Professional Documents
Culture Documents
TDM900X
5PS-28199-26
INTRODUCTION
EAU10100
NOTE:
● This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle
is subsequently sold.
● Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your motorcycle
and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
EWA10030
WARNING
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
*Product and specifications are subject to change without notice.
IMPORTANT MANUAL INFORMATION
EAU10200
TDM900X
OWNER’S MANUAL
©2007 by Yamaha Motor Co., Ltd.
1st edition, June 2007
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
TABLE OF CONTENTS
SAFETY INFORMATION ...................1-1 Ignition circuit cut-off system ......... 3-18 Cast wheels .................................. 6-19
Location of important labels .............1-5 Adjusting the clutch lever free
PRE-OPERATION CHECKS .............. 4-1 play ............................................ 6-20
DESCRIPTION ...................................2-1 Pre-operation check list ................... 4-2 Adjusting the rear brake light
Left view ...........................................2-1 switch ......................................... 6-21
Right view .........................................2-2 OPERATION AND IMPORTANT Checking the front and rear brake
Controls and instruments..................2-3 RIDING POINTS .................................. 5-1 pads ........................................... 6-21
Starting the engine .......................... 5-1 Checking the brake fluid level ....... 6-22
INSTRUMENT AND CONTROL Shifting ............................................ 5-2 Changing the brake fluid ............... 6-23
FUNCTIONS ........................................3-1 Tips for reducing fuel Drive chain slack ........................... 6-23
Immobilizer system ..........................3-1 consumption ................................ 5-3 Cleaning and lubricating the drive
Main switch/steering lock .................3-2 Engine break-in ............................... 5-3 chain .......................................... 6-25
Indicator and warning lights .............3-4 Parking ............................................ 5-4 Checking and lubricating the
Tachometer unit ...............................3-5 cables ........................................ 6-25
Coolant temperature gauge .............3-6 PERIODIC MAINTENANCE AND Checking and lubricating the throttle
Multi-function display .......................3-7 MINOR REPAIR .................................. 6-1 grip and cable ............................ 6-26
Handlebar switches .........................3-8 Owner’s tool kit ................................ 6-1 Checking and lubricating the brake
Clutch lever ......................................3-9 Periodic maintenance and lubrication and shift pedals ......................... 6-26
Shift pedal ......................................3-10 chart ............................................. 6-2 Checking and lubricating the brake
Brake lever ....................................3-10 Removing and installing cowlings and and clutch levers ........................ 6-26
Brake pedal ...................................3-11 panels .......................................... 6-5 Checking and lubricating the
Fuel tank cap .................................3-11 Checking the spark plugs ................ 6-6 sidestand ................................... 6-27
Fuel ................................................3-12 Engine oil and oil filter element ....... 6-7 Lubricating the rear suspension .... 6-27
Catalytic converters .......................3-12 Coolant .......................................... 6-10 Checking the front fork .................. 6-27
Seat ...............................................3-13 Replacing the air filter element ...... 6-14 Checking the steering ................... 6-28
Storage compartment ....................3-13 Adjusting the engine idling Checking the wheel bearings ........ 6-29
Adjusting the front fork ...................3-14 speed ......................................... 6-15 Battery ........................................... 6-29
Adjusting the shock absorber Checking the throttle cable free Replacing the fuses ...................... 6-30
assembly ....................................3-15 play ............................................ 6-16 Replacing a headlight bulb ........... 6-31
Luggage strap holders ...................3-17 Valve clearance ............................. 6-16 Replacing the tail/brake light
Sidestand .......................................3-17 Tires .............................................. 6-17 bulb ............................................ 6-32
TABLE OF CONTENTS
Replacing a turn signal light bulb ..6-32
Replacing the auxiliary light bulb ...6-33
Supporting the motorcycle .............6-34
Front wheel ....................................6-34
Rear wheel ....................................6-36
Troubleshooting .............................6-37
Troubleshooting charts ..................6-38
SPECIFICATIONS ..............................8-1
CONSUMER INFORMATION..............9-1
Identification numbers .....................9-1
Motorcycle noise regulation
(for Australia) ................................9-2
SAFETY INFORMATION
EAU10281
TIONS. see you. Avoid riding in another
motorist’s blind spot.
MOTORCYCLES ARE SINGLE Safe riding ● Many accidents involve inexperi-
TRACK VEHICLES. THEIR SAFE ● Always make pre-operation enced operators. In fact, many op-
1 USE AND OPERATION ARE DEPEN- checks. Careful checks may help erators who have been involved in
DENT UPON THE USE OF PROPER prevent an accident. accidents do not even have a cur-
RIDING TECHNIQUES AS WELL AS ● This motorcycle is designed to car- rent motorcycle license.
THE EXPERTISE OF THE OPERA- ry the operator and a passenger. ● Make sure that you are qualified
TOR. EVERY OPERATOR SHOULD ● The failure of motorists to detect and that you only lend your mo-
KNOW THE FOLLOWING REQUIRE- and recognize motorcycles in traf- torcycle to other qualified opera-
MENTS BEFORE RIDING THIS MO- fic is the predominating cause of tors.
TORCYCLE. automobile/motorcycle accidents. ● Know your skills and limits.
HE OR SHE SHOULD: Many accidents have been caused Staying within your limits may
● OBTAIN THOROUGH INSTRUC- by an automobile driver who did help you to avoid an accident.
TIONS FROM A COMPETENT not see the motorcycle. Making ● We recommend that you prac-
SOURCE ON ALL ASPECTS OF yourself conspicuous appears to tice riding your motorcycle
MOTORCYCLE OPERATION. be very effective in reducing the where there is no traffic until you
● OBSERVE THE WARNINGS chance of this type of accident. have become thoroughly famil-
AND MAINTENANCE REQUIRE- iar with the motorcycle and all of
MENTS IN THE OWNER’S MAN- Therefore: its controls.
UAL. ● Wear a brightly colored jacket. ● Many accidents have been caused
● OBTAIN QUALIFIED TRAINING ● Use extra caution when you are by error of the motorcycle opera-
IN SAFE AND PROPER RIDING approaching and passing tor. A typical error made by the op-
TECHNIQUES. through intersections, since in- erator is veering wide on a turn
● OBTAIN PROFESSIONAL TECH- tersections are the most likely due to EXCESSIVE SPEED or un-
NICAL SERVICE AS INDICATED places for motorcycle accidents dercornering (insufficient lean an-
BY THE OWNER’S MANUAL to occur. gle for the speed).
AND/OR WHEN MADE NECES- ● Ride where other motorists can ● Always obey the speed limit and
SARY BY MECHANICAL CONDI-
1-1
SAFETY INFORMATION
never travel faster than warrant- Protective apparel Modifications
ed by road and traffic conditions. The majority of fatalities from motorcy- Modifications made to this motorcycle
● Always signal before turning or cle accidents are the result of head in- not approved by Yamaha, or the re-
changing lanes. Make sure that juries. The use of a safety helmet is the moval of original equipment, may ren-
other motorists can see you. single most critical factor in the preven- der the motorcycle unsafe for use and 1
● The posture of the operator and tion or reduction of head injuries. may cause severe personal injury.
passenger is important for proper ● Always wear an approved helmet. Modifications may also make your mo-
control. ● Wear a face shield or goggles. torcycle illegal to use.
● The operator should keep both Wind in your unprotected eyes
hands on the handlebar and could contribute to an impairment Loading and accessories
both feet on the operator foot- of vision that could delay seeing a Adding accessories or cargo to your
rests during operation to main- hazard. motorcycle can adversely affect stabili-
tain control of the motorcycle. ● The use of a jacket, heavy boots, ty and handling if the weight distribution
● The passenger should always trousers, gloves, etc., is effective in of the motorcycle is changed. To avoid
hold onto the operator, the seat preventing or reducing abrasions the possibility of an accident, use ex-
strap or grab bar, if equipped, or lacerations. treme caution when adding cargo or
with both hands and keep both ● Never wear loose-fitting clothes, accessories to your motorcycle. Use
feet on the passenger footrests. otherwise they could catch on the extra care when riding a motorcycle
● Never carry a passenger unless control levers, footrests, or wheels that has added cargo or accessories.
he or she can firmly place both and cause injury or an accident. Here are some general guidelines to
feet on the passenger footrests. ● Never touch the engine or exhaust follow if loading cargo or adding acces-
● Never ride under the influence of system during or after operation. sories to your motorcycle:
alcohol or other drugs. They become very hot and can
● This motorcycle is designed for cause burns. Always wear protec- Loading
on-road use only. It is not suitable tive clothing that covers your legs, The total weight of the operator, pas-
for off-road use. ankles, and feet. senger, accessories and cargo must
● A passenger should also observe not exceed the maximum load limit.
the above precautions.
1-2
SAFETY INFORMATION
been specifically designed for use on front fork area, they must be as
Maximum load:
201 kg (443 lb) this motorcycle. Since Yamaha cannot lightweight as possible and
test all other accessories that may be should be kept to a minimum.
When loading within this weight limit, available, you must personally be re- ● Bulky or large accessories may
1 keep the following in mind: sponsible for the proper selection, in- seriously affect the stability of
● Cargo and accessory weight stallation and use of non-Yamaha the motorcycle due to aerody-
should be kept as low and close to accessories. Use extreme caution namic effects. Wind may at-
the motorcycle as possible. Make when selecting and installing any ac- tempt to lift the motorcycle, or
sure to distribute the weight as cessories. the motorcycle may become un-
evenly as possible on both sides of Keep the following guidelines in mind, stable in cross winds. These ac-
the motorcycle to minimize imbal- as well as those provided under “Load- cessories may also cause
ance or instability. ing” when mounting accessories. instability when passing or being
● Shifting weights can create a sud- ● Never install accessories or carry passed by large vehicles.
den imbalance. Make sure that ac- cargo that would impair the perfor- ● Certain accessories can dis-
cessories and cargo are securely mance of your motorcycle. Care- place the operator from his or
attached to the motorcycle before fully inspect the accessory before her normal riding position. This
riding. Check accessory mounts using it to make sure that it does improper position limits the free-
and cargo restraints frequently. not in any way reduce ground dom of movement of the opera-
● Never attach any large or heavy clearance or cornering clearance, tor and may limit control ability,
items to the handlebar, front fork, limit suspension travel, steering therefore, such accessories are
or front fender. These items, in- travel or control operation, or ob- not recommended.
cluding such cargo as sleeping scure lights or reflectors. ● Use caution when adding electri-
bags, duffel bags, or tents, can ● Accessories fitted to the handle- cal accessories. If electrical acces-
create unstable handling or a slow bar or the front fork area can sories exceed the capacity of the
steering response. create instability due to improper motorcycle’s electrical system, an
weight distribution or aerody- electric failure could result, which
Accessories namic changes. If accessories could cause a dangerous loss of
Genuine Yamaha accessories have are added to the handlebar or lights or engine power.
1-3
SAFETY INFORMATION
Gasoline and exhaust gas ● Do not park the motorcycle on a
● GASOLINE IS HIGHLY FLAMMA- slope or soft ground, otherwise it
BLE: may fall over.
● Always turn the engine off when ● Do not park the motorcycle near
refueling. a flammable source, (e.g., a ker- 1
● Take care not to spill any gaso- osene heater, or near an open
line on the engine or exhaust flame), otherwise it could catch
system when refueling. fire.
● Never refuel while smoking or in ● When transporting the motorcycle
the vicinity of an open flame. in another vehicle, make sure that
● Never start the engine or let it run it is kept upright. If the motorcycle
for any length of time in a closed should lean over, gasoline may
area. The exhaust fumes are poi- leak out of the fuel tank.
sonous and may cause loss of ● If you should swallow any gaso-
consciousness and death within a line, inhale a lot of gasoline vapor,
short time. Always operate your or allow gasoline to get into your
motorcycle in an area that has ad- eyes, see your doctor immediate-
equate ventilation. ly. If any gasoline spills on your
● Always turn the engine off before skin or clothing, immediately wash
leaving the motorcycle unattended the affected area with soap and
and remove the key from the main water and change your clothes.
switch. When parking the motorcy-
cle, note the following:
● The engine and exhaust system
may be hot, therefore, park the
motorcycle in a place where pe-
destrians or children are not like-
ly to touch these hot areas.
1-4
SAFETY INFORMATION
EAU10381
1 2 3
1-5
SAFETY INFORMATION
1 3
1
1-6
DESCRIPTION
EAU10410
Left view
12 3 4 5 6 7 8
1
14 13 12 1110 9 9
8
1. Front fork spring preload adjusting bolt (page 3-14) 8. Grab bar
2. Front fork damping adjusting screw (page 3-14) 9. Luggage strap holder (page 3-17)
9 3. Air filter element (page 6-14) 10. Seat lock (page 3-13)
4. Shock absorber assembly compression damping force adjusting 11. Shock absorber assembly rebound damping force adjusting knob
knob (page 3-15) (page 3-15)
5. Battery (page 6-29) 12. Shock absorber assembly spring preload adjusting ring (page 3-15)
6. Fuses (page 6-30) 13. Shift pedal (page 3-10)
7. Storage compartment (page 3-13) 14. Engine oil drain bolt A (page 6-7)
2-1
DESCRIPTION
EAU10420
Right view
1 2 3 4 5
10 9 8 7 6
8
1. Owner’s tool kit (page 6-1) 9. Brake pedal (page 3-11)
2. Coolant reservoir (page 6-10) 10. Rear brake fluid reservoir (page 6-22)
3. Idle adjusting screw (page 6-15) 9
4. Front brake fluid reservoir (page 6-22)
5. Radiator cap (page 6-10)
6. Engine oil filler cap (page 6-7)
7. Engine oil filter element (page 6-7)
8. Engine oil drain bolt B (page 6-7)
2-2
DESCRIPTION
EAU10430
1 1 2 345 6 7 8 9
8
1. Clutch lever (page 3-9) 9. Throttle grip (page 6-16)
2. Left handlebar switches (page 3-8)
9 3. Multi-function display (page 3-7)
4. Main switch/steering lock (page 3-2)
5. Tachometer unit (page 3-5)
6. Coolant temperature gauge (page 3-6)
7. Right handlebar switches (page 3-8)
8. Brake lever (page 3-10)
2-3
INSTRUMENT AND CONTROL FUNCTIONS
EAU10974
● an immobilizer system indicator re-registering key in a safe
Immobilizer system light (See page 3-4.) place.
The key with the red bow is used to reg- ● Do not submerse any key in wa-
ister codes in each standard key. Since ter.
re-registering is a difficult process, take ● Do not expose any key to exces-
the vehicle along with all three keys to sively high temperatures.
a Yamaha dealer to have them re-reg- ● Do not place any key close to 2
istered. Do not use the key with the red magnets (this includes, but not
bow for driving. It should only be used limited to, products such as
for re-registering the standard keys. Al- speakers, etc.). 3
ways use a standard key for driving. ● Do not place items that transmit
ECA11821
electrical signals close to any 4
1. Code re-registering key (red bow) CAUTION: key.
2. Standard keys (black bow)
● DO NOT LOSE THE CODE ● Do not place heavy items on any
5
This vehicle is equipped with an immo- RE-REGISTERING KEY! CON- key.
bilizer system to help prevent theft by TACT YOUR DEALER IMMEDI- ● Do not grind any key or alter its
re-registering codes in the standard ATELY IF IT IS LOST! If the code shape. 6
keys. This system consists of the fol- re-registering key is lost, regis- ● Do not disassemble the plastic
lowing. tering new codes in the stan- part of any key. 7
● a code re-registering key (with a dard keys is impossible. The ● Do not put two keys of any im-
red bow) standard keys can still be used mobilizer system on the same
8
● two standard keys (with a black to start the vehicle, however if key ring.
bow) that can be re-registered with code re-registering is required ● Keep the standard keys as well
new codes (i.e., if a new standard key is as keys of other immobilizer 9
● a transponder (which is installed in made or all keys are lost) the en- systems away from this vehi-
the code re-registering key) tire immobilizer system must be cle’s code re-registering key.
● an immobilizer unit replaced. Therefore, it is highly ● Keep other immobilizer system
● an ECU (Electronic Control Unit) recommended to use either keys away from the main switch
standard key and keep the code
3-1
INSTRUMENT AND CONTROL FUNCTIONS
as they may cause signal inter- EAU10471
can be started. The key cannot be re-
ference. Main switch/steering lock moved.
NOTE:
OFF ON The headlight comes on automatically
1 when the engine is started and stays on
until the key is turned to “OFF”.
2
EAU10660
3 LOCK OFF
P All electrical systems are off. The key
can be removed.
4
The main switch/steering lock controls
the ignition and lighting systems, and is EAU10690
9 EAU10570
ON
All electrical circuits are supplied with
power; the meter lighting, taillight and
auxiliary light come on, and the engine
3-2
INSTRUMENT AND CONTROL FUNCTIONS
To lock the steering To unlock the steering EAU33001
(Parking)
The steering is locked, and the taillight
and auxiliary light are on. The hazard
lights and turn signal lights can be
turned on, but all other electrical sys-
tems are off. The key can be removed.
The steering must be locked before the 2
key can be turned to “ ”.
ECA11020
3
CAUTION:
1. Push. 1. Push. Do not use the parking position for 4
2. Turn. 2. Turn. an extended length of time, other-
wise the battery may discharge.
1. Turn the handlebars all the way to Push the key into the main switch, and 5
the left or right. then turn it to “OFF” while still pushing
2. Push the key in from the “OFF” po- it.
6
sition, and then turn it to “LOCK” EWA10060
3-3
INSTRUMENT AND CONTROL FUNCTIONS
EAU11003 EAU11060 EAU11371
Indicator and warning lights Neutral indicator light “ ” Fuel level warning indicator “ ”
This indicator light comes on when the This fuel level warning indicator starts
transmission is in the neutral position. flashing when the fuel level drops be-
1 low approximately 3.5 L (0.92 US gal)
EAU11080
(0.77 Imp.gal).
High beam indicator light “ ”
2 This indicator light comes on when the EAU11500
EAU11030
NOTE: Immobilizer system indicator light
Turn signal indicator lights “ ” and Even if the oil level is sufficient, the The electrical circuit of the indicator
9 light can be checked by turning the key
“ ” warning light may flicker when riding on
The corresponding indicator light flash- a slope or during sudden acceleration to “ON”.
es when the turn signal switch is or deceleration, but this is not a mal- If the indicator light does not come on
pushed to the left or right. function. for a few seconds, then go off, have a
Yamaha dealer check the electrical cir-
3-4
INSTRUMENT AND CONTROL FUNCTIONS
cuit. EAU11911
NOTE: Tachometer unit
When the key is turned to “OFF” and 30
seconds have passed, the indicator Make sure there are no other immobi-
light will start flashing indicating the im- lizer keys close to the main switch, and 1
mobilizer system is enabled. After 24 do not keep more than one immobilizer
hours have passed, the indicator light key on the same key ring! Immobilizer
will stop flashing, however the immobi- system keys may cause signal interfer-
ence, which may prevent the engine 2
lizer system is still enabled. 2
from starting.
NOTE: 3
This model is also equipped with a 2. If the engine starts, turn it off, and 3
self-diagnosis device for the immobiliz- try starting the engine with the
er system. If the immobilizer system is standard keys. 4
1. Tachometer
defective, the indicator light will start 3. If one or both of the standard keys
2. Tachometer red zone
flashing a pattern and the odometer/ do not start the engine, take the 3. Clock 5
tripmeter will display a 2-digit code vehicle, the code re-registering
when the key is turned to “ON”. When key and both standard keys to a The electric tachometer allows the rider
Yamaha dealer and have the stan- to monitor the engine speed and keep it 6
this occurs, have a Yamaha dealer
check the self-diagnosis system. How- dard keys re-registered. within the ideal power range.
ever, if the indicator light slowly flashes When the key is turned to “ON”, the ta- 7
five times, and then quickly flashes two chometer needle will sweep once
times repeatedly, error code 52 will be across the r/min range and then return
8
displayed. This error could be caused to zero r/min in order to test the electri-
by signal interference. If this occurs, try cal circuit.
ECA10031 9
the following. CAUTION:
1. Use the code re-registering key to Do not operate the engine in the ta-
start the engine. chometer red zone.
Red zone: 8000 r/min and above
3-5
INSTRUMENT AND CONTROL FUNCTIONS
This tachometer unit is equipped with a EAU12181
ECA10020
3-6
INSTRUMENT AND CONTROL FUNCTIONS
EAU11824
● two tripmeters (which show the odometer modes in the following order:
Multi-function display distance traveled since they were TRIP F → TRIP 1 → TRIP 2 → ODO →
EWA12311
last set to zero) TRIP F
WARNING ● a fuel reserve tripmeter (which To reset a tripmeter, select it by push-
Be sure to stop the vehicle before shows the distance traveled on the ing the “SELECT” button, and then
making any setting changes to the fuel reserve) push the “RESET” button for at least
multi-function display. ● a fuel gauge one second. If you do not reset the fuel 2
● a self-diagnosis device reserve tripmeter manually, it will reset
NOTE: itself automatically and the display will
1 return to the prior mode after refueling 3
● Be sure to turn the key to “ON” be-
fore using the “SELECT” and “RESET” and traveling 5 km (3 mi).
2 buttons. NOTE: 4
The display cannot be changed back to
3 “TRIP F” after pushing the “RESET” 5
Odometer and tripmeter modes
4 button.
Pushing the “SELECT” button switches
5
the display between the odometer 6
1. Speedometer mode “ODO” and the tripmeter modes Fuel gauge
2. Odometer/tripmeter “TRIP 1” and “TRIP 2” in the following The fuel gauge indicates the amount of 7
3. “SELECT” button order: fuel in the fuel tank. The display seg-
4. “RESET” button ODO → TRIP 1 → TRIP 2 → ODO ments of the fuel gauge disappear to-
5. Fuel gauge If the fuel level warning indicator flash- wards “E” (Empty) as the fuel level 8
The multi-function display is equipped es (see page 3-4), the odometer dis- decreases. When only one segment is
with the following: play will automatically change to the left near “E”, the fuel level warning indi- 9
● a digital speedometer (which
fuel reserve tripmeter mode “TRIP F” cator and the last fuel gauge segment
shows riding speed) and start counting the distance traveled will flash. Refuel as soon as possible.
● an odometer (which shows the to-
from that point. In that case, pushing
tal distance traveled) the “SELECT” button switches the dis- Self-diagnosis device
play between the various tripmeter and This model is equipped with a self-diag-
3-7
INSTRUMENT AND CONTROL FUNCTIONS
nosis device for various electrical cir- EAU12347
Right
cuits. Handlebar switches
If any of those circuits are defective, the
odometer/tripmeter will indicate a Left
1 two-digit error code.
If the odometer/tripmeter indicates 1
1
2 such an error code, note the code num- 2
ber, and then have a Yamaha dealer 2
check the vehicle.
3 ECA11520 3
CAUTION: 4
If the odometer/tripmeter indicates 1. Engine stop switch “ / ”
4 5
an error code, the vehicle should be 2. Start switch “ ”
checked as soon as possible in or-
5 1. Pass switch “ ”
der to avoid engine damage. EAU12350
EAU12460
9 Turn signal switch “ / ”
To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand
turn, push this switch to “ ”. When re-
leased, the switch returns to the center
3-8
INSTRUMENT AND CONTROL FUNCTIONS
position. To cancel the turn signal and the start switch is pushed, but this EAU12820
lights, push the switch in after it has re- does not indicate a malfunction. Clutch lever
turned to the center position.
EAU12733
or when the throttle cable is stuck. CAUTION: The clutch lever is located at the left 5
handlebar grip. To disengage the
Do not use the hazard lights for an
EAU12710 clutch, pull the lever toward the handle-
extended length of time with the en- 6
Start switch “ ” bar grip. To engage the clutch, release
gine not running, otherwise the bat-
Push this switch to crank the engine the lever. The lever should be pulled
tery may discharge.
with the starter. rapidly and released slowly for smooth 7
ECA10050 clutch operation.
CAUTION: The clutch lever is equipped with a 8
See page 5-1 for starting instruc- clutch switch, which is part of the igni-
tions prior to starting the engine. tion circuit cut-off system. (See
page 3-18.) 9
EAU41700
3-9
INSTRUMENT AND CONTROL FUNCTIONS
EAU12870 EAU26822
dial is aligned with the “ ” mark on the
Shift pedal Brake lever brake lever.
The brake lever is located at the right
1 handlebar grip. To apply the front
1 brake, pull the lever toward the handle-
bar grip.
2 2 1
3 4
4
1. Shift pedal
3-10
INSTRUMENT AND CONTROL FUNCTIONS
EAU12941 EAU13090
3-11
INSTRUMENT AND CONTROL FUNCTIONS
EAU13211
fuel may deteriorate painted surfac- EAU13442
4 CAUTION:
1. Fuel tank filler tube ECA11400
The following precautions must be
2. Fuel level CAUTION:
5 observed to prevent a fire hazard or
Make sure that there is sufficient fuel in Use only unleaded gasoline. The use other damages.
the tank. Fill the fuel tank to the bottom of leaded gasoline will cause severe ● Use only unleaded gasoline.
6 of the filler tube as shown. damage to internal engine parts, The use of leaded gasoline will
EWA10880 such as the valves and piston rings, cause unrepairable damage to
7 WARNING as well as to the exhaust system. the catalytic converter.
● Do not overfill the fuel tank, oth- Your Yamaha engine has been de- ● Never park the vehicle near pos-
erwise it may overflow when the signed to use regular unleaded gaso- sible fire hazards such as grass
8
fuel warms up and expands. line with a research octane number of or other materials that easily
● Avoid spilling fuel on the hot en- 91 or higher. If knocking (or pinging) oc- burn.
9 gine. curs, use a gasoline of a different brand ● Do not allow the engine to idle
ECA10070 or premium unleaded fuel. Use of un- too long.
CAUTION: leaded fuel will extend spark plug life
Immediately wipe off spilled fuel and reduce maintenance costs.
with a clean, dry, soft cloth, since
3-12
INSTRUMENT AND CONTROL FUNCTIONS
EAU13861 EAU14451
WARNING 6
1. Seat lock
Do not exceed the maximum load of
2. Unlock.
201 kg (443 lb) for the vehicle. 7
To install the seat
When storing the owner’s manual or
Insert the projections on the front of the
other documents in the storage com- 8
seat into the seat holders, push the rear
partment, be sure to wrap them in a
of the seat down to lock it in place, and
plastic bag so that they will not get wet. 9
then remove the key.
When washing the vehicle, be careful
not to let any water enter the storage
compartment.
3-13
INSTRUMENT AND CONTROL FUNCTIONS
EAU14781
suspension, turn the adjusting bolt on Damping force
Adjusting the front fork each fork leg in direction (b).
This front fork is equipped with spring 1 (a)
preload adjusting bolts and damping
1
1 force adjusting screws. 3
2
EWA10180 4
5
WARNING 6
1 7
2
Always adjust both fork legs equal-
2 8
3 4 1
ly, otherwise poor handling and loss
3 of stability may result. 3 2
3-14
INSTRUMENT AND CONTROL FUNCTIONS
EAU15030
thereby harden the suspension, turn
NOTE: Adjusting the shock absorber the adjusting ring in direction (a). To de-
Make sure that the adjusting screw is assembly crease the spring preload and thereby
turned to one of the four settings. This shock absorber assembly is soften the suspension, turn the adjust-
equipped with a spring preload adjust- ing ring in direction (b).
Damping setting: ing ring and rebound and compression
Minimum (soft): damping force adjusting knobs. Spring preload setting:
1 ECA10100 Minimum (soft): 2
Standard: 1
2
CAUTION:
Standard:
Maximum (hard): Never attempt to turn an adjusting 5 3
4 mechanism beyond the maximum or Maximum (hard):
minimum settings. 9 4
6
3
1 9 87 6 5
43 2 1
(b) (a) 7
8
(b)
(a) 2 1
9
1. Spring preload adjusting ring 1. Rebound damping force adjusting knob
2. Special wrench
3. Position indicator To increase the rebound damping force
and thereby harden the rebound damp-
To increase the spring preload and ing, turn the adjusting knob in direction
3-15
INSTRUMENT AND CONTROL FUNCTIONS
(a). To decrease the rebound damping force and thereby harden the compres- EWA10220
force and thereby soften the rebound sion damping, turn the adjusting knob WARNING
damping, turn the adjusting knob in di- in direction (a). To decrease the com- This shock absorber contains highly
rection (b). pression damping force and thereby pressurized nitrogen gas. For prop-
1 soften the compression damping, turn er handling, read and understand
Rebound damping setting: the adjusting knob in direction (b).
Minimum (soft): the following information before
2 20 clicks in direction (b)* handling the shock absorber. The
Compression damping setting:
Standard: Minimum (soft): manufacturer cannot be held re-
12 clicks in direction (b)* 12 clicks in direction (b)* sponsible for property damage or
3 Maximum (hard): Standard: personal injury that may result from
3 clicks in direction (b)* 11 clicks in direction (b)*
* With the adjusting knob fully turned in improper handling.
4 Maximum (hard): ● Do not tamper with or attempt to
direction (a) 1 click in direction (b)*
* With the adjusting knob fully turned in open the gas cylinder.
5 direction (a) ● Do not subject the shock ab-
Compression damping force sorber to an open flame or other
NOTE: high heat sources, otherwise it
6 may explode due to excessive
Although the total number of clicks of a
damping force adjusting mechanism gas pressure.
7 (b) (a) ● Do not deform or damage the
may not exactly match the above spec-
1 ifications due to small differences in gas cylinder in any way, as this
8 production, the actual number of clicks will result in poor damping per-
always represents the entire adjusting formance.
range. To obtain a precise adjustment, ● Always have a Yamaha dealer
9 service the shock absorber.
it would be advisable to check the num-
ber of clicks of each damping force ad-
1. Compression damping force adjusting
knob justing mechanism and to modify the
specifications as necessary.
To increase the compression damping
3-16
INSTRUMENT AND CONTROL FUNCTIONS
EAU15140 EAU15301
pair it if it does not function proper-
Luggage strap holders Sidestand ly.
The sidestand is located on the left side
of the frame. Raise the sidestand or
lower it with your foot while holding the
vehicle upright.
NOTE: 2
The built-in sidestand switch is part of
the ignition circuit cut-off system, which
3
1 cuts the ignition in certain situations.
(See further down for an explanation of
the ignition circuit cut-off system.) 4
1. Luggage strap holder
EWA10240
There are four luggage strap holders WARNING 5
below the passenger seat, two of which
The vehicle must not be ridden with
can be turned out for easier access.
the sidestand down, or if the side- 6
stand cannot be properly moved up
(or does not stay up), otherwise the
7
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control. 8
Yamaha’s ignition circuit cut-off
system has been designed to assist 9
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
this system regularly as described
below and have a Yamaha dealer re-
3-17
INSTRUMENT AND CONTROL FUNCTIONS
EAU15312
8 WARNING
If a malfunction is noted, have a
9 Yamaha dealer check the system be-
fore riding.
3-18
INSTRUMENT AND CONTROL FUNCTIONS
3-19
PRE-OPERATION CHECKS
EAU15593
The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss
1 of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-
tion, to check the following points before each ride.
2 NOTE:
Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short
time; and the added safety it assures is more than worth the time involved.
3
EWA11150
WARNING
4
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the vehicle.
5
4-1
PRE-OPERATION CHECKS
EAU15605
4-2
PRE-OPERATION CHECKS
ITEM CHECKS PAGE
● Make sure that operation is smooth.
● Check cable free play.
Throttle grip 6-16, 6-26
● If necessary, have Yamaha dealer adjust cable free play and lubricate cable
1 and grip housing.
● Make sure that operation is smooth.
Control cables 6-25
● Lubricate if necessary.
2 ● Check chain slack.
● Adjust if necessary.
Drive chain 6-23, 6-25
● Check chain condition.
3 ● Lubricate if necessary.
● Check for damage.
● Check tire condition and tread depth.
4 Wheels and tires 6-17, 6-19
● Check air pressure.
● Correct if necessary.
5 Brake and shift pedals
● Make sure that operation is smooth.
6-26
● Lubricate pedal pivoting points if necessary.
● Make sure that operation is smooth.
6 Brake and clutch levers 6-26
● Lubricate lever pivoting points if necessary.
● Make sure that operation is smooth.
Sidestand 6-27
● Lubricate pivot if necessary.
7 ● Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
● Tighten if necessary.
8 Instruments, lights, signals ● Check operation.
—
and switches ● Correct if necessary.
● Check operation of ignition circuit cut-off system.
Sidestand switch 3-17
9 ● If system is defective, have Yamaha dealer check vehicle.
4-3
OPERATION AND IMPORTANT RIDING POINTS
EAU15950 EAU33722
● Engine trouble warning light
Starting the engine ● Immobilizer system indicator
EWA10270
In order for the ignition circuit cut-off
WARNING light
system to enable starting, one of the If a warning or indicator light does
● Become thoroughly familiar following conditions must be met: not go off, see page 3-4 for the corre-
with all operating controls and ● The transmission is in the neutral
sponding warning and indicator
their functions before riding. position. light circuit check. 2
Consult a Yamaha dealer re- ● The transmission is in gear with
garding any control or function the clutch lever pulled and the sid- 2. Shift the transmission into the neu-
that you do not thoroughly un- estand up. tral position. 3
derstand. EWA10290
NOTE:
● Never start the engine or oper- WARNING
When the transmission is in the neutral 4
ate it in a closed area for any ● Before starting the engine, position, the neutral indicator light
length of time. Exhaust fumes check the function of the igni- should be on, otherwise have a
are poisonous, and inhaling tion circuit cut-off system ac- 5
Yamaha dealer check the electrical cir-
them can cause loss of con- cording to the procedure cuit.
sciousness and death within a described on page 3-18. 6
short time. Always make sure ● Never ride with the sidestand 3. Start the engine by pushing the
that there is adequate ventila- down. start switch.
7
tion. NOTE:
1. Turn the key to “ON” and make
● Before starting out, make sure If the engine fails to start, release the
sure that the engine stop switch is 8
that the sidestand is up. If the start switch, wait a few seconds, and
set to “ ”.
sidestand is not raised com- ECA12741 then try again. Each starting attempt
pletely, it could contact the CAUTION: should be as short as possible to pre- 9
ground and distract the opera- The following warning lights and in- serve the battery. Do not crank the en-
tor, resulting in a possible loss dicator light should come on for a gine more than 10 seconds on any one
of control. few seconds, then go off. attempt.
● Oil level warning light
5-1
OPERATION AND IMPORTANT RIDING POINTS
ECA11130
EAU16671
the neutral position, do not
CAUTION: Shifting coast for long periods of time
For maximum engine life, always with the engine off, and do not
6 1
warm the engine up before starting 5 tow the motorcycle for long dis-
1 off. Never accelerate hard when the 4 tances. The transmission is
engine is cold! 3 properly lubricated only when
2 the engine is running. Inade-
2 N
NOTE: quate lubrication may damage
1
The engine is warm when it quickly re- the transmission.
3 sponds to the throttle. ● Always use the clutch while
2 changing gears to avoid damag-
4 ing the engine, transmission,
1. Shift pedal
and drive train, which are not
2. Neutral position
designed to withstand the
5
Shifting gears lets you control the shock of forced shifting.
amount of engine power available for
6 starting off, accelerating, climbing hills,
etc.
7 The gear positions are shown in the il-
lustration.
8 NOTE:
To shift the transmission into the neu-
tral position, press the shift pedal down
9
repeatedly until it reaches the end of its
travel, and then slightly raise it.
ECA10260
CAUTION:
● Even with the transmission in
5-2
OPERATION AND IMPORTANT RIDING POINTS
EAU16810 EAU16841
the engine oil must be changed, and
Tips for reducing fuel Engine break-in the oil filter element replaced.
consumption There is never a more important period
Fuel consumption depends largely on in the life of your engine than the period
between 0 and 1600 km (1000 mi). For 1600 km (1000 mi) and beyond
your riding style. Consider the following
this reason, you should read the follow- The vehicle can now be operated nor-
tips to reduce fuel consumption:
ing material carefully. mally.
● Shift up swiftly, and avoid high en- ECA10310 2
gine speeds during acceleration. Since the engine is brand new, do not CAUTION:
● Do not rev the engine while shifting put an excessive load on it for the first
● Keep the engine speed out of 3
down, and avoid high engine 1600 km (1000 mi). The various parts in
the tachometer red zone.
speeds with no load on the engine. the engine wear and polish themselves
● If any engine trouble should oc-
● Turn the engine off instead of let- to the correct operating clearances. 4
cur during the engine break-in
ting it idle for an extended length of During this period, prolonged full-throt-
period, immediately have a
time (e.g., in traffic jams, at traffic tle operation or any condition that might
Yamaha dealer check the vehi- 5
lights or at railroad crossings). result in engine overheating must be
cle.
avoided.
6
EAU17100
7
0–1000 km (0–600 mi)
Avoid prolonged operation above
4000 r/min. 8
CAUTION:
After 1000 km (600 mi) of operation,
5-3
OPERATION AND IMPORTANT RIDING POINTS
EAU17212
Parking
When parking, stop the engine, and
then remove the key from the main
1 switch.
EWA10310
WARNING
2
● Since the engine and exhaust
system can become very hot,
3 park in a place where pedestri-
ans or children are not likely to
4 touch them.
● Do not park on a slope or on soft
ground, otherwise the vehicle
5 may overturn.
ECA10380
6 CAUTION:
Never park in an area where there
7 are fire hazards such as grass or
other flammable materials.
8
5-4
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17240 EAU17520
a Yamaha dealer perform it for you.
Owner’s tool kit EWA10350
Safety is an obligation of the owner. Pe-
WARNING
riodic inspection, adjustment and lubri-
cation will keep your vehicle in the Modifications not approved by
safest and most efficient condition pos- 1 Yamaha may cause loss of perfor-
sible. The most important points of in- mance and render the vehicle un-
safe for use. Consult a Yamaha 2
spection, adjustment, and lubrication
are explained on the following pages. dealer before attempting any chang-
The intervals given in the periodic es. 3
maintenance and lubrication chart
should be simply considered as a gen- 4
eral guide under normal riding condi- 1. Owner’s tool kit
tions. However, DEPENDING ON THE The owner’s tool kit is located inside the
WEATHER, TERRAIN, GEOGRAPHI- 5
storage compartment under the seat.
CAL LOCATION, AND INDIVIDUAL (See page 3-13.)
USE, THE MAINTENANCE INTER- The service information included in this 6
VALS MAY NEED TO BE SHORT- manual and the tools provided in the
ENED. owner’s tool kit are intended to assist 7
EWA10320
you in the performance of preventive
WARNING
maintenance and minor repairs. How- 8
If you are not familiar with mainte- ever, additional tools such as a torque
nance work, have a Yamaha dealer wrench may be necessary to perform
do it for you. certain maintenance work correctly. 9
NOTE:
If you do not have the tools or experi-
ence required for a particular job, have
6-1
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17709
6-2
PERIODIC MAINTENANCE AND MINOR REPAIR
ODOMETER READING (× 1000 km) ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
1 10 20 30 40 CHECK
● Check tread depth and for damage.
● Replace if necessary.
10 * Tires √ √ √ √ √
● Check air pressure.
● Correct if necessary.
11 * Wheel bearings ● Check bearing for looseness or damage. √ √ √ √
2
● Check operation and for excessive play. √ √ √ √
12 * Swingarm
● Lubricate with lithium-soap-based grease. Every 50000 km
● Check chain slack, alignment and condition. 3
Every 1000 km and after washing the motorcycle or
13 Drive chain ● Adjust and lubricate chain with a special O-ring chain
riding in the rain
lubricant thoroughly.
● Check bearing play and steering for roughness. √ √ √ √ √ 4
14 * Steering bearings
● Lubricate with lithium-soap-based grease. Every 20000 km
● Make sure that all nuts, bolts and screws are properly 5
15 * Chassis fasteners √ √ √ √ √
tightened.
16 Brake lever pivot shaft ● Lubricate with silicone grease. √ √ √ √ √
17 Brake pedal pivot shaft ● Lubricate with silicone grease. √ √ √ √ √ 6
18 Clutch lever pivot shaft ● Lubricate with lithium-soap-based grease. √ √ √ √ √
19 Shift pedal pivot shaft ● Lubricate with lithium-soap-based grease. √ √ √ √ √
● Check operation.
7
20 Sidestand √ √ √ √ √
● Lubricate.
21 * Sidestand switch ● Check operation. √ √ √ √ √ √ 8
22 * Front fork ● Check operation and for oil leakage. √ √ √ √
Shock absorber assem-
23 * ● Check operation and shock absorber for oil leakage. √ √ √ √ 9
bly
Rear suspension relay ● Check operation. √ √ √ √
24 * arm and connecting arm
● Lubricate with lithium-soap-based grease. √ √
pivoting points
25 * Fuel injection ● Adjust engine idling speed and synchronization. √ √ √ √ √ √
● Change.
26 Engine oil √ √ √ √ √ √
● Check oil level and vehicle for oil leakage.
6-3
PERIODIC MAINTENANCE AND MINOR REPAIR
ODOMETER READING (× 1000 km) ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
1 10 20 30 40 CHECK
27 Engine oil filter element ● Replace. √ √ √
● Check coolant level and vehicle for coolant leakage. √ √ √ √ √
1 28 * Cooling system
● Change. Every 3 years
Front and rear brake
29 * ● Check operation. √ √ √ √ √ √
2 switches
30 Moving parts and cables ● Lubricate. √ √ √ √ √
● Check operation and free play.
3 Throttle grip housing
31 * ● Adjust the throttle cable free play if necessary. √ √ √ √ √
and cable
● Lubricate the throttle grip housing and cable.
● Check the air cut-off valve, reed valve, and hose for
4 32 * Air induction system damage. √ √ √ √ √
● Replace the entire air induction system if necessary.
5 33 * Muffler and exhaust pipe ● Check the screw clamp for looseness. √ √ √ √ √
Lights, signals and ● Check operation.
34 * √ √ √ √ √ √
switches ● Adjust headlight beam.
6
EAU18680
7
NOTE:
● Air filter
8 This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
●
Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
●
fluid.
Replace the brake hoses every four years and if cracked or damaged.
●
6-4
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU18712
6-5
PERIODIC MAINTENANCE AND MINOR REPAIR
To install the cowling EAU19642
Place the cowling in the original posi- Checking the spark plugs
tion, and then install the screws and the 1 The spark plugs are important engine
quick fastener. components, which should be checked
1 periodically, preferably by a Yamaha
NOTE:
dealer. Since heat and deposits will
To install the quick fastener, push the
cause any spark plug to slowly erode,
2 center pin out so that it will protrude
they should be removed and checked
from the fastener head, insert the fas-
in accordance with the periodic mainte-
3 tener into the cowling, and then push
nance and lubrication chart. In addition,
the protruding pin in until it is flush with
1. Screw the condition of the spark plugs can re-
the fastener head.
4 veal the condition of the engine.
To install the panel
The porcelain insulator around the cen-
1. Place the panel in the original po-
EAU19171
ter electrode of each spark plug should
5 Panels A and B sition, and then install the screw.
be a medium-to-light tan (the ideal color
2. Install the seat and the cowling.
when the vehicle is ridden normally),
6 To remove one of the panels and all spark plugs installed in the en-
1. Remove the corresponding cowl- gine should have the same color. If any
ing A or B. (See page 6-5.) spark plug shows a distinctly different
7
2. Remove the seat. (See color, the engine could be operating im-
page 3-13.) properly. Do not attempt to diagnose
8 3. Remove the screw, and then take such problems yourself. Instead, have
the panel off. a Yamaha dealer check the vehicle.
9 1 If a spark plug shows signs of electrode
erosion and excessive carbon or other
1. Panel A deposits, it should be replaced.
6-6
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU19831
Specified spark plug: Tightening torque: Engine oil and oil filter
NGK/DPR8EA-9 Spark plug:
DENSO/X24EPR-U9 17.5 Nm (1.75 m·kgf, 12.7 ft·lbf) element
The engine oil level should be checked
Before installing a spark plug, the spark NOTE: before each ride. In addition, the oil
plug gap should be measured with a If a torque wrench is not available when must be changed and the oil filter ele-
wire thickness gauge and, if necessary, installing a spark plug, a good estimate ment replaced at the intervals specified 2
adjusted to specification. of the correct torque is 1/4–1/2 turn in the periodic maintenance and lubri-
past finger tight. However, the spark cation chart.
3
plug should be tightened to the speci-
fied torque as soon as possible. To check the engine oil level
1. Place the vehicle on a level sur- 4
face and hold it in an upright posi-
tion.
5
1 NOTE:
Make sure that the vehicle is positioned
6
straight up when checking the oil level.
1. Spark plug gap
A slight tilt to the side can result in a
false reading. 7
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
2. Start the engine, warm it up for 15
minutes, and then turn it off. 8
Clean the surface of the spark plug 3. Wait a few minutes until the oil set-
gasket and its mating surface, and then tles, remove the oil filler cap, wipe 9
wipe off any grime from the spark plug the dipstick clean, insert it back
threads. into the oil filler hole (without
screwing it in and with the arrow
mark pointing upward as shown),
and then remove it again to check
6-7
PERIODIC MAINTENANCE AND MINOR REPAIR
the oil level. 4. If the engine oil is below the mini-
NOTE: 1 mum level mark, add sufficient oil
The engine oil should be between the of the recommended type to raise
minimum and maximum level marks. 2 it to the correct level.
1 5. Install the oil filler cap.
3
4 NOTE:
2 ● The engine oil tank is located be-
hind the cylinders.
● The engine oil should be between
3
the minimum and maximum level
1. Engine oil filler cap
2. Dipstick
marks.
4
1 3. Maximum level mark
4. Minimum level mark To change the engine oil (with or
5 ECA10010 without oil filter element replace-
1. Engine oil filler cap CAUTION: ment)
6 Do not operate the vehicle until you 1. Start the engine, warm it up for
know that the engine oil level is suf- several minutes, and then turn it
7 ficient. off.
EWA10360
2. Place an oil pan under the engine
WARNING to collect the used oil.
8 3. Remove the engine oil filler cap
Never remove the engine oil tank
and drain bolts to drain the oil from
cap after high-speed operation, oth-
9 the crankcase.
erwise hot engine oil could spout
out and cause damage or injury. Al-
ways let the engine oil cool down
sufficiently before removing the oil
tank cap.
6-8
PERIODIC MAINTENANCE AND MINOR REPAIR
installing the bolts, then tightening
1 2 them to the specified torque.
Tightening torque:
Oil filter element cover bolt:
2 10 Nm (1.0 m·kgf, 7.2 ft·lbf)
NOTE: 2
1 Make sure that the O-rings are properly
3 seated. 3
1. Engine oil drain bolt A 1. Engine oil drain bolt B 7. Install the engine oil drain bolts,
2. Oil filter element cover and then tighten them to the spec- 4
NOTE: 3. Bolt
ified torques.
Skip steps 4–6 if the oil filter element is
5. Remove and replace the oil filter 5
not being replaced. Tightening torques:
element and O-rings. Engine oil drain bolt A:
4. Remove the oil filter element cover 35 Nm (3.5 m·kgf, 25 ft·lbf)
by removing the bolts. 6
Engine oil drain bolt B:
1 30 Nm (3.0 m·kgf, 21.7 ft·lbf)
2 7
8. Add the specified amount of the
recommended engine oil, and then
install and tighten the oil filler cap. 8
6-9
PERIODIC MAINTENANCE AND MINOR REPAIR
for several minutes while checking EAU20070
Recommended engine oil: Coolant
See page 8-1. it for oil leakage. If oil is leaking, im-
Oil quantity: mediately turn the engine off and The coolant level should be checked
Without oil filter element replace- check for the cause. before each ride. In addition, the cool-
1 ment: 10. Turn the engine off, and then ant must be changed at the intervals
3.80 L (4.02 US qt) (3.34 Imp.qt) check the oil level and correct it if specified in the periodic maintenance
With oil filter element replacement: and lubrication chart.
2 3.90 L (4.12 US qt) (3.43 Imp.qt) necessary.
EAU20252
6-10
PERIODIC MAINTENANCE AND MINOR REPAIR
coolant, have a Yamaha dealer
check the antifreeze content of
the coolant as soon as possible,
otherwise the effectiveness of
2 the coolant will be reduced.
1 EWA10380
3 WARNING 2
1 Never attempt to remove the radiator
cap when the engine is hot. 3
1. Coolant reservoir 1. Coolant reservoir cap NOTE:
2. Maximum level mark
● The radiator fan is automatically 4
3. Minimum level mark Coolant reservoir capacity (up to the
maximum level mark): switched on or off according to the
3. If the coolant is at or below the 0.25 L (0.26 US qt) (0.22 Imp.qt) coolant temperature in the radia- 5
minimum level mark, remove pan- tor.
ECA10471
el B (See page 6-5.), remove the ● If the engine overheats, see page
reservoir cap, add coolant to the CAUTION: 6-38 for further instructions. 6
maximum level mark, and then in- ● If coolant is not available, use
stall the reservoir cap and the pan- distilled water or soft tap water 7
EAU20453
el. instead. Do not use hard water To change the coolant
or salt water since it is harmful
1. Place the vehicle on a level sur- 8
to the engine.
face and let the engine cool if nec-
● If water has been used instead
essary.
of coolant, replace it with cool- 9
2. Remove the seat. (See
ant as soon as possible, other-
page 3-13.)
wise the cooling system will not
3. Remove cowling B and panel B.
be protected against frost and
(See page 6-5.)
corrosion.
4. Remove the fuel tank bolts, and
● If water has been added to the
6-11
PERIODIC MAINTENANCE AND MINOR REPAIR
then lift the fuel tank to position it the cap, then turning the reservoir
away from the coolant reservoir. upside down.
(Do not disconnect the fuel hoses!) 11. Install the coolant reservoir by
5. Place a container under the engine placing it in the original position,
1 to collect the used coolant. then installing the bolt.
6. Remove the radiator cap retaining 12. After the coolant is completely
2 bolt and the radiator cap. 1 drained, thoroughly flush the cool-
EWA10380
1 ing system with clean tap water.
WARNING 13. Install the coolant drain bolts, and
3 Never attempt to remove the radiator then tighten them to the specified
cap when the engine is hot. 1. Coolant drain bolt torque.
4 8. Remove the coolant reservoir bolt. NOTE:
Check the washers for damage and re-
5 place them if necessary.
1
6 2 Tightening torque:
Coolant drain bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
7
14. Pour the recommended coolant
1 2 into the radiator until it is full.
8
1. Radiator cap retaining bolt
2. Radiator cap 1. Bolt
9 2. Coolant reservoir
7. Remove the coolant drain bolts to
drain the cooling system. 9. Pull the coolant reservoir upward
and away from the vehicle.
10. Drain the remaining coolant from
the coolant reservoir by opening
6-12
PERIODIC MAINTENANCE AND MINOR REPAIR
the coolant as soon as possible, are properly connected and
Antifreeze/water mixture ratio:
1:1 otherwise the effectiveness of routed, and not pinched.
Recommended antifreeze: the coolant will be reduced. ● Be sure to place the fuel tank
High-quality ethylene glycol anti- breather hose in the original po-
15. Install the radiator cap, start the
freeze containing corrosion inhibitors sition.
for aluminum engines engine, let it idle for several min-
Coolant quantity: utes, and then turn it off. 19. Install the panel, the cowling, and
Radiator capacity (including all 16. Remove the radiator cap to check the seat. 2
routes): the coolant level in the radiator. If 20. Start the engine, and then check
1.75 L (1.85 US qt) (1.54 Imp.qt)
necessary, add sufficient coolant the vehicle for coolant leakage. If 3
Coolant reservoir capacity (up to the
maximum level mark): until it reaches the top of the radia- coolant is leaking, have a Yamaha
0.25 L (0.26 US qt) (0.22 Imp.qt) tor, and then install the radiator dealer check the cooling system.
cap and the cap retaining bolt. 4
ECA10471
17. Check the coolant level in the res-
CAUTION:
ervoir. If necessary, remove the 5
● If coolant is not available, use coolant reservoir cap, add coolant
distilled water or soft tap water to the maximum level mark, and
instead. Do not use hard water 6
then install the cap.
or salt water since it is harmful 18. Install the fuel tank.
to the engine. EWA11290 7
● If water has been used instead WARNING
of coolant, replace it with cool- ● Before installing the fuel tank, 8
ant as soon as possible, other- make sure that the fuel hoses
wise the cooling system will not are not damaged. If any fuel
be protected against frost and 9
hose is damaged, do not start
corrosion. the engine but have a Yamaha
● If water has been added to the dealer replace the hose, other-
coolant, have a Yamaha dealer wise fuel may leak.
check the antifreeze content of ● Make sure that the fuel hoses
6-13
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU39111
EWA10410
Replacing the air filter element WARNING
The air filter element should be re- ● Make sure that the fuel tank is
placed at the intervals specified in the well supported.
1 periodic maintenance and lubrication ● Do not tilt or pull the fuel tank 1
chart. Replace the air filter element too much, otherwise the fuel
more frequently if you are riding in un- hoses may come loose, which
2
usually wet or dusty areas. could cause fuel leakage.
1. Remove the seat. (See
3 page 3-13.) 5. Remove the air filter case cover by
2. Remove cowlings A and B as well removing the screws. 1. Air filter element
4 as panels A and B. (See
7. Insert a new air filter element into
page 6-5.)
the air filter case.
3. Remove the fuel tank bolts. 2 ECA10480
5
CAUTION:
1 ● Make sure that the air filter ele-
6 2 ment is properly seated in the
2 air filter case.
7 ● The engine should never be op-
1 erated without the air filter ele-
8 1. Air filter case cover ment installed, otherwise the
2. Screw piston(s) and/or cylinder(s) may
become excessively worn.
9 6. Pull the air filter element out.
1. Bolt 8. Install the air filter case cover by in-
stalling the screws.
4. Lift the fuel tank away from the air
9. Place the fuel tank in the original
filter case. (Do not disconnect the
position and install the bolts.
fuel hoses!)
6-14
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU34301
EWA11330
7
2
8
1 9
6-15
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU21382 EAU21401
6-16
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU33050
overloaded motorcycle may re-
Tires Tire air pressure (measured on cold
tires): sult in tire damage, loss of con-
To maximize the performance, durabil- 0–90 kg (0–198 lb): trol, or severe injury. Make sure
ity, and safe operation of your motorcy- Front: that the total weight of rider,
cle, note the following points regarding 225 kPa (33 psi) (2.25 kgf/cm2) passenger, cargo, and accesso-
the specified tires. Rear: ries does not exceed the speci-
250 kPa (36 psi) (2.50 kgf/cm2)
90–201 kg (198–443 lb): fied maximum load for the 2
Tire air pressure Front: vehicle.
The tire air pressure should be checked 225 kPa (33 psi) (2.25 kgf/cm2) ● Do not carry along loosely
and, if necessary, adjusted before each Rear: packed items, which can shift 3
ride. 290 kPa (42 psi) (2.90 kgf/cm2) during a ride.
EWA10500 High-speed riding:
● Securely pack the heaviest 4
WARNING Front:
225 kPa (33 psi) (2.25 kgf/cm2) items close to the center of the
● The tire air pressure must be Rear: motorcycle and distribute the
5
checked and adjusted on cold 250 kPa (36 psi) (2.50 kgf/cm2) weight evenly on both sides.
tires (i.e., when the temperature Maximum load*: ● Adjust the suspension and tire
of the tires equals the ambient 201 kg (443 lb) 6
* Total weight of rider, passenger, car- air pressure with regard to the
temperature). load.
go and accessories
● The tire air pressure must be ad- ● Check the tire condition and air 7
justed in accordance with the EWA11020
pressure before each ride.
riding speed and with the total WARNING
weight of rider, passenger, car- Because loading has an enormous 8
go, and accessories approved impact on the handling, braking,
for this model. performance and safety characteris- 9
tics of your motorcycle, you should
keep the following precautions in
mind.
● NEVER OVERLOAD THE MO-
TORCYCLE! Operation of an
6-17
PERIODIC MAINTENANCE AND MINOR REPAIR
Tire inspection with the local regulations. Tire information
EWA10470
1 WARNING 1 2 3
● Have a Yamaha dealer replace
1
excessively worn tires. Besides
being illegal, operating the vehi-
2 3
2 cle with excessively worn tires
decreases riding stability and
3 can lead to loss of control.
● The replacement of all wheel
1. Tire tread depth
and brake related parts, includ- 1. Tire air valve
4 ing the tires, should be left to a
2. Tire sidewall 2. Tire air valve core
3. Tire wear indicator Yamaha dealer, who has the 3. Tire air valve cap with seal
5 necessary professional knowl-
The tires must be checked before each edge and experience. This motorcycle is equipped with cast
ride. If the tire shows crosswise lines wheels and tubeless tires with valves.
6 (minimum tread depth), if the tire has a EWA10900
6-18
PERIODIC MAINTENANCE AND MINOR REPAIR
caps are securely installed to most efficient use of these tires. EAU21960
prevent air pressure leakage. ● Use only the specified replace- Cast wheels
● Use only the tire valves and ment tires. Other tires may run To maximize the performance, durabil-
valve cores listed below to the danger of bursting at super ity, and safe operation of your vehicle,
avoid tire deflation during a ride. high speeds. note the following points regarding the
● Brand-new tires can have a rela- specified wheels.
Front tire: tively poor grip on certain road ● The wheel rims should be checked
2
Size: surfaces until they have been for cracks, bends or warpage be-
120/70 ZR18M/C (59W) “broken in”. Therefore, it is ad- fore each ride. If any damage is
Manufacturer/model: visable before doing any found, have a Yamaha dealer re- 3
METZELER/MEZ4 FRONT place the wheel. Do not attempt
DUNLOP/D220FSTJ high-speed riding to ride con-
Tire air valve: servatively for approximately even the smallest repair to the 4
TR412 100 km (60 mi) after installing a wheel. A deformed or cracked
Valve core: new tire. wheel must be replaced.
#9100 (original) ● The wheel should be balanced
5
● The tires must be warmed up
Rear tire: whenever either the tire or wheel
Size: before a high-speed run.
160/60 ZR17M/C (69W) ● Always adjust the tire air pres- has been changed or replaced. An 6
Manufacturer/model: sure according to the operating unbalanced wheel can result in
METZELER/MEZ4 conditions. poor performance, adverse han- 7
DUNLOP/D220STJ dling characteristics, and a short-
Tire air valve: ened tire life.
TR412 8
Valve core: ● Ride at moderate speeds after
#9100 (original) changing a tire since the tire sur-
face must first be “broken in” for it 9
EWA10600
to develop its optimal characteris-
WARNING tics.
This motorcycle is fitted with su-
per-high-speed tires. Note the fol-
lowing points in order to make the
6-19
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU22041
ver free play, turn the adjusting nut
Adjusting the clutch lever free NOTE:
in direction (b).
play If the specified clutch lever free play 6. Tighten the locknut at the clutch le-
could be obtained as described above, ver and the crankcase.
1 tighten the locknut and skip the rest of
3 the procedure, otherwise proceed as
follows.
2 2
1 (a) 3. Fully turn the adjusting bolt at the
clutch lever in direction (a) to loos-
3 en the clutch cable.
(b) 4. Loosen the locknut at the crank-
4 case.
6-20
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU22270 EAU22390
indicator groove has almost disap-
Adjusting the rear brake light Checking the front and rear peared, have a Yamaha dealer replace
switch brake pads the brake pads as a set.
The front and rear brake pads must be
checked for wear at the intervals spec- EAU22500
2 1 4
6-21
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU22580
enter the brake system, possibly caus- refilling. Water will significantly
Checking the brake fluid level ing it to become ineffective. lower the boiling point of the fluid
Before riding, check that the brake fluid and may result in vapor lock.
Front brake is above the minimum level mark and ● Brake fluid may deteriorate paint-
1 replenish if necessary. A low brake fluid ed surfaces or plastic parts. Al-
level may indicate worn brake pads ways clean up spilled fluid
2 and/or brake system leakage. If the immediately.
brake fluid level is low, be sure to check ● As the brake pads wear, it is nor-
1 the brake pads for wear and the brake mal for the brake fluid level to grad-
3 system for leakage. ually go down. However, if the
Observe these precautions: brake fluid level goes down sud-
4 ● When checking the fluid level, denly, have a Yamaha dealer
make sure that the top of the brake check the cause.
fluid reservoir is level.
5 1. Minimum level mark
● Use only the recommended quality
Rear brake brake fluid, otherwise the rubber
6 seals may deteriorate, causing
leakage and poor braking perfor-
7 mance.
6-22
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU22730 EAU22760
6-23
PERIODIC MAINTENANCE AND MINOR REPAIR
swingarm in direction (a). To loos-
3 1 Tightening torque:
en the drive chain, turn the adjust- Axle nut:
(b) ing bolt on each side of the 150 Nm (15.0 m·kgf, 108.5 ft·lbf)
swingarm in direction (b), and then Brake caliper bracket bolt:
1 push the rear wheel forward. 40 Nm (4.0 m·kgf, 29 ft·lbf)
4
NOTE:
2 Using the alignment marks on each
(a) 2 side of the swingarm, make sure that
3 both chain pullers are in the same posi-
tion for proper wheel alignment.
1. Axle nut
2. Drive chain slack adjusting bolt ECA10570
4
3. Locknut CAUTION:
4. Alignment marks Improper drive chain slack will over-
5 load the engine as well as other vital
parts of the motorcycle and can lead
6 to chain slippage or breakage. To
1 prevent this from occurring, keep
7 the drive chain slack within the
specified limits.
2
8 3. Tighten the locknuts, and then
tighten the axle nut and the brake
caliper bracket bolt to the specified
9 torques.
1. Brake caliper bracket bolt
2. Brake caliper bracket
6-24
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23022 EAU23100
ECA11110
Cleaning and lubricating the CAUTION: Checking and lubricating the
drive chain Do not use engine oil or any other lu- cables
The drive chain must be cleaned and bricants for the drive chain, as they The operation of all control cables and
lubricated at the intervals specified in may contain substances that could the condition of the cables should be
the periodic maintenance and lubrica- damage the O-rings. checked before each ride, and the ca-
tion chart, otherwise it will quickly wear bles and cable ends should be lubricat- 2
out, especially when riding in dusty or ed if necessary. If a cable is damaged
wet areas. Service the drive chain as or does not move smoothly, have a
follows. Yamaha dealer check or replace it. 3
ECA10581
6-25
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23111 EAU23133 EAU23142
Checking and lubricating the Checking and lubricating the Checking and lubricating the
throttle grip and cable brake and shift pedals brake and clutch levers
The operation of the throttle grip should
1 be checked before each ride. In addi-
tion, the cable should be lubricated at
2 the intervals specified in the periodic
maintenance chart.
The operation of the brake and shift The operation of the brake and clutch
5 pedals should be checked before each levers should be checked before each
ride, and the pedal pivots should be lu- ride, and the lever pivots should be lu-
6 bricated if necessary. bricated if necessary.
6-26
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23201 EAU23250 EAU23271
Checking and lubricating the Lubricating the rear Checking the front fork
sidestand suspension The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
2
To check the condition
EWA10750
WARNING 3
Securely support the vehicle so that
there is no danger of it falling over. 4
Check the inner tubes for scratches,
The operation of the sidestand should The pivoting points of the rear suspen-
damage and excessive oil leakage. 5
be checked before each ride, and the sion must be lubricated at the intervals
sidestand pivot and metal-to-metal specified in the periodic maintenance
To check the operation
contact surfaces should be lubricated if and lubrication chart. 6
1. Place the vehicle on a level sur-
necessary.
EWA10730 Recommended lubricant: face and hold it in an upright posi-
WARNING Lithium-soap-based grease tion. 7
2. While applying the front brake,
If the sidestand does not move up
push down hard on the handlebars 8
and down smoothly, have a Yamaha
several times to check if the front
dealer check or repair it.
fork compresses and rebounds
smoothly. 9
Recommended lubricant:
Lithium-soap-based grease
6-27
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23280
6-28
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23290 EAU23370
mediately call a physician.
Checking the wheel bearings Battery ● EYES: Flush with water for 15
The front and rear wheel bearings must This model is equipped with a minutes and seek prompt
be checked at the intervals specified in sealed-type (MF) battery, which does medical attention.
the periodic maintenance and lubrica- not require any maintenance. There is ● Batteries produce explosive hy-
tion chart. If there is play in the wheel no need to check the electrolyte or to drogen gas. Therefore, keep
hub or if the wheel does not turn add distilled water. sparks, flames, cigarettes, etc., 2
smoothly, have a Yamaha dealer check ECA10620
away from the battery and pro-
the wheel bearings. CAUTION: vide sufficient ventilation when
Never attempt to remove the battery charging it in an enclosed 3
cell seals, as this would permanent- space.
ly damage the battery. ● KEEP THIS AND ALL BATTER- 4
EWA10760 IES OUT OF THE REACH OF
WARNING CHILDREN.
5
● Electrolyte is poisonous and
dangerous since it contains sul- To charge the battery
furic acid, which causes severe 6
Have a Yamaha dealer charge the bat-
burns. Avoid any contact with tery as soon as possible if it seems to
skin, eyes or clothing and al- have discharged. Keep in mind that the 7
ways shield your eyes when battery tends to discharge more quickly
working near batteries. In case if the vehicle is equipped with optional 8
of contact, administer the fol- electrical accessories.
lowing FIRST AID.
● EXTERNAL: Flush with plenty 9
To store the battery
of water. 1. If the vehicle will not be used for
● INTERNAL: Drink large quan- more than one month, remove the
tities of water or milk and im- battery, fully charge it, and then
place it in a cool, dry place.
6-29
PERIODIC MAINTENANCE AND MINOR REPAIR
2. If the battery will be stored for more EAU23624
install a new fuse of the specified
than two months, check it at least Replacing the fuses amperage.
once a month and fully charge it if
7 Specified fuses:
necessary.
Main fuse:
1 3. Fully charge the battery before in- 40.0 A
stallation. 7 Headlight fuse:
2 4. After installation, make sure that 15.0 A
the battery leads are properly con- Radiator fan fuse:
nected to the battery terminals. 20.0 A
3 ECA10630 Ignition fuse:
10.0 A
CAUTION: 12 34 56 8 7 9 Signaling system fuse:
4 ● Always keep the battery 10.0 A
charged. Storing a discharged 1. Backup fuse (for odometer and clock) Backup fuse:
2. Radiator fan fuse 5.0 A
battery can cause permanent
5 3. Turn signal light and hazard fuse Fuel injection system fuse:
battery damage. 10.0 A
4. Ignition fuse
● To charge a sealed-type (MF) Turn signal light and hazard fuse:
5. Signaling system fuse
6 battery, a special (constant-volt- 10.0 A
6. Headlight fuse
age) battery charger is required. 7. Spare fuse
ECA10640
7 Using a conventional battery 8. Fuel injection system fuse
charger will damage the battery. 9. Main fuse
CAUTION:
If you do not have access to a Do not use a fuse of a higher amper-
8 The main fuse and the fuse box, which age rating than recommended to
sealed-type (MF) battery charg-
contains the fuses for the individual cir- avoid causing extensive damage to
er, have a Yamaha dealer
9 cuits, are located under the seat. (See the electrical system and possibly a
charge your battery.
page 3-13.) fire.
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off 3. Turn the key to “ON” and turn on
the electrical circuit in question. the electrical circuit in question to
2. Remove the blown fuse, and then check if the device operates.
6-30
PERIODIC MAINTENANCE AND MINOR REPAIR
4. If the fuse immediately blows EAU23750
and the bulb life will be adversely af- Replacing the tail/brake light Replacing a turn signal light
fected. Thoroughly clean off any dirt bulb bulb
and fingerprints on the headlight 1. Remove the seat. (See 1. Remove the turn signal light lens
1 bulb using a cloth moistened with al- page 3-13.) by removing the screw.
cohol or thinner. 2. Remove the socket (together with
● Headlight lens the bulb) by turning it counter-
2
● Do not affix any type of tinted clockwise.
film or stickers to the headlight
3 lens.
2
● Do not use a headlight bulb of a 1
4 wattage higher than specified.
1
5
1. Screw
6 2. Turn signal light lens
6-32
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU38900
1
2
1
1
3
1. Turn signal light bulb 1. Auxiliary light bulb
3. Insert a new bulb into the socket, 3. Insert a new bulb into the socket. 4
2
push it in, and then turn it clock- 4. Install the lens by installing the
wise until it stops. screws. 5
4. Install the lens by installing the ECA10680
1. Auxiliary light lens CAUTION:
screw. 2. Screw 6
ECA11190
Do not overtighten the screws, oth-
CAUTION: 2. Remove the defective bulb by pull- erwise the lens may break.
Do not overtighten the screw, other- ing it out. 7
wise the lens may break.
8
6-33
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU24350
frame in front of the rear wheel or under EAU24360
when removing the front and rear To remove the front wheel
1 EWA10820
wheel or performing other maintenance
WARNING
requiring the motorcycle to stand up-
2 ● It is advisable to have a Yamaha
right. Check that the motorcycle is in a
stable and level position before starting dealer service the wheel.
3 any maintenance. A strong wooden ● Securely support the motorcy-
box can be placed under the engine for cle so that there is no danger of
added stability. it falling over.
4
1. Loosen the front wheel axle pinch
To service the front wheel bolt, then the brake caliper bolts.
5 1. Stabilize the rear of the motorcycle 2. Loosen the wheel axle with a
by using a motorcycle stand or, if 19-mm hexagon wrench.
6 an additional motorcycle stand is
not available, by placing a jack un-
7 der the frame in front of the rear
wheel.
2. Raise the front wheel off the
8 ground by using a motorcycle 1
stand.
9
2
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor- 1. Wheel axle
cycle stand is not available, by placing 2. Front wheel axle pinch bolt
a jack either under each side of the
6-34
PERIODIC MAINTENANCE AND MINOR REPAIR
3. Lift the front wheel off the ground EAU25020
several times to check for proper
according to the procedure on To install the front wheel fork operation.
page 6-34. 1. Lift the wheel up between the fork
4. Remove the brake hose holders legs.
by removing the bolts. 2. Insert the wheel axle.
5. Remove the brake calipers by re- 3. Lower the front wheel so that it is
moving the bolts. on the ground.
4. Install the brake calipers by install- 2
ing the bolts.
NOTE: 3
1 Make sure that there is enough space
2
between the brake pads before install- 4
ing the brake calipers onto the brake
discs. 5
3
5. Install the brake hose holders by
installing the bolts. 6
1. Brake hose holder 6. Tighten the wheel axle, the wheel
2. Bolt axle pinch bolt and the brake cali-
7
3. Brake caliper per bolts to the specified torques.
6. Pull the wheel axle out, and then Tightening torques: 8
remove the wheel. Wheel axle:
ECA11050 72 Nm (7.2 m·kgf, 52 ft·lbf)
CAUTION: Front wheel axle pinch bolt: 9
20 Nm (2.0 m·kgf, 14.5 ft·lbf)
Do not apply the brake after the Brake caliper bolt:
brake calipers have been removed, 40 Nm (4.0 m·kgf, 29 ft·lbf)
otherwise the brake pads will be
forced shut. 7. Push down hard on the handlebar
6-35
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU25080
3. Lift the rear wheel off the ground
Rear wheel 3 1 according to the procedure on
(a) page 6-34.
EAU25330
4. Remove the axle nut.
To remove the rear wheel
1 5. Loosen the locknut on each side of
EWA10820
4 the swingarm.
WARNING
2 6. Turn the drive chain slack adjust-
● It is advisable to have a Yamaha
2 ing bolts fully in direction (a).
dealer service the wheel.
7. Push the wheel forward, tighten
3 ● Securely support the motorcy-
the caliper bracket bolt, and then
cle so that there is no danger of 1. Axle nut remove the drive chain from the
it falling over. 2. Drive chain slack adjusting bolt
4 rear sprocket.
1. Remove the drive chain cover by 3. Locknut
4. Alignment marks
removing the quick fasteners and
5
the bolts. 2. Loosen the axle nut and the brake
caliper bracket bolt.
6 2
7
1
1
8
2
NOTE:
9 The drive chain does not need to be
disassembled in order to remove and
1. Bolt install the rear wheel.
2. Quick fastener 1. Brake caliper bracket bolt
2. Brake caliper bracket 8. Pull the wheel axle out, and then
remove the wheel.
6-36
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU25870
ECA11510
Tightening torques: Troubleshooting
CAUTION: Axle nut:
Do not apply the brake after the 150 Nm (15.0 m·kgf, 108.5 ft·lbf) Although Yamaha motorcycles receive
wheel has been removed together Brake caliper bracket bolt: a thorough inspection before shipment
with the brake disc, otherwise the 40 Nm (4.0 m·kgf, 29.0 ft·lbf) from the factory, trouble may occur dur-
brake caliper pistons will be forced ing operation. Any problem in the fuel,
6. Install the drive chain cover by in- compression, or ignition systems, for
out. stalling the bolts and quick fasten- 2
example, can cause poor starting and
ers. loss of power.
EAU25682
The following troubleshooting charts 3
To install the rear wheel
represent quick and easy procedures
1. Install the wheel by inserting the 2
1 for checking these vital systems your- 4
wheel axle from the right hand
self. However, should your motorcycle
side.
require any repair, take it to a Yamaha
NOTE: dealer, whose skilled technicians have 5
Make sure that there is enough space the necessary tools, experience, and
between the brake pads before install- know-how to service the motorcycle 6
ing the wheel. properly.
2. Install the drive chain onto the rear Use only genuine Yamaha replace- 7
1. Quick fastener (after removal)
sprocket. ment parts. Imitation parts may look like
2. Quick fastener (before installation)
3. Adjust the drive chain slack. (See Yamaha parts, but they are often inferi-
or, have a shorter service life and can 8
page 6-23.) NOTE:
4. Install the axle nut, and then lower To install a quick fastener, push the pin lead to expensive repair bills.
the rear wheel so that it is on the back so that it will protrude from the fas- 9
ground. tener head, and then insert the fastener
5. Tighten the axle nut and the brake and push the protruding pin in until it is
caliper bracket bolt to the specified flush with the fastener head.
torques.
6-37
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU42360
Troubleshooting charts
Starting problems or poor engine
performance
EWA10840
1
WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.
2
1. Fuel
There is enough fuel. Check the compression.
3
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
4 Check the compression.
2. Compression
5 There is compression. Check the ignition.
Operate the electric starter.
6 Have a Yamaha dealer
There is no compression.
check the vehicle.
6-38
PERIODIC MAINTENANCE AND MINOR REPAIR
Engine overheating
EWA10400
WARNING
● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
● After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissing 2
sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
6-39
MOTORCYCLE CARE AND STORAGE
EAU37833 EAU26042
ucts onto seals, gaskets, sprock-
Matte color caution Care ets, the drive chain and wheel
ECA15192
While the open design of a motorcycle axles. Always rinse the dirt and de-
CAUTION: reveals the attractiveness of the tech- greaser off with water.
1 Some models are equipped with nology, it also makes it more vulnera-
matte colored finished parts. Be ble. Rust and corrosion can develop Cleaning
sure to consult a Yamaha dealer for even if high-quality components are ECA10771
2
advice on what products to use be- used. A rusty exhaust pipe may go un- CAUTION:
fore cleaning the vehicle. Using a noticed on a car, however, it detracts ● Avoid using strong acidic wheel
3 brush, harsh chemical products or from the overall appearance of a motor- cleaners, especially on spoked
cleaning compounds when cleaning cycle. Frequent and proper care does wheels. If such products are
4 these parts will scratch or damage not only comply with the terms of the used on hard-to-remove dirt, do
their surface. Wax also should not warranty, but it will also keep your mo- not leave the cleaner on the af-
be applied to any matte colored fin- torcycle looking good, extend its life fected area any longer than in-
5 ished parts. and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
6 Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlets with plas- rosion protection spray.
7 tic bags after the engine has ● Improper cleaning can damage
cooled down. plastic parts such as cowlings,
2. Make sure that all caps and covers panels, windshields, headlight
8 as well as all electrical couplers lenses, meter lenses, etc. Use
and connectors, including the only a soft, clean cloth or
9 spark plug caps, are tightly in- sponge with mild detergent and
stalled. water to clean plastic.
3. Remove extremely stubborn dirt, ● Do not use any harsh chemical
like oil burnt onto the crankcase, products on plastic parts. Be
with a degreasing agent and a sure to avoid using cloths or
brush, but never apply such prod- sponges which have been in
7-1
MOTORCYCLE CARE AND STORAGE
contact with strong or abrasive washing. ECA10790
7-3
MOTORCYCLE CARE AND STORAGE
fuel from deteriorating. pivoting points of all levers and
3. Perform the following steps to pro- pedals as well as of the sidestand/
tect the cylinders, piston rings, etc. centerstand.
from corrosion. 5. Check and, if necessary, correct
a. Remove the spark plug caps the tire air pressure, and then lift
and spark plugs. the motorcycle so that both of its
b. Pour a teaspoonful of engine oil wheels are off the ground. Alterna- 2
into each spark plug bore. tively, turn the wheels a little every
c. Install the spark plug caps onto month in order to prevent the tires
the spark plugs, and then place from becoming degraded in one 3
the spark plugs on the cylinder spot.
head so that the electrodes are 6. Cover the muffler outlets with plas- 4
grounded. (This will limit spark- tic bags to prevent moisture from
ing during the next step.) entering them.
5
d. Turn the engine over several 7. Remove the battery and fully
times with the starter. (This will charge it. Store it in a cool, dry
coat the cylinder walls with oil.) place and charge it once a month. 6
e. Remove the spark plug caps Do not store the battery in an ex-
from the spark plugs, and then cessively cold or warm place 7
install the spark plugs and the [less than 0 °C (30 °F) or more
spark plug caps. than 30 °C (90 °F)]. For more in-
8
EWA10950
formation on storing the battery,
WARNING see page 6-29.
To prevent damage or injury from 9
NOTE:
sparking, make sure to ground the Make any necessary repairs before
spark plug electrodes while turning storing the motorcycle.
the engine over.
4. Lubricate all control cables and the
7-4
SPECIFICATIONS
EAU2633K Lubrication system: Air filter:
Dry sump Air filter element:
Dimensions: Engine oil: Oil-coated paper element
Overall length: Type: Fuel:
2180 mm (85.8 in) SAE10W30, SAE10W40, SAE15W40, Recommended fuel:
1 Overall width: SAE20W40 or SAE20W50 Unleaded gasoline only
800 mm (31.5 in) Fuel tank capacity:
2 Overall height: -20 -10 0 10 20 30 40 50 ˚C 20.0 L (5.28 US gal) (4.40 Imp.gal)
1290 mm (50.8 in) Fuel reserve amount:
SAE 10W-30
Seat height: 3.5 L (0.92 US gal) (0.77 Imp.gal)
3 825 mm (32.5 in) SAE 10W-40 Fuel injection:
Wheelbase: SAE 10W-50 Throttle body:
1485 mm (58.5 in) Manufacturer:
SAE 15W-40
4 Ground clearance: MIKUNI
160 mm (6.30 in) SAE 20W-40
Type/quantity:
Minimum turning radius: SAE 20W-50 38EIS/2
5 2900 mm (114.2 in) Spark plug (s):
Weight: Recommended engine oil grade: Manufacturer/model:
With oil and fuel: API service SG type or higher, JASO stan- NGK/DPR8EA-9
6 dard MA
223.0 kg (492 lb) Manufacturer/model:
Engine: Engine oil quantity: DENSO/X24EPR-U9
7 Engine type: Without oil filter element replacement: Spark plug gap:
Liquid cooled 4-stroke, DOHC 3.80 L (4.02 US qt) (3.34 Imp.qt) 0.8–0.9 mm (0.031–0.035 in)
Cylinder arrangement: With oil filter element replacement: Clutch:
8 Forward-inclined parallel 2-cylinder 3.90 L (4.12 US qt) (3.43 Imp.qt) Clutch type:
Displacement: Cooling system: Wet, multiple-disc
897.0 cm3 Coolant reservoir capacity (up to the maxi- Transmission:
9 Bore × stroke: mum level mark): Primary reduction system:
92.0 × 67.5 mm (3.62 × 2.66 in) 0.25 L (0.26 US qt) (0.22 Imp.qt) Spur gear
Compression ratio: Radiator capacity (including all routes): Primary reduction ratio:
10.40 :1 1.75 L (1.85 US qt) (1.54 Imp.qt) 67/39 (1.718)
Starting system: Secondary reduction system:
Electric starter Chain drive
8-1
SPECIFICATIONS
Secondary reduction ratio: Manufacturer/model: Rear:
42/16 (2.625) DUNLOP/D220FSTJ 250 kPa (36 psi) (2.50 kgf/cm2)
Transmission type: Rear tire: Front wheel:
Constant mesh 6-speed Type: Wheel type:
Operation: Tubeless Cast wheel
Left foot operation Size: Rim size:
Gear ratio: 160/60 ZR17M/C (69W) 18M/C x MT3.50
1st: Manufacturer/model: Rear wheel: 2
33/12 (2.750) METZELER/MEZ4 Wheel type:
2nd: Manufacturer/model: Cast wheel
37/19 (1.947) DUNLOP/D220STJ Rim size: 3
3rd: Loading: 17M/C x MT5.00
34/22 (1.545) Maximum load: Front brake:
4th: 201 kg (443 lb) Type: 4
31/25 (1.240) * (Total weight of rider, passenger, cargo Dual disc brake
5th: and accessories) Operation:
26/25 (1.040) Tire air pressure (measured on cold Right hand operation 5
6th:
24/26 (0.923)
tires): Recommended fluid:
Loading condition: DOT 4
Chassis: 6
0–90 kg (0–198 lb) Rear brake:
Frame type: Front: Type:
Diamond 225 kPa (33 psi) (2.25 kgf/cm2) Single disc brake 7
Caster angle: Rear: Operation:
25.50 ° 250 kPa (36 psi) (2.50 kgf/cm2) Right foot operation
Trail: 8
Loading condition: Recommended fluid:
114.0 mm (4.49 in) 90–201 kg (198–443 lb) DOT 4
Front tire: Front: Front suspension:
Type: 225 kPa (33 psi) (2.25 kgf/cm2) Type:
9
Tubeless Rear: Telescopic fork
Size: 290 kPa (42 psi) (2.90 kgf/cm2) Spring/shock absorber type:
120/70 ZR18M/C (59W) High-speed riding: Coil spring/oil damper
Manufacturer/model: Front: Wheel travel:
METZELER/MEZ4 FRONT 225 kPa (33 psi) (2.25 kgf/cm2) 150.0 mm (5.91 in)
8-2
SPECIFICATIONS
Rear suspension: Neutral indicator light:
Type: 14 V, 1.2 W × 1
Swingarm (link suspension) High beam indicator light:
Spring/shock absorber type: 14 V, 1.4 W × 1
Coil spring/gas-oil damper Oil level warning light:
1 Wheel travel: LED
133.0 mm (5.24 in) Turn signal indicator light:
Electrical system: 14 V, 1.2 W × 2
2 Engine trouble warning light:
Ignition system:
14 V, 1.4 W × 1
Transistorized coil ignition (digital)
Immobilizer system indicator light:
3 Charging system:
LED
AC magneto
Battery: Fuses:
4 Main fuse:
Model:
40.0 A
GT12B-4
Headlight fuse:
Voltage, capacity:
5 12 V, 10.0 Ah 15.0 A
Signaling system fuse:
Headlight: 10.0 A
6 Bulb type: Ignition fuse:
Halogen bulb 10.0 A
Bulb voltage, wattage × quantity: Radiator fan fuse:
7 Headlight: 20.0 A
12 V, 55.0 W × 2 Turn signal light and hazard fuse:
Tail/brake light: 10.0 A
8 12 V, 5.0 W/21.0 W × 1 Fuel injection system fuse:
Front turn signal light: 10.0 A
12 V, 10.0 W × 2 Backup fuse:
9 Rear turn signal light: 5.0 A
12 V, 10.0 W × 2
Auxiliary light:
12 V, 5.0 W × 1
Meter lighting:
14 V, 2.0 W × 2
8-3
CONSUMER INFORMATION
EAU26351 EAU26381 EAU26400
4
1. Key identification number 1. Vehicle identification number
2. Code re-registering key (red bow)
3. Standard keys (black bow) The vehicle identification number is 5
VEHICLE IDENTIFICATION stamped into the steering head pipe.
The key identification number is Record this number in the space pro-
NUMBER: 6
stamped into the key tag. Record this vided.
number in the space provided and use
NOTE:
it for reference when ordering a new 7
The vehicle identification number is
key.
used to identify your motorcycle and
may be used to register your motorcy- 8
MODEL LABEL INFORMATION:
cle with the licensing authority in your
area.
9
9-1
CONSUMER INFORMATION
EAU26540 EAU26570
9-2
INDEX
A F O
Air filter element, replacing ......................6-14 Front and rear brake pads, checking....... 6-21 Oil level warning light ................................ 3-4
Auxiliary light bulb, replacing ...................6-33 Front fork, adjusting................................. 3-14 P
B Front fork, checking................................. 6-27 Parking ...................................................... 5-4
Battery .....................................................6-29 Fuel ......................................................... 3-12 Part locations ............................................ 2-1
Brake and clutch levers, checking and Fuel consumption, tips for reducing .......... 5-3 Pass switch ............................................... 3-8
lubricating ..............................................6-26 Fuel level warning indicator....................... 3-4 Periodic maintenance and lubrication
Brake and shift pedals, checking and Fuel tank cap........................................... 3-11 chart ........................................................ 6-2
lubricating ..............................................6-26 Fuses, replacing ...................................... 6-30 Pre-operation check list............................. 4-2
Brake fluid, changing ...............................6-23 H R
Brake fluid level, checking .......................6-22 Handlebar switches ................................... 3-8 Rear brake light switch, adjusting ........... 6-21
Brake lever ..............................................3-10 Hazard switch............................................ 3-9 Rear suspension, lubricating................... 6-27
Brake pedal .............................................3-11 Headlight bulb, replacing......................... 6-31 S
C High beam indicator light........................... 3-4 Safety information ..................................... 1-1
Cables, checking and lubricating .............6-25 Horn switch................................................ 3-9 Seat......................................................... 3-13
Care ...........................................................7-1 I Shifting ...................................................... 5-2
Catalytic converters .................................3-12 Identification numbers ............................... 9-1 Shift pedal ............................................... 3-10
Clutch lever................................................3-9 Ignition circuit cut-off system ................... 3-18 Shock absorber assembly, adjusting ...... 3-15
Clutch lever free play, adjusting ..............6-20 Immobilizer system.................................... 3-1 Sidestand ................................................ 3-17
Coolant ....................................................6-10 Immobilizer system indicator light ............. 3-4 Sidestand, checking and lubricating........ 6-27
Coolant temperature gauge .......................3-6 Indicator and warning lights....................... 3-4 Spark plugs, checking ............................... 6-6
Cowlings and panels, removing and K Specifications ............................................ 8-1
installing ..................................................6-5 Key identification number .......................... 9-1 Starting the engine .................................... 5-1
D L Start switch................................................ 3-9
Dimmer switch ...........................................3-8 Labels, location of ..................................... 1-5 Steering, checking................................... 6-28
Drive chain, cleaning and lubricating .......6-25 Luggage strap holders............................. 3-17 Storage...................................................... 7-3
Drive chain slack .....................................6-23 M Storage compartment.............................. 3-13
E Main switch/steering lock .......................... 3-2 Supporting the motorcycle ...................... 6-34
Engine break-in .........................................5-3 Matte color, caution ................................... 7-1 T
Engine idling speed .................................6-15 Model label ................................................ 9-2 Tachometer unit ........................................ 3-5
Engine oil and oil filter element..................6-7 Multi-function display................................. 3-7 Tail/brake light bulb, replacing ................ 6-32
Engine stop switch.....................................3-9 N Throttle cable free play, checking ........... 6-16
Engine trouble warning light ......................3-4 Neutral indicator light................................. 3-4 Throttle grip and cable, checking and
Noise regulation (for Australia).................. 9-2 lubricating ............................................. 6-26
INDEX
Tires ........................................................ 6-17
Tool kit ...................................................... 6-1
Troubleshooting ...................................... 6-37
Troubleshooting charts ........................... 6-38
Turn signal indicator lights ........................ 3-4
Turn signal light bulb, replacing .............. 6-32
Turn signal switch ..................................... 3-8
V
Valve clearance ...................................... 6-16
Vehicle identification number .................... 9-1
W
Wheel bearings, checking....................... 6-29
Wheel (front) ........................................... 6-34
Wheel (rear) ............................................ 6-36
Wheels .................................................... 6-19
YAMAHA MOTOR CO., LTD.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2007.7–0.1×1 !
(E)