CALCULATIONS

DESIGN OF MECHANISM SHAFT

(Reference K. Mahadevan and K. Balaveera Reddy)
 Material : Carbon Steel ( Water Quenched)
 Permissible Tension: 655 MPa.
 Permissible Shear Stress: 462 MPa.
 Yield Stress(σ) = 414 MPa.(In Tension)
 Yield Stress(τ) = 241 MPa (In Shear)
 Modulus of Elasticity (E) = 207 GPa.
 Modulus of Rigidity ( G) = 82 GPa.
 Density = 7808 Kg/M3.

Shaft Dia = 10 mm
Length of Shaft (l) = 28 mm
Volume = (π/4)d2l = 2.199 x 10-5
Mass = Volume * Density = 2.199*10^(-5) * 7808 = 0.1717kg
Weight = 0.1717*9.81 = 1.684 N.

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 Now Calculating bending stress on shaft :
  M 
 y    I 
   
Now, M = 0.20609 N-m.
y = d/2
σ = 2.099 MPa

Now calculating the torosion for the shaft :

   T 


   
 r   J 
======================================= =====
=
Now, T = F*r = m*gSin60*r = 8.495 N-m. (Taking maximum Load = 19.62 N)
J = (π/32) x d4
τ = .0033976 MPa

Principle stress=

σ1 = 2.09922 MPa.

σ2 = 00MPa.
According o Von Mises Theory
t

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σe = (σ1^2 + σ 2^2 – σ1*σ2/)^(1/2)
σe = 2.09922 MPa.
FOS = 198 ( Approx.)

Hence the design of the shaft is safe

DESIGN OF SHAFT BEARING OF MACHANImSM

(Reference K. Mahadevan and K. Balaveera Reddy)
Radial Load(Fr) = 9.81N
Dia of Shaft = 10mm
Let the life of bearing be 25000Hrs
M=25rpm
Assuming this life as average life
= 25000x60x25
=37.5million revolution
Designing the bearing for 90% reliability i.e. its rated life =

(L90/L50) = (ln (1/0.9)/ ln (1/0.5))^(1.17)

Taking the bearing No. 6300
This bearing is having the dynamic load capacity (C) = 636080
Static Load carrying capacity ( Co) = 3570
Now Fr/Co = 0.0027
Now the value of ‘e’ = 0.19
Fa = 0 ; V = 1 ( as inner race is rotating) Therefore, (F/V x Fr) = ∞ ;
X = 0.56 Y = 2.3

Peq = ( X x V x Fr) + Y x Fa

P eq = 2.45

Now

Peff = Ka x Kf x Peq

Where Ka = Shock Factor = 1.8

Kf = Temperature factor = 1.2

Peff = 4.414
Working Dynamic load on Bearing ( C1)
C1 = Peff x L^(1/3) = 8.6390 N
As(C > C1) i.e (allowable dynamic load > working dynamic load)
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Hence bearing 6300 is safe to use for given application.
DESIGN OF THE CHAIN DRIVE

(Reference Vijay Kumar Jadon book)(page no. 154 , t . no. 12.3)

Power Transmitted on the Breaking Load ( F)
P = (F x V)/(n X k) =
Where K = K1 x K2 x K3 x K4
n = Factory of Safety ( n=4)
K1 = 1.25 (Mild Shocks)
K2 = 1.1 (Idler Shocker)
K3 = 1.25
K4 = 1.25 ( Angle b/w Line joining sprockets)
K5 = 1.5 ( Periodic Lubrication)
K6 = 1.5 ( Running Factor)
K = 4.83398
Using Chain 06B ( Accq. To ISO)
Pitch of chain = 12.7 mm ( simple chain)
Velocity = w*r ( r= 0.04 for sprocket)
N = 25 RPM
V= 0.1047 m/s
P=1.83 W
Power Transmitted = F*V = 8.495 x 0.1047 = 0.8894 W.
Now Force ( Permissible) = 10.8077
Force Applied = mg*sin60 = 8.495
As Permissible force is greater than working force, Hence Chain drive is safe.

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REFERENCES

1. https://en.wikipedia.org/wiki/Drain_cleaner
2. nevonprojects.com/automated-draingutter-cleaner-projec
3. www.internationaljournalssrg.org/IJIE/2016/Special-Issues/.../IJIE-ICEIET-
P119.pdf
4. Author: Dr .K.Kumaresan M.E, Ph.D, Author B: Prakash.S, Author C:
Rajkumar.P, Author D: Sakthivel.C, Author E: Sugumar.G
Park College Of Engineering And Technology
Coimbatore
5. SEMI-AUTOMATIC DRAIN FOR SEWAGE WATER TREATMENT OF
FLOATING MATERIALS
Author A: Ganesh U , Author B: Vinod V Rampur, Assistant Professor,
Mechanical Department, PESITM, Shimoga, Karnataka, India
6. http://esatjournals.net/ijret/2016v05/i07/IJRET20160507043.pdf
7. https://www.alibaba.com › Service Equipment › drain cleaner
8. www.madehow.com › Volume 7
9. CUTTING EQUIPMENT www.lincolnelectric.com/en-
us/equipment/Pages/welding-cutting-equipment.aspx
10. www.aws.org/publications/WeldingJournal
11. Precision Manufacturing at our ISO-Registered Facilities
www.ustsubaki.com/sprockets.html
12. www.wordreference.com/es/translation.asp?tranword=shaft
13. Stress-Strain Diagrams for Engineering Materials
https://gradeup.co/stress-strain-diagrams-for-engineering-materials

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