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c) Relays
Metering (Voltage and Energy)
Metering (Current & Energy) Protection
For sensing the fault and give command to
breakers to isolate the faulty circuit.
For i) Indication of Status
ii) Annunciation of the fault
iii) Operation of breaker for isolation of
faulty circuit.
5. A.C.System for
LT 3phase, 400V
supply
a) Station Transformer
11KV/400V.
b) A.C.Panel
To feed L.T-3Ph. 400V Supply for
i) Auxiliaries of breakers & Transformers.
ii) Yard & Control room lighting
iii) Supply to battery charge
Control of A.C.Supply
6. Housing a) Yard & Structures
b) Control room
To house equipments with required
horizontal and vertical clearances.
To house indoor equipments like
D.C.System, D.C. & A.C.panels etc.,
1. SUBSTATION EQUIPMENT AND THEIR FUNCTIONS
- 2 - T & SS Training Institute, Madurai.
LAYOUT OF SUBSTATION
!A single line diagram called the Schematic layout of Sub-Station should
be available, showing the arrangement of the above equipments.
!A typical layout of a 230 / 110KV Grid station and that a 110/11KV Radial
station are shown in Fig. 1 & 2 below.
!Based on this single line diagram detailed Electrical layout, drawn to
scale showing the Plan and Elevation of the Sub Station arrangement is
prepared.
!A civil layout for the lands acquired for the installation of the substation
will also be prepared, wherein the Electrical layout will be incorporated in
the specified location, showing, Road, control room, Quarters and other
civil amenities.
!In this detailed Electrical layout, the required clearances, Height of
structures, space occupied by equipments etc., will be clearly marked so
that the Erection Engineer will carryout erection works and installation of
equipments accordingly.
Fig. 110 KV/11KV Major Substation Layout
- 3 - T & SS Training Institute, Madurai.
230/110KV Substation(Main and Transfer Scheme)
- 4 - T & SS Training Institute, Madurai.
FUNCTIONAL EQUIPMENTS
BUS BARS
The Purpose of bus bar is to receive the Power and feed to the concerned equipments.
Types : Strung Bus & Rigid Bus
Strung Bus : The Conductor (ACSR) Strung between the two ends of Sub Station
through Disc. insulators and Gripper sets.
Rigid Bus : Aluminium tubes erected and Pedestal insulators over pedestal support
structure.
Points:
"!The Main Bus will be of strung bus and the feeding arrangement to equipments
will be Rigid bus.
"!The insulators should be cleaned and checked for any breakage, cracks and to
be replaced.
"!Since the bus bars are heavy current carrying parts, tightness of the clamps to
be checked to avoid glow.
"!The Pedestal Insulators may be Polycone insulator (or) 33 KV rated Foot type
insulators conceded.
- 5 - T & SS Training Institute, Madurai.
POWER TRANSFORMER
This is the Main Equipment of Substation.
#!The Purpose of Transformer is Transmission of Power from one voltage
level to the other required voltage level, with negligible losses.
#!Reduction to the required voltage level.
#!The drop in voltage in the system is compensated by tappings.
INTERNAL ACCESSORIES:
The transformer mainly comprises of Magnetic core and windings wounded for
the 3 phase. Each phase will have a Primary and Secondary winding, wound according
to the voltage for which it is put into use. The core and winding Units are placed in a
Main tank and filled with Transformer oil.
• The transformer oil is for insulation and cooling purpose.
• The leads from the winding are brought out through the bushings for
external system connections.
• The three phase windings on Primary will be connected in DELTA & the
Secondary in Star as shown below:
- 6 - T & SS Training Institute, Madurai.
Delta Star
Three separate windings
of each phase will be
connected in the form of
Delta as below:
Here, each phase
winding gets the line
voltage (HT or EHT)
directly and there is no
neutral.
The three windings of the transformer may be connected in star as
shown below:
In this type of connections, between two lines two phase windings
are connected. The advantage is that we get a neutral point ‘N’,
Since the phase voltage is less than the one voltage, the level of
insulation required for winding is less when compared to Delta
connection (where phase and line voltages are same)
R -N, Y -N, B -N are called phase voltage (V phase)
!The Operation should be free by proper lubrication and by treating the fixed and
moving contacts with Petroleum Jelly.
!The close/open should be done from Ground level. The operating Rod should be
earthed safely.
!The isolator may be hand operated (or) it can be motor operated using A.C.
Motor with reduction gear & cam arrangement with limit switches, to stop the
motor at the end of closing/opening without overshoot.
!The Motor operated mechanism will also have the de-linking arrangement to delink
motor & gear mechanism and perform the hand operation in case A C Supply
fails.
b) BREAKERS:
The main purpose is:
"!To break the load current or fault current
"!It should be capable of quenching the arc quickly & effectively arising
due to interruption of heavy current.
"!The rating of the breaker should be well above the FAULT LEVEL of
the substation, so that the breaker is capable of breaking the
- 11 - T & SS Training Institute, Madurai.
maximum fault current due to 3phase FAULT that may occur near.
The rating is defined in MVA and is called as “RUPTURING
CAPACITY”
"!The time of opening should be fast. Modern breakers are as fast as
to open in 2 cycles (ie) in 0.06 secs.
TYPES OF BREAKERS:
The breakers are classified according to the Medium by which arc is quenched.
a) OIL CIRCUIT BREAKER ( OCB) : Oil is used for quenching as well as for
insulation since metal tank is used.
b) MINIMUM OIL CIRCUIT BREAKER ( MOCB) : Oil of small quantity is used for
arc quenching only.
c) VACUUM CIRCUIT BREAKER ( VCB) : Arc extinguished in VACUUM
d) GAS CIRCUIT BREAKER (GCB) : SF6 gas is used as the
medium for quenching arc.
Ratings
Type :12PVE 20
Rated System Voltage :11Kv
Highest system Voltage :12KV
Rated Frequency :50HZ
No. of Poles :3
No. of Breaks per pole :1
Rated Normal Current :400/800/1250A
Rated Symmetrical breaking :20KA
Peak Making Capacity :50KA p
Rated Short Time Current for
3 Sec :20KA
DC Component :50%
Rated Power Frequency
withstand voltage for 1 min :28/35KV
Rated Impulse Withstand
voltage at 1.2/50micro sec .:75KVp
Motor Voltage :110/220v AC/DC
Coil Voltage :24/30/110/220v DC
polish with sand paper. then measure the dimension of stationary contact. When the wear
becomes 3 mm or over replace the contact with a new one. Apply thin coat of HITSLUBE 280
Grease to the contact.
2)Moving contact: When it is degraded by large current interruption remove it and polish with
sand paper. Apply three coat of HIT ALUBE 280 Grease to the contact.
- 13 - T & SS Training Institute, Madurai.
3) Arcing contact: When the surface is found- uneven, polish the surface with a smooth out file.
Measure the dimension of arcing contact, when the amount of wear becomes 2 mm or over,
replace the contact with a new one. Apply thin coat of HIT ALUBE 280 grease to the contact.
4)Insulation nozzle and insulation cover: The nozzle and cover can be removed together with
the moving contact. Use wiper to clean up the interior and exterior. Measure the inner diameter
of the nozzle. and cover. When the dimensions are enlarged by 1 mm or more, replace it with a
new one. “
5)Absorbent: Remove the conductor and take out the absorbent case. Replace the absorbent
with a new one. Exchange it quickly just before vacuum drying. Don’t expose it to the open air.
6Operating cylinder : Remove the cylinder cover. Inspect gaskets. Apply grease to he operating
piston guide, main valve guide, main valve rod, pilot valve and operating piston.
7)Operating cylinder: Remove the oil plug and oil. Then supply new oil to the position of oil
plug. When drained oil is found contaminate, disassemble and check the oil dash pot.
8) Operating mechanism: Check Pins, Links, Levers, operating rod and split pins check nuts
and lock plates for possible looseness. Apply Hit lube 280 grease to pins.
9) Closing Link Mechanism: Clean up and apply thin coat of HIT ALUBE 280 grease to the
hook, pins and roller. Check the state of hook arrangement under both closed and open position.
10) Electro-magnetic valve: When the lever is pressed with fingers, the hook is disengaged.
Clean up and apply a turbine oil to the hook. Check nuts and bolts for looseness. Check the split
pins.
11) Airing valve: Contact a hose to the discharge part and use a measuring cylinder to measure
the discharge amount under water. The measured valve should be 300 to 700 Cg/min at the air
celled to 15 Kgs. cm.
12) Auxiliary switch: Check the contacts; check terminal for tightening. Apply a thin coat of
grease to the pin.
13) Pressure gauge: Clean up and calibrate.
14)Pressure switch :Setting pressure rise or reduce according to whether the
adjusting screw is turned clockwise or counter clock wise. Check the operating
pressure.
15)Trip-free contractor: If contacts are considerably uneven, repair them using a smooth
out file or sand paper.
- 14 - T & SS Training Institute, Madurai.
QUARTERLY “CARE”
Q.1. External Cleaning of Insulator Prior to monsoon and as & when Shutdown is
available or deposits are too thick. Dust / Dirt to
be removed.
Q.2. Switch cubicle cleaning Open the switch cubicle & Remove webs/ dust.
Q.3 Check wiring connection in
switch cubicle
Check wiring connection Tightly secured. Check
healthiness of relay, Contactors, Etc.
Q.4. Compressor Check & Compare the Running Time.
Q.5. Compressed Air Plant Maintenance to be carried out as per instruction
manual check for any leakage, check oil leakage,
check for alarm, non Return valve to be opened &
$! Overheating.
$! Warn arcing contacts large
No.of operations
(Refer Manual)
$! Clean & Lubricate contact
surface in stipulated manner.
Reassemble and check
resistance.
$! Refer instruction manual for
the no. of operations versus
fault current. For further
guidance please contact
nearest ABB office.
G) Single Pole
operation (pole
Discrepancy).
$! Electrical of Mechanical
Fault in operating Device.
$! Locate Faulty pole. Check
Driving Mechanism. As well as
Magnetic ventiles.
$! Check Electrical Circuit.
- 16 - T & SS Training Institute, Madurai.
TROUBLE SHOOTING CHART FOR COMPRESSOR
Type of condition Possible Cause Recommended corrective
Measures
A) Compressor
Frequently runs or runs
for A longer duration.
Leakage in
$! Pipe Line Joints.
$! Audible leakage in
Circuit Breaker.
$! Replace / Repair leaky
joints.
B) Compressor Fails to
start or motor gets
overloaded.
$! Non return valve.
$! Not Working.
$! Replace Non return valve or
springs of Non Return valve
or clean and refill.
C) Oil Contamination in
pressurized air system.
$! Dirty Oil/ Oil Level low.
$! Cylinder and
intercalating dirty.
$! Change Oil, Fill correct
Grade of oil up to maximum
level in the oil level indicator.
%!C.T. Ratios
of say 600,
300,
150/1Ampere or 5 Ampere will be available for usage. It is defined as :
Ratio available :
Ratio set at :
%!C.T. will also have a small burden (say 30 VA) to connect meter or
Relay loads.
%!C.T. Secondary should never be open – circuited.
c) RELAYS:
3 O/L and 1 O/L Relay Scheme for Transformers and Breakers
and Differential Relay for Transformer only
"!C.T. Ratio selection - % Current setting in relay & time lever setting in relay
"!E/L Ralay – 40%
- 20 - T & SS Training Institute, Madurai.
D) METERING:
Rating of meters used – 110 V, 5Ampere
Deviations of usage from this Current rating (or)Meter dial, will result in adoption
of Multiplying factor.
1. Voltmeter - 110VOLT Meter Directly Dialed for 11KV to measure 110
voltage, as fed by 11KV/110V P.T.
2. Ammeter - 5 meter dialed for 300A , connected to adopt
300/5 A C.T. If connects to 600/5 A C.T. then MF=2
3. Energy - Meter is 110V – 5A connected to 11KV/110V
P.T. of with C.T. of 300/5A, Then energy in
11KV system will be Reading x 6000 units.
E) D.C. SYSTEM :
1. The D.C. system provides reliable DC Source to operate the protection system in
Case of FAULT.
2. 30Volt (15 cells) of 64 AH will be used.
Points:
"!2 Sets of 30V battery will be used, one set for control of feeders and the other
set for protection of feeders.
"! At Normal condition charger will supply small DC loads & feed charging current
to Battery Heavy trip coil currents supplies by battery.
"!The battery should be kept on wooden stand over insulated pedestal.
Maintenance
1. The cell voltage should be around 2 VOLTS & Specific gravity of Electrolyte
1200/270c
2. Battery should be on trickle charge continually. If drained due to continuous
tripping it should be put on quick charge & brought to the level.
3. To be tested daily for leakage is detected & for catering of load.
- 21 - T & SS Training Institute, Madurai.
4. If positive or negative leakage is detected, the faulty section to be isolated &
rectified.
5. Battery room should be free of dust ,fire etc & properly ventilated.
PROTECTIVE SCHEME:
a) FEEDER PROTECTION :
The Protective scheme consists of
"!Sensing by C-Ts and feeding to relays
"!Activation of relay and closing relay contacts
capacity is also not possible , additional substation in load center will be erected.
!The feeding of loads are monitored by substation attendants as well as
monitoring by temperature indicators installed in the transformer (Oil and
Winding) . Adequate measures has to be taken if oil alarm comes by shedding
some unimportant loads.
!Capacitor banks will also be erected in SS in order to improve power factor to
unity, so that increased M.W. loading can be resorted to.
2) TAP OPERATION
%!Since the sub section in the sending end of power to the load
pockets, it is necessary to maintain constant voltage at the
secondary, irrespective of voltage received on HV side. This is
done by providing On Load Tap Changer.
%!A diagram of tapping coil arrangement with Main primary coil with
preselector AND Selector contacts and also its On load
operational features sequence are shown in the two figures
enclosed.
DECISION OF CLEARANCES
The Decision for electrical clearances depend upon the following factors
a) Out door or Indoor b) Attended or unattended
c) Insulating medium e) Rigid or flexible buses
Taking into the above factors, the required spacings & clearances are
arrived at based on
i) System Reliability consideration
ii) Safety to personnel consideration
The spacings and clearances requested for a sub station are
- 24 - T & SS Training Institute, Madurai.
"!PHASE TO EARTH CLEARANCE
"!PHASE TO PHASE CLEARANCE
"!GROUND CLEARANCE
"!SECTIONAL CLEARANCE
"!BAY WIDTH TO HOUSE EQUPMENTS OR FEEDER TAKE –OFF
The Decision made as such is shown in a sample
diagram as below.
STANDARD CLEARANCES ADOPTED IN PRACTICE
a)Min clearance for outdoor equipments rigid conductors in air for an attended station
(– “in mm”)
SL. VOLTAGE PH-PH PHEARTH
GROUND
CLEAR
SPACING FOR ISOLATORS
W/O A-H WITH A/H
1. 230 KV 3350 1675 5485 3350 3960
2. 110 KV 1675 1000 4570 2135 3050
3. 66 KV 1220 750 4570 1525 2135
4. 33 KV 915 610 3660 765 1220
5. 22 KV 610 460 3660 765 1070
6. 11 KV 460 305 3660 610 915
7. 0.4 KV 380 305 - - -
- 25 - T & SS Training Institute, Madurai.
b) SECTIONAL CLEARANCES in “MM”
1. 230 KV - 4270 MM
2. 110 KV - 3350 MM
3. 66 KV - 3050 MM
4. 33 KV & 22 KV - 2740 MM
5. 11 KV - 2590 MM
c) BAY WIDTH “IN METRES”
1. 230 KV - 12.2
2. 110 KV - 9.5
3. 66 KV - 7.0
4. 33 KV - 4.5
5. 22 KV - 3.8
6. 11 KV - 3.5
d) CLEARANCES FOR INDOOR SS
SL. VOLTAGE PH – PH PH – EARTH
1. 33 KV 360 220
2. 22 KV 240 140
3. 11 KV 180 115
CONCLUSION
The sub station forms part & parcel of the power of the power system net
work. The essential equipments installed in a sub station, with the operation and control
features are explained in detail which will provide practical utility information
T & SS Training Institute, Madurai. - 26 -
2. CIRCUIT BREAKERS
1. INTRODUCTION :
In low voltage circuits, a switch is used for
opening and closing and a fuse is used for over current
protection. For high voltage circuits (say from
11KV upwards) isolation of the circuit is done by
circuit breakers for switching and protection.
A circuit breaker is a current interrupting device.
2. NEED FOR A CIRCUIT BREAKERS:
At abnormal conditions such as faults and
short circuits the currents are high and they should
be interrupted automatically with in a short time. The
fault currents can damage the equipment and the
installations, if allowed to flow for a longer duration.
In order to avoid such a situation, protective relaying
associated with switching device is provided in the
power system. The protective relays will sense the
faults and break the circuits by means of circuit
breakers.
3. CIRCUIT BREAKER’S COMPONENTS:
In general a circuit breaker comprises of
1. A set of fixed and moving contacts.
2. An operating mechanism for making/breaking
of the contacts.
3. An arc extinguishing chamber with medium
to extinguish the areinside.
4. ARC FORMATION:
An arc is formed while the high quantity or
current are separated due to fault conditions.The
formation of an arc is caused by a column of ionized
during closing.
The stored energy type are called independant
operating mechanism as they are independent of
continuity of power supply or skill of the operator. In
such mechanism the energy required for closing is
stored in a charged springs or in compressed air -
hydraulic oil.
They can be classified as
1. Spring opened, spring closed mechanism
2. Solenoid closed, spring opened
3. Hydraulic mechanism
4. Pneumatic mechanism etc.,
Spring Operating Mechanism of CB:- The
closing springs charged by rotating the cam which
is linked to a system of ratchet gears. The rotation
is carried out manually by a handle or through an
electric motor. The cam developing on roller compresses
the closing springs. At the end of the stoke
the loading cam frees itself from the roller. The motor
stops through limit switch. The closing spring
held by a latch / hook.
To close the Circuit Breaker, release the latch/
hook using either the control handle or the closing
coil supplied by the station battery with a load of
atleast 300 VA through the dragging latch/ hook,
the closing springs transmit their stored energy to
the lever and its shaft. The latter, acting on lever,
closes the Circuit Breaker and loads the opening
springs at the same time. The position of circuit
breakers closed and opening springs loaded is ensured
by another latch/hook. The control mechanism
is now ready to carry out the opening/ tripping
operation. The closing springs charging is possible
by closing the limit switch of the motor or manually.
To open/ trip the circuit braker disengage the
opening hook/latch by means of control handle or of
trip coil.
In closing operation the mechanism force will
be transmitted to the main shaft assembly through
the ratio linkages and in turn bell crank connected
in main shaft will push the contact spring, insulated
drive rods and moving portion of interrupter upto the
point of contact touching. After the contact touch
the main shaft moves continuously towards the end
of the stoke, further compressing the contact springs,
upto the level to give enough contact pressure.
During the closing movement the opening spring
together until the point of contact separation is
reached, after which the drive is maintained by the
opening spring along the full stoke.
TROUBLE SHOOTING MECHANISM :- The circuit
Pnemo Hydraulic Operating Mechanism:- The main feature of this type is the closure and holding of the
breaker provided by oil pressure. The tripping of the circuit breaker is provided by short travel compression
springs provided in jack casing whose permanent energy is available at all times.
The energy required to close the breaker is stored in two accumulators, one main and one back up.
Each accumulator consists of a cylinder, a piston and pressurized Nitrogen. The energy for actuating the
closing mechanism of the beaker is transmitted hydraulically to the rotating jack through the oil medium from
the Nitrogen gas stored in the accumulators by partial expansion of the gas.
The aeroshell oil is maintained at high pressure in the accumulators (300 to 350 KSCM). The pressure
built by motor driven hydraulic pump in the accumulators. The Jack piston can be moved with high pressure by
opening of hydraulic valves and letting in the hydraulic oil form the accumulator into the cylinder. This movement
is utilized to operate the links so as to close the Circuit breaker contacts.
During opening the high pressure oil acts on upper area of piston and opening stroke is obtained.
Performance of the breaker tested with the following readings.
1. Pre inflated pressure / Tripping pressure Kg / CM2
2. Time taken by the pump motor to build up working pressure Sees
3. Pump motor stopping pressure Kg / Cm2
4. Steady working pressure Kg/ cm2
5. Pressure at which the low pressure lamp goes off kg/ cm2
6. Pump motor starting pressure Kg / cm2
7. Pressure at which the low pressure lamp comes on Kg/ cm2
8. Pressure observed after one closing Kg/ cm2
9. Dip in Pressure on closing the breaker Kg/ CM2
10. Time taken by the pump motor to build up this dip in pressure Secs.
Operating Mechanisms
Types of Operating Mechanism
1) Spring operated Mechanism
2) Compressed air Mechanism.
3) Hydraulic operating Mechanism.
4) Solenioid Closing Mechanism
T & SS Training Institute, Madurai. - 30 -
1. SPRING OPERATED MECHANISMS.
General description
The operating mechanism consists, in principle, of
a battery of springs, which are charged by a motor
(by hand cranking also) with gears and a control
mechanism for carrying and opening operations.
Maintenance
a) General:
Work on operating mechanism should be
carried out only when the springs are in discharged
condition and the circuit breaker in open
position.Clean the operating mechanism whenever
required and, if possible, twice in ayear. Pay special
attention to the auxiliary switch contacts and the
terminal blocks for any possible loose contacts
etc.The operating mechanism is to be lubricated with
recommended lubricants.The brand of inbricants, periodicity
of lubrication and the parts that are to be
lubricated are to be followed as per the maintenance
manual of the circuit breaker. Check I.R. value of the
motor and circuits once in a year.
negative plate will consist of spongy lead and that of positive will consist of lead peroxide.
As a result of interaction of electrolyte with the atoms of lead of negative plate, some of
the lead atoms become ionized and two charge positive ions of lead pass over into the electrolytic
solution. This leaves the surface of the negative plate charged, with two electrons by each atom
of lead that passes into solution. Therefore, negative plate becomes charged negatively in
relation to electrolyte, similarly, the positive plate is charged with four charge positive ions of lead.
When the plates are connected by means of some conductor, the cell begins to
discharge. The electrons on the negative plate passing into conductor and forcing free electrons
in the conductor matter into the positive plate. the positive ii) ns of the positive plate attract the
free negative ions of the conductor. There is a flow of electrons from negative plate to positive
plate and thus there is a flow of current from positive plate to negative plate.
Each atom of lead of negative plate gives up two electrons. these two electrons pass into
positive plate where they combine with the four charge ion of lead (Pb++) to become two charge
ion of lead (Pb++). These two charge ion of lead enters into electrolyte reacts with two charge
negative ion of acid radical (SO 4--) and from a molecule of lead sulphate. This lead sulphate is
deposited in the form of small crystal on the positive plate. At the same time water is formed near
the positive plate. the process is expressed a below:
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PbO2 + 4H+ + SO4
-- + 2e - ® PbSO4 + 2H2
At the negative plate, as soon as the electrons move away from the negative plate a two
charge, positive ion of lead which is near the negative plate combines with the two charge
negative ion or an acid radical to form a molecule of lead sulphate. This is deposited in the
negative plate.
Pb++ + SO4
-- - 2e- ® PbSO4
Thus carry two molecules of sulphuric acid, one molecule of lead peroxide and one atom
of lead will produce on discharge, one molecule of lead sulphate on each plate and two
molecules of water at the positive plate. the substance formed have a smaller reserve energy and
hence formation of substances with lower energy level releases energy. Thus chemical energy is
converted into electrical energy.
During charging positive terminal of the source of electrical energy connected to positive
plate of the cell and negative terminal with the negative plate. when negative source of electrical
supply sends a current through the cell, electrons are moved out from positive terminal, the
positive plate due to difference of electrons, the lead sulphate will undergo oxidation to lead
peroxide as below:
PbSO4 + 2H20 -2e- ® 4H++ + PbO2 + S04
-
Simultaneously two electrons will move into negative plate and an atom of lead is formed
as below: PbSO4 -2e- ® Pb + SO4
-
The hydrogen ions of positive plate combine with sulphate radical and from molecules of
sulphuric acid. Hence during charging the specific gravity of electrolyte increases and during
discharge the specific gravity decreases.
After all the lead sulphate is converted into lead peroxide and lead, it is called that the cell
is fully charged. If the charging is continued, the electrical energy supplied to the cell will then be
spent to dissociate the water into hydrogen and oxygen.
2H+ + 2e- ® 2H
O--- 2e - ® O
The dissociation of water is noticed by an abundant evolution of gas at both plates. This
gassing or bubbling is a sign of completeness of charge. The above will explain the principle of
operation of an lead
3.Components of lead Acid cell :
a) Container: Jars of lead acid cells are made of ebonite moulded plastic, ceramics,
glass and wood lined with lead sheet. Main criteria is that the container should be acid
proof. Normally ebonite is made out of rubber 60% and sulphur 40%. Enough space
will be left at the bottom for active material to fall down prevent it from touching the
plates.
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b) Cover: Cover will be made out of ebonite with three or four holes in it to take out
positive and negative terminal. Vent for gassing and for pouring acid or distilled water
to make up level and vent for fixing acid level indicators.
Electrolyte:
Battery grade sulphuric acid at specific gravity 1200 is used. Battery grade sulphuric acid
should have a purity of 99.94 percent at specific gravity of 1830 Kg/m3. Electrolyte of 1200 is
prepared by having distilled water in a glass jar and pouring acid in small quantities stirring the
electrolyte continuously. As heat will be generated during mixing, mixing should be done slowly,
Water should not be mixed with acid.
Distilled water used for preparation of electrolyte should have a pH value of 6.6.
Chemically pure water will have a pH value of 7 and when it is less it is acidic and when it is more
it is basic. distilled water prepared from DM water plant or distilled water plant alone be used (or
batteries. It should be kept in a clean container with stoppers and handled in clean vessels kept
separately for this purpose.
Separators:
To prevent buckling of plates, positive and negative plates are held together tightly.
Separators are provided in between both plates. Separators should have insulating property
porous enough to allow gas bubbles to pass through and inactive to acid and lead. Separators
are made out of wood, hard rubber, glass fibre, micro porous plastic materials, perforated vinyl
plastics and perforated allotted ebonite. Separators will be micro porous and also will have slot to
permit gases to travel to the top of the plates. Bi-plast separators made out of vinyl chloride has
been found to have sufficient mechanical strength, very high chemical stability and good electrical
property. Perforated ebonite is also used as spaces along with other separators to enable large
volume of acid to have access to plates. ‘
Felted glass fibre separators are used to prevent positive active materials from getting
dislodged from plates. Positive plates are normally wrapped in glass fibre cloth and other type of
separators are placed on sides. This prevents shedding of positive materials and hence
enhances the life of the battery.
Positive plates:
Positive plates are made out of lead antimony alloy. They are moulded as grills with
packet for holding active materials. Grills are moulded in steel form box with molten alloy at a
temperature of 400 - 450C. The grills are filled with active materials prepared of lead powder and
litharge. Expanders such as lamp black, oak flour, barium sulphate, cotton lines are added to
avoid possibility of shrinkage and hardening. The plates are jointed together into a group by
connecting the top of the plate by a bar and lug is taken out for terminal connections.
After assembly, the positive plates are given treatment forn1ing and they become dark
chocolate brown in color.
- 42 - T & SS Training Institute, Madurai - 7
Negative plates:
Negative plates are also made in the same way but they will be lighter in design and will
be filled up with sponge lead. Even lead plates are used as negative plates. Groups of negative
plates are held together by a bar and terminal similar to positive is taken out.
Positive and negative plates are held together closely to minimize the internal resistance
of the” cell. Positive and negative cells are interleaved with separators and spacers in between to
prevent shorting of the battery. Further tight packing prevents buckling of the plates.
Charging of batteries:
Batteries are received in dry state. Battery when received is checked for any cracks in the
container, damages to terminals, covers etc. The inside of the battery is cleaned well and
removed, for dust by blowing air through a blower at slow rate. The cells are assembled as
suggested by the supplier. Positive terminals of the next cell is connected to the negative of the
cell and thus entire terminals arc connected. Before connecting the terminals are cleaned with
sand paper or smooth file to remove the oxide coating. Then thin coating of Vaseline or petroleum
jelly is applied and connectors are put and bolted together.
Then acid of approved specific gravity pored in slowly in all the cells. The cells are
allowed to absorb the acid for 12 to 24 hours. At the end of 24 hours charging is commenced.
Before charging, the charge should be checked. The D.C. voltage of the charger should
be that of battery. The charger is switched on after putting correct size of fuses. Positive and
negative of the charger should be identified. If wires are connected to the terminals and positive
and negative leads are put in water and kept at a short distance, say 50 mm active bubbling will
occur, in positive and dull bubbling will be occur in negative.
Positive and negative can be identified by connecting it to a moving coil voltmeter, if the
polarity’ is wrong, the meter will kick reverse.
Another way is to take a big potato and cut it into half. Insert the positive and negative
leads 50 mm apart. When supply is switched on, the potato around positive terminal will charge
brown due to the action of released hydrogen from the water in the potato with the carbohydrates
of the potato. No such thing will occur in negative.
After identifying the terminal, the positive of the charger is connected to positive of the
battery and negative terminal of the charger to negative terminal of the battery.
Charging should be done strictly as per the instructions of the supplier. The charger may
be switched on and charged at the current specified by the supplier. Battery log book is opened
and hourly readings of charging voltage, current are recorded. Every four hours voltage and
specific gravity of the cells are noted. As there will be effective gassing in the cells, all the plugs of
the cells should be removed to avoid development of pressure inside the cell. Fans in the battery
room should be kept operating continuously. This is very important during the last phases of
charging. The temperature of the electrolyte of the cells should be noted every hour and it should
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not exceed 40°C because of danger of plate buckling. If is reaches, the charging should be
stopped and cells are allowed to cool and then started.
While nearing the completion of charge it is necessary to examine all the batteries and
make sure that gassing begin simultaneously in all the cells and with the same intensity. Density
of the electrolyte will rise slowly initially but rapidly at the end. When the battery is fully charge,
the specific gravity would have reached 1200 to 1240 and cell voltage to 2.4 volts. When all the
cells have reached this level it is allowed to continue for four hours then charging stopped.
Charging should 15e done continuously without break unless for extraneous reason.
When charging with M.G. set a reverse power relay should be provided to prevent
running of the generator as motor or when A.C. supply fails or voltage goes down.
After completion of charging, the cells should be cleaned well with cloth soaked in
distilled water to remove all the acid particles settled on the cover and sides of the cells.
Then first discharge is commenced by connecting the battery through a switch fuse,
ammeter to a resistance box of micrometer or water rheostat or a battery of bulbs or carbon
lamps. Discharge is adjusted according to the capacity of battery. Voltage, current, cell voltage,
specific gravity are measured every 15 Mts. when the cells are reaching 1.8 volts and specific
gravity 1700 to 1800. At this, stage discharging is stopped.
The level of the electrolyte is adjusted by adding distilled water or acid according to the
specific gravity of the acid in the cell to bring the level of the electrolyte to the same level and also
specific gravity to same value.
Then second charging is commenced in the same way as was done earlier and the
battery is brought to full charge.
Thus the battery is charged four times and discharged three times. During initial charging
all the parts of the plates may not get full chemical reaction due to bubbling, un-equal acid
specific gravity at various places, impurities in plates etc. To provide the plates uniform chemical
transformation charging and discharging are repeated.
Thus after three operation all parts of the cells would have received equal chemical
reaction and buckling and shedding of plates will be minimum at a later stage.
Trickle charging:
A battery already in fully charged condition is maintained without deterioration by trickle
charging. due to impurities in plates and surface leakage, the battery will be draining slowly and
up to make up that, battery is charged at I mA per amp. hour of the battery. Also the charger will
meet the continuous load of the battery. This will maintain the battery at fully charged condition.
Quarterly quick charging:
Once in every quarter, the battery should be a given quick charge at the rate specified by
the manufacture till all the cells pass well and the cell voltage comes to 2.4 V to 2.6 V and kept at
that level four to five hours.
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Battery room:
Battery room should be well ventilated with good illumination and situated in such a
location that no fumes can come into contact with any electrical plant. A cut out should be
provided near the battery terminal to protect the battery from short circuit etc.
Battery room should be provided with two number exhaust fans to exhaust fumes
outside. Second one will act as stand by as acid fumes will affect the windings of exhaust fan and
get repaired often.
!"2 Nos. Hydrometer,
!"2 Nos. thermometers,
!"cell testing voltmeter,
!"inspection lamp,
!" rubber gloves,
!"rubber apron
should be provided in the battery room.
Cadmium test strip or rod should be provided in each battery room. This electrode is a
round cadmium rod about 6 mm in diameter that is soldered to a copper rod. The end of the
electrode is placed in a PVC tube provided with holes for the access of electrolyte. PVC tube will
also prevent electrode coming in direct contact with plates. Before use cadmium electrode should
be immersed in electrolyte with a density of 1200 to 1250.
To measure the potential of the positive plates the cadmium electrode, connected to one
of the terminals of the voltmeter is immersed in electrolyte, the other terminal of the v6ltmeter is
being connect to the terminal pest of the positive plates of the cell. The potential of the positive
electrode will be around 2.20 volts. The potential of the negative electrode is measured similarly
and will be around 0.2V. The sum will give the total potential of the cell.
INSPECTION AND MAINTENANCE OF BATTERIES
Battery should be inspected daily in open type cell with Glass container the following
points to be observed.
1. Color and Touch of Plates :
Positive chocolate brown Negative – Bluish gray.
Positive smooth greasy feels, negative smooth feel
Neither should be harsh nor metallic under brand now.
causes the hydrometer reading to be misleading. It tends to irregular working of the plates. It
could be overcome by circulation either thorough stirring up with a paddle or blowing up with an
air pump.
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Impure Meter :
Contamination of electrolyte by adding impure water is a common trouble. If the water
contains lime this will crystalline some of the acid and reduce the specific gravity with a
characteristic formation of lime crystal. If the water contains chlorine the positive plate will have
depreciation. If the water contains iron this local action resulting in self discharging of the plate
even when not doing useful work.
Reversed Cell:
Because of this the cell capacity falls lower and lower until its voltage falls to zero early
on discharge for the reminder of the discharge it is recurring as charge in the wrong direction.
The current in amperes discharging from the rest of the battery. For example if a battery be
discharging at 20 Amps. And one cell falls to Zero Volts, the cell will be charged for the rest of the
discharge at 20 Amps in the wrong direction.
Reversed Battery :
It is due to shear mistake or bad luck. It is to say if the negative instead of positive
terminal of the battery is connected with the negative of the charger. Another possibility is the
wrong coupling of row forming the complete battery. In most cases, the plates are ruined or initial
charge of the battery is commenced and the fault discovered within 12 hours, than the plates may
be recovered. If for a longer duration of charge, say, 50 hours, the positive plates will be
depreciated and negative plates be wrecked. Buckling due to continuous overcharging and
sulphation due to continuous under charging with also take place.
Weak Cells:
Weak Cells should be immediately examined for any possible short circuit or metallic
contact between positive and negative plates. Short circuit should be removed and the cell
should then be given special additional charge by taking it out of circuit and putting back again
after recharging. Continuous presence of a weak cell in battery may sometime cause the
individual cell to reverse its polarity. Rectification of weak cells in time is therefore important.
The replacement of a weak cell or any maintenance of the station battery requiring disconnection
of the cell should always maintenance of the station battery requiring disconnection of the cell
should always be done by availing a total shutdown or suitable bypass clip on connection to short
circuit the cell should be established before attempting to cutout the cell.
PROBLEMS IN BATTERIES
Problems in batteries could be classified under the following categories :
A. Positive :
Buckling
Sulphating
Disintegrating
Corroding
Breaking up
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B. Negative :
Paste blowing
Premature gassing
Paste shedding
Paste sulphating
Paste contracting
Reverse polarity
Hydration
the following:
a). Apply correct quantities to the mea suring element.
b). Select the correct phase for the tripping command.
c). Change the distance step according to the
distance of fault from the relay location.
d) Act as a back -up to the measuring element.
Zone of protection:
To ensure correct co-ordination between
distance relay in a power system it is customary to
choose a relay impedance setting of 80% of protected
line for the 1st zone. This is to provide a margin
against possible over reach which may be caused
by transients C.T.P.T. and line parameter errors.
The II zone covers the whole Iine plus 50% of the
shortest Iine. The III zone is set to cover 25% of the
largest 3rd line. The II & III zones are time delayed
depending upon the system requirements fig. 4.
Theoretically four fault detectors and 18
measuring units are required for providing three time
distance step for the 10 varieties of phase to phase
and phase to ground faults. Because of the cost
and panel space, their number is reduced by using
each measuring unit for more than one purpose.
a) There can be only one distance measurement
unit directional in itself for all kinds of fault,
the correct parameter being feed by the starting
relay. The tripping time of such relays will
be more due to the time delay involved in
switching the auxiliary relays to feed the
measuring quantities to the measuring
elements.
b) There can be several distance measuring elements
six relays, eighteen measurements no
change is made in the input quantities in the
1 or any subsequent steps for such a system.
The system however very expensive and is
recommended for EHV lines only.
The number of relays through six is generally
used can be reduced to four, three are connected for
all faults involving to ground and one relay for phase
to phase faults not involving ground by choosing
appropriate measurement.
Out of step blocking:
During power swing conditions, the load
Impedance may fail to the reach of the starting relay
which may cause tripping. This has to be blocked.
An out of step block relay or power swing relay is
also a MHO relay with an offset characteristic completely
cnclosing the MHO starting relays. It operates
on the principle of rate of change of impedance
presented to the relay, the rate of change of impedance
B
C
A
B
C
Relay
Relay
a) Neutral point earthed within protected Zone.
Earthing Transformer
Relay
Relay
a) Neutral point not earthed within protected Zone.
Relay
c) Method of treating three phase four wire system,
Figure. restricted earth fault protection or sum to zero in the line and
Neutral earth Connections.
T & SS Training Institute, Madurai. - 62 -
e) The setting of instantaneous over current relay
on primary side should be more than asymmetrical
value of fault current for three phase fault, on
the secondary side of transfonner. This setting
is generally adequate to take care of magnetising
current in rush.
7. Differential Protection :-
It is also called as Biased Differential protection
or Merz price protection.
a). Principle of Differential Protection :
It is that which responds to the vector difference
between two or more similar electrical quantities.
In transformer protection, the current transformers
are provided at each end say H.V. and L.V. bushings.
When there is no fault in the windings and for
through faults, the differential current I1 - I2is zero
vide fig.6 i.e. when there is no internal fault, the
current entering is equal in phase and magnitude to
current leaving the winding. The C.Ts. are of such a
ratio that during the normal conditions for external
faults leaving the winding. The C.Ts are of such a
ratio that during the normal conditions for external
faults (through faults) the secondary currents of C.Ts
are equal. These currents say I1 and I2 circulate in
the pilot wires. The polarity connections are such
that the currents I1 and I2 are in the same direction in
pilot wires during normal conditions or external faults.
Relay operating coil is connected at the middle of
pilot wires.
(Normal Conditions and Trough fault)
Fig.6 Principle of differential relay price protection of
transformer.
During normal conditions and external fault
the protection system is balanced and the C.Ts. ratios
change in the reading. Since the operators are to be sensitive throughout his shift.
Before going into actual operation let us see certain Dos and Do not’s.
DOS
1) Before take over the shift check the condition of all equipments in service and make
entry in the log of the conditions.
2) Verify whether any L.C. is pending. If so verify the points of isolation, Earthing etc find
also the availability of keys of the Isolators.
3) Crack the Ammeter crack switch at the time of taking over, after each tripping, after
each charging of the breaker and also after each fluctuation.
4) Watch the hourly reading of the ammeter voltmeter check the loading in all the three
phases each’ time. Record the reason if there is any abnormal changes.
5) Watch for any abnormal noise, fluctuation arcing inside the equipment and Bus bar
clamps, Bushing clamps. Isolators by going round the yard every hour and after every
operation.
6) Check the Battery condition every shift and charging current every hour.
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7) During night, switch off the yard lights and watch for hot spot or arcing.
8) When the transformer percentage impedances are not equal, the sharing of loading
will not be equal while they are connected in parallel. In that case the proportionate
loading should be watching.
9) L.C. should be issued only if the local loading conditions are permissible for the issue
of LC even though it was approved well in advance.
10) L.C. should be issued only to the person for whom it is approved for the work for which
it is approved.
11) Instruction for opening and closing of Isolators should be given to the switch Board
operator one after another, only after completion of each operation and physical
verifications.
12) Equipment or line separation from supply should be physically verified before issue of
line clear.
13) Opening of Isolator in all the three limbs should be physically verified.
14) Equipment or line should be earthed only after proper discharging.
15) Each operation should be recorded in the log book in sequence without omission and
ambiguity.
16) Protection relay flag indication should be watched every hour and any abnormal
indications should be Quoted in the log book and intimated to concerned AE/MRT,
AE/maintenance.
17) Tripping of feeders and issue of LC should be recorded in Red Ink along with indications
and observation.
18) When ever main supply fails trip .all the radial feeder breakers and contact the
operator at the feeding and substation or LD center for ascertaining the reason and
for further normalizing of the load.
19) While charging the transformers alone without toad reduce the tap position to avoid
high voltage in the station.
20) After issue of L.C, keep the key in LC key board and the L.C.key board should be
locked and kept under the custody of operator only.
21) In case of issue of L.C. or returning of LC through phone (ascertain) the correct person
by cross checking.
1) The person in the other end should be recalled by the operator after closing
the phone.
2) The nearby person should be asked to talk and identify the person,
3) Name of work proposed and carried out and the approval number or LC
Because the feeder would have tripped for the fault in the station also. If no fault
confirm the same to the feeding end operator. In case of fault tripping he will
ask all the radial S:S. operator to isolate there loads. Then hand trip all the
feeders & G.C. In case of Load shedding, the operator at feeding end will give
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the duration of load shedding. Now also hand trip all the feeder loads and wait
for the receipt of main supply.
3) Again contact the feeding end S.S. operator whether the feeder has been
charged OK and whether you can normalise your SS loads. On receipt of
confirmation first charge the G.C. breaker, then L. V. breakers one by one and
then the 11 KV feeders.
Sometimes the supply would have failed during peak hours when the Power
Transformer is kept at maximum tap. In that case when the main supply is
resumed, there will be high voltage in the substation before switching on 11
KV feeder loads. then high voltage may cause actuation of differential relay or
relay components. Hence the tap should brought to normal tap and the voltage
can be increased after putting the load by operating the OLTC.
4) If the operator in the feeding end says that 110 KV feeder did not stand and
ask for operation of the 110 KV isolator no (2).
5) confirm that the feeder is dead.
6) Open the isolator no. 2 confirm to the operator at feeding end ask him to charge
the feeder up to your substation.
7) If it stood OK, normalize your substation as before.
8) At that time of charging of 110 KV feeder as in operation 6 above, if your notice
any 110 KV Bus fault inform the same side operator about the fault. Inform
AEE/AE maintenance for rectification.
9) If there is 110 KV Bus fault or LAS fault after the G.C. breaker it will be recalled
while’ charging the G.C. breakers.
10) Incase of 11 KV Bus fault or .11 KV Las failure it will be revealed while charging
the anyone of the LV breaker.
e) Tripping of 11 KV Feeder on fault :
1) Accept alarm.
2) Note down Relay Indication.
3) Go to the yard verify for any visible failure and whether all the three limbs have
opened.
4) If there is no outwards. Reset the flag indication.
5) Charge the feeder breaker. If stood okay crack the Ammeter and watch all the
three phases are loaded.’
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6) Also go to the yard again verify there is no abnormal noise and all the three
lamps are in closed position.
7) Incase if the feeder trip again on fault after the operation in 5. repeat the
operation I to 6.
8) If the feeder breaker trips second time also, isolate the breaker by opening the
incoming and outgoing side isolators. Test charge the breaker alone. If it stood
okay, Trip the breaker, close the isolators. For all the above operation the time
war operation shall vary substation to substation depending upon the yard and
equipment location. Hence the time should fixed based on achieved experience,
wait for about 10 minutes for receipt of any information from the field about any
fault in the line. In case of Rural feeder we can wait for 20 minutes also.
9) Give third charge if it trips again, declare the feeder faulty. Inform the concerned
field officers of patrol of the feeder and attending the fault and to give a
confirmation report. Till then keep the AC & DC fuses kept removed.
10) On receipt of. field confirmation report about attending of fault or no fault put
AC & DC fuses. Reset the flag indication charge the breaker. If it stood okay
repeat operation. Crank the ammeter and verify that the feeders are loaded in
all the three phases and go to the yard verify physically all the three limbs are
closed and no abnormal sound is heard.
11) If all the three phases are not loaded there may be jumper opening or improper
closing of breaker. Contact the nearby consumers over phone and ask them to
check they receive supply in all the three phases. If the nearby consumer
receive three phase the line upto that area will be okay. Inform the field people
to check their area for opening of jumpers. Even if the nearby consumer says
he did not get supply in all the three phases, it may be due to impartial closing
of isolator or breaker which would been identified on physical verification
immediately after charging.
12) In such case of breaker or isolator defective inside the SS. Hand trip the feeder
immediately and inform AE/Maint for attending to the defect.
On all these cases the observation by the operator will be of prime importance
and save the failure or accident and helps to resume supply early.
So far we have seen the operator sequences for emergency operators now we will take
up a planned operation i.e. issue of L.C. Any planned shutdown should programmed will in
advance and should be got approved by the competent person. In case of interruption of supply it
should be informed to the concerned area section officers and their concurrence should be
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obtained well informed through Radio and Newspapers. Important and essential service
consumers should be informed.
All the L.C. shutdown approval are issued for a particular work to the particular staff and
for particular period it is always issued with a condition that the LC/shutdown could be availed
only if the local loading condition permits. So the duty of the operator is to verify the shutdown
has been approved and the individual is authorised person and it can be issued on that day and
the condition of Back feeding mentioned in the shutdown approval could be arranged on that day
or whether the interrupts could be permitted. He should also get the concurrence of the AEE incharge
of the substation before issue of L.C. informing of the approval and station local condition.
L.C. on line can be issued on phone if the authorised person first contact the operator in
advance and fix the time and give the phone number from which he will contact. As soon as he
comes on phone again and request for LC he should ask to close the phone. The operator should
call him to confirm the phone location and the person correctly.
L.C. on 110 KV G.C. breaker without interruption
1) Verify the L.C, approval and confirm the field staff are ready to take up the work.
2) Close the 110 KV G.C. breaker bye pass switch No.5 keep the key of the isolator in
the LC, board. Now we are closing the 110 KV Isolator on load. As this is only a
parallel switch it will not give any arcing. Verify the load in the G.C. breaker is reduced
by 50 in all the three phases. If the isolator did not close properly the loading may
differ. In that case open the Isolator again and close correctly.
3) Hand trip the G.C. breaker. Now once again crack the ammeter crack switch and
verify there is no load through the breaker in all the three limbs. In case of partial opening
of any one phase can be identified from this.
4) Remove the Interlock key from the G.C. breaker and put on the incoming side isolator
and open the incoming side isolator No.2 and lock it verify all the three knifes are
opened.
5) Open the outgoing side isolator No.4 and lock it verify all the three knifes are opened
properly keep the keys in the LC Board. Now the equipments have been isolated from
supply.
6) Use the discharge rod and discharge first all the three phase of outgoing side.
7) Provide the earth rod on both incoming and outgoing sides of the breaker so that they
are fixed to the earth effectively.
8) Remove AC & DC fuses for the breaker.
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9) Guard the area of work by tying of rope and fixing of flag. Put on LC board on the
breaker panel.
10) Now issue line clear in the printed numbered LC book. Fill up correctly the name of the
equipment which is safe for working, the portion of the breakers and isolators; Their
number and whether they are locked whether the equipment has been discharged
and earthed whether additional earthing is to be done by the receiver of LC etc. should
be mentioned and should be signed by the issuing officer and receiver with date and
time.
11) This should be recorded in the log book in red ink. On completion of work, the receiver
should give a certificate that the works have been completed. He has removed the
earthing provided by him at site, and the men and materials have also been removed
and also the equipment is safe for energising. On receipt of the certificate duly signed
the operator has to go to the yard and verify physically. Whether the earthing, men’ and
materials has been removed and confirm whether the equjpment is safe for energisation.
Then only he has to cancel the L.C. has been issued to some other person, he has to
wait for return of the L.C. by all. After cancellation of all the L.C. permit. the operator
should start his sequence of operation for normalisation.
1) Remove the earth rods provided on both the incoming and outgoing side and
guarding rope the caution board are all removed.
2) Confirm whether the breaker is fit for energisation.
3) Put the AC & DC fuses and idle charge the breaker alone by local close trip switch.”
4) Close the incoming and outgoing side isolators now the breaker has been charged
upto the contacts on both side, Watch for any abnormal Hissing sound. If any Hissing
sound is heard immediately open the isolators.
5) Put on the interlock switch.
6) Close the breaker from the control room. Crack the ammeter and verify all the three
phases are loaded.
7) Go to the yard watch for any abnormality. Confirm every thing is normal.
8) Open the bye pass switch isolator No.5 see all the three knifes have opened clearly.
Now we are opening the isolator on1oad. In this case since it is in parallel no arcing
will occur. Now the load in the G.C. breaker would have doubled confirm the same in
all three-phases.
The said operations cover the L.C. on G.C. breaker without interruption. If there is no
bye pass switch then there will be a total shutdown. In that the sequence of operation will change.
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1) Contact the concerned S.S. and confirm the quantum local they can permit as back
feeding.
2) Hand trip the 11 KV feeder breakers, L:C. breakers & GC breakers on by me.
3) Open the 11. KV bus side isolator of L. V. breaker-and 1.10 KV transformer isolators.
4) Close the isolator in the 11 KV line for availing back feeding.
5) Charge the 11 KV feeder of the concerned feeder and energise the 11 KV bus from
the nearby S.S supply.
6) Now station supply IS resumed. Also charge any other feeder to which back feeding is
to be extended.
7) In other feeders which are kept hand tripped, the incoming outgoing isolator has to
be opened.
8) Now open the incoming and outgoing isolators after removing the breaker interlock. “
9) Discharge and earth the G.C. breaker on both sides, guard the area, put on
L.C. board and issue LC as mentioned above.
After issue of L.C. inform the operator of the substation back feeding this station
of the local availed by him and to maintain the supply.
After returning of the L.C. the sequence of normalisation are
1) Verify whether the men and materials are removed and the equipment is safe
for energisation.
2) Put’ on AC & DC fuses. Check the local closing and tripping operation.
3) Remove the earthrods,
4) Close the incoming and outgoing isolators. Put on the breaker interlock switch.
5) Verify the 110 KV main supply is available and inform the feeding end operator
about the normalisation operation.
6) Charge the G.C breaker check the 110 KV bus isolator on all the three phases.
7) Close the 110 KV side isolator and transformers one by one confirm the
transformers are healthy.
8) Remove the back feeding by Tripping all the 11 KV feeder breaker and opening
the back feeding isolator.
9) Confirm there is no supply in the 11 KV Bus.
10) Close the L. V. breaker Isolators to the 11 KV Bus close the L. V. breaker one
by one and the 11 KV Bus is energised along with station transformer.
11) Watch the station voltage and 11 KV Bus voltage in all the three phases.
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12) Normalise the feeder breakers one by one and check for loading in all the three
phases of 11 KV and L.V breakers.
L.C. on Power Transformer and L.V. breaker
1) Verify the approval of L.C. and confirm that L.C. can be given on that day
depending up on local condition.
2) As the local is to be limited with in one transformer capacity confirm the local in
the S.S. If the loads are more than one transformer capacity certain loads are
to be shed confirm whether the concurrence is obtained for shedding of these
feeders.
3) Hand trip the 11 KV feeders which are to be shed to contain the load.
4) After reduction of the load Hand Trip the L.V breaker of the Power Transformer.
5) Open the incoming and outgoing side isolators 6 & 7.
6) Remove the AC & DC fuses of the power Tr.1 see that the cooling fans are
stopped.
7) Discharge and earth the transformer on both sIides of the transformer and the
L.V breaker. Put on the caution board and garden the area.
8) Issue the line clear in the proper form mention that the nearby transformer is
alive and safe distance is to be maintained while working on dead equipments.
Normalisation
1) After returning of the L.C. verify for the removal of men and material and the
whether the transformer is safe for energisation.
2) Remove the earthing.
3) Put on AC & DC fuses. Don’t forget to put the buckholz & differential relay
fuses.
4) Close the 11 KV isolator no.6 watch for healthy Humming Noise.
5) Close the 11 KV LV side isolator No.7.
6) Close the L. V. breaker and watch for loading in all the three phases. There will
be reducing in load on the Power Tr.1I verify the sharing are correct in all the ,
three phases.
7) Normalise other 11 KV feeders.
8) Go round the transformer yard verify for healthiness of the Power Transformer
humming noise, loading etc.
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L.C. on 11 KV Feeders / Lines
Verify for the L.C. approval and concurrence from the field. As the work spot in case of
line L.C. will be far away the operator could not physically verify the work place before
normalisation. Hence he has to take into confidence of the receiver of L.C. for normalisation
hence it is a must that the individual who availed the L.C. should come in person and return the
LC giving due certificate.
Sometime it may happen that there may not be sufficient time to come to the S.S. for
returning the L.C. In such case LC may be permitted to return over phone. It should be intimated
in advance. In that case the operator has to take all necessary precaution to confirm the L.C. is
returned by the correct individual only. For this he may ask the near by person to identify the
phone number, the persons available there and the L.C. number, works done, removing of men
and materials etc.
The sequence of operations are verify whether back feeding has to arranged for the
loads fed by the feeder or breaker.
If no back feeding is necessary inform the concerned area office that L.C. is going to be
issued and there will be interruption.
I) Hand Trip the 11 KV breaker of that feeder. Crack the ammeter and confirm that
there is no load in all the phases.
2) Open the incoming side isolator first and then the outgoing side isolator and
lock them. Put the key in the LC Board.
3) Discharge both sides and put earth on both side if the L.C..is to be issued on
breaker or in case of line L.C. discharge and earth the line. While discharging
one rod only used for discharging the three phases and for early three rods
should be provided tightly and connected earth.
4) Put on the caution board.
5) Issue LC with instruction to provide discharging and earthing at site since
there may be induction due to neighboring line or lightning.
On return of LC get a certificate whether the earthing has been remove. All men materials
have be cleared to a safe distance and the line is fit for energisation. In case of more than one
L.C. await for receipt of cancellation of all L.C.
- 81 - T & SS Training Institute, Madurai
I) Remove the earth rod printed on the line/equipment & caution board.
2) Close the incoming side isolator of the breaker and put 011 the A/C DC fuses.
3) Test charge the breaker if OK hand trip the breaker again.
4) Close the isolator oil the outgoing side of the breaker.
5) Close the breaker verify all the three phases are loaded and there is no
fluctuation.
6) Go round the breaker and verify whether there is any abnormality in the breaker
and power transformers.
Some exceptional cases. It may require for the person who has availed the L.C. to go on
other personal urgent works. In such cases second L.C. has to be issued to another person for
the same work that has been asked relieve the individual. Then the original LC has to be returned
by the individual and cancel. At no circumstances the L.C. can be transformed.
- 82 - T & SS Training Institute, Madurai
c. Reference Earthing
d. Discharge Earthing
SYSTEM EARTHING
Earthing associated with current carrying parts of the equipment is
called system Earthing. The system security, reliability, performance, voltage
stabilization, all relied only on the system Earthing.
Eg. Earthing Neutral of Transformer, Surge arrester Earthing
- 84 - T & SS Training Institute, Madurai.
System Earthing Methods :
a. Solid Earthing b. Resistance Earthing
c. Reactance Earthing d. d. Thro’ Grounding Transformer
EQUIPMENT EARTHING
Earthing associated with non-current carrying parts of Electrical
Equipment are called as Equipment Earthing. Safety of operator, consumer,
safety of their property are mainly based on Equipment Earthing.
Eg. Body of the Transformer, Body of Motor.
FACTORS THAT CHANGE THE REQUIREMENT OF EARTH ELECTRODE
a. If a plant or electrical facility can expand in system or new plants
continue to be build larger and larger, such change creates different
routes in the electrode.
What was formerly a suitable low earth resistance can become obsolete
standard.
More number of metallic pipes which were buried underground become
less and less dependable as effective low resistance ground connection.
Most of the location, the water table gradually falling. In a year or two
area end up with dry earth of high resistance.
These factors emphasize the importance of a continuous, periodic
program of earth resistance testing.
EARTHING PRACTICES
Transmission lines:
i) E.H. T. lines: For 110 KV lines one aerial earth wire through the
towers and for 230 KV lines and two earth wires are run. As per I.S. code, the
aerial ground wire is to be connected to earth at least in 4 towers in every mile
(1.6 Kms.)
- 85 - T & SS Training Institute, Madurai.
ii) H. T. Lines: These towers (each) are earthed through earth pipes.
The earth rods are driven at the base of the tower if the earth resistance is less
than 15 Ohms. If it is not possible, two rods are driven within} a distance of 200
feet, wherein again the resistance is not to exceed 25 Ohms.
iii) L.T. lines: All stay wires arc provided with guy shackles at a height
not less than 3 meters from the ground. The cross arms arc also earthed at
specified intervals.
Major sub-stations :
Earthing of equipment’s in the major sub-stations is taken much care.
The various Earthing are discussed in the paras to come.
Power transformers:
i) The transformer body or tank is directly connected to earth grid. In
addition, there should be direct connection from the tank to the earth side of
the lightning arresters.
Ii) The transformer track rail should be earthed separately.
iii) The neutral bushing is earthed by a separate connection to the earth
conduits.
MONITORING THE CONDITION OF EARTH
For monitoring the healthiness of earth, the condition monitoring
equipment used is “EARTH MEGGER”.
Specification :
Rated Voltage : 30 to 250V
Range of Resistance : The preferred effective ranges of the
meters shall be chosen from
those given below
1)0 to 3 ohms and its multiplies of 10
2)0 to10 ohms and its multiplies of 10
Two types :
a). Four terminal Earth Megger which is exclusive used for Soil
Resistivity Measurement. This can be converted as three terminal
by connecting P1 & C1 together.
b). Three terminal Earth Megger.
- 90 - T & SS Training Institute, Madurai.
Marking
(i) For 3 Terminal Meter (ii) For 4 Terminal Meter
Current Terminal – C or H Current Terminal C1, C2
Potential Terminal – P or U Potential Terminal P1, P2
Earth Terminal – E
CHECKING AND TESTING
The Earthing systems are to be inspected regularly. Regular checking or
joints and broken connections, if any and rectifying the same will prove to be of
immense help in maintenance of earth grid and equipment’s. The condition of
the electrodes, joints are also to be checked. If the electrodes are’ corroded
immediate steps for replacement are to be taken.
The earth resistance is to be measured periodically as in Annexure V.
The megger, or testers are used for this purpose.
Maintenance of low earth resistance:
As discussed earlier, low earth resistance Path is a must for clearing the
fault current instantaneously. For achieving -low earth values, the following
ways are followed:
i) A number of electrodes are connected in parallel thereby providing a
low resistance.
ii )The ground surrounding the electrodes is treated with common salt
which reduces the resistance by 80%. Calcium chloride and magnesium
sulphate may also be used. In general practice in T.N.B.B. charcoal and
common alt are used for obtaining low resistance value.
STANDARD MEGGER VALUE
Combined Earth Value should not exceed
Individual Value within 10 ohm
a. for Major Sub Station 1 Ohm
b. for Minor Sub Station 2 Ohm
c. Power House 0.5 Ohm
- 91 - T & SS Training Institute, Madurai.
METHODS TO IMPROVE SOIL RESISTIVITY
The following are the methods to lowering the earth resistance.
Using Bendonite Powder
a. Lengthen the earth electrode in the earth
Tcap x 10 –4 x ln Ko + Tm
tc – r x Pv Ko + Ta
Simplified formula for Steel Grid Conductor
Area A = I x /t
K
- 93 - T & SS Training Institute, Madurai.
Where A = area of earth conductor in mm2.
I = short circuit current in KA.
t = duration of short circuit current in seconds.
K factor = 80 for steel.
If mat is made of Flat then
A = Area of Flat
Give allowance of 35 % for corrosion
If it is a conductor
A = !r2
r = /A/!
STANDARD FLATS
i) 10 x 6 iv) 40 x 6 vii) 60 x 6
ii) 20 x 6 v) 50 x 6 viii) 65 x 10
iii) 30 x 6 vi) 50 x 8 ix) 75 x 10
ROD
40 mm Mild Steel Rod
The Mesh Potential always less than the permissible touch & step
potential. Then only the design is considered as safe.
- 94 - T & SS Training Institute, Madurai.
Annexure 2
Earth Electrodes
Stations Plate Electrodes Pine electrodes
a) Larger Power Stations G.I. Plates of 120 x 120 cm and i)G.I. Pipes of 152mm
and Major sub- stations 12.5 mm thick diax3.048mts. long
and not less than
12.5. thick.
ii) In case of G .1. or steel
pipes, not smaller than 38
mm internal diameter.
b) Small sub-stations 60 x 60cm G.!. plates of9.4 mm G.I. pipes of 50.8 min
thick internal
diameter and 3.058
mts., long.
Annexure 3
Earth conductors
a) Main and subsidiary connection : Cross Section not less than 161sq.
cm;{Copper)
b) Branch connections : Cross section not less than 64.5 sq. cm.
Periodicity of measuring earth resistance
a)Major Sub-stations Power Stations ..Monthly
b)Distribution Transformers ..Bi-annual
V. CONCLUSION
The various practices and standards are to be followed in respect of
providing Earthing in our systems. If proper Earthing is not done, there is every
likelihood of equipment getting damaged and also have to be personnel -public
5. Current transformers:
Current transformer secondary side is to be
short circuited during maintenance and testing.
Before doing any testing, the current transformers
are to be discharged.
6. Potential transformers:
Potential transformers primary side is to be
earthed during maintenance and testing. Secondary
side is to be earthed at only one place. Whenever
giving connection, or removing meters on the
secondary side of the potential transformer, the fuses
are to be removed and renewed.
7. Capacitors and H.T. Coupling capacitor:
Capacitors should be provided inside fencing.
Before attempting to do any work, proper discharging
is to be done. Then only it should be attempted
for maintenance work. Proper earthing should be
provided during the execution of the work.
After completion of the work, earthing is to be
removed.
8. Earth pits:
Sub-Station earth connections should be
properly maintained so that the earth resistance is
minimum. Water should be poured in the earth pits
daily.
Earth connections, must be capable of protecting
the persons working in the electrical
equipment’s and protect in the equipment’s during
heavy fault current.
Earth resistance should not exceed the following
limits.
Grid Stations: 1 ohm
Other sub-stations - 2 ohm
Distribution transformers 5 ohm.
There must be a clearance of 5 feet, between
the sub-station fence and the electrical equipment’s
/ live points. The fence should be earthed at every
200 feet, separately. Generally the fence earthing
should not be linked with the sub-station earthing.
But if the clearance is less than 5ft. feet fence earthing
must be linked with the sub-station earthing. The
iron gates in the sub-station fence should also be
earthed separately.
9. Fire fighting equipment’s:-
These equipment’s are to be kept on good
and working condition. Proper schedule of maintenance
is to be done for keeping them in good conditions.
These equipment’s should be kept at an easily
accessible place so as to use them immediately
under emergency.
Dry sand heaps are to be available wherever
CONNECTOR
CABLE
19
CORE
PIPE LINE
PNEUMATIC
QTY
OF
SFG.
GAS
ETU
DOUBLE
ARC
CHAM
GRADING
CAPACITOR
RESISTOR
STACK
ACCESS
ORIES
STRU
CTUR
E STE/
CB
1 ELF SF 2-1
(1) 72.5 KV /
145 KV
3 1 1 A.B.1 6 LOT LOT
3.5
KG
N.A. N.A. N.A. N.A. 1 SET
2 ELF SF 2-1
(1) 72.5 KV /
145 KV
3
COVER
ED IN
POLE
1 A, B 1 6 LOT LOT
7.8
KG.
N.A. N.A. N.A. 1 1SET
3. ELF SL 1-1 /
ELF SL 2-1
72.5 KV /
145 KV
3 3 1 A,B 1 6 LOT LOT
8.0
KG
N.A. N.A. N.A. 1 1SET
4. ELF SL 4-1
245 KV
A,B,C 3 3 1 1 6 LOT LOT
8.0
K.G.
N.A. N.A. N.A. 1 1 SET
5. ELF SL 4-1
(1 POLE)
245 KV)
1 1 1 1 2 LOT LOT
7.0
K.G.
N.A. N.A. N.A. 1 1 SET
6. ELF SL 4-1
(2 POLE)
245 KV)
A,B 2 2 1 1 4 LOT LOT
14.0
K.G.
N.A. N.A. N.A. 1 1 SET
7. ELF SL 4-2
245 KV
3 3 1 1 6 LOT LOT
21.6
KG.
A,B.C, 3 N.A. N.A. 1 1SET
8. ELF SL 6-2 3 3 1 A,B, 1 6 LOT LOT 30.0K A,B,C 3 A,B,C, 6 6 1 1SET
- 106 - T & SS Training Institute, Madurai
420 KV G.
9. EL (V) FSL
6-2 420 KV
3 3 1 A,B, 1 6 LOT LOT
45.0
K.G.
A,B,C 3. A,B,C, 6 6 1 1SET
PACKING
BOX NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14
STORAGE GUIDANCE
OUT
DOOR
COVERE
D ABOVE
RFL
IN
DOOR
IN DOOR
OUT
DOOR
IN DOOR IN
DOOR IN DOOR IN
DOOR
OU
T
DO
OR
OUT
DOOR OUT DOOR OUT
DOOR
IN
DOOR
OUT
DOOR
1) UNLOADING PRECAUTIONS
i) No impact unloading to be done
ii) Proper equipment like bundle rope, lifting hooks adequate capacity crane.
HFL = HIGHEST FLOOD LEVEL
A B = SEPARATELY PACKED IN 2 BOXES
ABC = SEPARATELY PACKED IN 3 BOXES
ABC * = SEPARATELY PACKED IN 3 BOXES, EACH BOX COMAINING CORONA RINE
* 6 & 7 = CABLE 19 CORE REQUIRED LENGTH IS SUPPLIED BASED ON CONTRACT GA DRAWING ALSO RETER
PACKING ADVICE
* 8 = QTY OR GAS REQUIRED QUANTITY OF SF6 GAS IS SUPPLIED IN THE CYLINDER ALSO REFER PACKING
ADVICE.
- 107 - T & SS Training Institute, Madurai
Approximate Weight With Packing Case
Pole Arc Chamber Accessor
ies
Drive Switch
Cubicle
72.5 &
145kv
1300 Kg 3 Poles In 1
Box With Arc
Chamber
Covered In Pole 100kg 250kg 350kg
245 kv 100kg WITH Arc
Chamber
Covered in pole 100 KG 250 Kg 350Kg
420 Kv 1400 KG 1550 KG Arc chamber
150 KG capacitor 450
KG resistor stack
100 KG 250 KG 350 KG
B) INSTALLATION “CARE”
1. PRELIMINARY WORK TO BE ORGANISED PRIOR TO INSTALLATION
REQUIRED DOCUMENTS :
! INSTRUCTION MANUAL
! GENERALARRANGEMENT DRAWING
! SCHEMATIC DRAWING ARRANGE THE FOLLOWING MATERIAL
! VERIFY ALL THE MATERIALS AS PER PACKING LIST.
! LIFTING DEVICE (HOIST, SLING MANILA ROPE)
! D’S FIXED SPANNER SET.
! 2 NOS 32-36 MM 42-46 MM.
! Positions of Switch
! Control Voltage
! Pressure Switch Contacts.
! Density Monitor Contacts.
! Magnet Ventil piston.
- 111 - T & SS Training Institute, Madurai
C) Circuit
Breaker does not
operate at
impulse to open.
! No or Low control voltage.
! Opening impulse blocked.
! Control circuit interrupted.
! Aux. Switch element.
! Density Monitor cable.
! Magnet ventil plunger stickly.
CHECK & CORRECT :
! Positions of Switch
! Control Voltage
! Pressure Switch contacts.
! Density Monitor Contacts.
! Magnet ventil piston.
D) Circuit Beaker
Operates Without
impulse.
! Short Circuit or fault in connecting
with control Circuit.
! Check Plunger.
CHECK & CORRECT :
! Circuit diagram for voltage Control
lest insulation.
! Insulation of Coils.
E) Circuit Breaker
Hunting
! Faulty anti-pumping relay. CHECK & CORRECT :-
! Control Circuit.
! Anti – pumping relay.
F) Contact
Erosion.
! Overheating.
! Warn arcing contacts large No.of
operations (Refer Manual)
! Clean & Lubricate contact surface
in stipulated manner. Reassemble
and check resistance.
! Refer instruction manual for the no.
of operations versus fault current.
For further guidance please
contact nearest ABB office.
G) Single Pole
operation (pole
Discrepancy).
! Electrical of Mechanical Fault in
operating Device.
! Locate Faulty pole. Check Driving
Mechanism. As well as Magnetic
ventiles.
! Check Electrical Circuit.
TROUBLE SHOOTING CHART FOR COMPRESSOR
Type of condition Possible Cause Recommended corrective Measures
A) Compressor
Frequently runs or runs
for A longer duration.
Leakage in
! Pipe Line Joints.
! Audible leakage in Circuit
Breaker.
! Replace / Repair leaky joints.
B) Compressor Fails to
start or motor gets
overloaded.
! Non return valve.
! Not Working.
! Replace Non return valve or
springs of Non Return valve or
clean and refill.
C) Oil Contamination in
pressurized air system.
! Dirty Oil/ Oil Level low.
! Cylinder and intercollertins
dirty.
! Change Oil, Fill correct Grade of oil
up to maximum level in the oil level
indicator.
- 112 - T & SS Training Institute, Madurai
! Blow with compressed air or clean
Manually.
! Open, Clean & Refill after
checking.
D) Oil contamination in
pressurized air system.
! Choked air filter.
! Oil level high.
! Oil viscosity too low.
Breather valve not working.
! Piston rings stuck in grooves
or broken.
! Piston to cylinder clearance
excessive.
! Clean the air filter.
! Drain oil to Correct level.
! Change to recommended grade.
2. Accuracy Class
3. Rated Accuracy Limit factor.
1) Burden
The impedance of the secondary circuit
expressed in Ohms and Power factor. The burden is
usually expressed in volt ampere absorbed at a
specified power factor and at the rated secondary
current. The importance of the secondary circut is
normally the vectorial addition of burden of relay,
cable leads and any meters connected in series.
Power factor is normally 0.8 Normal available burdens
are 15 and 39 V.A.
2) Accuracy Class :
Standard accuracy class are 5P, 10P and
15P and their details of error are as noted below :
ratio error Phase displacement Composite error
at rated at rated primary at rated accuracy
Primary current current limited primary Current.
1) 5 P ± 1% +60 minutes 5%
2) 10 P ± 3% 10%
3) 15 P ± 5% 15%
Before commissioning, the adequacy of the
C.T. burden shold be carefully worked out. If the CT
gets saturated due to heavy fault current, the relay
operating time will increase considerably. If it is found
that the CT gets saturated, the following suggestion
can be considered to avoid Saturation.
1) Increase CT Ratio
2) Disconnect the instantaneous on LV side to
reduce the fault current so that each
transformer will feed certain number of feeders
in a Sub-station.
3) Avoid parallelling of transformer on LV side to
reduce the fault current so that each transformer
will feed certain number of feeders in a
Sub-station.
4) Disconnect the instantaneous element in the
earth fault relay element.
5) Change the CT.
B. CT FOR EHV FEEDERS PROTECTION
In the IDMT relay for 11 KV, 22KV & 33KV
feeders the minimum operating time will be above
100ms. The D.C. Transient normally associated with
fault current for 11, 22 and 33 KV system will die
down within 20ms. But in 230 and 400 KV system
the maximum relay operating time is 40 m.s. and
typical relay operating time is about 20 to 30 m.s.
only. The duration of D.C. transient depend upon the
time constant of the system from generating source
to the point of fault. For 230 KV system it may vary
from 16ms to 100 ms. For 400 KV system it may
treated on par with L.I. but are authorized to only issue and cancel line clears.
(iii) Construction Staff will rank on par with their counterparts in the maintenance
branch and will be authorized to only receive and return line clears.
(iv) When a Wireman has to function as lineman or lineman operator, he should
be authorized by name by the Divisional Electrical Engineer on the recommendations of
Assistant Engineer ( Electrical).
(v) In small stations where Assistant wireman functions as Wireman for normal
duties, authorization should be by the Divisional Electrical Engineer.
(vi) Helpers should not be treated as authorized persons and should work under
the guidance of higher category-officials except selected men in isolated stations who
may be authorized by name, when necessary, by Divisional – Electrical Engineer on the
recommendations of Assistant Engineer, Electrical.
- 125 - T & SS Training Institute, Madurai.
1. The person applying for line clear should satisfy himself that the equipment on
which line clear is being issued for his work is properly and completely isolated on all
sides and it is safe for work.
2. Two numbers key boards should be maintained in all substations, one to keep the
keys of all the equipments/ line in service, and the other for accommodating the keys of
equipments/line out on line clear. The two key boards should be kept under lock and key
by the operator on duty.
3. Only one switch operation shall be done at a time by the Assistant operator taking
that particular single key only from the operator and after each individual operation the
key shall be returned to the operator. The Assistant operators, on receiving the keys from
the operator, shall check that the correct key has been handed over to him for the
operation involved. A number of keys pertaining to a series of switch operations either
for issue of line clear or resumption of normal service should not be handed over to the
Assistant operator, by the operator by only one key shall be given at a time for a
particular switch operation, although this may entail a larger time for completing the
series of operations. This is with a view to avoid non-sequential operations thereby
resulting in wrong operations or omission of certain switch operations.
4. The Operator shall verify the isolation of the equipment by checking the
semaphore indication wherever possible as and when the switchgear keys are returned to
him. The keys of the equipments on the line clear shall be kept in the separate “ Line
clear key board” and handed over to relieving operator at the end of the shift.
5. Key of an equipment or switchgear which is the point of isolation for a particular
equipment on line clear shall not on any account be given to any person including the
person taking line clear, till the line clear is returned.
6. After isolation, “ Men on line—Do not switch on “ board shall be fixed at each
and every point of isolation in such a way that the board cannot be removed unless the
lock is opened. After isolation and discharging green flags and “Safe for work” boards
shall be put on the equipment conspicuously.
7.. When the operations for the isolation of the equipments are over, the operator
shall issue line clear to the person who requisitioned for the same in the standard line
clear form.
8. The line clear shall be returned only by the person who took the line clear. If it is
necessary to transfer a line clear in the course of the maintenance work to some other
person, it shall be done by return of the line clear by the person, it shall be done by return
of the line clear by the person who first took the L.C. and then the Operator should issue
a fresh L.C. to the other person.
9. Before returning the L.C. the person who took the L.C. shall see that the
equipment is clear of all materials and earth and is in normal condition ready for service.
10. After the return of the L.C. the Assistant Operator should check that the
equipment is clear of men, material, and earth and report the same to the Operator. The
operator shall then cancel the L.C. and give the proper key to the Assistant Operator for
closing the concerned switches, etc., one at a time, the Assistant operator also should see
that the operations are carried out only in respect of the equipment which was on line
clear and has been released for service, now. Then the equipment should be serviced.
- 126 - T & SS Training Institute, Madurai.
T & SS Training -127- Institute, Madurai.
13. VOLTAGE VARIATION IN POWER TRANSFORMERS
1: GENERAL
Rapid growth of industries and
distribution network has resulted in voltage
variation in electrical systems. For the
healthiness of the electrical equipments and
their performance it is very much essential
to maintain the system voltage within the
prescribed limits. Voltage of the system can
be varied by changing the transformation
ratio of the transformer, by adding in or cutting
out turns of primary or secondary windings.
Basically, Tap Chan ging equipment
can be divided into:
a. OFF-CIRCUIT Tap Changer.
b. ON-LOAD Tap Changer.
1.1: OFF-CIRCUIT TAP CHANGER:
The cheapest method of changing the
turns ratio of a transformer is by using OFFCIRCUIT
Tap-Changer. As the name implies,
it is essential to de-energise the transformer
while changing the tap. An OFF-CIRCUIT
Tap-Changer mainly consists of
the following three parts [Fig.1.1] :
a. Operating handle, projecting outside the
transformer.
b. Fixed contacts with connecting ter minals,
arranged in circular form.
c. Insulated shaft with moving contacts.
The various circuit arrangements
using OFF-CIRCUIT Tap-Changer are
a. Linear
b. Single bridging
c. Double bridging
d. Series parallel
e. Star-delta..
To prevent unauthorized operation of
an OFF-CIRCUIT Tap changer, a mechanical
lock is usually provided. Sometimes,
to prevent inadvertent operation, an
electromagnetic latching device or a micro
switch is provided to open the circuit breaker
and thereby to de-energise the transformer,
atoms are placed at the corners of a regular octa-hedran with the sulphur atom
centrally placed at a distance of 1.58 angstrom units. The bonds are
predominantly covalent and the dissociation equation is
SF6 -- SF5 + F __________
The decomposition potential is 15.7 ev. SF6 gas is a very heavy gas and
its density is approximately 5.5 times that of air. It is highly stable. It is more
compressible than air and follows the law of perfect gases.
b)Electrical properties:
The di-electric strength of SF6 gas is 3 times that of air at
atmospheric pressure and is only marginally reduced by the presence of air as
impurity. The dielectric strength increases with increasing pressure. At a
pressure of three bars, the dielectric strength becomes equal to that transformer
oil. The size and electro negative nature molecule explain this strength. The
molecule provides a large electron collision diameter. This results in capture of
electrons preventing them from attaining sufficient energy to create additional
.current carrying particles. SF6moiecuie also has the ability to store energy in the
vibrational and electronic’ levels of the molecule there by forming stable ions of
low mobility.
- 134 - T & SS Training Institute, Madurai.
The dielectric strength of SF6 remains unaltered over a wide range of
frequencies. since SF6 has no dipole moment, the dielectric constant does not
vary with frequency. AT 27.30c and atmospheric pressure the dielectric constant
is 1.00191 and loss angle is 2 x 10-7.
The dielectric properties of SF6 remain unchanged even at low
temperatures. Unlike solid insulation materials an electrical breakdown in SF 6
gas does not result in permanent deterioration of its properties. Break down in all
filled equipment may result in enormous increased of pressure due to gas
formation but such hazards do not exist in the case of SF6 filled equipment.
c)Arc quenching properties:
The ability to quench arc is unique to SF 6. This results in the high
dielectric strength of the gas and the very rapid recovery of dielectric strength
after arcing occurs. SF6 is approximately 100 times more effective in this respect
than air under similar conditions. The low arc-time constant and its capacity to
absorb free electrons due to electro negative nature makes it an excellent
medium for arc interruption. The complex molecular motion of SF6 enables it to
absorb electric energy and form stable negative ions. Its tendency to form
negative ion around current zero results in the fast disappearance of electrons
liberated during arcing. Unlike oil, arcing in SF6 will produce no carbon deposits
or carbon tracking.
The electro-negative property of SF6 may be due to several factors,
including its large collision diameter. If stray electron electric field can be
absorbed before they attain sufficient energy to create additional current carrying
particles though collision, the breakdown can be slowed or even stopped. The
large collision diameter of SF6 molecule assists in capturing these electrons.
energy can be stored in the vibration levels of the SF6 atom, forming stable
negative ions of low mobility. Thus the gas is electronegative in nature and
shows .great electron binding capacity. Hence SF6 gas displays splendid arcextinguishing
performance .
- 135 - T & SS Training Institute, Madurai.
The arc time constant is directly proportional to the radius of arc makes it
possible to have large number of breakings at full capacity of the breaker. The
characteristic curve of the arc is such that the extinction power b low. In a typical
case where the extinction power was of the order of 20 KW for an SF6 breaker,
the corresponding value of an air blast breaker was in hundreds of KW.
Some ion formation process with SF6 are :
Resonance capture : SF6 + e - (SF6) - SF5- + F
Positive ion formation : SF6 + e - (SF6+) + 2e -SF5- + F + 2e-
Excitation & dissociation : SF6 + e - (SF6-) + e -SF5- + F + e
Positive & negative ion formation: SF + e - (SF6-) + e -SF5 + F -+ e
d) Heat Transfer characteristics:
SF6 has excellent heat transfer characteristic, an important criterion for
gaseous dielectric in power applications. The higher molecular weight together
with low gaseous viscosity of SF6 enables it to transfer heat by convention more
effectively than the common gases. The co-efficient of heat transfer of SF6 is
approximately 2.5 tip1es that of air under the same conditions. Hence when the
breaker is energized, the temperature rise small.
e)Wide temperature range :
SF6 in the gaseous state follows the ideal gas laws fairly closely.
Consequently the pressure change is only moderate for a considerable change in
temperature. The low sublimation points of SF6 assures greater dielectric
strength even at low temperature the liquification temperature is —270C at a
pressure of 12 Kg / sq. cm. Hence no heater is necessary.
f)Toxity :
SF6 is a non-toxic gas and produces no poisonous effect on human body.
But the decomposition products produced by the discharge (SF4, SF2, S2, F2
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etc.) are harmful. These products are minimized by controlling of moisture in the
interrupter and by absorbing the decomposition products by synthetic zeolite.
g)Chemical and Thermal Stability:
SF6 gas is inert and it is one of the least reactive substance known under
normal operating conditions. It may be heated in quartz to 5000C without under
going any decomposition. SF6 does not react with water, acids and alkalis. Tests
conducted have shown practically no corrosion for various metals exposed
to SF6
h) Various constants :
Some of the outstanding properties of SF6 which makes it ideal for high
voltage power applications are:
Molecular weight .. 146.05
Sublimation point at 1 atm .. 63.9°C
Density of gas at 21.19 C at 1 atm .. 6.139
Viscosity liquid at 13.52°C .. 0.305
Gas at 31.16°C .. 0.0157
Critical temperature etc. .. 318.80
Critical pressure bars .. 37.772
Critical volume cu.metre / g .. 1.356
Dielectric strength reI N2 = al at 50 Hs -1.2 Mhs.. 2.3 -2.5
Dielectric constant at 25°C 1atm .. 1.002049 ‘
Thermal conductivity at 30°C, Cal / Sec. -on °C .. 3.36 x 10-5
3. Breakdown phenomenon in SF6 :
Breakdown in gases takes place when the free electrons gain sufficient
kinetic energy Under the influence of an electric field and collide with neutral gas
molecules liberating electrons from their outer shells. A chain reaction like this
position current flows from top terminal to bottom terminal through contact
support, fixed contact tube, moving contact tube and guide tube.
The support insulator apart from supporting the interrupter unit provide
insulation between live parts and earthed parts. It houses the operating rod
(insulated), one end of which is connected to the interrupter unit and the other
end is connected to the mechanism.
5.2. Base Tube mechanism box:
The base tube which supports the breaker pole and the mechanism box
acts as a local air reservoirs. The mechanism box enclosed electromagnetic
valve, closing coil, trip coil and operating cylinder. Lower mechanism case
encloses the complete lever system to transmit the operation force from the
mechanism box to the breaker pole.
5.3.Control Unit :
This accommodates the gas pressure switches, gas density detector, gas
pressure gauge, air pressure gauge, air valve heater, auxiliary relays, terminal
blocks, etc. for electrical and pneumatic control and monitoring of the breaker.
The control devices of the air and SF6 gas systems are common for 3 poles of
the breaker.
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5.4. Compress
Since the operating energy requirement is greater the MOCBS either air
compressor or electro-hydraulic operating mechanism is used.
6. The principle of Arc extinction:
When the circuit breaker is in closed position the moving contact assembly
bridges the fixed contact tube and the guide tube. When an opening operation is
initiated, the blast cylinder moves towards the stationary blast piston so that the
SF6 gas in the blast cylinder is compressed to a pressure required to quench the
arc. The gas compressed during the above process is released only when the
contacts are separated with moving contact assembly acting as a slide valve. At
the instant of contact separation, arc strikes between the front end of the arc
quenching nozzle of the fixed contact tube and the arcing ring of the moving
contact tube. The compressed gas in the blast cylinder is released in the break
radically as the contacts are separated. As the moving contact assembly moves
further, the arc between the front end of the fixed contact nozzle and the arcing
ring of the moving contact is transferred from the arcing ring of the moving
contacts of nozzle of the guide tube , by gas jet and its own electrodynamics
forces. the arc is further elongated by the gas flow axially into the nozzles and
safety extinguished. While the arc is being interrupted, the blast cylinder which is
made up of arc resistant insulating material enclosed the arc quenching
assembly, there by protecting the porcelain insulator from arcing effects. After arc
extinction, the moving contact assembly and blast is free of any parts of the
chamber which may have a bridging effect or influence the electric field
distributor.
7. Operation principles:
7.1. Opening operation:
When the trip coil is energized, the space of pilot valve is filled with
compressed air and the charging valve moves to right. The space in the
operating cylinder is filled with compressed air from the air received and the
operating piston is rapidly driven to the left. the operating rod connected to the
operating piston is pulled in the opening direction to drive the puffer cylinder at
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the high speed through the insulated operating rod in the supporting insulator.
the SF6 gas in the puffer cylinder is compressed and the SF6 gas blast
extinguishes the arc generated between the moving and stationary contacts.
Simultaneous with the opening operation, the cam rotates and causes the
electromagnet valve to return to its original position. As a result, compressed air
in the space of pilot valve is exhausted into atmosphere and the charging valve is
reset to the original piston. As the open state is retained by the link mechanism
attached to the end of the operating piston.
7.2. Closing operation:
When the closing coil is energized, the arc nature is made to rotate
causing the hook to be disengaged. Thus the sector line rotates to release the
roller and the operating piston is driven in the closing direction by the force of the
closing spring, upon completion of closing, the link mechanism is held in a state
to be ready for the subsequent opening operation.
8. Caution :
When operating the breaker observes the following:
I)Keep correct SF6 gas pressure and operating air pressure as specified.
2)Operate the stop valves properly.
3)Do not allow ingress of moisture and dust into the SF6 gas supplying point.
4)Do not pump the gas piping and air piping with any object.
5)Do not damage the gasket and seal face on the leakage tight joint in the gas
and air system.
6)When opening the circuit breaker by the manual handle. ‘
a) confirm that the main circuit is not energized.
b) Be sure to turn off the control power supply.
c) Confirm that compressed air in receivers is released.
d) Confirm that manual operating rod and handle are removed
before changing the receiver with compressed air.
7)Do not operate any part other than the manual operating handle before filling
SF6 gas at the rated pressure. Do not fill compressed air before filling SF6 gas.
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8)When checking interior parts of interrupter, blow air into the system for
sufficiently long time and confirm that sufficient supply of air is available
before starting any work.
9.Gas Leak Detection:
If the gas leaks through any point, this can result in reduction of pressure
and consequent loss of insulation properties Gas Leak detection is done with the
help of a halogen torch type detector. The detector works on the principle that
SF6 absorbs a certain number of electron when passed through an atmosphere
where free electrons flow. The free electrons are generated with in the sector by
a small radio active source in the presence of a carrier gas. these electrons are
collected at the detector anode and give a small base line current which is
amplified. When the probe of the detector is kept near the joints of the SF6 filled
equipment and if SF6 leaks out there will be variation in amplified valve of current
due to electron absorption by SF6. The variation can be directly calibrated to
indicate the magnitude of the leak.
9.2. Detention of presence of conducting particles:
This is done by conducting a dielectric test when the test voltage is
applied there will be an internal corona if metallic particle or sharp comers are
present. The presence of internal discharges is located with the help of an
ultrasonic detector which is very sensitive in detecting noise due to internal
corona. The sector translates the ultrasonic vibrations into audible frequencies
and directly indicates the intensity of sound in decibels. The probe is pressed
firmly against the grounded enclosure tube while the conductor is energized at
varying AC I DC voltage. If the noise disappears at low voltage, appears at some
intermediate voltage and the intensity continues to increase, it is certain that the
noise is due to internal corona. It has also been observed that in some cases the
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small sharp potty branched in areas of high dielectric stress get burnt or the
particles driven to low stress areas. The effect of conducting particles on the
break down strength of SF6 is more serious for power frequency voltage test
than for impulses voltage.
10. Performance of SF6 Breaker:
SF6 gas circuit breaker combines the advantageous features minimum oil
and air blast breakers and exhibits a number of additional advantages over both.
1) It is possible to have large number of breaking operations near full breaking
capacity with out any undue wear.
2) Because of the fast recovery of dielectric strength across the parting
contacts during interruption.
a) These breakers are restrict free while switching of capacitive currents.
b) These breakers are incentive to short time faults and are capable of
breaking at every high values of RRRV and
c) These breakers are suitable for multi-short re closing with out any
reduction in breaking capacity
3) There is no necessity to change any parts in the breaking chamber even
after a period often years of service in the actual system. This means that
there are practically no problem of maintenance for SF6 breakers.
4) The operation is noiseless since the gas is used in a closed circuit. There
will be no discharge of arc products into atmosphere.
5) Puffer type breakers are autonomous and independent because no
auxiliary equipment is required.
6) Fire hazards are eliminated.
11. Maintenance:
SF6 circuit breaker requires very little maintenance involved are those
parts which are subject to wear and aging. The degree of contamination of
insulators should also be checked. The following are the factors which govern the
maintenance of the breakers.
i)No. of short circuit interruptions.
ii)Switching frequency and service conditions.
iii)No. of years of service.
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Maintenance and Inspection should be carried out in accordance with the
inspection schedule. This schedule have been divided into 3 group. (i) Patrolling
or routine inspection (ii) Ordinary or minor inspection (iii) Detail or Major
inspection. The intervals between maintenance schedule for BHEL and TELK
make SF6 gas circuit breakers are given below:
BHEL Make
Sl.No. Item Period Remarks
1. Routine check Every five years Draining of SF6 if
necessary
2. Minor inspection After 1 500 operation or 10 year —
3. Major inspection After 3000 operation or 20 year Draining of SF 6 if
necessary
11.1.General Instructions for maintenance :
All the split pins, lock washers, spring washers of bolted joints should be
replaced with new ones when they are opened for maintenance.
All the gaskets, a-rings and rubber washers should also be replaced with
new ones during reassembly.
All the breakers parts dismantled for maintenance should be covered and
protected against ingress, if dirt and moisture while reassembly is in progress.
Small quantities of metallic fluoride power forms because of arc
interruption in SF6 gas. This metallic powder when in dry state is insulating and
harmless. However the powder is hygroscopic and in the presence of water
vapor the dust forms a paste which is conductive. This metallic fluoride powder
should be cleaned with the help of a clean non-fluffy cloth as soon as the
interrupter is opened for inspection and surviving to prevent the formation of
conductive paste which is very difficult to remove. The cloth once used should be
thrown into dust bin. During cleaning of the metallic fluoride gloves should be
worn.
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For cleaning and degreasing, the materials as recommended should be
applied during maintenance.
11.2. Patrolling Inspection:
1. Gas pressure: Read the pressure and convert it to 20°C Record the gas
pressure, temperature and convert gas pressure. If gas leak is detected,
supply SF6 Gas before the gas pressure drops to the lock out pressure.
2. Air pressure: Check whether or not the pressure gauge indicate the
specified value
Check whether or not any leakage noise audible around the sealed
piping joints.
3. Operation counter: Check and Record the number of operation.
4. Space heater: When humidity is high or temperature is low, turn on the
heater for the mechanism box and control unit.
5. Others: Check for sings of abnormal noises and contamination of
insulators.
11.3. Ordinary inspection:
This has to be carried out in the de-energized condition without
discharging gas. Perform an operation test to check the minimum operating
pressure before starting the inspection cautions (a) Turn off the power surfaces
of control circuit to the circuit breaker. (b) Exhaust the compressed air thoroughly
from the circuit breaker.
1. Gas leak - Check on the gas system of interrupter unit, gas piping and
control unit using a gas leak detector.
2. Mechanism:
a) Electromagnetic valve: Check the hook clean up the hook by applying a
thin coat of HITALBE 2800.
b) Operating cylinder: Apply HITALUBE 289 grease to the piston rod
c) Main valve rod: Retighten nuts.
d) Oil dash pot : Check the oil level. Transformer oil level should be as
high as the plug level.
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3. Control unit :
a) Airing valve: Measure the discharge air of300 to 700 C/C Min. which is
satisfactory.
b) Auxiliary switch: Check positive contact and each part for normal
tightening.
c) Air pressure gauge: Calibrate the pressure gauge.
d) Pressure switch: Check the local pressure and release pressure.
e) Trip-free contactor : Check the contacts. When roughened, correct with
smooth out file or sand paper.
4. Air piping: Retighten the union nuts and bolts.
5. Porcelain insulator: Wipe the insulator surface by wet cloth when
excessively dirty, apply insulator cleaner the surface. Measure the
insulation resistance, which should not be less than 100M under dry
condition.
6. Operating system: Confirm that the stroke of hinge piece in the operating
cylinder is 102 mm ± 2mm.
7. Other: Check terminals for looseness and tighten them if necessary clean
up box interior and paint rusty parts.
8. Checking: After filling the system with compressed air, confirm that all the
stop valve in the air system are kept open.
9. Testing: Conduct operation test. Measure the insulation resistance of
control circuit.
11.4. Detailed inspection:
The following diagram shows the detail inspection procedure for Insulation
resistance measurement.
Operation Test
Close G.C.B.
Exhaust air from air receiver
Collect SF6 gas in the interrupt unit
Open GCB by manual operating handle
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Check the GCB as per the maintenance procedure
Check control unit and mechanism box Check interruption
Filling with air Evacuation Fill with SF6 gas.
Air leak check Gas leak check.
11.5. Details of maintenance procedure:
1)Stationary contact: Visually inspect, when contact space is found uneven,
remove it and polish with sand paper. then measure the dimension of stationary
contact. When the wear becomes 3 mm or over replace the contact with a new
one. Apply thin coat of HITSLUBE 280 Grease to the contact.
2)Moving contact: When it is degraded by large current interruption remove it
and polish with sand paper. Apply three coat of HIT ALUBE 280 Grease to the
contact.
3) Arcing contact: When the surface is found- uneven, polish the surface with a
smooth out file. Measure the dimension of arcing contact, when the amount of
wear becomes 2 mm or over, replace the contact with a new one. Apply thin coat
of HIT ALUBE 280 grease to the contact.
4) Insulation nozzle and insulation cover: The nozzle and cover can be
removed together with the moving contact. Use wiper to clean up the interior and
exterior. Measure the inner diameter of the nozzle. and cover. When the
dimensions are enlarged by 1 mm or more, replace it with a new one. “
5) Absorbent: Remove the conductor and take out the absorbent case. Replace
the absorbent with a new one. Exchange it quickly just before vacuum drying.
system.
1.Distribution Type:
The arresters are generally used in distribution system for equipment protection.
Standards distribution arresters are used for protecting oil. Insulated distribution transformers,
these arresters are also used as line entrance arresters, for 11KV and 22KV lines. They are the
lowest in cost.
2.Intermediate Type :
These units cost approximately two or three times as much as equivalent distribution
units. For this, the arrester offers lower maximum spark over and discharge voltage
characteristics that afford a greater margin of protection plus the capability of discharging large
surge levels. These arresters also have a pressure relief system to safely vent internal pressure if
the unit falls before the porcelains shell has a chance to rupture. These arresters are used for the
L.V. protection of Power transformers in sub-transmission sub-station i.e.110/33/22/11KV and
66/22/11KV sub-station.
3.Station Type:
These arresters offer the best protective characteristics and the highest thermal capability
but they cost about twice as much as equivalent intermediate units. Like intermediate arresters,
station arresters have a pressure-relief system to safely vent internal pressure if the unit fails
before a porcelain shell has a chance to rupture. These arresters are generally used in 230KV,
110KV and 66KV systems.
4.Basic insulation level:
Basic Impulse Insulation Level (BIL) is the voltage level that equipment insulation is
capable of withstanding without sustaining damage. The voltage withstand of insulation is
function of time. Inorder to establish volt-time impulse insulation levels of transformers standard
impulse tests standard voltage withstand tests are conducted on selected units as type test.
Transformers are subjected to impulse voltage tests (at rated BIL) and a chopped wave test (15%
above BIL). A steep front - of wave test (65% above BIL) is also performed on some units. A
curve plotted through these three points defines the minimum insulation withstand curve for
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insulation co-ordination (Fig.3) The true withstand level for the transformer lies above the plotted
curve.
5. Surge arrester application:
With an understanding of how an arrester performs its functions and a knowledge of
equipment insulation, we can now move into the application area and consider the several factors
that comprise surge arrester application as it relates to over voltage protection of transformers,
The selection of surge arresters merit are carefully considered. Various factors have to be taken
into account in order to arrive at a reliable and at the same time economical means of protection.
The important points are:
i)Selection of rated voltage.
ii)Selection according to the standards, codes, recommendations for insulation
coordination.
i)Arrester rating :
The voltage rating of an arrester is defined as the highest 50 Hz voltage at which the
arrester is designed to operate and reseal effectively after a surge has passed. Because of the
system grounding and connection, this, voltage is typically higher than the phase to ground
voltage / on the healthy phases will increase temporarily and it depends upon the earthing factor
or the system. The selection of an arrester voltage rating for station depends upon grounding
system connection and system voltage rating.
Also the voltage impressed across an arrester during a surge discharge is directly
proportional to the arrester voltage rating that is, a 10,000 Amps surge produces a higher
discharge voltage if it is flowed through a 10KV arrester than it does flowed through a 9KV
arrester generally it is desirable from the stand point of equipment protection to select the lowest
voltage rating for the application.
ii)Arrester location:
Surge arresters should always be located as close as possible to the terminals of the
equipment protected. In the case of transformer protection, mounting the arresters directly on the
transformer is the best of insurance. An appreciable distance between the surge arrester, and the
protected equipment reduces protection, afforded by the arresters and also increases the voltage
impressed upon the transformer at time of surge discharge. Also because of the extra travel
distance between the equipment and its arrester, surge wave could rise above the equipment
damage point before the arrester comes to its rescue.
n addition, the arrester connecting leads should be kept as short as possible because of
their voltage contribution to discharge the voltage. During current flow to ground through an
arrester, the interconnecting leads provide a voltage contribution because of current passing
through an impedance. Depending on surge magnitude, rate of rise type of conductor, a typical
value of voltage contribution to discharge voltage by interconnecting leads is i.e. 1.6 KV / foot.
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In practice, the protection range is given by the following simple formula.
L = U - Ua x V Where
2XS
L = Protection range of arrester in meters
(measured along the line)
U = Impulse withstand voltage of protected equipment in KV.
(BIL of equipment)
Ua = Spark over voltage of an arrester in K. V. (Peak) of the system.
During earth fault conditions, the voltage
V = Velocity of wave progression with
V line = 300 meters /micro sec.
V cable = 150 meters /micro sec.
S = Steepness of incoming wave front in KV / sec.
(The protection range of an arrester increases with the difference between the impulse
voltage IV’ and the spark over voltage Va. Therefore, an arrester with protective level tends to
extend the protective range)
Example: In a 230 KV Over Head line system
U = BIL of power transformer -900 KV crest
U = Impulse spark over of arrester -550 KV crest
V line 300 / micro seconds; S = 1000 KV / micro sec.
@ L = U-Ua (1000-550)
------- v = ---------------- X 300 = 52.5m
2 XS (2 X 1000)
The electrical circuit length between the surge arresters and the transformer bushing
technical should not exceed the limits given below: T.N.E.B. practice —(Thumb rule)
Rated system voltage Maximum distance between surge arresters and
transformer bushing terminal inclusive of lead
length
KV Meters Feet
230 60.0 200
110 36.57 110
60 24.38 80
iii)Interconnection of Grounds:
It is essential that the arrester ground terminal be interconnected with the transformer
tank and secondary neutral to provide reliable surge protection for the transformers.
Iv)Insulation coordination: .
Now let us consider the selection of an arrester according to standards, codes or
recommendations for insulation coordination. Calculating the margin of protection is the major
part of an. insulation co-ordination study. Insulation coordination is the process of comparing the
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impulse strength of insulation with the voltage that can occur across the arrester for the severity
of surge discharge for which the protection is desired. For a transformer, this means a
comparison of the volt-time insulation withstand curve with the impulse and switching surge spark
over and discharge voltage curve of the arrester.
After determining the rated voltage of an arrester, the protective level has to be carefully
selected. For complete protection of the equipment, the “protective level” viz. the level to which
the over voltages are omitted by the arrester, must be lower than the withstand level by a factor of
at least 1.2 for lightning surges and 15 for switching surges. The value thus selected must be
checked against that given in I.S.S. or the technical details furnished by the arrester
manufactures.
To arrive at the discharge voltage of an arrester for these calculations discharge voltage
for a 10,000 Amps. surge is normally used. The following formula define these two margins of
protection calculations:
CWW -FOW SO BIL -DV + IX)
MP1 = CWW x 100% MP2 = BIL x 100%
Where
CWW = Chopped -waved withstand voltage of transformer winding = 1.15 BIL
FOW SO = Front of wave spark over of surge arrester in KV (Crest)
BIL = Basic Impulse Insulation level of the transformer.
DV = Discharge voltage of the arrester at 10 KA surge.
IX = Voltage contribution of connecting leads at the rate of 1.6 KV / ft.
MP = Margin of Protection
Insulation co-ordination in an important aspect to be considered when surge protective is
to be afforded to transformers with reduced BILS
The table below gives the Rod gap setting adopted for various voltages: Gap settings:
Gap settings in MM (inches)
System voltage Gap on Transformer Gap on terminal Tower Gap on next three
Bushing approach towers
230 1143 (45) 1118 (44) 1118 (44)
110 635(25) 597(23.5) 622(24.5)
66 394 (15.5) 330 (13) 356 (14)
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vi Protection against direct strokes:
i) Protection against direct strokes can be handled by shielding the station equipment’s by
the provision of either
a) Mast or rods or
b) a net work of overhead ground wires in such a way that equipment’s and
switches of all lie in the protected zone.
ii) The protected zone for a rod mast is generally assumed as a cone with a base radius
equal to the height of the rod or mast above ground.
iii) For small sub-stations it may be sufficient to run one or GI wires across the station
from adjacent line towers. Extra wires may be run from the tower to the structure and
over the station.
iv) The grounds of the station shield should be solidly tied to the station ground bus to
prevent difference of surge potential between the shield and other g-rounded parts of
the Station.
.
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T & SS Training Institute, Madurai.
16. FIRE SAFETY AND FIRE FIGHTING
I. GENERAL :
1. In India alone about 15,000 people die in Fire and
blast. More than Rs.180 crores are being paid as
compensation and about 1.5% production is lost in
fire.
2.The fire can exist in two different stages. The initial
stage i.e. incipient stage of fire and the later state
i.e. blaze stage of fire. If the small fire is not controlled
in the initial stage it goes to the uncontrollable
stage i.e. Blaze stage fire.
Detection will be done by the people available
at the spot with the help of good given detectors
like eyes, nose, ears and skin and warning will
be given with the help of mouth but the third stage
immediate attack is very important and it can be
done only by training and skills in fire fighting. Once
the fire goes beyond the stage of control, then only
fire brigade can control the fire. We can only assist
the fire brigade in bringing down the fire under control.
In order to carry out the various jobs involved
in fire fighting cycle there must be a group of trained
people available in the form of Fire Squad.
Basic reason for any fire accident is ignorance
and even if people have knowledge about fire,
they neglect it i.e. negligence. 60% of the fire accidents
are caused, in fact, due to electrical faults i.e.
due to usage of substandard materials, nonstandard
wiring, improper maintenance, loose connection,
over loading and keeping combustible materials under
neath main switches or very close to equipments
emenating heat.
The Fire spreads from one place to another
place beause of the heat transfer. There are three
different principles of heat transfer.
Convection - Heated smoke and air
particles travelling upwards.
Conduction - Transfer of heat through Solid
Particles.
Radiation - Transfer of heat through air particles.
For keeping fire under control at the time of
emergency all the above three principles can be used
in the combined away. When a particular department
is on fire and when the fire is in blaze stage
the adjacent areas can be saved by closing all the
possible doors and windows, removing the flammable
materials from the adjacent areas and also by continuous
e. One in two years- The cylinder should be ckecked for pressure test. Soda Acid and Foam type should
withstand pressure of 17.5Kg/Sq.cm for 2.5 minutes and carbondioxide cylinder should withstand
pressure of 210 Kg/Sq.cm, for 2.5 minutes.
f. Once in two years 50% of stock of Soda Acid and foam type extinguishers, DCP once in 3 years and
Co2 once in 5 years should be used during demonstration / Fire mock drill.
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