Professional Documents
Culture Documents
of the
Portland Cement Association
I RESEARCH DEPARTMENT
Bulletiu 223
By
M. S. Ahrams and A. H. Gustaferro
By
By
M. S. Abrams KEY WORDS: aggregates; carbonate rocks; concrete
slabs; drying: expanded shale aggregates; fire rasis-
Senior Research Engineer, and
tanca; fire tests: floors: humidity; lightweight aggra-
A. H. Gustisferro
gatas; moisture content sand replacement: siliceous
Manager aggregates; testing: thickness
Fire Rasearch Section
Research and Development Laboratories
Port!and Cement Association INTRODUCTION
SPECIAL KEY WORDS: Prdrossod concratc floor ●Numbers in parentheses designate references at
comparisons, reinforced concroto floor comparisons end of paper.
JI11
ria for temperature rise of the unexposed l% 2 .J 3y2 7 5 6
in. !4 1/2 ?4 1
surface than by the other criteria. The cost — — . .
of conducting a large number of full-scale
,y2 ~ —— —
fire tests of floors or roofs to study the inllu- x x— x—
TABLE2—DATA ON CONCRETEMIXES
Sanded
Item Carbonate Siliceous Expanded Carbonate Carbonate
Aggregatea Aggregateb Shale Aggregated Aggregated
Concrete Concrete Aggregate” Concrete Concrete
Concrete
1‘)/2 39 73 4210
2 )/2 36 75 3950
4 Carbonate 74 75 4590
5 106 75 3740
6 167 75 3810
7 201 76 4120
1 yl 72 4230
2 y2 :: 77 3550
4 Siliceous II 75 4970
5 1:: 76 4380
6 151 75 4670
7 167 73 3660
1% Sanded 36 71 4180
2 y2 Expanded Ill 80 76 4570
4 Shale 117 75 4910
6 395 77 4660
1 y2 21 76 3380
2 y2 33 76 3280
4 Carbonate 73 3980
5 :: 55 3680
6 49 74 3780
7 52 72 4020
1 !/2 13 73 3840
2 y2 19 72 3100
4 Siliceous II 14 73 3460
5 73 3050
6 K 76 4510
7 20 75 3380
1 y2 21 71 3520
.2y= Sanded 23 70 3250
4 Expanded 24 71 3550
5 Shale 2B 75 4150
6 35 74 4130
m
1 ;:;$:.
Thermo-
,..11
T
..,.*, . . ....
‘m
,,, a .. >,,. >
[12 .—
@
o@1
12” / ‘\ +
Internol ‘Ie ‘m
Thermo- \<
cauples \\ ‘
. m
+- 16”+ 18”+
(a) SECTION THROUGH
SPECIMEN AND
FURNACE (b) PLAN OF SPECIMEN
2000 I
● 00 Minimum ,1 ,, , ,, ,, ,,
I 1 1 1 J
01
o I 2 3 4 5
TEST TIME, HR
—-L--L-/!.//! ‘
— —
01 234367
SLAB THICKNESS, IN.
soffits; (d) the surface temperature did not tests agree reasonably well with those from
rise 250 F during the test; or (e) specimens the 3 x 3-ft specimens of the present study.
were kiln-dried under varying conditioning Menzelt 5) and others(~) have indicated
atmospheres. Except for the &in. -thick slab, that the relationship between thickness and
endurance periods obtained from full-scale fire endurance of solid concrete slabs can
FPRIS FPRI- 1 Beam and Slab 6 Sand and Gravel 3:51 3:16
-. .
Wire Prevention Research Institute, Gardena, Lalitornia.
bllnderwriters’ Laboratories, Inc., Chicago, Illinois.
‘Underwriters’ Laboratories, Inc., Northbrook, Illinois.
16 15 18
41 39 41
94 93 87
Carbonate
140 139 137
1 Y2 16 13 18
2Y2 38 34 35
4 05 81 78
Siliceous
5 124 122 121
1 !4 23 20 24
Sanded 2 !4 58 54 54
Expended
Shale 4 138 136 13s
within con-
crete slabs made with carbonate aggregate
at various elapsed times during the fire
tests, Similar plots were made for the sili-
ceous and sanded expanded shale concretes.
as
:m000 -
-\
...A... 2Yz-in. Specimen
/’2 I 2 34
FIRE TEST TIME, HOURS
$lJ 3 -
E MIX II- SILICEOUS AGGREGATE Aggregate
w o
% 300
+ 2 -
< A
lx
u
w
w
b 1 a
I
I c
I 00 -;
/ SANDED EXPANDED
MIX ~- SHALE AGGREGATE
OL , , I
o 0123456 7
0 I 3 4 5
TES; TIME, HR SLAB THICKNESS, IN.
1 2 4
I
5 6 7 8 9
Fire Endurance,
Conditioning minutes Adiusted
Atmosphere Test Fire
RH, Test Standard hdurance,
Aggregate Mix Temp, F RH, 70 % Condition Conditicm minutes
‘Test RH = 72%.
blest RH = 71%.
OFrom Fig. 6.
‘oo”l=====
Column6 gives the RH at middepth of
the specimen at time of test. Column 7
shows the test fire endurance of the s eci-
CARBONATE men described in Columns 1 throug [6.
I 500 The fire endurance of a companion speci-
CONCRETE
men conditioned in”the “standard” manner
is shown in Column 8. “Standard condi-
tioning” consisted of 7 days of curing
under damp burlap followed by storage in
I 000
air at 70 to 75 F and 30 to 40 percent RH
until the middepth RH reached 75&2~0,
at which time the specimen was fire tested.
A comparison of Columns 7 and 8 indi-
500 cates that in all cases where the condition-
2000 ing atmosphere was above room tempera-
SILICEOUS ture the fire endurance was lowered. Simi-
AGGREGATE larly, at 70 to 75 F the test RH influenced
CONCRETE
the fire endurance by giving lower results
L
I 500
when the middepth RH was lower than 75
percent and higher results when the RH
u- was higher.
K
3 Harmathyf 1~) has suggested a method
for adjusting to a standard base the fire
1000 endurance of a specimen fire tested when
the moisture content of the specimen at
time of test is different from that which
would occur if the specimen had been
500 dried at room temperature until the mid-
2000 depth RH is 75 percent. His method is ap
SANDED phcable to all types of specimens but it re-
EXPANDED quires precise measurement of the moisture
SHALE
AGGREGATE content of the specimen. The moisture con-
\ CONCRETE tents of the specimens used in these tests
1500 were not determined, so a direct compari-
son of the test results with values obtained
by Harmathy’s method is not possible.
However, by using sorption data which re-
1000
late relative humidity to moisture content
it was possible to calculate adjusted fire en-
durances. A comparison of these with the
results of tests of specimens conditioned at
70 to 75 F indicates that Harmathy’s meth-
500 od is quite accurate.
I 2 3 The differences between Columns 7 and
DISTANCE FROM EXPOSED SURFACE, IN. 8 form a fairly regular pattern, i.e., speci-
Fig. 13 —Tompora+urcs Within Concreto as
mens of normal weight concrete had fire
Affected by Conditioning Method. endurances about 10 percent lower when
u“~
UN
z,
<~
a-
3- 100 -
~o
ZQ
Wg
w .:
lx%
ti~ o
—
300
Various Nonstandard
ul~ Conditioning Methods
and Aggregate6
? .5
25 (See Table 10)
5:5 200
z~
u-s
u
Zw
<S
~-a
2. 100 -
00
z%
u.
w“
=2
z-
0
0 100 200 300 0 100 200 301
FIRE ENTRANCE, MINUTES
(Standard Conditioning -73F, 35 °/. RH)
APPENDIX
Miscellaneous Igneous
and Clays — — — — — — — — — 1.7 3.5
Rounded — — 30
Angular — — — 10
Angular to Subangular
I 20
1 -1251-
.Previously reported In BULLETIN171.(7)
.. .
Coarse Amrega!e Mineralogy was similar
for all swnples examined.
Tabular to Den!e. Few voids Uniform structure with few or no bedding The following
ell~soidal, greater than 1000 plane separations. Most voids were nearly constituents were presents
subangular microns diameter spherical and isolated, but if connected, 50 to 70% glass,
to rounded. were exposed. showed no directional preference for such Refractive Index =
connection. isolated voids were from 5 to 1.540 to 1.565
25 microns d;ameterj a tew up to 100 loto30 quart2
microns. 50 to 100 micron voids showed some Itolo 7?’ feld$ par
tendency to coalescence. Voids uniformly I to 10’% unldentfied
and closely spaced, Largest voidles$ area microcrystalline
observed was 900 square microns. material
.e$$ than 1% iron oxides
Fine Aggregate
1
‘Previously repor d in BULLETIN171/7)
Granite 37.9 32.9 25.5 31.3 27.0 27.6 12.3 7.4 1.9 4.4 0.6 —
Quartzite 21.6 29.2 34.8 24.6 24.5 20.0 12.3 12.6 10.9 3.1 2.2 -–
Quartz 6.3 3.1 4,9 4.8 5.5 18.8 52.2 62.0 73.1 79.5 74.2 92.0
Cherta 10.8 7.0 5.2 8. I 9.6 5.9 7.7 3.5 2.0 O.a 2.8 2.0
Sandstone-Quartz
Conglomerate 1.9 0.8 3.1 5.1 5.5 8.3 — — —— —
Rhyolite-Dacite 13.9 6.2 2.2 5.1 7.2 4.1 0.8 2.6 1.6 0.8 0.9 —
Graywackeb 1.3 9,5 5.8 5.4 4.3 6.5 2.3 1.5 0.3 — 0.6 -—
Gneiss-Schist 2.5 5.1 10.5 9.3 7.5 4.1 6.4 1.8 0.9 1.1 0.6 —
Basalt 1.9 4.5 4.0 3.9 6.9 3.2 2.6 2.4 0.7 — 0.3 —
Miscellanec.us Igneous
Rocksc and Opaque
Minerals 0.3 0.9 0.6 0.6 1.5 2.1 1.2 2.0 5.3 7.0 2.0
Particle Shape Y4 In. to Va In., To No. 4 to No. 16, % No. 30 to No. 200, %
Surrounded to Rounded 30 20 10
Surrounded to .%bangulor 40 40 40
Angular 30 40 50
.qron* tone,,,
made Upof Iasper and hematite, is included in the chert classification.
‘]Includes metagraywacke.
oThe miscellaneous igneous rocks were severely altered and positive identification was impossible. The opaque minerals
occurred in the No. 50 and smaller sieve sizes and were largely magnetite.
PCA.R&D. Ser.1316-2
201. “An ‘Isothermal’ Conduction Calorimeter for Study of the Early Hydra-
tion Reactions of Portland Cements,” by G. E. MONFORE and BORJE OST.
Reprinted from the Journal of the PCA Research and DeueIopnaent Labora.
tortes, 8, No. 2, 13.20 (May 1966).
Printed in U.S.A.
I
I
“Fire Endurance of Concrete Slabs as Influenced
[ by Thickness, Aggregate Type, and Moisture”
I KEY WORDS: agwegatw carbonate rocks: concrete slabti dv% expanded shale ai%-
I gregates; fire resistance; fire tests floory humidity; lightweight aggregate moisture
I content; sand replacement; siliceous aggregates; testing thickness.
I SPECIAL KEY WORDS: Prestressed concrete floor comparisons, reinforced concrete floor
I comparisons.
I
I SYNOPSIS: ‘f’his is the first of a planned series of reports on the fire endurance of
I concrete slabs as determined from fire tests of 3x3-ft specimens. The fire endurance
I in these tests was based on the ASTM criteria for temperature rise of the unexposed
I surface. In the test program reported herein, variables included slab thickness (11/2 to
I 7 in.), aggregate type (carbonate, siliceous, and structural lightweight), and moisture
I condition of the concrete (natural and kiln drying). Results of tests of small specimens
I correlate reasonably well with those of full-scale specimens and can be used to de-
termine minimum thicknesses required for fire endurances. A method is suggested for
II adjusting results of fire tests of specimens moisture conditioned ina nonstandard manner.
REFERENCE: Abram.% M. .$., and Gustaferro, A. I-I., lournal of the PC~ Research and
I DerJelo@ent Laboratories (Portland Cement Association, U.S.A.), Vol. 10, No. 2, May
I 1968, pp. 9-24; PCA Research Department Bulletin 223.
i
i
I
I “Fire Endurance of Concrete Slabs as Influenced
I by Thickness, Aggregate Type, and Moisture”
I
I KEY WORDS: aggregates; carbonate rocks; concrete slab-% dry% expanded shale ag-
1 gregates; fire resistance; fire tests; floors; humidity; lightweight aggregate moisture
I content; sand replacement; siliceous aggregates; testing; thickness.
I
SPECIAL KEY WORDS: Prefm-f concrete fl-’ comparisons, reinforced concrete floor
I
comparisons.
I
I SYNOPSIS: This is the firw of a planned series of reports on the fire endurance Of
I concrete slabs as determined from fire tests of 3x3-ft specimens. The fire endurance
in these tests was based on the ASTM criteria for temperature rise of the unexposed
! surface. In the test program reported herein, variables included slab thickness (11/! to
7 in.), aggregate type (carbonate, siliceous, and structural lightweight), and moisture
1 condition of the concrete (natural and kiln drying). Results of tests of small specimens
I correlate reasonably well with those of full-scale specimens and can be used to de-
1 termine minimum thicknesses required for fire endurances. A method is suggested for
I adjusting results of fire tests of specimens moisture conditioned ina nonstandard manner.
I
REFERENCE: Abram. M s., and Gustaferro, A. H., ~o~rna~ Of the PCA Research and
Development Laboratories (Portland Cement Association, U.S.A.), Vol. 10, No. 2, May
;
1968, pp. 9-24; PCA Research Department Bulletin 223.
I
I
I 1
“Fire Endurance of Concrete Slabs as Influenced
by Thickness, Aggregate Type, and Moisture”
KEY WORDS: aggregates; carbonate rocks; Concrete slabs dry%; =wanded shale ag-
gregates; fire resistance; fire tests floors; humidity; lightweight aggregates; moisture
content; sand replacement; siliceous aggregates; testing; thickness.
SPECIAL KEY WORDS: pre@=Sed concrete floor comparisons, reinforced concrete floor
comparisons.
SYNOPSIS: This is the first of a planned series of reports on the fire endurance of
concrete slabs as determined from tire tests of 3x3-ft specimens. The fire endurance
in these tests was based on the ASTM criteria for temperature rise of the unexposed
surface. In the test program reported herein, variables included slab thickness (I~! to
7 in.), aggregate type (carbonate, siliceous, and structural lightweight), and moisture
condition of the concrete (natural and kiln drying). Results of tests of small specimens
correlate reasonably well with those of full-scale specimens and can be used to de-
termine minimum thicknesses required for fire endurances. A method is suggested for
adjusting results of fire tests of specimens moisture conditioned ina nonstandard manner.
REFERENCE: Abram M. S., and GUstaferrO, A. H., .loUr~al Of the PCA Research arcd
Develo@ent Laboratories (Portland Cement Association, U.S.A.), Vol. 10, No. 2, May
1968, pp. 9-24; PCA Research Department Bulletin 223.