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Section 120-0070 TRANSMISSION - CEC Plus II Shift System SERVICE MANUAL
SM - 1967
F
W/B
R R R
G G 313 G
311 B
B B B W W
K1 - Starter Relay W/B W/B 309 W/B U/G
S53
K17 - Reverse Relay W/B W/B
R/W R/W
1
P1 205
W
Z
S52
B
N2 - Voltage Regulator
U/G
F7
R
G
B
W/B
W/B
E
S4 - Test Switch W/B B B
W/B 330A W/B W
S7 - Park/Emergency Brake Switch R 308 R W/U
H27 U/P 87A U/P U/P
S19 - Dipswitch G/U G/U
2
S4 B
216A B
S22 - Body Up W/light Switch 306
R
W/B
S51 - Reverse Hoist Pressure Switch
G/U
R R
F7
S52 - Manual Mode Keyswitch W/R R/U
W/B R/W
W/R
W/U
U/G
S53 - Power/Economy Keyswitch 330
322 U/R U/R U/R
F2 W/R 341 R/P R/P
S62 - Retarder On Switch Y Y
S62 211
F4
R
3
S19 R/Y 230 R/Y
B
U/P
R/U
U/W 75 U/W
U K17 W/Y U
TO S22 K1 45
W/B
B
INTERFACE BOX RELAYS TO S22
R
F3
1 - ECU Initial Start
S51
S7 R 222 R G/W
p
W/P W/P
F6
2 - ECU Supply N2 W
203
W
G/W
B
U
U/W
R/P
B
B N2 87 U/P
3 - Retarder (Not Used) W/B R
R
308
B/O B/O
4
W 306
F1
4 - Transmission Check N2
R
G
U
B
W
B
5 - Reverse Warning
W/P
R
Y
R/Y
G/U
DDL
6 - Neutral Start CONNECTOR 205
F2
222 R/W
R
U/R G
315
313
311
310
309
305
235
G
5
211 U/W
F5
2 - 5 Amp 6 - 8 Amp U
B/O
B/O
B
U
R/P
G
3 - 8 Amp 7 - 5 Amp
A
R/P
4 - 5 Amp G
214
201
G/U G/R
TRANSMISSION
R
216A B/O
208 U
B/O
WIRE COLOURS 209 B/W
234
6
G/R
B - Black O - Orange 231 W/U
202 U/G
N - Brown Y - Yellow 223 R/Y
J3
J1A
230
U - Blue P - Purple
E.C.U.
R - Red W - White
J1B
G - Green S - Slate
L - Light Green
IN MM IN MM
0.03 0.76 0.72 18.2
0.06 1.52 0.75 19.0
0.12 3.0 0.81 20.5
0.130 3.3 1.00 25.4
0.139 3.5 1.12 28.4
0.177 4.5 1.68 42.7
0.18 4.6 2.00 50.8
SPRING COMPRESSOR TOOL 0.19 4.8 2.50 63.5
0.22 5.6 2.56 65.0
MATERIAL: PLAIN CARBON STEEL 0.25 6.3 3.00 76.2
ITEM #2 - BASE 0.26 6.6 4.00 101
(WELDMENT)
0.38 9.6 5.50 140
0.47 11.9 6.00 152
100 SQ.
STOCK 0.50 12.7 20.00 508
0.62 15.7
ITEM #1 - HANDLE
.250 DIA.
HOLE THRU.
KNURL
DIA. HOLE
ITEM #5 - 'T' HANDLE
(WELDMENT)
.19 SQ.
8-32 UNC 2B X .38 MIN. FULL STOCK
THD. MINOR DIA. .130/.139 X .72 ITEM #3 - PIVOT BLOCK
DEEP
SM - 1827A
CEC
341
CEC 45
CEC 306
CEC 203
CEC 87
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL
SM - 1827B
CEC 230
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL
SM - 1827C
CEC 309
CEC 310
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL
SM - 1827D
CEC 205
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL
SM - 1827E
CEC D75
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL
SM - 1827F
CEC 222
CEC 211
CEC 309
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RETURN TO
Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL
SM - 1827G
SM - 1827H
CEC TRANSMISSION E.C.U. INTERFACE TO VEHICLE
CEC TRANSMISSION
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL
SM - 1827I
SM - 1827J
CEC 45
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Section 220-0000 STEERING SYSTEM - Steering System Schematic SERVICE MANUAL
SM - 1988A
A A
B B
LT 6
RT
7 5 7
T P
C B 8
G2
COMPONENTS 3
D
1 - Steering and Brake Control Tank
2 - Steering Pump
3 - Accumulator E
4 - Accumulator Valve
5 - Steering Valve
6 - Double Relief Valve G1
7 - Steering Cylinder 4
8 - Oil Pressure Switch R A SUPPLY TO
BRAKE CIRCUIT
RETURN FROM MONOBLOCK BRAKE VALVE
9 - Oil Level Switch
RETURN FROM DIRECTIONAL CONTROL, RETARDER
10 - Oil Pressure Switch
10 CONTROL, RETARDER SOLENOID VALVES
11 - Oil Temperature Switch 12 RETURN FROM TREADLE &
BRAKE MANIFOLD VALVES
12 - Steering Filter
11 TO TANK BREATHER
SM - 1988B
A A
B B
LT 6
RT
7 5 7
T P
C B 8
G2
D 3
G1
4
R A
10
12
11
1
9
A A
B B
LT 6
RT
7 5 7
T P
C B 8
G2
D 3
G1
4
R A
10
12
11
1
9
Fig. 4 - Steering System Schematic - Engine Running, Steering Valve Left Turn
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Section 220-0000 STEERING SYSTEM - Steering System Schematic SERVICE MANUAL
SM - 1988D
A A
B B
LT 6
RT
7 5 7
T P
C B 8
G2
D 3
G1
4
R A
10
12
11
1
9
Fig. 5 - Steering System Schematic - Engine Running, Steering Valve Right Turn
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Section 220-0000 STEERING SYSTEM - Steering System Schematic SERVICE MANUAL
SM - 1988E
A A
B B
LT 6
RT
7 5 7
T P
C B 8
G2
D 3
G1
4
R A
10
12
11
1
9
Fig. 6 - Steering System Schematic - Engine Running, Steering Cylinder Shock Load
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Section 230-0000 BODY SYSTEM - Body System Schematic SERVICE MANUAL
SM - 2270A
5 11 5
C 9
COMPONENTS
1 - Body and Disc Brake
Cooling Tank 6
8 B
2 - Tandem Pump 14
3 - Body Control Valve TO OCDB
4 - Manifold Block 7
COOLING
5 - Body Cylinder CIRCUIT
6 - Kick-over Valve
7 - Disc Brake Oil Filter
8 - Disc Brake Oil Cooler
STEERING
9 - Remote Control Valve
CIRCUIT
10 - Relief Valve
11 - Relief Valve 3
12 - Tank Breather 4
13 - Disc Brake Oil Temp Switch
14 - Pilot Supply Valve
COLOUR CODES
Red - Pressurized Oil
Blue - Exhaust or Return Oil
Green - Intake Oil
13 2
Orange - Pilot Pressure A
Yellow - Static Oil 12
1
10
Fig. 2 - Body Hoist System Schematic - Body Control Valve in the 'Hold' Position
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Section 230-0000 BODY SYSTEM - Body System Schematic SERVICE MANUAL
SM - 2270B
5 11 5
C 9
COMPONENTS
1 - Body and Disc Brake
Cooling Tank
6
2 - Tandem Pump 8 B
14
3 - Body Control Valve
4 - Manifold Block TO OCDB
7
5 - Body Cylinder COOLING
6 - Kick-over Valve CIRCUIT
7 - Disc Brake Oil Filter
8 - Disc Brake Oil Cooler
9 - Remote Control Valve STEERING
10 - Relief Valve CIRCUIT
11 - Relief Valve 3
12 - Tank Breather
4
13 - Disc Brake Oil Temp Switch
14 - Pilot Supply Valve
COLOUR CODES
Red - Pressurized Oil
Blue - Exhaust or Return Oil
Green - Intake Oil
Orange - Pilot Pressure 13 2 A
Yellow - Static Oil 12
1
10
Fig. 3 - Body Hoist System Schematic - Body Control Valve in the 'Raise’ Position
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Section 230-0000 BODY SYSTEM - Body System Schematic SERVICE MANUAL
SM - 2270C
5 11 5
C 9
COMPONENTS
1 - Body and Disc Brake
Cooling Tank 6
8 B
2 - Tandem Pump 14
3 - Body Control Valve TO OCDB
4 - Manifold Block 7
COOLING
5 - Body Cylinder CIRCUIT
6 - Kick-over Valve
7 - Disc Brake Oil Filter
8 - Disc Brake Oil Cooler
STEERING
9 - Remote Control Valve
CIRCUIT
10 - Relief Valve
11 - Relief Valve 3
12 - Tank Breather 4
13 - Disc Brake Oil Temp Switch
14 - Pilot Supply Valve
COLOUR CODES
Red - Pressurized Oil
Blue - Exhaust or Return Oil
Green - Intake Oil
13 2
Orange - Pilot Pressure A
Yellow - Static Oil 12
1
10
Fig. 4 - Body Hoist System Schematic - Body Control Valve in the ‘Float’ Position
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Section 230-0000 BODY SYSTEM - Body System Schematic SERVICE MANUAL
SM - 2270D
5 11 5
C 9
COMPONENTS
1 - Body and Disc Brake
Cooling Tank
2 - Tandem Pump 6
8 B
3 - Body Control Valve 14
4 - Manifold Block TO OCDB
7
5 - Body Cylinder COOLING
6 - Kick-over Valve CIRCUIT
7 - Disc Brake Oil Filter
8 - Disc Brake Oil Cooler
9 - Remote Control Valve STEERING
10 - Relief Valve CIRCUIT
11 - Relief Valve
3
12 - Tank Breather
13 - Disc Brake Oil Temp Switch 4
14 - Pilot Supply Valve
COLOUR CODES
Red - Pressurized Oil
Blue - Exhaust or Return Oil
Green - Intake Oil
Orange - Pilot Pressure 13 2 A
Yellow - Static Oil
12
1
10
Fig. 5 - Body Hoist System Schematic - Body Control Valve in the 'Lower’ Position
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Section 250-0000 SYSTEME DE FREINAGE - Schéma du système de freinage SERVICE MANUAL
SM - 2296A
7 7 C OUTLET
COMPONENTS 19
1 - Steering Pump
TEST
2 - Accumulators
3 - Brake Manifold Valve
4 - Treadle Valve REF.
5 - Front Brake Callipers BODY
6 - Shuttle Valve HOIST
7 - Oil Cooled Disc Brakes CIRCUIT
RB2 RB1
8 - Monoblock Brake Valve 8
TP2 INLET TANK
9 - Directional Control Valve D
10 - Retarder Control Valve
FB
*11 - Directional Control Valve
9 B A
*12 - Transmission Retarder Cylinder B
TP1 4
13 - Stop Light Pressure Switch 5
b
14 - Rear Brake Accumulator PX
A a
Pressure Switch
15 - Front Brake Accumulator T
Pressure Switch T P
16 - Parking Brake Pressure Switch
17 - Lockup Drop Out Pressure P1 P2
Switch 16 A
B1 B2 P1 P2
18 - Retarder Light Pressure Switch 1
2 2
*19 - Pressure Reducing Valve 3 13 17 6
12
* - Optional Components
7 7 C OUTLET
19
COMPONENTS
1 - Steering Pump TEST
2 - Accumulators
3 - Brake Manifold Valve REF.
4 - Treadle Valve BODY
5 - Front Brake Callipers HOIST
6 - Shuttle Valve CIRCUIT
7 - Oil Cooled Disc Brakes RB2 RB1
8 TP2 INLET TANK
8 - Monoblock Brake Valve D
9 - Directional Control Valve
10 - Retarder Control Valve FB
*11 - Directional Control Valve 9 B A
B
*12 - Transmission Retarder Cylinder TP1 4 5
13 - Stop Light Pressure Switch b
PX
14 - Rear Brake Accumulator A a
Pressure Switch
T
15 - Front Brake Accumulator
T P
Pressure Switch
16 - Parking Brake Pressure Switch P1 P2
17 - Lockup Drop Out Pressure 16 A
Switch B1 B2 P1 P2
1
18 - Retarder Light Pressure Switch 2 2
3 13 17 6
*19 - Pressure Reducing Valve 12
* - Optional Components
A P1
PRESSURE TEST POINTS
A - Park Brake Pressure B T
B - Transmission Pressure 18
C - Front Service Brake Pressure 10 11 A B
D - Rear Service Brake Pressure,
Residual Brake Pressure and T REG
Retarder Pressure. P
PY P T
COLOUR CODES P
ACC1
Red - Pressurized Oil
Blue - Exhaust or Return Oil ACC2
Green - Intake Oil PS1 PS2
Orange - Pilot Pressure
Yellow - Static Oil 15 14
COMPONENTS 7 7 C OUTLET
19
1 - Steering Pump
2 - Accumulators TEST
3 - Brake Manifold Valve
4 - Treadle Valve
REF.
5 - Front Brake Callipers
BODY
6 - Shuttle Valve HOIST
7 - Oil Cooled Disc Brakes CIRCUIT
8 - Monoblock Brake Valve RB2 RB1
TP2 INLET TANK
9 - Directional Control Valve 8
D
10 - Retarder Control Valve
*11 - Directional Control Valve FB
*12 - Transmission Retarder Cylinder 9 B A
B
13 - Stop Light Pressure Switch TP1 4 5
14 - Rear Brake Accumulator b
PX
Pressure Switch A a
15 - Front Brake Accumulator
Pressure Switch T
16 - Parking Brake Pressure Switch T P
17 - Lockup Drop Out Pressure P1 P2
Switch
16 A
18 - Retarder Light Pressure Switch B1 B2 P1 P2
1
*19 - Pressure Reducing Valve 2 2
3 13 17 6
12
* - Optional Components
7 7 C OUTLET
COMPONENTS 19
1 - Steering Pump
2 - Accumulators TEST
3 - Brake Manifold Valve
4 - Treadle Valve
REF.
5 - Front Brake Callipers BODY
6 - Shuttle Valve HOIST
7 - Oil Cooled Disc Brakes CIRCUIT
8 - Monoblock Brake Valve RB2 RB1
TP2 INLET TANK
9 - Directional Control Valve 8
D
10 - Retarder Control Valve
*11 - Directional Control Valve FB
*12 - Transmission Retarder Cylinder 9 B A
B
13 - Stop Light Pressure Switch TP1 4 5
14 - Rear Brake Accumulator b
PX
Pressure Switch A a
15 - Front Brake Accumulator
T
Pressure Switch
T P
16 - Parking Brake Pressure Switch
17 - Lockup Drop Out Pressure P1 P2
Switch 16 A
18 - Retarder Light Pressure Switch B1 B2 P1 P2
1
*19 - Pressure Reducing Valve 2 2
3 13 17 6
12
* - Optional Components
7 7 C OUTLET
COMPONENTS 19
1 - Steering Pump
2 - Accumulators TEST
3 - Brake Manifold Valve
4 - Treadle Valve REF.
5 - Front Brake Callipers BODY
6 - Shuttle Valve HOIST
7 - Oil Cooled Disc Brakes CIRCUIT
8 - Monoblock Brake Valve RB2 RB1
TP2 INLET TANK
9 - Directional Control Valve 8
D
10 - Retarder Control Valve
*11 - Directional Control Valve FB
*12 - Transmission Retarder Cylinder 9 B A
B
13 - Stop Light Pressure Switch TP1 4 5
14 - Rear Brake Accumulator b
PX
Pressure Switch A a
15 - Front Brake Accumulator
T
Pressure Switch
T P
16 - Parking Brake Pressure Switch
17 - Lockup Drop Out Pressure P1 P2
Switch 16 A
18 - Retarder Light Pressure Switch B1 B2 P1 P2
1
*19 - Pressure Reducing Valve 2 2
3 13 17 6
12
* - Optional Components
COMPONENTS 7 7 C OUTLET
1 - Steering Pump 19
2 - Accumulators
TEST
3 - Brake Manifold Valve
4 - Treadle Valve
5 - Front Brake Callipers REF.
6 - Shuttle Valve BODY
HOIST
7 - Oil Cooled Disc Brakes
CIRCUIT
8 - Monoblock Brake Valve RB2 RB1
9 - Directional Control Valve 8 TP2 INLET TANK
D
10 - Retarder Control Valve
*11 - Directional Control Valve FB
*12 - Transmission Retarder Cylinder 9 B A
13 - Stop Light Pressure Switch B
TP1 4 5
14 - Rear Brake Accumulator b
PX
Pressure Switch A a
15 - Front Brake Accumulator
Pressure Switch T
16 - Parking Brake Pressure Switch T P
17 - Lockup Drop Out Pressure P1 P2
Switch
16 A
18 - Retarder Light Pressure Switch B1 B2 P1 P2
1
*19 - Pressure Reducing Valve 2 2
3 13 17 6
12
* - Optional Components
0.62 15.7
DIA. HOLE
ITEM #5 - 'T' HANDLE
(WELDMENT)
.19 SQ.
8-32 UNC 2B X .38 MIN. FULL STOCK
THD. MINOR DIA. .130/.139 X .72 ITEM #3 - PIVOT BLOCK
DEEP