HESHBON Wheel Balancer

Installation/Operation & Maintenance Manual

HW-113

Before use, read and understand this manual thoroughly. "Safety Cautions" are established to keep your
safe and prevent damages on properties, so you are wanted to read them carefully. The manual may be
changed without any prior notice for quality improvement.
Thanks you for purchasing this automobile maintenance
device of HESHBON.
To use this product safely and efficiently, it is useful to
read this manual carefully.
Better quality and service will be given to you.

Make sure to always keep this manual for future reference.

Refer to this manual for components, installation instructions, usage and
quality assurance.
For safety purpose, this product should be also given to end users.

The copyright on this manual is exclusively owned by

Heshbon Co.,Ltd
Therefore, it is strictly prohibited to illegally reproduce this
manual and use any part of this manual without permission.

Registration No : 113070401A
Copyringht Heshbon Co.,Ltd. MIT Design Group 2007 All rights reserved.
TABLE OF CONTENTS

Introduction 1

Introduction
Features 1
Parts' Name 3
Positions of Name Plate and Labels 5
Functions of Control Panel 7
Specifications 8

Safety Caution 9

Safety
Danger/Caution/Notice 9

Installation 11
Transportation and installation 11

Installation
Application 13
Weight placement modes 13
Dynamic Mode 14
ALU -S Special ALU function 17
Split weight function 21

Application
Self-Calibration 23

Function Setting 25
Accessing Menus 25
MODE2 - Weight Unit Setting 26
MODE3 - Automatic length bar Setting 27

Function
MODE6 - Adjust CUT amount 28

Maintenance 29
Maintenance Instructions 29

Maintenance
Health Check & Expendables List 31
Troubleshooting Guide 32

PARTS LIST 34
Warranty

■This manual is prepared on May 2008.

Specifications in this manual are subject to change for quality improvement
without prior notice.
 Introduction Heshbon Wheel Balance features the followings.

Features

Introduction

Applicable to
various wheels

Wheel guard(option)
Work table

■ Cone Hanger
▶Cones used for holding tires can be easily
and conveniently hung on this hanger.
Besides them, other various tools can be
placed on them.

■ Work Table
▶10 weight pockets(weights) are available
to adjust the balance of wheel and arranged
by sizes.

4
Introduction Heshbon Wheel Balance features the followings.

■ Weight separation for aluminum wheel

▶Unbalanced position on an aluminum

wheel’s outer plane is divided into two parts,
enabling lead weights to be applied behind Introduction
two wheel spokes.

■ Wheel guard as a safeguard for

operators(option)

▶Wheel guard is prepared to ensure the

safety and convenience of operators during
working.

■ Various modes to balance wheels

▶Various modes are supported so that tire
wheel can be facilitated conveniently and
easily. Especially, aluminum wheel function
is additionally supported to be applicable to
aluminum wheel recently used by plentiful
drivers.

■ Laser pointer(Option)
LASER POINTER ▶Laser pointer indicates the exact weight
correction point with the laser beam so that
can apply the weight easily after measuring.

■ Self-calibration function
▶Self-calibration is to be executed for precise
repairs in order to assure right measure
ments by zero-setting.

5
 Introduction

Part's names

Introduction

■Control panel

■Work Table

■Main S/W

■Adaptor and
Accessories
support

■Main frame

6
Introduction

■Control panel

Introduction

■Automatic gauge arm

■Laser pointer

■Housing

■Shaft

■Main frame

7
 Introduction Positions of name pad and label

Positions of name plate and label

Introduction

■Warning Sign(Cover)

■Product Identifi-
-cation plate

■Product LOT
Indication

8
Introduction Positions of name pad and label

Introduction

■Heshbon Logo image

■Warning Sign(V-BELT)

9
 Introduction Functions of Control Panel

Functions of Control Panel

7 4 5 13
1 2
Introduction
9 8 14 6

10 11 12 3

①INNER ②OUTER ③START/STOP ④CAL ⑤MENU ⑥ENTER

⑦CUT ⑧DIVIDE ⑨ALU ⑩L ⑪W ⑫D

■ Functions
①INNER - Inside unbalanced weight amount
②OUTER - Outside unbalanced weight amount
③STOP - mergency stop button
④CAL - press if to run Self-Calibration
⑤MENU - Function button
⑥ENTER - enter/exit button
⑦CUT - button used to check the left weight amount
⑧DIVIDE - split function.
⑨Special - measure a special aluminum wheel
⑩L - rim distance setting buttons
⑪W - rim width setting buttons
⑫D - rim diameter setting buttons
⑬*
⑭(ㆍ) -Auto Locking

10
Introduction Functions of Control Panel

Specification

Model HW - 113
Measuring method Both sides(In/Out) at the same time
Measuring unit 1g(both sides)
Measuring time 7 ~ 12 secs
Introduction

Distance: 0 - 18cm
Rim width: 2" ~ 20"
Measuring range
Rim diameter: 10" ~ 24"
Weight: 65kg
Balancing speed Approx. 200rpm
Display LED
Rated voltage 220 VAC(60/50Hz)
Weight 150kg
Nut type One-touch type

Enjoy repairing
Your source of excellent equipment

11
 Safety Important notice to keep you safe and prevent damages on properties.
Cautions Read it carefully before use.

Danger/Caution/Notice

A user may be injured or even dead unless

Illustrations throughout
the directions are kept.
this manual
About illustrations Not keeping the directions may result in
used in this manual
It will help you under-
serious injuries or damages on properties.
stand this manual and
please read it carefully. Not keeping the directions may result in
The rules are limited to injuries or damages on properties.
this manual.
Terms and descriptions to improve your
understanding

Safety Tips for your efficient use

See the related pages

Do not expose this Do not work with Do not touch Do not use dam-
product directly to this product close power cord with aged power plug
rain and moisture. to heating source. wet hands. or loosened outlet.
▶It may cause an ▶It may cause an ▶ It may cause ▶ It may cause
injuries or even injuries or even injuries or even injuries or even
death death. death. death

Do not attempt to Work only on an Do not install this Do not apply

operate this product even place for product on a place excessive force
unless you are skilled
to do it. safety purpose. exposed to rain or to unplug power
(Operating incorrect water. cord.
buttons may cause (this product is ▶ It may case an
problems in this indoor use only) electric shock or
product) a fire.

12
 Safety Important notice to keep you safe and prevent damages on properties.
Cautions Read it carefully before use.

Be cautious that Do not insert Make sure that

fingers may be multiple plugs on electric contacts/
hurt by the rotating an outlet. pins should be Read this manual
shaft. ▶ It may cause an maintained clean. carefully before
▶ It may cause electric shock or ▶ It may cause an use.
serious injuries. a fire. electric shock or
a fire.

Safety

Do not attempt to Do not apply any im- Do not expose this Do not modify the
push any incorrect pact on the balance product to direct control panel and
button while it is body frame[housing] sunrays. structure volun-
working. or expose it to dust. ▶ It may cause tarily.
▶ It may cause un- ▶It may cause unex- unexpected mal- ▶ It may cause
expected malfunc- pected malfunction. function. unexpected mal-
tion. function.

Do not apply any Make sure to in- Read this manual Do not bend the
impact on it nor stall it indoors only carefully before use. power cord or
expose it to dust and protect it from ▶ Serious accidents place any heavy
or moisture. rain or snow. may happen unless article on it, prob-
the danger/warning ably cutting it off.
information is kept.

13
 Installation How to install the wheel balancer.

Transportation and installation

Transportation

▶Upon arrival at an installa-

tion place, move this package
to an installation location using
a forklift or truck.

▶Unpack and check the com-

ponents in the package. If any
missing component is found,
immediately contact your deal-
er or the company.

Installation
Installation
▶LOCATION
The wheel balancer must be
located on a solid floor in
concrete or similar material.
An underlying cavity could
cause imprecise imbalance
readings.

▶SAFE DISTANCE:
For the safe and ergonomic
use of the machine it is advis-
able to locate it a minimum of
300 mm from the surrounding
walls.

▶FIXING INSTRUCTIONS:
The machine base has 3 holes
for fixing to the floor with an-
chor bolt. This is essential to
ensure accurate and consist-
ent readings.
Check that the supply voltage
is the same as that indicated
on the machine identification
plate(220V±10％, 50/60㎐)

▶Connect the electrical power

plug to an outlet that con-
forms with European stand-
ards or the standards of the
country in which the machine
is used.
The plug must have a ground/
earth connection.
14
Installation How to install the wheel balancer.

Transportation and installation

Installation

▶Check the effectiveness of the

ground/earth connection.

▶The machine must be connected to

the supply through a multi-pole cut-off
switch in conformity with European
standards and with contact opening
gap of at least 3 mm.

▶When connected and switched on,

mounted wheels must rotate in a
clockwise direction as seen from the
right-hand side of the machine. The
correct direction of rotation is indi- Installation
cated with an arrow on the machine
body.

▶If the machine functions abnormally

immediately switch off the main
switch and check the troubleshooting
section of the Instructions
Manual.

This product is limited to in-

door use only. Therefore, do
not install it at a place ex-
posed to rain, snow or dust.
In case it should be inevitably
installed at an improper place,
it is necessary to manage
this product thoroughly at all
times for performance main-
tenance. To store this prod-
uct for a long time, turn it off
first and cover it with packing
material.

15
 Application Instructions by operation orders.

Modes according to Wheel Types

From the measurement screen, press button ALU to

select the type required. The 5-LED displays show
the position where to apply the weights. If a spin has
already been performed, the processor automatically
recalculates, for each change of mode, the amounts
os unbalance according to the new calculation.
Wheel's cross
section
■DYNAMIC
Lead attach- Balancing of steel or light alloy rims with
ment location application of clip-on weights on the rim
edges.

■STATIC
The static mode is necessary for
motorcycle wheels or when it is not
possible to place the counterweights on
both sides of the rim.
Application
■ALU1
Balancing of light alloy rims with
application of adhesive weights on the
rim shoulders

■ALU2
Balancing of light alloy rims with hidden
application of the outer adhesive weights.

■ALU3
Combined application: adhesive weight
inside and clip-on weight outside.

■ALU4
Combined application: clip-on weight
inside and hidden adhesive weight on
outside.

16
 Application Instructions by operation orders.

DYNAMIC
▶applicable to general wheels

1 Power supply
Switch on the main power.

2 Tire wheel placement

Mount the wheel on the machine.
Centering it on the relevant cone or adaptor
and tighten it carefully with the quick-nut.

3 Enter rim parameters

1. Manual Distance Entry - Move the dis-
tance gauge arm to touch the inner edge of
the wheel where weights are to be placed
and observe the reading on the scale of the
distance gauge. Press manual wheel param-
eter button followed by pressing the + or -
button(L) until value is displayed in the left
display window. Application
In case of the semi automatic parameter
entry, move the automatic gauge arm to the
inside edge of the rim then press "*" but-
ton. (Possible entry with foot pedal switch on
<Picture A> HW-113 model)

2. Measure Rim Width Manually using rim

width calipers. Measure wheel where correc-
①L tive clip-on weight would be applied. Enter
the measured width by pressing the param-
eter button followed by the + or - button(W)
until the desired value appears in the right
display.
①W
3. Manual Rim Diameter Entry-Read the rim
diameter marked on the sidewall of the tire
<picture A>. Enter the measured rim diam-
eter by pressing the parameter button fol-
lowed by the + or - button(D) until the de-
①D sired value appears in the right display.

17
 Application Instructions by operation orders

DYNAMIC ▶CORRECTION OF THE UNBALANCE

5 START
Spin the wheel by lowering the
wheel guard or by pressing the Start
button. When the balancing cycle is
completed the wheel will stop auto-
matically and the unbalance values
will appear on the LED's.

6 Unbalance values
12 13 Read the unbalance value on the
outer display. Values are displayed
in grams but can be displayed in
ounces if required and are auto-
Tire rotation matically rounded to the nearest
Application
commercial wheel weight.

7 Correcting OUTER values

Raise the wheel guard and turn the
wheel until the displays of the outer
plane unbalance position indicator
Correct are illuminated red. A tone will sound
balancing
position 12 13 indicating top dead center. Apply
the wheel weight at twelve o'clock
position. Use the foot operated shaft
lock to prevent shaft rotation while
placing weights.
Weight
attachment

Before spinning the wheel make

sure proper eye protection is
worn by all personnel in the
vicinity of the balancer.

18
 Application Instructions by operation orders

8 Correcting INNER values

Correct the inner plane in the same
manner.

9 Verification of the results

Lower the wheel guard to spin the
wheel again and check that the readout
is “00” “00” If a residual imbalance
is displayed:
Correct A. Check the rim parameters, if entered
value is incorrect, correct as needed.
balancing
position
12 13 Imbalance values will be recomputed
after re-spinning wheel.
B. Check if the balancing mode selected
is the most appropriate. If not, choose
Weight the right mode and re-spin.
attachment C. The wheel weight could have been
placed at a wrong position. To check
this, position the wheel at the correction
position for the outer plane.
If the wheel weight previously attached
is in sector ‘L’ or ‘R’ <Picture B>,
move the wheel weight up about 1” Application
(2.54cm).
0 0 If the wheel weight is in sector ‘D’
cut a piece of the wheel weight of an
approximate value corresponding to
the value shown on the right display, or
replace the wheel weight with a lighter
one. If the wheel weight is in sector
‘U’ add a weight of value indicated by
the display or replace the wheel weight
with a heavier one. Repeat the same
operation for the inner plane.
<Picture B>
NOTE: If this situation is repeated, your
machine may be out of calibration and a
calibration operation might be required
VIBRATION PROBLEMS as instructed on page __ .
If vibration is still present after balancing, D. If an ALU function was selected en-
check the following possible sources of sure that the wheel weights have been
vibration:
placed in accordance to the program
1. Stones caught in the tire tread.
2. Tire slippage on the wheel.
chosen.
3. Incorrectly mounted wheel. E. Check that the quick nut is tight and
4. Imbalanced wheel covers. that the wheel is not slipping against the
5. Excessive radial or lateral runout in the backing collar.
tire or wheel. F. Check that the wheel and adaptors
6. Damaged wheel bolt holes. are clean.
7. Worn universal joints.
8. Imbalanced brake rotors or drums.
9. Worn or damaged balancer ccessories.
19
 Application Instructions by operation orders

ALU -S Special ALU function

This is a mode similar to ALU mode 2. The difference

is that the distance and width parameters are accurately
defined for a more exacting weight placement,

1 Follow the procedures below:

Switch on the machine with the
main power.

2 Mode change - ALU2

3times Press the ALU button three times to
activate the Special ALU mode(ALU
2 mode).
Application

ALU-S mode display

3 Measuring ALU L-1 values

Move the distance gauge arm to
touch the left weight position of
the wheel where weights are to be
placed and observe the reading
on the scale of the distance gauge.
5 4 3 2 1 0
Press manual Wheel Parameter
button followed by pressing the + or
-(L) button until value is displayed
in the left display window.

20
 Application Instructions by operation orders

4 Measuring ALU L-2 values

Move the distance gauge arm to
touch the right weight position of
the wheel where weights are to be
5 4 3 2 1 0
placed and observe the reading on
the scale of the distance gauge.
Press manual Wheel Parameter
button followed by pressing the + or
-(W) button until value is displayed
in the left display window.

ALU L-1 ALU L-2

5 Measuring D-1 values

Read the rim diameter marked on
the sidewall of the tire <picture A>.
Enter the measured rim diameter by
pressing the parameter button fol- Application
<Picture A>
lowed by the + or -(D) button until
the desired value appears in the
right display.

13
6 Measuring D-2 values
D-2 value means the diameter
on the inside of the wheel. After
measuring this value with the scale
on the other instruments, enter the
with pressing measured value by pressing the D+
or - button with pressing stop but-
ton at the same time.

24
D-1
D-2
21
 Application

ALU -S Special ALU function

7 Measuring balance status

Press “Start” to spin the wheel.
After spinning, The wheel will stop
12 13 automatically.
The display reads both the left and
right plane unbalance weight
and position.

8 Modifying OUTER values

Turn the wheel until the displays of the
outer plane imbalance position indicator
12 13 are illuminated red.
Application Extend the gauge arm to locate the
outer place unbalance.
Apply the weight amount indicated using
the tape weight applicator mounted on
the tip extension.
Return the gauge arm to its home posi-
tion.

Weight
attachment

Attach inside

Before spinning the wheel make

sure proper eye protection is
worn by all personnel in the
vicinity of the balancer.

22
 Application

9 Modifying INNER values

The left plane correction weight will
be applied next
12 13 as in step 6 above. The steps are:
- Extend the arm until the arm locks
into position.
- Position the wheel in the weight
application position
- Apply the displayed weight.

Weight
attachment

Application

10 Verification of the results

Press the start button to spin the
wheel again and check that the
0 0 readout is “00” “00”

Note
In case either IN or OUT in wire wheel
measurements is 40g and higher, it
often means that such a wheel is de-
fective. Also, another value except
“0” is displayed after modification,
it asks an operator to modify them
once again.
23
 Application Instructions by operation orders

Split weight function

The purpose of the weight separation program is to allow the

adhesive unbalance correction weights to be hidden behind
the rim spokes. If after a balancing cycle the outside weight is
in a visible position it is possible to subdivide it between the
two adjacent spokes as follows:

12o'clock direction 1 Basic operation

The function is closely related with
Application ALU2 function. For the previous
operations, refer to ALU2 function.
(same with 1 ~ 6 described in
Correction page 17 ~ 18).
point

2 Converting to weight division mode

Rotate the wheel to the outer un-
P-1 balance position indicated by all
red LED, press the “DIVIDE” but-
ton. Then the display will read “ P
- 1”

3 Entering P-1
P - 1 means that the operator is
needed to enter the first correction
P-1 position
current position position to divide the weight from
the current position.
Rotate the wheel until the first spoke
is at 12 o’clock, then press the DI-
VIDE button.

24
 Application Instructions by operation orders

4 Entering P-2
Then the display will read “ P - 2”
P - 2 means that the operator is
P-2 needed to enter the second correc-
position
tion position to divide the weight.
current Rotate the wheel until the second
P-1
position
position spoke is at 12 o’clock, then press
the DIVIDE button.

5 Weight attachment
If P-ON is displayed, it means that

00 all entering procedure is com-

pleted. You can see a correction
position(when all red lights are lit
P-1 attachment up) if turning a wheel counter-
clockwise while watching a value
in the right segment. This value is

00 26 the divided weight from the original

weight. Apply the weight as much
as the unbalance amount measured
on this position. Application

P-2 attachment Now, apply the weight as much as

the amount measured on the posi-

00 23 tion when it reaches a second cor-

rection position(when all red lights
are lit up) while turning it clockwise.
The value is the second divided
weight from the original weight..
Original attachment position.
6 Verification of the results
2 P-
P- 1 Lower the wheel guard to spin the
wheel again and
check that the readout is “00”
“00”

Note
0 0
In case either IN or OUT in wire wheel
measurements is 40g and higher, it
often means that such a wheel is de-
fective. Also, another value except
“0” is displayed after modification,
it asks an operator to modify them
once again.
25
 Application Instructions by operation orders

Self-Calibration

Self-calibration function(CAL) is used when the first and sec-

ond measurements are fluctuated significantly or no normal
measurements are displayed. The function is available only in
DYNAMIC mode.

CAL is an important function in which

standard values are entered and that
should be completed executed once
started. Since incorrect values are en-
tered if it stops during execution, make
sure to fully understand this function.

1 Mount a tire wheel on the shaft

Switch on the machine with the main
switch.

Application

2 Tightening cone and lock nut

Mount the wheel on the machine,
centering it on the relevant cone or
adaptor and tighten it carefully with
the quick-nut.
<Picture A>

3 Entering tire wheel spec

Position the automatic length bar
①L inside a wheel. Then, press a brake
pedal to store the wheel spec. such
as distance, width and diameter au-
tomatically. The measurements are
displayed on L, W, D fields below the
①W segment.
- In general, a tire wheel has a tag
indicating its diameter and width.
The values can be manually entered
by using the keypad provided.
①D

26
 Application Instructions by operation orders
end cal
Note
▶In case an operator moves this
machine to install or moves the
current installation place to anoth-
er, CAL should be executed again.
▶In general, CAL uses a wheel
of which dimensions are 6.5(W) x
15(D); unit: Inch.
4 Mode change(zero-setting)
Press 'CAL' button. The display will
read "cal" and the mode is changed.
After the change, press the start
button and rotate the wheel.
5 Apply 100g weight(outer)
When the wheel stops after rotat-
ing, it will displays "Add : 100" in the
segment, which means that an oper-
ator is needed to add a 100g weight
on the outside of the wheel. Then,
lower the wheel guard and rotate the
wheel.
6 End CAL
When the wheel stops after rotation
the display will read "End CAL" .
Then remove 100g weight and the
calibration is completed.
If "100 CAL" message appers, con- Application
tinue the following steps.
7 Apply 100g weight(inner)
When the wheel stops after rotation,
it will displays "Add : 100" in the seg-
ment. then remove 100g weight and
apply this inner plane again.
Lower the wheel guard and press
'START' button.
8 100g weight at 12 o'clock position
When the wheel stops after rotation,
the display will read 'POS'. then ro-
tate the wheel until the weight is at
12 O'clock position. Press 'ENTER'
button to memorise.
9 Finish the calibration
"End CAL" message appears in the
segment, finish the calibration and
remove 100g weight.
27
 Functions Setting Functions and their settings are described.

Accessing Menus

HW-113 provides you with additional functions as well as

functions for settings. To access them, you should start from
the menu access screen as seen in the below figures.

Fun 00
Press Menu button to go to
a mode switching functions.

Fun 00 MODE0 : EXIT

Fun 01

Fun 02 MODE2 : Gram / OZ

Functions
Setting
03 MODE3 : Distance CAL

Using L+, L- buttons,

you can freely select
a function
Fun 06 Mode6: Adjust Cut amount

Fun 08

Fun 09

Fun 10
28
Functions Setting Functions and their settings are described.

MODE2-Weight Unit Setting

HW-113 model is available with ounce or gram for its

weight unit(1 ounce = 28.35g)

Fun 02 Convert the mode

to MODE2

Convert it to Weight
00 Selection mode by
pressing MENU button

00 Select a weight unit using

L button(g)

01 Select a weight unit

using L button(oz)

Functions
Fun 02 Press ENTER to store it
and exit the menu
Setting

Go to the higher menu

Fun 00 by using L button.

Exit by pressing ENTER

EXIT button.

29
 Functions Setting Functions and their settings are described.

MODE3-Automatic Length Bar Setting

Fun 03 Convert the mode to MODE3

lcl 00 Convert it to Distance

setting mode by pressing
MENU and place the bar on
the position 0cm.
If pressing L+ button, the
data(0cm)at the position will
be stored..

0cm
Place the bar on the posi-
lcl 12 tion 12cm.
If pressing L- button, the
data(12cm)at the position.
and it shows a sign in the
segment that it is normally
entered.

Functions
Setting
12cm

lcl yes

Press ENTER to go to a
Fun 03 higher menu.

Press L-button to go to a
higher menu.

Exit MODE by pressing

EXIT MENU button.
30
Functions Setting Functions and their settings are described.

MODE6-Adjust CUT amount

HW-113 has a function to adjust CUT amount of which

a minute lead amount remaining in a wheel after balance
calibration is hidden on the display. Also, it contains a func-
tion that a user can set the value voluntarily.

Fun 06 Convert the mode to

MODE6.

Convert it to Adjust CUT

amount mode. The segment
05 shows the remaining CUT
amount(CUT amount = 0
~ 255).

Enter a desirable CUT

06 amount between 0 ~ 255

using L button.

Press ENTER to go to a
Fun 06 higher menu. Functions
Setting

Press L-button to go to a

Fun 00 higher menu.

Exit MODE by pressing

EXIT MENU button.

31
 Maintenance The instructions describe how to use this produce safely and longer

Maintenance Instructions

To check any trouble, turn it off

first and then, turn it on again
after the proper maintenance
is completely finished.

■Belt Tension Adjustment

▶Adjust belt tension when a belt slides in
start or stop.

1 Power off
Turn off the main power and remove the
cover.

2 Tension adjustment
Loose 4 bolts to lock the motor and move the
motor so that the belt tension is to be 40kg.

3 Reassembly & Check

Tighten 4 bolts carefully and close the cover
again. Check the status while rotating it.

Maintenance

■Belt Replacement

1 Replacement interval
5 years if it is used 20 times a day.

2 Purchase order
Customer Support Team
3 . Belt Spec
Name: 360J3: Dimensions
▶ 2.34(pitch) x 3N(thread) x 914mm(length)

32
32
Maintenance The instructions describe how to use this produce safely and longer

■Fuse Replacement
▶Check fuses if this product does not
work although it is powered on.

1 Cover removal
Remove the cover.

2 Fuse check
Check 2 fuses attached on the board
inside the product.

3 Fuse Spec.
The positions are indicated on the board.
Specifications: GLASS FUSE 250V 3A - 1 ea,
250V 10A - 1ea

4 Reassembly & Check

After replacing or checking fuses,
reassemble it in the reverse order and
check the status.

Maintenance

Note

A different value can be displayed when re-measuring it after meas-

uring it before, separate a wheel from this product and insert it again.

That is not because of this product but because a wheel is not tightly
attached to an adaptor after insertion or it is inserted incorrectly. In
addition, a 10g unbalance is so minute that it may happen in a wheel
using a cone adaptor. If it has serious tremble after a wheel is re-
built since it is finely calibrated(balanced), it may be due to a too large
groove for rim and/or screw or due to unbalance of brake drum.

33
 Maintenance The instructions describe how to use this produce safely and longer

Health Check & Expendables List

This function detects any

breakdown in it and diagnoses
it to be repairable.

Type Potential causes Description

A motor may not rotate or a belt is broken

▶ Photo sensor does not generate signals
because the shaft does not rotate

Power board may be broken

When a wheel’s ▶A motor does not work due to a broken
Err-1- position pulse is not power board
detected
Position signal is not detected
▶ Defective photo sensor
▶ Too distant or close(1mm) between pulse
board and photo sensor
▶ Bad wiring
Start without a tire mounted.
▶ rpm is rapidly reduced due to little mo-
ment of inertia

When rotation speed Too strong belt tension

Err-2- is decelerated too ▶ It may decelerate rotation speed in
fast in measurement measurement.

Too distant or close(1mm) between pulse board

and photo sensor
Maintenance ▶ It generates unstable pulse signals.

It happens when the present status of piezo

sensor is significantly different with zero-
When calculation setting data stored in a PC.
Err-3- is not possible in ▶Execute self-calibration again.
measurement ※It may show 0g: 0g continuously regardless of
unbalance of a tire in case it is measured due to
similar troubles.

Defective photo sensor

When the shaft ▶'A' sensor of two photo sensors is defective
rotation direction is
Err-4-
detected in reverse Too distant or close(1mm) between pulse board
rotation signal and photo sensor
▶It generates unstable pulse signals.

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34
Maintenance The instructions describe how to use this produce safely and longer

Type Potential causes Description

If it happens even though the cover is low-

ered, check the connections or main board.
When starting it with
Err-5-
wheel guard open
Use B contact that is open upon operation
as the contact of limit S/W.

If it reiterates every time turning it on, re-

When the self-cali- place the main board
Err-7- bration data stored in
the main board is lost It may happen when the main board is used
first or just after repair.

piezo sensor wiring may be down.

All two piezo sensors may be defective, not

generating any signals.

Incorrect self- Started without a 100g attached when self-

Err-8- calibration was executed.
calibration

Power board did not generate -5V

Main board circuit is in trouble.

■Expendables List Maintenance

Item Qty Spec. Replacement interval

Once per 5 years(if it is used 20

BELT 1 360J
times a day) or the belt is down.
In case of cut-off due to over-
load, replace a broken fuse with
3A250V-1
FUSE 2 reserve fuse(after replacement,
10A250V-1
another fuse should be also
reserved)

35
 Maintenance The instructions describe how to use this produce safely and longer

Troubleshooting Guide

Symptom Check Measure

1. Shaft screw was damaged by

1. Remove damages using a file.
external impact.
Quick nut is too com-
pact to tighten
2. Shaft screw is bent and
2. Replace the shaft
shakes by external impact.

1. Replace a fuse after eliminating

1. A fuse is burnt out
causes.
2. Defective main switch
2. Replace the main switch.
The motor does not 3. Bad connector contact
3. Reconnect it after checking the
work. 4. Defective motor
connector contact
5. Power failure
4. Replace the motor
5. Retry after the power is recovered.

The motor works but the 1. Motor lock bolt is loosened. 1. Tighten the lock bolt again
shaft rotates weakly. 2. V-BELT is worn and damaged. 2. Replace the V-BELT.

Powered on but key-

1. Defective keyboard 1. Replacement
board does not work

Display numbers or LED

1. Defective display board 1. Replacement
lamp is irregular

Power PCB output -5V → 7905 IC

harness(7Pin) voltage is +5V → 7805 IC Replace the Power PCB.
not normal. +7.5V → LM317

Check the weight position on the

Incorrect position mount the position if incorrect.
display and the actual position.

1. Mount a good tire wheel

Maintenance 2. Execute CAL(self-calibration).
3. Execute CAL as much as close
Remaining amount is Check whether MODE9, 10 are to zero
continuously displayed between 17 ~ 22(in general, it 4. Check whether the position is on
after calibration. was set to 19). the 12 o’clock direction after a
100g is attached on OUT.
5. Adjust MODE9, 10 if the position
is not correct (see page34).

1. Execute CAL(self-calibration).
Regardless of unbal-
2. If Err-8- occurs after self-cali-
ance, it displays CUT
bration, check piezo sensor, power
amount as 0:0g.
board and main board in good order.

36
36
 PARTS LIST

MODEL

HW-113
Version 4 - 05.2008

This parts list may be changed without any

prior notice once product specifications
are changed. The list is based on the
version as of May, 2008 in HESHBON
Research Institute.
37
37
 HW-113 PART LIST

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 HW-113 PART LIST

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TEL:+82-32-585-3570(Int’l trading) / FAX: +82-32-585-3535
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