PROJECT:

2x40 TPH WHRB BASED POWER PLANT, RAIPUR

DOCUMENT TITLE:

TECHNICAL SPECIFICATION
FOR
FLY ASH HANDLING SYSTEM

Client API Ispat & Powertech Pvt. Ltd., Raipur

Project Consultant Aquatherm Engineering Consultants (India) Pvt. Limited

Project No. 9936

Document No. 200 – ENG – 9936 - 006

PROJECT CONSULTANT:

Aquatherm Engineering Consultants (India) Pvt. Limited,

nd
2 Floor, St. Thomas Building,
# 68 (Old No. 150), Luz Church
Road, Mylapore,
Chennai – 600 004, India.
Tel : +91-44-24994032 / 24660462 / 24660464 / 24982201
Fax : +91-44-24996085.
Project : 7.5MW WHRB Based Power Plant
Client : API Ispat & Powertech Pvt. Ltd., Raipur
Project Consultant : Aquatherm Engineering Consultants (India) Pvt. Ltd.
Document Title : Technical Specification for Fly Ash Handling system Rev. No 00
Document Number : 200 – ENG – 9936 - 006 Page. No Page 2 of 7

REVISION SUMMARY

Rev. No. Date Prepared by Checked By Approved by Revision Details

00 02/12/15 SKB First Issue

Project : 7.5MW WHRB Based Power Plant
Client : API Ispat & Powertech Pvt. Ltd., Raipur
Project Consultant : Aquatherm Engineering Consultants (India) Pvt. Ltd.
Document Title : Technical Specification for Fly Ash Handling system Rev. No 00
Document Number : 200 – ENG – 9936 - 006 Page. No Page 3 of 7

TABLE OF CONTENTS

1 INTRODUCTION.......................................................................................................4

2 SYSTEM DESCRIPTION..........................................................................................4

2.1 FLY ASH HANDLING SYSTEM FOR WHRB’S..........................................................4

3 SCOPE OF WORK....................................................................................................5

4 EXCLUSIONS............................................................................................................7

5 TERMINAL POINTS..................................................................................................7

6 PARAMETERS FOR UTILITIES...............................................................................7

ANNEXURES

Annexure I Scheme for Fly ash handling system (AEC Drg.no.2-9936-100-012)

Annexure II Technical data sheet / Design basis for AHS (AEC Doc.no.200-ENG-9936-003/C)

Annexure III Technical specification for Air compressor

Annexure IV Ash terminal point Drgs for WHRB (Thermax & Cethar Drg. No. BM006-00-02-4-005)

Annexure V Project Information & Site data

Annexure VI Electrical specification

Annexure VII Boiler Plot plan (Cethar drg.no. BM006-00-03-1-002)

Annexure VIII Plot plan (AEC Drg. No. – 0-9936-000-001)

Project : 7.5MW WHRB Based Power Plant
Client : API Ispat & Powertech Pvt. Ltd., Raipur
Project Consultant : Aquatherm Engineering Consultants (India) Pvt. Ltd.
Document Title : Technical Specification for Fly Ash Handling system Rev. No 00
Document Number : 200 – ENG – 9936 - 006 Page. No Page 4 of 7

1 INTRODUCTION

This specification covers the design, engineering, manufacturing, and inspection,

delivery at site, fabrication, erection, testing, commissioning, Painting and handing over
of the Ash handling system.

The scope of work and services shall include all necessary work and supply of
equipment and material whether mentioned in these specifications or not, but are
necessary for the satisfactory, reliable safe operation and maintenance of the system
and required for achieving guaranteed performance of the system.

The Technical specification includes

The Fly Ash handling System for 3 nos of WHRB indicating the basic parameters of
various equipment for extracting fly ash from Radiant chamber , Economiser-II &
Economiser-I and Electro static precipitator and conveying the ash to common Fly ash
silo

2 SYSTEM DESCRIPTION

The system shall be designed by considering the drgs & design basis as per mentioned
in annexure and specification mentioned below

WHRB :-

2 x 100% conveying Air compressor for WHRB-1,2&3 with 1x100% Refrigerant air
dryer. Air receiver is common for 3 WHRB’s which handles ash conveying system and
same shall be placed near to the compressor/boiler

2.1 FLY ASH HANDLING SYSTEM FOR WHRB’S

2.1.1 Radiant chamber, Economiser and ESP hoppers

There shall be 1 No. of material cut off valve, 1 No., adopter piece with metallic
Expansion bellow and 1 No., pneumatic transporter at outlet of each hopper. Each
pneumatic transporter shall be connected to the individual MS ERW heavy duty –
conveying pipeline and the same shall be terminated to the ash silo with the help of
necessary long radius alloy cast iron bends, end receivers to dump the conveyed ash
into it. There shall be at least 1 No., level probe shall also be mounted in each hopper to
initiate the conveying cycle. Booster line shall be provide for each conveying vessels
Project : 7.5MW WHRB Based Power Plant
Client : API Ispat & Powertech Pvt. Ltd., Raipur
Project Consultant : Aquatherm Engineering Consultants (India) Pvt. Ltd.
Document Title : Technical Specification for Fly Ash Handling system Rev. No 00
Document Number : 200 – ENG – 9936 - 006 Page. No Page 5 of 7

Radiant chamber – 3nos shall be conveyed by master & slave type. The ash collected
from these shall be transferred to silo in a single line.

Economiser-I and Economiser-II contains single opening and ash is transferred to silo
by master & slave type

st nd rd
ESP – 3nos. ESP 1 field shall be Master, 2 & 3 field shall be slave type which
conveys the ash from esp fields to silo

Knife edge gate valve (chain wheel operated) for Boiler & ESP hoppers shall be
provided. Fluidizing pad of suitable qty for hoppers shall be provided in all the hoppers.
Pneumatic vibrator shall be provided in all the hoppers and chutes.

The above arrangements are common for each WHRB’s.

2.1.2 Fly ash silo

Ash collected from 2 nos of WHRB’s are stored in single silo existing.

There shall also be one no. ash conditioner of capacity 15 TPH to discharge the ash
into open trucks for further disposal. Provision for dry ash handling (with telescopic
chute) shall be considered.

3 SCOPE OF WORK

 “Y” chutes

 Expansion joints, as required

 Material cut off valves

 Ash/conveying vessels with water cooled surge hoppers

 Booster line

 Air control modules

 Long radius Alloy CI bends (hardness 350-400 BHN)

 Level probes in each hoppers

 Terminal boxes

 Flanges/gaskets/fasteners
Project : 7.5MW WHRB Based Power Plant
Client : API Ispat & Powertech Pvt. Ltd., Raipur
Project Consultant : Aquatherm Engineering Consultants (India) Pvt. Ltd.
Document Title : Technical Specification for Fly Ash Handling system Rev. No 00
Document Number : 200 – ENG – 9936 - 006 Page. No Page 6 of 7

 M.S adopters

 MS ERW-Heavy piping with flanges/gaskets/fasteners

 Steel Supports required for supporting the conveying pipes up to Silo

 Compressed air piping with fittings and valves from compressors

 Service water piping from terminal point with switches & gauges

 Cooling water piping from terminal point with switches & gauges

 Instrument air piping from terminal point with switches & gauges

 Level probes in ash silo

 Pressure & temp gauges, as required

 Vent filter, pressure relief valve and level probe for ash silos.

 Fluidizing system for ash silos.

 Rotary Vane feeder and Electro magnetic vibrator

 Ash conditioner with canvass chute

 Telescopic chute for fly ash silo

 Steel accessories if required inside the silo

 Electrical motors with local push button station

 Motor control center for the motors

 PLC based control system with mimic panel

 Instrument/signal cables between the field and the PLC

Project : 7.5MW WHRB Based Power Plant
Client : API Ispat & Powertech Pvt. Ltd., Raipur
Project Consultant : Aquatherm Engineering Consultants (India) Pvt. Ltd.
Document Title : Technical Specification for Fly Ash Handling system Rev. No 00
Document Number : 200 – ENG – 9936 - 006 Page. No Page 7 of 7

 Power and control cables between MCC and individual drives with cable trays

4 EXCLUSIONS

 All civil required for ash handling system

 Cooling water, service water and instrument air beyond terminal point

 Ash conveying piping as per the terminal points.

 Below ground earthing and earthing pit

 Illumination of the plant area & Fire fighting system

 Any other equipment or services not specifically mentioned in our offer.

5 TERMINAL POINTS

 Fly Ash - At the outlet of hopper (+2.5 & +2.75 Mts) and At the outlet of
conditioner

 Electrical - At the incomer of MCC

 C&I - At the output of DCS connection

 Service water - At one point near ash conditioner

 Cooling water - At one point near the boiler

 Instrument air - At one point near the boiler

 Conveying air - At inlet of air compressor

6 PARAMETERS FOR UTILITIES

 Instrument air - Pressure : 7 bar

Qty : Vendor to confirm
 Cooling water - Pressure : 3 bar
Temperature : 35° C max
Qty : Vendor to confirm

 Service water - Pressure : 3 bar

Temperature : 35° C max
Qty : Vendor to confirm