轮式装载机维修手册

Table of Contents
2 Engine System ............................................................................................................................... 2-1

21 Key parameters of engine maintenance .......................................................................................... 2-1

22 Detection range and use steps of engine detection tools ................................................................. 2-2

221 WP6G125E332 series engine detection ................................................................................ 2-2

222 YC6J125-T300 series engine detection ................................................................................ 2-3
23 Engine failure diagnosis codes.......................................................................................................... 2-5

231 WP6G125E332 series engine failure diagnosis codes ......................................................... 2-5

232 YC6J125-T300 series engine failure diagnosis codes.................................................................. 2-19

26 Engine failure diagnosis code ......................................................................................................... 2-44

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 轮式装载机维修手册

2 Engine System
21 Key parameters of engine
maintenance

Air inlet Engine oil

Engine rated Engine Air exhaust
Engine model valve pressure (rated
speed idle speed valve clearance
clearance
speed)
WP6G125E332 2200r/min 750±30 0.2 mm 0.3 mm 0.3-0.6MPa

YC6J125-T300 2200r/min 750±30 0.4±0.05mm 0.45±0.05mm 0.3-0.6MPa

Table 1 Key parameters of engine

This table is for reference only, specific complete engine is subject to parameters on engine
nameplate!

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 轮式装载机维修手册

22 Detection range and use steps of

engine detection tools
221 WP6G125E332 series engine detection
Detection by the use of detector
Weichai WP6G125E332 engine equipped in three-stage
machine models adopts electronically controlled
high-pressure common-rail technology, and has
characteristics of high injection pressure and accurate
control. The engine can be detected by the use of special
detection tools for Weichai, to be more convenient and
accurate!

Figure 1 Position of detection port of

three-stage Weichai engine

Part name No. Figure

DiagSmar 612600900287

Figure 2 Special detection tools for

Weichai three-stage engine

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 轮式装载机维修手册

WP6G125E332 engine detection steps

1) Place the loader on the maintenance location, put
the bucket on the ground, and shut down the engine.
2) Dismantle cover of storage box on the right side of
the cab, and connect diagnostic tool to failure diagnosis
port, and connect the other side of the diagnostic tool to
a computer.
3) Turn start key, switch on power of the overall
machine, and take a test.
4) See diagnosis instructions for specific diagnosis
methods and failure codes.
(Failure codes occurring during the detection will be
specified in the next chapter)

222 YC6J125-T300 series engine detection

When the engine encounters abnormity or failure, we
need to detect various sensors of the engine, so as to
distinguish engine failure.
Detection by the use of special diagnostic unit
Controller (ECU) of Yuchai YC6J non-road state III
series electronic control diesel engine has failure
self-diagnosis function. In case of detecting a failure, it
will generate corresponding failure code information,
and store it in ECU memory. In aftermarket, failure code
information in ECU memory is generally read via
special diagnostic unit or on-board failure indicator
lamp (flash code).

Figure 3 Yuchai engine detection port

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 轮式装载机维修手册

Part name No. Figure

HED-ST4.1.2
6430001350

Figure 4 Special diagnostic unit for

Yuchai

YC6J125-T300 three-stage series engine detection

steps
1) Place the overall vehicle on the maintenance
location, put the bucket on the ground, shut down the
engine, and press the parking brake button.
2) Dismantle cover of storage box on the right side of
the cab, and connect wiring harness of diagnostic unit to
failure diagnosis port of the engine.
3) See instructions of diagnostic unit for specific
diagnosis methods.
(Failure codes occurring during the detection will be
specified in the next chapter)

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23 Engine failure diagnosis codes

231 WP6G125E332 series engine failure

diagnosis codes
DTC DTC
for for
Code DFC name Fault description
J1939 J1939
SPN FMI
Voltage of accelerator pedal 1
010 DFC_APP1SRCMax 91 3
exceeds maximum threshold
Voltage of accelerator pedal 1 less
011 DFC_APP1SRCMin 91 4
than minimum threshold
Incredible double signal
012 DFC_APP12Plaus relationship between accelerator 520252 2
pedal 1 and accelerator pedal 2
Voltage of accelerator pedal 2
013 DFC_APP2SRCMax 29 3
exceeds maximum threshold
Voltage of accelerator pedal 2 less
014 DFC_APP2SRCMin 29 4
than minimum threshold
Incredible 1/2 signal relationship
015 DFC_APP21Plaus between accelerator pedal 2 and 1 0
accelerator pedal 1
Incredible accelerator and braking
019 DFC_AccPedBrkPlaus 91 7
signal
020 DFC_AirHtStickOn Air intake heater stuck-open fault 2898 7
021 DFC_ArHt1SCBat Air intake heater short-to-power 2898 3
022 DFC_ArHt1SCGnd Air intake heater short-to-ground 2898 4
023 DFC_ArHt1OpenLoad Air intake heater in open load 2898 5
Voltage of air intake heater
024 DFC_BPSCDSRCMax 102 3
exceeds maximum threshold
Voltage of air intake heater less
025 DFC_BPSCDSRCMin 102 4
than minimum threshold
Incredible air intake pressure
026 DFC_BPSCDNPL 1 0
sensor signal
Original value of battery voltage
027 DFC_BattCDSRCMax 168 3
exceeds maximum threshold
Original value of battery voltage
028 DFC_BattCDSRCMin 168 4
less than minimum threshold
029 DFC_BrkCDSig Braking signal error 597 19

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 轮式装载机维修手册

030 DFC_BrkCDNpl Incredible braking signal 597 2

Cold start indicator lamp
031 DFC_CSLpCDSCBat 626 3
short-to-power
Cold start indicator lamp
032 DFC_CSLpCDSCGnd 626 4
short-to-ground
Cold start indicator lamp in open
033 DFC_CSLpCDNoLoad 626 5
load
Voltage of coolant temperature
034 DFC_CTSCDSRCMax sensor exceeds maximum 110 3
threshold
Voltage of coolant temperature
035 DFC_CTSCDSRCMin sensor less than minimum 110 4
threshold
Incredible coolant temperature
036 DFC_CTSCDNpl 110 2
and engine oil temperature signal
Coolant temperature has not
037 DFC_ClgAbsTst reached minimum within certain 110 17
period of time
Increasing amplitude of coolant
temperature has not reached
038 DFC_Clg_DynTst 110 18
minimum within certain period of
time
039 DFC_ConvCDNpl Incredible clutch state signal? 598 2
Voltage of ECU temperature
040 DFC_TECUSRCMax sensor exceeds maximum 1136 3
threshold
Voltage of ECU temperature
041 DFC_TECUSRCMin sensor less than minimum 1136 4
threshold
Start beneath vehicle/stop button
042 DFC_ECBtCDPlausLock 520203 5
gets stuck
Only camshaft signal, enter limp
043 DFC_EngMBackUpLimp 4203 13
home state
044 DFC_EngMCaSPer Camshaft cycle error 4201 2
045 DFC_EngMCaSSyn Camshaft synchronization error 4201 11
046 DFC_EngMCaS1NoSig Camshaft signal missing 4201 12
Camshaft and crankshaft
047 DFC_EngMCaSSynCrS 4201 13
synchronization error
048 DFC_EngMCrS1NoSig Crankshaft signal missing 4203 12
049 DFC_EngMCrSToothNr Crankshaft tooth number error 4203 4
050 DFC_EngMCrSSyn Crankshaft synchronization error 4203 3

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051 DFC_EngMCrSToothPer Crankshaft tooth cycle error 4203 2

Crankshaft and camshaft signal
052 DFC_EngMOfsCaSCrSSRCMax 4201 14
deviation exceeds threshold
053 DFC_EngPrtOvrSpd Engine over speed 1769 11
Engine speed signal
054 DFC_EngSpdSCBat 1623 3
short-to-power
Engine speed signal
055 DFC_EngSpdSCGnd 1623 4
short-to-ground
056 DFC_EngSpdOpenLoad Engine speed signal in open load 1623 5
Exhaust brake butterfly valve
057 DFC_ExFlCDSCBat 520208 3
short-to-power
Exhaust brake butterfly valve
058 DFC_ExFlCDSCGnd 520208 4
short-to-ground
Exhaust brake butterfly valve in
059 DFC_ExFlCDOpenLoad 520208 5
open load
Fan actuator (PWM wave)
062 DFC_FanCD1SCBat 4815 9
short-to-power
Fan actuator (PWM wave)
063 DFC_FanCD1SCGnd 4815 10
short-to-ground
Fan actuator (PWM wave) in
064 DFC_FanCD1OpenLoad 4815 7
open load
Fan actuator (digital signal)
065 DFC_FanCD2SCBat 4815 3
short-to-power
Fan actuator (digital signal)
066 DFC_FanCD2SCGnd 4815 4
short-to-ground
Fan actuator (digital signal) in
067 DFC_FanCD2OpenLoad 4815 5
open load
Cooling fan speed exceeds
068 DFC_FanCDSpMax 1639 3
maximum threshold
Cooling fan speed less than
069 DFC_FanCDSpMin 1639 4
minimum threshold
Water-in-oil sensor detects water
079 DFC_FlSysWtDet 520264 11
in oil
080 DFC_InjVlvCyl1ERR Oil atomizer error of cylinder 1 1413 11
Oil atomizer of cylinder 1
081 DFC_InjVlvCyl1SCB 1413 3
short-to-power
Oil atomizer of cylinder 1
082 DFC_InjVlvCyl1SCG 1413 7
short-to-ground
083 DFC_InjVlvCyl2ERR Oil atomizer error of cylinder 2 1414 11

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Oil atomizer of cylinder 2

084 DFC_InjVlvCyl2SCB 1414 3
short-to-power
Oil atomizer of cylinder 2
085 DFC_InjVlvCyl2SCG 1414 7
short-to-ground
086 DFC_InjVlvCyl3ERR Oil atomizer error of cylinder 3 1415 11
Oil atomizer of cylinder 3
087 DFC_InjVlvCyl3SCB 1415 3
short-to-power
Oil atomizer of cylinder 3
088 DFC_InjVlvCyl3SCG 1415 7
short-to-ground
089 DFC_InjVlvCyl4ERR Oil atomizer error of cylinder 4 1416 11
Oil atomizer of cylinder 4
090 DFC_InjVlvCyl4SCB 1416 3
short-to-power
Oil atomizer of cylinder 4
091 DFC_InjVlvCyl4SCG 1416 7
short-to-ground
092 DFC_InjVlvCyl5ERR Oil atomizer error of cylinder 5 1417 11
Oil atomizer of cylinder 5
093 DFC_InjVlvCyl5SCB 1417 3
short-to-power
Oil atomizer of cylinder 5
094 DFC_InjVlvCyl5SCG 1417 7
short-to-ground
095 DFC_InjVlvCyl6ERR Oil atomizer error of cylinder 6 1418 11
Oil atomizer of cylinder 6
096 DFC_InjVlvCyl6SCB 1418 3
short-to-power
Oil atomizer of cylinder 6
097 DFC_InjVlvCyl6SCG 1418 7
short-to-ground
098 DFC_FrmMngETC1TO ETC1 message receiving delay 522022 19
099 DFC_FrmMngETC1DLC ETC1 message data length error 522022 14
100 DFC_FrmMngRxCCVSTO RxCCVS message receiving delay 522030 19
RxCCVS message data length
101 DFC_FrmMngRxCCVSDLC 522030 14
error
102 DFC_FrmMngDEC1TO DEC1 message receiving delay 522062 19
103 DFC_FrmMngETC7TO ETC7 message receiving delay 522063 19
Bus receiving throttle signal
104 DFC_FrmMngAppMaxErr 522064 19
overruns
Bus receiving remote throttle
105 DFC_FrmMngRemAppMaxErr 522065 19
signal overruns
CAN-TOTSC1PE data volume
106 DFC_FrmMngTSC1PEDLC 522039 14
error
CAN-TOTSC1PE communication
107 DFC_FrmMngTSC1PETO 522039 19
error

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 轮式装载机维修手册

CAN-TOTSC1TE data volume

108 DFC_FrmMngTSC1TEDLC 522040 14
error
109 DFC_FrmMngTSC1TETO CAN-TOTSC1TE timeout error 522040 19
CAN-TOTSC1TR data volume
110 DFC_FrmMngTSC1TRDLC 522041 14
error
111 DFC_FrmMngTSC1TRTO CAN-TOTSC1TR timeout error 522041 19
CAN-TOTSC1VE data volume
112 DFC_FrmMngTSC1VEDLC 522042 14
error
113 DFC_FrmMngTSC1VETO CAN-TOTSC1VE timeout error 522042 19
CAN-TOTSC1VR data volume
114 DFC_FrmMngTSC1VRDLC 522043 14
error
115 DFC_FrmMngTSC1VRTO CAN-TOTSC1VR timeout error 522043 19
CAN-TOTimeDate data volume
116 DFC_FrmMngTimeDateDLC 522034 14
error
117 DFC_FrmMngTimeDateTO CAN-TOTimeDate timeout error 522034 19
118 DFC_GearbxIncMax Too long gear lifting interval 520221 2
(Water-in-oil indicator lamp)
119 DFC_Gen1FlSysWtSCBat indicator lamp 1 power 624 3
short-circuit
(Water-in-oil indicator lamp)
120 DFC_Gen1FlSysWtSCGnd 624 4
indicator lamp 1 short-to-ground
(Water-in-oil indicator lamp)
121 DFC_Gen1FlSysWtOpenLoad 624 12
indicator lamp 1 in open load
122 DFC_HWEMonEEPROMRdErr EEPROM reading error 2802 14
123 DFC_HWEMonEEPROMWrtErr EEPROM writing error 2802 12
Voltage of air intake temperature
124 DFC_IATSCDSRCMax sensor exceeds maximum 105 3
threshold
Voltage of air intake temperature
125 DFC_IATSCDSRCMin sensor less than minimum 105 4
threshold
126 DFC_stFuelFoul Fuel filter replacement 520289 11
CAN receiving frame EBC1
127 DFC_FrmMngEBC1TO 522013 19
timeout error
CAN receiving frame EBC1 data
128 DFC_FrmMngEBC1DLC 522013 14
length error
129 DFC_stAirFltFoul Air filter replacement 107 7
130 DFC_stOil Engine oil replacement 99 11
Low end of oil atomizer1
131 DFC_InjVlvCyl1ALSSCBat 1413 16
short-to-power

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 轮式装载机维修手册

Low end of oil atomizer 1

132 DFC_InjVlvCyl1ALSSCGnd 1413 18
short-to-ground
High end of oil atomizer1
133 DFC_InjVlvCyl1AHSSCBat 1413 15
short-to-power
High end of oil atomizer1
134 DFC_InjVlvCyl1AHSSCGnd 1413 17
short-to-ground
High end of oil atomizer1
135 DFC_InjVlvCyl1SCL 1413 4
short-to-low end
136 DFC_stOilFlt Oil filter replacement 99 7
137 DFC_InjVlvCyl1BNoLoad Atomizer1 in open load 1413 5
Low end of oil atomizer2
138 DFC_InjVlvCyl2ALSSCBat 1414 16
short-to-power
Low end of oil atomizer 2
139 DFC_InjVlvCyl2ALSSCGnd 1414 18
short-to-ground
High end of oil atomizer2
140 DFC_InjVlvCyl2AHSSCBat 1414 15
short-to-power
High end of oil atomizer 2
141 DFC_InjVlvCyl2AHSSCGnd 1414 17
short-to-ground
High end of oil atomizer2
142 DFC_InjVlvCyl2SCL 1414 4
short-to-low end
143 DFC_InjVlvCyl2BNoLoad Atomizer2 in open load 1414 5
Low end of oil atomizer3
144 DFC_InjVlvCyl3ALSSCBat 1415 16
short-to-power
Low end of oil atomizer 3
145 DFC_InjVlvCyl3ALSSCGnd 1415 18
short-to-ground
High end of oil atomizer3
146 DFC_InjVlvCyl3AHSSCBat 1415 15
short-to-power
High end of oil atomizer 3
147 DFC_InjVlvCyl3AHSSCGnd 1415 17
short-to-ground
High end of oil atomizer3
148 DFC_InjVlvCyl3SCL 1415 4
short-to-low end
149 DFC_InjVlvCyl3BNoLoad Atomizer3 in open load 1415 5
Low end of oil atomizer 4
150 DFC_InjVlvCyl4ALSSCBat 1416 16
short-to-power
Low end of oil atomizer 4
151 DFC_InjVlvCyl4ALSSCGnd 1416 18
short-to-ground
High end of oil atomizer 4
152 DFC_InjVlvCyl4AHSSCBat 1416 15
short-to-power
High end of oil atomizer 4
153 DFC_InjVlvCyl4AHSSCGnd 1416 17
short-to-ground

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High end of oil atomizer 4

154 DFC_InjVlvCyl4SCL 1416 4
short-to-low end
155 DFC_InjVlvCyl4BNoLoad Atomizer4 in open load 1416 5
Low end of oil atomizer 5
156 DFC_InjVlvCyl5ALSSCBat 1417 16
short-to-power
Low end of oil atomizer 5
157 DFC_InjVlvCyl5ALSSCGnd 1417 18
short-to-ground
High end of oil atomizer 5
158 DFC_InjVlvCyl5AHSSCBat 1417 15
short-to-power
High end of oil atomizer 5
159 DFC_InjVlvCyl5AHSSCGnd 1417 17
short-to-ground
High end of oil atomizer 5
160 DFC_InjVlvCyl5SCL 1417 4
short-to-low end
Fault rate of orifice abrasion
161 DFC_InjNDiafactor 520210 13
within 0-20%
162 DFC_InjVlvCyl5BNoLoad Atomizer 5 in open load 1417 5
Low end of oil atomizer 6
163 DFC_InjVlvCyl6ALSSCBat 1418 16
short-to-power
Low end of oil atomizer 6
164 DFC_InjVlvCyl6ALSSCGnd 1418 18
short-to-ground
High end of oil atomizer 6
165 DFC_InjVlvCyl6AHSSCBat 1418 15
short-to-power
High end of oil atomizer 6
166 DFC_InjVlvCyl6AHSSCGnd 1418 17
short-to-ground
High end of oil atomizer 6
167 DFC_InjVlvCyl6SCL 1418 4
short-to-low end
Fault rate of orifice abrasion
168 DFC_InjNDia 520210 14
exceeds 20%
169 DFC_InjVlvCyl6BNoLoad Atomizer 6 in open load 1418 5
INJ driver IC initialization version
171 DFC_InjIniAsicErr 507 9
error
INJ driver IC initialization error
172 DFC_InjIniEnaErr 507 10
after power-on
INJ driver IC repeated power-on
173 DFC_InjPwrDrvDis 507 11
error
Unreliable cruise signal (void
175 DFC_MFLvCrCtlMode 596 2
switch combination)
Voltage of polymorphic switch
179 DFC_MSSCDSRCMax 976 3
exceeds maximum
Voltage of polymorphic switch
180 DFC_MSSCDSRCMin 976 4
exceeds minimum

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Incredible polymorphic switch

181 DFC_MSSCDNpl 976 19
signal
182 DFC_NetMngCANAOff CAN communication error 522000 12
Voltage of engine oil level sensor
183 DFC_OLSCDSRCMax 98 3
exceeds maximum
Voltage of engine oil level sensor
184 DFC_OLSCDSRCMin 98 4
less than minimum
Unreliable engine oil level sensor
185 DFC_OLSCDNpl 98 2
signal
Voltage of engine oil pressure
186 DFC_OPSCDSRCMax 100 16
sensor exceeds maximum
Voltage of engine oil pressure
187 DFC_OPSCDSRCMin 100 18
sensor less than minimum
Too high oil pressure or unreliable
188 DFC_OPSCDNpl 100 15
oil temperature signal
189 DFC_OPSCDLow Too low oil pressure 100 17
Voltage of engine oil temperature
190 DFC_OTSCDSRCMax sensor exceeds maximum 175 3
threshold
Voltage of engine oil temperature
191 DFC_OTSCDSRCMin sensor less than minimum 175 4
threshold
Incredible engine oil temperature
192 DFC_OTSCDSRCNPL 1 0
and coolant temperature signal
Incredible engine oil temperature
193 DFC_OTSCD1Npl 175 15
sensor signal
Voltage of sensor power supply 1
194 DFC_SSpMon1SRCMax 3509 3
exceeds maximum threshold
Voltage of sensor power supply 1
195 DFC_SSpMon1SRCMin 3509 4
less than minimum threshold
Voltage of sensor power supply 2
196 DFC_SSpMon2SRCMax 3510 3
exceeds maximum threshold
Voltage of sensor power supply 2
197 DFC_SSpMon2SRCMin 3510 4
less than minimum threshold
Voltage of sensor power supply 3
198 DFC_SSpMon3SRCMax 3511 3
exceeds maximum threshold
Voltage of sensor power supply 3
199 DFC_SSpMon3SRCMin 3511 4
less than minimum threshold
200 DFC_T50CDTimeOut T50 turn-on timeout 520253 11
Vehicle speed 1 exceeds
201 DFC_VSSCD1Max 84 0
maximum threshold

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Incredible vehicle speed 1,

202 DFC_VSSCD1Npl fuel-injection quantity and engine 84 2
speed
Pulse width of vehicle speed 3
203 DFC_VSSCD3Max signal exceeds maximum 1624 3
threshold
Pulse width of vehicle speed 3
204 DFC_VSSCD3Min signal less than minimum 1624 4
threshold
Averaging period of vehicle speed
205 DFC_VSSCD3Sig 1624 8
signal less than threshold
206 DFC_WrnSCBat Alarm light short-to-power 520250 3
207 DFC_WrnSCGnd Alarm light short-to-ground 520250 4
208 DFC_WrnOpenLoad Alarm light in open load 520250 5
In-cylinder exhaust brake valve
209 DFC_ECRVlvSCBat 571 3
short-to-ground
In-cylinder exhaust brake valve
210 DFC_ECRVlvSCGnd 571 4
short-to-power
In-cylinder exhaust brake valve in
211 DFC_ECRVlvOpenLoad 571 5
open load
212 DFC_HpTst High voltage test error 520223 20
213 DFC_MeUnCDNoLoad Fuel gauge in open load 1442 7
214 DFC_MeUnCDSCBat Fuel gauge short-to-power 1442 9
215 DFC_MeUnCDSCGnd Fuel gauge short-to-ground 1442 10
Common-rail decompression
216 DFC_PRVOpn 520241 14
valve opened
Opening time of pressure limiting
217 DFC_PRVTiOpnMax 520241 0
valve exceeds maximum
Common-rail decompression
218 DFC_PRVMonPresShck valve not opened during pressure 523470 21
fluctuation
Opening times of common-rail
decompression valve exceeds
219 DFC_PRVMonwearNumMax 520241 11
maximum times specified in
technical requirements
Voltage of rail pressure sensor
220 DFC_RailCDSRCMax 157 3
exceeds maximum threshold
Voltage of rail pressure sensor
221 DFC_RailCDSRCMin 157 4
less than minimum threshold
Voltage of rail pressure sensor
222 DFC_RailCDOfsTstSRCMax 157 15
exceeds maximum deviation

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Voltage of rail pressure sensor

223 DFC_RailCDOfsTstSRCMin 157 17
less than minimum deviation
Rail pressure deviation exceeds
224 DFC_RailMeUn0OfsMax 520243 16
maximum threshold
Rail pressure deviation exceeds
225 DFC_RailMeUn1OfsMaxQHi maximum threshold and 520243 0
fuel-injection quantity overruns
Rail pressure deviation less than
minimum threshold and
226 DFC_RailMeUn2OfsMinQLo 520243 1
fuel-injection quantity less than
threshold
Peak value of rail pressure less
227 DFC_RailMeUn3PkLo 520243 20
than minimum threshold
Peak value of rail pressure
228 DFC_RailMeUn4PkHi 520243 21
exceeds maximum threshold
229 DFC_RailMeUn6Rmp Rail pressure decreases too fast 520243 18
Incredible setting of fuel capacity
230 DFC_RailMeUn7MeUnSetPlaus 520243 23
metering unit in overspeed mode
Monitor error of fuel capacity
231 DFC_RailMeUn8LowIdlMeUnMontr 520243 24
metering unit at low idle speed
Fuel capacity in fuel gauge
232 DFC_RailMeUn10MeUnQHi 520243 7
exceeds threshold
Rail pressure deviation exceeds
233 DFC_RailMeUn12OfsMaxMeUnQHi threshold and fuel capacity in fuel 520243 5
gauge exceeds threshold
Low end of cranking motor relay
234 DFC_StrtCDLSSCBat 1675 3
short-to-power
Low end of cranking motor relay
235 DFC_StrtCDLSSCGnd 1675 4
short-to-ground
Low end of cranking motor relay
236 DFC_StrtCDNoLoad 1675 5
in open load
Water temperature sensor operates
237 DFC_CTSCDOvrTemp smoothly but water temperature 110 15
exceeds threshold
Cruise control inhibition error
238 DFC_Brk1SwtCrCtlRls 597 7
before stepping on brake pedal
Identification error of cruise
239 DFC_Brk1SwtCrCtllmp control requirement keeps trouble 597 11
light on
Output voltage of remote
240 DFC_RmtApp1SRCMax accelerator pedal 1 exceeds 520277 3
maximum

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Output voltage of remote

241 DFC_RmtApp1SRCMin accelerator pedal 1 less than 520277 4
minimum
Output voltage of remote
242 DFC_RmtApp2SRCMax accelerator pedal 2 exceeds 520278 3
maximum
Output voltage of remote
243 DFC_RmtApp2SRCMin accelerator pedal 2 less than 520278 4
minimum
Original voltage of water-in-oil
244 DFC_WtLvSRClMax sensor exceeds maximum 520264 3
threshold
Original voltage of water-in-oil
245 DFC_WtLvSRClMin sensor less than minimum 520264 4
threshold
OBD torque limiting activation
246 DFC_CoVehPrfmLimAct 520198 11
error
247 DFC_FrmMngEBC2DLC Data length error 522015 14
248 DFC_FrmMngEBC2TO Time-out error 522015 19
249 DFC_MisFireCyl1 Cylinder 1 catches fire 1323 3
250 DFC_MisFireCyl2 Cylinder 2 catches fire 1324 3
251 DFC_MisFireCyl3 Cylinder 3 catches fire 1325 3
252 DFC_MisFireCyl4 Cylinder 4 catches fire 1326 3
253 DFC_MisFireCyl5 Cylinder 5 catches fire 1327 3
254 DFC_MisFireCyl6 Cylinder 6 catches fire 1328 3
255 DFC_MisFireCyl7 Cylinder 7 catches fire 1329 3
256 DFC_MisFireCyl8 Cylinder 8 catches fire 1330 3
257 DFC_MisFireCyl9 Cylinder 9 catches fire 1331 3
258 DFC_MisFireCyl10 Cylinder 10 catches fire 1332 3
259 DFC_MisFireCyl11 Cylinder 11 catches fire 1333 3
260 DFC_MisFireCyl12 Cylinder 12 catches fire 1334 3
Total number of cylinders on fire
261 DFC_MisFireTot 1322 3
overruns
Lock vehicle and execute vehicle
262 DFC_STGPRSLCKMOD1 522014 1
lock mode 1
Lock vehicle and execute vehicle
263 DFC_STGPRSLCKMOD2 522014 2
lock mode 2
Fault rate of orifice abrasion
264 DFC_InjDiaQOC exceeds 20% for 20 consecutive 520210 16
times

2-15
 轮式装载机维修手册

Fault rate of orifice abrasion

265 DFC_InjDiaQOCfactor ranges from 5% to 20% for 520210 15
consecutive500ms
271 DFC_ComEngSpdUnAvail Unavailable engine speed signal 190 2
Unavailable water temperature
272 DFC_ComCTSCDUnAvail 1 0
signal
CAN receiving frame TSC1DR
329 DFC_FrmMngTSC1DRDLC 522038 14
data volume error
CAN receiving frame TSC1DR
330 DFC_FrmMngTSC1DRTO 522038 19
timeout error
CAN receiving frame TSC1AR
331 DFC_FrmMngTSC1ARDLC 522036 14
data volume error
CAN receiving frame TSC1AR
332 DFC_FrmMngTSC1ARTO 522036 19
data timeout error
CAN receiving frame TTSC1DE
333 DFC_FrmMngTSC1DEDLC 522037 14
data volume error
CAN receiving frame TSC1DE
334 DFC_FrmMngTSC1DETO 522037 19
timeout error
CAN receiving frame TSC1AE
335 DFC_FrmMngTSC1AEDLC 522035 14
data volume error
CAN receiving frame TSC1AE
336 DFC_FrmMngTSC1AETO 522035 19
timeout error
CAN receiving frame EngTemp2
337 DFC_FrmMngEngTemp2DLC 522020 14
data volume error
CAN receiving frame EngTemp2
338 DFC_FrmMngEngTemp2TO 522020 19
timeout error
CAN receiving frame ETC2 data
339 DFC_FrmMngETC2DLC 522023 14
volume error
CAN receiving frame ETC2
340 DFC_FrmMngETC2TO 522023 19
timeout error
CAN receiving frame ERC1DR
341 DFC_FrmMngERC1DRDLC 522021 14
data volume error
CAN receiving frame ERC1DR
342 DFC_FrmMngERC1DRTO 522021 19
timeout error
CAN receiving frame AT1OGC2
343 DFC_FrmMngAT1OGC2DLC 522011 14
data volume error
CAN receiving frame AT1OGC2
344 DFC_FrmMngAT1OGC2TO 522011 19
timeout error
CAN receiving frame AT1OGC1
345 DFC_FrmMngAT1OGC1DLC 522010 14
data volume error

2-16
 轮式装载机维修手册

CAN receiving frame AT1OGC1

346 DFC_FrmMngAT1OGC1TO 522010 19
timeout error
CAN receiving frame AT1IGC2
347 DFC_FrmMngAT1IGC2DLC 522008 14
data volume error
CAN receiving frame AT1IGC2
348 DFC_FrmMngAT1IGC2TO 522008 19
timeout error
CAN receiving frame AT1IGC1
349 DFC_FrmMngAT1IGC1DLC 522007 14
data volume error
CAN receiving frame AT1IGC1
350 DFC_FrmMngAT1IGC1TO 522007 19
timeout error
CAN receiving frame AT1IG1
351 DFC_FrmMngAT1IG1DLC 522006 14
data volume error
CAN receiving frame AT1IG1
352 DFC_FrmMngAT1IG1TO 522006 19
timeout error
CAN receiving frame AT1OG1
353 DFC_FrmMngAT1OG1DLC 522009 14
data volume error
CAN receiving frame DM1DCU
354 DFC_FrmMngDM1DCUDLC 522012 14
data volume error
CAN receiving frame DM1DCU
355 DFC_FrmMngDM1DCUTO 522012 19
data volume error
CAN receiving frame DM19 data
356 DFC_FrmMngDM19DLC 522060 14
volume error
CAN receiving frame DM19
357 DFC_FrmMngDM19TO 522060 19
timeout error
CAN receiving frame ETC7 data
358 DFC_FrmMngETC7DLC 522063 14
volume error
CAN receiving frame DEC1 data
359 DFC_FrmMngDEC1DLC 522062 14
volume error
CAN receiving frame AMCON
360 DFC_FrmMngAMCONDLC 522050 14
data volume error
CAN receiving frame AMCON
361 DFC_FrmMngAMCONTO 522050 19
timeout error
CAN receiving frame HRVD data
362 DFC_FrmMngHRVDDLC 522051 14
volume error
CAN receiving frame HRVD
363 DFC_FrmMngHRVDTO 522051 19
timeout error
CAN receiving frame DashDspl
364 DFC_FrmMngDashDsplDLC 522052 14
data volume error
CAN receiving frame DashDspl
365 DFC_FrmMngDashDsplTO 522052 19
timeout error

2-17
 轮式装载机维修手册

CAN receiving frame EGF1 data

366 DFC_FrmMngEGF1DLC 522053 14
volume error
CAN receiving frame EGF1
367 DFC_FrmMngEGF1TO 522053 19
timeout error
CAN receiving frame DM13 data
368 DFC_FrmMngDM13DLC 522054 14
volume error
CAN receiving frame DM13
369 DFC_FrmMngDM13TO 522054 19
timeout error
CAN receiving frame TRF1 data
370 DFC_FrmMngTRF1DLC 520217 14
volume error
CAN receiving frame TRF1
371 DFC_FrmMngTRF1TO 520217 19
timeout error
CAN receiving frame CM1 data
372 DFC_FrmMngCM1DLC 522056 14
volume error
CAN receiving frame CM1
373 DFC_FrmMngCM1TO 522056 19
timeout error
Upstream intake pressure signal
424 DFC_PIntkVUsPlsHi 102 0
exceeds maximum
Upstream intake pressure signal
425 DFC_PIntkVUsPlsLo 102 1
less than minimum
Incredible double relationship of
478 DFC_RmtAPP12Plaus 520253 2
remote accelerator
Credibility verification of remote
479 DFC_RmtAccPedBrkPlaus 520277 7
accelerator and brake
480 DFC_ComGPSKeyErr Key message fault 520218 14
481 DFC_ComGPSMsgTo Key message timeout 520218 19

2-18
 轮式装载机维修手册

232 YC6J125-T300 series engine failure diagnosis

codes

Flash
Failure Failure
Failure name code of SPN FMI
path code
failure
Intake flow sensor power failure - too high or too
11 708 P0100 132 11
low
Intake flow sensor signal compensation failure - it
12 2 P1000 1694 15
exceeds upper limit
Intake flow sensor signal compensation failure -
13 3 P1001 1694 17
irrational
Intake flow sensor signal compensation failure -
compensation exceeds the limit at the time of 14 4 P2074 1694 16
loading
Intake flow sensor signal compensation failure -
compensation exceeds the limit at the time of 15 5 P2073 1694 18
idling
Intake flow sensor signal drift failure - it exceeds
21 6 P0101 1694 0
upper limit
Intake flow sensor signal drift failure - it exceeds
22 7 P010B 1694 1
lower limit
Intake flow sensor signal failure - there is no
23 8 P0104 132 2
signal
Intake flow sensor signal failure - cycle exceeds
24 9 P0103 132 3
upper limit
Intake flow sensor signal failure - cycle exceeds
25 10 P0102 132 4
lower limit
Air conditioning compressor (type 1) control
177 11 P0640 1351 5
circuit failure - open circuit
Air conditioning compressor (type 1) control
711 12 P0641 1351 6
circuit failure - excess temperature
Air conditioning compressor (type 2) control
149 13 P0642 1352 5
circuit failure - open circuit
Air conditioning compressor (type 2) control
159 14 P0643 1352 6
circuit failure - excess temperature
Air conditioning compressor (type 2) control
169 15 P0646 1352 3
circuit failure - short circuit to power supply
Air conditioning compressor (type 2) control
219 16 P0644 1352 4
circuit failure - short circuit to ground
Air conditioning compressor (type 1) control
712 17 P0647 1351 3
circuit failure - short circuit to power supply

2-19
 轮式装载机维修手册

Air conditioning compressor (type 1) control

713 18 P0645 1351 4
circuit failure - short circuit to ground
Air conditioning request switch signal failure -
229 19 U0164 985 19
connection timeout; CAN reception timeout
Air conditioning request switch signal failure - it
239 20 U0165 985 19
is irrational; CAN reception timeout
Exhaust gas recirculation control deviation
714 21 P1007 1241 15
over-limit failure - it exceeds upper limit of EOM
Exhaust gas recirculation control deviation
715 22 P1008 1241 17
over-limit failure - it exceeds lower limit of EOM
Exhaust gas recirculation control deviation
716 23 P0402 1241 0
over-limit failure - it exceeds upper limit
Exhaust gas recirculation control deviation
717 24 P0401 1241 1
over-limit failure - it exceeds lower limit
Exhaust gas recirculation / normal mode switch
721 25 P1009 1241 11
failure - timeout
Intake preheating drive circuit test failure - it
249 26 P100A 729 16
exceeds upper limit at the time of activation
Intake preheating drive circuit test failure - it
259 27 P100B 729 18
exceeds lower limit at the time of activation
Intake preheating drive circuit test failure - it
269 28 P100C 729 15
exceeds upper limit at the time of exit
Intake preheating drive circuit test failure - it
279 29 P100D 729 17
exceeds lower limit at the time of exit
Intake preheating drive circuit failure - normally
516 30 P0540 729 7
open
Temperature sensor rationality failure -
289 31 P100E 171 2
irrationality 1
Temperature sensor rationality failure -
291 32 P100F 176 2
irrationality 2
Temperature sensor rationality failure -
292 33 P1010 177 2
irrationality 3
Temperature sensor rationality failure -
293 34 P1011 178 2
irrationality 4
Temperature sensor rationality failure -
294 35 P1012 179 2
irrationality 5
Temperature sensor rationality failure -
295 36 P1013 171 11
undetermined failure
CY141 control relay output voltage 0 failure -
31 37 P0659 1485 3
short circuit to power supply
CY141 control relay output voltage 1 failure -
32 38 P2671 1486 3
short circuit to power supply
CY141 control relay output voltage 0 failure -
34 40 P0658 1485 4
short circuit to ground

2-20
 轮式装载机维修手册

CY141 control relay output voltage 1 failure -

35 41 P2670 1486 4
short circuit to ground
Battery voltage failure - too high 722 43 P0563 444 16
Battery voltage failure - too low 723 44 P0562 444 18
Battery voltage detection circuit failure - short
42 45 P1014 444 3
circuit to power supply
Battery voltage detection circuit failure -
43 46 P1015 444 4
short-circuit to ground
Brake switch failure - in the process of cruise
724 47 P0568 597 11
control
Brake switch failure - before activation of cruise
725 48 P0572 597 12
control
Brake signal failure - signal of main and auxiliary
726 49 P0504 597 2
brakes is irrational
Brake switch failure - single side brake failure 727 50 P0501 597 14
Brake signal reception failure - CAN reception
296 51 U0418 597 19
timeout
CAN node A failure - Passive 71 52 U0029 639 14
CAN node B failure - Passive 72 53 U0038 1231 14
CAN node C failure - Passive 73 54 U0047 1235 14
CAN node D failure - Passive 74 55 U0056 1668 14
CAN node A failure - Busoff 75 56 U0028 639 12
CAN node B failure - Busoff 76 57 U0037 1231 12
CAN node C failure - Busoff 81 58 U0046 1235 12
CAN node D failure - Busoff 82 59 U0055 1668 12
Cooling water temperature rationality failure -
44 60 P0115 110 17
absolutely irrational
Cooling water temperature rationality failure -
45 61 P0116 110 18
dynamically irrational
Cooling water temperature signal reception
297 62 U013C 110 19
failure - CAN
Cooling water temperature sensor circuit failure -
51 63 P0118 110 3
short circuit to power supply or open circuit
Cooling water temperature sensor circuit failure -
52 64 P0117 110 4
short circuit to ground
Cooling water temperature rationality failure - it
53 65 P011A 110 2
is irrational with the second temperature
Clutch signal rationality failure - it is irrational
731 66 P0704 598 2
with gear signal
Clutch signal reception failure - CAN reception
732 67 U0114 598 19
timeout
Torque limit function activation - pressure boost
54 68 P1019 518 14
protection

2-21
 轮式装载机维修手册

Torque limit function activation - engine

55 69 P101A 519 14
protection
Torque limit function activation - injection
111 70 P101B 520 14
system
Torque limit function activation - restricted
112 71 P101C 521 11
information
Torque limit function activation - negative torque 113 72 P101D 522 14
Torque limit function activation - particulate filter 114 73 P101E 523 14
Torque limit function activation - performance
115 74 P101F 524 14
limit
Torque limit function activation - smoke limit 121 75 P1020 525 14
Communication failure - air conditioning request
941 747 U1101 2000 14
switch signal received is wrong
Communication failure – reception of air
942 748 U1102 2000 19
conditioning request switch signal is overtime
Communication failure - sending of ACK is
83 76 U2100 2001 19
overtime
Communication failure - sending of AmbCon is
84 77 U2101 2002 19
overtime
Communication failure - upstream NOX
85 78 U0113 2003 14
information received is wrong
Communication failure - reception of upstream
86 79 U0114 2003 19
NOX signal is overtime
Communication failure - reception of upstream
87 80 U0115 2004 19
NOX signal sent by PNG is overtime
Communication failure - reception of upstream
216 81 U0116 2005 19
NOX signal sent by PNG is overtime
Communication failure - downstream NOX
217 82 U0117 2006 14
information received is wrong
Communication failure - reception of downstream
218 83 U0118 2006 19
NOX signal is overtime
Communication failure - reception of downstream
226 84 U0119 2007 19
NOX signal sent by PNG is overtime
Communication failure - reception of downstream
227 85 U011A 2008 19
NOX signal sent by PNG is overtime
Communication failure - reception of downstream
228 86 U011B 2009 14
NOX signal requested by DM19 is overtime
Communication failure - reception of downstream
NOX signal requested by DM19 is overtime - 181 87 U1103 2010 19
BAM
Communication failure - reception of downstream
182 88 U1104 2011 11
NOX signal requested by DM19 is overtime
Communication failure - reception of downstream
NOX signal requested by DM19 is overtime - 183 89 U1105 2012 31
PCK
2-22
 轮式装载机维修手册

Communication failure - reception of upstream

184 90 U011C 2013 14
NOX signal requested by DM19 is overtime
Communication failure - reception of upstream
NOX signal requested by DM19 is overtime - 185 91 U1106 2014 19
BAM
Communication failure - reception of upstream
186 92 U1107 2015 11
NOX signal requested by DM19 is overtime
Communication failure - reception of upstream
NOX signal requested by DM19 is overtime - 187 93 U1108 2016 31
PCK
Communication failure - reception of DM1 sent
236 94 U011D 2017 11
by DCU is overtime - BAM
Communication failure - reception of DM1 sent
237 95 U011E 2018 31
by DCU is overtime - PCK
Communication failure - received information
238 96 P1400 2019 0
processing timeout 1
Communication failure - received information
246 97 P1401 2020 1
processing timeout 2
Communication failure - received information
247 98 P1402 2021 2
processing timeout 3
Communication failure - received information
248 99 P1403 2022 3
processing timeout 4
Communication failure - received information
256 100 P1404 2023 4
processing timeout 5
Communication failure - reception of DM1 sent
257 101 P1405 2024 19
by DCU is overtime
Communication failure - EBC1 information
258 102 U1109 2025 14
received is wrong
Communication failure - reception of EBC1 is
261 103 U110A 2025 19
overtime
Communication failure - EBC2 information
951 801 U0129 2115 14
received is wrong
Communication failure - reception of EBC2 is
952 802 U012A 2116 19
overtime
Communication failure - sending of EEC1 is
262 104 U2102 2026 19
overtime
Communication failure - sending of EEC2 is
263 105 U2103 2027 19
overtime
Communication failure - sending of EEC3 is
264 106 U2104 2028 19
overtime
Communication failure - sending of EFL_P1 is
265 107 U2105 2029 19
overtime
Communication - external shutdown request,
266 108 U110B 2030 19
from EBC1

2-23
 轮式装载机维修手册

Communication failure - sending of EngTemp is

267 109 U2106 2031 19
overtime
Communication failure - sending of ERC1 is
268 110 U2107 2032 19
overtime
Communication failure - ETC1 information
271 111 U110C 2033 14
received is wrong
Communication failure - reception of ETC1 is
272 112 U110D 2033 19
overtime
Communication error - ETC2 information
273 113 U110E 2034 14
received is wrong
Communication failure - reception of ETC2 is
274 114 U110F 2034 19
overtime
Communication failure - sending of FD is
943 749 U2108 2035 19
overtime
Communication failure - sending of FlEco is
275 115 U2109 2036 19
overtime
Communication failure - sending of IC1 is
276 116 U210A 2037 19
overtime
Communication failure - sending of LFC
277 117 U210B 2038 19
information is overtime
Communication failure - reception of NOX
278 118 U011F 2039 19
information is overtime - SAE
Communication failure - reception of NOX
281 119 U0120 2040 19
information is overtime - SAE
Communication failure - reception of NOX
282 120 U0121 2041 14
information is overtime - SAE
Communication failure - reception of NOX
283 121 U0122 2042 14
information is overtime - SAE
Communication failure - reception of NOX
284 122 U0123 2043 15
information is overtime - SAE
Communication failure - reception of NOX
285 123 U0124 2044 15
information is overtime - SAE
Communication failure - reception of NOX
286 124 U0125 2045 16
information is overtime - SAE
Communication failure - reception of NOX
287 125 U0126 2046 16
information is overtime - SAE
Communication failure - reception of NOX
288 126 U0127 2047 17
information is overtime - SAE
Communication failure - reception of NOX
316 127 U0128 2048 17
information is overtime - SAE
Communication failure - reception of NOX
317 128 U0129 2049 18
information is overtime - SAE
Communication failure - reception of NOX
318 129 U012A 2050 18
information is overtime - SAE

2-24
 轮式装载机维修手册

Communication failure - reception of NOX

326 130 U012B 2051 0
information is overtime - SAE
Communication failure - reception of NOX
327 131 U012C 2052 0
information is overtime - SAE
Communication failure - reception of NOX
328 132 U012D 2053 1
information is overtime - SAE
Communication failure - reception of NOX
336 133 U012E 2054 1
information is overtime - SAE
Communication failure - reception of NOX
337 134 U012F 2055 2
information is overtime - SAE
Communication failure - reception of NOX
338 135 U0130 2056 2
information is overtime - SAE
Communication failure - reception of O2
346 136 U0131 2057 3
information is overtime - SAE
Communication failure - reception of O2NOX
347 137 U0132 2058 3
information is overtime - SAE
Communication failure - sending of PROSCR1
953 781 U110E 2117 19
information is overtime
Communication failure - sending of PROSCR2
954 782 U110F 2118 19
information is overtime
Communication failure - sending of ERC
348 138 U210C 2059 19
information is overtime - BAM
Communication failure - sending of ERC
356 139 U210D 2060 14
information is overtime - PAC
Communication failure - CCVS information
357 140 U1110 2061 14
received is wrong
Communication failure - reception of CCVS
358 141 U1111 2061 19
information is overtime
Communication failure - reception of NOX
361 142 U0133 2062 4
information is overtime - SAE
Communication failure - reception of NOX
362 143 U0134 2063 4
information is overtime - SAE
Communication failure - reception of O2
363 144 U0135 2064 5
information is overtime - SAE
Communication failure - reception of O2
364 145 U0136 2065 5
information is overtime - SAE
Communication failure - reception of sensor
365 146 U0137 2066 6
voltage signal is overtime - SAE
Communication failure - reception of sensor
366 147 U0138 2067 6
voltage signal is overtime - SAE
Communication failure - reception of sensor
367 148 U0139 2068 7
temperature signal is overtime - SAE
Communication failure - reception of sensor
368 149 U013A 2069 7
temperature signal is overtime - SAE

2-25
 轮式装载机维修手册

Communication failure - sending of ShutDwn is

369 150 U210E 2070 19
overtime
Communication failure - tachometer information
371 151 U1112 2071 14
received is wrong
Communication failure - reception of tachometer
372 152 U1113 2071 19
information is overtime
Communication failure - sending of Adblue tank
373 153 U013B 2072 19
information is overtime
Communication failure - TimeDate information
374 154 U1114 2073 14
received is wrong
Communication failure - reception of TimeDate
375 155 U1115 2073 19
is overtime
Communication failure - reception of TSC1_AE
376 156 U1116 2074 8
is overtime (activated)
Communication failure - reception of TSC1_AE
377 157 U1117 2075 10
is overtime (not activated)
Communication failure - reception of TSC1_AR
378 158 U1118 2076 8
is overtime (activated)
Communication failure - reception of TSC1_AR
381 159 U1119 2077 10
is overtime (not activated)
Communication failure - reception of TSC1_DE
382 160 U111A 2078 8
is overtime (activated)
Communication failure - reception of TSC1_DE
383 161 U111B 2079 10
is overtime (not activated)
Communication failure - reception of TSC1_DR
384 162 U111C 2080 8
is overtime (activated)
Communication failure - reception of TSC1_DR
385 163 U111D 2081 10
is overtime (not activated)
Communication failure - reception of TSC1_PE
386 164 U111E 2082 8
is overtime (activated)
Communication failure - reception of TSC1_PE
387 165 U111F 2083 10
is overtime (not activated)
Communication failure - reception of TSC1_TE
388 166 U1120 2084 8
is overtime (activated)
Communication failure - reception of TSC1_TE
416 167 U1121 2085 10
is overtime (not activated)
Communication failure - reception of TSC1_TR
417 168 U1122 2086 8
is overtime (activated)
Communication failure - reception of TSC1_TR
418 169 U1123 2087 10
is overtime (not activated)
Communication failure - reception of TSC1_VE
426 170 U1124 2088 8
is overtime (activated)
Communication failure - reception of TSC1_VE
427 171 U1125 2089 10
is overtime (not activated)

2-26
 轮式装载机维修手册

Communication failure - reception of TSC1_VR

428 172 U1126 2090 8
is overtime (activated)
Communication failure - reception of TSC1_VR
436 173 U1127 2091 10
is overtime (not activated)
Communication failure - TSC1_AE information
437 174 U1128 2092 14
received is wrong
Communication failure - reception of TSC1_AE
438 175 U1129 2092 19
is overtime
Communication failure - TSC1_AR information
446 176 U112A 2093 14
received is wrong
Communication failure - reception of TSC1_AR
447 177 U112B 2093 19
is overtime
Communication failure - TSC1_DE information
448 178 U112C 2094 14
received is wrong
Communication failure - reception of TSC1_DE
456 179 U112D 2094 19
is overtime
Communication failure - TSC1_DR information
457 180 U112E 2095 14
received is wrong
Communication failure - reception of TSC1_DR
458 181 U112F 2095 19
is overtime
Communication failure - TSC1_PE information
461 182 U1130 2096 14
received is wrong
Communication failure - reception of TSC1_PE
462 183 U1131 2096 19
is overtime
Communication failure - TSC1_TE information
463 184 U1132 2097 14
received is wrong
Communication failure - reception of TSC1_TE
464 185 U1133 2097 19
is overtime
Communication failure - TSC1_TR information
465 186 U1134 2098 14
received is wrong
Communication failure - reception of TSC1_TR
466 187 U1135 2098 19
is overtime
Communication failure - TSC1_VE information
467 188 U1136 2099 14
received is wrong
Communication failure - reception of TSC1_VE
468 189 U1137 2099 19
is overtime
Communication failure - TSC1_VR information
471 190 U1138 2100 14
received is wrong
Communication failure - reception of TSC1_VR
472 191 U1139 2100 19
is overtime
Communication failure - sending of CCVS is
473 192 U210F 2101 19
overtime
Communication failure - sending of PGNRQG1b
474 193 U2110 2102 19
is overtime

2-27
 轮式装载机维修手册

Communication failure - sending of PGNRQ is

475 194 U2111 2103 19
overtime
Communication failure - sending of UAA1 is
476 195 U2112 2104 19
overtime
Communication failure - sending of UAA2 is
477 196 U2113 2105 19
overtime
Communication failure - sending of UAA3 is
478 197 U2114 2106 19
overtime
Communication failure - sending of UAA4 is
481 198 U2115 2107 19
overtime
Communication failure - sending of UAA5 is
482 199 U2116 2108 19
overtime
Communication failure - sending of UAA6 is
483 200 U2117 2109 19
overtime
Communication failure - sending of UAA7 is
484 201 U2118 2110 19
overtime
Communication failure - sending of UAA8 is
485 202 U2119 2111 19
overtime
Communication failure - sending of VD is
486 203 U211A 2112 19
overtime
Communication failure - sending of VEP1 is
487 204 U211B 2113 19
overtime
Communication failure - sending of WFI is
488 205 U211C 2114 19
overtime
Engine torque limit - post-processing failure 122 206 P1021 526 14
Cruise button rationality failure - it is irrational 733 207 P0546 596 2
ECU internal hardware communication failure -
123 208 P0608 1231 19
CY146SPI communication
ECU internal hardware communication failure -
124 209 P0607 1232 19
CY320SPI communication
Actuator protection function execution - battery
734 210 P1022 445 3
voltage is too high
Actuator protection function execution - battery
735 211 P1023 445 4
voltage is too low
Brake rationality failure - idling brake switch and
736 212 P1024 571 2
service brake switch are irrational
Shutdown button circuit failure - normally open 737 213 P2535 970 2
Start button circuit failure - normally open 741 214 P2534 1656 5
In-cylinder brake control circuit failure - open
742 215 P3402 1072 5
circuit
In-cylinder brake control circuit failure - excess
298 216 P3401 1072 6
temperature
In-cylinder brake control circuit failure - short
743 217 P3404 1072 3
circuit to power supply

2-28
 轮式装载机维修手册

In-cylinder brake control circuit failure - short

744 218 P3403 1072 4
circuit to ground
ECU internal hardware failure - erasing
125 219 P062F 1560 11
EEPROM
ECU internal hardware failure - reading
131 220 P062A 1562 14
EEPROM
ECU internal hardware failure - writing
132 221 P0602 1561 12
EEPROM
EGR control failure - opening is limited 133 222 P2413 27 6
EGR valve body dislocation detection - voltage is
134 223 P1025 27 17
out of range at the time of full closing
EGR valve body dislocation detection - voltage is
135 224 P1026 27 15
out of range at the time of full opening
EGR valve body dislocation detection - voltage
141 225 P1027 27 2
difference is out of range
EGR control failure - deviation between the
actual value and the target is too large in cold 142 226 P1028 27 12
start
EGR control failure - positive deviation between
143 227 P1029 27 18
the actual value and the target is too large
EGR control failure - negative deviation between
144 228 P102A 27 16
the actual value and the target is too large
EGR valve blocking failure - large opening 145 229 P102B 27 1
EGR valve blocking failure - small opening 151 230 P102C 27 0
EGR valve body dislocation detection - the
difference from the voltage at the first time is too 152 231 P102D 27 10
large at the time of full closing
EGR valve body dislocation detection - the
difference from the voltage at the first time is too 153 232 P102E 27 10
large at the time of full opening
EGR valve drive circuit failure - open circuit 154 233 P0404 27 5
EGR valve drive circuit failure - excess
155 234 P0403 27 6
temperature
EGR opening detection failure – the voltage is
larger than the one at the time of full opening or 211 235 P102F 27 16
full closing
EGR opening detection failure - the voltage is
smaller than the one at the time of full opening or 212 236 P1030 27 18
full closing
EGR valve drive circuit failure - short circuit to
213 237 P0490 27 3
power supply
EGR valve drive circuit failure - short circuit to
214 238 P0489 27 4
ground

2-29
 轮式装载机维修手册

EGR valve body dislocation detection - the

difference from the voltage last time is too large 215 239 P1031 27 10
at the time of full closing
EGR valve body dislocation detection - the
difference from the voltage last time is too large 221 240 P1032 27 10
at the time of full opening
EGR opening sensor circuit failure - short circuit
222 241 P0406 27 3
to power supply
EGR opening sensor circuit failure - short circuit
223 242 P0405 27 4
to ground
EGR opening sensor circuit failure - virtual
224 243 P0409 27 2
connection
High engine speed failure - it exceeds ICO limit 225 244 P1033 1109 11
Engine speed control failure - excessive speed 231 245 P0219 890 11
Engine speed control failure - too low 232 246 P1034 890 7
Open circuit of engine speed output circuit - open
299 247 P0723 890 5
circuit
Open circuit of engine speed output circuit -
319 248 P0722 890 6
excess temperature
Open circuit of engine speed output circuit - short
329 249 P0720 890 3
circuit to power supply
Open circuit of engine speed output circuit - short
339 250 P0721 890 4
circuit to ground
Environmental pressure signal reception failure -
349 251 U1300 108 19
CAN reception is overtime
Environmental pressure sensor circuit failure -
233 252 P2229 108 3
short circuit to power supply
Environmental pressure sensor circuit failure -
234 253 P2228 108 4
short circuit to ground
Environmental temperature rationality failure - it
235 254 P1035 172 2
is irrational with TAFS
Environmental temperature sensor circuit failure -
241 255 P0073 172 3
short circuit to power supply
Environmental temperature sensor circuit failure -
242 256 P0072 172 4
short circuit to ground
Camshaft signal failure - signal error 243 257 P0341 637 2
Camshaft signal failure - no signal 244 258 P0340 637 12
Phase failure - signal deviation between
245 259 P0016 637 14
crankshaft and camshaft is too large
Crankshaft signal failure - signal error 251 260 P0336 636 2
Crankshaft signal failure - no signal 252 261 P0335 636 12
Exhaust brake control circuit failure - open circuit 745 262 P0476 1074 5
Exhaust brake control circuit failure - excess
359 263 P0475 1074 6
temperature

2-30
 轮式装载机维修手册

Exhaust brake control circuit failure - short circuit

746 264 P0478 1074 3
to power supply
Exhaust brake control circuit failure - short circuit
747 265 P0477 1074 4
to ground
Exhaust brake test failure - test value is high
179 266 P0479 1074 2
when signal is low
Exhaust brake test failure - test value is low when
379 267 P0479 1074 19
signal is high
Digital fan 1 control circuit failure - open circuit 751 269 P0480 977 5
Digital fan 2 control circuit failure - open circuit 752 270 P0481 978 5
Digital fan 1 control circuit failure - excess
753 271 P0484 977 6
temperature
Digital fan 2 control circuit failure - excess
754 272 P0485 978 6
temperature
Digital fan 1 control circuit failure - short circuit
755 273 P0692 977 3
to power supply
Digital fan 2 control circuit failure - short circuit
756 274 P0694 978 3
to power supply
Digital fan 1 control circuit failure - short circuit
757 275 P0691 977 4
to ground
Digital fan 2 control circuit failure - short circuit
761 276 P0693 978 4
to ground
PWM fan control circuit failure - open circuit 389 277 P0482 979 5
PWM fan control circuit failure - excess
391 278 P0486 979 6
temperature
PWM fan control circuit failure - short circuit to
392 279 P0696 979 3
power supply
PWM fan control circuit failure - short circuit to
393 280 P0695 979 4
ground
Fan speed signal failure - counter overflow 762 281 P0483 1639 8
Fan speed failure - too high 763 282 P0495 1639 3
Fan speed failure - too low 764 283 P0494 1639 4
FBC over-limit correction failure - cylinder 1 394 284 P0263 651 16
FBC over-limit correction failure - cylinder 2 395 285 P0266 652 18
FBC over-limit correction failure - cylinder 3 396 286 P0269 653 16
FBC over-limit correction failure - cylinder 4 397 287 P0272 654 18
FBC over-limit correction failure - cylinder 5 398 288 P0275 655 16
FBC over-limit correction failure - cylinder 6 399 289 P0278 656 18
Oil filter blocking sensor (analog) circuit failure -
419 290 P103A 95 3
short circuit to power supply
Oil filter blocking sensor (analog) circuit failure -
429 291 P103B 95 4
short circuit to ground
Oil filter blocking failure - blocking 439 292 P1018 95 7

2-31
 轮式装载机维修手册

Oil filter blocking rationality failure - blocking at

449 293 P1017 95 14
the time of electrification without running
Fuel heating control circuit failure - open circuit 459 294 P2029 854 5
Fuel heating control circuit failure - excess
469 295 P2029 854 6
temperature
Fuel heating control circuit failure - short circuit
479 296 P2030 854 3
to power supply
Fuel heating control circuit failure - short circuit
489 297 P2030 854 4
to ground
Fuel oil water sensor (analog) circuit failure -
491 298 P2267 97 3
short circuit to power supply
Fuel oil water sensor (analog) circuit failure -
492 299 P2266 97 4
short circuit to ground
Fuel oil water failure 765 300 P2269 97 11
Fuel level failure - too low 493 301 P103E 96 1
Fuel temperature sensor circuit failure - short
254 302 P0183 174 3
circuit to power supply
Fuel temperature sensor circuit failure - short
255 303 P0182 174 4
circuit to ground
Fuel temperature rationality failure - the second
311 304 P0181 174 2
temperature is irrational
Neutral switch signal reception failure - CAN
494 305 U1301 59 19
reception is overtime
Preheating light control circuit failure - open
766 306 P0382 1677 5
circuit
Preheating light control circuit failure - excess
495 307 P0381 1677 6
temperature
Preheating light control circuit failure - short
767 308 P0384 1677 3
circuit to power supply
Preheating light control circuit failure - short
771 309 P0383 1677 4
circuit to ground
Preheating control circuit failure - open circuit 772 310 P2605 729 5
Preheating control circuit failure - excess
496 311 P2606 729 6
temperature
Preheating control circuit failure - short circuit to
773 312 P2608 729 3
power supply
Preheating control circuit failure - short circuit to
312 313 P2607 729 4
ground
Oil injection control failure - number of injection
313 314 P103F 164 11
times is too much (electric loading)
Oil injection control failure - number of injection
314 315 P1040 165 8
times is too much (fuel control balance)
Oil injection control failure - number of injection
315 316 P1041 166 8
times is too much (system requirement)

2-32
 轮式装载机维修手册

Oil injection control failure - number of injection

321 317 P1042 167 8
times is too much (running time)
Oil injection control failure - start test 322 318 P1043 168 11
Oil injection control failure - rail pressure is too
323 319 P0087 164 1
low
Over-limit oil injection correction failure - oil
497 320 P020A 651 14
atomizer 1
Over-limit oil injection correction failure - oil
498 321 P020E 652 14
atomizer 2
Over-limit oil injection correction failure - oil
499 322 P020C 653 14
atomizer 3
Over-limit oil injection correction failure - oil
519 323 P020F 654 14
atomizer 4
Over-limit oil injection correction failure - oil
529 324 P020B 655 14
atomizer 5
Over-limit oil injection correction failure - oil
539 325 P020D 656 14
atomizer 6
Oil atomizer common port 1 circuit failure - short
324 326 P062D 633 3
circuit
Oil atomizer common port 2 circuit failure - short
325 327 P062E 634 3
circuit
Oil atomizer control chip failure - CY33x 331 328 P062B 635 11
Oil atomizer 1 drive circuit failure - open circuit 332 329 P0201 651 5
Oil atomizer 5 drive circuit failure - open circuit 333 330 P0205 655 5
Oil atomizer 3 drive circuit failure - open circuit 334 331 P0203 653 5
Oil atomizer 6 drive circuit failure - open circuit 335 332 P0206 656 5
Oil atomizer 2 drive circuit failure - open circuit 341 333 P0202 652 5
Oil atomizer 4 drive circuit failure - open circuit 342 334 P0204 654 5
Oil atomizer 1 drive circuit failure - reservation 549 335 P1044 651 11
Oil atomizer 5 drive circuit failure - reservation 559 336 P1045 655 11
Oil atomizer 3 drive circuit failure - reservation 569 337 P1046 653 11
Oil atomizer 6 drive circuit failure - reservation 579 338 P1047 656 11
Oil atomizer 2 drive circuit failure - reservation 589 339 P1048 652 11
Oil atomizer 4 drive circuit failure - reservation 591 340 P1049 654 11
Oil atomizer 1 drive circuit failure - short circuit 343 341 P0262 651 3
Oil atomizer 5 drive circuit failure - short circuit 344 342 P0274 655 3
Oil atomizer 3 drive circuit failure - short circuit 345 343 P0268 653 3
Oil atomizer 6 drive circuit failure - short circuit 351 344 P0277 656 3
Oil atomizer 2 drive circuit failure - short circuit 352 345 P0265 652 3
Oil atomizer 4 drive circuit failure - short circuit 353 346 P0271 654 3
Oil atomizer 1 drive circuit failure - short circuit
354 347 P0261 651 4
of high and low ends
Oil atomizer 5 drive circuit failure - short circuit
355 348 P0273 655 4
of high and low ends

2-33
 轮式装载机维修手册

Oil atomizer 3 drive circuit failure - short circuit

411 349 P0267 653 4
of high and low ends
Oil atomizer 6 drive circuit failure - short circuit
412 350 P0276 656 4
of high and low ends
Oil atomizer 2 drive circuit failure - short circuit
413 351 P0264 652 4
of high and low ends
Oil atomizer 4 drive circuit failure - short circuit
414 352 P0270 654 4
of high and low ends
Oil atomizer circuit failure - BANK0
415 353 P104A 633 14
short-circuits to ground
Oil atomizer circuit failure - BANK1
421 354 P104B 634 14
short-circuits to ground
Oil atomizer circuit failure -BANK0 ground
944 750 P1581 633 11
detection is overtime
Oil atomizer circuit failure -BANK1 ground
945 751 P1582 634 11
detection is overtime
PTO switch circuit failure - short circuit to power
517 355 P251C 976 3
supply
Fuel metering valve drive circuit failure - virtual
422 356 P0255 1442 2
connection of low end
Fuel metering valve drive circuit failure - open
423 357 P0251 1442 5
circuit of low end circuit
Fuel metering valve drive circuit failure - excess
424 358 P0252 1442 6
temperature
Fuel metering valve drive circuit failure –high
425 359 P0007 1442 15
end short-circuits to power supply
Fuel metering valve drive circuit failure - high
431 360 P0006 1442 17
end short-circuits to ground
Fuel metering valve drive circuit failure - low end
432 361 P0254 1442 16
short-circuits to power supply
Fuel metering valve drive circuit failure - low end
433 362 P0253 1442 18
short-circuits to ground
Fuel metering valve current sensor short-circuits
434 363 P025D 1442 3
to power supply
Fuel metering valve current sensor short-circuits
435 364 P025C 1442 4
to ground
MIL light control circuit failure - open circuit 774 365 P0650 1213 5
MIL light control circuit failure - excess
775 366 P104C 1213 6
temperature
MIL light control circuit failure - short circuit to
776 367 P104D 1213 3
power supply
MIL light control circuit failure - short circuit to
777 368 P104E 1213 4
ground
PTO switch circuit failure - short circuit to
18 369 P251B 976 4
ground
2-34
 轮式装载机维修手册

ECU internal hardware failure - AD conversion

441 370 P060B 2629 12
voltage is too low
ECU internal hardware failure - AD conversion
442 371 P104F 2630 12
voltage exceeds the limit
ECU internal hardware failure - AD correction
443 372 P1050 2631 12
factor exceeds the limit
ECU internal hardware failure - FC and MM
444 373 P063A 2632 12
rationality failure (communication)
ECU internal hardware failure - SPI
445 374 P063B 2633 12
communication outage (communication)
ECU internal hardware failure - ROM 451 375 P0605 2634 12
ECU internal hardware failure - SOP (no
452 376 P0604 2635 12
response to monitoring)
ECU internal hardware failure - SOP
453 377 P0601 2636 12
(NOTCHECK; torque reduction)
ECU internal hardware failure - SOP (failure
454 378 P060A 2637 12
monitoring response time setting failure)
ECU internal hardware failure - SOP (SPI failure) 455 379 P063C 2638 12
ECU internal hardware failure - SOP (ABELINE
511 380 P0606 2639 12
overvoltage)
ECU internal hardware failure - SOP
512 381 P0603 2640 12
(WDALINE)
ECU internal hardware failure - SOP (failure after
513 382 P063D 2641 12
system response)
ECU internal hardware failure - SOP (failure at
514 383 P060C 2642 12
the time of function test)
ECU internal hardware failure - SOP (detection is
515 384 P0613 2643 12
overtime)
ECU internal hardware failure - SOP (ABELINE
521 385 P0614 2644 12
overvoltage)
Relevant failures of torque limit activation -
522 386 P060D 1254 11
circuit 1 and circuit 2 of accelerator are irrational
Relevant failures of torque limit activation -
1-stage and 2-stage calculated revolving speeds 523 387 P061C 1255 11
are irrational
Relevant failures of torque limit activation -
electrification time of main injection and pilot 524 388 P0612 1256 11
injection is irrational
Relevant failures of torque limit activation -
electrification angle at the time of starting is 525 389 P0611 1257 11
irrational
Relevant failures of torque limit activation -
531 390 P1051 1258 11
undetermined
Relevant failures of torque limit activation -
532 391 P1052 1259 11
undetermined
2-35
 轮式装载机维修手册

Relevant failures of torque limit activation -

533 392 P1053 1260 11
undetermined
Relevant failures of torque limit activation -
534 393 P1054 1261 11
undetermined
Relevant failures of torque limit activation -
electrification time of oil atomizer is too long at 535 394 P0618 1108 16
the time of OVERRUN
Relevant failures of torque limit activation -
electrification time of oil atomizer is too long at 541 395 P1055 1108 15
the time of overheating protection
Relevant failures of torque limit activation -
542 396 P1056 1262 11
undetermined
Relevant failures of torque limit activation
543 397 P1057 1263 11
-1-stage and 2-stage rail pressure monitoring
Relevant failures of torque limit activation
–circuit 1 and circuit 2 of remote accelerator are 544 398 P1058 1264 11
irrational
Relevant failures of torque limit activation -
545 399 P1059 1265 11
undetermined
Relevant failures of torque limit activation - rail
551 400 P105A 1266 14
pressure is limited
Relevant failures of torque limit activation -
552 401 P105B 1267 14
intake is limited
Relevant failures of torque limit activation -
553 402 P105C 1268 14
torque and fuel capacity
Relevant failures of torque limit activation -
554 403 P105D 1269 11
undetermined
Relevant failures of torque limit activation -
555 404 P105E 1270 11
undetermined
Main relay circuit failure - it is shut down early 16 405 P068A 818 7
Main relay circuit failure - it cannot be shut down 26 406 P068B 818 12
PTO switch circuit failure - irrational 567 426 P253E 976 11
Nox over-limit failure 1 - clearable 696 448 P1080 2173 20
OBD relevant failure 2 - not clearable 697 449 P1081 2174 21
OBD relevant failure 3 - not clearable 698 450 P1082 2174 22
OBD relevant failure 4 - not clearable 699 451 P1083 2174 23
OBD relevant failure 5 - not clearable 719 452 P1084 2174 24
OBD relevant failure 6 - not clearable 729 453 P1085 2174 25
OBD relevant failure 7 - not clearable 739 454 P1086 2174 26
OBD relevant failure 8 - not clearable 749 455 P1087 2174 27
OBD over-limit failure 2 - clearable 759 456 P1088 2173 21
OBD over-limit failure 3 - clearable 769 457 P1089 2173 22
Nox over-limit failure 4 - clearable 779 458 P108A 2173 23
Nox over-limit failure 5 - clearable 789 459 P108B 2173 24

2-36
 轮式装载机维修手册

Nox over-limit failure 6 - clearable 799 460 P108C 2173 25

Nox over-limit failure 7 - clearable 819 461 P108D 2173 26
Nox over-limit failure 8 - clearable 829 462 P108E 2173 27
OBD relevant failure 1 - not clearable 839 463 P108F 2174 20
ECU internal failure - communication failure
36 464 P1090 629 11
(WDA activation)
ECU internal failure - voltage is too low (ABE
46 465 P1091 629 4
activation)
ECU internal failure - voltage is too high (ABE
56 466 P1092 629 3
activation)
ECU internal failure - undetermined (ABE/WDA
61 467 P1093 629 14
activation)
Engine oil level sensor circuit failure - short
849 468 P250D 98 3
circuit to power supply
Engine oil level sensor circuit failure - short
859 469 P250C 98 4
circuit to ground
Engine oil level rationality failure – voltage does
869 470 P250B 98 2
not change
Engine oil level - too high 879 471 P252F 98 0
Engine oil level - too low 889 472 P250F 98 1
Engine oil warning light control circuit failure -
891 473 P1094 835 5
open circuit
Engine oil warning light control circuit failure -
892 474 P1095 835 6
excess temperature
Engine oil warning light control circuit failure -
893 475 P1096 835 3
short circuit to power supply
Engine oil warning light control circuit failure -
894 476 P1097 835 4
short circuit to ground
Engine oil pressure (digital sensor) signal
rationality failure - there is no signal at the time 895 477 P1098 100 1
of running
Engine oil pressure (digital sensor) signal
rationality failure - there is signal at the time of 896 478 P1099 100 2
shutdown
Engine oil pressure failure - high (temperature
62 479 P0521 100 15
and speed)
Engine oil pressure failure - low ( speed) 63 480 P0524 100 17
Engine oil pressure signal reception failure -
897 481 U1302 100 19
CAN reception is overtime
Engine oil pressure sensor circuit failure - short
64 482 P0523 100 16
circuit to power supply
Engine oil pressure sensor circuit failure - short
65 483 P0522 100 18
circuit to ground
Engine oil temperature failure - high 66 484 P0196 175 15

2-37
 轮式装载机维修手册

Engine oil temperature signal reception failure

898 485 U1303 175 19
-CAN reception is overtime
Engine oil temperature sensor circuit failure -
116 486 P0198 175 3
short circuit to power supply
Engine oil temperature sensor circuit failure -
126 487 P0197 175 4
short circuit to ground
Engine oil temperature rationality failure - it is
136 488 P109A 175 2
irrational with the second temperature
Boost pressure control deviation failure - too
146 489 P2263 1127 0
large
Boost pressure control deviation failure - too
156 490 P2263 1127 1
small
Torque and fuel capacity calibration rationality
161 491 P109B 512 13
failure - curve line is not monotonous
Boost pressure and environmental pressure
162 492 P0236 102 0
rationality failure - the difference is too large
Boost pressure and environmental pressure
163 493 P0240 102 1
rationality failure - the difference is too small
Boost pressure sensor circuit failure - short circuit
164 494 P0238 102 3
to power supply
Boost pressure sensor circuit failure - short circuit
165 495 P0237 102 4
to ground
Particulate filter - blocking failure 568 496 P2202 81 0
Particulate filter - RMV failure 571 497 P2203 81 1
Particulate filter - physical signal is ultrahigh 572 498 P109E 81 15
Particulate filter - physical signal is ultralow 573 499 P109F 81 17
Particulate filter - signal is irrational 574 500 P2453 81 2
Particulate filter - CAN signal reception timeout
575 501 U3110 81 19
failure
Particulate filter - signal voltage value exceeds
576 502 P2455 81 3
upper limit
Particulate filter - signal voltage value exceeds
577 503 P2454 81 4
lower limit
Forced opening of pressure release valve - there
166 504 P10A0 1349 11
are too many opening times
Forced opening of pressure release valve - rail
611 505 P10A1 1349 20
pressure is built
Forced opening of pressure release valve -
612 506 P10A2 1349 21
opening test
Forced opening of pressure release valve - opened 613 507 P10A3 1349 14
Forced opening of pressure release valve - fuel
614 508 P10A4 1349 22
capacity is unbalanced
Forced opening of pressure release valve -
615 509 P10A5 1349 2
blocked

2-38
 轮式装载机维修手册

Forced opening of pressure release valve -

616 510 P10A6 1349 0
opening time is too long
ECU internal hardware failure - R2S2
621 511 P0635 629 19
communication outage
Rail pressure closed-loop control mode failure 0 -
the actual one is smaller than the target (large 622 512 P10A7 679 1
metering valve flow)
Rail pressure closed-loop control mode failure 10
623 513 P10A8 679 7
- metering valve flow is unbalanced
Rail pressure closed-loop control mode failure 2 -
the actual one is larger than the target (metering 624 514 P10A9 679 0
valve 0 flow)
Rail pressure closed-loop control mode failure 22
- the actual one is larger than the target by two 625 515 P10B0 679 3
levels (metering valve 0 flow)
Rail pressure closed-loop control mode failure 3 -
626 516 P10B1 679 5
rail pressure is too small
Rail pressure closed-loop control mode failure 4 -
631 517 P10B2 679 15
rail pressure is too large by one level
Rail pressure closed-loop control mode failure 42
632 518 P10B3 679 16
- rail pressure is too large by two levels
Rail pressure closed-loop control mode failure 7 -
metering valve flow is too large (at the time of 633 519 P10B4 679 12
OVERRUN)
Rail pressure closed-loop control mode failure 8 -
metering valve flow is too large (at the time of 634 520 P10B5 679 17
idling)
Rail pressure sensor circuit failure- virtual
635 521 P0194 679 2
connection
Rail pressure signal drift failure - too large 636 522 P0190 157 15
Rail pressure signal drift failure - too small 641 523 P0191 157 17
Rail pressure control failure - LIMPHOME rail
642 524 P0088 677 0
pressure is too high
Rail pressure control failure - LIMPHOME fuel
643 525 P10B8 677 11
capacity is large (PRV is not started)
Rail pressure control failure - LIMPHOME oil
644 526 P10B9 677 14
temperature is high
Rail pressure sensor circuit failure - short circuit
645 527 P0193 157 3
to power supply
Rail pressure sensor circuit failure - short circuit
646 528 P0192 157 4
to ground
Anti-theft signal error - signal is high 946 752 P0648 2029 12
PTO switch signal reception failure - CAN
899 573 U0104 976 19
reception timeout

2-39
 轮式装载机维修手册

Accelerator circuit 1 circuit failure - short circuit

652 581 P0123 91 3
to power supply
Accelerator circuit 2 circuit failure - short circuit
653 582 P0223 29 3
to power supply
Remote accelerator circuit 1 circuit failure - short
654 583 P1563 92 3
circuit to power supply
Remote accelerator circuit 2 circuit failure - short
655 584 P1566 30 3
circuit to power supply
Accelerator circuit 1 circuit failure - short circuit
656 585 P0122 91 4
to ground
Accelerator circuit 2 circuit failure - short circuit
661 586 P0222 29 4
to ground
Remote accelerator circuit 1 circuit failure - short
662 587 P1564 92 4
circuit to ground
Remote accelerator circuit 1 circuit failure - short
663 588 P1567 30 4
circuit to ground
Reference supply 1 voltage failure - it is out of
664 591 P0654 1079 2
range
Reference supply 2 voltage failure - it is out of
665 592 P0653 1080 2
range
Reference supply 3 voltage failure - it is out of
666 593 P0699 1081 2
range
12V power supply monitoring circuit failure -
17 594 P0631 1542 3
short circuit to power supply
12V power supply monitoring circuit failure -
27 595 P0632 1542 4
short circuit to ground
Internal 12V power supply monitoring circuit
37 596 P0633 1543 3
failure - short circuit to power supply
Internal 12V power supply monitoring circuit
47 597 P0634 1543 4
failure - short circuit to ground
Shutdown time calculation failure - timing of
913 598 P2610 590 11
timer is inaccurate
Shutdown light control circuit failure - open
914 599 P1105 623 5
circuit
Shutdown light control circuit failure - excess
915 600 P1106 623 6
temperature
Shutdown light control circuit failure - short
916 601 P1107 623 3
circuit to power supply
Shutdown light control circuit failure - short
917 602 P1108 623 4
circuit to ground
Start relay control circuit failure - open circuit 28 603 P0817 1675 5
Start relay control circuit failure - excess
918 604 P0615 1675 6
temperature
Start relay control circuit failure - short circuit to
38 605 P0617 1675 3
power supply
2-40
 轮式装载机维修手册

Start relay control circuit failure - short circuit to

48 606 P0616 1675 4
ground
Failure light control circuit failure - open circuit 58 607 P161B 623 5
Failure light control circuit failure - excess
68 608 P161C 623 6
temperature
Failure light control circuit failure - short circuit
78 609 P1619 623 3
to power supply
Failure light control circuit failure - short circuit
88 610 P161A 623 4
to ground
Reset monitoring - relevant software reset failure
57 611 P110D 152 12
0
Reset monitoring - relevant software reset failure
67 612 P110E 153 12
1
Reset monitoring - relevant software reset failure
77 613 P110F 154 12
2
Accelerator signal rationality failure - circuit 1
117 614 P2135 91 2
and circuit 2 are irrational
Accelerator signal rationality failure - circuit 1
127 615 P1111 91 20
and idle switch are irrational
Remote accelerator signal rationality failure -
137 616 P1565 974 2
circuit 1 and circuit 2 are irrational
Start request switch circuit failure - normally
118 617 P2530 1041 11
open
AFS temperature sensor signal failure - duty ratio
147 618 P0113 172 0
exceeds upper limit
AFS temperature sensor signal failure - duty ratio
157 619 P0112 172 1
exceeds lower limit
AFS temperature sensor signal failure - cycle
167 620 P0111 172 15
exceeds upper limit
AFS temperature sensor signal failure - cycle
171 621 P0110 172 17
exceeds lower limit
Intake temperature signal reception failure - CAN
919 622 U1304 105 19
reception timeout
Intake air temperature sensor circuit failure -
172 623 P0098 105 3
short circuit to power supply
Intake air temperature sensor circuit failure -
173 624 P0097 105 4
short circuit to ground
Intake temperature rationality failure – it is
174 625 P1113 105 2
irrational with the second temperature
ECU temperature sensor circuit failure - short
175 626 P0669 1136 3
circuit to power supply
ECU temperature sensor circuit failure - short
176 627 P0668 1136 4
circuit to ground
Throttle valve control failure - opening is limited 921 628 P2100 51 6

2-41
 轮式装载机维修手册

Throttle valve body dislocation detection -

922 629 P2109 51 17
voltage is out of range at the time of full closing
Throttle valve body dislocation detection -
923 630 P2110 51 15
voltage is out of range at the time of full opening
Throttle valve body dislocation detection -
924 631 P2113 51 2
voltage difference is out of range
Throttle valve control failure - deviation between
the actual value and the target is too large in cold 925 632 P2114 51 12
start
Throttle valve control failure - positive deviation
between the actual value and the target is too 926 633 P2115 51 18
large
Throttle valve control failure - negative deviation
between the actual value and the target is too 927 634 P2116 51 16
large
Throttle valve blocking failure - large opening 928 635 P2112 51 1
Throttle valve blocking failure - small opening 929 636 P2111 51 0
Throttle valve body dislocation detection - the
difference from the voltage detected at the first 931 637 P2108 51 10
time is too large at the time of full closing
Throttle valve body dislocation detection - the
difference from the voltage detected at the first 932 638 P2108 51 10
time is too large at the time of full opening
Throttle valve control circuit failure - open circuit 933 639 P2100 51 5
Throttle valve control circuit failure - excess
934 640 P2101 51 6
temperature
Throttle valve body dislocation detection - it is
larger than the maximum voltage at the time of 935 641 P2101 51 16
full opening or full closing
Throttle valve body dislocation detection - it is
smaller than the maximum voltage at the time of 936 642 P2101 51 18
full opening or full closing
Throttle valve control circuit failure - short circuit
937 643 P2103 51 3
to power supply
Throttle valve control circuit failure - short circuit
938 644 P2102 51 4
to ground
Throttle valve body dislocation detection - the
difference from the voltage detected last time is 189 645 P2108 51 10
too large at the time of full closing
Throttle valve body dislocation detection - the
difference from the voltage detected last time is 791 646 P2108 51 10
too large at the time of full opening
Throttle valve opening sensor circuit failure -
792 647 P2622 51 3
short circuit to power supply

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Throttle valve opening sensor circuit failure -

793 648 P2621 51 4
short circuit to ground
Throttle valve control circuit failure - virtual
794 649 P2620 51 2
connection
Intake air temperature sensor circuit failure -
128 650 P009A 1636 3
short circuit to power supply
Intake air temperature sensor circuit failure -
138 651 P0099 1636 4
short circuit to ground
Turbocharger control circuit failure - open circuit 148 652 P0045 1188 5
Turbocharger speed failure - ultrahigh 158 653 P0049 103 0
Turbocharger control circuit failure - excess
795 654 P0046 1188 6
temperature
Turbocharger control circuit failure - short circuit
168 655 P0048 1188 3
to power supply
Turbocharger control circuit failure - short circuit
178 656 P0047 1188 4
to ground
Vehicle speed signal reception failure - CAN
188 734 U1305 84 19
reception timeout
Vehicle speed signal failure - vehicle speed is
811 735 P0297 84 0
excessive speed
Vehicle speed sensor circuit failure - open circuit 812 736 P2162 84 14
Vehicle speed signal - failure of engine
813 737 P2159 84 2
speed-torque rationality
Vehicle speed sensor circuit failure - short circuit
814 738 P0503 84 3
to power supply
Vehicle speed sensor circuit failure - short circuit
815 739 P0502 84 4
to ground
Vehicle speed signal failure - cycle is too long 816 740 P2158 1624 3
Vehicle speed signal failure - cycle is too short 817 741 P2160 1624 4
Vehicle speed signal failure - time of high voltage
818 742 P2161 1624 8
level is short
Warning light control circuit failure - open circuit 821 743 P1631 624 5
Warning light control circuit failure - excess
798 744 P1632 624 6
temperature
Warning light control circuit failure - short circuit
822 745 P162F 624 3
to power supply
Warning light control circuit failure - short circuit
823 746 P1630 624 4
to ground
Table 3 Yuchai three-stage engine failure codes

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 轮式装载机维修手册

26 Engine failure diagnosis code

Failure
Failure type Failure causes Solution
classification
Check battery power carefully, charge or
Starting Low battery power
replace it
system
factors Starting motor
Repair or replace starting motor
damage
Air in oil-way Dredge oil-way (blow with high pressure
system air), fasten all joints and drain oil-way
Oil-way system Dredge oil-way (blow with high pressure
blockage air), fasten all joints and drain oil-way
Too dirty diesel
Replace filter element
Fuel system filter element
factors
Engine fails to Severe
be started piston/delivery Repair oil injection pump professionally
valve wear
Low-pressure oil
transfer pump Replace oil transfer pump
damage
Oil injection
advance angle Adjust oil injection advance angle
misalignment
Adjustment
Air valve clearance
factors Check and adjust air valve clearance
change
Few starting oil
Check oil injection pump professionally
mass
Diesel filter
blockage or inlet
connector strainer Clean or replace it
blockage of oil
transfer pump
Oil atomizer
Overhaul oil atomizer or replace nipple
underpressure or
matching parts
poor atomization
Engine
underpower Excess precise
Adjust fuel delivery or overhaul piston
nipple matching
matching parts
parts wear
Air in fuel system Exhaust air in fuel system
Incorrect oil
injection advance Adjust as specified
angle
Uneven fuel Adjust fuel delivery in all cylinders

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 轮式装载机维修手册

delivery in all
cylinders
Air filter blockage Clean or replace filter element
Too high Discharge redundant lubricating oil to keep
lubricating oil level oil level within specified scale of oil level
in engine oil pan gauge
Untight oil
atomizer needle
valve or burns out Clean and adjust oil atomizer or replace
at open position and needle valve matching parts
diesel oil enters oil
pan
Piston bushing seal
ring damage of oil
injection pump
(P-type pump), or
poor sealing of
Replace seal ring
piston bushing and
pump body, fuel
Blue smoke
flows into oil pan
in diesel
along lubricating
exhaust
oil passage
Air valve and oil
seal damage or
Abnormal excess clearance Replace defective air valves, ducts and oil
exhaust between air valve seals (all oil seals subject to disassembly
and duct, engine oil must be replaced. Duct may not be replaced
drawn into the if clearance meets the requirements after
combustion replacing a new air valve)
chamber during
intake stroke
Seal ring damage of
turbocharger,
lubricating oil
Repair or replace it
enters combustion
chamber along air
flue for combustion
Water in fuel
Clean tank and filter, use qualified diesel oil
system
Cylinder valve
Replace worn components
White smoke wear
in diesel Poor oil injection
exhaust atomization at
nipple, diesel oil Adjust oil atomizer and oil supply advance
mist drops in angle
combustion
chamber without

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combustion
Too high exhaust
back pressure or Reduce bends of exhaust pipe and remove
exhaust duct dust on silencer
blockage
Oil injection delay Adjust oil injection advance angle
Oil atomizer in
Black smoke
poor operating or
in diesel Disassemble it for cleaning and checking
oil atomizer
exhaust
damage
Poor diesel oil or
Replace diesel oil
incorrect marks
Severe cylinder
liner and piston Replace worn components
group wear
Abnormal engine
oil pressure display Replace display unit
unit
Select engine oil of certain mark, take
Too high oil
preheating measures when starting engine in
viscosity
winter.
Engine oil Too small clearance
overpressure of pressure
Adjust clearance of pressure lubrication
lubrication point or
point, clean or replace oil filter
fine oil filter
blockage
Improper pressure Readjust spring force of pressure limiting
limiting valve valve to restore engine oil pressure to
Lubricating adjustment specified value
oil
overpressure Oil pump wear or
or sealing gasket Repair oil pump and replace sealing gasket
underpressure damage
Reduced oil mass
Check oil mass, charge oil and clean oil
charged by oil
pump suction filter
pump
Check if lubrication circuit is broken, check
Too low oil Excess oil leakage and adjust fit clearance of bearings at
pressure crankshaft and camshaft
Oil filter or cooler
Check and clean oil filter and cooler
blockage
Too low oil
Select oil of certain mark as required
viscosity
Improper pressure Clean pressure limiting valve, adjust or
limiting valve replace spring

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adjustment
Too low engine oil Check and adjust engine oil pressure sensor
pressure display and engine oil pressure gauge
Improper oil
Select proper lubricating oil
viscosity
Excess negative
pressure in
High Check causes of excess negative pressure,
combustion
lubricating oil adjust
chamber and oil
consumption
flows upward into it
Test indicates that oil consumption increases
speed and operating
significantly with the increase of speed, run
mode change
the engine as specified
Improper coolant or
Select proper coolant and add to proper level
water shortage
Set heat sink back to normal position with
Water radiator stalloy carefully, keep it flat and straight and
blockage then clean it with compressed air or water
gun
Measure temperature at water temperature
Water-thermometer sensor by using surface thermometer,
or beacon observe if indicated value of
indication error water-thermometer complies with actual
temperature
High coolant Too loose fan adhesive tape may lead to
temperature slipping, too low fan speed and poor
Too low fan speed,
efficiency of air supply. Adjust too loose
blade deforms or
adhesive tape. Replace it in case of rubber
fitted reversely
layer aging and damage or fibrous layer
fracture. Replace deformed fan blades
Cooling water
Replace water pump
pump failure
Thermostat failure Replace thermostat
Cylinder head
Replace cylinder head gasket
gasket damage
Diesel overloaded
Reduce engine load
operation

Table 5 Common engine failure diagnosis

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