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Palladium Alloy pinning Wkes for

Gas Turbine Blade Investment Casting


By D. C. Power
Johnson Matthey Noble Metals, Royston

Turbine blades in aero-engine and land-based power generation gas turbines


are complex components manufactured to precise geometric, structural and
machanicalpropertytolerances. High pressure turbine blades used in the botttest,
m s t hostile and demanding sections ofgas turbines o f i n contain integral cool-
ing channels. The production of such cooling channels has been a s@$eant
advance ingas turbine efiiency and emission control. Pinningwires are used
during mouldpreparation and inwtment castingof the bladesfor reliabk man-
ufacture of the cooling channels. Traditional platinum-based materials and
new pahdium-refiactory alloysfor use as pinning wire are discussed here.

Gas turbine engines find widespread use for and further increases in operating temperature,
aircraft and marine propulsion and for land- even if only marginal, can profoundly reduce
based power generation. The engines consist of the service life of these blades.
an inlet duct followed in sequence by a com- Over the years, designers have actually been
pressor section, combustion chambers, high and able to achieve higher operating temperatures
low pressure turbine sections and an exhaust at the same time as improving the service life of
duct. Gas turbine engines operate on the sim-
ple principle of converting heat energy into
mechanical work, by taking a large volume of
air, compressing it to high pressure, mixing the
compressed air with fuel and then igniting it.
Propulsion or power generation is obtained by
the very rapid expansion of this ignited fuel-
air mixture through the turbine blades.
Thermodynamic efficiency is an important
consideration in gas turbine engine design, most
particularly for those turbines destined for the
aerospace market where the power:weight ratio
and fuel efficiency are of major concern. A sig-
nificant parameter in the equations which
describe thermodynamic efficiency is the tem-
perature difference that can be achieved across
the engine. Designers of turbine engines try to
maximise the operating temperature of the tur-
bine section of the engine, or more specifically,
the high pressure turbine section. However, there
are limitations. A turbine is composed of hun-
dreds of turbine blades which rotate at very high
speed on a series of coaxial disks. Operating Fig. 1 A 2-inch long high-pressure turbine blade
suesses and temperatures are therefore very high showing some of the multiple air cooling channels

Platinum Metals Rev., 1995,39, (3), 117-126 117


Fig. 2 A section through a 2-inch long high-pressure turbine blade exposing the internal network of air
cooling channels

the turbine blades. This has been accomplished improve thermodynamic efficiency and, signif-
through improvements in the engineering design, icantly, reduce nitrous oxide emissions.
manufacturing techniques and by the use of The cooling channels are produced by plac-
‘superalloy’materials. A significant feature in ing ceramic cores within the mould cavity in
the engineering design has been the incorpora- which the turbine blade is cast. These ceramic
tion of special cooling systems into the high pres- cores are subsequently dissolved out of the cast
sure turbine blades, see Figures 1 and 2. These turbine blade, leaving behind the required net-
cooling systems consist of a network of chan- work of cooling channels. Precise positioning of
nels within each blade which allow relatively the ceramic cores within the mould cavity, and
cold air to be pumped at pressure through the maintenance of that position throughout an elab-
centre of the blades. The air then flows out of orate series of mould preparations, firing and
numerous small holes in the blade surfaces, blade-casting processes are vital for achieving
enveloping the turbine blade in a film of cooler blade dimensional stabilityholerances. However,
air. This causes a reduction in the operating the ceramic cores have a very high length to
temperature of the turbine blade, without there diameter ratio and are only poorly supported
being any significant reduction in the operating within the mould cavity. To overcome this dif-
temperature or efficiency of the turbine engine. ficulty pinning wires are anchored in the mould
The technology of incorporatingcooling chan- cavity wall and butt against the ceramic cores.
nels within turbine blades has traditionally been The pinning wires are used to maintain core
applied to aircraft propulsion plant. More position.
recently designers of land-based gas turbines Platinum-based materials have traditionally
are showing interest in applying this technology been used for ceramic core pinning. Seven to
to create cleaner, more efficient power gener- ten pins, each of 5 to 10 mm long are typically
ating plant. The higher operating temperatures required for a 2 inch high-pressure aero-engine
that are possible using cored turbine blades turbine blade. Platinum-based materials are

Platinum Metals Rev., 1995, 39, ( 3 ) 118


Ceramic shell mould
U

Fig. 3 Schematic of a crosgsectionthrough a prepared mould showing the pinned ceramic cores
within the wax preform and the ceramic shell mould

used because of their proven ability to maintain ufactured by the precision casting process of
ceramic core position and subsequentlydissolve investment casting, also known as the ‘lost wax
into the turbine blade without any deleterious process’. Ceramic cores for the cooling chan-
effects on the structure or properties of the blade nels are positioned within a master mould pat-
material. Oxide dispersion strengthened plat- tern. Wax is then injected into the mould cav-
inum and, more recently, pure platinum have ity to produce a preform of the turbine blade.
seen extensive application in this area. Pinning wires are then pressed through the wax
A drawback to the more widespread use of to butt against the ceramic cores within the pre-
platinum-based pinning wires is the cost of the form. Next, the preform is coated with multi-
raw material. Recognising this, Johnson Matthey ple layers of ceramic, ultimately forming a thick
Technology Centre embarked on a programme casing around the preform with the pinning
of work to develop novel pinning wire materi- wires embedded in it. The assembly is heated
als (1). This paper discusses some of the func- to melt out the wax and then tired to strengthen
tional requirements of pinning wires and shows the ceramic. The result is a ceramic shell mould
how these have been met by alloy design. So far, containing a complex ceramic core pattern which
this work has led to the development of a range is held in position by pinning wires anchored in
of commercial, novel pinning wire alloys based the ceramic shell, see Figure 3. Finally, the
on palladium and specific refractory metals (2) mould assembly is preheated prior to casting
and the acceptance of one alloy by Rolls-Royce the turbine blade.
plc. This alloy is cheaper than platinum and has Turbine blade manufacture crucially requires
been shown to give comparable performance. the nucleation and growth of precisely controlled
microstructures. The grain structure within the
Turbine Blade Manufacture turbine-blade superalloy material is frequently
Turbine blades have a complex geometry and described by terms such as ‘equi-axed’, ‘direc-
contain many areas of double curvature. tionally solidified’ and ‘single crystal’. These
Therefore the blades have to be precisely man- characterisethe grain boundary length and thus

Platinum Metals Rev., 1995, 39, (3) 119


ultimately the performance of the turbine blade. directionally solidified aero-engine blades -
Equi-axed blades contain many small grains although there is an increasing amount of inter-
of similar size having no preferential orienta- est from manufacturers of land-based turbines.
tion. These types of blades are widely used in The alloy development programme therefore
the cooler parts of an engine. Directionally solid- concentrated on directionally solidified blades
ified blades offer significant advantages in for aero engines.
mechanical performance over equi-axed blades, Typical mould preparation conditions include
due to the preferred crystallographic orienta- air firing (sometimes in oxygen-rich air) at tem-
tion of the grains and the avoidance of trans- peratures up to 11OO'C, followed by preheat-
verse grain boundaries. Such blades are used in ing and casting under vacuum at temperatures
the hottest parts of the engine where service of about 1500°C. Processing times for each of
conditions are the most arduous. The very best these stages can vary from between 20 min-
performance is given by the single crystal tur- utes to many hours. These conditions mean that
bine blade, but unfortunately these are very the pinning wire must be resistant to oxida-
expensive and therefore not as widely employed tion, and have high temperature stability under
as directionally solidified blades, though their vacuum.
use is increasing. Precise control of the grain structure of a tur-
bine blade is necessary during its manufacture
Pinning Wire Alloy Design and if the blade is to perform reliably during service.
Functional Requirements However, pinning wire oxidation and the sub-
The primary function of the pinning wires is sequent entrapment of oxide within the molten
to maintain the position of the ceramic cores superalloy can lead to the nucleation and growth
during mould preparation and casting. While of undesirable grains. This must be avoided,
doing this the pinning wires must be able to sur- particularly in directly solidified and single crys-
vive exposure to the mould preparation condi- tal blades. Since most metals survive exposure
tions and must not have any deleterious effects to air at high temperatures by the formation of
on the mechanical properties or integrity of the a stable oxide layer then clearly there are sig-
turbine blade. Mould preparation conditions nificant constraints on the design of a pinning
differ from one blade manufacturer to another wire alloy.
and are also dependent upon the type of tur- The pinning wire must be able to maintain its
bine blade being cast. The highest usage of pin- primary function of core pinning at tempera-
ning wire is currently in the manufacture of tures up to the melting point of the superalloy.

lmm 14mm lmm lmm


diameter diameter diameter diameter

lmmersm
level

' /' /

"/
R - 8Y.W

Fig. 4 Pinning wire recession


following immersion for 3 sec-
onds in molten nickel-based
superalloy

Platinum Metals Rev., 1995, 39, (3) 120


this present use, in that the cut ends of the pin-
Table I
ning wire could expose the vulnerable base metal
Pinning Wire Recession Rates in core and ultimately undermine the structural
Molten Nickel Based Superalloy integrity of the pinning wire.
Material Estimated time Materials and alloys possessing high thermal
to dissolve expansion were also considered as pinning alloys.
Oxide dispersion Instantaneous
The length of a typical 8 mm long oxide dis-
strengthened Pt persion strengthened platinum pinning wire
R-6%R h
increases by about 0.12 mm (0.005 inches)
Instantaneous
Pt-20YoRh between temperatures of 20 and 1400°C.Ifpin-
Pt-40YoR h ning wire with a higher thermal expansion were
Pt-1O%lr 2 seconds used then it would exert an even greater pin-
Pt-20%lr ning force on the ceramic cores during mould
Pt4.5Y"W 3 seconds preparation. The use of such materials appears
Pt-8%W 10 seconds practical until both the heating and cooling cycles
Nb 20 seconds are considered: cooling nullifies any beneficial
Ir effects gained from having a high thermal expan-
Mo sion. However, there is merit in using these mate-
W 2.5 minutes rials if high thermal expansion is achieved only
during the final preheat stage of the mould
preparation process (that is, there is no subse-
It must subsequently disperse quickly and quent cooling) following an order-disorder trans-
completelywithin the superalloy, and the effects formation.
of these small additions of metal from the pin- Palladium was finally chosen as the most
ning wires must not poison the precipitation promising material for pinning wires as it offers
hardeningreactions or compromise the mechan- comparable oxidation resistance to platinum at
ical properties of the superalloy. temperatures up to about 900°C (3). Being half
as dense as platinum and currently costing
AUoy Design around $155 per ounce, compared with around
Several types of materials were examined as $440 per ounce for platinum, it offers potential
pinning wires before a selection was made. savings in materials. Previous work had demon-
Superalloys were considered because of their strated that palladium behaved in a similar man-
compatibility with the turbine blade material. ner to platinum when dissolved in a nickel-based
However, superalloys might present problems superalloy (4,5). However, it was considered
resulting from oxidation during initial firing of that palladium by itself was unlikely to be able
the mould. This would probably lead to adverse to meet the service conditions as well as plat-
grain nucleation. Clearly the pinning wire needs inum; the principal reason being that its melt-
to possess good oxidation resistance, and in this ing temperature, 1554"C,is far too close to
platinum is exceptional. Oxidation is a surface the final mould preheat temperatures involved
phenomenon and hence a platinum coating over in turbine blade casting. Development work
a base metal substrate could suffice, with the therefore concentrated on improving the high
platinum providing the necessary oxidation resis- temperature capability of palladium by alloying
tance and the base metal core providing the stiff- with refractory metals.
ness and mechanical strength needed at high
temperatures. Development and Experimentalwork
Structures utilising a platinum coating over a When the development programme com-
base metal have many potential engineering menced, no information was available on the
applications. However, there is a drawback for length of time that a pinning wire was required

Platinum Metals Rm,, 1995, 39, (3) 121


Table II

Assessment after 18 hours at 850°C in Air (Stage 1)


and 1 hour at 1475°C under Vacuum (Stage 2)
Sample Wire diameter Weight Observations
reduction, loss,
per cent per cent

Pt 0 0 No damage or metal loss


Pd 75 95 Catastrophic metal loss after Stage 2
Pd-15OhMO 7 20 Sub-surface voids after Stage 1:
all oxide vaporised after Stage 2, leaving
behind a Pd-rich surface with large near
surface voids
Pd-PO%W 16 32 Near surface voids to 1/5th of wire diameter
after Stage 1; substantial if not complete
removal of oxide by vaporisation after
Stage 2, leaving behind a Pd-rich surface
with large voids
Pd-ZOYoW 4 17 Very small weight gain after Stage 1;
(Pt coated to 5 pm) coating cracked after Stage 2

to survive within the molten superalloy during are more related to the melting temperature of
casting of directionally solidified aero-engine the alloying element, rather than to the melting
blades. In the first experiments the recession temperature of the alloy itself.
rates in molten superalloys of a number of dif- This initial work demonstrated that prospec-
ferent platinum and refractory metal wires, tive new pinning wire materials do not need to
including oxide dispersion strengthened plat- survive in the molten superalloy for very long
inum (the standard pinning wire material) were to be successful. In fact, it emphasised the impor-
compared. tance of rapid dissolution in order to ensure that
The experimentsrevealed that when oxide dis- no concentration of pinning wire material exists
persion strengthened platinum wire of diame- anywhere within the turbine blade.
ter 1.4 mm (more than four times the cross-sec- Following these melt exposure tests, the exper-
tional area of standard pinning wire) was dipped imental programme next examined the oxida-
into molten nickel-based superalloy to a depth tion properties of samples and evaluated their
of about 20 mm for three seconds, the wire com- high temperature stability under vacuum.
pletely dissolved, see Figure 4. By comparison, Temperatures and times of exposure were
smaller diameter platinum-rhodium and plat- selected following consultation with major aero
inum-iridium wires suffered significant disso- engine manufacturers. Oxidation tests to sim-
lution and reduction in their length. While a ulate different ranges of mould firing conditions
platinum-8 per cent tungsten alloy also suffered were performed at 850°C for 18 hours and at
dissolution, t h i s was at a much slower rate than 1075°C for 8 hours. The same samples were
for the other alloys, and it still retained its orig- then placed under vacuum at 1475°C for up
inal length. Full results of these investigations to one hour. Tests were also conducted in air at
are shown in Table I. Clearly there is a rela- 950°C for 70 minutes followed by 30 minutes
tionship between the melting temperature and under vacuum at temperatures of 1500 to
the dissolution rate. It may also be suggested 1550°C. Results are shown in Tables I1,III and
that the dissolution rates of the platinum alloys IV.Samples were assessed by weight change,

Platinum Metals Rev., 1995, 39, (3) 122


Table 111
Assessment after 8 hours at 1075°C in A i r (Stage 1)
and 30 minutes at 1475°C under Vacuum (Stage 2)
Sample Neight change 'Veight change Observations
after Stage 1, after Stage 2,
per cent per cent
~ ~

Pd-20%W +0.8 -1 7.4 Very minor surface blistering after


Stage 1, oxide penetration to 0.3 mm;
no deterioration in surface condition
after Stage 2 but all oxide vaporised
to leave Pd-rich surface
Pd-15YoMO -1 1.2 -28.2 Internal delamination and oxide
penetration to 0.5-0.6 mrn after Stage 1;
oxide was vaporised during Stage 2
but delamination increased
Pd-l6%W4%lr +0.1 -9.9 Surface blistering after Stage 1, oxide
penetration to 0.2-0.3 mm; most oxide
vaporised during Stage 2
Pd-1l % M o 4 % l r -1.9 -10.3 Slight surface discoloration after
Stage 1, oxide penetration to 0.2 mm;
substantial removal of oxide
after Stage 2
Pd-15%W-5%Pt +0.7 -7.5 Obvious surface blistering after Stage 1,
oxide penetration to 0.2-0.4 mm;
blistering disappeared after Stage 2,
leaving behind an intermittent oxide
layer t o a depth of 0.1-0.3 m m
Pd-1O%Mod%Pt 0 -2.9 Surface condition perfect after both
Stages; oxide penetration to 0.13 mm
was substantially stable during Stage 2
Pd-1Oo/~Mo-50/~Ta -2.1 -4.0 Surface condition perfect after both
Stages; oxide penetration to 0.3 mm
substantially stable during Stage 2
Pd-l5%W-1O%AU +1.1 -5.1 Very good surface condition after
Stage 1, oxide penetration to 0.25 mm;
substantial loss of oxide from near
surface regions after Stage 2
Pd-20YoW-1O%AU +1.2 -1 1.3 Severe surface oxidation t o depth of
0.34 rnm evident after Stage 1;
blistering disappeared after Stage 2,
leaving an intermittent oxide layer

Table IV
Assessment after 70 minutes at 950°C in Air (Stage 1)
and 30 minutes at 1500 to 1550°C under Vacuum (Stage 2)
Sample 0bservations

Pd-15YoMO Oxidation to 0.04 mrn depth after Stage 1; complete removal of oxide
layer by vaporisation after Stage 2, leaving behind a Pd-rich surface region

Platinum Metab Rm., 1995,39, (3) 123


Table V
Pinning Wire Dissolution in Nickel-Based Superalloys
(Analysis of Investment Cast Turbine Blades)
Pinning wire
alloy
Nominal concentration
in turbine blade
Platinum, Palladium,
Analysis
site I Dispersion within
turbine blade
Platinum, Palladium,
per cent per cent per cent f 0.05

Pd-l5%MO 0.21 Root 0.12


Blade 0.15
Tip 0.15
Pd-20%W 0.01 0.19 Root 0.1
I (Pt coated) Blade 0.1 0.14
Tip 0.02 0.1 1
I Pt 0.25 Root
Blade
0.36
0.1
Tip 0.27

appearance and by metallographic examination. of directionally solidified blades. The assess-


Collaboration with Rolls-Royce plc enabled ment included grain nucleation testing, evalu-
an in situ assessment to be made of prototype ation of pinning wire dissolution within turbine
alloys for pinning wire, using commercial pro- blades, see Table V, stress rupture testing, see
duction equipment and techniques, and the Table VI, and statistical evaluation of core drift
materials typically utilised in the manufacture under production conditions. Finally the

VI
TableVI
Table
Longitudinal Stress Rupture Properties
Nickel-based Pinning &mount of pinning Test Applied Sample Average
superalloy Nire used wire in superalloy. emperature. stress, size life,
wt. Yo OC MPa hours

A none 1040 145 3 52


X 0.25 4 48
Y 0.25 5 39
A none 850 500 3 79
X 0.25 5 69
Y 0.25 5 75
A Pt 0.25 1040 145 3 56
X 0.1 3 3 60
Y 0.1 5 3 62
A Pt 0.25 850 500 3 84
X 0.13 3 87
Y 0.1 5 3 92

AAisisaa proprietary
proprietary Ni-based
Ni-basedsuperalloy
superalloy used
usedfor
for directionally
directionallysolidified
solidifiedturbine
turbineblades
blades
Pd-l5%Mopinning
XX == Pd-15Y0Mo pinningwire
wire
YY = Pd-SO%Wpinning
= Pd-20Y0w pinning wire
wirewith
with 55ppm
m Pt
Ptcoating
coating

Platinum Metals Rev., 1995,39, (3) 124


proposed new pinning wire alloy was batch tested The behaviour of palladium-tungsten alloy
alongside platinum pinning wire and subjected was slightly Merent to that of palladium-molyb-
to stringent production control tests. denum alloy. Tungsten oxide is far more sta-
ble at high temperatures than molybdenum
Discussion oxide.
Oxidation testing and high temperature sta- This means that palladium-tungsten alloys are
bility testing clearly demonstrated the ability of better able to survive high mould firing tem-
platinum to survive unscathed in these arduous peratures, such as 1075°C. It also means that
environments. In comparison, palladium almost tungsten oxide is not as easily removed as molyb-
disappearedwhen exposed to high temperatures denum oxide is during high temperature vac-
under vacuum. However, there was a profound uum treatment. Nevertheless, test results clearly
improvement in the high temperature stability show that samples of oxidised palladium-tung-
of palladium when it was alloyed with particu- sten alloy exposed to temperatures of 1475°C
lar refractory metals. Molybdenum and tung- under vacuum for only 30 minutes developed a
sten additions to palladium, at levels of 15 per palladium-rich near-surface region with a pal-
cent and 20 per cent, respectively, were most ladium-tungsten core.
notable in this aspect. Furthermore, additions An improvement to the oxidation resistance
of refractory metals to palladium promoted a of palladium-molybdenum and palladium-tung-
higher degree of grain stabilisation than could sten alloys can be achieved by making ternary
be achieved in platinum, palladium or palla- additions to the alloy. Oxidation is a diffusion
dium-platinum-refractorymetal alloys. Exposure process which is primarily controlled by tem-
of palladium-molybdenum and palladium-tung- perature and exposure time, temperature being
sten alloys to temperatures of 850 and 975°C by far the more significant variable. Tests con-
in air caused far less surface oxidation than was ducted for 8 hoius at 1075°Cin air showed that
expected. Unalloyed tungsten, and especially the palladium-molybdenum alloy which per-
molybdenum, undergo rapid, if not catastrophic, formed so well at temperatures of 850 and 975°C
oxidation when exposed to these temperatures. suffered extensive oxidation at 1075°C. When
The behaviour of palladium-molybdenum was the palladium-molybdenum was alloyed with
particularly interesting; exposure to tempera- a small amount of platinum, however, the oxi-
tures of 850 and 975°C in air resulted in sur- dation resistance was much improved. Platinum
face oxidation and the formation of voids close additions to the palladium-molybdenum alloy
to the surface. These voids are thought to be clearly impart higher temperature stability to
the result of molybdenum oxide formation and what is otherwise a very unstable, volatile oxide.
volatilisation following oxide migration to the A similar improvement in oxide stability occurs
surface of the metal. Subsequent exposure to on adding platinum to palladium-tungsten alloy,
vacuum at high temperatures ensured the com- a feature which should result in an extension to
plete removal of any remaining oxide by volatil- the potential applications of this alloy to even
isation, leaving behind a pure palladium outer higher processing temperatures.
layer with a core of palladium-molybdenum.
Cleaning up the surface of the alloy by volatil- Conclusion
isation of the oxide avoids adverse grain nucle- A range of alloys have been developed for use
ation in the superalloy through oxide entrap- as pinning wire during turbine blade casting.
ment, and the material becomes very suitable The alloys are based on the addition of the
for use as pinning wire for directionally solidi- refractory metals molybdenum and tungsten to
fied and single crystal blades. Rolls-Royce plc palladium, possibly also with some additions of
have now accepted palladium-15 per cent m o l e platinum to enhance the properties further, offer-
denum alloy pinning wire for use in the pro- ing significant cost savings over traditional pin-
duction of directionallysolidified turbine blades. ning materials without sacrificing performance.

Platinum Metals Rev., 1995, 39, (3) 125


References
1 M. L. Doyle and D. R. Coupland, “Development 4 D. R. Coupland, C. W. Hall and I. R. McGill,
of Experimental Turbine Blade Pinning Wires”, Platinum Metals Rev., 1982,26, (4), 146
Johnson Matthey Technology Centre, Interim
Report, Project 171MA101, October 1991 5 C. W. Corti, D. R. Coupland, I. R. McGill and
2 D. R. Coupland and M. L. Doyle, European Appl., C. W. Hall, Proceedings JIMS-3 (1983), High
533,385; 1993 Temperature Corrosion, Transactions of the Japan
3 H. Jehn,J. Less Common Met., 1984,100,321 Institute of Metals, Supplement 351-361

. Bibliography
E. Savitsky, V.Polyakova, N. Gorine and N. Roshan, P. G. Boswell and K. Majumdar, “New Palladium
“Physical Metallurgy of Platinurn Metals”, Pergamon Based Alloys”, Johnson Matthey Research Centre
Press Ltd., 1978 Final Report, Project 82J2/2, October 1981

Platinum Group Metals in Catalysis


The 14th North American Meeting of the sentations on methane coupling),residual oil
Catalysis Society was held in Snowbird, Utah, upgrading, catalyst deactivation and reaction
from June 11th to 16th, 1995. This prestigious engineering. An unusual but refreshing fea-
meeting attracted some 1000 participants from ture of the meeting was the number of high qual-
industry and universities predominantly from ity presentations by industrial organisations.
North America. The four parallel sessions for Conspicuously absent were discussions on
each of the 5 days meant that it was impossi- homogeneous catalysis, polymerisation cataly-
ble to do more than sample the wide range of sis, biomimetics and other topics which nor-
catalytictopics covered. The meeting had a spe- mally attract considerable interest worldwide.
cial emphasis on environmental catalysis, with While new applications of the platinum group
31 oral papers being presented, and as usual metals were not much in evidence, almost a third
in this area the noble metals, such as platinum, of the papers dealt with some aspect of platinum
featured prominently. The low temperature car- group metal catalyst performance and the con-
bon monoxide oxidation activity of platinum/ tinuing importance of these materials in het-
ceria combinations was discussed by J. C. Frost erogeneous catalysis came across very clearly
from Johnson Matthey and L. Murrell from throughout the meeting. J.C.F.
ABB Lummus CresdEngelhard, while M.
Prairie from Sandia National Laboratories Palladiuni Shape M e m o r y Alloys
emphasised the dominant role of platindgoldl High-temperature shape memory alloys, espe-
titania as a photocatalyst for treating air and cially titanium-nickel-based alloys, are used in
water pollutants. industrial and medical applications because of
A slightly disappointing aspect of the meeting their unique combination of perfect shape mem-
was the lack of presentations on genuinely new ory and ductility. However, their use is restricted
catalytic materials. Many of the most interest- to temperatures around 373 K, the temperature
ing presentationsreviewed new techniques such of the thermoelastic martensitic transformation.
as NMR studies of molecules in zeolites to probe There is now a need for shape memory engi-
acidity (J.Haw from Texas A & M University) neering alloys with higher temperatures for use
or electron holography in electron microscopes as actuators in motor vehicles, aircraft engine
which allows the 3-dimensional interior s m c - and pipe couplings, and titanium-palladium
ture of nanoscale particles to be examined; this alloys with a martensite start temperature of 823
was discussed by A. Datye and L. Allard from K may be suitable.
the University of New Mexico. Other develop- Now, researchers from Japan have studied the
ments of note included the detailed work on means to improve the characteristics of these
membrane reactors and particularly the use of alloys (D. Golberg, Y. Xu, Y. Murakami, K.
membranes to control the rate and position of Otsuka, T. Ueki and H. Horikawa, Muter. Len.,
mixing of reactants in hydrocarbon selective oxi- 1995,22, (5,6), 241-248). UsingTi,,Pd,,,Ni,
dation, reviewed by M. Harold from Du Pont. ( x = 10, 15, 20) alloy high temperature tensile
There were sessions on surface science, cata- tests at 293-858 K were carried out. They found
lyst characterisation, sulphide catalysts, hydro- that reversibly transformingthe as-rolled marten-
carbon conversion, acid catalysts, zeolites, the sitic phase and annealing it below the recrys-
evergreen topic of syngas formation and reac- tallisation temperature improved the shape
tions, selective oxidation (with only a few pre- memory characteristics of this system.

Platinum Metals Rev., 1995, 39, (3) 126

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