A Guide

To Using
Easywall
Wall
Systems

Current October 2017

Easywall Connection Details
CONTENTS
✓ The Basic Panel – Two Standard Sizes for All Systems
✓ Single Panel Systems – Exposed Fixings
✓ Single Panel Systems – Concealed Fixings
✓ Twin Panel Systems – Exposed Fixings
✓ Twin Panel Systems – Concealed Fixings
✓ Cavity Systems – Exposed Fixings
✓ Cavity Systems – Concealed Fixings
✓ Insulated Cavity Systems – Exposed Fixings
✓ Insulated Cavity Systems – Concealed Fixings
✓ Typical Panel Layout
✓ Typical Corner and Tee Intersection Details
✓ Narrow Jamb Panel Layout Detail
✓ Narrow Jamb Reinforcement Detail
✓ Cavity System – Closing of Cavity to Openings
✓ Exposed Easywall to Concrete Column Detail – Fire Rated
✓ Concealed Easywall to Concrete Column Detail – Fire Rated
✓ Large MEP Duct Penetration – Head Detail – Fire Rated
✓ Standard Joint Finishing Method
✓ Sample MEP Installation Method
✓ Creating a traditional Concrete Stiffening Column in Easywall
✓ Creating a traditional Concrete Stiffening Beam in Easywall
✓ Using a Pre-manufactured Concrete Column and Beam Form in Easywall
✓ Inserting a Power Point into an Easywall Panel
✓ Easywall Extended Floor Channel for Use in Wall Heights 3020mm to 3150mm
✓ Deflection Detail for Use With Cold Rolled Steel Framed Buildings
 4

Panel Details
1.
1. 4.5mm
4.5mm Fibre
Fibre Cement
Cement Sheet
Sheet Face
2. Lightweight Concrete Core Fill
2. Locating
3. Lightweight Concrete Core Fill
Tongue
4.
3. Locating
Tongue Groove
5. Panel Size
3000mm High x 610mm Wide
Available in 75mm and 100mm Wall Thickness

Special Order Sizes Available : 150mm and 200mm

Standard Easywall Panel

Easywall Single Panel Systems
Exposed Head Fixing Details

4
2
3

Product Schedule

1. Easywall Panel
2. Top Angle 50 x 50
3. Rockwool Fire Blanket
4. Hilti 606 Smoke Sealant
5. Bottom Channel 20mm Flange
6. Power Shot Nail

6
Easywall Single Panel System
Concealed Head Fixing System

2
4

Product Schedule

1. Easywall Panel
2. Back to Back Angles 50 x 50
3. Rockwool Fire Blanket
4. Hilti 606 Smoke Sealant
5. Bottom Channel
6. Power Shot Nails

5
6
Easywall Twin Panel System
Exposed Head Fixing Detail

2
3 4

Product Schedule

1. Easywall Panel
2. Top Angle 50 x 50
3. Rockwool Fire Blanket
4. Hilti 606 Smoke Sealant
5. Bottom Channel 20mm Flange
6. Power Shot Nails

6
Easywall Twin Panel System
Concealed Head Fixing System

Product Schedule

1. Easywall Panel
2. Top Fix Channel 50mm
3. Rockwool Fire Blanket
4. Hilti 606 Smoke Sealant
5. Bottom Channel 20mm Flange
6. Power Shot Nail

5
6
Easywall
Easywall Cavity Systems
Cavity System
Exposed Head Fixing Detail

2
5
3
4

Product Schedule

1. Easywall Panel
2. Top Angles 50 x 50 x 1.5
3. Cavity Channel 50 x 50 x 50 x 1.5
4. Rockwool Fire Blanket
5. Hilti 606 Smoke Sealant
7 6. Bottom Channel 20mm Flange
6
7. Power Shot Nail
Easywall Cavity Systems
Concealed Head Fixing System

4
2 3

Product Schedule

1.
1. Easywall
Easywall Panel
Panel
2.
2. Top Channel 50mm 50mm
Fixing Channel FlangeFlange
3.
3. Rockwool
Rockwool Fire
Fire Blanket
Blanket
4.
4.Hilti 606 Smoke Sealant
5. Bottom Channel 20mm Flange
6. Power Shot Nails

Width of Channels to Suit Wall Type

6
Easywall Filled Cavity System
Exposed Fixing System
5
2
4
3

Product Schedule

1. Easywall Panel
2. Top Angle 50 x 50
3. PIR Foam Board
4. Rockwool Fire Blanket
5. Hilti 606 Smoke Sealant
6. Bottom Channel 20mm Flange
7. Power Shot Nail
6

7
Easywall Filled Cavity System
Concealed Fixing System

5
4
2

Product Schedule

1. Easywall Panel
2. Top Channel
3. PIR Foam Board
4. Rockwool Fire Blanket
5. Hilti 606 Smoke Sealant
6. Bottom Channel 20mm Flange
7. Power Shot Nail

7
 Floor Slab

Concrete
Column

Full Panel
Over Window
Full Panel Opening
Over Door 610mm
Opening
610mm

Easywall Typical Panel Layout 8m x 4.5m

 Easywall Standard Corner Fixing Detail
Easywall Standard Corner Fixing Detail
Also to be used for fixing Tee intersections in walls.

2
Product Schedule

1. Easywall Panel 3
2. Long Fixing Screw Typically 150mm
3. P45 Masonry Grout 4
4. Metal Corner Stop Bead
5. Filler (P45 Grout for 1st coat and plaster filler for 2nd
5

Note: Screw may be replaced with 10mm rebar epoxy set

into panel. Hole should be drilled oversize to accommodate
epoxy adhesive.
 Easywall Door Jamb Detail (Small Jamb)
For use when panel to side of door is less than 610mm

1. Use full panel over door opening.

2. Small panel to continue through adjacent wall

and be screw fixed to resist twisting.
Easywall Additional Support System (Small Panels)

Where a door jamb panel is less than

610mm it should continue through the
adjacent wall and be screw fixed to
resist twisting.

It is also advised to create a small

chase across the horizontal joint and
insert a length of 12mm rebar to
provide additional strength.

Rebar to be grouted in place using

P45 masonry grout.
Easywall Cavity Systems
Closing of Cavity to Accept Door or Window Frames

To close the cavity around openings and provide a secure fix for door and
window frames, insert 50 x 50 x 50 galvanised U channel using P45
adhesive.

Alternatively and 50 x 50 timber batten may be inserted in place of steel.

Easywall Fire Rated Column Connection Detail
To Be Used Where Exposed Joint is Acceptable
Product Schedule
2
1. Easywall Panel
2. Concrete Column
3. Rockwool Fire Blanket
4. Hilti 606 Smoke Sealant
3

1
 Easywall Joint to Concrete Column

4 3
1
2

7
1. Easywall Panel
2. Recess Edge to Easywall Panel 8
3. Concrete Column
4. Easywall Joint Compound
5. Render to Column Nominal Thickness 20mm
6. Fibre Mesh Joining Tape
7. Easywall Joint Compound
8. Painters Putty & Paint Coats

Construction Note: Easywall panels are set plumb and render to column
may be adjusted from top to bottom to bring column face in line with
finished Easywall.
Easywall MEP Solutions
Lintel detail where clearance over duct work is less than 650mm
2 4
3

Product Schedule
1. Easywall Panels
2. Light Gauge Steel Framing
3. Rockwool Fire Blanket
4. Fire Stop Gypsum Board
5. MEP Duct

Note: Requires 2 Layers of Gypsum Board

Fixed to Either Side of LGS Frame
 Easywall Panel Jointing Method

1
2 Product Schedule
1. Easywall Panel
2. Panel Adhesive
3. Recessed Edge
4. Cement Based Filler
5. Mesh Tape
6. Cement Based Filler
3 7. Plaster Based Filler

6
5

7
Application Method

Fill any gaps between panel with cement based filler,

to ensure there are no air pockets behind the joint.(4)
Apply thin coat of cement based filler to joint.(6)
Bed mesh tape into wet filler.(5)
Apply a second coat of cement based filler whilst first coat is wet and trowel off flush.(6)
Apply top coat of plaster based filler, allow to dry.(7)
Sand smooth as per standard gypsum board application.
Easywall cavity system provide the ideal
solution for running MEP services without chasing and patching.

Simply install one side of the cavity system and allow the MEP contractor to
clip the conduits to the back of the wall and drill through to face, before installing
the second side of the Easywall cavity system.

Easywall MEP Solutions - No Chase Cavity Systems

 Creating a Column with Easywall
Used for stiffening long walls, typically exceeding 8m in length.

Product Schedule

1. Easywall Panel
2. Cavity Block 50 x 50 Timber or U Channel
3. Temporary Plywood Cover
4. Reinforcement Bars to Engineers Specifications
Creating a Beam with Easywall
For wall heights which require stiffening.
Typically 6m for Non Fire Rated and
3.45m for Fire Rated Walls
 Easywall Pre-Manufactured Stiffener Column
Used in place of traditional ply formed column, maintain a continuous fibre cement
facing throughout the length of the wall.

1
5

6
3

Product Schedule

1. Easywall Panel
2. 50 x 50 Timber Block or Steel Channel Option
3. Fibre Cement Column Facing
4. Steel Reinforcement
5. Concrete Core Fill
6. Plastic Bar Support

Note: The Easywall Pre-Manufactured Column comes to site in one piece ready to install.
This product may also be used horizontally to provide a pre-manufactured stiffening beam where the
wall height requires additional support. Typically: Fire Rated at 3450mm / Non Fired Rated 6000mm
 Easywall MEP Solutions
Fitting a Power Point During Panel Installation
1. Locate position of power point on panel.
2. Mark a line down to bottom of panel.
3. Using a masonry drill and bit, drill a hole up to the power point.
4. Check out the face of the panel to take the power point.
5. Position panel ready to stand.
6. Insert draw string through conduit.
7. Stand Panel.
Easywall Extended
Floor Channels
For floor to ceiling heights between 3020mm and
3150mm it is not advisable to use small cut pieces
of Easywall panel to extend the height of the
standard 3000mm panel.

The recommended method is to purchase the

Easywall extended floor channel, which can be filled
with regular concrete. In this example the channel has a
flange height of 120mm and is filled to 100mm in
height and levelled off using a timber screed template.
This leaves the standard 20mm channel lip to locate
the Easywall panels.

The exposed channel can be painted to form a skirting,

or covered with ceramic tile skirting. 1

Product Schedule

1. Easywall Panel
2. Extended Floor Channel
3. Concrete Fill
4. Timber Screed Template
5. Power Shot Nail

4 2

5
 Concrete Screed

CRS Floor Joists

Shock Absorbing Bolt to Allow for Deflection

Top Fix Channel 50mm Flanges

Easywall Panels All Systems

Standard Bottom Channel 20mm Flanges

Skirting Back Plate

Bonded to Panel Face
Easywall Fixing Details
For Use With Cold Rolled Steel Buildings