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Gas Chromatograph
Operating Guide
Agilent Technologies
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Contents
1 Introduction
Where to Find Information 8
Online User Documentation 8
Chromatography Using a GC 10
The Front View of the Agilent 7890A GC 11
The Back View of the Agilent 7890A GC 11
The Inlets 12
The GC Column and Oven 15
Capillary Flow Technology 16
Detectors 17
The Operating Panel 18
The display 18
Status lights 19
Beeping instrument 19
Blinking setpoint 20
The keypad 21
2 Operating Basics
Overview 24
Instrument Control 25
Correcting Problems 26
To Start Up the GC 27
To Shut Down the GC for Less Than a Week 28
To Shut Down the GC for More Than a Week 29
Operating Guide 3
To start running a sequence 34
To pause a running sequence 35
To resume a paused sequence 35
To stop a running sequence 35
To resume a stopped sequence 35
Aborting a sequence 35
To resume an aborted sequence 36
4 Keypad Operation
The Run Keys 38
The Service Mode Key 38
The GC Component Keys 39
The Status Key 40
The Info Key 41
The General Data Entry Keys 42
The Supporting Keys 43
Method Storage and Automation Keys 44
Keypad Functionality When the GC Is Controlled by an Agilent Data
System 45
About GC Status 46
Status Board 46
Alert tones 46
Error conditions 47
Blinking setpoint 47
About Logs 48
Maintenance log 48
4 Operating Guide
To Move the 7693A ALS to the Other GC Inlet 61
Check your work 62
Impact on your data system 62
To Adapt the 7693A ALS for the COC Inlet 63
Operating Guide 5
6 Operating Guide
Agilent 7890A Gas Chromatograph
Operating Guide
1
Introduction
Where to Find Information 8
Chromatography Using a GC 10
The Front View of the Agilent 7890A GC 11
The Back View of the Agilent 7890A GC 11
The Inlets 12
The GC Column and Oven 15
Capillary Flow Technology 16
Detectors 17
The Operating Panel 18
Agilent Technologies 7
1 Introduction
8 Operating Guide
Introduction 1
• Operating guides
• Maintenance information
• Troubleshooting details
Operating Guide 9
1 Introduction
Chromatography Using a GC
Chromatography is the separation of a mixture of
compounds into individual components.
Inlet
Oven
Detector
Operating panel
10 Operating Guide
Introduction 1
Detector cover
Detectors
Inlets
Display
Keypad
Power switch
Oven Latch
Electronic cable
connections
Power connection
Operating Guide 11
1 Introduction
The Inlets
Inlets are where samples are injected into the GC. The
Agilent 7890A GC can have a maximum of two inlets,
identified as Front Inlet and Back Inlet.
A complete selection of inlets—split/splitless [0–100 psi and
0–150 psi], multimode, purged packed, cool- on- column,
programmed temperature vaporization, and volatiles
interface—are available.
The type of inlet chosen is based on the type of analysis
being done, the type of sample being analyzed, and the
column being used.
12 Operating Guide
Introduction 1
Automatic injectors
The optional Agilent 7693A automatic liquid sampler (ALS)
with a sample tray and bar code reader automates liquid
sample processing. The modular design allows the
autoinjector to be easily moved from one inlet to another or
from one GC to another. The modular design also permits
easy inlet maintenance.
The Agilent 7890A GC can accommodate up to two
autoinjectors, identified as Front Injector and Back Injector.
Autoinjector
Turret
Sample Tray
Operating Guide 13
1 Introduction
The valves are located inside the gas sampling valve box.
14 Operating Guide
Introduction 1
Operating Guide 15
1 Introduction
16 Operating Guide
Introduction 1
Detectors
Detectors identify the presence of compounds as they exit
the column.
As each compound enters the detector, an electrical signal
proportional to the amount of compound detected is
generated. This signal is generally sent to a data analysis
system—such as Agilent ChemStation—where it shows up as a
peak on a chromatogram.
The Agilent 7890A GC can accommodate up to three
detectors, identified as Front Det, Back Det, and Aux Det.
A complete selection of detectors (FID, TCD, NPD, FPD,
µECD, MSD, Triple Quadrupole MS, and ICP- MS) is available.
The type of detector chosen is based on the type of analysis
required.
Operating Guide 17
1 Introduction
The display
The display shows details of what is currently happening in
the Agilent 7890A GC and allows you to make changes to
parameters as necessary.
18 Operating Guide
Introduction 1
Status lights
The status lights provide a basic look at what is currently
happening inside the Agilent 7890A GC.
Beeping instrument
A series of warning beeps sound if the GC encounters a
problem. For example, a series of beeps sound if the front
inlet gas flow cannot reach setpoint. The message Front inlet
flow shutdown is briefly displayed. The flow shuts down after
2 minutes. Press [Clear] to stop the beeping.
A continuous beep sounds if a hydrogen flow is shut down
or a thermal shutdown occurs. Press [Clear] to stop the beep.
One beep sounds for other types of faults, warnings, and
shutdowns. A single beep means that a problem exists, but
the problem will not prevent the GC from executing the run.
The GC will emit one beep and display a message. The GC
can start the run and the warning disappears when a run
starts.
Operating Guide 19
1 Introduction
Blinking setpoint
If a gas flow, multiposition valve, or the oven is shut down
by the system, Off or On/Off will blink on the appropriate
line of the components parameter listing.
20 Operating Guide
Introduction 1
The keypad
All of the parameters required to operate the Agilent 7890A
GC can be entered through the GC’s keypad. Normally,
however, most of these parameters are controlled using an
attached data system, such as the Agilent ChemStation.
When the Agilent ChemStation is controlling your Agilent
7890A GC, it is possible for the ChemStation to disable
editing of the GC’s current method from the keypad.
GC Component
Keys
General Data
Entry Keys
Supporting Keys
Method Storage
and Automation
Keys
Operating Guide 21
1 Introduction
22 Operating Guide
Agilent 7890A Gas Chromatograph
Operating Guide
2
Operating Basics
Overview 24
Instrument Control 25
Correcting Problems 26
To Start Up the GC 27
To Shut Down the GC for Less Than a Week 28
To Shut Down the GC for More Than a Week 29
Agilent Technologies 23
2 Operating Basics
Overview
Operating the GC involves the following tasks:
• Setting up the GC hardware for an analytical method.
• Starting up the GC. See “To Start Up the GC”.
• Preparing the automatic liquid sampler. Install the
method- defined syringe; configure solvent and waste
bottle usage and syringe size; and prepare and load
solvent, waste, and sample vials.
• For the 7693A ALS, see its Installation, Operation, and
Maintenance manual.
• For the 7683 ALS, see “Operating the 7683 Automatic
Sampler”.
• Loading the analytical method or sequence into the GC
control system.
• See the Agilent data system documentation.
• For standalone GC operation see “To load a method”
and “To load a sequence”.
• Running the method or sequence.
• See the Agilent data system documentation.
• For standalone GC operation, see “To manually inject a
sample with a syringe and start a run”, “To run a
method to process a single ALS sample”, and “To start
running a sequence”.
• Monitoring sample runs from the GC control panel or the
Agilent data system program. See “About GC Status” or
the Agilent data system documentation.
• Shutting down the GC. See“To Shut Down the GC for Less
Than a Week” or “To Shut Down the GC for More Than a
Week”.
24 Operating Guide
Operating Basics 2
Instrument Control
The Agilent 7890A GC is typically controlled by an attached
data system such as Agilent ChemStation. Alternately, the
GC can be controlled entirely from its keypad, with output
data being sent to an attached integrator for report
generation.
Agilent Data System Users – Please refer to the online help
included in the Agilent Data System for details on how to
load, run, or create methods and sequences using the data
system.
Standalone GC Users – If you are running your GC without
an attached data system, for details on loading methods and
sequences from the keypad see:
• “To load a method”
• “To load a sequence”
For details on running methods and sequences from the
keypad see:
• “To manually inject a sample with a syringe and start a
run”
• “To run a method to process a single ALS sample”
• “To start running a sequence”
Refer to the Advanced User Guide for details on how to
create methods and sequences using the GC keypad.
Operating Guide 25
2 Operating Basics
Correcting Problems
If the GC stops operation because of a fault, for example a
flow module shutdown after running out of carrier gas, do
the following:
1 Use the keyboard or data system to stop the alert tone.
Click [Clear] on the keyboard or turn off the offending
component in the data system.
2 Resolve the problem, for example, by changing gas
cylinders or fixing the leak. See the Troubleshooting
Guide for details.
3 Once the problem is fixed, you may need to either power
cycle the instrument, or use the software keyboard or
data system to turn the problem component off, then on
again. For shutdown errors, you will need to do both.
26 Operating Guide
Operating Basics 2
To Start Up the GC
Successful operation begins with a properly installed and
maintained GC. The utility requirements for gases, power
supply, venting of hazardous chemicals, and required
operational clearances around the GC are detailed in the
Site Preparation Checklist.
1 Check gas source pressures. For required pressures, see
the Agilent GC, MSD, and ALS Site Preparation Checklist.
2 Turn on the carrier and detector gases at their sources
and open the local shutoff valves.
3 Turn on the cryo coolant at its source, if used.
4 Turn on the GC power. Wait for Power on successful to be
displayed.
5 If removed, install the column.
6 Check that the column fittings are leak free.
7 Load the analytical method.
8 Wait for the detector(s) to stabilize before acquiring data.
The time required for the detector to reach a stable
condition depends on whether the detector was turned off
or its temperature was reduced while the detector
remained powered.
Operating Guide 27
2 Operating Basics
3 Turn off all gases, except the carrier gas, at their sources.
(Leave the carrier gas on to protect the column from
atmospheric contamination.)
4 If you are using cryogenic cooling, turn off the cryo
coolant at the gas source.
5 Reduce detector, inlet, and column temperatures to
between 150 and 200 °C. If desired, the detector can be
turned off. See the following table to determine if it is
advantageous to shut down the detector for a short time
period. The time required to return the detector to a
stable condition is a factor.
28 Operating Guide
Operating Basics 2
Operating Guide 29
2 Operating Basics
30 Operating Guide
Agilent 7890A Gas Chromatograph
Operating Guide
3
Running a Method or a Sequence from
the Keypad
Loading, Storing, and Running Methods from the Keypad 32
Loading, Storing, and Running Sequences from the Keypad 34
Agilent Technologies 31
3 Running a Method or a Sequence from the Keypad
To load a method
1 Press [Load].
2 Press [Method].
3 Enter the number of the method to be loaded (1 through
9).
4 Press [On/Yes] to load the method and replace the active
method. Alternatively, press [Off/No] to return to the
stored methods list without loading the method.
To store a method
1 Ensure that the proper parameters are set.
2 Press [Store].
3 Press [Method].
4 Enter the number of the method to store (1 through 9).
5 Press [On/Yes] to store the method and replace the active
method. Alternatively, press [Off/No] to return to the
stored methods list without storing the method.
32 Operating Guide
Running a Method or a Sequence from the Keypad 3
To abort a method
1 Press [Stop].
2 When you are ready to resume running analyses, load the
appropriate sequence or method. (See "To load a method"
or "To load a sequence".)
Operating Guide 33
3 Running a Method or a Sequence from the Keypad
To load a sequence
1 Press [Load][Seq].
2 Enter the number of the sequence to be loaded.
3 Press [On/Yes] to load the sequence or [Off/No] to cancel
the load.
An error message is displayed if the specified sequence
number has not been stored.
To store a sequence
1 Press [Store][Seq].
2 Enter the number of the sequence to be stored.
3 Press [On/Yes] to store the sequence or [Off/No] to cancel
the store.
34 Operating Guide
Running a Method or a Sequence from the Keypad 3
The Run LED will light and stay lit until the sequence is
completed. The sequence continues to run until all
subsequences are executed or until the sequence is
aborted.
Aborting a sequence
When a sequence is aborted, it stops immediately without
waiting for the current run to finish.
The following will cause a sequence to abort:
• The [Stop] key is pressed.
• A sampler error occurs, producing an error message.
• The GC detects a configuration mismatch during a method
load.
Operating Guide 35
3 Running a Method or a Sequence from the Keypad
36 Operating Guide
Agilent 7890A Gas Chromatograph
Operating Guide
4
Keypad Operation
The Run Keys 38
The Service Mode Key 38
The GC Component Keys 39
The Status Key 40
The Info Key 41
The General Data Entry Keys 42
The Supporting Keys 43
Method Storage and Automation Keys 44
Keypad Functionality When the GC Is Controlled by an Agilent Data
System 45
About GC Status 46
About Logs 48
Agilent Technologies 37
4 Keypad Operation
38 Operating Guide
Keypad Operation 4
Operating Guide 39
4 Keypad Operation
40 Operating Guide
Keypad Operation 4
Operating Guide 41
4 Keypad Operation
42 Operating Guide
Keypad Operation 4
Operating Guide 43
4 Keypad Operation
44 Operating Guide
Keypad Operation 4
Operating Guide 45
4 Keypad Operation
About GC Status
When the GC is ready to begin a run, the display screen
shows STATUS Ready for Injection. Alternatively, when a
component of the GC is not ready to begin a run, the Not
Ready LED is lit on the status board. Press [Status] to see a
message explaining why the GC is not ready.
Status Board
Alert tones
A series of warning beeps sounds before a shutdown occurs.
After a short time the component with the problem shuts
down, the GC emits one beep, and a brief message is
displayed. For example, a series of beeps sounds if the front
inlet gas flow cannot reach setpoint. The message Front inlet
flow shutdown is briefly displayed. The flow shuts down after
2 minutes. Press [Clear] to stop the beep.
46 Operating Guide
Keypad Operation 4
Error conditions
If a problem occurs, a status message appears. If the
message indicates broken hardware, more information may
be available. Press the applicable component key (for
example, Front Det, Oven, or Front Inlet).
Blinking setpoint
If the system shuts down a gas flow, multiposition valve, or
the oven, Off will blink on the appropriate line of the
component’s parameter listing.
If there is a detector pneumatics shutdown or failure in
another part of the detector, the detector On/Off line of the
detector’s parameter list blinks.
Operating Guide 47
4 Keypad Operation
About Logs
Three logs are accessible from the keypad: the run log, the
maintenance log, and the system event log. To access the
logs, press [Logs] to toggle to the desired log. The display
will indicate the number of entries the log contains. Scroll
through the list.
Run log
The run log is cleared at the start of each new run. During
the run, any deviations from the planned method (including
keypad intervention) are listed in the run log table. When
the run log contains entries, the Run Log LED lights.
Maintenance log
The maintenance log contains entries made by the system
when any of the user- defined component counters reach a
monitored limit. The log entry contains a description of the
counter, its current value, the monitored limits, and which of
its limits has been reached. In addition, each user task
related to the counter is recorded in the log, including
resetting, enabling or disabling monitoring, and changing
limits or units (cycles or duration).
48 Operating Guide
Agilent 7890A Gas Chromatograph
Operating Guide
5
Operating the 7693A Automatic
Sampler
Placing Vials in the 7693A ALS 50
To Park the Injector 54
To Install a Syringe on the 7693A ALS 55
To Remove the Syringe on the 7693A ALS 58
To Configure Solvent/Waste Vials 59
7693A ALS Prerun Checklist 60
To Move the 7693A ALS to the Other GC Inlet 61
To Adapt the 7693A ALS for the COC Inlet 63
Agilent Technologies 49
5 Operating the 7693A Automatic Sampler
A 1 A L1
B 2 A2 L2
W 3 A3
L3
16 L3 4 A4
15 L2 5 A5 WB
14 6 A6 WB
13 7 B WA
12 8 B2 WA
11 10 9 B3 B4 WA
Standalone turret Transfer turret
(16 samples) (3 samples)
Top views.
50 Operating Guide
Operating the 7693A Automatic Sampler 5
The gantry will move to the far- left position (away from
the tray bracket), and gripper jaw will move to the
far- back position (away from the tray front panel). This
allows for clear access to the tray base.
Operating Guide 51
5 Operating the 7693A Automatic Sampler
3 When finished loading the tray, press [P] on the tray front
panel to move the gantry from the Park position to the
Home position. (To use the sample tray, the gantry must
be out of the Park position.)
52 Operating Guide
Operating the 7693A Automatic Sampler 5
A 1 A L1
B 2 A2 L2
W 3 A3
L3
16 L3 4 A4
15 L2 5 A5 WB
14 6 A6 WB
13 7 B WA
12 8 B2 WA
11 10 9 B3 B4 WA
Standalone turret Transfer turret
Operating Guide 53
5 Operating the 7693A Automatic Sampler
54 Operating Guide
Operating the 7693A Automatic Sampler 5
Plunger carrier
Slide
Plunger screw
Needle
Needle support foot
Operating Guide 55
5 Operating the 7693A Automatic Sampler
56 Operating Guide
Operating the 7693A Automatic Sampler 5
Operating Guide 57
5 Operating the 7693A Automatic Sampler
CAUTION Be careful not to bend the syringe needle. Only pull the syringe out
of the carriage until clear. The needle bends easily when still seated
in the needle support guide.
58 Operating Guide
Operating the 7693A Automatic Sampler 5
The GC assumes the syringe volume represents full plunger stroke. If the
NOTE
maximum volume marked on the syringe barrel is halfway up the barrel,
you will need to enter double that volume (the label in this case is half of
the full plunger stroke).
Operating Guide 59
5 Operating the 7693A Automatic Sampler
60 Operating Guide
Operating the 7693A Automatic Sampler 5
CAUTION Use a flathead screwdriver that snugly fits the slot in the top of the
mounting post. An undersized blade can damage the post top and
prevent the injector from mounting properly.
Front injector cable Front injector cable routed through Back injector cable
mounting bracket support
Operating Guide 61
5 Operating the 7693A Automatic Sampler
Injector cable
port
62 Operating Guide
Operating the 7693A Automatic Sampler 5
Operating Guide 63
5 Operating the 7693A Automatic Sampler
64 Operating Guide
Agilent 7890A Gas Chromatograph
Operating Guide
6
Operating the 7683 Automatic Sampler
7683 ALS Turret Types 66
To Change the 7683 ALS Turret 67
To Move the 7683 ALS to the Other GC Inlet 69
To Park the Injector 71
To Install a Syringe on the 7683 ALS 72
To Remove the Syringe on the 7683 ALS 74
To Configure Solvent/Waste Vials 75
To Load Vials in the 7683 ALS Turret 77
To Load Vials in the 7683 ALS Sampler Tray 77
7683 ALS Prerun Checklist 78
To Adapt the 7683 ALS for the COC Inlet 79
To Install a 200-µm Column With the COC Inlet 80
To Manually Inject Onto a 200-µm Column With the COC Inlet 80
Agilent Technologies 65
6 Operating the 7683 Automatic Sampler
66 Operating Guide
Operating the 7683 Automatic Sampler 6
Knurled nut
Arrow
points to
rear
Turret
Motor hub
Stripper arm
4 Push the stripper arm to the back of the tower. Insert the
turret with the open section facing and the arrow
pointing to the back of the injector.
5 Seat the turret on the hub, rotating it gently until it drops
partially into position, then push it down. The top of the
threaded shaft will be almost level with the top of the
turret.
6 Replace the knurled nut and firmly finger- tighten.
Operating Guide 67
6 Operating the 7683 Automatic Sampler
7 Close the injector door. The injector will verify the turret
type if the injector is on. If the Fault light comes on, the
turret is not installed correctly.
68 Operating Guide
Operating the 7683 Automatic Sampler 6
CAUTION Use a flathead screwdriver that snugly fits the slot in the top of the
mounting post. An undersized blade can damage the post top and
prevent the injector from mounting properly.
Back
Front
Operating Guide 69
6 Operating the 7683 Automatic Sampler
Alignment pin
Hole
Mounting post
Alignment hole
Inlet cover
5 Turn the injector so that the turret faces either:
• The front of the GC (for front location)
• The left side of the GC (for back location)
6 Lower the injector until the alignment pin in the base
enters the alignment hole in the inlet cover.
7 If using a tray with the turret in the front location, route
the injector cable to the right through the channel in the
front of the tray and under the cable holder.
8 Verify the following for proper installation:
• The injector is vertical. (If the injector does not sit
upright on the GC, check that the plumbing and
cabling under the inlet cover are properly routed in
their channels.)
• The alignment pin is properly seated in the alignment
hole.
• The injector feet touch the inlet cover.
9 Plug the injector into the GC back panel. For the front
inlet injector location use the connector labeled sampler
1. For the back inlet injector location use the connector
labeled sampler 2.
70 Operating Guide
Operating the 7683 Automatic Sampler 6
Operating Guide 71
6 Operating the 7683 Automatic Sampler
Syringe clip
Needle
72 Operating Guide
Operating the 7683 Automatic Sampler 6
Needle support
CAUTION Do not operate the injector without a syringe in place. The syringe
latch may interfere with the motor if the latch is allowed to swing
freely.
Operating Guide 73
6 Operating the 7683 Automatic Sampler
Plunger screw
Flange guide
Syringe carrier
Syringe clip
CAUTION Be careful not to bend the syringe needle. Only pull the syringe out
of the carriage until clear. The needle bends easily when still seated
in the needle support guide.
74 Operating Guide
Operating the 7683 Automatic Sampler 6
Operating Guide 75
6 Operating the 7683 Automatic Sampler
76 Operating Guide
Operating the 7683 Automatic Sampler 6
Operating Guide 77
6 Operating the 7683 Automatic Sampler
78 Operating Guide
Operating the 7683 Automatic Sampler 6
Operating Guide 79
6 Operating the 7683 Automatic Sampler
80 Operating Guide
Agilent 7890A Gas Chromatograph
Operating Guide
7
About Methods, Sequences, and Data
Analysis
What Is a Method? 66
What Is Saved in a Method? 66
What Happens When You Load a Method? 67
What Is a Sequence? 67
Automating Data Analysis, Method Development, and Sequence
Development 67
Agilent Technologies 65
7 About Methods, Sequences, and Data Analysis
What Is a Method?
A method is the group of settings required to accurately
analyze a specific sample.
Since every type of sample reacts differently in the GC—some
samples require a higher oven temperature, others require a
lower gas pressure or a different detector—a unique method
must be created for each specific type of analysis.
66 Operating Guide
About Methods, Sequences, and Data Analysis 7
What Is a Sequence?
A sequence is a list of samples to be analyzed along with the
method to be used for each analysis. Once defined, the
sequence may run unattended, automatically processing the
samples defined in the sequence.
Refer to “Running a Method or a Sequence from the Keypad”
and the Advanced User Guide for details on how to create,
load, modify, and save sequences using the keypad.
Operating Guide 67
7 About Methods, Sequences, and Data Analysis
68 Operating Guide