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Approved API Plant Inspector

TUV Rheinland North America Group


September 2015 – Present (1 year 2 months)Rabigh, Saudi Arabia

Approved Plant Inspector for PetroRabigh Total Plant Shutdown TCS 2015

•Representative for client as Approved Plant Inspector in Refinery Plant (Area VGO, DHS, SRS and CDS)
•Perform pre, external and final inspection on equipment such as pressure vessel, boilers, columns, heat exchangers
and furnaces as per specified in the T/A scope of work.
•Develop Inspection summary & finding for any required immediate action.
•To perform the required welding inspection and attend pressure test for equipment and PSV as and when needed.
•To prepare and deliver a daily report on the equipment condition to the area inspection supervisor and raises
inspection work sheet (IWS) as needed for unplanned recommended work.
•To determines the need of further NDT’s and/or inspection check that are not originally planned as part of the T/A
scope within less than 24-hours from the inspection starting date.
•To follow up equipment/piping repair inspection, T/A IWS recommendations and additional NDT’s request.
•To produces inspection report for inspected equipment and gathers the inspection findings from the area inspector
and NDT tech’s for compilation and inclusion in the final area inspection report.
•To liaise with owner upon further analysis that may require.

API 510/570/RBI INSPECTOR


SCHAM PROFIT INSPECTION
February 2015 – Present (1 year 9 months)

+API 510/570/RBI inspector responsible for preparing, implementing, and maintaining inspection programs as per
API standard.
+Perform inspection tasks and schedule monitoring programs to assure the mechanical integrity of the equipment

Year : August 2015 – Present (Freelancer)


Position : API 510/570 Pressure Vessel and Piping Inspector
Company : Intestmal Corporation Sdn. Bhd.

 August 2015 – September 2015


Designation : API 510 Inspector (3rd Party Inspector)
Client : PETRONAS Chemicals Methanol Labuan (PCML)
Project : PCML Turnaround (TA) 2015

Year : March 2015 – June 2015 (Freelancer)


Position : API 510/570 Pressure Vessel and Piping Inspector
Company : Danamin (M) Sdn. Bhd.

 May 2015 – June 2015


Designation : API 510/570 Inspector (3rd Party Inspector)
Client : PETRONAS Chemical Fertilizer (Kedah) Sdn. Bhd.
Project : PCFK Major Turnaround 2015 DOSH Equipment

 March 2015 – May 2015


Designation : API 510/570 Inspector (3rd Party Inspector)
Client : BASF PETRONAS Chemicals Sdn Bhd, Gebeng, Pahang.
Project : BASF Turnaround 2015, Visual Inspection for Replace Portion BPC 9KM Cross Country Pipeline.
Assignments :
• Visual Inspection on 2” IsoButanol and 4” Butane 9KM cross country pipeline.
• Inspected the pipeline thoroughly to ensure that there are no leaks and spills.
• Conducted regular inspection on the trenches to ensure that there are no obstacles to the
• Operate to the highest standards of ethics, in accordance with the DANAMIN statement of integrity.

Year : February 2014 – March 2014 (Freelancer)


Position : API 510/570 Pressure Vessel and Piping Inspector
Company : VISCA International Sdn. Bhd.

Accomplishment :
 February 2015 – March 2015
Designation : API 510 Inspector (3rd Party Inspector)
Client : Allnex Sdn. Bhd. Seremban, Negeri Sembilan.
Project : Shutdown Allnex Sdn. Bhd. DOSH Equipment CF Extension

API 510 Inspector (3rd Party Inspector)


Transocean
February 2016 – February 2016 (1 month)MG Hulme Jr. Rig, Labuan, Malaysia

•Final inspection on 117 Accumulator Bottle (92 accumulator bottles + 4 pilot bottle at Koomey Unit) (21
accumulator bottles at BOP unit) for Certificates of Fitness Renewal as per API 510.
•Perform Corrosion Inspection and Minimum thickness evaluation of Equipment’s were carried out on behalf of
TRANSOCEN
•To determine the corrosion that may occur during the operation, analyses the general mechanical integrity of the
equipment, the minimum thickness evaluation and to determine the next inspection schedule by perform calculation
on MAWP and remaining life calculation.
•Develop Inspection summary & finding for any required immediate action.
•Operate to the highest standards of ethics, in accordance with the GLOBAL REMOTE and TRANSOCEAN
statement of integrity.

download

API 510/570 Pressure Vessel and Piping Inspector


Intestmal Corporation Sdn. Bhd
December 2015 – December 2015 (1 month)PETRONAS Chemical Fertilizer (Kedah) Sdn. Bhd.

Column C-26-03 Shutdown

•Perform pre, external and final inspection on DOSH registered columns C-26-03 for Certificates of Fitness
Renewal during plant shutdown as per API 510.

Inspection Engineer
SGS
February 2014 – January 2015 (1 year)Selangor, Malaysia

Accomplishment :

Project : PML Plant 2 RBI Analysis for DOSH Equipment CF Extension


Client : PETRONAS Methanol Labuan (PML)

• To perform data entry for template pressure vessel equipments.


• Data gathering for equipment DOSH/non-DOSH
• Perform external visual inspection for equipment
• Review previous and latest UTTG report
• Develop Inspection summary & finding for any required immediate action
• Prepare Minute-of-Meeting for weekly meeting between contractor and client representative
• Review risk analysis (result: retirement date, remaining half life, inspection interval, corrosion rate, details
drawing)
• Liaise with client regarding any discrepancy on data input and output of RBI analysis
• Update PETRONAS Risk Based Inspection (PRBI) with current thickness and latest inspection findings
• Involve in crane functional inspection and hotspot monitoring activities
• To define piping circuit for each corrosion group and mark up on P& ID.
• To perform data entry into piping asset register template.
• To perform UT data entry for equipment and piping.
• To do inspection confidence entry for equipment and piping.
• To perform plant economic entry for equipment and piping.
• To assist in risk analysis for equipment and piping.
• To develop inspection reference plan for equipment and piping.
¤Determine Thickness Monitoring Location (TML) marking and Perform risk analysis for equipment and piping
using PETRONAS Risk Based Inspection (PRBI) Software.

Welding/QC Inspector
Budiman Inspection Sdn Bhd
November 2013 – February 2014 (4 months)Tanjung Bin Power Plant

Project Involved: Major outage boiler Unit 10 and 30 Malakoff Power Plant T.Bin
▶Representative as QC inspector for IHI Japan.

Accomplishment :
• December 2013- January 2014
Designation : QC Inspector
Client : Malakoff Power Sdn Bhd
Project : Major Outage Boiler Unit 10, Tanjung Bin Power Plant
Assignments :

o Representative for Main Contractor (IHI Power System) as QC Inspector at Boiler Pressure Parts (Reheater, Final
Superheater and Secondary Superheater)
o Maintain inspection for any repaired work as per ITP.
o Witness for any repaired/ new fabricate equipment/ pipe package/ boiler tube.
o Inspection for tubing replacement starting from marking, cutting, fit-up and welding.
o Perform visual welding inspection
o Report for status and recommendation.
o Propose NDT requirement during inspection.
o Review PMI report.
o Review PWHT report.

• January 2014- March 2014


Designation : QC Inspector
Client : Malakoff Power Sdn Bhd
Project : Major Outage Boiler Unit 30, Tanjung Bin Power Plant
Assignments :
o Representative for Main Contractor (IHI Power System) as QC Inspector at Boiler Pressure Parts (Primary
Superheater, Final Superheater and Secondary Superheater).
o Maintain inspection for any repaired work as per ITP.
o Witness for any repaired/ new fabricate equipment/ pipe package/ boiler tube.
o Inspection for tubing replacement starting from marking, cutting, fit-up and welding.
o Perform visual welding inspection
o Report for status and recommendation.
o Propose NDT requirement during inspection.
o Review PMI report.
o Review PWHT report.

Budiman Inspection Sdn Bhd

Plant Inspection Trainee


TWI
October 2012 – September 2013 (1 year)Kuala Lumpur, Malaysia
▶Received a formal training in Plant Inspection at PUSPATRI, Johore. Specializing in API Inspection Codes (510,
570, 653, 650, 571 and 580), ASME (BPVC) Design Standards & Codes, ASME VIII, ASME IX and ASME 31.3
conducted by consultant from TWI SEA.

▶Good Knowledge of inspection for storage tanks, piping, pressure vessels, heat exchangers and boilers.

▶Good practice on welding code (ASME IX) and construction code for piping and pressure vessel (ASME 31.3,
ASME VIII, API 576 and API 574).

▶At TWI SEA, expose with witness welder qualification test (WQT), issue pass and certificate as necessary for
those who pass the above test and monitor the performance of these welders and Quality Assurance (QA) and
Quality control (QC). Knowledgeable in:
o Check if welder was correctly qualified.
o Check that the welder is appropriate for weld both pipe and plate weld.

▶Inspection and ensuring that welders are working as per approved welding procedures (WPS) during WQT.

▶To assist and perform welding inspection to require based on WPS. Knowledgeable in:
o Check if WPS was correctly qualified.
o Check that WPS is appropriate for weld.

▶Experience in material inspection work.

▶Attended course for CSWIP 3.0 Visual Welding Inspector and increasing knowledge in CSWIP 3.1 Welding
Inspector.

▶Attended course for CSWIP 3.4 Radiographic Interpretation-Level 2 at TWI-ABM Kuala Lumpur.

▶Operate to the highest standards of ethics, in accordance with the TWI SEA statement of integrity.
(Open) 2 courses

Volunteer Experience & Causes

Opportunities Shamsul is looking for:


 Skills-based volunteering (pro bono consulting)

Causes Shamsul cares about:


 Economic Empowerment
 Education
 Human Rights
 Politics
 Poverty Alleviation
 Science and Technology

Organizations
Reserve Officer Training Unit (ROTU)
Second Lieutenant Rank/ Leftenan Muda
Starting July 2009

Courses

TWI
 API 570 PIPING INSPECTION COURSE (1U5L/652824)
 API 510 PRESSURE VESSEL INSPECTION COURSE (1U5M/652824)
 API 653 ABOVEGROUND STORAGE TANK INSPECTION COURSE (1U5K/652824)
 API 650 ABOVEGROUND STORAGE TANK (API INSPECTOR AND STORAGE CONCEPTS) (1U5J/652824)
 API 571 EXAMINATION PREPARATION COURSE (1U5N/652824)
 API 580 RISK BASED INSPECTION (RBI) EXAMINATION PREPARATION COURSE (1U5O/652824)

TWI
 CSWIP 3.0 Visual Welding Inspector- Level 1 (1QCG/652824)
 CSWIP 3.4 Radiographic Interpretation-Level 2 (1V2B/652824)

Honors & Awards

Second Lieutenant Rank/ Leftenan Muda


Angkatan Simpanan Tentera Darat Malaysia
July 2012

Languages
1. English
Professional working proficiency
2. Malay
Native or bilingual proficiency

Certifications

API 510 Pressure Vessel Inspector(Link)

API, License 51402


December 2013 – January 2019

API 570 Piping Inspector(Link)

API, License 54672


September 2014 – October 2020

CSWIP Radiographic Interpretation- Level 2


TWI, License 90229
July 2014 – July 2018

CSWIP Visual Inspector

TWI, License 77543


June 2013 – June 2018

Skills

Top Skills
 23ASME

o
o
 19NDT

o
o

o
o
 14Inspection

o
o
 13Piping

o
o

o
o
 10Pressure Vessels

o
o
 7Welding

o
o
 3Onshore

o
o
 3Petroleum

o
o
 2Materials

o
o
 2Heat Exchangers

o
o

Shamsul also knows about...


 2Corrosion
 1Quality Assurance
 1Quality Management
 1Testing
 1Boilers
 1Power Plants
 1Quality Control
 1API 510
 1Strategic Thinking
 received a formal...
 Petrochemical
 Oil
 Welding Inspection
Education

Universiti Pertahanan Nasional Malaysia


Bachelor of Science (BSS), Strategic Studies, General
2008 – 2012

Graduated with Honors in Bsc Strategic Studies . Minored in Strategic Management. Commissioned as 2nd
Lieutenant in Reserve Officer Training Unit (ROTU), 2012.
Activities and Societies: Second Lieutenant Rank/ Leftenan Muda
(Open) 1 organization
(Open) 1 honor or award

TWI
AMERICAN PETROLEUM INSTITUTE (API), Plant Inspection and Management
2013 – 2013

¤Received a formal training in Plant Inspection (specializing in API Inspection Codes (510, 570, 653, 650, 571 and
580), ASME (BPVC) Design Standards & Codes, and ASME 31.3 conducted by consultant from TWI SEA.
¤Good Knowledge of inspection for storage tanks, piping, pressure
vessels, heat exchangers and boilers.
¤Good practice on welding code (ASME IX) and building code for
piping (ASME 31.3 and API 574).
Activities and Societies: Representative PUSPATRI in J-COP Futsal Tournament.
(Open) 6 courses

Additional Info

 Interests
 API inspection
 Personal Details
Birthday October 8
 Advice for Contacting Shamsul
I am available to contacted at +6013-2986534 @ +6011-16864262 and following email address
mohdshamsulaffendi@gmail.com

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