PROMET

100/ 200 / 600

Static High-Precision Ohm Meter

Operating Instructions
Version 1.00

KoCoS Messtechnik AG
Suedring 42
D-34497 Korbach
Tel. +49 5631 9596-0
Fax +49 5631 9596-16
E-mail info@kocos.com
Internet www.kocos.com
2 PROMET 100/ 200 / 600
600
PROMET
PROMET 100/ 200 / 600 3

CONTENTS

1 SAFETY ................................................................
................................................................................................
.....................................................................................
..................................................... 6
1.1 Introduction............................................................................................................... 6
1.2 Symbols used in this document .................................................................................... 6
1.3 Safety tips and warnings ............................................................................................. 7

2 PRODUCT DESCRIPTION ................................................................

............................................................................................
............................................................ 8
2.1 Device description ...................................................................................................... 8
2.2 Intended use.............................................................................................................. 9
2.3 Scope of delivery ........................................................................................................ 9

3 COMMISSIONING ................................................................
................................................................................................
.....................................................................
..................................... 10
3.1 Setting up the measuring instrument .......................................................................... 10
3.2 Connecting the protective earth conductor................................................................... 10
3.3 Connecting a measurement object .............................................................................. 10
3.3.1 Switchgear device.........................................................................................................11

3.4 Operating the measuring system ................................................................................ 12

3.4.1 Switching on ................................................................................................................12
3.4.2 Operating modes:.........................................................................................................12
3.4.3 Operation in conjunction with ACTAS test systems............................................................13

4 CONNECTIONS AND INTERFACES

INTERFACES ................................................................
.............................................................................
............................................. 16
4.1 Connection points and controls on the front panel......................................................... 16
4.1.1 Displays and controls ....................................................................................................17
4.1.2 USB and serial interface ................................................................................................17
4.1.3 Mains and earth connection ...........................................................................................18
4.1.4 Test current outputs .....................................................................................................18
4.1.5 Voltage measurement inputs..........................................................................................18
4.1.6 Remote control socket (Remote) ....................................................................................19
4.1.7 ACTAS control socket (Ext. Control) ................................................................................19

5 OPERATION ................................................................
................................................................................................
............................................................................
............................................ 20
5.1 Function keys, jog dial .............................................................................................. 20
5.2 Main menu............................................................................................................... 20
5.3 Operating modes ...................................................................................................... 21
5.3.1 21
5.3.2 4W Mode .....................................................................................................................22
5.3.3 Bus Bar .......................................................................................................................22
5.3.4 Remote Mode...............................................................................................................23
5.3.5 Source mode................................................................................................................24
5.3.6 Status indication...........................................................................................................24

5.4 Results.................................................................................................................... 25
5.5 Settings .................................................................................................................. 25
5.5.1 UserID & TestObjectID ..................................................................................................26
5.5.2 Limit values .................................................................................................................26
5.5.3 Output duration............................................................................................................26
5.5.4 Bus bar trigger .............................................................................................................27
4 PROMET 100/ 200 / 600
600

5.5.5 Measurement range ...................................................................................................... 27

5.5.6 Output signals.............................................................................................................. 27
5.5.7 Time ........................................................................................................................... 27

6 MAINTENANCE AND SERVICE

SERVICE ................................................................
...................................................................................
................................................... 28
6.1 Transport ................................................................................................................ 28
6.2 Calibration ............................................................................................................... 28
6.3 Guarantee ............................................................................................................... 28
6.3.1 Calibration confirmation ................................................................................................ 29

7 TECHNICAL DATA ................................................................

................................................................................................
...................................................................
................................... 30
7.1 Complete system...................................................................................................... 32
PROMET 100/ 200 / 600
600 5

Copyright © 2009 by KoCoS Messtechnik AG. All rights reserved. Doc. 7210228 - Rev. 1.00
No part of this manual may be reproduced or processed, duplicated or distributed using electronic systems in any form
(print, photocopy, microfilm or other method) without the prior written consent of KoCoS Messtechnik AG.
KoCoS Messtechnik AG is not liable for damage resulting from misuse, nor for repairs and alterations made by
unauthorized third parties. This manual has been produced with great care. However, KoCoS Messtechnik AG does not
accept liability for errors due to negligence.
Note: all the product names which appear in this manual are brands of the companies concerned.
Even if a trademark symbol ( ® or ™ ) is not given, it does not necessarily follow that a term used in this manual is not
a brand name.
PROMET 100/ 200 / 600
600 SAFETY 6

1 Safety

1.1 Introduction
During the operation of an electrical device, it is inevitable that certain parts of the device are
live and constitute a source of danger. Failure to comply with warnings, incorrect use, or use
other than that which is intended endanger both materials and personnel and may result in
damage or injury.
Proper transport, specialist storage, set-up and commissioning and careful operation,
maintenance and servicing are essential in order for this device to function perfectly and safely.
If there is any reason to suppose that the device cannot be operated without risk, it must be put
out of operation immediately and secured against unintended start-up.
The device must be packed and unpacked with due care and without the use of force. Suitable
tools should be used. A visual inspection should be carried out to check that the device is in
perfect mechanical order.
Some examples of reasons to presume that safe operation is no longer possible are listed below:

there is obvious damage to the device or accessories

the device does not work although the power supply is intact

the device or accessories have been exposed to unfavourable conditions for a significant
length of time (e.g. storage at temperature and humidity levels which are beyond the
permissible limits without gradual adjustment to the indoor environment, condensation or
other similar conditions), or transport stresses (e.g. a fall from a great height even if there
is no visible external damage).

This device should be used and handled by qualified personnel only. Please read through
 these operating instructions carefully before connecting and commissioning the device. They
contain important safety tips and warnings which must be observed when using the device.

1.2 Symbols used in this document

EXAMPLE
 This symbol is used to highlight practical examples given to clarify explanations made
previously.

 TIP
A tip is a practical hint which does not have to be heeded, but may be helpful.

CAUTION
Cautionary messages highlight the importance of correct operation to avoid damage being
caused to the test instrument or to other devices which are connected to it.

WARNING
This symbol is used to indicate a hazard. Improper use or lack of care can result in
dangerous situations for the user or third parties.
PROMET 100/ 200 / 600
600 SAFETY 7

1.3 Safety tips and warnings

The device should only be used by qualified personnel in accordance with safety rules and
regulations. The statutory provisions and safety regulations for the specific application must also
be observed when using the device.
The term "qualified personnel" refers to persons who are familiar with the set-up, installation,
commissioning and operation of the product and who have the relevant qualifications to carry out
their work, e.g.

Training or instruction / authorization to switch on and off, isolate, earth and mark
accordingly electrical circuits and devices in accordance with safety standards.

Training or instruction in accordance with safety standards in the care and use of
appropriate safety equipment.

PROMET can output high currents during measurements and in "Current Source" mode.
For this reason it is important to ensure that no one is within the danger zone close to the
moving parts of the measurement object before running a measurement. When carrying
out tests in the open air or inside, we recommend that the work area is always cordoned
off, that a sufficient safety distance from the measurement object is observed and that no
unauthorized persons enter the work area.

CAUTION
If the device is not operated in accordance with the operating instructions, protection cannot
be guaranteed and the device may become a source of danger.

WARNING
Opening the device can cause electric shocks. For this reason, the device should never be
opened in any circumstances.

PROMET contains no parts which can be serviced by the user. Settings, servicing and repairs
requiring the device to be opened may only be carried out by KoCoS.
PROMET 100/ 200 / 600
600 PRODUCT DESCRIPTION 8

2 Product description

2.1 Device description

The high-precision ohm meters of the PROMET product range use state-of-the-art power
electronics to generate a freely adjustable test current of up to 600 A which is fully independent
of the supply voltage. The resistance is determined by measuring the voltage drop using four-
wire measuring technology. Both the test current and the voltage drop are measured via high-
accuracy measurement inputs. Because PROMET ohm meters can output currents for an
unlimited period of time, they can also be used as current sources.
PROMET ohm meters are operated and controlled using just four function keys and a jog dial.
Measurements can also be controlled with an optional remote control unit. The freely adjustable
current is switched on and off via automatic ramps. This prevents the occurrence of transient
signals which could cause indirect releases to trip falsely, for example. The resistance value
determined by the PROMET ohm meter is displayed on the LCD screen and can be saved with a
time and date stamp in the internal memory.
PROMET ohm meters are ideal for high-precision resistance measurements in the µΩ range.
Typical applications include measuring the contact resistance of circuit breakers or disconnectors,
testing bus bars and checking welded joints and earth connections.
PROMET ohm meters feature an interface for connection to the breaker test systems of the
ACTAS product range especially for measuring contact resistance. Using the ACTAS test software
it is then easy to integrate static resistance measurement in automated switchgear tests.
Resistance values determined in this way can also be included as results in test reports.
Once the test current has been set, an optional remote control unit with integrated measurement
inputs can be used to control of up to 250 measurements. Visual and acoustic signals indicate
the status of the measurement currently in progress.
PROMET 100/ 200 / 600
600 PRODUCT DESCRIPTION 9

2.2 Intended use

PROMET has been designed for portable use. It complies with IP 20 and is therefore protected
against finger contact with live or moving parts but has no protection against water. For this
reason it should only be used in dry conditions. Damp and wet can damage the measuring
instrument and cause dangerous short circuits.
The operating voltage must lie within the supply voltage range detailed on the rating plate. The
signals connected to the measurement inputs should not exceed the maximum measuring range.
An overcurrent protective device should be used to protect the supply voltage.

2.3 Scope of delivery

The standard PROMET package is designed for a wide range of applications and includes the
following:

1 x PROMET

1 x carrying case, dimensions
(L x W x H) 600 x 510 x 300 mm

1 x PROMET operating instructions (PDF)

1 x power cord

2 x 5 m measuring lead Ø=2.5 mm² red/black

2 x 5 m high-current lead Ø=16 mm² red/black (PROMET 100)
2 x 5 m high-current lead Ø=25 mm² red/black (PROMET 200)
2 x 5 m high-current lead Ø=70 mm² red/black (PROMET 600)

1 x earth conductor Ø=2.5 mm² yellow/green

2x high-current connection clamps red/black

2 x measurement clamps red/black

1x earth clamp black

1x PROMET software CD

1x USB communication cable

The following optional equipment is also available: high-current leads (Ø=35 mm², Ø=50 mm²),
high-current screw clamps, various measurement clamps, a calibration shunt and a remote
control unit.

CAUTION
The standard cable set provided is not suitable for continuous output of current. For long-
term output, a cable set with a larger conductor cross-section should be used (available as
an optional extra).
PROMET 100/ 200 / 600
600 COMMISSIONING 10

3 Commissioning

3.1 Setting up the measuring instrument

When the measuring instrument is brought from a cold environment into a warm one,
condensation can result in a dangerous situation. For this reason, it is important that earthing
instructions are followed exactly.
The measuring system is protected against overheating by internal fans. An air grille on the
bottom panel and two fans on the back panel provide ventilation. The air grilles are fitted with a
dust filter from the inside to prevent the ingress of coarse particles of dust or dirt.
Before commissioning the device, it is important to ensure that this filter is clean. If not, the
device should not be put into operation. Please contact the manufacturer or a KoCoS service
partner in this case.

CAUTION
The device should only be operated when set up in such a way that air can circulate freely.
The air outlet openings on the side panel should never be obstructed in any way.

3.2 Connecting the protective

protective earth conductor

Before connecting any leads to the test instrument, we recommend that the device be connected
to a protective earth using the green/yellow earth conductor.The earth connection should never
be interrupted by an extension cord without an earth conductor

WARNING
Any interruption of the earth connection, either inside or outside the test instrument, can
cause the test instrument to become a source of danger. Deliberate interruption is strictly
forbidden!

3.3 Connecting a measurement object

object

Measurement objects should only be connected to or disconnected from the measuring

instrument when it is absolutely certain that no test quantities are currently being output.
Please take into account the information given below when connecting a measurement object:

Connect the measuring leads and the high-current leads to the measurement object. Only
use leads which conform to the relevant safety regulations.

Only use leads which can be firmly fixed to the measurement object using clamps, plug-in
contacts or cable lugs.

Remove all superfluous leads.
The measuring leads and high-current leads used should be as short as possible. When
connecting leads to the current outputs in particular, it is important to check the correct
dimensioning of the conductor cross-sections.
PROMET 100/
100/ 200 / 600 COMMISSIONING 11

CAUTION
For reasons of safety, only those cables should be used which are provided with the device
and have connectors which are safe to touch. The leads must be fully insulated. PROMET
devices output constant test currents of up to 600 A during measurements.

3.3.1 Switchgear device

Please take into account the information given below when connecting a high-or medium-voltage
switchgear device:

The main circuit of the switchgear device must be de-energized and disconnected from the
bus bar. In addition, the breaker poles must be closed and safety earths must be inserted on
both sides of the switchgear device. It is not necessary to remove the earth on one side for
the test as would be the case for a switchgear test.

During connection the drive unit should be put out of operation by interrupting the power
supply, for example. In addition, all drive energy should be discharged in the case of drives
with an energy storage mechanism (spring, hydraulic or pneumatic).

Figure 1: Connection diagram for connecting up a switchgear device for measurements with the 4-wire
method

Tip
 - Please note that the measuring leads must be connected in between the connection points
of the high-current leads, otherwise measurements would be incorrect!

- Please note that for resistance measurements on high- or medium-voltage breakers the
main contacts must be closed.
If an ACTAS test instrument is connected to the switchgear device, the ACTAS software can
be used to switch it to the required position.
12 OPERATING THE MEASURING
MEASURING SYSTEM PROMET 100/ 200 / 600
600

3.4 Operating the measuring system

3.4.1 Switching on

When commissioning the PROMET measuring instrument, the following steps should be carried
out:

Make sure that the main POWER switch is in the OFF position ("0").

First connect the green/yellow earth conductor to a protective earth.

Then connect the PROMET device to the mains voltage. To do so, use the power cable
provided. First plug the inlet connector for non-heating appliances into the measuring system
and then plug the other end of the cable into the mains socket outlet.

Switch the measuring system on using the main POWER switch.

The system then "starts up". Various internal initialisation routines are run through first.
After a few seconds, initialisation is complete and the system is ready for operation.

Chapter 5 describes how to operate the measuring instrument.

In order to achieve the very highest possible degree of accuracy, it is advisable to observe a
warm-up period of approximately 15 minutes before carrying out the first test. The warm-up
phase lasts longer if the device has been subjected to extreme temperature fluctuations (e.g.
after being transported in a car).

The measuring system can either be operated manually as a stand-alone system or automatically
in combination with the breaker test systems of the ACTAS series. In automatic mode, operation
and evaluation are carried out with the ACTAS software.

3.4.2 Operating modes:

Various operating modes are available:

Mode Method

4W 4-wire measurement

BUS BAR Automated voltage drop measurement mode

SOURCE DC current source

REMOTE UNIT Control by remote control unit

REMOTE ACTAS Control by ACTAS software in master-slave mode

PROMET 100/ 200 / 600
600 COMMISSIONING 13

3.4.3 Operation in conjunction with ACTAS test systems

When commissioning the PROMET measuring system in combination with an ACTAS test
instrument, the following steps should be carried out one after another in the order indicated
below:

Make sure that the main POWER switch of the test instrument and the main POWER switch
of the PROMET measuring system are in the OFF position ("0").

Connect the PROMET measuring system to the ACTAS test instrument using the
communication cable which is available as an optional extra. To minimise the risk of picking
up unwanted electrical signals, never use a cable which is longer than the one provided by
KoCoS. Make sure that the connection cable is not situated in close proximity to leads
carrying signals with a high interference potential (high currents, voltages and/or
frequencies).

Connect the ACTAS test instrument to the operating PC via the serial interface or USB. Only
use data cables which have been approved by the manufacturer. Here too, there is a risk of
picking up unwanted electrical signals (see above).

Figure 2: Measurement setup for operation with an ACTAS test instrument

Connect the ACTAS test instrument to the supply voltage (auxiliary d.c. voltage or a.c.
voltage from the station battery or mains voltage). To do so, use the power cable with
earthing contact which is provided with the device. First insert it into the inlet socket of the
test instrument and then connect the cable to the power supply.

Connect the measurement object to the PROMET measuring system as described in section
3.3.

Use the main POWER switches of the ACTAS test instrument and the PROMET measuring
system to switch both devices on.

Both systems then "start up". Various internal initialisation routines are run through first.
After approximately 20 seconds, initialisation is complete and the systems are ready for
operation.

Select the test step REMOTE -ACTAS-Control in the main menu to put the PROMET system
on stand-by.

Start the ACTAS software which then independently establishes a connection with the ACTAS
test instrument via the serial interface.

The parameters which have to be set in the software are described in detail below.
PROMET 100/ 200 / 600
600 COMMISSIONING 14

Setting parameters in the ACTAS software

Setting measuring ranges:

It is important that the same values for the measuring ranges are entered in the ACTAS software
as have been set manually in the PROMET device, because the 0-10 V outputs correspond to 0-6
V or 0-600 A.

Note should be taken of the following when operating PROMET with the ACTAS software:
When using ACTAS P6, P 14II or P 22, enter the following values for the ±10V channels:
Current measurement: Min/max next higher current measuring range (see chapter
7 for details of the current measuring ranges of the various
different models)
Voltage drop measurement: Min/max the values which have been set manually in the
PROMET device must be entered here as well.

When using ACTAS PBAs, P4, P8, P16 enter the following values for the 0-10 V channels:
Current measurement: = Min = 0 A Max = next higher current measuring
range (see chapter 7 for details of the current measuring
ranges of the various different models)
Voltage drop measurement: Min = 0 mV Max = the value which has been set
manually in the PROMET device must be entered here as
well.

Test job configuration:

Figure 3 Configuration of the release duration of the current source.

In the software, the release duration of the current source is configured as shown in Figure 3.
The length of the recording period (Scanning tab) must be adjusted in accordance with the
length of the release signal.

TIP
- It is important to note that the current source is not terminated if the release signal

 (green bar) does not have a falling edge at the end!

- When the ACTAS software is used to control the PROMET device, the full test current is
available as soon as the source is released,
i.e. no ramps are used!

The signals for the voltage drop and the test current must now be added to the appropriate test
step for recording, as shown in Figure 4.
PROMET 100/ 200 / 600
600 COMMISSIONING 15

Figure 4: Analog signals for voltage drop and test current

The results to be calculated also have to be defined:

Figure 5: Results to be calculated

PROMET 100/ 200 / 600
600 CONNECTIONS AND INTERFACES
INTERFACES 16

4 Connections and interfaces

All the connections needed to connect the measurement object to the PROMET measuring
system, the function keys for operating the system and the LCD screen are located on the front
panel. The measurement object should only be connected using the 4 mm safety banana sockets
and high-current sockets provided.

4.1 Connection points and controls on the front panel

The front panel features the following inputs, outputs and sockets:

Test current outputs

Voltage measurement inputs

ACTAS Control socket (Ext. Control)

Remote socket for remote control unit

Communication interfaces (RS232, USB)

Mains connection socket with main power switch and fuse

LCD screen

Function keys and jog dial

The illustration below shows the front panel of the PROMET with cross-references to the sections
of these operating instructions dealing with the individual connections and controls described in
detail on the following pages.

LED (status Voltage

Power switch display) measurement LCD screen
(Chap.4.1.1) (Chap.4.1.3) inputs (Chap.4.1.1
)

Protective
earth
connection
(Chap.4.1.6)

Function
ACTAS keys
Control (Chap.5.1)
(Chap.
4.1.1.)
Jog dial
Mains (Chap.5.1)
connection
socket

Remote control High-current Serial USB interface

unit outputs interface (Chap. 4.1.2)
(Chap.4.1.6) (Chap.4.1.4) (Chap.
4.1.2)

Figure 6: Front panel with connection points and controls

PROMET 100/ 200
200 / 600 CONNECTIONS AND INTERFACES
INTERFACES 17

4.1.1 Displays
Displays and controls

PROMET is switched on and off at the power switch. The switch lights up in the ON position. The
display consists of an alphanumeric LCD screen with 4 x 20 characters which is used to navigate
through the menus and display measured values.

CAUTION
The LCD screen should not be exposed to direct and intensive sunlight as the maximum
permissible operating temperature (50°C) might then be exceeded, making it either
impossible or extremely difficult to read the information displayed.

Like the acoustic signal, the LED serves to indicate the current status. The use of these signals is
explained in more detail for each mode in chapter 5.
The function keys described in detail in chapter 5.1 and the jog dial located beneath the LCD
screen are used to navigate through the menus and operate the device.

4.1.2 USB and serial interface

The serial RS-232 connection of the test system is linked to the serial connection of the operating
PC via a 1:1 cable (PROMET: DB-9-connector; PC: DB-9-socket). Do not use a null modem cable
with reversed transmitter/receiver lines!

The connection can also be made via a USB interface. The USB interface, which can be built into
the measuring system as an optional extra, is passive, i.e. this interface is only used for
communication with a PC or laptop (USB master). It is not possible to connect another passive
USB device (such as a memory stick) to this interface.
The USB driver for automatic installation can be found on the setup CD in the following directory:
[CD-ROM Drive]:\Driver\USB

CAUTION
To avoid communication problems, only one of the two available serial interfaces (RS-232 or
USB) should be connected to the measuring system at any one time.
18 CONNECTION POINTS AND
AND CONTROLS ON THE FRONT
FRONT PANEL PROMET 100/ 200 / 600
600

4.1.3 Mains and earth connection

The protective earth should always be connected first. Use the green/yellow cable for
this purpose. It is recommended that the PROMET device never be connected to an
external voltage without a protective earth.

The measuring instrument is supplied with power via the mains connection socket using the
cable for non-heating appliances provided.

CAUTION
Check the mains voltage and frequency before powering the device. The device may only be
operated within the mains voltage range detailed on the rating plate. Operating the device
with an incorrect mains voltage may damage it and leads to loss of the guarantee.

WARNING
The power cable provided has one earth continuity conductor. If the connection is made
correctly, the housing of the device is connected with the earth continuity conductor of the
two-pole-and-earth socket-outlet via the earth continuity conductor of the power cable.
Incorrect connection (for example, the use of non-earthed socket-outlets) can lead to death
or injury from electric shock!

4.1.4 Test current outputs

Depending on the operating mode, the test current outputs can provide constant test
currents of up to 600 A for unlimited periods. The measuring range for the test current
is automatically adjusted.
The duration of current output is limited automatically in both 4W and REMOTE mode.
However, in BUS BAR and CURRENT SOURCE mode, test current output must be
stopped manually.
In ACTAS Control mode, the output duration depends on the parameters set for the
current source release (DMO/PROMET Enable) in the ACTAS software.

WARNING
It is imperative that any applicable safety regulations on the use of high currents be
observed!

4.1.5 Voltage measurement inputs

The UIN voltage measurement inputs are used to measure the voltage drop across the
test object. Internally the inputs have a number of different measuring ranges and
automatically switch between these ranges depending on the measurement value.
Alternatively, the measuring range can be set permanently in the menu (under
Settings).
PROMET 100/ 200 / 600
600 CONNECTIONS AND INTERFACES
INTERFACES 19

4.1.6 Remote control socket (Remote)

The Remote socket is used to connect the PROMET measuring instrument to an
optional remote control unit. Using the remote control with integrated status LED, up
to 250 measurements can be carried out at a maximum distance of 5 m. The remote
control unit is equipped with a button, a status LED and two connections for measuring
the voltage drop. More detailed information on how to use the remote control unit is
given in chapter 5.3.

4.1.7 ACTAS control socket (Ext. Control)

The ACTAS control socket (Ext. control) is used to connect the PROMET measuring instrument to
the test instruments of the ACTAS range. To do so, use only the data cable provided.
In REMOTE - ACTAS Control mode, current output and the determination of measured values are
controlled automatically by the ACTAS test instrument.

Pin assignment of the socket:

Ext. Control socket Pin Polarity Signal

1 Cable shield
Reference potential of analog
2 -
output 1 and 2
3 + Analog output 2 (voltage drop)
4 + Analog output 1 (current)
Pulse supply for binary signal 1
5 +
and 2
6 + Binary input release signal 2
7 + Binary input release signal 1
PROMET 100/ 200 / 600
600 OPERATION 20

5 Operation

5.1 Function keys, jog dial

The function keys F1, F2, F3 and F4 and the jog dial are
used to make settings and select functions.

Each function key provides access to a number of

different functions, depending which menu item or setting is currently selected. Texts displayed
at the bottom of the screen immediately above the individual function keys show which functions
are currently available.
If no special functions are assigned to the keys, no texts are displayed on the screen above
them. The following default functions then apply:

F1 ESC Terminates the current selection and returns to the previous menu level

F2
Calls up the previous menu item

F3  Calls up the next menu item

F4 OK Chooses the selected menu function

In principle the function keys can be used to select individual menu items, navigate within menus
and edit settings. However, the jog dial can be used as an alternative. Turning the jog dial to the
right has the same effect as pressing the F2 key (
), while turning the jog dial to the left has
the same effect as pressing the F3 key (). Depending which menu item is currently selected,
pressing the jog dial has the same effect as pressing the F1 key (ESC) or the F4 key (OK)

CAUTION
To avoid mechanical damage, never use hard or sharp objects such as screwdrivers or
ballpoint pens to operate the function keys!

5.2 Main menu

The various different settings are made in a hierarchical menu structure.

PROMET 100
Once the device has been switched on and initialisation is complete, the
screen displays the device name, the current date and time. Press the
2007-06-01 11:23:15 OK key (F4) or the jog dial to open the main menu.
The main menu is the top level of the menu structure. Further menus
containing various operating modes (4W-Mode, ...), settings (Settings) or results (Results)
can be accessed from here. Use the ESC function to return to the next level up in the menu
structure.
PROMET 100/ 200 / 600
600 OPERATION 21

Structure of the main menu:

Main Menu

4W Mode

Bus bar
Source
Remote

Results

Settings

4W Mode, Bus Bar, Source, Remote

Display and settings for the various operating modes.

Results

List and display measurement results

Delete the complete result memory

Settings

Enter test object data and operator name

Set limit values for measurement result

Make status indication settings

Set the date and time

Display device information

Set a trigger threshold for the "Bus Bar" mode

Select and set various measuring ranges

Set ramp time and measurement duration

5.3 Operating modes

There are four different operating modes which are described in detail below. An ACTAS test
instrument or a remote control unit is required for the Remote mode. The high-current
connection clamps must be connected properly before measurements are started in the 4W-
Mode or Bus Bar mode. Measurements cannot be started if the connection clamps are not
properly connected. The following message then appears:

Please connect the

high-current
connection clamps
OK

Before starting a test, it is sensible to save the user name and the identification number of
 the test object in the appropriate menu (see chap. 5.5.1). All tests are saved with a time and
date stamp, the name of the user and the identification number of the test object.

5.3.1
22 OPERATING MODES PROMET 100/ 200
200 / 600

5.3.2 4W Mode

The 4-wire method (Kelvin method) is used for measurements in the 4W mode. When this
method is used, the voltage drop across the measurement object is measured directly using a
separate measurement circuit. As extremely low resistances (<1 mΩ) can be determined very
accurately with this method, the 4W mode is also suitable for measurements on medium and
high-voltage switchgear equipment and high-current connections. The contact resistance is
usually very low for measurements of this type and does not normally
4W Mode exceed a few µΩ.
Current XXX A
The first step in this menu is to select the test current. Use the jog dial
ESC < > RUN to select the value and choose RUN (F4) to set the value and start the
measurement.

TIP
 The speed with which the jog dial is turned influences the increments in which the current
value increases/decreases. The faster the jog dial is turned, the larger the increments.

Once a measurement has ended, the values currently recorded for the test current, the voltage
I=150.5A Mode 4W drop and the calculated resistance value are displayed. Press SAVE (F4)
U=02.50V No.007 to save these measurement results.
R= 12µΩ
ESC SAVE
When the limit value mode (Limit-Mode) is activated in the Settings
menu, the results screen displays a status indicator instead of the current operating mode. This
indicator shows whether or not a measured value is within the set limit.

5.3.3 Bus Bar

The Bus Bar mode is used to test bus bars or to carry out section-by-section measurements on
test objects in general.
Once a test current has been set, a measurement can be started by
I=XXX.XA Mode 4W
U=XX.XmV pressing RUN. The current source is activated and the current ramps up
to the value which has been entered. PROMET then waits until the
ESC Contact? measurement is triggered by connection of the measurement clamps.
As soon as PROMET detects that the the measurement clamps have been connected, the
measurement starts and the results (current, voltage and resistance) are displayed and saved
automatically. The STOP button can be used to stop bus bar
I=200.00A Mode 4W measurements.
U=50.0mV No.007
R=250µΩ
An LED and synchronous acoustic signal are used for status indication
during the measurement process. For more detailed information, see
chapter 5.3.3.

TIP
 If a measurement does not start automatically when PROMET is connected up to the test
object, the voltage drop across the contact is too low and a higher test current is required.
PROMET 100/ 200 / 600
600 OPERATION 23

5.3.4 Remote Mode

Remote Control

The Remote Control menu is used for measurements controlled by an optional remote control
unit. Once the test current has been set and confirmed with OK, PROMET waits for a triggering
command from the remote control unit. Choose STOP to cancel the
Remote Control measurement.
I=200A
State: waiting... To ramp up the test current and start a measurement, keep the button
STOP
of the remote control unit pressed continuously. Once the measured
values have been determined, the results of the measurement are
displayed and automatically saved. Stop pressing the button of the remote control unit during
the course of a measurement to cancel the measurement which is currently in progress. Or press
the button of the remote control unit continuously again after a successful measurement to start
a new measurement. LEDs on the remote control unit and on the PROMET device itself,
accompanied by synchronous acoustic signals, indicate the current status of a measurement.
Status indication is dealt with in detail in chapter 5.3.5.

ACTAS Control

For external control with one of the test instruments of the ACTAS range, the PROMET device
must be in ACTAS control mode.
Press the OK key to accept the selected test current and to put PROMET on stand-by for external
control with an ACTAS test instrument.

ACTAS Control
I=200A
State: waiting...
STOP

Measurements can be cancelled by pressing STOP, otherwise the PROMET device is controlled
with the ACTAS software alone. Measured values are transmitted to the ACTAS software after a
measurement and can be displayed and saved there.
ACTAS Control
I=200A
State: measuring
STOP

Configuration of the ±10V channels (P6, P14II, P22) in the ACTAS test software:
Current measurement: Min/max next higher current measuring range (see chapter 7
 for details of the current measuring ranges of the various different models)
Voltage drop measurement: Min/max the values which have been set manually in the
PROMET device must be entered here as well.

Configuration of the 0-10V channels (P8, P16) in the ACTAS test software:
Current measurement: = Min = 0 A Max = next higher current measuring range
 (see chapter 7 for details of the current measuring ranges of the various different models)
Voltage drop measurement: Min = 0 mV Max = the value which has been set manually
in the PROMET device must be entered here as well.

Here too the status LED and synchronous acoustic signal indicate the current status.
24 OPERATING MODES PROMET 100/ 200 / 600
600

5.3.5 Source mode

In Source mode the PROMET ohm meter can be used as a current source. PROMET can output a
current of up to 600 A for an unlimited period of time. First set the current value in the menu
and then choose RUN to start output. During output, the values for
Current Source
Current 200A
the current, voltage and resistance are shown on the screen. Press the
STOP key to terminate output.
ESC < > RUN

5.3.6 Status indication

An LED on the front panel of the PROMET device accompanied by a synchronous acoustic signal
indicate the current status of a measurement. The significance of the various different status
indications is explained in the table below.

Mode: 4W mode, Remote mode, Source mode

Status signal Explanation

LED flashes once per second Current source active, measurement

active

LED lights up for 3 seconds Displaying and saving measurement

values

LED flashes 3 times (one flash Cancellation, error, measured value

every 0.25 s) lies outside set limit range

Mode: Bus Bar mode

Status signal Explanation

LED flashes once per second Current source active

LED flashes twice per second Measurement active

LED lights up for 3 seconds Displaying and saving measurement

values

LED flashes 3 times (one flash Cancellation, error, measured value

every 0.25 s) lies outside set limit range
PROMET 100/ 200 / 600
600 OPERATION 25

5.4 Results

Choose Results to open the memory menu. Saved measurements can be displayed or deleted
here. The LCD screen displays the number of the saved measurement
Results 001/050 (e.g 001/050, the first of fifty saved measurements), the date and the
08:39:42 2008-04-02
time stamp of the test. Press the SWAP key to switch between the
ESC DEL SWAP display of the results and the date/time data.
In both display modes, turn the jog dial to select the desired test in the
Results 001/050 memory.
R= 10.00µΩ
I=200.0A U=2.00mV Press the DEL button to activate the delete function for the test which
ESC DEL SWAP is currently on display. Alternatively, the Delete menu command can
be used to delete all the results saved in the device memory at once.
However, confirmation is requested from the user before the device memory is cleared.

5.5 Settings

Device-specific settings can be made in the Settings menu. The hierarchical structure of the
menu is shown below:

Settings

UserID

TestObjectID

Limit values Limit Mode

odeModvalu
Limit values
odeModvalu
Output duration Burn duration
odeModvalues
Ramp duration Start ramp
odeModvalues
Stop ramp
Bus Bar trigger

Measurement range Remote ACTAS

Device only

Output signals LED

Audio

Time

Info Firmware info

General info
26 SETTINGS PROMET 100/ 200 / 600
600

5.5.1 UserID & TestObjectID

Choose UserID to enter a 16-character user ID which can be saved with the measurement data.
This user ID can be printed out in the report.
A cursor marks the current position. Press the jog dial or the F4 key to
Edit UserID
activate the edit mode (the current position then flashes). Turn the jog
>KoCoS < dial to scroll through the characters of the ASCII code.
^

The character set contains the following characters:

!"#$%&'()*+,-./0123456789:;<=>?
@ABCDEFGHIJKLMNOPQRSTUVWXYZ[\]^_
`abcdefghijklmnopqrstuvwxyz{|}~
Figure 5: ASCII character set

Once a character has been selected, press again to assign the character to the current position.
Then move on to the next character.
Once all the characters of the user ID have been selected, move the cursor to the right of the
last character to display the SAVE command. Then press the F4 key or the jog dial to save the
user ID.
To facilitate test object identification later on, the TestObjectID variable can be used to save an
ID for the test object, such as the serial number of a breaker, for example. The test object ID
can consist of up to 16 characters and can be included in the report.

5.5.2 Limit values

Limit values for the resistance can be set under Limit values. If the measured resistance value
rises above or falls below the limit value, one of the following messages
I=XXX.XA LIMIT:Rmin
U=XX.XXmV is displayed on the LCD screen: LIMIT:Rmin or LIMIT:Rmax. In
R=XXXΩ addition to this message, the LED gives three short flashes and
ESC SAVE PROMET emits three short acoustic signals at the same time.

5.5.3 Output duration

The Output duration menu contains the Ramp duration and Burn
Start ramp duration duration functions. Under Ramp duration, the user can set the period
t = 0 sec of time during which the current is to be ramped up (Start ramp
Esc < > SAVE duration) and the period of time during which the current is to be
ramped down after a measurement (Stop ramp duration).
Under Burn duration, the user can set the time which is to elapse between the end of the ramp
and the start of the measurement. This period of time can be used to burn the contacts clean, for
example.
A value between 0 and 10 seconds can be selected for all 3 parameters.
PROMET 100/ 200 / 600
600 OPERATION 27

5.5.4 Bus bar trigger

The Bus bar trigger thresholds are the maximum and minimum resistance values, used for
calculating the min./max. voltage drop, at which the measurement is to start. The Trigger
levels apply to the Bus bar mode only.

5.5.5 Measurement range

Measurement range The measuring range can be selected automatically or manually. The
< Device only > settings for this are made in the Device only menu. If the PROMET
ohm meter is controlled with one of the test instruments of the ACTAS
Esc < > OK
range, measuring ranges must be selected manually here under
Remote ACTAS.
When the measuring range is selected manually, the following measuring ranges are available:
10 mV, 50 mV, 500 mV and 5 V.

5.5.6 Output signals

The LED and the acoustic signals emitted by the PROMET device serve to indicate the current
operating status of the device. They can be activated or deactivated in the Output signals
menu.

5.5.7 Time
The current time and date are displayed under Time. The time can be automatically adjusted to
the PC time using the PC programme provided.

Time Setup
To change the time manually, use the F4 key to go into the edit mode.
11:35:54 2008-10-17 In this mode a cursor is displayed beneath the date and time. This
^ cursor can be used to select the digit to be edited. Turn the jog dial or
Esc < > Edit use the F2 and F3 keys to change the position of the cursor. Press F4 to
select the digit which is to be edited. The value of this digit can then be
changed by turning the jog dial or pressing the F2 and F3 keys. Press the F4 key (OK) to accept
the value selected for this digit. To save the changes permanently in the PROMET device, the F4
key must then be pressed again (before moving the cursor on to another position).
Press the F1 key to return to the previous menu.
PROMET 100/ 200 / 600
600 MAINTENANCE AND SERVICE
SERVICE 28

6 Maintenance and Service

PROMET contains no parts which can be serviced by the user.
A dry cloth should be used to clean the test instrument.

CAUTION
Never use solvents or water to clean the test instrument.

6.1 Transport
Take care when transporting the test instrument! If possible, always use the transport case
provided. Never drop the test instrument or allow it be knocked over. When transporting or
operating the test instrument, make sure it is always in a stable position and cannot fall down,
slip or tip over.

CAUTION
Note that heavy knocks and vibrations may damage the test system.

6.2 Calibration
Changes in the amplification and/or offset of the measurement inputs and control outputs may
take place over time as the components of the test instrument age.

Tip:

 As with all precision measuring instruments, regular calibration is necessary in order to

ensure that the PROMET is functioning correctly. We recommend that the test instrument be
calibrated on a yearly basis.

6.3 Guarantee
KoCoS Messtechnik AG guarantees that this product will function correctly for two years from the
date of the invoice. We reserve the right to decide whether to repair defective test instruments
free of charge or to replace the entire test instrument or certain components during this period.
Send defective test instruments to KoCoS Messtechnik AG. They will be returned to you after
repairs have been made. For test instruments which have been repaired, the guarantee is still
valid for the rest of the remaining guarantee period and for at least 90 days after the repair for
those parts affected by it.
This guarantee does not cover:

Defects resulting from unauthorized modifications.

Improper use, e.g. through overvoltage.

Mechanical damage caused by external influences.

Fuses and other materials subject to wear.

No guarantee is undertaken for the suitability of PROMET for a specific application.

KoCoS Messtechnik AG is not liable for indirect, direct, especial or consequential damage
stemming from the use of this product.
PROMET 100/ 200 / 600
600 MAINTENANCE
MAINTENANCE AND SERVICE 29

6.3.1 Calibration confirmation

This test instrument has been tested and calibrated in accordance with the published technical
data.
Calibration is carried out using measuring instruments which are compared and set in accordance
with certified measurement standards at regular and suitable intervals.
PROMET 100/ 200 / 600
600 TECHNICAL DATA 30

7 Technical data

PROMET 100

Current source
Test current: 5 A…100 A permanently
Max. output voltage: 6 VDC
Output power: max. 600VA

Test current measuring ranges

Measuring ranges: 10 A, 20 A, 50 A, 100 A

Voltage drop measuring ranges

Measuring ranges: 10 mV, 50 mV, 500 mV, 6 V

Resistance measuring ranges

Measuring ranges: 200 µΩ, 500 µΩ, 1 mΩ, 2.5 mΩ, 5 mΩ, 10 mΩ, 25 mΩ, 50 mΩ, 100
mΩ, 250 mΩ, 500 mΩ

Accuracy: 0.1% (of range)

PROMET 200

Current source
Test current: 10 A to 200 A for an unlimited period
Max. output voltage: 6 VDC
Output power: max. 1200 VA

Test current measuring ranges

Measuring ranges: 10 A, 40 A, 100 A, 200 A

Voltage drop measuring ranges

Measuring ranges: 10 mV, 50 mV, 500 mV, 6 V

Resistance measuring ranges

Measuring ranges: 100 µΩ, 250 µΩ, 500 µΩ, 1 mΩ, 1.25 mΩ, 2.5 mΩ, 5 mΩ,12.5
mΩ, 25 mΩ, 50 mΩ, 125 mΩ, 250 mΩ, 500 mΩ

Accuracy: 0.1% (of range)

PROMET 100/ 200 / 600
600 TECHNICAL DATA 31

PROMET 600

Current source
Test current: 20 A to 600 A for an unlimited period
Max. output voltage: 6 VDC
Output power: max. 3600 VA

Test current measuring ranges

Measuring ranges: 60 A, 120 A, 300 A, 600 A

Voltage drop measuring ranges

Measuring ranges: 10 mV, 50 mV, 500 mV, 6 V

Resistance measuring ranges

Measuring ranges: 33 µΩ, 83 µΩ, 166 µΩ, 416 µΩ, 500 µΩ, 833 µΩ, 1.6 mΩ, 2.5 mΩ,
4.2 mΩ,16.6 mΩ, 25 mΩ, 41 mΩ, 83 mΩ, 250 mΩ

Accuracy: 0.1% (of range)

32 COMPLETE SYSTEM PROMET 100/ 200 / 600
600

7.1 Complete
Complete system

Operating voltage: 85 to 264 VAC, 47 to 63 Hz, 120 to 265 VDC

Power consumption max.:

max.:
PROMET 100: max. 900 VA (100 VAC)
PROMET 200: max. 1700 VA (100 VAC)
PROMET 600: max. 4000 VA (100 VAC)

Display: Alpha-numeric LCD screen, 4 x 20 characters

Operation: Membrane keypad with 4 function keys, jog dial

Internal data memory:

Memory capacity: 250 tests
Recorded variables: Test number, object name, operator name, date, time,
voltage, current, resistance

Measurement connections: 4 mm safety sockets and 9 mm / 13 mm high-current

sockets located on the front panel

Interfaces:
PC interfaces: RS232, USB
Further interfaces: ACTAS Control, remote control unit

Environment:
Environment:
Operating temperature: -10 to 50°C
Storage temperature: -20 to 60°C
Relative humidity: 5 to 80%, non-condensing
Protection: IP20
Safety standard: DIN EN 61010-1 300 V~CAT II
Product standard: DIN EN 61326-1

Housing:
PROMET 100: Portable 3 U half-rack
Dimensions (W x H x D) 257 x 160 x 326 mm
Weight: 6.1 kg (without cable)

PROMET 200: Portable 3 U half-rack

Dimensions (W x H x D) 257 x 160 x 326 mm
Weight: 7.6 kg (without cable)

PROMET 600: Portable 3 U three-quarter-rack

Dimensions (W x H x D) 637 x 160 x 386 mm
Weight: 13.8 kg (without cable)