Professional Documents
Culture Documents
November 2012
Contents
How To Use The Illustrated Parts List ................................................................................................................................ 3
AFTERMARKET TRANSMISSIONS ...................................................................................................................................... 4
AUXILIARY DRIVE GEAR ..................................................................................................................................................... 5
CASE (AUX) ........................................................................................................................................................................... 6
CASE (FRONT) FORCED LUBE ........................................................................................................................................... 9
COUNTERSHAFT & BRGS(AUX) ....................................................................................................................................... 12
COUNTERSHAFT ASSY...................................................................................................................................................... 13
FILTER REGULATOR .......................................................................................................................................................... 15
HOSES & CONN. - 13 SPD .................................................................................................................................................. 16
HOSES & CONN. - 9 SPD .................................................................................................................................................... 18
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................... 20
INTEGRAL OIL PUMP (FORCED LUBE) ............................................................................................................................ 21
ISOLATORS ......................................................................................................................................................................... 23
KITS & ASSEMBLIES .......................................................................................................................................................... 24
LEVERS/HOUSINGS............................................................................................................................................................ 27
MAINSHAFT & SYNCHRO(AUX) ........................................................................................................................................ 29
MAINSHAFT ASSY .............................................................................................................................................................. 31
MISCELLANEOUS ............................................................................................................................................................... 33
OIL COOLER ........................................................................................................................................................................ 34
RANGE CYLINDER .............................................................................................................................................................. 36
REVERSE IDLER ................................................................................................................................................................. 37
ROADRANGER VALVE- 13 SPD ........................................................................................................................................ 40
ROADRANGER VALVE- 9 SPD .......................................................................................................................................... 42
SHIFT BAR HOUSING ......................................................................................................................................................... 43
SLAVE VALVE - A-5000 ...................................................................................................................................................... 46
SPLITTER CYLINDER ......................................................................................................................................................... 47
T-2 VALVE (9 SPEED ONLY) .............................................................................................................................................. 49
2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available,
please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for
servicing with the following categories
3
Group: AFTERMARKET TRANSMISSIONS
Reman Transmission
AFTMKT 09-12 Generic Illustration - Not specific to part numbers listed below
AFTERMARKET TRANSMISSIONS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
4
Group: AUXILIARY DRIVE GEAR
6 8
7
3
5
10484A-5-10
3 4300894 RETAINER 1
5
Group: CASE (AUX)
OEM supplied 23 2
OEM supplied
adjustable non-adjustable
speedometer speedometer
sensor sensor
(Threaded)
25
(Non-Threaded)
4
5
tic
g ne 20
3 Ma
7 2
26
24 21 l
a
nic
6 22
19 c ha
Me
16
15
9
10
11
13
12
10419A-5-00
CASE (AUX)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
6
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
2503,S-2809,S-2980
3 K-2918 OIL SEAL KIT 4302322 4302323 1 "FOR MAGNETIC COVER" K-3597,K-3598
21 K-2262 OIL SEAL W/SLINGER 19109 ,20807 ,20808 1 "FOR MECHANICAL COVER"
26 S-2502 REAR BRG COVER ASSY 4303604 ,4305827 1 MECHANICAL - 4:00 OPENING
7
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
26 S-2859 REAR BRG COVER ASSY 4302732 ,4305826 1 MECHANICAL - 6:00 OPENING
8
Group: CASE (FRONT) FORCED LUBE
27 29
36 37
28 30
31 38
24
23 40
22 1
42
41 44
39
18 4
5
43
3 45 7 6
20 15
18
17 8
10
9
16 11
12
15 13
14
10319B-08-02 Alum Hsg
8 K-3672 FORCED LUBE CL HSG A - 7149 ,A - 7150 1 #1 PULL IRON - NODAL MOUNT -
9
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
KIT UPPER/LOWER
28 18128 PIN 2
38 20814 SPACER 2
10
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
40 4302680 BUSHING 1
11
Group: COUNTERSHAFT & BRGS(AUX)
2 3
10444-5/93 CS Helical
3 21342 SPACER 2
12
Group: COUNTERSHAFT ASSY
10
11
13 12
15 2 1
4 3
5
14 6
7
8
9
10364-11-96 CS/RT
COUNTERSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
4 X-6-E KEY 2
13
14
Group: FILTER REGULATOR
NSS
2
2 -O- Ring/Element Kit
2
4
1
NSS - Not Sold Separately
10130A-07-02
FILTER REGULATOR
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
15
Group: HOSES & CONN. - 13 SPD
22 21
9
H
6 3 12
5 From
RRV
4 P
L 8 Range Cylinder
H
11
2 21 9
S S
From
RRV
14
13
1
18 L 12
12 15
17 16
10
7
Splitter Cylinder
20
19 SP
10110Y2-08-02 A-5000
15 21425 STRAP 1
16
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
16 21426 BRACKET 1
17
Group: HOSES & CONN. - 9 SPD
9
7
H
6 3 12
5 From
RRV
4 P
L 8 Range Cylinder
H
11
2 21 9
S S
From
19 14
RRV
13
1
L
19
18 15
17 16
10
7
Splitter Cylinder
20
19 SP
10110Y1-08-02 A-5000
15 21425 STRAP 1
18
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
16 21426 BRACKET 1
19
Group: INPUT SHAFT & DRIVE GEAR
8
6
3 4 5
2
*1
4 16463 SPACER 1
8 S-1659 INPUT SHAFT 20535 23566 ,4302661 1 2" PULL - USE W/FBC 20550 K-2468,K-3597,K-
4125
8 S-1660 INPUT SHAFT 20536 ,23567 1 2" PUSH - USE W/FBC 20549
20
Group: INTEGRAL OIL PUMP (FORCED LUBE)
22
21
13
12
19 15 14
17 11
16
9
18
10
26 27
6
3
1 2
5
11521-1-01 4
21
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
4 20823 PLUG 1
6 K-4126 FASTENER KIT 20824, X-8-448 1 KIT CONTAINS 3 FASTENERS AND K-3367
3 WASHERS
9 4303773 RETAINER 1
12 20509 KEY 1
17 4303775 SPRING 1
19 4304629 PLUG 1
26 X-8-447 SCREW 2
22
Group: ISOLATORS
12
n
sig
w De
Ne
11 1
3
6
3
2 9
1
3 1 4
3
2
1
7
12
10210-1-92 Isolator
11
n
Desig
New 10
ISOLATORS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
23
KITS & ASSEMBLIES
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
K-2262 OIL SEAL W/SLINGER 19109 ,20807 ,20808 1 "FOR MECHANICAL COVER"
K-2918 OIL SEAL KIT 4302322 4302323 1 "FOR MAGNETIC COVER" K-3597,K-3598
24
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
K-3672 FORCED LUBE CL HSG A - 7149 ,A - 7150 1 #1 PULL IRON - NODAL MOUNT -
KIT UPPER/LOWER
S-1659 INPUT SHAFT 20535 23566 4302661 1 2" PULL - USE W/FBC 20550 K-2468,K-3597,K-
4125
S-1660 INPUT SHAFT 20536 ,23567 1 2" PUSH - USE W/FBC 20549
25
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
S-2502 REAR BRG COVER ASSY 4303604 ,4305827 1 MECHANICAL - 4:00 OPENING
S-2859 REAR BRG COVER ASSY 4302732 ,4305826 1 MECHANICAL - 6:00 OPENING
26
Group: LEVERS/HOUSINGS
2 2
3 3 15
1
7 9
23 24 33
20
21
22
K-2428 - Low S-1677 - Low S-2129 - Low
K-2978 - Mid S-1967 - Mid S-2519 - Mid
10208-6-99
LEVERS/HOUSINGS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
27
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
28
Group: MAINSHAFT & SYNCHRO(AUX)
12
11
9
10
8
4 5 6
3
1 2
19
e
oin t Yok
e rsal J
Univ
17
16
14 15
13
10438A-08-01
3 4301843 RETAINER 1
29
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
13 4303705 MAINSHAFT 1
14 4301842 WASHER 1
16 4300912 SPACER 1
30
Group: MAINSHAFT ASSY
11 14
12 9
15 14
7
8 14
10 9
7 14
3 1
2
5 4
6
13
10337B-10-96
MAINSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
31
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
,4304316
32
MISCELLANEOUS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
33
Group: OIL COOLER
2 7
6 7 Flow 6
4 Oil Return
3
5 11 13 7
8 9 12 2
6
6 Oil Pump
7 10 Outlet
13
*13
*6 *6
Outlet Inlet
*14
*15 Return
Fuller
Outlet
17237
10525-4/92 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location
OIL COOLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
34
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
35
Group: RANGE CYLINDER
9 13
10 12 11
8
7
6
1 3
2
11462-5-98
RANGE CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
13 4303926 COVER 1
36
Group: REVERSE IDLER
8
5 9
3
4
3
8
Latest Design
5 6
3
4
3
2
1
11382-3-97 RI
REVERSE IDLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
2 14283 WASHER 2
37
38
Group: ROADRANGER VALVE- 13 SPD
Old Design
2
2
2 2
2
22 2 2 22 2
2
2
2
3 2
999
4 5
6
H/L P S SP
11 *7 * *7 *
7 7
12
* 14 * * *
10 10 10
P S SP
Splitter Cylinder
H/L
10102E-7-97 * For Connector and Elbow Assy
component information see Appendix.
To Slave Valve
39
ROADRANGER VALVE- 13 SPD
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
40
Group: ROADRANGER VALVE- 9 SPD
Old Design
2
2
2 999
2
2 2 2 2
3
2
5
6
P S 2 Valve Repair Kit
* 7 7*
11
12 * 10 10 *
P S
13
42
Group: SHIFT BAR HOUSING
19 14
18 20
13
12
17
16 21
15 22
1
2
3
7 8 3
5
23
999
42
41 29
26
40 28
27
39 29
35 30 27
38
34 31
29 29
33
37 32
36
29
10245-1-01 X-Bar
43
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
44
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
45
Group: SLAVE VALVE - A-5000
2 3
22
22
2
22
7 2
2 4
2
2
5
2
8 1
2 Repair Kit
10120-10-97 A-5000 SV
46
Group: SPLITTER CYLINDER
7
5
1
8
6
4
18
14
13
15
12
11465-5-98
SPLITTER CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
5 4301964 PISTON 1
7 X-1-805 NUT 1
47
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
,4304032 ,A - 6862
48
Group: T-2 VALVE (9 SPEED ONLY)
CB
1
A
6
2
3
10139-12-97 Top 2
6 X-8-214 SCREW 2
49
50
51