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As the screws rotate, air is sucked into the housing through the inlet
port. The sucked air is trapped between the screws and carried along
to the outlet port.
Advantages:
1. Simplicity.
2. Fewer moving parts rotating at a constant speed.
3. Steady delivery of air without pressure pulses.
Fluid Conditioners:
The atmospheric air that is compressed in the compressor is
obviously not clean because the atmospheric air contains many
contaminants such as smoke, dirt, water vapor, etc. This
contaminated air may lead to excessive wear and failure of pneumatic
components. The system performance and accuracy depend mainly
on the supply of clean, dry and contamination-free compressed air.
Therefore fluid conditioners are used to condition the compressed air
before leaving into various pneumatic components.
Elements of Fluid Conditioners:
1. Filters, 2. Regulators 3. Lubricators
4. Mufflers 5. Air dryers.
In these, the first three units together are called FRL (Filter-
Regulator-Lubricator) unit or service unit
Air Filter:
The function of air filters is to remove all foreign matter and
allow dry, clean air to flow without restriction to the regulator and
then on to the lubricator. Filters are available in wide ranges starting
from a fine mesh wire cloth (which only strains out heavier foreign
particles) to elements made of synthetic materials (which are
designed to remove very small particles), Usually in-line filter
elements can remove contaminants in the 5 to 50 µm range.
Air Lubricator:
The function of an air lubricator is to add a controlled amount
of oil with air to ensure proper lubrication of internal moving parts of
pneumatic components. The lubricator adds the lubrication oil in the
form of a fine mist to reduce the friction and wear of the moving
parts of pneumatic components such as valves, packing used in air
cylinders, etc. At the same time excessive lubrication is also
undesirable. Excessive lubrication may result (i) malfunction
components, (ii) increased environmental problems, and (iii) seizing
of components after prolonged downtime. Generally a good-quality,
light-grade spindle oil is used in pneumatic systems. Sometimes, a
mixture of 50% kerosene and 50% SAE 30 oil is also used as
lubricant.
Proportional Valves:
Conventional solenoid operated direction control valve has
digital control systems, i.e, either fully open or, when the solenoid is
energized, fully closed. This 'bang-bang' operation gives rise to flow
and pressure surges in the hydraulic circuit with all the resultant
problems. If the valve can be gradually closed or opened as a
manually operated gate valve, it results in a gradual transition
between fully opened and fully closed conditions. For this,
proportional valves are used. The proportional valve has a DC
solenoid. The force exerted by the armature of the solenoid is
proportional to the current flowing through it and independent of the
armature movement over the working range of the solenoid.
Bi-stable Flip-flop:
In this air flow is going from the input Ps down through the
O1 channel or the O2 channel depending upon the signal from either
C1 or C2.
Preference Flip-Flop:
In some applications, specific output is necessary when the
power supply is turned ON and all the control signals are OFF. For
these applications, a flip flop with a start up preference is used. When
control signals are OFF, the output is ON at O1 and OFF at O2.
The OR/NOR gate is designed in such a manner that flow will always
be in the NOR signal when no control signal is present of course Ps is
present. The O2 port represents the NOR output and the O1 port
represents the OR output. Either C1 or C3 signal must be present to
get an output at the C1 port. But neither C1 nor C3 should be present to
get an output at the O2 port.
Both the C1 and C3 control signals are present to get an output at the
O1 port. The absence of either or both signals will result in the stable
output at the O2 port.
PLC CONSTRUCTION:
A PLC can be defined as a digital electronic device that uses a
programmable memory to store instructions such as logic,
sequencing, timing, counting and arithmetic to control machines or
processes. It is a software based instrument and hence it can be
programmed using an easy-to-learn programming language.
The three basic elements of PLC are
1. Central processing unit (CPU) with an associated memory
2. Input modules
3. Output module