Professional Documents
Culture Documents
I. METALWARE:
4. Silver Filigree
II. CARVINGS:
6. Stone
7. Nirmal Toys
8. Ettikoppaka Toys
9. Kondapally Toys
V 13 LEATHER PUPPETS
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I. METALWARE
“Bidri Ware” or „Bidari Ware‟ is a term derived from “Bidar” „Bidari‟ ware
which means the wear that is prepared at Bidar1. Bidar was part of erstwhile the
Hyderabad State and after 1956 it has become part of Karnataka State bordering the
Bidri ware is as old as a few centuries dating back to Kakatiya time. Bidri ware is
also known as “Damascene” probably derived from the word „Damascus‟, the original
Damascening and encrustation both denote the surface ornamentation of one metal by the
gold or silver wire. In the various forms of encrusted work, the ground metal is rarely
steel and the applied metals into two main classes according as the applied metal is raised
above or left below the surface. Tanjore ware is representative of the first class, and Bidri
of the second, though in some forms of bidri the applied metal is mainly above the
surface much as in Tanjoreware. The art of damascening appears to have originated with
the ornamentation of swords and other weapons but in modern India it is also applied to
the adornment of articles for domestic use. The chief damascening centers are Sailkot,
Gujarat, and Lahore in Punjab, Jaipur, Alwar and Siroli in Rajputana, Datia in Central
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India, Hyderabad and Travancore2. Bidri is also a type of damascening year, however
metal plate of an alloy of zinc, copper, tin, lead is used but zinc is bulk forms the base3.
However the exact history of Bidri ware and its continuation is difficult to locate.
It is said that a few centuries back it was brought from Iraq / Iran. As the case of the
other arts, this art was also excelled in the state of Rajasthan, it is said that a noble man
by name Khaja Mohinuddin was the person who was an expert in this art came down to
Bijapur, and settled there. He use to prepare the so called bidri ware now and then selling
articles for his livelihood; subsequently a person by name Shivanna who is a carpenter
learnt this art and he is the first known artist in this field around 600 years ago. Shivanna
and his family used to prepare bidri art crafts for the presentation to Nawab and other
royal persons4.
During early 1500 C. AD, Allauddin II was very much impressed with the
presents he received in the form of Bidriware and asked the Bidriware artists to come and
stay with him in Bidar and gradually the art was learnt by many craftsmen and they use to
prepare different art items under this category for the royal and noble families5.
The craft was encouraged and developed under the patronage of Bahamani kings
and during “Baridshahi” dynasty rule, it was the peak period for the development of this
art6. It gained such popularity that the art traveled to Bengal, UP, Bihar ad other places.
However, during the later part of 19th century the art has come down and its importance
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During the end of the19th century the original Bidri artists have become very few,
there were two artists by name Ramanna and Irasangu, who were the experts in
engraving. The then Nizam Government took keen interest to see that this art survived.
They took steps and a school was organized to propagate this dying art. Ramanna and
Irasangu were appointed as teachers of this art school. Master craftsmen like
Veerabhadra, Imamuddin, Faizuddin, Abdul Razaq, Hussain Saheb, Shaik Vazir, and
Mohiuddin Khan were produced, under the guidance of this school7. The design is drawn
with free hand on the surface then engraved with a sharp chisel in varying depths as
Manufacturing Technqiue:
In the production of Bidri artware, there are different steps like mould making,
inlay work and polishing. The raw materials that are used are mainly a mixture of zinc
and copper mixed in the proportions of 16: 1, the other raw materials include red clay,
resin, castor oil, sangjeera (white stone powder), coal, bees wax, copper sulphate, silver,
gold, sand paper, clay of an old fort or a ruins (having salt petre), lead, salammonia, tin,
The first stage of this art comprises the mould making, and casting, for this - zinc,
copper, red clay resin, castor oil, Sangjeera, coal and bee wax are used. The second stage
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includes engraving, inlaying and finishing by polish. For this copper sulphate, silver,
gold, sand paper, clay of old fort or ruins, lead, tin, ground nut oil and charcoal are used.
Tools and implements used in this craft are files - round and flat of various sizes, -
drill, scraper, hammer, blower, teapoy or small stool and small hammer, vice, grinder,
saw, scissors, pliers, wire drawing scale, tongs, balance, scales, crucible, brush, polish
mould making and casting 2) engraving and inlaying and 3) polishing and finishing11.
The first process is the mould making. In mould making, the required article that
is to be made (Hukka base, vase, etc.) is first prepared in clay, then in the last wax
process the zinc and copper mixed vessel is prepared, then it is smoothened with hand
polishing12. However, in the present day modern technology lathe machines are used for
making the surface smooth. After making this vessel or product, the design or pattern that
depending on the thickness of the silver wire used to embed in the fine groove that is
made. Sangjeera powder is dusted all over. Now with a fine cloth the product is wiped,
this makes the actual design on the product appears in a clear manner. The next step is
silver wire filling in the grooves this filling of silver wire into the groove is called
„bithana”13. The wire that is fitted into groove is slightly hammered so that the wire will
tightly fit in the groove and will not be let loose in or over the object.
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If there are any projections or depressions they are leveled with fine files. At this
point the object is more or less finished except the polishing and finishing. The final stage
includes blackening the base material with salt peter containing clay and salammoniac are
mixed in sufficient water in the ratio of 30:5 and the solution is boiled in an open iron
vessel on a charcoal hearth. The finished article is now given a dip in this hot solution.
The effect is magical. The zinc alloy turns permanently into jet black while the silver
retains its brilliance. The effect becomes very charming with white shining pieces on a
There are a variety of hukka basis, bell shaped furnisher legs, elongated spiral designed
legs for beds all with rich silvery praceries on them, tender cooking betel boxes with
diagonal lines, powder boxes in octagonal shaped with a peacock with its fethers spread
all over ; coconet shaped lamps; mirror frames with creepers crawling round the frame ;
spoons; paper cutters, buttons, fish shaped ash trays, lotus shaped goblets covered with
refined designs15 .
Now the product is ready for finishing by polishing. For this purpose, a paste of
fine charcoal and groundnut oil is prepared, it is applied in the small quantity on the
finished article. Now using a fine cotton clothe the product is glazed, the product takes
more polish on more rubbing16. And the products are stored in dust proof dry weather for
store or sale.
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Few art metal ware can compare with Bidriware in its wide range of variety,
orginolity of designs and the heights of aesthetic imagination to wahich it has risen17.
The brass and bell metals images, known as Dokra work produced in the tribal
areas of eastern and central India, are hollow – cast votive images reflecting the
different types of objects and items are produced mainly in Brass and Copper. This art is
found mainly in Adilabad and Srikakulum Districts of Andhra Pradesh and confined to
In these two districts also only Adilabad District tops with four of its villages –
Ushagaon, Jaynogoan, Chintal Bari, and Cinnedari which are famous for the products of
The name of this art is derived from the “Dokra Damar” tribes of West Bengal
who are experts in this art. Although this art is extended amongst the tribes of
Dandakaranya from Bihar to Andhra Pradesh, the art has retained its name as “Dokra”
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metal casting due to its origin in Dokra tribe of West Bengal. Presently this art has been
extended even to the Southern India states like Tamil Nadu and Kerala.
Metal workers in this craft are two types – those resident in or near tribal areas, an
itinerant castes called „Dokras‟ who move from village to village in bullock carts and set
In Andhra Pradesh although it is called Dokra metal casting the actual tribe
involved in this art are Gonds and the other local tribes involved in this art are the
Mulias,Dhuruvas and other lesser known tribes that lived in the deep forest.
Unlike other arts, Dokra metal casting displays a clear cut tribal appearance in what ever
subject that is choosen. One can easily identify this art from metal cast figures because of
its different technique of manufacturing .The most popular products of this art include the
hanging peacock lamps, lamps with different ornamentation, animals like horse,deer,
Manufacturing Technique
The manufacturing technique of these art objects is basically casting type which is
nothing but the lost wax method. The cire perdue, or lost wax process of casting has been
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developed into a fine art in India . It involves four steps in the process. Themodel in
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clay is made first. Then the model is covered with the strips of bees‟ wax. This wax,
coated model is then coated with multiple layers of clay and casting the figure by pouring
the molten metal. A small model (normally Dokra metal casting figures are small in
natures not beyond 6 or 7 inches in height &width) in clay is made of the required figure.
This is not a finished model in clay but a basic structure with probable shape. Over this
basic clay model a series of thin bees‟ wax strings are attached as if it is made out of the
bees wax strips, attaching these wax strings is a very developed art on the basic structure
of the desired figure. To make this wax non-sticky a small amount of oil with little
quantity of resin is mixed. With the winding of these wax strings the final shape and the
This model is dried under shade for one day, once the model is dried, it is coated
with multiple layers of clay without disturbing the wax on the model, while coating with
clay one or two outlet channels are left on the clay coating. These channels are for
removing the air inside and to pour the molten metal in to the mould. Now this whole
piece of clay coated and mould is slightly heated by which process the inside bees wax is
melted leaving the space of desired object to be filled with molten metal, now molten
metal is carefully poured in to one of the outlets. The molten metal occupies the place
The excess metal after filling the inside mould will be drained through another
outlet, the whole mould with the liquid metal inside will be allowed to cool and setting.
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Once the metal is solidified, it gets the beautiful shape of the original bees wax
preparation.
Now the outer clay covering is broken with small hammer and to expose actual
The Dokra metal cast figures are of two types one with the basic clay figure inside
the metal casting and the other is only with the Skelton works of metal figure.
For obtaining the first type the outer clay mould is broken with a small hammer
exposing the metal figure with solid clay inside, if a skelton figure that is the second type
is desired, the whole thing is dipped in water after breaking the outer clay coat so that the
inside clay will become either soft or dissolved leaving only the metal cast like a filigree
design
This craft is a also as Kakatiyan dynasty which ruled the region about 1300 years
ago. The unique brass work of Pembarti reflects the art forms of the nearby Lepakshi,
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Oragallu and Ramappa temples . Pembarti is a small village on the Warangal -
Hyderabad highway in Andhra Pradesh. Right from the Kakatiyan period, Pembarti is
famous for metal handi crafts22. These metal crafts show a high degree of proficiency of
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the artisans of Pembarti. Budhiti is in Srikakulam District and Kodimiyal is in
Pembarti metal crafts are famous for two types of art. One is three dimensional
religious idols and the other one is of sheet metal type. Pembarti metal crafts are famous
like Tanjore bronzes and from Pembarti only brass, bronze and copper or Panchaloha
idols for different temples in Andhradesa were supplied. Not only the idols but also the
architectural and iconographical elements like Kirti Mukhas and Prabhavalis of temples
The popular metal crafts from Pembarti include Mayura lamps, hanging lamps,
Dasavatara and Astalakshmi panels in oblong and round shapes both in the three
dimensional forms as well as circular and square sheet forms. There are also the panels of
Mahabharata and Ramayana, Ustava vigrahas and different types and shapes of temple
lamps23. With the advent of Muslim kingodm after defeating Kakatiyan rule, the artisans
also forced to change their subject matters from Hindu religious items to the Muslim
house hold items. The Muslim rulers also partronized the metal crafts from Pembarti.
During the Muslim rule the new versions of muslim rulers‟ liking included Pandans,
Nagardans, Attar pots, Shangridans and other household decorative items are being
continued even to date. One can see the decorative metal crafts of Pembarti even today in
the old Nizam palaces, Darbar halls of Salarjung Museum, High Court building etc.
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The religious items of the Pembarti metalcrafts still can be seen at temples like
the Telengana region. The Samsthans of Gadwal and Wanparti are also partronised the
Pembarti Metal craft as can be seen from the decorative items still being used by the
However, with the downfall of the Nizam‟s rule, the Pembarti metal craft has also
suffered a major set back. It took long time for the Pembarti metal craft to regain their
Manufacturing Techniques
The Pembarti metal crafts are of two types and follow two different methods. The
first method i.e. lost wax method is followed for making mainly the religious idols, lamp
stands and other three dimensional forms. The second method, is sheet metal carving or
embossing In the sheet metal type, circular, square and rectangular plates, trays etc. of
different sizes with the floral, geometrical designs along with the figures like
of sheet metal which has been perfected in India is the deep repousse work24.
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The Lost Wax Method
The lost wax method is used for making mainly the religious items, lamps, bells
etc. It is an age old practice mastered by Tanjore artisans, subsequently followed by the
artisans from different parts of India. This method includes several steps like model
making, mould making, wax coating, pouring of metal, releasing the mould, finishing and
polishing.
In short, a model of the required figure is made either in clay or in plaster, this model is
then coated with a fine layer of liquid soap over this a series of plaster or clay are coated
in thick layers. If there are curvatures in the original model the coating is done with inter
locking parts so that the mould of the model can be arranged or dismantled casing. Now
the negative outer mould is prepared. The inside of the mould is coated with a series of
layers of wax. This wax-coated model is then packed with hard clay leaving an outlet and
an inlet for pouring the molten metal and removing the air. The molten metal is poured
carefully, the molten metal occupies the space after melting waxcoat the excess metal and
air are escaped through the outlets, now the outer coat of the clay is removed by breaking
and the inner idol form taken out and finished by filing and polishing.
Embossing Method
Decorative plates, trays etc. are prepared in the embossing method; in the first
instance a wooden model is carved to a fine degree of a required design then to make
multiple replicas of these designs, thin brass are copper sheet of required thickness is
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placed over this wooden replica and slightly hammered so as to get an embossed effect
on the obverse of the plate and engraved effect on the reverse of the plate will be
obtained. Then the plate is cut into the required shape like circular, rectangular, oblong
shapes and finished by filing and polishing. Although the techniques of casting these art,
utility and religious objects are same at Pembarti, Budhiti and Kodimiyal the stylistic
variations in the art are slightly different. The Budhiti crafts reflect the Orissan culture
and tradition being on the border of Orissa, while the Pembarti and Kodimiyal crafts
reflect the pure Telangana traditions. There are also other centres in Andhra Pradesh like
Vijaywada, Tenali, Tirupati and Chittoor but where this art is found the specimens are not
A wide range of products are made to day by craftsmen who have devoted a life
The history of the Filigree Industry of Karimnagar can be traced back to about
300 years. Silver Filigree is a style which forms a category by itself26. One Shri Kadarla
originated this industry. Elgandal and Manakondur are villages lying within a distance of
about 12 Kms. from Karimnagar. Elgandal was the district headquarters of the then
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existing administration. Judged by some of the old designs of the products of this
industry, it would seem that the art and design had been borrowed from foreign countries
of the Middle East. There is no recorded history, however, of this industry. The present
workers who are the direct descendants of the founders of the industry state that their
ancestors used to tour foreign countries and it was quite likely that they had picked up the
technique and the designs from those countries and with their own dexterity developed it
here27. How far this is true is a matter of doubt. There are centres like Cuttak in Orissa
and Karimnagar in Andhra Pradesh which produce pure silver high qulity Filigree28.
The industry appears to have been patronized mainly by the Jagirdars and the
ruling nizams and the type of articles produced were purely of silver and the designs were
Individualistic and expensive and one intended to serve the individual need and tastes of
the well-to-do, which apparently resulted in the concentration of this industry at one
center and with only a few craftsmen‟s families taking to it. Thus it was not broad based
and did not depend on popular demand from the ordinary classes. However, the products
of this industry enjoy a great reputation for quality, strength and delicacy of
workmanship29.
The industry seems to have faced a period of adversity perhaps due to the
disturbed fortunes of the ruling Nizams and royal families. About a century ago the
Nizam‟s Government appears to have taken some interest to improve condition of these
workmen and invited them to shift themselves to Karinagar, the new district
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headquarters, where they were offered some house sites free of cost to build their houses
Pradesh there are now about 35 families in Karimnagar town, all of them of Kamsali
community (goldsmiths and silversmiths) who are now engaged in this industry. The
(1) Kadarla
(2) Sriramoj(Bommakanth)
(3) Katnepalle
(4) Gadde
(5) Kannoju
(6) Tipparti
(7) Erroji
(8) Katta
(9) Ravala
(10) Vangala
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(3) Sriramoj Chandraiah
Society called Tarkashan Co-operative Society which practically holds a monopoly of the
Technique of Manufacturing
Raw materials:
The uniqueness of the Karimnagar Filigree products is that they are made of pure
silver without any mixture. In other parts of the country where filigree work is practiced
cheaper alloys are being used. The Karimnagar Filigree workers claim that the utilization
The main raw material needed for the Karimnagar Filigree work is therefore pure
silver. A very small quantity of copper and brass is needed to make up the soldering
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material for joining the filigree pieces. The other articles utilized in the manufacturing
process are bee wax, nawasagar, gumchiesl, bhoonsa, sulphuric acid and coal33.
Stage I:
Pure silver ingots are put through a wire drawing machine and round wire is
drawn down to 14 gauge. Before the invention of the machine, the silver ingots were
beaten on an anvil and elongated into some sort of rought wire and then it was heated and
put through a steel plate wire gauge called jantharpatti or Kambechchu which had
apertures of different gauges. One end of the wire is passed through the kambechchu
round and round the pillar by levering it with some strong iron implement so that as the
wire is drawn through the hole of a particular gauge in the Kabechchu it was reduced to
that gauge. The wire was passed down from one gauge to the next smaller gauge and
redrawn till the required gauge is obatined. This is both a laborious and time consuming
process. The hand-operated drawing machine has undoubtedly facilitated the easy
drawing of the wire. Even then the indigenous Kambechchu cannot be dispensed with
altogether. The drawing machine can reduce the silver ingots to a wire of 14 gauge only,
but it is necessary to draw the wire into much thinner gauge down to 36 gauge for the
various types of designs that have to be executed. Therefore, the 14 gauge wire has to be
drawn manually through the different size Kambechchu to obtain wire of thinner gauges.
There are also circular discs called ravva billa with an aperture at the centre which are
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Stage II :
The next stage consists of the twisting of the thin silver wire and flattening it. This
is perhaps the most important stage of preparation before the designs themselves are
executed35.
Two strands of the silver wire of 36 gauge prepared under the previous process
are now wound together using a charkha. Before winding the wire it is heated in a
charcoal furnace. The strands have to be wound and rewound thrice over till ultimately a
fine pleated string of silver is obtained. Finally the wound wire is rolled and put in a
furnace (which is no more than an earthen pot broken into half and kept in an inverted
position with burning coal in it) for 2 to 3 minutes. The pleated wire is cut into pieces of
about 2.25' long. Each piece is then flattened very carefully on an anvil by beating
lightly with hammer. The flat strip that comes out will be about 36 gauge with granular
The preparation of these thin flat silver strips out of the twisted wire with fine
granular edges is the sole secret of the filigree work. These flat pieces are later bent into
different shapes and fixed vertically into spaces within a frame depending on the actual
product giving the final piece a most attractive and delicate appearance.
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Stage III:
are pieced together. Each of these parts will be made into a block with an outer frame
within which the required design is worked out and the finer details filled in. For
example, a Pandan or the box to carry betel leaves and nuts, etc., will be made up by five
rectangular blocks, namely, the four sides, and the lid being joined together and fixed on
Silver wire of 14 gauge is used for working up the outer frame. The 14 gauge
round wire that is drawn from the machine is beaten into the shape of a square wire and
pieces of this 14 gauge square wire is cut, shaped and joined together to form the outer
frame of a given design. This frame is fixed flat on a wooden board which is smeared
with bee wax to hold the silver frame as also to keep in position the pieces that are filled
later to make up the inner design. An extra quantity of bee wax is applied at a few places
The next step is to fill the space within the frame with the main ribs of the design.
These main ribs are usually the creeper stems, leaves, flowers etc. and these may
themselves form into small frames in the shape of a heart, circle, flower petals, leaves,
etc., which have to be further filled with finer details. These ribs are made up by circular
silver wire of 18 to 20 gauge. This flat wire is cut to convenient sizes and bent to form the
required shape. These are fixed vertically within the outer frame on the wooden board.
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The main ribs of the design are formed by the vertical face of the flat wire and not the
broad side38.
The dexterous hands of the craftsman neatly shape the flat wire into delicate
designs with the help of a pair of small pliers or pincers. After a design is finalized the
craftsman makes a number of pieces of these inner frames of standard shapes such as
hearts, circles or leaves and fixes them in proper places within the outer frame on the
Stage IV:
The next step is to fill in the whole interspaces within the design with delicate
tendrils or circular pieces which gives the entire product its character of filigree. It is
these fillings that give the filigree work its distinct delicate appearance of a mosquito
curtain finish. It is here that the plaited silver wire flattened to 36 gauge with granular
edges comes in which is described earlier. This flat wire strip is corrugated or rolled into
different shapes and is used for filling all the interspaces of the main design. A pair of
pincers and an instrument called the patkar pulla which is no more than a bent wire
attached to the end of an iron rod to form an eye are used for giving the flat wire a regular
corrugated shape. The flattened wire which is passed through the eye of the patkar pulla
is bent very dexterously in to a wavy design by turning the patkar pulla in alternate
directions with the trained finger of the filigree expert. The bent wire is fed into a pair of
pincers. This delicate operation is executed beautifully and with considerable speed by
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The workman proceeds to fill the interspaces within the frame work, the
preparation of which has been described under Stage III. The corrugated continuous wire
strip is used for filling in the space along the border, the concentric circles within the
spaces of circular inner frame, the elliptical pieces in the inter-space of leaves or oblong
flower petals and all other interspaces are filled with the small or double circles. These
pieces are also fixed vertically so that only the granular edges of the flat wire show up41.
The fillings have to be closely packed together uniformly so that the ultimate net
work may have the strength and a uniformity of texture. The waxy surface of the wooden
The filling of the interspaces within the outer designs by these delicately bent
pieces that gives the filigree work its distinct character. The flat thicker surface of the
main ribs of a design shows as contrast against the granular delicate surface of the finer
Stage V:
The next stage is to see that the entire design „along with the outer frame‟ is fixed
firmly together. The workman secures together the entire design as laid in position on the
wooden board by a gummy substance. For this purpose a solution of borax locally called
veligaram or sohaga is mixed and boiled in water. A fine paste is also prepared by
rubbing briskly guruginja (abrus precatorius – the seed used as grain in the measurement
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of weight of gold) with its outer cover removed against a flat stone with a little water
spread on it. The veligaram solution and the guruginja paste are mixed together and
The entire block of design along with the outer frame is then carefully removed
from the wooden board by heating the block to melt the bee wax. The frame with the
design in it remains intact on account of the close packing and the spreading of the
gummy solution44.
The next step is to see that the entire design so delicately made up with several
individual pieces put together is firmly fixed. For this purpose the workman prepares
small square strips of 1/3” square cut out of a very thin sheet of an alloy of silver and
copper mixed in the proportion of 3:1. This is locally referred to as tankam. These
tankam pieces are spread on the design so as to completely cover it. The block with the
tankam pieces spread on it is placed on a charcoal furnace. After the block is heated
sufficiently, dry paddy husk is sprinkled on it which bursts into a flame helping to
completely melt the tankam spread on the design. This is very important. The workman
keeps testing by sprinkling the paddy husk to see if the block has been sufficiently heated
to enable the tankam to melt. The molten tankam apparently gets into the crevices and
helps to secure together all the silver pieces firmly and permanently. For 100 tolas of the
main silver work, 6 tolas of tankam are required. The block is then removed from the
furnace and cooled by dipping it in cold water45. The final stage is to clean the blocks,
polish them and join the component units to make the finished product. The block, after it
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is removed from the furnace on completion of the tankam process is put in dilute
sulphuric acid or tamarind solution for about 5 minutes. It is then polished with a fine
The finished blocks are then attached together to make up the required articles.
Almost all the articles are fixed on to a plain bottom plate of silver. The bottom silver
plates are also prepared by workmen themselves by beating silver into thin plate and
cutting into shape. The joining of the component blocks is done by soldering them with
an alloy of silver and brass mixed in the proportion of 2:1, called ravva. It is estimated
that for an article of 100 grams of main work 1 gram of ravva will be needed47.
The filigree articles that are generally produced are trays and pandans, which are
very widely used particularly by the old Jagirdar families of Hyderabad. The pandans are
generally rectangular in shape. They are also produced in different shapes such as heart,
circular, oval and so on. Various other fancy articles such as kumkum containers, scent
holders, cigarette cases, matchbox holders etc. are also being produced in different shapes
such as aero plane, peacocks etc. Articles which are made in plain silver are also made in
filigree, like boxes, trays, bowls, and spoons etc48. At the basic mode of manufacture of
component parts and designs is the same. The different shapes are produced by the
ultimate joining together of the component units. The following is a complete list of the
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1. Attardans (scent containers) in the shape of lotus, peacock, flowers, aero planes,
2. Powder of Kumkum boxes in rectangular, octagonal, heart, over, round and mango
shapes.
The design:- The oldest original design is called the karimnagar design which
reflects most delicate and exquisite workmanship50. The present tendency is to have more
and more bolder designs with less a less fine work. The perfume containers of
Karimnagar are complex in shape and a speciality of the place51. Karimnagar however,
has its own designs and the more elaborate the item the more intricate the pattern.
The space and tools required for this industry are very simple indeed. The artisans
carry on the industry in their own homes or backyards of their homes normally. The
ordinary equipment of the gold or silversmiths appears quite adequate to carry on this
industry. Only a special skill has to be developed for the delicate technique involved.
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The equipment and implements used in this art are52:
1. A furnace blower and crucibles for smelting silver and the preparation of silver
7 Polishing brush.
8 Other ancillary equipment such a vices, chisels, files, hack-saw, hand drills,
II. CARVINGS
The art industry of making toys and figures for past-time is as old as stoneage. In
are some of the places where beautiful toys in medium of wood are prepared of these, the
wooden toys of Tirupati, Tiruchanur and Madhavamala are special and are prepared with
redsanders wood53, while at other places the wood used for making toys is Poniki.
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In the Tirupati area, Chittoor district of Andhra Pradesh is red sanders known as
Raktachandanam literally blood coloured sandle wood for its rust red tint, red sanders
through hanrd is elastic, resist white ants and fire, two villages in this area Tiruchnur,
The once famous red sanders toys industry of these places (Tirupati, Tiruchanur
and Mahdavamala) is now in crisis; for this crisis the main reason is shortage of red
sanders wood and trees have become scares and this wood is not being allowed by the
Forest Dept., to cut and use for commercial purposes. It is not exactly known how old is
this art of red sanders figures but it is atleast 2 to 3 centuries old as per local records.
The red sanders is a beautiful dark chocklet colour wood whose trees are found on
dry hilly and rocky grounds although the wood is hard it is easy to chisel and to make
toys55. Tiruchanur and Madhavamala villages are close to the vicinity of Tirupati and
produce even today beautiful toys and figures of red sanders56. These figures and toys
unlike the toys of other places like Kondapalli, Nirmal and Ettikoppaka etc. do not
require colouring. They are two types of products, religious mostly gods and goddesses
from the Hindu pantheon, the other dolls in a particular sytle. Equally known that
entirely different are the once known as Tirupati dolls made in Tiruchanur village near
Tirupati with red sanders wood. They have however a limited range. They consists
largely of reproducts of the religious figures, in the traditional classifical style seen in
sculptures, small sizes ice dolls, some folk figures are made in couples, with indications
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of clothing and ornaments on each other, each pair is called by special name 58. These
figures are made (carved) as a single piece without any joints. These toys and figures
require no polishing because the wood itself has fine polishing and beautiful chacolets
colour.
The raw materials and tools in these industry are also quite simple and few, red
sanders is the only raw material required and tools include hand saw, chisel, wooden
hammer, iron hammer and chisel with different blades for cutting different designs59.
The actual production of these figures and toys consists of three steps they are
cutting of the required sized wood, chiseling the wood into a desired figure and finally
finishing the product60. Once the block of wood is selected the required figure is carved
by the artisan till a perfect shape and size is obtained When the chiseling is completed the
figure is finished by rubbing it with sand paper of different grades. For obtaining a mirror
finishing some times wax mixed with honey is applied to the figure and polished with a
fine cloth, unlike the other woods red sanders is termite proof and lasts long.
The products that are prepared from these red sanders include of deities figures
like Lord Venkateswara, Ganesha, Shiva and Parvathi, Krishna, Dasavatara panels,
Kaliyamardana Krishna, standing male and female figures61. Apart from these, with the
changing trends the artists are trying to bring out contemporary subject like table lights,
paper weights, book stands etc. However, the original and ancient products like the deity
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6. Stone
This Stone, wheather cut or uncut, carved or just a roughly hewn shaped,
represents the human aspiration to visualize god. This aspiration, over the centuries has
inspired the Indian artist to create a tradition, singularly rich in artistic imagination62.
Stone carving is a popular art right from the earliest centuries of the Christian era.
Vijayanagara dynasty of 15th C was the last ruling dynasty which patronized the art of
sculpting. After the Vijayanagara dynasty with the advent of Muslim rulers, the Hindu art
of making sculptures is almost nonexistent. Stone carved monuments of the early times
reflects the Indian tradition of wood carvingl63. Once begun however the art of stone
Now in the present days a few centres like Durgi (Guntur District), Allagadda
(Kurnool District), Ramadugu (Karimnagar District) and Tirupati (Chittoor) are the
known carving centres of stone which produce beautiful images of divinities and other
secular sculptures with the sizes ranging from 5 inches to 5 feet. These sculptures are
Raw materials: Stone, hammers big and small, chisels of different types, files of
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Manufacturing Technique: As per the required size of the proposed figure, stone
blocks are selected from locally available quarries. Depending on the area, the
availability of stone also differs. For example Durgi and Allagadda are famous for lime
and shale stones which are available in plenty. Similarly at Tirupati the carvings are done
on granite and dolerite. After the selection of the block of the stone, the figure to be
carved is drawn on the stone with chalk or ochre as per the iconographic principles. Now
a crude image out of drawing on the stone is carved which is nothing but a rough sketch
of the proposed figure. This rough sketching is smoothened with help of files and finer
chisels. Now over this figure finer details like folds of drapery and ornaments etc. are
carved. Once the figure is prepared in all respects it is polished with fine files and emery
As a final finish, the figure is quoted with either the groundnut oil or coconut oil
and rubbed with finest grade of emery paper, rough cloth and smooth cloth. With this the
figure gets both smoothness as well as the luster. The manufacturing technique is same
for different types of stones, however, the labour involved in carving different types of
stones differ from stone to stone. For example the soap stone, shale and lime stone are
easy to carve as their surface area is lesser while the carving of granite, dolerite stones are
difficult as their surface area is higher. The more the surface area of the stone the better
the appearance of the carved figure. Hence, even though it is difficult to carve, sculptors
prefer to carve on granite and dolerite. Though they are costly, both from manufacturing
and selling point of view, they prefer graniteand dolerite as the finished product is very
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Apart from Durgi, Tirupati and Allagadda there are also references of artisans of
carving at other places like Hyderabad, Vijayawada, Rajahmundry and Ramadugu etc.
7. Nirmal Toys
Nirmal is a town in Adilabad Dist., of Andhra Pradesh. Nirmal is famous both for
paintings, toys and figures bearing the name. Althought there are similarities between
Kondapally and Nirmal toys, the regional variations can be clearly seen. As in
Kondapally the artisans at Nirmal also were the migrants from Rajasthan centuries ago.
When the subject matter comes, Kondapally and Nirmal differ very much. Kondapally
toys totally reflects the village life and culture. While thae Nirmal toys range in a variety
of subjects like animals, vegetables, birds, fruits etc. Compared to Kondapally toys the
finish of Nirmal toys is much superior in quality and appearance because of clear vanish
coat. Where as those from NIrmal as closely imitative of natural forms as possible65.
These toys are prepared from the lightwood called “white poniki” which is locally
available66.
Manufracturing Technique
Manufracturing techniques for Kondapally toys and Nirmal toys is more or less
the same. First the wood is cut to the required sizes and seasoned. The sizes and forms
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differ from square to rectangular forms depending on the figure that is to be made, then
with the help of badisha the wood is chiseled into a rough shape of the product. For the
convinience of the working, different parts of the final products are separately made and
either glued or nailed67. For example if the figure of the elephant is to be made, it is
prepared into the body portion, legs, head and trunk and all are glued or nailed together to
get the rough shape of the elephant. In this process the wood is also saved without much
wastage. On this rough shaped figure the paste of tamarid seeds, natural glue and sawdust
are applied to get a near perfect shaped figure, this paste also helps to conceal the joints
as well. This is dried under shade so that the paste gets hardened. As a last step in the
finishing, the figure is carefully filed and smoothened with the help of different grades of
files and sand paper. Now the figure in its totality is prepared waiting for its colouring.
Suitable colours are applied to get a life like figure. As in Kondapally figures, earlier
these figures are coloured with natural mineral colours and vegetable colours. But with
the advent of readymade synthetic enamel colours, the artisans shifted to these colours
from natural colours which are time consuming in their preparation. While the original
articles made were for traditional household use, they were brilliantly tinted and designs
painted on them with the technique and flavor of classical miniature that gave them a rare
distinction68.
In the actual Nirmal technique to get the luster for which the Nirmal toys and
paintings are famous, the finished object is coated with a thin layer of putti, coloured and
then given a transparent coat of clear warnish. This makes the Nirmal toys or paintings a
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unique brand of its own. The tools required for this art are similar to that of the
kondapally toys.
8. Etikopakka Toys
lacquered toys69. Etikoppaka, which means huts located on the banks of river; is a village
on the east coast of India, 80 kms away from Visakhapatnam. In this village artisans are
involved in transforming pieces of dry Ankudu Wood (Rightia tincotovia) into beautiful
functional products70. In Etikoppaka, fine turned toys are finished with colour lacquered
and toys are also made in teak and other woods in a natural finish71.
The toys of Etikoppaka are not only meant for children but cater to the day to day
needs as well. From candle stands to vermilion boxes and bangles stands, these toys came
in a variety of shapes and sizes. Today they are the part of rural tradition. Toys made at
Etikoppaka reveal some little – known cultural practise of the region and display creative
skills of its artisans. Many household articles are produced in toys, sizes including
complete sets of toy, cooking vessels and furniture. The specialities here are in facy and
carts72.
As per censes of 1960s, one C.V. Padamanabha Raju introduced the lacquer
technique73. Till 1992, mineral dyes were used for colouring due to which the toys did
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not get the attention they deserved, subsequently synthetic enamel colours are being
used74.
Manufacturing Technique
The raw material and tools used are Ankudu wood, synthetic adhesive, (Fevicol)
colour powdered vegetable dyes and chemical dyes. The tools used are mostly carpenter
tools like different kinds of saw, chisel, hammer, power driven small lathes, sand paper
Method
The wood is procured from the market which is available freely. The cost of the
wood depends on the thickness of the wood. After the wood is procured it is turned into
the desired size as per the product specification. Lacquering is done on the lathe itself and
desired colours are used. Earlier instead of lathe it was on a hand drawn machine the
sizing and lacquering work done by the artisans. For boxes, first the wood is made hollow
and then lacquered. The Lacquer is pressed against the wooden ware on lathe to be
lacquered. As lacquer keeps revolving, the heat from the friction softens the lac, enabling
the colour to stick. Thin lines of colour are applied on the wood by pressing the lac
against the piece on lathe. Final finishing is done on the lathe by smoothing the product
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Product ranges include toys, utility products and ornaments. The toys include
tictactoe, rabbits, caterpillars moving on wheels, tops, train, rattiles, catch ball, cars,
The range in utility products includes boxes of different sizes, spice jars, key
rings, egg cups, hooks etc The Ornaments include hair sticks, ear rings, bangles, etc.
9. Kondapally Toys
National high way. This place is famous for toys and dolls, themed on village and village
life. Kondapally is by the side of a hill range where Poniki, the wood that is used for
making Kondapally toys is plently available. This same wood is also used for making the
Nirmal toys. Poniki wood is light and soft to mould and chisel, the wood is also light
brown in colour75.
Manufacturing Technique
The manufacturing technique of both Kondapally and Nirmal toys is more or less
the same. The rawmaterials for the making of Kondapally toys one „Poniki‟ wood,
powder of tamarind seeds, gum, vegetable colours, gold powder, chemical dyes and
enamel paints etc. The tools used for carving the wood are simple carpentary items like
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bahdar, hexsaw blades, basuda, hammers of different sizes, Palapu chekka made out of
buffallo horns used for gum coating, different sizes of brushes and different grades of
sand paper. Before taking the actual chiseling work the Poniki wood is cut and seasoned
for two months for easy handling. Mostly the figure is made into different parts and
joined together with glue; for example if a human body or animal figure is to be prepared
the head, the body portion and the limbs are prepared separately and joined together to
make a full form76. To fill up the gaps, cuts and uneven joints, tamarid paste mixed with
glue and saw dust are used. Nowadays in place of glue, synthetic resins like Fevicol are
also used. The final perfection and shaping of figures are obtained by coating the figure
with tamarind seed powder and saw dust paste and filing with different grades of sand
paper. Once the final shape is obtained the figure is coated with fine chalk powder paste
or multani mitti, after this, it is coated with fine paste of zinc oxide which will give the
figure a very smooth surface. Now the figure is ready to be given the required colour
coat. In earlier days the colours used were of natural, mineral, vegetable and organic in
nature. But now synthetic colours are available with a variety of range, hence synthetic
colours are only being used. Normally every individual work will be handled by
different family members. Getting the Poniki wood from the forest cutting them into
required sizes and seasing them will be the work of men-folk in the family. Even
preparing the basic figures is also done by the men folk in the family, preparing the paste
of tamarind seeds, saw dust, glue etc. and applying them on the figure will be taken care
by the women folk of the family. However, filling, filing and polishing of a figure for
final shape will be done by the men in the family. Giving right colours to the final shaped
figure is the job of the women in the family. Once the colors are given the figures are
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dried in shade. The important and famous figures in the Kondapally toys include different
working classes of a village like goldsmith, toddy tapper, washermen, potter etc; apart
from these toddy trees, decorated elephants, dasavataras of Vishnu, bullock cart are also
famous.
The making of Kondapally toys is a family business and all the members of the
family contribute their share in making of these toys77. No outside labour or machinery
Like Nirmal artisans, the Kondapally artisans are also the migrants from
Rajasthan several decades ago, when it was struck by a great famine. As Kondapally toys
were also patronized by rulers and public, the migrants from Rajasthan settled
permanently at Kondapally but in the course of time the patronage by the native people
has decreased to a large extent and now it is in a state of shambles being patronized
mostly by the foreigners and art lovers from other parts of the country.
Kalamkari is the name derived from Urdu work `Kalam‟ and “Kari” which means
the art by pen. In Andhra Pradesh there are two famous centers for this art one is at
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Machilipatnam is located 40 miles from Vijayawada and Kalahasti is near Nellore
(42 miles). The Kalamkari art of Machilipatnam is of domestic type depicting florals,
geometrics and other textile designs while the Kalahasti art is purely of religious themes.
Both at Kalahasti and Machilipatam, the art of Kalamkari was patronized by the
local nobles and Jamindars. The art is at least of 200 years old. However, in last few
decades the art is totally neglected by the society. The Machilipatnam kalamkari is print
based i.e. wooden blocks of different designs are made and printed on the “Kora” cloth
making different designed textiles used in domestic needs of a house like bed sheets,
curtains etc. The Kalahasti art is totally individual hand-made artistic work drawn by the
artists. Compared to Machilipatnam kalamkari art, the Kalahasti art is laborious and time
taking. For Kalahasti kalamkari art a seasoned artists has to work for several days to
complete the work, whereas the Machilipatnam art is done by semi-skilled workers which
involves printing of designs from already prepared wooden block and the colors used in
both the places are mainly black, red and yellow made out of natural herbs and minerals
Kalahasti town
of Andhra Pradesh State. It can be reached conveniently by road by branching off due
west from the Grant Trunk Road at Nayudpet, 68 miles to the North of Madras or 42
miles to the South of Nellore. Kalahasti lies 17 miles to the West of Nayudupet on the
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Nayudupet-Tirupati road. It is picturesquely situated on the bank of river Swarnamukhi.
Kalahasti town is also a great pilgrim‟s center where a very imposing and fine temple
There is no information about how and when the industry originated. It is said that
one of the Kalamakari master workmen from Nellore who was addicted to drinking
happened to visit Kalahasti about a hundred years ago. He was made to drink heavily and
under its influence he revealed all the secrets of the techniques of Kalamakari work. The
Kalahasti workmen thus came to learn the art and developed it here. This would suggest
printing for centuries, might have passed on their knowledge to the Kalahasti workmen
who developed their own designs to suit the local demand and specialized in temple cloth
printing79. Kalahsti and its surroundings were under the control of Zamindaris.The
religious importance of the place and the patronage of the Zamindars must have
undoubtedly proved propitious for the development of industry here. The industry,
however, appears to have been concentrated only in the hands of a few families. The
craftsmen were not traditional weavers, but Balijas a sect in society. The Balijas do not
represent any definite professional community. They were mostly labourers. They are
also known to take certain professions such as bangle making. To the knowledge of the
local people, the following persons of the community who resided in Kalahasti town are
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Arni Changayya, father of Arni Kalappa is reputed to have produced some temple
cloth fabrics of outstanding beauty and was also recipient of medals for his fine
His sons Arni Kalappa and Chengalvarayan continued the craft after the demise of their
father80. They were not attending to it whole time, but were also engaged in cultivation. It
is strange that both the brothers remained unmarried. Kalappa died at the age of 55 and
Chengalvarayan also passed away at the age of 60. There is none in the family who
The craft appears to have almost completely disappeared in the last century itself
to a major exent. It survived till then mainly due to the patronage of the local Zamindars
and the agency of Kishanchand Chellarams, a leading textile firm of Madras City who
used to place orders with the Kalahasti artisans and market the products81. The institution
of Zamindaris disappeared and Chellarams also stopped placing orders. Temple cloth
painting is not the type of craft which can be mass produced. The craft depend on the
individual demand of temples and similar institutions and the patronage of the
Zamindars. The production of each piece involves considerable labour and obviously it is
very expensive. In those days itself, a square yard of Kalmkari cloth used to cost Rs.27,
which is now multifold82. The craft is such that it cannot possibly provide continuous
great artistic skill in drawing human figures, the intricate designs etc., on the part of the
craftsmen. The individual, specialized craftsmen, apparently excelled in his own art and
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certainly met the limited demands as and when received from the temples or other select
patrons. No need arose for mass production and the craftsmanship was mostly broad-
based. It is no wonder that the craft died out almost completely about 50 years ago. The
the craftsmen were aware that they could not depend solely on this industry and so had
who was an expert in the art, was a secondary grade trained teacher. He has taken to the
teaching profession. His own son, one Gurappa Setty, though trained in the Kalamkari
Ramaiah, took to shop accountancy and his son Gajendran, though trained in the
Kalamkari art, became a lorry driver by profession. One feels sad at the lot of these
people who were the matters of one of the most exquisite crafts but had abandon it and
take to some alternative occupations, some of which (i.e lorry driving) can hardly go
hand in hand with such a spiritually dedicated and artistic calling as temple cloth printing
and painting.
While there is similarity in the coloring process of the Kalamkari printed cotton
fabrics of Machilipatnam and the temple cloth painting of Kalahasti, in so far as only
pure dyes are used by both and they are applied by means of a kalam, the two processes
vary fundamentally in one regard namely, that the designs on the Machilipatnam
specimens are firstly block printed and then the colours are painted with Kalam. Whereas
, in case of Kalahasti product the entire work is Kalamkari i.e. even the designs which
consists of mythological human figures, flowers, borders designs etc. are all drawn free
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hand with a kalam, as will be described in succeeding paragraphs. Thus the Kalahasti
processed cloth appears to be more truly a kalamakari84. The Machilipatnam variety can
to a certain extent be mass-produced and can cater to different needs. The Machilipatnam
products consist of table clothes, curtains, bed covers, sarees, skirt pieces etc. printed by
the yard. In the Machilipatnam variety, when once the outlines of the designs of the
printed with blocks, the application of the molten wax and coloring can be undertaken
even by semi skilled workers, mostly women85. Whereas the designs of the temple cloth
of Kalahasti are wholly dependent upon individual skills of both the hand and the
imagination. They can be drawn only by the expert artists and this requires considerable
patients and great competency in draughtsman ship. The Kalahasti craftsmen specializes
only in the designs needed for temple cloth which consists of panels depicting the stories
from the epics. No wax processing is involved in the Kalahasti technique86. The colored
pictures at the beginning of this monograph depicts a typical a temple cloth panel of
kalahasti.
1. Gadha or Kora cloth (cloth woven with unbleached yarn) of about 25 counts,
being the kind preferred. Khaddar and Silk are not useful for the process involved.
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2. The following materials are needed for the preparation of different dyes.
Yellow: Myrobalan flower (mixed with mango bark and alum solution)
3. Alum
5. Buffalo milk
8. Mugs
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Process of Production:
Thick Gadha or Kora cotton cloth of about 25 counts of the required size is taken.
Khaddar or silk is not useful. Gadha cloth is preferred by the Kalamkari workers of
Kalahasti.
The cloth is washed well in flowing water to remove the starch. The Swarnamukhi river
that skirts Kalahasti town is obviously this purpose. No soap and other washing powder
is applied.
Dried tender myrobalans are soaked in water and ground into a fine paste. A
soaking in one yard cloth. The cloth is generally soaked twice and then dried. Some
times buffalo milk is also added to the solution. It is said to prevent the spreading or
block dye to become permanently fixed in the fibres of the cloth. The cloth dipped in the
myrobalan solution as a yellow appearance and is ready to take the black dye.
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Process II: Drawing of outline designs in black
The cloth is spread on a long low wooden bench to enable the artist to squat down
with the bench in front him at a convenient height. The Kalamkari artist then proceeds to
draw on the cloth the outlines of the figures and designs with charcoal sticks made up of
tamarind twigs. He some times copies the design from other pieces of finished designs
are draws on paper and copies it on to the cloth. He draws the figures sometimes merely
from memory. Over this the artists draws the final lines with a black solution called
kasam. (How the kasam is made will be explained in the next paragraph). The artist
makes use of an ingeniously made pen or kalam in drawing the outlines. This kalam
consists of a bamboo sticks about 6” to 8 “long with an end sharpened in to a point with a
pen- knife.
A little way up from the pointed a thick padding of felt or wool is made and tied
round the stick with a string. When the pen is dipped in the black colour solution, the felt
sponge absorbs and retains it. The artist draws the line making use of the pointed end of
the kalam as a pen point and by exerting a slight pressure on the sponge the point is kept
supplied with the required quantity of the dye. The expert artist sometime does not even
care to draw the initial designs with the charcoal twigs. He draws the picture free hand
straightway with the kalam. All the intricate figures and designs have been drawn by in
free hand. The artists is able to maintain correct proportions of the body and limbs of the
figures and also depicts their expressions and action beautifully. By constant practice the
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artist develops a knack of drawing the figures with a great cares, accuracy and aesthetic
perceptivity.
The kasam or block dye is prepared as follows: Sugar jaggery (molasses) and
Palmyrah jaggery are mixed in proportion of 1:2 and a solution made by dissolving the
jaggery mixture in water. Iron fillings are put in the solution and allowed to ferment for
15 days. The resultant liquid is called kasam. When the solution is applied on a cloth
soaked in myrobalan applied on a plain cloth without the myrobalan base, the black
The above process is almost similar to the one adopted by the Kalamkari cloth
outlines printing in black with ;the kasam is done by means of engraved wooden blacks
and not by the free hand drawing. In the preparation of the Machilipatnam Kasam gum
is also added to it so that it can be used in a paste consistency for block – printing on
cloth.
After the outlines of the panels and the designs are drawn first in charcoal & then
with the kasam the craftsman proceeds to give the cloth its background colour, namely,
red. The general background of almost all the temple clothes produced here is red.
Besides the general background, some of the figures themselves may also have to be
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given a red or pink colour. Wherever red colour is need on the cloth, the workman paints
over those areas with alum solutions which is prepared to the following proportions: One
Lb. Of alum to be dissolved in 6 mugs of water, the capacity of each mug being about 5
Ozs. The solution is kept in an enamel mug and the cloth is spread over a woolen blanket
and the craftsman applied the solution to the cloth with the help of another type of kalam
which is no more than a bamboo stick about 6” long with felt or wool tied round the
middle. The brush end of the stick is formed by striking it with stone against a hard
surface. .
This kalam is dipped in the alum solution and the felt body of the pen absorbs it.
The workman applied a gentle pressure on the soaked felt which makes the solution run
down the pen on to the brush end and is thus applied to the areas of the cloth wherever
needed. The absorbent felt body on the kalam comes useful also to blot up any excess
The cloth is then washed in flowing water and dried in the sun preparatory to its
The process of red colour dyeing is interesting. Pure vegetable colours are used
1. Pobbaku: a thin leaf, resembling casuarinas leaf, secured from the river margin
near Nayudupet.
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2. Surudu root back: Said to be available in all forest areas, and
These substances are powered and mixed in equal quantities. About 1.5 Lbs. Of
this mixture will be needed for dyeing 6 yards of cloth. The mixture is put in water in a
big copper, brass or pottery vessel along with the cloth and boiled for 1 or 2 hours.
After process III, even though the red dye will penetrate the fibres of the cloth
only in those areas where the alum solution has been applied as a result of the boiling, the
general red colouring effect is bound to leave a stain on the other areas not covered by the
alum solution, such as over the human figures etc. It is necessary that these areas should
once again be restored to white so as to take the other colours which are meant to be
applied over them. Therefore, after process III, the cloth undergoes an interesting
and the cloth is soaked in it overnight for 12 hours the cloth is rinsed in flowing water in
the morning and then spread on the moist river bed called javuku surface and water is
soaking in the sheep dung solution at night and drying on the river bed during the day, at
the end of which activity the cloth will retain the red colour only where planned i.e. , in
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those areas originally covered by the alum solution, whilst the rest are rendered pure
white.
After process IV, the figures on the design are ready to take other colours that are
needed. The colours adopted are generally yellow, blue and green (green being obtained
by painting blue over areas coloured yellow), while some figures are left without any
colouring at all. Though there is no definite convention about what particular colours the
different figures should have, the colour scheme generally is as follows: female figures
are usually yellow, Devatas are depicted in blue; rakshasas in red and green, and some
After the bleaching process, the cloth is dipped in a milk solution. This helps in
applying the colour only to the areas required, that is to say, it prevents the running of
one dye colour into other already dyed areas of colour. About 1.5 allocks (1/4 of a seer)
After the bleaching process, the first colour to be applied is yellow. The yellow
dye is produced by powdering dried myrobalan flowers and boiling them in water. About
6 flowers are boiled in 1 Lb. Of water. This dye is applied with the bamboo kalam. The
yellow colour is applied to depict the jewellery on the figures and also for the bodies of
some of the human figures. Especially the female figures are generally dyed yellow. In
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order to fix this yellow colour, the areas requiring it are first painted over with alum
solution in which mango bark is soaked. The solution is prepared with a strength of ¼ Lb.
The application of blue or green colour is then undertaken. After the yellow
colouring process and the washing and drying are completed, the cloth is once again
soaked in the milk solution and is ready for the next colouring process. The blue colour is
prepared with a solution of indigo mixed with a little alum. This is applied with the banoo
kalam wherever blue colour is needed. In those areas, where green is required the yellow
dye colour will have been applied before hand and over this blue is then applied, thus
The cloth is finally washed in flowing water and then dried. The final product is
ready
Designs
Design themes
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Kalahasti Kalamkari work specializes in producing temple cloths used as canopies
over the idols during festive celebrations or as panels to hang on the walls to provide a
background for religious functions. Quite obviously, the themes adopted for the designs
are from the epics and the Puranas. The following are some of them.
1. Dhruva Vijayam
2. Daksha Yagnam
3. Dasavataram
4. Sitarama Kalyanam
5. Sampoorna Raayanam
6. Mahabharata – Virataparvam
7. Venkateswara Charitam
Border designs
The panels usually have attractive, purely decorative borders within which the
scenes are contained. The court scenes and marriage pandals in particular are
naqash, whose traditional art is painting seems from the Ramayana and
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Mahabharata87.Nirmal in Adilabad district is famous for its figures and toys. Equally
famous are Nirmal paintings which are one of their kind, the popular subjects that cover a
Nirmal paintings are Mughal and Indian Schools of paintings. In the Indian School the
most popular scenes are from Ramayana and Mahabharata, other than Mughal and
religious figures, floral designs, frescos from Ajanta and Ellora and Indian miniatures of
Mughal School are famous. These paintings are not only confined to wall hangings, but
Although it is said that the Nirmal art is as old as Kakatiyan times, majority
Raw material
Raw material requied for Nirmal paitings are wooden boards (ply wood, teak
wood, hard board etc.) primers, puttis, sand paper, synthetic colours, brushes, spray guns
etc.
Manufacturing technique
First the required size of the wooden board is selected. On the reverse side of this
board half inch wooden beeding is nailed. Now the wooden board and beeding of the
reverse are applied with wooden primer, after a coat of this primer it is rubbed with sand
paper of different grades. Synthetic putty (lappam) is applied on the board evenly and
also on beeding to fillup any gaps. After drying these putty coating is also polished with a
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fine grade sand paper so that a very fine, smooth and even surface is prepared ready for
painting. This even and smooth surface is coated with black paint with the help of spray
gun. Two coats of black colour are given. Once the paint is dried the sketch of the
required figure is drawn either in white or in gold chalk, now the synthetic paints are
applied with fine brushes to complete the paiting in all respects. Once the painting is
completed it is given a simple one or two line border or a complicated designed border
depending on the subject of the painting. With this the actual part of the painting work is
completed. Once this paint has dried up, the entire board on the painting side is given
coat of clear warmish with the help of a spray gun which gives the lacquer finish to the
painting. Getting the lacquer finish to the paiting is the specialized technique of painters
This is the technique uniformly used both for paitings of wall hangings and
wooden furniture of Nirmal. Multiple colours are used to get the natural appearance of
the subject. If a single colour is used it is obviously the gold colour. In any way gold
colour is extremely used in Nirmal paitings. Apart from black background the other
paintings are named after the village where they were manufactured. Cheriyal paintings
Maharashtra, the Patachitra of Orissa and Pattas of Bengal90. These Cheriyal paintings are
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also known as Telangana Scrolls as they have become a part of the sociological and
The subject matter of these scroll paintings vary a lot. They include the origin of a
particular caste, heroic deeds, the legendary heroes, and mythological themes of Maha
Bharata, Ramayana, folk stories and every day life of village. As per the records this art
is surviving right from the early 17th century A D. The earliest legend of these scroll
paintings is the legend of Markandeya and Bhavana Rishi, the legendary originators of
Padmasalies. The earliest known from the Cheriyal scrolls were painted between the
1775 and 1900 and are in the collection of Shri Jagdish Mittal of Hyderabad91.
Some of these scrolls are having the names of the characters, owners and date.
The Cheriyal paintings have both Persian and Indian art influences particularly of
Vijayanagara art. The close resemblences of Vijayanagara and Nayaka paintings are
noteworthy.
The traits and parallels in style are discerned both in the scrolls of early date and
the sourthern schools of painting – the semi nude figures of agile standing on the base
lines with the feet and heads down in profile and directed to one side, leaving the chest
almost in frontal view. They show sensuous appreciation of value in their rounded
contours which are treated simply and clearly, and have powerful limbs and vehement
gestures which are accentuated by their gliding curves. Forehead and nose are in one
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peaked line and the eyes large without foreshortening in some figures a more sinous
Interestingly in early scrolls also the pupils of the large eyes, following the
Vijayangara convention, are along the lower eyelids. The sweep of the striped garments
and the swing of fluttering girdles give an illusion of angular spiraling movement to the
figures which display a fondness for towering jeweled crowns and elaborately folded and
pleated draperies, with the flat curves of their design and patterns emphasized in different
colours. A heavy stress is laid on the many echoing curves of the flesh-folds of the neck,
of necklaces, armlets, anklets and the lavish use of jewelery on the heavenly beings.
The colour and disposition of draperies and ornaments have a purely formal
purpose and though the line cannot resist the urge to follow the swelling contours of the
figures thereby giving them scale and dignity, it is not allowed to disturb the rich two
With the changing times the subjects of art of Cheriyal paintings have also
changed. The disposition of draperies and ornaments changed according to the changes
in the society. Just like the Nirmal and Kondapally toys, the artisans who are basically
decented from Rajasthani folk The Cheriyal painters belonged to a clan called Soma
Kshatriya Kulam, their caste goddess is Nimishambika Devi. These artisans are also
known as “Nakashis”. The first Nakashi studio was esblished by one Shri Nakashi
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arts, the Nakashi works are done on different backgrounds like scroll painting, small
images, mobile temples, mosques etc. The Nakashi work can also be found in wood,
cloth, cement, mud, cow dung, papier machie etc. When it comes to paintings there are
panel paintings and scroll paintings. Unlike the other arts, there are specific
householders, story tellers, street performers, established temples, local fairs etc.
However, the large clientale and the patterns the Nakashis used, did not prove
useful to a large extent for these artisans to have a comfortable life. Today very few
Cheriyal artisans are still working on these traditional art while most of the traditional
families of this art have shifted to other profitable professions like furniture making etc.
In Cheriyal village now one can see very few artisans of this art.
Manufacturing Technique:
treated or coated with a mixture of starch (from rice), white clay, edible gum and
tamarind seed paste which gives it the required stiffness and also seals the pores,
Now this canvas is spread on an even surface and burnished with a polishing
stone. Panels are demarcated on the entire length of the canvas, the drawing lightly
sketched in Indian Red. Red colour of the background is applied next. After this, the
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colour of faces, costumes, trees and other outlines are filled in. Finishing of ornaments,
leaves and other smaller details are done in the end. Colours are bold and vibrant, adding
to the folk touch. The dominant background colour is invariably in bright shapes of red or
orange. There is liberal use of yellows, royal blue, light blue, green, white and black
colours. Earlier, all colours were natural vegetable dyes, but now synthetic colours are
also being used along with natural colours. Colours, costumes and characters are drawn
heavily from the local lifestyles, customs and traditions, depicting the present day society
Consecration ceremony:
performer pays the artist in cash and kind. The scroll is carried to a temple and left there
for three nights. A goat sacrifice is done, followed by a sumptuous dinner and merriment.
This ritual symbolizes a shift in the status of the painting from an aesthetic to a ritual
object.
Death of a scroll:
When the colours of a scroll are flaked, it is given to the artist to be re-painted94.
However, if the scroll is badly damaged, it is replaced and ritually consigned to the
waters. All the Hindu death ceremony rites are observed, followed by drinking wine and
eating meat.
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V 13. LEATHER PUPPETS
The art of Leather puppetry or Leather shadow puppetry play is called in Telugu
“Tholubommalata”. This is an art at least a few hundred years old although the exact date
of its origin is not known. The Arac Marathis, an immigrant tribe from Maratwada make
leather puppets and are adept puppteers95. This art is one of the most popular
entertainment before the advent of Movie films and Television. This art is as popular as
stage dramas in those days, as the main itself indicates these puppets are made out of the
sheep leather which is made so thin almost transparent and coloured. The puppets are
vigourously drawn on coloured and transferent leather then cut and shown against
When there was no electricity in the villages these shows were organized with the
help of Kerosine Petromax light to organize the show a group of singers and voice
dubbing artists along with simple musical instruments like Haromonium and Maddela
(Drums) are required. Four members are essential for the operation of instruments like
Mridangam, Harmonium, Dappu or empty tin97. These beautiful coloured puppets are
played against a white transfusion cloth which acts as a screen. The themes most are from
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The most popular themes are “Ramayana” and Virata Parva of “Mahabharata”.
Even in the religious themes, animal, social characters like KETUGADU and
BANGARAKKA are invariably introduced to making the audience hilarious with their
comments; some times a bit of vulgarity is also included in the comments. Normally the
show starts around at 10.00 clock in the night and goes up to the dawn. The famous
centers of leather puppetry are D.C.Palley (Dharmaraja Chakra Palle) in Nellore District
families engaged in making and playing them. However with the advent of motion
pictures and television this art has gone into oblivion, a very few families of the older
generation, however, still they performing these leather puppets on special request by
time taking and laborious. The basic raw material is wet skin of goat or deer99. The
process involves taking a goat or deer skin making it to a very thin sheet which becomes
quite and stiff as deer became a protected animal only goat or sheep skin is used. No
timing is done to the skin the skin is then cut into the required character after drawing the
sketch for smaller characters there of one animal is sufficient but main characters like
Ravana, Srirama etc. two or three skin s are needed to be jointed together; once the skin
is cut into characters shape in place of Jewellery punching of the holes is done so that the
holes against the back light appeared strikingly contrast, then the puppet is coloured and
made ready by fixing a bamboo stick handle at the rear of the figure, the figures will be
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made in such a way that the limbs and head fixed loosely to the main body so that the
movement of the figure and limbs in particular are made easy for puppet artists.
The present position of the leather puppetry and the puppet artists is very pitiable,
the art has almost faded away only to remain the once famous art; the Government once
in a way organizes these shows inviting the puppet artists by paying them expenses. Now
The surviving few artists are making their livelihood by making and selling the
leather puppets to the rich house holders who are interested in displaying them in their
Technique
The main part of their equipment is of course the collection of leather puppet figures
As the basic raw material is wet skin of a goat or deer. The wet skin is dipped in
warm water and cleaned with the help of a sharp knife to remove the hair and all sticky
matter100. No salt is applied and no process of tanning is involved. The skin is merely
made into a uniformly thin and clean membrane. This process takes about a day. The
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cleaned skin is then allowed to dry for a day. The dried skin looks lean, white, thin but
stiff about 1/32” in thickness and translucent. The skin will also be devoid of any smell.
The skin is now ready for being cut into the shape of the required figure101. Oftentimes
the skins are presented to the performers by the patrons. Normally, three skins are needed
to make a complete figure with moving parts, namely, the head, trunk and the limbs.
draw the outline of the figure he has to cut on the dried skin. Sometimes the figure is
merely traced from older figures. The cleaned and dried skin which is almost transparent
is placed over an old figure and the main lines are traced either by pencil or charcoal &
sometimes by a sharp instrument which when run on the skin marks a groove. When old
figures are not available or some original type of figure is contemplated, then the outline
of the figure is merely drawn free hand on the skin. The inner design of the figure to
represent the jewellery and clothing is then marked in delicate outline by means of a
sharp instrument. The figure is then cut out along the outer line of the drawing with an
The sizes of these puppet figures vary from about 3‟ – 6” to 5‟ – 6”. They are
generally made to conform to the actual size of human beings, if possible. Much smaller
The next operation is he punching of holes in the skin in accordance with the
designs represent jewellery. This is a delicate operation done very deftly by cutting out
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holes of different shapes according to a set design. Some holes are round, some oblong,
These holes are made with the help of a circular punch and small sharp and
delicate chisels. The chains or the patterns of holes when finished present a striking
appearance particularly when the figures are silhouetted against a lighted screen, as they
are intended to be done, giving the illusion of shining jewellery that these holes represent.
The next step is to colour the leather figures. Chemical dyes are used for the
purpose. Different colours are used to give the picture a colourful appearance. The older
pictures had only two or three colours, mostly red and black. With the availability of
larger variety of dyes and apparently in order to make the pictures more attractive to the
audience, the artists started using various colours such as red, blue, green, violet, pink,
yellow, black and white104. Aesthetically, the modern figures with the larger flast of
colours look gaudy, though they are perhaps more popular with the rural folk. The older
pictures richer in workmanship (designs of jewellery and clothing) and the few colours
were blended more naturally rendering the picture more dignified. The colours are mixed
in water and spread on the skin as per the design with a piece of rag rolled into a lump.
The colours are applied on both sides of the skin. No definite sequence of application of
particular characters is followed. For example, the picture depicting Krishna or Rama is
generally coloured blue, and Anjaneya green. The female figures are generally dyed
orange or yellow. But this convention is not strictly observed. These dyes are not
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indelible and the performers have to be particularly careful during the rainy season to see
that the figures do not get wet. The figures are periodically smeared with coconut oil and
polished by rubbing with a piece of cloth. This preserves the colours and renders the
The normal size of the human puppet figure is about 6‟ from head to toe. There
are figures much larger in size as also much smaller. The head portion is prepared on a
separate piece of skin, the trunk on a separate piece and the limbs in separate pieces. In
some figures the head and body together are made on a single piece. E ach leg is made of
one piece. The hands are, however, made into three different portions namely, the palm,
fore-arm and the upper arm. The entire figure is made up of these different portions being
hinged together by means of a strong string so that the portions can easily be moved
about. The head portion is, however, attached to the body by means of bamboo stick
which is secured to the body through loops so that it may be possible to rotate the stick
and change the direction of the face from one side to the other.
The Bommalata troupe keeps a wide range of figures which will be needed for the
various types of plays it has to perform. In certain plays as many as 80 figures will be
needed. Sometimes the clever performer produces the effect of different figures by
interchanging the heads and the trunks. It may be realized that these figures are collected
in the family over generation and judged by the cost of the figures, it is obviously
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impossible for the poor performer to manufacture or collect the whole lot in one‟s own
life time.
The artist generally follows a traditional design for the human forms of the
Puranic figures. In respect of these human figures a great semblance is noticed between
them and the famous ceiling paintings of the historic Lepakshi temple which is located at
Veerabhadra which is famous central ceiling painting at Lepakshi. Even the colour
scheme of the old traditional leather figures resembles that of these paintings. Further
more, the painting of Narasimha avatar reproduced in gives us an indication of the source
which inspired the puppeteers to punch mark the leather puppets in order to simulate
ornaments. Hence, that the art of leather puppet shadow play should have developed
about the same time as the Lepakshi temple came into being, i.e., about 16th century A.D.
apparently under the patronage of the ruling Vijayanagar kings who were great patrons of
art.
The leather puppets include figures of animals, birds etc.. It is of interest to note
that the figures of three cows with head in different positions looking as though they have
a common body is found to have been adopted from a similar piece of sculpture at the
Lepakshi temple106.
These various figures are produced by each of the Bommalata pieces for its own
use and never for sale and they are bequeathed from generation to generation in the
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family. I could manage to get a few odd obsolete pieces from the parties with some
In the previous paragraphs the details of how the leather puppet figures are
prepared have been explained. The technique of performing the shadow play will now be
examined.
Animation
It is stated that the earliest models of the leather shadow play figures consisted of
a single piece with immovable limbs. The entire figure was made merely to bend down or
up or turn round during the course of the play. The ingenious performers soon discovered
a method of animating the figures by making the neck and joints of the limbs flexible by
joining independent pieces together loosely. The art of animation is simple but requires
great dexterity and practice107. As already explained, the head of the figures is secured by
means of a bamboo stick which is passed through two loops in the trunk portion thus
helping to keep the head and the trunk together, and at the same time by the manipulation
of this stick the entire body or the head can be bent or by twisting it the head can be
turned in the opposite direction. Two other bamboo sticks are attached one each to the
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center of the two palms of the figure by an arrangement of a loop and a cross stick. (See
the illustration below which helps the sticks to be easily attached or removed.)
These two sticks play a great part in imparting action and life to the picture. The
performer holds the centre stick or the head stick in one hand which helps to keep the
entire body of the figure in the required position and the face in the required direction.
The other two sticks are held together in the other hand by the performer. By the very
dexterous and trained movement and manipulation of the left hand by the performer, the
As explained in the introductory part, the technique of the leather puppet figure
shadow plays is quite different from what is popularly understood of the puppet doll
shows. The puppets are not directly shown to the audience. The audience sits in front of a
big white screen the same as in the ordinary cinema show. But the projection of pictures
is not done from behind the audience on to the screen as in the ordinary film shows. The
entire operation takes place on the other side of the screen. Behind the screen, at a
distance of 1 ½ to 2 feet from it, two lamps are hung. In the olden days these lamps
consisted of burning wicks fed with castor oil. They have gradually taken to the petromax
light, which is easily available in the rural areas and is found to be more convenient; but
it is believed that the old castor oil lamps produced a much better effect. The shadow play
performers take their position behind the screen taking care to see that their own shadows
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are not projected on the screen. The leather puppet figures are then brought forward and
held closely against the screen. The lights help to silhouette the translucent leather figures
against the white screen in all their splendour of colours. The effect produced on the other
side of the screen where the audience gathers is thrilling and beautiful. It looks as though
the figures come from nowhere, for, the moment they are taken beyond the range of the
rays of the light of the lamps falling on the screen the figures seem to disappear into
nothingness. The players take care to see that their own bodies or limbs do not come
between the lamps and the screen. The sticks attached to the puppet figures help the
players to keep their hands as far away as possible from the screen and the figures are
(2) Drummer
Themes from the epics, the Ramayana and the Mahabharata are adopted for depiction
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(1) Lakshmana Murcha or Lakshmana losing consciousness in battle with Indrajit,
son of Ravana.
(6) Virata parva or the period when Pandavas were in the court of King Virata
For putting up the puppet shows generally a central and open space in the middle
of the village is selected. Sometimes it may even be the middle of a wide street within the
village. A temporary stage is erected with bamboo frame work and thatties to cover the
sides and the rear. The size of the stage is about 9‟ long 7‟ broad and 8‟ high108. The front
portion of the stage is covered by a white screen made up of sarees or dhotis pinned
together by crude babul (acaciaferrugi-nea) thorns. A foot or so behind the white screen a
couple of wooden planks are spread one over the other with some inter space created by
placing small cross sticks. When the performers walks and jump on these planks,
necessary sound effects are produced particularly when depicting scenes of fighting and
so on. Oil lamps or petromax lights are hung from the top about a couple of feet away
from screen behind it. The performers stand almost in line with the lights with the puppet
figures held against the screen and manipulated by the hands with the help of sticks
attached to the figures so that the light rays from the lamp fall on the screen through the
figures and the shadow of the performer himself is avoided. At one end of the stage the
required figures for the drama are kept in a basket container or on an open cot. The song
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accompaniers stand or sit at one end of the stage and perform their task. The shows
generally commence at about 9 or 10 PM. And last till 4 to 5 AM the next morning. The
Tradition of textiles in India is an ancient one and goes back to pre-historic times
when weaving and dyeing of cotton had been developed109. Cotton textiles seem to have
been prevalent in India from the earliest times. Once again the Indus Vallery excavations
reveal a well developed stage in woven and dyed fabrics110. The discovery of a dyed
cotton fabric dating back to the Indus Vallery Civilization shows that the art of dyeing
with the use mordants was well known to the dyers of 5000 years age111.
The tie and dye technique is known all over India in different names, this art is
famous both at Gujarath and Rajasthan, although this art is known all over India. Process
is same every where with a slight difference. In most of the Northern and Western states,
the process is called Bandini and in Andhra Pradesh it is called tie and dye or Ikkat.
Examples of tied and dyed fabrics found central Asia shows the bandini (tied and dyed
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Guntur District, Chirala in Prakasham District are the well-known places, for this art. The
delicate and elaborate process in which individual warp and weft threads are tied and
district, and Chirala of Guntur district113.The process of tie and dye is same but the
Technique
In the actual process the cloth is first dipped in the indigo dye it is then folded
twice lengthwise and breadthwise to reduce it to its quarter size, by the careful use of a
number of small dots and circles it is possible to produce a kind of free rendering of any
wanted design. The entire process involves tying, colouring and discharging of the
colours and again repeating the same process. The border is a special process and in this
the border is tied according to the desired design, while passing through thread from one
end to other, in lose stitch so as to bring the entire portion together by pulling the thread
from one end. The border portion then covered, normally the border and saree portions
In the tie and dye process the workers display their skill in composing the designs
with the minute details and multiple colour schemes. In the actual process the tying of the
cloth into knots is done by a pointed nail. First the entire cloth is dipped into light
coloured dye then the portions which are to retain the light colour are tied. Again this
cloth is dipped in a dark coloured shade, the cloth is again tied where this particular shade
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is to be retained, this way several times the cloth is tied and dipped from lighter to dark
shades.This way different designs are produced in this process, the designs include
flowers, leaves, creepers, animals, birds, human figures etc. There are also square and
In this technique different colours are used to denote the mood of the person or
community. The colours commonly used in tie and dye are red, a symbol of marriage,
saffron colour worn by Yogi who renounced the world, yellow which stands for spring,
The raw materials used for tie and dye process are – muslin, handloom and silk
cloth, ordinary thread for tying, starch and colours for dying. Traditionally vegetable dyes
were used but today chemical dyes are becoming very popular. The tools required are
also very basic – wooden blocks for making designs and simple implements for dying.
places like Puttpaka, Choutuppal and surrounding villages of these places are also good
It is presumed that the pile carpet was introduced by the sarcens into India from
Persia114. Andhra Pradesh has two famous centers for carpet weaving for the last few
centuries, they are at Warangal and Eluru which are the respective headquarters of the
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namesake Districts, Warangal is around 150 Kms. from Hyderabad which is connected
Warangal was the capital of the famous Kakatiya dynasty during 12 – 14th
Centuries. The carpet weaving industry has obviously imported from Persia during the
rule of Nawabs. Though Sir George Bird Wood in the Industrial Art of India (1880)
believed that carpet manufactured existed here before the Moughals there is hardly any
evidence to show that it was an organized Industry115. The pile carpet story begins in the
sixteenth century around 1500 AD – When the Mughal emperor brought some Persian
Carpet Weavers to India and setup the Royal Workshop in his own place116. Indian
carpet weaver ties his nots with great skill and dexterity on upright wooden looms of
traditional design117.
Warangal & Eluru (Andhra Pradesh) are among the oldest centres in India where
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carpet weaving was an extremely flourishing craft at one time . Though no exact
information is available about when this industry was introduced in to the present Andhra
Pradesh region.
The raw material for carpet industry i.e. wool is available in plenty at this place
and also for export to the other carpet manufacturing centers like Mirzapur in U.P.,
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The hand woven carpet industry was very much flourishing till 20th century,
however, it‟s suffered a setback with upcoming of synthetic wools and introduction of
The traditional designs of Warangal carpets are mostly of Persian and Moghal
designs120. Some of the popular designs named Hashim Khani, Delhi Khani, Teeranders
Khanil, Mahbub Khani and Thotti designs. The standard sizes are 6 x 3‟, 7 x 4‟, 8 x 5‟, 12
x 9‟ and 15 x 12‟ rarely a carpet of 18‟ is woven. The quality of the carpet depends on the
knots for square inch, the more the number of knots with the more quality of the carpet.
Raw material used for carpet manufacturing are wool, jute twine, cotton twine for
binding, cotton yarn, dyes, wax, looms, hand knives, combe betar and scissors. The
manufacturing process includes selection of design, dying the woolen yarn of the
required colours, tying the warp, weaving the carpet and finishing. The raw wool
obtained is dyed as per the colour design of the carpet. The raw wool is normally in four
colours they are black, white fauun and grey. Normally the white colour wool is dyed to
the required other dark colours, Dyeing of wool is a skilled technical process using dyes
and chemicals. The weaving process of carpet is more or less is similar to that of a saree
weaving, expecting the carpet weaving involves the knotting process, once the carpet is
Eluru
Eluru is situated on the Grand Trunk Road from Chennai to Kolkata. It is around
65 Kms. From Vijayawada and connected by both rail and road routes. Like Warangal
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Eluru is also known for the carpet industry for the last few centuries. The manufacturing
technique, selection of raw materials for all similar to the Warangal industry of carpet
weaving. The difference is mainly in the variation of the design. In Eluru carpet industry
apart from Persian and Moghal designs one can find the native Indian designs like
geometrics and floral. The wool for carpet industry is imported from difference places
including Warangal
Apparently due to the inherent dislike of the Hindus to handle raw skins and
wool, the tanneries had become the monopoly of Muslims. The pile carpet industry was,
The Warangal pile carpets soon established a name for themselves. They were
able to secure even a good foreign market in the West. It is said that generally carpets of
size 7‟ x 4‟ were being exported to an extent of about 10000 pieces per month. This
industry had thriving business till about 30 years ago. Shanjir Pachan Fazal Seth, Nabi
Seth and Bhupati Veeraiah were the wholesale merchants who were dealing with these
carpets. The industry at its peak was providing employment to about 500 craftsmen121. It
so happened that the greed for quick profits made some capitalists to introduce some
inferior material in the manufacture of the carpet. The present workers say that the
manufacturers started using sagarmatta fibre instead of jute fibre as weft threads in order
to bring down the cost of the manufacture, but this particular fibre is not long lasting and
becomes brittle and breaks when the carpet is folded. The usage of this interior material
marked, the death-knell of the industry itself. The demand for the Warangal carpet in the
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foreign market died down. Several of the workers were thrown out of employment. They
took to alternative occupations as Tonga drivers, agricultural labourers, etc., to eke out
their livelihood. In the year 1930-31 a Government Carpet Factory was started to
rehabilitate these workers. The factory ran for about 15 or 16 years and then it too was
closed down122.
No specific reasons are revealed for the failure of the carpet factory. Some of the
old workers who had knowledge of its existence and working attribute the failure to
financial break down. But, one Sri C.Kodanda Rao, who had worked as Manager in the
factory for some years up to February 1947, gives out a different and more probable
version. The factory was started and financed from the Industrial Trust Fund of the
erstwhile Hyderabad state mainly on an experimental basis. The policy of the then
Government was not to run industrial concerns themselves but to encourage private
individuals to take up such undertaking successfully. The factory was not running on loss
but, on the other hand, it is claimed that it was making profit when Sri Kodanda Rao left
it at the time of communal disturbances. Negotiations were then afoot to sell away the
unit to Late Thayabjee. Later, Sri Thayabjee, a partner of the local Azamzahi Mills took
up the industry, but he also did not run it and the factory fell into disuse gradually123. It
appears the factory was not fond adequately profitable by Late Thayabjee owing to
certain hardships like shortage of supply of raw wool, woolen yarn, dye stuffs and
chemicals and also regarding disposal of stocks produced, and this caused him to
dismantle it.
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There may not be more than 40-50 workers who have this industry as their source
of livelihood at present. One who works on carpet looms cannot generally go in for any
additional work and vice versa. It is, therefore, hardly possible to find any worker who
Carpet Designs:
The old traditional designs of the Warangal carpets go by the following names:
1. Hashim Khani
2. Delhi Khani
3. Teerandas Khani
4. Mahbub Khani
5. Thotti designs
These are all Persian designs and said to consume a lot of labour. Originally
prayer carpet of size 4‟ x 2‟ with a special design of a rectangular figure with a dome at
the top called “Zehanawaj‟ was a popular carpet that was being produced124. Of late the
center has taken to the production of any modern design with floral or geometrical figures
in accordance with the order of the customers. The carpets produced are of the following
sizes.
6‟ x 3‟ 12‟ x 9‟
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7‟ x 4‟ 15‟ x 12‟
8‟ x 5‟
The maximum width up to which a carpet can be made is 18‟. The carpets are
produced with 4 ½ knots of pile per inch, 5 knots or 6 knots. Even finer carpets with 8 or
It has to be mentioned here that the designs are not standardized. Generally, the
designs which could be manufactured are too numerous, but they bear no individual
names as such. No particular care is bestowed at Warangal for naming the carpets by
their design. The design of the carpet is selected by the customer, from album of
Generally, hand-spun woolen yarn is used for these carpets. But, for the especially
fine carpets mill-spun yarn imported from Amritsar or Singapore is used. The cost of the
carpet is obviously governed by the quality and quantity of the yarn used, which forms
The raw materials needed for woolen pile carpet manufacture are as follows125:
1. Wool
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4. Dyes – Chemical dyes obtainable in the bazaar. Only acid colours are required
(c) Scissors
Process of Manufacturing
The manufacturing process of a pile carpet from the point of placing an order for
Design
The customer wanting to purchase a carpet indicates the design of the carpet.
There are a few traditional designs already named. The carpet production center does not
maintain a catalogue as such but it has an album showing a few designs. The carpet
manufacturers can produce the carpet of any given design. Therefore, the consumers with
weaver. This is the work of an expert designer. There appears to be only one person,
Mohd. Khaja by name was well versed in designing. It is a sad feature that no other
124
person has been trained in expert designing as yet. While reducing the design on to a
By examining the design and the colour scheme, and taking into consideration the
size of the carpet and the texture, the quantity of woolen yarn needed and the colours into
which it should be dyed are determined. Generally, the manufacturer would be storing
Dyeing
Raw wool is obtained in four colours, namely, white, black, fawn and grey. These
are spun into yarn. Hanks of white woolen yarn are used for obtaining all light colours by
dyeing. White wool is not used for being dyed into darker colours as te cost of the white
wool is much higher than the other three shades of natural wool. Fawn coloured wool is
used for being dyed into maroon, green, brown, red or blue colours Grey wool is used for
being dyed into very dark colours such as dark red, dark green, etc. Sometimes a mixture
of different shades of natural coloured wool, such as grey and white, is made and dyed to
The individual master craftsmen who dye the woolen yarn required for their needs
do not own any such built up vats for the purpose. Some use broad vessels (or pots also)
125
big or small according to the quantity of yarn to be dyed. Ordinary fuel is used for
heating126.
The dyeing of wool is also a specialized process. As has been stated in an earlier
paragraph, woolen yarn of certain basic natural colours is used for being dyed into certain
required colours. The dyeing is done as follows. In the vat water is heated up to 150oF.
About 6 Lbs. Of water is used for every 2 Lbs.of yarn to be dyed. To this added 1 Oz.of
common salt and 1 Oz.of ammonium sulphate. Then the required dye is added at the rate
of 2 tolas per 2 Lbs.of yarn. Only the chemical dyes available in the market obtained at
the rate of about Rs.13.00 per pound are used for this purpose. One ounce of sulphuric
acid is also added. The yarn is then pur inside the vat and the heat increased to 190oF.
This heat is maintained for about 2 ½ hours. Shivapane which is a balancing agent is
added at the rate of 2 tolas per hank of yarn and the vat is boiled again for about half-an-
hour to one hour to bring about uniformity of colour. The yarn is then taken out of the vat
and cleaned in cold water. The yarn is ultimately kept on stillages, which are cot-like
structures with loop steel strips on the top for about one to one and half hours so that all
the water may drain off from the wet yarn. The dyed yarn is then allowed to dry under the
sun for one day. The yarn is now ready for use. The dyed yarn is then stored away in a
room. Chemical dyes are preferred because it is felt that when once the yarn takes the
chemical dye it is free from moth attack. Even when hanks of woolen yarn in their natural
colours are to be used, they are boiled in the vat with common salt, ammonium sulphate
and sulphuric acid added without putting any dye, before it is used for the carpet
manufacture.
126
Cotton and Jute Yarn
The other raw materials needed are cotton yarn for the warp, jute or hassen thread
The requirement of the woolen yarn, the warp yarn and the weft binding thread is
estimated as follows. One SqYard carpet of six knots would require the following
quantities of yarn, 5 Lbs. Woolen yarn. The juste weft thread is used as per requirements.
After finalizing the design and securing the required quantity of woolen yarn of
the requisite colours as also the cotton yarn and the jute weft thread, the first stage of
manufacture consists of the typing of the required warp. For the purpose of the warp,
Three pegs of about 3‟ height which may be ordinary iron crowbars are driven on
to the ground in line. The distance between the first and the third peg should be the length
of the carpet plus 6 feet. The cotton yarn is would round these three pegs by taking it
across the three pegs in an alternate fashion as indicated in the diagram below.
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Soon after the knot is so made, the worker cuts the ends of the woolen yarn with
the special knife (chhuri) which he can conveniently handle in one hand even as he ties
the knot and can cut the ends of the yarn immediately the knot is made. The knotted
woolen yarn so cut forms the pile of the carpet. After the knotting of the yarn over the
entire row is completed, the binding thread which will form the weft is passed through
the warp. The warp threads are then leased by moving the bent wooden bits described
earlier just above the head of the worker. The binding jute yarn is once again passed
through the warp threads are again leased and then lastly the cotton binding thread called
bafa is passed and the warp leased for the third time127. The worker strikes down the pile
and binding threads together each time the binding weft is passed through the warp with a
comb-like instrument called the „reed‟ or panja or the „comb-beater‟. The pile ends are
then cut uniformly by the worker with a ordinary scissors to maintain a common level.
Thus a team of workers keep on weaving the carpet line by line by a process of knotting
the pile, binding, leasing, and securing the pile firmly by beating down with the reed and
finally cutting the pile till the entire length of the carpet is completed. As and when the
carpet piling keeps making progress the bottom roller of the loom is wound with the
woven carpet. It will be seen that the extra length of the 6‟ provided for the warp will be
necessary to enable the worker to knot the piles at the finishing end of the carpet and also
the long free ends of the warp are needed for the leasing process and also for winding
around the rollers. The edges of the carpet are then secured by weaving with the binding
weft over ½ “or so and the ends are tied up and the finished carpet dismounted from the
loom.
128
Finishing
After the weaving of the carpet on the loom is completed and is dismounted from
the loom, it is spread on the floor and the piles are given a final leveling up by shearing it
with finishing scissors. The ends of the carpet are knotted and the carpet given a general
brushing. The carpet is now ready for the market. It needs no mention that a carpet is not
washed at all, but only dry cleaned after use. A Sixteenth Century carpet, finely oven
with 400 knots to the square inch is today in the South Kensington Museum, London128.
129
NOTES AND REFERENCES
130
33 Ibid.p.20
34 Ibid.p.20
35 Ibid.p.20
36 Ibid.p.21
37 Ibid.p.21
38 Ibid.p.24
39 Ibid.p.24
40 Ibid.p.25
41 Ibid.p.25
42 Ibid.p.25
43 Ibid.p.28
44 Ibid.p.28
45 Ibid.p.28
46 Ibid.p.28
47 Ibid.p.28
48 Kamaladevi Chattopadhyay, op.cit.p.86
49 Directorate of Census operation. op.cit. p.28.
50 Ibid.p.29
51 Kamaladevi Chattopadhyay, op.cit.p.86
52 Directorate of Census operation. op.cit. p.29.
53 Directorate of Census operation. op.cit. p.86.
54 Kamaladevi Chattopadhyay, op.cit.p.14
55 Andhra Pradesh Journal, Red Sanders – The pride of Andhra Pradesh, Govt. of A.P.
Hyderabad, October, 1964.pp.40 – 41
56 Directorate of Census operation. op.cit. p.87.
57 Kamaladevi Chattopadhyay, op.cit.p.14
58 Ibid.p.118.
59 Directorate of Census operation. op.cit. p.90.
60 Ibid.p.91
61 Ibid.p.61
62 Shampa Shah (Ed.), Tribal Arts and Crafts of Madhya Pradesh, Mapin Publishing Pvt.Ltd.
and Vanya Prakashan, Ahmadabad, 1996, p.26.
63 Jasleen Dhamaja, op.cit.p.76
64 Ibid.p.76
65 D.N.Saraf.op.cit.p.44
66 Personal Interview with the Artisans by the scholar on his personal visit to Nirmal Toys
and Arts Industries Co.op.Society, Nirmal
67 Personal Interview, op.cit.
68 Kamaladevi Chattopadhyay, op.cit.p.14
69 Ibid.p.118
70 S.Srinivas, Wooden delights of Ettikoppaka, Deccan Chronicle, 26th September, 1999,
Hyderabad.
131
71 D.N.Saraf.op.cit.p.44
72 Kamaladevi Chattopadhyay, op.cit.p.118
73 Indian Institute of Crafts and Design, Development of Handicrafts of Andhra Pradesh – A
Report, Jaipur, 2004,p.27
74 S.Srinivas, op.cit.
75 Personal Interview with the Artisans by the scholar on his personal visit to Kondapally
village.
76 Personal Interview, op.cit.
77 Personal Interview, op.cit.
78 Personal Interview with the Artisans by the scholar on his personal visit to Kalahasti.
79 Directorate of Censes operation, Andhra Pradesh – Selected crafts of Andhra Pradesh –
Vol.i, 1961, Hyderabad, p.86.
80 Ibid.p.87
81 Ibid.p.87
82 Ibid.p.87
83 Ibid.p.87
84 Ibid.p.88
85 Ibid.p.88
86 Personal Interview.op.cit.
87 D.N.Saraf.op.cit.p.43
88 Personal Interview with the Artisans by the scholar on his personal visit to Nirmal Toys
and Arts Industries Co.op.Society, Nirmal
89 Personal Interview. op.cit.
90 Akole T.S., Aruna Prasad and Ibha Kapoor, Cherial Paintings of Andhra Pradesh – A
Report, Dakshina Chitra and Madras Crafts Foundation, Chennai, 2007.p.01.
91 Ibid.p.1
92 Mittal Jadish , The Printed Scrolls of Deccani Picture showmen – Seventeenth to Ninteeth
Century, Jyotindra Jain(Ed.), Marg Publications , Delhi, 1998, pp.56-57.
93 Akole T.S., Aruna Prasad and Ibha Kapoor,op.cit.p.04
94 Ibid.p.08
95 D.N.Saraf.op.cit.p.44
96 Ibid.p.44
97 Dr.B.Venkateswarlu, A critical Study of Leather Puppetry in Andhra Pradesh, p.89
98 Ibid.p.85.
99 Directorate of Census operation. op.cit. p.44.
100 Ibid.p.44
101 Ibid.p.44
102 Ibid.p.44
103 Ibid.p.44
104 Ibid.p.45
105 Ibid.p.45
106 Ibid.p.46
132
107 Ibid.p.53
108 Ibid.p.65
109 Jasleen Dhamaja, op.cit.pp.10-11
110 Kamaladevi Chattopadhyay, op.cit.p.30
111 Jasleen Dhamaja, op.cit.p.19
112 Ibid.p.20
113 D.N.Saraf.op.cit.p.43
114 Kamaladevi Chattopadhyay, op.cit.p.54
115 D.N.Saraf.op.cit.p.06
116 Ibid.p.06
117 Ibid.p.06
118 Ibid.p.07
119 Directorate of Census operation. op.cit. p.148.
120 Ibid.p.148
121 Ibid.p.149
122 Ibid.p.149
123 Ibid.p.149
124 Ibid.p.151
125 Ibid.p.157
126 Ibid.p.158
127 Ibid.p.169
128 D.N.Saraf.op.cit.p.07
133