Professional Documents
Culture Documents
Issued: 14.06.2013
© Copyright 2013
KUKA Roboter GmbH
Zugspitzstraße 140
D-86165 Augsburg
Germany
This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without
the express permission of KUKA Roboter GmbH.
Other functions not described in this documentation may be operable in the controller. The user has
no claims to these functions, however, in the case of a replacement or service work.
We have checked the content of this documentation for conformity with the hardware and software
described. Nevertheless, discrepancies cannot be precluded, for which reason we are not able to
guarantee total conformity. The information in this documentation is checked on a regular basis, how-
ever, and necessary corrections will be incorporated in the subsequent edition.
Subject to technical alterations without an effect on the function.
Translation of the original documentation
KIM-PS5-DOC
Contents
1 Introduction .................................................................................................. 5
1.1 Documentation for the options ................................................................................... 5
1.2 Representation of warnings and notes ...................................................................... 5
2 Purpose ........................................................................................................ 7
2.1 Target group .............................................................................................................. 7
2.2 Intended use .............................................................................................................. 7
5 Safety ............................................................................................................ 23
5.1 Applied norms and regulations .................................................................................. 23
6 Transportation ............................................................................................. 25
6.1 Transportation of assemblies and components ......................................................... 25
8 Maintenance ................................................................................................. 31
8.1 Maintaining the energy supply system ....................................................................... 31
8.2 Cleaning the energy supply system ........................................................................... 31
9 Repair ........................................................................................................... 33
9.1 Exchanging the energy supply system dress package .............................................. 33
9.1.1 Removing dress package A3 - A6 ........................................................................ 33
9.1.2 Installing the dress package ................................................................................. 34
9.2 Exchanging the energy supply system holders .......................................................... 37
11 Appendix ...................................................................................................... 45
11.1 Safety data sheets ..................................................................................................... 45
11.1.1 Safety data sheet for Optitemp RB1 cable grease ............................................... 45
11.1.1.1 Designation of substance/formulation and manufacturer ................................ 45
11.1.1.2 Composition / Information about the components ........................................... 45
11.1.1.3 Possible hazards ............................................................................................. 45
11.1.1.4 First aid measures ........................................................................................... 46
11.1.1.5 Fire-fighting measures ..................................................................................... 46
11.1.1.6 Measures after unintended release ................................................................. 46
11.1.1.7 Handling and storage ...................................................................................... 47
11.1.1.8 Exposure limits and personal protective equipment ........................................ 47
11.1.1.9 Physical and chemical properties .................................................................... 47
11.1.1.10 Stability and reactivity ...................................................................................... 48
11.1.1.11 Toxicological information ................................................................................. 48
11.1.1.12 Ecological information ..................................................................................... 48
11.1.1.13 Disposal information ........................................................................................ 48
11.1.1.14 Transport information ...................................................................................... 49
11.1.1.15 Regulations ..................................................................................................... 49
11.1.1.16 Other information ............................................................................................. 50
11.1.2 Safety data sheet for universal adhesive and sealant type 1342 ......................... 50
11.1.2.1 Designation of substance and manufacturer ................................................... 50
11.1.2.2 Possible hazards ............................................................................................. 50
11.1.2.3 Composition / Information about the components ........................................... 50
11.1.2.4 First aid measures ........................................................................................... 51
11.1.2.5 Fire-fighting measures ..................................................................................... 51
11.1.2.6 Measures after unintended release ................................................................. 51
11.1.2.7 Handling and storage ...................................................................................... 51
11.1.2.8 Exposure limits and personal protective equipment ........................................ 51
11.1.2.9 Physical and chemical data ............................................................................. 51
11.1.2.10 Storage stability and reactivity ......................................................................... 52
11.1.2.11 Toxicological information ................................................................................. 52
11.1.2.12 Ecological information ..................................................................................... 52
11.1.2.13 Transport information ...................................................................................... 52
11.1.2.14 Labeling ........................................................................................................... 53
11.1.2.15 Other information ............................................................................................. 53
Index ............................................................................................................. 63
1 Introduction
Notes These hints serve to make your work easier or contain references to further
information.
2 Purpose
This documentation is aimed at users with the following knowledge and skills:
Advanced knowledge of mechanical engineering
Advanced knowledge of electrical and electronic systems
Knowledge of the robot controller system
Use The intended use of the energy supply system is the supply of energy to tools
and fixtures on the robot. This includes the transmission of control and mea-
suring signals for activating and monitoring tools and fixtures and the supply
of air and water.
Operating the system within the limits of its intended use also involves contin-
uous observance of the operating and assembly instructions of the robot sys-
tem and its options, with particular reference to the maintenance
specifications.
Misuse Any use or application deviating from the intended use is deemed to be imper-
missible misuse; examples of such misuse include:
Operation with non-specified fluids
Operation outside the permissible operating parameters
Use in potentially explosive environments
3 Product description
Overview This description applies to all standard robots of the QUANTEC product se-
ries. Different reaches have no effect on the structure and function of the en-
ergy supply system. The installation situation varies, however, according to
the arm length.
The energy supply system consists of the following principal components:
Dress package
Fastening materials
In-line wrist cover
For use in certain production technologies, the robot can be equipped with an
energy supply system (>>> Fig. 3-1 ) between the arm and the in-line wrist.
An energy supply system consists of a dress package for transmitting the en-
ergy, fluids and signals typical of the technological process concerned, and the
holder assembly required for attaching it to the robot.
The energy supply system A3 - A6 (Fig. 1) is fastened to the arm and in-line
wrist in such a way that it does not impair the robot motion and is protected
against damage. The dress package is secured inside a K box that is installed
on the arm of the robot. It is secured in holder A6 in a ball joint and at its start
on interface A3 in the box clamp. The mounting on axis 6 is designed to permit
the flexible tube to rotate but to prevent it from moving in an axial direction. The
multiple-piece spring stubs pull the dress package back into its starting posi-
tion in the K box after every motion and keep it lightly tensioned. Using a pro-
tector, the compression springs must be adjusted for each application in order
to ensure optimized spring travel. It must be ensured, however, that the com-
pression springs are not completely compressed as this could cause damage
to the system. The extent to which the dress package can be pulled out has
an effect on the range of motion of the in-line wrist.
Fastening to the robot is carried out using the “fastening materials” assembly.
This contains all parts required for fastening the energy supply system to the
robot in accordance with the arm length. The K box is also part of this assem-
bly and is available in several variants.
The energy supply system also includes the in-line wrist cover. Its function is
to enable the flexible tube of the energy supply system to slide over the con-
tours of the arm with as little stress as possible during operation of the robot.
The compact unit can be quickly exchanged without great effort.
The flexible tube is fixed to the spring holder in the box clamp by means of the
support shell. The support shell constitutes the fixed point of the flexible tube,
while the flexible tube is able to slide through the spring holder. The spring
stubs are compressed during motions of the in-line wrist and thus tensioned
so that the flexible tube is pulled back into the K box in the case of motions in
the opposite direction. The pre-tension of the dress package can be modified
by adjusting the protector; this changes the extent to which the dress package
can be pulled out.
The two clamping pieces serve to adjust and locate the cables and hoses in
the dress package and at the transitional points. The number and size of the
holes in the clamping pieces are determined by the composition of the dress
package. Holes that are present but not used must be sealed.
The “fastening materials” assembly contains all parts required for fastening
the dress package to the arm. This assembly also contains the fastening ma-
terials for connecting the cables and hoses (>>> Fig. 3-3 ). The scope of the
assembly varies according to the arm length. The figure shows the assembly
for an arm length of 1000 mm (AL1000).
The clip for fastening clamp A6 to the in-line wrist is not part of the “fastening
materials” assembly.
4 Technical data
1x 1 mm2 GN/YE
Rated voltage 30 V AC/DC
Current EN 60204-1 (derating factors must be taken into
account)
Connection A3 Bus coupling, 9-pole, male
Connection A6 Bus coupling, 9-pole, female
Minimum bending 10x outer diameter
radius
Protection class IP65
when connected
5 Safety
For this assembly or option, the safety instructions of the higher-level system
with which it is operated apply. The general safety instructions also apply. All
applicable safety measures required by national law, as well as all regulations
and ordinances for the avoidance of personal injury and material damage,
must likewise be observed at all times.
The relevant personal protective equipment must be worn during performance
of all work on the system, system components or equipment.
6 Transportation
The following measures are to be taken before assemblies and individual com-
ponents are transported:
Clean components.
Pack the energy supply system in wooden cases with protection against
moisture and transport damage.
For preference, a Euro pallet with raised sides should be used for trans-
porting the energy supply system assembly.
Wrap interfaces in PVC foil or waxed paper, with desiccant if necessary.
Assign small parts to their respective components in plastic bags to pre-
vent them from getting lost.
Provide electrical and optical components with shock-resistant and break-
proof packing.
Close Harting connectors with metal covers.
Close circular connectors with universal protectors.
Close hoses with universal protectors.
Protect components against impacts and slipping; fill gaps with suitable
approved padding materials.
Do not pinch or kink the flexible tube.
Observe the minimum bending radii of all cables and hoses.
Cover the energy supply system to protect it against dirt and water during
transportation.
The covering must be able to withstand wind and moderate mechanical
strain.
Mark transport cases and packing according to the sensitivity of their contents
(e.g. TOP, FRAGILE, DO NOT BEND) and attach labels to ensure correct
transportation (e.g. indication of center of gravity). In addition to these mea-
sures, the regulations and conditions of the company entrusted with the trans-
portation are to be observed.
Description This description applies to the installation and start-up of all energy supply sys-
tems for A3 - A6 on this robot model. In the following description, work on a
standard version is described. In the case of a different configuration, proceed
accordingly.
The robot can be equipped with different K boxes, but the installation proce-
dure is the same in all cases.
Adjusting the dress package has a major influence on its service life. Great
care and intensive adjustment are rewarded by a longer service life. It may be
useful to modify or add to the programming to reduce the strain on the energy
supply system.
Procedure
Unintentional robot motions can cause injuries and dam-
age to property. If work is carried out on an operational
robot, the robot must be secured by activating the EMERGENCY STOP de-
vice.
Warn all persons concerned before starting to put it back into operation.
1 Clamp 5 K box
2 Clip 6 Flat head screws
3 Cover, interface A3 7 Match plate
4 Flat head screws
7. Unscrew 7 Allen screws (3x M8, 4x M6) from the box clamp (captive
screws), open box clamp (>>> Fig. 7-2 ).
8. Open clamp, insert and align the dress package.
Insert and align the spring holder and clamping piece in the box clamp,
then close and lock the box clamp and the clamp.
9. Tighten 3 M8 Allen screws and 2 M6 Allen screws (captive screws).
10. Tighten the Allen screws with a torque wrench:
M6 MA = 7.5 Nm
M8 MA = 15 Nm
11. Connect all hose lines to interface A3 and tighten union nuts in accordance
with the warning sign.
12. Insert and lock all connectors of the electric cables at interface A3.
13. Connect all hose lines to interface A6 on the tool and tighten union nuts in
accordance with the warning sign.
If no tool is mounted, seal the supply lines pressure-tight with sealing
cones.
14. Insert and lock all connectors of the electric cables at interface A6.
15. Connect fluids to the hoses (hydraulic, compressed air, water or vacuum)
at the rated pressure.
16. Check hose lines for leaks, escaping fluids and flow noises.
17. Bundle the cables and secure them with Velcro.
18. Start up the robot and move axes 3 to 6 through their range of motion (T1
mode), checking for tension in the flexible tube, hoses and cables. For
preference, the motion throughout the workspace should be carried out
again using the corresponding application program in real time.
The hydraulic lines must be depressurized during motion of the robot.
19. If necessary, reposition the protector to adjust the springs.
8 Maintenance
Description If used for its intended purpose, the energy supply system requires minimal
maintenance, i.e. visual inspections are recommended. In certain operating
conditions, regular visual inspections may allow timely detection of changes.
This enables early detection of damage, thereby preventing failure of compo-
nents and assemblies. Exchange damaged components or assemblies.
A regular application-specific inspection is recommended for the following
components:
Protectors
Flexible tube
Ball holder
Hoses and cables
Description The energy supply system must be cleaned in compliance with the instructions
given here in order to prevent damage. These instructions only refer to the en-
ergy supply systems. System components, equipment and the controller must
be cleaned in accordance with the cleaning instructions relevant to them.
The following must be taken into consideration when using cleaning agents
and carrying out cleaning work:
Only use solvent-free, water-soluble cleaning agents.
Do not use flammable cleaning agents.
Do not use aggressive cleaning agents.
Do not use steam or refrigerants for cleaning.
Do not use high-pressure cleaners.
It must be ensured that no cleaning agent enters electrical or mechanical
system components.
Do not contaminate or wash out the cable grease.
Personnel protection measures must be taken.
10. Put only fully functional system components and systems back into oper-
ation.
9 Repair
Description The following describes the procedure for removing a dress package. The
contents and configuration of a dress package and the associated interfaces
are application-specific and may vary accordingly. The following description is
based on a random example, but applies analogously to all dress packages.
Procedure for Depending on the configuration of the dress package, the following steps must
removal be carried out at interface A3 and interface A6 on the tool.
1. Open the clamp and remove the dress package from the clamp.
2. For each hose line, unscrew the union nuts and pull off the hose line
(>>> Fig. 9-1 ).
3. Release and unplug connectors of electric cables.
4. Unscrew the hexagon nut, remove the cable lug, lock washers and wash-
ers, and pull off the ground conductor.
5. If necessary, remove further cables and hoses and label to indicate the in-
stallation site.
6. Unscrew the lock screw, pull the sliding cover off backwards and set it
down.
Description The following describes the procedure for installing a dress package. The con-
tents and configuration of a dress package and the associated interfaces are
application-specific and may vary accordingly. The following description is
based on a random example and applies analogously to all dress packages.
12. Start up the robot and move axes 3 to 6 through their range of motion (T1
mode), checking for tension in the flexible tube, hoses and cables. For
preference, the motion throughout the workspace should be carried out
again using the corresponding application program in real time.
The hydraulic lines must be depressurized during motion of the robot.
13. If necessary, reposition the protector to adjust the springs. If a new dress
package is installed, the installation position of the protectors can be taken
from the removed dress package. This reduces the time required for ad-
justment on the energy supply system.
Adjusting the dress package has a major influence on its service life. Great
care and intensive adjustment are rewarded by a longer service life. It may
be useful to modify or add to the programming to reduce the strain on the
energy supply system.
The standard position of the protectors is shown in the following figure.
(>>> Fig. 9-3 )
Description The following describes the procedure for removing a clamp. In the case of dif-
ferent clamps, proceed accordingly.
Procedure for 1. Open the clamp and lift out the ball holder with dress package (>>> Fig. 9-
removal 4 ).
2. Remove 2 Allen screws with lock washers, and take off the clamp.
Procedure for 1. Coat the thread of the Allen screws with Drei Bond 1342 locking agent be-
installation fore inserting them.
2. Mount clamp on the holder and fasten it with 2 M8x16-8.8 Allen screws
and lock washers (>>> Fig. 9-5 ).
3. Tighten the Allen screws with a torque wrench; MA = 15 Nm.
4. Open the clamp, insert the dress package with ball holder, and align the
clamping piece so that it fits correctly in the apertures of the clamp.
5. Close and lock the clamp.
Description The following describes the procedure for removing an energy supply system
A3 - A6. The contents and configuration of a dress package and the associat-
ed interfaces are application-specific and may vary accordingly. The following
description is based on a random example, but applies analogously to all en-
ergy supply systems A3 - A6.
Procedure for Depending on the configuration of the dress package, the following steps must
removal be carried out at interface A3 and interface A6 on the tool.
1. Open the clamp and remove the dress package from the clamp
(>>> Fig. 9-1 ).
2. For each hose line, unscrew the union nuts and pull off the hose line.
3. Release and unplug connectors of electric cables.
4. Unscrew the hexagon nut, remove the cable lug, lock washers and wash-
ers, and pull off the ground conductor.
5. If necessary, remove further cables and hoses and label to indicate the in-
stallation site.
6. Unscrew the lock screw, pull the sliding cover off backwards and set it
down.
7. Unscrew 3 M8 Allen screws and 2 M6 Allen screws (captive Allen screws),
open box clamp and remove dress package.
8. Set the dress package down on a suitable support surface and catch and
dispose of any escaping fluids, e.g. water.
9. Seal all hoses and cables with sealing caps or similar.
10. Open all hinged clamps, remove the dress package and set it down on a
suitable support surface. Provide the dress package with sufficient support
during removal.
11. Loosen the fastening screws of the clamp and remove the clamp
(>>> Fig. 10-2 ).
12. Loosen the fastening screws of the clips and remove the clips.
13. Unscrew 4 flat head screws and take off K box.
14. Unscrew 4 flat head screws and take off match plate with cover of interface
A3.
1 Clamp 5 K box
2 Clip 6 Flat head screws
3 Cover, interface A3 7 Match plate
4 Flat head screws
10.2 Storage
Description If the energy supply system is to be put into long-term storage, the following
points must be observed:
The place of storage must be as dry and dust-free as possible.
Avoid temperature fluctuations.
Avoid wind and drafts.
Avoid condensation.
Use appropriate coverings that cannot detach themselves and which can
withstand the expected environmental conditions.
Do not leave any loose parts on the energy supply system, especially ones
that might knock against other parts; either remove or fasten accordingly.
Do not leave the energy supply system exposed to direct sunlight while in
storage.
Observe and comply with the permissible temperature ranges for storage.
Select a storage location in which the packaging materials cannot be dam-
aged.
In the case of longer-term storage, check the energy supply system.
10.3 Disposal
When the energy supply system reaches the end of its useful life, it can be re-
moved from the system and dismantled, and the materials can be disposed of
properly by type.
The following table provides an overview of the materials used in the energy
supply system. All plastic components are marked with a material designation
and must be disposed of accordingly.
11 Appendix
The following extract from the safety data sheet according to 91/155/EEC
must be observed.
Name of substance/preparation
Trade name: Optitemp RB1
SDS no.: 455577
Use: Lubricant
Manufacturer designation
Company: Deutsche BP Aktiengesellschaft, Industrial Lubricants &
Services
Address: Erkelenzer Strasse 20, D-41179 Mönchengladbach
Country: Germany
Tel.: +49 (0)2161 909-319
Fax: +49 (0)2161 909-392
Emergency hotline: Carechem: +44 (0)208 762 8322
e-mail address: MSDSadvice@bp.com
Contact with eyes: Rinse eyes immediately with plenty of water for several min-
utes. If irritation occurs, consult a doctor.
Skin contact: Wash affected areas of skin with soap and water, or use suit-
able cleaning agent. Change clothing and shoes if they become
contaminated with product. Wash clothing before reuse. Clean
shoes thoroughly before reuse. If irritation occurs consult a doc-
tor.
Inhalation: Take affected person into fresh air. Consult a doctor if symp-
toms persist.
Ingestion: Do not induce vomiting. If the person is unconscious, do not
give anything by mouth. Consult a physician immediately.
Notes to physician: Treatment should in general be symptomic and directed at
relieving any effects.
Note regarding high-pressure applications.
Injection into the skin due to contact with a product under high
pressure constitutes a major medical emergency. Within a few
hours the tissue swells up and becomes discolored and
extremely painful, with severe subcutaneous necrosis.
Surgical treatment is absolutely imperative. Comprehensive
opening of the wound and the tissue beneath it is necessary in
order to reduce tissue loss and to prevent or limit lasting dam-
age. The high pressure can cause the product to penetrate
extensive areas of tissue layers.
Suitable extinguishing agents: In the event of a fire: use water spray (mist), foam, dry chemi-
cals or CO2.
Unsuitable extinguishing Do not use water jets.
agents:
Special instructions for extin- Contaminated extinguishing water must be collected separately
guishing work: and prevented from entering the drainage system.
Hazardous decomposition Decomposition products include various oxides (e.g. carbon
products: oxides).
Unusual fire/explosion haz- This product is not inherently explosive in accordance with the
ards: applicable rules.
Special fire-fighting measures: -
Protection of fire-fighters: Fire-fighters must wear self-contained positive pressure breath-
ing apparatus (SCBA) and full protective gear.
Personal safety precau- In case of spillage, isolate the hazard area. Avoid contact with
tions: the hazardous substance and avoid inhaling vapors. Ensure
adequate ventilation. Where there is insufficient ventilation,
wear suitable respiratory equipment. Use suitable protective
equipment.
Environmental protection Prevent the product from entering the drainage system, surface
measures: waters and soil. Notify the competent authorities, if required.
Large spills: Stop the leak if you can do so without risk. Remove container
from spill area. Flush spilled material into a wastewater treat-
ment plant. Contain spilled material using a non-combustible
absorbent (e.g. sand, soil, vermiculite, diatomaceous earth) and
collect in the containers provided. Disposal should be entrusted
to a recognized waste disposal company. Contaminated absor-
bents can be just as dangerous.
Small spills: Stop the leak if you can do so without risk. Remove container
from spill area. Dilute with water and mop up, or add absorbent
material and place the substance in a suitable container for dis-
posal. Disposal should be entrusted to a recognized waste dis-
posal company.
Handling: Prevent contact with skin or clothing. Spilled and leaked product
must be prevented from coming into contact with soil and sur-
face waters. Wash thoroughly after handling.
Storage: Keep containers tightly sealed. Keep containers in a cool, well-
ventilated area.
Unsuitable: Avoid prolonged exposure to increased temperatures.
Threshold limit values No occupational exposure threshold limit values have been
(TLV): assigned for this product.
Protective measures
Limitation and monitoring of Provide exhaust ventilation or other engineering controls.
exposure in the workplace:
Hygiene measures: Wash hands, forearms and face thoroughly after handling
chemical products.
Respiratory protection: Sufficient ventilation is recommended in industry. If ventilation is
insufficient, respiratory protection is useful.
Hand protection: Wear chemical-resistant gloves (recommended: nitrile gloves) if
prolonged or repeated contact is likely.
Eye protection: Protective goggles with side shields to guard against splashing.
Skin and body: Wear appropriate clothing to avoid prolonged skin contact.
11.1.1.11Toxicological information
11.1.1.12Ecological information
11.1.1.13Disposal information
Disposal information
Disposal information / waste Spilled and leaked product must be prevented from coming into
specifications: contact with soil and surface waters. Observe local, regional
and national regulations. Use only approved transporters, recy-
clers, treatment, storage or disposal facilities. If necessary, dis-
posal should be entrusted to a recognized waste disposal
company.
Unused product
European Waste Catalog Waste code 12 01 12*: Used waxes and greases
(EWC):
Packaging
European Waste Catalog Waste code 15 01 10*: Packaging containing the residue of
(EWC): hazardous materials or contaminated by hazardous materials.
Use of the product for purposes other than those specified and/or impurities
can necessitate the use of a different waste code number for the waste pro-
ducer.
Hazardous waste
On the basis of the supplier’s current state of knowledge, this product is not considered as haz-
ardous waste as defined by EU directive 91/689/EC.
11.1.1.14Transport information
11.1.1.15Regulations
Labeling requirements
Risk (R) phrases: This product is not classified according to the Dangerous Sub-
stances Order / EU regulations.
Additional warning labels: Contains acetic acid, (4-nonylphenoxyl). Can cause allergic
reactions.
Miscellaneous provisions
Inventories: European inventory: All components are listed or exempted.
US inventory (TSCA 8b): All components are listed or
exempted.
Australian inventory (AICS): At least one component is not
listed.
Canadian inventory: At least one component is not listed.
Inventory of Existing Chemical Substances in China
(IECSC): At least one component is not listed.
Japanese inventory of Existing and New Chemical Sub-
stances (ENCS): At least one component is not listed.
Korean Existing Chemicals Inventory (KECI): All compo-
nents are listed or exempted.
Philippine Inventory of Chemicals and Chemical Sub-
stances (PICCS): All components are listed or exempted.
Classification acc. to the Ger- 1, Annex no. 4
man Administrative Regula-
tion on the Classification of
Substances Hazardous to
Water into Water Hazard
Classes (VwVwS):
11.1.1.16Other information
11.1.2 Safety data sheet for universal adhesive and sealant type 1342
The following extract from the safety data sheet according to 1907/2006/EEC
must be observed.
Substance name
Product name: DREI BOND / THREE BOND type 1342
Use of substance: Adhesive and sealant
Manufacturer designation
Company: Drei Bond GmbH
Address: Carl-Zeiss-Ring 17, D-85737 Ismaning
Country: Germany
Tel.: +49 (0)89 96 24 27-0
Fax: +49 (0)89 96 24 27 19
Emergency hotline: +49 (0)89 41 40 22 11
After contact with eyes: In case of contact, rinse eyes immediately with plenty of water
for at least 10 to 15 minutes and consult a physician.
After skin contact: Wipe off with a cloth or paper towel and wash immediately with
plenty of soap and water.
After inhalation: Ensure plenty of fresh air.
After swallowing: Do not induce vomiting. Rinse mouth, drink plenty of water and
consult a physician.
Protective measures
Personal protective equip- If using product over a longer period, wear suitable protective
ment: clothing.
Hygiene measures: Avoid contact with skin and eyes.
Respiratory protection: Use only in well ventilated areas.
Hand protection: In case of prolonged skin contact, wear protective gloves, e.g.
made of PE.
Eye protection: If using product over a longer period, wear safety goggles.
11.1.2.11Toxicological information
Effects
Eyes: Irritant.
Skin: Irritant.
Sensitization: Possible in the event of prolonged skin contact.
Inhalation: Irritant.
Acute toxicity: LD 50 oral > 5,000 mg/kg (rat).
11.1.2.12Ecological information
Disposal information
Recommendation: Dispose of as hazardous waste in accordance with the regula-
tions. Small quantities may be disposed of in domestic waste
incineration plants.
Observe local authority regulations.
Unused product
European waste code no.: 08 04 00
11.1.2.13Transport information
11.1.2.14Labeling
Labeling requirements
Risk (R) phrases: R36/37/38: Irritating to eyes, respiratory system and skin.
R43: May cause sensitization by skin contact.
Safety (S) phrases: S24/25: Avoid contact with skin and eyes.
S26: In case of contact with eyes, rinse immediately with plenty
of water and seek medical advice.
S28: After contact with skin, wash immediately with plenty of
soap and water.
S37/39: Wear suitable gloves and eye/face protection.
Xi: Irritant.
Additional warnings: Contains methacrylate ester and hydroxypropyl/hydroxyethyl
methacrylates.
Miscellaneous provisions
Water hazard classification 1 (manufacturer’s classification) insoluble in water.
(WGK):
11.1.2.15Other information
Full text of R-phrases referred R21/22: Harmful in contact with skin and if swallowed.
to by number in Section
R23: Toxic by inhalation.
(>>> 11.1.2.14 "Labeling"
Page 53). R34: Causes burns.
R36: Irritating to eyes.
R36/37/38: Irritating to eyes, respiratory system and skin.
R36/38: Irritating to eyes and skin.
R43: May cause sensitization by skin contact.
R48/20/22: Danger of serious damage to health by prolonged
exposure, harmful by inhalation and if swallowed.
R51/53: Toxic to aquatic organisms, may cause long-term
adverse effects in the aquatic environment.
R7: May cause fire.
12 KUKA Service
Introduction The KUKA Roboter GmbH documentation offers information on operation and
provides assistance with troubleshooting. For further assistance, please con-
tact your local KUKA subsidiary.
Availability KUKA Customer Support is available in many countries. Please do not hesi-
tate to contact us if you have any questions.
Index
Numbers P
2004/108/EC 23 Personnel protection 31
2006/95/EC 23 Product description 9
Purpose 7
A
Adhesive and sealant, universal type 1342 50 R
Ambient temperature, operation 13 Recommissioning 27
Ambient temperature, storage 13 Relative air humidity 13
Ambient temperature, transportation 13 Repair 33
Appendix 45
Applied norms and regulations 23 S
Safety 23
C Safety data sheet for universal adhesive and
Cable grease, Optitemp RB1 45 sealant type 1342 50
Clamp, installing 38 Safety data sheet, Optitemp RB1 cable grease
Clamp, removing 37 45
Cleaning 31 Safety data sheets 45
Cleaning agents 31 Safety instructions 5
Safety of machinery 23
D Service, KUKA Roboter 55
Description, dress package A3 - A6 10 Start-up 27
Description, fastening materials, A3 - A6 11 Steam, refrigerants 31
DIN EN 60204-1 23 Support request 55
DIN EN 61000-6-2 23
DIN EN 61000-6-4 23 T
Disposal 43 Technical data 13
Documentation, options 5 Training 7
Dress package, installing 34 Transportation 25
Dress package, removing 33 Transportation of assemblies and components
25
E
Electromagnetic compatibility (EMC) 23 U
EMC Directive 23 Universal adhesive and sealant type 1342 50
Energy supply system dress package, ex- Users 7
changing 33
Energy supply system holders, exchanging 37 W
Energy supply system, cleaning 31 Warnings 5
Energy supply system, maintenance 31
H
Humidity rating 13
I
Intended use 7
Introduction 5
K
KUKA Customer Support 55
L
Low Voltage Directive 23
M
Maintenance 31
Material designation 43
O
Optitemp RB1, cable grease 45