current limit supply input
Motor rotation
18 /TGON+ 36
detection output
3 -140
3.18 Special Wiring
1 PG0V 11
PG power supply Battery (+) (for
PG power supply
2 PG0V 0V 12 BAT+ absolute encoder Battery (−) (for
0V
3 PG0V only) 13 BAT − absolute encoder
only)
4 PG5V 14 PC PG input
inp t phase C
PG power supply PG power supply
+5 V 5 PG5V 15 /PC PG input phase C
+5 V
6 PG5V 16 PA PG input phase A
3 -141
Advanced Use
3.18.8 Connector Terminal Layouts
3
Manual operation settings input
Position data
14 /MAN mode settings 39 /DSI16
input
input Pulse operation
Position data
15 /PULS mode settings 40 /DSI17
input
Manual operation input
16 /MCW (in the cw 41 /DSI20 Speed data input
direction) Manual operation
17 /MCCW (in the ccw 42 /DSI21 Speed data input
direction)
18 /RST Reset input 43 /DSI22 Speed data input
2nd speed
19 /SP2ND 44 /DSI23 S d data
Speed d input
i
3rd speed selection input
20 /SP3RD 45 /DSI24 Speed data input
selection input Line PG selection
21 /LPG 46 /DSI25 Speed data input
input
22 /AST Start input
inp t 47 /DSI26 Speed data input
inp t
/ALM
23 Al
Alarm reset input
i 48 /DSI27 S d data
Speed d input
i
RST External power
24 STOP Pause input 49 +24V2
s ppl input
supply inp t
External power
25 +24V1 50
supply input
3 -142
3.18 Special Wiring
3
input Pulse operation
15 /PULS mode settin
settingss 40
Manual operation input
16 /MCW (in the cw 41
direction) Manual operation
17 /MCCW (in the ccw 42
direction)
18 /RST Reset input 43
2nd speed
19 /SP2ND 44
3rd speed selection input
20 /SP3RD 45
selection input Line PG selection
21 /LPG 46
input
22 47
/ALM
23 Alarm reset input 48
RST
24 49
External power
25 +24V1 50
supply input
3 -143
Advanced Use
3.18.8 Connector Terminal Layouts
3
Manual operation settings input
Position number
14 /MAN mode settings 39 /CD6
data input
input Pulse operation
Position number
15 /PULS mode settings 40 /CD7
data input
Manual operation input
Position number
16 /MCW (in the cw 41 /CD8
Manual operation data input
direction)
17 /MCCW (in the ccw 42
direction)
18 /RST Reset input 43
2nd speed
19 /SP2ND 44
3rd speed selection input
20 /SP3RD 45
selection input
Line PG selection
21 /LPG 46
input Zone data read
22 /AST Start input 47 /PS0
selection signal
/ALM Zone data read
23 Alarm reset input 48 /PS1
RST External ppower selection signal
24 STOP Pause input 49 +24V2
supply
l input
i
External power
25 +24V1
24V1 50
supply input
3 -144
3.18 Special Wiring
Blue
White/Blue
Yellow Items to be Prepared by Customer
White/Yellow
Green
Case:
White/Green 10320-52S0-00S
Red
Black (manufactured by 3M)
Connector:
10120-3000VE
(manufactured by 3M)
Green/Yellow
3 -145
Advanced Use
3.18.8 Connector Terminal Layouts
3 11 Channel S output
(12) (Capacitor reset)
White/Purple
(Gray)
13 Reset White/Gray
14 0 V (battery) White/Orange
15 3.6 V (battery) Orange
Blue
White/Blue
Yellow
White/Yellow Items to be Prepared by Customer
Green
White/Green
Case:
Purple 10320-52S0-00S
White/Purple
Red (manufactured by 3M)
Black Connector:
10120-3000VE
(manufactured by 3M)
White/Gray
Orange
White/Orange
Green/Blue
3 -146
3.18 Special Wiring
A Channel A output
B Channel A output
C Channel B output
D Channel B output
E Channel C output
F Channel C output
G 0 V (power supply)
H +5 V (power supply)
J Frame ground (FG)
Blue
White/Blue
Yellow
White/Yellow
Items to be Prepared by Customer
Green Case:
White/Green
Red 10320-52S0-00S
Black (manufactured by 3M)
Connector:
10120-3000VE
(manufactured by 3M)
3 -147
Advanced Use
3.18.8 Connector Terminal Layouts
A Channel A output
B Channel A output
C Channel B output
D Channel B output
E Channel Z output
F Channel Z output
G 0 V (power supply)
H +5 V (power supply)
J Frame ground (FG)
K Channel S output
3 L
R
Channel S output
Reset
S 0 V (battery)
T 3.6 V (battery)
Items to be Prepared by Customer
Plug: (L shaped) MS3108B20-29S or
(Straight) MS3106B20-29S
Cable clamp: MS3057-12A
Blue
White/Blue
Yellow
White/Yellow
Green
Items to be Prepared by Customer
White/Green Case:
Purple
White/Purple 10320-52S0-00S
Red (manufactured by 3M)
Black
Connector:
10120-3000VE
(manufactured by 3M)
White/Gray
Orange
White/Orange
3 -148
3.18 Special Wiring
1 Phase U Red
2 Phase V White
3 Phase W Blue
4 Frame ground (FG) Green
For SGMP-15A
CHARGE L1CL3C − U V W
L1 L2 L3 + B 3
M4 crimp terminal
Cap: 172159-1 Items to be Prepared by
Socket: 170362-1 or 170366-1 Customer
Round crimp terminal R1.25-4TOR
For SGMP-15A (manufactured by AMP)
Cap: 350780-1
Socket: 350536-6 or 350550-6
3 -149
Advanced Use
3.18.8 Connector Terminal Layouts
1 Phase U Red
2 Phase V White
3 Phase W Blue
4 Frame ground (FG) Green
5 Brake terminal Black
6 Brake terminal Black
CHARGE L1CL3C − U V W
3 L1 L2 L3 + B
M4 crimp terminal
Cap: 172160-1 Items to be Prepared by Customer
Socket: 170362-1 or 170366-1 Round crimp terminal R1.25-4TOR
(manufactured by AMP)
For SGMP-15A
Cap: 350781-1
Socket: 350536-6 or 350550-6
(DC side)
Red
AC input
Black
3 -150
3.18 Special Wiring
A Phase U
B Phase V
C Phase W
D Frame ground (FG)
CHARGE L1CL3C − U V W
L1 L2 L3 + B 3
3 -151
Advanced Use
3.18.8 Connector Terminal Layouts
A Phase U
B Phase V
C Phase W
D Frame ground (FG)
E Brake terminal
F Brake terminal
CHARGE L1CL3C − U V W
3 L1 L2 L3 + B
(DC side)
Red
AC input
Black
3 -152
3.18 Special Wiring
17JE-23090-02
(manufactured by Daiichi Cable
Denshi Kogyo K.K.) (accessory)
3 -153
4
Using Serial Communications
This chapter explains the specifications and commands associated with se-
rial communications. The use of serial communications allows the user to
input a variety of commands and set parameters, as well as to monitor 4
SERVOPACK operation, from a personal computer or other device.
4 -1
Using Serial Communications
4.1.1 Overview
4.1.1 Overview
J Single-axis Configuration
4
A single-axis configuration is like the one
shown in the figure on the right. In this case, Host controller
A multi-axis configuration is shown in the following figure. In this case, each SERVOPACK
is differentiated by an axis address (1 to 15). The initial settings necessary for serial commu-
nications are as follows:
D Up to 15 axes can be connected. (Electrically, up to 32 axes can be connected, but the num-
ber of axes is logically limited to 15.)
4 -2
4.1 Connecting and Setting Up Serial Communications
Host Controller
3CN 3CN
#1 SERVOPACK #2 SERVOPACK
M Motor M Motor
D One group can contain up to 9 axes, and up to 9 groups can be set, with a maximum of 32
axes possible. (Logically, up to 81 axes can be connected, but electrical specifications limit
the number of axes to 32.)
D Commands can be sent separately to each axis, to all axes with the same group number, to
all axes with the same axis number, or to all axes at once.
D The echoback and automatic data sending functions cannot be used.
The method of wiring to the host controller with an RS-422A interface and personal computers
with an RS-232C interface is explained in this section for each system configuration. When
an RS-232C interface is used, limit the cable length to 2 meters or less, and connect only one
axis.
The addition of a terminating resistor generally improves resistance to noise and other interfer-
ence.
When required, insert a terminating resistor between the RXD and /RXD of the host controller
and the RXD and /RXD of the SERVOPACK. The SERVOPACK has a built-in terminating
resistor (220 Ω), and shorting between 3CN-6 and 3CN-7 will connect it to the circuit.
4 -3
Using Serial Communications
4.1.2 Wiring to the Host Controller
R: Resistance 1 to 10 kΩ +5 V
RXD R TXD 3CN-1
Serial
communications /RXD P
/TXD 3CN-2 Send
D Asynchronous R
D Baud rate 1200 to 0V
38400 bps TXD RXD 3CN-3
/TXD P /RXD 3CN-4
Receive
3CN
/RXD -6
3CN-7
RT 220 Ω
GND 3CN-9
0V 0V
FG connector case
FG
The addition of a terminating resistor generally improves resistance to noise and other interfer-
ence.
When required, insert a terminating resistor between the RXD and /RXD of the host controller
and the RXD and /RXD of the last SERVOPACK (the SERVOPACK furthest from the host con-
troller).
The SERVOPACK has a built-in terminating resistor, and shorting between 3CN-6 and 3CN-7
will connect it to the circuit.
4 -4
4.1 Connecting and Setting Up Serial Communications
Host controller
TXD RXD 3CN-3
/TXD /RXD 3CN-4 No.1 SERVOPACK
3CN-3
No.2 SERVOPACK
3CN-4
3CN-3
3CN-4 Final SERVOPACK
3CN-6
3CN-7
220 Ω
Host controller
+5 V
RXD TXD 3CN-1
/RXD No.1 SERVOPACK
/TXD 3CN-2
220 Ω
0V 3CN-1
3CN-2 No.2 SERVOPACK 4
3CN-1
3CN-2 Final SERVOPACK
4 -5
Using Serial Communications
4.1.3 Baud Rate and Command Length Mode Settings
Output → TXD 3CN-1 Data sending signal from the SERVOPACK when using serial commu-
4 Output → /TXD 3CN-2
nications conforming to RS-422A specifications.
specifications When data is not
being sent, the signal lines have high impedance.
→ Input RXD 3CN-3 Data receiving signal from the host controller (personal computer, etc.)
when using serial communications conforming to RS-422A specifica-
→ Input /RXD 3CN-4 tions.
→ Input /RXD 3CN-6 Shorting terminals 3CN-6 and 3CN-7 connects terminating resistance
to the serial input
p circuit of the SERVOPACK. Insert terminatingg resist-
→ Input RT 3CN-7 ance into the SERVOPACK at the end of the serial line (i.e., furthest
from host controller).
Output → 5VPP 3CN-8 +5 V power supply output for Digital Operator. Do not connect.
Output → SG 3CN-9 Ground for /TXD, TXD, /RXD, and RXD signals.
Set the baud rate and command length mode according to the host controller settings.
Fixed length mode: The length of commands and the SERVOPACK responses are fixed at
three characters, and a checksum is added. Also, communications errors
are classified in more detail than in normal mode. Refer to 4.3 Using
Fixed Length Mode.
4 -6
4.1 Connecting and Setting Up Serial Communications
2SW 3CN
1 19200 bps
2SW
2 9600 bps
STATUS
SERVOPACK
SGDB-
3 4800 bps POWER
ALARM 5CN
1SW
4 2400 bps
1CN 7CN 2CN
5 1200 bps
6 − −
7 − −
9 19200 bps
4
A 9600 bps
B 4800 bps
C 2400 bps
D 1200 bps
E − −
F − −
Note: Do not set 6, 7, E, and F, as functions may be assigned to these settings without prior notice.
4 -7
Using Serial Communications
4.1.4 Axis Address Settings
The following three settings are used according to the connection method. The maximum num-
ber of connected axes and the axis specification functions differ in each method.
Note: Up to 81 logical axes can be connected, but the electrical specifications of the serial circuit limit the number of physical axes
to 32.
4 -8
4.1 Connecting and Setting Up Serial Communications
The axis number is set using the rotary switch described below.
configuration. 3CN
To use groups, the user needs to enable the group function and set a group number.
Whether to enable or disable the group function is set using the following memory switch bit.
0 Disables group function. Select when using single-axis configuration and multi-axis
configuration without groups.
1 Enables group function. Set group number in Cn-13 when group function is enabled.
4 -9
Using Serial Communications
4.2.1 Sending Commands to a SERVOPACK
The use of serial commands to operate the SERVOPACK via serial communications is explained
in this section using the normal mode as an example. Refer also to 4.3 Using Fixed Length Mode
for information on using commands in fixed length mode.
Commands are sent as described in this section. If the axis number is omitted in a multi-axis
configuration, the command will be sent to all axes.
J Single-axis Configuration
When sending a command, the axis address is not included.
Example:
Commands Explanation
SPD12000 [CR] Sets feed speed data to 12000 (×1000 command units/min).
4 -10
4.2 Serial Communications Commands
Example:
Commands Explanation
Commands sent to SERVOPACKs with an axis address have the axis address included at the be-
ginning of the command. The axis address is in the form NM, when N is the group number set
in Cn-13 and M is the axis number set on 1SW. All axes or all groups can be specified by using
0 instead of the actual number. For example, specifying 0M would send commands to all SER-
VOPACKs with axis number M, specifying N0 would send commands to all SERVOPACKs in
4
group number N, and specifying 00 would send commands to all connected SERVOPACKs.
NM (N = 1 to 9, M = 1 to 9) Axis address NM
Example:
Commands Explanation
4 -11
Using Serial Communications
4.2.2 Reading Data from a SERVOPACK
The SERVOPACK can return data to the host controller based on settings and commands. The
following types of data can be returned.
J Echoback
Echoback returns serially input characters unchanged. It is used to verify the contents of an
input, such as when using a serial terminal to send commands to the SERVOPACK manually.
The echoback function is enabled or disabled by sending the control code [Ctrl-E] (05H). To
enable or disable the echoback function when the SERVOPACK is started, use the following
parameter.
Setting Content
4 0 No echoback
1 Echoback
Echoback only functions in a single-axis configuration, and is not available in a multi-axis con-
figuration.
Echoback does not usually apply to control codes, including [Ctrl-E] itself.
4 -12
4.2 Serial Communications Commands
The settings will be returned after being set with the PRM, VT, PT or BT command.
* When using single-axis configuration, the axis address can be omitted from the command.
4 -13
Using Serial Communications
4.2.2 Reading Data from a SERVOPACK
In a multi-axis configuration, ERR SN, ERR PN, and ERR OV data is sent automatically only
in the event of an axis-specific command error. It is not sent when multiple axes are designated.
When requested by a command such as MON, IN or OUT, the current monitor data is returned.
Single or continuous transmissions can be set using the following parameter. When continuous
transmissions is selected, the transmissions can be stopped by sending any character to the
SERVOPACK, or by sending a new command.
4 -14
4.2 Serial Communications Commands
Setting 0 1
Explanation Monitor data is sent once The most recent monitor data is sent continu-
only upon receiving a moni- ously after receiving a monitor command.
tor command. [CR][LF] is [LF] is not added to the data string.
output after the data string.
S Automatic Data Transmission
When data is sent automatically during
continuous transmissions of monitor data,
[LF] is sent before the automatic data
transmission. After the automatic data
transmission, [CR][LF] is output as usual.
S Monitor data is sent until any character,
such as a subsequent command, is input.
Once a character is input, any data string
currently being transmitted will be sent,
followed by [CR][LF], terminating con-
tinuous transmissions.
4 -15
Using Serial Communications
4.2.2 Reading Data from a SERVOPACK
When requested by an ALM command, the current status is returned once only.
ALMp Requests alarm trace back (content of pth previous alarm). Ap-A.xx [CR][LF]
(p = 0 to 9) If p = 0, the current alarm status is requested. Indicates that the pth pre-
vious alarm code is xx.
The SERVOPACK stores up to nine previous alarms.
When p = 0, xx is the cur-
If an alarm had occurred previously when power to the SERVOPACK is rent alarm code.
turned ON, the alarm code A.99 (the alarm code signifying that there is
no alarm) is stored in memory.
Note: In this case, the command spelling is the same for the normal mode and fixed length mode.
4 -16
4.3 Using Fixed Length Mode
Fixed length mode is selected with 2SW. For an explanation of 2SW, refer to 4.1.3 Baud Rate and
Command Length Mode Settings.
In fixed length mode, the length of commands and the SERVOPACK responses are fixed at three
characters, and a checksum is added. Also, communications errors are classified in more detail than
in normal mode.
Fixed length mode is used when sending serial commands from a personal computer or a Serial
I/O Module of a PLC, and stricter error checking is required.
The checksum in fixed length mode is calculated by changing the sum of each character code
into a hexadecimal number, the lower byte of the number is added to the command as two char-
acters.
The SERVOPACK generates the following error codes when communicating in fixed length
mode.
Communications error E1
Command error E2
Number error E3
Data error E4
A communications error will occur for a checksum error, a parity error, an overrun error, or
a framing error.
Command errors, number errors, and data errors occur under the same conditions as ERR SN,
ERR PN, and ERR OV in normal mode. Refer to 4.2.2 Reading Data from a SERVOPACK.
4 -17
Using Serial Communications
4.3.3 Data Sent from the SERVOPACK
The 7-segment LED displays “E.” and /ERR = L, /AL3 = L, /AL2 = L, /AL1 = L, and /AL0
= H. For a single-axis configuration, the automatic data transmission ERRxx**[CR][LF] (un-
derlined portion represents checksum) that indicates the error will be output from the serial
port. For a multi-axis configuration, the SERVOPACK that detected the error will output three
characters of a brake signal from the serial port.
7-segment LED E.
/AL1 (6CN-7) L
/AL2 (6CN-8) L
4 /AL3 (6CN-9) L
/ERR (6CN-27) L
4 -18
4.3 Using Fixed Length Mode
J Responses to Commands
The responses to commands are shown below. For commands not shown below, normal mode
responses with a checksum will be returned.
4 -19
Using Serial Communications
4.4.1 List of Commands
It is possible to set parameters and tables using serial commands, and to monitor the state of the
SERVOPACK.
For information on serial commands relating to motor operation, refer to 3.6 Automatic Mode: Seri-
al Communications.
Note: ”Read” in the descriptions of the servo commands means that the SERVOPACK will re-
turn the data requested by the command. The returned data must be processed as required
in the host application program.
PRM
PRMpp
PRMpp = (±)nnnnnnnn
TRMpp = (±)nnnnnnnn
4 -20
4.4 Serial Commands for Settings and Monitoring
PTB
VTB
4 -21
Using Serial Communications
4.4.1 List of Commands
Monitoring MONn Reads monitor data, such as the current position, error,
speed and I/O stat
speed, status.
s
MONn
MTY
ALM
4 ATC
4 -22
4.4 Serial Commands for Settings and Monitoring
Note: ”Read” in the descriptions of the servo commands means that the SERVOPACK will re-
turn the data requested by the command. The returned data must be processed as required
in the host application program.
PRM This command reads all the parameters from the SERVOPACK.
PRM
Example:
PRMpp This command reads the contents of parameter pp from the SERVOPACK.
PRMpp
Used to check the contents of a particular parameter.
pp = 01 to 3F
Example:
PRMpp = ±nnnnnnnn This command changes parameter number pp to ±nnnnnnnn. When chang-
PRMpp = ±nnnnnnnn ing to a positive number, “+” can be omitted. When rewriting an offline
parameter, either execute the RES command after this command, or turn
pp = 01 to 3F
OFF and ON the control power supply to apply the new value.
nnnnnnnn = −99999999
to +99999999 (“+” can
be omitted)
TRMpp = ±nnnnnnnn This command temporarily changes online parameter number pp. The com-
TRMpp = ±nnnnnnnn mand syntax is identical to “PRMpp =,” however offline parameters cannot
be changed.
pp = 01 to 3F
When the control power supply is turned OFF and then ON or the RES
nnnnnnnn = −99999999
command is executed, the settings made by this command revert to those set
to +99999999 (“+” can
with “PRMpp =.”
be omitted)
4 -23
Using Serial Communications
4.4.2 Command Details
PT This command reads all data in the position table from the SERVOPACK.
PTB
Example:
PTppp The position data of position number ppp is returned from the
PTBppp SERVOPACK.
ppp = 1 to 512 Example:
4 Command Response from SERVOPACK
PT129 → PT129 = ±00000000
PTppp = ±nnnnnnnn This command changes table position number ppp to ±nnnnnnnn. When
PTBppp = ±nnnnnnnn changing to a positive number, “+” can be omitted. Either execute the
RES command after this command, or turn OFF and ON the control pow-
ppp = 1 to 512
er supply to apply the new value. (Unit: Command unit)
nnnnnnnn = −99999999
to +99999999 (“+” can be
omitted)
VT This command reads all data in the speed table from the SERVOPACK.
VTB
Example:
VTppp The speed data of position number ppp is returned from the
VTBppp SERVOPACK.
ppp = 1 to 512 Command Response from SERVOPACK
VT129 → VT129 = 000001
VTppp = nnnnnn This command changes speed table position number ppp to nnnnnn. Ei-
VTBppp = nnnnnn ther execute the RES command after this command, or turn OFF and ON
the control power supply to apply the new value. (Unit: × 1000 command
ppp = 1 to 512
unit/min.)
nnnnnn = 1 to 240000
4 -24
4.4 Serial Commands for Settings and Monitoring
BTppp The boundary position of boundary number ppp is returned from the
BTBppp SERVOPACK.
ppp = 1 to 511 Example:
4 -25
Using Serial Communications
4.4.2 Command Details
SAVE Writes data from parameters, position tables, speed tables, and bound-
SAV ary tables to flash memory.
S The data is stored in memory that has a battery back-up, so if the
battery voltage is too low when the control power supply is turned
OFF, the data may be lost.
S By storing data in flash memory with this command, the data can be
restored even if the back-up battery voltage is insufficient when
power is turned OFF.
S During SAVE command execution, do not turn OFF the control
power supply or reset. The data may not be written normally.
LOAD Reads the data stored in the flash memory by the SAVE command into
LOD the back-up memory.
S Data stored in the back-up memory before the LOAD command
4 was executed is overwritten by the data read from the flash memory.
S With the exception of on-line parameters, the data read by the
LOAD command is applied using the RES command, or by turning
OFF and ON the control power supply.
S When the data has not been written normally by the SAVE com-
mand (e.g., when the control power supply turned OFF during
SAVE command execution), do not use the LOAD command. Data
stored in the back-up memory will be lost.
INIT Returns all parameters and table settings to their default values (the
INT factory settings).
S Only the contents of the back-up memory are returned to their ini-
tial values. This command has no effect on flash memory.
Note: During a command error, ERR PN and ERR OV are not indicated.
J Monitoring Commands
4 -26
4.4 Serial Commands for Settings and Monitoring
b0 /ALM (1CN-22, 23) = L (Contact ON) /ALM (1CN-22, 23) = H (Contact OFF)
b9 Phase A of PG = L Phase A of PG = H
4 -27
Using Serial Communications
4.4.2 Command Details
b0 CA = L, /CA = H CA = H, /CA = L
b1 CB = L, /CB = H CB = H, /CB = L
b2 CC = L, /CC = H CC = H, /CC = L
b0 /ZRN (6CN-13)
b1 /MAN (6CN-14)
b2 /PULS (6CN-15)
b3 /MCW (6CN-16)
b4 /MCCW (6CN-17)
b5 /RST (6CN-18)
4 -28
4.4 Serial Commands for Settings and Monitoring
b6 /SP2RD (6CN-19)
b7 SP3RD (6CN-20)
b8 /LPG (6CN-21)
b9 /AST (6CN-22)
b0 /CD0 (6CN-33) 4
b1 /CD1 (6CN-34)
b2 /CD2 (6CN-35)
b3 /CD3 (6CN-36)
b4 /CD4 (6CN-37)
b5 /CD5 (6CN-38)
b6 /CD6 (6CN-39)
b7 /CD7 (6CN-40)
b8 /CD8 (6CN-41)
b9 /CD9 (6CN-42)
4 -29
Using Serial Communications
4.4.2 Command Details
b0 /AUT-LT (6CN-2)
b1 /MAN-LT (6CN-3)
b2 /POS1 (6CN-4)
b3 /POS2 (6CN-5)
b4 /AL0 (6CN-6)
b5 /AL1 (6CN-7)
b6 /AL2 (6CN-8)
b7 /AL3 (6CN-9)
b8 /ERR (6CN-27)
4 b9 /P0 (6CN-28)
4 -30
4.5 Communications Specifications
Item Specifications
Structure of 1 Character
Data sequence
TXD or RXD
0 0 1 0 1 0 1 1 0 1 Stop bit
Start bit Even parity
Data
4 -31
Using Serial Communications
4.5.3 Transmission/Reception Timing
The control codes that can be used in serial communications with the SERVOPACK are shown
below.
EXT (Ctrl-C, 03H) Transmission is interrupted while monitor data is being returned from the
SERVOPACK. (To restart, send a monitor command to the SERVOPACK
again.)
ENQ (Ctrl-E, 05H) Enables/disables the echoback function. (The initial state at start-up is de-
termined by bit A of Cn-32. Echoback functions only in a single-axis con-
figuration, and cannot be used in a multi-axis configuration.)
SOH (Ctrl-A, 01H) Initializes the serial command buffer. All input after the final [CR] is void.
4
4.5.3 Transmission/Reception Timing
S T CR
(Command)
ST
C O I N CR LF
(Automatically sent data)
COIN
Start-up delay
Speed 2 to 4.5 ms
4 ms
Positioning
completed t
0
4 -32
5
Using the Digital Operator
This chapter describes the basic operation of the Digital Operator and the
convenient features it offers.
All parameter settings and motor operations are possible by simple, conve-
nient, operation.
Operate the Digital Operator as you read through this chapter.
5
5.1 Basic Operation . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.1 Connecting the Digital Operator . . . . . . . . . . . . . 5-2
5.1.2 Digital Operator Functions . . . . . . . . . . . . . . . . . . 5-3
5.1.3 Resetting Servo Alarms . . . . . . . . . . . . . . . . . . . . 5-4
5.1.4 Basic Functions and Mode Selection . . . . . . . . . 5-5
5.1.5 Status Display Mode . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.1.6 Parameter Setting Mode . . . . . . . . . . . . . . . . . . . . 5-8
5.1.7 Position Table Setting Mode . . . . . . . . . . . . . . . . . 5 - 12
5.1.8 Speed Table Setting Mode . . . . . . . . . . . . . . . . . . 5 - 14
5.1.9 Boundary Table Setting Mode . . . . . . . . . . . . . . . 5 - 15
5.1.10 Monitor Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 17
5.2 Practical Operation . . . . . . . . . . . . . . . . . . . 5 - 24
5.2.1 Operation in Alarm Trace-back Mode . . . . . . . . . 5 - 24
5.2.2 Operation Using the Digital Operator . . . . . . . . . 5 - 27
5.2.3 Autotuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 30
5.2.4 Clearing Alarm Trace-back Data . . . . . . . . . . . . . 5 - 36
5.2.5 Checking the SERVOPACK Specifications . . . . 5 - 38
5.2.6 Checking the Software Version . . . . . . . . . . . . . . 5 - 39
5.2.7 Adjusting the Current Detection Offset Manually 5 - 40
5.2.8 Setting the Machine Zero Point . . . . . . . . . . . . . . 5 - 42
5.2.9 Saving Backup Data . . . . . . . . . . . . . . . . . . . . . . . 5 - 45
5.2.10 Reading Backup Data . . . . . . . . . . . . . . . . . . . . . . 5 - 47
5.2.11 Initializing Backup Data . . . . . . . . . . . . . . . . . . . . . 5 - 49
5 -1
Using the Digital Operator
5.1.1 Connecting the Digital Operator
This section describes the basic operations using the Digital Operator.
The Digital Operator is available as two models: JUSP-OP02A-1 (Hand-held) and JUSP-
OP03A (Mounted).
5 Attach directly on
the SERVOPACK
SERVOPACK
5 -2
5.1 Basic Operation
The Digital Operator allows the user to set parameters, send commands, and display operating
status.
This section describes the key names and functions of the Digital Operator in the initial display
status.
JOG
SVON Key Press to jog using the Digital Opera-
SVON tor.
5 -3
Using the Digital Operator
5.1.3 Resetting Servo Alarms
MODE/SET MODE/SET Key Press to select the status display mode, setting
mode, monitor mode, or error trace-back
mode.
DATA DATA Key Press to display the parameter settings and set
values.
Can be used as a data setting key in the set-
ting mode.
Alarms can also be reset using the 6CN-23, /ALMRST input signal.
If the control power supply is turned OFF, the servo alarm need not be reset. Be sure to elimi-
nate the cause of the alarm before resetting it.
For Mounted Digital Operator, press the UP Key and DOWN Key simultaneously to reset.
5 -4
5.1 Basic Operation
Digital Operator operation allows operation status display, parameter setting, operating com-
mand, and auto-tuning operations.
The basic modes are the status display mode, parameter setting mode, position table setting
mode, speed table setting mode, boundary table setting mode, monitor mode, and alarm trace-
back mode. When the key is pressed, the next mode in the sequence is selected.
Power ON
5
Status Display Mode → See 5.1.5.
Special Modes
Parameter Setting Mode → See 5.1.6. (See next page)
5 -5
Using the Digital Operator
5.1.5 Status Display Mode
Special Modes
Set a value for parameter Cn-00 to change the sub-mode.
Hand-held Digital Operator: Press the DATA/ENTER Key.
Mounted Digital Operator: Press the DATA Key.
Base block
Power ready
SERVOPACK power ON Motor running
Command being distributed
5 -6
5.1 Basic Operation
Positioning Completion Lit when the error between the position command and the actual motor
position is smaller than the preset value.
Not lit when the error is greater than the preset value.
Preset value: Set in Cn-1B (1 pulse is standard.)
Motor Running Lit when the motor speed is greater than the preset value.
Not lit when the error is smaller than the preset value.
Preset value: Set in Cn-0B (20 r/min is standard.)
Power Ready Lit when the main circuit power supply is normal.
Not lit when the power supply is OFF or faulty.
Display Codes
Code Status
Motor OFF
5
Positioning completed
Positioning near
Motor running
Feed hold
Positive overtravel
Negative overtravel
5 -7
Using the Digital Operator
5.1.6 Parameter Setting Mode
Code Status
Alarm status
Functions can be selected and adjusted by setting parameters. Two types of parameters are
available: Parameter settings and memory switches. The setting method differs for each.
Parameter settings enable the parameter data to be changed within a fixed range. The memory
switches enable the required functions to be selected. A list of the parameters is given in Appen-
dix C.
The example below shows the procedure for changing the parameter Cn-15 from 100 to 85.
5 -8
5.1 Basic Operation
The setting of parameter Cn-15 has been successfully changed from 100 to 85.
2. Press the UP Key or DOWN Key to select the parameter number to be set.
5
3. Press the DATA Key.
The current setting for the parameter selected in step 2 is displayed.
4. Press the UP Key or DOWN Key to change to the required setting of 00085.
Continue pressing the key to change quickly to the next display.
5. Press the DATA Key.
The setting flashes and is stored.
The setting of parameter Cn-15 has been successfully changed from 100 to 85.
5 -9
Using the Digital Operator
5.1.6 Parameter Setting Mode
5
4. Press the Digit Up Key or Digit Down Key to select the bit number to be set.
Bit number to be set
Bit number
5. Press the Increment Key or Decrement Key to set the memory switch bit to 0 or 1.
0 or 1
Press either key.
Memory switches use 16 bits (0 to 9 and A to F), not numbers, to select functions.
Select functions by turning these bits ON (set to 1) or OFF (set to 0).
Set to 0.
Set to 1.
5 -10
5.1 Basic Operation
Bit 4 of the memory switch of parameter Cn-01 has been successfully set to 1.
2. Press the UP Key or DOWN Key to select the parameter number to be set.
3. Press the DATA Key.
The current settings for the memory switches selected are displayed.
Memory switch
settings Bit number to be set
4. Press the UP Key or DOWN Key to select the bit number to be set.
5
Bit number to be set
Bit number
0 1
Bit 4 of the memory switch of parameter Cn-01 has been successfully set to 1.
5 -11
Using the Digital Operator
5.1.7 Position Table Setting Mode
The position table setting mode enables command positions in the position table to be added
or changed.
1. Press the DSPL/SET Key to select the position table setting mode.
2. Press the Increment Key or Decrement Key to select the number in the position table to
be added or changed.
3. Press the DATA/ENTER Key.
The setting for the number in the position table selected in step 2 is displayed.
5
4. Press the Increment Key, Decrement Key, Digit Up Key, or Digit Down Key to add or
change settings.
If the Digit Up Key is pressed when the leftmost digit of the lower digits is flashing, or the
Digit Down Key is pressed when the rightmost digit of the lower digits is flashing, the high-
er digits will be displayed.
If the Digit Up Key is pressed when the leftmost digit of the higher digits is flashing, or
the Digit Down Key is pressed when the rightmost digit of the higher digits is flashing, the
lower digits will be displayed.
The leftmost higher digit is a sign digit, and when it flashes, the sign (plus or minus) can
be set by pressing the Increment Key or Decrement Key.
5 -12
5.1 Basic Operation
1. Press the MODE/SET Key to select the position table setting mode.
2. Press the UP Key or DOWN Key to select the number in the position table to be added or
changed.
3. Press the DATA Key.
The setting for the number in the position table selected in step 2 is displayed.
4. Press the MODE/SET Key to select the digits to be set.
Pressing the UP Key or DOWN Key increases or reduces the values of the set digits. Make
sure these match the required set values.
If the MODE/SET Key is pressed when the rightmost digit of the lower digits is flashing,
the higher digits will be displayed.
If the MODE/SET Key is pressed when the rightmost digit of the higher digits is flashing,
the lower digits will be displayed.
The leftmost higher digit is a sign digit, and when it flashes, the sign (plus or minus) can 5
be set by pressing the UP Key or DOWN Key.
5 -13
Using the Digital Operator
5.1.8 Speed Table Setting Mode
The speed table setting mode enables command speeds in the speed table to be added or
changed.
1. Press the DSPL/SET Key to select the speed table setting mode.
2. Press the Increment Key or Decrement Key to select the number in the speed table to be
added or changed.
3. Press the DATA/ENTER Key.
The setting for the number in the speed table selected in step 2 is displayed.
5 4. Press the Increment Key, Decrement Key, Digit Up Key, or Digit Down Key to add or
change the settings.
If the Digit Up Key is pressed when the leftmost digit of the lower digits is flashing, or the
Digit Down Key is pressed when the rightmost digit of the lower digits is flashing, the high-
er digits will be displayed.
If the Digit Up Key is pressed when the leftmost digit of the higher digits is flashing, or
the Digit Down Key is pressed when the rightmost digit of the higher digits is flashing, the
lower digits will be displayed.
5 -14
5.1 Basic Operation
1. Press the MODE/SET Key to select the speed table setting mode.
2. Press the UP Key or DOWN Key to select the number in the speed table to be added or
changed.
3. Press the DATA Key.
The setting for the number in the speed table selected in step 2 is displayed.
4. Press the MODE/SET Key to select the digits to be set.
Pressing the UP Key or DOWN Key increases or reduces the values of the set digits. Make
sure these match the required set values.
If the MODE/SET Key is pressed when the rightmost digit of the lower digits is flashing,
the higher digits will be displayed.
If the MODE/SET Key is pressed when the rightmost digit of the higher digits is flashing,
the lower digits will be displayed.
5
Setting (lower 4 digits)
The boundary table setting mode enables boundary positions in the boundary table to be added
or changed.
1. Press the DSPL/SET Key to select the boundary table setting mode.
5 -15
Using the Digital Operator
5.1.9 Boundary Table Setting Mode
2. Press the Increment Key or Decrement Key to select the number in the boundary table to
be added or changed.
3. Press the DATA/ENTER Key.
The setting for the number in the boundary table selected in step 2 is displayed.
4. Press the Increment Key, Decrement Key, Digit Up Key, or Digit Down Key to add or
change the setting.
If the Digit Up Key is pressed when the leftmost digit of the lower digits is flashing, or the
Digit Down Key is pressed when the rightmost digit of the lower digits is flashing, the high-
er digits will be displayed.
If the Digit Up Key is pressed when the leftmost digit of the higher digits is flashing, or
the Digit Down Key is pressed when the rightmost digit of the higher digits is flashing, the
lower digits will be displayed.
The leftmost higher digit is a sign digit, and when it flashes, the sign (plus or minus) can
be set by pressing the Increment Key or Decrement Key.
1. Press the MODE/SET Key to select the boundary table setting mode.
2. Press the UP Key or DOWN Key to select the number in the boundary table to be added
or changed.
5 -16
5.1 Basic Operation
The monitor mode enables the command data entered in the SERVOPACK, the I/O signal sta-
tus, and the SERVOPACK internal status to be monitored.
The monitor mode can also be changed while the motor is running.
2. Press the Increment Key or Decrement Key to select the monitor number to be displayed.
3. Press the DATA/ENTER Key.
5 -17
Using the Digital Operator
5.1.10 Monitor Mode
The data for monitor number Un-00 has been successfully displayed.
2. Press the UP Key or DOWN Key to select the monitor number to be displayed.
3. Press the DATA Key.
The value for the monitor number selected in step 2 is displayed.
5 Data
The data for monitor number Un-00 has been successfully displayed.
5 -18
5.1 Basic Operation
5 -19
Using the Digital Operator
5.1.10 Monitor Mode
5 -20
5.1 Basic Operation
Un-06 1 Lit when command pulse or line PG phase A input = High level*
5 -21
Using the Digital Operator
5.1.10 Monitor Mode
5 -22
5.1 Basic Operation
5 -23
Using the Digital Operator
5.2.1 Operation in Alarm Trace-back Mode
This section describes how to use the Digital Operator to operate and adjust the motor. Read 5.1
Basic Operation first.
The alarm trace-back mode can display up to 10 previous alarms. It is useful for checking
which alarms occurred, and when.
The alarm trace-back data is not cleared when the alarm is reset or when the SERVOPACK
power is turned OFF. However, this does not affect operation.
The data can be cleared using the special mode, clearing of alarm trace-back mode. Refer to
5.2.4 Clearing Alarm Trace-back Data.
J Checking Alarms
Use the following procedure to check previous alarms.
2. Press the Increment Key or Decrement Key to scroll the sequence numbers up and down.
Previous alarm information is displayed.
The higher the leftmost digit, the older the alarm data.
2. Press the UP Key or DOWN Key to scroll the alarm sequence numbers up and down.
Previous alarm information is displayed.
The higher the leftmost digit, the older the alarm data.
5 -24
5.2 Practical Operation
Display Description
(Trace-back Data)
Parameter breakdown
Overcurrent
Regenerative alarm
Overspeed 5
Overload (Instantaneous)
Overload (Continuous)
Hardware alarm
5 -25
Using the Digital Operator
5.2.1 Operation in Alarm Trace-back Mode
Display Description
(Trace-back Data)
CPU alarm 1
CPU alarm 2
The following are operator-related alarms which are not recorded by alarm trace-back.
5 -26
5.2 Practical Operation
Operation from the Digital Operator allows the SERVOPACK to run the motor. This allows
rapid checking of motor rotating direction and setting of the motor speed during machine set-
up and testing, without the trouble of connecting a host controller.
When the motor is operated by the Digital Operator, the motor speed can be changed with a
parameter. The conditions are as follows:
Parameter: Cn-22
Unit: r/min
Factory setting: 300
Refer to 5.1.6 Parameter Setting Mode for the method of setting the motor speed.
Power SERVOPACK
Digital Operator
5
Motor
Use the following procedure to operate the motor from the Digital Operator.
4. Press the Increment Key or Decrement Key to change the setting to 00.
00-00 is set when the power is turned ON.
5 -27
Using the Digital Operator
5.2.2 Operation Using the Digital Operator
6. Press the SVON Key to set the servo ON status (motor turned ON).
5 -28
5.2 Practical Operation
5 -29
Using the Digital Operator
5.2.3 Autotuning
5.2.3 Autotuning
The SERVOPACK contains a built-in autotuning function to automatically measure the ma-
chine characteristics (machine configuration and machine rigidity) and set the parameters.
Autotuning allows even totally inexperienced people to easily complete the tuning.
Load Inertia
Servomotor Friction
SGDB
SERVOPACK
J Precautions on Autotuning
To perform autotuning, it is necessary to set the speed, machine rigidity, and input signals. In
addition, the SERVOPACK and motor operations differ from normal operations. Before per-
forming autotuning, check the following items:
The stored stroke limit may not always stop the load at the set position. (P-OT and N-OT func-
tion in the same way as with normal operations.)
If the set value is too low, it may not be possible to perform autotuning.
The motor does not run continuously, but intermittently, while the Increment Key or Decre-
ment Key (UP Key or DOWN Key) is held down.
Motor
TERMS z Machine Rigidity
Low rigidity
5 -30
5.2 Practical Operation
High Rigidity
Medium Rigidity
Low Rigidity
When the servo is turned ON with the SVON Key (or DATA Key), or when the motor is oper-
ated by pressing the Increment Key or Decrement Key (UP Key or DOWN Key), machine reso-
nance indicates an inappropriate machine rigidity selection. Re-tune the machine.
1. Press the DSPL/SET Key (or MODE/SET Key) to cancel the tuning.
1. Press the DSPL/SET Key (or MODE/SET Key) to cancel the tuning.
Autotuning may not end for machines with large play or extremely low rigidity.
In these cases, use conventional manual tuning referring to Appendix A.
Input Signals
D The P-OT signal and N-OT signal are enabled in autotuning mode.
If these signals are not used, set bits 2 and 3 of parameter Cn-01 to 1.
Incorrect
Load
Motor
OFF ON
5 -31
Using the Digital Operator
5.2.3 Autotuning
D Perform autotuning when no overtravel has occurred (both P-OT and N-OT signal ON).
Correct
Load
Motor
ON ON
D After checking that the machine can be operated, attach the motor to the machine and per-
form autotuning.
D Check that the P-CON signal is in OFF status (PI control) before performing autotuning.
D To perform autotuning, set the speed control mode to PI control.
5 When the mode switching function is used, P control automatically takes over above the
operating level (mode switch PI control → P control switch level), even if the P-CON sig-
nal is set to OFF. When the mode switching function is used, set the following settings be-
fore performing autotuning:
• Set bit B of parameter Cn-01 to 1 so that mode switching is not used.
• Set a higher operating level (mode switch PI control → P control switch level) so that
P control does not take over.
Use the settings shown below, according to the operating level. Select bit C or D of
Cn-01 as the operating level.
Speed command (0, 1) Make Cn-0C greater than the set value of Cn-22.
5 -32
5.2 Practical Operation
Once autotuning has been completed, the autotuning procedure can be omitted for subsequent
machines, if the machine specifications remain unchanged.
It is sufficient to directly set the parameters for subsequent machines.
The machine rigidity can be selected from one of seven levels.
J Using Autotuning
Follow the procedure below to perform autotuning.
5
2. Select parameter Cn-00.
Cn-00 is selected when the power is turned ON.
Press the Digit Up Key or Digit Down Key to select the digits to be set.
Press the Increment Key or Decrement Key to change the value.
4. Press the Increment Key or Decrement Key to change the setting to 05 as shown below.
5 -33
Using the Digital Operator
5.2.3 Autotuning
6. Press the Increment Key or Decrement Key to select the machine rigidity.
If the machine rigidity is unknown, select medium rigidity (C-003 to C-005).
7. Press the DSPL/SET Key to select the autotuning mode.
Autotuning Mode
Autotuning Complete
5 -34
5.2 Practical Operation
2. Press the UP Key or DOWN Key to select parameter Cn-00. Cn-00 is selected when the
power is turned ON.
3. Press the DATA Key.
The current setting for the parameter is displayed.
Data
5
Machine Rigidity Display
6. Press the UP Key or DOWN Key to select the machine rigidity (C-001 to C-007).
7. Press the MODE/SET Key to select the autotuning mode.
Autotuning Mode
Autotuning Complete
5 -35
Using the Digital Operator
5.2.4 Clearing Alarm Trace-back Data
This procedure clears the alarm history, which stores the alarms occurring in the SERVOPACK.
When this procedure is performed, each alarm in the alarm history is set to A99, which is not an
alarm code. Refer to 5.2.1 Operation in Alarm Trace-back Mode for details.
Setting Mode
4. Press the Increment Key or Decrement Key to change the setting to 02.
5 -36
5.2 Practical Operation
The alarm trace-back data clearing operation has now been completed.
5
3. Press the DATA Key.
The current setting for the parameter is displayed.
Data
The alarm trace-back data clearing operation has now been completed.
5 -37
Using the Digital Operator
5.2.5 Checking the SERVOPACK Specifications
When Cn-00 is set to 00-04, this mode is used to check the SERVOPACK specifications.
SERVOPACK Capacity
05: 0.5 kW 32: 5.0 kW
Motor model 0A: 1.0 kW 3C: 6.0 kW
0: Σ Series 0F: 1.5 kW 4B: 7.5 kW
14: 2.0 kW 6E: 11.0 kW
1E: 3.0 kW 96: 15.0 kW
(Hexadecimal notation)
(1) (2) (3) (4)
(1) × 163 + (2) × 162 + (3) × 16 + (4) = special specification (Y specification number)
5 -38
5.2 Practical Operation
When Cn-00 is set to 00-06, this mode is used to check the software version.
Model b: SGDB
5 -39
Using the Digital Operator
5.2.7 Adjusting the Current Detection Offset Manually
Current detection offset manual adjustment is performed at Yaskawa before shipping. Basical-
ly, the customer need not perform this adjustment. Perform this adjustment only when highly
accurate adjustment is required in combination with the motor used.
Run the motor at a speed of approximately 100 r/min, and adjust the SERVOPACK until the
torque monitor ripple is minimized. Adjust the phase-U and phase-V offsets alternately several
times until these offsets are well balanced.
Use the follow procedure to perform current detection offset manual adjustment.
4. Press the Increment Key or Decrement Key to change the setting to 08.
5 -40
5.2 Practical Operation
7. Press the Increment Key or Decrement Key to adjust the amount of offset.
8. Press the DSPL/SET Key.
The display reverts to the parameter number.
The current detection offset manual adjustment has now been completed.
6. Press the DATA Key. The display switches between the phase U and phase V.
5 -41
Using the Digital Operator
5.2.8 Setting the Machine Zero Point
The current detection offset manual adjustment has now been completed.
When the motor is first connected to the SERVOPACK and the power is turned ON, or when
the battery has been removed for more than four days without the SERVOPACK power being
turned ON, perform the operation shown below after setting up the absolute encoder.
Before performing this operation, either use manual operation mode or pulse train operation
5 mode, or rotate the motor externally and move to the machine zero point (coordinate ±
nnnnnnnn).
5 -42
5.2 Practical Operation
4. Press the Increment Key or Decrement Key to change the setting to 0A.
6. Press the Digit Up Key or Digit Down Key to select the digits to be set.
If the digit that is currently flashing is at the end of the display area, it is possible to move
from the lower digits to the higher digits, or from the higher digits to a lower digits by
pressing the Digit Up Key or Digit Down Key in the direction away from this digit.
The leftmost higher digit is a sign digit, and when it flashes, the sign (plus or minus) can
be set by pressing the Increment Key or Decrement Key.
7. Press the Increment Key or Decrement Key to set the machine zero point.
8. Press the DSPL/SET Key. 5
The display reverts to the parameter setting.
5 -43
Using the Digital Operator
5.2.8 Setting the Machine Zero Point
7. Press the DOWN Key to select the digit, and press the UP Key to set the value for this digit.
8. Press the MODE/SET Key.
The display reverts to the parameter setting.
5 -44
5.2 Practical Operation
The SERVOPACK backup data consists of parameters, table data, and absolute encoder posi-
tion data. Because the data and parameters are stored in the battery backup memory, they may
be deleted due to battery consumption. If the following operation performed after setting the
backup data, the backup data can be saved to nonvolatile memory.
5
3. Press the DATA/ENTER Key.
The current setting for the parameter is displayed.
Data
4. Press the Increment Key or Decrement Key to change the setting to 0b.
5 -45
Using the Digital Operator
5.2.9 Saving Backup Data
The operation for saving the backup data has now been completed.
5 -46
5.2 Practical Operation
The operation for saving the backup data has now been completed.
If the SERVOPACK backup data has been deleted, or the previously saved status need to be
returned, performing this operation enables the backup data saved to nonvolatile memory to
be read.
Data
4. Press the Increment Key or Decrement Key to change the setting to 0C.
5 -47
Using the Digital Operator
5.2.10 Reading Backup Data
5 -48
5.2 Practical Operation
The operation for reading the backup data has now been completed.
This operation makes it possible to return the current backup data to the factory-set backup
data.
5 -49
Using the Digital Operator
5.2.11 Initializing Backup Data
4. Press the Increment Key or Decrement Key to change the setting to 0d.
5
7. Press the DATA/ENTER Key.
The display reverts to the parameter setting.
The operation for initializing the backup data has now been completed.
5 -50
5.2 Practical Operation
5
7. Press the DATA Key.
The display reverts to the parameter setting.
The operation for initializing the backup data has now been completed.
5 -51
6
Servo Selection and Data Sheets
6 -1
Servo Selection and Data Sheets
6 -2
6.1 Selecting a Σ-Series Servo
This section describes how to select the Σ-Series Servomotor, SERVOPACK, and Digital Operator.
The method of selection differs according to the model of Servomotor. Numbers 1 to 6 in the
following explanation correspond to 1 through 6 in the Flowchart for Servomotor Selection
on following pages.
6 -3
Servo Selection and Data Sheets
6.1.1 Selecting a Servomotor
Models
Each model of Σ-Series Servomotor can be identified by specifying an 8-digit alphanumeric
code following “SGMj-”.
SGMj- 03 A 2 A A j j
Σ-Series
G: SGMG Servomotor
S: SGMS Servomotor
D: SGMD Servomotor
1. Rated output (motor capacity)
03: 0.3kW (0.40HP) 05: 0.45kW (0.60HP) 06: 0.6kW (0.80HP)
09: 0.85kW(1.14HP), 0.9kW(1.21HP) 10: 1.0kW (1.34HP)
12: 1.2kW (1.61HP) 13: 1.3kW (1.74HP) 15: 1.5kW (2.01HP)
20: 1.8kW (2.41HP), 2.0kW (2.68HP) 22: 2.2kW (2.95HP)
30: 2.9kW (3.89HP), 3.0kW (4.02HP) 32: 3.2kW (4.29HP)
40: 4.0kW (5.36HP) 44: 4.4kW (5.90HP) 50: 5.0kW (6.71HP)
55: 5.5kW (7.38HP) 60: 6.0kW (8.05HP) 75: 7.5kW (10.06HP)
1A: 11kW (14.75HP) 1E: 15kW(20HP)
2. Supply voltage
A: 200V
3. Encoder specification
2: 8192 P/R incremental encoder
6: 4096 P/R incremental encoder
W: 12-bit (1024 P/R) absolute encoder
S: 15-bit (8192 P/R) absolute encoder
4. Rated speed
A: SGMG (1500 r/min)
SGMS (3000 r/min)
SGMD (2000 r/min)
B: SGMG (1000 r/min)
6 5. Shaft specification
Blank: Standard (straight without key)
A: Standard (straight without key, only when “options” and “lead specification” columns are not blank)
B: Straight with key and one shaft-end tap
C: Taper 1/10 with parallel key
D: Taper 1/10 with Woodruff key (for G Series 05 and 09 only)
6. Options
Blank: Standard
1: Standard (only when “lead specification” column is not blank)
S: With oil seal
B: With 90 VDC brake
C: With 24 VDC brake
F: With oil seal and 90 VDC brake
G: With oil seal and 24 VDC brake
Lead specification
Blank: Standard (connector)
Flowchart for Servomotor selection
Example SGMG- 0 9 A 2 A B S
Axis 1 SGM -
Axis 2 SGM -
6 -4
6.1 Selecting a Σ-Series Servo
Enter B
b. Model SGMS (1000 r/min) SGMj-jjjjB_ _ _
6 -5
Servo Selection and Data Sheets
6.1.1 Selecting a Servomotor
Series G S D
03 0.3
05 0.45
06 0.6
09 0.85 0.9
10 1.0
6 -6
6.1 Selecting a Σ-Series Servo
Series G S D
12 1.2
13 1.3
15 1.5
22 2.2
32 3.2
40 4.0 4.0
44 4.4 4.4
50 5.0
55 5.5
60 6.0
75 7.5
1A 11.0
1E 15.0
6
*3. Encoder specification
: Standard f: Non-standard
6 -7
Servo Selection and Data Sheets
6.1.1 Selecting a Servomotor
Models
Each model can be identified by specifying a 7-digit alphanumeric code following either
“SGM-” or “SGMP-” according to the servo system to be used. Numbers 1 to 6 in the explana-
tion below correspond to 1 through 6 in the Flowchart for Servomotor Selection on following
pages.
SGM - 04 A 3 1 2 j
Σ-Series
SGM: SGM servomotor
SGMP: SGMP servomotor (cube type)
2. Supply voltage
A: 200 V
SGM Servomotor
3. Encoder specification
3 : 2048 P/R incremental encoder
W: 12-bit absolute encoder
6
4. Design revision order
5. Shaft specification
SGMP Servomotor 2: Straight without key
4: Straight with key
6: Straight with key and tap
6. Options
B: With brake S: With oil seal
D: With brake and oil seal P: Drip-proofed
Example SGM- 0 4 A W 1 4 B
Axis 1 SGM-
Axis 2 SGM-
D D D D D D D
6 -8
6.1 Selecting a Σ-Series Servo
6
2. Enter supply voltage
Enter 3
a. 2048 P/R incremental encoder SGM-jjj3 _ _ _
6 -9
Servo Selection and Data Sheets
6.1.1 Selecting a Servomotor
6 -10
6.1 Selecting a Σ-Series Servo
Thrust F kg (lb)
Coefficient of friction µ
Motor
*2 Gear ratio R (= Nm/Nℓ)
Ball screw
Gear+coupling
*3 Gear+coupling GD2g kg¡cm2 GD2g
(lb¡in2.)
6 -11
Servo Selection and Data Sheets
6.1.1 Selecting a Servomotor
Timing Belt
Pulley
Load mass W kg (lb)
Thrust F kg (lb)
Timing belt
Gear+coupling
Gear co pling
Coefficient of friction µ GD2g
Overall efficiency η
Motor
6 -12
6.1 Selecting a Σ-Series Servo
Roll Feeder
Press force
Load GD2 GD2ℓ kg¡cm2
(lb¡in2.)
Roller
Tension F kg (lb)
Overall efficiency η
Rotor
Motor
Load torque Tℓ kg¡cm
(lb¡in2.) Gear+coupling GD2 ℓ
GD2g
Overall efficiency η
Others
DUTY td s
Positioning time ts s
Accel/decel time ta s
6 -13
Servo Selection and Data Sheets
6.1.1 Selecting a Servomotor
Duty cycle
DUTY td s
Positioning time ts s
Accel/decel time ta s
S Operating environment
S Operating temperature
S Other
* 1. GD2 (inertia) of Table W (load weight) and GD2 (inertia) of the motor are automatically calculated by the servomotor sizing
software.
* 2. Gear ratio R = Nm/Nℓ =motor-speed/load-speed
* 3. Gear+coupling GD2 g: GD2 of gear or coupling
This is GD2 of the joint (including a gear) between the motor and the load (machine).
6 -14
6.1 Selecting a Σ-Series Servo
J Models
Select an SGDB SERVOPACK according to the servo system to be used. Each model can be
identified by specifying a 4-digit alphanumeric code following “SGDB-”. Refer to the Table
6.2.
SGDB- 05 A M-j
Σ-Series
SGDB SERVOPACK
Example SGDB- 0 5 A M
Axis 1 SGDB-
Axis 2 SGDB-
D D D D D D D D D
6 -15
Servo Selection and Data Sheets
6.1.2 Selecting a SERVOPACK
SGMG-03AjB
SGM-04A
05 SGDB-05AM
SGMP-04A
SGMG-05AjA
SGMG-06AjB
SGM-08A
SGMP-08A
10 SGDB-10AM
SGMG-09AjA
SGMG-09AjB
SGMS-10AjA
SGMG-12AjB
6 SGMG-13AjA
15 SGDB-15AM
SGMP-15A
SGMS-15AjA
SGMG-20AjA
20 SGDB-20AM SGMG-20AjB
SGMS-20AjA
SGMD-22AjA
SGMG-30AjA
30 SGDB-30AM
SGMG-30AjB
SGMS-30AjA
6 -16
6.1 Selecting a Σ-Series Servo
SGMD-32AjA
SGMG-44AjA
SGMG-44AjB
50 SGDB-50AM
SGMS-40AjA
SGMD-40AjA
SGMS-50AjA
SGMG-55AjA
60 SGDB-60AM
SGMG-60AjB
75 SGDB-75AM SGMG-75AjA
1A SGDB-1AAM SGMG-1AAjA
1E SGDB-1EAM SGMG-1EAjA
The following two models of Digital Operator are available. Each model differs in shape but
the operating functions are identical.
The two models cannot be used simultaneously. However, it is convenient to have both models
and use whichever suits the circumstances. 6
J Models of Digital Operator
D JUSP-OP03A (Mounted) D JUSP-OP02A-1 (Hand-held)
6 -17
Servo Selection and Data Sheets
6.1.3 Selecting a Digital Operator
No Select
Mounted
Model JUSP-OP03A
D Is the SERVOPACK front face
not easily accessible for Yes
operation? Model JUSP-OP02A-1
Select Hand-held
D Hand-held operation required?
Personal
computer is used Use a Hyper Terminal.
(Provided with Windows 95 or 98.)
6 -18
6.2 Servomotor Ratings and Specifications
This section presents tables of ratings and specifications for Servomotors. Refer to these tables
when selecting a Servodrive.
The ratings and specifications of each Servomotor model are shown below.
Servomotor SGMG- 05Aj 09Aj 13Aj 20Aj 30Aj 44Aj 55Aj 75Aj 1AAj 1EAj
A A A A A A A A A A
Rated Output* kW (HP) 0.45 0.85 1.3 1.8 2.9 4.4 5.5 7.5 11 15
(0.6) (1.1) (1.7) (2.4) (3.9) (5.9) (7.4) (10) (15) (20)
Rated Torque* N¡m 2.84 5.39 8.34 11.5 18.6 28.4 35.0 48.0 70.0 95.4
Instantaneous N¡m 8.92 13.8 23.3 28.7 45.1 71.1 87.6 119 175 224
Peak Torque*
kgf¡cm 91 141 238 293 460 725 894 1210 1790 2290
(lb¡in) (79) (122) (207) (254) (404) (630) (775) (1050) (1550) (1988)
Rated Current A (rms) 3.8 7.1 10.7 16.7 23.8 32.8 42.1 54.7 58.6 78.0
6 -19
Servo Selection and Data Sheets
6.2.1 Ratings and Specifications
Servomotor SGMG- 05Aj 09Aj 13Aj 20Aj 30Aj 44Aj 55Aj 75Aj 1AAj 1EAj
A A A A A A A A A A
Torque N¡m/A 0.82 0.83 0.84 0.73 0.83 0.91 0.88 0.93 1.25 1.32
Constant (rms)
kgf¡cm/A 8.4 8.4 8.6 7.5 8.5 9.2 9.0 9.4 12.8 13.5
(lb¡in/A) (7.3) (7.3) (7.4) (6.5) (7.3) (8.0) (7.8) (8.2) (11) (11.7)
(rms)
Moment of kg¡m2 7.24 13.9 20.5 31.7 46.0 67.5 89.0 125 281 315
Inertia ¢10−4
gf¡cm¡s2 7.39 14.2 20.9 32.3 46.9 68.9 90.8 127 287 321
(lb¡in¡s2 (6.41) (12.3) (18.2) (28.1) (40.7) (59.8) (78.8) (111) (249) (279)
¢10−3)
Rated Power kW/s 11.2 20.9 33.8 41.5 75.3 120 137 184 174 289
Rate*
Rated Angular rad/s2 3930 3880 4060 3620 4050 4210 3930 3850 2490 3030
Acceleration*
Inertia Time ms 5.0 3.1 2.8 2.1 1.9 1.3 1.3 1.1 1.2 0.98
6 Constant
Inductive Time ms 5.1 5.3 6.3 12.5 12.5 15.7 16.4 18.4 22.6 27.2
Constant
* These items and torque-speed characteristics quoted in combination with an SGDB SERVOPACK at an armature winding tem-
perature of 20°C.
Note: These characteristics can be obtained when the following heat sinks (steel plates) are used for cooling purposes:
Model 05AjA to 13AjA: 400¢400¢20 mm (15.75¢15.75¢0.79 in)
Model 20AjA to 75AjA: 550¢550¢30 mm (21.65¢21.65¢1.18 in)
Model 1AAjA to 1EAjA: 650¢650¢35 mm (25.59¢25.59¢1.38 in)
6 -20
6.2 Servomotor Ratings and Specifications
IMPORTANT The ratings and specifications on the previous pages refer to a standard Servomotor.
Add the numerical values below to the moment of inertia values in the Table6.3for a motor fitted with a holding
brake. Other specifications will also change slightly.
Servomotor SGMG- 05Aj 09Aj 13Aj 20Aj 30Aj 44Aj 55Aj 75Aj 1AA 1EA
A A A A A A A A jA jA
Static Fric- N¡m (lb¡in) 4.41 12.7 20.0 43.1 72.6 84.3 114.7
tion Torque
Servomotor SGMG- 05A 09A 13A 20A 30A 44A 55A 75A 1AA 1EA
jA jA jA jA jA jA jA jA jA jA
The holding brake is automatically applied to the motor shaft to prevent the load falling in vertical axis applications
when the motor power supply is turned off or fails. It is only to hold the load and cannot be used for stopping the
motor.
6 -21
Servo Selection and Data Sheets
6.2.1 Ratings and Specifications
SGMG-05AjA SGMG-09AjA
Motor Motor
Speed Speed
(r/min) (r/min)
SGMG-13AjA SGMG-20AjA
Motor Motor
Speed Speed
6 (r/min) (r/min)
SGMG-30AjA SGMG-44AjA
Motor Motor
Speed Speed
(r/min) (r/min)
6 -22
6.2 Servomotor Ratings and Specifications
SGMG-55AjA SGMG-75AjA
Motor Motor
Speed Speed
(r/min) (r/min)
SGMG-1AAjA SGMG-1EAjA
300
200
Motor Motor A B
Speed Speed
(r/min) (r/min) 100
0
0 50 100 150 200 250
TORQUE (N.m)
6 -23
Servo Selection and Data Sheets
6.2.1 Ratings and Specifications
Servomotor SGMG- 03AjB 06AjB 09AjB 12AjB 20AjB 30AjB 44AjB 60AjB
Rated Output* kW (HP) 0.3 0.6 0.9 1.2 2.0 3.0 4.4 6.0
(0.4) (0.8) (1.2) (1.6) (2.7) (4.0) (5.9) (8.0)
Rated Torque * N¡m 2.84 5.68 8.62 11.5 19.1 28.4 41.9 57.2
Instantaneous Peak N¡m 7.17 14.1 19.3 28.0 44.0 63.7 107 129
Torque*
kgf¡cm 73.2 144 197 286 449 650 1090 1320
(lb¡in) (63) (125) (171) (248) (390) (564) (947) (1140)
Rated Current A (rms) 3.0 5.7 7.6 11.6 18.5 24.8 32.9 46.9
Torque Constant N¡m/A 1.03 1.06 1.21 1.03 1.07 1.19 1.34 1.26
(rms)
6 (lb¡in/A) (9.12)
(rms)
(9.38) (10.7) (9.12) (9.47) (10.5) (11.9) (11.2)
Moment of Inertia kg¡m2 7.24 13.9 20.5 31.7 46.0 67.5 89.0 125
¢10−4
Rated Power Rate* kW/s 11.2 23.2 36.3 41.5 79.4 120 198 262
Rated Angular Accelera- rad/s2 3930 4080 4210 3620 4150 4210 4710 4590
tion*
Inertia Time Constant ms 5.1 3.8 2.8 2.0 1.7 1.4 1.3 1.1
Inductive Time Constant ms 5.1 4.7 5.7 13.5 13.9 15.5 14.6 16.5
* These items and torque-speed characteristics quoted in combination with an SGDB SERVOPACK at an armature winding tem-
perature of 20°C.
Note: These characteristics can be obtained when the following heat sinks (steel plates) are used for cooling purposes:
Model 03AjB to 09AjB: 400¢400¢20 mm (15.75¢15.75¢0.79 in)
Model 12AjB to 60AjB: 550¢550¢30 mm (21.65¢21.65¢1.18 in)
6 -24
6.2 Servomotor Ratings and Specifications
IMPORTANT The ratings and specifications on the previous pages refer to a standard Servomotor.
Add the numerical values below to the moment of inertia values in the Table6.4for a motor fitted with a holding
brake. Other specifications will also change slightly.
Servomotor SGMG 03AjB 06AjB 09AjB 12AjB 20AjB 30AjB 44AjB 60AjB
Servomotor SGMG- 03AjB 06AjB 09AjB 12AjB 20AjB 30AjB 44AjB 60AjB
6 -25
Servo Selection and Data Sheets
6.2.1 Ratings and Specifications
SGMG-03AjB SGMG-06AjB
Motor Motor
Speed Speed
(r/min) (r/min)
SGMG-09AjB SGMG-12AjB
Motor Motor
Speed Speed
6 (r/min) (r/min)
SGMG-20AjB SGMG-30AjB
Motor Motor
Speed Speed
(r/min) (r/min)
6 -26
6.2 Servomotor Ratings and Specifications
SGMG-44AjB SGMG-60AjB
Motor Motor
Speed Speed
(r/min) (r/min)
J SGMS Servomotors
6 -27
Servo Selection and Data Sheets
6.2.1 Ratings and Specifications
Instantaneous Peak Torque* N¡m 9.54 14.7 19.1 29.4 37.8 47.6
Rated Power Rate* kW/s 57.9 97.2 127 137 166 202
Rated Angular Acceleration* rad/s2 18250 19840 19970 14000 13160 12780
* These items and torque-speed characteristics quoted in combination with an SGDB SERVOPACK at an armature winding tem-
perature of 20°C.
Note: These characteristics can be obtained when the following heat sinks (aluminium plates) are used for cooling purposes:
Model 10AjA to 20AjA: 300¢300¢12 mm (11.81¢11.81¢0.47 in)
Model 30AjA to 50AjA: 400¢400¢20 mm (15.75¢15.75¢0.79 in)
6 -28
6.2 Servomotor Ratings and Specifications
IMPORTANT The ratings and specifications on the previous pages refer to a standard Servomotor.
Add the numerical values below to the moment of inertia values in the Table 6.5 for a motor fitted with a holding
brake. Other specifications will also change slightly.
6 -29
Servo Selection and Data Sheets
6.2.1 Ratings and Specifications
SGMS-10AjA SGMS-15AjA
Motor Motor
Speed Speed
(r/min) (r/min)
SGMS-20AjA SGMS-30AjA
Motor Motor
Speed Speed
6 (r/min) (r/min)
SGMS-40AjA SGMS-50AjA
Motor Motor
Speed Speed
(r/min) (r/min)
6 -30
6.2 Servomotor Ratings and Specifications
6 -31
Servo Selection and Data Sheets
6.2.1 Ratings and Specifications
Table 6.6 Ratings and Specifications of SGMD Servomotors (with Holding Brake)
* These items and torque-speed characteristics quoted in combination with an SGDB SERVOPACK at an armature winding tem-
perature of 20°C.
Note: These characteristics can be obtained when the following heat sinks (steel plates) are used for cooling purposes:
Model 22AjAAB to 40AjAAB: 650¢650¢35 mm (25.59¢25.59¢1.38 in)
6 -32
6.2 Servomotor Ratings and Specifications
SGMD-22AjAAB SGMD-32AjAAB
Motor Motor
Speed Speed
(r/min) (r/min)
SGMD-40AjAAB
Motor
Speed
(r/min)
J SGMP Servomotors
6 -33
Servo Selection and Data Sheets
6.2.1 Ratings and Specifications
gf¡cm¡s2
6 (oz¡in¡s2¢10−3)
0.354 2.15 4.11 (3.57)
* 1. These items and torque-motor speed characteristics quoted in combination with an SGDB SERVOPACK at an armature wind-
ing temperature of 100°C. Other values quoted at 20°C. All values typical.
* 2. Rated torques are continuous allowable torque values at 40°C with a 300¢300¢12 (mm) (11.81¢11.81¢0.47 (in)) heat sink
attached.
6 -34
6.2 Servomotor Ratings and Specifications
IMPORTANT The ratings and specifications on the previous page refer to a standard Servomotor.
Add the numerical values below to the moment of inertia values in the Table 6.7 for a motor fitted with a holding
brake. Other specifications will also change slightly.
gf¡cm¡s2 0.026
The electrical specifications and statical friction torque of holding brake are shown below.
6
Holding Brake, 24 VDC Rating
6 -35
Servo Selection and Data Sheets
6.2.1 Ratings and Specifications
SGMP-04A SGMP-08A
4000 4000
3000 3000
Motor Motor
Speed 2000 Speed 2000
(r/min) (r/min)
1000 1000
0 0
0 1 2 3 4 0 2 4 6 8
TORQUE (N¡m) TORQUE (N¡m)
0 10 20 30 40 0 20 40 60 80
TORQUE (lb¡in) TORQUE (lb¡in)
SGMP-15A
Motor
Speed
(r/min)
6
6 -36
6.2 Servomotor Ratings and Specifications
* 1. These items and torque-speed characteristics are the values obtained in combination with an SGDB SERVOPACK with the
armature winding temperature at 100_C; other values were obtained with the armature winding temperature at 20_C. Note
also that all values are representative values only.
* 2. Rated torque indicates the continuous allowable torque at an ambient temperature of 40_C when attached to a heat sink mea-
suring 250 ¢ 250 ¢ 6 mm (9.84 × 9.84 × 0.24 in).
6 -37
Servo Selection and Data Sheets
6.2.1 Ratings and Specifications
IMPORTANT The ratings and specifications on the previous page are for a standard Servomotor.
Add the numeric values to the moment of inertia values in the Table6.8 for a motor fitted with a holding brake
and a 12-bit absolute encoder. Other specifications will also change slightly.
gf¡cm¡s2 0.026
(lb¡in¡s2¢10−3)
Also, if an oil seal is attached, use the reduced rating shown below. This is required for the re-
sulting increase in friction torque. In this case, too, the values of other specifications will also
change slightly.
Load
6 -38
6.2 Servomotor Ratings and Specifications
The electrical specifications and static friction torque of the holding brake are shown below.
4000 4000
3000 3000
Motor Motor
Speed 2000 Speed 2000
(r/min) (r/min)
1000 1000
0 0
0 1 2 3 4 0 2 4 6 8
TORQUE (N¡m) TORQUE (N¡m)
0 10 20 30 40 0 20 40 60 80
TORQUE (lb¡in) TORQUE (lb¡in)
6 -39
Servo Selection and Data Sheets
6.2.2 Mechanical Characteristics
The output shaft allowable loads for SGMj Servomotor are shown below.
Perform mechanical design such that the thrust loads and radial loads do not exceed the values
stated below.
6 -40
6.2 Servomotor Ratings and Specifications
*
6
Allowable radial loads shown above are the maximum values that could be applied to the shaft
end.
J Mechanical Tolerance
The tolerances of the SGMj Servomotor output shaft and installation are shown in the table
below.
6 -41
Servo Selection and Data Sheets
6.2.2 Mechanical Characteristics
Forward direction
J Impact Resistance
Mount the servomotor with the axis horizontal. The servomotor must withstand the following
vertical impacts.
SGM, SGMP
D Impact Acceleration: 98 m/s2 (10 G)
D Number of Impacts: 2
SGMG, SGMS, SGMD
D Impact Acceleration: 490 m/s2 (50 G)
D Number of Impacts: 2
Vertical
6
Horizontal shaft
IMPORTANT In SGMjServomotors, an accurate detector is attached to the shaft at the opposite end from the load. Avoid
applying impacts directly to the shaft as these may damage the detector.
J Vibration Resistance
Mount the servomotor with the axis horizontal. The servomotor must withstand the following
vibration accelerations in three directions: vertical, transverse, and longitudinal.
D Vibration Acceleration: 24.5 m/s2 (2.5 G)
Longitudinal
Vertical
Transverse Horizontal
shaft
6 -42
6.2 Servomotor Ratings and Specifications
J Vibration Class
The SGMj Servomotors meet the following vibration class at rated speed.
Vibration class 15 mm or below indicates that the total amplitude of vibration of the motor alone, running at rated
speed, does not exceed 15 mm.
6 -43
Servo Selection and Data Sheets
6.3.1 Combined Specifications
The following table shows the specifications obtained when SGDB SERVOPACKs are com-
bined with SGMG, SGMS, SGMD, SGM, and SGMP Servomotors:
SGMG SERVOPACK 05AM 10AM 10AM 15AM 20AM 30AM 50AM 60AM
Series SGDB-
Motor Model 03Aj 06Aj 09Aj 12Aj 20Aj 30Aj 44Aj 60Aj
B B B B B B B B
SGMG-
Rated/Max. 1000/2000
Motor Speed
r/min
Continuous Output 3.0 5.7 7.6 11.6 18.5 24.8 32.9 46.9
Current
A (rms)
Allowable Load Iner- 36.2 69.5 103 159 230 338 445 625
tia*JL (32.0) (61.5) (91.2) (141) (204) (299) (394) (553)
kg¡m2¢10−4
(oz¡in¡s2¢10−3)
6 -44
6.3 SERVOPACK Ratings and Specifications
SGMG SERVOPACK 05AM 10AM 15AM 20AM 30AM 50AM 60AM 75AM 1AAM 1EAM
Series SGDB-
Motor Model 05 09 13 20 30 44 55 75 1A 1E
AjA AjA AjA AjA AjA AjA AjA AjA AjA AjA
SGMG-
Continuous Output 3.8 7.1 10.7 16.7 23.8 32.8 42.1 54.7 58.6 78.6
Current
A (rms)
Allowable Load Iner- 36.2 69.5 103 159 230 338 445 625 1405 1575
tia*JL (32.0) (61.5) (91.2) (141) (204) (299) (394) (553) (1244)
kg¡m2¢10−4
(oz¡in¡s2¢10−3)
* The allowable load inertia is five times the motor inertia for the SGMG.
6
6 -45
Servo Selection and Data Sheets
6.3.1 Combined Specifications
Motor Model 22 32 40
AjA AjA AjA
SGMD-
Rated/Max. 2000/3000
Motor Speed
r/min
6 * The allowable load inertia is five times the motor inertia for the SGMD.
6 -46
6.3 SERVOPACK Ratings and Specifications
Motor Model 10 15 20 30 40 50
AjA AjA AjA AjA AjA AjA
SGMS-
Rated/Max. 3000/4500
Motor Speed
r/min
A (rms)
* The allowable load inertia is five times the motor inertia for the SGMS.
6
6 -47
Servo Selection and Data Sheets
6.3.1 Combined Specifications
Rated/Max. 3000/4500
Motor Speed
r/min
6 -48
6.3 SERVOPACK Ratings and Specifications
Rated/Max. 3000/4500
Motor Speed
r/min
6 -49
Servo Selection and Data Sheets
6.3.2 Ratings and Specifications
The ratings and specifications of SERVOPACKs are shown in Table 6.11 below. Refer to them
when selecting a SERVOPACK.
SERVOPACK SGDB- 05 10 15 20 30 50 60 75 1A 1E
Applicable Servomotor SGMG- (1500 r/min) 05A 09A 13A 20A 30A 44A 55A 75A 1AA 1EA
SGMG- (1000 r/min) 03A 06A, 12A 20A 30A 44A 60A − − −
09A
Basic Input Main Circuit*1 Three-phase 200 to 230 VAC +10% to −15%, 50/60 Hz
Specifica- Power
tions Supply Control Circuit*1 Single-phase 200 to 230 VAC +10% to −15%, 50/60 Hz
6 -50
6.3 SERVOPACK Ratings and Specifications
SERVOPACK SGDB- 05 10 15 20 30 50 60 75 1A 1E
Position Station Number Operating Fixed point positioning using station numbers (contact data)
Control Command Method Specifications
Function
Command Position command:
Input BCD (000 to 999) or binary number (0 to 4095, 12 bits)
Command Asynchronous, baud rate 1200 to 38400 bps (Initial setting: 38400 bps)
Input
Command Table Operating Positioning by position and speed number command (contact data)
Method Specifications
Pulse Mode Operating Positioning by pulse train (line PG or pulse train input)
Specifications
Command Position: Pulse number 90_ phase difference 2-phase pulse train, forward +
Input reverse pulse train, sign + pulse train
Speed: Pulse frequency 450 kpps max.
Form: Line driver (+5 V)
Positioning Completed Width 0 to 250 command units (setting resolution: 1 command unit)
Setting
6 -51
Servo Selection and Data Sheets
6.3.2 Ratings and Specifications
SERVOPACK SGDB- 05 10 15 20 30 50 60 75 1A 1E
I/O Func- Position Output Output Form Line driver output: Phases A and B
tions
Frequency 16 to 32768 (up to number of encoder pulses)
Dividing Ratio
Analog Monitor Output CH1 Speed feedback: 2 V/1000 r/min or 1 V/1000 r/min
Built-in Dynamic Brake (DB) Activated at main power OFF, alarm, servo OFF or overtravel
Functions (specified by parameter).
Overtravel (OT) Prevention When P-OT or N-OT is activated, the motor is stopped by dynamic brake,
decelerates to a stop, or coasts to a stop (specified by parameter).
External Current Limit Switches between forward (Cn-08) and reverse (Cn-09) current limits in
accordance with /P-CL or /N-CL contact input; or a fixed current limit
specified by parameter (Cn-10).
6 Protection Absolute data alarm (A.00), parameter breakdown (A.02), parameter set-
ting alarm (A.04), overcurrent (A.10), regenerative alarm (A.30), main
circuit voltage alarm (A.40), overspeed (A.51), overload (A.71 and A.72),
heat sink overheat (A.7A), zero point alarm (A.80), absolute PG back-up
alarm (A.81), absolute PG checksum alarm (A.82), absolute PG battery
alarm or SERVOPACK battery alarm (A.83), absolute PG data alarm
(A.84), absolute PG overspeed (A.85), Servo overrun (A.C1), PG phase
error detection (A.C2), PG phase A or phase B disconnection (A.C3), PG
phase C disconnection (A.C4), position error pulse overflow (A.D0), hard-
ware alarm (A.B0), CPU error (A.B2 and A.B3), power line open phase
detect (A.F1), power loss (A.F3).
Note: Occasionally hardware errors may not be included in alarm trace-back,
and CPU errors may occasionally be included in alarm trace-back but not
displayed.
Display POWER (control power supply), ALARM (alarm), CHARGE (main cir-
cuit capacitor charging), STATUS (7-segment LED status display)
Monitor Serial communications, digital operator (position, speed, torque, I/O sig-
nals, etc.), analog voltage (current speed, torque command, speed com-
mand, position error)
6 -52
6.3 SERVOPACK Ratings and Specifications
SERVOPACK SGDB- 05 10 15 20 30 50 60 75 1A 1E
Built-in Position Control Functions Linear acceleration/deceleration (1-step and 2-step), exponential accelera-
Functions tion/deceleration, S-curve acceleration/deceleration, electronic gear func-
tion, command pulse multiplication, stored stroke limit, backlash com-
pensation, COIN (positioning complete output), NEAR (positioning near
output), line PG switching, etc.
Absolute Encoder Back-up Battery mounted on SERVOPACK panel; contains built-in super capacitor
Commu- Interface RS-422A port of personal computer, etc. (RS-232C port can be used if
nications certain conditions are met.)
Digital Operator (JUSP-OP02A-1, JUSP-OP03A)
Number of Communications 15 axes if group configuration is not specified; 32 axes if group configura-
Axes tion is specified (when connected via RS-422A port).
Axis Address Setting Hexadecimal rotary switch (1 SW); group setting is specified by parameter
(Cn-13).
Functions Operation command input, status display, parameter settings, table settings,
monitor display, alarm trace-back display, etc.
* 1. The SERVOPACK cannot be used if the power supply voltage exceeds 230 V + 10% (253 V). If it is likely to exceed this limit,
use a step-down transformer.
* 2. Install the SERVOPACK where the ambient temperature lies within this range. Even if the SERVOPACK is installed in a box,
the temperature within the box must not exceed this range.
6 -53
Servo Selection and Data Sheets
6.3.3 Overload Characteristics
The SERVOPACK has a built-in overload protective function to protect the SERVOPACK and
Servomotor from overload. Therefore, the SERVOPACK allowable power is limited by the
overload protective function, as shown below.
The overload detection level is quoted under hot start conditions at a motor ambient tempera-
ture of 40°C.
6 Approx.
Rated current + Maximum current
2
Motor Current
Figure 6.3 Overload Characteristics
Indicates that both SERVOPACK and Servomotor have run long enough at rated load to be thermally saturated.
6 -54
6.3 SERVOPACK Ratings and Specifications
The motor starting time (tr) and stopping time (tf) under constant load are calculated by the
following formulas. The motor viscous torque and friction torque are ignored.
2π ⋅ N m (J M + J L)
Starting Time: tf = [s]
60 ⋅ (T PM·–T L)
Stopping Time: 2π ⋅ N m (J M + J L)
tf = [ms]
60 ⋅ (T PM· + T L)
T PM
Motor Torque
(size) Time
TL
TPM
6
NM
The larger the load inertia becomes, the worse the movement response of the load. The size
of the load inertia (JL) allowable when using a servomotor must not exceed five times the motor
inertia (JM).
For the SGM-04Aj, SGM-08Aj, and SGMP-04Aj, this limitation is 30 times the motor in-
ertia, and for the SGMP-08Aj, it is 10 times the motor inertia.
If the load inertia exceeds five times the motor inertia, an overvoltage alarm may arise during
deceleration. To prevent this, take one of the following actions:
6 -55
Servo Selection and Data Sheets
6.3.6 Overhanging Loads
A Servomotor may not be operated under an overhanging load, which is a load which tends
to continually rotate the motor. The following figure shows a typical example of overhanging
load.
Motor
Tension
Motor
IMPORTANT Under an overhanging load, SERVOPACK regenerative brake is continuously applied, and the regenerative
energy of the load may exceed the allowable range and damage the SERVOPACK.
The regenerative brake capacity of the SERVOPACK is rated for short-time operation, approximately equivalent
to the deceleration stopping time.
6 -56
6.4 Σ-Series Dimensional Drawings
This section presents dimensional drawings of the Σ-Series Servomotor, SERVOPACK, and Digi-
tal Operator.
The dimensional drawings of the SGMG, SGMS, SGMD and SGMP (1.5 kW) Servomotors
are shown on the following pages. Note that the models and dimensional drawings of the
SGMG Servomotors differ according to rated speed (1500 or 1000 r/min).
The dimensional drawings of each Servomotor series are broadly divided into four types, ac-
cording to the detector type (incremental or absolute encoder) and the presence or absence of
a brake.
0.06 A
For 1AA2A and
1EA2A only
(0.0016)
(φ0.0016)
(0.0008)
4-φLZ
MTG Holes
0.04
(0.0016)
For 55A2A, 75A2A,
1AA2A and 1EA2A only Unit: mm (in)
6 -57
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
Unit: mm (in)
6 -58
6.4 Σ-Series Dimensional Drawings
Unit: mm (in)
55A2A 200 0
114.3 − 0.025
180 3.2 3 0.5 18 230 76 62 13.5 0
42 − 0.016
45 110 30 6
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (4.33) (66.13)
0 0
(4.50 − 0.0010) (1.65 − 0.0006)
6 -59
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
Receptacle: MS3102A20-29-P
Plug (To be prepared by customer) (L type): MS3108B20-29S or
(Straight type) MS3057-12A
Cable Clamp: (To be prepared by customer) MS3057-12A
G 0V S −−−
H +5 VDC T −−−
J FG (Frame Ground)
6 A Phase U
B Phase V
C Phase W
D Ground terminal
Note: Receptacle, plug and cable clamp differ depending on the capacity. Refer to Connectors
on Detector and Motor Ends (page 6 -129).
6 -60
6.4 Σ-Series Dimensional Drawings
(0.0016)
(φ0.0016)
MTG
Holes
(0.0008) Unit: mm (in)
6
Unit: mm (in)
6 -61
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
Unit: mm (in)
C Phase W G −−−
D FG (Frame Ground)
6 -62
6.4 Σ-Series Dimensional Drawings
D 5.5 to 15 kW
0.06 A
For 1AA2AAB and
1EA2AAB only
(0.0016)
(φ0.0016)
0.04 MTG
(0.0016)
Holes
Unit: mm (in)
Unit: mm (in) 6
Model L LL LM LR LT KB1 KB2 KB3 IE KL1 KL2 KL3
SGMG-
55A2AAB 424 311 264 113 47 174 290 231 125 150 88 123
(16.69) (12.24) (10.39) (4.45) (1.85) (6.85) (11.42) (9.09) (4.92) (5.91) (3.46) (4.84)
75A2AAB 498 385 338 113 47 248 364 305 125 150 88 123
(19.61) (15.16) (13.31) (4.45) (1.85) (9.76) (14.33) (12.01) (4.92) (5.91) (3.46) (4.84)
1AA2AAB 499 383 340 116 43 258 362 315 142 168 88 142
(19.65) (15.08) (13.39) (4.57) (1.69) (10.16) (14.25) (12.40) (5.59) (6.61) (3.46) (5.59)
1EA2AAB 635 519 473 116 46 343 497 415 142 168 88 142
(25.00) (20.43) (18.62) (4.57) (1.81) (13.50) (19.57) (16.34) (5.59) (6.61) (3.46) (5.59)
6 -63
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
Unit: mm (in)
A Brake terminal
B Brake terminal
6 C −−−
A Phase U
B Phase V
C Phase W
6 -64
6.4 Σ-Series Dimensional Drawings
0.06 A
For 1AASA and
1EASA only
(0.0016)
(φ0.0016)
(0.0008) MTG
Holes
0.04
(0.0016)
For 55ASA, 75ASA,
1AASA and 1EASA only
Unit: mm (in)
6
Unit: mm (in)
6 -65
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
Unit: mm (in)
6 20ASA 200
(7.87)
0
114.3 − 0.025
180
(7.09)
3.2
(0.13)
3
(0.12)
0.5
(0.0197)
18
(0.71)
230
(9.06)
76
(2.99)
62
(2.44)
13.5
(0.53)
35
+ 0.01
0
45
(1.77)
76
(2.99)
14
(30.86)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )
30ASA 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 18.5
114.3 − 0.025 35 0
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (40.77)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )
44ASA 200 0 180 3.2 3 0.5 18 230 76 62 13.5 + 0.01 45 76 24
114.3 − 0.025 35 0
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (2.99) (52.90)
0 + 0.0004
(4.50 − 0.0010) (1.38 0 )
55ASA 200 0 180 3.2 3 0.5 18 230 76 62 13.5 0 45 110 30
114.3 − 0.025 42 − 0.016
(7.87) (7.09) (0.13) (0.12) (0.0197) (0.71) (9.06) (2.99) (2.44) (0.53) (1.77) (4.33) (66.12)
0 0
(4.50 − 0.0010) (1.65 − 0.0006)
6 -66
6.4 Σ-Series Dimensional Drawings
Receptacle: MS3102A20-29P
Plug (To be prepared by customer) (L type): MS3108B20-29S or
(Straight type) MS3106B20-29
Cable Clamp: (To be prepared by customer) MS3057-12A
G 0 V (battery) S 0V
J FG (Frame Ground)
A Phase U
6
B Phase V
C Phase W
D Ground terminal
Note: Receptacle, plug and cable clamp differ depending on the capacity. Refer to Connectors
on Detector and Motor Ends (page 6 -129).
6 -67
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
0.06 A
For 1AA2A and
1EA2A only
(0.0016)
(φ0.0016)
MTG
(0.0008) Holes
Unit: mm (in)
6
Unit: mm (in)
6 -68
6.4 Σ-Series Dimensional Drawings
Unit: mm (in)
C Phase W G −−−
D 5.5 to 15 kW
0.06 A
For 1AASAAB and
1EASAAB only
(0.0016)
(φ0.0016)
0.04 MTG
(0.0016) Holes
Unit: mm (in)
6 -69
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
Unit: mm (in)
55ASAAB 438 325 264 113 61 174 304 231 125 150 88 123
(17.24) (12.80) (10.39) (4.45) (2.40) (6.85) (11.97) (9.09) (4.92) (5.91) (3.46) (4.84)
75ASAAB 512 399 338 113 61 248 378 305 125 150 88 123
(20.16) (15.71) (13.31) (4.45) (2.40) (9.76) (14.88) (12.01) (4.92) (5.91) (3.46) (4.84)
1AASAAB 513 397 340 116 57 258 376 315 142 168 88 142
(20.20) (15.63) (13.39) (4.57) (2.24) (10.16) (14.80) (12.40) (5.59) (6.61) (3.46) (5.59)
1EASAAB 649 533 473 116 60 343 511 415 142 168 88 142
(25.53) (20.98) *18.62) (4.57) (2.36) (13.50) (20.12) (16.39) (5.59) (6.61) (3.46) (5.59)
6 -70
6.4 Σ-Series Dimensional Drawings
A Brake terminal
B Brake terminal
C −−−
A Phase U
B Phase V
C Phase W
(0.0016)
(φ0.0016)
6
(0.0008)
MTG
Holes
0.04
(0.0016)
For 44A2B and Unit: mm (in)
60A2B only
6 -71
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
Unit: mm (in)
6 -72
6.4 Σ-Series Dimensional Drawings
Unit: mm (in)
Receptacle: MS3102A20-29-P
Plug (To be prepared by customer) (L type): MS3108B20-29S or
(Straight type) MS3106B20-29S
Cable Clamp: (To be prepared by customer) MS3057-12A
G 0V S −−−
H +5 VDC T −−−
J FG (Frame Ground)
A Phase U
B Phase V
C Phase W
D Ground terminal
Note: Receptacle, plug and cable clamp differ depending on the capacity. Refer to Connectors
on Detector and Motor Ends (page 6 -129).
6 -73
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
(0.0016)
(φ0.0016)
MTG
(0.0008) Holes
Unit: mm (in)
6
Unit: mm (in)
03A2BAB 234 176 129 58 (2.28) 47 (1.85) 56 (2.20) 155 120 88 (3.46)
(9.21) (6.93) (5.08) (6.10) (4.72)
09A2BAB 281 223 176 58 (2.28) 47 (1.85) 103 202 120 88 (3.46)
(11.06) (8.78) (6.93) (4.06) (7.95) (4.72)
6 -74
6.4 Σ-Series Dimensional Drawings
Unit: mm (in)
C Phase W G −−−
6 -75
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
D 4.4 to 6.0 kW
(0.0016)
(φ0.0016)
0.04 MTG
(0.0016) Holes
Unit: mm (in)
6
Unit: mm (in)
44A2BAB 424 311 264 113 47 174 290 231 125 150 88 123
(16.69) (12.24) (10.39) (4.45) (1.85) (6.85) (11.42) (9.09) (4.92) (5.91) (3.46) (4.84)
60A2BAB 498 385 338 113 47 248 364 305 125 150 88 123
(19.61) (15.16) (13.31) (4.45) (1.85) (9.76) (14.33) (12.01) (4.92) (5.91) (3.46) (4.84)
6 -76
6.4 Σ-Series Dimensional Drawings
A Brake terminal
B Brake terminal
C −−−
A Phase U
B Phase V
C Phase W
(0.0016)
(φ0.0016)
(3.94)
(0.0008)
MTG 6
Holes
0.04
(0.0016)
For 44ASB and Unit: mm (in)
60ASB only
6 -77
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
Unit: mm (in)
6 -78
6.4 Σ-Series Dimensional Drawings
Unit: mm (in)
Receptacle: MS3102A20-29P
Plug (To be prepared by customer) (L type): MS3108B20-29S or
(Straight type) MS3106B20-29S
Cable Clamp: (To be prepared by customer) MS3057-12A
G 0V S 0 V (battery)
J FG (Frame Ground)
A Phase U
B Phase V
C Phase W
D Ground terminal
Note: Receptacle, plug and cable clamp differ depending on the capacity. Refer to Connectors
on Detector and Motor Ends (page 6 -129).
6 -79
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
(0.0016)
(φ0.0016)
MTG
(0.0008) Holes
Unit: mm (in)
Unit: mm (in)
6 -80
6.4 Σ-Series Dimensional Drawings
Unit: mm (in)
C Phase W G −−−
6 -81
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
D 4.4 to 6.0 kW
(0.0016)
(φ0.0016)
0.04 MTG
(0.0016) Holes
Unit: mm (in)
6 Unit: mm (in)
44ASBAB 438 325 264 113 61 174 304 231 125 150 88 123
(17.24) (12.80) (10.39) (4.45) (2.40) (6.85) (11.97) (9.09) (4.92) (5.91) (3.46) (4.84)
60ASBAB 512 399 338 113 61 248 378 305 125 150 88 123
(20.16) (15.71) (13.31) (4.45) (2.40) (9.76) (14.88) (12.01) (4.92) (5.91) (3.46) (4.84)
6 -82
6.4 Σ-Series Dimensional Drawings
A Brake terminal
B Brake terminal
C −−−
A Phase U
B Phase V
C Phase W
J SGMS-jjA Servomotors
(0.0016)
(φ0.0016)
(0.0008) MTG
Holes
Unit: mm (in)
6 -83
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
Unit: mm (in)
6 0
(3.74 − 0.0014)
0
(0.94 − 0.0005)
20A6A 115 0 100 3 3 10 130 45 7 0 30 40 7.0
95 − 0.035 24 − 0.013
(4.53) (3.94) (0.12) (0.12) (0.39) (5.12) (1.77) (0.28) (1.18) (1.57) (15.43)
0 0
(3.74 − 0.0014) (0.94 − 0.0005)
30A6A 145 0 130 6 6 12 165 45 9 0 30 55 11
110 − 0.035 28 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (2.17) (24.24)
0 0
(4.33 − 0.0014) (1.10 − 0.0005)
40A6A 145 0 130 6 6 12 165 45 9 0 30 55 14
110 − 0.035 28 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (2.17) (30.86)
0 0
(4.33 − 0.0014) (1.10 − 0.0005)
50A6A 145 0 130 6 6 12 165 45 9 0 30 55 17
110 − 0.035 28 − 0.013
(5.71) (5.12) (0.24) (0.24) (0.47) (6.50) (1.77) (0.35) (1.18) (2.17) (37.47)
0 0
(4.33 − 0.0014) (1.10 − 0.0005)
6 -84
6.4 Σ-Series Dimensional Drawings
Receptacle: MS3102A20-29P
Plug (To be prepared by customer) (L type): MS3108B20-29S or
(Straight type) MS3106B20-29S
Cable Clamp: (To be prepared by customer) MS3057-12A
G 0V S −−−
H +5 VDC T −−−
J FG (Frame Ground)
A Phase U
6
B Phase V
C Phase W
D Ground terminal
Note: Receptacle, plug and cable clamp differ depending on the capacity. Refer to Connectors
on Detector and Motor Ends (page 6 -129).
6 -85
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
(0.0016)
(φ0.0016)
MTG
(0.0008)
Holes
Unit: mm (in)
Unit: mm (in)
6 -86
6.4 Σ-Series Dimensional Drawings
Unit: mm (in)
C Phase W G −−−
6 -87
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
(0.0016)
(φ0.0016)
(3.94)
(0.0008)
MTG
Holes
Unit: mm (in)
Unit: mm (in)
6 -88
6.4 Σ-Series Dimensional Drawings
Unit: mm (in)
G 0V S 0 V (battery)
J FG (Frame Ground)
6 -89
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
A Phase U
B Phase V
C Phase W
D Ground terminal
Note: Receptacle, plug and cable clamp differ depending on the capacity. Refer to Connectors
on Detector and Motor Ends (page 6 -129).
(0.0016)
(φ0.0016)
(0.0008) MTG
6 Holes
Unit: mm (in)
Unit: mm (in)
6 -90
6.4 Σ-Series Dimensional Drawings
Unit: mm (in)
C Phase W G −−−
6 -91
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
J SGMD-jjA Servomotors
(0.0016)
(φ0.0016)
(3.94)
(0.0008) MTG
Holes
Unit: mm (in)
Unit: mm (in)
6 -92
6.4 Σ-Series Dimensional Drawings
Unit: mm (in)
LA LB LC LE LF LG LH LJ LZ S S1 Q without with
brake brake
Receptacle: MS3102A20-29P
Plug (To be prepared by customer) (L type): MS3108B20-29S or
(Straight type) MS3106B20-29S
Cable Clamp: (To be prepared by customer) MS3057-12A
G 0V S −−−
H +5 VDC T −−−
J FG (Frame Ground)
6 -93
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
Receptacle: MS3102A24-10P
Plug (To be prepared by customer) (L type): MS3108B24-10S or
(Straight type) MS3106B24-10S
Cable Clamp: (To be prepared by customer) MS3057-16A
C Phase W G −−−
6 (0.0016)
(φ0.0016)
(0.0008) MTG
Holes Unit: mm (in)
6 -94
6.4 Σ-Series Dimensional Drawings
Unit: mm (in)
LA LB LC LE LF LG LH LJ LZ S S1 Q without with
brake brake
6 -95
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
G 0V S 0 V (battery)
J FG (Frame Ground)
C Phase W G −−−
6 -96
6.4 Σ-Series Dimensional Drawings
J SGM Servomotors
W
(black)
300¦30 (11.80±1.18) T
0.04 A Screw
L Cross Section Y-Y
(0.0016)
LL 30 (1.18)
34 (1.34) LM 3 (0.12) φ0.04 A 60 (2.36)
5.2 7.5 (0.30) 12 (0.47)
(φ0.0016)
−0.011
(0.20) 4.5 (0.18) 6 (0.24)
0
φ14
QK
60 (2.36)
Y φ70
−0.025
0
Y φ50
A
Incremental Encoder 2048 P/R 0.02
4-R5.3
(0.0008) 4-φ5.5 MTG Holes
Unit: mm (in)
6
Model L LL LM QK U W T Output Approx. Allowable Allowable
SGM- W (HP) Mass Radial Load Thrust Load
kg (lb) N (lb) N (lb)
04A312 154.5 124.5 90.5 No key 400 1.7 (3.745) 245 (55) 74 (16)
(6 08)
(6.08) (4 90)
(4.90) (3 56)
(3.56) (0 54)
(0.54)
04A314 20 3 5 5
(0.79) (0.12) (0.20) (0.20)
6 -97
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
D 750 W
Encoder Lead 300¦30 (11.80±1.18)
UL2854
35 (1.38)
Encoder Plug
U
Motor Lead (Teflon-coated line)
AWG22, UL1828 or UL3534 Motor Plug
W
Protective Tube
φ6 (0.24) (0.0016) T
300¦30 (11.80±1.18) Screw
(black) 0.04 A
185 (7.28) Cross Section Y-Y
145 (5.71) 40 (1.57)
φ0.04 A
34 (1.34) 111 (4.37) 3 (0.12)
10.4 (0.41) 15 (0.59) (φ0.0016) 80 (3.15)
5.2
(0.20) 7 (0.28) 8 (0.31) QK
−0.011
0
Y
80 (3.15)
φ16
φ90
−0.030
0
φ70
Y
35
(1.38)
A
Incremental Encoder 2048 P/R 0.02 4-φ7 MTG Holes 4-R8.2
(0.0008) Unit: mm (in)
6 -98
6.4 Σ-Series Dimensional Drawings
Encoder Plug
6 -99
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
W
Protective Tube
φ6 (0.24) (black) 300¦30 (11.80±1.18) T
L Screw
LL 30 (1.18) Cross Section Y-Y
(0.0016)
38.5 (1.52) LM 3 (0.12) 0.04 A
39.5
5.2 (1.56) 7.5 (0.30) φ0.04 A
(0.20) 6 (0.24) 60 (2.36)
−0.011
Brake Lead (φ0.0016)
0
QK
φ14
Y
60 (2.36)
φ70
−0.025
(2.76)
0
φ50
Y
A
Holding Brake (Deenergization operation) 0.02
Incremental Voltage: 90 VDC 4-φ5.5 MTG Holes 4-R5.3
Encoder 2048 P/R Current consumption (reference value): 0.1 A (0.0008)
Brake holding torque = Motor rated torque Unit: mm (in)
6 -100
6.4 Σ-Series Dimensional Drawings
D 750 W
300¦30 (11.80±1.18)
Encoder Lead
UL2854 35 (1.38) Encoder Plug
W
Protective Tube 300¦30 (11.80±1.18) 0.04 A
φ6 (0.24) (black) T
229.5 (9.04) (0.0016)
Screw
189.5 (7.46) 40 (1.57) Cross Section Y-Y
38.5
(1.52) 44.5 111 (4.37) 3 (0.12) φ0.04 A
5.2 (1.75) 15 (0.59)
80 (3.15)
−0.011
(φ0.0016)
(0.20) Brake
0
8 (0.31) QK
Lead
φ16
φ90
80 (3.15)
Y
(3.54)
−0.030
φ20
0
φ70
Y
35 (1.38)
A
Holding Brake (Deenergization operation) 0.02 4-φ7 MTG Holes 4-R8.2
Incremental (0.0008)
Encoder 2048 P/R Voltage: 90 VDC
Current consumption (reference value): 0.15 A Unit: mm (in)
Brake holding torque = Motor rated torque
6 -101
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
Encoder Plug
14 (0.55) D Incremental Encoder Wiring Specifications
16 (0.63)
14 (0.55)
6 -102
6.4 Σ-Series Dimensional Drawings
55 (2.17) LM 3 (0.12)
−0.011
6
(0.24) QK 4-R5.3
φ70 (2.76)
0
φ14
Y
60 (2.36)
−0.025
0
φ50
Y
A
0.02
Absolute Encoder 4-φ5.5 MTG Holes
1024 P/R (0.0008)
Unit: mm (in)
04AW 20 3 5 5
14 (0.79) (0.12) (0.20) (0.20)
04AW M5
16 Depth: 8
(0.31)
6 -103
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
D 750 W
W
AWG22, UL1828
Protective Tube T
φ6 (0.24) (black) 300¦30 (11.80±1.18) Screw
(0.0016)
0.04 A Cross Section Y-Y
206 (8.11)
166 (6.54) 40 (1.57)
(φ0.0016)
55 (2.17) 111 (4.37) 3 (0.12) φ0.04 A 80 (3.15)
10 (0.39) 10.4 (0.41) 15 (0.59)
−0.011
8 (0.31)
0
φ90 (3.54)
φ16
QK
φ20 (0.79)
80 (3.15)
φ70 −0.030
Y
0
35Y
(1.38)
A
Absolute Encoder 0.02
4-φ7 MTG Holes 4-R8.2
1024 P/R (0.0008)
Unit: mm (in)
6 -104
6.4 Σ-Series Dimensional Drawings
Encoder Plug
6 -105
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
W
55 (2.17) 39.5 (1.56) LM 3 (0.12)
T
Screw
−0.011
8.5 (0.33) 5.3 (0.21) 7.5 (0.30) 12 (0.47) Cross Section Y-Y
0
60 (2.36)
6 (0.24) QK 4-R5.3
φ14
Brake φ70 (2.76)
Lead
60 (2.36)
−0.025
0
φ50
Y
A
0.02
Absolute Encoder Holding Brake (Deenergization operation) (0.0008) 4-φ5.5 MTG Holes
1024 P/R Voltage: 90 VDC
Current consumption (reference value): 0.1 A
Unit: mm (in)
Brake holding torque = Motor rated torque
04AW 20 3 5 5
14B (0.79) (0.12) (0.20) (0.20)
04AW M5
16B Depth: 8
(0.31)
6 -106
6.4 Σ-Series Dimensional Drawings
D 750 W
Encoder Lead 300¦30(11.80±1.18)
UL20276 35 (1.38) Encoder Plug
U
Motor Lead (Teflon-coated line)
AWG22, UL1828 or UL3534 Motor Plug
W
T
Protective Tube
φ6 (0.24) (black) 300¦30 Screw
(0.0016)
(11.80±1.18) Cross Section Y-Y
250.5 (9.86) 0.04 A
210.5 (8.29) 40 (1.57)
(φ0.0016)
55 (2.17) 44.5 (1.75) 111 (4.37) 3 (0.12) φ0.04 A 80 (3.15)
−0.011
10 (0.39) 2.8 (0.11) 10.4 (0.41) 15 (0.59)
0
Brake 8 (0.31)
φ90 (3.54)
φ16
Lead
QK
Y
80 (3.15)
φ70 −0.030
0
φ20 (0.79)
Y
35 (1.38)
A
Absolute Encoder Holding Brake (Deenergization operation) 0.02
(0.0008) 4-φ7 MTG Holes 4-R8.2
1024 P/R Voltage: 90 VDC
Current consumption (reference value): 0.15 A
Brake holding torque = Motor rated torque Unit: mm (in)
6 -107
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
6 Do not use.
6 -108
6.4 Σ-Series Dimensional Drawings
J SGMP Servomotors
300¦30 (11.80±1.18) U
Encoder Lead
UL2854 (35) (1.38) Encoder Plug
W
(35) (1.38) Motor Plug T Screw
Motor Lead
UL2464 Cross Section Y-Y
300¦30 (11.80±1.18)
L Hex. Nut 14 (0.55)
j80 (3.15)
LL 30 (1.18)
21 (0.83)
18 (0.71)
Sealant LM
5.2 (0.20)
0.04 A
3 (0.12)
MAX
8.25 (0.32) 8 (0.31)
(0.0016) φ0.04 A
14 (0.55) (φ0.0016)
−0.011
QK
0
Y
φ14
−0.030
(3.54)
0
φ70
A
Incremental Encoder 0.02
2048 P/R 4-φ7 MTG Holes
(0.0008)
Unit: mm (in)
6 -109
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
D 750 W
300¦30 (11.80±1.18)
Encoder Lead
UL2854 (35) (1.38) Encoder Plug
U
W
(35) (1.38) Motor Plug T
Screw
Cross Section Y-Y
300¦30 (11.80±1.18)
121.5 (4.78)
81.5 (3.21) 40 (1.57)
66.7 (2.63) Hex. Nut 14 (0.55)
0.04 A j120 (4.72)
5.2 10
(0.0016)
(0.20) 10.5 (0.39) 3.5 38 (1.50)
Sealant
28 (1.10)
(0.41) (0.14) 0.02
MAX.
A (0.0008)
4-φ10 MTG
19 (0.75) Holes
QK
Y
(5.71)
−0.035
0
φ110
−0.011
Y
0
φ16
φ0.04 A
6 Incremental Encoder 2048 P/R (φ0.0016)
4-φ10 MTG Holes
Unit: mm (in)
6 -110
6.4 Σ-Series Dimensional Drawings
Encoder Plug
Plug: 172169-1 (Made by AMP) D Incremental Encoder Wiring Specifications
Pin: 170359-1 or 170363-1
Connected to 1 A channel output Blue
Cap: 172161-1 2 A channel output Blue/Black
Socket: 170361-1 or 170365-1 3 B channel output Yellow
4 B channel output Yellow/Black
5 C channel output Green
6 C channel output Green/Black
7 0V (Power Supply) Gray
8 +5V (Power Supply) Red
9 FG (Frame Ground) Orange
6 -111
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
D 1.5kW
Encoder Lead
UL2854,
φ6(φ0.24)
Screw
Motor Lead UL2464, φ9.5(0.37)
Cross-section Y-Y
Hex.nut
17(0.67)
Sealant
Nameplate
4-φ10
MTG
Holes
Incremental Encoder
2048 P/R Unit: mm (in)
(φ0.0016)
15A316 22 3.5 6 6 M6
(0.87) (0.14) (0.24) (0.24) Depth: 10
(0.39)
6 -112
6.4 Σ-Series Dimensional Drawings
Encoder Plug
Plug: 172169-1 (Made by AMP)
D Incremental Encoder Wiring Specifications
Pin: 170359-1 or 170363-1
Connected to 1 A channel output Blue
Cap :172161-1 2 A channel output Blue/Black
Socket: 170361-1 or 170365-1 3 B channel output Yellow
4 B channel output Yellow/Black
5 C channel output Green
6 C channel output Green/Black
7 0V (Power Supply) Gray
8 +5V (Power Supply) Red
9 FG (Frame Ground) Orange
6 -113
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
300¦30 (11.80±1.18)
Encoder Lead U
(35) (1.38)
UL2854 Encoder Plug
W
Motor Lead (35) (1.38) Motor Plug T
UL2464 Screw
Cross Section Y-Y
300¦30 (11.80±1.18) Hex. Nut 14 (0.55)
L
j80 (3.15)
31.5 (1.24) LL
0.04 A
18 (0.71)
Sealant LM 21 (0.83)
30 (1.18)
MAX.
(0.0016)
5.2 (0.20) 8.25 8 (0.31)
3 (0.12)
(0.32) φ0.04 A
−0.011
14 (0.55) (φ0.0016)
QK
0
φ14
Y
−0.030
(3.54)
0
φ70
Y
A
Incremental Encoder Holding Brake (Deenergization operation) 0.02 4-φ7 MTG Holes
2048 P/R Voltage: 90 VDC Unit: mm (in)
Brake holding torque = Motor rated torque (0.0008)
6 -114
6.4 Σ-Series Dimensional Drawings
D 750 W
Encoder Lead UL2854 300¦30 (11.80±1.18)
(35) (1.38) Encoder Plug
U
Motor Lead
W
UL2464 (35) (1.38) Motor Plug T Screw
28 (1.10)
0.02
MAX.
A (0.0008)
4-φ10 MTG
19 (0.75) Holes
QK
Y
(5.71)
−0.035
0
φ110
−0.011
Y
0
φ16
6
Encoder Brake holding torque = Motor rated torque (φ0.0016) Unit: mm (in)
2048 P/R
6 -115
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
Encoder Plug
D Incremental Encoder Wiring Specifications
Plug: 172169-1 (Made by AMP)
Pin: 170359-1 or 170363-1 1 A channel output Blue
Connected to 2 A channel output Blue/Black
Cap: 172161-1 3 B channel output Yellow
Socket: 170361-1 or 170365-1 4 B channel output Yellow/Black
5 C channel output Green
6 C channel output Green/Black
7 0V (Power Supply) Gray
8 +5V (Power Supply) Red
9 FG (Frame Ground) Orange
6 -116
6.4 Σ-Series Dimensional Drawings
D 1.5kW
Encoder Lead
UL2854, φ6(φ0.24)
Screw
Motor Lead
UL2464, Φ9.5(Φ0.37)
Cross-section Y-Y
Hex.nut
Sealant 17(0.67)
28 (1.10) MAX.
Nameplate
4-φ10
MTG
Holes
15A316B M6,
Depth: 10 (0
(0.39)
39)
15A316C
6 -117
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
6 -118
6.4 Σ-Series Dimensional Drawings
300¦30 (11.80±1.18)
Encoder Plug U
Encoder Lead (35) (1.38)
UL20276
W
Motor Lead UL2464 (35) (1.38) Motor Plug
T Screw
300¦30 (11.80±1.18)
Cross Section Y-Y
L Hex. Nut 14 (0.55)
LL j80 (3.15)
LM 0.04 A
38.4 (1.51) 30 (1.18) 21 (0.83)
18 (0.71)
12 (0.47) 8 (0.31) 3 (0.12) (0.0016)
MAX.
Sealant
8.25 (0.32)
φ0.04 A
14 (0.55) (φ0.0016)
−0.011
QK
0
Y φ14
−0.030
0
(3.54)
φ70
Y
A
Absolute Encoder 0.02 4-φ7 MTG Holes
Unit: mm (in)
1024 P/R
(0.0008)
6 -119
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
D 750 W
Encoder Lead
UL20276
U
300¦30 (11.80±1.18)
(35) (1.38)
Encoder Plug
W
Motor Lead UL2464
T Screw
Motor Plug Cross Section Y-Y
(35)
300¦30 (11.80±1.18) (1.38)
28 (1.10)
0.04 A 38
10.5 10 (0.39) 3.5 0.02 (1.50)
MAX.
(0.41) 4-R6
(0.14) A (0.0008)
4-φ10 MTG
Holes
19
−0.011
(0.75)
0
QK
Y φ16
−0.035
0
φ110
Y
φ145 (5.71)
Absolute Encoder φ0.04 A Unit: mm (in)
1024 P/R (φ0.0016)
6 -120
6.4 Σ-Series Dimensional Drawings
Encoder Plug
Plug: 172171-1 (Made by AMP) D Absolute Encoder Wiring Specifications
Pin: 170359-1 or 170363-1
1 A channel output Blue
Connected to
2 A channel output White/Blue
Cap: 172163-1
3 B channel output Yellow
Socket: 170361-1 or 170365-1
4 B channel output White/Yellow
5 Z channel output Green
6 Z channel output White/Green
7 0 V (Power Supply) Black
8 +5 V (Power Supply) Red
9 FG (Frame Ground) Green/Yellow
10 S channel output Purple
11 S channel output White/Purple
(12)* (Capacitor Reset) (Gray)
13 Reset White/Gray
14 0 V(battery) White/Orange
15 3.6 V(battery) Orange
* Terminal to discharge capacitor for product
dispatch. Do not use.
6 -121
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
D 1.5 kW
Encoder Lead
UL20276, φ8 (0.31)
300±30 (11.80±1.18)
(35) (1.38)
Screw
28 (1.10) MAX.
10 (0.39) 3.5
10.5 (0.41) (0.14)
Nameplate (0.0008)
4-φ10
(0.75)
MTG
Holes
−0.035
(5.71)
0
φ110
−0.013
0
φ19
Absolute Encoder
1024 P/R (φ0.0016) Unit: mm (in)
6 -122
6.4 Σ-Series Dimensional Drawings
Encoder Plug
Plug: 172171-1 (Made by AMP) D Absolute Encoder Wiring Specifications
Pin: 170359-1 or 170363-1
1 A channel output Blue
Connected to 2 A channel output White/Blue
Cap: 172163-1
3 B channel output Yellow
Socket: 170361-1 or 170365-1 4 B channel output White/Yellow
5 Z channel output Green
6 Z channel output White/Green
7 0 V (Power Supply) Black
8 +5 V (Power Supply) Red
9 FG (Frame Ground) Green/Yellow
10 S channel output Purple
11 S channel output White/Purple
(12)* (Capacitor Reset) (Gray)
13 Reset White/Gray
14 0 V(battery) White/Orange
15 3.6 V(battery) Orange
6 -123
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
Encoder Lead
UL20276 U
300¦30 (11.80±1.18)
(35) (1.38)
W
Encoder Plug
Motor Lead UL2464 T Screw
Motor Plug Cross-section Y-Y
(35) (1.38)
Sealant
300¦30 (11.80±1.18)
Hex.nut 14 (0.55)
L (0.0016)
j80 (3.15)
LL 21
18(0.71)
0.04 A
38.4 31.5 (1.24) LM 30 (1.18)
12 0.02
4-R8.2 (0.83)
MAX.
(1.51) 8.25 8 (0.31) 3 (0.12)
(0.47) Sealant A (0.0008)
(0.32)
−0.011
14 (0.55) 4-φ7
QK
0
MTG Holes
φ14
Y
−0.030
0
φ70
Y
φ90
φ0.04 A (3.54)
(φ0.0016)
Absolute Holding Brake (deenergized operation)
Encoder Voltage: 90 VDC Unit: mm (in)
1024 P/R Brake holding torque=motor rated torque
04AW14 16 3 5 5
B (0.63) (0.12) (0.20) (0.20)
04AW16 M5
B Depth: 8
(0.31)
6 -124
6.4 Σ-Series Dimensional Drawings
D 750 W
Encoder Lead
UL20276
300¦30 (11.80±1.18)
U
(35) (1.38)
Encoder Plug
W
Motor Lead UL2464
(1.10)
MAX.
(0.41) (0.14) A (0.0008) 4-R6
28
4-φ10
19 MTG Holes
(0.75
−0.011
0
) QK
φ16
Y
−0.035
0
φ110
Y
φ145
(5.71)
φ0.04 A
Absolute (φ0.0016)
Encoder
Holding Brake (deenergized operation)
1024 P/R
Voltage: 90 VDC
Unit: mm (in)
Brake holding torque=motor rated torque
6
Model QK U W T Output W Approx. Allowable Allowable
SGMP- (HP) Mass Radial Load Thrust Load
kg (lb) N (lb) N (lb)
6 -125
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
Encoder Plug
D Absolute Encoder Wiring Specifications
6 -126
6.4 Σ-Series Dimensional Drawings
D 1.5kW
Encoder Lead
UL20276, φ8(φ0.31)
Screw
Motor Lead
UL2464, φ9.5(0.37)
Cross-section Y-Y
Hex.nut
17(0.67)
Sealant
28 (1.10) MAX.
Nameplate
4-φ10
MTG
Holes
15AW16B M6
Depth: 10 (0
(0.39)
39)
15AW16C
6 -127
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
Encoder Plug
D Absolute Encoder Wiring Specifications
Plug: 172171-1 (Made by AMP)
Pin: 170359-1 or 170363-1 1 A channel output Blue
Connected to 2 A channel output White/Blue
Cap :172163-1 3 B channel output Yellow
4 B channel output White/Yellow
Socket: 170361-1 or 170365-1
5 Z channel output Green
6 Z channel output White/Green
7 0 V (Power Supply) Black
8 +5 V (Power Supply) Red
9 FG (Frame Ground) Green/Yellow
10 S channel output Purple
11 S channel output White/Purple
(12)* (Capacitor Reset) (Gray)
13 Reset White/Gray
14 0 V(battery) White/Orange
15 3.6 V(battery) Orange
6 use.
6 -128
6.4 Σ-Series Dimensional Drawings
Standard Connector
The standard connectors for Servomotors with and without holding brake are different.
Table 6.12 Standard Connectors for SGMj Servomotors without Holding Brake
15AjA
20AjA
40AjA
50AjA
09AjA
13AjA
6
20AjA MS3102A22-22P MS3108B22-22S MS3106B22-22S MS3057-12A
30AjA
44AjA
75AjA
1AAjA
1EAjA
6 -129
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
06AjB
09AjB
20AjB
30AjB
60AjB
32AjA
40AjA
15AjA
20AjA
30AjA
40AjA
50AjA
6 -130
6.4 Σ-Series Dimensional Drawings
09AjA
13AjA
20AjA
30AjA
44AjA
55AjA
75AjA
1AAjA
1EAjA
06AjB
09AjB
12AjB
20AjB
6
30AjB
44AjB
60AjB
32AjA
40AjA
Connector on motor
To be prepared by customer (cable)
side already provided
6 -131
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
15AjA
20AjA
40AjA
50AjA
09AjA
13AjA
30AjA
44AjA
06AjB
09AjB
20AjB
30AjB
Note: In cells containing two rows, the upper row connector model is for the motor circuit and the connector model lower row is
for the brake power supply.
6 -132
6.4 Σ-Series Dimensional Drawings
32AjA
40AjA
15AjA
20AjA
30AjA
40AjA
50AjA
09AjA 6
13AjA
20AjA
30AjA
44AjA
55AjA
75AjA
1AAjA
1EAjA
6 -133
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
06AjB
09AjB
12AjB
20AjB
30AjB
44AjB
60AjB
32AjA
40AjA
6 -134
6.4 Σ-Series Dimensional Drawings
IP67-based Connectors
IP67-base connectors for servomotors without a holding brake differ from those for servomo-
tors with a holding brake.
Angle Straight
(L-Shaped)
1EAjA
6 -135
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
Angle Straight
(L-Shaped)
6 32AjA
10PE-B
10PE B
(MS3102A32-
10SE (17) Electronics In-
dustry, Ltd.
In
17P)
40AjA
6 -136
6.4 Σ-Series Dimensional Drawings
Select an appropriate connector and conduit model (mark **) according to the lead wire diame-
ter. For details, refer to page 6 - 177.
Note: 1. The connectors for a detector are the same regardless of the motor model being used.
2. To ensure compliance with IP67, always use the plug, End Bell, Back Shell and cable
clamp specified above.
3. Select an appropriate cable clamp model (mark**) according to the lead wire diameter.
For details, refer to page 6 - 177.
4. ( ) in the receptacle column shows the standard (non-dripproof) model. However, both
are actually the same receptacles.
Table 6.15 IP67-based Connectors for SGMj Servomotors with Holding Brake
Angle Straight
(L-Shaped)
50AjA
6 -137
Servo Selection and Data Sheets
6.4.1 Servomotor Dimensional Drawings
Angle Straight
(L-Shaped)
13AjA
44AjA
6 o
r SGMG- 03AjB JL04V-2E20- JL04V-6A20- JL04-20EBL JL04-20EB JL04-2022C Japan Aviation
15PE B
15PE-B 15SE K (14) Electronics In-
In
06AjB (MS3102A20-15P) dustry, Ltd.
09AjB
30AjB
6 -138
6.4 Σ-Series Dimensional Drawings
Aviation Electronics
Industry, Ltd.
Back Shell:
Manufactured by
Daiichi
Denshi Kogyo K.K.
Angle Straight
(L-Shaped)
* 1. The SGMG-55AjA, -75AjA, -1AAjA, 1EAjA, -44AjB, and -60AjB motors do not
contain an End Bell. For these motors, use the following flexible conduit instead.
Both L-shaped and straight type connectors are applicable to motors with a holding brake.
(manufactured by Daiichi Denshi Kogyo K.K.).
Select an appropriate connector and conduit model (mark **) according to the lead wire diame-
ter. For details, refer to page 6 - 177.
Note: 1. The connectors for a detector are the same regardless of the motor model being used.
2. To ensure compliance with IP67, always use the plug, End Bell, Back Shell and cable
clamp specified above.
3. Select an appropriate cable clamp model (mark **) according to the lead wire diameter.
For details, refer to page 6 - 177.
4. ( ) in the receptacle column shows the standard (non-dripproof) model. However, both
are actually the same receptacles.
6 -139
Servo Selection and Data Sheets
6.4.2 SERVOPACK Dimensional Drawings
The dimension drawings of the SERVOPACK can be grouped according to the heat sink attach-
ment method and capacity.
Heat Sink Mounted Inside the Control Panel (cf. pp. 6 -141 to
6 -145)
D 0.5 to 1.5 kW Model: SGDB-05AM to -15AM
D 2.0 to 3.0 kW Model: SGDB-20AM to -30AM
D 5.0 to 7.5 kW Model: SGDB-50AM to -75AM
D 11 to 15 kW Model: SGDB-1AAM to -1EAM
Heat Sink Mounted Outside the Control Panel (cf. pp. 6 -146 to
6 -150)
D 0.5 to 1.5 kW Model: SGDB-05AM-P to -15AM-P
D 2.0 to 3.0 kW Model: SGDB-20AM-P to -30AM-P
D 5.0 to 7.5 kW Model: SGDB-50AM-P to -75AM-P
D 11 to 15 kW Model: SGDB-1AAM-P to -1EAM-P
6 -140
6.4 Σ-Series Dimensional Drawings
6CN
3CN
189.5 (7.46)
250 (9.84)
235 (9.25)
2SW
STATUS
! WARNING Nameplate
POWER
ALARM 5CN
1SW
L1C
CHARGE
Fan
L1
External Terminal
5.5 (0.22) Direction
Cover
(20) (0.79)
(M4 Screw)
of Air Flow
Ground Terminal (M4 Screw) 35 125 (4.92) 65
Inside of Cover (1.38) (2.56)
Battery
6
216 (8.50)
225 (8.86)
156 (6.14)
173 (6.81)
153 (6.02)
Units: mm (in)
Approx. Mass: 4 kg (8.82 lb)
6 -141
Servo Selection and Data Sheets
6.4.2 SERVOPACK Dimensional Drawings
The same connectors on the SERVOPACK end are used for models SGDB-05AM (0.5 kW)
to SGDB-1EAM (15 kW).
2CN 10220-52A2JL
6 -142
6.4 Σ-Series Dimensional Drawings
6CN
3CN
189.5 (7.46)
2SW ALARM
235 (9.25)
250 (9.84)
STATUS
WARNING
Nameplate
POWER
ALARM 5CN
CHARGE
Fan
L1 SGDB-20 × 1
External Terminal Direction SGDB-30 × 2
(M4 Screw) 5.5 (0.22) Cover of Air Flow
Ground Terminal (M4 Screw) 125 (4.92) 65
35
(20) (0.79)
Battery
6
216 (8.50)
224.5 (8.84)
156 (6.14)
153 (6.02)
173 (6.81)
Units: mm (in)
Approx. Mass: 5 kg (11.02 lb)
6 -143
Servo Selection and Data Sheets
6.4.2 SERVOPACK Dimensional Drawings
(0.30)
(7.5)
110 (4.33) (79) (3.11) (1.65)
(15) (0.59)
(74) (2.91)
(77.5) (3.05)
1CN
1CN
138.8 (5.46)
STATUS 2SW Control Circuit
Terminal
335 (13.19)
Control Circuit (188) (7.40) (1.65)
Terminal M4
POWER 5CN WARNING
ALARM
CHARGE 1SW
276 (10.87)
L1C L3C
1CM 2CW
120.5 (4.74)
133.7 (5.26)
12.5
(0.49)
62 (2.44) (50.7) Main Circuit
50.8 54 (2.13) Terminal
(2.00) (2.00)
25 (0.98)
L1 L2 L3 + − +1 B U V W
7.5 (0.30)
(0.35)
Battery
145 (5.71)
240 (9.45) MAX.
90 (3.54)
Units: mm (in)
Approx. Mass: 15 kg
6 -144
6.4 Σ-Series Dimensional Drawings
(0.30)
Direction of
(7.5)
(Digital Operator) Air Flow
7 (0.28) 1.6
(0.06)
17
269 (10.59)
6CN
3CN
435 (17.13)
450 (17.72)
STATUS 2SW
(15)
Control Circuit AM (0.59)
Terminal M4 Nameplate
SERVOPACK
POWER 5CN
WARNING
ALARM 1SW
Regenerative
144 (5.67)
+1
Resistor B L1C L3C
Terminal M6
26.5 (1.04)
7.5 (0.30)
L1 L2 L3 + − U V W
(0.79)
9 (0.35)
20
34 27 33
78 (3.07)
(0.30)
6
(0.79)
8.2 (0.32)
Battery
160 (6.30)
Units: mm (in)
Approx. Mass: 23 kg (50.69 lb)
290 (11.42) MAX.
125 (4.92)
6 -145
Servo Selection and Data Sheets
6.4.2 SERVOPACK Dimensional Drawings
D Heat generated inside the SERVOPACK control panel is discharged outside, reducing the
buildup of heat inside the panel.
D The control panel in which the SERVOPACK is installed can remain compact.
D Connectors 1CN to 6CN:
When the heat sink is mounted outside the control panel, the same connectors on the SER-
VOPACK end are used for models SGDB-05AM-P to SGDB-1EAM-P.
2CN 10220-52A2JL
6 -146
6.4 Σ-Series Dimensional Drawings
SGDB-05AM-P to -15AM-P
7 (0.28)
110 (4.33)
92 (3.62) (0.59) Operator) Heat Sink
6CN
3CN
265 (10.43)
279 (10.98)
189.5 (7.46)
2SW
STATUS
Name
! WARNING
POWER
ALARM
5CN
1SW
plate
60.5 (2.38)
L1C
CHARGE
Fan
L1
(0.28)
Cover Direction of
7
Inside of Cover
Battery
225 (8.86)
216 (8.50)
173 (6.81)
156 (6.14)
153 (6.02)
Units: mm (in)
6
Approx. Mass: 4 kg (8.82 lb)
(10)(0.39)MIN.
(7) (0.28)
6 (10.24)
(note)
(10.43)
Hollow
(0.26)
(0.83)
(10)(0.39)MIN.
(7) (0.28)
(0.47)
(note)
12 (0.47)
57 (2.24)
(0.14)
(0.14) (4.13±0.02)
(4.41)
Mounting Surface Diagram
Note: When mounting, the SERVOPACK must be inclined as shown in the above figure. Provide at least 10 mm (0.39 in.) clearance
above and below the SERVOPACK.
6 -147
Servo Selection and Data Sheets
6.4.2 SERVOPACK Dimensional Drawings
SGDB-20AM-P to -30AM-P
4-φ6 MTG Holes Regenerative
(Digital
7 (0.28)
135 (5.31) (15) Resistor
Operator)
117 (4.61) (0.59) Heat Sink
6CN
3CN
O
P
E
189.5 (7.46)
R
A
T
265 (10.43)
279 (10.98)
O
R
2SW
STATUS
WARNING
POWER
ALARM 5CN
Nameplate
1SW
(2.38)
CHARGE
Fan
60.5 SGDB-20 × 1
L1 (0.28)
Direction
Cover of Air Flow SGDB-30 × 2
7
35 125 65
External Terminal (M4 Screw) (1.38) (4.92) (2.56)
Ground Terminal (M4 Screw)
Inside of Cover
(0.79)
(20)
Battery
225 (8.86)
216 (8.50)
173 (6.81)
156 (6.14)
153 (6.02)
6
Units: mm (in)
Approx. Mass: 5 kg (11.02 lb)
(10)(0.39)MIN.
(7) (0.28)
(note)
Mounting Surface
6 (0.24)
Hollow
(10.43)
(0.26)
(0.83)
(10)(0.3) MIN.
(7) (0.28)
12
(0.47)
(12)
(0.47)
(note)
(3.23)
(4.61)
6 -148
6.4 Σ-Series Dimensional Drawings
SGDB-50AM-P to -75AM-P
(0.30)
110 (4.33) (3.11) (42) (1.65)
(7.5)
(15) (0.59)
(0.30)
(74) (2.91)
3CN
Control
Circuit Terminal
335 (13.19)
STATUS 2SW
(12.17)
5CN
POWER WARNING
(309)
ALARM
CHARGE 1SW
276 (10.87)
MADE IN JAPAN
L1C L3C
7CN
1CN
120.5 (4.74)
2CN
133.7 (52.6)
12.5 (0.49)
50.8 62 (2.44) 54 (2.13) 50.7 Main
Circuit Terminal
(2.00) (2.00)
25 (0.98)
L1 L2 L3 + − +1 B U V W
9 (0.35)
(0.30)
7 (0.28) 19 (0.75) 41 (65.6) 7.5 15.2 (0.60)
(0.69)
(17.5)
123.4 (4.86) (1.61) (2.58) 25.3 (1.00) 87.7 (3.45) 103.8 (4.09)
30.7 (1.21) 9 × 19 = 171 (6.73) (28.3) (1.11) (20) (0.79) (222.3) (8.75)
12.5 (0.49) 205 (8.07) 12.5 (0.49) 9.7 (0.38) Ground
230 (9.06) MAX. Terminal
(11.5) (0.45)
Ground Terminal M8
Main Circuit Terminal M6
Battery 4-M6 Tap
2.5 (0.10)
34 (1.34) 82 (3.23)
6
145 (5.71)
2-6φ
316 (12.44)
335 (13.19)
237 (9.33) MAX.
Hollow
87 (3.43)
7.5 (0.30)
7.5 (0.30)
(9.5) (0.37) (211) (8.28) (9.5) (0.37) 7 (0.28) 205 (8.07) 7 (0.28)
(5.5) (0.22) 219 (8.62) (5.5)
(0.22)
Units: mm (in)
Approx. Mass: 15.5 kg (34.16 lb)
6 -149
Servo Selection and Data Sheets
6.4.2 SERVOPACK Dimensional Drawings
(7.5) (0.30)
260 (10.24)
Cooling Fan
235 (9.25)
(0.71)
7 (0.28) (Digital Operator) Direction of
(18)
Air Flow
17 (0.67)
269 (10.59)
6CN
3CN
(15)
450 (17.72)
435 (17.13)
413.3 (16.27)
STATUS 2SW (0.59)
Control Circuit
Name
Terminal M4 plate
POWER SERVOPACK
ALARM WARNING
5CN
1SW
7.5 (0.30)
L1 L2 L3 + − U V W
20 (0.79)
27
(0.30)
34 33
9
(18.7) (0.74)
(66.4) 142.5 (5.61)
7.5
Battery 9 (0.35)
4-M6 Tap
160 (6.30)
435 (17.13)
11 (0.43)
Hollow
287 (11.30) MAX.
6 -150
6.4 Σ-Series Dimensional Drawings
JUSP-OP02A-1 (Hand-held)
(2.48)
(0.73)
(1.97)
(2-Φ0.18)
MTG HOLES (0.28)
(5.31)
(4.92)
6
(0.31)
(39.37)
Model:17JE-23090-02
Made by DAIICHI DENSHI
KOGYO K.K.
Unit: mm Approx. Mass: 0.18 kg (0.40 lb)
JUSP-OP03A (Mounted)
(2.13)
(0.59)
(2.26)
Unit: mm
Approx. Mass: 0.02 kg (0.041lb)
6 -151
Servo Selection and Data Sheets
6.5.1 Selecting Peripheral Devices
This section shows how to select peripheral devices using flowcharts. Order lists for Servomotors,
SERVOPACKs, Digital Operators, and peripheral devices are also included.
Select the peripheral devices using the flowcharts on the subsequent pages.
The items below are not included in the flowcharts. Refer to 6.6 Specifications and Dimension-
al Drawings of Peripheral Devices.
6 -152
6.5 Selecting Peripheral Devices
SGM and
SGMP model Motor capacity is No
What is motor model? less than 1.5 kW? P
(page 6 -156)
SGMG, Yes
SGMS, and
SGMD model
M (page 6 -159)
Enclosure IP67
What is motor
operation A
environment?
(page 6 -166)
Without brake
Brake specification is 24 VDC
90 VDC or 24 VDC?
6
90 VDC Brake power supply
must be prepared by
customer.
LPDE-1H01 LPSE-2H01
6 -153
Servo Selection and Data Sheets
6.5.1 Selecting Peripheral Devices
(a)
(page 6 -155)
Incremental encoder
DE9411290
Loose wire Straight plug L-shaped plug
Select one of the following Select one of the following Select one of the following
according to cable length. according to cable length. according to cable length.
6 -154
6.5 Selecting Peripheral Devices
B
Absolute encoder
DE9411290
Loose wire Straight plug L-shaped plug
Select one of the following Select one of the following Select one of the following
according to cable length. according to cable length. according to cable length.
6 -155
Servo Selection and Data Sheets
6.5.1 Selecting Peripheral Devices
No brake/With
brake?
Select one of the following Select one of the following Select one of the following Select one of the following
according to cable length. according to cable length. according to cable length. according to cable length.
Incremental Incremental
encoder/Absolute encoder/Absolute
encoder encoder
Select connector kit. Select connector kit. Select connector kit. Select connector kit.
6 -156
6.5 Selecting Peripheral Devices
(a)’
SERVOPACK
Connector end without Cable
/ /
both ends connector only
Yes No
DP9420006-1
DP9420006-2
6 -157
Servo Selection and Data Sheets
6.5.1 Selecting Peripheral Devices
A’
Absolute encoder
SERVOPACK
Connector end without Cable
/ /
both ends connector only
Yes No
6
DP9420006-3
DP9420006-4
6 -158
6.5 Selecting Peripheral Devices
No brake/With
brake?
With connector and Cable only With connector and Cable only
amplifier terminal amplifier terminal
Select one of the following Select one of the following Select one of the following Select one of the following
according to cable length. according to cable length. according to cable length. according to cable length.
Incremental Incremental
encoder/Absolute encoder/Absolute
encoder encoder
Incremental Absolute
6
Incremental Absolute
Select connector kit. Select connector kit. Select connector kit. Select connector kit.
6 -159
Servo Selection and Data Sheets
6.5.1 Selecting Peripheral Devices
(a)’’
(page 6 -161)
Incremental
encoder
SERVOPACK
Connector end without Cable
/ /
both ends connector only
Yes No
DP94020006-1
DP94020006-2
6 -160
6.5 Selecting Peripheral Devices
A’’
Absolute encoder
SERVOPACK
Connector end without Cable
/ /
both ends connector only
Yes No
6
DP94020006-3
DP94020006-4
6 -161
Servo Selection and Data Sheets
6.5.1 Selecting Peripheral Devices
(b)
Yes
Use manual pulse generator?
No
Use manual pulse
generator?
Yes
Use other peripheral devices?
No
PRET-2C3T/
100M
1m
(3.3 ft) JZSP-VBI14-01
1m JZSP-VBX04-01
0.5m 2m (3.3 ft)
JUSP-TA36Z JZSP-VBI14-02
(1.6 ft) (6.6 ft) 2m
6 -162
6.5 Selecting Peripheral Devices
(c)
Yes
Use external position indicator?
No
External position
Yes indicator
Use referencing by serial
communications?
RESET
No
MCIF-L8
3CN connector kit Connector kit for external Cable for external position
position indicator indicator
JZSP-VBX10-01
JZSP-VBX10-02
DE9409459 JZSP-VBX12
JZSP-VBX10-03 6
JZSP-VBX10-05
6 -163
Servo Selection and Data Sheets
6.5.1 Selecting Peripheral Devices
(d)
No MCIF-D86 MCIF-D80
Contact Input Unit (Connector
kit for Contact Input Unit end MCIF-D66 MCIF-D60
Yes supplied.)
MCIF-D44 MCIF-D40
Use other peripheral devices?
No
MCIF-R86
6
6CN connector kit, 6CN connector-terminal
block conversion unit, or 6CN cable Connector kit for Digital Switch Unit or
without connector at one end?
cable for Digital Switch Unit?
6CN connector Connector-terminal Cable with 6CN Connector kit Cable for Digital
connector and no
kit block conversion connector at the other for Digital Switch Unit
unit end Switch Unit
1m JZSP-VBX24-01
(3.3 ft)
0.5m 1m 2m JZSP-VBX24-02
JUSP-TA50P (3.3 ft)
DE9411288-1 (6.6 ft)
(1.6 ft)
DE9411289 1m 2m 3m JZSP-VBX24-03
JUSP-TA50P-1 (6.6 ft)
DE9411288-2 (9.8 ft)
(3.3 ft)
2m 3m 5m JZSP-VBX24-05
JUSP-TA50P-2 DE9411288-3 JZSP-VBX22 (16.4 ft)
(6.6 ft) (9.8 ft)
6 -164
6.5 Selecting Peripheral Devices
(e)
Use circuit Use circuit Use circuit Use circuit Use circuit Use circuit Use circuit Use circuit Use circuit
breaker for breaker for breaker for breaker for breaker for breaker for breaker for breaker for breaker for
5 A power 10 A power 12 A power 18 A power 28 A power 32 A power 41 A power 60 A power 80 A power
capacity. capacity. capacity. capacity. capacity. capacity. capacity. capacity. capacity.
Noise filter Noise filter Noise filter Noise filter Noise filter Noise filter Noise filter Noise filter Noise filter
LF-310 LF-315A LF-320 LF-330 LF-340 LF-350 LF-360 LF-380K FN258-
100-35
Magnetic contactor 6
HI-jjE
CR50500BL
6 -165
Servo Selection and Data Sheets
6.5.1 Selecting Peripheral Devices
Encoder
Flexible
No Yes
conduit Any brake?
is used?
Yes No
Select plug, Back Select plug Select plug Select plug, Back
Shell or End Bell, and according to the according to the Shell or End Bell, and
cable clamp according motor model. motor model. cable clamp according
to the motor model. to the motor model.
6 -166
6.5 Selecting Peripheral Devices
Order lists are given below for the Servomotors, SERVOPACKs, Digital Operators, and pe-
ripheral devices which comprise the AC Servo Σ-Series. These order lists are a convenient aid
to selecting peripheral devices.
J SGMj Servomotor
SGMj-jjjjjjjj
SGMj-jjjjjjjj
SGMj-jjjjjjjj
SGMj-jjjjjjjj
SGMj-jjjjjjjj
SGMj-jjjjjjjj
SGMj-jjjjjjjj
SGMj-jjjjjjjj
SGMj-jjjjjjjj
6
SGMj-jjjjjjjj
SGMj-jjjjjjjj
SGMj-jjjjjjjj
J SGDB SERVOPACK
SGDB SERVOPACKs have no cables or connectors. They must be purchased separately.
SGDB-jjjjj
SGDB-jjjjj
SGDB-jjjjj
SGDB-jjjjj
SGDB-jjjjj
SGDB-jjjjj
6 -167
Servo Selection and Data Sheets
6.5.2 Order List
J Digital Operator
A Digital Operator is not included in SERVOPACKs. It must be purchased separately.
JUSP-OP02A-1
JUSP-OP03A
J Peripheral Devices
Order lists are given below for connectors, cables, and brake power supply units. They are dif-
ferent between SGMG/SGMS/SGMD and SGMP-15A Servomotors.
L-shaped Straight
20AjA
6 -168
6.5 Selecting Peripheral Devices
L-shaped Straight
L-shaped Straight
6 -169
Servo Selection and Data Sheets
6.5.2 Order List
L-shaped Straight
1AAjA
1EAjA
SGMG- 03AjB MS3108B20-15S MS3106B20-15S MS3057-12A MS3102A20-15P
06AjB
09AjB
12AjB MS3108B24-10S MS3106B24-10S MS3057-16A MS3102A24-10P
20AjB
30AjB
6 44AjB MS3108B32-17S MS3106B32-17S MS3057-20A MS3102A32-17P
60AjB MS3108B10SL-3S
S3108 10S 3S MS3106A10SL-3S
S3106A10S 3S MS3057-4A
S305 4A MS3102A10SL-3P
S3102A10S 3
L-shaped Straight
6 -170
6.5 Selecting Peripheral Devices
6 -171
Servo Selection and Data Sheets
6.5.2 Order List
Motor Model Receptacle Plug End Bell: Manufactured Cable Clamp Manufac- Qty
by Japan Aviation turer
Electronics Industry,
Ltd.
Back Shell:
Manufactured by
Daiichi Denshi Kogyo
K.K.
Angle Straight
(L-shaped)
6 -172
6.5 Selecting Peripheral Devices
Motor Model Receptacle Plug End Bell: Manufactured Cable Clamp Manufac- Qty
by Japan Aviation turer
Electronics Industry,
Ltd.
Back Shell:
Manufactured by
Daiichi Denshi Kogyo
K.K.
Angle Straight
(L-shaped)
09AjB
6 -173
Servo Selection and Data Sheets
6.5.2 Order List
Motor Model Receptacle Plug End Bell: Manufactured Cable Clamp Manufac- Qty
by Japan Aviation turer
Electronics Industry,
Ltd.
Back Shell:
Manufactured by Daiichi
Denshi Kogyo K.K.
Angle Straight
(L-shaped)
6 -174
6.5 Selecting Peripheral Devices
Motor Model Receptacle Plug End Bell: Manufactured Cable Clamp Manufac- Qty
by Japan Aviation turer
Electronics Industry,
Ltd.
Back Shell:
Manufactured by Daiichi
Denshi Kogyo K.K.
Angle Straight
(L-shaped)
40AjA
Industry
Industry,
Ltd.
6
* Connectors for brake power
Connector on To be selected if Not required if flexible conduit is used supply
motor end al- flexible conduit
ready provided is used
6 -175
Servo Selection and Data Sheets
6.5.2 Order List
Angle Straight
(L-shaped)
Note: Encoder connectors on the SERVOPACK end (2CN) are the same as the encoder connectors included in the connector kit
for the SERVOPACK end (DE9406973).
6 -176
6.5 Selecting Peripheral Devices
6 -177
Servo Selection and Data Sheets
6.5.2 Order List
D Cables
Cables for Incremental Encoder (Cable with Loose Wire End on Encoder End)
Customer must purchase and attach connectors on encoder end and encoder connectors
on servomotor end.
(Purchase Separately)
6 -178
6.5 Selecting Peripheral Devices
Cables with Loose Wire End on Encoder End for Absolute Encoder
Customer must purchase and attach connectors on encoder end and encoder connectors
on servomotor end.
(Purchase Separately)
6 -179
Servo Selection and Data Sheets
6.5.2 Order List
1CN
6 (Purchase Separately)
1CN
6 -180
6.5 Selecting Peripheral Devices
1CN
6 -181
Servo Selection and Data Sheets
6.5.2 Order List
JZSP-VBX12
6
1CN for External Position Indicator
DE9411289
6CN
JUSP-TA50P
6 -182
6.5 Selecting Peripheral Devices
6CN
6CN
6 -183
Servo Selection and Data Sheets
6.5.2 Order List
JZSP-VBX22
(Purchase Separately)
Customer must purchase and attach the connector and amplifier terminal.
(Purchase Separately)
6 -184
6.5 Selecting Peripheral Devices
Cables for Servomotor with Brake, with Connector and Amplifier Terminal
(Purchase Separately)
Customer must purchase and attach the connector and amplifier terminal.
(Purchase Separately)
Connector Kit
(Purchase Separately)
1. Motor connector on motor end: Connector for motor with or without brake × 1
6 -185
Servo Selection and Data Sheets
6.5.2 Order List
Without Brake
For Incremental Encoder
6 -186
6.5 Selecting Peripheral Devices
Cables for Servomotor with Brake, with Connector and Amplifier Terminal
(Purchase Separately)
D Connectors
For SGMP-15A Servomotors, purchase one of the following connectors.
(Purchase Separately)
6 -187
Servo Selection and Data Sheets
6.5.2 Order List
With Brake
For Incremental Encoder
6 (Purchase Separately)
D Encoder Cables
Cables for Incremental Encoder, with Connector on Both Ends
(Purchase Separately)
6 -188
6.5 Selecting Peripheral Devices
6 -189
Servo Selection and Data Sheets
6.5.2 Order List
LF-310 (10A)
LF-315 (15A)
LF-320 (20A)
LF-330 (30A)
6 -190
6.5 Selecting Peripheral Devices
LF-340 (40A)
LF-350 (50A)
LF-360 (60A)
LF-380K (80A)
FN258-100/35 (100A)
D Magnetic Contactor
(Purchase Separately)
HI-15E5 (30A)
HI-18E (35A)
HI-25E (50A)
HI-30E (65A)
HI-35E (75A)
D Surge Suppressor
(Purchase Separately)
JUSP-RA04
JUSP-RA05
6 -191
Servo Selection and Data Sheets
6.6.1 Cable Specifications and Peripheral Devices
This section shows the specifications and dimensional drawings of the peripheral devices required
for the Σ-Series servo system. The sequence of peripheral devices is given by the Flowchart for
Peripheral Device Selection in 6.5.1 Selecting Peripheral Devices.
The cable sizes and peripheral devices for SGDB SERVOPACKs are listed in the following
tables.
6
J Cable Sizes
Online Main Cir- L1, L2, L3 HIV HIV HIV 3.5 or HIV HIV HIV 8 HIV HIV 22 or
Terminal cuit Power 1.25 or 2.0 or more 3.5 or 5.5 or or 14 or more
Input Ter- more more more more more more
minal
Motor U, V, W HIV HIV 3.5 or more HIV HIV 8 HIV 14 or more HIV 22 or
Connection 1.25 or 5.5 or or more
Terminal more more more
6 -192
6.6 Specifications and Dimensional Drawings of Peripheral Devices
Note: 1. Cable size selection conditions: Ambient temperature 40_C, 3 cables per bundle, and rated current flowing
2. For the main circuit, use cables with a dielectric strength of 600 V or more.
3. Consider allowable current reduction ratio if cables are bundled in rigid PVC tube or metal ducts.
The types of cable are shown in the table below. Use it in combination with the tables.
Note: 1. For the main circuit, use cables with a dielectric strength of 600 V or higher. 6
2. Consider allowable current reduction ratio if cables are bundled in rigid PVC tube or
metal ducts.
3. Use temperature-resistant cable under high ambient or panel temperature where normal
vinyl cables rapidly deteriorate.
6 -193
Servo Selection and Data Sheets
6.6.1 Cable Specifications and Peripheral Devices
SGM-04A 106
SGMP-04A 126
SGMG-05AjA 142
SGM-08A 107
SGMP-08A 127
SGMG-09AjA 143
SGMG-09AjB 173
SGMG-10AjA 163
SGMG-13AjA 144
SGMP-15A 128
SGMS-15AjA 164
* 1. Braking characteristics (at 25_C): 200% for 2 s or longer, 700% for 0.01 s or longer.
* 2. Yaskawa recommends noise filters manufactured by Tokin Corp and by Shaffner. Yaskawa Controls Co., Ltd. can supply these
noise filters.
6 -194
6.6 Specifications and Dimensional Drawings of Peripheral Devices
SGMG-20AjB 175
SGMS-20AjA 165
SGMG-30AjA 146
SGMG-30AjB 176
SGMG-30AjA 166
SGMG-44AjA 147
SGMG-44AjB 177
SGMS-40AjA 167
SGMS-50AjA 168
SGMG-60AjB 178 6
75AM SGMG-75AjA 149 41A LF360(60A) HI-30E(65A)
* 1. Braking characteristics (at 25_C): 200% for 2 s or longer, 700% for 0.01 s or longer
* 2. Yaskawa recommends noise filters manufactured by Tokin Corp and by Shaffner. Yaskawa Controls Co., Ltd. can supply these
noise filters.
6 -195
Servo Selection and Data Sheets
6.6.2 Motor Cables
The appropriate cables for SERVOPACK connectors 1CN, 2CN, 3CN, and 6 CN are shown
in the table below.
Cable selection conditions: three cables per bundle at an ambient temperature of 40_C, with
the rated current flowing.
Control I/O Signal 1CN Cable Use twisted-pair cable or shielded twisted-
Connector and pair cable.
6CN
Applicable Wire Size AWG24, 26, 28, 30
Applicable Wire Size Applicable wire sizes: AWG24, 26, 28, 30.
However, use AWG22 (0.32 mm2) for en-
coder power supply and FG line. Use
AWG26 (0.12 mm2) for other signal lines.
6 These connections permit wiring distances
up to 20 m (65.6 ft).
Select an appropriate motor cable that meets the customer’s service conditions by referring to
the cable specifications described in 6.6.1 Cable Specifications and Peripheral Devices.
6 -196
6.6 Specifications and Dimensional Drawings of Peripheral Devices
6.6.3 Connector
Each connector consists of a plug, cable clamp, and back shell. The connectors to be used differ
according to the servomotor used.
This section describes connectors separately for the SGMG/SGMS/SGMD models, SGM/
SGMP models (excluding SGMP-15A), and SGMP-15A model.
To connect the motor at the SERVOPACK end of the cable, use the crimp terminals (to be
prepared by the customer).
D Connectors for all cables (required regardless of whether the motor has brake or not)
D Connectors for encoder cables with a connector only on the SERVOPACK end of the cable
or for encoder cables without connector (required regardless of the encoder model (incre-
mental or absolute))
D Connectors for encoders (on the motor and SERVOPACK ends of the cable) when IP 67
specifications are used
6 -197
Servo Selection and Data Sheets
6.6.3 Connector
6
Straight Plug MS3106A
6 -198
6.6 Specifications and Dimensional Drawings of Peripheral Devices
Flexible Conduit
6 -199
Servo Selection and Data Sheets
6.6.3 Connector
6
Unit: mm (in)
Shell Joint Screw Length of Overall Outside Cable Clamp Effective Maximum
Size A Joint Portion Length Diameter of Set Screw Screw Width
J¦0.12 L or less Joint Nut Length Y or less
(¦0.0047) ØQ +0 W or more
−0.38
(−0.0150)
18 11/8-18UNEF 18.26 (0.72) 52.37 (2.06) 34.13 (1.34) 1-20UNEF 9.53 (0.38) 42 (1.65)
20 11/4-18UNEF 18.26 (0.72) 55.57 (2.19) 37.28 (1.47) 13/16-18UNEF 9.53 (0.38) 47 (1.85)
22 13/8-18UNEF 18.26 (0.72) 55.57 (2.19) 40.48 (1.59) 13/16-18UNEF 9.53 (0.38) 50 (1.97)
24 11/2-18UNEF 18.26 (0.72) 58.72 (2.31) 43.63 (1.72) 17/16-18UNEF 9.53 (0.38) 53 (2.09)
32 2-18UNS 18.26 (0.72) 61.92 (2.44) 56.33 (2.28) 13/4-18UNS 11.13 (0.44) 66 (2.60)
6 -200
6.6 Specifications and Dimensional Drawings of Peripheral Devices
Unit: mm (in)
Shell Joint Screw Length of Overall Outside R0.5 U0.5 Cable Clamp Effective
Size A Joint Length Diameter of (0.02) (0.02) Set Screw Screw
Portion L or less Joint Nut V Length
J¦0.12 +0 W or more
ØQ −0.38
(¦0.0047)
(−0.0150)
10SL
18 11/8-18UNEF 18.26 (0.72) 68.27 (2.69) 34.13 (1.34) 20.5 (0.81) 30.2 (1.19) 1-20UNEF 9.53 (0.38)
20 11/4-18UNEF 18.26 (0.72) 76.98 (3.03) 37.28 (1.45) 22.5 (0.89) 33.3 (1.31) 13/16-18UNEF 9.53 (0.38)
22 13/8-18UNEF 18.26 (0.72) 76.98 (3.03) 40.48 (1.59) 24.1 (0.95) 33.3 (1.31) 13/16-18UNEF 9.53 (0.38)
24 11/2-18UNEF 18.26 (0.72) 86.51 (3.41) 43.63 (1.72) 25.6 (1.01) 36.5 (1.44) 17/16-18UNEF 9.53 (0.38)
32 2-18UNS 18.26 (0.72) 95.25 (3.75) 56.33 (2.22) 32.8 (1.29) 44.4 (1.75) 13/4-18UNS 11.13 (0.44)
Unit: mm (in)
Shell Joint Screw Length of Overall Outside ΦN0.5 Cable Clamp Effective
Size A Joint Portion Length Diameter of (0.0197) Set Screw Screw
J¦0.12 L¦1.5 Joint Nut V Length
(¦0.0047) (¦0.00591) ØQ +0 W or more
−0.38
(−0.0150)
10SL 5/8-24UNEF 13.49 (0.53) 34.9 (1.37) 22.22 (0.87) 19.12 (0.75) 5/8-24UNEF 9.53(0.38)
6 -201
Servo Selection and Data Sheets
6.6.3 Connector
(Movable Range)
Unit: mm (in)
MS3057-4A 10SL, 20.6 (0.81) 20.6 (0.81) 10.3 7.9 5.6 1.6 22.2 5/8-24UNEF AN3420-4
12S (0.41) (0.31) (0.22) (0.06) (0.87)
MS3057-10A 18 23.8 (0.94) 30.1 (1.19) 10.3 15.9 14.3 3.2 31.7 1-20UNEF AN3420-10
(0.41) (0.63) (0.56) (0.13) (1.25)
MS3057-12A 20, 22 23.8 (0.94) 35.0 (1.38) 10.3 19.0 15.9 4.0 37.3 13/16-18UNEF AN3420-12
(0.41) (0.75) (0.63) (0.16) (1.49)
MS3057-16A 24, 28 26.2 (1.03) 42.1 (1.66) 10.3 23.8 15.9 4.8 42.9 17/16-18UNEF AN3420-12
6 (0.41) (0.94) (0.63) (0.19) (1.69) AN3420-16
19.1
(0.75)
MS3057-20A 32 27.8 (1.09) 51.6 (2.03) 11.9 31.7 19.1 6.3 51.6 13/4-18UNS AN3420-16
(0.47) (1.25) (0.75) (0.25) (2.03) AN3420-20
23.8
(0.94)
6 -202
6.6 Specifications and Dimensional Drawings of Peripheral Devices
The following table shows the connectors for standard servomotors with brake.
Note: In the cells containing two rows, the upper row connector model is for the motor and the lower row connector model is for
the brake.
6 -203
Servo Selection and Data Sheets
6.6.3 Connector
D IP67-based Environment
The following table shows the connectors for IP67-based servomotors without brake.
Motor Model Receptacle Plug End Bell: Manufactured by Cable Clamp Manufacturer
Japan Aviation Electronics
Industry, Ltd.
Back Shell: Manufactured
by Daiichi Denshi Kogyo
K.K.
Angle Straight
(L-shaped)
* 1. The SGMG-55AjA, -75AjA, -1AAjA, -1EAjA, -44AjB, and -60AjB motors do not contain End Bell (manufactured
by Japan Aviation Electronics Industry, Ltd.). For these motors, use flexible conduit instead.
6 -204
6.6 Specifications and Dimensional Drawings of Peripheral Devices
Note: 1. To ensure compliance with IP67, always use correct combinations of receptacles and plugs.
2. Select an appropriate cable clamp model (mark *) according to the lead wire diameter.
3. When flexible conduit is used, select plug only.
6 -205
Servo Selection and Data Sheets
6.6.3 Connector
The following table shows the connectors for IP67-based servomotors with brake.
Motor Model Receptacle Plug End Bell: Manufactured by Cable Clamp Manufacturer
Japan Aviation Electronics
Industry, Ltd.
Back Shell: Manufactured by
Daiichi Denshi Kogyo K.K.
Angle Straight
(L-shaped)
6 75AjA
1AAjA
7PE-B
CE05-2A10SL
7SE
MS3106A10S CE-10SLBA-S CE-10SLBS-S CE3057-4A-1
Electronics In-
dustry, Ltd.
1EAjA -3PC L-3S(D190)*1 *1 *1 *1 Daiichi Denshi
Kogyo K.K.
* 1. Holding brakes are applicable to both L-shaped and straight types (manufactured by Daiichi Denshi Kogyo K.K.).
* 2. The SGMG-55AjA, -75AjA, -1AAjA, -1EAjA, -44AjB, and -60AjB motors do not contain End Bell (manufactured
by Japan Aviation Electronics Industry, Ltd.). For these motors, use flexible conduit instead.
6 -206
6.6 Specifications and Dimensional Drawings of Peripheral Devices
Motor Model Receptacle Plug End Bell: Manufactured by Cable Clamp Manufacturer
Japan Aviation Electronics
Industry, Ltd.
Back Shell: Manufactured
by Daiichi Denshi Kogyo
K.K.
Angle Straight
(L-shaped)
* 1. Holding brakes are applicable to both L-shaped and straight types (manufactured by Daiichi Denshi Kogyo K.K.).
* 2. The SGMG-55AjA, -75AjA, -1AAjA, -1EAjA, -44AjB, and -60AjB motors do not contain End Bell (manufactured
by Japan Aviation Electronics Industry, Ltd.). For these motors, use flexible conduit instead.
Note: 1. To ensure compliance with IP67, always use correct combinations of receptacles and plugs.
2. When flexible conduit is used, select plug only.
H or less
Unit: mm (in)
Shell A +0
B−0.38 C¦0.5 D E¦0.3 +0.05 J¦0.12
Size (¦0.0197) (¦0.0118) (+0.0020) (¦0.0047)
(−0.0150) G −0.25
(−0.0098)
10SL 5/8-24UNEF-2B 22.22 (0.87) 23.3 (0.92) 9/16-24UNEF-2A 7.5 (0.30) 12.5 (0.49) 13.49 (0.53)
20 11/4-18UNEF-2B 37.28 (1.47) 34.11 (1.34) 11/18-18UNEF-2A 12.16 (0.48) 26.8 (1.06) 18.26 (0.72)
6 -207
Servo Selection and Data Sheets
6.6.3 Connector
CE02-XXBS-S
Straight Back Shell (for MS(D190))
Screw
Screw
V
O-Ring
Unit: mm (in)
Shell Part L A B C D V W
Size Number
L1 or less
6 L2 or less
Screw A
O-Ring
W or more
Screw V
Unit: mm (in)
Part Shell Joint Screw Overall Overall Outside R V (S) Cable Clamp Effective
Number Size A Length Length of Diameter of Set Screw Screw
L1 Angle Body Coupling V Length
L2 C W
CE-10SLBA-S 10SL 9/16-24UNEF- 30.6 22.5 (0.89) 21.7 (0.85) 7.9 21 (28.9) 5/8-24UNEF- 7.5 (0.30)
2B (1.20) (0.31) (0.83) (1.14) 2A
CE-18BA-S 18 1-20UNEF-2B 44.6 34 (1.34) 32.4 (1.28) 13.2 30.2 (43.4) 1-20UNEF-2A 7.5 (0.30)
(1.76) (0.52) (1.19) (1.71)
CE-20BA-S 20 11/18UNEF-2 50.5 39.6 (1.56) 36 (1.42) 15 33.3 (48.3) 13/16-UNEF- 7.5 (0.30)
B (1.99) (0.59) (1.31) (1.90) 2A
6 -208
6.6 Specifications and Dimensional Drawings of Peripheral Devices
(0.028)
(0.028)
Screw V
(0.028)
(Inside
Diameter of Bushing)
Unit: mm (in)
Part Shell Overall Outside Effective (D) E F G H Set Attached Cable Size
Number Size Length Diameter Screw Screw Bushing (for
A B Length V reference)
C
CE3057- 10SL 20.6 20.6 (0.81) 10.3 (0.41) 41.3 7.9 5.6 22.2 1.6 5/8-24UN CE3420-4 φ3.6 (0.14) to
4A-1 (0.81) (1.63) (0.31) (0.22) (0.87) (0.06) EF-2B -1 φ5.6 (0.22)
CE3057- 18 23.8 30.1 (1.19) 10.3 (0.41) 41.3 15.9 14.1 31.7 3.2 1-20UNEF CE3420- φ10.5 (0.41)
10A-1 (0.94) (1.63) (0.63) (0.56) (1.25) (0.13) -2B 10-1 to φ14.1
(0.56)
CE3057- 20 23.8 35 (1.38) 10.3 (0.41) 41.3 19 16 37.3 4 13/16-18U CE3420- φ12.5 (0.49)
12A-1 22 (0.94) (1.63) (0.75) (0.63) (1.47) (0.16) NEF-2B 12-1 to φ16 (0.63)
CE3057- 24 26.2 42.1 (1.66) 10.3 (0.41) 41.3 23.8 19.1 42.9 4.8 17/16-18U CE3420- φ15 (0.59) to
16A-1 28 (1.03) (1.63) (0.94) (0.75) (1.69) (0.19) NEF-2B 16-1 φ19.1 (0.75)
6 -209
Servo Selection and Data Sheets
6.6.3 Connector
Plug: JL04-6A
Screw A Conduit
(Conduit Mounting Dimensions)
Unit: mm (in)
Shell No. of Parts Name Joint Screw L¦0.4 M¦0.8 N¦0.2 Q¦0.8 Screw V W
Size Cores (0.0157) (0.0315) (0.0079) (0.0315) (max)
Unit: mm (in)
6 -210
6.6 Specifications and Dimensional Drawings of Peripheral Devices
Screw V
Plug End Bell
Unit: mm (in)
6
Screw V
Unit: mm (in)
Shell Screw V ØA B C D E
Size
6 -211
Servo Selection and Data Sheets
6.6.3 Connector
F (Clamped Range)
Unit: mm (in)
JL04-2022CK(14) 37.3 34.9 24.3 53.8 15.9 4 (0.16) 13/16-18UNEF-2B Ø12.9 (0.51) to
(1.47) (1.37) (0.96) (2.11) (0.63) Ø15.9 (0.63)
JL04-2428CK(17) 42.9 42.1 26.2 56.2 18 (0.71) 4.8 (0.19) 17/16-18UNEF-2B Ø15 (0.59) to
(42.9) (1.66) (1.03) (2.21) Ø18 (0.71)
6 -212
6.6 Specifications and Dimensional Drawings of Peripheral Devices
Encoder Connector for Motor End of Cable Encoder Connector for SERVOPACK End of Cable
Four models of connector kit are available according to the following criteria:
(0.55)
(0.93)
14.0(0.55)
(0.63)
16
(0.16)
4.14
(0.16)
Cap: 172161-1
Socket: 170365-1
6 -213
Servo Selection and Data Sheets
6.6.3 Connector
(0.88)
(0.93)
14.0(0.55)
4.2(0.17)
16(0.63)
(0.17)
Cap: 172163-1
Socket: 170361-1 or 170365-1
(0.39)
(0.93)
9.8(0.39)
11.8(0.46)
(0.16)
4.14
(0.16)
Cap: 172159-1
Socket: 170362-1 or 170366-1
(0.93)
9.8(0.39)
4.2(0.17)
11.8(0.46)
(0.17)
Cap: 172160-1
Socket: 170362-1 or 170366-1
(0.30)
15.7 (0.62) (1.08) Cap: 350780-1
Socket: 350536-6 or 350550-6
6 -214
6.6 Specifications and Dimensional Drawings of Peripheral Devices
(0.55)
20.3 (0.80)
(1.08)
(1.12)
Cap: 350781-1
Socket: 350536-6 or 350550-6
D Connector
(0.10)
2.3(0.09)
(0.05)
5.1(0.20)
(0.26)
(0.11)
(0.76)
(0.50)
Pin #1
(0.36)
(0.30)
(0.05)
Pin # 11
Unit: mm (in)
Connector Model A B C
Manufactured by 3M.
6 -215
Servo Selection and Data Sheets
6.6.3 Connector
D Case
(0.94)
(0.22)
(0.5)
For 10320-52S0
Unit: mm (in)
Manufactured by 3M.
6
6 -216
6.6 Specifications and Dimensional Drawings of Peripheral Devices
Connector Combinations
D For the SGM and SGMP Models
Connector combinations for the SGM and SGMP Servomotors are shown in the following
table. Combine these with the models selected in the previous section (pages 6 -213 to
6 -216).
* 1. Manufactured by AMP.
* 2. Manufactured by 3M.
* 3. Including one spare.
6 -217
Servo Selection and Data Sheets
6.6.4 Brake Power Supply
Connector combinations for the SGMP-15A Servomotor are shown in the following table.
* 1. Manufactured by AMP.
* 2. Manufactured by 3M.
* 3. Including one spare.
Brake power supplies are available for 200 V and 100 V input. Use for Servomotor with brake.
6 -218
6.6 Specifications and Dimensional Drawings of Peripheral Devices
J Dimensional Drawings
(1.97)
(1.18)
Manufactured by Yaskawa Controls Co., Ltd.
(0.79)
Name
Plate
Lead Wires
J Specifications
AC Input Brake
100V 200V
J Internal Circuit
6
The internal circuits are shown below. While it is possible to switch either the AC or DC side
of the brake power supply, it is normally safer to switch the AC side.
IMPORTANT If the DC side is to be switched, install a surge suppressor near the brake coil to prevent the surge voltages due
to switching the DC side damaging the brake coil.
Brake operation time delay occurs during brake power supply ON/OFF operation. Set output timing of servo
OFF operation (motor output stop), referring to 3.14.2 Holding Brake. Especially, if the AC side of the brake
power supply is to be switched, brake operation time is extended.
Yellow Red
Surge
AC Side Sup- DC (Brake) Side
Diode
pressor
White Black
6 -219
Servo Selection and Data Sheets
6.6.5 Encoder Cables
Diode Bridge
Blue Red
Surge
Surge Suppressor Suppressor
White Black
The dimensions and appearance of the encoder cables are shown below. Specify the cable mod-
el when ordering.
6 -220
6.6 Specifications and Dimensional Drawings of Peripheral Devices
6 -221
Servo Selection and Data Sheets
6.6.5 Encoder Cables
Connector
Straight Plug: MS3106B20-29S * Case: 10320-52S0-00S (Manufactured by 3M.)
Connector: 10120-3000VE (Manufactured by 3M.)
Cable Clamp: MS3057-12A
Connector
case
* Purchase cases and connectors separately. Refer to 6.6.3 Connector for details.
6 JZSP-CBP1S-01
3000
+ 100
0 (10
+ 0.33
0 )
6 -222
6.6 Specifications and Dimensional Drawings of Peripheral Devices
+ 0.39
(3.94 –0 )
6 -223
Servo Selection and Data Sheets
6.6.5 Encoder Cables
Connector
Straight Plug: MS3106B20-29S * Case: 10320-52S0-00S (Manufactured by 3M.)
Cable Clamp: MS3057-12A Connector: 10120-3000VE (Manufactured by 3M.)
0.12mm2
Connector
case
* Purchase cases and connectors separately. Refer to 6.6.3 Connector for details.
6 B9400064-2
5000
+ 100
0 (16.7
+ 0.33
0 )
Connector
Straight Plug: MS3106B20-29S * Case: 10320-52S0-00S (Manufactured by 3M.) *
Cable Clamp: MS3057-12A Connector: 10120-3000VE (Manufactured by 3M.)
0.12mm2
6 -224
6.6 Specifications and Dimensional Drawings of Peripheral Devices
Connector
Straight Plug: MS3106B20-29S * Case: 10320-52S0-00S (Manufactured by 3M.) *
Cable Clamp: MS3057-12A Connector: 10120-3000VE (Manufactured by 3M.)
0.12mm2
Connector
case
* Purchase plugs, cable clamps, cases, and connectors separately. Refer to 6.6.3 Connector for
details.
(1.38)
6 -225
Servo Selection and Data Sheets
6.6.5 Encoder Cables
(1.38)
6 -226
6.6 Specifications and Dimensional Drawings of Peripheral Devices
(1.38) (0.79)
(2.36)
6
Case: 10320-52S0-00S (Manufactured by 3M.) *
Connector: 10120-3000VE (Manufactured by 3M.)
Cap: 172161-1
Socket: 170361-1
Blue
White/Blue
Yellow
White/Yellow SERVOPACK
Green
Encoder End White/Green End
Red
Black
0.32
Connector
case
Green/Yellow
6 -227
Servo Selection and Data Sheets
6.6.5 Encoder Cables
(1.38)
(0.79)
(2.36)
6 *
Case: 10320-52S0-00S (Manufactured by 3M.)
Cap: 172163-1
Socket: 170365-1
Blue
White/Blue
Yellow
White/Yellow
Green
White/Green
Purple
White/Purple
Encoder End Red SERVOPACK
Black End
0.32mm2
White/Grey
Orange
White/Orange
Green/Yellow Connector
case
0.32mm2
P: shielded twisted-pair cables.
* Purchase cases and connectors separately. Refer to 6.6.3 Connector for details.
6 -228
6.6 Specifications and Dimensional Drawings of Peripheral Devices
Connector
Blue
White/Blue
Yellow
6
White/Yellow
Green
White/Green
8 Red
Black SERVOPACK
Encoder End 7
End
0.32mm2
Connector
Green/Yellow case
6 -229
Servo Selection and Data Sheets
6.6.5 Encoder Cables
Blue
White/Blue
Yellow
White/Yellow
Green
White/Green
Purple
White/Purple SERVOPACK End
Encoder End Red
Black
0.32mm2
White/Grey
Orange
White/Orange
Green/Yellow Connector
case
0.32mm2
* Purchase caps, sockets, cases, and connectors separately. Refer to 6.6.3 Connector for details.
6 -230
6.6 Specifications and Dimensional Drawings of Peripheral Devices
Internal Structure
and Lead Colors
A1 Red A1 Red
A2 Black A2 Black
A3 Green/Yellow A3 Green/Yellow
F1 Blue - White/Blue B1 Blue - White/Blue
(Twisted-pair) (Twisted-pair)
F2 Yellow - White/Yellow B2 Yellow - White/Yellow
(Twisted-pair) (Twisted-pair)
F3 Green - White/Green B3 Green - White/Green
(Twisted-pair) (Twisted-pair)
F4 Orange - White/Orange B4 Orange - White/Orange
(Twisted-pair) (Twisted-pair)
B5 Purple - White/Purple
(Twisted-pair)
B6 Grey - White/Grey
(Twisted-pair)
* When appropriate cable is used, the allowable wiring distance between SERVOPACK and Ser-
vomotor (PG) is 20 m (65.6) max.
6 -231
Servo Selection and Data Sheets
6.6.7 1CN and 6CN Connectors
1CN and 6CN connectors are used to connect a host controller to the SERVOPACK. They each
consist of a connector and a case.
J Connector Models
* Manufactured by 3M.
J Dimensional Diagram
D Connector
6 2.54(0.10)
1.27(0.05)
2.3(0.09)
5.1(0.20)
(0.26)
(0.11)
(0.76)
(0.50)
Pin #1
(0.36)
(0.30)
(0.05)
Pin # 11
6 -232
6.6 Specifications and Dimensional Drawings of Peripheral Devices
Unit: mm (in)
Connector Model A B C
Manufactured by 3M.
D Case
39.0 (1.54)
(0.94)
(0.22)
(0.5)
For -52A0
Manufactured by 3M.
6 -233
Servo Selection and Data Sheets
6.6.8 Connector-Terminal Block Conversion Unit
The connector-terminal block conversion unit comprises a cable with connectors and a termi-
nal block. The terminal numbers of the terminal block match the connector pin numbers of the
connector for the SERVOPACK side.
Connector-Terminal Block Conversion Unit is provided for both 1CN and 6CN.
Connector-Terminal
Block Conversion Unit
Model: JUSP-TA50P
SERVOPACK
6
Figure 6.8 Connector-Terminal Block Conversion Unit Connected to SERVOPACK
6 -234
6.6 Specifications and Dimensional Drawings of Peripheral Devices
Figure 6.9 1CN Terminal Block Pin Numbers and Signal Names
6 -235
Servo Selection and Data Sheets
6.6.8 Connector-Terminal Block Conversion Unit
The 6CN terminal block pin numbers and their corresponding signal names when Cn-27 = 0
are shown in the following table.
(When station number command method is used.)
6 -236
6.6 Specifications and Dimensional Drawings of Peripheral Devices
6 -237
Servo Selection and Data Sheets
6.6.8 Connector-Terminal Block Conversion Unit
The 6CN terminal block pin numbers and their corresponding signal names when Cn-27=1 are
shown in the following table.
(When digital switch command method is used.)
Figure 6.11 6CN Terminal Block Pin Numbers and Signal Names when Cn-27=1
6 -238
6.6 Specifications and Dimensional Drawings of Peripheral Devices
The 6CN terminal block pin numbers and their corresponding signal names when Cn-27=4 are
shown in the following table.
(When command table method is used.)
Figure 6.12 6CN Terminal Block Pin Numbers and Signal Names when Cn-27 = 4
6 -239
Servo Selection and Data Sheets
6.6.9 Cable with 1CN Connector and One End without Connector
6.6.9 Cable with 1CN Connector and One End without Connector
This cable has no connector at the host controller end. The loose wires have attached labels
that indicate the terminal numbers.
Shell
10336-52S0-00S
40
Case Shield
Connector Unit P Shielded
twisted-pair
6 Details of Lead cables
Cable Length
Cable Model L in mm
JZSP-VB114-01 + 30
1000 –30
JZSP-VB114-02 + 50
2000 –50
JZSP-VB114-03 + 50
3000 –50
JZSP-VB114-05 + 50
5000 –50
6 -240
6.6 Specifications and Dimensional Drawings of Peripheral Devices
6.6.10 Cable with 6CN Connector and One End without Connector
This cable has no connector at the host controller end. The loose wires have attached labels
that indicate the terminal numbers.
Case
Shield P Shielded
Connector Unit twisted-pair
cable
Details of Lead
Cable Length
Cable Model L in mm
DE9411288-1 + 30
1000 0
DE9411288-2 + 50
2000 0
DE9411288-3 + 50
3000 0
6 -241
Servo Selection and Data Sheets
6.6.12 Noise Filter
Use a molded-case circuit breaker (MCCB) to protect the power lines. The customer should
purchase MCCB of appropriate capacity.
D Recommended Product
Ground fault detector for motor protection manufactured by
Mitsubishi Electric Co. Ltd.
Model: MN50-CF
A noise filter is installed to prevent external noise entering through the power supply line. Se-
lect a noise filter from the following three models according to the SERVOPACK capacity.
J Dimensional Diagram
6
D LF-300 (Three-phase 200 VAC Class)
to
IN
Rating
Plate
Unit: mm (in)
Part A B C D E F G H I J
Name
LF-310 180 (7.09) 170 (6.69) 60 (2.36) 25 (0.98) 120 (4.72) 135 (5.31) 150 (5.91) 35 (1.38) 65 (2.56) 4.5(0.18)
¢7
LF-315 180 (7.09) 170 (6.69) 60 (2.36) 25 (0.98) 120 (4.72) 135 (5.31) 150 (5.91) 35 (1.38) 65 (2.56) 4.5(0.18)
¢7
LF-320 180 (7.09) 170 (6.69) 60 (2.36) 29 (1.14) 120 (4.72) 135 (5.31) 150 (5.91) 35 (1.38) 65 (2.56) 4.5(0.18)
¢7
6 -242
6.6 Specifications and Dimensional Drawings of Peripheral Devices
Part A B C D E F G H I J
Name
LF-330 180 (7.09) 170 (6.69) 60 (2.36) 29 (1.14) 120 (4.72) 135 (5.31) 150 (5.91) 35 (1.38) 65 (2.56) 4.5(0.18)
¢7
LF-340 180 (7.09) 160 (6.30) 50 (1.97) 30 (1.18) 200 (7.87) 220 (8.66) 240 (9.45) 40 (1.57) 80 (3.15) 6.5(0.26)
¢9
LF-350 180 (7.09) 160 (6.30) 50 (1.97) 30 (1.18) 200 (7.87) 220 (8.66) 240 (9.45) 40 (1.57) 80 (3.15) 6.5(0.26)
¢9
LF-360 200 (7.87) 180 (7.09) 60 (2.36) 30 (1.18) 300 320 340 40 (1.57) 100 (3.93) 6.5(0.26)
(11.81) (12.60) (13.39) ¢9
Unit: mm (in)
LF-380K TE-K22 M6 670 400 560 380 500 170 9¢Ø6.5 Ø6.5
(26.38) (15.75) (22.05) (14.96) (19.69) (6.69) (0.26) (0.26)
E
G
A
M10
H
Unit: mm (in)
Parts Name A B C D E F G H
6 -243
Servo Selection and Data Sheets
6.6.13 Magnetic Contactor
The magnetic contactor turns ON and OFF the SERVOPACK power supply. The magnetic con-
tactor must be used with a surge suppressor.
Select an appropriate magnetic contactor according to the SGDB SERVOPACK capacity. For
multiple servo systems, select a magnetic contactor that meets the total capacity.
The outside dimensions and terminal symbols of magnetic contactors are shown in the follow-
ing table.
M4 Coil Terminals
Slider
Main Contact Terminals Approx. Mass
0.33 kg (0.73 lb)
M4 Coil Terminals
Main Contact Terminals
Approx. Mass
0.45 kg (0.99 lb)
2 × M4
Mounting Holes
1
Main Contact Terminals
2 × M4 Mounting Holes
Approx. Mass
0.7 kg (1.54 lb)
6 -244
6.6 Specifications and Dimensional Drawings of Peripheral Devices
2 × M4
Mounting Holes
2 × M4
Mounting Holes
M5 Main Contact Terminals
Approx. Mass
0.75 kg (1.65 lb)
HI-30E 2 × M4
Mounting Holes M5 Main Contact Terminals
M4 Coil Terminals M4 Auxiliary Contact Terminals
2 × M4
Mounting Holes
(Use the two places
of the same direction)
Approx. Mass
0.78 kg (1.71 lb)
HI-35E 2 × M4
Mounting Holes
M4 Auxiliary Contact Terminals
M4 Coil Terminals
118 (4.65) or more
6
2 × M4
Mounting Holes
(Use the two places
M5 Main Contact Terminals of the same direction)
Approx. Mass
1.2 kg (2.64 lb)
(1.61)
(4.1)
(5.31)
(3.23)
(2.68)
(2.09)
(2.09)
Approx. Mass
1.3 kg (2.87 lb)
6 -245
Servo Selection and Data Sheets
6.6.15 Regenerative Resistor Unit
Attach a surge suppressor to the magnetic contactor to prevent power supply noise and protect
contacts.
D Recommended Product
For SERVOPACKs for use with motors with 3.2 kW or more (SGDB-50AM/60AM/75AM/1AAM/
1EAM), externally attach a regenerative resistor to the SERVOPACK. This resistor is used for dis-
sipating regenerative energy.
Use one of the following regenerative resistor units according to the SERVOPACK model:
50AM JUSP-RA04
6 60AM
75AM JUSP-RA05
1AAM
1EAM
6 -246
6.6 Specifications and Dimensional Drawings of Peripheral Devices
J Dimensional Drawings
Terminal Numbers
Ground
Terminal
External (M4 Screw)
Terminal
(M5 Screw)
Unit: mm (in)
Model W H D M1 M2 Approx.
mass
JUSP-RA04 220
(8.66)
350
(13.78)
92
(3.62)
180
(7.09)
335
(13.19)
4 kg
(8.82 lb)
6
JUSP-RA05 300 350 95 250 335 7 kg
(11.81) (13.78) (3.74) (9.84) (13.19) (15.43 lb)
J Specifications
Model MCIF-L8
Item
6 -247
Servo Selection and Data Sheets
6.6.16 External Position Indicator (Model MCIF-L8)
Model MCIF-L8
Item
7-segment LEDs
1CN
1
Connector for
Communications 2 330 Ω 1 1TB
Display Controller Power Supply
3 2
4 3
5 FG
FG
ITB 1 2 3
Model
MCIF-L8 +5 V 0 FG
6 Note: 1. 1CN pin nos. 7 and 8 are test pins and should not be connected to anything. Other pins
are unused.
2. The RESET button on the front panel does not perform any function.
6 -248
6.6 Specifications and Dimensional Drawings of Peripheral Devices
J Dimensional Drawings
Model MCIF-L8
Terminal for Power Supply Connector for Controller *Applicable Receptacle Models
M3 × 6 Terminal Screws MR-16RMA* Soldered Model: MR-16F
Caulked Model: MRP-16F01
Case: MR-16L
4-φ4.5 (φ0.18)
26 (1.02)
(1.38)
140 (5.51)
35
125 (4.92)
127 (5.00)
142 (5.59)
(2.28)
58
157 (6.18) 125 (4.92)
6
138 (5.43)
This Digital Switch Unit is intended for use with SGDB-jjAM. It cannot be used with
SGDB-jjAMA.
J Specifications
Data Content 2-step (position command and 1-step (position command data
speed command data) only)*
6 -249
Servo Selection and Data Sheets
6.6.17 Digital Switch Unit (MCIF-Djj)
* 1-step units can be used for speed command data also. (Note, however, that this usage requires
a different connector cable. The cable provided by Yaskawa cannot be used for speed com-
mand data.)
J Circuit Diagram
1CN
21
20
19
18
17
107 106 105 104 103 102 101 100
1
2
3
4
6 5
6
7
8
(Position Command Data)
9
10
11
12
13
14
15
16
(Feed Speed Command Data)
6 -250
6.6 Specifications and Dimensional Drawings of Peripheral Devices
J Dimensional Drawings
(0.98)(0.28) (0.98)
1.5 (0.06) 54 (2.13)
25 7 25
47 (1.85)
4-φ3.6
(φ0.14)
L 9.25
98 (3.86) (0.36)
60 (2.36)
110 (4.33)
47 (1.85)
4-φ3.6 (φ0.14)
32 (1.26)
42 (1.65)
(0.98)
25
60 (2.36) L 9.25
110 (4.33) 98 (3.86) (0.36)
6 -251
Servo Selection and Data Sheets
6.6.18 Contact Input Unit (MCIF-R86)
The Contact Input Unit is intended for use with SGDB-jjAM. It cannot be used with
SGDB-jjAMA.
J Specifications
Model MCIF-R86
Item
Data Content Position command (sign signal and 8-digit BCD signal), speed
command (6-digit BCD signal)
6 Terminal
0V
6 -252
6.6 Specifications and Dimensional Drawings of Peripheral Devices
J Dimensional Drawings
MCIF-R86 Model
(1CN) MR-50RMA
(Manufactured by HONDA (45) (1.77) 140 (5.51)
15 (0.59)
TSUSHIN KOGYO CO., LTD.)
(2CN) 1CN
MR-34RMA
220 (8.66)
250 (9.84)
2CN
(3CN)
(9.25)
MR-25RMA
3CN
1TB
15 (0.59)
40 (1.57) (Mounting Pitch)
55 (2.17)
6 -253
Servo Selection and Data Sheets
6.6.18 Contact Input Unit (MCIF-R86)
J Connection Diagram
1
1 1CN SERVOPACK
2
2
4
10 0 3
8
4
5
6
7
/DSO 0
10 1 8 3CN 17 28 6CN
/DSO 1
9 18 29
/DSO 2
10 19 30
20 /DSO 3 31
11
21 /DSO 4 32
12
10 2 13
/DSI10
14 1 33
2 /DSI11 34
15
/DSI12
16 3 35
4 /DSI13 36
17
5 /DSI14 37
10 3 18
/DSI15
19 6 38
7 /DSI16 39
20
8 /DSI17 40
21
22
Position 10 4 23 9
/DSI20
41
Data 24 10
/DSI21
42
/DSI22
25 11 43
12 /DSI23 44
26
13 /DSI24 45
27
/DSI25
10 5 28 14 46
/DSI26
29 15 47
/DSI27
30 16 48
31
32
10 6 33
34
35
36
37
10 7 38
6 39
40
41
MCIF-R86
+/− ∗
45
1 MCIF-R86 Connector-Terminals
2CN
2
10 0 Connectors
3 0 V Lines 24 V Lines Unused Pins
and Terminals
4
5,10,15,20,25,30,
5 1CN 47 46,48
35,40,45,49,50
6
5,10,15,20,25,30,
7 2CN 32 31,33
34
10 1 8
9 3CN − − 22,23,24,25
10
1TB N Terminal P Terminal −
11
12
10 2 13
14
Speed 15
Data 16 1TB
17 P +24V
10 3 18
19 N 0 ( 24V )
20
21
22
10 4 23
24
25
26
27
10 5 28 * + when ON
29
30
6 -254
6.6 Specifications and Dimensional Drawings of Peripheral Devices
J Specifications
Model PRET-2C3T/100-M1
Item
Output Pulse Number, Output 100 pulses/revolution, 90_ phase difference 2 signal (phase A,
Signal phase B)
2 V (0 V) 1CN
(36P)
External Pulse Train Command Unit
(5 V Differential Output) 6
3 PULS SIG.A
3 SIG. A 4 /PULS P
3
4 SIG.A DC AVR
1
6 SIGN 5 SIG.B 5V
7 2 0V
/SIGN P
4 SIG. A 2 0V
6
2
SIG.B
0V
Connector
5 SIG. B Case FG
6 SIG. B
6 -255
Servo Selection and Data Sheets
6.6.20 Cables for Connecting Personal Computer and SERVOPACK
J Dimensional Drawing
29 25 (0.98)
(1.14) 19 (0.75)
2 (0.08)
Terminal Section
77 (3.03)
60 (2.36)
25.5 (1.00)
60 (2.36)
80 (31.5)
φ
φ
_ _
30
30
φ
φ
φ72
53 (2.09) 8 (0.31)
7.62 7.62 M3 x 6 Terminal
Three M4 x 0.7 (0.3) (0.3) Screws
Mounting Screws
Maximum Fastening Torque: 1.68 N ⋅ m (17 kg ⋅ cm)
φ62 Hole
Note:1. Refer to the figure at right when performing the panel cut.
2. The dial is made from resin.
3. The receiver IC is equivalent to AM26LS32C or SN75175.
Three 5 Hole
Unit: mm (in)
D-Sub Connector
17JE-13090-02 (D8A)
Manufactured by Daiichi Denshi Kogyo K.K.
(78.74±1.97)
Cable (Black)
Two M3 screws,
UL2921
0.5 (0.02) pitch
Two M2.6 0.16 (0.01) × 7
shielded twisted Pin Connector 17JE-23090-02 (D1)
screws, 0.45
9-core cable Manufactured by Daiichi Denshi
(0.02) pitch
Kogyo K.K.
6 -256
6.6 Specifications and Dimensional Drawings of Peripheral Devices
D Connection Circuit
Personal Computer Side SERVOPACK Side (D-Sub
(D-Sub 9-pin) 9-pin)
6 -257
7
Inspection, Maintenance, and
Troubleshooting
7 -1
Inspection, Maintenance, and Troubleshooting
7.1.1 Servomotor
This chapter describes the basic inspection and maintenance procedures for the Servomotor and
SERVOPACK, as well as the method of replacing back-up batteries used for the absolute encoder
and the built-in memory of the SERVOPACK.
7.1.1 Servomotor
For inspection and maintenance of servomotors, follow the simple, daily inspection proce-
dures in the table below. The AC servomotors are brushless. Simple, daily inspection is suffi-
cient. The inspection and maintenance frequencies in the table are only guidelines. Increase
or decrease the frequency to suit the operating conditions and environment.
Vibration and noise Daily Touch and listen. Levels higher than nor-
mal?
Appearance According to degree of Clean with cloth or com-
contamination pressed air.
Insulation resistance Yearly Disconnect SERVOPACK Contact your Yaskawa
measurement and test insulation resis- representative if the in-
tance at 500 V. Must ex- sulation resistance is
7 ceed 10 MΩ.*. below 10 MΩ..
Replace oil seal Every 5,000 hours Remove servomotor from Applies only to motors
machine and replace oil with oil seal.
seal.
Overhaul Every 20,000 hours or Contact your Yaskawa The customer should
5 years representative. not disassemble and
clean the servomotor.
* Measure across the servomotor FG and the phase-U, phase-V, or phase-W power lead.
7 -2
7.1 Inspection and Maintenance
7.1.2 SERVOPACK
For inspection and maintenance of the SERVOPACK, follow the inspection procedures in the
table below at least once every year. The SERVOPACK contains highly reliable parts and daily
inspection is not required. Carry out the inspections and maintenance in the table below once
every year.
Clean unit interior and Yearly Check for dust, dirt, and oil on Clean with cloth or com-
circuit boards the surfaces. pressed air.
Loose screws Yearly Check for loose terminal block Tighten any loose screws.
and connector screws.
Defective parts in unit Yearly Check for discoloration, damage Contact your Yaskawa
or on circuit boards or discontinuities due to heating. representative.
If the SERVOPACK has been already overhauled at Yaskawa, its parameters are set back to
the standard settings on shipment. Always check the parameters before operating the motor.
Aluminum Electrolytic Ca- 5 years Test. Replace with new circuit board if nec-
pacitor on Circuit Board essary.
Operating Conditions
D Ambient Temperature: annual average 30°C
D Load Factor: 80% max.
D Operation Rate: 20 hours/day max.
7 -3
Inspection, Maintenance, and Troubleshooting
7.1.3 Replacing Battery for Back-up
Battery replacement is only required for servo systems using a battery for back-up.
The battery model recommended below (purchased by the customer) is installed in the host
controller to allow the back-up memory or the absolute encoder to store position data when
the power is turned OFF.
Recommended Battery
Lithium Battery
ER6VLY+DF3.CONNECTOR, manufactured
by Toshiba Battery Co., Ltd. 3.6 V, 2000 mAh
Estimated Life: Approximately 10 years
SGDB SERVOPACK
7CN-1
Mount in the holder +
located on the 7CN-2
SERVOPACK panel. −
/
SERVOPACK /
back-up
memory
/
Connector case
FG Shield
If a low battery alarm appears, replace the battery using the following procedure.
7 -4
7.2 Troubleshooting
7.2 Troubleshooting
This section describes causes and remedies for problems which cause an alarm display and for
problems which result in no alarm display.
Contact your Yaskawa representative if the problem cannot be solved by the described proce-
dures.
J A.00
A.00 indicates an absolute data error.
Alarm A.00 is reset when the power is turned OFF and then ON. It is not reset by the normal
alarm reset.
Alarm Output
Alarm Output
A When the control power source of the SERVOPACK was Reset the machine zero point.
OFF, the motor shaft rotated more than the value specified by (If necessary, increase the val-
the parameter Cn-14. ue of Cn-14.)
B Absolute encoder power not supplied from SERVOPACK Use the encoder power supply
on the SERVOPACK.
7 -5
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display
J A.02
A.02 indicates a parameter breakdown.
Alarm Output
Alarm Output
Occurred at power ON A, B
Cause Remedy
A Power turned OFF during parameter write. Initialize and reset (or reload) parameters and
Alarm occurred at the next power ON. table settings.
J A.04
Alarm Output
Alarm Output
Occurred at power ON A, B
7 -6
7.2 Troubleshooting
Cause Remedy
A An out-of-range parameter was previously set Reset all parameters in range. Otherwise, re-
or loaded. load correct parameters.
7 -7
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display
J A.10
A.10 indicates overcurrent.
Alarm Output
Alarm Output
Occurred during
servomotor operation A, B, D Occurred when servo ON C, D
(/S-ON) signal turned ON
Occurred at power ON C
Cause Remedy
7 -8
7.2 Troubleshooting
J A.30
A.30 indicates a regenerative alarm.
Alarm Output
Alarm Output
Occurred during
A, B Occurred when the
servomotor operation
control power turned ON D
Occurred approximately
1 second after the main A, B, C
circuit power ON
Cause Remedy
7 -9
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display
J A.40
A.40 indicates a main circuit voltage alarm.
Alarm Output
Alarm Output
Occurred approximately
0.6 second after the main A, D
circuit power turned ON.
Cause Remedy
A The power supply voltage is not within the Check power supply.
range of specifications.
E SERVOPACK defective
7 -10
7.2 Troubleshooting
J A.51
A.51 indicates overspeed.
Alarm Output
Alarm Output
Occurred during
high-speed A, B, C, D, E
servomotor rotation
after command input
Cause Remedy
B Incremental encoder power not supplied from Use the SERVOPACK power supply for the
7
SERVOPACK encoder.
D Incorrect parameter (number of encoder Set parameter Cn-11 to the correct number of
pulses) setting pulses.
7 -11
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display
J A.71
A.71 indicates an overload excessively high overload.
The alarm output, the status when LEDs are lit, and the remedy procedure are identical to those
of A.72 below.
J A.72
A.72 indicates an overload (long-term overload).
Alarm Output
Alarm Output
ON ON ON OFF OFF
Occurred when
Occurred at no
servomotor rotation B, C, D
Occurred during
normal operation
C, D
Cause Remedy
C Load greatly exceeds rated torque. Reduce load torque and inertia. Otherwise,
replace with larger capacity servomotor.
D Incremental encoder power not supplied from Use the SERVOPACK power supply for the
SERVOPACK. encoder.
7 -12
7.2 Troubleshooting
J A.7A
A.7A indicates that the heat sink overheated.
Alarm Output
Alarm Output
ON ON ON OFF OFF
Cause Remedy
A The ambient temperature of the SERVOPACK Alter conditions so that the ambient temper-
exceeds 55°C. ature goes below 55°C.
B The air flow around the heat sink is bad. Follow installing method and provide suffi-
cient surrounding space as specified.
7 -13
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display
J A.80
A.80 indicates an encoder error.
Alarm Output
Alarm Output
A, B Occurred during
Occurred at power ON
servomotor operation
A, C, D, E
Cause Remedy
A Encoder wiring error Check the encoder wiring and rewire correct-
ly.
C Error occurred in absolute encoder. Turn the SERVOPACK OFF and then ON.
S Another encoder-related alarm is dis-
played when the power is turned ON
7 again.
D SERVOPACK miscounted pulses (positional S Separate encoder wiring from main cir-
displacement) or malfunctioned due to noise. cuits.
S Turn the SERVOPACK OFF and then
ON.
E The number of encoder pulses set in the Set the correct encoder pulse number in
SERVOPACK differs from the number of Cn-11.
pulses of the connected encoder.
7 -14
7.2 Troubleshooting
J A.81
A.81 indicates an absolute encoder back-up error. (This alarm only occurs when a 12-bit abso-
lute encoder is used.)
Alarm Output
Alarm Output
Occurred at power ON A, B, C
Cause Remedy
A The following power supplied to the absolute Initialize the absolute encoder and reset the
encoder all failed: machine zero point.
S +5 V supply
S Battery
S Internal capacitor
7 -15
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display
J A.82
A.82 indicates an absolute encoder checksum error. (This alarm only occurs when a 12-bit ab-
solute encoder is used.)
Alarm Output
Alarm Output
Occurred during
Occurred at power ON A, B operation * A
Cause Remedy
A Abnormality during absolute encoder S Initialize the absolute encoder and reset
memory check the machine zero point.
S Replace servomotor if error occurs fre-
quently.
7 * If a checksum error (A.82) occurs during operation, an absolute encoder error (A.80) will be initially generated . The
checksum error (A.82) occurs after SERVOPACK is turned OFF and then ON.
7 -16
7.2 Troubleshooting
J A.83
A.83 indicates that battery voltage is low, or an absolute encoder battery error occurred. (The
absolute encoder battery alarm only occurs when a 12-bit absolute encoder is used.)
Alarm Output
Alarm Output
Cause Remedy
B Battery voltage below specified value Replace the battery and turn SERVOPACK
Specified value: 2.8 V ON.
* No alarm occurs at the SERVOPACK when a battery error (A.83) is generated. The battery er-
7
ror (A.83) occurs the next time the SERVOPACK turns ON.
7 -17
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display
J A.84
A.84 indicates an absolute encoder data alarm. (This alarm only occurs when an absolute en-
coder is used.)
Alarm Output
Alarm Output
Cause Remedy
7 * No alarm occurs at the SERVOPACK when a data error (A.84) is generated. The data error
(A.84) occurs the next time the SERVOPACK turns ON.
7 -18
7.2 Troubleshooting
J A.85
A.85 indicates an absolute encoder overspeed. (This alarm only occurs when an absolute en-
coder is used.)
Alarm Output
Alarm Output
Occurred at power ON A, B
Cause Remedy
A Absolute encoder turned ON at a speed ex- Turn the SERVOPACK OFF and then ON. If
ceeding 400 r/min. this error occurs frequently, replace the servo-
motor.
7 -19
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display
J A.b0
A.b0 indicates a hardware error.
This alarm is occasionally not stored in the alarm trace-back function memory.
Alarm Output
Alarm Output
ON ON OFF ON OFF
Cause Remedy
7 -20
7.2 Troubleshooting
J A.b2
A.b2 indicates CPU error 1.
Occasionally, this alarm is not displayed via serial communications or on the Digital Operator,
but is stored in the alarm trace-back function memory only.
In this case, the 7-segment LED on the SERVOPACK will indicate a CPU error ( ), and the
Digital Operator will display either “CPF00” or “CPF01.”
Alarm Output
Alarm Output
ON ON OFF ON OFF
Occurred at power ON A, B
Cause Remedy
7 -21
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display
J A.b3
A.b3 indicates CPU error 2.
Occasionally, this alarm is not displayed via serial communications or on the Digital Operator,
but is stored in the alarm trace-back function memory only.
In this case, the 7-segment LED on the SERVOPACK will indicate a CPU error ( ), and the
Digital Operator will display either “CPF00” or “CPF01.”
Alarm Output
Alarm Output
ON ON OFF ON OFF
Cause Remedy
7 -22
7.2 Troubleshooting
J A.C1
A.C1 indicates a Servo overrun.
Alarm Output
Alarm Output
Occurred when
parameter Cn-01 E Occurred when command A, B, C, D, E
Bit 0 = 0 was input
Occurred 1 to 3 seconds
after power ON
Occurred when
parameter Cn-01 A, B, C, D, E
Bit 0 = 1
7
Cause Remedy
C Incremental encoder power not supplied from Use the SERVOPACK power supply for the
SERVOPACK encoder.
7 -23
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display
J A.C2
A.C2 indicates that an encoder phase error was detected. (This alarm only occurs when an in-
cremental encoder is used.)
Alarm Output
Alarm Output
Occurred during
Occurred at power ON D, E servomotor operation A, B, C, D
Occurred 1 to 3 seconds
after power ON A, B, C, D
Cause Remedy
7 B Encoder wiring incorrect or poor connection Check wiring and connectors at encoder.
E Absolute encoder was used with incremental Change to absolute encoder setting. (Change
encoder setting. bit E of Cn-01 to 1.)
7 -24
7.2 Troubleshooting
J A.C3
A.C3 indicates an encoder phase A or phase B disconnection.
Alarm Output
Alarm Output
Occurred when
parameter Cn-01 Occurred during
Bit 0 = 0
D servomotor operation
A, B, C, D
Occurred 1 to 3 seconds
after power ON
Occurred when
parameter Cn-01 A, B, C, D
Bit 0 = 1
7
Cause Remedy
A Encoder wiring incorrect or poor connection Check wiring and connectors at encoder.
7 -25
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display
J A.C4
A.C4 indicates an encoder phase C disconnection.
Alarm Output
Alarm Output
Occurred when
parameter Cn-01 Bit Occurred during
C servomotor operation
A, B, C, D
0=0
Occurred 1 to 3 seconds
after power ON
Occurred when
parameter Cn-01 Bit A, B, C, D
0=1
7
Cause Remedy
A Encoder wiring incorrect or poor connection Check wiring and connectors at encoder.
7 -26
7.2 Troubleshooting
J A.d0
Alarm Output
Alarm Output
ON OFF ON ON OFF
Occurred during
servomotor operation Occurred at power ON F
Overflow during
high-speed A
operation
No feedback pulse
returned after B, F
command input
Cause Remedy
7 -27
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display
J A.F1
A.F1 indicates power line open-phase.
Alarm Output
Alarm Output
ON ON ON ON OFF
Cause Remedy
A One phase (L1, L2, or L3) of the main circuit S Check power supply.
power supply is disconnected. S Check wiring of the main circuit power
supply.
S Check MCCB, noise filter, and magnetic
contactor.
B There is one phase where the line voltage is Check power supply.
low.
7
C SERVOPACK defective Replace SERVOPACK.
7 -28
7.2 Troubleshooting
J A.F3
A.F3 indicates a momentary power loss alarm.
Alarm Output
Alarm Output
ON ON ON ON OFF
Cause Remedy
A Although the momentary power loss alarm is Set the parameter Cn-01 bit 5 to 0.
not necessary, its parameter is set valid.
B Time between turning power OFF and back After turning power OFF, wait for at least 0.5
ON was shorter than 0.5 second. second, and then ON again.
C If any of the following power supply condi- Check the power supply.
tions are met during motor operation:
Terms
S Complete power loss: half cycle of supply
S Complete power loss = Power loss where 7
frequency
voltage drops to zero.
S Voltage drop: full cycle of supply fre-
S Voltage drop = Power loss where voltage
quency
drops, but not to zero.
Note: Because of detector lag or detector mar-
gin, there may be no alarm even if the
above values are exceeded.
7 -29
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display
J CPF00
CPF00 indicates a Digital Operator transmission error 1. This alarm is not stored in alarm trace-
back function memory.
Alarm Output
Alarm Output
Not specified
Cause Remedy
B Malfunction due to external noise Separate Digital Operator and cable from
noise source.
7 -30
7.2 Troubleshooting
J CPF01
CPF01 indicates a Digital Operator transmission error 2. This alarm is not stored in alarm trace-
back function memory.
Alarm Output
Alarm Output
Not specified
Cause Remedy
B Malfunction due to external noise Separate Digital Operator and cable from
noise source.
7 -31
Inspection, Maintenance, and Troubleshooting
7.2.1 Troubleshooting Problems with Alarm Display
J A.99
Indicates normal operation. Not an alarm.
Alarm Output
Alarm Output
When this error occurs, the Digital Operator displays “CPF00” or “CPF01.”
Alarm Output
Alarm Output
Cause Remedy
7 -32
7.2 Troubleshooting
Refer to the tables below to identify the cause of a problem which causes no alarm display and
take the remedy described.
Turn OFF the servo system power supply before commencing the shaded procedures.
Contact your Yaskawa representative if the problem cannot be solved by the described proce-
dures.
Servomotor does not start. Power not turned ON Check voltage between power Correct the power circuit.
supply terminals.
Connector (1CN) external wir- Check connector (1CN) exter- Refer to connection diagram
ing incorrect nal wiring. and correct wiring.
/S-ON input is turned OFF (If Cn-01 Bit 0 is 0) Turn /S-ON input ON.
Command pulse mode selec- Refer to 3.9 Pulse Operation Select correct parameters Cn-02 7
tion incorrect Mode. Bits 3, 4, 5.
Encoder type used differs from Incremental or absolute encod- Set parameters Cn-01 Bit E to
parameter setting. er? the encoder type used.
P-OT and N-OT inputs are (If Cn-01 Bits 2, 3 are 0) Turn P-OT and N-OT input
turned OFF. signals ON.
Servomotor moves instanta- Number of encoder pulses used − Set the parameter Cn-11 to the
neously, then stops. differs from parameter setting. number of encoder pulses used.
Suddenly stops during opera- An alarm occurred with the − Remove cause of alarm. Turn
tion and will not restart. alarm reset signal /ALM-RST alarm reset signal /ALM-RST
ON. from ON to OFF.
Servomotor speed unstable Wiring connection to motor de- Check connection of phase -U, Tighten any loose terminals or
fective -V, and -W power leads encod- connectors.
er connectors.
7 -33
Inspection, Maintenance, and Troubleshooting
7.2.2 Troubleshooting Problems with No Alarm Display
Servomotor vibrates at approxi- Speed loop gain value is too − Reduce Cn-04 set value for
mately 200 to 400 Hz. high. speed loop gain.
High rotation speed overshoot Speed loop gain value is too − Reduce Cn-04 set value for
on starting and stopping. high. speed loop gain.
Servomotor overheated Ambient temperature is too Measure servomotor ambient Reduce ambient temperature to
high. temperature. 40°C max.
Servomotor surface dirty Visual check Clean dust and oil from motor
surface.
Abnormal noise Mechanical mounting incorrect Servomotor mounting screws Tighten mounting screws.
loose?
Bearing defective Check noise and vibration near Consult your Yaskawa repre-
bearing. sentative if defective.
Machine causing vibrations Foreign object intrusion, dam- Consult with machine
age or deformation of driving manufacturer if defective.
parts of machine.
7 -34
7.2 Troubleshooting
The following diagram shows the SGDB-jjAM SERVOPACK internal connection diagram,
instrument connection examples, and connections between SERVOPACK and encoder.
Refer to these diagrams during inspection and maintenance.
0.5 to 1.5 kW
Three-phase +10
200 to 230 VAC −15 %
(50/60 Hz) B
R1 THS1 FAN1
Ry1 R2
+
3PWB FU1 R3 B PM1
(SGDB- P
CC ) D1 D2 D3 Servomotor
Line filter P1 ±12 V
CT1
1MC L1 BA1 BA3 U U
R C1 CHARGE C10 CT2 V
L2 V
S
L3 W
T W
C7 C6 C5
BA2
N
C9
7 -35
Inspection, Maintenance, and Troubleshooting
7.2.3 Internal Connection Diagram and Instrument Connection Examples
2.0 to 3.0 kW
Three-phase
+10 B
200 to 230 VAC −15 %
(50/60 Hz) R1 THS1 FAN1 FAN2 FAN2 is not
used for 2.0 kW
Ry1
+ DB1 B PM1
3PWB FU1 R3
(SGDB- P P Servomotor
Line filter CC AA)
±12 V
R4 CT1 U
1MC L1 BA1 BA3 U
R C1 CT2 V
L2
CHARGE
C10 V
S W
L3 W
T
BA2 C7 C6 C5 DB2
N
C9
7 -36
7.2 Troubleshooting
5.0 to 15.0 kW
Three-phase Regenerative resistor (option)
+10
200 to 230 VAC −15 % +1 B
(50/60 Hz)
THS1 FAN1
+ Ry1
DB1 PM1/PM2/PM3
P FU1 R3
Line filter Servomotor
D1
U CT1 ±12 V
1MC L1 BA1 BA3 U
R C10 V
C1 CHARGE V CT2 V
L2 S
L3 T W W
C7 C6 C5 TR1
BA2 SCR1
N
C9
Voltage Base driver, Overcurrent R2
Voltage
detection Relay protection isolator
detection
isolator driver isolator Gate drive
− isolator
−
2CN PG
Current
L1C DC/DC detection
L3C conver- ±5 V
sion ±12 V A
PWM control circuit
Voltage PG5 V
adjust-
1CN
ment (PG output)
7 -37
Inspection, Maintenance, and Troubleshooting
7.2.3 Internal Connection Diagram and Instrument Connection Examples
1MCCB SGDB- AM
U A
B
V M
FIL C
W
D
FG
L1C 2CN
L3C
PG
1MC
L1
L2
L3 1CN
(For servo alarm display) 22 +24 V
ALM+ 1Ry
1Ry
1PL
Main circuit Main circuit
23 0
power supply power supply 1D 24 V
ON 1Ry 1MC ALM−
OFF
FG
1MC 1SUP
1MCCB: Circuit breaker for wiring (for inverter) 1PL: Indicator lamp
FIL: Noise filter 1SUP: Surge suppressor
1MC: Contactor 1D: Flywheel diode
1Ry: Relay
7 -38
7.2 Troubleshooting
Incremental Encoder
Incremental encoder
Blue Phase A 1-24 PAO
PA
White Blue 1-25 /PAO
/PA
Yellow Phase B 1-26 PBO
PB
White Yellow 1-27 /PBO
/PB
Green
PC Phase C 1-14 PCO
White Green 1-15 /PCO
/PC
Output line driver Applicable line
TI- made receiver
SN75ALS194 or equivalent TI-made
Red SN75175 or
Black equivalent
1-5
Connector Connector
case case (Customer’s side)
Shield wire
Cable B9400064
Absolute Encoder
Absolute encoder
Blue
White Blue
PA Phase A
1-24
1-25
PAO
/PAO
7
/PA
Yellow Phase B 1-26 PBO
White Yellow
PB 1-27 /PBO
/PB
Green 1-14 PCO
PC Phase C
White Green 1-15 /PCO
/PC
Purple
PS Output line driver
White Purple Applicable line
/PS TI- made receiver
SN75ALS194 or TI-made
Red equivalent SN75175 or
Black equivalent
Cable DP8409123
7 -39
Inspection, Maintenance, and Troubleshooting
7.2.3 Internal Connection Diagram and Instrument Connection Examples
Incremental Encoder
Incremental encoder
1 Blue Phase A 1-24 PAO
PA
2 White Blue 1-25 /PAO
/PA
3 Yellow Phase B 1-26 PBO
4 PB
White Yellow 1-27 /PBO
/PB
5 Green
PC Phase C 1-14 PCO
6 White Green 1-15 /PCO
/PC
Output line driver Applicable line
TI- made receiver
SN75ALS194 or equivalent TI-made
8 Red SN75175 or
7 Black equivalent
1-5
9 Connector Connector
case case (Customer’s side)
Shield wire
Cable B9400064
Absolute Encoder
Absolute encoder
7 1 Blue
2 White Blue
PA Phase A
1-24
1-25
PAO
/PAO
/PA
3 Yellow Phase B 1-26 PBO
4 White Yellow PB 1-27 /PBO
/PB
5 Green 1-14 PCO
PC Phase C
6 White Green 1-15 /PCO
/PC
10 Purple
PS Output line driver
11 White Purple Applicable line
/PS TI- made receiver
SN75ALS194 or TI-made
8 Red equivalent SN75175 or
7 Black equivalent
9
Connector Connector (Customer’s side)
case case Battery
Shield wire
Cable DP8409123
7 -40
A A
Servo Adjustment
This appendix presents the basic rules for Σ-Series AC SERVOPACK gain
adjustment, describes various adjustment techniques, and gives some pre-
set values as guidelines.
A-1
Servo Adjustment
A.1.2 Basic Rules for Gain Adjustment
This section gives some basic information required to adjust the servo system.
The main parameters changed by the customer to adjust the servo system include the follow-
ing:
Speed
Speed
pattern
Motor
Speed Kv Current
Error Power
counter KP control control
converter
section Ti section
Time
Speed loop
Position loop
Encoder
Kp: Position loop gain
Kv: Speed loop gain
Ti: Integration time constant
1. The servo system comprises three feedback systems: position loop, speed loop, and current
loop. The response must increase from outer loop to inner loop (see Servo System Block
Diagram, above). The response deteriorates and oscillates if this principle is not obeyed.
The customer cannot adjust the current loop. Sufficient response is assured for the current
loop.
The customer can adjust the position loop gain and speed loop gain, as well as the speed
loop integration time constant and torque command filter.
2. The position loop and speed loop must be adjusted to provide a balanced response.
In particular, if the position loop gain only is increased (adjustment with Cn-1A at the SER-
VOPACK, the speed commands oscillate, and the positioning time extends and oscillates
as a result.
If the position loop gain (or Cn-1A) is increased, the speed loop gain (Cn-04) must be simi-
larly increased.
If the mechanical system starts to oscillate after the position loop gain and speed loop gain
are increased, do not increase the gains further.
A-2
A.1 Σ-Series AC SERVOPACK Gain Adjustment
3. The position loop gain should not normally be increased above the characteristic frequen-
cy of the mechanical system.
For example, the harmonic gears used in an articulated robot form a structure with ex-
tremely poor rigidity and a characteristic frequency of approximately 10 to 20 Hz. This
type of machine allows a position loop gain of only 10 to 20 (1/sec).
Conversely, the characteristic frequency of a precision machine tool such as a chip mount-
er or IC bonder exceeds 70 Hz, allowing a position loop gain exceeding 70 (1/sec) for some
machines.
Therefore, although the response of the servo system (servo driver, motor, detectors, etc.)
is an important factor where good response is required, it is also important to improve the A
rigidity of the mechanical system.
4. In cases where the position loop response is greater than the speed loop response and linear
acceleration or deceleration is attempted, the poor speed loop response and follow-up
cause an accumulation of position loop errors and result in increased output of speed com-
mands from the position loop.
The motor moves faster and overshoots as a result of increased speed commands, and the
position loop tends to decrease the speed commands. However, the poor motor follow-up
due to the poor speed loop response results in oscillating speed commands, as shown in
the diagram below.
If this problem occurs, reduce the position loop gain or increase the speed loop gain to
eliminate the speed command oscillations.
Speed
Actual speed
Targeted speed pattern
Time
Figure A.2 Behavior with Unbalanced Position Loop Gain and Speed Loop Gain
A-3
Servo Adjustment
A.2.1 Adjusting Using Auto-tuning
This section gives examples of adjusting the gains of a position-control SERVOPACK manually
and using auto-tuning.
IMPORTANT If fourth feed speed is used in normal operation, do not forget to restore the original settings after auto-tuning.
Level Rigidity
7 (C-007) High
6 (C-006) ⋮
5 (C-005) ⋮
4 (C-004) ⋮
3 (C-003) Medium
2 (C-002) ⋮
1 (C-001) Low
Auto-tuning may not end if high rigidity is selected for a low-rigidity machine or low rigidity
is selected for a high-rigidity machine.
If this occurs, halt the auto-tuning and change the machine rigidity selection.
A-4
A.2 Adjusting a Position-control SERVOPACK
J If Auto-tuning is Unsuccessful
Auto-tuning may be unsuccessful (the end of auto-tuning not displayed) for machines with
large play or extremely low rigidity.
Similarly, auto-tuning may be unsuccessful for a machine with high load inertia (exceeding
15 to 30 times the motor moment of inertia).
In these cases, use conventional manual adjustment.
Even if auto-tuning is successful for a machine with large fluctuations in load inertia or load
torque, vibrations or noise may still occur in some positions. A
J Response During Operation is Unsatisfactory after Auto-tuning
Auto-tuning sets the gain and integration time constant with some safety margin (to avoid os-
cillations). This can result in long positioning times.
In particular, the target position may not be reached if low response is selected, because the
machine does not move in response to the final minute commands. An excessively high setting
of the integration time constant (Cn-05) during auto-tuning is one cause of this problem.
If response is slow, the speed loop gain cannot be manually increased very much after auto-tun-
ing, because increasing the gain causes oscillation.
In this case, manually reduce the integration time constant while observing the machine behav-
ior to ensure oscillation does not occur.
Auto-tuning does not set the torque command filter (Cn-17).
J Parameters
The role of each parameter is briefly described below.
A-5
Servo Adjustment
A.2.2 Adjusting Manually
J Adjustment Procedure
1. Set the position loop gain (Cn-1A) to a low value and increase the speed loop gain (Cn-04)
within the range that no abnormal noise or oscillation occurs.
2. Slightly reduce the speed loop gain from the value at step 1, and increase the position loop
gain in the range that no overshooting or vibration occurs.
3. Determine the speed loop integration time constant (Cn-05), by observing the positioning
set time and vibrations in the mechanical system.
The positioning set time may become excessive if the speed loop integration time constant
(Cn-05) is too large.
4. It is not necessary to change the torque command filter time constant (Cn-17) unless tor-
sional resonance occurs in the machine shafts.
Torsional resonance may be indicated by a high vibration noise from the machine system.
Adjust the torque command filter time constant to reduce the vibration noise.
5. Finally, fine adjustment of the position gain, speed gain, and integration time constant is
required to determine the optimum point for step response, etc.
A-6
A.2 Adjusting a Position-control SERVOPACK
Mode Switch
The mode switch improves the transition characteristics when the torque commands become
saturated during acceleration or deceleration.
A
Above the set level, the speed loop control switches from PI (proportional/integral) control to
P (proportional) control.
Feed-forward Function
Use feed-forward to improve the response speed. However, feed-forward may be ineffective
in systems where the value of position loop gain is sufficiently high.
Follow the procedure below to adjust the feed-forward amount (Cn-1D).
Bias Function
When the lag pulses in the error counter exceeds the positioning complete width (Cn-1B), the
bias amount (Cn-1C) is added to the error counter output (speed command). If the lag pulses
in the error counter lies within the positioning complete width (Cn-1B), the bias amount
(Cn-1C) is no longer added.
This reduces the number of pulses in the error counter and shortens the positioning time.
The motor speed becomes unstable if the bias amount is too large.
Observe the response during adjustment as the optimum value depends on the load, gain, and
positioning complete width.
Set Cn-1C to zero (0) when the bias is not used.
Speed
Motor Speed with No Bias
Speed Command Motor Speed with Bias
Time
A-7
Servo Adjustment
A.3.1 Guidelines for Gain Settings According to Load Inertia Ratio
This section presents tables of load inertia values for reference when adjusting the gain.
A Adjustment guidelines are given below according to the rigidity of the mechanical system and
load inertia. Use these values as guidelines when adjusting according to the procedures de-
scribed above.
These values are given as guidelines only. Oscillations and poor response may occur inside the
specified value ranges. Observe the response (waveform) to optimize the adjustment.
Higher gains are possible for machines with high rigidity.
Load/Inertia Ratio Position Loop Speed Loop Gain Speed Loop Integration
(GDL2/GDM2) Gain (Cn-1A) [1/s] (Cn-04) Time Constant
(Cn-05) [ms]
1× 50 to 70 50 to 70 5 to 20
10 × 270 to 380
15 × 400 to 560
20 × 500 to 730
30 × 700 to 1100
Note: For an inertia ratio of 10 ×, or greater, set the position loop gain and speed loop gain to
slightly lower values than the values shown and set the speed loop integration time
constant to a higher value before starting the adjustment.
As the inertia ratio increases, set the position loop gain and speed loop gain to the lower
limit of the range of values specified. Conversely, increase the speed loop integration time
constant.
A-8
A.3 Gain Setting References
Load/Inertia Ratio Position Loop Speed Loop Gain Speed Loop Integration
(GDL2/GDM2) Gain (Cn-1A) [1/s] (Cn-04) Time Constant (Cn-05)
[ms]
1× 30 to 50 30 to 50 10 to 40
A
3× 60 to 100 * Slightly increase this value
for inertia ratio of 20 ×, or
5× 90 to 150 greater.
10 × 160 to 270
15 × 240 to 400
20 × 310 to 520
30 × 450 to 770
Note: For an inertia ratio of 10 ×, or greater, set the position loop gain and speed loop gain to
slightly lower values than the values shown and set the speed loop integration time
constant to a higher value before starting the adjustment.
As the inertia ratio increases, set the position loop gain and speed loop gain to the lower
limit of the range of values specified. Conversely, increase the speed loop integration time
constant.
Load/Inertia Ratio Position Loop Speed Loop Gain Speed Loop Integration
(GDL2/GDM2) Gain (Cn-1A) [1/s] (Cn-04) Time Constant (Cn-05)
[ms]
1× 10 to 20 10 to 20 50 to 120
10 × 50 to 110
15 × 80 to 160
20 × 100 to 210
30 × 150 to 310
Note: For an inertia ratio of 10 ×, or greater, set the position loop gain and speed loop gain to
slightly lower values than the values shown and set the speed loop integration time
constant to a higher value before starting the adjustment.
As the inertia ratio increases, set the position loop gain and speed loop gain to the lower
limit of the range of values specified. Conversely, increase the speed loop integration time
constant.
A-9
Servo Adjustment
A.3.1 Guidelines for Gain Settings According to Load Inertia Ratio
V
K P = ÁS
KP [1/s]: Position loop gain
VS [PPS]: Steady speed command
ε: (pulse): Steady error (The number of pulses in the error counter at steady speed.)
A-10
B
List of I/O Signals B
This appendix lists the I/O signal terminals (connectors 1CN, 3CN, and
6CN) which are used to connect a SERVOPACK to a host controller or ex-
ternal circuit.
IMPORTANT 1. Refer to Chapter 3 Advanced Use for details on how to use I/O signals.
2. The functions of I/O signal terminals differ according to the memory switch and parameter settings.
B-1
List of I/O Signals
B 4 /PULS
Phase-A input
22 ALM+ Servo alarm output
36 −
* 1. Specification changes according to bit E of Cn-33 and bits 3, 4, and 5 of Cn-02. Refer to Line PG and Pulse Input Terminals
(page B-3) or Appendix C.
* 2. Specification changes according to bits 6 and 7 of Cn-02. Refer to Analog Monitor Signals (page B-3).
* 3. Specification changes according to setting of Cn-2D. Refer to Appendix C (page C-11).
B-2
Line PG and Pulse Input Terminals
Table B.1. Using Line PG (Cannot be Used with Pulse Operation Mode)
3 PULS Not used PULS Not used PULS Feed-back pulse Phase-A
input
4 /PULS /PULS /PULS
B
6 SIGN SIGN SIGN Feed-back pulse Phase-B
input
7 /SIGN /SIGN /SIGN
Table B.2. Pulse Operation Mode (Cannot be Used with Line PG Mode)
Specifications Sign + Pulse Train Input CCW Pulse + CW Pulse Two-phase Pulse Command with
Command Command 90_ Phase Difference
3 PULS Command pulse input PULS Forward command pulse PULS Phase-A command pulse
input (CCW) input
4 /PULS /PULS /PULS
6 SIGN Command sign input SIGN Reverse command pulse SIGN Phase-B command pulse
input (CW) input
7 /SIGN /SIGN /SIGN
B-3
List of I/O Signals
B 6 /RXD Shorting between pins 6 and 7inserts a 220 Ω terminating resistor be-
tween RXD and /RXD.
/RXD
7 RT
B-4
J List of 6CN I/O Signals
The usage of the signal terminals on connector 6CN differs according to the command mode
that has been set.
3 /MAN-LT Manual operation mode output 28 /P0 Current station position output (1) B
4 /POS1 Positioning completed output (COIN) 29 /P1 Current station position output (2)
5 /POS2 Positioning near output (NEAR) 30 /P2 Current station position output (3)
6 /AL0 Alarm code output (1) 31 /P3 Current station position output (4)
7 /AL1 Alarm code output (2) 32 /P4 Current station position output (5)
8 /AL2 Alarm code output (4) 33 /CD0 Command data input (0)
9 /AL3 Alarm code output (8) 34 /CD1 Command data input (1)
13 /ZRN Machine zero point return mode setting 38 /CD5 Command data input (5)
input
39 /CD6 Command data input (6)
14 /MAN Manual operation mode setting input
40 /CD7 Command data input (7)
15 /PULS Pulse operation mode setting input
41 /CD8 Command data input (8)
16 /MCW Manual operation input (reverse)
42 /CD9 Command data input (9)
17 /MCCW Manual operation input (forward)
43 /CD10 Command data input (10)
18 /RST Reset input
44 /CD11 Command data input (11)
19 /SP2ND Speed selection code input 2
45 /DR0 Rotating direction select input 1
20 /SP3RD Speed selection code input 3
46 /DR1 Rotating direction select input 2
21 /LPG Line PG selection input
47 /PS0 Station number read select input 0
22 /AST Start command input
48 /PS1 Station number read select input 1
23 /ALMRST Alarm reset input
49 +24V2 +24 V input 2
24 /STOP Pause input
50 −
25 +24V1 +24 V input 1
B-5
List of I/O Signals
3 /MAN-LT Manual operation mode output 28 /DSO0 Data strobe output (0)
4 /POS1 Positioning completed output (COIN) 29 /DSO1 Data strobe output (1)
5 /POS2 Positioning near output (NEAR) 30 /DSO2 Data strobe output (2)
B 6 /AL0 Alarm code output (1) 31 /DSO3 Data strobe output (3)
7 /AL1 Alarm code output (2) 32 /DSO4 Data strobe output (4)
8 /AL2 Alarm code output (4) 33 /DSI10 Position data input (0)
9 /AL3 Alarm code output (8) 34 /DSI11 Position data input (1)
13 /ZRN Machine zero point return mode setting 38 /DSI15 Position data input (5)
input
39 /DSI16 Position data input (6)
14 /MAN Manual operation mode setting input
40 /DSI17 Position data input (7)
15 /PULS Pulse operation mode setting input
41 /DSI20 Speed data input (0)
16 /MCW Manual operation input (Reverse)
42 /DSI21 Speed data input (1)
17 /MCCW Manual operation input (Forward)
43 /DSI22 Speed data input (2)
18 /RST Reset input
44 /DSI23 Speed data input (3)
19 /SP2ND Speed selection code input 2
45 /DSI24 Speed data input (4)
20 /SP3RD Speed selection code input 3
46 /DSI25 Speed data input (5)
21 /LPG Line PG selection input
47 /DSI26 Speed data input (6)
22 /AST Start command input
48 /DSI27 Speed data input (7)
23 /ALMRST Alarm reset input
49 +24V2 +24 V input 2
24 STOP Pause input
50 −
25 +24V1 +24 V input 1
B-6
Table B.6. Serial Communications Method (Cn-27 = 2)
10 − 35 −
11 − 36 −
12 − 37 −
B-7
List of I/O Signals
3 /MAN-LT Manual operation mode output 28 /P0 Zone signal output (1)
4 /POS1 Positioning completed output (COIN) 29 /P1 Zone signal output (2)
5 /POS2 Positioning near output (NEAR) 30 /P2 Zone signal output (3)
B 6 /AL0 Alarm code output (1) 31 /P3 Zone signal output (4)
7 /AL1 Alarm code output (2) 32 /P4 Zone signal output (5)
8 /AL2 Alarm code output (4) 33 /CD0 Position number data input (0)
9 /AL3 Alarm code output (8) 34 /CD1 Position number data input (1)
13 /ZRN Machine Zero point return mode setting 38 /CD5 Position number data input (5)
input
39 /CD6 Position number data input (6)
14 /MAN Manual operation mode setting input
40 /CD7 Position number data input (7)
15 /PULS Pulse operation mode setting input
41 /CD8 Position number data input (8)
16 /MCW Manual operation input (Reverse)
42 −
17 /MCCW Manual operation input (Forward)
43 −
18 /RST Reset input
44 −
19 /SP2ND Speed selection code input 2
45 −
20 /SP3RD Speed selection code input 3
46 −
21 /LPG Line PG selection input
47 /PS0 Zone signal read selection input 0
22 /AST Start command input
48 /PS1 Zone signal read selection input 1
23 /ALMRST Alarm reset input
49 +24V2 +24 V input 2
24 STOP Pause input
50 −
25 +24V1 +24 V input 1
B-8
C
List of Parameters
C
Σ-Series SERVOPACKs provide many functions, and have parameters to
allow the user to select each function and perform fine adjustment. This
appendix lists these parameters.
Memory switches Each bit of this switch is turned ON or OFF to select a function.
Cn-01, Cn-02, Cn-26,
Cn-29, Cn-32, Cn-33,
Cn-39
Parameter settings other A numerical value such as a torque limit value or speed loop gain is set
than those above in this parameter.
IMPORTANT 1. Refer to Chapter 3 Advanced Use for details on how to use parameters.
2. For details on how to set parameters, refer to 5.1.6 Parameter Setting Mode.
C-1
List of Parameters
Cn-02 Memory Switch (See page C-7) (Off-line setting except for bits 6, 7, and E)*1
Cn-05 Speed loop integration time constant × 0.01 ms 200 51200 2000 *2
Cn-06 Forward rotation stored stroke limit Command unit −99999999 +99999999 +99999999 *1
C Cn-07 Reverse rotation stored stroke limit Command unit −99999999 +99999999 −99999999 *1
Cn-0E Reserved 0
Cn-0F Reserved 0
C-2
Parameter Name Unit Lower Upper Factory Remarks
No. Limit Limit Setting
Cn-23 Command units per machine revolu- Command unit 1 1500000 32768 *1
tion
Cn-2D Output signal selection (See page C-11) 111 666 214 *1
Cn-2E Machine zero point return feed speed × 1000 command 1 240000 200
units/min.
Cn-2F Machine zero point return approach × 1000 command 1 240000 100
speed units/min.
C-3
List of Parameters
Cn-31 Machine zero point return final Command unit −99999999 +99999999 8192
distance traveled
Cn-39 Acceleration/deceleration type setting (See page C-15) (Off-line setting except for bits 8, A, C, and E)*1
Note: Parameters in must be set and checked before turning ON the motor.
* 1. Changes to this setting become valid after turning OFF and then ON the power.
* 2. Set automatically by the auto-tuning function.
C-4
Table C.2. List of Parameters (Memory Switch Settings) Cn-01
2 0 1 0
Uses forward rotation prohibited Does not use forward rotation pro-
input (P-OT). hibited input (P-OT). Forward
rotation is always possible.
3 0 1 0
Uses reverse rotation prohibited Does not use reverse rotation pro-
C
input (N-OT). hibit input (N-OT). Reverse rota-
tion is always possible.
Processing 5 0 1 0
performed at
recovery from After recovery from power loss, After recovery from power loss,
power loss does not activate Servo alarm. activates Servo alarm.
Sequence 6 0 1 0
selection
at abnormal stop At base block, stops motor with At base block, allows the motor to
dynamic brake (DB). coast to a stop.
7 0 1 *1
At base block, stops motor with At base block, stops motor with
dynamic brake (DB) then releases dynamic brake (DB) then does not
brake. release brake.
8 0 1 0
9 0 1 0
C-5
List of Parameters
Mode switch B 0 1 0
selection
Uses mode switch function. Based Does not use mode switch func-
on the settings in Cn-01 bits D tion.
and C.
D, C 0, 0 0, 1 1, 0 1, 1 0, 0
C mand as a
condition.
condition. tion.
(Level setting:
(Level setting: (Level setting: Cn-0E)
(Level setting: Cn-0D) Cn-0E)
Cn-0C)
Encoder selection E 0 1 0
Note: : Parameters in must be set and checked before turning ON the motor.
* 1. 1.5 kW or less: 1;2.0 kW or more: 0
IMPORTANT Changes to Cn-01 memory switch settings become valid after turning OFF and then ON the power.
C-6
Table C.3. List of Parameters (Memory Switch Settings) Cn-02
Analog speed limit 2 Reserved: Setting = 0 (Do not change this setting.) 0
function
Command or line PG 5, 4, 3 0, 0, 0 0, 0, 1 0, 1, 0 0, 1, 1 1, 0, 0 0, 0, 0
C
pulse form
Sign + CW + Phase A + Phase A + Phase A +
Pulse CCW phase B phase B phase B
(× 1) (× 2) (× 4)
Analog monitor 6 0 1 0
selection
Outputs torque command to TRQ-M. Outputs speed command
to TRQ-M.
7 0 1 0
Torque filter C 0 1 *
Does not invert input pulse logic. Inverts input pulse logic.
C-7
List of Parameters
IMPORTANT Changes to Cn-01 memory switch settings become valid after turning OFF and then ON the power.
However, bits 6, 7, and E become valid immediately after setting.
Setting Function
1 Digital switches
2 Serial communications
4 Speed table
C-8
J Command Coordinate Mode (Cn-26) Settings
External position 0 0 1 0
indicator display mode
Displays the Displays the value accumulated 0
present from the start of automatic opera-
position. tion.
Finite/Infinite length 1 0 1 0
mode selection
Finite length Infinite length
Linear/Rotary mode 2 0 1 0
selection
Linear Rotary
Position command 3 0 1 0 C
method
Absolute Incremental
Setting Function
0 Station numbers
1 Digital switches
2 Serial communications
4 Command table
C-9
List of Parameters
SGM-04A 106
SGMP-04A 126
SGMG-05AjA 142
SGM-08A 107
SGMP-08A 127
SGMG-09AjA 143
SGMG-09AjB 173
SGMS-10AjA 163
SGMG-13AjA 144
SGMP-15A 128
SGMS-15AjA 164
SGMG-20AjB 175
SGMS-20AjA 165
C-10
SERVOPACK Model Applicable Motor Model Cn-2A Factory Setting
SGMG-30AjA 146
SGMG-30AjB 176
SGMS-30AjA 166
SGMG-44AjA 147
SGMG-44AjB 177
SGMS-40AjA 167
SGMD-40AjA 157
SGMS-50AjA 168
C
SGDB-60AM SGMG-55AjA 148 148
SGMG-60AjB 178
Setting Function
1 /TGON
2 /S-RDY
3 /CLT
4 /BK
5 OL warning
6 OL alarm
C-11
List of Parameters
Change in speed 2 0 1 0
command during
automatic operation Does not use. Uses.
Speed command 5 0 1 0
C (automatic operation)
Sets using same method Sets using different
as position command. method from position
command.
Speed command 6 0 1 0
(manual operation)
Sets using same method Sets using different
as position command. method from position
command.
FB when positioning 7 0 1 0
stopped
Motor PG only According to /LPG
contact
Serial communications 8 0 1 0
group
Does not set. Sets.
“OK” response to B 0 1 0
commands
Uses. Does not use.
Continuous monitor C 0 1 0
transmission
Does not use. (Sends Uses.
once only.)
C-12
Function Bit No. Setting Factory
Setting
External positioning F 0 1 0
function
Does not use. Uses.
STOP signal 0 0 1 0
C
Uses. Does not use.
Remaining 1 0 1 0
data after
STOP signal Keeps. Discards.
Station 3 0 1 0
number 0
number.
Uses. Does not use.
Station near 4 0 1 0
signal
Does not use. Uses.
Station 5 0 1 0
number out-
put expansion Does not use. Uses.
Pulse input 7 0 1 0
OT signal 8 0 1 0
switching
Standard Reverses P-OT signal and
N-OT signal.
External 9 0 1 0
position
indicator Does not use. Uses.
Zone signal A 0 1 0
C-13
List of Parameters
/AST signal B 0 1 0 1 0
logic
C 0 0 1 1 0
Input logic H
L
Line PG E 0 1 0
C-14
J Acceleration/Deceleration Type (Cn-39) Settings
Acceleration/decelera- 0 0 1 0
tion designation
Does not use. Uses.
Linear acceleration/de- 1 0 1 0
celeration step number
Single-step Two-step
S-shaped acceleration/ 2 0 1 0
deceleration
Does not use. Uses.
Acceleration/decelera- 8 0 1 0 C
tion type of automatic
operation mode Linear, S-shaped Exponential
Acceleration/decelera- A 0 1 0
tion type of manual op-
eration mode Linear, S-shaped Exponential
Acceleration/decelera- C 0 1 0
tion type of pulse
operation mode Linear, S-shaped Exponential
Acceleration/decelera- E 0 1 0
tion type of machine
zero point return mode Linear, S-shaped Exponential
C-15
D
List of Alarm Displays
This appendix provides the name and meaning of each alarm display.
For the cause of each alarm and the action to be taken, refer to the follow-
ing section: 7.2.1 Troubleshooting Problems with Alarm Display.
D-1
List of Alarm Displays
Serial Data Status Alarm Alarm Output /ERR Alarm or Meaning Remarks
(Transmitted (7-seg- Display Out- Error Name
only in ment LED on Alarm Code Output ALM put
Automatic
Display) Digital Out-
Transmission
Mode) Operator /AL0 /AL1 /AL2 /AL3 put
None This error This error OFF ON OFF ON ON ON Mode error Operation mode Only when
is not dis- is not dis- setting signal is motor is ON.
played on played on abnormal.
7-segment the Digital
LED. Operator. ON ON OFF ON ON ON Position error Position command Only when
data is abnormal motor is ON.
(non-existent sta-
tion, outside stored
stroke limit, etc.)
activated.
P-LS P. PLS OFF OFF ON OFF ON ON Forward Exceeded forward Valid in finite
rotation stored travel area. length mode.
stroke limit
TERMS z Checksum
An automatic check function for a set of data such as parameters. It stores the sum of parameter data, recalculates
the sum at specific timing, and then checks whether the stored value matches the recalculated value. This function
is a simple method of checking whether a set of data is correct.
D-2
Serial Data Status Alarm Alarm Output /ERR Alarm or Meaning Remarks
(
(Transmitted (7-seg-
(7 seg Display Out-
Out Error Name
only in ment on
Automatic Alarm Code Output ALM put
LED Dis- Digital Out-
Out
Transmission
Mode) play)
l ) O
Opera- put
tor /AL0 /AL1 /AL2 /AL3
A.00 0. A.00 OFF OFF OFF OFF OFF OFF Absolute data Absolute data fails to be For absolute
alarm received, or received encoder only
absolute data is abnor-
mal.
A.02 0. A.02 OFF OFF OFF OFF OFF OFF Parameter Checksum results of −
breakdown parameters are
abnormal.
A.10 1. A.10 ON OFF OFF OFF OFF OFF Overcurrent An overcurrent flowed −
through the power
transistor.
A.40 4. A.40 OFF OFF ON OFF OFF OFF Main circuit Main circuit −
voltage alarm voltage is abnormal.
A.51 5. A.51 ON OFF ON OFF OFF OFF Overspeed Rotation speed of the Detection level =
motor has exceeded Maximum
detection level. rotation speed ×
1.1 or × 1.2
A.71 7. A.71 ON ON ON OFF OFF OFF Overload The motor was running −
(high load) for several seconds to
several tens of seconds
under a torque largely
exceeding ratings.
A.72 7. A.72 ON ON ON OFF OFF OFF Overload The motor was running −
(low load) continuously under a
torque exceeding
ratings.
D-3
List of Alarm Displays
Serial Data Status Alarm Alarm Output /ERR Alarm or Meaning Remarks
(Transmitted (7-seg- Display Out- Error Name
only in ment LED on Alarm Code Output ALM put
Automatic
Display) Digital Out-
Transmission
Mode) Operator /AL0 /AL1 /AL2 /AL3 put
A.80 8. A.80 OFF OFF OFF ON OFF OFF Encoder zero The number of phase-A Also detected
point alarm and phase-B pulses when using
does not match the incremental
number of phase-C PG.
pulses.
A.81 8. A.81 OFF OFF OFF ON OFF OFF Absolute All three power supplies For 12 bit
encoder for the absolute encoder absolute
backup alarm (+5 V, battery and encoder only
internal capacitor) have
failed.
A.82 8. A.82 OFF OFF OFF ON OFF OFF Absolute The checksum results of For 12 bit
encoder absolute encoder absolute
checksum memory is abnormal. encoder only
alarm
A.83 8. A.83 OFF OFF OFF ON OFF OFF Absolute Battery voltage for the For 12 bit
D encoder battery absolute encoder is
alarm abnormal.(Detected by
absolute
encoder only
12-bit absolute encoder.)
A.84 8. A.84 OFF OFF OFF ON OFF OFF Absolute Received absolute data For 12 bit
encoder data is abnormal. absolute
alarm encoder only
A.85 8. A.85 OFF OFF OFF ON OFF OFF Absolute The motor was For 12 bit
encoder running at a speed absolute
overspeed exceeding 400 r/min encoder only
when the absolute
encoder was turned ON.
A.B0 b. A.b0 ON ON OFF ON OFF OFF Hardware Hardware of Servo con- This alarm
alarm troller section may not be
malfunctioning. stored in alarm
trace-back
memory.
D-4
Serial Data Status Alarm Alarm Output /ERR Alarm or Meaning Remarks
(Transmitted (7-seg- Display Out- Error Name
only in ment LED on Alarm Code Output ALM put
Automatic
Display) Digital Out-
Transmission
Mode) Operator /AL0 /AL1 /AL2 /AL3 put
A.C1 C. A.C1 OFF OFF ON ON OFF OFF Servo overrun The servomotor −
alarm (encoder) overran.
A.C2 C. A.C2 OFF OFF ON ON OFF OFF Encoder phase Phase -A, -B and -C For incremen-
error detection output by the tal encoder
alarm encoder are only.
abnormal.
A.D0 d. A.d0 ON OFF ON ON OFF OFF Position error Position error pulse −
pulse overflow has exceeded the
“Overflow”
parameter setting.
D
A.F1 F. A.F1 ON ON ON ON OFF OFF Power lines One phase is not −
open phase connected in the
detect main power supply.
A.F3 F. A.F3 ON ON ON ON OFF OFF Power loss error A power Only when bit
loss exceeding one 5 of Cn-01 set
cycle occurred in to 1
AC power supply.
− Undefined CPF00 Undefined OFF Unde- Digital Operator Digital Operator These alarms
fined transmission fails to communi- are not stored
error 1 cate with in alarm trace-
SERVOPACK even back memory.
five seconds after
power is turned ON.
− −. or . A.99 OFF OFF OFF OFF ON OFF Not an alarm Normal operation −
status
Indeterminate Undefined OFF OFF OFF OFF OFF OFF Control board Control board −
or no transmis- alarm faulty.
sion
D-5
E
Supplementary Information on
SGDB-jjAMA SERVOPACKs
(Contact I/O with Reverse Common)
E-1
Supplementary Information on SGDB-jjAMA SERVOPACKs
For SGDB-jjAMA contacts, it is necessary to understand the explanation given for SGDB-
jjAM as shown below. For details, refer to the lists of signals.
Terminals not Signal names and functions are the same as those of model SGDB-jjAM.
mentioned above
E-2
E.1 List of I/O Signals
1CN Symbol Signal Name Relevant 1CN Symbol Signal Name Relevant
Terminal Circuit Terminal Circuit
No. Diagram No. Diagram
11 TMON Torque monitor output *2 − 29 P-CON Proportional control command in- 1CN input
put *4 circuit
12 VTG Speed monitor output *2 − 30 /P-OT Forward drive prohibited input *4 1CN input
circuit
14 PCO PG division output phase C − 32 /STP Machine zero point return limit 1CN input
switch input *4 circuit
16 BK+ Break interlock output *3, *5 1CN output 34 N-CL Reverse torque limit input *4 1CN input
circuit circuit
* 1. Specification changes according to bit E of Cn-33 and bits 3, 4, and 5 of Cn-02. Refer to Line
PG and Pulse Input Terminals (page B-4), or Appendix C.
E-3
Supplementary Information on SGDB-jjAMA SERVOPACKs
SGDB-jjAM SGDB-jjAMA
Example: Example:
/AUT-LT, /AL0, /S-ON, STP, AUT-LT, AL0, S-ON, /STP,
/CD0, STOP CD0, /STOP
* 5. For the SGDB-jjAMA, understand the explanation given in the SGDB-jjAM manual
as follows:
SGDB-jjAM SGDB-jjAMA
Example: Example:
/BK+, /BK−, ALM+, ALM− BK+, BK−, /ALM+, /ALM−
E-4
E.2 Lists of 6CN I/O Signals by Command Mode
Lists of SGDB-jjAMA 6CN I/O signals in each command mode are provided below.
1CN Symbol Signal Name Relevant 1CN Symbol Signal Name Relevant
Terminal Circuit Terminal Circuit
No. Diagram No. Diagram
1 +24 V +24 V input 1 6CN output 26 +24V2 +24 V input 2 6CN output
circuit circuit
2 AUT-LT Automatic operation mode output 6CN output 27 ERR Command error output 6CN output
circuit circuit
3 MAN-LT Manual operation mode output 6CN output 28 P0 Current station position output 1 6CN output
circuit circuit
4 POS1 Positioning completed output 6CN output 29 P1 Current station position output 2 6CN output
(COIN) circuit circuit
5 POS2 Positioning near output (NEAR) 6CN output 30 P2 Current station position output 3 6CN output
circuit circuit
E
6 AL0 Alarm code output 1 6CN output 31 P3 Current station position output 4 6CN output
circuit circuit
7 AL1 Alarm code output 2 6CN output 32 P4 Current station position output 5 6CN output
circuit circuit
8 AL2 Alarm code output 4 6CN output 33 CD0 Command data input 0 6CN input
circuit circuit
9 AL3 Alarm code output 8 6CN output 34 CD1 Command data input 1 6CN input
circuit circuit
13 ZRN Machine zero point return mode 6CN input 38 CD5 Command data input 5 6CN input
setting input circuit circuit
14 MAN Manual operation mode setting in- 6CN input 39 CD6 Command data input 6 6CN input
put circuit circuit
15 PULS Pulse operation mode setting input 6CN input 40 CD7 Command data input 7 6CN input
circuit circuit
16 MCW Manual operation input (reverse) 6CN input 41 CD8 Command data input 8 6CN input
circuit circuit
17 MCCW Manual operation input (forward) 6CN input 42 CD9 Command data input (9) 6CN input
circuit circuit
18 RST Reset input 6CN input 43 CD10 Command data input (10) 6CN input
circuit circuit
E-5
Supplementary Information on SGDB-jjAMA SERVOPACKs
1CN Symbol Signal Name Relevant 1CN Symbol Signal Name Relevant
Terminal Circuit Terminal Circuit
No. Diagram No. Diagram
19 SP2ND Speed selection code input 2 6CN input 44 CD11 Command data input (11) 6CN input
circuit circuit
20 SP3RD Speed selection code input 3 6CN input 45 DR0 Rotating direction select input 1 6CN input
circuit circuit
21 LPG Line PG selection input 6CN input 46 DR1 Rotating direction select input 2 6CN input
circuit circuit
22 AST Start command input 6CN input 47 PS0 Station number read select input 0 6CN input
circuit circuit
23 ALMRST Alarm reset input 6CN input 48 PS1 Station number read select input 1 6CN input
circuit circuit
Note: For the SGDB-jjAMA, understand the explanation given in the SGDB-jjAM manu-
al as follows:
SGDB-jjAM SGDB-jjAMA
Example: Example:
/AUT-LT, /AL0, /CD0, STOP AUT-LT, AL0, CD0, /STOP
E-6
E.2 Lists of 6CN I/O Signals by Command Mode
1CN Symbol Signal Name Relevant 1CN Symbol Signal Name Relevant
Terminal Circuit Terminal Circuit
No. Diagram No. Diagram
1 +24 V +24 V input 1 6CN output 26 +24V2 +24 V input 2 6CN output
circuit circuit
2 AUT-LT Automatic operation mode output 6CN output 27 ERR Command error output 6CN output
circuit circuit
3 MAN-LT Manual operation mode output 6CN output 28 DSO0 Data strobe output 0 6CN output
circuit circuit
4 POS1 Positioning completed output 6CN output 29 DSO1 Data strobe output 1 6CN output
(COIN) circuit circuit
5 POS2 Positioning near output (NEAR) 6CN output 30 DSO2 Data strobe output 2 6CN output
circuit circuit
6 AL0 Alarm code output 1 6CN output 31 DSO3 Data strobe output 3 6CN output
circuit circuit
7 AL1 Alarm code output 2 6CN output 32 DSO4 Data strobe output 4 6CN output
circuit circuit
E
8 AL2 Alarm code output 4 6CN output 33 DSI10 Position data input 0 6CN input
circuit circuit
9 AL3 Alarm code output 8 6CN output 34 DSI11 Position data input 1 6CN input
circuit circuit
13 ZRN Zero point return mode setting in- 6CN input 38 DSI15 Position data input 5 6CN input
put circuit circuit
14 MAN Manual operation mode setting in- 6CN input 39 DSI16 Position data input 6 6CN input
put circuit circuit
15 PULS Pulse operation mode setting input 6CN input 40 DSI17 Position data input 7 6CN input
circuit circuit
16 MCW Manual operation input (reverse) 6CN input 41 DSI20 Speed data input 0 6CN input
circuit circuit
17 MCCW Manual operation input (forward) 6CN input 42 DSI21 Speed data input 1 6CN input
circuit circuit
18 RST Reset input 6CN input 43 DSI22 Speed data input 2 6CN input
circuit circuit
19 SP2ND Speed selection code input 2 6CN input 44 DSI23 Speed data input 3 6CN input
circuit circuit
20 S[3RD Speed selection code input 3 6CN input 45 DSI24 Speed data input 4 6CN input
circuit circuit
E-7
Supplementary Information on SGDB-jjAMA SERVOPACKs
1CN Symbol Signal Name Relevant 1CN Symbol Signal Name Relevant
Terminal Circuit Terminal Circuit
No. Diagram No. Diagram
21 LPG Line PG selection input 6CN input 46 DSI25 Speed data input 5 6CN input
circuit circuit
22 AST Start command input 6CN input 47 DSI26 Speed data input 6 6CN input
circuit circuit
23 ALMRST Alarm reset input 6CN input 48 DSI27 Speed data input 7 6CN input
circuit circuit
Note: For the SGDB-jjAMA, understand the explanation given in the SGDB-jjAM manu-
al as follows:
SGDB-jjAM SGDB-jjAMA
Example: Example:
/AUT-LT, /AL0, /DSI10, STOP AUT-LT, AL0, DSI10, /STOP
E
J List of 6CN I/O Signals in Serial Communications Method
1CN Symbol Signal Name Relevant 1CN Symbol Signal Name Relevant
Terminal Circuit Terminal Circuit
No. Diagram No. Diagram
1 +24 V +24 V input 1 6CN output 26 +24V2 +24 V input 2 6CN output
circuit circuit
2 AUT-LT Automatic operation mode output 6CN output 27 ERR Command error output 6CN output
circuit circuit
3 MAN-LT Manual operation mode output 6CN output 28 P0 Zone signal output 1 6CN output
circuit circuit
4 POS1 Positioning completed output 6CN output 29 P1 Zone signal output 2 6CN output
(COIN) circuit circuit
5 POS2 Positioning near output (NEAR) 6CN output 30 P2 Zone signal output 3 6CN output
circuit circuit
6 AL0 Alarm code output 1 6CN output 31 P3 Zone signal output 4 6CN output
circuit circuit
7 AL1 Alarm code output 2 6CN output 32 P4 Zone signal output 5 6CN output
circuit circuit
E-8
E.2 Lists of 6CN I/O Signals by Command Mode
1CN Symbol Signal Name Relevant 1CN Symbol Signal Name Relevant
Terminal Circuit Terminal Circuit
No. Diagram No. Diagram
10 − − − 35 − − −
11 − − − 36 − − −
12 − − − 37 − − −
Note: For the SGDB-jjAMA, understand the explanation given in the SGDB-jjAM manu-
al as follows:
SGDB-jjAM SGDB-jjAMA
Example: Example:
/AUT-LT, /AL0, /P0, STOP AUT-LT, AL0, P0, /STOP
E-9
Supplementary Information on SGDB-jjAMA SERVOPACKs
1CN Symbol Signal Name Relevant 1CN Symbol Signal Name Relevant
Terminal Circuit Terminal Circuit
No. Diagram No. Diagram
1 +24 V +24 V input 1 6CN output 26 +24V2 +24 V input 2 6CN output
circuit circuit
2 AUT-LT Automatic operation mode output 6CN output 27 ERR Command error output 6CN output
circuit circuit
3 MAN-LT Manual operation mode output 6CN output 28 P0 Zone signal output 1 6CN output
circuit circuit
4 POS1 Positioning completed output 6CN output 29 P1 Zone signal output 2 6CN output
(COIN) circuit circuit
5 POS2 Positioning near output (NEAR) 6CN output 30 P2 Zone signal output 3 6CN output
circuit circuit
6 AL0 Alarm code output 1 6CN output 31 P3 Zone signal output 4 6CN output
circuit circuit
7 AL1 Alarm code output 2 6CN output 32 P4 Zone signal output 5 6CN output
circuit circuit
E
8 AL2 Alarm code output 4 6CN output 33 CD0 Position number data input 0 6CN input
circuit circuit
9 AL3 Alarm code output 8 6CN output 34 CD1 Position number data input 1 6CN input
circuit circuit
13 ZRN Zero point return mode setting in- 6CN input 38 CD5 Position number data input 5 6CN input
put circuit circuit
14 MAN Manual operation mode setting in- 6CN input 39 CD6 Position number data input 6 6CN input
put circuit circuit
15 PULS Pulse operation mode setting input 6CN input 40 CD7 Position number data input 7 6CN input
circuit circuit
16 MCW Manual operation input (reverse) 6CN input 41 CD8 Position number data input 8 6CN input
circuit circuit
E-10
E.2 Lists of 6CN I/O Signals by Command Mode
1CN Symbol Signal Name Relevant 1CN Symbol Signal Name Relevant
Terminal Circuit Terminal Circuit
No. Diagram No. Diagram
22 AST Start command input 6CN input 47 PS0 Zone signal read selection input 0 6CN input
circuit circuit
23 ALMRST Alarm reset input 6CN input 48 PS1 Zone signal read selection input 1 6CN input
circuit circuit
Note: For the SGDB-jjAMA, understand the explanation given in the SGDB-jjAM manu-
al as follows:
SGDB-jjAM SGDB-jjAMA
Example: Example:
/AUT-LT, /AL0, /CD0, STOP AUT-LT, AL0, CD0, /STOP
E-11
Supplementary Information on SGDB-jjAMA SERVOPACKs
The contact I/O circuits of the SGDB-jjAMA SERVOPACK are shown below.
SGDB SERVOPACK
Y 4.7 kΩ Photocoupler
0V
+24 V
5 mA
X
+24 V
Photocoupler output X+
For each output,
Voltage used: 30 VDC max.
Output current: 50 mADC max. X−
0V
SGDB SERVOPACK
Turns ON and reads contact
at 500 Hz 25% duty.
1 kΩ
0V
Photocoupler
8.2 kΩ
+24 V
3.3 kΩ
X
Photocoupler
3 mA
500 Hz 25% Duty
E-12
E.3 Contact I/O Circuits
+24 V
Photocoupler output Y
For each output,
Voltage used: 30 VDC max.
Output current: 50 mADC max. X
0V
E-13
Supplementary Information on SGDB-jjAMA SERVOPACKs
The following are examples of wiring the SGDB-jjAMA in each command method.
E-14
E.4 Wiring Examples
ZRN 13
3 PULS
MAN 14 Manual pulse generator
+24V 4 /PULS P
PULS 15 or external PG
0V 6 SIGN (When using manual
7 /SIGN P pulse generator, do not
MCW 16
10 CC
/CC P
connect [CC] and
[/CC].)
E
MCCW 9
17
RST 18
SP2ND 19 24 PAO
SP3RD 20 25 /PAO P
LPG 21 26 PBO
AST 22 27 /PBO P Motor PG division
ALMRST 23 14 PCO output
/STOP 24 15 /PCO P
0V1 25 5 SG
11 TRQ−M
+24V CD0 33 12 VTG−M Analog monitor
0V CD1 34 2 SG
CD2 35
CD3 36 Connector FG
CD4 37 case
CD5 38 3CN
CD6 39 1 TXD 1
External position
CD7 40 2 /TXD P 2
indicator or other
CD8 41 3 RXD serial interface
CD9 42 4 /RXD P device
CD10 43 6 /RXD (Numbers refer to
CD11 RT ←Termination connector terminal
44 7
DR0 0V 3,4 numbers of external
45 9 position indicator.)
DR1 46 Connector FG
PS0 47 case [RXD], [/RXD], and [FG] are not
PS1 48 7CN connected to external position
0V2 49 1 BAT indicator. Also, termination is not
FG for 6CN shield FG Connector BAT0 required. However, it is necessary to
2 shield [FG], ground indicator itself, and
case
provide power source.
E-15
Supplementary Information on SGDB-jjAMA SERVOPACKs
SERVOPACK
SGDB-jjAMA
6CN 1CN
0V1 32 /STP +24V
+24V 1
AUT−LT 2 28 S−ON 0V
0V
MAN−LT 3 30 /P−OT
POS1 /N−OT
4 31
POS2 PCON
5 29
AL0 6 33 P−CL
AL1 7 34 N−CL
AL2 8 35 0V
AL3 9 BK+
16 +24V
ZRN 13 17 BK−
0V
MAN TGON+
14 18
+24V PULS TGON−
15 19
0V S−RDY+
20
S−RDY−
21
MCW /ALM+
16 22
MCCW 17 23 /ALM−
RST 18
SP2ND 19
SP3RD PULS
20 3 Manual pulse generator
LPG 4 /PULS P
21 or external PG (When
AST SIGN
22 6 using manual pulse
ALMRST /SIGN P generator, do not
23 7
/STOP CC connect [CC] and
E 0V1
24
25
10
9
/CC P [/CC].)
PAO
+24V2 24
+24V 26 P
ERR 25 /PAO
0V 27
26 PBO
/PBO P Motor PG division
DSO0 27 output
28 PCO
DSO1 29 14
DSO2 15 /PCO P
30 SG
DSO3 5
31
DSO4 32
DSI10 11 TRQ−M
33 VTG−M
DSI11 12 Analog monitor
34
DSI12 2 SG
PLC, etc. (The 35
digital switch unit DSI13 36 Connector FG
or contact input DSI14
unit of a standard 37 case
DSI15
product cannot be 38
DSI16 3CN
used.) 39 TXD 1
DSI17 1 External position
40 /TXD P 2
DSI20 2 indicator or other
DSI21
41 3 RXD serial interface
42 /RXD P device
DSI22 4
43 /RXD (Numbers refer to
DSI23 6
44 RT ←Termination connector terminal
DSI24 7 numbers of external
45 0V 3,4
DSI25 9 position indicator.)
46 Connector FG
DSI26
47 case
DSI27 48 [RXD], [/RXD], and [FG] are not connected to
7CN
external position indicator. Also, termination is not
0V2 49 1 BAT required. However, it is necessary to shield [FG],
FG for 6CN shield FG Connector case 2 BAT0 ground the indicator itself, and provide power source.
Note: Since the polarity of the contact I/O drive power supply is reversed, the Digital Switch Unit
and Contact Input Unit of an SGDB-jjAM SERVOPACK cannot be used. Yaskawa
does not supply Digital Switch Units or Contact Input Units for the SGDB-jjAMA
SERVOPACK.
E-16
E.4 Wiring Examples
PAO
24
/PAO P
25
PBO
26 P Motor PG division
/PBO output
27
PCO
14
/PCO P
15
SG
5
TRQ−M
11
VTG−M Analog monitor
12
SG
2
Connector case FG
FG for 1CN shield
7CN
BAT
1
BAT0
2
E-17
Supplementary Information on SGDB-jjAMA SERVOPACKs
ZRN
13 PULS
MAN 3 Manual pulse
14 /PULS P
+24V PULS 4 generator or external
15 SIGN PG (When using
0V 6
/SIGN P manual pulse
7
E MCW
16
10
CC
/CC P
generator, do not
connect [CC] and
MCCW 9 [/CC].)
17
RST
18
SP2ND PAO
19 24
SP3RD /PAO P
20 25
LPG PBO
21 26 Motor PG division
AST /PBO P
22 27 output
ALMRST PCO
23 14
/STOP /PCO P
24 15
0V1 SG
25 5
TRQ−M
11
+24V CD0 VTG−M Analog monitor
33 12
0V CD1 SG
34 2
CD2
35
CD3 FG
36 Connector FG for 1CN shield
CD4 case
37
CD5
38 3CN
CD6 TXD 1
39 1 External position
CD7 /TXD P 2
40 2 indicator or other
CD8 RXD serial interface
41 3
/RXD P device
4
/RXD (Numbers refer to
6 connector terminal
RT ←Termination
7 numbers of external
0V 3,4
9 position indicator.)
FG
Connector
case [RXD], [/RXD], and [FG] are not connected
7CN to external position indicator. Also,
0V2 49 BAT termination is not required. However, it is
Connector 1 necessary to shield [FG], ground indicator
FG for 6CN shield FG BAT0
case 2 itself, and provide power source.
E-18
INDEX
— Index-1 —
INDEX
E I
electronic gear function, 3 - 8 impact resistance, 6 - 42
setting, 3 - 9 input signal terminals
forward external torque limit input, 3 - 16
electronic gear ratio, 3 - 9
reverse external torque limit input, 3 - 16
command unit, 3 - 9 servo ON, 3 - 20
for different load mechanisms, 3 - 10
load travel distance per revolution of load shaft in command inspection, 7 - 2, 7 - 3
units, 3 - 9 Servomotors, 7 - 2
Servopacks, 7 - 3
machine specifications, 3 - 9
installation, 2 - 4
encoder output, 3 - 103 servomotor, alignment, 2 - 8
signals, divided, 3 - 103 Servomotors, 2 - 7
encoder pulses, number per revolution, 3 - 6 Servopacks, 2 - 10
internal torque limit, 3 - 15
encoders
absolute, 1 - 8, 3 - 133
battery replacement, 7 - 4
cables L
connectors, 6 - 213
limit switch, overtravel limit function, 3 - 24
dimensional drawings, 6 - 220
specifications, 6 - 220 load inertia, gain settings, A - 8
extending cables, 3 - 136 loads
incremental, 1 - 8 allowable radial load, 6 - 40
allowable thrust load, 6 - 40
external torque limit, 3 - 15
external torque limit input, 3 - 17
forward, 3 - 17
reverse, 3 - 17
MĞN
machine data table, 6 - 11
machine rigidity, 5 - 33
FĞH selection, 5 - 30
magnetic contactor, 2 - 14
feed-forward control, 3 - 118 dimensional drawings, 6 - 244
specifications, 6 - 244
feedback control, meaning, 1 - 3
maintenance, 7 - 2, 7 - 3
fuse, 3 - 125 Servomotors, 7 - 2
Servopacks, 7 - 3
gain
adjustment, 3 - 114 MCCB, 2 - 14, 3 - 125, 6 - 242
AC Servopack, A - 2 mechanical tolerance, 6 - 41
setting references, load inertia ratio, A - 8
memory switches
ground-fault interrupter, 2 - 3 mode switch, 3 - 119
grounding, 2 - 3 detection points
wiring, 3 - 126 error pulse, 3 - 122
motor acceleration, 3 - 121
high-voltage lines, Servopacks, 3 - 139 speed command, 3 - 121
torque command, 3 - 120
holding brake, 3 - 111
electrical specifications, 200-VAC SGM Servomotors, 6 - 21, molded-case circuit breaker
6 - 25, 6 - 29, 6 - 35 noise control, 2 - 3
host controllers, 1 - 5, 1 - 9 filter, 2 - 14, 3 - 124
installation, 3 - 127
hot start, 6 - 54 wiring, 3 - 125
— Index-2 —
INDEX
— Index-3 —
INDEX
position control
autotuning, A - 4 U
manual adjustment, A - 5
selection, 6 - 15 user constants, 3 - 7, 3 - 25
according to the motor, 6 - 16 bias, 3 - 118
brake signal output timing during motor operation, 3 - 113
servos
alarm reset, 5 - 4 brake signal speed level output during motor operation,
control systems, meaning, 1 - 4 3 - 113
gain adjustment, 3 - 114 dividing ratio setting, 3 - 104
meaning, 1 - 4 encoder type selection, 3 - 6
feed-forward gain, 3 - 118
shaft opening, 2 - 8
forward external torque limit, 3 - 16
specifications motor selection, 3 - 5
100-VAC SGM Servomotors, 6 - 27, 6 - 31, 6 - 33 number of encoder pulses, 3 - 6, 3 - 134
200-VAC SGM Servomotors, 6 - 19, 6 - 23
operation when motor stops after overtravel, 3 - 26
brake power supply, 6 - 218
cables, 6 - 192 operation when motor stops after servo OFF, 3 - 27
encoders, 6 - 220 output signal selection, 3 - 41, 3 - 43, 3 - 44, 3 - 112
connector kits, 6 - 197 overflow, 3 - 114
magnetic contactor, 6 - 244 position loop gain, 3 - 114
peripheral devices, 6 - 192 positioning complete range, 3 - 42, 3 - 44
regenerative resistor unit, 6 - 246 reverse external torque limit, 3 - 16
Servopack/Servomotor combination, 6 - 44 reverse rotation mode, 3 - 7
speed bias, 3 - 118 rotation direction selection, 3 - 7
speed loop gain, 3 - 115
starting time, 6 - 55
speed loop integration time constant, 3 - 115
stopping time, 6 - 55 stopping motor at servo OFF, 3 - 27, 3 - 110
surge suppressor, 6 - 246 stopping the motor at overtravel, 3 - 26
time delay from brake signal output to servo OFF, 3 - 112
torque command filter selection, 3 - 116
T torque command filter time constant, 3 - 115
terminals
standard motor with brake, 3 - 150, 3 - 152
standard motor without brake, 3 - 149, 3 - 151 VĞW
test run, 2 - 23
vibration class, 6 - 43
motor alone, 2 - 24
motor connected to the machine, 2 - 28 vibration resistance, 6 - 42
servomotor with brake, 2 - 29
voltage resistance test, 2 - 3
thrust load, 2 - 8
wiring, 2 - 13, 3 - 124
torque command filter time constant, 3 - 115
grounding, 3 - 126
torque restriction function, torque limit value, 3 - 16 more than one servo drive, 3 - 130
troubleshooting noise control, 3 - 125
alarm display, 7 - 5 peripheral devices, 2 - 13
without alarm display, 7 - 33 precautions, 2 - 2, 3 - 124
— Index-4 —
IRUMA BUSINESS CENTER
480, Kamifujisawa, Iruma, Saitama 358-8555, Japan
Phone 81-42-962-5696 Fax 81-42-962-6138
YASKAWA ELECTRIC AMERICA, INC.
2121 Norman Drive South, Waukegan, IL 60085, U.S.A.
Phone 1-847-887-7000 Fax 1-847-887-7370
MOTOMAN INC. HEADQUARTERS
805 Liberty Lane West Carrollton, OH 45449, U.S.A.
Phone 1-937-847-6200 Fax 1-937-847-6277
YASKAWA ELETRICO DO BRASIL COMERCIO LTD.A.
Avenida Fagundes Filho, 620 Bairro Saude-Sao Paulo-SP, Brazil CEP: 04304-000
Phone 55-11-5071-2552 Fax 55-11-5581-8795
YASKAWA ELECTRIC EUROPE GmbH
Am Kronberger Hang 2, 65824 Schwalbach, Germany
Phone 49-6196-569-300 Fax 49-6196-569-398
Motoman Robotics Europe AB
Box 504 S38525 Torsas, Sweden
Phone 46-486-48800 Fax 46-486-41410
Motoman Robotec GmbH
Kammerfeldstra e 1, 85391 Allershausen, Germany
Phone 49-8166-90-100 Fax 49-8166-90-103
YASKAWA ELECTRIC UK LTD.
1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, United Kingdom
Phone 44-1236-735000 Fax 44-1236-458182
YASKAWA ELECTRIC KOREA CORPORATION
Kfpa Bldg #1201, 35-4 Youido-dong, Yeongdungpo-Ku, Seoul 150-010, Korea
Phone 82-2-784-7844 Fax 82-2-784-8495
YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.
151 Lorong Chuan, #04-01, New Tech Park Singapore 556741, Singapore
Phone 65-6282-3003 Fax 65-6289-3003
YASKAWA ELECTRIC (SHANGHAI) CO., LTD.
4F No.18 Aona Road, Waigaoqiao Free Trade Zone, Pudong New Area, Shanghai 200131, China
Phone 86-21-5866-3470 Fax 86-21-5866-3869
YATEC ENGINEERING CORPORATION
4F., No.49 Wu Kong 6 Rd, Wu-Ku Industrial Park, Taipei, Taiwan
Phone 886-2-2298-3676 Fax 886-2-2298-3677
YASKAWA ELECTRIC (HK) COMPANY LIMITED
Rm. 2909-10, Hong Kong Plaza, 186-191 Connaught Road West, Hong Kong
Phone 852-2803-2385 Fax 852-2547-5773
BEIJING OFFICE
Room No. 301 Office Building of Beijing International Club, 21
Jianguomenwai Avenue, Beijing 100020, China
Phone 86-10-6532-1850 Fax 86-10-6532-1851
TAIPEI OFFICE
9F, 16, Nanking E. Rd., Sec. 3, Taipei, Taiwan
Phone 886-2-2502-5003 Fax 886-2-2505-1280
SHANGHAI YASKAWA-TONGJI M & E CO., LTD.
27 Hui He Road Shanghai China 200437
Phone 86-21-6553-6060 Fax 86-21-5588-1190
BEIJING YASKAWA BEIKE AUTOMATION ENGINEERING CO., LTD.
30 Xue Yuan Road, Haidian, Beijing P.R. China Post Code: 100083
Phone 86-10-6233-2782 Fax 86-10-6232-1536
SHOUGANG MOTOMAN ROBOT CO., LTD.
7, Yongchang-North Street, Beijing Economic Technological Investment & Development Area,
Beijing 100076, P.R. China
Phone 86-10-6788-0551 Fax 86-10-6788-2878
YASKAWA
In the event that the end user of this product is to be the military and said product is to be
employed in any weapons systems or the manufacture thereof, the export will fall under
the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade
Regulations. Therefore, be sure to follow all procedures and submit all relevant MANUAL NO. SIE-S800-16.3
documentation according to any and all rules, regulations and laws that may apply.
Printed in Japan March 2003 99-9 1
Specifications are subject to change without notice
for ongoing product modifications and improvements.
02-11
97-23059
1999-2003 YASKAWA ELECTRIC CORPORATION. All rights reserved.